SDS™-Series 4C-D201/-D202
Contents
1. Instrument air is connected and flowing Sample inlet and outlet tubing is connected HALMA COMPAN PERMA PURE LLG SDS Series User s Manual Doc 219 Revision 000 Page 11 of 12 Troubleshooting guide The SDS Series is a very simple component of the sample conditioning system with no electricity heat or moving parts to fail Problems can arise if there is a failure upstream which causes liquid carryover or a high pressure or vacuum spike in the line If these issues are suspected please call the factory We have a dedicated technical support and repair department to help in trouble shooting and replacement parts Symptom Diagnostic Fix No purge flow Restricted sample flow No drying Replacement parts 3DYK 001 3RPA 001 Check pressure of the instrument air Bypass the SDS system and observe any changes Check instrument air pressure and quality Check for flow at exhaust point Check inlet for condensation in sample line Replacement membrane dryer Replacement instrument air regulator Supply correct pressure 30 150 psig If the restriction disappears the dryers in the SDS have failed and may need replacement call factory at 732 244 0010 ext 145 for assistance If no change is observed check pump and other flow path components Oil free instrument air 30 150 psig 10 12 Ipm for SDS D201 20 24 Ipm for SDS D202 Call factory at 732 242. Sample gas outlet ry SDS Series User s Manual PERMA PURE LLG Doc 219 Revision 000 A HALMA COMPANY Page 9 of 12 Dual stream application Refer to figure 5 1 Remove the crossover tube 2 Connect the sample stream 1 supply line to the 1 4 tube compression fitting labeled Sample gas inlet 3 Connect the sample stream 1 outlet line to the 1 4 tube compression fitting B 4 Connect the sample stream 2 supply line to fitting A 5 Connect the sample stream 2 outlet line to fitting labeled Sample gas outlet Figure 5 SDS D202 Sample Connections Instrument air connections all models 1 Connect an instrument air line to the 1 4 FNPT labeled Instrument Air Inlet in figure 6 COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions SDS Series User s Manual 4 Doc 219 Revision 000 PERMA PURE LLG Page 10 of 12 A HALMA COMPANY 2 Optional exhaust connection To vent the purge gas exhaust to a remote location connect a line to the FNPT fitting labeled Purge Air Vent This is suggested for gas samples that are toxic flammable or otherwise hazardous In case of failure of seal integrity the sample will be vented to the remote location For runs under 10 ft OD tube is acceptable For runs 10 40 ft 3 8 OD tube is recommended Figure 6 Purge Gas Connections Your drying system is ready for use when Securely fastened to the wall
3. EE EEE EEE REE EE EEE 10 TFOUDIESMOOTING QUIGE sccu ayia Nati siidsina sv ek ia E EAEE th an daa gale nue deen an dion vinden EAA DUN ee ae aang es 11 Replacement Parts acsicveins curiervieneem inde nite ea e A N veedinaien sia aenda cus wed eene 11 Appendix A Warranty And disclaimers sssessssssssssssesssnssrnsrrnerrorrnrrnnnnunrannannannnennesnaennnnnennne 12 ry SDS Series User s Manual PERMA PURE LLG Doc 219 Revision 000 HALMA PAN Page 3 of 12 Unpacking Perma Pure has made every effort to ship you a high quality product that has been thoroughly inspected and tested It has been carefully packed to ensure that it arrives at your facility in good condition Even though every effort has been made to prevent damage during the transportation process damage can occur by the carrier This is out of control of Perma Pure and is the responsibility of the carrier to ensure that your equipment arrives intact and undamaged Inspect outside packaging If there is any visible damage inform the carrier at the time of deliver This inspection is important Once the package is signed for responsibility for any visible damage then transfers to the consignee Unpack your equipment Visually inspect the outside of your equipment for any damage If there is any damage contact the carrier immediately Generally a carrier must be notified within 24 hours of the delivery to make a hidden damage claim Items in the carton
4. include 1 Model SDS Drying system 1 User s Manual If any of the above parts are missing or damaged call the helpline at 800 337 3762 ext 145 Introduction Thank you for purchasing this product from Perma Pure LLC This manual has been assembled so that it can answer all questions regarding operation Please keep the operators manual near the equipment for future reference There may also be optional equipment available that was not ordered at the time of original purchase which may be described and or illustrated in this manual If you still have any questions regarding your equipment s operation available options or technical support please contact your purchasing dealer or contact Perma Pure directly Perma Pure LLC Tel 732 244 0010 P O Box 2105 Tel 800 337 3762 toll free US 8 Executive Drive Fax 732 244 8140 Toms River NJ 08754 e mail info permapure com website www permapure com This equipment is to be installed and operated by trained personnel with sufficient command of the English language to clearly understand the instructions and safety warnings Oo COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions SDS Series User s Manual b Doc 219 Revision 000 PERMA PURE LLG Page 4 of 12 HALMA CO N General description Proven tube in shell membrane technology is the basis of the SDS Series Drying System which selectively removes water vapor from a gas stream The driving force
5. is the vapor pressure differential between the sample gas and a purge gas counter flowed outside the tubing This difference drives the reaction quickly drying the gas stream The SDS Series drying system is designed as an add on to an existing conditioning system It can also be used as the primary gas drying device provided the sample is non condensing at ambient temperature Specifications and features e Sample flow rate o 4C D201 5 Ipm maximum o 4C D202 10 Ipm maximum single stream 5 lpm maximum each dual stream e Sample inlet humidity Non condensing at room temperature e Sample outlet humidity lt 15 C dew point at maximum inlet flow and humidity conditions e Sample inlet pressure 80 psig maximum e Sample inlet temperature 90 C maximum e Dimensions 24 x 6 x 6 e Enclosure NEMA 12 IP 54 gray powder coated finish e Purge air requirements o Purge gas pressure 30 150 psig o Purge gas humidity less than 40 C dew point o Oil free instrument air or nitrogen recommended e Connections o Sample inlet 4 Kynar compression fitting o Sample outlet 4 Kynar compression fitting o Purge air inlet female NPT o Purge air outlet 14 female NPT allows for connection to outside vent ry SDS Series User s Manual PERMA PURE LLG Doc 219 Revision 000 HALMA lt PAN Page 5 of 12 Important safety warnings Please be sure to review the following basic safety procedures These pr
6. it is visibly damaged or the possibility exists that it may have been damaged e The use of components that have not been purchased through an authorized Perma Pure dealer or directly from Perma Pure may compromise the safety of the operator Additionally use of non authorized components may change the operating characteristics of this equipment Any changes to the equipment that modify its operation in any way are dangerous and are strictly prohibited e Read the entire operating manual before attempting to set up or operate the equipment Please heed all warning labels that are on the equipment They are there to remind you of possible hazardous conditions e Verify the integrity of any mechanical and or electrical connections that are made to the unit e Verify that the unit is connected to the proper rated power for the system e Verify that the unit is plumbed properly to operate effectively Nn COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions Doc 219 Revision 000 SDS Series User s Manual r PERMA PURE LLC Page 6 of 12 HALMA CO N Installation Tools and hardware recommended for installation e 2 5 8 wrench e 1 34 wrench e Teflon tape or pipe thread sealant e 4 4 dia mounting screws not included e Appropriate adaptor to connect to 1 4 FNPT air line Location of SDS system P lt 20 psig COOLER Figure 1 Pressurized Sample Configuration COOLER Figure 2 Sample
7. responsibility for the use and applications to which the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and application to which Buyer puts the product for which Buyer may recommend the use or application of the product by others and 3 the characteristics specifications and or properties of the product may be affected by the processing treatment handling and or manufacturing of the product by Buyer or others and Seller takes no responsibility for he nature or consequence of such operations or as to the suitability of the product for the purposes intended to be used by Buyer or others after being subjected to such operations SELLER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED OF THE PRODUCT SUPPLIED HEREUNDER INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED SELLER SHALL HAVE NO LIABILITY FOR LOSS OF PROFITS OR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANCES OR LEGAL THEORY WHETHER BASED ON NEGLIGENCE BREACH OF WARRANTY STRICT LIABILITY TORT CONTRACT OR OTHERWISE SELLER SHALL IN NO EVENT BE LIABLE IN RESPECT OF THIS ORDER AND OR PRODUCT DELIVERED ON ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT PAID TO SELLER ON ACCOUNT OF THIS ORDER
8. 4 0010 ext 145 for instructions on drying out system COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions SDS Series User s Manual b Doc 219 Revision 000 PERMA PURE LLG Page 12 of 12 A HALMA CO NI Appendix A Warranty and disclaimers Perma Pure LLC Perma Pure Seller warrants that product supplied hereunder shall at the time of delivery to Buyer conform to the published specifications of Seller and be free from defects in material and workmanship under normal use and service Seller s sole obligation and liability under this warranty is limited to the repair or replacement at its factory at Seller s option of any such product which proves defective within one year after the date of original shipment from seller s factory or for a normal usable lifetime if the product is a disposable or expendable item and is found to be defective in material or workmanship by Seller s inspection Buyer agrees that 1 any technical advice information suggestions or recommendations given to Buyer by Seller or any representative of Seller with respect to the product or the suitability or desirability of the product for an particular use or application are based solely on the general knowledge of Seller are intended for information guidance only and do not constitute any representation or warranty by Seller that the product shall in fact be suitable or desirable for any particular use or application 2 Buyer takes sole
9. PERMA PURE LLG SDS Series 4C D201 D202 Supplemental Drying System User s Manual PERMA PURE LLG HALMA COMPANY 8 Executive Drive P O Box 2105 Toms River NJ 08754 732 244 0010 800 337 3762 fax 732 244 8140 www permapure com info permapure com SDS Series User s Manual Doc 219 Revision 000 6 PERMA PURE LLC Page 2 of 12 HALMA N Contents WJ AGING T A A A A aan ee ee 3 TNEFOGUCHON srr cues cpsateenebe enau ye be Sted a N OE TE aa E A a E a E OESE 3 General descriptio Nesi casierii oia E E NETE E E EE EO E AE NE EAA 4 Specifications and featuresS ccc nnn AAAA Ei 4 Important Safety WarningS 0 rR RE EI NIU UG EE IEEE REE EEE EEE 5 TASCA ACI OM ised vie otic eeee E E a eel ane ed male adage eae dadeaue evened oP ainel lew ees 6 Tools and hardware recommended for installation cc ce cceee eee eee eee eee eee eee eee teense eee 6 Location Of SDS SYStEM sei teicsiacessarend deb i a nies a a T Ei aire DE bee eed dae alent ees 6 MOUNUING sieton n wie catatire decides Mreapnids RE A coal ene del aansaned eles deQey aia annntnes sane 7 Sample connections Model SDS 4C D201 Refer to figure 4 eceeceee eee eee e eee teen teeta ed 8 Sample connections Model SDS 4C D202 1 0 ce cce cece eee eee eee een tetera 8 Instrument air connections all MOdEIS cc eee e eee ee eee ene nae 9 Your drying system is ready for use WHEN 1 iccccce cece e eter nnn een EEE
10. Vacuum Configuration Pressure limitations are to prevent condensation in the SDS system Vacuum limitations are to prevent the collapse of the membrane tubes SDS Series User s Manual PERMA PURE LLG Doc 219 Revision 000 A HALMA COMPANY Page 7 of 12 Mounting 1 Attach system to secure wall using 4 1 4 dia screws 2 Refer to figure 3 for mounting dimensions 7 50 in 191 mm H681 in 173 mm i C 22 75 in 578 mm 24 31 in 617 mm Figure 3 Mounting Hole Dimension COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions SDS Series User s Manual b Doc 219 Revision 000 PERMA PURE LLG Page 8 of 12 A HALMA COMPANY Sample connections Model SDS 4C D201 Refer to figure 4 1 Connect the sample supply line to the 4 tube compression fitting labeled Sample gas inlet 2 Connect the sample outlet line to the 4 tube compression fitting labeled Sample gas outlet SAMPLE GAS INLET SAMPLE GAS OUTLET Figure 4 SDS D201 Sample Connections Sample connections Model SDS 4C D202 The SDS Series Model 4C D202 can be configured two ways a high flow single stream system or a dual sample stream Single stream application Refer to figure 5 1 Connect the sample supply line to the 1 4 tube compression fitting labeled Sample gas inlet 2 Connect the sample outlet line to the 1 4 tube compression fitting labeled
11. ocedures represent the MINIMUM requirements to operate the equipment safely It is the ultimate responsibility of the operator to ensure proper safety practices are utilized at the point of operation e This equipment is NOT designed to operate in a wet environment Condensate is potentially dangerous NEVER handle drain lines or any other item that may have come in contact with the gas stream or any hazardous material without adequate personal protective equipment ALWAYS assume that any liquid present is hazardous e Sample gas is potentially dangerous A leak test is recommended at initial startup and as often as necessary to maintain a safe working environment around the equipment The gas stream exhaust must exit away from all personnel to prevent dangerous exposure e NEVER operate the equipment with any part of the enclosure unsecured All operated doors and covers must be in place and secured prior to operation Electrical current may be present behind covers or doors even if tools are not necessary to access these components e NEVER attempt service on this equipment without first disconnecting all energy sources Repair of this equipment should only be done by properly trained personnel that are familiar with the potential risks involved with servicing of the equipment e NEVER replace fuses with types other then the sample specification of type and current Do not bypass this or any other safety device e NEVER operate this equipment if
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