Handbuch Lithium Power System
Contents
1. 13 A Phvstealdithie sl DES eR EM NI 15 Function Description 16 ODE aspere 16 icis m ee 16 E OL Lm 16 jy M 16 Lithium battery general parameters 17 Parallel connector Bar IN S 17 18 TR 18 Ec M 18 LED Codes Failure LED 19 Material Safety Data Sheet NIRE 20 LEAB mobile energy Handling and Maintenance ATTENTION Never connect Lithium Batteries in serial Quick start Connect INPUT3 to GND or the black minus terminal The battery starts up and LED s lights up for fuel gauge and status becomes active Start up of an empty battery Restart the battery and begin charging in less than 30 seconds If the battery is deeply discharged restart and begin charging in less than 3 seconds Periods between recharge in storage off and idle mode The time for a fully charged battery is 12V Lithium lon Battery Storage 6 months Idle 9 days 24V Lithium lon Battery Storage 6 months Idle 15 days Overheating of the b2. e Winston Battery MSDS No TS 20110201 Creation Date 01 Feb 2011 they meet the requirements of IMDG of IMO Dangerous Goods Regulations UN3480 15 REGULATION INFORMATION The transport of rechargeable lithium ion batteries is regulated by various bodies IATA IMO ADR RID 16 OTHER INFORMATION DISCLAIMER This information has been compiled from sources considered to be dependable and is to the best of our knowledge and belief accurate and reliable as of the date compiled However no representation warranty either expressed or implied or guarantee is made to the accuracy reliability or completeness of the information contained herein This information relates to the specific materials designated and may not be valid for such material used in combination with any other materials or in any process It is the user s responsibility to satisfy himself as to the suitability and completeness of this information for his particular use Winston Battery Ltd does not accept liability for any loss or damage that may occur whether direct indirect incidental or consequential from the use of this information Winston Battery Ltd does not offer warranty against patent infringement Additional information is available by calling the telephone number above designated purpose Page 6 total 6 pages 25
3. Skin contact The electrolyte solution contained in the battery causes skin irritation Ingestion The ingestion of electrolyte solution causes tissue damage to throat and gastro respiratory tract Inhalation Contents of a leaking or ruptures battery can cause respiratory tract mucus membrane irritation and edema Special protection Use self contained breathing apparatus to avoid breathing irritant fumes Wear protective clothing and equipment to prevent body contact with electrolyte solution 6 ACCIDENTAL RELEASE MEASURES The material contained within the batteries would only be expelled under abusive conditions Soak under water or spray with copious amounts of water place in approved container after cooling if necessary and dispose in accordance with local regulations 7 HANDLING AND STORAGE The batteries should not be opened destroyed nor incinerate since they may leak or rupture and release in the environment the ingredients they contain Handling Do not crush pierce short and battery terminals with conductive i e metal goods Do not directly heat or solder Do not throw into fire Do not mix batteries of different types and brands Do not mix new and used batteries Keep Page 3 total 6 pages 22 LEAB Lithium Battery User Manual e Winston Battery MSDS No TS 20110201 Creation Date 01 Feb 2011 batteries in non conductive i e plastic trays Storage Store in a cool prefera
4. DC DMC DEC 43 C DEC 127 OSHA EA 141 78 6 DEC EA EA 84 C 77 C N A None S2 S22 21324 40 3 LiPF 6 decomposes established S24 S26 S36 at 160 C OSHA 537 543 545 52 524 526 536 537 545 R21 R22 R41 R42 43 R14 S2 S8 S22 R21 R22 524 S26 S36 R41 R43 537 S45 3 2 1 Nature of Special risks R14 Reacts with water R 21 Harmful in contact with skin R22 Harmful if swallowed R41 Risk of serious damage to the eye R42 43 May cause sensitization by inhalation and skin contact R43 May cause sensitization by skin contact 3 2 2 Safety advices S 2 Keep out of reach from children S 8 Keep away from moisture S 22 Do not breathe dust S 24 Avoid contact with skin Page 2 total 6 pages 21 Lithium Battery User Manual mobile energy e Winston Batterv MSDS No TS 20110201 Creation Date 01 Feb 2011 526 In case of contact with eyes rinse immediately with plenty of water and seek medical attention 536 Wear suitable gloves S 45 In case of incident seek medical attention 4 FIRST AID MEASURES In case of battery rupture fume or fire evacuate personnel from contaminated area and provide maximum ventilation to clean out fumes gases Meantime spray the battery with water or put the smoking battery into basin at once In all cases seek medical attention Eye contact Flush with plenty of water eyelids held open for at least 15 minutes Skin contact Remove all
5. e Connect the INPUT 1 to the D signal from the car e Connect the positive power from the lead acid battery in the car to the DC INPUT terminal on the CDR battery separator PE N Li HEE DISPLAY y REMOTE FEE REMOTE REMOTE SW DATA a DATAS G3 COMBI ene REMOTE REMOTES DATAZ GHGs ETE i Car system 1 battery WAKES OUT f CAN H1 CAN L1 BATTERY GHDZ SW DATA CAN H2 CAN L2 GHD DG CHARGE WwAKELP D Figure 3 Alternator Setup with Battery Seperator Lithium Battery User Manual LEAR mobile energy Alternator Setup with 12V 24V DC DC Converter Using a 12V 24V DC DC Converter insures that the voltage for charging the Li lon battery is sufficient Figure 4 shows the diagram of how to connect this setup e Using a connection point connect the positive terminal of the Li lon battery and the Inverter Charger to the 24V OUT on the Booster e Connect the G3 Display power to the Lead Acid battery positive terminal e Connect the control coil of a 24Vdc relay from OUTPUT 2 on the Li lon battery to the positive terminal on the Li lon battery e Connect the contact of the 24Vdc relay between the positive terminal of the Li lon battery and the IGN terminal of the booster e Connect the INPUT 1 to the
6. 6 Using an Alternate AC DC or DC DC charger 12 LEAB mobile energy Parallel Connection of Clayton Power Li lon Batteries ATTENTION Before installing make sure that all appliances are turned off ATTENTION Connect a maximum of 20 Clayton Power Li lon batteries in parallel ATTENTION Do not mix Clayton Power Li lon batteries with batteries of different brands of batteries unless proper separation is used ATTENTION Do not connect Clayton Power Li lon batteries is serial Cables To ensure optimal performance all batteries in parallel must be connected to one pair of connection points All cables from the batteries to these connection points must have the same length 20 All the cables must meet the following criteria Parallel Connection Switch Two DIP switches are placed in a cutout in the front of the battery These are illustrated in Figure 6 To connect batteries in parallel each battery must be connected via the CAN bus with the supplied 4p4 cables The two batteries with only one cable must have switch 1 in the on position and switch 2 in the off position The rest of the batteries must have both switches in the off position A maximum of 20 CP Li lon batteries can be connected in parallel The SW communication must only be connected to one of the batteries This should preferably be one of the end batteries as in Figure 7and Figure 8 Serial Connection of Clayton Power Li Ion Batteries Do not conne
7. and be preferably wrapped in individual plastic bags prior to disposal 13 1 Incineration Incineration should never be performed by battery users but eventually be trained professionals in authorized facilities with proper gas and fumes treatment 13 2 Recycling Send to authorized recycling facilities 14 TRANSPORT INFORMATION UN No 3480 ARD RID Class 9 Packing Group II ADR RID Labels 9 Proper shipping name Lithium ion batteries UN3480 IMO Class Packing Group II IMO Labels 9 Proper shipping name Lithium ion batteries UN3480 IATA DGR Class Packing Group II ICAO Labels 9 Proper shipping name Lithium ion batteries UN3480 Winston Battery Ltd declares that UN Manual of Tests and Criteria Part III sub section 38 3 is met In airfreight small Lithium ion batteries cells lt 20WH or packs gt 100WH are considered as Expected Lithium ion Batteries when they meet the requirements of Ed 52 of IATA regulations UN3480 and ICAO Packing Instruction 965 section II specifying less than 10kg gross per package Caption shipment can move as normal cargo under current IATA In other cases mainly for large cells gt 20WH or packs gt 100WH they are considered as Class 9 See Packing Instruction 965 section I for airfreight In Seafreight sealed Lithium ion batteries are considered as Lithium ion Batteries Not Restricted when Page 5 total 6 pages 24 LEAB Lithium Battery User Manual mobile energy
8. eee bes pee cake b d En EXE FER MEUN CE EDEN E AE Fd Eva b YU CUP E ov QU VR VM d FE Sa a EE 5 Periods between recharge in storage off and idle mode eeeesesessssseeeeeeeeneeeennnnnn nennen 5 Overesune 5 ENIC AICS CCS 5 BROS Ue e ET Dmm 5 fada CREE m 5 ife Blaine 6 Iiastella bon vb P YE DEREN SUIT NUI DIEM KM M EP IE IUNII DER TUM FURIA AFP 7 General Installation Instructions 0 nk asab n Tan raikas 7 AE ET TD 8 Alternator Setup with Battery Separator uino abe dears sevassnvens0isiveneedstavsbeonscavcncussastaccasatienvensiaveteasveusioees 9 Alternator Setup with 12V 24V DC DC Converter sssssssssssssssssssssssssssssssssssssesssssssssessessesesseessssenseseeagaas 10 Auxiliary CAE 11 Using an Alternate AC DC DC DC Chargel cccccccseeeeeseeeeeeeeeeeeeeeeeeeeeeeeeeeceeeeeeeeeeeeeeececeeeeeeeeeeeeeeeeeeeeeeees 12 Parallel Connection of Clayton Power Li lon Batteries 9 13 13 Parallel CON CUO s WITEE ooa NE UIROCU DGIO EUR sania cetauenaitennanennipag cans Rn CU Dd ad RUNE 13 Serial Connection of Clayton Power Li lon
9. 7440 508 Al 6 7429 90 5 K 1 7 7440 09 7 0 F 3 3 77824134 Sr 1s 74026 3 HAZARDS IDENTIFICATION 3 1 Physical The Lithium Ion rechargeable batteries described in this Material Safety Data Sheet are sealed units which Page total 6 pages 20 Lithium Battery User Manual mobile energy e Winston Battery MSDS No TS 20110201 Creation Date 01 Feb 2011 are not hazardous when used according to the recommendations of the manufacturer Under normal conditions of use the solid electrode materials and liquid electrolyte they contain are non reactive provided the battery integrity is maintained and seals remain intact There is Risk of fire only in cases of abuse mechanical thermal electrical which leads to the activation of the safety valve and or the rupture of the battery container Electrolyte leakage electrode materials reaction with moisture water or battery vent fire may follow depending upon the circumstances In case of excessive internal pressure and or temperature Winston batteries are fitted with a safety vent for protection and or rupture of the cell case 3 2 Chemical Classification of dangerous substances contained into the product as per directive 67 548 EEC Symbol uses wc wa EC 96 49 Organic 38 C 243 C DMC 616 38 6 solvents DMC 4 C DMC 90 C established Flammable DEC 105 58 8
10. D signal from the car e Using a connection point connect the negative terminal of the Li lon battery the G3 Inverter Charger the G3 Display and Lead Acid battery to the GND on the Booster ni DISPLAY AEWOTE AEWOTES 33 COMBI RERBTE REMOTES DATA DATA CHARGE WAKEUP D I l E Fb batery I 1 1 Figure 4 Alternator Setup with 12V 24V DC DC Converter 10 LEAB mobile energy Lithium Battery User Manual Auxiliary Alternator It is possible to charge from an extra alternator if it has a control function input This setup is shown the diagram in Figure 5 e Using a connection point connect the negative terminal of the Li lon battery the G3 Inverter Charger and the G3 Display to the GND terminal on the alternator e Connect OUTPUT 2 of the battery to whatever control function input the alternator has e Using a connection point connect the positive terminal of the Li lon battery the G3 Inverter Charger and the G3 Display to the positive terminal on the alternator e f possible connect the Display power to an alternate power source including a GND connection to the rest of the system DISPLAY REMOTE REMOTES DATA DATAZ 35 REMOTE Sw DATA z G3 COMBI 2 OAT A1 DATAZ GHC HEE FALL CTI CUTS CUTS Ez IHi Dr CHARG
11. E CONTROL ff DC CHARGE WAKEUP n 0022 Do CHARGE WAKEUP 0 Car system WAREUP I GAD OUTE CAM PI CAM Li ilz BATTERY GADE DATA SW GNO CAM L2 OHS Figure 5 Auxiliary Alternator 11 Lithium Battery User Manual LEAR mobile energy Using an Alternate AC DC or DC DC charger ATTENTION Before installing make sure all appliances are turned off ATTENTION The CP Li lon battery must be able to stop the charging via a charge control relay e Connect the DC Charging device to the battery through a DC charge control relay as shown in the diagram Figure 6 e The charge control relay must get its control signal from OUTPUT 2 on the battery e Acharge wakeup relay is connected between the power input pins of the charger to sense when the CP Li lon battery can start charging This relay is connected between the INPUT 3 on the Li lon battery and GND The relay must be of a Normally Open type in order to pull the input to GND when active DISPLAY FIEMCTE1 REMOTE DATA HDi GND2 REMOTE OLT OUTI GND Saw DATA SEMSE HALL WAKELIP i E ES Ee WAKELUP1 OUT ND H1 L1 BATTERY WAKEUPE GNOZ SW DATA ANC CAM Lz GAO AC or DC power source Figure
12. Lithium Battery User Manual mobile energy Mounting ATTENTION Mount the battery topside up or on the side never upside down ATTENTION Fans inside be sure of air flow without interruption 12V 100Ah 24V 100Ah Mounting holes for fixation M5 See more dimensions on page 15 Lithium Battery User Manual Installation Guide ATTENTION Before installing make sure that all appliances are turned off General Installation Instructions e A general system utilizing a CP Lithium lon battery CP G3 Inverter Charger and a CP Display all have the following in common Itis highly recommended to add fuses to the 230 VAC output to protect the equipment e The communications cable and power cables to the display unit must be 0 5 mm e The supplied 200 A fuse must be mounted on either the positive or negative terminal as illustrated here Figure 1 DC Fuse Schraube Drehmoment Front 8 30 mm 8 Nm Top M8x30 mm 12 Nm Mounting M5 5 Nm The length of the M5 mounting screws depends on what the Li lon battery is mounted on Lithium Battery User Manual LEAR mobile energy Standalone Setup The diagram on Figure 2 shows how to wire a standalone system This can be used as an Uninterruptable Power Supply UPS system ATTENTION Make sure the AC mains is disconnected during assembly or service Connecting the G3 Inverter Charger to the Li lon Bat
13. Lithium Battery User Manual LE AB mobile energy Function Description Power On Off The Li lon battery will start when it detects wakeup active signal on one of the wakeup inputs The Li lon battery will remain active until all active wakeup signals are deactivated Wakeup sources e Input 1 Active high Car ignition signal e Input 2 Active high Display remote out e Input 3 Active low or detecting SW data 230V ac Grid input CAN wakeup Active high The default uses for the different inputs are as follows Input 1 Enables the system to charge the Li lon battery when the engine is running Input 2 If the G3 Display is powered on by the user this will activate the Li lon battery Input 3 If the user plugs in a 230V ac source the Li lon battery will begin charging Protections To prevent hazardous use the Li lon battery can disconnect the main switch by way of 4 measures e Overcharge e Deep discharge e Temperature extremes e Short circuit over current The system ensures a high level of safety by 2 measures e Communication to the control component e Internal switch to cut of charge discharge current Empty Li Ion Battery The Li lon battery will protect itself from deep discharge by disconnecting the main switch and enter sleep mode when empty The battery is able to startup and stay connected for 30 seconds to allow charge current to rise above 1A when empty If the Li lon battery is deeply discharged the c
14. Manual Document rev 1 06 eng 12V 100Ah 24V 100Ah up Firmware rev 02 00 30 Date 2013 12 12 LITHIUM BATTERY Lithium lon Battery With integrated Battery Management System LEAB mobile energy Lithium Battery User Manual L E AB mobile energy Important Notes about this documentation The technical data information and illustrations contained in this document confirm the status of production at the time of creation The manufacturer reserves the right to improve or to change the specifications and documentation of this document at any time without notice The LEAB Automotive GmbH will not be liable for errors or damages that may occur based on misinterpretation Without explicit permission by LEAB Automotive GmbH it is not allowed to copy content of this documentation reproduce translate or otherwise to hand in any form to any third party Attention Safety note disregarding can result in personal injury or material damage or impair the function of the device Attention Risk of electric shock Safety note disregarding can result in injury and death and damage or destroy the device Note Supplementary information on operating the unit LEAB Automotive GmbH Thorshammer 6 24866 Busdorf Germany www leab eu Important note about the usage This manual is only valid for the device Clayton lithium power pack 12 V 100 Ah order number 012 00002GF and Clayton lithium power p
15. ack 24 V 100 Ah order number 012 00004GF in the version for the German market To avoid operating errors you should read this manual before installation and first use and follow the instructions strictly Please keep this manual for future use close to the device Other versions can be downloaded from our website www leab eu LEAB mobile energy Safety Instructions Lithium batteries are classified as Class 9 hazardous material UN3481 a power source with high energy density and dangerous materials in a closed metal case Installation must strictly follow the national safety regulations in compliance with the enclosure installation creep age clearance casualty markings and segregation requirements of the end use application Installation must be performed by qualified installers only Switch off the system and check for hazardous voltages before altering any connection Lithium batteries must be handled only by qualified and trained personnel The lowest protection degree of specific parts of a lithium battery is IP20 Ensure that the installation of the Lithium lon Battery is in accordance with IP20 requirements Especially keep these rules e Do not open the Lithium lon Battery e Do not discharge a new Lithium lon Battery before it has been fully charged first e Charge only within the specified limits e Do not mount the Lithium lon Battery upside down or on the sides for air flow Check if the Lithium lon Bat
16. attery The red LED will flash two times wait until the battery has cooled down Other failures See page 17 EMC and standards 2006 95 EC Safety directive The following harmonized standards have been applied EN 60950 1 2001 A11 2004 LVD 2004 108 EC EMC directive The following harmonized standards have been applied EN 61000 6 3 2007 Emission hold equipment EN 61000 6 2 2007 Immunity industrial Before Installation ATTENTION Read the safety instructions before starting to install the battery and install the needed functions as shown in the diagrams ATTENTION When installing the battery do not mount the Lithium lon Battery upside down or on the sides for air flow Do not cover or block the fan or the air inlet to insure the battery dos not overheat Mounting holes are for prefixation suitable fixation has to be added ATTENTION Do not connect the batteries in series only in parallel ATTENTION Make sure the Lithium lon Battery is powered down before starting the installation and do not connect any active wakeups before end of the installation ATTENTION If DC consumers are part of the installation please make sure to apply the DC consumers with a switch or fuse so they can be disconnected The DC consumers may in some cases cause problems when starting up the system In the box 1x Lithium lon Battery 1x Phoenix connector 3 pol 1x Phoenix connector 5 pol 1x CAN communication cable 1x Short form manual
17. bly below 30 C and ventilated area away from moisture sources of heat open flames food and drink Keep adequate clearance between walls and batteries Temperature above 100 C may result in battery leakage and rupture Since short circuit can cause burn leakage and battery container rupture hazard keep batteries in original packaging until use and do not jumble them Other Follow manufacturer recommendations regarding maximum recommended currents and operating temperature range Applying pressure or deforming the battery may lead to the rupture of battery container and disassembly followed by eye skin and throat irritation 8 FIRE CONTROLS PERSONAL PROTECTION Respiratory protection Not necessary under normal use In case of battery rupture use self contained full face respiratory equipment Hand protection Not necessary under normal use Use Viton rubber gloves if handling a leaking battery Eye protection Not necessary under normal use Wear safety goggles or glasses with side shields if handling a leaking or ruptured battery Skin protection Not necessary under normal use Use rubber apron and protective working in case of handling of a ruptured battery 9 PHYSICAL AND CHEMICAL PROPERTIES 9 1 Appearance Physical shape and color as supplied Yellow Plastic Prismatic cases with ribs hermetically sealed and fitted with a metallic terminals connections 9 2 Temperature range Continuous Occasional In s
18. contaminated clothing and flush affected areas with plenty of Water and soap for at least 15 minutes Do not apply greases or ointments Ingestion Dilute by giving plenty of water and get immediate medical attention Assure that the victim does not aspirate vomited material by use of positional drainage Assure that mucus does not obstruct the airway Do not give anything by mouth to an unconscious person Inhalation Remove to fresh air and ventilate he contaminated area Give oxygen or artificial respiration if needed 5 FIRE FIGHTING MEASURES Fire and fume hazard Except LFP series batteries LCP and LMP batteries can leak and or spout vaporized or decomposed and combustible electrolyte fumes in case of exposure above 150 C resulting from inappropriate use abuse or from the environment Possible formation of hydrogen fluoride HF and phosphorous oxides during fire LiPF 6 salt contained in the electrolyte releases hydrogen fluoride HF in contact with water Extinguishing media spray the battery with water or put the smoking battery into basin at once Can be used Type D extinguishers Co2 Dry chemical or Foam extinguishers Special hazards Following cell overheating due to external source or due to improper use electrolyte leakage or battery container rupture may occur and release inner component material in the environment Eye contact The electrolyte solution contained in the battery is irritant to ocular tissues
19. ct the CP Li lon batteries in serial If it is necessary please contact LEAB Automotive 13 Lithium Battery User Manual mobile energy FE N GC CHARGE WAKEUP DISPLAY SW DATA REMDTE1 REMOTES DATA DATAZ G3 COM GHD GHD Pb balbery REMOTE REMOTE DATA DATA j 8 J4 x 3 PES i rn cs og SEPARATOR 5 Zi uw coffTeooos zz EXT LED PE N Li WAKEUP1 OUTI WASEUP1 QuT1 WAKEUP OUTI GND a OUT GND OUT GHDH TEES H1 1 Com 1 CAM Hr T 1 CAM mmm 12 Iz Li 2 Cem CAM Li Li H oo INZ inca BATTERY BATTERY BATTERY BATTERY WAKEUP2 EW DATA SW LAM L2 WARKELP GND2 DATA SW GMD CAM L2 GHD WAKELP BW DATA CAM SW GMD CAM 2 GNO WAKEUP2 GHDZ SW DATA CAN Hz SW GHD CAM 2 GND Figure 7 Parallel Connection DIP switch CAN Bus connector Figure 8 Parallel Connection Switch 14 LEAB mobile energy Lithium Battery User Manual A Physical dimensions AN AAN Front and back of both 24V and 12V Li lon battery 12V 100Ah 24V 100Ah uu w Left Side of 12V Li lon battery Bellow Side of 24V battery 558 553 15
20. ensions in mm HxWxL 274x192x301 274x192x558 a Parallel connector parameters Pin Signalname Parameter Wert Y 3 Output voltage open drain Battery voltage 2 CU i Output Impedance 10 kO 1 CAN Wakeup Max Input Voltage 60 VDC Input Trigger Voltage High Low 3 5 VDC Input Impedance as pull down 4 7 MQ Max Current 250 mA CANGND Fuse rating 300 mA thermisch Communication Speed 125 kbps CAN High Communication Protocol gt MQ Output Impedance SAE J1939 11 Communication Speed 125 kbps CAN Low Communication Protocol Output Impedance SAE J1939 11 17 Lithium Battery User Manual LEAB mobile energy Signal connector parameters PinName Output 1 Output 2 Input 1 Input 2 Max drain voltage Max sink current Fuse Rating Topology Max input Voltage Input voltage level high low Input Impedance as pull up Max input Voltage Input voltage level high low Input Impedance as pullup 5V Wert 45 VDC 300 mA 300 mA thermal Open collector 45 VDC TTL Level 4 7 MO 45 VDC 3 8 VDC 2 MQ 9600 Baud 1 300 mA thermal Communication speed Output Impedance 12V Fuse rating SW DATA Single wire bus SW GND Single wire Max current 300 mA bus Fuse rating 300 mA thermal Max current 300 mA Fuse rating 300 mA thermal LED Codes Power LED Blue Connected Connected and charging Solid light Flashin
21. g 3Hz Fuel gauge LED s LED 8096 9096 Flashing 1Hz 6096 7096 Flashing 1Hz Flashing 1Hz Flashing 1Hz Flashing 1Hz 100 96 green 80 96 green 60 96 green 4094 5096 gt 30 20 30 gt 10 0 10 40 green 20 red 18 Lithium Battery User Manual LED Codes Failure LED Red Code Failure 1xFlash Battery is empty 2xFlash Battery temperature too high Flash Battery overloaded or short circuit 4xFlash Pre charge failure 5x Flash Battery overcharged 6x Flash Internal failure Cell voltage monitor 7x Flash Internal failure Cell temperature monitor 8x Flash Internal failure internal communication failure 9x Flash Internal failure Other failures mobile energy Failure desrciption Battery is empty restart the battery and ensure charge current gt 1 A within 30 sec or the battery will enter sleep mode Battery temperature is too high wait until the battery has cooled down Battery overloaded remove the load and restart the battery The battery will enter sleep mode after 30 sec Battery unable to pre charge the load Remove load and restart the battery The battery will enter sleep mode after 30 sec Charger is overcharging the battery check charger Battery is protecting and doing maintenance balancing Battery cell voltage monitor is failing The battery will enter sleep mode after 30 sec Contact your supplier Batter
22. harge detection time is shortened to 3 seconds Outputs The battery has 2 outputs for controlling external equipment such as Battery separator Charger Solar charger The outputs are of open collector type and can be configured from a PC The default output settings are Ausgang Aktiv wenn R cksetzten wenn Vorgesehene Verwendung Output 1 SOC 1096 SOC gt 11 Driving an external Empty Li lon battery alarm Output2 Cellvoltage 4 1V Cellvoltage 3 9V Protect against overcharge from external charger State of Charge 16 LEAB mobile energy Lithium battery general parameters Battery type 100 Ah 12V 100 Ah 24V Available capacity 80 Ah 80 Ah Nominal battery voltage 12 VDC 24 VDC Operation voltage discharge 9 2 VDC 18 4 VDC Operation voltage charge 15 VDC 30 VDC Cell voltage min cut off 2 3 VDC Cell voltage max cut off 4 2 VDC Continuous discharge current 100 A 200A temperature controlled Max discharge Impulse current gt 500A gt 1000 A Continuous charge current 100 A Standart charge discharge current 50 A Lifecycle 80 DOD gt 3000 Lifecycle 70 DOD gt 5000 Operating temperatur 40 C gt 50 C Cooling Forced fan Inputs 3 Outputs 2 Communications CAN SAEJ1939 Single Wire Parallel connection 1 to 20 Self discharge rate per month sleep mode 396 Operation mode consumption 350 mA 180 mA Sleep mode consumption sleep mode 2 mA Connection terminals 8 screw Weight 19 kg 36 kg Dim
23. tery 1 Connect the GND connections to all the components 2 Connect all the data and small signal connections 3 Connect the 230VAC mains connections NB the 230VAC mains relay not supplied is essential for the system if it needs to charge by the mains supply 4 Connect the positive DC supply To build up a connection with SingleWire SW Data it is necessary to connect the SW GND contact with GND PE N 22 DISPLAY REMOTE1 REMOTE DATA DATAZ amp w DATA G3 COMBI REMOTE REMOTE 2 GND GND1 GND FE e LL 2 SENSE HALL WARK ELIPY OWT GND1 Ht IN1 L1 IN3 BATTERY WAKEUPZ SW DATA CAM H2 Sw GND L2 GND Figure 2 Standalone LEAB mobile energy Lithium Battery User Manual Alternator Setup with Battery Separator Starting with the standalone system the display power red wire should be moved from the Li lon battery to the lead acid battery as in Figure 3 e Using connection point connect the positive terminal of the Li lon battery the G3 Inverter Charger and the G3 Display to the DC OUTPUT on the CDR Battery separator e Connect the OUTPUT 2 to the GND terminal of the CDR battery separator e Connect the Lead Acid battery GND to the negative terminal of the Li lon battery the G3 Inverter Charger and the G3 Display using a connection point
24. tery has been damaged during transport e Do not connect lithium systems in serial Dangers involved in case of fire e Danger of dust particle explosions e Decomposition through fire or heat under development of toxic and cauterizing gases e Combustion gasses which strongly irritate eyes and respiratory organs General actions to be taken by the driver if these dangers occur e Turn of the engine e Put a warning signal on the road to warn others e Inform others about the danger and direct them to stand away from the wind direction e Call police and fire fighters immediately and notify them that lithium batteries UN3481 are onboard Instruction for fire extinguishing e Extinguish with water if possible cover battery completely in water e Extinguishing with water will produce fluoride phosphate fluoride oxide and carbon oxide e Alternatively extinguish with a CO extinguisher Note when put to storage the battery must be fully charged and must be charged again every 6 months y ON SPILLABLE LI ION BATTERY LEAB mobile energy Index Important Notes about this 2 important note about the ds BEN LL e ccm Er TEES en eee 2 ee Ms lo m TR sS 3 Handing and VIVES FV Ree ORE TOL 5 SII du pP 5 Start Up of an empty battery usse secure o
25. torage during 30 C max 45 85 C discharge during 30 80 C 45 85 C during charge 0 75 C 0 75 C 9 3 Specific energy Note Wh Normal voltage x Rated Ah kg Average battery weight 9 4 Specific pulse power 600w 1200w kg Varies depending upon size 9 5 Mechanical resistance As defined in relevant IEC standard 10 STABILITY AND REACTIVITY Conditions to avoid Heat above 85 C or incinerate Deform mutilate crush pierce disassemble Short circuit Prolonged exposure to humid conditions Materials to avoid N A Page 4 total 6 pages 23 Lithium Battery User Manual mobile energy e Winston Battery Hazardous decomposition products Corrosive Irritant Hydrogen fluoride HF is produced in case of reaction of lithium MSDS No TS 20110201 Creation Date 01 Feb 2011 hexafluorophosphate LiPF 6 with water Combustible vapors and formation of Hydrogen fluoride HF and phosphorous oxides during fire 11 TOXOLOGICAL INFORMATION Lithium Ion batteries made by Winston Battery Ltd do not contain toxic materials 12 ECOLOGICAL INFORMATION When properly used or disposed Lithium Ion batteries made by Winston Battery Ltd can be recycled and do not present environmental hazard during their life time 13 DISPOSAL CONSIDERATIONS Dispose in accordance with applicable regulations which vary from country to country Lithium Ion batteries should have their terminals insulated
26. y cell temperature monitor is failing The battery will enter sleep mode after 30 sec Contact your supplier Battery internal communication is failing The battery will enter sleep mode after 30 sec Contact your supplier Battery has other failures The battery will enter sleep mode after 30 sec Contact your supplier Figure 9 LED Display 19 Lithium Battery User Manual mobile energy Material Safety Data Sheet MATERIAL SAFETY DATA SHEET PRODUCT NAME LITHIUM ION BATTERY MSDS No TS 20110201 Creation Date 01 Feb 2011 1 IDENTIFICATION OF THE SUBSTANCE PREPARATION AND THE COMPANY UNDERTAKING Identification of the substance preparation Product name Lithium Ion Battery Use of the substance Preparation Battery Company Undertaking identification Supplier Name Winston Battery Ltd Address No 3 Industrial Zone Lisonglang Village Gongming Town Bao an Dist Shenzhen P R C Phone 86 755 86026789 Fax 86 755 86026678 Emergency contact CHEMTREC Phone 1 800 424 9300 2 COMPOSITION INFORMATION ON INGREDIENTS BATTERY MODEL WB LYP WB LP Ingredient Weight CAS No Notes Rare earth Y RareearthY 40 5 7440 65 5 0 Li3CO3 16 5543132 Mn 4 4 7439 96 5 Ca 0 3 74072 0 Graphite 56 7782 425 2 Na 159 7440 235 319 7440 44 0 0 Fe 3 4 7439 99 6 2 PE 3 3 902884 Cu 10
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