Home

Manual - Garudan E-Shop

1. ly A to e nter the In the sewing 1 nterface Press trial sewing interface As Shown at Right t Return to Origin Return Forward Tension at Stitch Point gt Current Total Stitch Number de Sewing Order Thread Trimming Order cs Jump Feed Order o Thread Tension Order Ji Knife Driving Order 64 Computerized Control System for Square Buttonhole Machine Cyclic Sewing Interface 3 Start Trial Sewing By us ing tos tart tr ial sewing Under this mode step on the pedal switch to start the machine for sewing the leftover stitches 4 End Trial Sewing x trial sewing interface Press to return to the sewing interface from 65 Mode Setting Computerized Control System for Square Buttonhole Machine 6 Mode Setting 12 9 Press s hiftbe tweent he D ata I nput Interface a nd M ode Interface as s hown in t he right figure a nd t he de tailed e dition and setting c an b e carried out under this interface 1 2 Note For some button user has to hold to 4 5 open them 3 6 7 11 8 10 13 66 Computerized Control System for Square Buttonhole Machine Mode Setting 6 1Function List Function Parameter Back up amp Recovery 67 Mode Setting Computerized Control System for Square Buttonhole Machine 6 2 Level 1 Parameter Setting 1 Set Parameter Select Lil to enter the interface of Level 1
2. Operating Instruction Computerized Control System for Square Buttonhole Machine Press me then select baal pres and then pr ess acon to display the main interface of cyclic sewing Int hem aini nterface o f cy clic s ewing p lease select the fabric Move the sewing position and add the pattern for cyclic sewing Set the parameter of the pattern 2 Perform the necessary editing ope rations Copy Naming Adding and Deletion 14 Computerized Control System for Square Buttonhole Machine Press A to en tert he s ewing 1 nterface f or sewing Set knife tension and speed at sewing interface Set the counter Select the Trial Sewing if necessary 6 Drop the presser step the pedal and start sewing 15 Operating Instruction Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 3 Normal Pattern Sewing When the system 1s sold the default mode in it is the normal pattern sewing mode The operation steps of it are described in 2 Operation Instruction In this chapter we will give the detailed description on this mode 3 1 Function Keys 1 Interface for Inputting Sewing Data 1 2 3 4 5 The interface of data input is shown as the Figure at right For the detailed functions pl ease t ake the Function Key List for reference 6 12 8 11 9 10 14 17 16 Function Key List Remarks ME o E ates fe lle Threading L
3. New Pattern Registration NO Select Pattern for Cyclic Sewing S6 Computerized Control System for Square Buttonhole Machine Cyclic Sewing E oe s A ems A Delete Sub pattern Delete the sub pattern covered by icon Enable to delete the entire sub pattern 15 Sid Delete All Sub pattern within the current cyclic sewing 5 2 Edition of Cyclic Sewing 5 2 1 Pattern Registration Input the pattern number via number keyboard Press to end selection Press to quit selection 57 Cyclic Sewing Computerized Control System for Square Buttonhole Machine 5 2 2Pattern Copy Select the target pattern pes ER to enter the interface of pattern copy as shown at right Among the registered patterns select the pattern number of the copied one and r A pressad to quit the copy operation 2 Input the newly registered pattern number In the interface the upper area displays the shape and relevant sewing data of the copied pattern The user can select the unregistered pattern number via the numeral keys But the registered pattern number cannot be registered again Press to finish the pattern copy operation Press to quit 58 Computerized Control System for Square Buttonhole Machine Cyclic Sewing 5 2 3 Selection of Cyclic Sewing Pattern Press a to enter the interface for selecting the cyclic sewing pattern as shown 1n right The operation i ss ameto the operation of n ormal pattern select
4. O 3 0 7 3 0 7 Yes S No Z Z Uy UY O Z 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 127 3600 3600 3600 3600 3600 3 Appendix 1 Computerized Control System for Square Buttonhole Machine 87 Width of Forward fmm IESO O IES IESO IESO SO MO IESO O O 88 Pitch ofRetwm fmm O IES IES ISO O IESO IESO IESO O MES IESO O O 89 WiathofReturn fmm FE S S S S S S S S S S E cd E ml J Gn G 5 Sewing Shape i 2 os 57 B Length of cloth cutting Knife groove width S03 cht mm 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 rig Knife groove width S04 left mm 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 e Over edging width S05 lef mm 1 40 1 40 1 70 1 70 1 70 1 70 1 70 1 70 1 70 1 70 1 70 e Ratio of right and left shapes Pitch at parallel section k pl E 2nd bar tacking S08 1 5 3 0 length Ist bar tacking S09 m 1 0 length m Compensation of m UN pu bar tacking width right Compensation of bar tacking width left Left Taper Bar tacking Right Taper Bar tacking m 2 0 oP S Z ISO EI E E E e Eyelet shape length m Number of stitches Stitch of eyelet shape Eyelet width Eyelet length Round type shape length Number of radial Stitch shape stitches Radial bar tacking Pitch at bar tacking 3 EEE e ew oo foo os Joo foo oo oas 0 oas ps
5. TE 128 7 UN UN E Pi Pi Computerized Control System for Square Buttonhole Machine section 1 clearance 2nd clearance Buea Double Select Cross at Compensation of 2 0 2 0 2 0 1 3 2 0 2 0 Single Single S33 Double Sewing Width Number of Basting Times eee Length of ESO Pitch of os Width of Lengthwise 3 3 a a K O VAN Nn NA UY N N N N NO Nn A gt yo gE O 5 e ps p e gt U gt U U Compensation of Needle Entry at Basting S39 Horizontal Compensation of Needle Entry at Basting S40 Compensation of S41 Left Side Position at 3 Basting Compensation of S42 Right Side Position at E Basing Sst m 5 Parsswving With wm acing Left Parallel ee Parallel Left Parallel Tension 1 lap at 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 0 gt 2000 2000 2000 2000 Z O 3 3 B 3 3 3 3 3 3 3 N GN Uy Appendix o double sewing Right Parallel S54 Tension 1 lap at double sewing 1 Bar tacking S55 Tension 2 Bar tacking S56 Tension Set Needle Thread S57 Tension at Sewing Start Set the Needle S58 Thread Tension at Basting ACT Timing S59 Adjustment at Ist Bar tacking Start ACT Timing S60 Adjustment at Right Over edging Start ACT Timing S61 Adjustment at 2nd Bar tacking Start Bar tacking Stitch S62
6. Press to close the interface and finish the change Pressing is to quit directly 24 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing 3 8 Pattern Selection Press O en tert hei nterface f ors electing pattern as shown in the right figure the upper area shows t he s hape an dr elevant d ata o ft he s elected pattern w hilet he ower a rea s hows t her egistered number the pattern Input the number to inquire pattern id Delete the pattern DPattern Selection Every 20 numbers will be showed in one page 1f E a exceeding the page turning key will be displayed HHA and available in the interface When the number of the registered pattern is selected the upper area of e a the interface will show the details of the pattern a E Se Preece 1 02 TE pe co ru lo ss Press to finish the operation of pattern selection Figure 1 Xx to quit the Pattern Selection 2 Pattern Inquiry Press to activate the interface of Pattern Inquiry input the number of pattern via the number keys as shown in Figure 2 G Pattern Deletion Selectthe registered pattern and then ares ll the pattern will be deleted However the patterns in following three kinds can t be deleted A Patterns included in continuous sewing B Patterns included in cyclic sewing C Patterns registered to P pattern Figure 2 25 Normal Pattern Sewing Comput
7. Sewing Counter No of piece counter 2 o Pattern Number Input at Continuous Sewing Data Display of Sewing Shape 4 3 2 Trial Sewing for Continuous Sewing 1 Display the interface of sewing Atd atain putin terface press P the background of screen will change to blue and the system enters the interface of sewing FOROS 53 Continuous Sewing Interface Computerized Control System for Square Buttonhole Machine 2 Display of Trial Sewing lt In the sewing 1 nterface Press to e nter the trial sewing interface As Shown at Right nba Return to Origin E Forward Tension at Stitch Point Current Total Stitch Number ars Sewing Order Thread Trimming Order Jump Feed Order Thread Tension Order lt Knife Driving Order 3 Begin trial sewing By us ing to s tart tr ial sewing Under this mode step on the pedal switch to start the machine for sewing the leftover stitches 4 End trial sewing Press to q ult th e interface o ftr ial s ewing and return to the sewing interface 54 Cyclic Sewing Computerized Control System for Square Buttonhole Machine 5 Cy clic Sewing This function is used to sew several patterns in a cyclic 1 3 4 5 order User can input as many as 30 shapes within a cyclic s ewing pattern Atm ost 5 Oc yclic s ewing patterns can be registered 6 16 11 13 7 14 12 9 8 15 10 5 1Function List
8. Check t he n eedle thread trimming or igin s ensor Enter the Input Test Mode cover the sensor with an iron s heet The s ystem s hould di splay O N a t t his moment Check the connection of cable L453 X9 Port Cable on control box Check the connection of cable L451 Check the motor a nd its c onnecting c ables If th e motor has problem please replace the motor Appendix 1 Computerized Control System for Square Buttonhole Machine E 029 Bobbin thread trimming origin Check 1 nstalling pos ition of m echanical de vices detect error especially the sensor Make sure no blockage in the E 036 Bobbin thread trimming motor installation Generallys peaking t he distance error between the sensor and the shielding sheet should be kept at 3mm Check t he bobbi n thread trimming or igin s ensor Enter the Input Test Mode cover the sensor with an iron sheet The system should display ON at being covered while OFF at being exposed Check the connection of cable L453 X9 Port Cable on control box Check the connection of cable L451 5 Check the motor a nd 1ts c onnecting c ables Ifthe motor has problem please replace the motor E 030 Check the Connection of the Cable C 053 1 inside a control box Step driver communication Check the software of the stepping driver gid Note In sometimes the system will also give this warning at power off it is also normal E 031 Checkn eedle rockingm otor f eedingm otor presser lifting
9. Number at Sewing Bar tacking Pitch at S63 Sewing Start Bar tacking Width at Sewing Start Vertical Adjustment of Bar Tacking S65 Sewing at Sewing Start Horizontal Adjustment of S66 l Bar Tacking Sewing at Sewing Start Bar tacking Width at Sewing End Bar tacking Stitch S68 Number at Sewing End S69 Vertical Adjustment S67 Stitch Stitch Stitch Stitch B 3 3 3 Stitch mm NO GN 09 g9 NA N GN 09 UJ NA N GN GN GN GN GN GN Pi GN bd GN Pi GN gt pd N pd N E E E E E E E 130 NO GN Uy UY GN bd Computerized Control System for Square Buttonhole Machine N Uy Uy GN NO GN N UY UY GN N N N UY UY GN pa Nn Computerized Control System for Square Buttonhole Machine Appendix 1 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 RR RNA 0 0 80 _ A _ E II EA gt gt AR ae of Bar Tacking Sewing at Sewing End Horizontal 50 Adjustment of Bar Tacking Sewing at Sewing End Knife motion at 1st S83 lap of double stitching Max Dee a t p i O M O M O M O M O M O M O M gt Y gt 131 Computerized Control System for Square Buttonhole Machine 10Appendix 2 10 1 Installation Size of Control Box Appendix 2 At present there are two installation types for the controller which are 4 hol
10. as shown in right figure Press Press L to quit the Pattern Registration Function 10 pattern numbers can be registered to the direct figure A The file in blue is the file in VDT f Ny Pattern Inquiry 80 Computerized Control System for Square Buttonhole Machine 6 9 Test Mode ne In the Mode Setting L evel2 interface pr El to e nter the interface of Test Mode as shown in right The function of each figure is shown as below A 101 Needle thread trimming NN Are o os mpsin oF LED dis KM 108 Continuous running pre A to quit Test Mode 1 Adjustment of Needle Thread Trimming Adjusting Method In the interface of Test Mode press ve 101 Needle thread trimming to en ter t he ad justment i nterface o f needle t hread trimming as shown in the right figure Needle Thread Trimming Releasing position 95 80 86 o pinto 020 5 Select the mode position you wish to adjust MS E Press 5 tos elect th ep ositions A B C D f or A adjustment t hen press the E ma keyt oa djust the 81 Up thread trimming detection Mode Setting Mode Setting Computerized Control System for Square Buttonhole Machine necessary value at last press MN to return to the origin Press to return to the Test Mode Interface 2 Adjustment of Down Thread Trimmer Adjusting Method In the interface of Test Mode p ress e 102 D own thread trimming to e nter th e a d
11. value O When the pages are more than one user can use arrow key to turn the page a DIOR ha he ONO Press to quit the interface List of Level 1 Parameters Default value U01 Presser up to maximum position 0 17 0 0 1mm 6 mm rc pulpa U02 Presser up to intermediate position 0 14 0 0 1mm 6 0mm al Height of intermediate pos ition of pe dal operation is set U03 Presser lifter cloth setting position 0 14 0 0 1mm Height of cloth at of pedal operation is set 04 U Down position of 2 pedal Set the operation of the 2 pedal 70 Computerized Control System for Square Buttonhole Machine Mode Setting U05 Lifting position of presser foot of 2 pedal 5 95 1 50 Operation of 2 pedal is set pedal lerel 004 Li i stepping position for double pedal machine 20 Set needle thread tension at sewing end 0 200 z Soft start speed setting 3rd stitch 400 4200 100rpm 2000rpm Soft start speed setting 4th stitch 400 4200 100rpm 3000rpm U Soft start speed setting Sth stitch 400 4200 100rpm 3600rpm Ul4 Type of presser MA 2 30 Type 1 Type 1 2 3 5 25x4 22355 3 41x5 5 User Defined U07 U08 U09 U10 Ull U12 13 U Presser size width Type 5 3 0 10 0 0 1mm 3 0mm When U14 is set at type 5 user can input the width Presser size width Type 5 10 0 120 0 0 5mm 10 0 When U14 is set at type 5 user can input the length Sewing start position Feeding direction 15 16 5 Set the sewi
12. 0 2 0 2 0 2 0 2 0 2 0 2 0 3 B 3 3 3 B B 3 3 S SS Right Parallel Tension 1 lap at double sewing 1 Bar tacking 5 120 35 35 35 Tension 2 Bar tacking ae ae ae ae Tension GN GN GN GN NO N N GN GN Nn gt Set Needle Thread Tension at Sewing gt GN 7 GN 7 GN 7 GN 7 GN 7 GN 7 GN 7 GN GN Computerized Control System for Square Buttonhole Machine Start Set the Needle Thread S58 Tension at Basting Stitch ACT T iming S59 Adjustmenta tl st Bar tacking Start ACT T iming S60 Adjustment a tR ight Over edging Start ACT T iming S61 Adjustmenta t 2nd Bar tacking Start Bar tacking S titch S62 Numbera tS ewing Start Stitch Stitch Stitch Bar tacking P itcha t Sewing Start Bar tacking W idth a t Sewing Start ON ON Eh Uy Vertical Adjustment of S65 Bar Tacking Sewing at Sewing Start Horizontal Adjustment of S66 WW c Uy O gt yo yo O D e ps pd Bar Tacking Sewing at Sewing Start Bar tacking Width at Bar tacking Stitch Stitch Number at Sewing End Vertical Adjustment of S69 Bar Tacking Sewing 3 3 3 O ES ON N UN ON OO at Sewing End Horizontal Adjustment of S70 Bar Tacking Sewing at Sewing End lap of double stitching 7 pm 00 Yes Y Y Y Y Y O Z We U2 O in U9 UY O S O S O S O Z Y Lo O S
13. E 038 the sensor Check the connection of L438 Cable Check the connection of cable L453 X9 Port Cable on control box Enter Test Mode and check the working condition of Knife sensor error knife se nsor It should di splay OFF atb eing covered and ON at being exposed Check t he c ondition of kni fes olenoid a ndt he connecting cable Use parameter K05 to change the working c urrent of k nife s olenoid User can c heck the working condition of 1t in test mode E 025 X origin detect error Check 1 nstalling pos ition of m echanical de vices especially t hes ensor Generally s peaking t he distance between the sensor and the shielding sheet should be kept at 3mm Check the cable of the needle rocking sensor as well as its connection Check the connection of cable L453 X9 Port Cable on control box Check t hen eedle rocking m otora ndi tsc able connection X15 Port Cable of Control Box Enter the Test Mode and check the needle rocking origin sensor When the needle is at left the system should display OFF while the ON at right Push the needle from right to left or from left to right and Computerized Control System for Square Buttonhole Machine Appendix 1 check the change of display If the display changes moret han once p lease adjust th ein stallation position E 026 Y origin detect error Check 1 nstalling pos ition of m echanical de vices especially t hes ensor Generally s peaking t he dis
14. Horizontal Adjustment of Bar Tacking Sewing at Sewing End Set the horizontal start position of bar tacking sewing at sewing 0 0 2 0 0 1mm Start 34 Pi Pi Pi E Remarks Remarks 3 Remarks 2 Remarks 2 Remarks 2 Remarks 2 Remarks 2 Remarks 2 Remarks 2 Remarks 2 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing Knife motion A This item sets With without motion of knife Remarks 2 Knife Off elb Knife motion at 1st lap of double stitching This item sets With without motion of cloth cutting knife at Ist lap at double stitching Su Knife Off D r Max Speed Limitation This item sets max speed of the sewing machine The value is 400 4200 100rpm Remarks 4 limited by the K07 Set maximum speed limitation Pitch of Forward This item sets sewing pitch at forward side of bar tacking shape 0 200 2 500 0 025 Remarks 1 Shape No 27 28 29 and 30 of S01 Width of Forward This item sets sewing width at forward side of bar tacking shape 0 10 3 00 0 05mm Remarks 1 Shape No 27 28 29 and 30 of S01 Pitch of Return This item s ets sewing pitch at return side of ba r tacking s hape 0 200 2 500 0 025mm Remarks 1 Shape No 27 28 29 and 30 of S01 Width of Return This item s ets sewing width at return side of bar tacking shape 0 10 3 00 0 05mm Remarks 1 Shape No 27 28 29 and 30 of S01 Remarks 1 Displayed according to the shape Re
15. Please do not change or modify the control device without authorization Oo Abandonment Dispose 1t as common industrial trash O Warning and Danger The mistake operation may cause danger For the serious level please refer to the figure at below The wrong operation may cause personal injury or loss of property The wrong operation may Cause serious injury or death General Information Computerized Control System for Square Buttonhole Machine E The meaning of the figure are shown at below Please operate machine according to instruction Caution High Voltage Caution High Temperature Grounding 12 a must Never do this 1 5 The Preventions on Instruction 2 Ifuser needs tilt the head orreplacethe 3 Grounding the machine with ground cable needle or t hread t he Needle t hread p lease turn off the power An S2 is Power supply 5 Do not use the household terminal block to 6 For opening the control box please turn off let machines to share one power supply the power and take away the plug from socket firstly a nd th en w ait f or at le ast 5 m inutes before opening the control box Danger High Voltage Computerized Control System for Square Buttonhole Machine General Information 8 Please k eep 1t away f rom t he m achine 9 If us er ne eds the e xternal s ignal s ocket to creating the high cyclic disturbance connect t he at tachments t he co nnecting w ire shall be as short as
16. Remarks 3 400 4200 100rpm Set Speed of Basing Remarks 4 Pair sewing Select the Start of Sewing S45 i 2 Activate Deactivate After s electing Activate user can perform the sewing in the order of Pair Sewing gt Basting gt Normal Sewing Pair sewing Width 10 100 Remarks 2 Set the width at pair sewing l l l Remarks 3 Remarks 2 Pair sewing Pitch 0 2 5 0 Remarks 3 Set the pitch at pair sewing Left Parallel Tension ETT Set the needle thread tension at left parallel part Right Parallel Tension i 0 200 1 Remarks 2 Set the needle thread tension at right parallel part Left Parallel Tension 1 lap at double sewing Manos Remarks 2 At double sewing set the needle thread tension at the 1 lap in the 0 200 Remarks 3 left parallel part Right Parallel Tension 1 lap at double sewing T l Remarks 2 At doubling sewing set the needle thread tension at the 1 lap in 0 200 l Remarks 3 the right parallel part 1 Bar tacking Tension l a 0 200 l Set the upper the read tension at the 1 bar tacking part 2 Bar tacking Tension nd 0 200 l Remarks 2 Set the upper the read tension at the 2 bar tacking part 33 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine Set Needle Thread Tension at Sewing Start 0 200 Set the needle thread tension of bar tacking at sewing start Set the Needle Thread Tension at Basting zon Set the needle thread at basti
17. Select to enter the interface as shown in right Sewing Data List The sewing data 1s related to the sewing shape selected The different shape has the different sewing data with different default values In mode status user can set whether to open some sewing data By the way there are also some sewing data that are affected by others Sewing shape 1 30 l Remarks 5 Refer to 4 9 Selection of Sewing Shape 29 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine Length of cloth cutting This item sets the length of cloth that 1s cut by knife However in case of the shapes of No 27 28 29 and 30 sewing length will be TET set W hen activating U 19 parameter knife a ction num ber the machine will cut the fabric according to the value in U 18 knife size Knife groove width right This item sets the clearance between knife and right parallel 2 00 2 00 section Knife groove width left This 1 tem s ets t he cl earance b etween k nife an d 1 eft p arallel 2 00200 section Over edging width left o WP 00 This item sets the over edging width of left parallel section l Ratio of right and left shapes This ite ms ets s cale r atio ofr ight s ide s hape w ith th e k nife 50 150 position as the center Pitch at parallel section This ite ms ets s ewing p itch b etweenA eft an dr ight p arallel 0 200 2 500 sections 2nd bar tacking length This item sets length of bar t
18. Sewing Shape Selection 3 Finish the Selection After user selects the Ist bar tacking shape the system will enter the interface of selecting the finish shape as shown in the right figure Pressed to finish the registration of new pattern and return to the main interface According to the selected shape for sewing user can set the initial value of sewing data Press to quit the selection Note The Number of Sewing Shape is controlled by the parameter K04 Please refer to the Section 3 9 Sewing Shape Selection 20 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing 3 3 Pattern Copy Select the target pattern er JE to enter the interface for copying the pattern as shown in right figure A Among the registered patterns select the pattern number of the copied one and r Then the system will enter the interface for inputting the registration number B Press to quit the pattern copy interface directly 2 Input the newly registered pattern number In the interface the upper area displays the shape and relevant sewing data of the copied pattern The user can select the unregistered pattern number via the numeral keys The registered pattern number can t be registered again A Press to finish the operation of copying the pattern And return to the pattern copy interface B Press to quit the number input interface 2 directly 4 6 8 9 jala 21 N
19. acutal 1 Set the final target number of products Mes ko D Pitch Time of Target e e CUE DROE TESS a E Unit Interval of Actual Time actually needed for completing a process 8 4 2 Via Sewing Interface Display the sewing interface Press the Ready Key mal in the data input interface to show the sewing interface 2 Display the production control interface Press Information Key A in the sewing interface to enter the interface of production control The contents displayed and functions are the same to the description in 8 4 1 A 103 Information Computerized Control System for Square Buttonhole Machine 8 4 3Setting of Production Control Information Display the production control interface Production control C Final target value to display the production control interface A Existing target value depending on pitch time B Actual results value depending on unit interval _ M D Pitch time of target 0 505 0 E e int 1 RL Input the Final Target Value At first please input the number of production target pieces in the process to which sewing is performed from now on Press the Final Target Value Key xn C to enter the interface of final mim target value 5 6 Press the number keys or the button and KJ button to input the figure you want and then 0 K4 or Y for confirmation Press to quit 104 Computerized Control System
20. designing software to the sewing machine Load sewing data to U disk or computer Load parameters from U disk Input the parameters within the operation panel to U disk Update the software within the operation panel 7 1 About the Available Data The following two kinds of sewing data are available for operation please check their formats in the form below 0 9 0 9 1 9 vdt Needle entry point data 0 9 0 9 1 9 epd Sewing shape designed in sewing machine When saving data to the U disk user needs save it to the DH PAT folder Otherwise the file is unable to be read Display the Communication Interface 2 Select the relating operations 7 2 Operations In the data input interface press to display the communication interface The following three kinds of functions can be selected in this interface gt Pattern Transfer gt Parameter Transfer gt Software Update Click the corresponding figure to perform the operations G o y 3 Press O to quit the Communication 92 Computerized Control System for Square Buttonhole Machine 7 3 Pattern Transfer Display the Communication Interface In communication interface press A Input patterns from U Disk to Operation Panel B Output patterns from Operation Panel to U Disk Path of U Disk DH_PAT X When inputting patterns from U disk user has to save the pattern into the DH_PAT in the U disk X When outputting patte
21. for Square Buttonhole Machine I nformation 3 Input Pitch Time Then please input the pitch time needed in one process Press the Pitch Time Key oP in the former page to enter the interface for inputting the pitch time Press the number keys or the button and button to input the figure you want and then oros for confirmation Press to quit 4 Input the Unit Interval of Actual Then we need input the average number of thread trimming in one process Press the Unit Interval o Ni Actual E in former page to enter t interface for inputting number of thre Press the number keys or the butt lt button to input the figur pressed for confi 105 Information Computerized Control System for Square Buttonhole Machine Start to count number of production pieces E Press n D then the Final Target Value A Existing Target Value and Actual Result Value will go dark and the system will start counting the me Existing target value 0 ay depending on pitch time number of the production pieces Actual results value depending on unit interval Final Target Value can be used as the reference of time Existing Target Value According to the set value at Pitch Time of Target the machine begin timing and add one to this value after a set time pitch Actual Result Value When entering via 8 4 2 Via Sewing Interface the Actual Result Value will start count
22. motor and knife solenoid Make sure Step motor over current no blockage at mechanism Repower the m achine Ift he problem goes s till please replace the board MD301 E 032 Check the Connection of the Cable H079 1 inside control box Step driver power supply error i Check t he i nlet v oltage of X 12 port The nor mal value is 300V E 044 Head board EEROM I O error Check the connection of cable L453 X9 Port Cable on c ontrol b ox Ift he cab le h as p roblem p lease replace that cable Zn If the cable is ok please replace SC041 board M 004 Communication error Check the connection of cable between operation panel and EN i hex QE Yor Calon ementa M 005 Operation head not match to Replace the proper c ontrol box s oftware or t he ope ration Ny control box head software 9 4 Default Values of Sewing Shapes The following are the Default values of sewing shapes 124 Computerized Control System for Square Buttonhole Machine Appendix 1 Sewing Shape Z fl E Fle 1 8 p 51 US B Length of cloth cutting l l l l l l Knife groove width 0 10 0 10 0 10 0 10 0 10 0 10 right Knife gr oove w idth 0 10 0 10 0 10 0 10 left Over edging w idth 1 70 1 70 1 70 1 70 left Ratio of right and left 100 100 100 shapes Pitch at parallel section 2nd D length Compensation of S10 bar tacking width right Compensation of bar tacking width left Left Taper mm 0 85 0 85 0 85 Bar tacking Right Taper mm 0 85 0 85 0 85 Bar tack
23. oa fo 73 Mode Setting Computerized Control System for Square Buttonhole Machine Unit Default value KO5 Cloth cutting knife power 0 3 Set output power of cloth cutting knife ae K06 Selection of machine type 0 1 i 0 Standard type 1 Non oil Type K07 Set max speed limitation 400 4200 100rpm 3600rpm When K06 Selection of machine type is set to non oil type max speed is automatically limited to 3 300 rpm X Protected by password K08 Compensation of unsteady needle thread tension Output value of needle thread tension is wholly compensated K09 Output t ime of changed needle t hread t ension 0 20 value When d ata related to n eedle t hread t ension 1 s changed the changed value is output only at the UI UY O Fp UN set up time K10 Search origin at each time OM 1 Y Search origin at each sewing end OFF NO 1 After Sewing End 2 After Cycle End K11 Needle up by reverse run O ES ES O Z WN Uy GN ON OFF When UO Presser lifter maximum position is set to 14 0m mor more ne edle c an be ifted by reverse run automatically and the machine stops Prohibition of the motion can be set OFF Forbidden ON Permitted K12 25 100 5 100 5ms 5 300 5ms Set knife solenoid lowering time 5m K13 Set knife solenoid lifting time pa U K14 Knife cylinder lowering time Optional Set knife solenoid lowering time Set knife solenoid lifting time Kn
24. parameter setting shown as the figure at right Press to quit the setting interface When s ome p arameters ar e ch anged the system will display the Modified int hep arameters etting interface o Cua U02 U03 oa U06 U07 U08 Tuos Select the parameter for changing Then the system will enter the setting status The parameters are separated as EJ gt Data Input Type and Selection Type Please refer to NN the example at below ae ho Select UO1 and enter the interface below Select U19 and enter the interface below 68 Computerized Control System for Square Buttonhole Machine Mode Setting Input Password 2 Parameter Encryption PA A Press Encryption to enter the password input net PPP T gt P Press ER to clear all the content e Co Co UN sl 2 El EA EE EN Press 4B to erase one f igure at each pressing APA E B Input the right password to enter the interface A 5 ol R E for parameter encryption Select the parameter for encryption ES w A Press Select All to attach password to all the parameters Press Reverse to select parameter for encryption lt a in reverse way Press Change to c hange t he pa ssword t he default is the manufacturer ID Press to quit the encrypting function 69 Mode Setting Computerized Control System for Square Buttonhole Machine 3 Check the changed parameters A When paramete
25. pcs counte 66 99 66 2 99 Type At the selected type press the Current or Setting to perform the relating operation 9 Current 1 Select Up Counter or Down Counter 0 At the selected type please press Up and Down to tt perform the relating operations Press x to quit counter setting interface 75 Mode Setting Computerized Control System for Square Buttonhole Machine Press to finish setting and quit Sewing UP Counter Every time the sewing of one shape 1s performed the existing value is counted up 1 When the existing value 1s equal to the set value the interface of counter exceed warning w ill be di splayed Pressa to r estore th e existing value to 0 Sewing DOWN Counter Every time the sewing of one shape is performed the existing v alue i s counted down 1 W hen the existing value is reached to 0 the interface of counter exceed warning w ill be di splayed Press PA to r estore th e existing value to the set value No of piece UP counter Every time acyclic sewing or a co ntinuous sewing is performed t he e xisting v alue is counted up 1 W hen the existing value 1s equal to the set value the interface of c ounter e xceed w arning will be displayed Press to restore the existing value to 0 No of piece DOWN counter Every time a cyclic sewing or a continuous sewing is performed the existing value is counted down When the ex isting v alue1sreachedt
26. ter the s ewing interface for e sewing Set knife and speed at sewing interface e Set the counter Select the Trial Sewing if necessary 6 Drop the presser st ep the pedal an ds tart sewing 2 5 Operation of Continuous Sewing The interface for the continuous sewing is shown at right For the function of each button please refer to 5 Continuous Pattern Sewing Operation Steps D Press acon to enter the Mode Setting Operating Instruction HOMO Operating Instruction Computerized Control System for Square Buttonhole Machine 2 Press me then select pres and then pr ess aces to display the main interface of continuous sewing Inthe main interface of continuous sewing please add the pattern used and the cloth feeding amount Perform the necessary editing ope rations Copy N Naming Adding and Deletion 12 Computerized Control System for Square Buttonhole Machine Press A to e nter th e s ewing interface f or sewing Set knife and speed at sewing interface Q Set the counter Select the Trial Sewing if necessary Drop the presser step the pedal and start sewing 2 6 Operation of Cyclic Sewing The interface for the cyclic sewing 1s shown at right For the function of each button please refer to 6 Cyclic Pattern Sewing Operation Steps 1 Press acs to enter the Mode Setting 13 Operating Instruction
27. the inside of eyelet shape Round type shape length This item sets upper side length from the center of round shape SS l a T 1 0 5 0 0 1mm Remarks 1 Round Up Radial Up Semi lunar Up Round Downe Radial p t Semi lunar D Remarks 1 Number of radial shape stitches This item sets number of stitches in the upper 90 of radial shape Radial b ar tacking This ite ms ets w ith without bar tacking stitches of radial shape Pitch at bar tacking section This 1tem sets the pitch of bar tacking section Square Up Round Up z Semi lunar Up F W 0 200 2 500 0 025 Square Round Dom E Semi lunar Downey Straight Bar tacking Down Ei Taper Down a 31 Remarks 2 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine Range Remarks S31 S32 S33 MEE S34 t 1 Clearance This item s ets the clearance b etween Ist ba r tacking a nd kni fe a a 7 o groove This 1tem 1s applied to all shapes 2 Clearance This item sets the cl earance between 2nd bar tacking and kni fe groove This item is applied to all shapes Single Double Sewing xt x2 Single Sewing Double Sewing Select Cross at Double Sewing At setting the double sewing user can select parallel sewing and crossing sewing Parallel Sewing Cross Sewing Compensation of Double Sewing Width This item sets amount to narrow over edging width of Ist cycle at 0 0 2 0 0 1mm Remark 3 double stit
28. 031 e Oil Replacement Time M032 e Cleaning Time M033 3 4 Information of Production Control In the production control interface the system can display the number of production from the start to present and the target number of production as long as receiving the start order There are two ways to enter the interface of production control as below O Via Information Interface Oo Via Sewing Interface 3 4 1 Via Information Interface Display of information interface Press the Information Key A locating at the switch part in the data input interface then the system will display the information interface 2 Display of production control interface Press the production control interface display key B in the information interface to enter the interface of production control as shown in right figure ORO 102 Computerized Control System for Square Buttonhole Machine I nformation There are five items displayed on the interface of Production control production control as below A Existing Target Value C Final target value The number of current target pieces 1s A Existing target value depending on pitch time automatically displayed according to the pitch time B Actual results value 0 Ji depending on unit interval B Actual Result Value The number of the finished pieces is displayed D learn Pitch time of target 0 50s automatically 6 Final Target Value E el Uint interval of
29. 1 Normal sewing data input interface 1 Pattern Registration 2 Pattern Copy 3 Pattern Naming 4 Customer Management 5 Presser Selection 6 Shape and Relevant Sewing Data 2 Normal Sewing Interface 1 Counter Setting 2 Needle Thread Tension Setting 3 Continuous Sewing data input interface 1 Pattern Registration 2 Pattern Copy 3 Pattern Naming 4 Cloth Feeding Amount 5 Deletion 6 Pattern Sewing Data 4 Continuous Sewing Interface 1 Counter Setting 2 Needle Thread Tension Setting 5 Cyclic Sewing Data Input Interface 1 Pattern Registration 2 Pattern Copy 3 Pattern Naming 4 Deletion 5 Delete All 6 Sewing Fabric 7 Sub pattern Registration 6 Cyclic Sewing Interface 1 Counter Setting 2 Needle Thread Tension Setting 7 Parameter Setting Mode 1 Parameter Level 1 2 Parameter Level 2 3 P Pattern Edition 4 Customer Management 5 Sewing Data Edition 6 Inspection Mode 7 Counter Edition 87 Mode Setting Computerized Control System for Square Buttonhole Machine 6 12 Initialization Aja Format operation X Press toe nter the interface f ors etting th e keyboard lock In this interface user can operate gt U Disk Initialization gt Memory Initialization Memory gt Customized Initialization Custom Press ther elating functionske ys ande nter the corresponding interface Pres Ad to quit 1 Press USB to Initialize U Disk Files Press to initialize
30. CD fades in that status Touch the panel to have the screen display in the cycle of Blue Black Red Green White Press to quit the interface of LCD Display Inspection 83 Mode Setting Computerized Control System for Square Buttonhole Machine 5 Correction of Touching Panel A Int he interface of Mode I nspection P ress 105 Correction of Touch P anel Then s ystem w ill h int u ser Enter Touching Panel Correction Mode Press to enter the interface for Touch Panel Correction as shown in right figure Press to quit the correction status B Because the corrections for five spots are needed the user had better click the cross icon on the screen with tools like touching pen After the correction the system will tell user that this operation is successful or not X During the correction please do perform the operation according to the positions of crosses Otherwise the touching panel will be unable to work normally after the correction 6 Output Inspection a a A Output signal detection In the interface o fM ode I nspection Press 2 106 O utput Inspection to enter the interface of Output Inspection as shown in the right figure The following out put status of the solenoid Tension can be checked under that interface A Needle rocking Motor Test B Presser Motor Test C Bobbin Thread trimming Motor Test Rock Motor D Cloth feeding Motor Test E Needle Thread
31. Computerized Control System for Square Buttonhole Machine User Manual for programming GARUDAN GBH 3030 Wanita ANITA B s ro Pr myslov 2453 7 680 01 Boskovice Czech Republic fax 420 516 452 751 tel 420 516 454 774 e mail info anita cz Forewords Thank you for using our Computerized Control System for Buttonhole Machine It 1s appreciated that you do read this manual carefully in order to operate the machine correctly and effectively If the user operates the machine contrary to regulations herein thus causes losses to user or third party we will not take any responsibility Besides that you should keep this manual for future use For any fault or problem of machine please ask the professionals or the technicians authorized by us for repair service Computerized Control System for Square Buttonhole Machine Safety Matters for Attention Safety Matters for Attention 1 Signs amp Definitions of Safety Marks This User s Manual and the Safety Marks printed on the products are for you to use this product correctly so as to be away from personal injury The signs and definitions of Marks are shown at below Danger The incorrect operation due to negligence will cause the serious personal injury or even death AXCautiol Caution The incorrect operation due t o ne gligence will cause t he pe rsonal i njury and t he damage to mechanism A This kind of marks is Matters for Attention and the figure inside
32. EE E E E 98 Se Ck the Maintenance do A E E T E E E E A E 98 8 2 Set the Maintenance ii 100 8 Method to Release he Wanni uerius i E R T E 101 8 4 Information OF Production COn lll ii 102 S4 EVAn Mernag Esae a a E ed e ed ee as IES 102 5 42 Via Sewing Mierdas dsc 103 6 43 5citine of Production Control AA o de es 104 So Maig 1O Tay Gb oA 0 y OO eee Re ee ne PEO a O O A O ee 107 I Computerized Control System for Square Buttonhole Machine Table of Content 0 Y RA is Sek ns tae ls Sek ns dates ls Sel ons dale ls Sol ons dae ls Sot anos dead oe8 108 8 R NDINO Reca 109 As S A 110 TAPP 1 GUD r E E AIN IN ee IN AE AEE 118 a inara r rrr eee ata 118 2 IAS E E AA AAA A AAAA 119 9 3 Common Problems and SOHO Setecientos 122 94 Default Valles of Sewing Shapes dlls 124 UA aa ee cere 4 lene 133 10 1 Installation Size of Control BOX cuides 133 10 2 Installation Size of Operation Panel oooccccccccccccccccnnncnccnnncnnononononococococccccccccc Mooon T 134 y 10 ML OE caste Pel A A O II IIA A AORE 135 MI Computerized Control System for Square Buttonhole Machine General Information 1 General Information 1 1 General This computerized control system for sewing machine features the following advantages 1 A doption of the world leading AC servo control technology on main shaft motor provides high torque good efficiency stable speed and low noise 2 Diversified design of control panel can meet the special requirement of us
33. Function Key List for reference 1 2 7 1 3 1 i 1 1 9 1 y D 7 1 8 Function Key List P Pattern Selection Key Controlled by Parameter k18 ye Knife Available Shift Knife Status Knife Unavailable y en tes o e II ee o 18 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing 4 4 Total Number of Stitches ae Counter Value Sewing Counter No of piece counter Speed Setting Controlled by Parameter k07 Customer Manage WT 3 2 Pattern Registration 500 nor mal pa tterns c an be r egistered for t he most press toen tert hei nterfaceo fP attern Registration shown as the right figure Input Pattern No Input the pattern No via keyboard If the pattern number 1s already existed in the system the look and relevant information of the registered pattern will be shown on the upper interface The used KIFE number can t be reused but by pressing saa 4 5 6 mim the unregistered number can be searched 9 A OT 19 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 2 Select the 1st bar tacking Sewing shape After setting the pattern number user can reset to enter the interface for selecting the Ist bar tacking sewing shape as shown in right figure Press to quit the selection Note The Number of Sewing Shape is controlled by the parameter K04 Please refer to the Section 3 9
34. Motor Test Feed Motor F Tension Solenoid G Knife Solenoid Presser Motor mM Whenu serp resses A E th es ystemw ill Needle Motor displa ES es Press and to display Bobbin Motor the motor origin test status NW Atuser pressing F G the corresponding solenoid will move m Press to quit output inspection interface X Attention Sewing machine will perform relating actions 84 Computerized Control System for Square Buttonhole Machine Mode Setting 7 Speed Test Interface for Speed Test Speed detection Int he interface o fM ode I nspection Press a 107speed test to enter the interface for S peed Test as shown in right E figure The speed of main shaft m otor c an b e te sted in th at 3 interface Pros ad to quit the interface for speed test Speed Test Setting Press amp tos ett hes peed of the mains haft m otor GO pros OO then the m otor will run atthe sets peed At this moment t he act ual t ested speed is displayed 1n the interface Press D to stop the machine 8 Continuous Running Display the interface for continuous running Es Continuous running detection Int he interface o fM ode I nspection Press 108 continuous running to enter the interface of continuous running as shown in right figure A Action interval B Origin Detection Press to quit that interface 2 Continuous running setting Click the columns under the interface of Continuous Run
35. acking on the front side Square Down Bar tacking Down Taper Down y Ist bar tacking length This item sets length of bar tacking on the rear side 02 50 Square Es Compensation of bar tacking width right This 1tem adjusts right over edging section of bar tacking part Both Ist and 2nd bar tacking can be adjusted E 1 00 1 00 Square Up Square Down Bar tacking Down ae Compensation of bar tacking width left 001 00 This item adjusts left over edging section of bar tacking part l l Unit Remarks 0 1mm 0 05mm 0 05mm 0 05mm 1 0 025mm 0 1mm 0 1mm 0 05mm 0 05mm Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing Unit Left Taper Bar tacking This item sets length of bar tacking section in taper bar tacking 00 3 00 0 05mm Remarks 1 shape Right Taper Bar tacking This item sets length of bar tacking section in taper bar tacking 0 00 3 00 0 05mm Remarks 1 shape Eyelet shape length This item sets upper side length from center of eyelet in the eyelet 1 0 10 0 0 1mm Remarks 1 shape Number of stitches of eyelet shape This ite ms ets number o f s titches in the upper90 ofe yelet Remarks 1 shape Eyelet width This item sets the inside crosswise size of the eyelet shape a 1 0 10 0 0 1mm Remarks Actual ne edle entry point is the dimension to which S 04 K nife groove width left is added ES tu Thieme io ES o a S 1 0 10 0 0 1mm Remarks 1 This item sets lengthwise size of
36. akage u ser s hould ground the grounding cable Attachments Ifthe el ectrical at tachments ar e n eeded p lease co nnect t hem t o the p r per p ositions Disassemble When r emoving t he c ontrol box us ers houldt urn off t he pow er a nd pul of ft he pow er plug At pulling off the power plug user should hold the plug and remove it instead of pulling the power cable only The control box contains the dangerous high voltage power For opening the control box please turn of f the pow er and take a way the pl ug from s ocket firstly and then w ait for at least 5 minutes before opening the control box O Maintenance Inspection and Repair E Only can the trained t echnicians p erform t he r epair an d m aintenance o f t his m achine E When replacing t he needles a nd s huttles us er has t o t urn of f t he pow er m Please u se t he s pare parts fromthe au thorized m anufacturers O Others E Do not touch the rotating or moving part of the machine especially the needle and belt when the machine is working User should also keep his her hair away from those moving parts so as to avoid the danger E Do not drop the control device on the floor nor insert ant stuff into the slot on the control box E Do notrun the machine without the cover shells EH If this control device is damaged or unable to work normally please ask the technicians to adjust or repair it Do not run the machine when the problem is not solved NW
37. all the U disk files A E E a z Press enter button to perform format Press to quit U disk initialization operation press cancel button to exit operation All files of U fisk will be lost after Lisle 88 Computerized Control System for Square Buttonhole Machine Press Memory to initialize memory patterns The following patterns can be initialized NW Normal Pattern Continuous Sewing Pattern a NW Cyclic Sewing Pattern a Registered P Pattern Press to initialize all the files in memory Press to quit X Caution This operation will delete all the patterns within the memory 3 Press Custom to perform the batch deletion In this interface the system will display all the pattern files within the memory C lick the corresponding button to perform the batch deletion Operations at this function A Use Up Arrow Down Arrow to turn the page B Use t he fo llowing t hree ope rations t o s elect patterns ALL gt gt to select all the patterns LF gt oro to select pattern in contrary way gt Input pattern number Us pes i to delete the patterns in batch D Press to quit Initialization Interface X The files with blue mark are in vdt format 89 Mode Setting Press enter button to perform format operation press cancel button to exit operation Al files of memory will be lost after formating Mode Setting Computerized Control System for Square Buttonhole Machin
38. ameters Setting 1 Set Parameter In t hei nterface of M ode Setting L evel 3 a press toe nterth ein terfacef ors etting parameters of Level 2 ass hown 1 nt her ight 5 Ea figure For the operation methods please take the a description in 6 2 Level 1 Parameter Setting for 07 reference OFTEN E a ma When s ome p arameters ar e ch anged the system will d isplay th e Modified int hep arameter A a wo setting interface Press to quit the parameter setting interface 72 Computerized Control System for Square Buttonhole Machine Mode Setting 2 Parameter Encryption For the steps of the parameter encryption p lease refer to 6 2 Level 1 Parameter Setting 7 to quit the parameter encryption interface 3 Check the changed parameters When p arameter isch anged the system w ill display Modified keyat parameters etting interface Int hep arameters ettingi nterface p ress Modified to check the c hanged parameters User can also reset the parameters here For t he s pecific o peration p lease r efer t o 6 2 Level 1 Parameter Setting WE List of Level 2 Parameter Default value Pedal Selection y S l S 2 S 1 D Double Pedal S 1 Single Pedal No middle position S 2 Single Pedal With middle position Prohibition on selection of Presser type nn E OFF Prohibit to change Permit to change aoa Section on sewing spots Ganon
39. ancel the operation and return to the upper interface X The registered pattern number cannot be registered again 48 Computerized Control System for Square Buttonhole Machine Continuous Sewing 4 2 5 Deletion of Continuous Sewing Pattern 1D Select the target pattern Pros to select pattern Press pas to return to the main interface as shown at right Press Sil to delete the continuous sewing pattern 2 Confirm the Deletion M 062 Whether to delete all sub ra patterns Press to finish the pattern deletion Sure Yes Enter No X Press to cancel the operation 49 Continuous Sewing Computerized Control System for Square Buttonhole Machine 3 Finish the Deletion After deleting the continuous sewing pattern user can have system to return to main interface Then us er can edit the pattern again 50 Continuous Sewing Interface Computerized Control System for Square Buttonhole Machine 4 3 Continuous Sewing Interface Press to entert he 1 nterface f ors ewing as shown in right figure 5 i 7 i 6 1 1 2 8 1 7 0 8 9 4 1 3 y 6 4 3 1Function List pa Knife Function Shift knife functions Threading Presser Down oo To D a ICI oo INE o e IET 52 Computerized Control System for Square Buttonhole Machine Continuous Sewing Interface Length of Cloth Cutting Single Sewing Double Sewing Number of Basting Stitch Number Counter Value 15 2 lt
40. ase cut off the power at once so as to avoid the personal injury caused by the mis operation of start switch 1 Threading 2 Replacement of needles 3 The sewing machine is left unused or beyond supervision At working don t touch or lean anything on the moving components because both of the above behaviors will cause the personal injury or the damage to the sewing machine During working ifthe mis operation happens or the abnormal n oise or s mell is found at the s ewing machine user shall cut off the power at once and then contact the trained technicians or the supplier of that machine for solution For any trouble please contact the trained technicians or the supplier of that machine Sep reee Maintenance amp Inspection Only can the trained technicians perform the repair maintenance and inspection of this sewing machine For the repair maintenance and inspection of the electrical component please contact the professionals at the manufacturer of control system in time At following circumstances please cut off the power and pull off the plug so as to avoid the personal injury caused by the mis operation of start switch 1 Repair adjustment and inspection 2 Replacement of the consumptive devices like needle knife and so on Before checking adjusting and repair any air driven equipment user needs cut off the source of gas and wait for the pressure indicator drop to 0 If you have to adjust the machi
41. ching Number of Basting Times This item sets number of basting times en win i ELA Without basting 1 9 1 0 5 0 Remarks 3 2 0 20 0 Remarks 3 0 2 5 0 Remarks 3 0 0 4 0 Remarks 3 Remarks 2 0 0 2 5 0 1mm Remarks 3 0 0 1 0 Remarks3 Basting Pitch This 1tem sets pitch at performing the basting Rolling Length of Basting This item s ets rolling le ngth of needle t hread at performing basting Rolling Pitch of Basting This item sets rolling pitch of needle thread at performing basting Rolling Width of Basting This ite ms ets r olling w idth o f needle t hread at performing basting Lengthwise Compensation of Needle Entry at Basting This item sets the amount to move needle entry position back and forth at performing basting more than two cycles Horizontal Compensation of Needle Entry at Basting This item sets the amount to move needle entry position left and right at performing basting more than two cycles Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing Compensation of Left Side Position at Basting Remarks 2 Remarks 3 This 1te m s ets th e adjustment a mount of the standard sewing 0 1mm position at basting from the center of left over edging Compensation of Right Side Position at Basting R ks 2 emarks Remarks 3 This ite ms ets th e adjustment a mount of the standard s ewing 0 1mm position at basting from the center of right over edging Basting Speed
42. conococononononononoconononononononncn lr QDs ooo O occ 64 IVS A A A A IA A CAMA 66 A II II a Ms A A 67 62 Level I Parameter A O cone 68 6 3 Level 2 Parameters Setting csccinwesiceseleSieeccadece select aee decease RM tse LC iweace ts Uc abiwaticeta deb cciuates 72 Na A A IEA O E A AN AA 75 A E A A 17 6 5 Segs on User Mana o e en 7I 6 6 Edition of Sewing Data MM cede O A aiaiai iiaiai ai a AA AAA 79 Or Chante new INe Moderata in a A a E Ae 79 6 8 Register Pattern to Direct Button 40 JiR MQ eccccccssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssesees 80 7 TES OTa S acess cute Sees O shew on cdc ch oben A Sheena aac clea so ae hc neu A EAE 81 6 10 Brightness Adjustment PWI ooooocccccccccccccccccccnncnnnnnnnnnnnnnnnnnnnnnonnnononononononononononononononononos 86 6 11 Operation of Keyboard Lock Yip ccccccssssssssssssssssssssssssssssssssssscssssssssssccssscsssscssscscsssscsssssssssssssssssees 86 aa OL AU AO soe octane A scenes chen ssa mie II A E NE 88 6 13 Parameter Back up amp Mestoration MEP cccccccccccccccccccccccccccceccccccccccccceccccccccccccccccccecccceccecececceeeeeeees 90 AO O A ET 92 T LAboutthe Ayme AAA est e ii e i a a ii i 92 Te Operation ee n AE a A e de eer 92 Aa e E Sales EE E A A 93 TA PARTS A EE A A araeadecebel it aawadecese Si aawedacese lotic ariwadinets Stcariwaoea Sieeuthes 95 Tdi Ol r aE t a EA A ASAT AS A ASA AS A AS A N A A 96 rs o EE E E EA E A Po
43. e 4 Under the Interface of Custom Initialization press La to display the free room of the memory and the number of patterns in each format Pros DAS to return the upper interface 6 13 Parameter Back up amp Restoration In order to use in future user can save 8 groups of U level parameters according to needs UK parameter backup and restore In s etting m ode evel 2 pr ess to e nter the 1 nterface o f p arameter b ack up amp restoration as User01 Off shown in right User02 0 Clear Clear all the customized p arameters t hat ol are saved User03 On Save Save current parameters User04 Off Restore Restore the current parameters User05 Off Clicka nd keya mong aid User06 Off alada tos etthe position fors aving the User07 Off parameter And then pr ess Save tos ave that parameter User08 Off E E o w Check the content on User xx On Off If On is displayed in bracket that means this position has the user parameter for an example User02 On 3 Select the button with parameters press Restore to reload the corresponding parameter values 4 Press Clear to delete all the saved parameters 90 Communication Computerized Control System for Square Buttonhole Machine 7 Communication At Communication user can perform the following functions gt VV vv Download the sewing data made at other sewing machines or produced by the pattern
44. e installation and 3 hole installation Please refer to the picture at below for the detailed size 4 M6_ y al al T NA a o O A 6 00 Figure 1 4 hole Installation a O T ME G a i a 4 a si m o O O NJ 3 al amp 185 Figure 2 3 hole Installation 133 Appendix 2 Computerized Control System for Square Buttonhole Machine 10 2 Installation Size of Operation Panel Figure 3 Installation Size of Operation Panel 134 Appendix 2 10 3 System Diagram Computerized Control System for Square Buttonhole Machine 000 0 80 080WS JOJOW OAIES UIEN ILYOS pueog Bunoauuos wuojsuesy eubis a Er Orr 6 b1 pJeoq uleyy ewon OO dos PE DE y YOUMS noses ES ert oor uonosjeq eBbeyeoig peasy A pr pedis JOSU9S AYUN pa Le 0 L p291 Josues ulbuo Buu see ae O _ S L Zr o a Josues ulbuo Bulwwyy parda OL_o b 12p17 ob o a P I JOSU8S UIBuO BUNJA 1004 Ol o e 1zp1 1 syed en j99 as Josuas E Bay hh QL_o L L2p17 CO song Buneorepeen a dd en a L S90H Somod YIJIMS 1 MOd AP 97991 160Z3 plousjos uo sua AP 91908 E60Z3M plouajos aJuy T190090S4tH9A809 HO 103101 Buu peasy umog OO ajon Dajunop peeysseddn E JOJOW eae alee bea PrN Be i A aa E a N60 LOVSSH Z2 HO JOJOW Buidda s Bulyoos a peeny cSOZO9WGY uBydoL Spr p1e0q 19A11G 149 10101 Buiddays L es L 6909 jeued xog 19 01JU0 es as as a
45. em has no update file the system M 078 Selected item for update is not existed will cancel the selection If user wants to update the rest please confirm again M 079 Update successful please restart machine M 080 Check the room of memory M 081 Check whether the U disk is pulled out M 084 The selected sewing data 1s in use M 085 Are You Sure Yes enter No X M 086 Please confirm pattern file M 087 Please confirm pattern file M 088 Please confirm pattern file M 089 EPD parameter 1s abnormal M 090 At changing please turn off the setting 121 Appendix 1 Computerized Control System for Square Buttonhole Machine M 091 Continuous sewing pattern is empty 9 3 Common Problems and Solutions E 004 Main voltage too low Check the input voltage Make sure it 1s stable E 005 Main voltage too high Check the working condition of main motor E 007 IPM over voltage or over current E 008 Supplementary device 24V Check the connection of cable L451 X16 Port Cable over voltage on control box E 009 Supplementary device 24V Check n eedle thread trimming motor a nd bobbi n thread trimming motor E 013 Check the connection of Main motor cables X4 amp E 014 Motor running error X5 Port Cable on control box Make sure the mechanical part is not blocked Check the condition of main motor E 018 Check mechanical installation Make sure the knife E 037 can return to the origin and the light shield can cover
46. er ca n s et an d manage the periodical passwords 9 Atm ostt enpe riodical pa sswords w ith different activation dates can be set Thes ystem w ill d isplay the information o f passwords set by manufacturer 110 Computerized Control System for Square Buttonhole Machine I nformation 2 Press To input User ID po A A ES 10 1 3 lll ler LND arene SPEEA E XS 2 3 Input the Correct Factory ID to enter the MAN password setting interface Facts ny Procedure for setting the periodical password E A Continue inputting other periodical passwo 111 Information Computerized Control System for Square Buttonhole Machine 4 Input Board Number Press Board Number to enter the board number input interface Input the board number and press p to finish the input the board is a four figure number from 0 9999 Input System Clock Press Clock to enter the interface for setting the system clock And set the time 6 Input the super password Press the Super Password to enter the interface for setting super password X At most nine super passwords can be input X At the password confirmation make sure the two input passwords are same 112 Rea EN ied Eo CETERA is E F G BB BRE nono A U V N Z CIALE PO ESE May 2013 Sun Mon Tue 5 6 7 12 13 14 Computerized Control System for Square Buttonhole Machine I nformation D Input periodical password Press Password 1
47. erized Control System for Square Buttonhole Machine 3 9 Sewing Shape Selection Press if e nter th ein terface f ors electing th e sewing shape Select the 1 bar tacking There are five common 1 bar tacking shapes which are Square Type Radial Type Eyelet Type Semi lunar Type and the Round Type When the parameter K04 is set to 30 another 4 types of bar tacking section can be used which are bar tacking section sewing bar tacking with left cut bar tacking with right cut and bar tacking with center cut Select the 1st bar tacking section to enter the interface for selecting the shape For the pattern from No 27 No 30 the user can press to end the selection Press to quit directly Note 1 The display of 1 bar tacking section is affected by parameter K04 2 When changing the 1 bar tacking section user has to change the sewing parameters of the relating shape Otherwise it may affect the data at pattern designing or the sewing effect 3 For the default parameter value of the shape please refer to 9 4 Sewing Default Value List in Appendix 1 26 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing Finish the sewing shape selection Select the end shape oros to return to the main interface Press to quit directly The shape number will not be changed either GParameter K04 Roma 2 2 ea Ci PBartacking IDO 2G Note 1 The numbers in form are the number of
48. error Turn off Machine E 042 Pattern communication error Press rm 118 Computerized Control System for Square Buttonhole Machine Appendix 1 Name of Problem ae E 044 Head board EEROM I O error Press E 254 Undefined error Press hs 9 2 Hint List E Communication error between operation M 004 Communication error panel and control box Please check the model and the software M 005 Operation head not match to control box version The hardware clock is down please contact M 006 Clock error manufacturer for repair M 009 Fail to confirm password Input password again Periodical password has been set can not M 010 Can not change system time change system time Moi OE aora A N sae creta After clearance of password the input of M 015 Fail to clear password file has problem o Password file is deleted without M 016 Password file is deleted without authorization ae authorization please turn off machine M 017 Can not input blank Input password again M 018 Current password not match Input current password again M 019 New password not match Input new password again M 020 Periodical password is same to super password error Input password again M 021 Enter touching panel correction mode Are You Sure Yes enter No X Correction is successful please restart M 022 Correction successful machine M 023 Correction failed Please perform correction again M 024 SRAM initialization Clear all the data within SRAM please t
49. ers on attachment 3 System adopts German style structure which offers easy installation and maintenance to users 4 The system control software can be updated v ia the remote communication w hich 1s easy for us er to 1mprove t he pe rformance of machine 1 2 Function and Specification For the functions and parameters of this computerized control AC servo system please refer to table 1 Table 1 Functions and Parameters Name of Controller High speed Square Buttonhole Machine Winding Cloth feeding Driving Pulse Motor Device Knife Driving Device Two way Solenoid Upper thread Tension Solenoid Tension Method Function User can set the data at control panel to adjust each part Parallel Part Doubling Part Tension General Information Computerized Control System for Square Buttonhole Machine Input Voltage ACI75V AC265V Small AC Servo Motor 400W Direct Driving Width 200mm Height 360mm Length 570mm Head Weight 55Kg Presser Specification Presser 1 Presser 2 Presser 3 Presser 5 4mm 5mm 5mm 3 6mm Set at will Specification of Models S Standard K Knitting 1 3 Standardization The button using the common figure can be understood by the users from different countries 1 4 Matters for Safe Using Oo Working Environment Do not use this control device in the following environments Power V oltage Voltage fluctuation be yond 40 of t he s tandard v oltage Capacity of power supply doesn t
50. essed to cancel the operation and r eturn t o m ain interface 41 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 3 16 2 Sewing Data of VDT Pattern Sewing Data List of VDT Pattern Right Width of Knife Groove Set the interval between the knife and right parallel 2 00 2 00 part 0 05mm Left Width of Knife Groove Set the interval between the knife and left parallel 2 00 2 00 0 05mm part Knife motion This item sets With without motion of knife Knife Off Knife On Max Speed Limitation This item sets max speed of the sewing machine o 400 4200 100rpm The v alue is li mited b y th e K 07 Set maximum speed limitation 1 Stitch 1 Pitch Adjustment 2 Pitch Adjustment 1 Stitch 1 Scale Ratio X Direction 1 Scale Ratio Y Direction Standard Tension 42 Initial Value Knife On Parameter K07 100 100 O O Computerized Control System for Square Buttonhole Machine Continuous Sewing 4 Continuous Sewing This kind of sewing can sew 6 shapes at most without 1 2 3 4 5 lifting presser At most 50 continuous sewing patterns can be registered 6 7 5 9 10 11 El 0 Rew 4 1Function List BAE BPA A EN New Pattern Registration n Delete the entire sub pattern in the existing 7 Delete All continuous pattern 43 Continuous Sewing Computerized Control System for Square Buttonhole Machine 4 2 Edition of Co
51. g P will have system to sew the entire pattern as trial C During th e tr ial s ewing The r elating o rder marks at left side will be displayed in dark according to the sewing data Exp When the sewing data is the thread trimming the figure will turn A 4 End Trial Sewing Press to q uit th e interface o f trial sewing and return to the sewing interface 37 Normal Pattern Sewing Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 3 13 Set Needle Thread Tension At Changing the Thread Tension Display the Data Input Interface Only on the data input screen orange or sewing screen blue needle thread tension can be changed At the sewing screen blue press READY switch and display the data input screen orange 2 Call the interface for changing the needle thread tension Press to display the interface for changing the needle thread tension as shown in right figure 3 Change the Needle Thread Tension At the interface for changing the needle thread tension user can change the needle thread tension at parallel part and bar tacking part By selecting or user Can set S51 S52 S55 or S56 respectively among which the S52 and S56 can be deactivated at Edition of Sewing Data in Mode Status Press Tension 1 Tension 2 to shift between two tension groups 4 Finish the Change of Needle Thread Tension Press to close the interface fo
52. g or storm please turn off the power and pull plug out the socket Because these will have the influence on the operation of sewing machine Installation O Please ask the trained technicians to install the sewing machine Don t connect machine to power supply until the installation is finished Otherwise the action of sewing machine may cause personal injury once the start switch 1s pressed by mistake When you tilt or erect the head of sewing machine please use both of your hands in that operation And never press the sewing machine with strength If the sewing machine loses its balance it will fall into floor Safety Matters for Attention Computerized Control System for Square Buttonhole Machine thus causes the personal injury or mechanical damage Grounding is a must If the grounding cable is not fixed it may cause the electric shock and mis operation of machine The entire cables shall be fixed with a distance at 25mm away from the moving component at least By the way don t excessively bend or tightly fixed the cable with nails or clamps orit may cause the fire or electric shock Please attach the safety cover at the head Sewing This sewing machine can only be used by the trained staff This sewing machine has no other usages but the sewing When operating the sewing machine please remember to put on the glasses Otherwise the broken needle will cause the personal injury At following circumstances ple
53. gnated time has passed 2 Speed can be checked at a glance and the target achieving consciousness of group is increased as well by using the function to display the target value and the actual value 3 Display the threading 8 1 Check the Maintenance Information Display the information interface In the data input interface press the information key A the interface of information will be displayed 98 Computerized Control System for Square Buttonhole Machine I nformation 2 Display the maintenance interface Please press button fe B Repair and inspection setting Information on the following three items is displayed in the maintenance information interface s Needle replacement 1 000 stitches VE E Cleaning time hour Oil replacement time hour Each item is displayed as C The time interval is displayed at D while remaining time is displayed at E The remaining time can be cleared by pressing the corresponding button Press to quit to information interface 99 Information Computerized Control System for Square Buttonhole Machine 3 2 Set the Maintenance Time Display the information interface maintenance personnel level In the data input interface hold the information key A for 3 second the interface of information maintenance level will be displaced In the interface 6 keys are displayed 2 Functions Displayed At maintenance level 6 funct
54. ife eylinderlowering time Optional K15 Y feed motor origin compensation 120 400 1 Pulse a K16 Needle rocking motor origin compensation 10 10 1 Pulse p emanan ra K17 Presser lifter motor origin compensation 100 10 1 Pulse isla a K18 Display of direct button OFF Not Display ON OFF ON Display O ES ES 74 Computerized Control System for Square Buttonhole Machine Mode Setting es Thread trimming on the way in continuous ON OFF stitching In case of prohibited jump feed setting becomes invalid and the registered pattern is sewn at the same position Then multi sewing is possible OFF Prohibition ON Permission K20 Change of cloth cutting knife return power 0 3 l This ite ms ets o utput p owera tth etim eo f returning the cloth cutting knife l Release amount of bobbin thread trimmer atthe 1 15 1 Pulse start of sewing This item sets the amount of releasing the bobbin thread trimmer at the start of sewing A E UD FU K189 Adjustment of Thread breakage Detection 1 10 aaa K190 Adjustment on sensitivity of button on sensitivity of button K200 Restore to original parameters X Protected by Password 6 4 Counter Setting Press to enter the interface for counter setting as shown in the right figure Sewing counter Operation Steps Type Select Sewing Counter Type A Current Select Sewing Counter or No of Pcs Counter 2009 2 Set the Current Value and Setting Value No of
55. ing 4 Eyeletshape length mm gt gt CN O E A Number of stitches o f Stitch eyelet shape S16 Eyelet width E E E E 2 E A E E E E E E 17 Eyelet length A TN q 442 Round type shape length 1 3 E E pz cam b Ge 0 35 0 35 99 o G n Un UN UN UN UN UN Pi Pi pi Pi N O NO Pi Stitch shape stitches 20 Radial bar tacking Pitcha tb ar tacking UN NO pa section zgi BIB Single Double S31 Sew Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single ewing 32_ Select Cross at CO E E 125 Appendix 1 Computerized Control System for Square Buttonhole Machine Double Sewing Compensation of Double Sewing Width Number of Basting Times Times ROLNE Length of Sone Pitch of ESTO Width of Lengthwise UN Uy K a NO NA K a K a K a K a N Nn GN Compensation of Needle Entry at Basting S39 GN GN GN GN GN Horizontal Compensation of Needle Entry at Basting S40 Compensation of Left S41 Side Position at Basting Compensation of S42 Right Side Position at EOS E 546 m Left Parallel Tension S53 1 lap at double sewing 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 3 Z O Z O O O O 2 0 2 0 2 0 2
56. ing according to the value set at Unit Interval of gt WHA Actual and add one to this value at each finish of a la i O n acy piece By setting the Existing Target Value and the Actual Result Value user can find out whether the productivity of one piece is increased or decreased Stop counting Under the counting status the Stop displayed Press the Stop Key DF to stop counting After the counter stops the Counting xo lt gt 1S displayed at the position of the Stop Key If needing to continue counting please press the Counting Key UA The counted value will not be cleared until the Clear A C is pressed Press to quit directly 106 Computerized Control System for Square Buttonhole Machine I nformation Clear the counted value When clearing the counted value make sure the diets nori iia abies value of production control counter 1s stopped and then press Clear A C The present target value a the actual o can be cleared Note The Clear Key can only be displayed at Sure Yes Enter No X the counter stopping Press the Clear nc to enter the interface for confirming the clearing In the interface of clearing confirmation press the pa confirm the clearing Press X to quit 8 5 Threading Figure In information interface press tu C to display the threading figure for your reference Threading diagram 107 Information Computerized Control System for Square Butt
57. ion Press to quit the pattern selection 5 2 4 Edition of Cyclic Sewing Pattern Start Edition Press the direction keys all gt a to Ye enter the interface o f p attern s election as s hown i nr ight select the position wanted press figure 59 Cyclic Sewing Computerized Control System for Square Buttonhole Machine 2 Pattern Selection nary Input number to inquire patterns A Delete the pattern ES Shift to selection of patterns for continuous sewing Select t he p roper p attern an d p ress to e nd t he selection Press to quit directly Change Sewing Data Move the icon to the target position pr o to enter the interface for sewing data setting as shown the figure below Left figure 1s the modification on sewing data of The right figure 1s the edition on the data of normal pa ttern For s pecific ope ration please the continuous stitching Ons pecific take the section 3 10 Sewing Data Setting for operation please refer to Continuous Sewing reference Data Input 60 Computerized Control System for Square Buttonhole Machine Cyclic Sewing 5 2 5 Change Fabric in Press to enter the interface for selecting the fabric as shown in right figure In this section the user can m odify t he reference design inthe interface o f sewing data input Press to q uit P ress va toc onfirm th e selection 61 Cyclic Sewing Interface Computerized Control Sy
58. ion panel to U disk and quit B Press to quit directly 7 5 Software Update Display the Interface In Communication interface press A to enter Software Update Interface e A A e E 100g 96 Computerized Control System for Square Buttonhole Machine Update Selection The software update contains Operation Panel Software Icon Font Power on Screen Press 4 and gt to turn the page A B On D Press to finish the selected update and quit press to quit directly User can select several items for update at same time The system will perform the update according to the order After the update please restart the machine 97 Panel Pram Icon Font Screen Main Pram AE EE Communication Update panel program please name the file place e U disk Update icon file please name the file icon and place under update in the U disk directory Update font library please name the file font and place under update in the U disk dir Update boot screen please name the file screen bin and Update main program please name the file mControl and place under update in the U Information Computerized Control System for Square Buttonhole Machine Information There are three functions in the information function as below 1 Oil replacement time needle replacement time cleaning time and so on are designated and the warning notice 1s performed when the desi
59. ions are displayed ii Production Control tu Threading Warning Record Running Record Periodical Password Please press the Maintenance Button fe B to enter the maintenance interface 100 Computerized Control System for Square Buttonhole Machine I nformation 3 Maintenance Setting In the maintenance information interface the same information as that in the normal maintenance interface is displayed Press button C to activate the relating input interface Press to set the time for cleaning Press to quit to information interface Set item for maintenance Set the set value of the maintenance item at 0 the system will stop the function of maintenance The items of maintenance include Needle Replacement Time Cleaning Time Oil Replacement Time Press the figure to enter the relating interface A Use number keys to input the set value of these items B Press o to confirm the input C Press A quit to maintenance interface 8 3 Method to Release the Warning When the designated inspection time 1s reached the warning interface is coming out Press to release the warning Before releasing the maintenance and repair time the information warning interface will come out upon the complete of each stitch The following are the warning code for each item 101 Information Computerized Control System for Square Buttonhole Machine e Needle Replacement M
60. justment in terface o f Down thread trimming as shown in the right figure Down Thread Trimming E ewe ee 40 15 Ls os 40 60 2 Select the mode position you wish to adjust Press Ss tos elect th ep ositions A B C D f or ES adjustment t hen press the keyt oa djust the necessary value at last orcos al F to return to the origin A Press Ea wad to return to Test Mode Interface 3 Input Signal Test Method Int hei nterfaceo fT estM ode p ress ain 103 Input Inspection to enter the interface of input inspection interface as shown 1 nr ight Users c anc onfirm t he 1 nput st atus ofe ach switch and sensor ON Turn On OFF Turn Off A Amount of pedal pressed B Pedal Sensor C Thread breakage Detection D Knife Sensor 82 Down thread trimming detection a Computerized Control System for Square Buttonhole Machine Mode Setting E Head Tilt Sensor Input signal detection F Stop Switch G Needle Rocking Sensor A OFF H Semi lunar Sensor of Sewing Machine B OFF OFF I Y Feeding Origin C J Presser Origin D OFF K Needle Thread Trimming Motor Origin E E L Bobbin Thread Trimmer Motor Origin F Q O mn mn O mn A O m n x O n n 4 Inspection of LCD Display 5 In the interface of Mode Inspection press c Inspection ofL CD Display to e nter the interface o fL CD Display Inspection as shown in right figure Check whetherthe L
61. machine runs and starts winding bobbin thread Stop the sewing machine Press STOP son D to stop the sewing machine The system will return to the normal mode By the way 1n the bottom thread winding mode stepping the start pedal will stop the machine at this mode Step the pedal again to resume winding This function can be used at winding several shuttle cores 23 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 3 7 Select the Type of Presser Display the data input Interface Only at the data input interface orange can user change the contents of setting In the sewing interface blue press READY key to display the data input interface Call the interface for selecting presser type Press Presser Type Selection A to display the interface for selecting the presser type as shown at right 3 Select the type of presser Press button of presser type according to the presser mounted on the sewing machine The button pressed 1s displayed in shadow For selecting the presser type please refer to the table below om TA Set type 5 when using the presser foot other than type 1 to 3 Change memory switch level 1 according to U15 Presser size width and U16 Presser size length When using type 5 with stitch width at 6 mm or more and length at 41 mm or more it is necessary to replace components such as presser arm feed plate etc Determine the presser type
62. marks 3 Remarks 2 Displayed when it is set as activation Remarks 3 Displayed when the function is selected Remarks 4 It is limited by parameter K07 Remarks 5 When change the shape of 1 bar tacking sewing user needs to change the sewing parameters of the relating shape Otherwise it will affect the generation of the pattern designing data or the sewing effect 35 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 3 11 Direct Selection of Pattern The us er can register the 1 0 frequently used patterns to the direct k eys fo r se lecting d irectly p ress PNo enter the interface of selection as shown below 3 12 Trial Sewing 1 Display the interface of sewing Atd atain putin terface press nak the background of s creen will c hange t o bl ue a nd t he system enters the interface for sewing lt 1 a PAR LA A 36 Computerized Control System for Square Buttonhole Machine 2 Display of Trial Sewing ld In the sewing interface Press to enter the trial sewing interface As Shown at Right Current Total Stitch Number o a s Sewing Order e Thread Trimming Order a Jump Feed Order Thread Tension Order lt Knife Driving Order 3 Begin Trial Sewing A Byus ing to st art trial sewing Single Step Under this mode step on the pedal switch to start the machine for sewing the leftover stitches B Holdin
63. meet the requirement Electrical Disturbance Beside the wave launcher with strong electrical wave and magnetic field or the high cyclic machine Temperature Humidity Temperature below 0 Cor above 50 C Outdoors or the area directly shined by sun Beside stove heater Relating humidity below 5 or above 95 or the area without dew Air Dusty area or area with corrosive gas Area that is easy to have air explosion or oil explosion Vibration Ifthe location of the sewing machine usually has excessive vibration please move the control box to other place O Installation Control B ox Please install t he c ontrol b ox a ccording t o t he i nstruction Attachments Computerized Control System for Square Buttonhole Machine General Information 9 Ifo ther at tachments ar e n eeded p lease t urn off t he p ower a nd p ull of f t he pow er pl ug Power C able Do notp ress p ower cab le with force o r ex cessively t wist p ower cab le The power cables shall be fixed with a distance at 25mm away from the rotating component at least Before powering the control box user shall carefully check the voltage of power supply and position of power input on control box If the power transformer is used user should also check it before powering the machine At this moment the power switch of sewing machine must be set as Off Grounding Inorder to avoid the noise disturbance and s hock caused by e lectrical le
64. ne when the power is on you can t be too careful at following the entire Safety Matters for Attention If the sewing machine damages due to the unauthorized modification our company will not be responsible pro bee for it Computerized Control System for Square Buttonhole Machine Table of Content Table of Content General intolerantes l PEC IET A A RO l 12 Funcion ANG Spec Nea ON o o o A ie E E l IAS dardo 2 UE toro ESS c rn ES me ne ES me te TST me ESN tO TSO ee ES PIO ESO ESN PEO OESO MR ESN DTIC T 2 ks The Preyentions on Instruir datonisboststais sock a a bane boule a a a a 4 KOPEN A in E E a a AAA 5 De PSE Wit E E E O O A E SA 6 Ac A A AA SRA Y E zj 2 1 Name and Description of Each Parto ronaldo cti ie A r Seal eieiei dl 242 COMMON BULONS aan conoci co ipaaeos 8 2 9 Basic O Pera E idos 8 2 Operation OL Normal Pati a einen cdi 9 2 5 Operation of Continuous SeWiOB ooooonooooooooooncnonononononononnnnnnnnnnnnnncn O o oaaae 11 26 Operation oft Cycle A A oes 13 3 Normal Pattern SIM NR ds 16 ea AA A IEA OO E A N AS A T 16 32 Pattern Reistra AAA A a a a te Mees cosaeobanevestesatoass 19 Io Pate C Opyo a a r a IN Ai 21 SA Patern NO rs NN lia 22 A IS A WOES TION UES Nm WOES PED UES Mm OETA TIC OES ET 22 A O A A A A che CCcattaet 23 AR Presse AA 7 A A A es 24 3 8 Pattern Selecionar O AA A A eatcdlbea tsalaitbs 25 329 Sewn Shape Selecione dro ooo 26 SS IN ro EE A A dB aa ddan teocewdeas 28 AMD a A A aan a 36 AA A E
65. ng ACT Timing Adjustment at 1st Bar tacking Start This item adjusts the start timing of needle thread tension output 5 5 1 Stitch at Ist bar tacking section ACT Timing Adjustment at Right Over edging Start This item adjusts the start timing of needle thread tension output 5 5 1 Stitch at right over edging ACT Timing Adjustment at 2nd Bar tacking Start This item adjusts the start timing of needle thread tension output 5 5 1 Stitch at 2nd bar tacking section Bar tacking Stitch Number at Sewing Start l 0 8 1 Stitch Set the stitch number of bar tacking sewing at sewing start Bar tacking Pitch at Sewing Start 0 00 0 70 0 05mm Set the stitch pitch of bar tacking sewing at sewing start Bar tacking Width at Sewing Start l 0 0 3 0 0 1mm Set the width of bar tacking sewing at sewing start Vertical Adjustment of Bar Tacking Sewing at Sewing Start i o l 0 0 5 0 0 1mm Set the vertical start position of bar tacking sewing at sewing start Horizontal Adjustment of Bar Tacking Sewing at Sewing Start Set the horizontal start position of bar tacking sewing at sewing 0 0 2 0 0 1mm Start Bar tacking Width at Sewing End l E 0 1 1 5 0 1mm Set the width of bar tacking sewing at sewing end Bar tacking Stitch Number at Sewing End 0 8 Set the stitch number of bar tacking sewing at sewing end Vertical Adjustment of Bar Tacking Sewing at Sewing End o 0 0 5 0 0 1mm Set the vertical start position of bar tacking sewing at sewing start
66. ng Bar tacking 26Semi lunar Round 27Bar tacking 28 Bar tacking Right 29 Bar tacking Left 30 Bar tacking Center Cut Cut Cut Computerized Control System for Square Buttonhole Machine Operating Instruction 2 Operating Instruction 2 1 Name and Description of Each Part Front Right Side Touch Panel LCD Displayer O READY Key Shift between the data input interface and sewing interface Information Key Shift between the data input interface and information interface a Communication Key Shift between the data input interface and communication interface mco Mode Key Shift between the data input interface and communication interface Cable USB Port Operating Instruction Computerized Control System for Square Buttonhole Machine 2 2 Common Buttons The buttons for the common operation in each interface are shown at below x ESC Quit the current interface At data change interface it is for cancelling the change of data Ta Enter Confirm the changed data Reset Release the Error Number Input Display the number keyboard and input the number 2 3 Basic Operation la Plus Increase the value Turn on the power First make sure that the set presser type A 1s the same as that of the presser actually installed Select the wanted pattern No When the power is on the data input screen is displayed Pattern No Button B which is marked at prese
67. ng start position to the presser Set this item w hen s tarting p osition needs to move dueto 2 5 110 0 0 1mm 2 5mm overlapped section or the like Cloth cutting knife size 3 0 32 0 12 7 Function of plural motions of cloth cutting ON OFF knife U Thread Breakage Detection ON OFF U21 Selection of presser position at the time of UP DN o e Y UI8 U19 20 Set presser foot position when READY key is pressed UP Up DN Down ON ON UP U22 Selection of presser position at sewing finish P ON of READY key UP DN U Set presser foot position when sewing is completed only effective at single pedal type UP Up DN Down 71 Mode Setting Computerized Control System for Square Buttonhole Machine Needle thread trimming release motion 0 15 0 0 1mm 1 8mm start distance Input the distance for needle thread trimmer motor to release the trimmer at sewing start Bobbin thread trimming release motion 0 15 0 0 1mm 1 5mm start distance Input the distance for bobbin thread trimmer motor to release the trimmer at sewing start Counter a tks unit 30 fiancee A 1 74 a a O Y Voice of Buzzer OFF PAN ALL OFF Buzzer off ALL PAN Control Panel Voice available ALL Voice of Control Panel and buzzer available U100 Back Light Auto Off ON OFF OFF OFF No Auto Off U200 Language Setting Chinese Chinese English Turkish U201 Select Language at Power on ON OFF oE 6 3 Level 2 Par
68. ning to set the Action interval and Origin Detection Set the value with the number keys Press ps and step the pedal to start the continuous running During the running us er can use the pause switchto stop machine or he c ans top machine b ys tepping t he pe dal or pressing pause switch at action end 85 Mode Setting Computerized Control System for Square Buttonhole Machine 6 10 Brightness Adjustment In the M ode Setting L evel 2 1 nterface p M to enter the interface for brightness adjustment as shown in right figure the brightness v alue can be a djusted A from 20 to 100 by rossi NEA PA it also can be adjusted by inputting the v alue v ia keyboard Press to f inisht he i nput Press to q uit th at interface 6 11 Operation of Keyboard Lock In t he M ode S etting Level 21 nterface pr ess to enter the interface of Keyboard Lock Setting DLock the keyboard Keyboard unlocked a gt Keyboard locked vet tl md to l ock t he ke yboard Pressi to quit this interface 2 Display of locking keyboard status Close the interface of parameter setting mode and return to the data input interface like right figure We can see there is a figure to show the locking status T 86 Computerized Control System for Square Buttonhole Machine Mode Setting under t he pa ttern num ber Only can t he available figures shown under the status of keyboard locking Scope of locking keyboard
69. nt is displayed in the upper section of the screen Press Button B to select the pattern No The unregistered Pattern No will not be displayed 400 Computerized Control System for Square Buttonhole Machine Set machine to Ready Sewing Status Press READY dal The back light of LCD displayer changes to blue color and the machine 1s ready for sewing Area A is to set the speed and Area B is to display the customer management 4 Start sewing Set the sewing product to the presser position operate the pedal to start the sewing machine and sewing starts 2 4 Operation of Normal Pattern The interface for setting and sewing the normal pattern is s hown a tr ight Fort he function of each button please refer to 4 Normal Pattern Sewing The normal sewing 1s the default sewing mode in the system which is also the initial mode of the system Steps of Operation D ro to enter the Mode Setting Operating Instruction THO Operating Instruction Computerized Control System for Square Buttonhole Machine 2 Press me to sleet the normal sewing mode GS Press and t hen pr o to d isplay the main interface of Normal Sewing Select the sewing pattern Set the necessary sewing parameter Select the presser type 7 Perform the necessary editing operation Registration copy naming and so on 10 Computerized Control System for Square Buttonhole Machine Press La to en
70. ntinuous Sewing 4 2 1 Selection of Continuous Sewing Pattern Press ss to enter the interface for selecting the pattern as shown in right figure Please operate in the following way A Press Ed El to look up t he information of the registered patterns in continuous stitching B y to select pattern via number Es vow E to delete the selected pattern D Select the proper pattern press to end the selection and to return the main interface E Press to cancel the operation and return to main interface 4 2 2 Edition of Continuous Sewing Pattern Set Cloth feeding Amount Press In figure 1 to enter the interface for setting the feeding amount figure 2 44 Computerized Control System for Square Buttonhole Machine Continuous Sewing Figure 2 2 Select Pattern Press mS e nter the interface f ors electing pattern as shown in right figure A In this interface there are two ways to select pattern E M o to input the pattern number E Input pattern number directly Bs pes i tod elete the currently s elected pattern C xX to cancel the operation D Select the p roper p attern an d p ress to confirm it 45 Continuous Sewing Computerized Control System for Square Buttonhole Machine Change Sewing Data Press to en tert hei nterface f or setting t he s ewing da ta as s hown in figure 2 a t right 46 Lama LK LE Figure 2 Computerized Control Sy
71. o 0 t he 1 nterface o f counter ex ceed warning will be displayed P resalto restore the existing value to the set value Turn Off Counter At the selected counter type press Off to turn off the counter 76 Computerized Control System for Square Buttonhole Machine Mode Setting 6 4 1 Functions rasta a mc it soni comer O acen sees A II OOOO NY AN NA PAN 6 5 Settings on User Management Register parameters which are frequently used to Management button and use them Press to enter user management setting interface shown as the right figure 71 Mode Setting Computerized Control System for Square Buttonhole Machine Register to Management Button The management buttons can be registered up to four buttons Four management register buttons are displayed on the screen When the button located on the position you desire to register is pressed the sewing data selection screen is displayed as shown in right figure Press Xx to q uitth e interface fors etting th e customer management Select th es ewing d ata you w ishto r egister press KA to end the operation of registration The newly registered s ewing data will be di splayed on the user management button Original State of Registration The following items have been registered in order from the left to the right at the time of your purchase Pitch at parallel section Compensati
72. o delete the selected pattern D Press to finish pattern output E Press to quit Communication Interface F In this interface press to display the free room of the memory and the number of patterns in each format The files with blue mark are in vdt format 94 Computerized Control System for Square Buttonhole Machine 7 4 Parameter Transfer Display the Communication Interface In communication interface press A Input parameters from U Disk to Operation Panel B Output parameters from Operation Panel to U Disk X When inputting patterns from U disk user has to save the parameters into the DH_PARA in the U disk with name PSmachine X When outputting patterns from operation panel user has to save the parameters into the DH_PARA in the U disk with name PSmachine X The parameter file is the binary file which is operated on the control panel User can not change that file manually on PC or the file may be damaged 2 Press Button A to Input Parameters from U Disk to Operation Panel A Press paj to input the parameters and quit B Press to quit directly 95 M 085 Whether to perform parameter transmission operation Communication Communication Computerized Control System for Square Buttonhole Machine 3 Press Button B to Output Parameters to Operation Panel M 085 Whether to perform parameter transmission operation A Press to output parameters from ope rat
73. on ofbar tacking width left a Compensation of bar tacking width right u Setting of needle thread tension at the s tart of sewing 78 Computerized Control System for Square Buttonhole Machine 6 6 Edition of Sewing Data Some sewing data can be setto be opened press to enter the interface of sewing data edition under the Mode Setting Level 2 as shown in the right figure Sewing data 1s opened Sewing data 1s closed Select the sewing you wish to edit When the button i s pressed the 1 nterface w illb es hifted b etween reverse display non display A fter sin the user can confirm whether the sewing data item is in state of opening Press to quit the Sewing Data Edition Interface 6 7 Change Sewing Mode Press to e nter t he i nterface of s ewing t ype selection as shown in the right figure Normal Sewing gt Continuous Sewing Cyclic Sewing After confirming the sewing type press to end the operation O then the data input interface of the selected sewing type 1s displayed Press to quit and the original sewing remains 19 Mode Setting Mode Setting Computerized Control System for Square Buttonhole Machine 6 8 Register Pattern to Direct Button Register the pattern numbers which are frequently used with the direct buttons for use Direct pattern edit ba toe nter the interface o fd irect b utton piia registration
74. onhole Machine 8 6 Warning Record In the interface of maintenance level press inquire the warning records OMA A Error notes 2 Press to check the records As in the picture the warning information and the times of occurrence are displayed Function of Keys A Press a or hd to turn pages B Press to quit the inquiry C Press to clear the saved record 108 Computerized Control System for Square Buttonhole Machine 3 Press the number key at the left of the column to display the details of the warning records E 032 Driver of step motor power abnormality 1 Press to hint the information at right Please power off A Press to quit 8 7 Running Record Inthe interface of maintenance evel p IA check the running information of the machine 109 I nformation Information Computerized Control System for Square Buttonhole Machine 2 The Running records contain er Accumulated running time Hour 28 Accumulated times for thread trimming Running note Accumulated time of power on Hour 1 Accumulated number of stitch 1000stitch A pre AA to quit B Press to clear the record 8 8 Setting of Periodical Password 1 In maintenance level Press y to set periodical password In this interface th e s ystem will ask userto input the User ID Input the right manufacturer ID to enter the password m anagement m ode w here u s
75. ormal Pattern Sewing Computerized Control System for Square Buttonhole Machine 3 4 Pattern Naming 4 Press we en ter the interface for n aming pattern as sh own i nt her ight f igure 12 f iguresc an be inputted at the most X x Icon Right moving UN le E El Fa sg Icon Left moving mM NM NM Ed yA BN des 05000 no Caps Locks viwPx bed z JS SY Ea HEEF espe pu ono ana A Select the figure wanted press to end the a JW operation of naming the pattern EJ S y A B The position of figure can be determined by moving the icon the Eraser 1s used to delete the figure A O Q C pres AA to quit directly 3 5 Threading Press ey enter the interface of threading at this moment t he pr esser f oot is owering Pressing t he Presser Foot Up will lift the presser and have the screen to return to the main interface La Presser Down Presser Up 22 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing 3 6 Winding DInstall the shuttle core Fit the shuttle core fully onto the winder shaft Then push the thread guide in the direction of the arrow as shown in the figure in right 2 Display the bobbin thread winding screen lt Q Press in the data input interface orange or the sewing interface blue and then the winding interface will be displayed as shown in the right figure Start Winding Step the start pedal and then the sewing
76. ower the presser a 4 User can change needle in this status foot 16 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing Function Remarks Winding Pressing this button can enter the pattern selection Pattern No Selection interface Set Upper Thread Tension S52 and S56 will be influenced by the data switch S51 S52 S55 S56 of sewing For the pattern from No 1 No 26 this button Set Return to Left Over edging means to set left over edging width while for the Width patterns from No 27 No 30 this button means to return to the Width Setting Set Left Width of Knife Groove Unavailable for Pattern No 27 amp No 29 Set Right Width of Knife Groove Unavailable for Pattern No 27 amp No 28 Length of Cloth Cutting Set Double Stitching or Single Stitching N Unavailable for Pattern No 27 No 28 amp No 29 UY Set Numbers of Basting Unavailable for Pattern No 30 i Set Sewing Data Select Type of Presser foot Set 4 buttons on the main interface for the 4 most pa DN Customer Management frequently used sewing data groups pd N A l Directly Select Pattern by pa J Number Sewing Pattern Selection z Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 2 Interface of Sewing Press al to en ter the S ewing Interface s hown as the figure at right For detailed functions please 6 take the
77. possible The long cable may cause the wrong operation And the connection cable shall be the isolated cable si ena l disturbances 10 If the fuse is burnt please solve the problem before replacing a new one with same capacity 1 6 Operation Method We use the advanced touching operation technique on the operation panel whose friendly interface and simple operation will bring the big changes to users in their usage Users can finish the relating operations by using their fingers or other object to touch the screen The function keys include Ready Key Information Key Mode Key and Communication Key For the specific operation please refer to the chapters at below Gi KOJ O Y General Information Computerized Control System for Square Buttonhole Machine A arn ing Never use sharp object to touch the screen otherwise the touching panel will suffer the permanent damage 1 7 Sewing List 05 Radial Straight 01 Square 02 Round 03 Radial Square 04 Radial Bar tacking 06 Radial Taper 09 Eyelet Straight 10 Eyelet Taper Bar tacking Bar tacking Bar tacking a 07 Eyelet Square 08 Eyelet Radial 13 Semi lunar 14 Semi lunar 15 Semi lunar Taper 11Semi lunar 12 Round Square Square Straight Bar tacking Bar tacking 19 Square 16 Eyelet Semi lunar 17Eyelet Round 18 Square Radial 20 Square Round Semi lunar 21 Square Straight 22 Square Taper 23Radial Semi lunar 24 Radial Round 25Semi lunar Radial Bar tacki
78. r changing Needle thread tension And end the change X Change the tension other than that at parallel section and bar tacking section Set value of tension at 1 Parallel section 2 Bar tacking section 38 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing t val l O Initial radial eyelet shape EN O set the bar tacking k DParallel Crest is lowered 12 120 Crest is raised cna to Zigzag section tension approximately 120 Buttonhole Bar tacking Down Tension Needle Thread and make the tension Tension bal f stitch Parallel Needle Thread a Oe f Down Tension Straight section tension Tension B a uttonhole Bar tacking Down Tension Needle Thread tension Tension About Zigzag Buttonhole and Straight Buttonhole Straight Buttonhole battenhele It is the retrieval stitch form which only has needle thread on front surface of fabric while straight bobbin thread at backside but tonhole VAY VAY AVAYA Y VAYA y V NA straight Zigzag Buttonhole buttonhole VY N Ay NY AYAYAYAY Y INN 0 It enhances the needle thread tension It is the zigzag stitch form that pass the center of the stitch form of needle thread at both sides 3 14 Operation of Counter 1 Set Counter Display the counter interface In the sewing interface press am the interface of counter setting comes out a Sewing Counter a No of Pieces Counter The user can s et t he t ype of c o
79. r is changed the system will display Modified key at parameter s etting interface B Int hep arameters etting 1 nterface press Modified toch eckt hech anged parameters At f irst th es ystem w ill a sku ser to in put th e password For the ope ration a t password input interface p lease r efer t ot he A at Q After inputting t he r ight pa ssword us er c an e nter the interface for inquiring changed parameters C Undert he 1 nterface o fch anged parameter Inquiry user can find the list containing all the changed p arameters w ith t heir cu rrent v alue and default value In that interface Input Password joyce aly Pq Pie alli WN O Press AlIR est will r estore a Il th e 01 01 changed parameterst ot heird efault N Current Reset vales vor Mes ei 14 0 Gy Tin Presser lifter cloth setting e Click Parameter N ame l ike Presser position e o 0 0 Type and then press Select Rest to u15 Presser size width Type 5 10 0 3 0 restore th is p arameterto th ed efault Jig ee 1200 value User can select many parameters a 127 1118 Cloth cutting knife size 6 4 12 7 at here Function of plural motions of U19 cloth cutting knife OFF fel O Press Parameter Number like U14 to J Ineffective etfective __ s 3 u23 Meede thread trimming 1 0 enter t he p arameter s etting 1 nterface va A where u sercan r esett hep arameter SAHN DE EN
80. rn Are You Sure Yes enter No X Please release the quotation at other pattern M 051 Pattern is used can not delete i ype M 056 Pattern designing calculation error AN 120 Computerized Control System for Square Buttonhole Machine Appendix 1 M 061 Are You Sure Yes enter No X M 062 Are You Sure Yes enter No X Press Enter to perform operation Press M 063 Restore to default setting ESC to quit o qui M 064 Press Enter to recover default setting M 065 Are You Sure Yes enter No X M 066 Are You Sure Yes enter No X M 067 Please select one or several parameters M 068 Are You Sure Yes enter No X M 069 Current operation is successful M 070 Current operation is failed veer Current cyclic sewing pattern is empty or the quoted Edit again continuous sewing pattern 1s empty Press Enter to perform operation Press Initialize U disk ESC to quit The initialization will delete all the files in U disk Press Enter to perform operation Press M 058 Sewing code created at pattern designing error M 072 M 073 Initialize memory ESC to quit The initialization will delete all the files in memory Current operation is finished please restart M 074 Please turn off machine machine Parameter restoration successful please M 075 Parameter restoration successful restart machine M 076 Fail to open file Fail to open file M 077 Not select update item Please select at least one item for update If the it
81. rns from operation panel user has to save the pattern into the DH_PAT in the U disk X Naming Method of Patterns within U Disk When inputting patterns from U disk user needs follow the naming rule at below File Name 3 figures 001 500 Suffix epd vdt Example Right Names 001 epd 100 vdt 003 EPD 102 VDT Other naming methods are wrong which can not be recognized by machine 2 Press button A to enter the interface for input patterns from U Disk A Use Up Arrow Down Arrow to turn the page B Use these three methods to select patterns ALL gt gt to select all the patterns gt Press te gt Input Pattern Number to select in contrary way C Press to finish pattern input D Press id to delete the selected pattern E Press to quit Communication Interface 93 Communication Communication Computerized Control System for Square Buttonhole Machine F Press nary to display the interface shown at right Input the pattern number for saving Press to copy the selected pattern within U Disk and save it to the pointed pattern number and return to the upper interface Press to quit 3 Press Button B to enter the interface from input patterns from U Disk A Use Up Arrow Down Arrow to turn the page B Use these three methods to select patterns ALL gt gt to select all the patterns gt Press an to select in contrary way gt Input Pattern Number C Press dl t
82. s e a a ee ee ee eee eee e oe fe oe l l l l I I l l l l l I L 135
83. shape Note 2 The sewing shapes of No 27 28 29 and 30 can only be available when parameter K04 is set at 30 Sewing Shape List 05 Radial Straight Bar tacking wie re E 01 Square 02 Round 03 Radial Square 04 Radial 06 Radial Taper 09 Eyelet Straight 10 Eyelet Taper E 07 Eyelet Square 08 Eyelet Radial Bar tacking Bar tacking Bar tacking 2i Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 13 Semi lunar 14 Semi lunar 15 Semi lunar Taper 11 Semi lunar 12 Round Square Square Straight Bar tacking Bar tacking 19 Square 20 Square Round Semi lunar 16 Eyelet Semi lunar 17 Eyelet Round 18 Square Radial 21 Square Straight 22 Square Taper 23 Radial Semi lunar 24Radial Round 25Semi lunar Radial Bar tacking Bar tacking 26 Semi lunar 28 Bar tacking Right 29 Bar tacking Left 30Bar tacking Center 27Bar tacking Round Cut Cut Cut 3 10 Sewing Data Setting 1 Change Sewing Data Press to enter the interface for setting sewing as shown in right figure Select the sewing data for changing Then the system will enter the setting status The parameters with purple background are the input type while the parameters with blue background are the selection type Press x to quit the Sewing Data Setting Example at below 28 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing Select to enter the interface as shown in right
84. stem for Square Buttonhole Machine 5 3 Cyclic Sewing Interface presa A to enter the sewing interface as shown in right 5 15 22 17 21 20 13 18 19 14 16 11 6 12 7 10 8 9 5 3 1 Function List Knife Function l l ee Shift the knife activation _ ON Winding Needle Thread Tension Setting ee 62 Computerized Control System for Square Buttonhole Machine 0 Figures Functions Left Width of Knife Groove Z S a oe ae pa po NO NIA tn IS W ho pE I A a N ate zijii N Right Width of Knife Groove Length of Cloth Cutting Single Sewing Double Sewing Number of Basting Stitch Number l gt o a l P a I e L O lt O p O UN O pad 0 5 ga p 5 O gt o O O Current Sewing Speed Counter Value Sewing Counter No of piece counter Speed Setting Sewing Order Reverse oO Sewing Order Forward Sewing Shape Sewing Order at Work om F r Pattern Number at Current Sewing Sewing Order 63 Remarks Return to the previous sewing order Go to next sewing order Cyclic Sewing Interface Computerized Control System for Square Buttonhole Machine 5 3 2 Trial Sewing at Cyclic Sewing 1 Display Sewing Interface Atd atain putin terface press the background of screen will change to blue and the system enters the interface of sewing 2 Display of Trial Sewing
85. stem for Square Buttonhole Machine Continuous Sewing 4 2 3 Continuous Sewing Pattern Registration 50 c ontinuous patterns c an be r egistered f or t he MAS Sf AR AS AS AS most p ress to e nter t he 1 nterface o f Pattern Registration shown as the right figure Input Pattern No Input the number of the pattern via key board The registered number can t be registered again By A pressing ind T user can search the unregistered number 112113 CIO OIEJE CEJAS 2 Edition of Continuous Sewing After setting the pattern number please press J to enter the interface for editing the continuous sewing as shown in right For the following operations please refer to Section 4 2 2 CKO 47 Continuous Sewing Computerized Control System for Square Buttonhole Machine 4 2 4 Continuous Sewing Pattern Copy Select the target pattern pres EY to enter the interface of pattern copy as shown at right Among the registered patterns select the pattern number of the copied one and a Press E1 and gt to check the pattern shape contained in the continuous sewing Press to cancel the copy operation 2 Input the newly registered pattern number In the interface the upper area displays the shape and relevant sewing data of the copied pattern The user can select the unregistered pattern number via the numeral keys Press to finish the pattern copy operation Press to c
86. tance between the sensor and the shielding sheet should be kept at 3mm Check the cable of the feeding origin sensor as well as its connection Check the connection of cable L453 X9 Port Cable on control box Check t he f eeding m otor andits cable X13 Port Cable on control box as well as its connection Enter t he Input Test M ode and c heck t he f eeding origin sensor When t he sensori sc overed t he system should di splay ON w hile the OFF at being exposed E 027 Check 1 nstalling pos ition of m echanical de vices especially t he sensor Generally s peaking the distance between the sensor and the shielding sheet should be kept at 3mm Check the cable of the presser origin sensor as well as its connection Check the connection of cable L453 X9 Port Cable Presser origin detect error on control box Check t he p resser m otor an d i ts cab le X12 P ort Cable on control box as well as its connection Enter t he I nput T est M ode a nd c heck t he pr esser origin sensor When t he sensori sc overed t he system should di splay ON w hile th e OFF at being exposed E 028 Needle thread trimming origin Check i nstalling pos ition of m echanical de vices detect error especially the sensor Make sure no blockage in the E 035 Needle thread trimming motor installation Generally s peaking t he distance error between the sensor and the shielding sheet should be kept at 3mm
87. tem w ill display current clock and t he activation dates D Press a to delete the password orderly Input t he r ight pe riodical pa ssword t o c lear t he current password If the super password is in put all passwords will be cleared After the deletion of the password the date of that password will be displayed in red If all the passwords are cleared the system will automatically quit toth e maini nterface o f information bd Ed Ee 4d Clear Password at Activation If the system has password and that password 1s still effective it will be activated at the activation day If user wants to use the machine he should input the right password A The effective passwords include c urrent password and super password B Ift he c urrent pa ssword 1 s 1 nput t he current password will be deleted After user clears the current 115 Information Computerized Control System for Square Buttonhole Machine password if it is the last password in machine no more activation of password will happen in future C If the super password is input all the periodical passwords will be deleted 116 Appendix 1 Computerized Control System for Square Buttonhole Machine 9 Appendix 1 9 1 Warning List E 016 Needle rod upper position error E 017 Thread break detector error Panel is connected to the machine other than supposed E 030 Step driver communication error Turn off Machine ial E 041 Stepping driver version
88. the triangle is the content for attention Exp The left figure is Watch Your Hand This kind of mark is Forbidden This kind of mark means Must The figure in the circle is the contents that have to be done Exp The left L figure is Ground 2 Safety Matters for Attention A Danger For opening the control box please turn off the power and take away the plug from socket firstly and then AN wait for at least 5 minutes before opening the control box Touching the part with high voltage will cause the personal injury Acaut ion Usage Environment Try not to use this sewing machine near the sources of strong electronic disturbance like high frequency welding machine The source of strong electronic disturbance will affect the normal operation of the sewing machine The voltage fluctuation shall be within 20 of the rated voltage The large fluctuation of voltage will affect the normal operations of sewing machine and the regulator will be needed in that circumstance Working temperature 5 G 35 C The operation of the sewing machine will be affected by environment with temperature beyond the above range Relative Humidity 45 85 No dew inside the machine or the operation of sewing machine will be affected The supply of the compressed gas should be over the consumption of the sewing machine The insufficient supply will be cause the abnormal operation of the machine In case of thunder lightnin
89. to enter the first p assword date w hereu sercan 1 nputt he f irstd ate for activation After selecting the proper date user can press va forc onfirmation Then en ter the June 2013 password setting interface to input the password Thu Fri Sat The date should not be earlier than the gt 6 E system date 10 11 13 At the password confirmation make gt E 20 sure the two input passwords are same 1 S ERRERE XA EA EA RS 113 Information Computerized Control System for Square Buttonhole Machine Input other periodical password The setting of other periodical password is same to that in step Please take the reference to that No oooi X The next activation date shall be later than TEE the previous date s Pw aa 9 Save Password A Afteri nputting t he p assword pl ease pr ess M 013 Save the password z successfully to save it B After the password i s saved t he sy st display Save the password successfully finish the operation and return to the information 114 Computerized Control System for Square Buttonhole Machine I nformation Clear Password before Activation It 1s to clear the passwords before 1ts activation A The method for entering the password interface is No oooi same to that of the password setting B Input th er ight factory I Dto activate the right TH interface Pw 1 C Thes ys
90. unter by c hoosing and A rl to activate the setting at return and set the value of counter B pressad to cancel the operation and return 39 Normal Pattern Sewing Computerized Control System for Square Buttonhole Machine 3 15 Emergency Stop When STOP s witch 1 s pr essed dur ing s ewing t he sewing machine interrupts sewing and stops The interface as the figure at right is displayed ral Machine is in emergency Please press reset button to cancel halt status Press AA release the error And the interface of single step motion comes out shown as the figure at right The operation is same as the operations in trial sewing Step the pedal and continue the sewing 40 Computerized Control System for Square Buttonhole Machine Normal Pattern Sewing 3 16 VDT Pattern Operation 3 16 1 Display and Operation of VDT Pattern User can use the pattern making software to create the patterns in V DT format By inputting it from U disk to memory the user can activate the data input interface and sewing interface as below M AM V AA AAAAAA y VV V VVVVVVVV yy Y AA ANN AAA y AA j VVVV a gt a lt h y j MAMANI AA AAAA HHHMH a AAAY af M AKA A V M A VVVVY AA Hy IVY A ji H V ES 200 M MAA y AA VVV A i i Press to enter the sewing data s etting interface as shown at right ANAAAAAA SY WWW Ah pr
91. urn 119 A Computerized Control System for Square Buttonhole Machine ppend AAA aci and restore te DIP switch wos ingot Od Cmos ami reco Are You Sure Yes enter No X ix 1 Software version is saved to the root M 030 Save software version successful directory of U disk Needle replacement set value is reached M 031 Replace needle please replace needle Oil replacement set value is reached please M 032 Replace oil replace oil l Cleaning machine set value is reached M 033 Clean machine please clean machine Are You Sure Yes enter No X Are You Sure Yes enter No X Please make sure the pattern is within the M 038 Over sewing range sewing range M 039 Stitch number over range Please reduce patter stitch number No pattern in memory please load default M 040 Load default patterns patterns Reload or input from pattern design M 041 Patter data not exist software Current pattern data error it will be M 042 Pattern data error replaced by default patterns M 043 Pattern information file open failed Restore to default pattern configuration M 044 Pattern is existed Can not repeat the pattern M 045 Memory full Please delete the unused patterns M 047 Continuous sewing pattern open error Pattern file has mistake it will be deleted M 048 Cyclic sewing pattern open error Pattern file has mistake it will be deleted M 049 Delete pattern data Press Enter to delete Press ESC to quit M 050 Delete the selected patte
92. wlohe e a ETE eumceduatel oben TE leencedeubet TE TT 36 AAN A a IN II a AN 38 OY aro tira HAM ren seme Vener tert tence ome Tenant cert reece emt Teneo ee eens eee 39 A VMI O nese heise cacntl nace len ances seinen 40 E Y a A it awedecese Si aawedacese otic ariwadinets Steariwatoea Sie euats 41 3 Nal Display and Operation of VDT Pata aaa qee Dead cadencia 41 2 MIA 42 ACOTA O EW IE oira Sues e oes 43 o E A O A 43 42 Editione f C onnMuous It tdt a E ii 44 AZ Selectionof Continuous Sewing a a lios 44 422 E MORO Continous EA PateT aorin ana E E E A A 44 4 2 3 Continuous Sewing Pattern Registration nneeeeeeeerererrerrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrerrrrrrrrererrrereeens 47 A DA ONUIMIOUS SE Wid Pae OY aaea E E O ATE EEU OE EE OE AOA OET 48 4 2 5 Delktiorof Continuous Sewing Patteri iii 49 Table of Content Computerized Control System for Square Buttonhole Machine 4 3 Conunnous AO MM iS 52 A A EEE 52 4 5 2 Arak Se wine for CONTINUOUS AMA A 53 MEMOS O ote S6 DLE UNCOA AS lt iw ci aber what aenedaahdauieeisinelonadonaoeesawelanadan lea aa 56 Vo RATIO 01 Cyclone acido 57 SN PANET INC OIs A A 57 sI AT 58 52 SECO OF Cycle Se wane aa a a 59 5 2 4 Edition of Cyclic Sewing Patents soci tccticstic arse Stwctawstuc anata ttwstawstucahetattwstawstucahebattwstactcouses stustecscadaee 59 52A Ocenia amc SR Y 20 61 Deo CV CHC SG is A A A a 62 Dal PUNCHON LAS odia 62 5 3 2 Trial Sewing at Cyclic SewiNg oooooononncncoo

Manual - Garudan E-Shop

Contents

Download Pdf Manuals

Related Search

Related Contents