"user manual"
Contents
1. 612552 Serial cable RS 232C 9 pin Sub 637837 Troubleshooting Fault page 34 of 53 Possible cause Remedy Pump does not start or stops im mediately s gt Electrical power cord not plugged in electri cal supply failure Selection knob for mo tor speed has been turned to the left stop Overpressure in outlet line Motor overloaded The VACUU BUS fuse has been trig gered e g load in the VACUU BUS system too high or short circuit at connected valves Y Y Plug in power cord Check electrical supply voltage Check fuse Turn the selection knob to the right Remove blockage in line open valve or reduce overpressure Allow motor to cool down identify and eliminate cause of failure Manual reset is necessary Switch off pump or unplug Remove VACUU BUS components e g valves The fuse is self resetting Pump does not achieve its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly positioned or leak in the pipeline or vacuum system Long narrow vacuum line Pump has been ex posed to condensate Deposits have been formed inside the pump Diaphragms or valves damaged Outgassing substances or vapor generated in the process Check pump directly connect vacuum gauge directly at pump inlet then check connection pipeline and vacuum system if2. Close the gas ballast valve by turning the cap 180 In case of low boiling solvents when the formation of con densate is unlikely the use of gas ballast might be un necessary Shutdown amp storage The pump can be switched off under vacuum Short term Has the pump been exposed to condensate Allow the pump to continue to run at atmospheric pres sure for a few minutes Has the pump been exposed to media which may damage the pump materials or form deposits Check and clean pump heads if necessary Long term Take measures as described above regarding short term shutdown Separate the pump from the application Close inlet and outlet ports e g with transport caps Close the gas ballast valve Drain catchpots if applicable Store the pump under dry conditions page 33 of 53 Accessories Upgrade kits Upgrade kit CVC 3000 with inlet separator 699921 Upgrade kit emission condenser 699922 Accessories for vacuum controller CVC 3000 External pressure transducer VSK 3000 636657 capacitive ceramic diaphragm sensor 1080 0 1 mbar Coolant valve VKW B AV 674220 Venting valve VBM B KF 16 24 V aa a 674217 KF 16 hose nozzle 6 10 mm 24 V VACUU BUS Y type adapter a ra 636656 VACUU BUS extension cable 6 6ft 2m
3. Permissible ambient temperature storage operation 14 to 140 50 to 104 10 to 60 10 to 40 Permissible relative atmospheric mois ture during operation no condensation 30 to 85 Rated motor power 0 21 0 16 No load speed 0 3000 Maximum permissible range of supply voltage 110 Attention Observe specifications of rating plate 100 120 V 50 60 Hz 200 230 V 50 60 Hz Maximum rated current at 100 120 V 50 60 Hz 200 230 V 50 60 Hz Device fuse Fuse of VACUU BUS 24V DC supply 1 6 0 7 F7A fuse on the circuit board TO 5A slow blow fuse with automatic reset on the circuit board Motor protection current limitation temperature sensor on the circuit board Degree of protection IEC 529 IP 20 Inlet hose nozzle for tubing I1 D 1 4 3 8 hose nozzle DN 6 10 mm page 24 of 53 Type PC 3001 basic hose nozzle for tubing LD 3 8 Outlet hose nozzle DN 10 mm silencer A weighted emission sound pressure level uncertainty K 3 dB A dB A 42 Dimensions L x W x H in 9 9 x 10 1 x 15 7 approx mm 251 x 256 x 400 Ibs 14 1 Weight approx ko 6 4 Running smoothly only at motor speeds higher than 200 rpm Measurement according to EN ISO 2151 2004 and EN ISO 3744 1995 at 1500rpm and ultimate vacuum with exhaust tube at outlet Gas inlet temperatures Permitted range of gas temperatures at inle
4. l kekkel kapcsolatos biztons gi tudnival k IT Attenzione Questo manuale non disponibile in tutte le lingue della Comunit Eu ropea CE L utilizzatore non deve operare con lo strumento se non comprende questo manuale In questo caso deve essere resa disponibile una traduzione tec nicamente corretta del manuale completo Il manuale deve essere completamente letto e compreso prima di operare con lo strumento e devono essere applicati tutti gli accorgimenti richiesti 2 Istruzioni di sicurezza per apparecchi a vuoto JP ER COMMBMBLIN TCO ZE TRACI ECA ELZOBUR EET EI SE HE eis CR UA COB E RWW IEL V RS EKENEESKVTITLERELAFHNET VET ho BBEKHISMCVIIP I ERSIHRA TUCBRENB lt THE EtA ELT FNTDERENDRH EHUKU NER ILLA og HET sz C ER vJ 22 EWI KR o o DAYS m Hole MAFIA HAL got o oH Hol LISS sl oli REICH 71718 Sata OAS Dis giel LISS 715 Hoz H st Host Pol OlSStAALS 71718 ALS 517 Moll o MAAS Saal e olala n m 2752 MESSE AR pot SLI eS BIZ AHO Ost OP Ss LT D mesio is vadovas n ra pateikiamas visomis ES kalbomis Naudotojui drau dziama eksploatuoti jtaisa jeigu jis nesupranta io vadovo Tokiu atveju reikia tur ti viso vadovo techni kai taisykling vertim Vadova b tina visa perskaityti ir suprasti pateikiamas instrukcijas prie pradedant eksploatuoti tais bei imtis vis reikiam priemoni amp amp Vakuumin s rangos saugos informacija LV Uzmanibu Lietot ja instrukcija
5. niowych PT Aten o Este manual n o est dispon vel em todas as l nguas da UE O usu rio n o deve utilizar o dispositivo se n o entender este manual Neste caso uma tra du o tecnicamente correta do manual completo tem de estar dispon vel O manu al deve ser lido e entendido completamente antes da utiliza o do equipamento e todas as medidas necess rias devem ser aplicadas 2 Informa o de Seguran a para Equipamento que funciona a V cuo RO Atentie Acest manual nu este disponibil in toate limbile EU Utilizatorul nu trebuie sa lucreze cu aparatul daca daca nu intelege manualul Astfel va fi disponibile o traducere corecta si completa a manualului Manualul trebuie citit si inteles in intre gime inainte de a lucra cu aparatul si a luat toate masurile care se impun lt Instruc iuni de siguran pentru aparatele de vidare RU BHumaHnue Ta UHCTpyKUMA NO kcnnyaTaynn HE UMEETCA Ha BCeX A3bIKaX loTpe OuTento He AO3BONEHHO 3KCMTyaTUPOBATb AaHHbIN npn6op ecnn oH He ioHuMaeT STY UHCTPyKLINIO B 3TOM Crlydae HYXKEH TEXHNYECKN NPABUIbHbIN NepeBog NONHO VHCTpykuun Mpexge 4em ncnonb3oBaTb 3TOT ripu6op Heo6XOANMO NONHOCTbIO MPOYUTATb N NOHATb TY UHCTPYKLIMIO N MPUHATb BCE HE O6XORWMbIe Mepbl E YkasaHus no TeXHUKE GezonacHocTn npn pa6oTe c Baky YMHbIMN VCTDOMCTRBSM page 7 of 53 SE Varning Denna instruktion r inte tillg nglig p alla spr k inom EU Anv ndaren f r inte starta utr
6. Ensure that the pump is completely decontaminated before maintenance commences t Take adequate precautions to protect people from the effects of dangerous substances if contamination has occurred Use appropriate protective clothing safety goggles and protective gloves ts Wear parts have to be replaced regularly t Never operate a defective or damaged pump t Vent the pump before starting maintenance Isolate the pump and other components from the vacuum system Allow sufficient cooling of the pump Ensure that maintenance is done only by suitably trained and supervised technicians Ensure that the maintenance technician is familiar with the safety procedures which re late to the products processed by the pumping system Only dismantle the pump as far as necessary page 21 of 53 x Important information Equipment marking ATEX VACUUBRAND equipment bearing mark see rating plate Ex II 3G IIC T3 X Internal Atm only Tech File Ref VAC EX01 and VACUUBRAND equipment bearing mark see rating plate E X see manual For equipment labelled with x X see manual the following classifica tion according to Directive 94 9 EC ATEX is valid Ex II 3G IIC T3 X Internal Atm only Tech File Ref VAC EX01 The classification II 3G IIC T3 X according to ATEX is only valid for the in ner part wetted part pumped gas or vapor of the equipment The equip ment is not suitable for use in external potentially exp
7. VACUUBRAND shall not be liable for the consequences of improper handling use servicing or operation of this product or the consequences of normal wear and tear of wearing parts such as diaphragms seals valves vanes condensers oil and the breakage of glass or ceramic parts for the consequences of chemical electrochemical or electrical influences or the failure to follow the instruc tions in this manual Claims for defects against VACUUBRAND shall be limited to one year from delivery The same shall apply to claims for damages irrespective of legal grounds For further information on general terms and conditions refer to www vacuubrand com page 51 of 53 Health and safety clearance form Devices will not be accepted for any handling before we have received this declaration Please read and comply with Notes on return to the factory Oil filled pumps Drain oil prior to shipping absolutely Device Model decos 3 Reason for return malfunction Has the device been used in a copper process step e g semiconductor production Substances gases liquids solids in contact with the device which have been pumped Prior to return to the factory the device has been decontaminated Description of the decontamination method and the test verification procedure The device is free of hazardous harmful substances Protective measures required for VACUUBR
8. due to hot process gases A warm up period approximately 15 min is required to ensure that the rated ultimate vacuum and pumping speed are attained Important notes regarding the use of gas bal last Gas ballast is a continuous purge to keep the pump s in terior as clean as possible and to reduce the possibility of condensation inside the pump m Air and pumped media might react inside the pump or at the outlet of the pump and form hazardous or explo sive mixtures when you use air rather than inert gas for the gas ballast This constitutes a risk of significant damage to equipment and or facilities a risk of person al injury or even loss of life t Make sure that air gas intake through the gas ballast valve can never lead to hazardous explosive or other wise dangerous mixtures If in doubt use inert gas To reduce condensation in the pump do not pump vapor before the pump has reached its operating temperature Open the gas ballast valve when pumping condensable page 32 of 53 vapors Turn gas ballast cap to open valve For condensable vapors water vapor sol vents etc The gas ballast valve is open if the arrow on the gas ballast cap is pointing towards the gas pump balast With gas ballast valve open the ultimate vacuum will be reduced Use inert gas for gas ballast to avoid the formation of explosive mixtures Attention maximum supply pres sure of inert gas 17 5 psi 1 2 bar absolute
9. Note Flexible elements will shrink when evacuated Connect hoses gas tight at inlet and outlet of the pump Ensure that no foreign objects can be drawn into the pump Check the power source and the pump s rating plate to be sure that the power source and the equipment match in voltage phase and frequency Keep a minimum distance of 8 in 20 cm between the cooling fan and surrounding items e g housing walls etc Clean ventilation slots if necessary to avoid a reduc tion of ventilation DANGER page 14 of 53 Do not place the pumping unit on soft surfaces e g rub ber foam during operation This may reduce or block the electronics air supply Do not cover the pumping unit Use only hoses at the inlet and outlet of the pump with an inner diameter at least as large as the diameter of the pump s tubing to avoid overpressure at the outlet and reduction of pumping speed at the inlet Allow the equipment to equilibrate to ambient temperature if you bring it from cold environment into a room prior to operation Notice if there is water condensation on cold surfaces Comply with all applicable and relevant safety require ments regulations and guidelines Implement the re quired actions and adopt suitable safety measures Ambient conditions Do not reach for this product if it has fallen into liquid There is a risk of deadly electrical shock Unplug the system immediately t Do not use this produc
10. in the Allen head screws at the head cover in a diagonal pattern with a 4 mm wide Allen key loosely at first to align then tight en r gt Maximum torque 4 4 ftlb 6 Nm Detach the coupling of the hose connection M below the housing cover A Open the hose clip N with a slotted screw driver Opening the hose clip Apply slotted screwdriver as shown and turn Lay the pumping unit on its side with the pump heads to be maintained at the top Support the pumping unit appropriately Disassemble the housing cover A to check the valves B m Unscrew six Allen screws with a 4mm wide Allen key Remove the housing cover with housing cover insert A together with head covers C and valves B page 44 of 53 t Never use a pointed or sharp edged tool to remove parts e g screw driver We recommend using a rubber mallet or compressed air to be blown carefully into port m Raise the housing cover Pull the tubing off the hose connector at the the housing cover Do not kink the tubing Remove the head cover C carefully from the housing cover A Note position and alignment of valves B Remove the valves t Replace valves if necessary t Use petroleum ether or other industrial sol vent to remove deposits Do not inhale va pors For replacing the diaphragm refer to the section Replac ing the diaphragm above Assembling the housing cover at the side of the O
11. kaikki tarvittavat valmistelut ja muut toimenpiteet 22 Vakuumilaitteen turvallisuustiedot GR Npogoxn O odnyieg aut c Dev eivai Oiq8 oiug OE OC TIC YAWOOES TNG Eupw TraikG Evwons O xp oTn Dev Trp Tttel va DOE GE AEITOUPYIA TnV OUOKEUN av Dev KQTOVO OE8I TT NPWG TIC OONYIEG AUTEG LE TETOIA TrepiTiTuuon O xp oTn TIPETTE VA Trpoun8zguTzgi aKPIB petT gpaon Tou RiRB iou odnyiwv O XP OTNS TrP TTEI va DIAR Tel KAI VA KATAVONGEI TT NPWG TIC odNyiet xo on Kal va A Re a Ta aTrapaitnta p tpa Trpiv B gel o Aerroupyia THY OUOKEUN EL YTrodeifelg UTP NEIUG yia AVT IEG KEVOU HR Paznja ove upute ne postoje na svim jezicima Europske Unije Korisnik nemora ra diti sa aparatom ako ne razumije ove upute U tom slucaju tehnicki ispravni prijevod cijelih uputstava mora biti na raspolaganju Uputstva moraju biti cijela procitana i razumljiva prije rada sa aparatom i sve zahtijevane mjere moraju biti primjenjene lt Sigurnosne napomene za vakuumske ure aje page 5 of 53 HU Figyelem Ez a kezel si utasit s nem ll rendelkez sre az EU sszes nyelv n Ha a felhaszn l nem rti jelen haszn lati utasit s sz veg t nem zemeltetheti a k sz l ket Ez esetben a teljes g pk nyv ford t s r l gondoskodni kell Uzembe helyez s el tt a kezel nek v gig kell olvasnia meg kell rtenie azt tov bb az zemeltet shez sz ks ges sszes m r st el kell v geznie 2 A v kuum k sz
12. nav pieejama vis s ES valod s Lietot js nedr kst lietot iek rtu ja vi nesaprot lietot ja instrukcij rakst to d gad jum ir ne piecie ams nodro in t tehniski pareizu visas lietot ja instrukcijas tulkojumu Pirms s kt lietot iek rtu un lai izpild tu visas nepiecie am s pras bas iek rtas lietot ja instrukcija ir piln b jaizlasa un j saprot Vakuuma iek rtu dro bas noteikumi page 6 of 53 NL Attentie Deze gebruiksaanwijzing is niet in alle talen van de EU verkrijgbaar De gebruiker moet niet met dit apparaat gaan werken als voor hem haar de gebruiks aanwijzing niet voldoende duidelijk is Bij gebruik van deze apparatuur is het nood zakelijk een technisch correcte vertaling van de complete gebruiksaanwijzing te hebben Voor het in gebruik nemen van het apparaat moet de gebruiksaanwijzing volledig gelezen en duidelijk zijn en dienen alle benodigde maatregelen te zijn ge nomen g Veiligheidsvoorschriften voor vacu mapparaten PL Uwaga Ta instrukcja nie jest dostepna we wszystkich jezykach Unii Europejskiej U ytkownik nie moze rozpocz pracy z urz dzeniem dop ki nie przeczyta instruk cji i nie jest pewien wszystkich informacji w niej zawartych Instrukcja musi byc w ca o ci przeczytana i zrozumiana przed podj ciem pracy z urz dzeniem oraz nale y podj wszystkie niezb dne kroki zwi zane z prawid owym uzytkowaniem co Wskaz wki bezpiecze stwa do urz dze pr
13. necessary Use lines with larger di ameter length as short as possible Allow pump to run for some minutes with atmo spheric pressure at the inlet to purge Clean and inspect the pump heads Replace diaphragms and or valves Check process param eters page 35 of 53 Fault Possible cause Remedy Pump does not Pump temperature too Ensure sufficient cooling achieve its ultimate high motor speed re of the pump or reduce vacuum or usual duced inlet pressure pumping speed Pump too noisy Atmospheric or high Connect hose or silencer pressure at the pump to pump outlet Be careful inlet not to cause outlet over pressure especially with condensable vapors Diaphragm crack or Perform maintenance diaphragm clamping disc loose Other than above men Contact local distributor tioned causes a Pump seized Contact local distributor page 36 of 53 Replacing diaphragms and valves ts Please read section Replacing diaphragms and valves com pletely before starting maintenance The pictures may show other versions of pumps This does not change the method of replacing diaphragms and valves DANGER Never operate the pump if covers or other parts of the pump are disassembled Before starting maintenance disconnect the electri HA cal power cord Wait two minutes after isolating the equipment from AC power to allow the capacitors to discharge sw Ensure t
14. the vacuum system Adopt suitable measures to prevent contamination of the pumped substances or the environment Ensure that no parts of your clothing hair or fingers can be caught or drawn in at the inlet of the pump Nev er insert fingers or drop any other object into the inlet or oullet Pumping at high inlet pressure may lead to overpres sure at the gas ballast valve Pumped gases or con densate might be expelled if the valve is open If an inert gas supply is connected to the gas ballast ensure that its inlet pipeline is not contaminated You must take suitable precautions to prevent any dan gerous situation from arising if the pump is starting Pay attention to the safety symbol hot surfaces on the equipment Hot parts may cause burns if touched Adopt suitable measures to prevent any danger arising from hot surfaces or electric sparks Ensure that hot surfaces of the pump do not cause burns Provide a suitable contact guard if necessary Do not start the pump if the pressure difference between inlet and outlet exceeds 16 psi 1 1 bar at maximum DANGER page 19 of 53 Prevent the backpressure of gases and the backflow of condensates at the outlet Provide appropriate protective measures to allow for the possibility of failure and malfunction The protective mea sures must also allow for the requirements of the respec tive application A temperature sensor at the circuit board protects the mo tor Curr
15. AND employees If the paint is damaged we wish a repaint or a replacement of parts for reason of appearance repaint and replacement at customer s expense yes no 10 Legally binding declaration We assure for the returned device that all substances which have been in contact with the device are listed in section 5 and that the information is complete and that we have not withheld any information We declare that all measures where applicable have been taken listed in section Return to the factory By our signature below we acknowledge that we accept liability for any damage caused by providing in complete or incorrect information and that we shall indemnify VACUUBRAND from any claims as regards damages from third parties We are aware that as expressed in S 823 BGB Public Law Code of Ger many we are directly liable for injuries or damages suffered by third parties particularly VACUUBRAND employees occupied with handling repairing the product Shipping of the device must take place according to regulations NET usas oi li DION AU corta ata A 0 og EEE Company s seal D t ui auqa Quay busters Release for repair grant by VACUUBRAND date signature VACUUBRAND GMBH CO KG Tel 49 9342 808 5660 Alfred Zippe Strafe 4 Fax 49 9342 808 5666 97877 Wertheim Germany E Mail service Qvacuubrand com www vacuubrand com page 52 of 53 C EG Konformit tserkl rung f r Maschinen EC Declarat
16. CE page 11 of 53 General information Remove all packing material from the packing box Re move the product from its packing box and retain all pack aging until the equipment is inspected and tested Re move the protective caps from the inlet and outlet ports and retain for future use Inspect the equipment promptly and carefully If the equipment is damaged notify the supplier and the carrier in writing within three days Retain all packing ma terial for inspection State the item number of the product together with the order number and the supplier s invoice number Failure to check and give notice of damage will void any and all warranty claims for those deficiencies Replace the protective caps if the equipment is not used immediately Store the equipment in dry and non corrosive conditions see also Technical data pg 23 1 Do not use any damaged equipment e Use the mounted handle when moving the pumping unit Intended use t Do not use the pump or any system parts on humans or animals t Prevent any part of the human body from coming into contact with vacuum t Ensure that the individual components are only con nected combined and operated according to their de sign and as indicated in the instructions for use t Comply with all notes on correct vacuum and electrical connections see section Use and operation pg 28 t Do not use the pump to generate pressure t The pumps are designed for ambi
17. CUU BUS VACUU CONTROL chemistry HYBRID Peltronic TURBO MODE VARIO US Reg No 3 833 788 VARIO SP VACUUBRAND US Reg No 3 733 388 and also the shown company logos are trademarks of VACUUBRAND GMBH CO KG in Germany and or other countries page 3 of 53 DE Achtung Die vorliegende Betriebsanleitung ist nicht in allen EU Sprachen verf gbar Der Anwender darf die beschriebenen Ger te nur dann in Betrieb nehmen wenn er die vorliegende Anleitung versteht oder eine fachlich korrekte bersetzung der voll st ndigen Anleitung vorliegen hat Die Betriebsanleitung muss vor Inbetriebnahme der Ger te vollst ndig gelesen und verstanden werden und alle geforderten Ma nahmen m ssen eingehalten werden 22 Sicherheitshinweise f r Vakuumger te EN Attention This manual is not available in all languages of the EU The user must not operate the device if he does not understand this manual In this case a technically correct translation of the complete manual has to be available The manual must be completely read and understood before operation of the device and all required measures must be applied 22 Safety instructions for vacuum equipment FR Attention Le mode d emploi pr sent n est pas disponible dans toutes les langues d Union Europ enne L utilisateur ne doit mettre le dispositif en marche que s il comprend le mode d emploi pr sent ou si une traduction complete et correcte du mode d emploi est s
18. F Gitmans Dr J Dirscherl Managing director G rant Technical Director Directeur technique VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim e T 49 9342 808 0 F 49 9342 808 5555 curan info vacuubrand com www vacuubrand com page 53 of 53 Disclaimer Our technical literature is only intended to inform our cus tomer The applicability of general empirical values and results obtained under lab conditions to your specific operations depends on a number of factors beyond our control It is therefore strictly the users responsibil ity to very carefully check the application of these data to their specific requirements No claims arising from the information provided in this lit erature will consequently be entertained Alfred Zippe Str 4 97877 Wertheim Germany T 49 9342 808 0 F 49 9342 808 5555 info vacuubrand com www vacuubrand com VACUUBRAND GMBH CO KG Technology for Vacuum Systems 2012 VACUUBRAND GMBH CO KG Printed in Germany Manual no 999198 04 05 2012
19. N OFF switch Put on housing cover A Pay attention to a correct guidance of the connection hose towards the inlet t Move housing cover slightly to ensure that the head covers are cor rectly positioned Screw in the Allen head screws at the head cover in a diagonal pattern with a 4 mm wide Allen key loosely at first to align then tight en ts Maximum torque 4 4 ftlb 6 Nm page 45 of 53 Slip connection hose onto hose connector below the housing cover Close hose clip with flat pliers Attach the handle at the housing cover use 5 mm wide Allen key Slip the hose onto the hose connector by turning the fitting L with an open ended wrench w f 14 Tighten the union nut K of the hose con nection with an open ended wrench wii 17 t Tighten the union nut first by hand and then tighten one full turn using the open ended wrench Checking the ultimate vacuum After any intervention at the equipment e g repair maintenance the ultimate vacuum of the pump has to be checked Only if the pump achieves its specified ultimate vacuum the pump s leak rate is low enough to ensure that no explosive atmospheres will occur in the inte rior of the equipment page 46 of 53 If the pump does not achieve the ultimate vacuum Whenever the diaphragms and valves have been replaced a break in period of several hours is required before the pump achieves its ulti mate vacuu
20. Technology for Vacuum Systems Instructions for use PC 3001 basic Chemistry pumping unit with speed control page 2 of 53 Dear customer Your VACUUBRAND diaphragm pumps are designed to provide you with many years of trouble free service with optimal performance Our many years of practical experience allow us to provide a wealth of application and safety information Please read these instructions for use before the initial operation of your pump VACUUBRAND diaphragm pumps combine our many years of experi ence in design construction and practical operation with the latest de velopments in material and manufacturing technology Our quality maxim is the zero defect principle Every diaphragm pump before leaving our factory is tested intensively including an endurance run of 18 hours Any faults even those which oc cur rarely are identified and can be eliminated immediately After completion of the endurance run every pump is tested and must achieve specifications before shipment We are committed to providing our customers only pumps that meet this high quality standard While our pumps cannot eliminate all of your work we design manufac ture and test them to ensure that they will be an effective and trouble free tool to assist you in that work Yours VACUUBRAND GMBH CO KG After sales service Contact your local dealer or call 49 9342 808 5500 Trademark index VACUU LAN US Reg No 3 704 401 VA
21. X but they are not approved for operation in potentially explosive atmospheres see section x Important information Equipment marking ATEX pg 21 The pumps are not suitable to pump any of the sub stances listed below Do not pump unstable substances substances which react explosively under impact mechanical stress without air substances which react explosively when being ex posed to elevated temperatures without air substances subject to auto ignition substances which are inflammable without air explosive substances page 16 of 53 The pumps are not approved for operation below ground Do not operate the pump below ground t The pumps are not suitable for pumping dust Do not pump dust Do not pump substances which may form deposits in side the pump The pumps are not suitable for pumping substances which may form deposits inside the pump Deposits and condensate in the pump may lead to in creased temperatures even to the point of exceeding the maximum permitted temperatures Check the inlet and outlet of the pump if there is a dan ger of forming deposits inside the pump e g in the pump chambers the pump chamber is the part between diaphragm and head cover See section Replacing diaphragms and valves pg 36 Inspect the pump chambers regularly and clean if necessary Consider interactions and chemical reactions of the pumped media Ensure that the materials of the
22. a level check compatibility with applicable safety requirements and adopt suitable measures There is a risk of the motor overheating due to insufficient cooling e Check compatibility with the maximally permitted pressure at outlet and the maximum pressure differ ence between inlet and outlet ports Do not start the pump if the pressure difference between inlet and outlet ports exceeds max 16 0 psi 1 1 bar Attempts to start the pump at higher pressure difference may cause stalling and damage of the motor If pumping condensable vapors water vapor solvents etc let the pump run with gas ballast to help purge any condensation in the pump Prevent internal condensation transfer of liquids or dust The diaphragms and valves will be damaged if liquids are pumped in significant amounts Check the pump regularly for external soiling and depos A DANGER NOTICE page 31 of 53 its Clean the pump if necessary to avoid an increase of the pump s operating temperature A temperature sensor at the circuit board protects the mo tor Current limitation in the event the temperature at the circuit board raises above 158 F 70 C At temperatures above 185 F 85 C the pump is switched off In the event of a motor blockage after 10 start up attempts the pump is switched off Note Only manual reset is possible Disconnect the pump from the power source Identify and eliminate the cause of failure Avoid overheating e g
23. atet hvis manualen ikke er forst et I det tilf lde skal en teknisk korrekt overs ttelse af hele manual stilles til r dighed Manual skal v re genneml st og forst et f r apparatet betjenes og alle n dvendige forholdsregler skal tages lt Sikkerhedsregler for vakuumudstyr EE T helepanu K esolev kasutusjuhend ei ole k igis EL keeltes saadaval Kasutaja ei tohi seadet k sitseda kui ta ei saa kasutusjuhendist aru Sel juhul peab saadaval olema kogu kasutusjuhendi tehniliselt korrektne t lge Enne seadme kasutamist tu leb kogu juhend l bi lugeda see peab olema arusaadav ning k ik n utud meetmed peavad olema rakendatud 2 Ohutusn uded vaakumseadmetele ES Atenci n Este manual no esta disponible en todos los idiomas de UE El usuario no debe manejar el instrumento si no entiende este manual En este caso se debe disponer de una traducci n t cnicamente correcta del manual completo El manual debe ser le do y entendido completamente y deben aplicarse todas las medidas de seguridad antes de manejar el instrumento 2 Notas sobre la seguridad para equipos de vac o Fl Huomio T m kaytt ohje ei ole saatavilla kaikilla EU n kielill K ytt j ei saa k yt t laitetta jos h n ei ymm rr tata ohjekirjaa T ss tapauksessa on saatavilla ol tava teknisesti oikein tehty ja t ydellinen ohjekirjan k nn s Ennen laitteen k ytt on ohjekirja luettava ja ymm rrett v kokonaan sek suoritettava
24. ce pro vider Prevent any part of the human body from coming into contact with vacuum Never aspirate liquids or dust into the pump Make sure that the exhaust pipeline cannot become blocked Comply with applicable regulations when disposing of chemicals Take into consideration that chemicals may be contaminated Take adequate precautions to pro tect people from the effects of dangerous substances chemicals thermal decomposition products of fluoro elastomers Use appropriate protective clothing and safety goggles Use only original manufacturer s spare parts and accessories Otherwise the safety and performance of the equipment as well as the electromagnetic compat ibility of the equipment might be reduced The CE mark or the cTUVus mark may be voided if not using original manufacturer s spare parts Interruption of the pump e g due to power failure NOTICE IS page 18 of 53 failure of connected components or of parts of the sup ply or change in parameters must not be allowed to lead to dangerous conditions In case of a diaphragm failure or in case of a leak in the manifold pumped sub stances might be released into the environment or into the pump housing or motor Comply with all notes regarding proper use of the pumps as well as operation and maintenance guid ance The residual leak rate of the equipment might render possible an exchange of gas albeit extremely slight between the environment and
25. cosmetic reasons at your request and at your expense Before returning the equipment ensure that if applicable Oil sealed pumps Oil has been drained and an ade quate quantity of fresh oil has been filled in to protect against corrosion Dispose according to regulations Equipment has been cleaned and or decontaminated inside and outside Allinlet and outlet ports have been capped Equipment has been properly packed if necessary please order original packaging materials at your cost marked appropriately and the carrier has been notified of any possible contamination The completed health and safety clearance form is en closed We thank you in advance for your understanding of the necessity for these measures that protect our employees and ensure that your pump is protected in shipment page 49 of 53 Scrapping and waste disposal Dispose of the equipment and any components removed from it safely in accordance with all local and national safety and environmental requirements Particular care must be taken with components and waste oil which have been contaminated with dangerous substances from your processes Do not incinerate fluoroelastomer seals and O rings You may authorize us to dispose of the equipment at your expense page 50 of 53 VACUUBRAND shall be liable for insuring that this prod uct including any agreed installation has been free of de fects at the time of the transfer of risk
26. de 38 Replacing the diaphragm 40 Assembling the housing cover at the inlet side 43 Disassembling the housing cover at the side of the ON OFF switch 43 Assembling the housing cover at the side of the ON OFF switch 44 Assembling the fittings 45 Notes on return to the factory 47 VATN 2 50 Health and safety clearance form 51 EC Declaration of Conformity of the Machinery 52 page 9 of 53 Safety information Important information L WARNING t Keep this manual complete and accessible to per sonnel at all times t Read this manual carefully before installing or op erating the equipment Observe the instructions contained in this manual t Do not modify the equipment without authorization NOTICE This manual is an integral part of the equipment de scribed therein It describes the safe and proper use of the vacuum pump Make operating personnel aware of dangers arising from the pump and the pumped substances VACUUBRAND disclaims any liability for inappropri ate use of these pumps and for damage from failure to follow instructions contained in this manual This manual is only to be used and d
27. ent limitation in case the temperature at the circuit board raises above 158 F 70 C At temperatures above 185 F 85 C the pump is switched off In case of a motor blockage after 10 start up attempts the pump is switched off Note Only manual reset is possible Disconnect the pump from the power source Identify and eliminate the cause of failure Maintenance and repair In order to comply with laws occupational health and safety regulations safety at work law and regulations for environmental protection vacuum pumps components and measuring instruments can only be returned when certain procedures see section Notes on return to the factory pg 47 are followed Take advantage of our service seminars which put special focus on the maintenance and repair of vacuum pumps For details and for the online Instructions for repair man ual see www vacuubrand com In case of normal wear the lifetime of the diaphragms and valves is gt 10000 operating hours Bearings have a typi cal durability of 40000 h Ensure that the pump cannot be operated acciden tally Never operate the pump if covers or other NOTICE page 20 of 53 parts of the pump are disassembled Switch off the pump Disconnect the electrical pow er cord and wait two minutes before starting mainte nance to allow the capacitors to discharge Note The pump may be contaminated with process chemicals which have been pumped during operation
28. ent temperatures during operation between 50 F and 104 F 10 C and 40 C Periodically check maximum temperatures NOTICE DANGER page 12 of 53 if installing the pump in a cabinet or a housing Make sure ventilation is adequate to maintain recommended operating temperature Install an external automatic ventilation system if necessary If pumping hot process gases make sure that the maximum permitted gas in let temperature is not exceeded The maximum permit ted gas inlet temperature depends on several param eters like inlet pressure and ambient temperature see Technical data pg 23 t Do not aspirate particles and dust t Do not pump liquids e Ensure that the pump and any accessories in the flow path are chemically resistant to the pumped substanc es prior to operation Use the equipment only as intended that is for genera tion and control of vacuum in vessels designed for that purpose Any other use will automatically invalidate all warranty and liability claims Remain aware of safety and risks Setting up and installing the equipment Equipment must be connected only to a suitable elec trical supply and a suitable ground point As such the plug must be plugged into an outlet that is properly grounded Failure to connect the motor to ground may result in deadly electrical shock The supply cable may be fitted with a molded Euro pean IEC plug or a plug suitable for your local electrical s
29. gm into its lower turning point position Unscrew diaphragm support disc F with diaphragm E and diaphragm clamping disc D m Check for washers G between the diaphragm support disc F and the connecting rod H Do not mix the washers from the different pump heads since these are set at the factory to ensure proper pump per formance Make sure that the original number is reassembled at the individual pump head t Too few washers The pump will not attain vacuum specification Too many washers Diaphragm clamping disc will hit head cover causing noisy operation and possibly causing the pump to seize up page 41 of 53 t f the old diaphragm is difficult to separate from the diaphragm support disc immerse assembly in naphtha or petroleum ether Do not inhale vapors m Position new diaphragm E between dia phragm clamping disc with square head screw D and diaphragm support disc F ts Note Position diaphragm with pale side towards diaphragm clamping disc facing pump chamber t Make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc Lift the diaphragm at the side Place the di aphragm carefully together with diaphragm clamping disc and diaphragm support disc in the diaphragm key t Avoid damage of the diaphragm Do not ex cessively bend or crease the diaphragm t Assemble the original number of washers G between diap
30. hat the pump cannot be operated accidentally Note The pump might be contaminated with the pro cess chemicals that have been pumped during opera tion Ensure that the pump is decontaminated before maintenance m Avoid the release of pollutants a L WARNING ts Never operate a defective or damaged pump t Take adequate precautions to protect people from the effects of dangerous substances that may have con taminated the pump and may be released upon dis assembly Ensure that the maintenance technician is familiar with the safety procedures which relate to the products processed by the pumping system Use appropriate protective clothing safety goggles and protective gloves t Allow sufficient cooling of the pump before starting maintenance ts Vent the pump and isolate it from the vacuum sys tem before you start maintenance page 37 of 53 NOTICE Ensure that maintenance is done only by suitably trained and supervised technicians The valves and diaphragms are wear parts If the rated ultimate vacuum is no longer achieved or in case of in creased noise level the pump interior the diaphragms and the valves must be cleaned and the diaphragms and valves must be checked for cracks or other damage All bearings are encapsulated and are filled with long life lubricant Under normal operating conditions the drive system is maintenance free In demanding circumstances it may be efficient to check and clean the pump
31. heads on a regular basis In normal use the lifetime of the diaphragms and valves is more than 10 000 operating hours Prevent internal condensation transfer of liquids or dust The diaphragms and valves will be damaged if liquid is pumped in significant amount Carry out maintenance frequently if the pump is ex posed to corrosive media or in case of deposits Regular maintenance will improve the lifetime of the pump and also protect both users and the environment Service kit MD 1C diaphragms valves diaphragm key 696828 Tools required metric Diaphragm key width 46 mm Open end wrench width 14 17 mm 4 5 mm wide Allen key 2 5 mm wide slotted screwdriver Flat pliers page 38 of 53 Cleaning and inspecting the pump heads t Service only one side of the pump at a time to avoid the mixing of parts Loosen the union nut K of the hose con nection next to the gas ballast valve with an open ended wrench w f 17 Turn the fitting L with an open ended wrench w f 14 to detach the hose from the pump head 1 4 of a turn at maximum 1 Do not remove the elbow fitting from the pump head during reassembly a leak may result Loosen the screw affixing the handle use 5 mm wide Allen key at one housing cover Lay the pumping unit on its side with the pump heads to be maintained at the top Support the pumping unit appropriately Disassemble the ho
32. hragm support disc F and connecting rod H Screw diaphragm clamping disc D dia phragm E diaphragm support disc F and washers G to connecting rod H gt Optimum torque for the diaphragm support disc 3 ftlb 4 Nm t f necessary put the pumping unit in its upright position to screw the diaphragm clamping disc to the connecting rod Subsequently lay the pumping unit again on its side Bring the diaphragms E into a position in which they are in contact with the housing 1 and centered with respect to the bore page 42 of 53 Put on head covers C ts Pay attention to the correct orientation of the head covers see figure below t Make sure that the diaphragms stay centered with respect to the bores so that they will be come clamped uniformly between housing 1 and head covers C Put the valves B in place See figure below for the correct position of the valves Inlet side of pump head The valve tongue points at the kidney shaped orifice in the valve seat 1 Outlet side of pump head The valve is oriented the opposite direction as the valve at the inlet side Round orifice under the valve tongue 2 Scheme of pump heads with head covers and valves inlet side 1 page 43 of 53 Assembling the housing cover at the inlet side Put on housing cover A t Move housing cover slightly to ensure that the head covers are cor rectly positioned m Screw
33. i or to sending it back to the service center Return the product to us disassembled and cleaned and accompanied by a certificate verifying decontami nation or Contact an industrial cleaning and decontamination service directly or Authorize us to send the product to an industrial clean ing facility at your expense To expedite repair and to reduce costs please enclose a detailed description of the problem and the product s op erating conditions with every product returned for repair NOTICE page 48 of 53 We submit repair quotations only on request and always at the customer s expense If an order is placed the costs incurred for problem diagnosis are offset from the costs for repair or from the purchase price if the customer pre fers to buy a new product instead of repairing the defec tive one If you do not wish a repair on the basis of our quo tation the equipment may be returned to you dis assembled and at your expense In many cases the components must be cleaned in the factory prior to repair For cleaning we use an environmentally friendly water based process Unfortunately the combined attack of el evated temperature cleaning agent ultrasonic treatment and mechanical stress from pressurized water may re sult in damage to the paint Please mark in the health and safety clearance form if you wish a repaint at your ex pense just in case such a damage should occur We will also replace parts for
34. ion of Conformity of the Machinery D claration CE de conformit des machines Hersteller Manufacturer Fabricant VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim Germany Hiermit erkl rt der Hersteller dass die Maschine konform ist mit den Bestimmungen der Richtli nie 2006 42 EG Hereby the manufacturer declares that the machinery is in conformity with the directive 2006 42 EC Par la pr sente le fabricant d clare que la machine est conforme directive 2006 42 CE Membranvakuumpumpe Diaphragm vacuum pump Pompe membrane Typ Type Type PC 3001 basic Artikelnummer Order number Num ro d article 696720 696722 696723 Seriennummer Serial number Num ro de s rie Siehe Typenschild See rating plate Voir plaque signal tique Die Maschine ist konform mit weiteren Richtlinien The machinery is in conformity with other di rectives La machine est conforme d autres directives 2006 95 EG 2004 108 EG 94 9 EG Angewandte harmonisierte Normen Harmonized standards applied Normes harmonis es utilis es DIN EN 12100 DIN EN 61010 1 DIN EN 1012 2 DIN EN 61326 1 DIN EN 1127 1 EN 13463 1 Bevollm chtigter f r die Zusammenstellung der technischen Unterlagen Person authorized to compile the technical file Personne autoris e constituer le dossier technique Dr J Dirscherl VACUUBRAND GMBH CO KG Alfred Zippe Str A 97877 Wertheim Ger many Wertheim 14 03 2012 Dr
35. istributed in its com plete and original form It is strictly the users responsibility to check carefully the validity of this manual with respect to his product Manual no 999198 04 05 2012 The following signal word panels and safety symbols are used throughout this manual This is the safety alert symbol It is used to alert you to po A tential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury and death page 10 of 53 A DANGER gt DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING t WARNING indicates a hazardous situation which if not avoided could result in death or serious injury LACAUTION e CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to per sonal injury AN Caution Hot surface Disconnect equipment from AC power X Dispose of electronic equipment according to regula tions Si Formatting used in this manual Note The signal word panels in all sections of this manual always refer to all paragraphs of the same format plain text following each signal word panel The document Safety information for vacuum equipment is part of this manual Read the Safety information for vacuum equipment and observe the instructions contained therein NOTI
36. losive atmospheres environment The overall category of the equipment depends on the connected com ponents If the connected components do not comply with the classifi cation of the VACUUBRAND equipment the specified category of the VACUUBRAND equipment is no longer valid Vacuum pumps and vacuum gauges in category 3 are intended for con nection to equipment in which during normal operation explosive atmo spheres caused by gases vapors or mists normally don t occur or if they do occur are likely to do so only infrequently and for a short period only Equipment in this category ensures the requisite level of protection dur ing normal operation The use of gas ballast or the operation of venting valves is only permit ted if thereby explosive atmospheres normally don t occur in the interior of the equipment or if they do occur are likely to do so only infrequently and for a short period page 22 of 53 The pumps are marked with X according to EN 13463 1 i e restric tions of the operation conditions The equipment is designated for a low degree of mechanical stress and has to be installed in a way so that it cannot be damaged from outside Pumping units have to be installed so that they are protected against shocks from the outside and against glass splinters in the event of breakage implosion The equipment is designated for an ambient and gas inlet temperature during operation of 10 to 40 C Never exceed
37. m In case of an unusual noise switch off pump immediately and check clamping disc positions If the specified ultimate vacuum is not achieved and if this does not change after the break in period Check hose connectors at pump heads for leaks If necessary recheck valve seats and pump chambers page 47 of 53 Notes on return to the factory Repair return DAkkS calibration NOTICE Safety and health of our staff laws and regulations re garding the handling of dangerous goods occupational health and safety regulations and regulations regard ing safe disposal of waste require that for all pumps and other products the Health and safety clearance form pg 51 must be sent to our office fully completed and signed before any equipment is shipped to the authorized service center Fax or mail a completed copy of the health and safety clearance form to us in advance The declaration must ar rive before the equipment Enclose a second completed copy with the product If the equipment is contaminated you must notify the carrier No repair DAkkS calibration is possible unless the correctly completed form is returned Inevitably there will be a delay in processing the equipment if informa tion is missing or if this procedure is not followed A CAUTION If the product has come in contact with chemicals radioac tive substances or other substances dangerous to health or environment the product must be decontaminated pr
38. mp wait minimum 60 sec before switching on again Keep a distance of minimum 8 in 20 cm between fan pumping unit and adjacent equipment or casework Use connecting hoses with large diameter and keep them as short as possible to avoid flow losses Locate the pump as closely as possible to the application Always install outlet tubing descending from the pump to avoid backflow of condensate towards the pump When assembling ensure vacuum tightness After as sembly check the whole system for leaks Secure hose connections at the pump appropriately e g with hose clamps to protect against accidental detach ment To reduce pump noise emanating from the pump exhaust port connect an exhaust hose or use a silencer DANGER NOTICE page 30 of 53 During operation m Vent and dispose of potentially dangerous gases or vapors at the outlet of the pump appropriately t Due to the high compression ratio the pump might gen erate overpressure at the outlet Check pressure com patibility with system components e g exhaust tubing or exhaust valve at the outlet Ensure that the pump outlet is neither blocked nor restricted t Maximum ambient temperature 104 F 40 C Check the maximum temperatures if installing the pump in a cabinet or a housing Make sure ventilation is adequate especially if the ambient temperature is elevated e Ifthe pump is installed at an altitude of more than 6500 ft 2000 m above mean se
39. ous ses yeux Le dispositif ne doit pas tre mis en marche avant que le mode d emploi ait t lu et compris compl tement et seulement si le mode d emploi est observe et tous les mesures demand es sont prises lt Avis de s curit pour des dispositifs vide BG BHumaHne Te3u uHCTPyKUUN He ca NpeBegeHN Ha BCuYKN E3ULIU OT EO lorpe6u TENAT He OuBa na pa6oTu c ypena ako He pa30upa MHCTpyKUMMTe 3a nongBaHe B TO3M cnyyan e HeOOxogumo Aa 6tne ripenocTaBeH NbNeH TEXHUYHECKU ripeBon Ha UHCTPYKLIUUTE 3a NON3BaHe Mpean pa6orTa c ypena e 3apbIMKUTENHO nNoTpebuTe NAT ga npoyeTe u3aLANO UHCTPYKLIMMTE 3a pabora co Ykasahus 3a OezonacHocT 3a BakyymHu ypenv CN ER I BREF TRAP BARNES RA REETRBERF ME FRR Ake ELEN F SEZA AEMREFMRALEBN RE FRF SB DATE IE HER GREFNR DAT pr ss NE BPREWREES CZ Upozorn ni Tento navod k pouziti neni k dispozici ve v ech jazycich Evropsk unie U ivatel neni opr vn n poz t p stroj pokud nerozum tomuto n vodu V tako v m p pad je nutno zajistit technicky korektn p eklad manu lu do e tiny N vod musi b t u ivatelem prostudov n a u ivatel mu mus pln porozum t p ed t m ne za ne p stroj pou vat U ivatel mus dodr et v echna p slu n a po adovan opat en 2 Bezpe nostni upozorn n pro vakuov p stroje page 4 of 53 DA Bem rk Denne manual foreligger ikke p alle EU sprog Brugeren m ikke be tjene appar
40. pump s wetted parts are compatible with the pumped substances see section Technical data pg 23 When changing the substances pumped we recom mend purging the pump with air or inert gas prior to changing the pumped media Purging the pump will pump out residues and it will reduce the possibility of reactions of the pumped substances with each other and with the pump s materials Safety during operation A DANGER Adopt suitable measures to prevent the release of dan gerous toxic explosive corrosive noxious or polluting fluids vapors and gases To prevent any emission of such substances from the pump outlet install an ap propriate collecting and disposal system and take pro tective action for pump and environment gt IS 13 IS 13 IS 13 IS page 17 of 53 You must take suitable precautions to prevent any for mation of explosive mixtures in the pump chamber or at the outlet of the pump In case e g of a diaphragm failure mechanically generated sparks hot surfaces or static electricity may ignite these mixtures Use inert gas for gas ballast or venting if necessary Drain appropriately or otherwise remove any potential ly explosive mixtures at the outlet of the pump or dilute them with inert gas to non explosive concentrations Never operate this pump if it has a damaged cord or plug If the pump is not working properly has been dropped or has fallen into water contact your pump servi
41. rekir 2 Vakumlu cihazlar i in g venlik uyar lar page 8 of 53 Contents Safety information 9 Important information a 9 General information a a 11 METTEDE se 11 Setting up and installing the equipment 12 o EEE 14 Operating feierte 15 Safety during operation a 16 Maintenance and repailr a 19 x Important information Equipment marking ATEX 21 Tech ieal dal uuu uuu uu uuu u u u uuu EErEE 23 Gas inlet temperatures a a 24 o Eege 25 elt e EE 25 PUMP Auve 26 Upgrade kits for PC 3001 basic 27 Use and operation 28 Installing a pump in a VACUUM System 28 DUNG PE Anne o 30 Important notes regarding the use of gas ballast 31 SHhUutdowrr amp Storage EE 32 E E 33 Troubleshooting sxgtu euueteen regeuegget ege 34 Replacing diaphragms and valves 36 Cleaning and inspecting the pump heads 38 Disassembling the housing cover at the inlet si
42. ss section of the outlet tubing must be at least the size of the pump s exhaust con nection t Operation with silencer at the outlet Check the silencer regularly for chemical attack and deposits replace if necessary or use an exhaust line without silencer ts Particles and dust must not be aspirated If necessary you must install appropriate filters You must ensure their suitability concerning gas flow chemical resis tance and resistance to clogging prior to use t Make sure ventilation is adequate especially if the pump NOTICE page 29 of 53 is installed in an enclosure or if the ambient temperature is elevated Provide external ventilation if necessary e Reduce the transmission of vibration Prevent mechan ical load due to rigid pipelines Insert elastic hoses or flexible elements as couplings between the pump and rigid pipes Note Flexible elements will compress or flatten when evacuated if not designed for use under vacuum e Hose connections at the pump inlet must always be gas tight A power failure may cause accidental ventilation of the pump especially if the gas ballast valve is open If this constitutes a potential source of danger take appropri ate safety measures e Check the power source and the pump s rating plate to be sure that the power source and the equipment match in voltage phase and frequency The ON OFF switch is at the left side of the pumping unit After switching off the pu
43. t gt 75 Torr 100 mbar m 50 F to 104 F Continuous operation high gas load 10 C to 40 C lt 75 Torr 100 mbar m 32 F to 140 F Continuous operation low gas load 0 C to 60 C Short time lt 75 Torr 100 mbar m 14 F to 176 F lt 5 minutes low gas load 10 C to 80 C Operating condition Inlet pressure if pumping potentially explosive atmospheres 50 F to 104 F 10 C to 40 C We reserve the right for technical modification without prior notice page 25 of 53 Wetted parts Components Wetted materials Pump Housing cover PTFE Head cover ETFE carbon fiber reinforced Diaphragm clamping disc ETFE carbon fiber reinforced Diaphragm PTFE Valve FFKM Pumping unit Inlet pumping unit PP Outlet pumping unit Ma bP nd Tubing PTFE Screw in fittings ETFE ECTFE Abbreviations ETFE Ethylene Tetrafluoroethylene ECTFE Ethylene Chlorotrifluoroethylene FFKM Perfluoro elastomer PP Polypropylene PTFE Polytetrafluoroethylene PVC Polyvinyl chloride page 26 of 53 Pump parts Position Component Position Component MD 1C VARIO chemistry Inlet diaphragm pump Outlet supplementary Selection knob for motor with silencer speed Mains connection ON OFF switch Gas ballast valve Handle a I PC 3001 basic page 27 of 53 Upgrade kits for PC 3001 basic Upgrade kit CVC 3000
44. t in an area where it can fall or be pulled into water or other liquids t Pay attention to the maximum permissible ambient and gas inlet temperatures see Technical data pg 23 e Adopt suitable measures in case of differences from recommended conditions e g using the equipment outdoors installation in altitudes of more than 6500 ft 2000 m above mean sea level conductive pollution or external condensation on the pump e Do not operate this product near flames DANGER page 15 of 53 To the best of our knowledge the equipment is in com pliance with the requirements of the applicable EC direc tives and harmonized standards see Declaration of Con formity with regard to design type and model Directive EN 61010 1 gives in detail the conditions under which the equipment can be operated safely see also IP degree of protection Technical data pg 23 Operating conditions These pumps are not approved for operation in po tentially explosive atmospheres Do not operate the pumps in potentially explosive atmospheres Pumps without the x mark on the rating plate are not approved for the pumping of potentially explo sive atmospheres Do not pump potentially explo sive atmospheres with those pumps Pumps bearing the x mark on their rating plates are approved for the pumping of potentially ex plosive atmospheres according to their classifica tion II 3G IIC T3 X according to ATE
45. these ambient and gas inlet temperatures If pumping measuring gases which are not potentially explosive extended gas inlet temperatures are permissible See instructions for use section Gas inlet temperatures or Techni cal data After any intervention at the equipment e g repair maintenance the ul timate vacuum of the pump has to be checked Only if the pump achieves its specified ultimate vacuum is the pump s leak rate low enough to en sure that no explosive atmospheres will occur in the interior of the equip ment After any intervention at the vacuum sensor the leak rate of the equip ment has to be checked Attention This manual is not available in all languages of the EU The user must not operate the device if he does not under stand this manual In such a case a tech nically correct translation of the complete manual has to be available The manual must be completely read and understood before operation of the device and all re quired measures must be applied page 23 of 53 Technical data Type PC 3001 basic Maximum pumping speed ISO 21360 Ultimate vacuum absolute without gas ballast Ultimate vacuum absolute with gas ballast Maximum permissible inlet and outlet pressure absolute 16 1 1 Maximum permissible pressure difference between inlet and outlet 16 1 1 Maximum permissible pressure abso lute at gas ballast valve 17 5 1 2
46. upply The cable contains wires color coded as fol lows green or green and yellow ground blue or white neutral brown or black hot t Due to the high compression ratio the pump may gen erate overpressure at the outlet Check pressure com patibility with system components e g exhaust pipe NOTICE IS gt page 13 of 53 line or exhaust valve at the outlet Do not permit any uncontrolled pressurizing Make sure that the exhaust pipeline cannot become blocked Ifthere is an exhaust isolation valve make sure that you cannot operate the equipment with the valve closed to avoid a risk of bursting Always provide a free and pressureless exhaust outlet to avoid damage to pump valves and risk of bursting Keep the electrical power cord away from heated sur faces Provide a firm level platform for the equipment Check that the system which you are going to evacuate is mechanically stable Check that all fittings are secure Ensure a stable position of the pump without any me chanical contact other than the pump feet Comply with maximum permissible pressures at in let and outlet and with maximum permissible pres sure differences between inlet and outlet See section Technical data pg 23 Do not operate the pump with overpressure at the inlet Avoid overpressure of more than 17 5 psi absolute 1 2 bar absolute in the event that inert gas is connected to the pump to the gas ballast or to a venting valve
47. using cover A to check the valves B Allen key Remove the housing cover with housing cover insert A together with head covers C and valves B t Never use a pointed or sharp edged tool to remove parts e g screwdriver We recom mend using a rubber mallet or compressed air to be blown carefully into port page 39 of 53 View of the disassembled pump head parts Pump head parts A Housing cover with insert B Valves C Head cover D Diaphragm clamping disc with square head screw E Diaphragm F Diaphragm support disc G Washer s H Connecting rod l Housing J Housing bearing flange K Union nut L Fitting M Hose connection page 40 of 53 Remove the head cover C carefully from the housing cover A Note position and alignment of valves B Remove the valves t Replace valves if necessary t Use petroleum ether or other industrial sol vent to remove deposits Do not inhale va pors Replacing the diaphragm t Check diaphragms E for damage and re place if necessary Lift diaphragm carefully sidewise t Never use a pointed or sharp edged tool to lift the diaphragm If necessary press down the diaphragm clamping disc of the adjacent pump head to raise the diaphragm into its uppermost turning point position m Use the diaphragm key to grip the diaphragm support disc F below the diaphragm Press down the diaphragm clamping disc to bring the diaphra
48. ustningen om hon han inte f rst r denna instruktion Om s r fallet m ste en tekniskt korrekt instruktion g ras tillg nglig Instruktionen m ste l sas och f rst s helt f re utrustningen tas i drift och n dv ndiga tg rder g res ce S kerhetsinformation f r vakuumutrustning SI Pozor Ta navodila niso na voljo v vseh jezikih EU Uporabnik ne sme upravljati z napravo e ne razume teh navodil V primeru nerazumljivosti mora biti na voljo tehni no pravilen prevod Navodila se morajo prebrati in razumeti pred uporaba naprave opravljene pa moraja biti tudi vse potrebne meritve ce Varnostni nasveti za vakuumske naprave SK Upozornenie Tento manual nie je k dispoz cii vo v etk ch jazykoch EU Uzivatel nesmie obsluhovat zariadenie pokial nerozumie tomuto manu lu V takomto pr pa de mus byt k dispoz cii technicky spr vny preklad cel ho manu lu Pred obsluhou zariadenia je potrebn si pre ta cel manual a porozumie mu a musia by prijat v etky opatrenia 22 Bezpe nostn pokyny pre v kuov zariadenia TR Dikkat Bu kullan m kitab t m dillerde mevcut de ildir Kullan c bu kullan m kita bini anlayamadiysa cihaz calistirmamalidir Bu durumda komple kullan m kitab nin teknik olarak d zg n evirisinin bulunmas gerekir Cihaz n al t r lmas ndan nce kullan m kitab n n komple okunmas ve anla lmas ve t m gerekli l mlerin uygulanmas ge
49. with inlet separator 699921 Upgrade kit emission condenser 699922 e PC 3001 basic with PC 3001 basic with upgrade upgrade kit CVC 3000 kit emission condenser with inlet separator PC 3001 basic with upgrade kit CVC 3000 with inlet separator and upgrade kit emission condenser equivalent to PC 3001 VARIOP page 28 of 53 Use and operation Notes regarding the selection knob and the motor speed Turning the knob to the left decreases the motor speed turning the knob to the right increases the motor speed Pumping at high motor speed increases the pumping speed of the pump Ensure sufficient cooling of the pump Pumping at low motor speed increases the lifetime of diaphragms and valves The pump attains the best ultimate vacuum in the low speed range be tween approx 600 and 1000 rpm Installing a pump in a vacuum system A DANGER f dangerous or polluting fluids could be released at the outlet install an appropriate system to catch and dis pose of those fluids AWARNING t Connect a gas tight exhaust line at the pump outlet if necessary Always vent exhaust gases appropriately e g into a fume hood t Never block the gas outlet hose nozzle 3 8 10 mm silencer The exhaust line must always be free of ob structions no back pressure to ensure an unimpeded discharge of gas The cro
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