Piergiacomi AX10 user manual
Contents
1. File AIX10 MU 003 IT2. 10 USER MANUAL IX 10 X ray inspection system for PCB multilayers USER MANUAL AIX10 MS 1 02 01 UK PIERGIACOMI ROBOTICS MON AMEN Via 81 Strada 3 Fraz Centobuchi 1 TEL 39 735 703333 FAX 39 735 703757 63030 MONTEPRANDONE AP http www piergiacomi com e mail piergiacomi piergiacomi com 10 USER MANUAL TABLE OF CONTENTS T INTRODUCTION 4 2 SAFETY REGULATION disi iicaitce cutem 5 21 MEANING OF GRAPHIC SYMBOLS LISTED IN THIS MANUAL csssssssssssssssssssseesssssseees 5 22 ipn dno 5 2 3 SPECIFIC INDICATIONS RELATED TO X RAY 6 231 LAW REGULATIONS 6 2 3 2 OPERATIONAL PRECAUTIONS RELATED TO THE X RAY 7 2 33 OPERATIONAL PRECAUTIONS RELATED TO THE X RAY 7 24 MACHINE GROUNDING 7 2 5 MEANING OF WARNING SIGNS ON THE MACHINE 8 3 SECURUTY FEATURES IN THE MACHINE CONSTRUCTION 8 3 1 IDENTIFICATION PLATES APPLIED ON THE MACHINE 8 4 MACHINE DESCRIPTION diced aaa ias ciao oo cau cuc 9 5 ELECTRICAL 2 2 9 B X RAY DEVICES 10 CEP CCP UD T er ee 10 6 2 X RAY CAMERA FE
3. 10 USER MANUAL 2 SAFETY REGULATION This manual was intended to make easy and safe the use of the AIX10 manufactured by Piergiacomi Robotics For safety reasons the reading and knowledge of this manual by the machine user is compulsory therefore if not completely read may cause damages and an increased risk Pay particular attention to those parts concerning x ray Integrating part of this manual are following documents e ELECTRICAL EQUIPMENT e SOFTWARE MANUAL X RAY CAMERA INSTRUCTION MANUAL e X RAY SOURCE AND CONTROL INSTRUCTION MANUAL 2 1 MEANING OF GRAPHIC SYMBOLS LISTED IN THIS MANUAL Pe The exclamation mark within the equilateral triangle indicates the presence of working or maintenance instructions or any situation which is or might become potentially dangerous It reminds the kind of risk involved and the competence required The magnifying lens indicates information or details which might be useful to the technicians while detecting failures or fixing any machine s fault Therefore the comprehension of these parts requires an adequate technical knowledge This kind of knowledge is not required for the normal use of the machine 2 2 GENERAL PRESCRIPTIONS WARNING The aim of AIX10 is to check the correct location and dimension of pads and reference holes on multi layer PCB It is also possible to use the machine for a general PCB inspection ANY OTHER USE IS FORBIDDEN WARNING n The use of th
4. 11 1 ELECTRIC SYSTEM MAINTANANGCE 18 112 X RAY DEVICES 18 12 MAINTENANCE AND FAILURES 19 121 19 1235 MECHANICAL URES 20 123 SOFTWARE ERRORS CONDITIONS ssssossssssssssssucseseosstiicsssscssostavbesseocbieonlclbbzssscnapsesenbedewesebss 20 13 TECHNICAL FEATURES cri ein 21 File AIX10 MU 003 IT 1 INTRODUCTION AIX10 USER MANUAL This manual was intended to make easy and safe the use of the AIX10 manufactured by Piergiacomi Robotics For safety reasons the reading and knowledge of this manual by the machine user is compulsory therefore if not completely read may cause damages The AIX10 has been designed only and exclusively for the inspection of PCB and in particular for dimensional and hole eccentricity analysis The PC runs on Windows 98 higher environment in order to provide a friendly interface A keyboard with a trackball is the main machine interface This keyboard is located underneath the working table and it s easy to slide it out The advanced x ray source combined with an optimum vision system give to this x ray system very high performance results The PC runs on Windows Xp or higher environment in order to provide a friendly interface File AIX10 MU 003 IT
5. MAINTANANCE ACTION FREQUENCY Check the grounding connections Monthly Check the fuses status on the electrical panel Monthl 11 2 X RAY DEVICES MAINTANANCE Both cameras and x ray sources do not need maintenance File AIX10 MU 003 IT 10 USER MANUAL 12 MAINTENANCE AND FAILURES SEARCH WARNING The fault searching procedure requires a machine deep knowledge therefore has to be carried out by specifically trained personnel only WARNING If any problem persists call the Technical Assistance Service AN AN In case of faulty situation on the machine in order to restore the normal working conditions as soon as possible it is important to hold on the following prescriptions avoiding any further or possible damage If no evident mechanical damages can be seen it is possible to start with the fault searching Failures may belong to one of the following three categories e ELECTRICAL e MECHANICAL e SOFTWARE ERRORS WARNING Any operation on the machine for which it is necessary to act in the inside of the machine needs to remove external panels Before doing so it is mandatory to N disconnect the machine from the power supply Furthermore if x ray is on while the panels are not at their place removed this would expose the operator to emissions dangerous for their health When maintenance operation is finished mount back exactly in the same way has been founded any panel previously r
6. riportati gli errori gestiti dal software con le possibili cause e rimedi N ERR PROBLEM 125 Image not loadable Check that the image file exists and that the memory support is not damaged 126 Impossible to save file of image Check that the memory support is not damaged or full N WARNING If problems continue please call Piergiacomi Technical Service File AIX10 MU 003 IT 10 USER MANUAL 13 TECHNICAL FEATURES MACHINE TECHNICAL FEATURES There are no limits to the mm Maximum panel dimensions movement along the x axis Y AXIS 800 Circuit thickness From 1 to 8 mm LCD Monitor 17 X RAY DEVICES FEATURES Front window in shielding material 100 x 120 mm X ray tube tension 60 kV X ray tube current 1 3 mA View area 1 3 i CCD camera 25mm or 8 4x6 3 mm Resolution 9 6 pair of lines mm Safety lt 1 uSvh GENERAL FEATURES Dimensions 96 x 90 x 154 cm Functioning temperature 15 35 C Not functioning temperature 0 50 C Humidity lt 70 e senza condensa Power supply 230V ac 50Hz Power consumption 1kW Marchio CE File AIX10 MU 003 IT 10 USER MANUAL IMPORTANT NOTICE Piergiacomi Robotics would like to thank in advance all users that will point out defects or send us advises in order to help us to improve working and safety features of the AIX10
7. to a CCD Then an electronic circuit system produce an analogical standard video format High quality cameras gives high resolution high sensitivity and optimum contrast level 6 2 X RAY CAMERA FEEDER The power supply feeder it is connected to the network at 230V a c with a 12V c c output The red light indicates output tension presence 6 3 X RAY SOURCE The x ray source is located inside the machine and it is easily recognizable thanks to a label indicating it The x ray source it is connected to its control through a cable No adjustments or other operations are needed File AIX10 MU 003 IT AIX10 USER MANUAL 6 4 CONTROL PANEL The control panel manages the c ray sources and X Y Z axes movement X RAY SOURCE OVER HEATING LIGHT X RAY ON LIGHT BY EYES INSPECTION WINDOW CURRENT CONTROL mA SWITCH ON KEY TENSION CONTROL kV Fig 6 4A For what concerns x ray main elements to be considered are e X RAY ON AND OFF KEY Turning this key x ray are switched on or off e X RAY SOURCE OVER HEATING LIGHT this light turns on when there is an over heating of the x ray source Therefore it should be always turned off In case of over heating switch off x ray and switch them on after few minutes e X RAY ON LIGHT this light is turned on when x ray are switched on e CURRENT AND TENSION CONTROLS using the appropriate knobs located on the control panel it is possible to adjust current from 0 12 to 1 5 mA and x ray tens
8. EDER 10 63 X RAY SOURCE DNE 10 64 CONTROLPANEL 11 7 TRANSPORT AND 8 2 rn oi ead caso curas 12 121 5595 IESU 12 7 2 STORING CONDITIONS CUORE PUE 12 8 INSTALLATION 13 i WORKING AREA 13 8 2 WORKING CONDITIONS 13 H3 PREPARING THE MACHINE 14 j B File AIX10 MU 003 IT 10 USER MANUAL 831 HORIZONTAL POSITIONING OF THE MACHINE 14 822 CONNECTION TO THE POWER SUPPLY ir rii 14 9 MACHINE USE 15 91 SWITCHING ON AND 4 15 9 2 X RAY SOURCE PRE HEAT ING iine etii ittis tip iier bie ebat bue tivi tiet s 15 9 3 X RAY TENSION AND CURRENT 70 15 9 4 INSPECTION c 15 9 5 SAFETY AND PROTECTION 16 10 IMPACT ON THE 17 11 PREVENTIVE MAINTENANCE 55 issu cac ca cour ocv iau dava ocu cecidi 18
9. IONS WARNING n The ownership of this machine must be communicated to concerned authorities WARNING n The use of this machine is subject to a qualified expert supervision that will check the x ray emissions with the timing prescribed by law and will establish operator s work loads and all the safety precautions WARNING Check the technical relation supplied with the machine In particular pay attention to those parts concerning frequency evaluations and x ray protections installed gt Bee WARNING A doctor will check results of dosimeters File AIX10 MU 003 IT 10 USER MANUAL 2 3 2 gt OPERATIONAL PRECAUTIONS RELATED TO THE X RAY SOURCE WARNING n Do not tamper remove change or leave open panels or doors They are fundamental to reduce to the minimum the quantity of x ray emissions in the surrounding environment WARNING po not TAMPER or MODIFY x ray devices Do not EXCLUDE safety locks WARNING I Do not install in environment with excessive dust humidity corrosive gas which could cause electrical discharge or fire gt WARNING AVOID SHOCKS OR EXCESSIVE VIBRATIONS 2 33 OPERATIONAL PRECAUTIONS RELATED TO THE X RAY CAMERA gt WARNING AVOID SHOCKS OR EXCESSIVE VIBRATIONS 2 4 MACHINE GROUNDING This product has to be grounded In case of false contacts or loss of insulation the machine gr
10. amera To adjust these parameters turn the apposite knobs on the main control mask located on the machine s front side 9 4 INSPECTION After all adjustments have been made it is possible to start the inspection INSPECTION PROCEDURE 1 Be sure that x ray source is switched off 2 Insert the circuit that has to be inspected under the camera inserting it inside the proper window 3 Switch on the x ray source using the starting key 4 Set the camera in Live status using the appropriate button 5 Adjust the x ray source current and tension kV 6 Move manually the circuit to search for areas to be inspected and measured File AIX10 MU 003 IT 10 USER MANUAL Adjust brightness and contrast levels 8 measuring steps 9 Check results on monitor Other operative steps The AIX10 gives also the following options Save and recall images previously saved Use filters to improve image vision 9 5 SAFETY AND PROTECTION RULES Main safety and protection rules concerning the machine s use extracted from the technical report on the PHYSICAL SURVEILLANCE ON IONIZING RADIATION PROTECTION are listed below 1 The x ray inspection is allowed in the case it is not possible to use alternative way of inspection able to give same information on the circuit status The use of the system is allowed only to authorized personnel Before switching on the x ray be sure of the correct set up of rad
11. ding procedure might expose N people to the risk of electrical discharge Ask qualified personnel to check the grounding method used File AIX10 MU 003 IT AIX10 USER MANUAL 9 MACHINE USE Here below all main operative steps are listed e SWITCH ON AND OFF THE MACHINE e SET UP X RAY DEVICES e X RAY SOURCE PRE HEATING e INSPECTION When the upper red light is on it means that the x ray is on 9 1 SWITCHING ON AND OFF THE MACHINE To switch on the machine press the ON button located in the machine s back The red light on means that the machine is connected and the power supply is working Afterwards turn on the start key in the front panel Before switching off the machine execute the function END from the application program see Software manual and wait for the computer to turn off Afterwards turn anticlockwise the start key WARNING To avoid functioning errors switch off the N machine only after stopping the job selecting the software option END from the main menu 9 2 X RAY SOURCE PRE HEATING After the machine and the x ray source are switched on this last one needs 1 or 2 seconds of pre heating The operation comes in automatic 9 3 X RAY TENSION AND CURRENT ADJUSTMENT To perform an optimal inspection it is necessary to adjust the x ray source current and tension kV The needed values depend on the kind of circuit and on the distance between x ray source and x ray c
12. e producer gives the buyer the conformity certificate which contains all the regulations the project and the construction of the machine are based on This machine mounts x ray devices and maximum care has been used on the design and implementation of shielding structure to reduce to minimum x ray emissions in the environment 3 1 IDENTIFICATION PLATES APPLIED ON THE MACHINE MACHINE PLATE This is the machine identification plate which reports BP ERGIACOMI SUP x the main characteristics and the registration number 63030 Monteprandone ITALIA It is located on the machine s structure Mod AIX 10 serial number M 2 X RAY PLATE RAY TUBE This is the x ray device plate It is located inside the Model IS601 5 machine S N High Voltage range min High Voltage range max Current range min Current range max File AIX10 MU 003 IT 10 USER MANUAL 4 MACHINE DESCRIPTION The AIX10 manufactured by Piergiacomi ROBOTICS is only and exclusively an x ray inspection system for multi layer PCBs X RAY SOURCE OVER HEATING LIGHT MONITOR LCD KEYBOARD X RAY ON LIGHT X RAY SOURCE CONTROLS Tension kV Current mA PCB INSERTION AREA PC ACCESS DOOR Fig 4 1 5 ELECTRICAL EQUIPMENT For what concerns electrical system connections and schemas see Electrical Equipment document The electrical equipment apart from electro mechanic components incl
13. emoved using all screws available 12 1 ELECTRICAL FAILURES 1 None of the system lights is on Check that the general interrupter is on Check that the power supply cable is connected Check that the power supply corresponds to 230V AC 50Hz Check fuses in the electric panel 2 The computer doesn t start Check that the power supply cables are properly connected Check that the video signal wire is properly connected For any other kind of errors refer to the PC s user manual 3 There is no image on the monitor If there is no image on the monitor it could be due to software problems x ray camera problems or x ray emissions absence If there is a problem with the camera a red cross should be displayed on the part of the video dedicated to images Check that the system is in Live mode Check that the camera is 12V power supplied File AIX10 MU 003 IT 10 USER MANUAL Check the cable connected to the frame grabber Check fuses on the x ray power supply 12 2 MECHANICAL FAILURES 1 Mechanical failures are easily detected If there are evident breaks broken parts should be replaced If there is components misalignment or misplacement the original situation should be restored These misalignment are evident if one axis movement tends to block when it is close to extremities 12 3 SOFTWARE ERRORS CONDITIONS Di seguito vengono
14. iation data Limit operations to a strictly needed number Pregnant women operating on the system must communicate their condition as soon as they know it Any situation which involves a serious and immediate danger must communicated immediately to the Responsible Qualified Expert Once the inspection is ended the x ray emission must be stopped File AIX10 MU 003 IT 10 USER MANUAL 10 IMPACT ON THE ENVIRONMENT The AIX 10 has a minimum impact on the environment Main information is listed below e Dust pollution none e Oil pollution none e Acoustic pollution none Heating pollution This machine doesn t use heating sources The average consumption is less than 1 KW e X ray emissions Aix 10 uses x ray The best equipment and devices have been used to reduce to minimum x ray emissions to the environment Furthermore an extremely efficient shielding system have been designed realized and mounted to assure maximum safety for operators File AIX10 MU 003 IT 10 USER MANUAL 11 PREVENTIVE MAINTENANCE WARNING All maintenance operations have to be performed while the machine is shut down and not connected to the power supply WARNING All maintenance operations have to be performed by specifically trained and authorized personnel only AN AN In order to keep the machine in a good state it is advisable to follow a preventive maintenance program 11 1 ELECTRIC SYSTEM
15. ion from 0 to 65 kV File AIX10 MU 003 IT 10 USER MANUAL 7 TRANSPORT AND STORING A N WARNING n All transport operations require a great care and should be performed by trained personnel only WARNING N THE XRAY CAMERA CANNOT BE EXPONED TO SCHOCK OR EXCESSIVE VIBRATIONS THEREFORE IT IS NECESSARY TO DEEPLY EVALUATE THE NEED TO REMOVE IT FROM ITS LOCATION 7 1 MACHINE TRANSPORT In order to safely perform all transport operations the machine is set on a pallet whose dimension together with the center position is reported in the scheme below The following plate indicates the lifting points HOIST FROM SOLLEVARE DA THIS SIDE QUESTO LATO vv VY In this drawing the machine center position is reported Lifting points weight 250 kg height 1 67 mt Fig 8 1 7 2 STORING CONDITIONS If a certain amount of time will pass between the transportation and the installation of the XDM30 the machine has to be stored following the following conditions and leaving it in the original packaging e Temperature while not working 0 C 50 C e Humidity lower than 80 and without condensation File AIX10 MU 003 IT 10 USER MANUAL 8 INSTALLATION knowledge of the machine and therefore it has to be carried out by specifically trained personnel only 1 WARNING n The installation of the AIX10 requires a deep 8 1 WORKING AREA The Pictu
16. is machine is strictly forbidden to personnel who have not read and deeply understood all AIX10 manuals WARNING n It is strictly forbidden to tamper with the security features of this machine The chassis panels are intended as a permanent protection and therefore they cannot be removed WARNING In order to install and to start up the machine it is extremely important to respect and to pay attention to safety and prevention regulations gt hp gt WARNING The installation and maintenance have to be carried out by authorized and appropriately trained personnel only File AIX10 MU 003 IT I c 5 5 10 USER MANUAL WARNING n Before any intervention on electrical or mechanical parts the power supply disconnection from the machine is compulsory gt WARNING n In order to minimize any risk of fire or electrical discharge avoid any contact between any machine s electrical part and water or other kind of liquids 2 3 SPECIFIC INDICATIONS RELATED TO X RAY USE The AIX10 uses a device able to generate x rays X rays are dangerous for the human body To avoid any kind of problem Piergiacomi recommends that all following indications are fully respected Being x rays quite complex argument these indications are divided in 3 groups law regulations x ray device image detector device which transform the x rays in images LAW REGULAT
17. ounding ensures a low resistance path to avoid any risk of electrical discharge The machine is provided with a grounding system which works only if connected to the factory plant s grounding system by means of a wire between the machine s main terminal block and the power supply system see installation options of the machine The supply system has to follow the law prescriptions WARNING an incorrect grounding procedure may cause electrical discharge Qualified personnel must check the method used to ground the machine File AIX10 MU 003 IT 10 USER MANUAL 2 5 MEANING OF WARNING SIGNS ON THE MACHINE The lightning symbol within an equilateral triangle is used to make the operator aware of dangerous voltage presence within the product This might be a cause of harm in case of contact HOISTFROM SOLLEVARE DA This sign shows the exact location where to position the lifting arms to THIS SIDE QUESTO LATO perform any machine loading and movement operation vv wv 3 SECURUTY FEATURES IN THE MACHINE CONSTRUCTION The machine has been built following the security regulations in force The complete analysis of these aspects is contained within the Fascicolo Tecnico compulsory document required by the EEC directive 89 392 enclosure V Machine Directive necessary to have the conformity certificate to be released This documentation is available to the authority but not to the machine buyer Th
18. re below shows the minimum area dimensions required to correctly work with the AIX10 and to keep it in good functioning conditions 17 96cm i 90cm 160 Fig 8 1 8 2 WORKING CONDITIONS The section below list working conditions needed in terms of factory s installations and environment ENVIROMENT CONDITIONS e Temperature while working B 15 C 35 e Temperature while not working 5 0 C 50 C e Humidity lower than 70 and without condensation Do not install the machine in dusty environment File AIX10 MU 003 IT AIX10 USER MANUAL 8 3 PREPARING THE MACHINE To prepare the machine first prepare an appropriate area as indicated in previous paragraph Step sequence is the following REMOVE THE MACHINE FROM PALLET AND PACKAGING PLACE THE MACHINE IN THE CHOSEN AREA BE SURE THAT THE MACHINE IS HORIZONTAL MOUNT THE SUPPORT HARM FOR THE MONITOR AND PLACE CABLES INSTALL THE LCD MONITOR CONNECTI IT TO THE POWER SUPPLY 8 31 HORIZONTAL POSITIONING OF THE MACHINE 8 3 1 1 1 HORIZONTAL POSITIONING OF THE MACHINE Steps Description 1 Adjust the four anti vibrating feet 2 Tighten the locking nuts on the feet 8 3 2 CONNECTION TO THE POWER SUPPLY The machine connection to the power supply can be done simply connecting the power supply cable to a 230V grounded plug Set the connection using all protections needed for a maximum load of 1 kW WARNING An improper groun
19. udes also electronic sub systems e X ray devices e Control system When any action on the machine is needed please pay attention to the following warnings WARNING Installation and maintenance operations must be performed by authorized trained personnel only WARNING n Before any operation on electrical and or mechanical parts it is mandatory to disconnect the machine from the electrical power supply P Ts R o B o T I c 5 9 AN AN File AIX10 MU 003 IT AIX10 USER MANUAL 6 X RAY DEVICES R In the following scheme all x ray devices and their main connections are shown 230 Vac 12V XRAY CAMERA POWER SUPPLY XRAY CAMERA COMPUTER VIDEO OUT idi X RAY SOURCE CONTROL X RAY SOURCE kV and mA control Fig 6 X Ray Camera X Ray camera power supply X Ray source X Ray source control kV and mA control 6 1 XRAY CAMERA The X RAY Camera mounted on the AIX10 it is an high level performance device which apart from an excellent quality of its images it has an extremely high sensitivity which allows a minimum amount of x ray emissions to be used The camera is 12V power supplied by its own feeder The video output is connected at the computer video input This device has to be managed with extreme care being very fragile Cameras are composed by an image intensifier which translate the x ray energy into light quantum and by optic fibers which transmit the light
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