Manual - Northern Tool + Equipment
Contents
1. Fill the Honda engine with a maximum of 0 25 liter of SAE 10W 30 API SJ oil For special usage or conditions such as extreme weather refer to page 7 of the Honda engine user manual Check the oil level on a horizontal surface The oil level should be up to the edge of the opening 2 2 2 Gas Fill the gas tank with unleaded fuel Do not use oil fuel mixture your Portable Winch is equipped with a 4 stroke engine Refer to page 7 of the Honda engine user manual Rosse WINCH 2 2 3 Engine start up Refer to page 3 of the Honda engine user manual for start up instructions The engine on off switch is located on the winch housing to the left of the handle figure 1 to the right Make sure to pull on the recoil starter in the axis of the rope outlet figure 1 below If you pull vertically figure 2 the friction of the rope on the plastic cover might damage the rope and the cover 2 2 4 Capstan drum Your Portable Winch is equipped with a standard 57 mm 2 1 4 diameter capstan drum lf you are using the optional 85 mm 3 3 8 drum PCA 1100 not included follow these simple installation steps figures 1 2 3 4 amp 5 can be found on the next page All bolts require a 4 mm 5 32 hex wrench included with your winch manual 1 Remove the rope guide figure 1 2 Remove the bolt located at the end of the drum axle figure 2 3 Remove the drum from the axle figure 3 If necessary2. PORTABLE WINCH Portable Winch Co PORTABLE CAPSTAN WINCH PCW5000 USER MANUAL wA Model PCW5000 Maximum pulling capacity single line 1000 kg 2200 Ib Summary Introduction p 3 1 0 Safety guidelines p 3 1 1 Safety messages p 3 1 2 Labels p 4 1 3 Safety information p 4 2 0 Before first use p 5 2 1 Upon receiving the winch p 5 2 2 Is the engine ready to work p 5 2 2 1 Engineoil p 5 2 2 2 Gas p 5 2 2 3 Engine start up p 6 2 2 4 Capstan drum p 6 2 2 5 Spark arrestor p 7 3 0 Winch usage p 8 3 1 Rope p 8 3 1 1 Rope type p 8 3 1 2 Rope maintenance p 9 3 2 At the end of the rope p 9 3 2 1 Recommended knots p 9 3 2 2 Recommended hooks p 10 3 3 Winch anchor p 10 3 3 1 Using a polyester sling p 11 3 3 2 Using the Hitch Plate p 11 3 3 3 Using the Receiver Hitch p 12 3 3 4 Using the Tree Pole Mount p 13 3 4 Oil Alert system p 13 3 5 Rope installation p 14 3 5 1 Rope p 14 3 5 2 Pulley p 14 3 5 3 Direction p 14 3 5 4 Onahill p 14 3 6 Pulling a load p 14 3 6 1 Wrapping the rope on the capstan drum p 15 3 6 2 Winching p 15 3 6 2 1 If the rope slips p 15 3 6 2 2 To rock the load p 16 3 6 2 3 How to pause while winching p 16 3 6 2 4 How to maintain a load without releasing the tension p 16 3 6 2 5 How to resume winching p 16
3. 3500 Ib or higher A CAUTION Make sure the anchoring vehicle s hand brake is on and working properly Position blocks behind the wheels to prevent roll back 3 3 3 Using the Receiver Hitch winch anchor for 2 receivers PCA 1262 sold separatel 1 Slide the square tubing into the vehicle s receiver and secure it with both the hitch pin and the R pin figure 1 no 1 2 Adjust the maximum desired lateral movement by positioning the bolts into the holes figure 2 no 1 3 Attach the winch anchor hooks to the eye bolts figure 2 no 2 4 Wrap the rope around the drum and start winching The winch will align itself automatically with the load sad lee Dee aaa A CAUTION y you need to pull ARETA STE downward you will need to install either a C m n E n pulley or a roller to prevent damage to the AN a winch support plate A CAUTION Make sure the anchoring vehicles hand brake is on and working properly Position blocks behind the wheels to prevent roll back 12 gt Se WINCH 3 3 4 Using the Tree Pole Mount with rubber pads PCA 1263 sold separately 1 Place the tree pole mount at the base of the tree or pole Insert the sling s hook into the anchor point on the left figure 1 no 1 then feed the sling s end through the ratchet system figure 1 no 2 2 Slide the whole set up upward to the desired height figure 2 3 Tighten the sling with the wrench supplied while making
4. you may push it forward with two screwdrivers 4 Replace it with the optional drum figure 4 Make sure that the shaft key stays in place Install bolt and washer 5 Install the rope guide included with the optional drum using the two 2 bolts NOTE Make sure that the rope guide is not in contact with the capstan drum 2 2 5 Spark arrestor In certain areas it is forbidden to use a gas engine without a spark arrestor Check local regulations An optional spark arrestor is available from Portable Winch Co and Honda Power Products dealers Installation 1 Insert the spark arrestor into the exhaust tube Make sure the holes are aligned figure 1 to the right 2 Fasten lightly the metal screw provided with a Philips 1 screwdriver figure 2 to the right Refer to page 10 of the Honda engine user manual for the spark arrestor cleaning instructions fim eE WINCH 3 0 Winch usage A WARNING Most winching situations present POTENTIAL DANGERS 1 Rope h WARNING Stay out of the winch line s path 1 1 Rope type ot Use only low stretch rope We recommend using double braided polyester rope with a minimum diameter of 10 mm 3 8 Maximum rope diameter is 16 mm 5 8 For most situations we recommend using 12 or 13 mm 1 2 DBP rope Please contact us for other rope types suitability A WARNING DO NOT USE 3 STRAND POLYPROPYLENE YELLOW ROPE e Polypropylene and polyethylene ro
5. 3 6 2 6 If you must keep tension on the rope at start up p 17 3 6 2 7 If your rope is too short p 17 3 6 3 Stopping the winch p 17 4 0 Maintenance p 17 4 1 Cleaning p 17 4 2 Lubrication p 18 4 3 Honda engine p 18 4 4 Storage p 18 4 5 Spark arrestor p 18 5 0 Complementary information p 18 5 1 Accessories p 18 5 2 Warranty p 20 5 3 Serial number localization p 20 5 4 CE Declaration of conformity p 21 5 5 Parts list p 22 5 6 Technical data p 24 5 7 Manufacturer p 24 aa WINCH fORTABL E WINCH Introduction Portable Winch Co wishes to thank you for purchasing a PCW5000 Portable Winch This manual was written to help you make the best use of your new winch and to use it in the most secure way Read it carefully before using the winch For any problems or questions you may have please refer to an authorized Portable Winch Co dealer or contact us directly 1 0 Safety guidelines The PCW5000 Portable Winch is designed to pull non rolling objects usually at plus or minus 45 degree angle from the horizontal The use of a pulling device implies serious risks of injuries property damage or even death Do not underestimate its potential danger 1 1 Safety messages Your safety and the safety of others are very important You will find important safety messages in this manual Read them carefully These security messages are warning y
6. block 2 aluminum sheaves 100 mm 4 diameter Stainless steel swing side snatch block 1 aluminum sheave 100 mm 4 diameter Grab Hook 7 mm 5 16 Grab Hook 7 mm 5 16 with latch and 3 chain links skidding Cone for logs up to 50 cm 20 diameter PCA 1372 HPPE rope choker 9 5 mm x 2 1 m 3 8 x 7 with steel rod PCA 1295 Choker chain 6 mm x 2 1 m 1 4 x 7 with C Hook and steel rod Weight 2 8 kg 6 Ib PCA 1299 C Hook for choker chain PCA 1151 spark arrestor for Honda engine GHX 50 TORTABLE WINCH 5 2 Warranty Portable Winch Co products are warranted against defects in materials and workmanship while owned by the original purchaser as defined below The Original purchaser is defined as the party or entity which purchases the winch and or accessories from an authorized Portable Winch Co retailer as shown by the original sales receipt The warranty ownership is transferable provided the end user has a copy of the original purchaser s invoice This warranty does not apply to wear parts defined as being in contact with the rope while winching The Portable Winch is covered as follow e Winch parts Five 5 year warranty service by Portable Winch Co and or its retailers e Engine The Honda engine is warranted by Honda Motor Corporation and the duration varies according to country and usage All Honda service centers can repair the winch engine under warranty Hang on to your proof of purch
7. sure the rubber pads are properly positioned The pads should offer maximum contact surface with the tree or pole figure 3 4 Install the receiver hitch without the square tubing and fasten it with the hitch pin and R pin figure 4 5 Attach the winch anchor hooks to the eye bolts figure 5 6 Wrap the rope around the drum and start winching The winch will align itself automatically with the load figure 6 eee A CAUTION If you need to pull downward you will need to install either a pulley or a roller to prevent damage to the winch support plate A WARNING After pulli ng o a few seconds with the tree pole mount release the tension off the Portable Winch Check the solidity of the installation and tighten the sling again 3 4 Oil Alert system The GX 50 Honda engine is equipped with an Oil Alert system_ that automatically turns off the ignition when the oil level goes below a safe level The Oil Alert system also turns off the 13 Sanaa WINCH ignition when the winch is operating at an angle greater than 20 degrees 4 degrees Make sure that your set up keeps the winch at a relatively horizontal level while winching and idling 3 5 Rope installation A WARNING Using common sense while installing the rope is the key to a secure winch usage The great variety of situations encountered when winching prevents us from providing specific instructions however you need to consider the follo
8. 3 Safety information Do not let children use the Portable Winch Keep children and animals away from the work area A WARNING Never let someone without training use the Portable Winch Make sure the user knows about the safety and usage procedures and has read this manual and the Honda engine user manual A WARNING Inform all users of the safety guidelines and usage procedures A WARNING Familiarize yourself with the product and the safety guidelines before working with the winch fORTABL E WINCH A WARNING Make sure that your clothes are not going to get caught into the winch mobile parts A DANGER The exhaust gas contains toxic carbon monoxide Never run the engine in a closed area without proper ventilation A CAUTION Replace any safety labels that are damaged illegible or missing A WARNING Never put your hands on the capstan drum or near the rope guide when t 5 0 o 5 Q 5 0 5 5 a A WARNING Always keep bystanders outside the working area A DANGER Never pull rolling objects that might roll out of your control A WARNING The Portable Winch is not intended for lifting purposes A WARNING Never use the Portable Winch to lift people 2 0 Before first use NO 1 Upon receiving the winch Inspect the box to detect any apparent damage If there is damage or missing parts inform the carrier immediately NO 2 Is the engine ready to work 2 1 Engine oil
9. 6 2 5 How to resume winching You must release some tension before restarting the winch engine First untie the two half knots Let go some of the rope to release some tension While holding the rope with one hand start the engine by pulling on the crank and pull the throttle up You can now resume winching 16 E WINCH 3 6 2 6 If you must keep tension on the rope at start up You can install a rope grab device or a Prussik knot attached to your anchor point in order to keep tension on the rope 3 6 2 7 If your rope is too short You will have to link two ropes together 1 If you have to link two rope lengths do it SiC NERO iy Figure 1 with two bowline knots figure 1 see gi lt gt section 3 2 1 A eer gee on 2 Leave about 1 m of rope tailing out of the 5 A F Y knot on the rope holding the load figure 1 A raster son no 1 You will need it to resume winching ss ool sal ey after undoing the knots i faz ai ae cance A WARNING stop the winch BEFORE the knot reaches the small pulley since it cannot go through the winch figure 2 Figure 2 3 If necessary attach the load to a fixed object and release tension off the rope 4 Undo the knots and use the remaining length to wrap around the capstan 3 6 3 Stopping the winch 1 Release tension gradually to lower the winch gently to the ground 2 Bring throttle down to idle 3 Turn ignition switch off 4 0 Maintenance 4 1 Cle
10. aning Once your job is done you should clean and dry your winch A CAUTION Inspect the winch hooks rope and polyester sling to detect any damage or signs of wear Periodically remove the capstan drum and clean around the shaft figure 1 to the right Accumulated debris can damage the shaft seal Apply grease or oil to prevent corrosion 17 TORTABLE WINCH 4 2 Lubrication The front pulley figure 1 no 1 must turn freely Lubricate it regularly with light oil Dirt and grime lodged between the pulley and the shaft may prevent it from turning freely If required disassemble it to clean the shaft The gearbox is lubricated at the factory and should not require additional lubrication or maintenance lf there is appearance of a leak check oil level by placing the winch on a level surface and remove the oil plug figure 1 no 2 Lean it toward you some oil should leak out of the hole If needed you can add type SAE80W90EP gear box oil 4 3 Honda engine Maintain the engine according to the instructions found in the Honda engine user manual 4 4 Storage Always store your Portable Winch in a vertical position Refer to the Honda engine user manual for engine storage instructions 4 5 Spark arrestor If your Portable Winch is equipped with the optional spark arrestor PCA 1151 you must clean it every hundred 100 hours to keep it running properly Refer to the Honda eng
11. ase invoice with serial number It will be used to establish the beginning of the warranty period Portable Winch Co will replace or repair at its option any defective product All other Portable Winch accessories are covered by a complete one 1 year warranty lf you have a defective product please contact us or your retailer and we will take care of it immediately 5 3 Serial number localization The winch serial number is indicated on the safety warning label located on the right side of the winch housing figure 1 no 1 The serial number is also engraved on the cover of the winch to the left of the capstan drum figure 2 no 1 20 ses WINCH 5 4 CE Declaration of conformity CE DECLARATION OF CONFORMITY We PORTABLE WINCH CO of 1170 Thomas Tremblay St Sherbrooke QC J1G 5G5 CANADA Tel 1 819 563 2193 www portablewinch com Declare that the product Portable Capstan Winch Model PCW5000 Serial numbers 4603 and higher For intended purpose Pulling non rolling objects at angles 45 from horizontal plane In accordance with the following Directives 89 336 CEE Electromagnetic Compatibility Directive and its amending directives 98 37 EC Machinery Directive and its amending directives 2000 14 EC Environmental Noise Directive has been designed and manufactured to the following specifications EN 292 1 amp 2 1991 EN 14492 1 2006 hereby declare that the equipment above has been designed t
12. ch reaches its maximum capacity the engine stalls You then have to redo your set up add pulleys or rock the load 15 E WINCH 3 6 2 2 To rock the load Pull the rope until the engine comes close to stalling and release the tension Pull again on the rope to put tension and repeat as needed A CAUTION Be careful with this method since it generates heat and can wear the rope quickly A WARNING If the winch is pulling the rope but the load does not move often the case when using a very long rope it s because your rope is stretching and could reach the breaking point and recoil towards you SLOWLY release the tension on the rope but beware of the accumulated tension You could get burned from the rope exiting your hands quickly or be pulled towards the winch 3 6 2 3 How to pause while winching SLOWLY release the tension on the rope and let it slip on the capstan drum A CAUTION Do not let the rope slip for more than a few seconds on the drum while in tension the heat created by the friction could melt or damage the rope 3 6 2 4 How to maintain a load without releasing the tension You may maintain tension on the end of the rope either by holding it or attaching it to a fixed object 1 Shut the engine off 2 Wrap the rope twice around the rope hook to relieve tension from your hands figure 1 3 Tie two half knots around the rope hook figure 2 Figure 1 Figure 2 3
13. d and will put uneven tension on the winch anchor hooks 3 3 2 Using the Hitch Plate PCA 1261 sold separately with tow balls up to 50 mm 2 diameter 1 Push the safety hooks in the rectangular openings of the hitch plate figure 1 next page 2 Start the winch engine 3 Slide the plate on the ball hitch and pull the winch forward figure 2 next page 1 FE WINCH 4 Wrap the rope around the drum and start winching figure 3 Bri ar P 5 t T a An r pe r n P 7 eet SF it z _ a j T r a Fae ee ors ee 7 it a r i 7 k F i s a hb a F j m A on i i gt At ae T Tae 4 A i J ij s s Eg eat ap Poy 7 en ie z mo ON i i As i z 5 ye a ar g P i ks E Ean N ay i le l els ee a a ry a E ee E F i i ed La th n Js E Te I i i Ti n T 7 i J i Lat ie k i 3 ae ak ee A a n A F a s i A ah i i i n hag ae ry a i ws Figure 1 amp EAR ni Seas Figure oe ak Figure al ue i F eal aa cA a Gs i S s r i jo re os b r t T i ih il i T ee ae eo k hl pel ba A t k Ao m ki Ph v r Ta i i ae Ca pas jet 2 eral a Sel eS ae a Eea eh eat We i L a ER ik son a r 1 NOTE Do not leave the winch on the hitch with the engine running the resting position will cause the Oil Alert device to turn the Honda engine off see section 3 4 A CAUTION Use the hitch plate only with Category Il ball hitch 1500 kg
14. he CAPSTAN DRUM or the ROPE GUIDE when the ENGINE is RUNNING 1 Start the engine and let it idle for 30 seconds to warm up 2 Run the rope over the rope keeper and the front pulley and under the drum figure 1 3 Wrap the rope around the drum 3 turns figure 2 4 Bring the rope behind the rope hook figure 3 5 Stand about 1 m 3 of the winch and pull gently on the rope to get the slack until you feel the tension rising on the rope figure 3 6 Look at your set up to make sure that the winch anchors and the front pulley are aligned with the rope 7 Check that the rope does not rub against objects along the path 8 Pull the throttle up and start winching 3 6 2 Winching While winching position yourself away from the winch in order to see both the winch and the load Pull on the rope The tension you exert on the rope will keep the winch level Do not operate with the winch tilted or the Oil Alert will kick in A DANGER Do not wrap the rope around your hands or your body Also beware of the rope accumulating in front of you make sure your feet do not get tangled in it A WARNING Carefully watch the capstan drum during the operation and make sure that the rope does not cross over on it If it happens release the tension on the rope and stop the engine while undoing the cross over 3 6 2 1 If the rope slips lf the rope slips on the drum while winching add a fourth wrap of rope on the drum When the win
15. ine user manual for cleaning instructions 5 0 Complementary information 5 1 Accessories A complete line of accessories is available You will find the list on the next page We invite you to visit our web site regularly at www portablewinch com for updates and new products 18 A WINCH PRODUCT NUMBER DESCRIPTION PCA 1100 Optional capstan drum 85 mm 3 3 8 diameter Double braided polyester rope 3674 kg MBS 8100 Ib 13 mm x 45 75 m 1 2 x 150 Double braided polyester rope 3674 kg MBS 8100 Ib 13 mm x 91 5 m 1 2 x 300 Double braided polyester rope 3674 kg MBS 8100 Ib 13 mm x 183 m 1 2 x 600 Rope bag Medium Holds 91 5 m 300 of 13 mm 1 2 rope with shoulder straps PCA 1255 Rope bag Medium Holds 75 m 250 of 13 mm 1 2 rope PCA 1257 Rope bag X Large Holds 183 m 600 of 13 mm 1 2 rope PCA 1258 Polyester sling 50 mm 2 x 3 1 m 10 PCA 1259 Polyester sling 50 mm 2 x 2 44 m 8 PCA 1260 Polyester sling 50 mm 2 x 1 83 m 6 Hitch plate winch anchor Fits towing balls up to 50 mm 2 diameter Receiver hitch winch anchor Fits 50 mm 2 square tubing Tree pole mount w rubber pads use with PCA 1262 or PCA 1264 Vertical pull winch support use with PCA 1263 Swing side self blocking pulley 1 aluminum sheave 60 mm 2 3 8 diameter Double swing side self blocking pulley 2 aluminum sheaves 75 mm 3 diameter Stainless steel double swing side snatch
16. nch and the load are therefore pulled toward the fixed point where the rope end is tied This method is useful when you need to guide the load while you operate the winch 10 PORTABLE WINCH 3 3 1 Using a polyester sling included with the winch Go around the anchor point with the sling Insert each end of the sling in one of the safety hooks located on the winch figure 1 A Avoid installing the sling on sharp edges that might damage it Whether you are using a post a tree or a stump always install the sling near the anchor s base figure 1 A CAUTION Using a stump as an anchor point means paying special attention in order to prevent the sling from slipping over it A WARNING Make sure the anchor point is strong enough to resist the pull without breaking or being damaged Position the winch in line with the load figure 1 When the winch is under tension it will try to align itself with the load The friction of the sling against the anchor point could prevent correct alignment Be we lf that is the case release the tension on the rope 4 2 6 and position the sling on the anchor point so that gt 4 Figure 2 the tension is equally distributed on both winch sd or aa anchor hooks A DON T DO THIS When you anchor the winch make sure that you DO NOT do a complete wrap around the anchor point figure 2 This set up will prevent proper alignment of the winch with the loa
17. o comply with the relevant sections of the above referenced specifications The unit complies with all essential requirements of the directives Signed by Name Pierre Roy Position Managing Director Done at Sherbrooke QC Canada On May 10th 2009 21 5 5 Parts list 7 ee oe y B a OON a NO QTE NUMEROPW DESCRIPTION Z O oo 025 6 PCW5000 025 HF S C 8 M6 1X12mm ZP _ o 028 6 PCWS000 028 BHCap screw 1 4 20x1 SS S Dowel Pin 3 16 x 3 4 Flat washer 1 2 ZP 037 6 Pcw5000 037 BH Cap screw 1 4 20 x 3 4 SS Flat washer 1 4 ZC Fender washer 1 4X1 1 4 OD ZP Oil Plug 3 8 ZP S N 4603 and up Internal lock washer 1 4 ZP Metal screw 10x 1 2 060 1 PCWS000 060 Ropekeeper o 23 PORTABL E WINCH 5 6 Technical data 5 6 1 Pulling force The winch provides the following pulling forces according to the drum diameter size e 5 mm 2 1 4 drum 1000 kg 2200 Ib e 85mm 3 3 8 drum 635 kg 1400 Ib 5 6 1 Noise emissions Here are the different noise emissions of the portable winch e Sound pressure level at operator position LpA measured o Engine idling 73 dBA o Full throttle 89 dBA e Sound power level LwA measured o Engine idling 85 dBA o Full throttle 102 dBA e Guaranteed sound power level LwA 105 dBA 5 6 Manufacturer The Portable Winch is manufactured by Portable Winch Co 1170 Thomas Tremblay Street Sherbr
18. ooke Quebec J1G 5G5 CANADA Phone 1 819 563 2193 Toll free Canada amp USA 1 888 388 PULL 7855 Fax 1 514 227 5196 Email info portablewinch com Web site www portablewinch com al Notes 24
19. ou of potential injuries to either you or others Every safety message is preceded by a warning symbol A and one of the following terms DANGER ATTENTION or PRECAUTION These indicator words mean A DANGER You WILL be MORTALLY or SEVERELY INJURED if you do not follow these instructions A WARNING You COULD be MORTALLY or SEVERELY INJURED if you do not follow these instructions CAUTION You COULD be INJURED if you do not follow these instructions PORTABLE WINCH 1 2 Labels The warning and guaranteed sound power level labels are positioned on the right side of the winch housing LOW STRECH ROPE CORDE A FAIBLE a FORCE DE RUPTURE MIN MIN BREAKING FORCE 300 kg LIRE MANUEL MIN 10 mm READ MANUAL lt MAX 16 mm oo PORTABLE WINCH CO 1 888 388 PULL 7855 www portablewinch com 1170 Thomas Tremblay Mod le Model PCW5000 no de s rie Sherbrooke QC Force de tire 1136 kg number Guaranteed sound Pulling force J1G5G5 CANADA vitesse de treuillage 45 m min Annee de fabrication 2009 power level Winching speed Year manufactured is 105 dBA We recommend wearing hearing protection when using Only use the Portable Winch vei eon lon Siete Never place manual and i Pa your hands Never use the Honda di eiae near the the winch engine user s 10 sll ig drum while for lifting sas ec prior Masini ee people eI diameter J the winch 16 mm 5 8 1
20. pes are dangerous for winching because of their great elasticity and low melt point e Make sure the rope is not damaged and that it offers an adequate resistance to pull the load A WARNING STRETCH EQUALS DANGER e A stretched rope can recoil and cause serious burns as the rope leaves your hand e All ropes stretch a longer one more than a shorter one The more you pull the more it stretches e A stretched rope can also move the load in an unpredictable or dangerous way e A stretched rope can recoil and bring your hand towards the winch causing severe injuries NEVER WRAP THE ROPE AROUND YOUR HAND A CAUTION Always wear GLOVES OO A WINCH 3 1 2 Rope maintenance A CAUTION Visually inspect your rope before each usage If it shows any sign of deterioration cut strands excessive abrasion replace it CAUTION If your rope is dirty wash it Dirty ropes deteriorate faster and cause premature wear of the capstan drum and rope guide 3 2 At the end of the rope 3 2 1 Recommended knots You have to attach the load to the end of the rope Even if a simple knot can do the job we recommend the installation of a hook with the bowline knot figure 1 on the right because it can be easily undone if you need to change the hook Moreover it retains about 70 of the rope s capacity while most knots will reduce it by more than 50 Even better the double bowline knot figure 2 below will keep about 75 of your
21. rope s capacity Figure 2 TORTABLE WINCH 3 2 2 Recommended hooks If you usually pull with a choker chain use a grab hook figure 1 or grab hook with latch figure 1 Sear St X y 4 D a lt gt e 2 aes ET ENIN S ie Lr PE ss i r F a P y X TO AA vs q x P p iyi th ad lt y NFTA ee Ta pes gt 7 7 as re 2 F y i A _ Pa ri s re e i le e N P AOWA As N XA UA es yi DAS AZ as a x Dae s i LN A AN l a 7 AA may gt RK SA EP ett lee T i er s gt Gp ei ee j x a Si 7 Px ary 1 aai aa n e ced j a r Ve i 4 i ii ai E Pa gt p x j 4 f ai GE 2 oe 2 ak i A p vg X i erg OY phe LF S SL f 4 TH yy a e st ek gt i i TNE _ K MOMA ee aw n PER ee a A as y pa 5 thw se j f N ww y 1 Ad e f qll w agi Fa Ehi if H x x 4 _ i j Mgr SAS X n an li i M Pak N AG r la a r Wey R lt n h p i P 4 gt y l VS I i m Fa SS i i 3 3 Winch anchor OPTION 1 In most cases the winch is anchored to a fixed point using the polyester sling or with optional anchoring devices and the rope end is tied to the object you want to move The load is moving towards the winch when you pull the rope OPTION 2 Alternately the winch can be anchored to the load that needs to be moved and the rope end is tied to a fixed point The wi
22. wing points 3 5 1 Rope Use a low stretch rope in good condition with a minimum diameter of 10 mm 3 8 and a maximum diameter of 16 mm 5 8 with good knots We strongly suggest the bowline knot see section 3 2 1 Use pulleys to redirect the rope and to multiply the pulling capacity when the load is near or over the pulling capacity of the winch 3 5 2 Pulley Using a pulley at some distance in front of the winch offers many advantages e pulling angle lifts the load and reduces friction e the winch is maintained at a relatively horizontal position e winch and operator are away from the load s path 3 5 3 Direction Install the rope in such a way that it does not rub against other objects Try to set up the rope so that the front of the load is slightly lifted Do not pull downwards or through an obstruction A Generally if the rope touches the ground while pulling your installation is incorrect 3 5 4 On a hill A WARNING Do not pull a load directly toward the winch in a downward slope since it could slide without you being able to stop it In that situation use a pulley at the bottom of the hill and position the winch outside of the load s path 3 6 Pulling a load A WARNING Check winch position rope condition solidity of the anchor point and knots in order to prevent injuries or material damage 14 TR WINCH 3 6 1 Wrapping the rope on the capstan drum A WARNING NEVER put your HANDS on t
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