Alliance Domestic R410 HPWH Technical Manual
Contents
1. 8 2 Relationship between Outdoor Ambient Temperature and Unit Capacity 10 3 Relationship between Outdoor Ambient Temperature and COP 12 4 Relationship between Outdoor Ambient Temperature and Outlet Water Temperaturessss ass iix ooo ononbnonoeneonnonenonneonccn on n on Go camcn 14 5 Main Unit Foundation Bolt Dimensions esses seeuuss 14 6 Service 15 Te Wiring amp esie aana sap i ioa ERR RAE EcL NERA KORR 15 8 Exploded Vie W sasana anana P 17 9 PCB eurer reso EV YE a Er E EVE Fl t ah 21 Pari c esrb e aa aaa eR rica 22 1 PIE GATIONS me 23 2 Installation NENENG NENENG 24 3 ACCOSSOMES reU 25 4 System diagram of the whole 26 5 Electrical WIRING vig ais Sez as seid seus rag ERE ka GR ENE2. Y WE NLI TP f A ELI TP 33 32 3l 30 29 28 t 19 20 21 19 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual Model selection 202090590098 Set before out from factory SW D asur asiont a E me b MES 3 RSIF BSICNI A RSUF OBIENI A 12 i 24 CN25 T5 T8 1 Transformer CN23 LU 22 QUERY T CN7 TRANS OUT CN21 Tp Main Control Board Temp Sensor at refrigerant outlet of bushing Water inlet Temp Sensor atbushing Temp Sensor of compressor airexhaust Outdoor Temp Sensor CN20 Condenser Temp Sensor Yellow Hi pressure protection CN28 RY7 PRO_H 2v The colorin bracketisthe 1 L nme fan motor wire color of 2 CN27 POWER horsepower unit PRO L 2 CN2 i White White ide laci ID CPUS 1 1 The forcing switch at the main board inside of EEV T the unit is the open switch for the pumpthatis z used for operation testing using by but professional engineer 5 12 When wiring the compressor please pay XS5 1 attention to the model RSJF 35 CN1 Athat 1 installed an external overloadprotector which
3. a sa A NA 30 1 32 5 Quantity No Name Quantity 1 Rear right clapboard ass y 1 24 Temp sensor ass y 1 2 Front panel 1 25 Compressor electric heater 1 3 Top cover 1 26 Discharge temp sensor ass y 1 4 Motor bracket 1 27 Partition board 1 5 Big handle 1 28 Waterproof net ass y 2 6 Throttle ass y 1 29 Shell and tube exchanger ass y 1 6 1 Electronic expansion valve 1 30 Terminal installation box 1 6 2 EEV solenoid 1 30 1 Wire joint 1 7 Rear net 1 31 Compressor 1 8 Condenser ass y 1 32 E part box ass y 1 9 1 32 1 Motor capacitor 1 10 Axial flow fan 1 32 2 Compressor capacitor 1 11 Base ass y 1 32 3 Main control board 1 12 Drain pipe adapter 2 32 4 Relay 1 13 Middle partition plate 1 32 5 Middle connection board ass y 1 14 Side board 1 32 6 Transformer 1 15 Side board 1 33 4 way valve ass y 1 16 Adapter ass y 1 33 1 Four way electro magnetic reversing valve 1 17 Holder 1 33 2 Solenoid 1 18 Holder 1 33 3 Pipe joint 2 19 Motor 1 33 4 Pressure controller 1 20 Shield pump ass y 1 34 Left supporter 1 21 Temp sensor 1 35 Strainer 1 22 Temp sensor 1 36 Drain hose 1 23 Temperature sensor 2 37 Wire controller 1 18 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual AA HP410 2011 02 ALLWH7 2kW 6 i aie Te N
4. eager ibo sa ra tes 5 e T 6 AA HP410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual Model Names of Outdoor Units Outdoor Units Model name Dimension mm Net Gross weight kg Power supply Width 790 ALLWH3 2 KW Height 736 54 57 220 240V 1ph 50Hz Depth 260 Width 790 ALLWH5 0 KW Height 736 62 66 220 240V 1ph 50Hz Depth 260 Width 845 ALLWH7 2 KW Height 945 81 86 5 220 240V 1ph 50Hz Depth 335 External Appearance Outdoor unit ALLWH3 2 KW ALLWH5 0 KW ALLWH7 2 KW AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual Nomenclature Household water heating unit 1 23 4 5 6 7 8 910 11 Design code Refrigerant code Water supply pump lift code Other functions code Power supply specification code Heating mode code Water tank volume unit L Rated hot water output unit 100 W Installation type code Water heating unit code Export model code AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 4 Features 4 1 Safety a Ensure there is isolation between water and electricity to avoid possibility of electric shocks b Unit not to be mounted adjacent to fuel tanks or pipes to a
5. Ball valve One per unit Water tank inlet pipeline Insulation material for hot water pipeline According to the length of the hot water pipeline Heat preservation material for hot water pipeline Insulation material for refrigerant pipeline According to the length of the refrigerant pipeline Insulation material for refrigerant pipeline Electric Control Box One Power supply connection Install the wired controller ammeter etc The pipe length between host unit and water tank should be a maximum of 5m and the height difference a maximum of 3m If exceeded this could lead to overloaded water pump insufficient circulation of water and affect high pressure protection of host unit Aluminium plastic or PPR pipes are recommended for connection and should be wrapped with a heat insulation layer and protection layer such as thin sheet and plain galvanized steel sheet in case of 7 2 Remarks a b exposure Connection and installation of the unit pipeline When connecting the inlet and outlet pipeline of the unit use two pipeline grips to secure the two parts to be connected to ensure that inlet and outlet pipelines do not rotate see diagram below Prevent air dust or other impurities from entering the pipeline system when installing the connecting pipe The water inlet and outlet pipeline must not be installed until the water heater is securely fixed in position T
6. E part box 3 Side board 4 Expansion vessel connection pipe ass y 5 water inlet pipe ass y 6 Water inlet ass y 7 8 Shield pump ass y Electronic expansion valve ass y 33 Bracket 9 Drain pipe adapter 34 Rear net frame 10 Left holder 35 Rear net 36 EEV solenoid 37 4 Ways valve solenoid 38 Small handle 39 Drain hose 40 Wire controller 41 Temperature sensor 12 Terminal installation box 13 Rear right clapboard 14 Front right clapboard ass y 15 Base ass y 16 Partition board ass y 17 Compressor 18 4 way valve ass y 42 Temp sensor 18 1 4 way valve 43 Temp sensor 18 2 Pressure controller 44 Temp sensor ass y nle 46 Compressor electric heater 20 AA 410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 9 PCB explantation T8 COMP return temp sensor T4 Ambient A Te Tenp Sensor System hi pessure switch 7777 Sytem low pessure switch Electrical expansion Fan L Fourway value L Relay 12V value water pump and heatelement Transformer Input 21 AA HP44
7. 2 Through hole 12x22 linearhole Eg 4 D gt MODEL A B C D ALLWH3 2 KW 563 295 100 790 ALLWH5 0 KW 563 295 100 790 ALLWH7 2 KW 560 335 140 845 6 Service Space gt 300mm 200mm Li Air outlet ee Main unit Prohibit any blocking to the air outlet c 2 150 200mm Main unit 15 AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual 7 Wiring Diagrams ALLWH3 2KW ALLWH5 0 KW ALLWH7 2 KW ALLWH3 2 r Modal selacti n External overload protection Set before outfromfactory 202090590098 device of compressor 1 5HP ALLWH5 0 Red 2HP ALLWH7 2 White S FORCE CN24 CN25 CN10 e Yellow Green 5 T8 COMOUT COMIN y RTI S1 CNS Transformer Water outlet Temp Sensor CN23 Tu at bushing LLL T1 e POWER1 CEN RT6 Compressor SS Water inlet Temp Sensor I CN22 QUERY mp at bushing T6 TRANS OUT ANS Temp Sensor of SI compressor air exhaust Outdoor Temp Sensor gt White White 58 XP8 ca Condenser Temp Sensor pymes Se Capacity Blue Hi pressure protection
8. 5 load 5 Shown in above broken frame 1 2 Black Black 1 For other models without the part of broken I ME 4 frame please joint the corresponding terminals 55 directly when wiring the compressor 22 i 1 Electron 52 o expanding HE valve 1 QS P 3 Pa P 8 P 9 N Temp sensor Powersupply 4 WAY away 2 in watertank AU N n MED eei 4 way valve 1 Please connect wire E Please connect Please apply the attached p s CRANK controller with with the attached electric leakage protection Note The right components in the frame are i N Yotlow green attached S core i 1 51 sensor loable jointed to the corresponding insert patches in CRANK Heating band shielded wire ___ the pinboard Jointed before shipment No Part Name Quantity No Part Name Quantity 1 Cover 19 Axial flow fan 20 Grille 21 Motor 22 Front panel 23 Motor bracket ass y 24 Expansion vessel 25 Up partition board ass y 26 Condenser ass y 27 Expansion vessel clap 28 Side board 29 Tube in tube heat exchanger 30 Name Plate 31 Waterproof net ass y 32 Drainage water pipe ass y 2 E part box ass y 2 1 Main controller ass y 2 2 Motor capacitor 2 3 Compressor capacitor 2 4 Relay 2 5 Middle connection board ass y 2 6 Transformer 2
9. Code Explanation and Analysis 378 CHECK 39 33 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 1 Checklist before the trial operation Ensure that 1 1 The entire installation is complete 1 2 Water heater is installed correctly 1 3 Pipelines and wiring are correct 1 4 All accessories are installed correctly 1 5 The drainage is smooth without kinks in the pipe 1 6 The thermal insulation is sound 1 7 The earthing wire is connected correctly 1 8 The power voltage is consistent with the rated voltage of the heater 1 9 There is no obstruction of the air inlet and outlet of the unit 1 10 The leakage protector is working effectively 34 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 2 Water Tank water resupplying and Water Pipe and Pump Air Exhaust Artesian Pressure Water Tank Open the tap water pipe valve to charge the water tank Open the water valve and all the faucets until the water flows out and there is no air flow Close faucets and check to make sure there are no water leaks from any pipe Air exhaust of the water pipeline Open the exhaust valve of the inlet and outlet pipeline of the main unit to extract the air for 1 to 2 minutes then close the exhaust valve of the inlet pipeline and keep the exhaust valve of the o
10. Outdoor Ambient Temperature and Unit Capacity 10 Relationship between Outdoor Ambient Temperature and 12 Relationship between Outdoor Ambient Temperature and Outlet Water Temperature 14 Main Unit Foundation Bolt Dimensions 14 aaa ena 15 Wiring Diagrams sasasi oseng gana an E ae 15 Exploded 17 21 1 Specifications AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual Model ALLWH3 2 KW ALLWH5 0 KW ALLWH7 2 KW Power supply Ph V hz 1 220 50 1 220 50 1 220 240 50 Capacity kW 3 0 4 3 6 5 Water Input kW 0 81 1 11 1 6 Heating Rated A 6 current 3 7 7 3 Max input consumption kW 1 55 1 85 2 55 Max input current A 7 5 6 11 1 Starting current A 19 2 274 36 8 Model PA118M1C 4FZ2 PA160X2C 4FT PA240X2CS 4KU1 Type Rotary Rotary Rotary Brand Toshiba Toshiba Toshiba Suppli MIDEA TOSHIBA MIDEA TOSHIBA MIDEA TOSHIBA upplier G Guangdong Guangdong Guangdong Compressor Capacity kW 2 88 3 91 5 8 Input kW 1 03 1 35 1 99 Rated current RLA 4 5 8 9 3 Locked rotor A Amp LRA 19 2 27 4 36 8 Thermal pr
11. unit with the A B P Q and the wired controller and E lines of the wired controller correctly Communication Electromagnetic interference because Replace the communication line with the failure communication line is not the shielded line shielded line Damage of the sensor Replace the sensor Water temp sensor The T5 port between the sensor and the Insert the port correctly E4 failure in the water Motherboard is loose tank Sensor damage Replace the sensor The T3 port between the sensor and the 5 Condenser Temp motherboard is loose port correctly sensor failure Sensor damage Replace the sensor Outdoor ambient The T4 port between the sensor and the Insert the port correctly E6 temp sensor motherboard is loose failure Sensor damage Replace the sensor The T6 port between the sensor and the ES Sensor failure at is loos Insert the port correctly water pump outlet Sensor damage Replace the sensor E bs PU ANGIE Insert the port correctly Sensor failure at Ed the double pipe Sensor damage Replace the sensor refrigerant Eeakage of teiriderant Check the leaking place mend by welding 9 9 exhaust the air and add refrigerant again The circulating pipe between the water tank Use the DN 20 pipe and the main unit is too small The circulating pipe between the water tank The length of the connecting pipe should and the main unit is too long bes5m The height difference RR the water tank The height diffe
12. 0 kw 50Hz 1 5 13 id 15 0 1 220 240V 30mA below ALLWH7 2 KW 50Hz 2 5 2 5 30 25 LBC 16 1 CP Note 1 The power cord type designation is HO7RN F 2 Wire size and continuous wire length in the table above only available for the case of the voltage decreasing range not exceeds than 2 3 If the continuous wire length value larger than the one of the table please choose its size in compliance with the relevant rules 5 3 Cable Size and Pieces Name Pieces Length Cable Diameter Water pump power cord 2 core lt 50 2 5 2 Electric heating power cord 2 core lt 50 2 5 2 Circulating water pump power 3 core lt 50 2 5 mm eeu Score 20m 1o mr Communication cord shielded 5 core 3 core lt 50 0 75 mm Water flow switch cord 2 core lt 50 1 0 mm2 Water pressure switch cord 2 core lt 50 1 0 mm Solenoid valve cord 3 core lt 50 1 5 mm2 Note When the power cord and the controlling wire run parallel please place each wire in its respective tube leaving suitable distance between the lines 27 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 5 4 Power supply wiring A Power supply equipment application Power supply equipment ed _ with leakage protector a Manual e d Earthin _ S E Earthing Junction b 9 Earth art
13. 10 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual Part 3 Installation I PFE CAUTIONS 5 coe imc eon ie cos PE 23 2 Installation information 24 Si AGCOSSOLIGS cce baga oci eden ar 25 4 System schematic diagram of whole unit 26 5 Electrical WITING seien oct eo pa don por Ex Eoo eee 267 6 Outdoor Unit Installation 30 7 Water Pipe Installation 31 22 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 1 Precautions sure to conform to local national and international laws and regulations Read PRECAUTIONS carefully before installation They include important safety items Keep this manual with the owner s manual for future reference The safety precautions listed here are divided into two categories As these are important please read them both carefully WARNING Failure to observe the warnings below could result in fatal injury Only trained and qualified service personnel are to install repair or maintain the equipment Improper installation repair or maintenance may result in electric shock short circuits leaks fire or other damage to the equipment The unit must be installed strictly according to these installation instructions De
14. AA HP410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual Alliance Cycle Heating Domestic Heat Pump Water Heater R410 Technical Manual Applicable Models ALLWH3 2kW R410 ALLWH5 0kW R410 ALLWH7 2kW R410 Alliance reserves the right to discontinue or change at any time specifications or designs without notices and without incurring obligations AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual Contents Part 1 General Information tena de n 3 1 Model Names of Outdoor 8 4 2 4 3 5 4 Features a aa gaga aga aaa gaga a a ag aan 6 Part 2 Outdoor 7 1
15. H_PRO The colorin bracket is the 1 fan motor wire color of 2 unit Fan 4 Theforcing switch atthe main board inside of the unitisthe open switch forthe pump that is usedforoperation testing using by no one but e Brown White Blue White professional engineer lt 2 Wnen wiring the compressor please pay attention to the model RSJF 35 CN1 Bthat 1 Yellow Green installed an external overloadprotector which shown in above broken frame For other models without the part of broken 45 frame please jointthe corresponding terminals 9 Red Bro Black ire ihe iri 2 ALT GRAL za nad Electron expanding Mid terminals Brown valve 1 2 PQ FAN Hi wind ack Yellow Gree Red Yellow Green FAN L Lo wind 5 1 P 3 P 4 A NN A titi XS10 m 2191 1 Hb o S E E T Power supply Boosting pump emp sensor 220 240 V 50Hz in watertank 1 N 4 PUMP OT axis WUC Coc EE mme mme mmm mmn 4 wayvalve 1 Please connect wire Please connect 4 Please apply electric leakage 5 N controller with withthe attached protection cable Note The right components inthe frame are
16. NECT WITH THE ATTACHED i INWATERTANK Please connectby 5 bit i shidded wire in accessory bag POWER N 220 240V S0Hz Wire Controller 29 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 6 Outdoor Unit Installation Installation space requirement a Ensure there is sufficient space for the maintenance of outdoor unit b Adistance of no less than 200mm should be maintained between the bottom of the outdoor unit and the ground or bracket for the installation of the duct pipe Unit air outlet NNNN It is strictly prohibited to block the unit air outlet c Distance between anchor bolt is shown as follows A E fel lt Orifice 12x22 long sharp hole A D Fig 4 1 Table 4 1 unit mm Model ALLW3 2Kw ALLW5 0Kw ALLW7 2Kw 30 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 7 Water Pipe Installation 7 1 Installation material preparative Installation Materials Name Qty Specification and Usage Water pipe flexible joint Decided by the project needs Metal non metal composite pipes PPR pipe polyethylene aluminium composite pipeline etc Hydraulic gauge One per unit Scale 0 2bbar Measure 8bar
17. NGA ga N VEMTSTPTETEYT pattached5 core 1 1 T5temp sensor 4 a pa RSEN RS jointed tothe corresponding insert patches in CRANK Heating band s shielded wire 1 the pinboard Jointed before shipment SS SSS Sms Sy cs ces es kain ce 16 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual AA HP410 2011 02 8 Exploded View ALLWH3 2KW amp ALLWH5 0 KW 27 10 15 21 22 M T 32 32 1 32 2 32 3 32 4 32 5 6 2 6 1 32 6 37 13 35 2 36 14 28 31 11 17 AA HP410 2011 02 32 3 202090590098 COMOUT COMIN expanding valve 1 Main Control Board FORCE QUERY Electron m aa A Transformer POWERI pressor 32 6 1 Black vaiow Green crank eat Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manua 32 2 32 1 Po 32 4 ie ele T TT T
18. RR NGGE 267 6 Outdoor Unit Installatlon iiie neon ce cinia sap ena cue tna pa tux 30 7 Water Pipe Installation esses esses eee 31 Part 4 Trial cox ER ORE PER MIO EORR 33 1 Confirmation before the trial operation eese 34 2 Water Tank water resupplying and Water Pipe and Pump Air Exhaust Artesian Pressure Water 35 3 Wire Controller ALL REMOTE 36 4 SIAMUP uico odes conn oa d ee ek co DG Ku FCD QE FN C Cw CORRER 36 5 Trial Operation CHECK 37 6 Corresponding Operation Explanation eese 37 7 Error Code Explanation and Analysis eese 378 MIEL qe M 39 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual Part 1 General Information 1 Model Names of Outdoor Units 4 2 External Appearance 4 3 Nomenclature
19. amp fan Startup finished 36 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 5 Trial Operation Check Control the water heater operation by wired controller from accessory and check the following items in accordance with the User s Manual If any error please eliminate it according to the error code explanation and analysis at the end of this manual Check 5 1 Whether the wired controller switch is normal 5 2 Whether the functional buttons of the wired controller are normal 5 3 Whether the indicator lights are normal 5 4 Whether the manual operation button is normal 5 5 Whether the drainage is normal 5 6 Test whether the unit operates normally in the heating mode 5 7 Whether the outlet water temperature is normal 5 8 Whether there is vibration or abnormal sound when operating 5 9 Whether wind noise and condensed water could affect neighbors 5 10 Whether there is refrigerant leakage 6 Corresponding Operation Explanation 6 1 About Three minute Protection If you re run the unit or turn on the manual switch after the unit stops the unit will not start within three minutes because of the self protection function of the compressor 6 2 Auto Adjustment of Fan Motor If the ambient temperature is high when the unit is operating the fan motor of the unit might be on the low wind operation 6 3 Defrosting in the Air Supply Operation When there is frosting during
20. ccurs during installation ventilate the area immediately As the temperature of refrigerant pipe will be high please keep the interconnection cable away from it After completion of installation check for any leakage of refrigerant Toxic gas may be produced if refrigerant leaks into an enclosed room and comes into contact with a source of fire such as a fan heater stove or cooker CAUTION Failure to observe the cautions listed below may result in injury or damage to the equipment After the installation is completed make sure that the unit is operating properly during the trial operation Please instruct the customer on how to operate the unit and keep it maintained Also inform customers to keep this manual for future reference 23 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual The water heater must be earthed Do not connect the earthing wire to gas or water pipes lightning rod or a telephone earthing wire Incomplete earthing may result in electric shocks Be sure to install an earth leakage breaker Failure to install an earth leakage breaker may result in electric shocks First connect the outdoor unit wires before connecting the indoor unit wires Do not connect the power supply to the units until final wiring and piping of the units is done Be sure to install drain piping in order to ensure proper drainage and insulate piping in order to prevent condensation Improper
21. drain piping may result in water leakage and property damage Young children should be supervised to ensure that they do not play with the appliance Don t install the heat pump in the following locations Where petrolatum exists Directly exposed to salty air near the coast Where caustic gas e g sulfide exists in the air near a hot spring In areas of excessive vibration e g as can occur in factories Inside buses or cabinets Inside kitchens Where strong electromagnetic waves exist In close proximity to inflammable materials gas acids or evaporating alkaline liquids Installation information Before installation please read this manual first The HPWH must be installed by qualified personnel When installing the tank and piping please follow this instruction manual as strictly as possible If the HPWH is installed on a metal part of the building it must be electrically insulated according to the relevant standards of electrical appliances When all the installation work is finished turn on the power only after a thorough check This manual is subject to changes due to technological improvement without further notice INSTALLATION ORDER Select the location Install the outdoor unit Install the water tank Install the connecting pipe Connect the drain pipe Connect wiring Test operation 24 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 3 Accessori
22. een energy efficiency ratio and corresponding ambiont temperature Energy efficiency ratio COP ALLWH5 0 KW The curve diagram illustrates tho relat onship betwoon energy efficiency ratio and corresponding ambient temperaturo 12 AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual ALLWH7 2 KW The curve diagram illustrates the relationship between energy efficiency ratio and corresponding ambient temperature 8 E H ui 10 15 Ambient temperature C 13 AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual 4 Relationship between Outdoor Ambient Temperature and Outlet Water Temperature Model 32 50 72 gt WATER OUTLET TEMPERATURE C LI mee 45 7 43 outdoor temperature C Note The unit outlet water temperature is under full automatic control and the water tank is the pressure type When hot water is being drawn off cold water will enter the water tank thus decreasing the temperature Taking into account usage patterns hot water amount above 40 should account for 90 of the tank volume 14 AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual 5 Main Unit Foundation Bolt Dimensions A E ea
23. er 4 way valve Pressure insulation tank _ Pump Water in Safety valve Heat exchanger 26 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 5 Electrical wiring 5 1 Attention The water heater is to be connected correctly in terms of power supply and rated power voltage The power supply circuit of the water heater must be earthed The power cord is to have a suitable earth and all external earthing cables are to be properly connected The construction of the wiring should be carried out by professionals in accordance with the circuit diagram Earth leakage protection devices must be in accordance with the requirements of relevant national technical standards The power cord and the signal line should be laid in such a manner so as to not interfere with each other and should not come into contact with the connecting pipe and the valves The unit is not equipped with a power cord Please refer to the prescribed power specifications for selecting the power cord whilst connecting between two lines is not allowed Check whether all the connections are correct before powering the unit 5 2 Power Specification Min wire size mm Manual Item Power Metal pipe amp synthetic resin pipe wire Switch A Suppl Size RCCB Model Model Continuous Earthing Capacity Fuse lengths30m ALLWH3 2 KW 220 240V 30mA below ALLWH5
24. es Please check whether all the following fittings are included If any are missing be sure to obtain them before proceeding with installation Name Qty Application 1 Installation and User Manual 2 Y type filter Inlet water filter 3 Wire control assembly Controls the units and display units status 4 Seal ring Seals the drain pipe 5 Drain connecting pipe Main unit condensed water drainage 6 Water tank temperature sensor Water tank temperature check Cautions on remote controller installation Treat controller with care do not mishandle or drop it Before installation operate the remote controller to determine its location in terms of reception range Keep the remote controller at least 1m apart from the nearest TV set or stereo equipment necessary to prevent image disturbances or noise interference Do not install the remote controller in a place exposed to direct sunlight or close to a heating source such as a stove Ensure that batteries are loaded correctly in terms of positive and negative poles This manual is subject to changes due to technological improvement without further notice 25 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 3 System schematic diagram of whole unit Models ALLWH3 2 KW ALLWH5 0 KW ALLWH7 2 KW Expansion tank T1 mm Water out dual skinned double pipe heat exchang
25. eter water inlet mm DN20 DN20 DN20 pipe Diameter water pipe water outlet mm DN20 DN20 DN20 pipe Diameter water circulating DN20 DN20 520 Wire Controller KJR 26B GWE KJR 26B GWE KJR 26B GWE Hot Water Yield m h 0 516 0 86m 1 12 Water outlet temp 40 C 60 C 40 C 60 C 40 C 60 C 2 The operation range 7 C 43 C inlet water temp 30 C outlet water temp 3 Specifications may change due to product improvements Please refer to the nameplate 35 C AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual 2 Relationship between Outdoor Ambient Temperature and Unit Capacity Heat Pump Models ALLWH3 2 KW The curve diagram illustrates the relationship between capac ty and corresponding ambient temperature ALLWH5 0 KW The curve disgram illustrats the reistionship between capacity and corresponding ambient ipmporature 9000 8000 7000 600 5000 4000 3000 2000 1000 0 10 AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual ALLWH7 2 KW The curve diagram illustrates the relationship between capacity and corresponding ambient temperature AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual 3 Relationship between Outdoor Ambient Temperature and COP Heat Pump Models ALLWH3 2 KW The curve diagram illustrates the relationship betw
26. fective installation could cause water leakage electric shock or fire Ensure that the attached accessories and specified parts are used for installation otherwise water leakage electric shock or fire may result The unit is to be installed on a suitably strong wall able to withstand the unit s weight An improperly done installation may result in damage to the unit or the unit becoming detached from its mountings The enclosure of the appliance is to be marked by word or symbols indicating direction of fluid flow For electrical work local and national wiring standards are to be adhered to An independent circuit and single outlet must be used Improper connection or fixing may cause overheating or fire at the connection point Routing of wiring must be properly carried out and the control board cover fixed in place An improperly fixed control board cover may cause overheating at terminal connection points and fire or electric shock If the supply cord is damaged it must be replaced by the service agent or other qualified person in order to avoid a potential hazard An all pole disconnection device which has at least 3mm separation distance in all poles and a residual current device RCD with a rating above 10mA must be incorporated in the fixed wiring according to national regulations In areas prone to strong winds typhoons or earthquakes consideration must be taken into account during installation If any refrigerant leak o
27. he water outlet pipe must be insulated with thermal insulation material 31 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 7 3 Connecting diagram of the water heater Heat pump unit 2 Air exhaust valve 9 Soft connection Soft connection Soft connection g Soft connection tflow Air exhaust valve A Water tank check valve 9 Filter Float valve Tap water 3 Dirt and drain orifice No Name Connective pipe specification a Circulating water outlet of main unit DN20 b Circulating water inlet of main unit DN20 Circulating water outlet of water tank DN20 d Circulating water inlet of water tank DN20 e Cold water inlet DN15 f Hot water outlet DN15 32 AA HP410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual N N BR OQ 4 Trial Operation Checklist before the trial operation 34 Water Tank water resupplying and Water Pipe and Pump Air Exhaust Artesian Pressure Water Tank 35 Wire Controller ALL REMOTE WATER 36 Startup eerie eue a Kb ANGE NUN aa neun Rue E Nu AANE Nah 36 Trial Operation Check 37 Corresponding Operation Explanation 37 Error
28. hing Earthing Earthing 4 Note Although there is a leakage protector the electric control box of the unit for reasons of additional security it is required that a leakage protector be installed in the external electric control box of the unit according to the above diagram B Cable diameter selection The power supply wiring refers to the wiring to the main line a of junction box and the wiring b to the power supply equipment Please select the cable diameter according to the following methods 1 Diameter of the main line a Determine from the power supply specification table according to the sum of horsepower of the unit 2 Diameter of the wiring from the junction box to the power supply equipment When the water heaters are less than 5 sets the diameter of the wiring from the junction box to the power supply equipment should be the same as the main line a when the water heaters are more than 6 sets the power supply equipment should have two sets of electric control boxes and the diameter should be determined from the power supply specification table according to the sum of horsepower of the units connected via the electric control box AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manua 5 5 Electrical connection diagram Electrical Wiring diagram for Models ALLWH3 2 KW ALLWH5 0 KW ALLWH7 2 KW Red Black AERE TEMP SENSOR 1 PLEASECON
29. nter 38 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 8 Spot Check Main Control Board Spot Check Normal O lt peration Wind 7 T2 Temp Temp T4 Temp Display Mode speed p p p E Last error Compressor protection code S Temp Current 19 Temp 5 Temp Wire Controller Spot Check Outlet Temp T1 gt Outdoor Pipe Temp Ambient Temp Compressor A Current gt Compressor B Current gt Error gt Error Protect 39
30. otector INNER INNER INNER Capacitor uF 25 35 50 Refrigerant oil 350 480 750 YDK36 6R 1 YDK36 6R 1 YDK65 6N Brand Welling Welling Welling motor Input kW 0 08 0 08 0 125 Capacitor uF 3 5 3 5 3 Speed hi lo r min 775 510 775 510 830 450 a Number of rows 1 5 2 2 b Tube pitch a x row 25 4X22 25 4X22 pitch b 22X22 c Fin mimi spacing 1 8 1 8 14 outdoor coil d Fin type Hydrophilic Hydrophilic aluminium aluminium aurium e Tube outer mm 9 52 innergroove 9 52 innergroove 7 94 innergroove dia and type tube tube tube f Coil length x height x mm width 772X484X44 772X484X44 802X660X44 g Number of circuits 5 2 AA HP410 2011 02 Alliance Cycle Heating Household Heat Pump Water Heater Technical Manual Remark 1 The test conditions outdoor temp 7 0 6 0 C Outdoor air flow m3 h 2000 2000 3200 Outdoor noise level dB A 49 55 55 Dimension W H D 790 736 260 790 736 260 840 940 324 Outdoor Packing unit W H D mm 905x807x355 905x807x355 965x1009x395 Net Gross k weight 9 54 57 62 66 81 86 5 Refrigerant type Quantity kg R410A 0 95 R410A 1 2 R410A 1 3 Design pressure MPa 4 4 2 2 4 4 2 2 4 4 2 2 Liquid Gas side 109 52 109 52 7 94 12 7 Refrigerant length m 5 5 water 5 Max difference in level of in the unit and tank 3 3 3 Ambient temp 7 43 C 43 C 7 43 Diam
31. rence should be lt 3 m System high and the main unit is too large P1 pressure There is air in the water pump Exhaust the air see Chapter Three protection Check whether the water i The water pump is started damaged 7 Weld the capillary and add refrigerant Blow it The capillary is blocked off small possibility clear by high pressure air or replace it No water in the water tank and the tap water Shut down the unit and start when the tap supply is stopped water supply is normal The circulating pipe between the water tank and the main unit is too small DN 20 pipe The height difference between the water tank and the main unit is too large The height difference should be x 3 m po System current There is air in the water pump Exhaust the air protection The water bump Check whether the water pump is pump damaged Weld the capillary and add refrigerant The capillary is blocked off small possibility Blow it clear by high pressure air or replace it Protection for the Cut off the power supply remove the bolt over high Water pump is not started on the back of the water pump and turn the P8 temperature at the water pump axis outlet of the There is air in the water pump Exhaust the air condenser T2 gt 60 0 The water pump is not started Check whether the water pump is damaged Pb Anti freezing Prevent PTE cracking by freezing in the Normal protection no need for treatment protection wi
32. the heat supply defrosting will operate automatically to improve the heating effect about 2 10 minutes The fan motor will stop running when defrosting 6 4 Operating Conditions For best results from water heater it is to be operated at outdoor temperatures between 7 43 Since there are delicate electronic components inside the unit it is strictly prohibited to use water from lakes rivers or untreated groundwater 6 5 About Power off A All operations stop when the power is off B The operation indicator of the wired controller will flash slowly for several seconds for notifying re start after power off C error action occurs in the operation e g due to factors such as lightning or radio interference cut off the manual power switch re start and press the On Off button again 6 6 Power down Memory The wired controller will memorize the unit state automatically before power off of the unit or the wired controller and send the On Off signal to the water heater This ensures that the unit will operate according to the originally set state when switched on again 37 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 7 Error Code Explanation and Analysis Code Code Explanation Cause Analysis Solution Communication failure between the main unit Connect the main
33. utlet pipeline open Be careful not to splash water onto the electric control box Air exhaust of the water pump inside the main unit Open the cover on the top of the unit and power the main unit Open the cover on the top of the unit to control the motherboard Power the main unit but do not open the wired controller Press the water pump by force button on the main unit control panel see diagram below The digital pipe of the motherboard will display PU Run Start the water pump by force for air exhaust the water pump for 1 to 2 minutes until there is no air in the outlet pipeline exhaust valve and the water outlet is stable then stop the water pump End Tighten the exhaust valve of the outlet pipeline 35 AA HP4410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual 3 Wire Controller ALL REMOTE WATER BE Clock Mode Up Pageup 4 X N N AJ Timing on Timing off Spot Check Temp set Down Page down 4 N c N N Paes BEE pL ow Reset Lock Alliance Central Heat Pump Water Heater Function Auto Startup Timed Startup Manual Startup Water Temp Set Water Temp Display Spot Check Power down Memory 4 Startup Process Power on on Wire Controller 2 min later Start circulating water pump 60s later Start compressor
34. void potential danger from oil leakage fire explosion etc 4 2 Double wall heat exchanger built in main unit Dual skinned double pipe heat exchanger Dual skinned Dual skinned double pipe heat exchanger is available and it s the best way to prevent refrigerant leakage Water E R410A is available 4 3 R410a gas Environmental protection a discharge of poisonous gas b No pollution to atmosphere and environment 4 4 Max water temperature 60 C 4 5 Rapid heating of water 4 6 Easy operation and automatic control The system can be controlled simply through the wired controller Automatic start up shutdown and automatic defrosting saves extra manual operation 4 7 High efficiency and energy saving The unit uses heat pump principle which absorbs heat from outdoor air and produces hot water Thermal efficiency can be approximately 4 0 4 8 All weather running Designed to operate between temperatures ranging from 7 to 43 C the Alliance heat pump heats at night and during periods of overcast sky rain and snow 4 9 Convenient installation and maintenance The quadrate type is highly compact and can be easily installed in narrow areas 4 10 Wilo water pump built into the main unit 4 11CE approval AA HP410 2011 02 Alliance Cycle Heating Domestic Heat Pump Water Heater Technical Manual o O Part 2 Outdoor units DE 8 Relationship between
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