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J605 Manual

1. RUN DIAGNOSTICS Selecting RUN DIAGNOSTICS will start the J605 s self diagnostic procedure As the instrument proceeds through each diagnostic check follow the on screen prompts and the instrument will display the specific check being performed and the pass fail result of the check If the check is not applicable to the current configuration of the instrument the result field will be blank instead of indicating pass or fail e After viewing each result press any key except I O or ESC to move to the next diagnostic check I O should not be used during the diagnostics because I O will power off the instrument and ESC should only be used when specifically indicated by the instrument e When testing the keypad follow the on screen prompts to press each of the keys in turn The J605 will not indicate a pass fail for this test Instead if all of the keys work and the instrument proceeds to the next diagnostic test the keypad diagnostic has passed e If the 4 20mA output function of the J605 is not in use press ENTER START to cycle through the 4 8 12 16 and 20mA checks in the diagnostic routine If the 4 20mA output is in use the diagnostics can be used to verify proper operation Refer to 4 20mA Output on page 30 for more information After the last diagnostic result has been displayed the instrument will display Done and pressing any key will return to the main screen of the J605 CHANGE PASSWORD Select CHANGE PASSWORD t
2. Tubing adapter 25 inch fritware pack of 20 Tygon tubing 1 8 I D 1 foot Tygon tubing 1 16 I D 1 foot 100 120 VAC Line Cord 220 VAC Line Cord UK 220 VAC Line Cord Europe AZI Customer Service 800 528 7411 or 602 470 1414 Page 43 of 57 R Jerome 990 0225 10 to 1 Dilution Module 3711 LNAWNYLSNI VWNOZINV USB Communication Cable 200 0165 Type A to Type B 200 0170 Car Accessory Cable 990 0214 External Battery Pack For current prices and delivery information call AZI Customer Service at 800 528 7411 or 602 470 1414 AZI Customer Service 800 528 7411 or 602 470 1414 Page 44 of 57 Installing the J605 USB Driver Note The AZI USB Driver is compatible with Windows XP 32 bit Windows Vista 64 bit and Windows 7 32 and 64 bit However the Hyperterminal program is only included in Windows XP If the Jerome J605 CD is available e Insert the CD in the PC s CD ROM drive e Use Windows to browse to the CD locate the driver file AZI_USB_Driver zip and copy it to your desktop If the CD is not available e Download the driver file from the Drivers tab at http www azic com downloads aspx and save it to your desktop If you received these instructions and the driver in an email save the attached file AZI_USB_Driver zip to your desktop Once the driver file AZI_USB_Driver zip is on your desktop 1 Launch the AZI Driver Installer wizard
3. Applications Regulatory compliance Ambient air analysis Odor nuisance monitoring Control room corrosion monitoring Waste water treatment facilities Quality control Scrubber efficiency testing Accuracy check for other hydrogen sulfide monitors and control systems Hydrogen sulfide source detection Leak detection Portable hydrogen sulfide detection The J erome J605 is operated from the internal 12V battery For charging the battery an external AC power supply charger is included AZI Customer Service 800 528 7411 or 602 470 1414 Page 7 of 57 Range Resolution Response time sample mode 1 0 to 10 0 ppm Range 2 0 10 to 1 0 ppm Range 1 3 to 100 ppb Range 0 3 ppb to 10 0 ppm full range Response time survey mode Manual range selection Range 2 Range 1 Range 0 Auto range mode Flow rate Power requirements Fuse Internal battery pack Operating environment Case construction Dimensions Weight Digital meter display Data storage capacity Output Certifications Accuracy and Precision Range Range 0 5 ppb H2S 50 ppb H2S 3 ppb 0 003 ppm to 10 ppm H2S in three graduated ranges 0 02 ppb 20 ppt H2S range dependent 12 seconds manual range selection 18 seconds manual range selection 12 to 27 seconds manual range selection 12 to 52 seconds auto range mode 12 seconds for each reading 18 seconds for each reading 12 to 27 seconds for each reading 12 to 52 seconds for each
4. Tygon tubing 1 of 3 16 Tygon tubing Filter cap 1 Lb Desiccant 2 Guide pins 115 VAC Line Cord Permeation Tube Assembly FTM Operation Manual Page 40 of 57 Y605 0903 J605 Maintenance Kit See pictures beginning on page 42 345 0050 1 of 1 8 Tygon tubing 2500 3002 2 25 of 1 16 Tygon tubing i 2600 3039 25 inch fritware 3 packs of 20 fritware filters Z2600 3905 Zero Air Filter 600 0279 LES Scrubber Filter Z2600 3930 Scrubber Filter 600 0281 LED Scrubber Filter o 2600 3061 Acrodisc Filter 25mm Hard Side Carry Case Includes a molded case with die 990 0217 cut foam rubber inserts to hold the Jerome J605 and accessories Soft Side Carry Case Includes a shoulder strap for easy carrying a clear plastic window over the instrument display and pockets to hold supplies or accessories 990 0220 AZI Customer Service 800 528 7411 or 602 470 1414 Page 41 of 57 4000 1025 AC Power Supply Charger 1400 2002 Probe 200 0143 Battery Pack Assembly 2600 3061 Acrodisc Filter 1300 0031 1 8 x 3 16 reducer Z2600 3905 Zero Air Filter 2 2600 3930 Scrubber filter 77 4 600 0279 LFS Scrubber Filter A ST A 3779 er AZI Customer Service 800 528 7411 or 602 470 1414 Page 42 of 57 600 028 Z2600 3940 990 0183 1400 3010 2600 3039 345 0050 2500 3002 6000 4003 200 0003 200 0008 JEROME Afi LFD Scrubber Filter r rosea a Chlorine Filter Ammonia Filter
5. as developmental prototype or experimental no warranty whatsoever except a warranty of title to component materials will be applicable thereto and buyer shall indemnify seller for any claims for liability asserted seller in connection therewith The foregoing state the entire liability of seller in connection with products supplied hereunder AZI Customer Service 800 528 7411 or 602 470 1414 Page 56 of 57 TRADEMARK AND COPYRIGHT PROTECTION Jerome Arizona Instrument AZI and the stylized AZI logo are all registered trademarks of Arizona Instrument LLC Instrument firmware is copyright protected All specifications subject to change without notice Copyright 2010 Arizona Instrument LLC All Rights Reserved Resisorb is a registered trademark of Mallinckrodt Baker Inc Tygon is a registered trademark of Saint Gobain Performance Plastics Corporation Acrodisc is a registered trademark of Pall Corporation Windows is a registered trademark of Microsoft Corporation in the United States and other countries Arizona Instrument LLC Jerome J605 Hydrogen Sulfide Analyzer Operation Manual Part Number 700 0108 B June 2010 If you have any questions regarding the operation of this instrument please call our toll free number 800 528 7411 Internationally call 602 470 1414 or fax 480 804 0656 AZI Customer Service 800 528 7411 or 602 470 1414 Page 57 of 57
6. Using Auto ranging results in longer test times however accuracy 1s not affected The selected range also determines what units the J605 will use to display the results The three ranges and their default display units ppb or ppm are shown below RANGE CONCENTRATION E 3 to 100 ppb 0 10 to 1 0 ppm 1 0 to 10 0 ppm The range can be set or Auto ranging can be toggled on or off by selecting Range from the SAMPLE menu Use A and to scroll through the ranges 0 1 2 and Auto and press ENTER START to make a selection Press ESC to exit without saving changes The selected range will be displayed on the main screen as a number fl or as an IN for Auto ranging See J605 Main Screen Display on page 12 for the location of the Range indicator SET SAMPLE INTERVAL If auto sampling is being used as set in SAMPLE MODE above the sample interval determines how often the J605 will automatically take samples Use the Aand Warrow keys to scroll through the available sample intervals of 1 2 5 10 15 30 45 60 90 and 120 minutes and use ENTER START to save the selected interval Use the ESC key to exit without saving changes The sample intervals refer to specific times on the instrument clock as measured in whole multiples of the selected interval For example selecting a 10 minute sample interval will result in samples being taken on the hour 10 minutes after the hour 20 minutes after the hour etc not every ten minutes from
7. at 800 528 7411 602 470 1414 or e mail support azic com for a copy of the Resisorb MSDS or for other questions e Replace the old filters with new filters oriented as shown in the diagram above gt Push the Tygon tubing as far as it will go onto the filter fittings e Push the filters into the mounting clips e Remove any crimps or twists in the tubing and ensure that tubing connections are secure If the tubing is loose readings may not be accurate Replace any tubing that has deteriorated due to heat and or age e Close the case and replace the screws e Dispose of all filters in accordance with state and federal environmental regulations AZI Customer Service 800 528 7411 or 602 470 1414 Page 34 of 57 rik Gg ie vp ane iba co dar 3 1 eeseeeqpormer 4 F a Se i BA j ER yi A a tatateteta itit otatotetat a n v d E wy ie iN y J SCREWS e Press the I O button to turn the power OFF Unplug the power cord Use a Phillips screwdriver to remove the four 4 screws securing the battery panel as shown above e After removing the screws carefully set the panel to the side Note that it is still connected to the instrument via the power connector Slide the battery pack out of the J605 Disconnect the battery connector to detach the old battery Install the new battery by connecting it to the battery connector and sliding it into the J605 Tuck the cabling into the gap bet
8. countdown When the warm up finishes remove the Zero Air Filter and begin normal sampling If the J605 is idle for more than 20 minutes another warm up is required to maintain maximum accuracy at these low levels SET INTERVAL If auto sampling is being used as set in SAMPLE MODE above the J605 can be configured to automatically perform sensor regenerations at a predetermined interval Use the Aand V arrows to scroll through the available intervals of 6 12 24 and 48 hours and press ENTER START to save the selected interval The J605 will now automatically perform a sample followed by a AZI Customer Service 800 528 7411 or 602 470 1414 Page 17 of 57 regeneration every 6 12 24 or 48 hours as selected starting at the time set in SET HOUR below Use ESC to exit without saving SET HOUR Use the Aand Warrow keys to select the hour of the day using a 24 hr clock to start regeneration Press ENTER START to save the setting At the time set if auto sampling is being used the J605 will automatically take one sample and then perform a regeneration This process will repeat at the interval indicated in SET INTERVAL above Use ESC to exit without saving NOTE If the sensor is saturated and a regeneration cycle is performed and completed before the set hour the instrument will perform another regeneration at the set hour However if the regeneration cycle does not complete prior to the set hour the regeneration at the set hour will be
9. reading 150ml min 0 15 liters min 12 VDC for the instrument provided by the internal battery AC power supply charger external battery pack or car accessory cable 100 240VAC 47 63Hz 3 2A for the AC power supply charger Auto resetting fuse Rechargeable nickel metal hydride NiMH 0 C to 40 C non condensing non explosive Aluminum powder coated 11 in Lx 6in Wx 6 5 inH 28 cm L x 16cm W x 17 cm H 5 4 pounds 2 5 kilograms 3 2 inch 9 cm backlit liquid crystal display LCD 20 000 samples Digital USB serial data to PC printer or USB flash drive Analog 4 20mA current loop requires external power source accurate to 0 3 of output TUV 61010 CE Accuracy Precision RSD 1 ppb 10 3 ppb 5 Range 1 0 50 ppm H2S 0 03 ppm 5 Range 2 5 0 ppm H2S 0 3 ppm 5 Sample values below 3 ppb 0 003 ppm will be recorded and displayed as 0 00 ppb by the J605 Sample values above 10 ppm or above the upper limit of the chosen range will be recorded and displayed as High Concentration AZI Customer Service 800 528 7411 or 602 470 1414 Page 8 of 57 4 PRINCIPLE OF OPERATION The heart of the J605 is the well proven gold film sensing technology A thin gold film in the presence of hydrogen sulfide undergoes an increase in electrical resistance proportional to the mass of hydrogen sulfide in the sample When the SAMPLE button is pressed an internal pump pulls ambient air over the gold film sen
10. skipped AZI Customer Service 800 528 7411 or 602 470 1414 Page 18 of 57 DATA menu Sample data can be stored within the instrument up to a maximum of twenty thousand 20 000 data points On instruments that have the USB Communications option data can be retrieved from the instrument in one of three ways 1 SEND TO PC 2 SAVE TO USB MEMORY DRIVE 3 PRINT DIRECTLY TO AN AZI APPROVED PRINTER AZI P N Y990 0098 The presence of the USB icon on the main screen indicates that the Communications option has been purchased and that the USB ports are functioning properly The USB icon will flash during data transmission See J605 Main Screen Display on page 12 for the location of the USB icon The data is stored in non volatile memory and will not be affected if the battery 1s changed or disconnected SEND TO PC Before using SEND TO PC the USB driver must be installed on the target PC and HyperTerminal must be configured on the target PC The USB driver is on the CD with this Operations manual and on the AZI website at www azic com See APPENDIX A USB HYPERTERMINAL SETUP on page 45 for detailed instructions on installing the USB driver configuring HyperTerminal and downloading data from the J605 Once the target PC has been configured connect the included USB A to B cable AZI P N 200 0165 between the USB TYPE B PORT on the back panel of the J605 and the USB PORT of the target computer and launch HyperTerminal On the J605 wit
11. the AUDIBLE ALARM 1s set ON the J605 will also beep three times Two different alarm levels can be set using this menu option Use the Aand Y arrow keys to change the value of the blinking field and the arrow to move to the next character in the alarm level setting Typically the high alarm is used for an industrial level while the low alarm is set to a residential value Use the A and B buttons to switch between the high and low alarm settings Once the alarm level has been set press ENTER START to select the highlighted alarm level as the current alarm level to be used Upon returning to the SET ALARM LEVELS screen there will be asterisk next to the currently selected alarm level either high or low It 1s recommended to set the alarm level higher than 003 ppm The alarm can be muted using AUDIBLE ALARM ON OFF in the SYSTEM menu AUDIBLE ALARM ON OFF Use the Aand Warrow keys to toggle the audible alarm on or off and use ENTER START to save the desired setting Press ESC to exit without saving changes The main screen display has a sound icon that indicates if the alarm is currently turned on or muted The action lines in front of the sound icon on the main screen will disappear when the audible alarm is muted See J605 Main Screen Display on page 12 to locate the sound icon DISPLAY MODE From the DISPLAY MODE screen use the Aand VW arrow keys to toggle between Threshold and Scientific display modes and press ENTER START to save the s
12. twenty 20 minutes of non usage However if the instrument is running in Survey Mode or Auto Sampling mode the instrument will not shut off after twenty minutes If the J605 is reading low levels of hydrogen sulfide in Survey or Auto Sampling mode it will continue to sample until the battery runs out However if the J605 is reading high levels of hydrogen sulfide in Survey mode when the sensor reaches saturation a message will appear indicating that sensor regeneration 1s required and twenty minutes later the instrument will automatically power off In Auto Sampling mode the instrument will regenerate automatically when the sensor is saturated Additionally using the optional car accessory cable AZI P N 200 0170 the J605 may be powered from a car accessory jack cigarette lighter and draw power directly from the battery of a vehicle The car accessory cable can be used for sensor regenerations or sampling when the internal battery is nearly discharged and AC current for recharging the internal battery pack is unavailable The car accessory cable will not recharge the J605 s internal battery pack In order to use the external battery pack or the car accessory cable the J605 s internal battery pack must be installed in the instrument If the internal battery pack is disconnected or removed neither of these accessories will be able to provide power to the instrument To order either of these accessories or for additional information ca
13. 605 is ready for sampling CAUTION The Jerome J605 is intended for gaseous vapor use only DO NOT allow the probe or the instrument s intake to be exposed to liquids dust or other foreign material Moisture or liquids drawn into the instrument can damage the sensor and flow system AZI Customer Service 800 528 7411 or 602 470 1414 Page 23 of 57 Sample Mode This mode used for standard operation produces optimum accuracy with the Jerome J605 See JEROME J605 TECHNICAL SPECIFICATIONS on page 8 for the accuracy specifications e Press the power I O button The display will light up and briefly show the instrument serial number and software revision If necessary press ESC to clear any calibration reminders gt Next the digital meter displays 0 000 ppm or 0 00 ppb depending on the selected Range If the battery meter is empty and flashing recharge the battery See the section Charging Internal Battery on page 28 e To ensure the instrument s electronics have stabilized allow a 5 minute warm up before beginning the next step e Press the SAMPLE button located at the end of the handle e At the end of the sample cycle read the digital meter gt The number shown on the digital meter is the hydrogen sulfide concentration in ppb or ppm as appropriate gt This value remains displayed until the next sample is taken gt The digital meter automatically re zeroes at the start of each sample e When the
14. AZI P N Z2600 0918 or Z2600 0930 provides a fast and easy method of verifying that J erome J605 Hydrogen Sulfide Analyzers are functioning correctly The Functional Test Module is beneficial In applications where frequent verification of functionality is required such as ISO 9000 documentation To verify proper instrument operation when unexpected readings are obtained in normal sampling As part of a weekly maintenance routine and To determine if analyzer calibration is needed Simple Operation The Functional Test Module includes a permeation tube containing hydrogen sulfide When activated the test module releases H2S from the permeation tube at a specific known concentration which is then sampled by the J605 The H2S flows over the gold film sensor of the Jerome analyzer which then measures the concentration of the gas The flow rate and temperature of the H2S release are factory set to provide a concentration of approximately 0 250 ppm 250 ppb 20 22600 0918 or 0 030 ppm 30 ppb 20 Z2600 0930 The user then compares the reading on the J erome analyzer with the known concentration from the module If the H2S level shown on the analyzer s display falls within the expected range the instrument is functioning properly If the level is not in the expected range the instrument should be returned to the factory for NIST traceable calibration Complete usage details are provided in the manual included with the F
15. CHNICAL SPECIFICATIONS ssssssssscssssssssssescesssssssessssessessesessessssessesessessesees 8 a WRINCIPER OF OPERATION asic cesssescescasscascaswesiatsceneseaiacesopiastsssvisiesdsncvesnsuesscesaetessessseasiesseesssteseieses 9 Zero Air Filter AZI P N Z2600 3905 ssazescican cons sca ntanawcaenacnsiaete sanaunduaatcuntekawebancadicbuceadaetndatsdertendeeecdstiadess 1 S INSFRUMENTOPERA TION caer cuss cwcicusscivessscaactcesncaticssesmessessetsnedsasestocevintenasiisaecadasbanedtncmtusseisacseaass 12 J605 Main Sorcen Display crac cs cesassvastcenatenecentiecesarcuntoeaeen de neeatouerevelaiensueiwaasteasdioumite Eae iaioe aieiai 12 J605 Back Panel Connections se casecericeniaerscesteaencneuaseunsteanaceneratemenevelaidnrstiweanteadasennseraqeitvelodsmvatsdeesteabesonewerates 13 J605 User Interface Main Menu SUCUT iscrisse eanan aaeeea aE Aaien 14 SA NITEL MC a a E E r 15 PREEN T oe E E E cedecncterede 17 PATAT Neee a O a 19 SL LN a A EE E O AE 20 Daily OPTa epn E Eea 22 Sensor Repentar aaa E a EAE a EE N 23 Sane MNO e E E cenzacanee eanatceetune 24 UE T NO a E T E EE easatceenen 25 Operating on AC Power or Generator cccccccccsssssssssesseeeececeeeeeeeeaaaaassessseeeeeeeeeeeeeeeesauaaeeseeeeeeeeeeeeeeeeeaqags 26 Operating on Internal Battery POWeL 00 cccsssssssssseeeeccceceecesecaaaessssseseeeeeececeseessseaaeaassssseseeeeeeeeeseeeqaaas 26 By Al N eile IMA TA cca Sera E E E E E den dtpuetineina sparen dn ten E E E O E E T 26 He Se e
16. Call BAGEA Help Send File Receive File Sto 15 JUN 2000 send text Fie eee m3 36 00 S 15 JUN 2001 m3 36 00 5 15 JUN 200L rete Printer 36 15 JUN 2006 13 42 31 15 JUN 2006 15 JUN 2006 15 JUN 2086 15 JUN 2006 15 JUN 2006 15 JUN 2006 15 JUN 2086 15 JUN 2006 15 JUN 2006 15 JUN 2006 15 JUN 2086 15 JUN 2006 15 JUN 2006 15 JUN 2006 15 JUN 2006 15 JUN 2006 15 JUN 2006 15 JUN 2006 DATA 23521 a boa aie aie ma wo wooo te ooo oe oe oe aoe ee ooo oo os os os oo os oo aa a k fk pk pk pk D Rk pk pk pk pk Pk pk Pk l Na UI UD GO UD UD UD GO UD GN GO UD U U UD U Stop capturing 12 If you did not receive any text from the J605 a Go to the Call menu click Disconnect b Go to the File menu click Properties c You will see the same window as in step 4 above Try selecting a different COM port and continue from step 4 Keep trying each COM port in the list If you have tried all of them and still cannot receive data from the J605 try re installing the USB driver If that does not solve the problem call AZI Customer Service at 800 528 7411 or 602 470 1414 or email support azic com See Retrieving Data on page 29 for an explanation of the fields in the data file AZI Customer Service 800 528 7411 or 602 470 1414 Page 54 of 57 11 APPENDIX B J605 FUNCTIONAL TEST MODULE The Jerome Hydrogen Sulfide Functional Test Module
17. Edit View Call Transfer Help Connection Description New Connection Enter a name and choose an icon for the connection Mame J405 cor Disconnected Auto detect Auto detect SCROLL CAPS NUM Capture Print echo 3 If HyperTerminal has not been run previously on the target PC it will ask for an area code etc Enter that information as appropriate and click OK AZI Customer Service 800 528 7411 or 602 470 1414 Page 50 of 57 4 Next a window labeled Connect To will be displayed Find the last dropdown list in the dialog box labeled Connect using Select the last COM port from the list and click OK J405 HyperTerminal File Edit View Call Transfer Help le 6S 28 Connect To Enter details for the phone number that you want to dial Countrydregion United States 1 v Area code Egz Connect using COM t COM COM TEPIP vfingack Disconnected Auto detect Auto detect SCROLL CAPS NUM Capture Print echo 5 Next HyperTerminal will prompt for Port Settings These settings do not apply to USB ports so the default values do not need to be changed Continue by clicking OK J405 HyperTerminal Sele Dla o if COM3 Properties Fort Settings Bits per second ZU Data bits Parity Stop bits Auto detect duke detect SCROLL CAPS NUM Capture Frint echo l AZI Customer Service 800 528 7411 or 602 470 1414 Page 51 of 57 6 A b
18. Instrument LLC USER MANUAL JEROME J 605 HYDROGEN SULFIDE ANALYZER OPERATION MANUAL June 2010 ARIZONA INSTRUMENT LLC 3375 N Delaware Street Chandler AZ 85225 USA 800 528 7411 602 470 1414 f 602 281 1745 WWW azic com Email General azi azic com International intl azic com Customer Service support azic com OO L AZI P N 700 0108 B Last update J une 2010 JEROME J605 Hydrogen Sulfide Analyzer Operation Manual PROPRIETARY RIGHTS NOTICE This manual contains valuable information and material developed by Arizona Instrument LLC for use with the Jerome J605 Hydrogen Sulfide Analyzer No part of this manual can be reproduced or transmitted in any form or by any means electronic mechanical or otherwise This includes photocopying and recording or in connection with any information storage or retrieval system without the express written permission of Arizona Instrument LLC ALL RIGHTS RESERVED Copyright 2010 Arizona Instrument LLC Resisorb is a registered trademark of Mallinckrodt Baker Inc Tygon is a registered trademark of Saint Gobain Performance Plastics Corporation Acrodisc is a registered trademark of Pall Corporation Windows is a registered trademark of Microsoft Corporation in the United States and other countries AZI Customer Service 800 528 7411 or 602 470 1414 Page 2 of 57 Table of Contents I UNPACKING ITHE INSIRUMEN riunn 4 2 INTRO TION e A 6 3 JEROME J605 TE
19. TM See page 40 for a list of the components that make up the FTM and its accessory kit The FTM with the exception of the permeation tube carries a limited one year warranty to be free from defects or workmanship The permeation tube is warranted for 90 days Refer to the FTM Operation Manual AZI P N 700 0095 for complete operation and warranty information AZI Customer Service 800 528 7411 or 602 470 1414 Page 55 of 57 12 WARRANTY Arizona Instrument LLC seller warrants to buyer that J erome products delivered pursuant to this agreement shall at the time of delivery and for a period of one 1 year thereafter the Internal Battery Pack where applicable is warranted for a period of ninety 90 days only to be free from defects in material or workmanship and shall conform to seller s specifications or such other specifications as seller has agreed to in writing Seller s obligations with respect to claims under this warranty shall be limited at seller s option either to the replacement of defective or non conforming product or to an appropriate credit for the purchase price thereof subject to the provisions of seller s Warranty Policy as amended from time to time said Policy being incorporated herein by reference Returned products under warranty claims will be shipped to seller s plant by buyer at buyer s expense and shall be accompanied by a statement of the reason for the return and an approved Return Material Authorizatio
20. UBLESHOOTING Symptom Possible Cause Solution OOOO Power Problems Instrument does not turn ON Battery will not hold a charge Instrument does not turn on when connected to AC power supply charger Discharged battery or Dead battery Open fuse Insufficient power Internal component failure Recharge battery for a minimum of 3 hours Refer to page 28 Replace battery Refer to page 35 Wait for fuse to automatically reset itself Use a voltmeter to verify there is power to the AC outlet Call AZI Customer Service for information at 800 528 7411 or 602 470 1414 Sampling Problems Airflow is restricted during the sensor regeneration cycle causing possible permanent damage Kinks and crimps in the Tygon tubing Obstructed intake or exhaust Clogged intake filter Periodically check the Tygon tubing in the instrument Refer to page 34 Verify ports are not obstructed Change intake fritware filter Refer to page 33 High erratic results Internal hydrogen sulfide contamination 1 Install the Zero Air Filter in the intake Press the SAMPLE button After three samples at 15 sec intervals if the readings are over 3 ppb replace the fritware filter and Tygon tubing Refer to page 33 2 Perform sensor regeneration with the Zero Air Filter in intake Refer to page 23 Retest if necessary Replace scrubber filters and Tygon tubing Refer to page 34 High or errat
21. UE e Check for any damage and confirm receipt of all parts on your packing list Contact Arizona Instrument Customer Service at 800 528 7411 or 602 470 1414 if you have any questions e Press the I O button The display will light up and show instrument serial number and software revision gt If necessary press ESC to clear any calibration reminders Call AZI Customer Service or e mail support azic com to schedule instrument calibration e The digital meter displays 0 000 ppm e Look at the battery icon in the top center of the display to determine the current battery level gt If the battery icon is empty and flashing recharge the battery See page 28 e The included AC power supply charger can utilize 110V or 220V AC power and it is not necessary to manually select the input voltage e The J605 contains an auto resetting fuse that does not require care maintenance or replacement by the user AZI Customer Service 800 528 7411 or 602 470 1414 Page 4 of 57 e Perform a sensor regeneration by following these steps gt Connect the AC power supply charger between the connector on the back of the J605 and an AC power outlet or connect the external battery pack to the back of the J605 gt If the J605 is turned off press the I O power button to turn the instrument on gt Press the RIGHT arrow button to enter the main menu gt Press the DOWN arrow button V to move the cursor to Regen gt Press the RIGHT
22. able keypad commands From the main screen as shown here the Main Menu can be accessed using the key AZI Customer Service 800 528 7411 or 602 470 1414 Page 12 of 57 DB25 CONNECTOR POWER CONNECTOR USB TYPE A S eg PORTS EXHAUST PORT USB TYPE B PORT The above labeled connections are available from the back panel of the J605 If the USB option has not been activated the USB ports will not be present Contact your AZI Sales Representative for information on the USB option POWER CONNECTOR Connect the supplied AC power supply charger here to power the instrument or recharge the internal battery or connect the optional external battery pack AZI P N 990 0214 or the optional car accessory cable AZI P N 200 0170 here to provide power to the instrument USB TYPE A PORTS The USB Type A ports are used to connect a USB printer or USB memory drive for printing or saving sample data The two ports are identical and either can be used For more information see DATA menu on page 19 USB TYPE B PORT The USB Type B port is used to connect the J605 directly to the USB port of a computer using the included USB A to B cable AZI P N 200 0165 For more information see DATA menu on page 19 DB25 CONNECTOR There are multiple specialized uses for the DB25 connector See Instrument I O Interface on page 30 for more information NOTE This is not a printer port EXHAUST PORT After sam
23. arrow button to select Regen from the menu gt Press the ENTER START button on the keypad to select Regen Now from the Regen menu The instrument will now begin a 45 minute regeneration cycle indicated by Regeneration in Progress on the display Do not interrupt this cycle Fora complete description of this process see page 23 If any error message appears on the display see the J605 TROUBLESHOOTING section beginning on page 37 Ensure the instrument has been powered on for at least five 5 minutes prior to sampling The instrument is now ready to sample The instrument is designed for ambient air monitoring DO NOT obstruct the intake or exhaust ports of the J605 as this could cause errors in readings and damage to the flow control system The instrument is not explosion proof Press the SAMPLE BUTTON at the SAMPLE p end of the handle of the J605 to start a BUTTON sampling cycle e When the instrument measures hydrogen sulfide the 0 000 ppm display will be replaced with a value e To ensure the input to the instrument contains no hydrogen sulfide or mercaptans install a Zero Air Filter AZI P N Z2600 3905 in the intake of the instrument The Zero Air Filter cleans the air sample and should produce sample readings of 0 000 ppm Therefore use the filter to gt Equilibrate the instrument to temperatures that are higher or lower than the instrument Sample with the filter installed until the reading is 0 000 ppm
24. as shown in Figure 1 below e Gently push the old fritware filter disc out of the intake with a small blunt instrument as shown in Figure 2 below e Place the new fritware onto the inside end of the intake port as shown in Figure 3 below e Gently press the inner portion of the intake in the direction of the arrow in Figure 4 to seat the fritware disc firmly against the inner ledge of the intake e Once the fritware has been replaced and the inner portion of the intake reinserted close the case and replace the two 2 side screws removed above Figure 1 Figure 2 Figure 3 Figure 4 AZI Customer Service 800 528 7411 or 602 470 1414 Page 33 of 57 Internal Filters Replace the internal filters after six 6 months of use or as needed e Press the I O button to turn the power OFF and unplug the power cord e Remove the two 2 side screws from the intake end of the instrument and open the case e Carefully disconnect the Tygon tubing from both ends of the filters and discard the old filters 600 0281 LFD 600 0279 LES Scrubber Filter Scrubber Filter L4 xe oss Onc Y i oe i r oo aD EO Y Y SMO8 13 z JLI YIJHANYIS S41 Izv f oJIWOYNIr 2600 3061 Z2600 3930 Acrodisc Filter Scrubber Filter CAUTION Scrubber filters contain Resisorb Used filters will also contain trace amounts of hydrogen sulfide Use proper methods when disposing of used filters Call AZI Customer Service
25. ations option has not been purchased the USB ports will not be present Contact your AZI Sales Representative for information on the USB option The data is transmitted in a comma delimited text file named serialnumber txt for example 60500003 txt with a four line header indicating the model and serial number of the instrument the date and time of the report and the gas being detected The first line of the data indicates the contents of each data field as shown below The USB icon on the main screen will flash during data transmission If an instrument data file with the same filename already exists on the USB drive the current data will be appended to the existing file The data file will look like this example Jerome Model J605 0001 Serial Number 605 00003 Date 21 MAY 2006 05 21 37 Gas H2S dd MMM yyyy hh mm ss Reading Units Temp C Type Location ZU MAYR Z00C 2Z0250217 Avley DPM ZOozclZ Ny labd Z0 MAYR Z006 20750226 48 ppm 25 18 N Lab ZO MAY Z2Z006 20 250255 05y Pm 2523 7 Nyled ZU MAY Z2006 2025L247 08 ppm 26 00 N Lab ZUH MAYSZ006 20252219 Aly POM 26 37 N Lab 20 MAY 2006 20752 37 l ppm 26 56 N lab ZU MAY 2006 20755201 9 y Demy 26 6 N Lab ZU MAY H 2000p 207375974729 s90 Dom 2iale N lieab DMO NM WN NN NO e The Temp field lists the internal temperature of the instrument in degrees Celsius at the time of sampling e The Type field lists a single letter code that indicates the
26. brate the instrument to ambient air temperature gt Install the Zero Air Filter in the instrument s intake gt Sample repeatedly every 15 seconds until the readings stabilize then remove the Zero Air Filter NOTE For EPA clean up levels less than 10 ppb it is necessary to run a warm up routine before sampling To initiate the automatic five minute warm up install a Zero Air Filter AZI P N Z2600 3905 in the intake and select Warmup from the REGEN menu For levels of 10 ppb and above the warm up routine is not necessary e Press the SAMPLE button at the end of the handle e At the end of the sampling cycle read the digital meter gt The number shown on the digital meter is the hydrogen sulfide concentration in ppb or ppm as appropriate gt This sampled hydrogen sulfide value remains on the display until the next sample is taken gt The digital meter automatically re zeroes at the start of each sample e At the end of each day s use perform sensor regeneration as described in the next section DO NOT ALLOW HYDROGEN SULFIDE TO STAY ON THE GOLD FILM SENSOR OVERNIGHT AZI Customer Service 800 528 7411 or 602 470 1414 Page 22 of 57 Sensor Regeneration Sensor regeneration is needed to clean the J605 sensor of any accumulated hydrogen sulfide and to prolong the life of the sensor This simple procedure should be done e At the beginning of the day on which the instrument is to be used e During the day when the sen
27. cts that electrical power conditions have returned to normal Zero Air Filters and Scrubber Filters contain Resisorb For safety information see the supplier s Material Safety Data Sheet MSDS or call AZI Customer Service at 800 528 7411 602 470 1414 or e mail support azic com for a copy Dispose of all filters properly AZI Customer Service 800 528 7411 or 602 470 1414 Page 32 of 57 The Jerome J605 s flow system is the crucial link between the sensor and the sample For the instrument to perform correctly the flow system must be properly maintained The user maintainable components of this system are the intake filter 25 inch fritware the Acrodisc filter three scrubber filters and connecting tubing Check the Preventive Maintenance Calendar on page 32 for a suggested schedule for changing fritware and scrubber filters The Tygon tubing in the system must be free of crimps for proper flow Flow System Parts Part Number Acrodisc Filter 25 inch Fritware Filter Replace the 25 inch fritware filter once each week or as needed In dusty environments the fritware filter may need to be replaced as often as once a day Replacement 25 inch fritware filters are available from AZI Consumable Sales at 800 528 7411 or 602 470 1414 e Remove the two 2 side screws from the intake end of the instrument and open the case e Gently pull the inner portion of the intake out of the intake port in the direction of the arrow
28. dware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with pour permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only Ces now and every time connect a device No not this time Click Next to continue AZI Customer Service 800 528 7411 or 602 470 1414 Page 47 of 57 7 Select Install the software automatically and click Next Found Hew Hardware Wizard This wizard helps you install software for Communications Port If your hardware came with an installation CD lt 3 or floppy disk insert it now what do vou want the wizard to da Install the software automatically Hecommended Install from a list or specific location Advanced Click Next to continue 8 Windows may display a message indicating that the driver has not passed Windows Logo Testing This driver being installed is a generic Communications Port driver that is part of Windows usbser sys so it is safe to ignore this warning Click Continue Anyway to install the driver Please wait while the wizard installs the software Hardware Installation The software you are installing for this hardware Communications Port has not passed Windows Logo testing to verity its compatibility with Windows sP Tell me why this testin
29. e data will be retained The storage area can be cleared using DELETE DATA as described below AZI Customer Service 800 528 7411 or 602 470 1414 Page 19 of 57 DELETE DATA Selecting DELETE DATA will delete all sample data stored on the J605 Prior to deletion the J605 will prompt the user for confirmation as a precaution NOTE If you are using Location Names after deleting data it is necessary to re select the location name in the SAMPLE menu before taking any samples otherwise the location will not be recorded SYSTEM menu The SYSTEM menu is password protected to prevent unwanted or accidental changes to operating parameters The default initial password is AZI but should be changed to something unique if restricted access to the SYSTEM menu is desired The password can be up to 10 characters long When the SYSTEM menu is selected from the Main Menu the J605 will prompt for the password Input the password using A and VW to change the alphanumeric character and and lt to move between characters Press ENTER START to proceed after entering the password The SYSTEM menu will remain unlocked until the instrument is powered off and back on After the correct password is entered the password can be changed using the CHANGE PASSWORD selection at the bottom of the SYSTEM menu SET ALARM LEVELS When sampling if the hydrogen sulfide level exceeds the selected alarm level the word ALARM will flash on the J605 display If
30. e Double click the file to open it e Drag the Driver Install directory from the zip file to the desktop e Double click the Driver Install folder to open it e Double click the Install Driver shortcut to launch the AZI Driver Installer wizard 2 Follow the instructions in the AZI Driver Installer wizard Click Next The description and screenshots pictured are for installation in Windows XP Windows Vista and Windows 7 installations will be similar AZLUSB RS 2327 Emulation Driver Welcome to the AZI driver installer for WinXP This wizard walks vou through updating the driver To continue click Next AZI Customer Service 800 528 7411 or 602 470 1414 Page 45 of 57 3 Windows may display one or more messages indicating that the driver has not passed Windows Logo Testing This driver being installed is a generic Communications Port driver that is part of Windows usbser sys so it is safe to ignore this warning Click Continue Anyway to install the driver Please wait while the wizard installs the software Hardware Installation The software you are installing for this hardware Communications Fort has not passed Windows Logo testing to wente its compatibility with Windows F Tell me why this testing is important Continuing your installation of this software may impair or destabilize the corect operation of your system either immediately or in the future Microsoft st
31. e is taken e Press the power I O button to turn the instrument off when not in use AZI Customer Service 800 528 7411 or 602 470 1414 Page 25 of 57 Operating on AC Power or Generator e For stationary use the J605 may be operated on AC power gt Operating the instrument on AC power at all times eliminates the need for the battery pack and its necessary maintenance gt The battery may be disconnected internally or removed completely whenever the instrument is operating on AC power Operating on Internal Battery Power For portable use the J605 may be operated on battery power e When you operate the instrument on battery power please be aware of the following gt A fully charged battery pack AZI P N 200 0143 provides power for a minimum of eighteen 18 hours of operation gt For operating more than eighteen 18 hours an extra fully charged battery pack is needed gt Complete battery recharging takes 3 hours Refer to Charging Internal Battery on page 28 gt The J605 uses a rechargeable Nickel Metal Hydride battery Dispose of worn out batteries properly when you are replacing the battery pack When operating on battery power the J605 will shut down after twenty 20 minutes of non usage However if the instrument is running in Survey Mode or Auto Sampling mode the instrument will not shut off after twenty minutes If the J605 is reading low levels of hydrogen sulfide in Survey or Auto Sampling mode it will continue t
32. e is activated During the sample mode cycle a sensor saturation meter on the LCD represents the percentage of sensor saturation or adsorbed hydrogen sulfide collected on the gold film With use the sensor becomes saturated and needs to be cleaned This is accomplished by a manually activated 45 minute sensor regeneration cycle which removes the hydrogen sulfide from the sensor The bypass solenoid closes during the sensor regeneration cycle causing the air to pass through the scrubber filter providing clean air for the regeneration process The closed loop film heat cycle ensures the sensor is cleaned to its original state The hydrogen sulfide released during regeneration is absorbed by the flow system s final scrubber filter AZI P N Z2600 3930 to prevent any external contamination from the desorbed hydrogen sulfide The 45 minute regeneration process includes a cool down phase so the instrument is ready for use as soon as the regeneration process finishes AZI Customer Service 800 528 7411 or 602 470 1414 Page 10 of 57 Zero Air Filter AZI P N Z2600 3905 The Zero Air Filter AZI P N Z2600 3905 removes hydrogen sulfide mercury vapor and mercaptans from the air sample Readings with the filter installed should be near 0 000 ppm or 0 00 ppb For maximum accuracy wait 15 seconds between samples to allow the sensor to restabilize Because air that is cooler than the instrument will cause low readings and warmer air will cause high
33. en Regeneration interrupted Restart Regeneration Sensor Regeneration Sensor is saturated with Perform Sensor Regeneration See Required hydrogen sulfide page 23 AZI Customer Service 800 528 7411 or 602 470 1414 Page 38 of 57 Potential Interferences Potential interferences to the Jerome hydrogen sulfide analyzers are rare and most of these can be eliminated with proper maintenance procedures However erroneously high readings can sometimes occur Here are a few things to be aware of when using the instrument The gold film sensors used in the J erome hydrogen sulfide analyzers do not respond to the following compounds e Hydrocarbons e CO COs and SO e Water vapor Note that water vapor condensation on the gold film can cause irreparable harm to the sensor and must be avoided However the following compounds may cause the gold film sensor to respond e Chlorine e Ammonia NO e Most mercaptans organic sulfur compounds or thiols Special filters designed to remove chlorine or ammonia gas are available from Arizona Instrument and may be ordered as Chlorine Filter AZI P N Z2600 3940 or Ammonia Filter AZI P N 990 0183 Visit the Tech Notes section at www azic com for more information concerning the chlorine and ammonia filters Filter replacement at regular intervals or when unexpectedly high readings are encountered in areas of these potential interferents may resolve these problems AZI Cust
34. er confirming that the system is configured correctly use the instrument as normal and the 4 20mA signal will be output automatically by the J605 The 4 20mA output is accurate to within 0 3 of the output AZI Customer Service 800 528 7411 or 602 470 1414 Page 31 of 57 6 MAINTENANCE Preventive Maintenance Calendar To keep the Jerome J605 operating at peak performance follow the maintenance schedule below as a guide Since maintenance is more a function of application and amount of use rather than time your requirements may be different from the listed schedule Call AZI Customer Service at 800 528 7411 602 470 1414 or e mail support azic com for additional guidance for your environment and operation REFER TO PAGE Charge battery Depends on usage See Battery Management Page 28 section for guidelines Change 25 inch fritware Weekly or as needed Page 33 es tee aad After 6 months of use or as needed Page 34 PART COMPONENT MAINTENANCE CYCLE Replace Zero Air Filter Annually N A Factory calibration Annually Page 36 Functional check Monthly or as needed Appendix B Page 55 Annually or as needed Replace battery The battery pack contains NiMH batteries Page 35 Please dispose of properly FUSE The J605 utilizes an auto resetting fuse that does not require care maintenance or replacement by the user If the fuse is tripped by electrical power anomalies it will automatically reset itself once it dete
35. er readings the Zero Air Filter should be used to equilibrate the instrument to ambient air Repeated sampling with clean air will not cause saturation of the gold film sensor but will equalize temperatures faster to allow accurate analysis to begin sooner For maximum accuracy wait 15 seconds between samples to allow the sensor to restabilize The Zero Air Filter can also be used to identify contamination within the instrument If the readings do not reduce to near 0 000 ppm with the filter installed contamination should be suspected If the readings do drop to near 0 000 ppm with the filter installed but elevate with the filter removed the presence of hydrogen sulfide at the sampled location is confirmed Again for maximum accuracy wait 15 seconds between samples to allow the sensor to restabilize The Zero Air Filter should be inserted into the intake of the instrument when running the instrument Warm up For more information on the use of the Zero Air Filter contact customer service at 1 800 528 7411 or 1 602 470 1414 AZI Customer Service 800 528 7411 or 602 470 1414 Page 11 of 57 The J605 Main Screen is depicted below followed by explanations of the labeled items SYSTEM SOUND TIME ICON SYSTEM BATTERY DATE AUTO SENSOR SAMPLING SATURATION f METER HYDROGEN SULFIDE READING AVAILABLE KEYPAD COMMANDS SYSTEM TIME As set in the SYSTEM menu See SYSTEM menu on page 20 BATTERY Ind
36. ertificate of calibration is issued from AZI when your instrument is factory calibrated For scheduling and shipping authorization call AZI Customer Service at 800 528 7411 or 602 470 1414 or visit our website at www azic com Verification of Functionality and Quality Control The Functional Test Module AZI P N Z2600 0918 or Z2600 0930 is used to determine if your instrument is functioning correctly between recommended annual factory calibrations It allows you to have complete confidence in the sample results This test verifies proper instrument operation through the introduction of a known concentration of hydrogen sulfide into the Jerome analyzer THIS TEST DOES NOT CALIBRATE THE INSTRUMENT If your application requires frequent verification of instrument function this test demonstrates the instrument s operation and function Recording FTM results in an instrument log provides a quality control quality assurance record of instrument function between regular calibrations If test results fall within the expected range you may assume the instrument is functioning correctly See APPENDIX B J605 FUNCTIONAL TEST MODULE on page 55 for more information about the FTM procedures Complete instructions for use are supplied with the test kit AZI P N Z2600 0918 To order the FTM contact your AZI Sales Representative at 800 528 7411 or 602 470 1414 AZI Customer Service 800 528 7411 or 602 470 1414 Page 36 of 57 8 J605 TRO
37. ervice 800 528 7411 or 602 470 1414 Page 16 of 57 The sensor saturation meter on the main screen to the right of s sat indicates the current level of saturation of the sensor with hydrogen sulfide Clean Regenerated Sensor Partially Saturated Sensor Saturated Sensor Regeneration Required Es ed as When the sensor becomes saturated with hydrogen sulfide as indicated by the sensor saturation meter a regeneration regen must be performed on the sensor to release the accumulated hydrogen sulfide before additional samples can be taken See Sensor Regeneration on page 23 for more information on the regeneration procedure The AC power supply charger or the external battery pack must be plugged into the back of the instrument before a regeneration can be performed The following options are available from the REGEN menu REGEN NOW Connect external power to the instrument before performing a regeneration Highlighting REGEN NOW and pressing ENTER START will immediately start the sensor regeneration process Do not disconnect external power during the regeneration WARMUP To ensure maximum accuracy when sampling at cleanup levels less than 10 ppb the J605 must be warmed up with the Zero Air Filter in the intake at the location to be sampled To run the warm up insert the Zero Air Filter in the intake highlight WARMUP and press ENTER START While warming up the pump will run and the J605 will display a 5 minute
38. etting In Scientific display mode the J605 displays the sample reading for every sample taken In Threshold display mode AZI Customer Service 800 528 7411 or 602 470 1414 Page 20 of 57 the sample reading must be within 85 of the set alarm level to be displayed Results below 85 of the alarm level value will be displayed as 0 000 ppm or 0 00 ppb depending on the current Range selected Use ESC to exit without saving See SET ALARM LEVELS above to set Threshold limits VIEW SENSOR STATS Use VIEW SENSOR STATS to display the current saturation level of the sensor the number of regenerations performed on the sensor and the total number of samples read by the sensor Press any key to exit the screen when finished SET SYSTEM TIME The J605 maintains the system time using a 24 hr clock format Use the Aand Y arrow keys to change the value in the field where the cursor is flashing Use the lt and gt arrow keys to move between the two digits within the hour or minute fields and use the A and B keys to switch between the hour and minute fields Use ENTER START to save the indicated time as the system time or ESC to exit without saving SET SYSTEM DATE Use the Aand VWarrow keys to change the highlighted field and the lt and gt arrow keys to move between characters within the day or year fields Use the A and B keys to move between the day month and year fields Press ENTER START to save the system date or ESC to exit without saving
39. g is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway STOP Installation AZI Customer Service 800 528 7411 or 602 470 1414 Page 48 of 57 9 Windows will copy a file and finish the wizard Click Finish Found Hew Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for F Communications Port Click Finish to close the wizard z Back Cancel 10 Windows will then indicate that the driver has been successfully installed x ij Found New Hardware Your new hardware is installed and ready to use 04 aM Thursday 762006 AZI Customer Service 800 528 7411 or 602 470 1414 Page 49 of 57 Using HyperTerminal to receive data from the J605 1 Start HyperTerminal Start gt All Programs gt Accessories gt Communications gt HyperTerminal If prompted to make HyperTerminal the default telnet application click No 2 When prompted for a name for this connection enter J605 and click OK The pictures that follow are from setup for a J405 However the installation and usage are exactly the same whether using a J605 or a J405 i New Connection HyperTerminal Seles File
40. gt Identify contamination within the instrument gt Confirm the presence of hydrogen sulfide when readings are elevated Install the Zero Air Filter and verify that the readings go down with the filter installed e Perform sensor regeneration before each day s use e Perform another sensor regeneration after each day s use e During periods of storage or inactivity perform sensor regeneration every 30 days WARNING A DO NOT allow the probe or the instrument s intake to be exposed to any liquid Call AZI Customer Service at 800 528 7411 or 602 470 1414 if you have any questions If you prefer you may send e mail to support azic com AZI Customer Service 800 528 7411 or 602 470 1414 Page 5 of 57 Z INTRODUCTION The Jerome J605 Hydrogen Sulfide Analyzer is an ambient air analyzer with a range of 3 parts per billion ppb to 10 parts per million hydrogen sulfide ppm H2S Readings of 100 ppb or less are displayed in units of ppb and readings above 100 ppb 0 100 ppm are displayed in ppm Readings of zero are displayed as 0 000 ppm or 0 00 ppb depending on the Range in use CAUTION The Jerome J605 is for gaseous vapor use only DO NOT allow the probe or the instrument s intake to be exposed to any liquid dust or other foreign material The J605 is designed to be easy to operate for quick and accurate analysis of hydrogen sulfide levels It has few maintenance requirements However please take a mo
41. h SEND TO PC highlighted press ENTER START and all of the stored data on the J605 will be transmitted to the target computer as a comma delimited text file See Retrieving Data on page 29 for more information SAVE TO USB DRIVE Before selecting SAVE TO USB DRIVE connect the target USB memory drive to either USB TYPE A PORT on the back panel of the J605 When ENTER START is pressed all of the stored data on the J605 will be transmitted to the target drive as a comma delimited text file See Retrieving Data on page 29 for more information Z NOTE The J605 is NOT compatible with USB memory drives that have the U3 program yal pre installed Do not use USB memory drives that have the U3 program with the J605 PRINT DATA Before selecting PRINT DATA connect an AZI printer AZI P N Y990 0098 to either USB TYPE A PORT on the back panel of the J605 using the cable supplied with the printer When ENTER START is pressed all of the stored data on the J605 will be printed on the attached printer See Retrieving Data on page 29 for more information VIEW MEMORY USAGE The J605 can store up to 20 000 data points Selecting VIEW MEMORY USAGE will display what percentage of the data storage area is in use Once the data memory is full no additional data can be stored until the data on the instrument is deleted If the memory is full the J605 will continue to perform as expected but it will indicate that the memory is full and no new sampl
42. hould be plugged in for a minimum of three 3 hours prior to use Otherwise the instrument can be left unplugged Infrequent user Greater than one month between uses or long term storage For this type of user the instrument should be fully charged and the battery should be disconnected Disconnect the battery by removing the front 2 screws near the intake and opening the instrument On the front most part of the main circuit board there is a black 4 pin connector as shown here Depress the safety latch on the connector and pull it out to disconnect the battery Close the instrument and replace the 2 screws in the front of the instrument Reverse these steps to reconnect the battery if the instrument is going to be used The time and date will need to be reset when the battery is reconnected for instrument use See SYSTEM menu on page 20 for instructions If the instrument will be in storage for more than 4 months it will need to be taken out of storage and fully charged every 4 months before being placed back in storage To do so reconnect the battery and connect the AC power supply charger to charge the instrument for a minimum of 3 hours See Charging Internal Battery on page 28 for charging instructions After charging disconnect the battery before returning the instrument to storage Again the time and date will need to be reset if the battery is reconnected so the instrument can be put into service Sample data is stored in
43. ic results Intake and internal filters may become clogged and need replacement when sampling in a dusty area 1 Open instrument and check for pinched crimped or disconnected internal tubing 2 In extreme conditions an additional particle filter may be installed on the intake AZI Customer Service 800 528 7411 or 602 470 1414 Page 37 of 57 Possible Cause Solution Low response or erratic readings May need a second regeneration 1 Wait 30 minutes and perform after a long period of non use cycle another sensor regeneration 2 Test with FTM Refer to page 23 3 If still unresponsive call AZI Customer Service at 800 528 7411 or 602 470 1414 for assistance False readings Extremely cold or extremely Run the Warm up as described in warm air sampled into the REGEN menu instrument or If sampling under these conditions install Zero Air Filter in intake Sample every 15 seconds until the display reads 3 ppb or less This equilibrates sensor temperature with the temperature of the sample air stream Remove filter and take samples Display Warnings and Error Messages Low Battery Battery low Charge Battery See Page 28 Memory Failure Call AZI Customer Service at 800 528 7411 or 602 470 1414 Sensor Failure Call AZI Customer Service at 800 528 7411 or 602 470 1414 Data Memory Full Data memory full Save and then delete data See Retrieving Data on page 29 Incomplete Reg
44. icates current charge level and charging status See Charging Internal Battery on page 28 SOUND ICON Indicates if the audible alarm is turned on or muted as set in the SYSTEM menu See SYSTEM menu on page 20 SYSTEM DATE As set in the SYSTEM menu See SYSTEM menu on page 20 SENSOR SATURATION METER Graphically indicates the hydrogen sulfide saturation level of the J605 sensor See REGEN menu on page 17 USB ICON Indicates proper functioning of USB ports and flashes during USB transmission of data See Retrieving Data on page 29 If the USB icon is not present this option is not activated Contact your AZI Sales Representative for details on the USB option RANGE Indicates in which Range the J605 is set to sample 0 1 2 or A Auto range as set in the SAMPLE menu See Range in SAMPLE menu on page 15 AUTO SAMPLING INDICATOR Indicates if the J605 is set to sample automatically at regular intervals as set in Sample Mode in the SAMPLE menu See SAMPLE menu on page 15 HYDROGEN SULFIDE READING The hydrogen sulfide concentration detected by the J605 in the units indicated UNITS Units for the hydrogen sulfide reading parts per million ppm or parts per billion ppb depending on the Range in use and the sample concentration detected Readings of zero are displayed as 0 000 ppm or 0 00 ppb depending on the Range being used AVAILABLE KEYPAD COMMANDS The bottom line of the screen indicates the currently avail
45. lank HyperTerminal screen will be displayed On the status bar in the lower left hand corner it should say Connected J405 HyperTerminal File Edit Yiew Call Transfer Help De 28 25 Connected 0 00 08 Auto detect Auto detect SCROLL CAPS NUM Capture Printiecho 7 Select Capture Text from the Transfer menu on the main HyperTerminal window J405 HyperTerminal alx Send File Receive File Capture Text Send Text File Capture to Printer Creates a file of all incoming text AZI Customer Service 800 528 7411 or 602 470 1414 Page 52 of 57 8 HyperTerminal will prompt for a file to save the data to It is recommended that the data be saved to either the Desktop or My Documents J405 HyperTerminal File Edit View Call Transfer Help Capture Text Folder C Documents and File Settings username Desktop 4050 ata tut Connected 0 02 22 Auto detect Auto detect SCROLL CAPS NUM Capture Printecho 9 Go to the J605 and navigate to the DATA menu then highlight Send to PC and press ENTER START 10 You should see your data scrolling in the HyperTerminal window If you do not see anything in the HyperTerminal window go to step 12 AZI Customer Service 800 528 7411 or 602 470 1414 Page 53 of 57 11 When the J605 stops sending data Click HyperTerminal s Transfer menu again and click Capture Text then Stop J405 HyperTerminal File Edit View
46. ll AZI Customer Service at 800 528 7411 602 470 1414 or e mail support azic com Charging Internal Battery e The internal battery needs to be charged if the battery indicator icon on the main screen is empty and flashing e Connect the AC power supply charger between the J605 power receptacle and an AC power source e The battery icon will flash during charging and show as half full until fully charged gt Complete battery recharging takes 3 hours gt The J605 contains a trickle charger so it may be continually plugged into an AC power source without damaging the battery pack m m p Flashing Icon Battery Partially Full Battery Fully Charged Battery Needs to be Charged If Flashing Battery is Charging When the battery fails to hold a charge the battery pack should be replaced gt Battery life under normal usage is approximately 1 year depending on the number of charge and discharge cycles See Replacing the Battery Pack on page 35 AZI Customer Service 800 528 7411 or 602 470 1414 Page 28 of 57 Retrieving Data On instruments that have the USB Communications option sample data can be transmitted from the J605 for analysis using the USB connections on the back panel of the J605 Data may be transmitted directly to a PC saved to a USB drive plugged into the J605 or printed to an AZI printer connected to the J605 See the DATA menu section on page 19 for the specific data transmission options available If the USB Communic
47. ment to read this manual before attempting operation If you have any questions about your application or operation please call AZI Customer Service at 800 528 7411 or 602 470 1414 or e mail support azic com for assistance J605 Features e Accurate analysis of hydrogen sulfide concentrations in seconds e 3 inch 9 cm backlit display showing everything you need to be confident in the instrument including 5 8 inch 1 6 cm tall character readout battery life indicator and sensor saturation percentage Microprocessor ensures a linear response throughout the entire range of the sensor Inherently stable gold film sensor Wide detection range allows for multiple applications Survey mode for rapid source detection of hydrogen sulfide concentrations Rechargeable internal battery pack for portability Easy to understand diagnostic and error detection Auto zero bridge adjustment Updated electronics including 24 bit a d conversion and 512 MB on board memory Controlled temperature film heat ensures the sensor removes all hydrogen sulfide and returns to its original state e The Jerome J605 can be operated for 18 hours from the internal 12V battery or it can be operated using the external AC power supply charger Accessories and Maintenance Parts The Accessories and optional items available to support the J605 are listed and pictured beginning on page 40 AZI Customer Service 800 528 7411 or 602 470 1414 Page 6 of 57
48. n Number issued by seller Buyer remains responsible for payment for products not accepted for warranty adjustment handling costs and freight costs associated therewith Notwithstanding the foregoing no warranty shall be enforceable in the event that product has been subjected to environmental or stress testing by buyer or any third party without written approval of seller prior to such testing Further no warranty shall be enforceable if the alleged defect is found to have occurred because of misuse neglect improper installation repair alteration accident or improper return handling procedure by buyer Discontinued product is warranted only for a credit or replacement at seller s option THE EXPRESS WARRANTIES GRANTED ABOVE SHALL EXTEND DIRECTLY TO BUYER AND NOT TO BUYER S CUSTOMERS AGENTS OR REPRESENTATIVES AND EXCEPT FOR WARRANTY OF TITLE IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY SUCH OTHER WARRANTIES BEING SPECIFICALLY DISCLAIMED BY SELLER IN NO EVENT SHALL EITHER PARTY S LIABILITY FOR ANY BREACH OR ALLEGED BREACH OF THIS AGREEMENT EXCEED THE TOTAL EXTENDED PRICE OR PRICES SHOWN ON UNFILLED ORDERS NOR SHALL EITHER PARTY BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM BREACH OR ALLEGED BREACH Notwithstanding the foregoing if any product covered by order s placed hereunder is designated
49. non volatile memory and will not be lost or affected when the battery is disconnected or replaced External Battery Power An optional external battery pack AZI P N 990 0214 is available to power the J605 but it is not recommended for routine use The external battery pack should be reserved for sensor regenerations or sampling when the internal battery is nearly discharged and AC current for recharging the internal battery pack is unavailable The external battery pack will not recharge the J605 s internal battery pack The external battery pack is recharged by connecting the J605 s AC power supply charger between an AC outlet and the female DIN connector on the external battery pack The green LED on the external battery pack will light up during charging of the external battery pack and then go out once the external battery pack is fully charged this takes approximately 4 hours The red LED on the external battery pack will only light up if there is a battery fault or error Should this occur call AZI Customer Service at 800 528 7411 602 470 1414 or e mail support azic com for additional information If the AC power supply charger is connected to the external battery pack while the external battery pack is connected to the J605 both the J605 and the external battery pack will be recharged AZI Customer Service 800 528 7411 or 602 470 1414 Page 27 of 57 When operating using the external battery pack the J605 will shut down after
50. o change the password on the SYSTEM menu Use A and V to change each alphanumeric character and and lt to move between characters Press ENTER START to proceed after entering the password AZI Customer Service 800 528 7411 or 602 470 1414 Page 21 of 57 Daily Operations Before each day s use of the Jerome J605 perform the following steps to verify proper instrument operation e Press the power I O button to turn the instrument on gt The display will light up and show instrument serial number and software revision gt If necessary press ESC to clear any calibration reminders Call AZI Customer Service at 800 528 7411 or 602 470 1414 or e mail support azic com to schedule instrument calibration gt The digital meter displays 0 000 ppm or 0 00 ppb depending on what Range is currently selected gt Check the battery level as indicated by the battery icon at the top center of the instrument display If the battery meter is empty and flashing refer to Charging Internal Battery on page 28 If the battery meter is not empty but is flashing then the instrument is currently charging the battery gt To ensure the instrument s electronics have stabilized allow a 5 minute warm up before beginning the next step e Perform sensor regeneration Refer to Sensor Regeneration on page 23 for the procedure e Ensure the instrument has been powered on for at least five 5 minutes prior to sampling e Use the Zero Air Filter to equili
51. o sample until the battery runs out However if the J605 is reading high levels of hydrogen sulfide in Survey mode when the sensor reaches saturation a message will appear indicating that sensor regeneration is required and twenty minutes later the instrument will automatically power off In Auto Sampling mode the instrument will regenerate automatically when the sensor is saturated provided external power is connected If external power is not connected the instrument will indicate Regen Required and the regeneration will not be performed Battery Management With all handheld and battery powered instruments there is a need to keep the battery properly charged and ready for use Proper battery management will not only ensure the instrument is ready when needed but will also extend the life of the battery There are 3 different battery management methods recommended based on the frequency of instrument use An additional option to ensure the instrument is ready to go at a moment s notice is to purchase an AZI external battery pack AZI P N 990 0214 See External Battery Power on page 27 for more information on the External Battery Pack High Frequency user Daily and weekly usage For this type of user the instrument should be plugged in anytime the instrument is not being used AZI Customer Service 800 528 7411 or 602 470 1414 Page 26 of 57 Medium Frequency user Once per month usage For this type of user the instrument s
52. omer Service 800 528 7411 or 602 470 1414 Page 39 of 57 PART Y605 0901 ITEM DESCRIPTION J605 Accessory Kit Communications Package Instruments See pictures beginning on page 42 1400 2002 1400 3010 2600 3039 Z2600 3905 200 0165 990 0219 4000 1025 6000 4003 200 0003 200 0008 alternate alternate Y605 0904 Probe Tubing Adapter 1 4 to 1 8 25 Fritware 1 pack of 20 fritware filters Zero Air Filter USB Cable Type A to Type B 6 ft USB Memory Stick AC power supply charger Line Cord 115 VAC USA and Canada Line Cord 220 240 VAC England Line Cord 220 240 VAC Europe J605 Accessory Kit Non Communications Package Instruments See pictures beginning on page 42 1400 2002 1400 3010 2600 3039 Z2600 3905 4000 1025 6000 4003 200 0003 200 0008 alternate alternate 72600 0918 72600 0930 Y2600 0920 Accessory Kit 1300 0031 1400 3010 2300 0003 2500 3001 2500 3010 2600 3010 2600 3055 2800 2044 6000 4003 700 0095 AZI Customer Service 800 528 7411 or 602 470 1414 Probe Tubing Adapter 1 4 to 1 8 25 Fritware 1 pack of 20 fritware filters Zero Air Filter AC power supply charger Line Cord 115 VAC USA and Canada Line Cord 220 240 VAC England Line Cord 220 240 VAC Europe J605 Functional Test Module 0 250 ppm 250 ppb or J605 Low Level Functional Test Module 0 030 ppm 30 ppb and 1 8 x 3 16 reducer Tubing adaptor Allen wrench 1 of 1 8
53. ows to scroll through the list of 80 presets until the location to be edited is highlighted Press ENTER START to begin editing the name of the selected location Use the Aand VW arrows to scroll through the available alphanumeric characters and punctuation When the desired character is displayed use the arrow to move to the next character field Ifa mistake 1s made the lt 4 arrow can be used to return to the previous character When the location has been named as desired press ENTER START to save the location name and return to the list of locations To select an existing location from the list for the samples to be taken use the Aand V arrows to scroll to the desired location and press ENTER START twice Note the asterisk located to the left of the currently selected location The selected location name will be stored with the sample data for all samples taken until a different location is selected instead After deleting data it is necessary to re select the Location Name before taking any samples otherwise the location will not be recorded Use ESC to return to the sample menu See Retrieving Data on page 29 for more info SURVEY MODE Highlight SURVEY MODE in the SAMPLE menu and press ENTER START to begin immediate sampling in survey mode In survey mode after an initial four second pause to purge the flow system the J605 will sample continuously For complete information on survey mode see Survey Mode on page 25 AZI Customer S
54. pb it is necessary to run a warm up routine before sampling To initiate the automatic five minute warm up install a Zero Air Filter AZI P N Z2600 3905 in the intake and select Warmup from the REGEN menu Refer to the Daily Operations section for more information AZI Customer Service 800 528 7411 or 602 470 1414 Page 3 of 57 1 UNPACKING THE INSTRUMENT This manual contains details that will optimize the results and the life of your instrument Read and refer to the manual for complete details on operation maintenance and troubleshooting special voltage inputs and data output The Jerome J605 is easy to operate and ready for use upon receipt from the factory e Remove the instrument from the packing material Retain all packaging materials for any future shipment of the instrument If the instrument is returned to AZI for any reason it must be placed in the original packaging materials that have been tested and proven to be effective protection during shipment e Call AZI Customer Service at 800 528 7411 or 602 470 1414 or go to the AZI website www azic com for Return Material Authorization RMA information prior to returning a instrument Boxes and packing materials for all shipments are available from AZI Pack the Jerome instrument only inaJ erome shipping container AZI WILL NOT BE RESPONSIBLE FOR SHIPPING DAMAGE IF YOU RETURN THE INSTRUMENT IMPROPERLY PACKAGED OR SHIPPED YOU SHOULD INSURE IT FOR FULL VAL
55. pling the sampled air is cleaned of any hydrogen sulfide and expelled from the exhaust port on the back of the J605 AZI Customer Service 800 528 7411 or 602 470 1414 Page 13 of 57 J605 User Interface Main Menu Structure NOTE The main menu also contains a selection labeled Factory This option is for AZI factory use only and is not accessible by the end user AZI Customer Service 800 528 7411 or 602 470 1414 Page 14 of 57 SAMPLE menu SAMPLE MODE The Sample Mode setting provides the choice between auto sampling and manual sampling For normal use use manual sampling which is the instrument default setting If auto sampling is selected the instrument will automatically sample at the interval set in SET SAMPLE INTERVAL below without monitoring or attendance by the user Use the Aand VW arrows to toggle between Manual and Auto and use ENTER START to save the selection Use the ESC key to exit without saving changes If auto sampling is selected the word Auto will appear below the system date on the instrument s main screen RANGE Three different ranges and an Auto ranging function are available in the J605 If the approximate value of the expected H2S concentration is known the instrument can be set into that specific range prior to sampling 0 1 or 2 If the expected H2S concentration is not known Auto ranging can be used instead and the J605 will test each sample in each range before displaying the concentration
56. rongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing eo Se Continue Anyway STOP Installation 4 Click Finish AZI USB RS 232 Emulation Driver Completing the Device Driver Installation Wizard The drivers were successfully installed on this computer You can now connect your device to this computer If your device came with instructions please read them first Driver Name Status y Arizona Instrument LLC Ready to use AZI Customer Service 800 528 7411 or 602 470 1414 Page 46 of 57 5 Power on the J605 and connect it to the target computer using the included USB cable AZI P N 200 0165 Windows will detect the J605 and its Communications Port and automatically start the New Hardware wizard The following pictures and descriptions correspond to a Windows XP installation If using Windows Vista or Windows 7 this process is abbreviated and requires minimal user interaction Watch for the two info balloons to appear and then proceed to page 50 ij Found New Hardware x 7405 7605 9 04 AM Thursday 7 6 2006 ij Found New Hardware x Communications Pork 9 04 AM Thursday 7 6 2006 6 If the following dialog box appears DO NOT connect to Windows Update to get the driver Select No not this time and click Next Found New Hardware Wizard Welcome to the Found New Har
57. sensor is completely saturated the digital meter displays Sensor Regeneration Required when sampling is attempted No further operation is possible until a sensor regeneration is performed Refer to the Sensor Regeneration procedure on page 23 e Press the I O button to turn the power OFF when not in use SAMPLE BUTTON Sampling Notes e The Jerome J605 is intended for vapor gas use only DO NOT allow the probe or the instrument s intake to come in contact with liquids dust or other foreign material Moisture or liquids drawn into the instrument can damage the sensor and flow system Ensure the instrument has been powered on for at least five 5 minutes prior to sampling For maximum accuracy wait 15 seconds between samples to allow the sensor to restabilize The Jerome J605 operates a minimum of 18 hours on a fully charged battery Use the probe AZI P N 1400 2002 to locate hydrogen sulfide in hard to reach places Plug the probe directly into the instrument s intake e Accessing the menus during sampling can corrupt current sample data and should be avoided AZI Customer Service 800 528 7411 or 602 470 1414 Page 24 of 57 Survey Mode Survey Mode takes samples continuously The result is displayed every 12 to 52 seconds depending on the H2S concentration present Use this mode to locate hydrogen sulfide spills leaks or hot spots or to assess areas of potentially high hydrogen sulfide concentrations Sampling in the
58. sor becomes saturated e At the end of the day before storing the instrument e Ata minimum of 30 day intervals while the instrument is in storage To perform sensor regeneration e Plug the AC power supply charger or the external battery pack into the back of the instrument e Press the power I O button to power on the instrument e If necessary press ESC to clear any calibration reminders Call AZI Customer Service at 800 528 7411 or 602 470 1414 or e mail support azic com to schedule instrument calibration From the Main Screen press the RIGHT arrow button to enter the main menu Press the DOWN arrow button V to move the cursor to Regen Press the RIGHT arrow button to select Regen from the menu Press the ENTER START button on the keypad to select Regen Now from the Regen menu gt The instrument will begin a 45 minute regeneration cycle indicated by Regeneration in Progress on the display Do not interrupt this cycle gt If any error message appears on the display see the J605 TROUBLESHOOTING section beginning on page 37 e The LCD screen displays Regeneration in Progress for the duration of the 45 minute cycle and displays a countdown timer as well once the instrument enters the cooling process of the regeneration When the cycle is completed the instrument returns to the main screen e The instrument can be used immediately following the sensor regeneration if necessary e The Jerome J
59. sor for a precise period of time The gold film sensor adsorbs the hydrogen sulfide and the instrument determines the amount adsorbed and displays the measured concentration of hydrogen sulfide in parts per million ppm or parts per billion ppb depending on the Range in use During normal sampling in Range or 2 the ambient air sample is diluted in the flow system at a ratio of 100 1 Initial Pump Range 1 or 2 100 1 Bypass Solenoid Closed Scrubber 100 1 Dilution Lee eee eee F Scrubber Sample Solenoid Closed H S scrubbed out yp Scrubber Pump Gold Film Sensor Sample Period Range 1 or 2 100 1 Bypass Solenoid Closed Scrubber 100 1 Dilution d Sample Solenoid Open Scrubber H S flows across sensor Pump Gold Film Sensor AZI Customer Service 800 528 7411 or 602 470 1414 Page 9 of 57 When sampling in Range 0 where low levels of hydrogen sulfide are expected undiluted air samples are drawn across the gold film sensor Initial Pump Range 0 Scrubber Sample Solenoid Closed H S scrubbed out Scrubber Pump Gold Film Sensor Sample Period Range 0 No 100 1 Dilution o gt Sample Solenoid Open H S flows across sensor ba Scrubber Pump Gold Film Sensor The instrument s microprocessor automatically re zeroes the digital meter at the start of each sample cycle and holds the meter reading until the next sample cycl
60. survey mode is not as accurate e Press the power I O button The display will light up and show the instrument serial number and software revision gt If necessary press ESC to clear any calibration reminders gt Next the digital meter displays 0 000 ppm or 0 00 ppb depending on the selected Range If the battery meter is empty and flashing recharge the battery See Charging Internal Battery on page 28 gt Toensure the instrument s electronics have stabilized allow a 5 minute warm up before beginning the next step From the Main Screen press to enter the Main Menu From the Main Menu select the Sample menu Scroll through the Sample menu to Survey Mode Press ENTER START to select Survey Mode and begin sampling gt The instrument performs a 4 second purge of the flow system and then begins survey mode sampling gt The display updates the measured concentrations at the end of each sample cycle gt The pump will continue to run and the display will update with a new hydrogen sulfide concentration reading every 12 to 52 seconds gt Press any button to stop survey mode sampling and perform a final purge of the flow system gt The instrument remains in the survey mode until one of the following occurs A button is pressed on the keypad The sensor is saturated A low battery signal is encountered The instrument is turned OFF gt The final survey value remains displayed on the main screen until the next sampl
61. t Bae OW eea a E E E E E E 27 Charone Internal BaN eaae a E E EEE 28 E A DA ie A E A A A TA E A scien T AE E A T 29 Bo MM O ase E E E E E EE E E E ewes 30 T MA OT a E E E A E E A 30 o MATENAN Eren AS E E EE 32 Preventive Maimenance Calendal ornicu raru iE NTN EA NETA ENESE 32 Me OS e E E E E E E E E E E E E E E E T 33 Beg e Dana a UI E E E E E A A E A AA A IE EA 33 PRICE A EN T ee a E E E E EE E E E E E T 34 Replicine he Batiery Pat ss ncesacican es seseiadnsao ea a EE TE 35 l CACIBRA TION e E A A E AE 36 Factory Calibration yer Ce siscrsaicenisinr e a a aea ia a aai eieaa i 36 Verification of Functionality and Quality Control 2 0 cccsssessssseeeeeceeeeeeeeeeaaaeeesesseeeeeeeeeeeeseeeseaaaeegensnes 36 Se JOOS TROUBLESHOOTING srie aa eaaa AAA E A EEE 37 Potato Ie oE E 39 9 ACCESSORIES amp MAINTENANCE PARTS sissssscsscsdcnssecssscecsstsseaseceutcrsviescnassassesesustsseddesmeueseiacanseniss 40 PPS AUG arate nose capstanjac nace E sever enm E E E A ieeeaserone 42 10 APPENDIX A USB HYPERTERMINAL SETUP esesssssssssssssssssssssssosssssescsesessssseseeseseesssssssesssssssseee 45 11 APPENDIX B J605 FUNCTIONAL TEST MODULE sssssssssssssssssssssssssssscssssssssesesssessssscssesssssesseoe 55 SPIE Operaio esensina a Ea ee aE nda eaa a aE Ee EEES 55 MZ WARRANTY iien an E E 56 An up to date electronic copy of this manual can be found on the AZI website at http www azic com downloads aspx NOTE For EPA clean up levels less than 10 p
62. type of sample taken as follows N Normal Reading S Survey Mode Reading e The Location field lists the location where the sample was taken as set using SET LOCATION NAME in the SAMPLE menu See the SAMPLE menu section on page 15 for more details If Location Names are used and the data is output to a printer from the J605 consecutive samples at the same location will be grouped together AZI Customer Service 800 528 7411 or 602 470 1414 Page 29 of 57 The J605 I O port is a DB 25F connector on the back of the instrument that provides numerous specialized functions for specific industrial applications and for factory use System integration utilizing the 4 20mA output feature is the most common use of the I O port The 4 20 mA output can be used to indicate the H2S reading level on a proportional scale from 4 20 milliamps for connection to certain industrial systems such as SCADA A 4 mA current level always corresponds to an H2S reading of 3 ppb or less while a 20 mA current level always corresponds to an H2S reading of 10 ppm Current levels between 4 and 20 mA correspond to H2S readings between 3 ppb and 10 ppm on a proportional scale as determined by this equation je e Enda p 16 When the J605 is powered off either manually or automatically the output current will drop to 3 5mA to indicate this condition However if the J605 is operating with the internal battery disconnected and loses AC power the J605 s 4 20mA circuit
63. ween the battery and the case Replace the battery panel and secure with the four 4 screws removed above Dispose of the old nickel metal hydride NiMH battery in accordance with state and federal regulations e After battery replacement the date and time will need to be updated See the SYSTEM menu on page 20 for directions Sample data is stored in non volatile memory and will not be lost or affected when the battery is disconnected or replaced TETO reeds y MAP BATTERY CONNECTOR AZI Cision Service 800 528 7411 or 602 470 1414 5 Page 35 of 57 7 CALIBRATION Factory Calibration Service The Jerome J605 s gold film sensor is inherently stable and does not require frequent calibration The interval between calibrations depends upon the application and frequency of use however the recommended interval is every 12 months The Jerome J605 has been factory calibrated using laboratory equipment containing NIST traceable permeation tubes In order to calibrate the Jerome J605 a sophisticated calibration system is required that ensures stability of the calibration gas source eliminates any pressure in the calibration gas stream and controls the temperature of the calibration environment We strongly recommend you take advantage of our calibration and maintenance service at Arizona Instrument Service includes filter replacement component testing and instrument calibration to NIST traceable standards A c
64. when auto sampling is initiated Refer to the chart on the next page for examples of how these intervals work When the clock reads 00 seconds at the appropriate time the sample will be taken AZI Customer Service 800 528 7411 or 602 470 1414 Page 15 of 57 Interval Samples on the Examples 1 minute 1 minute marks 12 00 12 01 12 02 12 03 12 04 12 05 12 06 etc 2 minutes 2 minute marks 12 00 12 02 12 04 12 06 12 08 12 10 12 12 etc 5 minutes 5 minute marks 12 00 12 05 12 10 12 15 12 20 12 25 12 30 etc 10 minutes 10 minute marks 12 00 12 10 12 20 12 30 12 40 12 50 1 00 etc 15 minutes Quarter hour 12 00 12 15 12 30 12 45 1 00 1 15 1 30 etc 30 minutes Half hour 12 00 12 30 1 00 1 30 2 00 2 30 3 00 etc Times that are an even 45 minutes 45 minutes from midnight or noon 12 00 12 45 1 30 2 15 3 00 3 45 4 30 5 15 6 00 6 45 7 30 8 15 9 00 9 45 10 30 11 15 etc 60 minutes 12 00 1 00 2 00 3 00 4 00 5 00 6 00 etc Times that are an even 90 minutes 90 minutes from 12 00 1 30 3 00 4 30 6 00 7 30 9 00 10 30 etc midnight or noon Times that are an even 120 minutes 120 minutes from 12 00 2 00 4 00 6 00 8 00 10 00 etc midnight or noon SET LOCATION NAME Up to 80 unique location presets are available using the J605 This feature is useful if sampling is done in multiple locations and there is a need to record which readings came from which locations Use the Aand arr
65. will continue to output the last current value as long as power to the external current loop is maintained H2S Concentration Detected ppm The relationship between the H2S concentration detected and the current level present can be represented graphically as follows 4 20mA Output Level Response in mA H2S concentration detected ppm AZI Customer Service 800 528 7411 or 602 470 1414 Page 30 of 57 To utilize the 4 20mA output connect the positive wire of your 4 20mA system to pin 19 of the I O port on the J605 and the negative wire to pin 20 The number of each pin of the I O port is labeled on the port itself and the locations of pins 19 and 20 can also be seen in the diagram below The 4 20 mA connection is passive and must be powered by an external 12 V DC power supply An example setup is shown below p n19 pin20 3 GROUND 1 8th Amp fuse 4 20mA Readout a e SCADA Port 12 Volts DC POWER SUPPLY In this example the 5 522mA current level displayed above would correspond to an H2S concentration of 951 ppm After configuring your system the J605 Diagnostics feature can be used to test your setup When the 4 20mA test portion of the diagnostics is reached the instrument will output current levels of 4 8 12 16 and 20mA and the current level displayed on the J605 should match the readout of your 4 20mA system See SYSTEM menu for additional info on running the diagnostics feature Aft

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