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430R user EDR 41172 UK
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1. TM 5 remote control openers security at your fingertips prolitt 430R opener for roller doors _ doors User manual Toll free helpline 0800 073 0112 Please have your serial number and model name available before calling www merlingo com Important safety instructions for operation It is vital for the safety of persons to follow all instructions Save these instructions WARNING Do not allow children to play with door controls Keep remote controls away from children The appliance is not intended for use by young children or infirm persons without supervision Merlin strongly recommends the use of optical safety beams on all sites as this is a non contact system Watch the moving door and keep people away until the door is completely opened or closed Use caution when operating the manual release with the door open since it may fall rapidly due to weak or broken springs or an imbalanced door stand well clear of the path of the moving door Frequently examine the installation in particular cables springs and mountings for signs of wear damage or imbalance Do not use if repair or adjustment is needed since a fault in the installation or an incorrectly balanced door may cause injury Your door and opener should be serviced at least annually to ensure safe operation Each month check that the drive reverses when the door contacts a 50mm high object placed on the floor If check fails contact your Merlin Dealer or
2. be moved to the R position STEP 2 Set the bottom limit of travel Connect the mains power to the opener and switch the power on Pull the manual release to disengage the door from the opener Lower the door manually to the fully closed position Observe the red LED on the control panel It should be flashing If the red LED is on continuously rotate the front actuator arm clockwise If the green LED is on continuously rotate the rear actuator arm anti clockwise Rotate the front limit actuator arm anti clockwise until it contacts its microswitch and the red LED stays on continuously STEP 3 Set the upper limit of travel Raise the door manually to the fully open position Observe the green LED on the control panel It should be flashing If it isn t then rotate the rear limit actuator arm anti clockwise away from its microswitch Rotate the rear limit actuator arm clockwise until it contacts its microswitch and the green LED stays on continuously The limits are now largely set in the correct position However the door travel can be further ad justed using the fine adjustment screws Each turn of the screw results in around 5mm of door travel After the limits have been set close the limit cover Setting door travel limits for left hand mounting only STEP 1 Inspect the option switches on the control panel The switch marked Roller L R should be moved to the L position STEP 2 Set the bottom limit of travel Co
3. block of wood as an obstruction The door should reverse promptly on contact If check fails contact your Merlin Dealer or Authorised Merlin Installer to adjust the force sensitivity Force sensitivity should only be adjusted by a professional installer able to test force at the leading edge of the door Troubleshooting There are no user serviceable parts inside the opener The power cord is not intended for replace ment by the user Please refer to your Merlin dealer in the event that replacement is required Contact your Merlin dealer or Authorised Merlin Installer for any service requirements Opener does not work at all May be no power If the lamp is still on then the motor may have temporarily shut off to cool down SOLUTION Plug another appliance into the power point to check power Wait five minutes for the motor to cool Courtesy lamp flashes when door stops This is a warning that your door was obstructed and couldn t reach its normal stopping position It may also be a warning that your door has become very heavy to operate SOLUTION Look for anything blocking the beam sensor Is the beam aligned correctly Release the manual release and check the door can be operated easily by hand Get your door repaired or serviced if it is heavy to move by hand Transmitter range is shorter than normal Your transmitter battery may be going flat The antenna wire out of the door opener may be damaged SOLUTION Replace the transmitter b
4. Authorised Merlin Installer to adjust the force sensitivity Force sensitivity should only be adjusted by a professional installer able to test force at the leading edge of the door This appliance is intended for use in single household domestic dwellings only The appliance should not be used in multi household or high frequency use dwellings Disconnect electric power to the garage door opener before making any repairs or removing any side covers PEP rr PP PRE To prevent fire or shock hazard do not expose the opener to rain or moisture To avoid electrical shock do not open the cabinet without disconnecting the opener from the mains Welcome Thank you for purchasing the Merlin Prolift roller door opener This product combines convenience with security You can operate the door from a remote control radio transmitter or from a push button inside your garage One touch of the remote control button or internal push button will activate the opener and the door will open or close automatically The door may be stopped in any position during the opening cycle by pressing either button You can close the door by pressing the button again This ruggedly built garage door opener will provide years of safe and dependable service Please take amoment to complete and send in the warranty card included with this product Also please note your serial number and purchase details We are proud of our product and want to provide the best after sale s
5. ary to give effect to that intention This warranty does not deprive the Buyer of any rights conferred upon them by any applicable law or statute in their country of purchase Proof of date of purchase may be required when making a claim under warranty In the event that the Buyer is unable to provide adequate proof of purchase the date of warranty will apply from date of shipment from the Distributor to the Reseller NOTE We request that you attach your sales docket or invoice to this manual to enable you to establish the date of purchase in the unlikely event of a service call being made In warranty service During the warranty period if the product appears as though it may be defective call our toll free service before removal of the unit A Merlin technician will diagnose the problem and promptly supply you with the parts for do it yourself repairs or provide you with shipping instructions for a factory repair or replacement If an Authorised Installer installed your unit you must call them for prompt on site service Merlin service centres England Phone toll free 0800 073 0112 Fax toll free 01709 514 534 www merlingo com Merlin does not accept responsibility for damage or injury resulting from installing this opener Merlin reserves the right to change the design and specification without prior notification Some features or accessories may not be available in certain markets or areas Please check with your distributor
6. attery Uncoil the antenna wire if it is coiled up Transmitter doesn t work some times There may be occasional radio interference in your area Your transmitter battery may be going flat Transmitter may not be learned SOLUTION Check for nearby wireless products that could be interfering Replace the transmitter battery Learn remote Transmitter doesn t work at all Your transmitter battery may be flat SOLUTION Replace the transmitter battery Wall button doesn t work Switch or wiring may be broken or damaged Connection may be loose SOLUTION Replace switch Replace wiring Check connections each end EDR4 1172 5 05 EDR4 1172 5 05 Door operates unexpectedly A transmitter may be operated accidentally SOLUTION Check all of your transmitters to be sure they are not being operated by items placed on top of them Door is open when you arrive home yet you pressed the button to close it when leaving Door may have sensed an obstruction and automatically reversed to the open position SOLUTION Make sure you watch the door close fully before driving away Door stops part way up There is an obstruction being sensed Settings for force sensitivity or door travel limits may have changed SOLUTION Pull the manual release and check that the door can be operated easily by hand through the full range of movement Adjust or repair the door Contact your Merlin dealer or Author ised Merlin Installer to adjust the force s
7. e minutes for the motor to cool sufficiently to continue the installation process If the unit has overheated you will hear the relays clicking in response to the transmitter or pushbutton but the motor will not operate After cooling down normal op eration is able to resume Setting up wireless controls Wireless controls can operate the opener or the opener s courtesy lamp by sending coded radio signals These coded signals use high security code hopping Wireless controls can be hand held or fixed to walls such as a wireless keypad or a wireless wall switch Up to 20 Merlin wireless controls can be learned by the opener After this the 20th wireless control is over written in the opener s memory All wireless controls can be deleted from the opener s memory There is a red learn button under the green control panel cover on the front face of the opener The small button on a Merlin M 122 wired wall switch can also be used as the learn button If a setting is enabled in the opener then it is possible to use any existing learned wireless control as a learn button See separate section following To learn a remote button to operate the opener Press the learn button for 1 2 seconds until the courtesy lamp begins to flash slowly Press the desired remote button wait 1 second press the desired remote button again The cour tesy lamp will stop flashing once learning is complete To learn one remote button to operate the open
8. ensitivity Door closes partly then opens again by itself There is an obstruction being sensed Settings for force sensitivity may have changed SOLUTION Pull the manual release and check that the door can be operated easily by hand through the full range of movement Adjust or repair the door Contact your Merlin dealer or Authorised Merlin Installer to adjust the force sensitivity Courtesy lamp does not go Bulb may be blown SOLUTION Remove the lamp cover and replace the bulb Door or opener has become more noisy Door may be worn SOLUTION Pull the manual release and check that the door can be operated easily by hand through the full range of movement Adjust lubricate or repair the door Specitications Replacement light bulb E27 45mm Round 40W maximum RC preferred Mains power required 220V to 240V 50Hz single phase AC earthed ar Maximum rated torque 70Nm Stand by power consumption 3W maximum Operating power consumption 900W maximum Requirements for garage doors Height maximum 3m Width maximum 6m Gross door mass maximum 200kg If any of these values are exceeded safety beams must be fitted or the leading edge force of the garage door tested The force required to move the garage door should not exceed 30kg Rolling shutter door Warranty please return your warranty card Garage Door Opener Limited Warranty Merlin warrants to the original purchaser the Buyer that t
9. er and another to operate the lamp Press the learn button for 1 2 seconds until the courtesy lamp begins to flash slowly Press the desired remote button for control of the opener wait 1 second press the desired remote button for control of the courtesy lamp The courtesy lamp will stop flashing once learning is com plete To delete all remote controls from the opener s memory Press and hold the learn button for eleven seconds until the courtesy lamp stops flashing After six seconds it will flash fast as a warning If you release the learn button during this warning period then the memory will not be wiped EDR4 1172 5 05 EDR4 1172 5 05 Remote transmitter learning Remote Transmitter Learning RTL when enabled allows any existing learned wireless control to be used as a learn button for the learning of additional wireless controls Note that this feature trades convenience for security If it is chosen to disable RTL the default setting at manufacture is enabled then the level of security is increased To enable or disable RTL Remove the green control panel cover to expose the setup controls Identify the red learn button and the black program button Hold both of these buttons down for three seconds until the courtesy lamp begins to flash Release both buttons Six flashes confirms that RTL is now enabled Four flashes confirms that RTL is now disabled To place the opener in learn mode using RTL Select any two or f
10. ervice possible Please feel free to contact us if you have any suggestions or comments EDR4 1172 5 05 EDR4 1172 5 05 Manually operating the door The garage door can be disengaged from the opener to enable the door to be operated manually WARNING Stand clear when releasing the door if the door is unbalanced it may move suddenly To disengage the opener Clutch lever Pull the red release cord down To re engage the opener Release cord Push the lever attached to the red release cord upwards Release cord amp clutch and move the door slightly to allow the gear to engage The door can be re engaged in any position Operating from a remote control transmitter Your remote control transmitter has two buttons One large button and one small button You can control two products with the two buttons For example a gate opener and a garage door opener A press on a remote control transmitter button will open stop or close the door f your remote control transmitter has no ef fect move closer to the opener Radio signals can be blocked or reduced by many external actors There is a battery inside the remote control transmitter which requires periodic re placement A fresh battery will give better per ormance than an old battery Remove visor clip Press cover down then slide off to expose battery Transmitter buttons Operating from a push button or wall box Push button o
11. he Merlin garage door opener the Unit sold under this warranty will be free from defects in materials and workmanship for a period of 24 months from date of purchase Accordingly if the Unit fails due to defects in materials or workmanship within the warranty period Merlin will provided the defective part or Unit is returned freight and insurance prepaid and well packaged to the nearest address listed in this manual undertake to repair or at its option replace any defective part or Unit and return it to the Buyer at no cost Repairs and replacement parts are warranted for the remaining portion of the original warranty period Limited warranty on motor After 24 months and through to 60 months Merlin will furnish a re placement motor if it is found to be defective free of charge Labour costs will be charged Where the Unit has been installed by an authorised installer Merlin will furnish replacement parts free of charge through the authorised installer A service fee on site service may apply LIMITATIONS It expressly excludes any batteries or light bulbs and malfunctions or defects to the Unit or its operation due to any of the following A Failure to observe installation adjustment maintenance or operating instructions provided with the Unit B Incorrect installation operation or adjustment of the garage door to which the Unit is fitted Connection to any garage door outside the specifications set out in the owners manual Any
12. modification or repair to the Unit carried by a person not authorised to do so by Merlin U 10 EDR4 1172 5 05 EDR4 1172 5 05 Radio or any other electrical or electronic interference Faulty or unsuitable electrical wiring of the building to which the Unit is attached Faulty or flat batteries in the remote control transmitter Where the defect is due to conditions other than normal domestic use or dirt misuse neglect fire accident electrical storm or other act of God This warranty is void if the serial number has been altered defaced or moved The liability of the Distributor for any loss or damage or injury arising directly or indirectly from any defect in the goods supplied is limited to the replacement or repair of such goods or to damages not exceeding the invoice value of such goods at the option of Merlin Ta nM FUTURE MODIFICATIONS Merlin may modify any existing or future model of the Unit without the obligation to incorporate these modifications into Units already manufactured or into the Unit to which this warranty applies GENERAL This warranty is the only Warranty made by Merlin All other warranties representa tions and conditions of any kind express or implied are hereby excluded Nothing in this warranty is intended to have the effect of contracting out of the provisions of the law except to the extent provided by that law and all provisions of this warranty shall be read and modified to the extent necess
13. nnect the mains power to the opener and switch the power on Pull the manual release to disengage the door from the opener Lower the door manually to the fully closed position Observe the red LED on the control panel It should be flashing If the red LED is on continuously rotate the rear actuator arm anti clockwise If the green LED is on continuously rotate the front actuator arm clockwise Rotate the rear limit actuator arm clockwise until it contacts its microswitch and the red LED stays on continuously STEP 3 Set the upper limit of travel Raise the door manually to the fully open position Observe the green LED on the control panel It should be flashing If it isn t then rotate the rear limit actuator arm anti clockwise away from its microswitch Rotate the front limit actuator arm anti clockwise until it contacts its microswitch and the green LED stays on continuously The limits are now largely set in the correct position However the door travel can be further ad justed using the fine adjustment screws Each turn of the screw results in around 5mm of door travel After the limits have been set close the limit cover WARNING The door is not safe for unsupervised operation until the force sensitivity has been set NOTE Repeated operation of the opener in a short period of time during the setting of force sensitivity may trigger the thermal cutout of the motor In this case you will have to wait for approximately fiv
14. our button Merlin hand held remote control that is already learned in to the opener Call this the master remote Press the master remote north and south buttons together for 2 3 seconds The courtesy lamp on the opener will begin to repeat a cycle of flashing three times and pausing If you have several openers that operate from this master remote then all these openers will begin to flash their courtesy lamps Press the button on the master remote that would normally operate the desired opener Now that opener will go into learn mode and any other openers that were flashing will return to their normal standby state The courtesy lamp on the opener that is in learn mode will begin to flash slowly If no signals are received for 20 seconds the opener will revert to its normal standby state To learn a button to operate the opener Press the desired remote button wait 1 second press the desired remote button again The cour esy lamp will stop flashing once learning is complete To learn one remote button to operate the opener and another to operate the lamp Press the learn button for 1 2 seconds until the courtesy lamp begins to flash slowly Press the desired remote button for control of the opener wait 1 second press the desired remote button for control of the courtesy lamp The courtesy lamp will stop flashing once learning is com plete Checking the force sensitivity Regularly check the force sensitivity feature using a 50 mm
15. peration is identical to operation from a transmitter except that there is no radio signal to be considered Repeated button pushes cause the door to Open Stop and Close as described above One green push button is on the front face of the opener The wall control box buttons have similar functions to your transmitter 3 Setting the door travel limits Manual release Travel limit actuator cover Control panel cover The procedure for setting the door travel limits ditfers depending on which side of the garage door the opener has been fitted STEP 1 To access the limits rotate the limit cover clockwise to the open position Remove the green control panel cover from the left front face of the opener STEP 2 As viewed while looking out of the ga rage through the doorway is the opener on the right hand or left hand side Travel limit actuator cover Travel limit actuator arms Micro switches Fine adjusting screws access point remove for setup La close IJ long Pre set force Do not remove or adjust For adjustment contact your installer operate O learn Orelete program Pre set force Do not remove or adjust For adjustment contact your installer close O manual control EDR4 1172 5 05 EDR4 1172 5 05 Setting door travel limits for right hand mounting only STEP 1 Inspect the option switches on the control panel The switch marked Roller L R should
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