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Power Flex 70 User

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1. u gt 2 2 vad i amp No Parameter Name and Description Values 224 Fault Frequency Default Read Only 225 Captures and displays the output Min Max 0 0 Maximum Freq D frequency of the drive at the time of the Display 0 1 Hz el last fault 225 Fault Amps Default Read Only 224 Captures and displays motor amps at the Min Max 0 0 Rated Amps x 2 thru time of the last fault Display 0 1 Amps 226 Fault Bus Volts Default Read Only 224 Captures and displays the DC bus voltage Min Max 0 0 Max Bus Volts thru of the drive at the time of the last fault Display 0 1 VDC 230 227 Status 1 Fault Read Only 209 Captures and displays Drive Status 1 bit pattern at 224 the time of the last fault thru 230 AAAA ES WAALS VSA SIISII IIIF IIIN AS 0 0 0 0 1 1 1 0 1 0 0 0 1 1 0 0 1 Condition True 151413 12111 10 9 8 7 6 5 413 2 1 0 0 Condition False Nibble4 Nibble3 Nibble2 Nibble1 Reserved 8 Bit g 5 228 Status 2 Fault Read Only 210 Captures and displays Drive Status 2 bit pattern at 224 the time of the last fault thru 230 PUY x KS LOLS SV SE IYESEE SSS SS L S SSK av aS SS xIxfololililtjofx 0101011111000 1 Condition True 15 1413 12 1110 9 8 7 6 5 413 2 1 0 0 Condition False j Nibble4 Nibble3 Nibble2 Nibblet X Reserved Bit
2. Installation Wiring 1 13 Bo200000002000 ha 28 VAVAVAVAVAV 2000000000000 A AQ vi gt T gt 52 S No Signal 8 Description eg 1 Digital Int Se Stop CF 11 2 mA 24V DC 361 Eia Clear 19 2V minimum on state 366 SG 3 2V maximum off state 2 Digital In2 Sel Start a a Important Use only 24V DC not suitable for 115V 3 Digital In3 Se Auto Man AC circuitry 4 Digital In4 Sel Speed Sel 1 Inputs can be wired as sink or source See 5 Digital In5 Se Speed Sel 2 Page 1 14 6 Digital In6 Se Speed Sel 3 7 24V Common Drive supplied power for Digital In1 6 inputs i See examples on page 1 14 oc Digitalin Common 150mA maximum load 9 424V DC 10 10V Pot Reference 2 k ohm minimum load 11 Digital Out1 N O NOT Fault Max Resistive Load Max Inductive Load 380 250V AC 30V DC 250V AC 30V DC 387 12 Digital Out 1 Common 50 VA 60 Watts 25 VA 30 Watts NE Nr Minimum DC Load 13 Digital Out 1 N C Fault 10 pA 10 mV DC 14 Analogin1 Volts Non isolated 0 to 10V 10 bit 100k ohm 1320 15 Analog In 1 Volts kr input impedance 327 16 Analog In 1 Current value at 14 Non isolated 4 20mA 10 bit 100 ohm input 17 Analog In 1 Current amp 15 impedance 18 Analog In 2 Volts 2 Isolated bipolar differential 0 to 10V 19 Analog In 2 Volts Voltage unipolar 10 bit
3. Sees SEEK BY OEMS LIIS SSIS OLINSIN INN x x x x x 0 0 0 0 0 0 0 0 0 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False j Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Speed Ref Source Default Read Only Displays the source of the speed Options 0 PI Output reference to the drive 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Lever 10 Jog Speed 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 DPI Port5 Start Inhibits Read Only Displays the inputs currently preventing the drive from starting SOLS 18 PY EELS SENSE SY ISIS BRYNS xIxlolx 0 0 011 x 0101110 01011 1 Inhibit True 15 14 13 12 1110 9 817 6 5 413 2 1 0 O Inhibit False ie Nibble 4 Nibble3 Nibble2 Nibblet Reserved Bit Programming and Parameters 3 25 w S o Oo i amp No Parameter Name and Description Values 215 Last Stop Source Default Read Only 361 Displays the source that initiated the most Options 0 Pwr Removed oa recent stop sequence It will be cleared 1 DPI Port 1 364
4. 0 0 0 Condition False x Reserved Bit Bits 2 1514 De 13 Description 11 Description Ref A Auto 0 Ref B Auto 0 Preset 2 Auto 0 Preset 3 Auto 0 Preset 4 Auto 1 Preset5 Auto 1 Preset6 Auto 1 Preset 7 Auto 1 TB Manual Port 1 Manual Port 2 Manual Port 3 Manual Port 4 Manual Port 5 Manual Port 6 Manual Jog Ref Drive Status 2 Present operating condition of the drive 0 40 40 40 0 d t ODDOOQOOO 4 4 40000 4 4 4 40000 OO OD OD OD 0 0 0 0 40 0 40 0 Port 0 TB Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 No Local Control Read Only X X 1 Condition True 15 14 13 1 Nibble 4 0 0 0 Condition False 1 x Reserved Bit Drive Alarm 1 Alarm conditions that currently exist in the drive Read Only X X X 1 Condition True x d 14 13 12 Nibble 4 Nibble 3 0 Condition False x Reserved Bit 3 23 Related ae pir iO nm nn 3 24 File E UTILITY File E Diagnostics Programming and Parameters 212 213 214 Parameter Name and Description Values Drive Alarm 2 Read Only Alarm conditions that currently exist in the drive
5. NS Mer 11109 8 Nibble 4 Nibble 3 Nibble 2 Nibbl 0 1 Enabled o 0 Disabled 1 x Reserved Bit Factory Default Bit Values Fault Clear Default Resets a fault and clears the fault queue Options Fault Clear Mode Default Enables disables a fault reset clear Options faults attempt from any source This does not apply to fault codes which are cleared indirectly via other actions Power Up Marker Default Elapsed hours since initial drive power up Min Max This value will rollover to 0 after the drive Display has been powered on for more than the max value shown For relevance to most recent power up see Fault x Time Ready 0 0 Ready 1 Clear Faults 2 Clr Fit Que 1 0 1 Enabled Disabled Enabled Read Only 0 0000 429 496 7295 Hr 0 0001 Hrs 3 27 Related 244 246 248 250 3 28 Group Faults Alarms Programming and Parameters No 243 245 247 249 244 246 248 250 259 Parameter Name and Description Values Fault 1 Code Default Read Only Fault 2 Code Min Max 0000 9999 Fault 3 Code Display 0000 Fault 4 Code A code that represents a drive fault The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault Fault 1 Time Default Read Only Feu atime Min Max 0 0000 429 496 7295 Hr Fault 4 Time D
6. Q Sets the boost level for steady state or Min Max 0 0 Motor NP Volts x 0 25 903 deceleration when Fan Pmp V Hz or Display 0 1 VAC Custom V Hz modes are selected Refer to parameter 083 Overspeed Limit 3 12 Programming and Parameters 3 m ir amp No Parameter Name and Description Values 071 Break Voltage Default Motor NP Volts x 0 25 053 E Sets the voltage the drive will output at Min Max 0 0 Motor NP Volts 072 f Break Frequency Display 0 1 VAC T E E Refer to parameter 083 Overspeed Limit E 072 Break Frequency Default Motor NP Freq x 0 25 053 SE Sets the frequency the drive will output at Min Max 0 0 Motor NP Freq 071 ol Break Voltage Display 0 1 Hz Refer to parameter 083 Overspeed Limit Speed Command File File C og o o amp No Parameter Name and Description Values 080 Speed Mode Default 0 Open Loop 121 Sets the method of speed regulation Options 0 Open Loop thru 1 Slip Comp 138 2 Process PI 081 Minimum Speed Default 0 0 Hz 092 Sets the low limit for speed reference after Min Max 0 0 Maximum Speed 095 scaling is applied Display 0 1 Hz Refer to parameter 083 Overspeed Limit 082 Maximum Speed Default 50 0 or 60 0 Hz 055 Sets the high limit for speed reference el on voltage 083 after scaling is applied cla
7. Allen Bradley Adjustable Frequency AC Drive User Manual Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Allen Bradley Sales Office or online at http Awww ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will the Allen Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation the Allen Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without
8. Can drive a 2k Ohm load 25 mA short circuit current limit 2 Wire Control Non Reversing Requires 2 wire functions only Digital In1 Sel Using 3 wire selec tions will cause a 24V DC Input Digital In1 Sel Run Internal Supp External Supply type 2 alarm page 4 7 3 Wire Control 24V DC Input Digital In1 Sel Stop CF Digital In2 Sel Start Requires 3 wire Internal Supply External Supply functions only Digital In1 Sel Using 2 wire selec tions will cause a type 2 alarm page 4 7 1 Refer to the Attention statement on page 1 10 for important bipolar wiring information 2 Important Programming inputs for 2 wire control deactivates all HIM Start buttons 24V Common NOL 3 Examples show hardware wiring only Refer to pages 1 13 and 1 14 for parameters that must be adjusted 4 if desired a User Supplied 24V DC power source can be used Refer to the External example Installation Wiring 1 15 Speed Reference Control Auto Sources The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select Digital Inputs Auto Manual digital inputs or reference select bits of a command word The default source for a command reference all
9. Ramp inputs 2 Ramp to Hold 1 i i 3 DC Brake g When using options 1 or 2 refer to the g Attention statements at DC Brake a Level amp 157 DC Brake Lvl Sel Default 0 DCBrakeLv 155 Selects the source for DC Brake Level Options 0 DC Brake Lvl an 1 Analog In 1 159 2 Analog In 2 Programming and Parameters 3 19 File D No Parameter Name and Description Values 158 DC Brake Level Default Rated Amps Defines the maximum DC brake current in Min Max 0 Rated Amps x 1 5 percentage of drive rated current Equation yields The DC braking voltage used in this approximate maximum function is created by a PWM algorithm value and may not generate the smooth holding Display 0 1 Amps force needed for some applications Refer to the PowerFlex Reference Manual ATTENTION Ifa hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking gt gt g 159 DC Brake Time Default 0 0 Secs 155 3 Sets the amount of time DC brake current Min Max 0 0 90 0 Secs Ae E is injected into the motor Display 0 1 Secs 160 Bus Reg Ki Default 450 161 8 Sets the responsiveness of the bus Min Max 0 5000 182 a regulator Display 1 161 Bus Reg Mode A D
10. PI Configuration Sets configuration of the PI regulator Ss i A Q SELNES OSSES XI X X XIXIXIX XXX O0P010101010 1 Enabled 151413 12111 10 9 8 7 6 5 413 2 1 0 0 Disabled r Nibble4 Nibble3 Nibble2 Nibblet X Reserved Bit Factory Default Bit Values PI Control Controls the PI regulator Q SL AS LLL Kra SR X X X x x x x 0 0 0 1 Enabled 6 5 4 3 2 1 0 0 Disabled x X x x x x aera la 10 9 8 7 Nibble 4 Nibble3 Nibble2 Nibblet Reserved S Bit Factory Default Bit Values 3 15 N Related FI I D eo OD ne CD IND jo N O j o N O 3 16 SPEED COMMAND File C Programming and Parameters 127 128 129 130 131 132 133 Parameter Name and Description PI Reference Sel Selects the source of the PI reference PI Setpoint Provides an internal fixed value for process setpoint when PI Reference Sel is set to PI Setpoint PI Feedback Sel Selects the source of the PI feedback PI Integral Time Time required for the integral component to reach 100 of PI Error Meter PI Prop Gain Sets the value for the PI proportional component when the PI Hold bit of PI Control 1 enabled PI PiProp PI Error Gain Output P
11. Parameter Name No Group Man Ref Preload 193 HIM Config Maximum Freq 055 Torq Attributes Maximum Speed 082 Spd Mode amp Limits Maximum Voltage 054 Torq Attributes Minimum Speed 081 Spd Mode amp Limits MOP Frequency 011 Metering MOP Mask 284 Masks amp Owners MOP Owner 296 Masks amp Owners MOP Rate 195 MOP Config Motor NP FLA 042 Motor Data Motor NP Hertz 043 Motor Data Motor NP Power 045 Motor Data Motor NP RPM 044 Motor Data Motor NP Volts 041 Motor Data Motor OL Count 220 Diagnostics Motor OL Factor 048 Motor Data Motor OL Hertz 047 Motor Data Motor Type 040 Motor Data Mtr NP Pwr Units 046 Motor Data Output Current 003 Metering Output Freq 001 Metering Output Power 007 Metering Output Powr Fctr 008 Metering Output Voltage 006 Metering Overspeed Limit 083 Spd Mode amp Limits Param Access Lvl 196 Drive Memory PI Configuration 124 Process P PI Contro 125 Process P PI Error Meter 137 Process P PI Fdback Meter 136 Process P PI Feedback Sel 128 Process P PI Integral Time 129 Process P PI Lower Limit 131 Process P PI Output Meter 138 Process P PI Preload 133 Process P PI Prop Gain 130 Process P PI Ref Meter 135 Process P PI Reference Sel 126 Process P PI Setpoint 127 Process P PI Status 134 Process P PI Upper Limit 132 Process P Power Loss Mode 184 Power Loss Power Loss Time 185 Power Loss Power Up Marker 242 Faults Preset Speed x 101 107 Discrete Speeds PWM Frequency 151 Load Limits Para
12. set to 0 during the next start sequence 2 DPI Port 2 265 3 DPI Port 3 366 4 Reserved a 5 DPI Port 5 6 Reserved 7 Digital In 8 Fault 9 Not Enabled 10 Sleep 11 Jog 216 Dig In Status Read Only 361 EE thru Status of the digital inputs 366 O O X 2 V YYYY Y x x x x x x x x x x 0 0 0 0 0 0 1 Input Present 151413 12111 10 9 8 7 6 5 413 2 1 0 0 Input Not Present g Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit e 8 217 Dig Out Status Read Only 380 i 8 Status of the digital outputs thu a 384 Ws LY PS x x x x x x x x x x x x x x 0 0 1 Output Energized 15 14 13 12 11 10 9 817 6 5 413 2 1 0 O Output De energized fi Nibble 4 Nibble3 Nibble2 Nibble1 Reserved Bit 218 Drive Temp Default Read Only Present operating temperature of the Min Max 0 0 100 0 drive power section Display 0 1 219 Drive OL Count Default Read Only 150 Accumulated percentage of drive Min Max 0 0 100 0 overload Continuously operating the Display 0 1 drive over 100 of its rating will increase this value to 100 and cause a drive fault 220 Motor OL Count Default Read Only 047 Accumulated percentage of motor Min Max 0 0 100 0 048 overload Continuously operating the Display 0 1 motor over 100 of the motor overload setting will increase this value to 100 and cause a drive fault 3 26 Programming and Parameters
13. 122 123 124 SPEED COMMAND File C Programming and Parameters Parameter Name and Description Values Trim Hi Default 60 0 Hz Scales the upper value of the Trim In Min Max Maximum Speed Select selection when the source isan Display 0 1 Hz analog input Trim Lo Default 0 0 Hz Scales the lower value of the Trim In Min Max Maximum Speed Select selection when the source isan Display 0 1 Hz analog input Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator In order to allow the Slip Compensation Regulator to control drive operation parameter 080 Speed Mode must be set to 1 Slip Comp Slip RPM FLA Default Based on Motor NP RPM Sets the amount of compensation to drive Min Max 0 0 1200 0 RPM output at motor FLA Display 0 1 RPM If the value of parameter 061 Autotune 3 Calculate changes made to this parameter will not be accepted Slip Comp Gain Default 40 0 Sets the response time of slip Min Max 1 0 100 0 compensation Display 0 1 Slip RPM Meter Default Read Only Displays the present amount of Min Max 0 0 300 0 RPM adjustment being applied as slip Display 0 1 RPM compensation Important Parameters in the Process PI Group are used to enable and tune the PI Loop In order to allow the PI Loop to control drive operation parameter 080 Speed Mode must be set to 2 Process PI
14. 2 Loss on page 3 33 Anlg Cal Chksum 108 The checksum read from the Replace drive analog calibration data does not match the checksum calculated Auto Rstrt Tries 33 Drive unsuccessfully attempted Correct the cause of the fault and to reset a fault and resume manually clear running for the programmed number of Fit RstRun Tries Enable Disable with Fault Config 1 on page 3 27 AutoTune Aborted 80 The autotune function was Restart procedure canceled by the user Auxiliary Input 2 Auxiliary input interlock is open Check remote wiring DB Resistance 69 Resistance of the internal DB Replace resistor resistor is out of range Decel Inhibit 24 The drive is not following a 1 Verify input voltage is within drive commanded deceleration specified limits because it is attempting to limit 2 Verify system ground impedance bus voltage follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time 4 4 Troubleshooting B Fault No Drive OverLoad 64 Excessive Load 79 FluxAmpsRef 78 Rang Ground Fault 13 Heatsink 8 ID OvrTemp HW OverCurrent 12 Incompat 106 MCB PB IR Volts Range 77 Motor Overload 7 OverSpeed Limit 25 OverVoltage 5 IO Description Drive rating of 110 for 1 minute or 150 for 3 seconds has been exceeded Motor did not come up to speed in the allotted time
15. 229 Alarm 1 Fault Read Only 211 Captures and displays Drive Alarm 1 at the time of a the last fault 230 BA NERE S3 GI LESES VIT BSCS ISIS SSRS x x xX 0 0 0 x 0 0 0 0 0 0 1 Condition True 817 6 5 413 2 1 0 0 Condition False X X X 15 14 13 1211 10 9 i Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit File E UTILITY File E Diagnostics Faults 230 234 236 235 237 238 240 241 242 Programming and Parameters Parameter Name and Description Values Alarm 2 Fault Captures and displays Drive Alarm 2 at the time of the last fault Read Only X X X X X 1 Condition True di 14 13 12111 10 0 Condition False Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Testpoint 1 Sel Default Testpoint 2 Sel Min Max Selects the function whose value is Display displayed value in Testpoint x Data These are internal values that are not accessible through parameters See Testpoint Codes and Functions on page 4 10 for a listing of available codes and functions Testpoint 1 Data Default Testpoint 2 Data Min Max The present value of the function selected Display in Testpoint x Sel Fault Config 1 Enables disables annunciation of the listed faults 499 0 999 1 Read Only 0 65535 1 XI XI XP XJ XY XJ XX
16. Disable with Fault Config 1 on page 3 27 One or more of the output transistors were operating in the active region instead of desaturation This can be caused by excessive transistor current or insufficient base drive voltage The checksum read from the EEPROM does not match the checksum calculated from the 2 Reload User Set if used 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed 1 Check the wiring between the drive and motor 2 Check motor for grounded phase 3 Replace drive 1 Check the motor and drive output terminal wiring for a shorted condition 2 Replace drive 1 If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters Main Control Board or complete drive as required 2 Check HIM connection 3 If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault set the Logic Mask bit for the adapter to 0 1 Check communication adapter board for proper connection to external network 2 Check external wiring to adapter on port 3 Verify external network fault Monitor the incoming AC line for low voltage or line power interruption 1 Check for damaged output transistors 2 Replace drive Clear the fault or cycle power to the drive EEPROM data 4 6 Troubleshooting E
17. Input 2 Link oO Fy 23 Input 3 Link EE 24 Input 4 Link 25 Input 5 Link a 26 Input 6 Link z 381 Dig Out1 Level Default 0 0 380 385 Dig Out2 Level 0 0 Sets the relay activation level for options Min Max 0 0 819 2 10 15 in Digital Outx Sel Units are Display 0 1 assumed to match the above selection i e At Freq Hz At Torque Amps 382 Dig Out OnTime Default 0 0 Secs 380 386 Dig Out2 OnTime 0 0 Secs Sets the ON Delay time for the digital Min Max 0 0 600 0 Secs outputs This is the time between the Display 0 1 Secs occurrence of a condition and activation of the relay 383 Dig Out OffTime Default 0 0 Secs 380 387 Dig Out2 OffTime 0 0 Secs Sets the OFF Delay time for the digital Min Max 0 0 600 0 Secs outputs This is the time between the Display 0 1 Secs disappearance of a condition and de activation of the relay Programming and Parameters 3 37 Parameter Cross Reference by Name Parameter Name No Group Parameter Name No Group Accel Mask 281 Masks amp Owners Decel Mask 282 Masks amp Owners Accel Owner 293 Masks amp Owners Decel Owner 294 Masks amp Owners Accel Time x 140 141 Ramp Rates Decel Time x 142 143 Ramp Rates Alarm 1 Fault 229 Diagnostics Dig In Status 216 Diagnostics Alarm 2 Fault 230 Diagnostics Dig Out Status 217 Diagnostics Alarm Config 1 259 Alarms Dig Outx Level 381 385 Digital Outputs A
18. Output Current 3 8 Output Freq 3 8 Output Power 3 8 Output Powr Fctr 3 8 Output Voltage 3 8 Overspeed Limit 3 12 OverSpeed Limit Fault 4 4 OverVoltage Fault 4 4 P Param Access Lvl 3 22 Parameter Changing Editing B 5 Descriptions 3 1 Linear List 3 3 Organization 3 3 Index 6 Types 3 1 Viewing B 5 Viewing List Of Changed B 2 Parameter Access Level 3 3 Parameter Chksum Fault 4 5 Parameter Cross Reference by Name 3 37 by Number 3 39 Parameters Accel Mask 3 30 Accel Owner 3 31 Accel Time x 3 17 Alarm 1 Fault 3 26 Alarm 2 Fault 3 27 Alarm Config 1 3 28 Analog In x Hi 3 33 Analog In x Lo 3 33 Analog Inx Value 3 8 Analog Out1 Hi 3 34 Analog Out Lo 3 34 Analog Out Sel 3 34 Anlg In Config 3 33 Anlg In Loss 3 33 Anlg In Sqr Root 3 33 Anlg Out Absolut 3 34 Auto Rstrt Delay 3 20 Auto Rstrt Tries 3 20 Autotune 3 11 Break Frequency 3 12 Break Voltage 3 12 Bus Reg Ki 3 19 Bus Reg Mode 3 19 Clear Fault Owner 3 31 Command Freq 3 8 Compensation 3 10 Control SW Ver 3 9 Current Lmt Gain 3 18 Current Lmt Sel 3 18 Current Lmt Val 3 18 Data In Ax 3 32 Data Out Ax 3 32 DB Resistor Type 3 19 DC Brake Level 3 19 DC Brake Time 3 19 DC Brk Levl Sel 3 18 DC Bus Memory 3 8 DC Bus Voltage 3 8 Decel Mask 3 30 Decel Owner 3 31 Decel Time 1 3 17 Decel Time 2 3 17 Dig In Status 3 25 Dig Out Status 3 25 Dig Outx Level 3 36 Dig Outx OffTime 3 36 Dig Outx OnTime
19. Restore the drive to its factory default settings The HIM and drive have features that you can customize Option Drive Identity Description Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Select the display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Set the wait time for the User Display or enable disable it User Dspy Video Select Reverse or Normal video for the Frequency and User Display lines Reset User Dspy Return all the options for the User Display to factory default values 0 HIM Copycat opti ion not available at time of printing HIM Overview Viewing and Editing Parameters The PowerFlex 70 drive is initially set to Basic Parameter View To view all parameters set parameter 196 Param Access Lvl to option 1 Advanced Parameter 196 is not affected by the Reset to Defaults function LCD HIM Step Key s B 5 Example Displays 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Parameter 2 Press Enter FGP File appears on the top line and the first three files appear below it 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to select a file The groups in the file are displayed under it 5 Repeat steps 3 and 4 to se
20. 0 Drive Rated Volts 0 1 VAC Read Only 0 0 Drive Rated kW x 2 0 1 kW Read Only 0 0 1 0 0 1 Read Only 0 0 429 496 729 5 MWh 0 1 MWh Read Only 0 0 429 496 729 5 Hrs 0 1 Hrs Read Only Maximum Frequency 0 1Hz Read Only Based on Drive Rating 0 1 VDC Read Only Based on Drive Rating 0 1 VDC Read Only 0 000 20 000 mA 10 000V 0 001 mA or 0 001 Volt Rated Amps x 2 2 E oc O E Z O m 2 MOTOR CONTROL File B S a 2 a Group Motor Data Programming and Parameters No Parameter Name and Description 026 Rated kW M Drive power rating 027 Rated Volts The drive input voltage class 208 240 400 etc 028 Rated Amps The drive rated output current 029 Control SW Ver Main Control Board software version Motor Control File File B No Parameter Name and Description 040 Motor Type Set to match the type of motor connected 041 Motor NP Volts Set to the motor nameplate rated volts 042 Motor NP FLA Set to the motor nameplate rated full load amps 043 Motor NP Hertz Set to the motor nameplate rated frequency 044 Motor NP RPM Set to the motor nameplate rated RPM 045 Motor NP Power Set to the motor nameplate rated power 046 Mtr NP Pwr Units OD The power units shown on the motor nameplate Values Defau Min M Defau Min M Defau Min M
21. 1 Control Permitted 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 0 Control Masked g Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Factory Default Bit Values Start Mask See Logic Mask Controls which adapters can issue start commands Jog Mask See Logic Mask Controls which adapters can issue jog commands Direction Mask See Logic Mask Controls which adapters can issue forward reverse direction commands Reference Mask See Logic Mask Controls which adapters can select an alternate reference Speed Ref A B Sel or Preset Speed 1 7 Accel Mask See Logic Mask Controls which adapters can select Accel Time 1 2 Decel Mask See Logic Mask Controls which adapters can select Decel Time 1 2 Fault Cir Mask See Logic Mask Controls which adapters can clear a fault MOP Mask See Logic Mask Controls which adapters can issue MOP commands to the drive Local Mask See Logic Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 File H COMMUNICATION File H Masks amp Owners 288 289 290 291 292 293 294 295 296 297 Programming and Parame
22. 17 PI Fdback Meter 3 17 PI Feedback Sel 3 16 PI Integral Time 3 16 PI Lower Limit 3 16 PI Output Meter 3 17 PI Preload 3 16 Index 7 PI Prop Gain 3 16 PI Ref Meter 3 17 PI Reference Sel 3 16 PI Setpoint 3 16 PI Status 3 17 PI Upper Limit 3 16 Power Loss Mode 3 20 Power Loss Time 3 20 PowerUp Marker 3 27 Preset Speed x 3 14 PWM Frequency 3 18 Rated Amps 3 9 Rated kW 3 9 Rated Volts 3 9 Reference Mask 3 30 Reference Owner 3 31 Reset Meters 3 22 Reset To Defalts 3 22 Run Boost 3 11 S Curve 3 17 Save HIM Ref 3 21 Save MOP Ref 3 21 Save To User Set 3 22 Skip Freq Band 3 13 Skip Frequency x 3 13 Slip Comp Gain 3 15 Slip RPM FLA 3 15 Slip RPM Meter 3 15 Speed Mode 3 12 Speed Ref A Hi 3 13 Speed Ref A Lo 3 13 Speed Ref A Sel 3 13 Speed Ref B Hi 3 13 Speed Ref B Lo 3 14 Speed Ref B Sel 3 13 Speed Ref Source 3 24 Start At PowerUp 3 20 Start Inhibits 3 24 Start Mask 3 30 Start Owner 3 31 Start Acc Boost 3 11 Status 1 Fault 3 26 Stop Mode 3 18 Stop Owner 3 31 TB Man Ref Hi 3 14 Index 8 TB Man Ref Lo 3 14 TB Man Ref Sel 3 14 Testpoint 1 Sel 3 27 Testpoint x Data 3 27 Torque Current 3 8 Torque Perf Mode 3 10 Trim Hi 3 15 Trim In Select 3 14 Trim Lo 3 15 Trim Out Select 3 14 Voltage Class 3 2 3 22 Params Defaulted Fault 4 5 PE Ground 1 4 1 6 Phase Short Fault 4 5 Phase to Grnd Fault 4 5 PI Configuration 3 15 PI Control 3 15 PI E
23. 3 36 Digital Inx Sel 3 35 Digital Outx Sel 3 36 Direction Mask 3 30 Direction Mode 3 21 Direction Owner 3 31 DPI Data Rate 3 29 Drive Alarm 1 3 23 Drive Checksum 3 22 Drive Logic Rslt 3 29 Drive OL Count 3 25 Drive OL Mode 3 18 Drive Ramp Rslt 3 29 Drive Ref Rslt 3 29 Drive Status 1 3 23 Drive Temp 3 25 Elapsed MWH 3 8 Elapsed Run Time 3 8 Fault Amps 3 26 Fault Bus Volts 3 26 Fault Clear 3 27 Fault Clear Mode 3 27 Fault Clr Mask 3 30 Fault Config x 3 27 Fault Frequency 3 26 Fault x Code 3 28 Fault x Time 3 28 Flux Current 3 8 Flux Current Ref 3 11 Flux Up Mode 3 10 Flux Up Time 3 10 Flying Start En 3 20 Flying Start Gain 3 20 IR Voltage Drop 3 11 Jog Mask 3 30 Jog Owner 3 31 Jog Speed 3 14 Language 3 22 Last Stop Source 3 25 Load Frm Usr Set 3 22 Local Mask 3 30 Local Owner 3 31 Logic Mask 3 30 Man Ref Preload 3 21 Maximum Freq 3 10 Maximum Speed 3 12 Maximum Voltage 3 10 Minimum Speed 3 12 MOP Frequency 3 8 MOP Mask 3 30 MOP Owner 3 31 MOP Rate 3 21 Motor NP FLA 3 9 Motor NP Hertz 3 9 Motor NP Power 3 9 Motor NP RPM 3 9 Motor NP Volts 3 9 Motor OL Count 3 25 Motor OL Factor 3 10 Motor OL Hertz 3 10 Motor Type 3 9 Mtr NP Pwr Units 3 9 Output Current 3 8 Output Freq 3 8 Output Power 3 8 Output Powr Fctr 3 8 Output Voltage 3 8 Overspeed Limit 3 12 Param Access Lvl 3 22 PI Configuration 3 15 PI Control 3 15 PI Error Meter 3
24. 3 5 15 3 140M C2E B16 20AC2P1 A 0 75 0 55 2 5 1 8 2 1 2 4 3 2 6 4 6 8 15 7 140M C2E B25 140M D8E B25 20AC3P5 A 1 5 11 143 3 3 5 4 5 6 10 6 10 12 15 7 140M C2E B40 140M D8E B40 20AC5P0 B 2 2 1 5 6 5 45 5 5 5 75 10 10 10 20 20 15 140M C2E C10 140M D8E C10 140M F8E C10 20AC8P7 B 4 3 VE 75 E7 9 9 13 2 15 17 5 15 30 30 15 140M C2E C16 140M D8E C16 140M F8E C16 20AC011 C 15 5 4 11 7 6 115 13 17 4 15 25 15 45 40 15 140M C2E C16 140M D8E C16 140M F8E C16 20AC015 C 17 5 5 5 15 1 10 4 15 4 172 1231 20 30 20 60 60 20 140M C2E C16 140M D8E C16 140M F8E C16 20AC022 D 11 17 5 21 9 15 2 22 242 33 25 45 25 80 80 30 140M C2E C25 140M D8E C25 140M F8E C25 140 CMN 2500 20AC030 D 15 11 30 3 21 30 33 45 35 60 35 120 120 50 140M F8E C32 140M CMN 4000 20AD1P1 A 0 5 0 33 13 14 11 12 16 3 3 3 4 15 3 140M C2E B16 A 20AD2P1 A 1 107524 2 21 124 32 16 6 6 8 15 3 140M C2E B25 140M D8E B25 3 20AD3P4 A 2 15 138 132 34 45 6 10 10 10 12 15 7 140M C2E B40 140M D8E B40 T 20AD5P0 B 3 2 156 147 5 55 75 10 10 10 20 20 15 140M C2E C63 140M D8E C63 2 20AD8P0 B 5 3 198 84 8 88 12 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 a 20AD011 C 7 5 5 9 5 7 9 11 12 1 16 5 15 20 15 40 40 15 140M C2E C10 140M D8E C10 140M F8E C10 9 20AD015 C 10 7 5 125 10 4 14 16 5 22 20 30 20 50 50 20 140M C2E C16 140M D8E
25. 4 Shear Pin Fault 4 6 Shielded Power Cables 1 6 Short Circuit Protection 1 5 Skip Freq Band 3 13 Skip Frequency x 3 13 Slip Comp Gain 3 15 Slip Comp Group 3 15 Slip RPM FLA 3 15 Slip RPM Meter 3 15 Spare Parts P 1 Spd Mode amp Limits Group 3 12 Specifications Drive P 1 Drive Ratings A 1 Speed Command File 3 12 Speed Command Sources 1 15 Speed Mode 3 12 Speed Ref A Hi 3 13 Speed Ref A Lo 3 13 Speed Ref A Sel 3 13 Speed Ref B Hi 3 13 Speed Ref B Lo 3 14 Speed Ref B Sel 3 13 Speed Ref Cflct Alarm 4 9 Speed Ref Source 3 24 Speed Reference Control 1 15 Speed Reference Selection 1 15 Speed References Group 3 13 Speed Trim Group 3 14 Start At PowerUp 3 20 Start At PowerUp Alarm 4 9 Start Inhibits 3 24 Start Mask 3 30 Start Owner 3 31 Start Acc Boost 3 11 Start Stop Repeated 1 10 Start Up Assisted 2 3 Checklist 2 1 S M A R T 2 3 Static Discharge ESD P 3 Status STS LED 2 2 Status 1 Fault 3 26 Stop Mode 3 18 Stop Owner 3 31 Stop Brake Modes Group 3 18 Supply Source 1 3 SW OverCurrent Fault 4 6 Index 9 System Grounding 1 4 T TB Man Ref Hi 3 14 TB Man Ref Lo 3 14 TB Man Ref Sel 3 14 TE Ground 1 4 Terminal Block I O 1 12 Power 1 8 Testpoint 1 Sel 3 27 Testpoint Codes and Functions 4 10 Testpoint x Data 3 27 Three Wire Control 1 14 Torg Attributes Group 3 10 Torque Current 3 8 Torque Perf Mode 3 10 Trim Hi 3 15 Trim In Select 3 14 Trim
26. 750 mm 18AWG 3 140 degrees F conductor shielded for remote pot only EMC Refer to EMC Instructions on page 1 19 for details Compliance 1 Ifthe wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Table 1 D Recommended Control Wire for Digital I O Minimum Wire Type s Description Insulation Rating Unshielded Per US NEC or applicable national 300V 60 degrees C or local code 140 degrees F Shield Multi conductor shielded cable 100 shield coverage copper such as Belden 8770 or equiv color coded and jacketed 1 12 Installation Wiring I O Terminal Block Figure 1 5 Typical I O Terminal Block Location B Frame Shown Wire Size Range Description Maximum Minimum Torque I O Terminal Block Signal amp control 1 5mm 0 05 mm 0 5 N m connections 16 AWG 30 AWG 4 4 Ib in 1 Maximum minimum that the terminal block will accept these are not recommendations Table 1 F Wire Routing Recommendations No Description 2 Suggested entry for communication wiring Suggested entry for I O and control wiring
27. D 10 7 5 29 8 10 7 32 2 37 9 50 6 35 70 35 125 125 50 140M F8E C32_ 140M CMN 4000 z 240 Volt AC Input 2 20AB2P2 A 0 5 0 33 2 5 ikl 22 24 3 3 6 45 6 8 15 3 140M C2E B25 140M D8E B25 20AB4P2 A 1 0 75 4 8 2 42 48 6 4 10 9 10 15 15 7 140M C2E B63 140M D8E B63 20AB6P8 B 2 1 5 18 7 3 6 6 8 9 12 15 15 15 25 25 15 140M C2E C10 140M D8E C10 140M F8E C10 20AB9P6 C 3 2 12 2 15 1 9 6 10 6 14 4 20 20 20 35 35 15 140M C2E C16 140M D8E C16 140M F8E C16 20AB015 C 5 3 13 9 5 8 15 3 174 232 20 30 20 60 60 30 140M C2E C16 140M D8E C16 140M F8E C16 20AB022 D 7 5 5 19 9 83 22 242 33 25 45 25 80 80 30 140M C2E C20 140M D8E C20 140M F8E C20 20AB028 D 10 7 5 257 10 7 28 33 44 35 60 35 110 110 50 140M F8E C32 140M CMN 4000 See page A 4 for Notes Table A B 400 480 Volt AC Input Recommended Protection Devices Dual Motor Drive 5 HP Input ElementTime Non Time Circuit 3 Circuit W i A 15 6 Catalog amp Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range Number i lt ND HD Amps kVA Cont 1 Min 3 Sec Min Max Min Max Amps Amps Available Catalog Numbers 400 Volt AC Input 20ACIP3 A 0 37 0 25 1 6 dal ils 1 4 1 9 3 3
28. Data In C2 Data Links 306 Data In D1 Data Links 307 Data In D2 Data Links 310 Data Out A1 Data Links 311 Data Out A2 Data Links 312 Data Out B1 Data Links 313 Data Out B2 Data Links 314 Data Out C1 Data Links 315 Data Out C2 Data Links 316 Data Out D1 Data Links 317 Data Out D2 Data Links 320 Anlg In Config Analog Inputs 321 Anlg In Sqr Root Analog Inputs 322 325 Analog In x Hi Analog Inputs 323 326 Analog In x Lo Analog Inputs 324 327 Anlg In x Loss Analog Inputs 341 Analog Out Absolut Analog Outputs 342 Analog Out Sel Analog Outputs 343 Analog Out Hi Analog Outputs 344 Analog Outt Lo Analog Outputs 361 366 Digital Inx Sel Digital Inputs 380 384 Digital Outx Sel Digital Outputs 381 385 Dig Outx Level Digital Outputs 382 386 Dig Outx OnTime Digital Outputs 383 387 Dig Outx OffTime Digital Outputs Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 70 Included is a listing and description of drive faults with possible solutions when applicable and alarms For information on See page Faults and Alarms 4 1 Drive Status 4 2 Manually Clearing Faults 4 3 Clearing Alarms 4 7 4 3 4 7 Fault Descriptions Alarm Descriptions Faults and Alarms A fault is a condition that stops the drive There are three fault types Type Fault Description Auto Reset Run When this type of fault occurs and Auto Rstrt Tries see page 3 20
29. Elapsed MWH 3 8 Elapsed Run Time 3 8 EMI RFI Grounding Filter 1 5 Interference 1 19 Enclosure Rating 1 2 ESD Static Discharge P 3 Excessive Load Fault 4 4 F Fault Amps 3 26 Fault Bus Volts 3 26 Fault Clear 3 27 Fault Clear Mode 3 27 Fault Clr Mask 3 30 Fault Config x 3 27 Fault Descriptions 4 3 Fault Frequency 3 26 Fault x Code 3 28 Fault x Time 3 28 Faults Analog In Loss 4 3 Index 3 Anlg Cal Chksum 4 3 Auto Rstrt Tries 4 3 AutoTune Aborted 4 3 Auxiliary Input 4 3 Clearing 4 3 DB Resistance 4 3 Defined 4 3 DPI Comm Loss 4 5 DPI Port 1 6 4 5 Drive Overload 4 4 Excessive Load 4 4 FluxAmpsRef Rang 4 4 Ground Fault 4 4 Heatsink OvrTemp 4 4 HW OverCurrent 4 4 Incompat MCB PB 4 4 IR Volts Range 4 4 Motor Overload 4 4 OverSpeed Limit 4 4 OverVoltage 4 4 Parameter Chksum 4 5 Params Defaulted 4 5 Phase Short 4 5 Phase to Grnd 4 5 Power Loss 4 5 Power Unit 4 5 Pwr Brd Chksum 4 5 Replaced MCB PB 4 6 Shear Pin 4 6 SW OverCurrent 4 6 Trnsistr OvrTemp 4 6 UnderVoltage 4 6 UserSet Chksum 4 6 Viewing 4 3 Faults Group 3 27 FGP File Group Parameter 3 3 File Communication 3 29 Dynamic Control 3 17 Inputs amp Outputs 3 33 Monitor 3 8 Motor Control 3 9 Speed Command 3 12 Utility 3 21 Index 4 717 p a ee es aa ee se ile Group Parameter FGP 3 3 ilter Option Power Input Terminals 1 9 ilter RFI 1 5 ux Current 3 8 ux Cu
30. IGBT temperature requires a reduction in PWM frequency If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur The calculated IGBT temperature requires a reduction in Current Limit If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur The calculated or measured Flux Amps value is not within the expected range Verify motor data and rerun motor tests The drive has temporarily disabled the DB regulator because the resistor temperature has exceeded a predetermined value Troubleshooting 4 9 Alarm Description IR Volts Range The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values This alarm should clear when all motor nameplate data is properly entered MaxFreq Conflict The sum of Maximum Speed value and Overspeed Limit exceeds Maximum Freq Raise Maximum Freq or lower Maximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq Motor Type Cflct Motor Type has been set to Synchr Reluc or Synchr PM and one or more of the following exist e Torque Perf Mode Sensris Vect SV Economize or Fan Pmp V Hz e Flux Up Time is greater than 0 0 Secs e Speed Mode is set to Slip Comp e Autotune Static Tune or Rotate Tune NP Hz Conflict Fan pump mode is selected
31. IP 20 NEMA Type 1 Chassis IP66 NEMA Type 4x 12 Heatsink Output Current Eu Gopi Input Output Current KW HP Input Output Current 400V 50Hz Input Output Current 240V 60Hz Input Output Current D 60Hz Input W HP Code Amps kW HP Code Amps kW HP Code Amps kW HP Code Amps kW HP Code Amps HP oP9 0 9 0 37 0 5 1P1 11 0 37 0 5 1P3 13 0 37 0 5 2P2 22 0 37 0 5 2P2 25 0 37 0 5 1P7 1 7 0 75 1 0 2P1 2 1 0 75 1 0 2P1 2 1 0 75 1 0 4P2 42 0 75 1 0 4P2 48 0 75 1 0 2P7 27 1 5 2 0 3P4 3 4 1 5 2 0 3P5 35 1 5 2 0 6P8 6 8 1 5 2 0 6P8 78 1 5 2 0 3P9 39 2 2 3 0 5P0 50 22 30 5P0 50 2 2 3 0 9P6 96 22 3 0 9P6 11 2 2 3 0 6P1 6 1 4 0 5 0 8PO 8 0 3 7 5 0 8P7 87 4 0 5 0 015 15 3 4 0 5 0 015 175 40 5 0 9P0 90 5 5 7 5 011 11 5 5 7 5 011 11 5 5 5 7 5 022 22 5 5 7 5 022 25 3 5 5 7 5 011 11 7 5 10 014 14 7 5 10 015 15 4 7 5 10 028 28 7 5 10 028 32 2 7 5 10 017 17 11 15 022 22 11 15 022 22 11 15 022 22 15 20 027 27 15 20 030 30 15 20 uoneuejdx3 18qunN pojes MEIMEAQ P 6 Overview Notes Chapter 1 Installation Wiring This chapter provides information on mounting and wiring the PowerFlex 70 Drive For information on See page For information on See page Opening the Cover 1 1 Power Wiring 1 6 Mounting Considerations 1 2 1 0 Wiring 1 10 AC Supply Source Considerations 1 3 Speed Reference Control 1 15 General Grou
32. Lo 3 15 Trim Out Select 3 14 Trnsistr OvrTemp Fault 4 6 Troubleshooting 4 3 Two Wire Control 1 14 U Unbalanced Ungrounded Supply 1 3 UnderVoltage Alarm 4 9 Fault 4 6 gne Distribution Systems Unshielded Power Cables 1 6 UserSet Chksum Fault 4 6 Utility File 3 21 V VHz Neg Slope Alarm 4 9 Viewing and Changing Parameters B 5 Viewing Changed Parameters B 2 Voltage Class 3 2 3 22 Volts per Hertz Group 3 11 Index 10 W Web Sites see WWW World Wide Web Wiring 1 1 Cable Entry Plate Removal 1 9 I O 1 10 I O Examples 1 14 Potentiometer 1 14 Power 1 6 Signal 1 11 WWW World Wide Web P 2 D Gr www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Po
33. Sel 090 Load Limits page 3 18 Speed Ref A Hi 091 Current Lmt Sel 147 Speed Ref A Lo 092 Current Lmt Val 148 Speed Ref B Sel 093 Stop Brake Modes page 3 18 Speed Ref B Hi 094 Stop Mode A B 155 156 Speed Ref B Lo 095 DC Brake Lvl Sel 157 TB Man Ref Sel 096 DC Brake Level 158 TB Man Ref Hi 097 DC Brake Time 159 TB Man Ref Lo 098 Bus Reg Mode A B 161 162 DB Resistor Type 163 Jog Speed 100 Restart Modes page 3 20 Preset Speed 1 7 101 107 Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss page 3 20 Power Loss Mode 184 Power Loss Time 185 Programming and Parameters 3 5 Advanced Parameter View Parameter 196 Param Access Lvl set to option 1 Advanced SET Nas SS ann SN Conte 3 i File Filg E File H eee File p SE lt Metering page 3 8 Motor Data page 3 9 Output Freq 001 Motor Type Commanded Freq 002 Motor NP Volts 041 Output Current 003 Motor NP FLA 042 Torque Current 004 Motor NP Hertz 043 Flux Current 005 Motor NP RPM 044 Output Voltage 006 Motor NP Power 045 Output Power 007 Mtr NP Pwr Units 046 Output Powr Fctr 008 Motor OL Hertz 047 Elapsed MWh 009 Motor OL Factor 048 Elapsed Run Time 010 Torq Attributes page 3 10 MOP Frequency 011 Torque Perf Mode 053 DC Bus Voltage 012 Maximum Voltage 054 DC Bus Memory 013 Maximum Freq 055 Analog In1 2 Value 016 017 Compensation 056 Drive Data page 3 9 Flux Up Mode 057 Rated kW 026 Flux Up Time 058 Rated Volts 027 Aut
34. Sets the operating level for the motor Min Max 0 20 2 0 220 overload Display 0 01 Motor OL _ Operating FLA X Factor Level 053 Torque Perf Mode Default 0 Sensris Vect 062 Sets the method of motor torque Options 0 Sensris Vect 063 production 1 SV Economize 069 2 Custom V Hz 070 3 Fan Pmp V Hz 054 Maximum Voltage Default Drive Rated Volts Sets the highest voltage the drive will Min Max Rated Volts x 0 25 1 0 output Display 0 1 VAC a 055 Maximum Freq Default 110 0 or 130 0 Hz 083 T Sets the highest frequency the drive will Min Max 5 0 400 0 Hz 3 output Display 0 1 Hz Refer to parameter 083 Overspeed Limit 056 Compensation x Enables disables correction options LE S E SF SG GE XXI XXI XXI xix XX XX XXL AA 1 Enabled le 151413 12 1110 9 8 7 6 5 4 3 2 1 0 0 Disabled f Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Factory Default Bit Values 057 Flux Up Mode Default 0 Manual 053 Auto Flux is established for a calculated Options 0 Manual 058 time period based on motor nameplate 1 Automatic data Flux Up Time is not used Manual Flux is established for Flux Up Time before acceleration 058 Flux Up Time Default 0 0 Secs 053 Sets the amount of time the drive will use Min Max 0 0 5 0 Secs 058 to try and achieve full motor stator flux Display 0 1 Secs When a Start command is issued DC current at current limit le
35. Speed Mode Spd Mode amp Limits 081 Minimum Speed Spd Mode amp Limits 082 Maximum Speed Spd Mode amp Limits 083 Overspeed Limit Spd Mode amp Limits 084 086 Skip Frequency x Spd Mode amp Limits 087 Skip Freq Band Spd Mode amp Limits 090 Speed Ref A Sel Speed References 091 Speed Ref A Hi Speed References 092 Speed Ref A Lo Speed References 093 Speed Ref B Sel Speed References 094 Speed Ref B Hi Speed References No Parameter Name Group 095 Speed Ref B Lo Speed References 096 TB Man Ref Sel Speed References 097 TB Man Ref Hi Speed References 098 TB Man Ref Lo Speed References 100 Jog Speed Discrete Speeds 101 107 Preset Speed x Discrete Speeds 117 Trim In Select Speed Trim 118 Trim Out Select Speed Trim 119 Trim Hi Speed Trim 120 Trim Lo Speed Trim 121 Slip RPM FLA Slip Comp 122 Slip Comp Gain Slip Comp 123 Slip RPM Meter Slip Comp 124 PI Configuration Process P 125 PI Control Process PI 126 PI Reference Sel Process P 127 PI Setpoint Process P 128 PI Feedback Sel Process P 129 PI Integral Time Process P 130 PI Prop Gain Process P 131 PI Lower Limit Process P 132 PI Upper Limit Process P 133 PI Preload Process P 134 PI Status Process P 135 PI Ref Meter Process P 136 PI Fdback Meter Process P 137 PI Error Meter Process P 138 PI Output Meter Process P 140 141 Accel Time x Ramp Rates 142 143 Decel Time x Ramp Rates 146 S Curve Ramp Rates 147 Current Lmt Sel Load Limits 148 Cu
36. Status to see if inputs are selecting an alternate source Param 216 page 3 25 7 Reprogram digital inputs to correct Speed Sel x option See page 3 35 Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x See page 3 17 Excess load or short None Check Drive Status 2 bit 10 to see acceleration times force the if the drive is in Current Limit drive into current limit slowing See page 3 23 or stopping acceleration Remove excess load or reprogram Accel Time x See page 3 17 Speed command source or None Check for the proper Speed value is not as expected Command using Steps 1 through 7 above Programming is preventing the None Check Maximum Speed Param drive output from exceeding 082 page 3 12 and Maximum limiting values Freq Param 055 page 3 10 to insure that speed is not limited by programming 4 12 Troubleshooting Motor operation is unstable Cause s Indication Corrective Action Motor data was incorrectly entered or Autotune was not performed None 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Param 061 page 3 11 Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for None Chec
37. The LCD HIM on a PowerFlex 70 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time I R Reference Source T Thermal Motor Overload To run a S M A R T start routine Step Key s Example LCD Displays 1 Press ALT and then Esc S M A R T The S M A R T start screen appears ALT 2 View and change parameter values as desired For HIM information see SMART List Appendix B Digital In2 Sel 3 Press Esc to exit the S M A R T start F gt Stopped Auto Stop Mode A Minimum Speed Running an Assisted Start Up Important This start up routine requires an LCD HIM The Assisted start up routine asks simple yes or no questions and prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up Step Key s Example LCD Displays 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up G sele mate 2 Press Enter e 0 0 Main Menu Memory Storage Start Up Preferences Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 70 parameters The parameters can be programmed viewed edited using an LED or LCD HIM Human Interface Modu
38. The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA A current path to earth ground in excess of 2A has been detected at one or more of the drive output terminals Heatsink temperature exceeds a predefined value of 90 C 195 F The drive output current has exceeded the hardware current limit Drive rating information stored on the power board is incompatible with the main control board The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values Internal electronic overload trip Enable Disable with Fault Config 1 on page 3 27 Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Overspeed Limit DC bus voltage exceeded maximum value Action Reduce load or extend Accel Time 1 Uncouple load from motor 2 Repeat Autotune 1 Reprogram Motor NP FLA with the correct motor nameplate value 2 Repeat Autotune Check the motor and external wiring to the drive output terminals for a grounded condition 1 Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded 40 C 104 F for IP 20 NEMA Type 1 installations or 50 C 122 F for Open type installations 2 Check fan Check programming Check for excess load improper DC boost setting DC brake vo
39. braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 4 Conditions in the appropriate table 1 G or 1 H Table 1 G EN61800 3 First Environment Restricted Distribution Restrict Motor Restrict Motor Internal Comm Common E Drive Cable to Cable to Filter External Cable Mode Description 12m 40ft 40m 131ft Option Filter Ferrite Core A Drive Only v Y with DeviceNet v v with Remote I O Y v v B Drive Only v v with DeviceNet v v with Remote I O Y v v C Drive Only v v with DeviceNet v v with Remote I O Y v v D Drive Only v with DeviceNet v with Remote 1 0 Y v 1 Two turns of the blue comm option cable through a Ferrite Core Fair Rite 2643102002 or equivalent Table 1 H EN61800 3 Second Environment Restrict Motor Restrict Motor Internal Comm Common E Drive Cable to Cable to Filter External Cable Mode Description 12m 40ft 40 m 131 ft Option Filter Ferrite Core A Drive Only v Y with DeviceNet v v with Remote 1 0 Y v B Drive Only v v with DeviceNet v v with Remote I O v v C Drive Only v with DeviceNet v with Remote I O v D Drive Only v with DeviceNet v with Remote 1 0 Y Two turns of the blue comm option cable through a Ferrite Core Fair Rite 2643102002 or equivalent Chapter 2 Start Up This chapter describes how you start up the PowerFlex 70 Drive Refer to Appendix B for a brief description of t
40. chosen Including 2 wire selections will cause a type 2 alarm 3 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm 4 Speed Select Inputs 3 Auto Reference Source 1 0 Reference A 1 Reference B 0 Preset Speed 2 Preset Speed 3 1 0 1 De Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 4 4 40000 400 4 00 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in 2 wire Refer to Alarm Descriptions on page 4 7 for information on resolving this type of conflict 5 Auto Manual Refer to Figure 1 6 on page 1 15 for details 6 Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes OA Dig In ConflictB alarm will occur if a Start input is programmed without a Stop input Values Default Default Default Default Default Default Options Stop CF CF Clear Fault Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable Clear Faults Aux Fault Stop CF Star D0 Fwd R
41. e Fault number e Fault name e Time that has passed since fault occurred Press Esc to regain HIM control LCD HIM F gt Faulted Auto Fault F OverVoltage Time Since Fault 0000 23 52 LED HIM The LED HIM reports the fault condition by displaying the specific fault code PIPE F LIV 5 Drive is indicating an alarm LCD HIM The LCD HIM immediately reports the alarm condition by displaying the following e Alarm name Type 2 alarms only e Alarm bell graphic F gt Power Loss Auto Hz Main Menu Diagnostics Parameter Device Select LED HIM No indication Troubleshooting 4 3 Manually Clearing Faults Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop O e Cycle drive power e Set parameter 240 Fault Clear to 1 Fault Descriptions Table 4 4 Fault Types Descriptions and Actions o a Fault No Description Action Analog In Loss 29 An analog input is configured to 1 Check parameters fault on signal loss A signal loss 2 Check for broken loose has occurred connections at inputs Configure with Anlg In 1
42. ea 4 1 Drive Statuses PE 4 2 Manually Clearing Faults 4 3 Fault Descriptions m er ent 4 3 Clearing Alarms a ee EE 4 7 Alarm Descriptions 4 7 Testpoint Codes and Functions 4 10 Common Symptoms 4 10 Supplemental Drive Information HIM Overview Output Devices 00000 Drive Fuse amp Circuit Breaker Ratings External and Internal Connections LCD Display Elements ALT Functions 0600 40 eeu wawde Preface Overview The purpose of this manual is to provide you with the basic information needed to install start up and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive For information on See page Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials P 2 Manual Conventions P 2 Drive Frame Sizes P 3 General Precautions P 3 Catalog Number Explanation P 5 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual Since this User Manual is designed to provide only basic start up information the following topics have not been included e Specifications e Mounting Dimensions e Spare Parts Information Please refer to the PowerFlex Refe
43. fault when the HIM is removed because it detects that a device is missing Important HIM removal is only permissible in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur B 8 HIM Overview Notes A AC Input Line Circuit Breakers A 1 AC Input Line Fuses A 1 AC Supply Ground 1 4 Source 1 3 Unbalanced 1 3 Ungrounded 1 3 Accel Mask 3 30 Accel Owner 3 31 Accel Time x 3 17 Access Level Parameter 3 3 Advanced Parameter View 3 3 Alarm 1 Fault 3 26 Alarm 2 Fault 3 27 Alarm Config 1 3 28 Alarm Descriptions 4 7 Alarms Analog in Loss 4 7 Bipolar Conflict 4 7 Clearing 4 7 Decel Inhibit 4 7 Defined 4 7 Dig In Conflict 4 8 Drive OL Level 4 8 FluxAmpsRef Rang 4 8 IntDBRes OvrHeat 4 8 IR Volts Range 4 9 MaxFreq Conflict 4 9 Motor Type Cflct 4 9 NP Hz Conflict 4 9 Power Loss 4 9 Precharge Active 4 9 Speed Ref Cfict 4 9 Start At PowerUp 4 9 UnderVoltage 4 9 VHz Neg Slope 4 9 Alarms Group 3 28 ALT Key Functions B 2 Ambient Temperature 1 2 Analog in Loss Alarm 4 7 Analog In Loss Fault 4 3 Index Analog In x Hi 3 33 Analog In x Lo 3 33 Analog Inputs Group 3 33 Analog Inx Value 3 8 Analog Outt Hi 3 34 Analog Outt Lo 3 34 Analog Out1 Sel 3 34 Analog Outputs Group 3 34 Anlg Cal Chksum Fault 4 3 Anlg In Config 3 33 Anlg In Loss 3 33 Anlg In Sqr Root 3 33 Anlg Out Absolut 3 34 Armored Cable 1 6 As
44. from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since the Manual speed reference is issued by an analog input Analog In 1 or 2 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital In4 Sel is set to Auto Manual Attain Manual Control e Close the digital input With the input closed the speed command comes from the potentiometer Installation Wiring 1 17 Release to Auto Control e Open the digital input With the input open the speed command returns to the PLC Auto Manual Notes 1 Manual control is exclusive If a HIM or Terminal Block takes manual control no other device can take manual control until the controlling device releases manual control 2 Ifa HIM has manual control and power is removed from the drive the drive will return to Auto mode when power is reapplied Installation Wiring Disconnecting MOVs and Common Mode Capacitors PowerFlex 70 drives contain protective MOVs and common mode capacitors that are referenced to ground To prevent drive damage these devices should be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase c
45. interruption Re save user set Troubleshooting 4 7 Table 4 B Fault Cross Reference No Fault No Fault No Fault 2 Auxiliary Input 38 Phase U to Grnd 78 FluxAmpsRef Rang 3 Power Loss 39 Phase V to Grnd 79 Excessive Load 4 UnderVoltage 40 Phase W to Grnd 80 AutoTune Aborted 5 OverVoltage 41 Phase UV Short 81 86 Port 1 6 DPI Loss 7 Motor Overload 42 Phase UW Short 100 Parameter Chksum 8 Heatsink OvrTemp 43 Phase VW Short 101 UserSet1 Chksum 9 Trnsistr OvrTemp 48 Params Defaulted 102 UserSet2 Chksum 12 HW OverCurrent 63 Shear Pin 103 UserSet3 Chksum 13 Ground Fault 64 Drive Overload 104 Pwr Brd Chksum1 24 Decel Inhibit 69 DB Resistance 105 Pwr Brd Chksum2 25 OverSpeed Limit 70 Power Unit 106 Incompat MCB PB 29 Analog In Loss 71 76 Port 1 6 Adapter 107 Replaced MCB PB 33 Auto Rstrt Tries 77 IR Volts Range 108 Anlg Cal Chksum 36 SW OverCurrent 1 Fault numbers not listed are reserved for future use Clearing Alarms Alarms are automatically cleared when the condition that caused the alarm is no longer present Alarm Descriptions Table 4 C Alarm Descriptions and Actions Alarm Description 9 Q Analog in Loss An analog input is configured for Alarm on signal loss and signal loss has occurred Bipolar Conflict Parameter 190 Direction Mode is set to Bipolar or Reverse Dis and one o
46. machines EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements Many factors can influence total machine installation compliance Essential Requirements for CE Compliance Conditions 1 4 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 20 Installation Wiring Standard PowerFlex CE compatible Drive Grounding as described on page 1 5 Output power control I O and signal wiring must be
47. or 10V bipolar 9 bit amp sign Reads 100k ohm input impedance 20 Analog In 2 Current value at 18 Isolated 4 2QmA 9 bit amp sign 100 ohm input amp 19 impedance 21 Analog In 2 Current P i 22 Analog Out Volts 2 0 to 10V 10 bit 10k ohm 2k ohm minimum load 341 10V Pot Common Output Referenced to chassis ground 344 23 Analog Out Volts Freq Common if internal 10V supply terminal 10 is used 24 Digital Out 2 N O Run See description at No s 11 13 380 25 Digital Out 2 Common aot 26 Digital Out 2 N C Contacts shown in unpowered state Relays change state when drive is powered 2 These inputs outputs are dependent on a number of parameters See Related Parameters 8 Differential Isolation External source must be less than 10V with respect to PE 4 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 1 14 Installation Wiring 1 0 Wiring Examples Input Output Connection Example Potentiometer 10k Ohm Pot Recommended 2k Ohm minimum Joystick 10V Input 100k ohm input impedance Speed Ref A Sel Analog In 1 Potentiometer Joystick O O O 10V Com 10V Power Source Analog Input Bipolar 10V Unipolar 0 to 10V 100k ohm impedance 4 20 mA 100 ohm impedance Analog Digital Output 0 to 10V Output
48. provides additional port Control Power Connection Connection between control and power boards Ooo 0 O15 DPI Port 5 Cable connection for communications adapter B 2 HIM Overview LCD Display Elements Display Description F gt Power Loss auto t Direction Drive Status Alarm Auto Man Information Hz Commanded or Output Frequency Main Menu Diagnostics SA Programming Monitoring Troubleshooting Device Select ALT Functions To use an ALT function press the ALT key release it then press the programming key associated with one of the following functions ALT Key and then Performs this function HIM Type S M A R T Displays the S M A R T screen LCD only Log In Out Log in to change parameter settings LED only Log out to protect parameter settings Change a password View A keypad shortcut which allows you to select LCD only e Parameter access level Basic or Advanced e Parameter display format Numbered List or File Group Parameter ALT e A list of changed parameters Device Select a connected adapter for editing LED only Lang Displays the language selection screen LCD only Auto Man Switches between Auto and Manual Modes LCD and LED Remove Allows HIM removal without causing a fault if the LCD and LED HIM is not the last controlling device and does not have Manual control of the drive Exp Allows value
49. written permission of the Allen Bradley Company is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid the hazard e recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product Shock Hazard labels may be located on or inside the drive to alert h people that dangerous voltage may be present Burn Hazard labels may be located on or inside the drive to alert people that surfaces may be at dangerous temperatures DM DriveExplorer DriveTools32 and SCANport are trademarks of Rockwell Automation PLC is a registered trademark of Rockwell Automation ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association Summary of Changes The information below summarizes the changes to the PowerFlex 70 User Manual since the last release Description of New or Updated Information See Page s Speed Reference Selection Chart clarified 1 15 Drive Fuse amp Circuit Breaker Ratings information updated A 1 A 4 soc 2 Preface Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendix A Appendix B Index Overview Installation Wiring Sta
50. 0 Faults Current Lmt Val 148 Load Limits Fault Clear Mode 241 Faults Data In A1 300 Data Links Fault Clr Mask 283 Masks amp Owners Data In A2 301 Data Links Fault Clr Owner 295 Masks amp Owners Data In B1 302 Data Links Fault Config 1 238 Faults Data In B2 303 Data Links Fault Frequency 224 Diagnostics Data In C1 304 Data Links Fault x Code 243 249 Faults Data In C2 305 Data Links Fault x Time 244 250 Faults Data In D1 306 Data Links Flux Current 005 Metering Data In D2 307 Data Links Flux Current Ref 063 Torq Attributes Data Out A1 310 Data Links Flux Up Mode 057 Torq Attributes Data Out A2 311 Data Links Flux Up Time 058 Torq Attributes Data Out B1 312 Data Links Flying Start En 169 Restart Modes Data Out B2 313 Data Links Flying StartGain 170 Restart Modes Data Out C1 314 Data Links IR Voltage Drop 062 Torq Attributes Data Out C2 315 Data Links Jog Mask 278 Masks amp Owners Data Out D1 316 Data Links Jog Owner 290 Masks amp Owners Data Out D2 317 Data Links Jog Speed 100 Discrete Speeds DB Resistor Type 163 Stop Brake Modes Language 201 Drive Memory DC Brake Level 158 Stop Brake Modes Last Stop Source 215 Diagnostics DC Brake Time 159 Stop Brake Modes Load Frm Usr Set 198 Drive Memory DC Brake Lvl Sel 157 Stop Brake Modes Local Mask 285 Masks amp Owners DC Bus Memory 013 Metering Local Owner 297 Masks amp Owners DC Bus Voltage 012 Metering Logic Mask 276 Masks amp Owners 3 38 Programming and Parameters
51. 2 above and 1 2 below the actual Skip Frequency The same bandwidth applies to all Skip Frequencies Speed Ref A Sel Selects the source of the speed reference to the drive unless Speed Ref B Sel or Preset Speed 1 7 is selected For more information on selecting a speed reference source see Figure 1 6 on page 1 15 1 See Appendix B for DPI port locations Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Speed Ref B Sel See Speed Ref A Sel Speed Ref B Hi Scales the upper value of the Speed Ref B Sel selection when the source is an analog input Values Default Default Default Min Max Display Default Min Max Display Default Options Default Min Max Display Default Min Max Display Default Options Default Min Max Display 0 0 Hz 0 0 Hz 0 0 Hz Maximum Speed 0 1 Hz 0 0 Hz 0 0 30 0 Hz 0 1 Hz 2 Analog In 2 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Lever 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd 17 Preset Spd7 18 DPI Port 0 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 DPI Port 5 M
52. 9 Inputs amp Outputs File 3 33 Installation 1 1 IntDBRes OvrHeat Alarm 4 8 Interference EMI RFI 1 19 IR Voltage Drop 3 11 IR Volts Range Alarm 4 9 IR Volts Range Fault 4 4 J Jog Mask 3 30 Jog Owner 3 31 Jog Speed 3 14 L Language 3 22 Last Stop Source 3 25 LCD HIM Menus B 3 LED Indicators 2 2 Load Frm Usr Set 3 22 Load Limits Group 3 18 Local Mask 3 30 Local Owner 3 31 Logic Mask 3 30 M Man Ref Preload 3 21 Manual Mode 1 15 Manual Auto Control 1 16 Masks amp Owners Group 3 30 MaxFreq Conflict Alarm 4 9 Maximum Freq 3 10 Maximum Speed 3 12 Maximum Voltage 3 10 Measuring DC Bus Voltage 1 9 Menu Structure HIM B 3 Metering Group 3 8 Minimum Clearances 1 2 Minimum Speed 3 12 MOD LED 2 2 Modes Auto Manual 1 15 Monitor File 3 8 MOP Config Group 3 21 MOP Frequency 3 8 MOP Mask 3 30 MOP Owner 3 31 MOP Rate 3 21 Motor Cable Lengths 1 7 Index 5 Motor Control File 3 9 Motor Data Group 3 9 Motor NP FLA 3 9 Motor NP Hertz 3 9 Motor NP Power 3 9 Motor NP RPM 3 9 Motor NP Volts 3 9 Motor OL Count 3 25 Motor OL Factor 3 10 Motor OL Hertz 3 10 Motor Overload Fault 4 4 Motor Starters A 1 Motor Type 3 9 Motor Type Cflct Alarm 4 9 Mounting Clearances and Orientation 1 2 MOVs 1 18 Mtr NP Pwr Units 3 9 N NET LEDs 2 2 NP Hz Conflict Alarm 4 9 0 Opening the Cover 1 1 Operating Modes 1 15 Operating Temperature 1 2 Operator Interface B 5
53. AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point refer to Figure 1 3 on page 1 9 for locations The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION A risk of injury or equipment damage exists in firmware version 1 011 and earlier When there is a combination of long shielded motor cables high source impedance low speed light motor load and parameter 190 Direction Mode is set to Unipolar or Bipolar an unexpected change in motor direction may occur If these conditions exist choose one of the following corrective actions Set parameter 190 to Reverse Dis e Set parameters 161 and 162 to Disabled Install a properly sized Dynamic Brake resistor P 4 A Overview ATTENTION Nuisance tripping may occur in firmware version 1 011 and earlier due to unstable currents When using a motor that is connected
54. C16 140M F8E C16 3 20AD022 D 15 10 19 9 16 6 22 242 33 25 45 25 80 80 30 140M C2E C20 140M D8E C20 140M F8E C20 3 20AD027 D 20 15 24 8 20 6 27 33 44 35 60 35 100 100 50 140M F8E C25 140M CMN 2500 S 3 See page A 4 for Notes 2 Table A C 600 Volt AC Input Recommended Protection Devices Dual Motor Drive a HP Input Element Time Non Time Circuit Circuit Catalog amp Rating _ Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range Number i lt ND HD Amps kVA Cont 1 Min 3 Sec Min Max C Min Max Amps Amps Available Catalog Numbers 600 Volt AC Input 20AE0P9 A 0 5 0 33 1 3 ike OG i 1 4 3 3 3 5 15 3 20AE1P7 A 1 0 75 1 9 20 17 120 2 6 3 3 5 3 6 15 3 20AE2P7 A 2 15 3 0 Git 87 iets 48 4 6 4 10 15 7 20AE3P9 B 3 2 44 45 39 143 5 9 6 8 6 15 15 7 20AE6P1 B 5 3 789 7 8 6 1 6 7 92 10 12 10 20 20 15 Not Applicable 20AE9PO C 7 5 5 7 7 8 0 9 0 199 13 5 10 20 10 35 35 15 20AE011 C 10 7 5 9 8 10 1 11 0 13 5 180 15 20 15 40 40 15 20AE017 D 15 10 15 3 15 9 17 0 18 7 25 5 20 35 20 60 60 30 20AE022 D 20 15 1 20 0 20 8 22 0 25 5 34 0 25 45 25 80 80 30 1 To R S TA RETR Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping Maximum protectio
55. Decel Mask 282 Fault Clr Mask 283 MOP Mask 284 Local Mask 285 Stop Owner 288 Start Owner 289 Jog Owner 290 Direction Owner 291 Reference Owner 292 Accel Owner 293 Decel Owner 294 Fault Clr Owner 295 MOP Owner 296 Local Owner 297 Data In A1 300 Data In A2 301 Data In B1 302 Data In B2 303 Data In C1 304 Data In C2 305 Data In D1 306 Data In D2 307 Data Out A1 310 Data Out A2 311 Data Out B1 312 Data Out B2 313 Data Out C1 314 Data Out C2 315 Data Out D1 316 Data Out D2 317 Programming and Parameters 3 7 Analog Inputs page 3 33 Anlg In Config 320 Anlg In Sqr Root 321 Analog In 1 2 Hi 322 325 Analog In 1 2 Lo 323 326 Anlg In 1 2 Loss 324 327 Analog Outputs page 3 34 Anlg Out Absolut 341 Analog Out1 Sel 342 Analog Qut1 Hi 343 Analog Out1 Lo 344 g 361 366 Digital Outputs page 3 36 Digital Out1 2 Sel 380 384 Dig Out1 2 Level 381 385 Dig Out1 2 OnTime 382 386 Dig Out1 2 OffTime 383 387 3 8 File A MONITOR File A Metering Programming and Parameters Monitor File File A No 001 002 003 004 005 006 007 008 012 013 016 017 Parameter Name and Description Output Freq Output frequency present at T1 T2 amp T3 U V amp W Commanded Freq Value of the active frequency command Output Current The total output current present at T1 T2 amp T3 U V amp W Torque Current The amount of curren
56. Defau Min M Values t t t ax Display Default Options Defau Min M Defau Min M Defau Min M Defau Min M Defau Min M Defau t t t t t ax Display It Options ax Display ax Display ax Display ax Display ax Display ax Display ax Display Read Only 0 37 15 0 kW 0 1 kW Read Only Based on Drive Rating 0 1 VAC Read Only 1 1 32 2 Amps 0 1 Amps Read Only 0 000 65 256 0 001 0 Induction 0 Induction 1 Synchr Reluc 2 Synchr PM Based on Drive Rating 0 0 Rated Volts 0 1 VAC Based on Drive Rating 0 0 Rated Amps x 2 0 1 Amps Based on Drive Cat No 5 0 400 0 Hz 0 1 Hz 1750 RPM 60 24000 RPM 1 RPM Based on Drive Rating 0 0 100 0 See Mtr NP Pwr Units Based on Drive Rating 0 Horsepower 1 kiloWatts 3 9 Related D 5 D 3 10 Programming and Parameters DoD m 2 2 2 2 P T i No Parameter Name and Description Values ra 047 Motor OL Hertz Default Motor NP Hz 3 042 Selects the output frequency below which Min Max 0 0 Motor NP Hz 220 the motor operating current is derated Display 0 1 Hz s The motor thermal overload will generate a a fault at lower levels of current 2 048 Motor OL Factor Default 1 0 042 OD
57. Fault No Description Pwr Brd Chksum2 105 The checksum read from the board does not match the checksum calculated Replaced 107 Main Control Board was replaced MCB PB and parameters were not programmed Shear Pin 63 Programmed Current Lmt Val has been exceeded Enable Disable with Fault Config 1 on page 3 27 SW OverCurrent 36 Q The drive output current has exceeded the hardware current Trnsistr OvrTemp 9 Output transistors have exceeded their maximum operating temperature UnderVoltage 4 DC bus voltage fell below the minimum value o at ini lue of 407V DC 400 480V input or 204V DC at 200 240V input Enable Disable with Fault Config 1 on page 3 27 UserSett Chksum 101 The checksum read from the user set does not match the UserSet2 Chksum 102 checksum calculated UserSet3 Chksum 103 1 See page 4 1 for a description of fault types Action 1 Cycle power to the drive 2 If problem persists replace drive 1 Restore defaults 2 Reprogram parameters Check load requirements and Current Lmt Val setting Check for excess load improper DC boost setting DC brake volts set too high 1 Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded 40 C 104 F for IP 20 NEMA Type 1 installations or 50 C 122 F for Open type installations 2 Check fan Monitor the incoming AC line for low voltage or power
58. I Lower Limit Sets the lower limit of the PI output PI Upper Limit Sets the upper limit of the PI output PI Preload Sets the value used to preload the integral component on start or enable Values Default Options Default Min Max Display Default Options Default Min Max Display Default Min Max Display Default Min Max Display Default Min Max Display Default Min Max Display PI Setpoint 0 0 PI Setpoint 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Lever 10 Master Ref 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 DPI Port 5 50 0 100 0 of Maximum Process Value 0 1 2 Analog In 2 See PI Reference Sel 2 0 Secs 0 0 100 0 Secs 0 01 Secs 1 0 0 0 100 0 0 01 Maximum Freq 400 0 Hz 0 1 Hz Maximum Freq 400 0 Hz 0 1 Hz 0 0 Hz 400 0 Hz 0 1 Hz 124 thru 138 124 thru 138 124 thru 138 124 thru 138 124 thru 138 124 thru 138 124 thru 138 Programming and Parameters 3 17 3 2 5 iL No Parameter Name and Description Values 134 PI Status Read Only 124 Status of the Pr
59. PWM Frequency Lifetine MegaWatt Hours Lifetime Run Time Lifetime Powered Up Time Lifetime Power Cycles Life MegaWatt Hours Fraction 0 Life MegaWatt Hours Fraction Units 11 99 Reserved for Factory Use gt o o NIJA AION 1 Use the equation below to calculate total Lifetime MegaWatt Hours Value of Code 9 Value of Code 10 0 1 Value of Code 5 Total Lifetime MegaWatt Hours Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Indication Corrective Action Clear fault e Press Stop e Cycle power e Set Fault Clear to 1 Param 240 page 3 27 Drive is Faulted Flashing red status light Incorrect input wiring None See 1 14 for wiring examples e 2wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs e Jumper from terminal 7 to 8 is required Wire inputs correctly and or install jumper Incorrect digital input programming None Program Digital Inx Sel for correct e Mutually exclusive choices have been made i e Jog and Jog Forward e 2 wire and 3 wire programming may be conflicting e Exclusive functions i e direction control may have multiple inputs configured e Stop is factory default and is not wired inputs See page 3 35 Start or Run programming may be missing Flashing yellow statu
60. Routines The PowerFlex 70 is designed so that start up is simple and efficient If you have an LCD HIM two start up methods are provided allowing the user to select the desired level needed for the application e SMART Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions see below e Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O Figure 2 2 Start Up Menu Main Menu Start Up Input Voltage Motor Data and Motor Tests Speed Limits Speed Control Start Stop 0 Done Ramp Times Exit Configure for Enter Motor NP Optimize Torque Set Min Max Configure Configure Alternate Input Data Stop Mode and Speed and Source Value Control Method Voltage Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Ramp Times Speed References Digital Inputs Outputs and Analog Outputs If you do not have an LCD HIM you must set parameters individually using the LED HIM or other configuration tools Refer to Chapter 3 for parameters Important Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status when power is applied 2 4 Start Up Running S M A R T Start During a Start Up the majority of applications require changes to only a few parameters
61. See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 Default 0 0 Disabled Min Max 0 387 Display 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 Related Programming and Parameters 3 33 Inputs amp Outputs File File J no gt 2 o s ic Parameter Name and Description Values 320 Anlg In Config 322 Selects the mode for the analog inputs 325 323 326 okey a x x x x x x x x x x x x x x 0 0 1 Current 151413 12111 10 9 8 7 6 5 4 3 2 1 0 0 Voltage f Nibble4 Nibble Nibble2 Nibblet Reserved Bit Factory Default Bit Values 321 Anlg In Sqr Root Enables disables the square root function for each input sky gt x x x x x x x x x x x x x x 0 0 1 Enable 2 15 1413 12 1110 9 8 7 6 5 413 2 1 0 O Disable a CL nbbled nibbles nibbie2 Nibble Reserved as Bit i Factory Default Bit Values Fy 8 322 Analog In 1 Hi Default 10 0 Volt 091 og E 325 Analog In 2 Hi 10 0 Volt 092 Sets the highest input value to the analog Min Max 4 000 20 000mA a input x scaling block 10 0V z 0 0 10 0V Display 0 001 mA or 0 1 Volt 323 Analog In 1 Lo Default 0 0 Volt 091 326 Analog In 2 Lo 0 0 Volt 092 Sets the l
62. Speed Trim Trim Lo 120 Speed Trim Trim Out Select 118 Speed Trim Voltage Class 202 Drive Memory Programming and Parameters 3 39 Parameter Cross Reference by Number No Parameter Name Group 001 Output Freq Metering 002 Commanded Freq Metering 003 Output Current Metering 004 Torque Current Metering 005 Flux Current Metering 006 Output Voltage Metering 007 Output Power Metering 008 Output Powr Fctr Metering 009 Elapsed MWh Metering 010 Elapsed Run Time Metering 011 MOP Frequency Metering 012 DC Bus Voltage Metering 013 DC Bus Memory Metering 016 017 Analog Inx Value Metering 026 Rated kW Drive Data 027 Rated Volts Drive Data 028 Rated Amps Drive Data 029 Control SW Ver Drive Data 040 Motor Type Motor Data 041 Motor NP Volts Motor Data 042 Motor NP FLA Motor Data 043 Motor NP Hertz Motor Data 044 Motor NP RPM Motor Data 045 Motor NP Power Motor Data 046 Mtr NP Pwr Units Motor Data 047 Motor OL Hertz Motor Data 048 Motor OL Factor Motor Data 053 Torque Perf Mode Torq Attributes 054 Maximum Voltage Torq Attributes 055 Maximum Freq Torq Attributes 056 Compensation Torq Attributes 057 Flux Up Mode Torq Attributes 058 Flux Up Time Torq Attributes 061 Autotune Torq Attributes 062 IR Voltage Drop Torq Attributes 063 Flux Current Ref Torq Attributes 069 Start Acc Boost Volts per Hertz 070 Run Boost Volts per Hertz 071 Break Voltage Volts per Hertz 072 Break Frequency Volts per Hertz 080
63. To Motor V V T2 To Motor W W T3 To Motor PE PE Ground PE PE Ground DC Bus Test Points DC Test Point Notes 1 DC Bus Location on A and B Frame drives 2 DC Bus Location on C and D Frame drives Figure 1 4 Power Input Terminals on the Internal RFI Filter Option 2000000 fl i AT MTU N Li L2 L3 DC BRK Ti T2 T3 PE PE R S T U V Wo Cable Entry Plate Removal If additional wiring access is needed the Cable Entry Plate on all drive Frames can be removed Simply loosen the screws securing the plate to the heat sink and slide the plate out Installation Wiring PP 1 0 Wiring Motor Start Stop Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used occasionally an auxiliary contact on that device should also be wired to a digital input programmed as an Enable function The input device must not exceed one operation per minute or drive damage will occur ATTENTION The drive start stop control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required t
64. am 341 Absolute Analog Out1 Hi Value 906 0 Output Freq Maximum Speed 0 Hz Maximum Speed 012 1 Commanded Freq Maximum Speed 0 Hz Maximum Speed 135 2 Output Amps 0 Amps 0 Amps 200 Rated 136 3 Torque Amps 200 Rated 0 Amps 200 Rated 137 4 Flux Amps 0 Amps 0 Amps 200 Rated 138 5 Output Power 0 kW 0 kW 200 Rated 6 Output Volts 0 Volts 0 Volts 120 Rated Input Volts 220 7 DC Bus Volts 0 Volts 0 Volts 200 Rated Input Volts 219 8 PI Reference 100 0 100 9 PI Feedback 100 0 100 10 PI Error 100 0 100 11 Pl Output 100 0 100 12 Motor OL 0 0 100 13 Drive OL 0 0 100 Analog Out Hi Default 10 0 Volt 342 Sets the analog output value when the Min Max 0 0 10 0 Volts source value is at maximum Display 0 1 Volt Analog Out1 Lo Default 0 0 Volt 342 Sets the analog output value when the Min Max 0 0 10 0 Volts source value is at minimum Display 0 1 Volt INPUTS amp OUTPUTS File J 365 366 Programming and Parameters Parameter Name and Description Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel Selects the function for the digital inputs 1 When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition o Typical 3 Wire Inputs Requires that only 3 wire functions are
65. aximum Speed Maximum Speed 0 1 Hz 0 0 Hz Maximum Speed 0 1 Hz 11 Preset Spd1 See Speed Ref A Sel Maximum Speed Maximum Speed 0 1 Hz 3 13 I Related io 084 086 002 091 thru 093 101 thru 107 Tie thru 120 192 thru 194 213 272 273 320 361 thru 366 082 See 090 3 14 File C Group Speed References SPEED COMMAND File C Programming and Parameters No 095 096 097 098 100 101 3 102 103 104 105 106 1 107 Speed Trim 117 118 Parameter Name and Description Speed Ref B Lo Scales the lower value of the Speed Ref B Sel selection when the source is an analog input TB Man Ref Sel Sets the manual speed reference source when a digital input is configured for Auto Manual 1 Analog In 2 is not a valid selection if it was selected for any of the following Trim In Select PI Feedback Sel PI Reference Sel Current Lmt Sel TB Man Ref Hi Scales the upper value of the TB Man Ref Sel selection when the source is an analog input TB Man Ref Lo Scales the lower value of the TB Man Ref Sel selection when the source is an analog input Jog Speed Sets the output frequency when a jog command is issued Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Spee
66. bit place holder and definition for each bit Numeric Default Lists the value assigned at the factory Read Only no default Min Max The range lowest and highest setting possible for the parameter Display Unit of measure and resolution as shown on the LCD HIM Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value i e to send 5 00 Hz use 500 Related Lists parameters if any that interact with the selected parameter Programming and Parameters 3 3 How Parameters are Organized LED HIM Human Interface Module The LED HIM displays parameters in Linear order Parameters are accessed by first selecting the file letter then a parameter number File Letter Designations The LED HIM identifies each parameter by File Letter and Parameter Number Parameter 197 Reset to Defaults LCD HIM Human Interface Module The LCD HIM displays parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT then Sel In addition using Param Access Lvl the user has the option to display all parameters or just the commonly used parameters Refer to Basic Parameter View on page 3 4 and Advanced Parameter View on page 3 5 File Group Parameter View This simplifies programming by grouping parameters that are used for similar functions The parameters are organized into 6 files i
67. ce 4 Installation Wiring General Grounding Requirements If the supply system is grounded the drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently and directly to this point bar Figure 1 1 Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD The SHLD terminal located on the Cable Entry Plate provides a grounding point for the motor cable shield Refer to Figure 1 2 on page 1 8 for location The motor cable shield connected to this terminal on the Cable Entry Plate drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect shield to this terminal When shielded cable is used for contro
68. d 7 Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of the reference Trim In Select Specifies which analog input signal is being used as a trim input Trim Out Select Values Default Min Max Display Default Options Default Min Max Display Default Min Max Display Default Min Max Display Default Min Max Display Default Options 0 0 Hz Maximum Speed 0 1 Hz 1 Analog In 1 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level Maximum Speed Maximum Speed 0 1 Hz 0 0 Hz Maximum Speed 0 1 Hz 10 0 Hz Maximum Speed 0 1 Hz 5 0 Hz 10 0 Hz 20 0 Hz 30 0 Hz 40 0 Hz 50 0 Hz 60 0 Hz Maximum Speed 0 1 Hz 2 Analog In 2 See Speed Ref A Sel Specifies which speed references are to be trimmed OK S S RY ASS x x x x x x x XXX x x x x ojo 1 Trimmed 15 14 13 12 1110 9 817 6 5 4 3 2 1 0 O Not Trimmed i Nibble4 Nibble3 Nibble2 Nibble Reserved B it Factory Default Bit Values Related i gt OD j I gt IO iS FI iS IO oo e IO I gt ISD S de w i gt IO j i gt ide ee i FI a Ke nN File C Group No 119 120 Speed Trim 121 Slip Comp
69. d UL Both types of devices are acceptable for IEC and UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Typical designations include Type CC KTK R FNQ R Type J JKS LPJ Type T JJS JIN Table A A 208 240 Volt AC Input Recommended Protection Devices ov Dual Motor Drive p HP Input Element Time Non Time Circuit 3 Circuit W 5 6 Catalog amp Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range p Number amp ND HD Amps kVA Cont 1 Min 3 Sec Min Max Min Max Amps Amps Available Catalog Numbers 3 208 Volt AC Input 2 20AB2P2 A 0 5 0 33 2 9 d 28 2 3 7 6 6 6 10 15 Ti 140M C2E B40 140M D8E B40 2 20AB4P2 A 1 0 75 5 6 2 48 5 5 7 4 10 10 10 17 5 15 7 140M C2E B63 140M D8E B63 a 20AB6P8 B 2 15 10 0 13 6 78 10 3 1138 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 i 20AB9P6 B 3 2 14 0 15 1 11 0 12 1 16 5 20 25 20 40 40 30 140M C2E C16 140M D8E C16 140M F8E C16 3 20AB015 C 5 3 16 0 5 8 17 5 19 2 266 20 35 20 70 70 30 140M C2E C20 140M D8E C20 140M F8E C20 3 20AB022 D 7 5 5 23 3 18 3 25 3 27 8 37 9 25 50 25 100 100 30 140M C2E C25 140M D8E C25 140M F8E C25 140M CMN 2500 Q 20AB028
70. down or at stop S S Sy 2 NL 5 WS 2 x x x x x x x x x x x x x x 0 0 1 Save at Power Down O 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 0 Do Not Save Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 195 MOP Rate Default 1 0 Hz s Sets rate of change of the MOP reference Min Max 0 2 Maximum Freq in response to a digital input Display 0 1 Hz s 3 22 File E Drive Memory Programming and Parameters No 196 197 200 201 202 203 Parameter Name and Description Param Access Lvl Selects the parameter display level Basic Reduced param set Advanced Full param set Reset To Defalts Resets all parameter values to defaults Option 1 resets drive to factory settings Options 2 and 3 will reset drive to alternate voltage and current rating Load Frm Usr Set Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory Save To User Set Saves the parameter values in active drive memory to a user set in drive nonvolatile memory Reset Meters Resets selected meters to zero Language Selects the display language when using an LCD HIM This parameter is not functional with an LED HIM Voltage Class Configures the drive current rating and associates it with the selected voltage i e 400
71. efault 1 Adjust Freq 160 162 Bus Reg Mode B 4 Both Frq 1st 163 Sets the method and sequence of the DC Options 0 Disabled bus regulator voltage Choices are 1 Adjust Freq dynamic brake frequency adjust or both 2 Dynamic Brak Sequence is determined by programming 3 Both DB 1st or digital input to the terminal block 4 Both Frq 1st If a dynamic brake resistor is connected to the drive both these parameters must be set to either option 2 3 or 4 Refer to the Attention statement on Preface 4 for important information on bus regulation 163 DB Resistor Type Default 0 Internal Res 161 Selects whether the internal or an Options 0 Internal Res external DB resistor will be used 1 External Res 2 None 3 20 Restart Modes Power Loss Programming and Parameters No 168 169 170 174 175 184 185 Parameter Name and Description Start At PowerUp Enables disables a feature to issue a Start or Run command and automatically resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Start and a valid start contact Values Default 0 Disabled Options 0 Disabled 1 Enabled ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicab
72. eference Manual for details Installation Wiring Power Terminal Block Figure 1 2 Typical Power Terminal Block Location B Frame Shown Table 1 A Power Terminal Block Specifications Wire Size Range No Name Description Frame Maximum Minimum Torque Power Terminal Input power and A B 3 5 mm 0 3mm 10 6 N m Block motor connections amp C 12 AWG 22 AWG 5 Ib in D 8 4mm 08mm 1 4N m 8 AWG 18 AWG 12 Ib in SHLD terminal Terminating point A 1 6 N m for wiring shields 14 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Table 1 B Wire Routing Recommendations No Description Suggested entry for incoming line wiring O Suggested entry for motor wiring Installation Wiring Figure 1 3 Power Terminal Block and DC Bus Test Points 20000000000 1 9 EE pp EET Pepe PR EE O O Terminal Description Notes R R L1 AC Line Input Power S S L2 AC Line Input Power T T L3 AC Line Input Power DC DC Bus Dynamic Brake Resistor Connection BRK DC Brake Dynamic Brake Resistor Connection U U T1
73. el Default 0 5 Secs Min Max 0 0 60 0 Secs Display 0 1 Secs Related IO I jon io ber 20 a fee OT 184 Programming and Parameters 3 21 Utility File File E u gt o i amp No Parameter Name and Description Values 190 Direction Mode Default 0 Unipolar 320 2 Selects the method for changing drive Options 0 Unipolar He 5 direction 1 Bipolar 261 2 2 Reverse Dis a 5 Mode Direction Change thru B Unipolar Drive Logic 366 a Bipolar Sign of Reference Reverse Dis Not Changable 192 Save HIM Ref Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up S Q QS AS D XXX XX XXX x x x x XJ XJ XJ 1 1 Save at Power Down 2 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0f 0 DoNot Save E f Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit x Factory Default Bit Values 193 Man Ref Preload Default 0 Disabled Enables disables a feature to Options 0 Disabled automatically load the present Auto 1 Enabled frequency reference value into the HIM when Manual is selected Allows smooth speed transition from Auto to Manual 194 Save MOP Ref Enables disables the feature that saves the present MOP frequency reference at power
74. eld and tinned copper drain wire with 85 braid Belden 29501 29507 or coverage equivalent e PVC jacket Standard Tray rated 600V 90 C e Three tinned copper conductors with XLPE insulation Option 2 194F RHH RHW 2 e 5 mil single helical copper tape 25 overlap min Shawflex 2ACD 3ACD or with three bare copper grounds in contact with shield equivalent e PVC jacket Class I amp Il Tray rated 600V 90 C e Three bare copper conductors with XLPE insulation Division I amp II 194 F RHH RHW 2 with impervious corrugated continuously welded aluminum armor e Black sunlight resistant PVC jacket overall e Three copper grounds on 10 AWG and smaller Installation Wiring 1 7 EMC Compliance Refer to EMC Instructions on page 1 19 for details Cable Trays and Conduit If cable trays or large conduits are to be used refer to guidelines presented in the PowerFlex Reference Manual voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled motor leads ATTENTION To avoid a possible shock hazard caused by induced Motor Cable Lengths Typically motor lead lengths less than 30 meters approximately 100 feet are acceptable However if your application dictates longer lengths refer to the PowerFlex R
75. er See Stop Owner See Stop Owner See Stop Owner See Stop Owner 3 31 Related 276 thru 285 276 thru 285 276 thru 285 276 thru 285 276 thru 285 140 276 thru 285 142 276 thru 285 276 thru 285 276 thru 285 276 thru 285 3 32 TI 2 z 2 Q gt re oO Programming and Parameters 312 313 314 315 316 317 Parameter Name and Description Data In A1 Link A Word 1 Data In A2 Link A Word 2 Parameter number whose value will be written from a communications device data table Parameters that can only be changed while drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will Disable the link Refer to the manual that came with your communications option for datalink information Data In B1 Link B Word 1 Data In B2 Link B Word 2 Data In C1 Link C Word 1 Data In C2 Link C Word 2 Data In D1 Link D Word 1 Data In D2 Link D Word 2 Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 Parameter number whose value will be written to a communications device data table Data Out B1 Link B Word 1 Data Out B2 Link B Word 2 Data Out C1 Link C Word 1 Data Out C2 Link C Word 2 Data Out D1 Link D Word 1 Data Out D2 Link D Word 2 Values Default 0 0 Disabled Min Max 0 387 Display 1
76. everse Run C Run Forward Run Reverse Jog Jog Forward Jog Reverse Stop Mode B Bus Reg Md B Speed Sel 1 Speed Sel 2 4 Speed Sel 39 Auto Manual Local Acc2 amp Dec2 Accel 2 Decel 2 MOP Inc MOP Dec Excl Link PI Enable PI Hold PI Reset 3 35 Related ea iS PN i gt DO D 140 an iO 194 380 124 3 36 Programming and Parameters E 3 3 5 No Parameter Name and Description Values 380 Digital Out1 Sel Default 1 Faul 381 384 Digital Out2 Sel 4 Run 385 Selects the drive status that will energize Options 1 Faut 382 a CRx output relay 2 Alarm 386 3 Ready 383 1 Contacts shown on page 1 14 are in 4 Rur drive powered state with condition not 5 Forward Run present For functions such as Fault 6 Reverse Run and Alarm the normal relay state is 7 Auto Restart energized and N O N C contact 8 Powerup Run wiring may have to be reversed 9 At Speed 002 10 At Freq 001 11 At Current 003 12 At Torque 004 13 At Temp 218 14 At Bus Volts 012 15 At Pl Error 137 16 DC Braking 157 17 Curr Limit 147 a 18 Economize 053 iL 19 Motor Overld 048 oE 20 Power Loss 184 2 21 Input 1 Link O 22
77. for a voltage that is different from the drive e g using a 230V connected motor with a 460V drive the following adjustment must be made to Stability Gain using DriveExplorer software and a personal computer Motor Nameplate Voltage Drive Rated Voltage pe Any adjustment made to Stability Gain must be manually restored if the drive is reset to defaults or is replaced If unstable currents are still present after making the adjustment contact the factory for assistance ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault however it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portio
78. gnostics 226 Fault Bus Volts Diagnostics 227 Status 1 Fault Diagnostics 228 Status 2 Fault Diagnostics 229 Alarm 1 Fault Diagnostics 230 Alarm 2 Fault Diagnostics 234 236 Testpoint x Sel Diagnostics 235 237 Testpoint x Data Diagnostics 238 Fault Config 1 Faults 240 Fault Clear Faults 241 Fault Clear Mode Faults 242 Power Up Marker Faults 243 249 Fault x Code Faults 244 250 Fault x Time Faults 259 Alarm Config 1 Alarms 270 DPI Data Rate Comm Control 271 Drive Logic Rslt Comm Control 272 Drive Ref Rslt Comm Control 273 Drive Ramp Rslt Comm Control 276 Logic Mask Masks amp Owners 277 Start Mask Masks amp Owners 278 Jog Mask Masks amp Owners 279 Direction Mask Masks amp Owners No Parameter Name Group 280 Reference Mask Masks amp Owners 281 Accel Mask Masks amp Owners 282 Decel Mask Masks amp Owners 283 Fault Clr Mask Masks amp Owners 284 MOP Mask Masks amp Owners 285 Local Mask Masks amp Owners 288 Stop Owner Masks amp Owners 289 Start Owner Masks amp Owners 290 Jog Owner Masks amp Owners 291 Direction Owner Masks amp Owners 292 Reference Owner Masks amp Owners 293 Accel Owner Masks amp Owners 294 Decel Owner Masks amp Owners 295 Fault Clr Owner Masks amp Owners 296 MOP Owner Masks amp Owners 297 Local Owner Masks amp Owners 300 Data In A1 Data Links 301 Data In A2 Data Links 302 Data In B1 Data Links 303 Data In B2 Data Links 304 Data In C1 Data Links 305
79. he LED and LCD Human Interface Modules For information on See page For information on See page Prepare For Drive Start Up 2 1 Running S M A R T Start 2 4 Status Indicators 2 2 Running an Assisted Start Up 2 4 Start Up Routines 2 3 ATTENTION Power must be applied to the drive to perform the following start up procedures Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Prepare For Drive Start Up Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that any control power is 24 volts The remainder of this procedure requires that a HIM be installed If an operator interface is not available remote devices should be used to start up the drive 2 2 Start Up Applying Power to the Drive LJ 4 Apply AC power and control voltages t
80. in Torq Perf Mode and the ratio of Motor NP Hertz to Maximum Freq is greater than 26 Power Loss Drive has sensed a power line loss Prechrg Active Drive is in the initial DC bus precharge state Reserved Start At PowerUp Start At PowerUp is enabled Drive may start at any time within 10 seconds of drive powerup UnderVoltage Speed Ref Cflct Speed Ref A Sel Speed Ref B Sel or PI Reference Sel is set to The bus voltage has dropped below a predetermined value VHz Neg Slope Custom V Hz mode has been selected in Torq Perf Mode and the V Hz slope is negative 1 See page 4 1 for a description of alarm types Table 4 D Alarm Cross Reference No Alarm No Alarm No Alarm 1 Precharge Active 9 Drive OL Level 2 22 NP Hz Conflict 2 UnderVoltage 10 Decel Inhibt 23 MaxFreq Conflict 3 Power Loss 17 Dig In ConflictA 24 VHz Neg Slope 4 Start At PowerUp 18 Dig In ConflictB 25 IR Volts Range 5 Analog in Loss 19 Dig In ConflictC 26 FluxAmpsRef Rang 6 IntDBRes OvrHeat 20 Bipolar Conflict 27 Speed Ref Cflct 8 Drive OL Level 1 21 Motor Type Cflet 1 Alarm numbers not listed are reserved for future use 4 10 Troubleshooting Testpoint Codes and Functions Code Selected in Function Whose Value is Displayed Testpoint x Sel in Testpoint x Data 1 DPI Error Status Heatsink Temperature Active Current Limit Active
81. ing B 4 DB Resistance Fault 4 3 DB Resistor Type 3 19 DC Brake Level 3 19 DC Brake Time 3 19 DC Brk Levl Sel 3 18 DC Bus Memory 3 8 DC Bus Voltage 3 8 DC Bus Measuring Voltage 1 9 Decel Inhibit Alarm 4 7 Decel Mask 3 30 Decel Owner 3 31 Decel Time 1 3 17 Decel Time 2 3 17 Diagnostic Data Viewing B 4 Diagnostics Group 3 23 Dig In Conflict Alarm 4 8 Dig In Status 3 25 Dig Out Status 3 25 Dig Outx Level 3 36 Dig Outx OffTime 3 36 Dig Outx OnTime 3 36 Digital Inputs Group 3 35 Digital Inx Sel 3 35 Digital Outputs Group 3 36 Digital Outx Sel 3 36 Dimensions Minimum Clearances 1 2 Mounting 1 2 Direction Mask 3 30 Direction Mode 3 21 Direction Owner 3 31 Discharging Bus Capacitors P 3 Discrete Speeds Group 3 14 Distribution Systems Unbalanced 1 3 Ungrounded 1 3 DPI Comm Loss Fault 4 5 DPI Data Rate 3 29 DPI Port 1 6 Fault 4 5 DPI Port Locations B 1 Drive Alarm 1 3 23 Drive Checksum 3 22 Drive Data Group 3 9 Drive Frame Size P 3 Drive Grounding 1 4 Drive Logic Rslt 3 29 Drive Memory Group 3 22 Drive OL Count 3 25 Drive OL Level Alarm 4 8 Drive OL Mode 3 18 Drive Overload Fault 4 4 Drive Ramp Rslt 3 29 Drive Ratings A 1 Drive Ref Rslt 3 29 Drive Status 1 3 23 Drive Temp 3 25 DriveExplorer 3 1 DriveTools 3 1 pyrene Brake Resistor Selection Dynamic Control File 3 17 E Earthing see Grounding Editing Parameters 3 1
82. is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 3 20 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Non Resetable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description Vser Configurable These alarms can be enabled or disabled through Alarm Config 1 on page 3 28 Non Configurable These alarms are always enabled 4 2 Troubleshooting Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the front panel LEDs and or the HIM if present LED Indications See page 2 2 for information on LED status indicators HIM Indication The LCD and LED HIMs also provide visual notification of a fault or alarm condition Condition Display Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in the status line
83. isplay 0 0001 Hrs The time between initial drive power up and the occurrence of the associated fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to the most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred after most recent power up Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm X X X X XX 1 Enabled 15 14 13 12 11 10 0 Disabled Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Factory Default Bit Values Related 242 I 2 T COMMUNICATION File H Group Comm Control Programming and Parameters Communication File File H 271 272 273 Parameter Name and Description Values DPI Data Rate Default 0 125 kbps Sets the baud rate for attached drive Options 0 125 kbps peripherals When changing this value the 1 500 kbps drive must be reset for the change to take affect Drive Logic Rslt Read Only The final logic command resulting from the combination of all DPI and discrete inputs This parameter has the same structure as the product specific logic command received via DPI and is used in peer to peer commu
84. k Digital Inx Sel See reversing control page 3 35 Choose correct input and program for reversing mode Digital input is incorrectly None Check input wiring See page 1 13 wired Direction mode parameter is None Reprogram Direction Mode for incorrectly programmed analog Bipolar or digital Unipolar control Param 190 page 3 21 Motor wiring is improperly None Switch two motor leads phased for reverse A bipolar analog speed None 1 Use meter to check that an command input is incorrectly wired or signal is absent analog input voltage is present 2 Check wiring See page 1 14 Positive voltage commands forward direction Negative voltage commands reverse direction Stopping the drive results in a Decel Inhibit fault Cause s Indication Corrective Action The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages Internal timer has halted drive operation Decel Inhibit fault screen LCD Status Line indicates Faulted 1 See Attention statement on Preface 4 2 Reprogram bus regulation parameters 161 and 162 to eliminate any Adjust Freq selection 3 Disable bus regulation parameters 161 and 162 and add a dynamic brake 4 Correct AC input line instability or add an isolation transformer 5 Re
85. l 128 PI Integral Time 129 PI Prop Gain 130 PI Lower Limit 131 PI Upper Limit 132 PI Preload 133 PI Status 134 PI Ref Meter 135 PI Fdback Meter 136 PI Error Meter 137 PI Output Meter 138 Direction Config page 3 21 Direction Mode 190 HIM Ref Config page 3 21 Save HIM Ref 192 Man Ref Preload 193 MOP Config page 3 21 Save MOP Ref 194 MOP Rate 195 Drive Memory page 3 22 Param Access Lvl 196 Reset To Defalts 197 Load Frm Usr Set 198 Save To User Set 199 Reset Meters 200 Language 201 Voltage Class 202 Drive Checksum 203 Diagnostics page 3 23 Drive Status 1 2 209 210 Drive Alarm 1 2 211 212 Speed Ref Source 213 Start Inhibits 214 Last Stop Source 215 Dig In Status 216 Dig Out Status 217 Drive Temp 218 Drive OL Count 219 Motor OL Count 220 Fault Frequency 224 Fault Amps 225 Fault Bus Volts 226 Status 1 2 Fault 227 228 Alarm 1 2 Fault 229 230 Testpoint 1 2 Sel 234 236 Testpoint 1 2 Data 235 237 Faults page 3 27 Fault Config 1 238 Fault Clear 240 Fault Clear Mode 241 Power Up Marker 242 Fault 1 4 Code 243 245 247 249 Fault 1 4 Time 244 246 248 250 Alarms page 3 28 Alarm Config 1 259 Comm Control page 3 29 DPI Data Rate 270 Drive Logic Rslt 271 Drive Ref Rslt 272 Drive Ramp Rsit 273 Masks amp Owners page 3 30 Logic Mask 276 Start Mask 277 Jog Mask 278 Direction Mask 279 Reference Mask 280 Accel Mask 281
86. l and signal wiring the shield should be grounded at the source end only not at the drive end Installation Wiring 1 5 RFI Filter Grounding Using an optional external RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter Fuses and Circuit Breakers The PowerFlex 70 can be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations Refer to Appendix A for recommended fuses circuit breakers ATTENTION The PowerFlex 70 does not provide branch short circuit protection Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided in Appendix A 1 6 A Installation Wiring Power Wiring ATTENTION National Codes a
87. le As an alternative programming can also be performed using DriveExplorer or DriveTools32 software and a personal computer Refer to Appendix B for brief descriptions of the LED and LCD Human Interface Modules For information on See page About Parameters 3 1 How Parameters are Organized 3 3 Monitor File File A 3 8 Motor Control File File B 3 9 Speed Command File File C 3 12 Dynamic Control File File D 3 17 Utility File File E 3 21 Communication File File H 3 29 Inputs amp Outputs File File J 3 33 Parameter Cross Reference by Name 3 37 Parameter Cross Reference by Number 3 39 About Parameters To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters allow a selection from 2 or more items The LCD HIM will display a text message for each item The LED HIM will display a number for each item e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual File E Drive Diagnostics Progra
88. le local national and international codes standards regulations or industry guidelines Flying Start En Enables disables the function which reconnects to a spinning motor at actual RPM when a start command is issued Flying StartGain Sets the response of the flying start function Auto Rstrt Tries Sets the maximum number of times the drive attempts to reset a fault and restart Default 0 Disabled Options 0 Disabled 1 Enabled Default 4000 Min Max 20 32767 Display 1 Default 0 Min Max 0 9 Display 1 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Auto Rstrt Delay Sets the time between restart attempts when Auto Rstrt Tries is set to a value other than zero Power Loss Mode Sets the reaction to a loss of input power Power loss is recognized when e DC bus voltage is lt 73 of DC Bus Memory and Power Loss Mode is set to Coast e DC bus voltage is lt 82 of DC Bus Memory and Power Loss Mode is set to Decel Power Loss Time Sets the time that the drive will remain in power loss mode before a fault is issued Default 1 0 Secs Min Max 0 5 30 0 Secs Display 0 1 Secs Default 0 Coast Options 0 Coast 1 Dec
89. lect a group and then a parameter The parameter value screen will appear 6 Press Enter to enter edit mode 7 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlighted 8 Press Enter to save the value If you want to cancel a change press Esc 9 Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the group list Numeric Keypad Shortcut od o od o 9 o o9d g0P File Monitor Motor Control Speed Reference FP Group Motor Data Torq Attributes Volts per Hertz FG Parameter Maximum Voltage Compensation FGP Maximum Freq 60 00 Hz 25 lt gt 400 00 Par 55 FGP Par 55 90 00 Hz 25 lt gt 400 00 If using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing its number B 6 HIM Overview LED HIM Step 1 Press Esc until the Output Frequency screen appears This screen displays the frequency of the drive if it is running If the drive is stopped it will display 0 2 Press Enter The parameter that was last viewed appears Its file letter will flash 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to enter a file The right digit will then flash 5 P
90. lts set too high or other causes of excess current Load compatible version files into drive Re enter motor nameplate data An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA Remove excessive load or overhauling conditions or increase Overspeed Limit Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option Fault Parameter No 100 Type Description Troubleshooting 4 5 Action 1 Restore defaults The checksum read from the Chksum Params Defaulted Phase U to Grnd Phase V to Grnd Phase W to Grnd Phase UV Short Phase VW Short Phase UW Short Port 1 6 DPI Loss Port 1 6 Adapter Power Loss Power Unit Pwr Brd Chksum1 81 86 71 76 104 OS board does not match the checksum calculated The drive was commanded to write default values to EEPROM A phase to ground fault has been detected between the drive and motor in this phase Excessive current has been detected between these two output terminals DPI port stopped communicating A SCANport device was connected to a drive operating DPI devices at 500k baud The network card connected to DPI port stopped communicating DC bus voltage remained below 85 of nominal for longer than Power Loss Time Enable
91. meter Name No Group Rated Amps 028 Drive Data Rated kW 026 Drive Data Rated Volts 027 Drive Data Reference Mask 280 Masks amp Owners Reference Owner 292 Masks amp Owners Reset Meters 200 Drive Memory Reset To Defalts 197 Drive Memory Run Boost 070 Volts per Hertz S Curve 146 Ramp Rates Save HIM Ref 192 HIM Config Save MOP Ref 194 MOP Config Save To User Set 199 Drive Memory Skip Freq Band 087 Spd Mode amp Limits Skip Frequency x 084 086 Spd Mode amp Limits Slip Comp Gain 122 Slip Comp Slip RPM FLA 121 Slip Comp Slip RPM Meter 123 Slip Comp Speed Mode 080 Spd Mode amp Limits Speed Ref A Hi 091 Speed References Speed Ref A Lo 092 Speed References Speed Ref A Sel 090 Speed References Speed Ref B Hi 094 Speed References Speed Ref B Lo 095 Speed References Speed Ref B Sel 093 Speed References Speed Ref Source 213 Diagnostics Start At PowerUp 168 Restart Modes Start Inhibits 214 Diagnostics Start Mask 277 Masks amp Owners Start Owner 289 Masks amp Owners Start Acc Boost 069 Volts per Hertz Status 1 Fault 227 Diagnostics Status 2 Fault 228 Diagnostics Stop Mode x 155 156 Stop Brake Modes Stop Owner 288 Masks amp Owners TB Man Ref Hi 097 Speed References TB Man Ref Lo 098 Speed References TB Man Ref Sel 096 Speed References Testpoint x Data 235 237 Diagnostics Testpoint x Sel 234 236 Diagnostics Torque Current 004 Metering Torque Perf Mode 053 Torq Attributes Trim Hi 119 Speed Trim Trim In Select 117
92. mming and Parameters 5 2 ao No Parameter Name and Description Values 202 Voltage Class Default Based on Drive Cat Configures the drive current rating and No associates it with the selected voltage Options 2 Low Voltage i e 400 or 480V This parameter is 3 High Voltage normally used when downloading parameter sets 216 Dig In Status Status of the digital inputs N YYYY XYY x x x x x x x x x x 0 0 0 0 0 0 1 TInput Present 15 1413 12 1110 9 817 6 5 4 3 2 1 0 0 Input Not Present r Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit 218 Drive Temp Present operating temperature of the drive power section Default Read Only Min Max 0 0 100 0 Display 0 1 Description File Lists the major parameter file category Group Lists the parameter group within a file No Parameter number Stop drive before changing this parameter w 32 bit parameter Parameter Name and Description Parameter name as it appears on an LCD HIM with a brief description of the parameter s function OG Values Defines the various operating characteristics of the parameter Three types exist ENUM _ Default Lists the value assigned at the factory Read Only no default Options Displays the programming selections available Bit Bit Lists the
93. n Basic Parameter view or 7 files in Advanced Parameter view Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order 3 4 Programming and Parameters Basic Parameter View Parameter 196 Param Access Lvl set to option 0 Basic Analog Inputs page 3 33 Anlg In Config 320 Analogin1 2Hi 322 325 Analogin1 2Lo 323 326 Metering page 3 8 Analog Outputs page 3 34 Output Freq 001 Analog Outi Sel 342 Commanded Freq 002 Analog Out Hi 343 Output Current 003 Analog Outi Lo 344 DC Bus Voltage 012 7 Digital Int 6 Sel 361 366 Digital Outputs page 3 36 Motor Data page 3 9 Digital Out1 2 Sel 380 384 Motor NP Volts 041 Dig Out1 2 Level 381 385 Motor NP FLA 042 Motor NP Hertz 043 Motor NP RPM 044 Direction Config page 3 21 NE i er Direction Mode 190 tr NP Pwr Units Drive Memory page 3 22 Motor OL Hertz D Param Access Lvl 196 Torq Attributes page 3 10 Reset To Defalts 197 Torque Perf Mode 053 Maximum Voltage 054 Maximum Freq 055 Load Frm Usr Set 198 Save To User Set 199 Language 201 Autotune 061 Faults page 3 27 Fault Config 1 238 Spd Mode amp Limits page 3 12 Ramp Rates page 3 17 Minimum Speed 081 Accel Time 1 2 140 141 Maximum Speed 082 Decel Time 1 2 142 143 Speed References page 3 13 S Curve 146 Speed Ref A
94. n device size is the highest rated device that supplies drive protection Circuit Breaker inverse time breaker Motor Circuit Protector instantaneous trip circuit breaker Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta systems The AIC ratings of the Bulletin 140M Motor Protector may vary without testing See publication 140M SG001B EN P rv UONEWJOJU BAUG e1USWAjddng HIM Overview Appendix B For information on See page For information on See page External and Internal B 1 Menu Structure B 3 Connections LCD Display Elements B 2 Viewing and Editing B 5 Parameters ALT Functions B 2 Removing the HIM B 7 External and Internal Connections The PowerFlex 70 provides a number of cable connection points B Frame shown I PA SG ee Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 2 Cable connection for handheld and remote options DPI Port 3 or 1 Splitter cable connected to DPI Port 2
95. n of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Note These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur 20A B 2P1 A i A Y Y N N N Dive Vonage Rang Brake GBT Brake Resistor Emission Cass Comm So Code Type Code Type Code w Brake Resistor 20A 70 A User Manual Y Yes 20B 700 N No Manual N No Code Interface Module Code w Brake IGBT Code Version Code Voltage Ph Type Boles ai Y Ys C ControlNet Coax A 240VAC 1 SA igita r D DeviceNet 2 Digital LCD HIM Code Rating F ControlNet Fiber B 240VAC 3 SA j A Filtered 3 Full Numeric LCD HIM H RS485 HVAC C 400VAC 3 SA A amp BR Optional D 480VAC 3 SA 4 Analog LCD HIM rames Optional inierbuis E 5 Prog Only LCD HIM C amp D Frames Standard L LonWorks ee eee NN P Profibus DPV1 A amp B Frames Optional R RIO C amp D Frames NA Code A only S RS485 DF 1 Increases A Frame size to B N NA Code Enclosure A Panel Mount IP 20 NEMA Type 1 F Flange Mount
96. nalog In x Hi 322 325 Analog Inputs Dig Outx OffTime 383 387 Digital Outputs Analog In x Lo 323 326 Analog Inputs Dig Outx OnTime 382 386 Digital Outputs Analog In x Loss 324 327 Analog Inputs Digital Inx Sel 361 366 Digital Inputs Analog Inx Value 016 017 Metering Digital Outx Sel 380 384 Digital Outputs Anlg Out Absolut 341 Analog Outputs Direction Mask 279 Masks amp Owners Analog Out1 Hi 343 Analog Outputs Direction Mode 190 Reverse Config Analog Outt Lo 344 Analog Outputs Direction Owner 291 Masks amp Owners Analog Out Sel 342 Analog Outputs DPI Data Rate 270 Comm Control Anlg In Config 320 Analog Inputs Drive Alarm x 211 212 Diagnostics Anlg In Sqr Root 321 Analog Inputs Drive Checksum 203 Drive Memory Auto Rstrt Delay 175 Restart Modes Drive Logic Rslt 271 Comm Control Auto Rstrt Tries 174 Restart Modes Drive OL Count 219 Diagnostics Autotune 061 Torq Attributes Drive OL Mode 150 Load Limits Break Frequency 072 Volts per Hertz Drive Ramp Rslt 273 Comm Control Break Voltage 071 Volts per Hertz Drive Ref Rslt 272 Comm Control Bus Reg Ki 160 Stop Brake Modes Drive Status x 209 210 Diagnostics Bus Reg Mode x 161 162 Stop Brake Modes Drive Temp 218 Diagnostics Commanded Freq 002 Metering Elapsed MWh 009 Metering Compensation 056 Torq Attributes Elapsed Run Time 010 Metering Control SW Ver 029 Drive Data Fault Amps 225 Diagnostics Current Lmt Gain 149 Load Limits Fault Bus Volts 226 Diagnostics Current Lmt Sel 147 Load Limits Fault Clear 24
97. nd standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage Cable Types Acceptable for 200 600 Volt Installations General A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4 mm 0 015 in UL installations in 50 C ambient must use 600V 90 C wire UL installations in 40 C ambient should use 600V 75 C wire Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity Shielded Location Rating Type Description Standard 600V 90 C 194 F e Four tinned copper conductors with XLPE insulation Option 1 RHH RHW 2 e Foil shi
98. nders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation BrihlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 20A UM001E EN P October 2001 195301 P01 Supersedes June 2001 Copyright 2001 Rockwell International Corporation All rights reserved Printed in USA
99. nding Requirements 1 4 Disconnecting MOVs and 1 18 Common Mode Capacitors Fuses and Circuit Breakers 1 5 EMC Instructions 1 19 Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for proper Opening the Cover IP 20 NEMA Type 1 1 Loosen cover screw 2 Pull cover straight off chassis to avoid damaging connector pins Installation Wiring Mounting Considerations Ambient Operating Temperatures PowerFlex 70 drives are designed to operate at 0 to 50 C ambient Important Removing the adhesive label from the drive changes the enclosure rating from Type 1 Enclosed to Open Type Minimum Mounting Clearances ba a a 7 Refer to the PowerFlex Reference mm Manual for detailed dimension 0in information v O 00000 o o Tu 38 1 mm 4 1 5 in Y Minimum mounting clea
100. nications VVS ON SVIN SOOM SII SI IST fo ULYSSES SS BHI SRS HID SRS TRL LTS 010 0 01111111011101010 11110 0 1 Condition True 15 14 13 1211110 9 817 6 5 4 3 2 1 0 O Condition False i Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Bits 14 13 12 Description 0 10 0 No Command Man Mode 0 jo 11 Ref A Auto 0 1 O RefB Auto 0 i 1 Preset 3 Auto 1 O JO Preset 4 Auto 1 10 11 Preset 5 Auto 1 1 O Preset 6 Auto 1 1 1 Preset 7 Auto Drive Ref Rslt Default Read Only Present frequency reference scaled as a Min Max 0 32767 DPI reference for peer to peer Display 1 communications The value shown is the value prior to the accel decel ramp and any corrections supplied by slip comp PI etc Drive Ramp Rsit Default Read Only Present frequency reference scaled as a Min Max 0 32767 DPI reference for peer to peer Display 1 communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc 3 29 3 30 File H COMMUNICATION File H Masks amp Owners Programming and Parameters 276 Parameter Name and Description Values Logic Mask Determines which adapters can control the drive If the bit for an adapter is set to 0 the adapter will have no control functions except for stop 7 SEES Y SRLS I VISIS x x x x x x x x x x 1 x 1 1 1 1
101. o remove the AC line to the drive When the AC line is removed there will be a loss of any inherent regenerative braking effect that might be present the motor will coast to a stop An auxiliary braking method may be required Important points to remember about I O wiring e Always use copper wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Configuring an analog input for 0 20mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity Installation Wiring 1 11 Signal and Control Wire Types Table 1 C Recommended Signal Wire Signal Minimum Type Wire Type s Description Insulation Rating Analog I O Belden 8760 9460 or equiv 0 750 mm 18AWG twisted 300V pair 100 shield with drain 60 degrees C Belden 8770 or equiv 0
102. o the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or the drive will not start Refer to Alarm Descriptions on page 4 7 for a list of potential digital input conflicts If a fault code appears refer to Chapter 4 If the STS LED is not flashing green at this point refer to Status Indicators and their indications below LJ 5 Proceed to Start Up Routines Status Indicators Figure 2 1 Drive Status Indicators o fa oO MD Allen Bradley Powerriex Name Color State Description STS Status Green Flashing Drive ready but not running and no faults are present Steady Drive running no faults are present Yellow Flashing A type 2 alarm condition exists the drive cannot be See _ Drive Stopped started Check parameter 212 Drive Alarm 2 page Flashing An intermittent type 1 alarm condition is occurring 47 Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred See Steady A non resetable fault has occurred page 4 3 PORT Refer to the Status of DPI port internal communications if present MOD Communication Status of communications module when installed Adapter User Manual NETA Status of network if connected NET B Status of secondary network if connected Start Up 2 3 Start Up
103. ocess PI regulator pA gt SEKS XJ x x x x x xix x x x 010100 1 Condition True o 15 1413 12 1110 9 8 7 6 5 413 2 1 0 O Condition False 2 Nonea nibbles nbble2 Nbblet Reserved iL Bit O E P 135 PI Ref Meter Default Read Only 124 Present value of the PI reference signal Min Max 100 0 He Display 0 1 mil 136 PI Fdback Meter Default Read Only 124 5 Present value of the PI feedback signal Min Max 100 0 a Display 0 1 137 PI Error Meter Default Read Only 124 Present value of the Pl error Min Max 100 0 Hn Display 0 1 138 PI Output Meter Default Read Only 124 Present value of the PI output Min Max Maximum Freq ne Display 0 1 Hz Dynamic Control File File D oe 3 AE E it amp No Parameter Name and Description Values oc 140 Accel Time 1 Default 10 0 Secs 142 141 Accel Time 2 10 0 Secs 143 Sets the rate of accel for all speed Min Max 0 1 3600 0 Secs 146 increases Display 0 1 Secs 361 Max S thru sn ET AccelTime 7 00 Nate 366 w 142 Decel Time 1 Default 10 0 Secs 140 143 Decel Time 2 10 0 Secs 141 a Sets the rate of decel for all speed Min Max 0 1 3600 0 Secs a 5 decreases Display 0 1 Secs 361 Max Speed thru Decel Rate 366 Decel Time 146 S Curve Default 0 140 Sets the percentage of accel or decel time Min Max 0 100 m that is applied to the ram
104. or 480V This parameter is normally used when downloading parameter sets Drive Checksum Provides a checksum value that indicates whether or not a change in drive programming has occurred Values Default Options Default Options Default Options Default Options Default Options Default Options Default Options Default Min Max Display 0 Basic Basic Advanced O Ready Ready Factory Low Voltage High Voltage Ready Ready User Set 1 User Set 2 User Set 3 Ready Ready User Set 1 User Set 2 User Set 3 Ready Ready MWh Elapsed Time Not Selected Not Selected English Fran ais Espa ol Italiano Deutsch Reserved Portugu s Reserved Nederlands 20 pIDAROGONRN O onN 0 Oo wnm o CO WNn OoO CO Wn OC oO So Based on Drive Cat No 2 Low Voltage 3 High Voltage Read Only 0 65535 1 e sk eo File E UTILITY File E Diagnostics 209 210 211 Parameter Name and Description Drive Status 1 Present operating condition of the drive Programming and Parameters Values Read Only o o 1 Condition True 15 14 13 12 j Nibble 4
105. otune 061 Rated Amps 028 IR Voltage Drop 062 Control SW Ver 029 Flux Current Ref 063 Start Acc Boost 069 Run Boost 070 Break Voltage 071 Break Frequency 072 3 6 Programming and Parameters Spd Mode amp Limits page 3 12 Ramp Rates page 3 17 Speed Mode 080 Accel Time 1 2 140 141 Minimum Speed 081 Decel Time 1 2 142 143 Maximum Speed 082 S Curve 146 Overspeed Limit 083 Load Limits page 3 18 Skip Frequency 1 3 084 086 Current Lmt Sel 147 Skip Freq Band 087 Current Lmt Val 148 Speed References page 3 13 Current Lmt Gain 149 Speed Ref A Sel 090 Drive OL Mode 150 Speed Ref A Hi 091 PWM Frequency 151 Speed Ref A Lo 092 Stop Brake Modes page 3 18 Speed Ref B Sel 093 Stop Mode A B 155 156 Speed Ref B Hi 094 DC Brake Lvl Sel 157 Speed Ref B Lo 095 DC Brake Level 158 TB Man Ref Sel 096 DC Brake Time 159 TB Man Ref Hi 097 Bus Reg Ki 160 TB Man Ref Lo 098 Bus Reg Mode A B 161 162 DB Resistor Type 163 Jog Speed 100 Restart Modes page 3 20 Preset Speed 1 7 101 107 Start At PowerUp 168 Speed Trim page 3 14 Flying Start En 169 Trim In Select 117 Flying StartGain 170 Trim Out Select 118 Auto Rstrt Tries 174 Trim Hi 119 Auto Rstrt Delay 175 Trim Lo 120 Power Loss page 3 20 Slip Comp page 3 15 Power Loss Mode 184 Slip RPM FLA 121 Power Loss Time 185 Slip Comp Gain 122 Slip RPM Meter 123 PI Configuration 124 PI Control 125 PI Reference Sel 126 PI Setpoint 127 PI Feedback Se
106. ould exceed 125 of the nominal line to line voltage To disconnect these devices remove all the jumper s shown in the figure and table below See the PowerFlex Reference Manual for more information on ungrounded system installation Figure 1 7 Typical Jumper Locations C Frame Shown D JP3B JP3A 5000000000009 lo000000000000 0000000000 JP3 JP2 MOV to Ground All JP3B JP3A Common Mode Capacitors to Ground Cand D Figure 1 8 Phase to Ground MOV Removal Three Phase Roo a AC Input S T JP2 JP3 nm wo A Installation Wiring 1 19 EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User Manual CE Declarations of Conformity are available online at http Awww ab com certification ce docs Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations e EN60204 1 Safety of machinery Electrical equipment of
107. owest input value to the analog Min Max 4 000 20 000mA input x scaling block 0 0 10 0V No 323 10 0V No 326 Display 0 0 10 0V 0 001 mA or 0 1 Volt 324 Analog In 1 Loss Default 0 Disabled 091 327 Analog In 2 Loss 0 Disabled 092 Selects drive action when an analog Options 0 Disabled signal loss is detected Signal loss is 1 Fault defined as an analog signal less than 1V 2 Hold Input or 2mA The signal loss event ends and 3 Set Input Lo normal operation resumes when the input 4 Set Input Hi signal level is greater than or equal to 5 Goto Preset1 1 5V or 3mA 6 Hold OutFreq 3 34 File J INPUTS amp OUTPUTS File J Analog Outputs Programming and Parameters 341 342 343 344 ke 2 T Parameter Name and Description Values Anlg Out Absolut 342 Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output A x x x x x x x x x x x x x x x 1 1 Absolute 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 0 Signed r Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Factory Default Bit Values Analog Out1 Sel Default 0 Output Freq 001 Selects the source of the value that drives Options See Table a the anal tput e analog outpu 004 005 Analog Out1 Lo Value 007 Options Param 341 Signed Par
108. p as S Curve Display 1 Time is added 1 2 at the beginning and 1 2 at the end of the ramp 3 18 Programming and Parameters Qa amp g 2 8 3 i No Parameter Name and Description Values ra 147 Current Lmt Sel Default 0 Cur Lim Val 146 Selects the source for the adjustment of Options 0 Cur Lim Val current limit i e parameter analog input 1 Analog In 1 etc 2 Analog In 2 148 Current Lmt Val Default Rated Amps x 1 5 147 Defines the current limit value when Equation yields 188 Current Lmt Sel Cur Lim Val approximate default value Min Max Based on Drive Rating Display 0 1 Amps 2 149 Current Lmt Gain Default 250 147 3 Sets the responsiveness of the current Min Max 0 5000 148 E limit Display 1 150 Drive OL Mode Default 3 Both PWM ist 219 Selects the drive s response to increasing Options 0 Disabled drive temperature dl Reduce CLim 2 Reduce PWM 3 Both PWM 1st 151 PWM Frequency Default 4 kHz Sets the carrier frequency for the PWM Min Max 2 10 kHz output Drive derating may occur at higher Display 1 kHz carrier frequencies For derating information refer to the PowerFlex Reference Manual 155 Stop Mode A Default 1 Ramp 157 156 Stop Mode B Default 0 Coast 158 Active stop mode Stop Mode A is active Options 0 Coast 159 3 unless Stop Mode B is selected by 1
109. r more of the following digital input functions is configured Fwd Rev Run Fwd Run Rev Jog Fwd or Jog Rev Decel Inhibit Drive is being inhibited from decelerating 4 8 Troubleshooting Alarm Dig In ConflictA Dig In ConflictB Dig In ConflictC Drive OL Level 1 Drive OL Level 2 FluxAmpsRef Rang IntDBRes OvrHeat hr oe gt Q Q Description Digital input functions are in conflict Combinations marked with a g cause an alarm Acc2 Dec2 Accel 2 Decel2 Jog Jog Fwd Jog Rev Fwd Rev Acc2 Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd Rev Digital input functions are in conflict Combinations marked with a will cause an alarm Fwd Start Stop CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Rov Start it ii it ii ip Stop CF Run di ip iii ip Run Fwd Run Rev ip ip Jog FT Jog Fwd i Jog Rev Fwd i P Rev More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B The calculated
110. rances apply to both panel mount and flange mount enclosures Installation Wiring 1 3 AC Supply Source Considerations PowerFlex 70 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 600 volts damage caused by improper fusing or circuit breaker selection use only ATTENTION To guard against personal injury and or equipment AN the recommended line fuses circuit breakers specified in Appendix A If a system ground fault monitor RCD is to be used only Type B adjustable devices should be used to avoid nuisance tripping Unbalanced or Ungrounded Distribution Systems If phase to ground voltage will exceed 125 of normal line to line voltage or the supply system is ungrounded refer to the PowerFlex Reference Manual common mode capacitors that are referenced to ground These devices should be disconnected if the drive is installed on an ungrounded distribution system See page 1 18 for jumper locations ATTENTION PowerFlex 70 drives contain protective MOVs and Input Power Conditioning If any of the following conditions exist refer to the PowerFlex Reference Manual e Frequent power outages e Ungrounded AC supply source e Facility has power factor correction capacitors e Input voltage variations that Exceed drive operating specifications Cause rapid increases in drive bus voltage See also Attention statement on page Prefa
111. red following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop and Flux Current Ref IR Voltage Drop Default Based on Drive Rating Value of volts dropped across the Min Max 0 0 Motor NP Volts x0 25 resistance of the motor stator Display 0 1 VAC Used only when Torque Perf Mode is set to Sensrls Vect or SV Economize Flux Current Ref Default Based on Drive Rating Value of amps for full motor flux Min Max 0 00 Motor NP FLA Used only when Torque Perf Mode is set Display 0 01 Amps to Sensrls Vect or SV Economize Start Acc Boost Default Based on Drive Rating Sets the voltage boost level for starting Min Max 0 0 Motor NP Volts x 0 25 and acceleration when Custom V Hz Display 0 1 VAC mode is selected Refer to parameter 083 Overspeed Limit Run Boost Default Based on Drive Rating Q Jo D
112. rence Manual for detailed drive information The reference manual is included on the CD supplied with your drive or is also available online at http Awww ab com manuals Overview Reference Materials The following manuals are recommended for general drive information Title Publication Available Online at Industrial Automation Wiring 1770 4 1 g and Grounding Guidelines Preventive Maintenance of DRIVES SB001A EN E www ab com manuals dr Industrial Control and Drive System Equipment Safety Guidelines for the SGI 1 1 www ab com manuals gi Application Installation and Maintenance of Solid State Control A Global Reference Guide for 0100 2 10 1 Reading Schematic Diagrams Guarding Against Electrostatic 8000 4 5 2 www ab com manuals gi Damage 1 Not available online contact your local Allen Bradley Sales Office For detailed PowerFlex 70 information including mounting dimensions and specifications Title Publication Available PowerFlex Reference PFLEX RMO001A EN E on the CD supplied with the drive or at www ab com manuals dr Manual Manual Conventions e In this manual we refer to the PowerFlex 70 Adjustable Frequency AC Drive as drive PowerFlex 70 or PowerFlex 70 Drive e To help differentiate parameter names and display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Tex
113. ress the Up Arrow or Down Arrow to scroll through the parameters that are in the file An n appears after a number if a parameter is a bit parameter that is divided into nibbles 6 Press Enter to view the value of a parameter or nibble Its value will be displayed If you do not want to edit the value press Esc to return to the parameter list 7 Press Enter to enter edit mode The right digit will flash if it can be edited 8 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit or bit to bit The digit or bit that you can change will flash To change a sign in a signed value press Sel to move the cursor to the left most digit Then press the Up Arrow or Down Arrow to scroll to the desired sign 9 Press Enter to save the value If you want to cancel a change press Esc The value will stop flashing to indicate that you are no longer in edit mode 10 Press Esc to return to the parameter list Key s SDS Oo 03 Oo 9 Example Displays ARIA Wii ann 7 LA I oog saga LLL LI sagi LLLI annn JUULI oog N l HIM Overview B 7 Removing the HIM The HIM can be removed while the drive is powered Normally the drive issues a
114. rrent Lmt Val Load Limits 149 Current Lmt Gain Load Limits 150 Drive OL Mode Load Limits 151 PWM Frequency Load Limits 155 156 Stop Mode x Stop Brake Modes 157 DC Brake Lvl Sel Stop Brake Modes 158 DC Brake Level Stop Brake Modes 159 DC Brake Time Stop Brake Modes 160 Bus Reg Ki Stop Brake Modes 161 162 Bus Reg Mode x Stop Brake Modes 163 DB Resistor Type Stop Brake Modes 168 Start At PowerUp Restart Modes 169 Flying Start En Restart Modes 170 Flying StartGain Restart Modes 174 Auto Rstrt Tries Restart Modes 175 Auto Rstrt Delay Restart Modes 184 Power Loss Mode Power Loss 185 Power Loss Time Power Loss 190 Direction Mode Reverse Config 3 40 Programming and Parameters No Parameter Name Group 192 Save HIM Ref HIM Config 193 Man Ref Preload HIM Config 194 Save MOP Ref MOP Config 195 MOP Rate MOP Config 196 Param Access Lvl Drive Memory 197 Reset To Defalts Drive Memory 198 Load Frm Usr Set Drive Memory 199 Save To User Set Drive Memory 200 Reset Meters Drive Memory 201 Language Drive Memory 202 Voltage Class Drive Memory 203 Drive Checksum Drive Memory 209 210 Drive Status x Diagnostics 211 212 Drive Alarm x Diagnostics 213 Speed Ref Source Diagnostics 214 Start Inhibits Diagnostics 215 Last Stop Source Diagnostics 216 Dig In Status Diagnostics 217 Dig Out Status Diagnostics 218 Drive Temp Diagnostics 219 Drive OL Count Diagnostics 220 Motor OL Count Diagnostics 224 Fault Frequency Diagnostics 225 Fault Amps Dia
115. rrent Ref 3 11 ux Up Mode 3 10 ux Up Time 3 10 uxAmpsRef Rang Alarm 4 8 uxAmpsRef Rang Fault 4 4 ying Start En 3 20 ying Start Gain 3 20 Frame Designations A 1 Frame Size Drive P 3 Fuses Input 1 5 Ratings A 1 G General Precautions P 3 Ground Fault 4 4 Grounding Bus 1 4 Conductor 1 4 Filter 1 5 General 1 4 Impedance 1 4 Motor 1 6 Safety PE 1 4 Shields TE 1 4 Group Alarms 3 28 Analog Inputs 3 33 Analog Outputs 3 34 Comm Control 3 29 Data Links 3 32 Diagnostics 3 23 Digital Inputs 3 35 Digital Outputs 3 36 Discrete Speeds 3 14 Drive Data 3 9 Drive Memory 3 22 Faults 3 27 HIM Config 3 21 Load Limits 3 18 Masks amp Owners 3 30 Metering 3 8 MOP Config 3 21 Motor Data 3 9 Power Loss 3 20 Process PI 3 15 Ramp Rates 3 17 Restart Modes 3 20 Reverse Config 3 21 Slip Comp 3 15 Spd Mode amp Limits 3 12 Speed References 3 13 Speed Trim 3 14 Stop Brake Modes 3 18 Torque Attributes 3 10 Volts per Hertz 3 11 H Heatsink OvrTemp Fault 4 4 HIM Config Group 3 21 HIM Menu Structure B 3 HIM Removing B 7 HW OverCurrent Fault 4 4 I O Terminal Block 1 12 Wiring 1 10 Wiring Examples 1 14 Incompat MCB PB Fault 4 4 Indicators LED 2 2 Input Contactor Start Stop 1 10 Input Devices Circuit Breakers 1 5 Contactors 1 10 Fuses 1 5 Input Fusing 1 5 Input Potentiometer 1 14 Input Power Conditioning 1 3 Input Terminals Power 1
116. rror Meter 3 17 PI Fdback Meter 3 17 PI Feedback Sel 3 16 PI Integral Time 3 16 PI Lower Limit 3 16 PI Output Meter 3 17 PI Preload 3 16 PI Prop Gain 3 16 PI Ref Meter 3 17 PI Reference Sel 3 16 PI Setpoint 3 16 PI Status 3 17 PI Upper Limit 3 16 PORT LED 2 2 Port Locations DPI B 1 Potentiometer Wiring 1 14 Power Cables Wiring 1 6 Power Conditioning Input 1 3 Power Input Terminals 1 9 Power LED 2 2 Power Loss Alarm 4 9 Power Loss Fault 4 5 Power Loss Group 3 20 Power Loss Mode 3 20 Power Loss Time 3 20 Power Terminal Block 1 8 Power Unit Fault 4 5 Powering Up the Drive 2 1 PowerUp Marker 3 27 Precautions General P 3 Precharge Active Alarm 4 9 Preferences Setting B 4 Preset Speed x 3 14 Process PI Group 3 15 Programming 3 1 Publications Reference P 2 PWM Frequency 3 18 Pwr Brd Chksum Fault 4 5 R Ramp Rates Group 3 17 Rated Amps 3 9 Rated kW 3 9 Rated Volts 3 9 Ratings A 1 Reference Manual P 1 Reference Mask 3 30 Reference Material P 2 Reference Owner 3 31 Removing Cover 1 1 Repeated Start Stop 1 10 Replaced MCB PB Fault 4 6 Reset Meters 3 22 Reset To Defalts 3 22 Restart Modes Group 3 20 Reverse Config Group 3 21 RFI Filter Input Terminals 1 9 RFI see EMI RFI Run Boost 3 11 S S Curve 3 17 S M A R T Start Up 2 3 Safety Ground 1 4 Save HIM Ref 3 21 Save MOP Ref 3 21 Save To User Set 3 22 Saving Data Viewing B 4 Setting Preferences B
117. rt Stop l O Backup User Dspy Lines 7 Done Exit Resume OO User Dspy Time Start Up Menu User Dspy Video Reset User Dspy Press GD to move between menu items Press to select a menu item Press 8 to move 1 level back in the menu structure Press OG EI to select how to view parameters B 4 HIM Overview Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device Version View the firmware version and hardware series of components HIM Version View the firmware version and hardware series of the HIM Parameter Menu Refer to Viewin g and Editing Parameters on page B 5 Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from User and HIM sets User sets are files stored in permanent nonvolatile drive memory HIM sets are files stored in permanent nonvolatile HIM memory Option HIM Copycat Description Save data to a HIM set load data from a HIM set to active drive memory or delete a HIM set Device User Sets Save data to a User set load data from a User set to active drive memory or name a User set Reset To Defaults Start Up Menu See Chapter 2 Preferences Menu
118. rt Up Programming and Parameters Troubleshooting Table of Contents Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Matenals AN P 2 Manual Conventions P 2 Dravelkrame stue P 3 General Precautions P 3 Catalog Number Explanation P 5 Openinerthe Ce 1 1 Mounting Considerations 1 2 AC Supply Source Considerations 1 3 General Grounding Requirements 1 4 Fuses and Circuit Breakers 1 5 PowerWimne wanes reenter rr 1 6 VO Wirin coer tyre ree eres 1 10 Speed Reference Control 1 15 Auto Manual Examples 1 16 Disconnecting MOVs and Common Mode Capacitors 1 18 EMC Instructions 1 19 Prepare For Drive Start Up 2 1 Status Indicators o s sss sce ee venssa 2 2 Start Up Routines 0 2 3 Running S M A R T Start 2 4 Running an Assisted Start Up 2 4 Aboutearametcise eee een eee 3 1 How Parameters are Organized 3 3 Monitor File File A 3 8 Motor Control File File B 3 9 Speed Command File File C 3 12 Dynamic Control File File D 3 17 Utility Eile El PPT 3 21 Communication File File H 3 29 Inputs amp Outputs File FileJ 3 33 Parameter Cross Reference by Name 3 37 Parameter Cross Reference by Number 3 39 Faults and Alarms
119. s light and DigIn CfletB indication on LCD HIM Drive Status 2 shows type 2 alarm s Program Digital Inx Sel to resolve conflicts See page 3 35 Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Troubleshooting 4 11 Drive does not Start from HIM Cause s Indication Corrective Action Drive is programmed for 2 wire None If 2 wire control is required no control HIM Start button is action is necessary disabled for 2 wire control If 3 wire control is required program Digital Inx Sel for correct inputs See page 3 35 Drive does not respond to changes in speed command Cause s Indication Corrective Action No value is coming from the LCD HIM Status Line indicates 1 If the source is an analog input source of the command At Speed and output is 0 Hz check wiring and use a meter to check for presence of signal 2 Check Commanded Freq for correct source Param 002 page 3 8 Incorrect reference source has None 3 Check Speed Ref Source for been programmed the source of the speed reference Param 213 page 3 24 4 Reprogram Speed Ref A Sel for correct source Param 090 page 3 13 Incorrect Reference source is None 5 Check Drive Status 1 bits 12 being selected via remote and 13 for unexpected source device or digital inputs selections Param 209 page 3 23 6 Check Dig In
120. set Speed 7 Parameter 107 11 1 eee DPI Port Ref 1 6 See Parameter 209 DPI Command i Manual Speed Ref Options ly gt i an HIM Requesting Auto Manual r Man S Curve TB Man Ref Sel Parameter 096 gt Digital Input i I Post Ramp Jog Speed Parameter 100 Jog Command i to follower drive for Speed Adders Speed Mode f Frequency Reference PI Output 2 Process Pi Slip Compensation 1 Slip Comp None 0 Open Loop Output Frequency 1 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 Installation Wiring Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC when in Auto mode and requires manual control from the HIM during set up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain Manual Control e Press ALT then Auto Man on the HIM When the HIM gains manual control the drive speed command comes from the speed control keys or analog potentiometer on the HIM Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control
121. set drive Appendix Supplemental Drive Information For information on See page Output Devices A 1 Drive Fuse amp Circuit Breaker Ratings A 1 Output Devices For information on output devices such as output contactors cable terminators and output reactors refer to the PowerFlex Reference Manual Drive Fuse amp Circuit Breaker Ratings The tables on the following pages provide drive ratings including continuous I minute and 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended sizes based on 40 degree C and the U S N E C Other country state or local codes may require different ratings Fusing If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen e IEC BS88 British Standard Parts 1 amp 20 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used e UL UL Class CC T or J must be used 2 Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M Self Protecting Motor Starters If one of these is chosen as the desired protection method the following requirements apply e IEC an
122. sisted Start Up 2 3 Auto Mode 1 15 Auto Rstrt Delay 3 20 Auto Rstrt Tries 3 20 Auto Rstrt Tries Fault 4 3 Auto Manual Control 1 16 Modes 1 15 Autotune 3 11 AutoTune Aborted Fault 4 3 Auxiliary Input Fault 4 3 B Basic Parameter View 3 3 Before Applying Power 2 1 Bipolar Conflict Alarm 4 7 Bottom Plate Removal 1 9 Break Frequency 3 12 Break Voltage 3 12 Bus Capacitors Discharging P 3 Bus Reg Ki 3 19 Bus Reg Mode 3 19 Bus Voltage Measuring 1 9 C Cable Entry Plate Removal 1 9 Cable Length Motor 1 7 Signal 1 11 Index 2 Cable Trays 1 7 Cables Power Armored 1 6 Insulation 1 6 Separation 1 6 Shielded 1 6 Type 1 6 Unshielded 1 6 Capacitors Discharging P 3 Catalog Number Explanation P 5 CE Conformity 1 19 Checklist Start Up 2 1 Circuit Breakers Input 1 5 Ratings A 1 Clear Fault Owner 3 31 Clearing Alarms 4 7 Faults 4 3 Comm Control Group 3 29 Command Freq 3 8 Common Mode Capacitors 1 18 Common Symptoms and Corrective Action 4 10 Communication File 3 29 Compensation 3 10 Conduit 1 7 Contactors Input 1 10 Control SW Ver 3 9 Control 2 and 3 Wire 1 14 Control Auto Manual 1 16 Conventions Manual P 2 Cover Opening 1 1 Cross Reference Parameter by Name 3 37 by Number 3 39 Current Lmt Gain 3 18 Current Lmt Sel 3 18 Current Lmt Val 3 18 D Data In Ax 3 32 Data Links Group 3 32 Data Out Ax 3 32 Data Diagnostic B 4 Data Sav
123. speed select inputs open is the selection programmed in Speed Ref A Sel If any of the speed select inputs are closed the drive will use other parameters as the speed command source Manual Sources The manual source for speed command to the drive is either the HIM requesting manual control see ALT Functions on page B 2 or the control terminal block analog input if a digital input is programmed to Auto Manual Changing Speed Reference Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or Auto Manual HIM operation Figure 1 6 Speed Reference Selection Chart Default Digital Inx Select PI Exclusive Mode Trim Speed Sel 3 2 1 PI Configuration gt Teens Pure Reference n 3 LE MEN gt Auto Speed Ref Options yy y 8 00 Excl Mode 0 to follower drive for Speed Ref A Sel Parameter 090 01010 Frequency Reference Speed Ref B Sel Parameter 093 0 0 1 Mod Fundi lod Functions gt Preset Speed 2 Parameter 102 0 1 0 sais Ls Skip Clamp Preset Speed 3 Parameter 103 0 1 1 yk Direction etc Preset Speed 4 Parameter 104 10 0 al Vv i Preset Speed 5 Parameter 105 1 01 Min Max Speed Preset Speed 6 Parameter 106 11 0 1 Pre
124. ss aa Refer to parameter 083 Overspeed Limit Min Max 5 0 400 0 Hz 202 Display 0 0 Hz T 2 083 Overspeed Limit Default 10 0 Hz 055 F Z Sets the incremental amount of the output Min Max 0 0 20 0 Hz 082 frequency above Maximum Speed Display 0 1 Hz ik allowable for functions such as slip 8 compensation a ao Maximum Speed Overspeed Limit must be lt Maximum Freq A Allowable Output Frequency Range gt Bus Regulation or Current Limit lt Allowable Output Frequency Range gt Normal Operation L e Allowable Reference Frequency Range gt I Max Volts 8 I Motor Volts ee ee een gt Frequency Trim due to Overspeed I gt i n Speed Control Mode i Limit gt al Break Volts 4 gt gt 55 i Start Boost i i l Runt 0 Min Break Motor Max Output Max Speed Frequency Hz Speed Freq Limit Freq Frequency File C SPEED COMMAND File C Speed References Group Spd Mode amp Limits No 084 085 086 087 090 091 092 093 094 Programming and Parameters Parameter Name and Description Skip Frequency 1 Skip Frequency 2 Skip Frequency 3 Sets a frequency at which the drive will not operate Skip Frequency 1 3 and Skip Frequency Band must not equal 0 Skip Freq Band Determines the bandwidth around a skip frequency The Skip Freq Band is split applying 1
125. t that is in phase with the fundamental voltage component Flux Current The amount of current that is out of phase with the fundamental voltage component Output Voltage Output voltage present at terminals T1 T2 amp T3 U V amp W Output Power Output power present at T1 T2 amp T3 U V amp W Output Powr Fctr Output power factor Elapsed MWh Accumulated output energy of the drive Elapsed Run Time Accumulated time drive is outputting power MOP Frequency Value of the signal at MOP Motor Operated Potentiometer DC Bus Voltage Present DC bus voltage level DC Bus Memory 6 minute average of DC bus voltage level Analog In1 Value Analog In2 Value Value of the signal at the analog inputs Values Default Display Default Display Default Display Default Display Default Display Default Display Default Display Default Display Default Display Default Display Default Display Default Display Default Min Max Display Default Display Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Read Only Maximum Freq 0 1Hz Read Only Maximum Speed 0 1Hz Read Only 0 0 Drive 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only 0
126. t will appear in quotes For example Enabled e The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Shall Required and necessary Should Recommended Should Not Not Recommended Pb PP gt Overview P 3 Drive Frame Sizes Similar PowerFlex 70 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame size is provided in Appendix A General Precautions ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency
127. ters Parameter Name and Description Values Stop Owner Read Only Adapters that are presently issuing a valid stop command Re VAN S LLS YV TV REIS RY RV VY RRQRS S x x x x x x x x x x 0 x 0 0 0 1 1 lssuing Command 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 0 No Command j Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Start Owner See Stop Owner Adapters that are presently issuing a valid start command Jog Owner Adapters that are presently issuing a valid jog command Direction Owner Adapter that currently has exclusive control of direction changes Reference Owner Adapter that has the exclusive control of the command frequency source selection Accel Owner Adapter that has exclusive control of selecting Accel Time 1 2 Decel Owner Adapter that has exclusive control of selecting Decel Time 1 2 Fault Cir Owner Adapter that is presently clearing a fault MOP Owner Adapters that are currently issuing increases or decreases in MOP command frequency Local Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running See Stop Owner See Stop Owner See Stop Owner See Stop Own
128. to be entered as an exponent LCD only Not available on PowerFlex 70 Param Allows entry of a parameter number for viewing LCD only editing HIM Overview B 3 Menu Structure User Display r 0 0 oo vY KEN Faults gt Faut Info Diagnostics G status info gt Drive Status 4 View Fault Queue Clear Faults Device Version gt PowerFlex 70 Drive Status 2 OO HIM Version Product Data Drive Alarm 1 Clr Fault Queue Main Control Board Drive Alarm 2 Reset Device Power Unit Board Speed Ref Source y Start Inhibits LCD HIM Product Data Last Stop Source LCD HIM Standard Dig In Status Control Board Dig Out Status Keyboard Numeric Drive Temp Drive OL Count Motor OL Count view selected through OG GD Ape v Param Access Lvl Basic oG FGP gt FGP File Advanced Numbered List Changed File2Name Group 1 Name gt FGP Parameter File8Name Group2Name Parameter Name Group 3 Name Parameter Name PowerFlex 70 Device Select ED Connected DPI Devices Parameter Name lt __ aJ y Device User Sets Drive User Set __ Memory Storage ED Reset To Defaults Save To User Set Load Frm Usr Set 00 Active User Set Start Up sel gt Introduction gt Complete Steps OP i Input Voltage 2 Motor Dat Ramp 3 Motor Tests 4 Speed Limits Make a selection i 5 Speed Control Abort Drive Identi OD crane ae 6 St
129. vel is used to build stator flux before accelerating File B MOTOR CONTROL File B Torq Attributes Volts per Hertz No 061 062 063 069 070 Programming and Parameters Parameter Name and Description Values Autotune Default Calculate 3 Provides a manual or automatic method Options 0 Ready for setting IR Voltage Drop and Flux 1 Static Tune Current Ref which affect sensorless 2 Rotate Tune vector performance Valid only when 3 Calculate Torque Perf Mode is set to Sensrls Vect or SV Economize 3 11 co Related io D M Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting IR Voltage Drop and Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required operate the drive in normal mode Used when motor cannot be uncoupled from the load Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref A start command is requi

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