CSI 2125-IS Machinery Health Analyzer Overview
Contents
1. instruments for data collection The CSI 2125 IS Machinery Health Analyzer complements your existing route based maintenance program by allowing machinery monitoring in intrinsically safe areas Easy Operation Users interact with the CSI 2125 IS using either the touchscreen menus or the function keys located on the faceplate In either case intuitive menus guide the user to select route or off route data collection modules review data or edit the analyzer s global settings Left and right enter buttons make initiating data collection easy for all users At 1 5 Ibs the ergonomic design of the CSI 2125 IS is easily portable for all day data collection The rugged impact resistant construction delivers reliable operation in harsh industrial environments In the Route module the CSI 2125 IS can collect the vibration spectrum waveform and overall data S EMERSON Process Management Machinery Health Management The analyzer can collect the spectrum and up to 12 narrow band parameters that can be trended and trigger alarms in AMS Machinery Manager when preset thresholds are crossed The Overall reading indicates the previous level as compared to the current level Red amber and green LED indicators indicate the status of the data collection and whether or not the unit detected a problem Cover all the important assets of the plant Using an intrinsically safe analyzer for data collection eliminates the need to a2. CE Rated IP Rating IP 65 Dust and Waterproof Temperature Range Storage 20 C to 60 C 4 F to 140 F m Temperature Range Operating 10 C to 50 C 14 F to 122 F m Humidity 0 80 relative humidity non condensing m EMC e EN61000 6 4 Emission e EN61000 6 2 Susceptibility m Drop Test 1 Meter 3 3 Feet to ATEX Spec COMMUNICATIONS Communication RS 232 HOST SOFTWARE m AMS Suite Machinery Health Manager v5 51 and higher www assetweb com Machinery Health Management Standard Kit The CSI 2125 IS Machinery Health Analyzer standard kit includes the following m CSI 215 IS Machinery Health Analyzer with single channel route and off route measurement firmware CD ROM with CSI 2125 IS firmware user manual and firmware loader utility m A212501 IS Accelerometer ATEX 100mV g top mount m MHM 91503 Accelerometer cable Fischer four pin 2m 6 6ft coil to two pin MIL m MHM 91504 AC DC signal cable Fischer four pin 2m 6 6ft straight to BNC m MHM 91505 Tach cable Fischer three pin 2m 6 6ft straight to BNC m MHM 91500 Magnet accelerometer base pull strength 20kg 1 4x28 UNF male thread 35 mm two pole m MHM 91507 Intrinsically safe battery pack MHM 91508 Power adapter charger m MHM 91515 Hard shell carrying case double ABS shell foam insert with cables pocket m MHM 91518 Leather hand strap m MHM 91519 Leather neckstrap m MHM 91
3. with the AMS Machinery Manager software using the same data transfer application to load and unload routes Likewise the same analysis applications are used to analyze the vibration data reducing the need to learn and use multiple applications This data can be integrated with the many other supported technologies in AMS Machinery Manager such as oil and infrared data to provide a comprehensive view of the machinery health It is this comprehensive view of machinery health that allows you to plan and prioritize maintenance action when it is most economical ja AMS Suite Machinery Health Manage 2 tnt L aaa A File View Options Help If sknox fvdbzd2 RBMnet Betatest betaTest rbm E I Wusknox fvdbzd2 RBMnet Betatest drewtest rbm 8 CSI 2125 IS Ready to connect COMG 115209 1 Data Transfer incorporates route communications for the CSI 2125 IS Flexible Analysis Interface With AMS Machinery Manager you can view data more efficiently because you don t need to constantly switch screens All plots can be displayed as full screen or several plots can be combined in a single window With multiple monitor support separate plots can be displayed on up to three monitors Common applications of this powerful flexibility include Looking at three directions the X Y and Z plot ina single screen m Viewing the complete machine component all measurement points on a motor in a single screen m Viewing a com
4. 517 Rubber boot sleeve m MHM 91521 Touchscreen stylus m MHM 91502 Serial to USB communications adapter cable Product Data Sheet September 2012 Accessory Options Part Description A212501 IS Intrinsically Safe GPII ICP Accelerometer 100mV g MHM 91500 Magnetic Mount Pull Strength 20kg MHM 91501 Magnetic Mount Pull Strength 11kg MHM 91502 RS232 cable Communications Cable MHM 91503 Accel Cable Fischer 102 type 4 Pin 2m Coil to 2 Pin Mil MHM 91504 Input Cable Fischer 102 type 4 Pin 2m Coil to BNC MHM 91505 Trigger Cable Fischer 102 type 3 Pin 1m Coil to BNC MHM 91506 Tach cable for Compact Instrument A2109 for use in IS areas MHM 91507 Battery Pack for DC225 IS MHM 91508 Power Adapter Battery Charger for DC225 IS MHM 91509 Power Supply Cable for Australia MHM 91510 Power Supply Cable for Europe MHM 91511 Power Supply Cable for S Africa India MHM 91512 Power Supply Cable for U K MHM 91513 Power Supply Cable for USA MHM 91514 Power Supply Cable for Brazil MHM 91515 Service Case Double ABS Shell foam insert and cable pocket MHM 91516 Leather Soft Carrying Pouch MHM 91517 Rubber Bump Sleeve MHM 91518 Hand Strap MHM 91519 Leather Neck strap MHM 91520 Leather Belt suitable for MHM 91516 soft case MHM 91521 Stylus for DC225 IS 2012 Emerson Process Management The contents of this publication are presented for informational purposes o
5. D1 FH FAN INBOMAD HORIZONTAL z Ol Foy FAN OUTRONED VERTION I FH FAN OUTBOARD HORIDONTAL F2A FAN OUTBOARD AXIAL of w Text TA Triology Area NTA Mah Technology Arca weet 83 iran 9 Metre Technine Vibration Analysis Infrared Analysis Dota Trarcfer Toots OR 780 ERTIC D AH CIV FEMALE SCREW PEOARD gt F September 2012 Quickly Determine Machine Status Use the AMS Machinery Manager Parameter Status Profile to quickly view parameter alarm status of a machine with a simple configurable color selection like green yellow and red This capability helps you to determine where additional attention is needed Fine Tune Alarms During your analysis or after you have had time to acquire several months of data you may need to adjust your original alarm setups The Automated Statistical Limit Calculation module can take data from vibration patterns and construct narrowband alarms Envelope alarms can also be manually defined and created from a reference spectrum Intrinsic Safety Certifications The CSI 2125 IS Machinery Health Analyzer has one of the highest levels of intrinsic safety available for a portable vibration handheld instrument It is rated Group Mining and Group II Petrochemical for both ATEX and IECEx from the European regulatory agency SIRA m ATEX and IECEx I M1 m Ga Ex ia IIC T4 Ta 20 to 50 C m Ma Ex ia l Ta 0
6. Machinery Health Management Product Data Sheet September 2012 CSI 2125 IS Machinery Health Analyzer m Intrinsically safe ATEX Zone 0 and IECEx certified for monitoring the health of machines in hazardous area locations m Emerson s PeakVue technology allows for earlier detection of bearing and gear defects m Integration with AMS Suite Machinery Health Manager keeps the data for all your assets in a single database m The combination touchscreen LCD and dual entry keys is a convenient approach to facilitating left and right hand operation m The intuitive user interface requires less training faster implementation Overview A portable vibration analyzer is the cornerstone of a typical predictive maintenance program But in some cases the hazardous nature of the plant environment requires intrinsically safe technology in order to meet route based monitoring needs The ability to quickly and accurately identify developing faults does not have to be sacrificed to keep personnel and production safe The intrinsically safe CSI 2125 IS Machinery Health Analyzer meets industry standards for use in hazardous environments Users can collect important information on rotating equipment without acquiring hot work permits or putting themselves and others in unnecessary danger Industries such as oil and gas chemical mining grain processing and water treatment often have intrinsic safety regulations that require the use of certified
7. cquire hot work permits or to exclude assets in safety rated areas from the route When the CSI 2125 IS is used in conjunction with the industry leading CSI 2130 Machinery Health Analyzer to monitor assets in non intrinsically safe areas you are assured that all rotating assets in the plant are monitored safely and accurately Detect the Earliest Sign of Bearing and Gear Wear Emerson s PeakVue capability applies digital technology to detect stress waves which are the earliest indication of bearing and gear wear Demodulation and other acceleration enveloping technologies typically cannot detect such faults until much later after the machine is already damaged PeakVue technology also provides an indication of fault severity Measurements are repeatable creating reliable trends for determining the optimal timing for maintenance With PeakVue the waveform is critical in determining the fault diagnosis and severity providing more insight to the machinery health than traditional spectrum analysis SPEC OVRL PARMS Off route Config Esc M1H Position SPEC OVRL PARMS SPEC tOVRLtPARMS Help sou Conti Esc Navigate through the route to select a point for data collection The analyzer will display the overall measurement and waveform during collection before returning to the route navigation menu September 2012 i ee with AMS Suite Machinery Health Manager Like the CSI 2130 the CSI 2125 IS communicates
8. her 102 Type MEASUREMENT PROCESSING m Measurement Parameters Acceleration Velocity Displacement Voltage m Measurement Types Overall PeakVue Spectrum Time Waveform Order Normalized Range Route and Off Route 3 Hz to 40 Hz Frequency Range DC to 40 kHz Maximum Integrated Measurements 5 Accurate gt 10 Hz Bearing Condition PeakVue FFT Resolution 100 6 400 Lines Route 100 12 800 Non Route Averaging Spectral Peak Hold Alarms Overall and Spectrum Note Codes 100 Note Codes select up to 6 from 100 Measurement Windows Hanning and Rectangular DATA PROCESSING AND STORAGE Microprocessor MIPS Memory OS 16 MB Flash Disk User data 8 MB Flash DATA DISPLAYS Spectrum Time Overall Up to 12 bands downloadable from host software September 2012 POWER m Battery Size Custom Rechargeable NiMH 1800 mAhr removable battery pack No loss of data during battery charges Battery charges in the collector PHYSICAL DATA m Keyboard Sealed chemical resistant elastomeric silicon tactile touch alpha numeric m Dedicated Keys Up down right and left two enter keys for right and left hand operation m LCD Screen 1 4 VGA Monochrome Touch Screen 240 pixels x 320 pixels 57mm x 76mm Viewable m Size e 186mm x 93mm 7 44 x 3 72 narrowest point e 186mm x 134mm 7 44 x 5 36 widest point m Weight 700 grams 1 51 Ib ENVIRONMENTAL ATEX II 1G EEx ia IIC T4 Ta 20 C to 50 C
9. nly and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use Emerson Process Management Asset Optimization 835 Innovation Drive Knoxville TN 37932 T 865 675 2400 F 865 218 1401 www assetweb com or applicability All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice All rights reserved AMS and Machinery Health PlantWeb and PeakVue are marks of one of the Emerson Process Management group of companies The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are the property of their respective owners askalon EMERSON Process Management
10. plete machine m Viewing similar machines from more than one database m Selecting how many and what types of plots will appear in your view m Identifying changes in data from month to month www assetweb com Machinery Health Management AMS Suite Machinery Health Manager terre 200 a Soov Co t 3 5 4 3 5 Pel Machine 6 Rub a sloowe boar Rel Machine Balt problem on Fan 3 E etij Machine 6 Softoot on motor E eei Machine 0 Rowrbs Problem eei Machine 10 rcken tooth PeU Machine 11 Mealgnment 5 U 3 eei Machine 12 Looe Pej Machine 13 Chiri In Compresa Ml Machine 14 Crack n ne ace E Rel Machine 15 Aok lenem Damage Re Machine 16 Rator bt with Sizes dasr p esbis fates p VERATION Alir med Machs 5 etij Machine Looseress in S Simi MOTORO z3 WH 3RN 8 56 AM a Dll ace ARCHIMEDES SCREW OUTED a AUTH TRENE CUTEOARD HORIZOA E Dil MIV MOTOR CUTEQURD VERTICAL Pil Mik MOTOR CUTEQURD HORIZON 2 Ol MH MOTOR INBOARD HORECUTA E H FLV FAN POXRD VERTICAL Dll EH FAN PORED HORIZONTAL E AUEL FAN PORED Axla E DY Fae Fed OUTRONED VERTICAL HFH FAN OUTBONED HORIZONTAL U MIV MOTOR QUTEOERD VERTICAL OU PIH PUP PEONO HORONTAL E OU PLA PUP PEONO Adat PZN PUA OUTROARD MRD ESKES amp Dit MIV MOTOR CUTEOARD VERTIKAL MIH MOTOR CUTBOARD HORIZCH a E Dll 428 MOTOR INBOARD laL DU FLV FAN INBOMAD VERTICAL
11. to 50 C Complete system includes ATEX approved sensor www assetweb com Machinery Health Management September 2012 Signature e Mach Machine 1 Mach Machine 1 Point M1H Point M1H Position SPEC OVRL PARMS Position SPEC OVRL PARMS 3648CPM 0 000mm s 0 032mm s 0 100m Last 0 160mm s Change 79 8 19200 0 CPM The analyzer displays the overall measurement showing the The analyzer also displays the spectrum during data collection previous and current overall readings Route 4 hd 1 6 i VIBRATION DB x Example LEJK Meso me ach fees Machine 1 L ER 1H SPEC HOYRL PARMS Esc Navigate through the route to select a point for data collection 4 www assetweb com Machinery Health Management Specifications INPUT SOURCES m Input Signal Types ICP Accelerometers Velocity Transducers Displacement Probes and Photo Optical Pick Ups m Signal Input ICP 20 V at 3 5 mA AC Signal Tachometer trigger input photo optical etc Power Input Battery Charge INPUT PARAMETERS m Input Signal Range e ICP 0 20V e Non ICP 12V or 0 24V for Displacement Signal RMS Peak Peak to Peak True Peak Transducer Check Bias Voltage Integrity ICP Auto Range Yes Dynamic Range gt 85 dB 20 bit ADC sigma delta Amplitude Accuracy 5 Input Connectors e Signal 4 Pin Fischer 102 Type e Power In Battery Charge 2 Pin Fischer 102 Type e Trigger 3 Pin Fisc
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