Quantum Automation Series
Contents
1. 1 Use the Windows 95 compatible NOL Configuration Tool to make the NOL module LonWorks ready This includes identifying network variables both standard and custom and linking them to controller register addresses Use a LonWorks compliant network management tool such as MetraVision to install the NOL module on the LonWorks network and perform binding of network variable types Use the Modsoft or Concept Programming software to load the NSUP exe DX Loadable Function Block Use the Modsoft or Concept Programming software to load the NOL exe DX Loadable Function Block and establish the l O map between the NOL module and the Quantum controller 24 840 USE 109 00 May 2001 Software Configuration Configuration Overview Using Modsoft The following outlines the configuration of the NOL Module using Modsoft Step Action 1 Add loadables to controller configuration in the order shown NSUP then NOL in the following figure 0X Loadable Configuration Name Rev Size NSUP 196 1f NOL 196 6600 2f 2 Add NOL modules into I O map Hy rDrop oldtime ASCPort Drop uit FI 3119 p cem omms em FAME FS FI QUANTUM I O MAF Type Local I O Head Slot 0 Drop 1 Available 472 Drop Hold Up Time 3 X100 ms Module Status Reg 300017 300019 Number of Inputs 256 Number of Outputs 264 Rack 1 ji Mod e Input R ipti PBF cos IS Mout u AC PS I5 230V RED 1 02 CPU 424 0x CPU 2M2. byte or is packed as two bytes per word high order then low order 32 840 USE 109 00 May 2001 Software Configuration nu The following two steps may be performed in any order Configuring Health Bits Step Action 1 Enable the health bits on the NOL DX Zoom screen The middle value of the NOL function block sets the starting register for the NOL function block s data table The first 16 registers hold configuration data and status information for the function block this data can be programmed and monitored via the NOL DX Zoom screen When the health bits are enabled the next 16 registers following the configuration and status registers hold the health bits The LonWorks network variable data immediately follows the health bits if the health bits are not enabled the LonWorks network variable data immediately follows the configuration and status data Example 1 middle value of NOL block 400001 Health bits Disabled 400001 400016 Configuration data 400017 400xxx Network variable data Example 2 middle value of NOL block 400001 Health bits Enabled 400001 400016 Configuration data 400017 400032 Health bits 400033 400xxx Network variable data Program the PLC ladder logic necessary to act upon the health bits Each programmable network variable network variable index 4 and above has an associated health bit Note index 0 3 are rese
3. Voltage Dips Interruptions and Compliance to IEC 1000 4 11 Voltage deviations to be applied to system AC mains input line The following table provides electrical specifications Input voltage Module requires 5 1VDC 4 3 from the Quantum backplane for operation No external power required Power Module will consume 250 milliamps typical with 400 milliamps maximum Consumption surge at power up from the Quantum backplane 46 840 USE 109 00 May 2001 Specifications Agency Approvals Requirements CE Compliance The NOL module is designed to comply with the following regulatory agency requirements UL 508 Industrial Control Equipment Safety CSA C22 2 No 142 M1987 Process Control Equipment Factory Mutual Class 1 Division 2 FM3611 European EMC Directive CE Mark CISPR 22 EN55022 Class A Limits and Methods of measurement of EMI of industrial scientific and medical radio frequency equipment LonMark Compliance When installed in any specified fully compliant system the complete system will meet the requirements of the EMC Directive 89 336 EEC EN5501 1 EN50082 1 EN50082 2 and all applicable annexes to date and the Low Voltage Directive 73 23 EEC and all applicable annexes to date EMC Directive compliance is determined by satisfactory completion of Quantum EMC Test Plan and by incorporation into the Quantum Technical Construction File Primary stand
4. Local I O Head Slot 0 Drop 1 Available 383 Drop Hold Up Time 3 x100 ms Module Status Reg 0 Number of Inputs 864 Number of Outputs 592 Slot Module Input Ref Output Ref Description 101 CPS 114 xx 102 CPU 424 0x 103 CRP 93x 00 104 NOM 2xx 00 105 DAI 540 00 100001 100016 106 DAO 842 10 000129 000144 107 108 AVI 030 00 300056 300064 109 110 NOL 911 xx 300001 300016 400001 400016 111 NOL 911 xx 300017 300032 400017 400032 112 113 AVO 020 00 400056 400059 114 DDI 853 00 100017 100048 115 ATI 030 00 300065 300074 16 ENENEEN AC PS 115 230V 10A CPU 2MB 2xMB RIO HEAD S908 Modbus Modbus Plus AC IN 115V 16x1 AC OUT 100 230V 4x4 AN IN 8CH BIPOLAR VF to LonWorks I F to LonWorks AN OUT 4CH VOLT DC IN 10 60V 4x8 TC IN 8CH 840 USE 109 00 May 2001 15 Description of NOL Module The following figure shows the Modsoft I O Zoom Screen A PO F4 DX Zoom Editor F7 Lev8 F8 ON F9 R DATA TRANSPORT I O MAP INPUT BASE 3xxxxx 400101 INT32 E 53 1 O_MAP OUTPUT BASE 3xxxxx 400101 INT32 ENABLED HEALTH BITS NO OF INPUT REGISTERS 7 22227727771 400106 UNIT 2 DEC 4 OF OUTPUT REGISTERS 400107 UNIT 2 DEC OF DISCRETE INPUT REGISTERS 400108 UNIT 1 DEC OF DISCRETE OUTPUT REGISTER 400109 UNIT 1 DEC CONFIG CHECKSUM CRC 400110 UNIT 879E HEX NOL VERSION ooo ccoo 400111 UNIT 0102 HEX MODULE FIR
5. pair transformer isolated 140 NOL 911 20 TP XF 1250 linear topology twisted 1 25 million bits per pair transformer isolated second Media Types and The type of cable you choose affects the length of the network as well as Network performance characteristics of the network including bit error rate and maximum Termination baud rate You must decide which type of cabling will best fit your application Cost and performance are the two deciding factors The NOL module must be terminated properly in a LonWorks network The type of termination depends on the topology and specific architecture of your network See http www lonmark org for more information Go to the User Guide section Select LonMark Technical Information and review Version 3 0 of LonMark Layer 1 6 Interoperability Guide Note your network will not operate properly without the correct terminations 18 840 USE 109 00 May 2001 Hardware Installation Mounting NOL Module in Backplane Mounting the The NOL module can be installed into any unused slot on a Quantum backplane Module Refer to the Quantum Automation Series Hardware Reference Guide for complete information about various Quantum modules and backplanes and requirements for a Quantum system 840 USE 109 00 May 2001 19 Hardware Installation Cable Connections Making Connections Telecommuni For logic application programming connect a program
6. 9999 4x Middle Node fanos00 Lookup Dest 4x Bottom Node e 700 Lookup Const 0 9999 NOL Loadable DX I OK i Cancel Variable declarations ra 4 This figure shows the Loadable DX Zoom Configuration of function block 2 000001 VO MAP INPUT BASE 3xxxxx ooo 400002 INT32 VO MAP OUTPUT BASE 3xxxxx coc 400004 INT32 ENABLED HEALTH BITS o occcccccc 0000 NO OF INPUT REGISTERS 400007 UNIT OF OUTPUT REGISTERS 0 2 08 400008 UNIT OF DISCRETE INPUT REGISTERS 400009 UNIT OF DISCRETE OUTPUT REGISTERS 400010 UNIT CONFIG CHECKRUN ORC 2 2 21 400011 UNIT NOL VERSION lest 400012 UNIT MODULE FIRMWARE VERSION 22 2 400013 UNIT NOL DX VERSION vbi atra ae 400014 UNIT MODULE DX VERSION 222 n na 400015 UNIT 28 840 USE 109 00 May 2001 Software Configuration DX Loadable Function Blocks Introduction Characteristics Representation The NSUP exe and NOL exe DX Loadable Function blocks are provided to facilitate the movement of the large amount of data between the NOL module and the controller register space The NOL Module is mapped for 16 input registers 3X and 16 output registers 4X Of these registers two input and two output registers are for handshaking between the NOL Module and the DX Loadable The remaining fourteen input and fourteen output registers are used to transpo
7. an interface between Quantum controllers and a LonWorks network Title of Documentation Reference Number Modicon TSX Quantum Automation Series Hardware Reference Guide 840 USE 100 00 Modicon Ladder Logic Block Library User Guide 840 USE 101 00 Modicon ModLink User Guide 890 USE 129 00 Modicon ModLink User Guide 890 USE 129 00 Modicon Programmer User Guide 890 USE 129 00 Modbus Protocol Reference Guide PI MBUS 300 Concept User Manual 372 SPU 440 01 840 USE 109 00 May 2001 Product Related Warnings User Comments We welcome your comments about this document You can reach us by e mail at TECHCOMM modicon com 6 840 USE 109 00 May 2001 Description of NOL Module At a Glance Purpose What s in this Chapter This chapter gives a functional description of the NOL module In addition there are discussions on performance and interaction with applications and connectors and indicators Finally tips and cautions for the startup phase This chapter contains the following topics Topic Page Description and Performance Factors Connectors and Push buttons Front Panel Illustration 11 LED Indicators 12 Before You Begin 14 840 USE 109 00 May 2001 Description of NOL Module Description and Performance Factors Functional Description NOL Performance and Effect on Your Applicat
8. 31002028 01 Quantum Automation Series Network Option Module for LonWorks 840 USE 109 00 Version 3 0 840 USE 109 00 May 2001 Table of Contents About the Book 2 nr urhe Rennen cunis 5 Chapter 1 Description of NOL Module 0ooo oooooooo T Ata Glance lille eR RE E ue ea E ES 7 Description and Performance Factors liliis 8 Connectors and Push buttons 0 000 cece eee 9 Front Panel Illustration oooocccocccco cocoa 11 LED Indicators 2 55 2 a deter e D Alena anii indes inu eges 12 Before You Begin s ade 2 0 sc ERR a ee rn CREME 14 Chapter 2 Hardware Installati0N 0ooooooommmooo 17 At alGlance a oie iii PU See 17 Proper Configuration and Mounting of an NOL Module in a LonWorks Network 18 Mounting NOL Module in Backplane 2222 eee eee eee eee 19 Cable Connections 000 ccc nennen 20 Power Up and Power Down 2 22n euere een een rennen 21 Module St l us ix 4022 2 oe eel A Me Pi 22 Chapter 3 Software Configuration ooooocoornmonnnmnoo 23 At a Glance cell ev Rb Hr Ie d CD E len 23 Overview of Configuration Process esee 24 DX Loadable Function BlockS 000 cece eee eee eee 29 Using Modsoft or Concept for VO Mapping eee eee eee eee 31 Installing NOL Configuration Tool 1 0 0 sasaaa aaaea aaaea 34 Chapter 4 Maintenance 0 0c e eee eee eee 37 At
9. B 2xMB 1 03 NOE 211 00 ENET TCP IP twsp 1 04 NOA 611 00 300100 300366 400100 400363 IBUS S Master 1 05 DRC 830 00 000017 000024 RELAY OUT 8x1 NO NC 1 06 NOL 911 xx 300001 300016 400001 400016 IF to LonWorks 840 USE 109 00 May 2001 25 Software Configuration Step Action 3 Add function block to logic section of controller Note the Loadable DX Zoom Configuration 000001 40000 NOL E 00200 lity HEX Dec Bin GoTo Hl 5 F4 x ds DATA TRANSPORT O MAP INPUT BASE 3xxxxx 400002 INT32 I O MAP OUTPUT BASE 3xxxxxX 400004 INT32 ENABLE HEALTH BITS NO OF INPUT REGISTERS 400007 UNIT OF OUTPUT REGISTERS 400008 UNIT OF DISCRETE INPUT REGISTERS 400009 UNIT OF DISCRETE OUTPUT REGISTERS 400010 UNIT CONFIG CHECKSUM CRC 400011 UNIT NOL VERSION 2 rris 400012 UNIT MODULE FIRMWARE VERSION 400013 UNIT NOL DX VERSION 400014 UNIT MODULE DX VERSION 400015 UNIT 4 Multiple NOL modules will require multiple instances of the loadable although the NOL exe loadable is only loaded into the controller one time Utility Fi 000001 400001 400002 00200 L 4l L 000002 MAN 400002 NOL 00300 26 840 USE 109 00 May 2001 Software Configuration Configuration The following is an overview of the configuration process using Concept Overview Using Concep
10. MWARE VERSION 400112 UNIT 0111 HEX NOL DX VERSION 2222222222202 400113 UNIT 0101 HEX MODULE DX VERSION 400114 UNIT 0101 HEX Concept See Software Configuration p 23 for more information on Concept programming Programming software Please contact Schneider Automation for availability Software 16 840 USE 109 00 May 2001 Hardware Installation At a Glance Purpose What s in this Chapter This chapter describes the configuration and mounting of an NOL module proper cable connections power up and power down procedures and module status indicators This chapter contains the following topics Topic Page Proper Configuration and Mounting of an NOL Module in a LonWorks Network 18 Mounting NOL Module in Backplane 19 Cable Connections 20 Power Up and Power Down 21 Module Status 22 840 USE 109 00 May 2001 17 Hardware Installation Proper Configuration and Mounting of an NOL Module in a LonWorks Network Transceiver The NOL module supports three twisted pair media types with different network Types topologies or data transfer speeds The module is offered in three models for different transceiver types NOL Model Transceiver Configuration Rate Number Type 140 NOL 911 00 TP FTT 10 free topology twisted pair 78 000 bits per second 140 NOL 911 10 TP XF 78 linear topology twisted 78 000 bits per second
11. Port 9 S Service Pin push button 9 41 SNVTs register definitions 31 status at power cycle 21 support for 8 software configuration 24 Srvc LED 12 start up sequence 21 T Telecommunications Declaration 20 transceiver types TP FTT 10 18 50 840 USE 109 00 May 2001
12. Power is turned on to a local backplane it takes approximately 10 seconds for the Quantum CPU to come on line and begin processing the NOL module s data On a Remote I O backplane the RIO interface takes approximately 5 seconds to power up If an NOL module is hotswapped or installed in a rack that has power on the module itself takes approximately 1 second to initialize Refer to LED Indicators p 12for proper power up LED indications Upon power up all input and output SNVT data from the LonWorks network is initialized to a zero state Data transfer to and from the NOL module is not performed until after the NOL block is solved in the logic program and a data transfer handshake is established between the NOL module and the logic function block At thattime if no new messages have been received by the NOL module the initial zero states of the SNVTs will be transferred to the controller s 4x data table and the data from the 4x data table will be written to the NOL module Any non zero SNVT data will be flagged as having changed state and will trigger a message to be sent out on the LonWorks network CAUTION Loss of Data Hazard When the NOL module is power cycled all SNVT data within the NOL module is zeroed No output SNVTs with a zero value on power up will be written to the Lonworks Network The SNVTs in the NOL module are set up to utilize the standard change of state message processing Failure to observe this precaution can resu
13. You must now define your network variables by entering information in the NV Attributes dialog box Enter a name for the first variable and select a variable type from the Type drop down list Enter the start register location and the direction information See Adding Modifying or Deleting a Network Variable For User Defined variable types see Specify User Defined Type Dialog Box Repeat Step 4 for each network variable in your application Once you have completed identifying all of your network variables you must save the file The Configuration Tool defaults to saving as an xif file See Saving a Configuration File in 840USE109 00 Quantum Automation Series Network Option Module for LonWorks Set the communications parameters by selecting Settings from the Comm menu This configures the port for downloading the xif file See Setting the Communication Parameters in 840USE109 00 Quantum Automation Series Network Option Module for LonWorks Use the Communications menu selection Load Disk File to load the xif file Use a network management tool to install the NOL module on the LonWorks network and perform network variable binding Refer to your network management tool documentation for complete instructions on this process 840 USE 109 00 May 2001 35 Software Configuration 36 840 USE 109 00 May 2001 Maintenance At a Glance Purpose What s in this Chapter Th
14. a Glarnces cite oe erui ceri de beep lca tol cents ole See Ate es o Ew M RA 37 Wink Error Code Identification llle 38 Removing and Replacing the Module 2 22 2 sense 39 Upgrading Firmware in the Module 2 0 0 eee eee nen 40 When to Use Reset and Service Buttons 00 0 eee eee 41 840 USE 109 00 May 2001 3 Appendices Appendix A DICT 43 Ata Glance td so er er ee m 43 Specifications Sos it 45 Ata Glance lecitina ii eds 45 General Specifications tia eg 46 Agency Approvals ooooooococo rennen rennen 47 BE isse s Roc Dal E CAR E da es M EC d 49 840 USE 109 00 May 2001 About the Book At a Glance Document Scope Validity Note Related Documents This manual covers the installation operation and maintenance of the Quantum Automation Series Network Option Module for LonWorks NOL The NOL module provides connectivity between a Modicon Quantum controller and a control network based on Echelon s LonWorks technology This manual does not include a comprehensive discussion of LonWorks or of the Quantum Automation Series Programmable Logic Control family Refer to documentation from Echelon Corporation to learn more about LonWorks6 technology For information on the Quantum products see the section below on related documentation This is the second version of this manual It is a guide to the application of the Quantum NOL module as
15. ards for LVD compliance are IEC 1131 1 IEC 1131 2 IEC 1010 1 and IEC 950 applicable portions only 840 USE 109 00 May 2001 47 Specifications 48 840 USE 109 00 May 2001 Index hs A Active LED 12 Auxiliary LonWorks Communications Port 9 C CE compliance 47 CNVTs support for 8 Concept configuration overview 27 Configuration Tool installing 34 overview for using 34 System requirements 34 D DX Loadable function blocks 29 DX Zoom screen 29 E Error LEDs interpreting 38 F firmware upgrading 40 function blocks introduction 29 H health bits 22 31 33 I O mapping 31 items included with product 14 L LED Active 12 Msgln 12 MsgOut 12 Ready 12 Srvc 12 Wink 12 LonWorks communications ports on module 9 network termination 18 MetraVision 39 41 Modbus cable 20 Modsoft introduction 15 Msgln LED 12 MsgOut LED 12 840 USE 109 00 May 2001 49 Index N W NOL module Wink error code 38 agency approvals 47 Wink LED 12 cable connections 20 configuration checksum 22 data throughput 8 functional description 8 general specifications 46 model numbers 20 register definitions 31 removing and replacing 39 transceiver types 18 NOL exe DX loadable 29 P power down sequence 21 Primary LonWorks Communications Port 9 R Read Me First sheet 14 Ready LED 12 Reset push button 10 41 RS 232 Configuration
16. ce the general specifications for the NOL Module are provided Table here The following table outlines General NOL Module Product Specifications Operating Temperature Range 0 C to 60 C Storage Temperature Range 40 C to 85 C Operating Humidity Range 20 95 validated at 20 95 Non Condensing at 0 60 C Ventilation Convection only Shock 15g Half Sine 11 millisecond duration Vibration IEC68 2 6 Sinusoidal 10Hz to 150Hz Operating 075mm Amplitude 1 0g 10 Sweeps Flammability PCB Material UL 94V0 UL Recognized Components Radiated Emissions Compliance to EN55011 Class A Conducted Emissions All systems AC mains tested per EN55011 Class A Group 1 ESD Immunity Compliance to IEC1000 4 2 8kV air discharge 4kV contact discharge both polarities Radiated RF Susceptibility Compliance to IEC1000 4 3 80MHz to 1 000MHz 10V m test level 80 AM 1 kHz Also 1 89 GHz PM 100 Hz 50 Duty Cycle Conducted RF Susceptibility Compliance to IEC 1000 4 6 Table 1 Test Level 3 Use of ferrite clamp preferred Fast Transient Susceptibility Compliance to IEC1000 4 4 Table 1 Test Level 3 Capacitive clamp preferred for use on communications ports Electrical Surge Susceptibility Compliance to IEC 1000 4 5 Table 1 Installation Class 3 5 surges each line line line and line Earth Use of capacitive test clamp preferred Voltage Variations
17. cksum is provided in the NOL module and transferred to the NOL function block that is derived from the configuration file loaded into the NOL module It is the responsibility of the PLC programer to properly monitor this value along with the standard Quantum l O module health bits to detect any unauthorized or unexpected change or replacement of the NOL module CAUTION Data Transfer Hazard There is a potential for improper network data transfer if an NOL module is swapped with a differently configured module Failure to observe this precaution can result in injury or equipment damage 22 840 USE 109 00 May 2001 Software Configuration At a Glance Purpose What s in this Chapter This chapter gives an overview of the configuration process as well as discussions on the DX Loadable Function Blocks the use of Modsoft or Concept for I O Mapping and the installation and use of the NOL Configuration Tool This chapter contains the following topics Topic Page Overview of Configuration Process 24 DX Loadable Function Blocks 29 Using Modsoft or Concept for I O Mapping 31 Installing NOL Configuration Tool 34 840 USE 109 00 May 2001 23 Software Configuration Overview of Configuration Process Procedures The software configuration process to prepare the NOL module for operation consists of the following four major steps Step Action
18. configuration xif file as the module it is replacing Proper network installation and bindings are also required for correct operation Failure to observe this precaution can result in injury or equipment damage MetraVision Network Management software provides a replace function that will automatically bind the SNVTs of the new module to the same network SNVTs for which the previous module was configured It is required that you set the node replacement options in the Option Project Setup Network menu to Don t Download Application for this function to work with the NOL module CAUTION Data Loss Hazard When the NOL module is power cycled all SNVT data within the NOL module is zeroed No output SNVTs with a zero value on power up will be written to the LonWorks Network if the SNVTs in the NOL module are set up to utilize the standard change of state message processing Only modules set up to utilize the SCPTs Standard Configuration Property Types Min Send Time parameter will receive an initial zero value written to the network Failure to observe this precaution can result in injury or equipment damage 840 USE 109 00 May 2001 39 Maintenance Upgrading Firmware in the Module Where to Get the Contact Schneider Automation at 1 800 468 5342 or Firmware Upgrade File via the WWW at http www modicon com The following table outlines the Firmware Download procedure Conne
19. ct the PC to the NOL module with a Modbus Null Modem cable Using Windows Terminal software configure the PC s port for 9600 baud 8 data bits no parity one stop bit with no flow control After hitting CR twice the NOL module should respond with gt OK Enter the passcode command P P3817 CR Enter R BOOTLOADER lt cr gt The NOL should respond with BOOT gt Enter X NEWCODE lt cr gt The NOL will respond by sending C s to the terminal Initiate XMODEM download of the new Intel HEX file for the NOL From the terminal emulator s Transfers Menu selection select Send Binary File From File Select select the NOL s HEX firmware file and click OK The Wink LED will flash during the download When the transfer has completed reset the NOL module or cycle power on the rack to initialize the module with the new firmware How to Check The following is the procedure for checking the module firmware revision number ModuleFirmware sch 1 Revision Number Connect the PC to the NOL module with a Modbus cable 990 NAA 26320 or 990 NAA 263 50 Configure the Windows terminal software to 9600 baud no parity and one stop bit Type V lt CR gt The module will respond with the firmware revision number 40 840 USE 109 00 May 2001 Maintenance When to Use Reset and Service Buttons Reset Button Service Pin The Reset button can be used
20. e inputs stored first followed by register inputs discrete outputs and then register outputs These groups of data are set up consecutively and start on word boundaries Discrete data starts with the MSB as the first bit of data which follows Modicon controllers standard format of numbering discrete data in registers as bits 1 16 MSB LSB Example of SNVT data storage If a xif file were loaded into the NOL module that defined 18 discrete input SNVTs with 2 input register SNVTs 8 discrete output SNVTs and 3 register output SNVTs the data table would be configured as follows 840 USE 109 00 May 2001 31 Software Configuration The following table shows an example of SNVT Data Storage configuration Register SNVT MSB LSB 4x 16 disc 1 2 7 8 9 10 11 12 13 14 15 16 input 4x 17 disc 17 18 X X X X X X X X X xX input 4x 18 reg Word Data input 4x 19 reg Word Data input 4x 20 disc 1 2 7 8 X X X X X XIX X output 4x 21 reg Word Data output 4x 22 reg Word Data output 4x 23 reg Word Data output 4x refers to the middle register in the NOL block An offset of 16 exists if the health bits parameter is set to No Note If the defined SNVT is a structure of byte data then the packed parameter in the xif configuration file determines if each byte is stored in one word low order
21. e with the Read Me First sheet part number 043512579 The Quantum Network Option Module for LonWorks User Guide must be ordered separately Included with the manual is a set of 3 5 inch diskettes containing e NSUP exe DX Loadable Function Block software NOL DX Loadable Function Block software NOL Configuration Tool software Modsoft Help file for NOL loadable Other You will need the following items to install and use the NOL module in a Quantum Components control system Refer to the Quantum Automation Series Hardware Reference Required for Guide for complete information on Quantum modules and related items Operation e Quantum backplane e Quantum CPU module e Quantum power supply module e cabling to connect modules to related hardware and peripherals e LonWorks compliant network management software e PCrunning Windows 95 or Windows 98 e Modsoft version 2 4 or Concept 2 2 or greater 14 840 USE 109 00 May 2001 Description of NOL Module Modsoft Modsoft Programming Software Version 2 4 for DOS is an integrated tool for Programming programming testing and documentation of Modicon Programmable Logic Software Controller programs This software is used to I O map and zoom into the DX Loadable of the NOL module See the following figures The figure below shows the Modsoft I O Map Screen Holdtme F1 NOL REL 1 F3 F4 F5 F6 F7 Lev8 F8 OFF F9 QUANTUM I O MAP Type
22. he LonWorks network Wink Flashes briefly when the NOL module receives a wink message from the LonWorks network This LED is also used to display internal error codes defined in Maintenance p 37 Srvc Indicates status of LonWorks network service It is normally Off in a running System Flashing means module is in an unconfigured state on the LonWorks network 12 840 USE 109 00 May 2001 Description of NOL Module LED Indicator Status The LEDs indicate the status of the NOL module as shown in the following table The following table shows what the status of each NOL Module LED Indicator means LED Color Powered Up Powered Up Normal Error Not Configured Not Configured Operation Condition Not Programmed Not Programmed Configured Programmed Ready Green Blink On On Off Active Green Off Off On See the Msg In Green Off Off Blink description in LED Msg Out Green Off Off Blink e Descriptio ns p 12 Wink Green Off Off Blink on Blink See command description inLED Descriptio ns p 12 Srvc Yellow Off Blink Off See the description in LED Descriptio ns p 12 840 USE 109 00 May 2001 13 Description of NOL Module Before You Begin Items Included with Product The NOL module and this user s guide are sold separately The following list describes what items are included with the product shipment e NOL modul
23. if the module requires a reset The button is recessed so you must use a pencil or other similar tool to access the button The Reset button will perform a power up reset of the module The Service Pin is used to send a message from the module to the LonWorks network You may press this push button during the installation process using your network management tool The message that is sent out identifies the NOL module to the LonWorks network manager If you are using MetraVision as a network manager you can enter the Neuron ID number instead of pressing the Service pin 840 USE 109 00 May 2001 41 Maintenance 42 840 USE 109 00 May 2001 Appendices At a Glance Purpose What s in this Appendix Appendix A gives specifications and agency approvals for the Quantum NOL Module The appendix contains the following chapters Chapter Chapter Name Page A Specifications 45 840 USE 109 00 May 2001 43 Appendices 44 840 USE 109 00 May 2001 A At a Glance Overview What s in this Chapter Specifications Appendix A gives specifications and approvals for the NOL Module This chapter contains the following topics Topic Page General Specifications 46 Agency Approvals 47 840 USE 109 00 May 2001 45 Specifications General Specifications Specifications For your referen
24. ion The NOL module provides connectivity between a Modicon Quantum controller and a control network based on Echelon s LonWorks technology Some of the features are module operates as a fully functional node on a LonWorks network can operate as a passive or active participant on a LonWorks network conforms to requirements of LonMark Interoperability Guidelines Version 3 0 including conformance to guidelines for layers 1 7 of the ISO OSI reference model supports up to 240 SNVTs with up to 31 bytes per SNVT supports user defined network variables CNVTs compatible with Quantum Automation Series controllers communicates to controller across backplane multiple modules can operate on local or remote Quantum backplanes using standard I O mapping techniques uses 3150 Neuron Chip The data throughput of the NOL module depends on a number of factors Performance depends on the number of network variables that have been configured The LonWorks network traffic will also affect the NOL module throughput When you are designing applications you must consider this factor as it relates to scan times and required update rates for the contacts and registers used in the ladder logic program 840 USE 109 00 May 2001 Description of NOL Module Connectors and Push buttons RS 232 Configuration Port LonWorks Communications Ports Service Pin push button This is a 9 pin D shell female RS 232 compatible serial port
25. is chapter explains the aspects of maintenance including Wink Error Code Identification removal and replacement of and upgrade of Firmware for the NOL module The chapter concludes with a discussion on when to use reset and service buttons This chapter contains the following topics Topic Page Wink Error Code Identification 38 Removing and Replacing the Module 39 Upgrading Firmware in the Module 40 When to Use Reset and Service Buttons 41 840 USE 109 00 May 2001 37 Maintenance Wink Error Code Identification Interpreting The Wink LED on the front of the module is used to display error conditions The Error LEDs LED will blink from one to four times depending on the error condition one blink means the module is in the bootloader two blinks means there is an error in writing to flash three blinks means there is an error in initializing the LonWorks interface four blinks means there is an error in the module configuration 38 840 USE 109 00 May 2001 Maintenance Removing and Replacing the Module Cautions and An unconfigured module must go through I O mapping configuring with an xif file Procedures and binding before it can function on the network CAUTION Operational Hazard The module can support the electrical requirements of being removed while power is on hot swap but a replacement module will not function properly until it is loaded with the same
26. k The connector is an eight position RJ 45 socket Reference Echelon Engineering Bulletin 174 Junction Box and Wiring Guidelines for Twisted Pair LonWorks Networks Provides stimulus for LonWorks network installation Depressing this switch causes the Service LED to illuminate and forces the Neuron Chip in the module to output its unique 48 bit ID and program ID See the network management tool documentation for more information 840 USE 109 00 May 2001 Description of NOL Module Reset push Performs a hardware reset of the module The module needs to be reset after new button firmware has been downloaded This push button allows you to reset the unit without removing it from the backplane The button is recessed and requires a paper clip or similar tool for activation 10 840 USE 109 00 May 2001 Description of NOL Module Front Panel Illustration Illustration This illustration provides a front panel view of the NOL module connectors and indicators 140 NOL 91120 F to LonWorks NET LED Display Neuron ID Domain Subnet 1 RS 232 Serial Tm Configuration Port gt Node ID Service Pin Reset Button E Auxilliary LonWorks Communication Port Primary LonWorks Communications Port Executive Version Not intended to be connected to any public telecommunications network See declaration on Telecommunications Declaration p 20 840 USE 109 00 May 2001 11 Descriptio
27. led and no error e New data set for one sweep when the entire data block from the module has been written to the register area e Error Set when an error condition exists Function number selects the function of the NOL block Function 0 transfers data to from the module Any other function number yields an error Defines the starting register for a block of 16 registers used by the loadable function CAUTION Operational Hazard When the NSUP loadable is not installed or is installed after the NOL loadable or is installed in a Quantum PLC with an older executive than specified in Middle Node Content p 30 all three outputs turn on regardless of the input states Failure to observe this precaution can result in injury or equipment damage Defines the total number of registers required by the function block This value must Content be set to a value equal to or greater than the number of data registers required to transfer and store the network data being used by the NOL module If the count value is not large enough for the required data the error output will be set See the example in Bottom Node Content p 30 30 840 USE 109 00 May 2001 Software Configuration Using Modsoft or Concept for I O Mapping Overview and Requirements NOL Register Definitions The Modsoft or Concept Programming Software is used to I O map the NOL Module to the Quantum CPUs 3x input and 4x output
28. lt in injury or equipment damage When power to the backplane is lost any outstanding untransmitted LonWorks messages will be lost The NOL block in the Quantum CPU will set to 0 all input registers that are I O mapped to the NOL module Output registers will be set to reflect the initialization sequence which re establishes the handshake with the module The first 16 registers in the NOL logic block will retain the initial information that was previously received from the NOL module All input SNVT data is retained in the controller s 4x data table The only indication of a problem with the module would be seen by monitoring the Quantum controller s I O module status bit or by using a timer programmed off the NOL block s middle output to act as a time out in communication to the NOL module 840 USE 109 00 May 2001 21 Hardware Installation Module Status Health Bits Module Identification Each network variable within the NOL module can be configured to support a health bit in the 4x register space The NOL module supports health bits to determine that LonWorks nodes are operational Health bits are supported for incoming messages and the LonWorks Acknowledge Message Service for outgoing messages It is the responsibility of the PLC programmer to properly configure and monitor the health bit information See NOL exe DX Loadable p 29 for information on using health bits A configuration che
29. ming cable from the Quantum CPU module to the PC where you will be running the Modsoft or Concept software For NOL configuration connect a Modbus cable 990 NAA 263 20 or 990 NAA 263 50 from the RS 232 port on the NOL module to the PC where you will be running the Configuration Tool Connect the appropriate cable from the LonWorks communications port on the module either Primary or Auxiliary to the LonWorks network You must choose the twisted pair cable to match the transceiver type in your module Refer to LonWorks topology documentation Following is the Telecommunications Declaration cations gt Schneider Automation Network Option Module Declaration One High Street North Andover MA 01845 DECLARES THAT The Quantum Automation Series Network Option Module for LonWorks NOL Model Numbers 140 NOL 91100 TP FT 10 140 NOL 911 10 TP XF 78 140 NOL 91120 TP XF 1250 are not intended to be connected to a public telecommunications network The connection of such equipment to a public telecommunications network in a European Community Member State will be in violation of the national law implementing Directive 91 263 EEC on the approximation of the laws of the Member States concerning telecommunication terminal equipment including the mutual recognition of their conformity 20 840 USE 109 00 May 2001 Hardware Installation Power Up and Power Down Power Up Initialization Power Down Sequence When
30. n of NOL Module LED Indicators LED Descriptions There are 6 LEDs on the front panel The service LED is orange the rest are green The meanings of the LED Indicators are described below Active Indicates the state of module configuration When lit the Active LED signifies that the module has received a valid network variable configuration and l O mapping In addition this LED indicates the module is communicating with the DX Loadable at the CPU You expect to see the Active LED illuminated when the NOL module is operating with a valid configuration If not lit either the module requires configuration and mapping or it is not communicating with the CPU by way of the DX Loadable Ready Indicates the module has passed internal diagnostics and initialization Upon powerup after a short delay the module should make this LED active indicating the module is either ready to be configured or transfer into an active state The Ready LED will blink once per second if the module has no internal errors but needs a configuration loaded If a module is inserted into a backplane and Ready LED does not illuminate the Wink LED should be observed for an error code Msgin Flashes briefly 10 ms when an update message for a bound network variable is received by the NOL module from the LonWorks network MsgOut Flashes briefly 10 ms when an update message for a bound network variable is transmitted by the NOL module to t
31. on 1 Start Windows if it is not running 2 Insert Program Disk 1 into your 3 5 disk drive 3 From the Program Manager File menu select Run 4 In the Command Line box enter the following a setup and click OK Substitute a with the appropriate drive designation for your 3 5 disk drive The system loads the Configuration Tool installation program 5 Follow instructions on the screen Use the Configuration Tool to establish the logical database of network variables for the NOL module Select the variable types from the NV Attributes dialog box and specify the starting index into the type of variable that will be used The following procedure outlines the steps involved in using the Configuration Tool Refer to the chapter on Configuration Tool Menu Descriptions for information on all of the Menus and Commands in the Configuration Tool 34 840 USE 109 00 May 2001 Software Configuration Steps to Using Configuration Tool Perform the following steps to use the configuration tool Step Action 1 Start the Configuration Tool by double clicking the icon See Starting the Configuration Tool Enter a name in the File Info dialog box The name can be entered in the Text box or the Hexadecimal box Click OK This name will become the Program ID for the Xif file See File Info Dialog Box On the Main menu screen click the Add NV button The NV Attributes dialog box is displayed
32. register space Refer to the Modsoft Programmer User Manual or the Concept User Manual in the section on l O Mapping for information on how to perform l O mapping The NOL module can be configured for up to 240 network variables inclusive of all array elements and has a maximum of 7440 registers available for storing network variable data All standard network variable types SNVTs are supported SNVT switch and SNVT lev disc are the only types of network variables that can be declared for storing data in the discrete input and discrete output data areas User defined custom network variables CNVTs are also supported with a maximum data length of 31 bytes each The only other setting is to Enable Health Bits If this is set to yes then the next 16 registers following the first 16 configuration status registers will be reserved for the SNVTs health bit status Refer to Health Bits p 22 and Steps to Configuring Health Bits p 33 for further information on using health bits The MSB of the first register of the health bit data table holds the health bit for the first SNVT defined in the XIF file and continues consecutively for each SNVT defined The actual SNVT data is stored in a table of consecutive registers starting with the 17th register defined by the middle register of the NOL block if the health bit parameter is set to no Or in the 33rd register if the health bit parameter is set to yes Data is stored in 4 groups discret
33. rt the data See the DX Zoom screen in the figure below Refer to the Modsoft Programmer User Manual or the Concept User Manual for details of loading a DX Loadable file The following figure displays the DX Zoom Screen EN Hex Dec Bin oTo l O MAP INPUT BASE 3xxxxx 400002 INT32 Dd l O MAP OUTPUT BASE 3xxxxx 400004 INT32 ENABLE HEALTH BITS YES OF INPUT REGISTERS 400007 UNIT 0 DEC OF OUTPUT REGISTERS 400008 UNIT 0 DEC OF DISCRETE INPUT REGISTERS 400009 UNIT 0 DEC OF DISCRETE OUTPUT REGISTERS 400010 UNIT 0 DEC CONFIG CHECKSUM CRC 400011 UNIT 0000 HEX NOL VERSION 400012 UNIT 0000 HEX MODULE FIRMWARE VERSION 400013 UNIT 0000 HEX NOL DX VERSION 400014 UNIT 0000 HEX MODULE DX VERSION 400015 UNIT 0000 HEX e Size Three Nodes high e PLC Compatibility available as a downloadable for all Quantum CPUs e Opcode 1F Hex default The following is a representation of the Block structure NOL exe DX Loadable Enable Function OK NOL Initialized Register New data block Unused Count Error 840 USE 109 00 May 2001 29 Software Configuration Inputs Outputs Top Node Content Middle Node Content Bottom Node e Enable enables the NOL function e Initialize causes the NOL to re sync with the module e Unused not used e OK set when enab
34. rved for network variables The health bits are stored in the order of the network variable indexes with the first bit being the most significant bit of the first health bit register The bit will be set if the associated network variable is healthy and reset otherwise The input variable is healthy if an update has been received since the last module reset and is not cleared unless the NOL module is reset or stops communicating to the NOL DX block An output network variable is healthy if the most recent attempt to propagate the value across the LonWorks network was successful When a change of state fails to propagate on the network the Health status is reset 840 USE 109 00 May 2001 33 Software Configuration Installing NOL Configuration Tool System Requirements Installing the Software Using the NOL Configuration Tool The following table shows System Requirements for the NOL Configuration Tool Minimum Recommended IBM PC or compatible with a 486 33 MHz IBM PC or compatible with a Pentium 75 microprocessor MHz or higher microprocessor 4 MB RAM 16 MB RAM VGA monitor 640x480 resolution SVGA monitor 1024x768 resolution Microsoft Windows 3 1 or Windows 95 Microsoft Windows 3 1 or Windows 95 Note The NOL Configuration Tool should not be used with Windows NT Perform the following steps to install the NOL Configuration Tool Step Acti
35. t Step Action 1 The first step in Concept Configuration is to add of loadables to controller configuration Bytes Available 746040 Bytes Used 0 Available Installed 3is V196 CHS V208 NOL V196 NSUP V196 ULEX V196 Install gt MM SINUM Help OK Cancel Next add NOL module into the I O map 10141 340 00 aj DoD 34 DD CPS 114 0 ACO 020 00 DAL DAD 440 10 EHC 105 00 l WHISE 118 AA0 00 LX 342 10 2 E EHC 292 DD JAFU D3D 11 DAL DAD 842 70 Pick list ESHUB IU LA THOER DAMAHID 040483 00 HLI 349 0U 1041 00 00 0141 54 00 Do 153 10 of modules MM 107 00 avi DAI 55 00 DiO 353 01 OSTERN LDRCE 07 7 98 DAI 74 0 DD DDg 353 11 MIMID 102 00 DAJ 753 00 DDO 843 00 ORTE DAM 5I0 D8 DOC BBS O0 M658 1 01 00 DDi 153 1 DPA 44 00 MEC 101 00 0435300 DAC430 00 HiML 91 1 0 ninm SiiS Va ae npn Drop Module Module 5 Bits In 288 Bits Out 288 Bits In 256 Bits Out 8 Status Table Delete Clear Prev mes In Ref In End Out Ref Out End Description ACPS 115 230V 10 RIO DROP S908 100001 100032 AC IN 24V 4x8 000001 00012 DC OUT 24V 4x8 300001 3608016 00001 1G I F to LonWorks 840 USE 109 00 May 2001 27 Software Configuration Step Action 3 Add function block to logic section of controller adding register assignments as required in all three node locations NOL 000001 Top Node m Lookup Const 0
36. wired in a 3 wire DTE configuration see the following table Data transmit data receive and signal ground are supported no hardware handshake signals are presented The port is configured at a fixed rate of 9600 baud 8 data bits 1 stop bit and no parity This port is used to download configuration and new firmware to the module It can be direct connected to the communications port of a PC with a cable which swaps transmit and receive signals The port supports the XMODEM protocol along with an ASCII terminal based command processor for configuration of downloads to the module Modbus cables make a suitable connection between a PC serial port and the Configuration port on a NOL module The following ModBus cables are available 990 NAA 263 20 990 NAA 263 50 Pin Number Signal Pin Number Signal 1 N C not connected 6 N C 2 RXD receive data 7 N C 3 TXD transmit data 8 N C 4 N C 9 N C 5 signal ground The Primary and Auxiliary ports are wired in parallel for flexibility They are both standard interfaces to LonWorks networks Wiring polarity concerns are minimized due to the polarity insensitivity of the twisted pair LonWorks transceivers Primary LonWorks Communications Port This is the primary interface for wiring into a LonWorks network The connector is a two position 5 08 mm screw terminal Auxiliary LonWorks Communications Port This is the auxiliary interface for wiring into a LonWorks networ
Download Pdf Manuals
Related Search