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EX-Installation-Manual

1. DO m 012 2011 2 _ B 0208292 0208293 0208294 be x lt ML E KOA THB32A TC 8525 80 190 0 e ji T 3 A TP TC 012 2011 BO p e 3 4 19 S SAMCON Prozessleittechnik GmbH 02517 or 13 04 2014 rona p 241 2015 04 30 04 2015 pa gt TT ROCC RU 0001 21 AB67 21 07 2016
2. EXCam T08 EXCam T08 VA 1 x T08 VA 2 T08 TNXCD T08 VAx x c EXCam B B p 60 S 50 60 T08 VA E E 70 17
3. NBR 70 O Ring are oe ADIP ILES 50 60 C Tamb VMQ Silicon O Ring amp 4 012 2011 gei wi H e J e TP TC 012 2011 es d 3 EXCam T08 012 2011 lt Lh BO e Ta 60079 0 2011 0 y 60079 1 2011 1 i d P 60079 31 2010
4. aay gt P x 1 TP TC 012 2011 7 gnis 0 l 4 A gt epp eA 30042015 29 042020 Selz X Jon _ 24 NOME Mo w ET M S 22091277 G WV EXEC EE E E EE E x 9 lt AM iae cu SE EE ER E ANS s f Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 44 of 52 y 9 OY 1 p SAMCON Prozessleittechnik GmbH RU C DE MIO62 B 01921 KCEPTHOHKATY N TC RU 0208292 s E s E
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6. Series TOS Ex Installation Manual ON Prozessleittechnik GmbH VICON Contents T 2 de UI d EE 4 2 Overview of the Device Documentatlion 5 3 nennen er 6 3 1 Parameters of the Explosion Protection 6 OUO EEN 6 3 1 2 TOSTNNCDASNNN 6 3 1 3 Conformity of Standards 7 3 2 Maximum Electrical Harameiere ar 8 8 3 2 2 Power and 8 iC EE 9 4 General Safety Instructions 11 5 13 6 Transportation and Storage 14 gf ICC HTC d Le 14 15 nut iep 16 7 2 Opening closing OF the Mil neue 17 221 Tp ee 17 7 2 2 Type TO8 TNXOD n nn 21 7 3 Electrical Connection and Commissioning 25 8 Maintenance Modification LIU auk n sos rca reat victa 26 9 REPI AUN ON a ese ese rs ses e 26 10 Disposal Recycling 26 11 SEU 27 er sq o Ol C oi een 27 11 2 Manufacturer s declaration concerning the cable and cable entry points 20 11 3 EC Type Examination Certificate enn 29 11 4 IECEx Certificate of
7. Protection level EN 60529 IEC 529 Media resistance k GmbH T08 VAx x x x 60 85 C Tmax T08 TNXCD 20 C 80 C Tmax with Viton O ring 30 C 80 C Tmax with NBR 70 O ring 50 80 C Tmax with VMQ silicone O ring 108 60 75 C Tamb T08 TNXCD 20 C 60 C Tamb with Viton O ring 30 60 C Tamb with NBR 70 O ring 50 60 C with VMQ silicone O ring T08 VAx x x x T08 TNXCD 80 sun 108 85 C sun r5 T08 TNXCD n a Tva_sur r5 Please refer to the individual operating manual of the T08 series e g ExCam IP135x PM1145 L IPQ6045 etc T08 VAx X X X 68 test condition 24 h 3 m water column at 5 C An additional mechanical protection against water jets is recommended T08 TNXCD 68 permanent submission standard IP66 Water jets upon request Upon request 1 Ex relevant temperature limit laboratory test 336 h max 90 96 rest humidity 65 C 5 K 105 C 20 K safety margin Ex relevant maximum ambient temperature limit during operation of performance limits Functional temperature range MTBF is always within the ex relevant temperature limits and depends on the functional range of the camera model or if applicable on additional mechanical and electrical installed components or installation dimensioning o
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9. 11 3 Examination Certificate a TYPE EXAMINATION CERTIFICATE 2 Equipment and Protective Systems intended for use in Potentially Explosive Atmosphere Directive 94 9 EC 3 EC Type Examination Certificate Number TUV 14 ATEX 7539 X 4 Equipment ExCam Series 08 5 Manufacturer SAMCON Prozessieittechnik GmbH 6 Address Schillerstra e 17 D 35102 Lohra Altenvers 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The TUV Rheinland Zertifizierungsstelle for ex protected products of T V Rheinland Industrie Service GmbH Notified Body No 0035 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmosphere given in Annex 11 to the Directive The examination and test results are recorded in the confidential report 557 Ex539 00 14 9 Compliance with the Essentia Health and Safety Requirements with the exception of those listed in the schedule of this certificate has been assessed by reference to EN 60079 0 2012 EN 60079 1 2007 EN 60079 31 2009 EN 60079 28 2007 except of the requirements which are listed under item 18 10 If the sign X is placed after the cert
10. to avoid tilt ing and through this damaging the installation parts Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 22 of 52 Figure 10 9 Opening of the cover flange type T08 TNXCD The metric fine thread M188x1 5 larger 5 supporting thread holes quality 69 lo cated at the flange as well as body component may not be damaged Danger through damaging the flame proof gap preventing the transmission of ignition DIN EN 60079 1 2008 Avoid skin or clothing contact at the cylindrical fit as it disposes of oleaginous fit ting compound MOLYKOTE P 40 to protect the surface for frictional corrosion and mechanical strain Attention Installed components camera module temperature controller pan and tilt drives and mechanical parts etc which are fixed to the cable and supply flange have to be treated very carefully to avoid damages and the drifting of the optical axis Attention When removing the flange do not damage or pollute the black O Ring sealing VMQ Silikon NBR 70 or Viton q v figure10 10 Figure 10 10 Position of the O Ring sealing type T08 TNXCD Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 23 of 52 9 SAMCON k GmbH After completion of the measures the housing has to be closed again immediate ly Do not lock in any foreign objects For closing the housing please follow in reversed order the steps described for the opening of the
11. 4 19 6 15 2 T08 VA1 1 x x VA1 1 x x x 19 0 Br 2148 16 7 Br VA1 2 x x 20 5 15 9Br 11 4 BT VA1 2 x x 23 7 BT c 18 4 BT 13 2 BT A II sana K A B e amp 7 eg fct Gai de Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 45 of 52 SAMCON Prozessleittechnik GmbH d RU C DE MIO62 B 01921 Ne TC RE RENTEN Sen Te gt ee RU 0208293 _ x 6 P 2 1 Isl i VA2 1 x x AN VA2 2 x x 25 0 wi VA2 2 x x gt PN 26 7 x lt T08 TNXCD t T6 85 ly 4 Ts T08 REX eS HEN NE EE eC d P 1 IP67 IP68 no 14254 96 Ln d 08 60 C lt Tamb lt 75 C b T08 TNXCD 50 C lt Tamb lt 60 C M 20 60 C Tamb Viton O Ring Tu 30 60 C Tamb
12. Cable and Cable Glands for his product d clare sous sa seule responsabilit que les c bles et le entr es du c bles pour son produit 108 gekennzeichnet mit marked with marqu avec 94 9 EG 9 1 2G Zonen 1 und 2 120 Zonen 21 und 22 9 M2 Gas Ex d IIC T6 Gb oder Ex d IIC T5 Gb oder Ex d IIB Gb oder IIB T5 Gb Dust Ex tb T80 C Db IP68 oder Ex tb T95 C Db IP68 oder Ex tb IIIB T80 C Db IP68 oder Ex tb IIIB T95 C Db IP68 Mining Ex d Mb bescheinigt mit EG Baumusterpr fbescheinigung certified by EC type examination certificate ayant fait l objet de l attestation CE de type 14 ATEX 7539X amp IECEx TUR14 0026X auf das sich diese Erkl rung bezieht mit der den folgenden Normen oder normativen Dokumenten bereinstimmt refered to by this declaration is in conformity with the following standards or norminative documents auguel se rapporte la pr sente d ciaration est conforme aux normes ou aux documents norminatifs suivants EN 60079 14 2014 10 6 2 Bezeichnung der Richtlinie Designation of the directive D signation de la directive 94 9 94 9 94 9 EC Dipl Ing Steffen Seibert Gesch ftsf hrer Lohra Altenvers den the le 24 04 2015 150424 PTO3BAU SS Konformit tserkl rung 60079 14 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 28 of 52 AMICON Prozessleittechnik GmbH
13. Conformity 36 11 5 uci t T UU UU 44 12 DEWI S 48 13 Mel TRE 49 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 2 of 52 List of illustrations Figure 10 1 T08 VAx x x x mounting 15 Figure 10 4 T08 TNXCD chain link mounting 16 Figure 10 7 Opening the T08 VAX X X X 18 Figure 10 8 Disassembly of the countersunk head screw type T08 TNXCD 22 Figure 10 9 Opening of the cover flange type 08 23 Figure 10 10 Position of the O Ring sealing type 08 23 History of revisions Product 08 ExCam Series Title Ex Installation Manual of the ExCam Series Doc Id 140721 PT08BAU SS Ex Installation Manual rev 00 doc Author Steffen Seibert Date July 12 2014 Revision Date April 20 2015 Bee Index een Authorization of the ATEX Supervisor kas Seibert Starting the document 2014 T Tested and approved July 13 2014 S Seibert July S Seibert Adding the declaration of confirmity 2014 T Tested and approved July 22nd 2014 S Seibert 4 AGERE 2015 n Seibert Corr
14. ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres tor rules amp nd detale of the IECEx Scheme visit wem res Certificate No IECEx TUR 14 0026 Issue 0 Cenificate issue No 0 2014 07 29 Status Current Page 1 of 3 Date of issue 2014 07 29 Applicant SAMCON Prozessieitiechnik GmbH Sch lerstra e 17 D 35102 Lohra Altenvers Germany Electrical Apparatus ExCam Series TOS Optional accessory Type of Protection Ex d and Ext Marking Ex d Mb Ex d IC T6 Gb Ex d T5 Gb Ex d T6 Gb Ex d IIB T Gb Ex tb IIIC T80 C Db Ex tb T95 C Db Approved for issue behalf of the IECEx Heinz Farke Certification Body Posibon Deputy Head of ExCB 21 274 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by TUV Rheinland Industrie Service GmbH Am Grauen Stein 51106 Cologne A Germany T VRheiniand Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 36 of 52 9 S AMICON Prozessleittechnik GmbH IECEx Certificate of Conformity No IECEx TUR 14 0025 issue 0 Date af Issue 2014 07 28 Page 2 of 3 Manufacturer SAMCON Prozessieiftechnik GmbH Schillerstra e
15. and additional Type of Protection markings for all Types ia for models with separate certified ia intrinsically safe circuits ib for models with separate certified ib intrinsically safe circuits op is for models with separate certified op is FOC connectors op pr for models with separate certified op pr FOC Connectors mb for models with separate certified HF Barrier This 1st Supplement to the EC Type Examination Certificate without signature and stamp shall not be valid This supplement to the EC Type Examination Certificate may be circulated only without alteration Extracts or alterations are subject to approval by TUV Rheinland Notified Body of TUV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Koln Tel 49 0 221 806 0 Fax 49 0 221 806 114 Page 1 of 3 of 1st Supplement to TUV 14 ATEX 7539 X www tuv com DAkkS A TUVRheinland Deutsch Akkreditierungsstelle Precisely Rig ht D ZE 11052 03 00 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 33 of 52 TUEV and TUV are registered trademarks Utilisation and application requires prior approval 9 505 01 07 AMICON Prozessleittechnik GmbH A TUVRheinland Precisely Right 15 1 Equipment and Type ExCam Series T08 VA ExCam Series T08 TNXCD 15 2 Description The amendment relates to the Equipment and Types ExCam Series T08 VA ExCam Series T08 TNXCD 15 3 Technical Da
16. cooling sources have to be taken into account during the setting up The permissible temperature range has to be observed When using the ExCam in the mining sector with a high risk of mechanical danger it is mandatory to protect the transparent parts Glas of the device The housing of the ExCam series must be earthed via the PA connection The heating has to be fused externally In case of repair of the flamepath forming parts see manufacturer information All used Cable glands and plugs have to be certified This EC Type Examinason Certificate without signature and stamp shall nat be valid This EC Type Examination Certificate may be circulated only without aberation Extracts or alterations are subject to approval by TOV Rheinland Notfied Body of T V Rheinland industrie Service GmbH Am Grauen Stein 51105 K ln Tel 49 0 221 00 0 Fax 49 0 221 806 114 Page 2 3 of Annex to 14 ATEX 7520 X Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 31 of 52 ara registered Utheation and ane cation roges prior approval rs OC AMICON Prozessleittechnik GmbH A T VRheinland Precisely Right 18 and th rem Covered by afore mentioned standard T V Rheinland ExNB f r explosion protected equipment Cologne 2014 07 29 This EC Type Examination Certificate without signature and stamp shall not be valid This EC Type Examination Certi
17. earthing screw Attention The heating has to be fused externally If the camera will have to be commissioned at temperatures below 0 C it has to make sure that the camera is turned on time delayed Before the camera is allowed to be used the housing has to be heated up which can be realized via an external time relay Before commissioning the camera the tests as indicated in the individual national regula tions have to be exceuted In addition the correct functioning and installation of the equipment in accordance with this installation manual as well as with other regulations that apply has the be ensured Improper installation and operation of the camera may lead to a loss of warranty The functional commissioning of the applicable camera is described in the associ ated user manual Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 25 of 52 9 SAMCON k GmbH 8 Maintenance Modification The applicable regulations for the maintenance and servicing of electrical devices in potentially explosive atmospheres must be followed The necessary maintenance intervals depend on the operating condition and have to be individually determined by the user Especially parts on which the type of protection de pends are to be examined as part of the maintenance e g sound condition of the casing the seals and the cable entry points Repair works should be carried out when the need for them is recognised
18. type ATEX 8 IECEx T V 14 ATEX 7539X amp IECEx TUR14 0026X auf das sich diese Erkl rung bezieht mit der den folgenden Normen oder normativen Dokumenten bereinstimmt refered to by this declaration is in conformity with the following standards or norminative documents auquel se rapporte la pr sente d claration est conforme aux normes ou aux documents norminatifs suivants IEC 60079 0 2011 EN 60079 0 2012 60079 1 2007 60079 1 2007 IEC 60079 11 2011 EN 60079 11 2012 60079 18 2009 EN 60079 18 2009 IEC 60079 28 2006 EN 60079 28 2007 60079 31 2008 60079 31 2009 Bezeichnung der Richtlinie Designation of the directive D signation de la directive 94 9 94 9 CE 94 9 EC Dipl Ing Steffen Seibert Gesch ftsf hrer Lohra Altenvers den the le 22 07 2014 140721 PTOSBAU EG Konformit tserkl rung docx Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 27 of 52 9 Prozessleittechnik GmbH 11 2 Manufacturer s declaration concerning the cable and cable entry points Herstellererklarung Declaration of manufacturer D claration de fabricant Der Hersteller The manufacturer Le fabricant CON Prozessleittechnik GmbH Schillerstra e 17 35102 Lohra Altenvers erklart in alleiniger Verantwortung dass die verwendeten Kabel und Kabelleitungseinf hrungen f r sein Produkt declares under his sole responsability that
19. 17 D 35102 Lohra Altenvers Additional Manufacturing locationis This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the Standard list below and that the manufacturer s quality system relating to the Ex productis covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject the conditions as se out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended The electrical apparalus and acceptable variations to A specified in the schedule af this certificate and the identified documents was found lo comply with the following standards IEC 60078 0 2011 Explosive atmospheres Part 0 General requirements Edition 8 0 IEC 60078 1 2007 04 Explosive aimospheres Part 1 Equipment protection by flamepraaf enclosures d Edition amp IEC 80078 28 2006 08 Explosive aimospheres Part 28 Pralection of equipment and transmission systema using optical Editon 1 radiation IEC 80079 31 2008 Explosive atmospheres Part 31 Equipment dust ignilion protection by enclosure Edition 1 This Cerfificale does not indicate compliance with electrical safety and performance requirements other than those expressiy included TEST amp ASSESSMENT REPORTS A 5 of ihe equipment listed has successfully met fhe exarminafion and fes requ
20. Ext Marking Ex d Mb Ex d IIC T6 Gb Ex d IIC T5 Gb Ex d IIB T6 Gb Ex d IIB T5 Gb Ex tb IIIC T80 C Db Ex tb T95 C Db Approved for issue on behalf of the IECEx Dipl Ing Klauspeter Graffi Certification Body Position Head of Certification Body Signature for printed version Date 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by TUV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Cologne Germany T VRheinland Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 39 of 52 9 AMICON Prozessleittechnik GmbH IECEx Certificate of Conformity Certificate No IECEx TUR 14 0026X Date of Issue 2015 03 31 Issue No 1 Page 2 of 5 Manufacturer SAMCON Prozessleittechnik GmbH SchillerstraRe 17 D 35102 Lohra Altenvers Germany Additional Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the cond
21. Tamb with Viton O Ring 30 60 C Tamb with NBR 70 O Ring 50 60 C with VMQ Silicon O Ring Test Report No 557 Ex 539 01 14 Parts of the device which already fullfill the requirements for the category were not approved and assessed by TUV Rheinland Industrie Service The applicability and assembly of mechanical and electrical parts and components were assessed and approved by TUV Rheinland Industrie Service with respect to the requirements of explosion protection Special conditions for safe use The original certificate has to be observed Basic Safety and Health Requirements Covered by mentioned standards in the original certificate Cologne 2015 03 31 This 1st Supplement to the EC Type Examination Certificate without signature and stamp shall not be valid This supplement to the EC Type Examination Certificate may be circulated only without alteration Extracts or alterations are subject to approval by T V Rheinland Notified Body of T V Rheinland Industrie Service GmbH Am Grauen Stein 51105 K ln Tel 49 0 221 806 0 Fax 49 0 221 806 114 Page 3 of 3 of 1st Supplement to T V 14 ATEX 7539 X DAkks Deutsche Akkreditierungsstelle D Z 11052 03 00 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 35 of 52 11 4 AMICON Prozessleittechnik GmbH IECEx Certificate of Conformity IECEx Certificate of Conformity INTERNATIONAL
22. and No 0035 14 ATEX 7539X IECEx TUR14 0026X No TC RU C DE MIO62 B 01921 01 557 Ex539 00 14 DE TUR ExTR14 0026 00 DE BVS QAR14 0006 00 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 7 of 52 9 SAMCON k GmbH 3 2 Maximum Electrical Parameters 3 2 1 Power Supply These are maximum values as part of the approval Please refer to the device specific values in the respective user manual 08 Power Supply 12 60 V or 20 240 3 2 2 Power and Temperatures The below table 3 1 illustrates the maximum thermal supply input of all T08 ExCam hous ing types in relation to the ambient temperature and temperature classes Performance limits have been evaluated during certification as well as during the 08 explosions pro tection concept and are obligatory Type T08 VA T6 85 C 5K T5 100 C 15K T08 VA1 1 x x VA1 1 x x coated VA1 2 x x VA1 2 x x coated VA2 1 x x VA2 1 x x coated VA2 2 X X VA2 2 x X coated Type T08 TNXCD T6 85 C 5K Tame 08 TNXCD 57 1 W 50 0 W 42 9 W 35 7 W Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 8 of 52 3 3 Other Technical Data Permitted temperature storage Permitted ambient temperature during operation Max surface temperature T6 Max surface temperature T5 Functional temperature MTBF
23. be realized via eyelets and a chain link construction In addition the housing has to be secured by the means of a safety for protecting heavy loads against dropping included in the delivery scope Figure 10 4 T08 TNXCD chain link mounting Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 16 of 52 7 2 Opening and closing of the unit 2 1 T08 VAx x x x Attention The pressure tight housing type 08 may only be opened when allowed in the user manual of the camera e g for manu ally adjusting Varifocal lenses for the removal exchange of the SD storage card the exchange of the Gylon sealing etc Attention Observe all warnings on the camera labels Camera modules with autofocus WARNING MAY BE OPENED WHILE ENERGIZED Adjustable camera modules or lenses WARNING MAY NOT BE OPENED IN HAZARD AREAS NOTE Depending on classification of the hazard area a work per mit clearance has to be obtained Prevent explosive atmospheres while assembling The T08 ExCam Series may exclusively be opened due to functional aspects and when the applicable user manual explicitly allows it For all other purposes the explosion proof housing may only be opened and closed by authorized personnel of SAMCON Prozess leittechnik GimbH If when looking through the borosilicate sight glass a damage irregularities or altera tions such as loose part
24. ble as well This EC T ype Examination Certificate without signature and stamp shall not be valid This EC Type Examination Certificate may be circulated only without alteration Extracts or alterations are subject to approval by the TOV Rheinland Natfied Body of Rheiniand Industrie Service GmbH Am Grauen Stein 51105 K ln TUEY sco are registered nz unu m Tel 49 0 221 806 0 48 0 221 806 114 Page 1 3 of Annex to 14 ATEX 7539 X Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 30 of 52 2 Vws DIOE appe ova TUN md TUN registered trademerts Unlestion apclication ro ug 16 17 AMICON Prozessleittechnik GmbH A T VRheinland Precisely Right 15 3 Technical Data Typ T08 1 2 supply voltage 12 60V DC Typ T08 VA2 2 supply voltage 12 60V DC or 230 50 60 Hz AC Maximum input power T6 Tamb 40 C 50 60 70 VA1 2xx 182W 13 6W 91W 45W VA2 2xx 250W 188W 125W 63W T5 Tamb 40 C 50 60 70 C 75 C 1 2 20 5W 159W 114W 68W 45W 22 281W 219W 156W 94W 63W Types T08 VA1 1 and VA 2 1 are not included The ambient temperature range 15 60 C lt Ta lt 75 C Test Report No 557 Ex539 00 14 Special Conditions for safe use The connecting cable needs a minimum length of 1 meter The connecting cable has to be laid shielded External heat and or
25. ccording to the instructions described in chapter 10 Always follow the national security and accident prevention regulations as well as the security advices described in the following of this user manual Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 12 of 52 9 SAMCON k GmbH 5 Application The cameras of the ExCam series are designed and intended for the surveillance of plants as well as of processes at inner as well as outside areas within hazardous areas The information stated on the type and on the instruction plate s has to be observed when using the camera The information in chapter 3 and 4 has to be considered during operation Without a written statement of Samcon Prozessleittechnik GmbH the equip ment may not be used for applications differing from the described and intended ones The T08 camera is suitable for applications in hazardous areas of zones 1 and 2 as well as zones 21 and 22 in accordance with EN 60079 10 The camera may only be used within the certified ignition protection type and temperature class BO 6 Attention The instructions on the type and instruction plates have to be ob served Attention When using the ExCam in the mining sector with a high risk of me chanical danger suitable protection measures for the optical compo nents are obligatory and have to be implemented accessories Attention The ExCam with a model key comprising TNXCD must no
26. cion ru 05 PS XC Mo 20132 ew Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement 47 of 52 AMCON k GmbH 12 Drawings Equipment drawings can be found in the individual datasheets DXF files 3D models drawings of accessories can be found at www samcon eu For additional information please contact us at support samcon eu Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 48 of 52 9S AMCON Prozessleittechnik GmbH 13 Notes Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 49 of 52 9S AMICON Prozessleittechnik GmbH Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 50 of 52 9S AMICON Prozessleittechnik GmbH Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 51 of 52 Prozessleittechnik GmbH Schillerstrasse 17 35102 Lohra Altenvers www samcon eu info samcon eu fon 49 6426 9231 0 fax 31 design carson grey liquiverse com printed in germany
27. datory to protect the transparent parts glass of the device accessory Ex Attention Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 14 of 52 C n 3 Prozessleittechnik GmbH 7 1 1 T08 VAx x x x For the observation of plants and or persons the camera be installed rotatable Installation bracket accessory The pin which is laterally welded to the housing is in tended for this purpose and disposes of a 6 5 mm or an 8 5 mm drilling The wall mount bracket is available in different dimensions and may be installed in any position which is allowed by the four available drillings D xw L r ies KE gt Figure 10 1 T08 VAx x x x mounting options For process observations the camera can be mounted via a hinge attachment A thorough description and availability of the accessory components is included in the individual user manual Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 15 of 52 AMCON Prozessleittechnik GmbH 7 1 2 Type 08 The PTZ camera type T08 TNXCD is mounted in a hanging manner transparent dome copula facing downwards For installing the dome camera at the wall the six M8x1 25 threaded holes located at the cover flange and correspondingly at the wall mount bracket with L profile accessories can be used The installation at a ceiling can
28. during maintenance 9 Reparation Reparations must only be carried out with original parts of SAMCON Prozessleittechnik GmbH Damaged pressure resistant casing should be replaced completely In case of doubt send the part in question back to SAMCON Prozessleittechnik GmbH Reparations concerning the explosion protection must only be carried out in accordance with nationally applied regulations by SAMCON Prozessleittechnik GimbH or a qualified electrical technician authorised by SAMCON Prozessleittechnik GmbH Rebuilding of or alterations to the devices are not permitted 10 Disposal Recycling When disposing of the device nationally applicable regulations must be observed This Document is subject to alterations and additions Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 26 of 52 11 Certificates 111 EC declaration of conformity EG Konformitatserklarung EC Declaration of Conformity CE D claration de Conformit Der Hersteller The manufacturer Le fabricant 9 AMV CON Prozessleittechnik GmbH Schillerstra e 17 35102 Lohra Altenvers erkl rt in alleiniger Verantwortung dass sein Produkt declares under his sole responsability that his product d clare sous sa seule responsabilit que son produit Cam 108 bescheinigt mit Baumusterpr fbescheinigung ATEX amp IECEx certified by type examination certificate ATEX amp IECEx ayant fait l objet de l attestation de
29. e info prommashtest ru 0001 11 62 A 01 12 2014 ys 6 1145476155274 2 630015 3 nil 630015 3 L x 73832461566 73832461566 sales se import com dr p d SAMCON Prozessleittechnik GmbH PS Schillerstrabe 17 D 35102 Lohra Altenvers T Schillerstrabe 17 D 35102 Lohra Altenvers pa gt EXCam T08 b
30. ealing purposes Figure 10 7 Opening of the ExCam T08 VAx x x x Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 18 of 52 9 SAMCON k GmbH Pull out very carefully the lead flange in a straight manner q v figure 10 7 ensuring that it does not tilt Due to the created lower pressure this might require some addi tional effort The cylindrical clearance fit H8f7 DIN ISO 286 of the body as well as of the flange components must not be tilted as this runs the risk of damaging the flame proof gap pre venting the transmission of ignition DIN EN 60079 1 2008 Avoid skin or clothing contact at the cylindrical fit as it disposes of oleaginous fit ting compound MOLYKOTE P 40 to protect the surface for frictional corrosion and mechanical strain Attention Installed components camera module optic temperature controller etc which are fixed to the cable and supply flange have to be treated very care fully to avoid damages Attention When removing the flange do not damage or pollute the Gylon sealing style 3504 blue After completion of the measure the housing has to be closed again immediately Do not lock in any foreign objects For closing the housing please follow in reversed order the steps described for the opening of the housing Please observe the following warning instructions Attention Make sure to completely insert the flange in order to guarantee the ig nition protection
31. ection and conclusions Tested and approved 20 04 2015 S Seibert Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 3 of 52 9 SAMCON k GmbH 1 Introduction The ExCam Series Type 08 is an electrical device It is certified according to ATEX IECEx and EAC Ex as a pressure resistant camera system to be used in gas and dust explosive areas as well as in mines susceptible to firedamp At the front side the camera systems dispose of a flange with a sight glass optical adapter on the rear side it is equipped with a flange which allows introducing one or more ex certified cable and cable glands CG or sealing plugs respectively The 08 camera system is a very flexible system and can be used for various applica tions The main usage is within hazardous areas in the chemical as well as petro chemical industry offshore plants and mines susceptible to firedamp as well as biogas plants The cameras are certified to be used in ex zones 1 2 21 22 including the explo sion groups IIC e g acetylene and conductive and flammable dusts The Ex d housings are available in different steel qualities due to which the housing s resistance towards extreme environmental conditions sea water corrosion high acid en vironments etc is additionally extended Within the pressure resistant enclosure various camera modules and lenses reflecting different technical specifications are used Accessory comp
32. f 52 AMICON Prozessleittechnik GmbH IECEx Certificate of Conformity Certificate No IECEx TUR 14 0026X Date of Issue 2015 03 31 Issue No 1 Page 5 of 5 Additional information 85 C 5K Type 108 TNXCD 57 1 W 50 0 W 42 9 W 35 7 W 28 6 W 6 85 C SK TS 100 C 15K Ing Te 08 VAI l x x coated VA1 2 x x 1 2 coated Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 43 of 52 SAMCON Prozessleittechnik GmbH 11 5 Certification A i oa AZ t a a i Lei ZS CU 4 GOBTBETETENG 7 L Ne C DE MIO62 B 01921 5 0274053 Ke Ia 1 _ 115114 x lt _ 11 60 115114 k 4 27 11 60 7 495 775 48 45 7 495 775 48 45 b
33. f PTC heating element or the cooling system SAMCool Jacket etc Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 9 of 52 Housing material Fitting for the flameproof gap cylinder according to DIN ISO 286 1 T08 VA1 x T08 VA2 x Fitting for the flameproof gap TNXCD Dome Enclosure T08 TNXCD surface of the cylindrical fitting k GmbH Stainless steel non corrosive EN 10027 2 WNr 1 4301 X5CrNi18 10 AISI 304 WNr 1 4305 X8CrNiS18 9 AISI 303 WNr 1 4401 X5CrNiMo17 12 2 AISI 316 WNr 1 4404 X2CrNiMo17 12 2 AISI 316L WNr 1 4571 X6CrNiMoTi17 12 2 AISI 316Ti d i nominal diameter 57mm Tolerance 60 30 um 0 46 um Gap length L 13 0 mm L2216 2 mm d i nominal diameter 91mm Tolerance 71 36 um 0 54 um Gap length L 15 0 mm L2223 0 mm Metric fine thread M188 1 5 quality 6H supporting threads gt 5 Average surface finish according to DIN ISO 468 08 1 lt 6 3 T08 VA2 x lt 6 3 um Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 10 of 52 SAIVICON K GmbH General Safety Instructions 6 O00 6 Attention Cameras of type ExCam are not suitable for use in zone 0 and zone 20 The temperature class and explosion group as stated on the type plate has to be observed Alterations are not permitted The camera
34. ficate may be circulated only without a eration Extracts alieratiors are subject to approval by the TOV Rheinland Nottied Body of Rheinland Industrie Service GmbH Am Grauen Stein 51106 K ln Tel 49 0 221 806 0 Fax 49 0 221 806 114 Page 3 3 of Annex to 14 ATEX 7539 X Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 32 of 52 are registered trademarks Utilisation and application requires prior approval T V TUEV and TUV 10 201 4 08E 9 S AMICON Prozessleittechnik GmbH 1 Supplement to EC Type Examination Certificate T V 14 ATEX 7539 X Device ExCam Series T08 Manufacturer SAMCON Prozessleittechnik GmbH Address Schillerstra e 17 D 35102 Lohra Altenvers Description of supplements and modifications Adding the Models T08 TNXCD BARTEC TECHNOR AS only for Gas and Dust Adding the Models T08 VAx 1 SAMCON GmbH Adding the Models T08 VAx x SAMCON GmbH housing protective coating 15 The following modifications are valid for this 1st Supplement Standard basis EN 60079 0 2012 EN 60079 1 2007 EN 60079 11 2012 EN 60079 18 2009 EN 60079 28 2007 Addition 1 2014 09 EN 60079 31 2009 Code for type of protection Gas x 12 G Ex d IIC T6 Gb Il 2 G Ex d IIC T5 Gb x Il 2 G Ex d IIB T6 Gb 12 G Ex d IIB T5 Gb Dust II 2 D Ex tb T80 C Db IP68 II 2 D Ex tb IIIC T95 C Db IP68 Mining M2 Ex d I Mb Optional
35. g cable needs a minimum length of 1 meter The connecting cable has to be laid shielded 2 External heat and or cooling sources have to be taken into account during the setting up The permissible temperature range has to be observed 3 When using the ExCam in the mining sector with a high risk of mechanical danger itis mandatory to protect the glas parts of the device 4 The housing of the series must be earthed via the PA connection 5 The heating has to be fused externally 6 case of repair of the flamepath forming parts see manufacturers information 7 All used Cable glands and plugs have to be certified Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 41 of 52 AMICON Prozessleittechnik GmbH IECEx Certificate of Conformity Certificate No IECEx TUR 14 0026X Date of Issue 2015 03 31 Issue No 1 Page 4 of 5 DETAILS OF CERTIFICATE CHANGES for issues 1 and above The assembly of the certified empty enclosure TNXCD manufacturer BARTEC added for Gas and Dust Type 08 VA1 1 and 2 1 are now included Ambient temperature 08 60 75 C TAmb T08 TNXCD for Gas Ex 50 60 C Tamb T08 TNXCD for Dust Ex 20 60 C T Type T08 108 VA2 1 x x VA2 1 x x coated VA2 2 x x VA2 2 x x coated Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 42 o
36. housing Please observe the following warning instructions 6 6 6606 Attention Make sure to completely insert the flange in order to guarantee the ig nition protection type and the housing IP protection level Attention Tighten the flange by hand there is no tightening torque defined Attention Beware not to damage the surface of bore hole and shaft fit at the flame proof gap preventing the transmission of ignition Attention Make sure that the O Ring seal of the housing fits properly into the groove and is neither damaged nor polluted Attention In case the flameproof joint has been damaged mechanically the housing must not be used anymore Attention Do not lock in any foreign objects inside the housing It is mandatory to reassemble the countersunk head screws with hexagon sockets DIN 7991 The tightening torque of 2 5 Nm has to be observed Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 24 of 52 9 SAMCON k GmbH 7 3 Electrical Connection and Commissioning Attention The electrical connection of the device may only be carried out by qualified personnel The electrical connection and commissioning must be executed in accordance with na tional regulations by authorized personnel only Please note the electrical connection specifications of the device user manual Attention housing of the series must earthed via the connection
37. ificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC Type Examination Certificate relates only to the design and specification for construction of the equipment or protective system It does not cover the process for actua manufacture or supply d of the equipment or protective system for which further requirements of the directive are applicable 12 The marking of the equipment shall include the following 1 2 d I Mb H2G ExdlICT6Gb or Ex d IIC T5 Gb 5 12 ExdllB T6 Gb or amp 5 120 Ex tb T80 Db IP68 or 120 Ex tb T95 Db IP68 sa tern pcc Pretected equipment Cologne 2014 07 29 ipl Ing Heinz Farke mede mar arr iei ementi er ded dtm ferner emet Extracts or alterations are subject to approval by the ustne Service GmbH Am Grauen Stem 51105 Koln 221 0060 49 0 221 806 114 V am run This TUVR www tuv com DAkks A TUVRheinland s Precisely Right 1092201 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 29 of 52 nmn and aoplioseon racures prior approve Lbs OC AMICON Prozessleittechnik GmbH A T VRheinland Precisely Right 13 Annex to 14 EC Type Examination Certificate T V 14 ATEX 7539 X 15 Description
38. into damaging the housing s pressure resistance and or ignition protection level Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 20 of 52 9 SAMCON k GmbH 7 2 2 T08 TNXCD Ex Attention The pressure tight dome housing type T08 TNXCD may only be opened when allowed by the user manual of the camera e g for a manual adjustment for the removal exchange of the SD storage card the exchange of the O Ring sealing hardware reset etc Attention Observe all warnings on camera labels WARNING MAY NOT BE OPENED WHILE ENERGIZED or WARNING MAY NOT BE OPENED IN HAZARD AREAS NOTE Depending on the classification of the hazard area a work permit clearance has to be obtained Prevent explosive atmospheres while assembling The T08 ExCam Series may exclusively be opened due to functional aspects and when the applicable user manual explicitly allows it For all other purposes the explosion proof housing may only be opened and closed by authorized personnel of the company SAMCON Prozessleittechnik GmbH If when looking through the transparent polycarbonate dome cupola a damage irregular ities or alterations such as loose parts discoloring or liquid inclusion not water conden sation are visible inside the ExCam SAMCON Prozessleittechnik GmbH has to check the camera The following has to be observed Prior to opening the housing of the type T08 TNXCD it might be nece
39. irements as necorded in Test Report DETUR 14 0026800 Quality Assessmernt Re DE BVSIQAR 14 0006 00 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 37 of 52 9 AMICON Prozessleittechnik GmbH IECEx Certificate of Conformity Issue No 0 Date of Issue 2014 07 29 Page 3 of 3 EQUIPMENT Equipment and systems covered by his certificate are as follows The ExCam Senes Type 08 is an electrical device H is certified according to and IECEx as a pressure resistant camera system to be used in gas and dust explosive area as well as in mines susceptible to firedamp Al the front side the camera systems dispose of flange with a sight glass on the rear side it is equipped with a flange which allows introducing ex certified cable and cable glands or sealing plugs The cameras are certified to be used in ex zones 1 2 21 22 including the explosion groups and and group resp Mb The housings are available in different steel qualities due to which the housing s resistance towards extreme technical specifications Accessory components such PTC heating elements miniature fans NIR LED lighting devices mechanical components and clamps made of aluminum are optional Crileria for selecting the camera module are for example trans mission technology digital or analog control functions IR cut filler iris focus light sensitivity angle of view object distance
40. is to be operated in sound condition and in the intended way Attention Only original parts of SAMCON Prozessleittechnik GmbH may be used for repairs Repairs concerning the explosion protection may only be carried out in accordance with the nationally applied regulations and by SAMCON Prozessleittechnik GmbH Attention External heat and or cooling sources are to be taken into account dur ing the setting up The permissible temperature range has to be ob served Attention The minimum length of the connecting cable is 1 meter The connect ing cable has to be laid shielded and in a protected manner Attention When using the ExCam in the mining sector with a high risk of me chanical danger it is mandatory to protect the transparent parts glass of the device accessory Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 11 of 52 9 SAMCON k GmbH Attention instructions stated the type and instruction plates have to observed Camera modules with autofocus WARNING MAY NOT BE OPENED WHILE ENERGIZED Adjustable camera modules or lenses WARNING MAY BE OPENED IN HAZARD AREAS Note Depending on the zone classification it might be necessary to obtain a work permit clearance When adjusting the camera settings potentially explosive atmosphere must be avoided by any means Prior to start the cameras operation the equipment has to be checked a
41. itions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2011 Explosive atmospheres Part 0 General requirements Edition 6 0 60079 1 2007 04 Explosive atmospheres Part 1 Equipment protection by flameproof enclosures d Edition 6 IEC 60079 28 2006 Explosive atmospheres Part 28 Protection of equipment and transmission systems using 08 optical radiation Edition 1 IEC 60079 31 2008 Explosive atmospheres Part 31 Equipment dust ignition protection by enclosure t Edition 1 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report DE TUR ExTR14 0026 00 DE TUR ExTR14 0026 01 uality A men rt DE BVS QAR14 0006 00 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 40 of 52 AMCON Prozessleittechnik GmbH IECEx Certificate of Conformity Certificate No IECEx TUR 14 0026X Date of Issue 2015 03 31 Issue No 1 Page 3 of 5 Schedule EQUIPMENT Equipment and systems co
42. of equipment 15 1 Equipment and type ExCam Series T08 VA1 x VA2x 15 2 Description General product information The ExCam Series Type 08 is an electrical device It is certified according to ATEX and IECEx as a pressure resistant camera system to be used in gas and dust explosive area as well as in mines susceptible to firedamp At the front side the camera systems dispose of a flange with a sight glass on the rear side it is equipped with a flange which allows introducing ex certified cable and cable glands or sealing plugs The cameras are certified to be used in ex zones 1 2 21 22 including the explosion groups IIC and IIIC and group M2 resp Mb The Ex d housings are available in different stee qualities due to which the housing s resistance towards extreme environmental conditions sea water corrosion high acid environments etc is additionally extended Within the pressure resistant enclosure various camera modules and lenses reflecting different technical specifications Accessory components such as PTC heating elements miniature fans NIR LED lighting devices mechanical components and clamps made of aluminum are optional Criteria for selecting the camera module are for example trans mission technology digital or analog contro functions IR cut filter iris focus light sensitivity angle of view object distance resolution optical zoom range frame rate or transmission delay Thermal imaging applications are possi
43. of the Explosion Protection 3 1 1 T08 VAx x x x X X X X Identification marks according to directive 94 9 EC Explosion protection Gas Explosion protection Dust Explosion protection Mining 3 1 2 08 Identification marks according to directive 94 9 EC Explosion protection Gas Explosion protection Dust I 2G Zone 1 and 2 Il 2D Zone 21 and 22 x M2 Ex d IIC T6 Gb or Ex d IIC T5 Gb or Ex d IIB T6 Gb or Ex d IIB T5 Gb or Ex tb T80 C Db IP68 or Ex tb T95 C Db IP68 d Mb x II 2G zones 1 and 2 1120 zones 21 and 22 Ex d IIC T6 Gb or d IIB T6 Gb or Ex tb T80 C Db IP66 or Ex tb 80 Db IP67 or Ex tb T80 C Db IP68 or Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 6 of 52 3 1 3 Conformity of Standards Gas Conformity of standards Gas Conformity of standards Dust Notified body ATEX IECEx EAC Ex Supplement Rev Index Test Report ATEX Test Report IECEx Quality Assessment Report k GmbH IEC 60079 0 2011 EN 60079 0 2012 IEC 60079 1 2008 EN 60079 1 2008 IEC 60079 11 2011 EN 60079 11 2012 IEC 60079 18 2009 EN 60079 18 2009 IEC 60079 28 2006 ISH1 2014 EN 60079 28 2007 Beiblatt 1 2014 09 GOST R IEC 60079 0 201 1 GOST IEC 60079 1 2011 IEC 60079 31 2008 EN 60079 31 2009 GOST R IEC 60079 31 2010 TUV Rheinl
44. onents such as PTC heating elements miniature fans NIR LED lighting devices mechanical components and clamps made of aluminum are optional Criteria for selecting the camera module are for example transmission technology digital or analog control functions IR cut filter iris focus light sensitivity angle of view object distance resolution optical zoom range frame rate or transmission delay Thermal imaging applications are possible as well Therefore the T08 range covers vast areas regarding industrial process observation as well as security surveillance inside plants or outside Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 4 of 52 k GmbH 2 Overview of the Device Documentation T08 ExCam Series ATEX IECEx EAC Ex Ex Installation Manual 4 This Dokument EC Declaration of Conformity ATEX Examination IECEx Certificate EAC Ex Certificate Manufacturer Declaration EN 60079 14 ExCam vario User Manual Datasheet ExCam niteZoom User Manual Datasheet ExCam IP135x User Manual Datasheets ExCam IPQ1755 User Manual Datasheets ExCam IPM 1 14x User Manual Datasheets ExCam IPQ6045 User Manual Datasheet ExCam EDC3371 User Manual Datasheet Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 5 of 52 3 Technical Data rozessieittechnnik bH 3 1 Parameters
45. resolution optical zoom range frame rate or transmission delay Thermal imaging applications are possible as well CONDITIONS OF CERTIFICATION YES as shown below 1 The connecting cable needs a minimum length of 1 meter The connecting cable has to be laid shielded 2 External heat and or cooling sources have to be taken into account during the setting up The permissible temperature range has to be observed 3 When using the ExCam in the mining sector with a high risk of mechanical danger D The housing of the ExCarn series must be earthed via the PA connection The heating has to be fused externally In case of repair of the flamepath forming parts see manufacturers information used Cable glands and plugs have to be certified Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 38 of 52 AMICON Prozessleittechnik GmbH IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx TUR 14 0026X issue No 1 Certificate history Issue No 1 2015 3 31 Issue No 0 2014 7 29 Status Current Date of Issue 2015 03 31 Page 1 of 5 Applicant SAMCON Prozessleittechnik GmbH SchillerstraGe 17 D 35102 Lohra Altenvers Germany Electrical Apparatus ExCam Series T08 Optional accessory Type of Protection Ex d and
46. s discoloring or liquid inclusion not water condensation are visible inside the ExCam SAMCON Prozessleittechnik GmbH has to check the camera Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 17 of 52 The following has to be observed Prior to opening the housing of the type T08 VAx x x x it might be necessary to demount the hood or other accessory The housing must only be opened on the rear flange of the cable and supply flange It is not allowed to remove the optic adapter in the front The following screw connections of flange and body components of the camera housings can be removed or untightened T08 VA1 x K1 x 6x M4 0 7 cylinder head screw hexagon socket 10mm 1 4404 4 70 DIN912 1504762 T08 VA1 x K2 x 5x M4 0 7 cylinder head screw hexagon socket 25mm 1 4404 A4 70 DIN912 1504762 o T08 VA2 x K1 x 8x M4 0 7 cylinder head screw hexagon socket 12mm 1 4404 A4 70 DIN912 ISO4762 T08 VA2 x K2 x 7x M4 0 7 cylinder head screw hexagon socket 30mm 1 4404 A4 70 DIN912 1504762 Use adequate tools or the hex wrench included in the delivery scope and pay at tention not to lose the associated feather rings DIN 127 A q v figure 10 7 Avoid skin or clothing contact with the screw threads as they dispose of LOCTITE 243 chemical basis Dimethacry latester It is used to protect the screws from losing due to shocks vibrations but also for s
47. ssary to de install the hood or other accessory Demount the housing from the wall mount bracket chain links to allow an opening of the housing at a suitable location Attention Connecting cables have to be carried along and must not be damaged bent bending radius or have to de connected from the Ex e terminal box or the Ex e Ex d plug connector etc Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 21 of 52 T SAMCON The housing must only be opened at the rear flange of the cable and supply flange It is not allowed to remove the optic adapter In order to open the housing the body has to be fixed The cover flange with the cable pig tail has to remain flexible e g with screw clamps at the edge of a work bench The first step is to loosen the stainless steel countersunk head screw with hexa gon socket DIN 7991 at the flange component q v figure 10 8 Figure 10 8 Disassembly of the countersunk head screw type T08 TNXCD Counterclockwise unscrew the cover flange with fine thread M188x1 5 ISO metric profile clockwise It is suggested to equip the external M8x1 25 thread holes with screws eyelets etc in order to facilitate the rotary movement q v fig ure 10 9 Attention Also rotate the cable pig tail if necessary Attention Pull out very carefully and a very straight manner the cover flange with the multi level mounting adapter the electronics and the PTZ module etc
48. t be used in the mining sector Attention The ExCam with a model key comprising TNXCD must only be used stationary not hand held The used housing materials including the exterior metal parts are made of high quality materials guaranteeing an application specific corrosion protection and chemical re sistance in regular industrial climate Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 13 of 52 9 SAMCON 6 Transportation and Storage Avoid impacts Check the equipment regarding possible damages at the packaging or the camera Store the camera in its original packaging and in a dry and weatherproof place un til installation Avoid exposing the equipment to extreme heat or cold 7 Installation The national regulations and accepted rules of technology are decisive for the installation and operation of the camera Before installation check the camera for possible damages to the housing and cables Installation electrical connection and start up should only be carried out be qualified personnel Attention External heat and or cold sources should be taken into account during installation The permissible temperature range should not be exceed ed Attention The connecting cable has to have a minimum length of 1 meter The connecting cable has to be laid shielded and in a protected manner When using the ExCam in the mining sector with a high risk of me chanical danger it is man
49. ta Supply Voltage Type 08 12 60V DC or 240V 50 60 Hz AC Type T08 TNXCD 12 60V DC or 240V 50 60 Hz AC Maximum Input Power Type T08 VA Pu T6 85 C 5K T5 100 C 15K 08 50 C 60 70 40 C 70 VA1 1 x x VA1 1 x x coated VA1 2 x x VA1 2 x x coated 2 1 VA2 1 x x coated VA2 2 x x VA2 2 x x coated Type T08 TNXCD T6 85 C 5K T08 This 1st Supplement to the EC Type Examination Certificate without signature and stamp shall not be valid This supplement to the EC Type Examination Certificate may be circulated only without alteration Extracts or alterations are subject to approval by TUV Rheinland Notified Body of TUV Rheinland Industrie Service GmbH Am Grauen Stein 51105 K ln Tel 49 0 221 806 0 Fax 49 0 221 806 114 Page 2 of 3 of 1st Supplement to T V 14 ATEX 7539 X DAkks Deutsche Akkreditierungsstelle D ZE 11052 03 00 Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 34 of 52 TUV TUEV and TUV registered trademarks Utilisation and application requires prior approval 9 505 01 07 16 17 18 AMCON Prozessleittechnik GmbH A TUVRheinland Precisely Right Ambient Temperature Range 08 60 C lt Tamb lt 75 C T08 TNXCD for Gas 50 C Tamb lt 60 C for Dust 20 60 C
50. type and the housing IP protection level Attention Extensive tightening of the screw connection may damage the camera Attention Beware not to damage the surface of bore hole and shaft fit at the flame proof gap preventing the transmission of ignition Attention Please make sure not to damage housing sealings and to keep them clean Doc ID 140721 PTO8BAU SS Ex Installation Manual rev 03 1st Supplement page 19 of 52 9 SAMCON k GmbH must not be used anymore Attention Do not lock in any foreign objects inside the housing Attention In case the flameproof joint has been damaged mechanically the housing Only the original screws as part of the delivery scope may be used They have to be clean and intact Demounted screw locks washer spring DIN 127 A have to be re assembled The Gylon sealing must be intact and has to be reassembled according to the ho le pattern of the flange There is no restriction regarding the installation direction of the sealing f when closing the housing it is noted that the surface of the flameproof joint is dirty or not lubricated sufficiently please clean it with a clean cloth and suitable cleaning deter gent Afterwards re lubricate it with a suitable lubrication agent The screw connection of the flange and housing have to be tightened in crosswise se quence with a torque of 3 Nm Please avoid extensive tightening this might lead to a torn screw resulting
51. vered by this certificate are as follows The ExCam Series Type 08 is an electrical device It is certified according to ATEX and IECEx as a pressure resistant camera system to be used in gas and dust explosive area as well as in mines susceptible to firedamp At the front side the camera systems dispose of a flange with a sight glass on the rear side it is equipped with a flange which allows introducing ex certified cable and cable glands or sealing plugs The cameras are certified to be used in ex zones 1 2 21 22 including the explosion groups IIC and and group resp Mb The Ex d housings are available in different steel qualities due to which the housing s resistance towards extreme environmental conditions sea water corrosion high acid environments etc is additionally extended Within the pressure resistant enclosure various camera modules and lenses reflecting different technical specifications Accessory components such as PTC heating elements miniature fans NIR LED lighting devices mechanical components and clamps made of aluminum are optional Criteria for selecting the camera module are for example trans mission technology digital or analog control functions IR cut filter iris focus light sensitivity angle of view object distance resolution optical zoom range frame rate or transmission delay Thermal imaging applications are possible as well CONDITIONS OF CERTIFICATION YES as shown below 1 The connectin

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