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Weihong® Four Axes Engraving Machine`s Motion Control System

1. Normal Function Screen The normal function screen is the same as that in auto and manual mode only the lower parts of manipulation button bar are different Therefore we will no long introduce here Please refer to the picture as Fig 3 Specialized Concentrated Focused 81 EK Ht RRA RD 2 Weihong Electronic Technology Co Ltd H SR T QO Memory 4M 576M SQGoOooOmMEDAY Le NA Xhack Yback Thaek Aback weg Fig 7 3 Normal Function Screen Position Function Screen The POS function under REFER mode is the same as what under auto mode only the lower parts of manipulation button bar are different This is convenient for user to look for the position of cutter under these two modes including mechanical coordinate workpiece coordinate and current workpiece coordinate remaining distance The picture will be omitted Object Section The upper part of object section is the same as normal function except for program displaying section and the picture of this section will be omitted Manipulation Button Bar The manipulation buttons in different function under this mode are all the same as Fig 7 4 F1 F F3 F4 F5 F6 F7 F8 Xback Yback Zhack Aback weg Fig 7 4 Manipulation Button Bar under REFER mode X Back Hotkey F1 it is available only under REFER mode Press the button system will control the tool to back to the machine origin along X axis W
2. N66024 Tool Inspection Delay Valid Time Be valid immediately Needn t to restart the system It sets the delay time in checking whether spindle has cutter or not N66025 Z Down Distance Valid Time Be valid immediately Needn t to restart the system It checks if there is down distance of cutter in Z direction 9 2 14 Manual Group No 7 1 N71000 Manual mode low speed eene eiis mee It specifies the max default system moving speed in pressing the direction keys under manual mode N71001 Manual mode high speed mm min Cmillimeter minute Specialized Concentrated Focused 131 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Range 0 001 100000 0 Valid Time Be valid immediately Needn t to restart the system This parameter specifies the default running speed of system when user presses down both direction keys and acceleration key under manual mode N71002 Manual mode low speed of Rotary axis Valid Time Be valid immediately Needn t to restart the system It specifies the default speed of rotary axis under manual mode N71003 Manual mode high speed of Rotary axis ee eee o This parameter specifies the high speed of rotary axis under manual mode N71020 Prohibit Moving Ip Limit Direction when _ Limit Effects mie o Rande 0 False not Prohibit ge 1 True Prohibit wm e Valid Time Be valid immediately Needn t
3. It sets the tool s offset amount on the direction of x axis y axis Z axis and A axis 9 2 7 Lubrication Group No 4 1 N41000 Automatically Start Lubricating Pump At A Fixed Time Ow e o ES O false invalid 1 true valid Valid Time Be valid immediately Needn t to restart the system It indicates whether the lubricating pumps start to lubricate at a fixed time N41001_ The Interval Of Starting Lubricating Pump EC e Valid Time Be valid immediately Needn t to restart the system It indicates the time interval between the certain startup of lubricating pump and the next time N41002 The Starting Time Of Lubricating Pump 108 Specialized Concentrated Focused LBA UF ARR A IKD 2 Weihong Electronic Technology Co Ltd Valid Time Be valid immediately Needn t to restart the system Instruction It indicates the startup time of the lubricating pump 9 2 8 Handwheel Group No 5 2 N52001 Strict Count of Handwheel Pulse Units None ET The count is invalid Range l i 1 true The count is valid Defaults mee ame Valid Time Be valid after restarting the system If it is valid the machine moving distance will be strictly corresponding to the count of the handwheel pulse But if the handwheel runs too fast the machine will go on moving for a while even if the handwheel has stopped If it is invalid the system may has a rapid respond to the handwheel running but if
4. Specialized Concentrated Focused 1 Li Hh EF A RR A RA 4 WEIHONG Weihong Electronic Technology Co Ltd 1 1 Software characteristic Ncstudio system includes the following functions Numerical rotary table control It may has difference in the different edition Process automatically Support G code HP plotter HP PLT format DXF format and JDPaint ENG format of ISO standard Manual function You are allowed to control the machine tool not only by external input device such as manual pulse generator but also by input device of computer to complete manual operation for example keyboard mouse and so on Array processing which can repeatedly perform the processing program according to rows and columns of array that the user selected The function of incremental feed It can be helpful for the users to set the amount of feed and the length of stepping can be adjusted agilely Special function of Manual Data Input Users can input G command and execute it at once Special function of process wizard In order to complete functions of milling frame and milling bottom what you need is to input several parameters Support single block mode User can set the program selected to be executed as Single Block which is a good way to support false diagnose and fault recovery action Support advanced auto function of breakpoint memory and jump perform of program block Support save restore workpiece origin Support the feed a
5. Specialized Concentrated Focused 69 Ka LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd Acceleration button It is used together with X Y Z direction keys for speeding up cutter only available under Series state For instance X axis will reach manual high speed in X negative direction when pressing simultaneously number key 4 5 of mini keyboard Series Handwheel 0 01 0 1 1 10 gt gt see Fig 6 3 Fig 6 3 Manual Moving Buttons There are totally three manners to manipulate the machine under manual mode They are series manner handwheel manner MPG and jog manner which will be introduced separately Series manner pressing down the button user can manually make the machine tool move continuously When the manual screen is the current active window clicking the direction key of the panel or pressing down the corresponding Shortcut key will make the machine move continuously Loosening it will stop the moving Note Manual screen must be active which can be distinguished from the color of the title bar When manual screen is active number lock is not taken into consideration number key is active all the time Handwheel MPG to support handwheel Manual Pulse Generator we add the button Handwheel in V10 Nestudio After installing a handwheel and pressing this button under manual mode users can manipulate the machine tool by handwhee
6. Execute Advanced Options In this window you can select processing block from the current file loaded For amp file you can only use the row mmber to determine the processing range For Eng file you are allowed to accord the track Ho to select determine the processing range CO Specify the range accordi From T File End E Specific Fosition t Specific Fosition 8569 w C Fig 5 24 Select Processing block Dialogue Box gt Handwheel guidance Shortcut key F6 only available under AUTO mode Pressing down this button user can control machine tool only by MPG and then the buttons on operating panel are invalid gt Back to origin Shortcut key F8 only available under auto mode Pressing down the button the system will control tool to go back to the workpiece origin Please pay attention to the differences among workpiece origin fixed point and mechanical origin 5 2 2 Offset Function Section The function section is used for completing the related operation about the offset of workpiece coordinates detailed introduction as following Offset function section includes Coor Coordinate Offset S and L Save and Load function screen and etc Coordinate function screen The screen is shown in Fig 5 22 In this screen user can set the current workpiece coordinate Click the button in the screen system will pop up the coordinate input dialog box then enter the value and click OK bu
7. Running State When the machine is implementing any action system enters into Running State Pause State When a machine tool is running if user performs Pause command or presses down Pause button or system parses a MO1 command waiting instruction system will enter into PAUSE state and wait for further instruction To suspend the current action and let the system enter into IDLE state several methods can be effective For example Perform Start command or press Start button or perform Stop command or press Stop button or press Auto mode or Reset LOCK State Lock state is an internal state which occurs in switching states And User normally won t meet this State 3 2 Machine s Coordinate System Coordinate system is a terminology that is used to describe the motion of the machine tool For the sake of unification Standard coordinate system adopts the right hand rule See Fig 3 1 Fig 3 1 The Right Hand Principle of Standard Coordinate System For milling machine the direction of machine axis is decided by both the type of machine tool and the layout of each component The basic coordinate axes of milling machine are X axis Y axis and Z axis The direction of the cutter moving away from workpiece is the positive direction of Z axis Z xX axis is perpendicular to Z axis and parallel to the clamped surface of workpiece For the single column vertical milling machine if user
8. Specialized Concentrated Focused T LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd Sa Cora ae aa Extracting PLIMC BAsisslang eng gray waiparades rtf Extracting PLIMC BAxsisslangschniblack theme Extracting POIMC Basis langschngray theme Extracting POIMC Bass lang eng black theme Extracting POIMC Bass lang eng gray theme Extracting POIMC Bass lang chr estudio string Extracting PLIMC BAxisslang eng cstudio sting Extracting PLIMC BAxsisconfigsstdB D ncstudio ple Extracting PLIMC BAxsissMicrasoft C60 CAT manifest Extracting PLIMC BAxsishMicrosoft C60 MFC manifest Extracting PLIMC BAsigih cS tudio exe maritest Extracting setup ctg Extracting McHelperexe Extracting Zip car Destination folder U L virogotam Files M ak Browse Installation progress RRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRR Install Cancel Fig 2 4 Software Installation Interface Waiting tor closing McStudio Starting to carry out setup Setup program finished Shutdown computer Fig 2 5 Whether to close the computer at once suggest operation Yes m Here we have finished the software installation 2 2 2 Installation of Motion Control Card and Hardware Device Installing Ncstudio motion control card is divided into the following steps Close the host machine s power supply open the cover and insert the motion control card into an empty PCI expansion slot While installing
9. Ltd version developer hardware description card number remaining time and self test ROGLA so SYST4 PARAM DIAGIG Config 0 terface rm LL SvsinfniR i a 2 About Ncstudio In this window you can find the information about Ncstudio Version 10 39 0 Company Shanghai Naiky Technology Co Ltd Hardware Info WH PCIMC75A SIMU SYS Card Number WHNC 0754 0000 0000 000 Remaining Time Without Expiration Self test Info BEER F2 F3 F4 F5 F6 F7 F8 F1 Register Fig 5 47 System Information Function Screen Manipulation button bar The manipulation button only exists under the System Information function screen of SYS function section as shown in Fig 5 48 F1 F2 F3 F4 F5 F6 F7 F8 Register Fig 5 48 System information Manipulation Button gt Hardware registration Shortcut key F1 only available in the Info Function screen of SYS function section Pressing down the button system will pop up the register dialogue box shown in Fig 5 49 User must fill the register code into the dialogue box to accomplish the registration REGISTER Poar ON WHAC OTSA OO00 O0000 000 Please input your register Reglode Fig 5 49 Register Dialogue Box 58 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 5 2 5 Parameter Function Section The Parameter function section is used for parameters setting parameters backup and auto
10. WEIHONG Weihong Electronic Technology Co Ltd Position Information In this window you can clearly see various position info when processing Processing Range Axis Min Max xX Y Z A Processing Time 00 00 00 Cutting Time 00 00 00 VVorkpieces Count J 0 PS The item with means its position is out of range Cur LineNo O File Length 198477Byte Loaded File s Path D NCFILES 123 DXF Load Unload RPResame Simmu SelWork HWheel Baek To0 Fig 5 18 Information Function Screen Setting function screen This function screen is mainly used for setting the parameters in auto mode Such as dry run speed processing speed speed setting method Cycle Times of File Processing Task cycle interval of file processing task and quality efficiency adjustment screen is shown in Fig 5 19 Normal 0 Pos W Object E Tie iii LC Ssettin fyi Parameters Setting in Common Use In this window you can set the parameters of auto mode in common use Other correlative parameters can be set in the Param Window 1 Dry Running Speed A 5000 mm min 2 Machining Speed D 3000 mm min 3 Main Spindle Rotary Speed G 3500 rpm 4 Speed Mode Specified H SP specified by file 5 Ignore the main spindle rotary NO speed in program J 6 Cycle times of program K 0 Quality Efficiency Regulation L Best quality Best efficiency F F F7 Back Tall 1 E FA 4 FA FA Load Unload
11. instantaneously in editing window gt Open and edit This menu item is used for opening processing file saved in disk and loading it into editing window User can edit the processing file in it Clicking the menu option will pop up open and edit dialogue box User can operate it according to the prompt of the dialogue box gt Edit current machine program That function can load the procedure file that has already been in parse engine buffer into the editing window That menu item is valid only when there are procedure files in parse engine buffer gt Load track The menu item is used for analyzing the related processing track of loaded processing file previously When processing in practice the Pos function screen will also display the simulating trace but it is simulated according to executing the instruction step by step These two tracks can be distinguished by color Select the option will load the processing track previously and the opposite one is clear tracks gt Suspend loading track This menu item is used for Suspending loading processing track in system If the track is too huge in the process of loading it will lead to system running slow And then there are two options select this item to suspend loading track or select Clear track to clear loaded track and forbid continuing loading track gt Clear track This item is used for clearing the loaded track and forbidding continuing loading track Afte
12. 5 14 Property Dialogue Box Click each color button and you will see the following color selection box as Fig 5 15 ELE WS kl WM _j ie current color with box j a KS e curent color A Jee Selected from other color Other other colors gee Standard color Fig 5 15 Color Selection Dialogue Track Color In the track window you can allocate each different display elements respectively Include Color of GOO instruction This color indicates the color of GOO instruction s track Color of G01 instruction This color indicates the color of G01 instruction s track Color of G02 instruction This color indicates the color of G02 instruction s track Color of G03 instruction This color indicates the color of G03 instruction s track Another Jog and manual mode are shown in color of G01 ze Background color Background color of track window has two kinds of colors and user can collocate two kinds of colors Specialized Concentrated Focused L i Hh BF A RR AT KA 4 WEIHONG Weihong Electronic Technology Co Ltd and realize two kinds of colors changing gradually lt Gridding Color It indicates the gridding color in track window ze Coordinate Color It is the color of the coordinate and worktable boundary shown in the Track window Prompt If the color of the command you selects is transparent the command will be concealed If the background color is set as transparent
13. Display 14 VGA or above CD ROM 4X or higher Mainboard Expansion Slot More than 2 slots of PCI 2 2 Installation of Ncstudio If there is already old version of Ncstudio please delete it and then install the new version Regarding how to delete the old version please turn to chapter of uninstall procedure Ncstudio includes two parts the software and motion control card So the setup of the system is also divided into two stages The software setup and the motion control card setup Please complete the installation of the software before installing the motion control card In this way driver for the motion control card needn t be separately installed Following instruction does not include installation of electrical equipments and please refer to Manufacturer Manual for detailed information 2 2 1 Ncstudio Software Setup Software installation can be divided into several steps as following m Power the computer start up the computer to enter into the operation system automatically m Put the setup CD of Ncstudio system into the CD ROM Double click the My computer icon then double click the CD ROM icon Find out the SETUP EXE file and double click its icon e His The first dialogue box that appears is the Language theme dialog see Fig 2 1 In V10 version you can switch over between English and Chinese If you click Chinese run Ncstudio system after installation the system will take the Chinese interface as
14. Making key data of current control system backup Backup to default path to default directory then parameters can be resumed from this file i Also you can backup to appointed file And then Backup to appointed file parameters can be resumed from this file Fig 8 3 System Maintenance Dialogue HcHelper Fig 8 4 language selection dialogue Specialized Concentrated Focused 87 EE A RR A KA 4 WEIHONG Weihong Electronic Technology Co Ltd Under the Backup Key Data option card user can backup key files in default directory including controlling parameters sub program of common G code lead screw error data PLC program etc If there is backup file under the default directory they will be displayed in the window below User can delete or preserve them also can check the backup file property in the window below by clicking the file name The backup button is on the lower part of panel User can select whether to save the files under the default directory If not user can appoint another directory for files backup Under the Key data backup option card user can resume the key files according to backup If there are backup files under the default directory they will be displayed in the window below Clicking the file in the window its attribute will be displayed below the window User can execute delete and start resume function User can look up the backup files in other appointed directo
15. Please cancel the dialog of installing driver and directly install Ncstudio software restart computer and the operation system will request once again to install driver for the motion control card at this time you can set according to the hardware guide of the last chapter After all installation has been finished you can start to use Ncstudio software 2 2 4 Uninstall Ncstudio System Ncstudio is green software and has the advantage of easy installation and no need to write installation information into registration form And it s convenient to uninstall which is portable and can be copied to floppy disk for running Besides to uninstall Ncstudio system customers only need to directly delete its document folder C Program Files Naiky delete Start menu Applications gt NcStudio and also the shortcut on the desktop When new version of Ncstudio is installed the old version will be auto refreshed and overlapped 2 2 5 Connection between Nestudio card and driver system The mechanical motion control signal of Ncstudio is passed by motion control card inserted in PC expansion slot communicating with motor driver system in electrical box of Machine tool Before connection of Ncstudio card and motor driver system the electrical box should be installed on machine by exclusive cable connecting the related socket on motion card Then connection is ended Notice Please refer to the card manual of concrete type for wiring dia
16. R Info T Setting Y p EOE EE ee ae eee rae ear ae eer el reer are E roi I ele eer eer Pam one ea EEN E ET RS KS H em ey x e AE HD De l Le Ned Memory 24 512M No File Loaded Fig 5 9 Normal Function Screen In the process track window the path of the tool is tracked in real time User can directly check tool s track and make sure the machining procedure executed accurately Besides in two dimension track mode NcStudio supports abundant operating method to give user facilities to look over the process figure from different position and scaling such as zoom in zoom out etc Icon Button On the left of the process track window there are icon buttons see Fig 5 10 V10 NcStudio adds a tip function for each of these icon buttons Move mouse onto the button a tip will display It tells user the button s function gt Move E By dragging operation of the mouse s left key can move the tracking figure Click the icon 1 aN 28 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd move mouse to the display window the mouse shows Y clicking the left key of the mouse the mouse shows drag the mouse slowly and loose it after completing the moving of the whole track figure User can also implement this function by keyboard When the move icon button was pressed down press the enter key and then press the direction key t
17. X Y and Z axes will all back to workpiece origin The picture manipulation button in S and L function screen is as shown in Fig 5 31 F 1 F F3 F F5 Eh FF F Save Load Fig 5 31 manipulation button in offset function screen gt Save Hotkey F1 only available in the S and L of OFFSET function It is used for saving offset value gt Load Hotkey F2 only available in the S and L of OFFSET function It is used for loading offset value 5 2 3 Program Function Section The function section is used for completing the related operation about processing file PROGRAM function section includes HD List Hard Disk List Floppy disk list ProcessWiz Process Wizard History function screen and etc HD list Hard Disk list See Fig 5 32 in this screen user can lookup processing files under default file path on the hard disk and execute load edit delete new rename and etc Moreover user can create new machining file under file path D NCFILES and edit it ME FD List W ProcessWiz Elam History R ae E 2 File Name Size Last Revised Time B 123 DXF 5926 2009 08 13 15 38 BEREM HE 1 NC 1114 2010 06 24 10 18 B L det b E 2009 08 13 15 38 Current File foder DANCFILES File Name 123 DXF Size 592674 When The File Modified Last Time 2009 08 13 15 38 File Head o SECTION 2 ENTI TIES E F FA F4 F5 F6 F7 F8 Load Edit Delete New Rename Fig 5
18. 000 999 It gives the type name according to the first digit and the second digit Numbers The button on the left also classifies the parameters according to functions User can look up parameter needed more easily Operation parameter Operation parameters include parameters related with concrete operation Clicking the button will display operation parameters list including N7 1 manual N7 2 auto N7 3 pause N7 4 reference point N7 5 measure N7 9 other operations and etc Feed axis parameter Specialized Concentrated Focused 59 EE A RR A KA 4 WEIHONG Weihong Electronic Technology Co Ltd Feed axis parameters include the parameters related with feed axis setting Clicking the button will display feed axis parameters list Operator s parameter includes N6 4 speed control and Manufacturer s parameter not only includes N6 4 but also N1 0 feed axis normal parameters N1 2 compensation N1 3 speed acceleration limit etc Spindle parameter Spindle parameters include parameters related with main spindle Clicking the button will display spindle parameters list operator s parameter includes N2 0 spindle normal parameters N7 2 auto N7 3 pause etc Controller parameter Controller parameters include setting parameters connected to external controller Clicking the button will display controller parameters list including N5 2 handwheel Only the manufacturer and develop
19. 1 is the positive increment and 1 is the negative increment N10010 N10013 Pulse Equivalent CX Y Z A Specialized Concentrated Focused 99 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Unit mm p Cmillimeter pulse Valid Time Be valid immediately Needn t to restart the system It is the displacement or angle on the related axis corresponding to each pulse specifically referring to the least displacement that the motion control card Instruction can output In stepping system it is corresponding to a stepping pulse following transmission connection the angle displacement of the stepping pulse will be changed into linear value N10020 N10022 Worktable Stroke Lower Limit X Y Z X 0 0 Y 0 0 Z 10000 Valid Time Need to restart the software after modification It refers to the lower limit machine coordinate value of worktable stroke under the situation that worktable stroke is checked to be valid N10030 N10032 Worktable Stroke Upper Limit machine coordinates X Y Z X 3600 0 Y 2600 0 Z 0 0 Valid Time Need to restart the system after modification It refers to the upper limit machine coordinate of worktable stroke under the situation that worktable stroke is checked to be valid 100 Specialized Concentrated Focused LBA UTA RR AIK 2 Weihong Electronic Technology Co Ltd 0 false Don t check the workbench range 1
20. 10025 GOO Feedrate 100 Fig 5 5 G00 Ratio Sliding Button Dialogue User can manipulate the GOO spindle speed by adjusting the GOO ratio When GOO ratio is adjusted to 0 the actual GOO ratio is equal to the feed rate and the sliding axle will give the prompt GOO ratio Feedrate below the word GOO Its calculating expression is current tool moving speed under GOO instruct current feed rate processing speed When G00 ratio is not equal to 0 its calculating expression is current tool moving speed under GOO instruct GOO rate dry run speed The least unit of GOO ratio of the sliding axle is 25 the axle will give prompt about percentage below the word Feed rate after adjusting User can control the sliding axle by mouse or keyboard method Mouse method click the left key of mouse on the sliding axle or draggle the block of the sliding axle Keyboard method pressing down the Page Up Page Down key of function keyboard pressing down the key one time the rate increase decrease 25 the range of Feed rate sliding axle is 0 100 spindle on spindle off coolant on coolant off lubrication on lubrication off Specialized Concentrated Focused 25 Ka LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd Shown in Fig 5 6 Spinder CodlOn ae Fig 5 6 the Start Stop Button Dialog of Spindle Coolant Valve and Lubrication Valve on Operation Panel
21. 13 Calibration after Tool Change Specialized Concentrated Focused Gi D Ui H D OH di Gi Oli GE sl E 3 GE C e adi E GC d w ct CH Oo ieee ek es H TT EC E RAT WEIHONG Weihong Electronic Technology Co Ltd Mobile presetting F7 Press the button MobCalt With mobile presetting it is more convenient for user to ensure the workpiece origin of z axis Mobile system will execute mobile presetting presetting requires putting the tool presetter on workpiece surface manipulate the tool to the top of Z axis to touch the tool presetter pressing begin measurement button system will execute tool calibration automatically and confirm Z coordinate of workpiece origin User can operate accordingly as prompts Top ZO to Presetter surface record z workpiece coordinate of current point RAY Se Fig 6 14 Mobile Presetting Back to origin is the same as the one under auto mode which will not be introduced any more 78 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 7 Reference Point Mode of Ncstudio Back to the Reference Point mode is the process to unify the internal coordinates and the machine actual coordinates Therefore during activation process it is inevitable to back to the reference point After starting the system each time the default operation mode is the reference point mode which is convenient for user t
22. 2010 071 UH Bed ER Fig 5 1 Auto operation mode 5 1 Operation panel section This panel consists of buttons for auto operation of the machine supporting an alternant operation environment for manipulating machine tool automatically See Fig 5 2 Specialized Concentrated Focused 23 Ka LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd Axis WorkCoor MachCoor x 0 000 0 000 Y 0 000 0 000 z 5054 220 5054 220 A 0 000 0 000 Feedspeed F actual setting 0 3000 MainSpindle S actual setting 0 3500 Curent Tool No 1 Meera te B Fei teg ke Hu Ka Lach N SCH 10094 0 120 S D N kt gi lea a E Pate i 100 0 100 GOOF R M i 100 GOO Feedrate 100 LubOn at Wu CoolOn y SpindleOn FQ Fin Kat Pause Start Pause Sto Reset Fig 5 2 Auto Operation Panel Dialogue On the top of the panel there is a coordinate display zone which displays the current coordinate of x axis y axis Z axis and a axis feedrate and the name of current file Under the mini coordinate display area is the panel button area inside which buttons are different under different modes Under Auto mode button zone includes the following contents Feedrate ratio sliding button Shown in Fig 5 3 Feedrate B 1 1 ii tig 10026 0 120 Fig 5 3 Feed Ratio Sliding Button Dialogue User can manipulate the feed speed by controlling the feedrate The formulation is as following Current feed
23. 32 Hard Disk List Function Screen 48 Specialized Concentrated Focused A te He 2 UF Ht BIR A RD 2 Weihong Electronic Technology Co Ltd The upper part is a file list it displays all of the files under the path D NCFILES Put the processing file under the path is more convenient for user to operate After clicking the processing file of file list the lower part will prompt some properties of the file selected Such as file program name size and the modification time of the file and the front lines of the file Note User can save the processing file to the path of D NCFILES and then can directly find the processing file in the HD list and operate the file Floppy disk list Read the files in the floppy disk or U disk such as the file of picture is in the Naiky folder of U disk Drive G User can load copy and select drive and safely remove and so on See the Fig 5 33 File Name Size Last Revised Time Current File foder AA File Name Size When The File Modified Last Time File Head Load Copy To HD Sel Drive safely Remove Fig 5 33 Floppy disk list function window The upper part is a file list it displays all of the files in floppy disk or external memory storage And user can execute a series of operation to these files After clicking the processing file of file list the lower part will prompt some properties of the file selected Such as file program name size and
24. 63 Chinese Range lt _ lt a Valid Time Be valid ee Needn t to restart the system Instruction It specifies the tool s name N32021 N32041 N32061 N32081 N32101 N32121 N32141 N32161 Diameter tool 106 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Valid Time Be valid immediately Needn t to restart the system Instruction It specifies the tool s diameter N32022 N32042 N32062 N32082 N32102 N32122 N32142 N32162 Length tool mm Valid Time Be valid immediately Needn t to restart the system It specifies the tool s length N32023 N32043 N32063 N32083 N32103 N32123 N32143 N32163 The Wear Extent Of Diameter tool lt a SS Valid Time Be valid immediately Needn t to restart the system It specifies the predicted diameter wear extend in the tool processing N32024 N32044 N32064 N32084 N32104 N32124 N32144 N32164 The wear extent of length tool i e Valid Time Be valid immediately Needn t to restart the system It sets the predicted length wear extend in the tool processing Specialized Concentrated Focused 107 LGAEULTARROA RAG WEIHONG Weihong Electronic Technology Co Ltd N32030 32033 N32050 32053 N32070 32073 N32090 32093 N32110 32113 N32130 32133 N32150 32153 N32170 N32173 Position offset Tool X Y Z A Valid Time Be valid immediately Needn t to restart the system
25. 965606 N en KE UI VC ee eee temp 6123456789 6123456789 6123456789 61 UO Greis Serie erer LSC SES RTE HR BG EE Eech COGS eg Seege NES LEET wee eee DUJO RE errr rrr rere timers pat d d IC 8 64 1606 16660 5660 5660 5600 8 8 get 8 8 I 8 I 8 acl 8 SCH 8 I 8 1 I 8 errr renee counter pat 9 1 o 8 1 I o Dt o E 8 1 d E 8 68 H I H 1 H 1s 6 acl 9 E 9 E 8 it 8 F4 F5 F6 F7 F8 F1 F F3 Show Channel Show Timer Show Counte Fig 5 55 PLC Function Screen Dialogue Manipulation button bar The manipulation buttons of Diagnosis will vary under different subfunctions The manipulation buttons of Log are shown in Fig 5 56 F F3 F4 ER Refresh Clear Fig 5 56 the Manipulation Button of Log Function Screen Error gt Refresh Shortcut key F1 only available in the Log function screen of DIAG function Pressing down the button will refresh the log list keep it in phase between the log list and the system gt Clear Shortcut key F2 only available in the Log function screen of DIAG function Pressing down the button will clean all the log information gt Info Warning Error System Recent Shortcut key in turn F3 F4 F5 F6 and F7 only available in the Log function screen of DIAG function section under default situation the button is pressed down
26. Button in the HD List Function Screen F Im gt Load Shortcut key F1 only available in the HD List function screen of PROG function section In the first users need to select the processing file then press down the button system will load the processing file into the decoder automatically and decode it At the same time the loading progress bar will be displayed in the information column After loading processing file system is ready for processing 50 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd gt Edit Shortcut key F2 only available in the HD List function screen of PROG function section In the first users need to select the processing file then press down the button the loading progress bar will be displayed in the information column System will jump into Nceditor for editing processing files gt Delete Shortcut key F3 only available in the HD List function screen of PROG function section In the first users need to select the processing file in the file list then press down the button system will pop up a dialog box to prompt user whether to delete the file as Fig 5 36 McEditor Be sure to delete the file d Before deleting it Please confirm it is not edited or being used by other application Fig 5 36 File Delete Confirmation Dialogue Note When the processing file selected is in the state of loading editing and processing Syste
27. Clear View C Hot key method Press down the key of CTRL DEL to realize the clearance of track window Mouse method Move the mouse into the manifestation area click the right key of the mouse then a menu will pop up chose the option of Clear Keyboard method Press the key of Delete while the trace window is current active window gt Center Show current machining scope in the center of the machining track window Menu method Choose View Center View on menu to perform Mouse method right click in the window a context menu will flip out choose in the center option Keyboard method first activate this window press Home key on the keyboard Shortcut key method press Home key on keyboard or right click to pop up quick menu and then press N key 32 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd gt Property Click property M button on shortcut menu the system will pop up individuation parameter dialogue shown in Fig 5 14 below this window is used to customize track window to set track mode and color Custom Parameter Trace Color Sama GU Hone Backdrop ol Simu G01 W Simu G02 B ridin B Simu GOS si osordinates P Selected Track EH e Show travel range v Dr aw the gridding Delete the Tracking View automatically after new files opened give current track priority to this file track Fig
28. K 0 100 Start pos Y Y 0 000 Cutter Diameter L 3 000 F1 F F4 F5 FR F7 F8 RouMill RouFrm Reckrm Load Save Fig 5 42 Rectangular Bottom Milling Function Screen gt Rectangular frame milling Shortcut key F4 only available in the Wizard function screen of PROG function section Pressing down the button the system will jump into rectangular frame milling function picture shown in Fig 5 43 User can refer to the processing sketch map in the middle of picture and select milling operation processing internal or external frame and fill some simple parameters and then click the start button on the operation panel The system will complete the rectangular frame milling function automatically POS mp DREI au PARAM AIR STAT OTA J ProcessWizIE ST 29 2 Rectangle Frame Incision Wizard In this window you can execute the incision operation to rectangle frame through setting parameters Inner Frame l Outter Frame O sketch map Unit mm kb Layer Depth D 0 100 Height H 100 000 Width J 100 000 Start position X X 0 000 Carven Depth K 0 100 Start position Y Y 0 000 Cutter Diameter L 3 000 F1 F Fa F5 FA F7 F8 RouMill RouFrm bert Load Save Fig 5 43 Rectangular Frame Milling Function Screen Specialized Concentrated Focused 55 Ka LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd gt Load Shortcut key F5 only availabl
29. These buttons respectively control the switch of spindle coolant valve and lubrication valve On the front row is the start button there are character prompts on the upper of the button when the button is pressed down the back ground of the button is green On the back row is the close button there are character prompts on the upper of the button when the button is pressed down the back ground of the button is red Under the mode of auto manual MDI and reference point the operation panel displays all the start stop buttons and the function differs from each other under the different mode Start Fo start Shown as Fig The shortcut key is F9 which is only available under auto mode gt If user doesn t load the processing file the button is disabled gt If user loads the processing file and accomplishes the going back to the mechanical origin operation the button is valid Pressing down the button system will start processing automatically gt If user hasn t finished the reference point operation back to mechanical origin or directly setting in loading the file for the first time the system will prompt to go back to the mechanical origin after pressing this button This button has two functions gt First If a certain processing file has been loaded after finishing reference point operation and the current system state is idle pressing down the button machine tool will carry out the pro
30. This picture is used to set public offset workpiece coordinate and workpiece offset of G54 G55 G56 G57 G58 G59 as Fig 5 26 Specialized Concentrated Focused 43 LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd Of NECCE 1 S and L UL 2 200 Workpiece Coordinates Frame Offset Setting Public Offset X 0 000 Public Offset Y 0 000 Public Offset Z 0 000 Public Offset A 0 000 Current Workpiece Offset G54 Current Workpiece Offset X 0 000 Current Workpiece Offset Y 0 000 Current Workpiece Offset Z 0 000 Current Workpiece Offset A 0 000 Advanced Setting S Set Set TI ge Set A set XYZA FixCali MobCali Back To0 Fig 5 26 workpiece coordinate system offset setting function screen Workpiece offset is the mechanical coordinates of X Y axis in system when cutter moves to workpiece origin which is the X Y Z A value that workpiece origin is relative to mechanical origin Public offset Public Offset it s used to record the temporary adjustment value to the workpiece origin The value can only be revised artificially not atomically Whether Public offset exists or not can t cause any difference to fixed presetting or floating presetting That s to say if public offset exists after floating presetting finished the coordinate of workpiece surface are not zero Supported workpiece coordinate systems of NK300 include G54 G55 G56 G57 G58 G59 Manipulation buttons will
31. True Valid 0 False Valid Time Be valid immediately Needn t to restart the system It specifies whether to use the workpiece coordinates range check The range is constituted by the upper limit and the lower limit of the workpiece coordinates N72020 N72022 Lower Limit of the Workpiece Coordinates X Y Z 99999 0 99999 0 134 Specialized Concentrated Focused LBA UF ARR A IKD 2 Weihong Electronic Technology Co Ltd Default 10000 0 Valid Time Be valid immediately Needn t to restart the system It is used to specify the lower limit of the workpiece coordinates in each direction N72030 N72032 Upper Um of fe Workpiece Coordinates X Y Z workbench stroke lower limit Machine Coordinate Range 99999 0 Valid Time Be valid immediately Needn t to restart the system It is used to specify the upper limit of the workpiece coordinates in each direction 9 2 16 Pause Group No 7 3 N73000 The Speed for Lowering of _ Roll When Continues Unite mm min Cmillimeter minute Valid Time Be valid immediately Needn t to restart the system It sets the speed of Z axis in processing after pause when lowering at cutting point before pause N73001 The speed of Cutter Lifting when pausing Unite Mm min Cmillimeter minute Valid Time Be valid immediately Needn t to restart the system It sets the speed of Cutter Lifting when pausing Specialized Concentrated Focused 13
32. Valid Time Be valid immediately Needn t to restart the system It specifies the Turning acceleration regulatory factor N64213 N64218 N64223 N64228 N64233 single axis processing acceleration regulatory factor Group 0 1 Group 1 1 1 Group 2 1 2 Group 3 1 3 Group 4 1 5 Valid Time Be valid immediately Needn t to restart the system This parameter is used to specify single axis processing acceleration regulatory factor N64214 N64219 N64224 N64229 N64234 Arc speed limitation regulatory factor Specialized Concentrated Focused 121 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Group 0 1 Group 1 1 2 Group 2 1 6 Group 3 2 Group 4 999 Valid Time Be valid immediately Needn t to restart the system Instruction It specifies the arc speed limitation regulatory factor N64240 smooth time unit factor ee e be It Ge the ratio of unit EES time to control periodic time when the speed is smooth 9 2 12 File translation Group No 6 5 N65000 N65003 PLT File Translation Parameter PLT file translation parameters are used for the translation of PLT file PLT is a processing file format of 2 dimension defined by America HP company It is usually used on the embossment and advertising carving constituting the following parameters cutter lifting height of dry run movement PLT unit the space between cutters in PLT area processing the processing depth of 2D file and s
33. after loading processing procedure again It is used to specify the processing depth of 2D file N65100 N65105 DXF File Translation Parameter DXF file translation parameters are used for the translation of DXF file It includes the following parameters cutter lifting height of dry run movement the processing depth of 2D file processing mount of each time taking the starting point as the zero point the shape separate processing valid bottom processing valid and so on N65100 Cutter Lifting Height DXF File Translation Parameter me ee ve It specifies the cutter lifting height of dry running N65101 Processing Depth DXF File Translation Parameter Ee Valid Time Be valid after loading processing procedure again It is used to specify the processing depth of 2D file 124 Specialized Concentrated Focused LBA UTA RR AIK 2 Weihong Electronic Technology Co Ltd N65102 Processing Amount Of Each Time DXF File Translation Parameter Type FLOAT Valid Time Be valid after loading processing procedure again It specifies the cutting depth of 2D file processing N65103 Taking Starting bont as Zero Point DXF File Translation Parameter O false Not take the starting point as the zero point 1 true Take the starting point as the zero point Valid Time Be valid after loading processing procedure again It specifies whether to set the first coordinate point as zero point wh
34. appoints the max speed available of each feed axis 9 2 4 The General parameters of spindle Group No 2 0 N20001 The Maximum Rotate Speed Of Spindle ee Valid Time Be valid immediately Needn t to restart the system The allowable max rotate speed of the specified spindle should be accord with the setting speed of the transducer N20002 The rotate speed of spindle Valid Time Be valid immediately Needn t to restart the system If the processing program has not been clearly specified the rotary speed of the main spindle will use the setting value N20003 The Spindle Start Stop Delay Valid Time Be valid immediately Needn t to restart the system Specialized Concentrated Focused 105 Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd It means the delay time after the spindle receives the demand of start or stop which can let the spindle get a setting rotary speed at the time of receiving the start demand or let the spindle completely stop at the time of receiving the stop demand 9 2 5 Tool magazine Group No 3 1 N31000 Tool Magazine Capacity me To T ren It specifies the maximum capacity of holding tools 9 2 6 Tools Group No 3 2 Tools group includes tool 1 tool 2 and tool 3 tool 8 and the following parameters are included N32020 N32040 N32060 N32080 N32100 N32120 N32140 N32160 Name tool pone SR maximum length is 127 letters or
35. be detailed introduced as following Fig 5 27 Offset Setting Public Offset Workpiece Offset WW P lien Cancel workpiece Coordinate Setting y D Input the machine coordinate of currer Setting A wos Setting XY Setting Y Formule Record and Center Division Machi Sales Record Record the machine coordinate Coordinate Public Offset Center Division Set the center of curre Workpiece Offset Tool Offset Record 0 d Half Center Record Y 0 Y HalfCenter Fig 5 27 offset setting picture 44 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Offset Public Offset workpiece Offset C The functions of workpiece offset and public offset are the same as the ones in Offset section Setting X Y Setting Input the machine coordinate of currer Setting a Setting AN Setting V Set X Y coordinate of current point or set X Y coordinate as workpiece coordinate zero Workpiece coordinate Workpiece Coordinate v H vr D Record current workpiece coordinate Record and centering Record and Center Division Record Record the machine coordinate Center Division Sek the center of curre Record 0 Halt enter Record Y 0 Y HalFiCenter Record and center division is used to get the center of two points When tool goes to the first point click button Record X system will record the X machine coordinate of the point when tool goes to
36. be identified with offering the precondition of enabling Num button can select function and current mode following the order from the left to the right D N O Oo FF Q N 9 Position function section Offset function section Program function section System function section Parameter function section Diagnosis function section Auto mode Manual mode Reference point mode Select current function picture under the function section by key combination Q W E R T Y following the order from the left to the right Q J mMm Y First function picture Second function picture Third function picture Forth function picture Fifth function picture Sixth function picture Ctri F represents figure Select the mode by key combination Ctrl F2 Ctrl F4 Other short cut keys F1 F7 mode LR EI Ctrl O Ctrl U Ctrl N Ctrl F9 Specialized Concentrated Focused Manual mode Reference point mode Function picture operation button available in function Start available in auto mode Stop available in auto mode Open and load Unload New processing program non automatic Select processing available in auto mode 149 Lh Hh BF A RR A RA 4 WEIHONG Weihong Electronic Technology Co Ltd Shift F6 Set current point as workpiece origin Shift F9 Breakpoint resume 150 Specialized Concentrated Focused
37. detect processing state When user moves the mouse to the track window and a hovering tip will pop up shortcut key s when user press down S key the system will pop up the view navigator as shown in Fig 5 12 below at this moment the user can operate it according to the single shortcut key on the navigator S front view W top view X bottom view A left view D right view Q northwest view E northeast view Z southwest view C southeast view Fig 5 12 View Navigator Shortcut menu Click the upper track window of the general window with the right key of mouse and user can execute the related operation on the pop up menu As shown in Fig 5 13 below Specialized Concentrated Focused 31 Ka LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd Clear Delete wf Move Enter Zoom In Rumi Zoom Oat Hum Center Home Fit to Window d Show Current Point End Customize Ubject Attribute Front View 3 Top View i Bottom View Qi Left View A Right View Ui Southwest View Z Horthwest View H Southeast View C Hortheast View E Fig 5 13 the Shortcut Menu of the Track Window The function of these quick menus will be illustrated separately as following the above icons with the same function will be omitted gt Clear There are many methods to clear the tracking window You can complete it by menu toolbar button hot key and the keyboard Menu method choose the menu of Edit E
38. here the measured speed that can be accepted Specialized Concentrated Focused 119 Li 2 UTA RRMA IRD a WEIHONG Weihong Electronic Technology Co Ltd N64209 Minimum Gpeed of the Arc Motion Type Float weii o Cen enn FE When machining a circle of a small radius even if a very small arc feed speed can produce a very big centripetal acceleration while the arc speed limit will result in a lower processing speed To guarantee the processing efficiency When the speed counted out by the system is lower than the setting value of the parameter the system will take this setting value as the processing speed N64210 Stable Processing_ Valid we Ranae 0 invalid ge 1 valid Valid Time Be valid immediately Needn t to restart the system It specifies whether the system will take stable processing When this parameter is set as valid the machine will be more stable during processing but the processing speed will be slowed down N64211 Current efficiency strategy group FER Valid Time Be valid immediately Needn t to restart the system It is used to specify efficiency strategy group 120 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd N64212 N64234 Efficiency strategy Group 0 Group 4 N64212 N64217 N64222 N64227 N64232 Turning acceleration regulatory factor Group 0 1 Group 1 1 5 Group 2 2 Group 3 2 5 Group 4 3
39. in tool change A Valid Time Be valid immediately Needn t to restart the system It specifies the targeted spindle position during tool change mainly used in circular tool magazine N66009 N66011 Position before tool change X Y Z 3 40282e 038 3 40282e 038 Valid Time Be valid immediately Needn t to restart the system This parameter sets the position before tool change Spindle can t directly enter tool magazine it must go to the ahead position before entering tool magazine N66012 Position before tool change A Specialized Concentrated Focused 129 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Default Valid Time Be valid immediately Needn t to restart the system This parameter sets the position before tool change Spindle can t directly enter tool magazine it must go to the ahead position before entering tool magazine N66015 Tool change travel speed ee ei It specifies spindle travel speed in changing tool N66016 Speed of CTup and CTdown of Z axis O e n FE This parameter is used to specify the speed of CTup CTdown of Z axis in changing tool N66017 N66019 Tool Inspection Position X Y Z Valid Time Be valid immediately Needn t to restart the system It sets the time lag in checking whether spindle has cutter or not 130 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd
40. is too large it will influence the dimension of the workpiece The value 0 05 is recommended 9 2 11 Speed control Group No 6 4 N64000 Start up Speed Type Float P mm min Cmillimeter minute Default Valid Time Be valid immediately Needn t to restart the system It is relative to the jump frequency of the servo motor which is the minimum speed of the machine motion N64020 Linear Axis Rapid Transverse Speed et ene ns eiis It is the default running speed not the processing speed of the machine tool in positioning under GOO command N64021 Linear Axis Machining Speed Units mm min Cmillimeter minute Valid Time Be valid immediately Needn t to restart the system It is the default machining speed not the positioning speed of the machine tool Specialized Concentrated Focused 117 Li 2 UTA RRMA IRD a WEIHONG Weihong Electronic Technology Co Ltd N64100 Linear Axis Machining Acceleration Type Float Units mm s millimeter second Valid Time Be valid immediately Needn t to restart the system It is the maximum acceleration of each feed axis in machining N64101 Linear axis dry run acceleration O e e Ces regen Its the maximum acceleration of each feed axis in positioning N64120 Linear Axis Turing Acceleration O e ian eiis It is the max acceleration of the feed motion on the adjacent axes We recommend to set the value as
41. operation panel with shortcut key F12 Select this menu item the machine will stop current machining task If it is machining and restore from warning state If warning occurs to IDLE state Using Reset button to stop is different from using Stop button Reset terminates machining with E stop and spindle s state and cooling won t be changed there is no deceleration and no cutter Specialized Concentrated Focused 93 LGA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd lifting gt Graduate Process Graduate Processing is mainly for rotary axis to execute equiangular array machining within a circle in the source program Graduate process Graduate Process Using the rotate axis processing the same program equiangularly in the circle The program need only have NN Zoch inoFrmation Graduate angel Input Pie D Gabuich defines every single shape in the array Oooo O ee Generate fileta sj Cancel Fig 8 9 Graduate Process Graduate Processing angle refers to rotary angle of workpiece in machining and the setting of degree of angle depends on the machining demands User can load the processing program by Browse button by mouse or letter key B and then click Generate File button or letter key G to eject Save As dialogue After entering file save path new generated graduate processing file will be loaded immediately Then processing is availabl
42. origin after tool change When calibrating at first ensure workpiece surface artificially set workpiece surface as Z coordinate of workpiece origin then click button First Time system will automatically record current Z workpiece coordinate If meeting tool change or tool break click button After Switching Tool system will resume previous z coordinate of workpiece origin before tool change or tool break Attention Fixed presetting will be invalid after NcStudio is closed each time to start NcStudio system user needs to reset fixed presetting 76 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Operate as following prompt First calibration ER gt First please click FixCali Top Back to position over 6 workpiece origin 2 Go to machine coordinate of tool presetter Workpiece Origin dog a4 of Stx F AuoTe og Record zZ workpiece coordinate o current point Fig 6 12 First Calibration GI D OU H CH Ww ON es Eu E Sit ct H oct ro Si Fi a S ot oct ae a Pe EI 4 FA gt Calibration after tool change or tool break click again FixCall Top e Back to position Ouer 6 workpiece arigin Go to machine coordinate of tool presetter Workpiece Origin Resume workpiece coordinate of current point Gl D RU H C CH ei l Sei H Li ct C TD C m Fig 6
43. point of the procedure block In the meantime the system will compare the cutter actual position transmitted back by the device of grating measure encoder with the target position if the difference is larger than the allowance the system will make fine adjustment and check again the position difference until the position difference is within allowance If the serial motions have not been complemented within the limited time the system will report error To this point you need to regulate the following parameters or properly increase the allowance N11302 Maximum accurate time N11320 N11321 Direction of the accurate stop encoder N11330 N11331 Pulse equivalent of the accurate stop encoder N11340 N11341 Gain of the accurate stop encoder 114 Specialized Concentrated Focused LBA UTA RR AIK 2 Weihong Electronic Technology Co Ltd N62410 Cutter Compensation_ Valid Type Bool O False Invalid Range 1 True Valid Valid Time Be valid immediately Needn t to restart the system It specifies whether to adopt the cutter compensation N62730 G73 G83 The Value Of Retract Valid Time Be valid immediately Needn t to restart the system The parameter can be used to specify the distance of retract after each sumping processing in the G73 _G83 cycle drilling demand N62760 G76 G87 The Direction When Aiguilles Stopped SS Valid Time Be valid immediately Needn t to restart the system It spe
44. similar to the button cancel The only difference is cancel can only abolish the simulating test of one port but cancel all can abolish all of the ports and replace them with actual hardware signals gt Modify polarity Shortcut key F5 only available in Hardware Port function User can decide the polarity of port selected N Negative or P Positive gt Show all Shortcut key F6 only available in Hardware Port function The hidden ports will be displayed after pressing down this button and the button will keep pressed Pressing the button again all the unused ports will be hidden and the button will pop up gt Port attribute Shortcut key F7 only available in Hardware Port function Pressing down this button the screen will display the detail information of port and modify the relative port information as Fig 5 58 User can set port sampling time use filter and port enabled function and can modify port name and description Specialized Concentrated Focused 65 DispAll PortAttr WEIHONG Inport Sampling Setting Sampling Interval E Filter Port Name INSOC lt O A te He 2 UF Ht RRA RD 2 Weihong Electronic Technology Co Ltd Part Enabled Rename Name name Descripti Cancel Fig 5 58 Input Ports Sampling Setting Dialogue The manipulation buttons of PLC are shown in Fig 5 59 Show Channel Show Timer show ae Fig 5 59 PLC Picture Manipulation Button Click t
45. speed rated feed value current feedrate The least unit of feedrate is 10 every grid is 10 Current feedrate percent is displayed beneath the word Feedrate Three ways can be used to revise feedrate percent Click on the sliding axle Drag the slide block Click the slide block to choose it then press PageUp PageDown key Each time press PageUp or PageDown key the block moves one case and the feedrate increases decreases 10 The range of Feedrate percent is 0 120 24 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Spindle rate sliding Shown in Fig 5 4 S R N e e yes 1002 0 100 Fig 5 4 Spindle Rate Sliding Button Dialogue User can control the spindle speed by adjusting the current feed rate Its calculating expression is current spindle feed speed current spindle rate spindle speed The least unit of feed rate of the sliding axle is 10 the axle will give prompt about percentage below the word Feed rate after adjust User can control the sliding axle by mouse or keyboard method Mouse method click the left key of mouse on the sliding axle or draggle the block of the sliding axle Keyboard method pressing down the Page Up Page Down key of function keyboard pressing down the key one time the rate increases decreases 10 The range of spindle ratio is 50 150 G00 ratio sliding button Shown in Fig 5 5 GOOF R M i
46. the default interface For the same reason if you click English the system will take the English interface as the default interface Besides users can also switch language in System window If there is already Ncstudio on the computer the new package will delete the old version and install the new version to update the software At this time an update prompt will appear on the screen shown in Fig 2 2 6 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Fig 2 2 Update Prompt Dialogue Box m Click Yes Y In order to avoid disturbance system will ask user to save parameters and delete the old version before going on further installation Shown in Fig 2 3 is the prompt to save parameters before installation Ncstudio Setup Waiting tor closing McStudio Setup carvet ares la PCINC Aris 10 39 stdbD Warning Setup program will delete all files in directory C Program Files Naiky Please save parameters for recover later Click OK to continue i Cancel Fig 2 3 Saving Parameters before Installation m Click Yes Y Installation begins Ncstudio will be installed to the default directory C Program Files Naiky Installation progress bar will show you the installation speed See Fig 2 4 After installation prompt will remind user whether to shut down the computer We recommend to close the computer and then to install the control card See Fig 2 5
47. the handwheel runs too fast the machine moving distance may not be accordance with the moving distance of the handwheel N52002 Handwheel Direction Maintain the original moving direction of the machine during the motion of handwheel 1 Maintain the original moving direction of the machine during the reverse motion of handwheel Valid Time Be valid after restarting the system Specialized Concentrated Focused 109 Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd During the motion of the handwheel the parameter can specify the moving direction of the machine such as positive direction and negative direction Specifically if the parameter is set as 1 and the handwheel runs clockwise the machine will move in the positive direction If the parameter is set as 1 and the handwheel runs clockwise the machine will move in the negative direction N52003 Handwheel Pulse Raiox1 a o o een Under the circumstance of X1 ratio the system will take the pulse quantity produced by the handwheel as the actual pulse quantity that has been received N52004 Handwheel Raiox10 Som ne o em o Under the circumstance of X10 ratio the system will take the pulse quantity produced by the handwheel as the actual pulse quantity that has been received N52005 Handwheel Raiox100 ee 0 1 110 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Elect
48. the revised time of the file and the front four lines of the file Processing wizard function screen NcStudio supplies four basic processing guides aiming at engraving machine including circular bottom milling circular frame milling rectangular bottom milling rectangular frame milling When Specialized Concentrated Focused 49 LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd using this processing guide user only needs filling some simple parameters Then the system will complete the processing function of bottom milling or frame milling automatically And processing wizard screen will vary according to different manipulation buttons History function screen If users need to substitute recent machining file for current machining file they can switch to this screen shown in Fig 5 34 which records the history machining files So users can look up them to process History Record of Processing Files In this window you can look over 8 processing files recently used and can also execute further operation 123 DXF Load Le dt Load F1 F2 F3 F4 F5 F6 F7 F8 Fig 5 34 Processing File History Function Screen Manipulation Button Bar The manipulation buttons of Program zone in auto mode will vary which will be introduced separately The manipulation button of HD list is shown in Fig 5 35 F3 F4 F5 FR F7 F8 Delete New Rename Fig 5 35 the Picture of Manipulation
49. true Check the workbench range 1 true O false Invalid 1 true Valid Valid Time Be valid immediately Needn t to restart the system It sets whether the each axis output Is valid or not N10073 Rotary axis control radius A eee Valid Time Be valid immediately Needn t to restart the system It specifies rotary radius and controls dry running speed of rotary axes 9 2 2 Compensation Group No 1 2 N12000 Lead Screw Error Compensation Valid Specialized Concentrated Focused 101 Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Rande O false The screw error compensation is invalid SS 1 true The screw error compensation is valid 1 true Valid Time Be valid after restarting the system It sets whether the lead screw error compensation is valid or not N12001 Only Backlash Compensation Valid O false Only backlash compensation is invalid 1 true Only backlash compensation is valid Valid Time Need to restart the system after modification It specified if only backlash compensation is valid N12010 N12013 Backlash X Y Z A Valid Time Need to restart the system after modification It sets the backlash of each axis when only the reverse space compensation Is valid is true N12020 Across Quadrant Errors compensate _ valid ee O false invalid Range 1 true valid Valid Time Need to restart the system after modific
50. valid immediately Needn t to restart the system It specifies the mechanical coordinate corresponding to the position of tool presetter in fixed presetting N75213 Fixed Tool Calibrator Position A Valid Time Be valid immediately Needn t to restart the system It specifies the mechanical coordinate corresponding to the position of tool presetter in fixed presetting 9 2 19 Other operations Group No 7 9 N79000 Z axis Down Feedrate Speed Selection 144 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd 0 not available 1 available only the processing speed downwards Z axis 2 available when the z component of the processing speed downwards z axis Valid Time Be valid immediately Needn t to restart the system 0 not available 1 available only the processing speed downwards Z axis 2 available when the z component of the processing speed downwards z axis N79001 The Down Feedrate Speed of Z axis meng eaiie Ze It specifies the down feedrate speed of Z axis N79003 Safety Height Valid Time Be valid immediately Needn t to restart the system It is used for counting corresponding to the origin of workpiece coordinate The system deems it is safe for the horizontal movement on the specified height It is generally used to perform the operation of backing to the origin and breakpoint resuming N79100 Back to fixed point aft
51. 08 31 11 13 16 2010 08 31 11 13 05 2010 08 31 09 28 50 2010 08 31 09 28 50 2010 08 31 09 28 27 2010 08 31 09 28 19 Time 2010 08 31 09 21 33 Description Compile PLC program successfully weg pen RRC Eege si eme Hardware port function screen The screen is used for displaying information related with control card and mapping of input output of system as Fig 5 54 which is useful for system monitoring and false diagnosing POSM SEI PROGIS au PARAMS DIAG 100 0 L Wat 127 2 Il Tag InPort exco YCO ZC0 ACO IN1 XALM N2 YALM N3 ZALM N4 BALM N30 X0 XLIM N8 XLIM IN9 YO N10 YLIM 1N11 YLIM N12 Z0 IN13 ZLIM N14 ZLIM F1 Si FA F4 F5 FA F7 F8 TestOn Test0ff CaniTst CanlAll ConvtPol Daul PortAttr PLC Function screen As Fig 5 55 it is used for PLC debugging which is generally used by system testers and advanced 2010 08 31 09 21 33 2010 08 31 09 21 33 2010 08 31 09 21 33 2010 08 31 09 21 31 2010 08 31 09 21 31 H a EE EE E EE Because of backing to the reference point not compl Because of backing to the reference point not compl Move to Ref point along Z axis Move to Ref point along all axes Unable to perform the action under the current state Move to Ref point along Z axis Compile PLC program successfully Load the dynamic data file C Program Files Naiky
52. 1 2 times of the acceleration of the single axis N64150 Linear Axis Plus The acceleration Unit Mm s millimeter second3 0 001 10000000000 0 118 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Default 5000 0 Valid Time Time Valid Time Be valid immediately Needn t to restart the system valid Be valid immediately Needn t to restart the system Needn t to restart the system It describes the growth rate of the acceleration acceleration s acceleration N64203 Interpolation algorithm selection 0 Trapezoidal Algorithm 1 S Type Algorithm 2 LEP Algorithm Petot Valid Time Be valid immediately Needn t to restart the system Please choose the suitable interpolation algorithm to reduce the error and debug before selecting N64208 Maximum Speed_ of the Reference Circle et i enn Tem oo The reference circle is a sample when the machine makes a workpiece of arc type The maximum speed of the reference circle refers to the biggest tolerant speed when the machine is doing a circle processing without strenuous vibration In the circle processing afterwards the system will automatically count out the max centripetal acceleration on the arc according to the value of this parameter to make sure no strenuous vibration produced by the machine The larger the value of this parameter is the larger the corresponding error of the circle is Please fill in
53. 5 Ka Lie 2 UTA RRMA IRD 4 VWEIHONG Weihong Electronic Technology Co Ltd N73002 Positioning Mode Of Z axis When Pausing Type 0 specified cutter lifting amount 1 specified workpiece coordinate 2 specified mechanical coordinate Valid Time Be valid immediately Needn t to restart the system It sets Positioning Mode Of Z axis When Pausing N73003 The position of Z axis when pausing PE ee Be valid when setting the parameter N73002 to 1 appoints the workpiece coordinate of the sales p Z axis when pausing N73004 The specified cutter lifting distance of the Z axis when pausing et im news Leen Be valid when setting the parameter N73002 to 0 appoints the cutter lifting height of Z axis seal to the position before pausing N73005 The Spindle Stops Rotating When Pausing 136 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd CSC O False not Stop g O Stop Default True Valid Time Be valid immediately Needn t to restart the system It specifies whether the spindle will stop rotating automatically when suspending the processing 9 2 17 Reference point Group No 7 4 N74000 ESTOP Cancel Back To Reference Point Mode pnts Nome Randa a e Not cancel 1 True cancel Valid Time Be valid immediately Needn t to restart the system If this parameter is set to be True to cancel the reference point on
54. 69 66668 G1 X28 5896 Y42 6049 66669 G1 X27 6848 42 8519 66616 G1 826 9153 Y43 1443 66611 G1 X25 5284 Y43 9670 66612 G1 824 5356 Y44 9780 66613 G1 824 1456 Y45 5867 666014 G1 823 8285 Y46 2724 66615 G1 X23 6012 Y46 9946 66616 G1 823 4442 Y47 8184 66617 G1 X23 3741 Y48 6566 66618 G1 823 3824 49 6161 66619 G1 X23 4165 56 6961 66626 G1 X23 4723 Y50 6093 66621 G1 823 5466 451 1262 66622 G1 X23 6428 451 6654 Edit Loaded File J F1 F F3 F4 F5 FA F7 FA Load Unload BP Resume Simmu SelWork HWheel Back To0 Fig 5 17 program function screen Information function screen As Fig 5 18 this screen is mainly used for displaying information at the processing procedure Such as the maximal processing range processing time cutting time and Number of machining workpiece current executed instruction s position and the length of processing file and the path of processing file cutting length statistic of cutter There are some differences between processing time and cutting time Process time also includes time of cut and transverse but cutting time only include time of cutting Amount of processing workpiece means the times of completing the processing file Pressing the button will reset the counter All the information is clear Cutting length records the total length of cutter path and the processing time is shown in state column which is convenient for user to look over Specialized Concentrated Focused 37 EC E BKD 4
55. B P Resume Simmu SelWork HWheel Fig 5 19 Setting Function Screen Dry run speed Linear axis rotary axis This parameter can set the running speed of GOO code its setting range is 1 99999 999 If beyond the range system will prompt user Pressing the button the system will pop up an inputting dialogue 38 Specialized Concentrated Focused A te He 22D F At BIR RD 2 Weihong Electronic Technology Co Ltd box The dialogue box is commonly used shown in Fig 5 20 The inputting dialogue box provides with copy plaster calculating expression function and etc Even shortcut key is available When disposing the numeral with lots of digits or calculating it will be more convenient by using the above function Input Hox Please input liner axis GOO speed Unit mmjmin 5000 000 perform calculation of arithmetic F5 Calculate arithmetic Expression po F2 Cancel F3 Copy Fig 5 20 Input Box Processing speed Linear axis rotary axis Processing speed refers to the moving speed under G01 G02 and G03 command Its range is 1 1000 If the speed is out of the range system will prompt user The rotation speed of main spindle Speed mode specified refers to spindle rotary speed programming value the range is 0 50000 If the speed is out of the range system will prompt user as Fig 5 21 Input Hox Please input main spindle programme rev Unit rev min perform calculation of arithmeti
56. BA UTA RRA KD 2 WEIHONG _ieinong etecronicTecmnony Co Lia vlt PostW WNT Prog R Info 1 Setting Y Position Display In this window you can see the instant position when processing Axis VVorkCoor G54 H O 000 Y O 000 Z 10 000 A O 000 MachCoor Remain O0 000 o0 000 O0 000 0 000 10 000 O0 000 0O 000 0 000 Load Unload Preen simmu SelWork HWheel Back To0 Fig 5 16 Pos Function Screen Object function screen The upper part of object function screen and Normal function screen are the same except for file display zone See Fig 5 9 please refer to the introduction of Normal function screen Program function screen This screen is mainly used for displaying the processing file and the mark bar is used to mark the related position of current command in whole machining file as Fig 5 17 The edit loading file button in the lower part of the screen is not available until loading the processing file Pressing the button when edit loading file button is enabled it will switch to the NcEdtior NcEditor can edit the processing file 36 Specialized Concentrated Focused J th 2 OFA BMA BD a Ka Weihong Electronic Technology Co Ltd WEIH N Normal 00 i E Pos DI 2017 LC Praafk Si Setting Y 66661 G6 21 6666 66662 GO X92 1316 435 2532 66663 G1 2 1 6666 66664 G1 836 5856 42 3171 66665 G1 836 6467 Y42 3665 66666 G1 829 5467 Y42 4295 66667 G1 X29 6494 42 51
57. Becom The velocity un N71020 LOCK_DIR_AFTER_LIMI Yes Reboot When position Spindle 7 2 Manu Controler N72001 SPEED ASSIGN_TYPE 0 Becom Specify what fe N72002 IGNORE_PROG_SPIND No Becom If true the syst Program N72004 STOP_SPIND_AT_END Yes Becom Whether to sto N72005 MACH_DEPTH 1 mm Becom Machining dept View N72006 HEIGHT_Z_ RAISE 5 mm Becom The lift Height c ENABLE_WORKAREA Becom Whether to che Tool N72010 X No Becom N72011 Y No Becom Others N72012 Z No Becom WORKAREA_LOWER_L Becom The low limit of All ee A 10000 mm Becom i v F1 F3 F4 F5 F6 F7 F8 Operator Developr a ee ee Fig 9 2 Manufacturers Parameters The parameters in V10 Ncstudio adopt 5 bit decimal numerical coding Bit 1 is the main category 1 9 and bit 2 is the subcategory O 9 Each subcategory has 1000 numbers O00 999 We have named some of subcategories according to the numbers in bit 1 and bit 2 In the following we list the operators parameters and the entire manufacturers parameters according to the code number of the parameter User can look up the parameters according to its code number 9 2 1 The general parameters of feed axis Group No 1 0 N10000 N10003 Axis direction X Y Z A _ TT i 1 Positive Direction Range aa i 74 Direction Valid Time Be valid after restarting the system It specifies the incremental direction of machine coordinates of the specified axis
58. Dat MobCali BackToO Fig 5 30 Manipulation Button under Offset Picture gt Set x The shortcut key is F1 which is only available in Offset section under offset function After pressing shortcut key workpiece coordinate of YZ will remain the same but X workpiece coordinate of current point will be cleared gt Set Y The shortcut key is F2 which is only available in Offset section under offset function After pressing shortcut key workpiece coordinate of XZ will remain the same but Y workpiece coordinate of current point will be cleared gt Set z The shortcut key is F3 which is only available in Offset section under offset function After pressing shortcut key workpiece coordinate of XY will remain the same but Z workpiece coordinate of current point will be cleared gt Set A The shortcut key is F4 which is only available in Offset section under offset function After pressing shortcut key other workpiece coordinates will remain the same but A axis workpiece coordinate of current point will be cleared gt Set XYZA The shortcut key is F5 which is only available in Offset section under offset function After Specialized Concentrated Focused 47 Ka LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd pressing shortcut key X Y Z A workpiece coordinates of current point will be cleared gt Back to Origin The shortcut key is F3 After pressing this button
59. G file N65203 Use ENG File o Select_Tool for Processing mie ZE O False notin use g Ee True under use 0 false Specialized Concentrated Focused 127 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Valid Time Be valid after loading processing procedure again When using tool selection function once you open a ENG file a dialogue will pop up and require the user Instruction l l to select a tool to do processing The tool used in Eng file is not the default tool in system settings 9 2 13 Tool change Group No 6 6 N66000 Tool Exchange Prompt_ Valid Some O False invalid Range DS valid 0 false Valid Time Be valid immediately Needn t to restart the system It will pause and prompt tool change in encountering tool change command N66001 Tool Exchange Upper Position Valid Time Be valid immediately Needn t to restart the system It specifies the safe position in tool change N66002 Tool Exchange Lower Position Valid Time Be valid immediately Needn t to restart the system It specifies the cutter position in tool change 128 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Valid Time Be valid immediately Needn t to restart the system It specifies the targeted spindle position during tool change mainly used in circular tool magazine N66006 Spindle position
60. IYIA 1 Z 1 Valid Time Time Valid Time Be valid immediately Needn t to restart the system valid Be valid immediately Needn t to restart the system Needn t to restart the system It can be used for the exact positioning of stage direction during backing to the reference point N74060 N74062 Exact_ Positioning Stage Speed X Y Z Unite mm min Cmillimeter minute Valid Time Be valid immediately Needn t to restart the system It can be used for the exact positioning of stage feed speed during backing to the reference point N74063 Exact_ Positioning Stage Speed A Valid Time Be valid immediately Needn t to restart the system It can be used for the exact positioning of stage feed speed during backing to the reference point N74080 N74082 Trace Back Distance X Y Z X Y 2 0 Z 2 0 ValidTime Time ValidTime D valid immediately Needn t to restart the system 140 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd It refers to the additive moving distance after the complement of the exact stage positioning Its value can be positive or negative If the value is O it needn t to move and if the value is not 0 the mechanical origin will be located on the tracking back distance of the corresponding coordinates besides the zero switch N74083 Trace Back_ Distance A Valid Time Be valid immediately Needn t to restart the sy
61. LE G54 machining time 00 00 00 BD Config Model MANUAL 8 REFER S WorkCoor MachCoor 0 000 0 000 0 000 0 000 0 000 0 000 0 000 0 000 ual setting 0 3000 ctual setting 0 12000 1 MainSpi Curent T Subfunction Switch Button p A Mode Selection Button Memory 2M 512M Manipulation Button Bar SpindleOn CoolOn LubOn F1 F Fa F4 F5 F6 F7 F8 FA F10 F11 Panse Xback Yback Zhack Aback _DirectSet AllBack Reset 2010 08 31 09 21 49 NUM Fig 4 1 The main operation Interface 4 2 Title Bar The first column of NcStudio software interface is the title bar shown in Fig 4 2 It is used to show the name of the application and the name of the loaded processing file The color of title bar indicates whether the corresponding window is activated or not py Nchtudio VI Fig 4 2 Title Bar Note An active window refers to the window which can accept the input of keyboard at present Anytime only one window can be active and all the other windows are inactive Please pay attention to the different color of the title bar between the active window and inactive window The color of the title bar of an active window is blue while that of inactive windows is grey Click the right mouse button or press shortcut Alt spacebar and a system menu will pop up This menu can control the position and the size of the window such as restore move and clo
62. P Load the dynamic data file C Program Files Naiky P Failed to load the system parameters System will ta Nc Studio initiates Fig 5 53 Log Function Screen E F 6ms BER E F 6ms E F 6ms E F 6ms E F 6ms WE E F 6ms E F 6ms E F 6ms E F 6ms on E F 6ms E F 6ms DEN E F 6ms E F 6ms E F 6ms E F 6ms oe F 6ms E F 6ms Input Sa Description Axis X Encoder Zero Point Axis Y Encoder Zero Point Axis Z Encoder Zero Point Axis A Encoder Zero Point Servo Alarm of X axis Servo Alarm of Y axis Servo Alarm of Z axis Servo Blarm of A axis Reference Point of X axis Positive Limit of X axis Negative Limit of X axis Reference Point of Y axis Positive Limit of Y axis Negative Limit of Y axis Reference Point of Z axis Positive Limit of Z axis Negative Limit of Z axis Fig 5 54 Hardware Port Function Screen users Please refer to V10 Programmer Manual Specialized Concentrated Focused LBA UFR RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd SC Lou 10Port W iin 6123456789 0123456789 612345678961 spec 6123456789 6123456789 6123456789601 CTT II EEE E ee were EE GOGBE Serien SC ceed ceca cease E e CL E A E E E BTB Gees ereeere e US Ee EES SR DR GG RE out 61234567896123456789 612345678961 GRO BG cei wacckceeccccece Dede eames wade HDRDR 2c E IWIN eee cece a E T 1 DR I ee SS CS ee ul NI 1 EE
63. Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 8 Top View number key 8 9 Northeast View number key 9 gt Load object This function will load figure information of processed object gt Stop loading object During loading machining object information this function will stop loading the rest figure information gt Clear object This function will clear figure information of loaded machining object On the lower part of the Normal Function Screen there are related operation buttons of current operating mode such as machine status and running state of processing file Under auto mode the lower part of Normal Function Screen displays the loaded processing file When auto machining begins the current executed instruction will be emphasized with deep blue as following The frame in front of the instruction is used to mark the current instruction s position in whole processing file nagi GA 21 8886 pagaz GA X92 13106 Y35 2532 DDR G1 2 1 8666 pagay G1 438 5856 Y42 3171 pagas G1 X30 0467 Y42 36 5 Position Function Screen See Fig 5 16 This screen is used for looking over the position of tool including machine coordinate workpiece coordinate and remaining distance When current G code is executed the distance between current position and destination s position is called remained distance only available under auto mode Specialized Concentrated Focused 35 Ka L
64. Weihong Four Axes Engraving Machine s Motion Control System Users Manual of Ncstudio V10 Suitable For PCIMC 75A Control Card July 2010 Shanghai Weihong Electronic Technology Co Ltd LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Preface Thank you for choosing our products This manual will help you acquaint with the product of our company and understand the information of system constitution and configuration and usage It introduces the process of system installing and various functions Before using this system please read this manual in details You will find it is beneficial for you to use it For the hardware and software update continuously it is possible that the software and the hardware you have received differ from the statement of this manual for which we apology to you Specialized Concentrated Focused i L i Hh BF A RR AT KA 4 WEIHONG Weihong Electronic Technology Co Ltd Attention 1 Please don t plug or pull out the cable connected with the computer when power on 2 Please dont plug or pull out the cable of Manipulation boxes when power on 3 In order to guarantee safety and reduce disturbance the shell of computer and engraving machine must be grounded 4 When machine is not in use please shut off the power 5 Please pull out the BNC connector plugs when the machine is not used for a period of time 6 The spindle s life span is inversely propor
65. Y centering functions system will record Y coordinate of the current position Get Y Center L and are corresponding to the X Centering Buttons 72 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Measurement Screen Measurement Screen under Manual mode is as following see Fig 6 5 POSM St PROG 3 _ au PARAMS WEI OTT Measure WI STE ST a a Measure In this window you can execute special calibration Special Calibration X Center Distance 100 000 Y Center Distance 100 000 Down Distance 50 000 ooi Diameter 6 000 X Inner Center X Outter Center Y Inner Center Y Outter Center XY Inner Center XY Outter Center Left Boundary Right Boundary F1 F3 F3 F4 F5 FR F7 FA XClear YClear ZClear AClear AllClear FixCali MobCali Back To Fig 6 5 Measurement screen under manual mode Measurement Screen is used for tool calibration including normal calibration and special calibration Normal calibration can be divided to fixed presetting and mobile presetting illustrated in manipulation button bar Special calibration includes 8 special calibration of X inner outer center Y inner outer center XY inner outer center left right boundary Special calibration is used for moving cutter to workpiece center And inner center calibration is for cavity shape workpiece center Before center calibration the cutter
66. ated Focused 15 Ka LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd 4 Operation Interfaces of Ncstudio Operation interfaces of Ncstudio are constituted by seven major sections They are title bar menu bar numerical control state bar information display bar function window status bar and operation bar Compared to the previous each version this version has great changes in the operation interface Picture display is more intuitional and detailed Tracks can be shown under every operation mode All processing demonstration is visible in the coordinates screen The accuracy and instantaneity of the processing view is ensured to the highest degree The system provides Powerful visual function friendly interface distinct style and stylish interface pattern You can freely select the theme of interface or design by yourself Add the button tip function When user moves the mouse to a button a hovering tip will appear to tell you the button s function or its shortcut key Add the simulation operation panel function The rich modes to be selected can satisfy users different requirements Single shortcut key mode makes the operation easier 16 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 4 1 Holistic Interface The main operation interface of NcStudio is shown in Fig 4 1 below NcStudio 10 File Work Mode Operate Machine Tool Window Help BK REF PT ID
67. ation 102 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd It sets whether the across quadrant compensation is valid or not Across Quadrant Compensation Parameters Group O Group 1 Group 2 Group 3 Group 4 Group11 Across Quadrant Compensation Parameters are used as the compensation parameters of the sharp angle when the processing arc goes across the quadrant Settings of the parameters are the same on X axis Y axis and Z axis N12030 N12040 N12050 N12060 N12070 N12080 N12090 N12100 N12110 N12120 N12130 N12140 Time Across Quadrant Compensation Parameter Valid Time Be valid immediately Needn t to restart the system The larger the value is the larger the range is influenced by the compensation It is recommended to set this parameter as 0 02 second N12031 N12041 N12051 N12061 N1207 1 N12081 N12091 N12101 N12111 N12121 N12131 N12141 Compensation Quantity Across Quadrant Compensation Parameter Valid Time Be valid immediately Needn t to restart the system Specialized Concentrated Focused The larger the value is the more obvious the compensation effect is But be noted If the value is too large the curve will be projected inward and if the value is too small it won t reduce the height of curve effectively Recommend measuring the actual height of sharp angle with the laser interferometer when debugging the machine The parameter is usually
68. ation speed output driven gear tooth number driving gear tooth number Move the machine manually make sure the correctness of moving direction of each axis be noted Ncstudio abiding by right hand coordinates system That is to say rightward movement of X axis is the positive direction and upward movement of Z axis is the positive direction while the positive direction of Y axis is to moving far away from the operator If Y axis movement is the machine tool movement the positive direction is the direction of machine tool moving towards the operator If this direction is not right you can revise Axis Direction parameter or relative servo driver parameter of manufacturer parameters Set table travel range of manufacturer parameters on the basis of the actual machine tool dimension to make the software limit into function Set mechanical reference point of manufacturer parameters on the basis of sensor installation position of the three axes execute back to the reference point action and carefully observe the moving direction of the axes when backing to the reference point If moving direction is abnormal you need to reset the parameters of back to mechanical reference point Set transducer parameters make it work under 0 10V analogue voltage control mode Start stop controlling adopts positive rotation terminal control mode Press Start button in the software observe in hardware port window whether the color of signal dot in front
69. ause Ee le NOT EE 135 9 2 17 Reference point Group NO A 137 9 2 18 Measure Group NEE ee 142 9 2 19 Other operations Group NO 79 EE 144 9 2 20 Position interface Group her LE geesde be canctanctseasassnceeeaaccseustea deeecmeeaastiasciearite aad 146 9 2 21 Program Intertace GrouphNo g 31 147 9 2 22 Diagnosis Interface Group No pl 148 10 AppendiCof NCSUUIGIO EE 149 10 1 App ndix OT Shortcut KEYS ishn cece cease a aaaea a aaa a aaa A a aaa 149 Specialized Concentrated Focused vii Lh Hh BF A RR A RA 4 WEIHONG Weihong Electronic Technology Co Ltd viii Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 1 Summarization The software of Ncstudio engraving machine motion control system is independently designed by Weihong Electronic Technology Co Ltd It can directly support G code DXF format PLT code format and ENG code of JDPaint processing file that are created by CAD CAM applications such as UG MasterCAM CASMate ArtCAM AutoCAD CorelDraw and so on Ncstudio takes the great advantage of 32 bit computing and multi tasks At the same time its interface is simple and dependable Apart from functions of auto mode manual mode MDI and backing to the reference point this numeric control system can also do simulation forecast processing time load processing track in advance dynamic track remembering of breakpoints program perform with skip segment and rotor etc
70. backup including general Parameter parameter Backup Auto Backup function screen and etc General parameter function screen There are three sub screens in this screen as Fig 5 50 According to the grade of authorities user can access to different sub screen to set parameters auf FET toBackup Name Value Unit Effectin Description O 1 0 Axes general Axes RotativeRadius Becom Standard of cal N10073 A 50 mm Becom Spindle 3 2 Tool setting TOOL Becom Controller T1 Becom N32020 NAME i Becom Name of cutter Program N32021 DIAMETER 0 mm Becom Diameter of cul N32022 LENGTH 0 mm Becom Length of cutte View N32023 DIAMETER_W 0 mm Becom The amount the N32024 LENGTH_WEAR 0 mm Becom The amount the Tool OFFSET Becom Cutter Position N32030 A 0 Becom Others N32031 Y 0 Becom N32032 Z 0 Becom N32033 A 0 Becom d lt gt F Fa F4 F5 F6 F7 F8 Manufactr Developr Fig 5 50 Operator s Parameter Picture of General Parameter Function Screen In V10 NcStudio user can look up parameter in parameters list according to the types Please refer to chapter 9 with full list of parameters in numerical order if they are not familiar with parameter type V10 NcStudio system adopts a new method by marking the parameters with 5 decimal digits number The fist digit is main class No 1 9 the second digit is subclass No 0 9 and each subclass has 1000 numbers
71. backup parameters enter this screen this screen includes parameter backup setting from ex factory date to last saved date And user can click load button on the right to recover according to actual needs Specialized Concentrated Focused 61 LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd m rt Digg sgw F mm a Parameters Auto BackUp In this window you can restore the parameters setting of system auto backup toad esterday Load he Day Before Yesterday Load o Days Before Load 10 Days Before Load Before Leaving Factory Load a o eck 3 D F1 F2 F3 F4 F5 F6 F7 F8 Fig 5 52 Auto Parameter Backup Function Screen 5 2 6 Diagnosis Function Section Diagnosis section is identical under four modes and the function section is used for diagnosing such as log function polarity modification port test of hardware and PLC simulation test function etc Diagnosis section includes function windows of Log Hardware port and PLC which will be introduced separately Log function screen Log section records important operation system events etc In this screen user not only can browse the log information after starting system each time but also can look over the log of history as Fig 5 53 62 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd TT oPort Wie PLC IE Description Time 2010
72. c F5 Calculate arithmetic Expression F1 OK F2 Cancel F3 Copy Fig 5 21 spindle rotary speed specified input dialogue Speed specification method Speed mode specified refers to whether to ignore the feed speed specified by the processing file use the default feed speed in the system and specify speed in proportion Press the button system Specialized Concentrated Focused 39 Ka LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd will pop up an input dialog User can modify the parameter according to the prompt as Fig 5 22 Input Hox Please set how to specify speed 0 Use speed specified in File 1 Default speed 2 specify speed in scale SIN Sine COS Cosine EXP Exponential SORT Square root LOS Logarithm TS Tangent CTS Cotangent ASIN Arcsine ACOS Areccosine ATS Arectangent ABS Absolute value IHT Get integer perform calculation of arithmetic F5 Calculate arithmetic Expression F1 OK F2 Cancel F3 Copy Fig 5 22 Speed Mode Specified Input Dialogue Cycle Times of File Processing Task This parameter is to specify the cycle times of execution of loading files Interval of time between machining time cycle This parameter is to specify the interval time between the end of circle processing and the beginning of next circle processing Quality efficiency Regulation The relationship between quality and efficiency is relative but no concrete ratio When the process
73. ce under the function screen of Program HD List the manipulation button column has buttons of load Unload breakpoint resume Simulation selected machining Handwheel guidance and Back to origin etc Users can choose the manipulation button to do the relevant operation following the content displayed on the function screen Note Unless the conditions are satisfied some buttons in the manipulation button column is banned to prevent false operation V10 Nestudio are specially setting the operation mode of single shortcut key it will show the single key hint on subfunction exchange button function selection button mode selection button and other operation button What the user needs to do is to press down the prompt key and then the system will have a relevant response Position W button as an example what the user needs to do is to press down the W key of the keyboard then it can jump to the corresponding window The default single shortcut key Function selection button ranges from 1 to 6 The default single shortcut key Mode selection button ranges from 7 to 9 The default single shortcut key subfunction exchange button ranges from left to right order of Q W E R T Y In the position function section there are some parameters settings under setting function section which can adopt system default shortcut keys H Jk LU I O On the operation panel B N M are the single shortcut k
74. ce Point Mode of NCStUCIO cccceeeceeeeeseeneeceseeeeneecenseeenseconsesonseseaseeesesoneesonees 79 fA Operation Panel Setosa na ese a caseeusuchsneneisdesadcamuveceesdlescusnins 80 GC SN Gel de eg TEE TR 81 WR d TN TEE in OF NCSI e EE 84 8 1 Ple E EE 85 92 Mode ET UE 88 8 3 ODGEFAUON ET 90 S 4 MACHINE TOOL WOM ziranei eebe 94 95 NNN 95 86 ICID MON EE 95 St Parameters Of NCSIUd ebe dE eege 97 9 1 Methods of Parameters Modification c ccccccesseeeceesseeeeenseescenseseoesseeseeseeseoeseeseonseeesonneeses 98 9 2 Manufacturers parameter list including Operators parameter ccccccsseseeeeesseesesseeseeenees 98 9 2 1 The general parameters of feed axis GroupNoil i 99 vi Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd 9 2 2 Compensation GGrouphNo t ZE 101 9 2 3 speed Acceleration limit Group No 13 104 9 2 4 The General parameters of spindle GrouphNo ZO 105 9 2 5 Tool magazine GroupNo 21t 106 9 2 6 TOONS GV OUD INO 9 EE 106 9 2 Billie leie Bt Ee le D Te E EE 108 9 2 8 Freanawheek Group NoS 2 gaat ss deca aces ec cceete a eee acca eee ae 109 9 2 9 G code option Group INO 6 2 EE 112 9 2 10 Track control LEE e 116 92 11 Speed control GroupNO 64 EE 117 9 2 12 File translation GroupsNO 6 9 E 122 9 2 13 Tool change Group NopGp E 128 de E MET UR Grou INO En EE EN 9 215 re Eeler e E EE 133 GE 10 F
75. ce there is ESTOP the current symbol reference point will be canceled N74001 Back Tjo Mechanical Origin before Processing mie o o Ge O False Needn t to back to the reference point SH 1 True Need to back to the reference point Valid Time Be valid immediately Needn t to restart the system Specialized Concentrated Focused 137 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Servo system adopts incremental coding machine but the system can only recognize the previous corresponding position In order to let an arbitrary point have a fixed coordinates we need to select a reference point which is the mechanical origin During the processing if an ESTOP occurs or power off an error of displacement may arise when to restart the machine With the function of backing to the mechanical origin the system can retrieve the coordinates of the workpiece and can ensure the accuracy to continue the processing N74010 N74012 Position of _ the Reference Point X Y Z Pande Worktable stroke lower limit Machine Coordinate SC Worktable stroke upper limit Machine Coordinate Valid Time Be valid immediately Needn t to restart the system The mechanical coordinates of the mechanical origin position are fixed according to the setting of worktable stroke lower limit Machine Coordinate and worktable stroke upper limit Machine Coordinate N74013 Mechanical Origin Position A fm
76. cessing procedure automatically from the first section Once starting the process the system will enter the status of Auto run If the system is in the status of simulation the system starts to simulate gt The second If the system is placed in the auto pause state processing down the button the system will carry out continuously from the pause into auto run If the system is in the status of simulation the system starts to simulate Pause 26 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd F10 PAUSE E Shown as In automatically processing the pause button is valid Pressing down the button the machine tool will pause and raise the cutter and then turn to the state of Auto pause And then if user wants to keep on processing you can press down the button start If the system is in the status of simulation pressing down the button simulation will be paused and then turn to the state of Auto pause If user wants to keep on simulating can press down the button start Shortcut key F10 only available for AUTO mode Note System has two ways to enter Pause state 1 When system is executing single block function 2 User selects Pause function during machining process Stop F11 Shown as stop This function is enabled under the auto mode or the input of G code by users Pressing down the button the machine will be sto
77. cessing sketch map in the middle of picture and fill some simple parameters and then start processing The system will complete the bottom milling function automatically d JFFSET PROGE Sau PARAMS Im MAO TTY ProcessWiz IF S a 2 Round Bottom Mill Wizard In this window you can execute the milling operation to round bottom through setting parameters sketch map Unit mm Arc Diameter H 20 000 Knifepoint Space J 2 000 Layer Depth D 0 100 Start position X X 0 000 Carven Depth K 0 100 Start position Y Y 0 000 Cutter Diameter L 3 000 E FA F4 F5 FR F7 F8 RouFrm ReeMill Reckrm Load Save Fig 5 40 Circular Bottom Milling Function Screen gt Circular frame milling Shortcut key F2 only available in the Wizard function screen of PROG function section Pressing down the button the system will jump into circular frame milling function picture shown in Fig 5 41 User can refer to the processing sketch map in the middle of picture and select frame milling internal or external and fill some simple parameters and then start processing The system will complete the circular frame milling function automatically Specialized Concentrated Focused 53 ck LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd Pos _OFFSET 2 PROG au PARAMS DIAG TUT TTT ProcessWiz iE OT i 2 Round Frame Incision Wizard In this window you can execute
78. cifies the direction that the aiguilles pointed to when the processing of G 6 G8 cycle boring stopped Set G17 for example 0 G17 the positive direction of X axis 1 G17 the negative direction of X axis 2 G17 the positive direction of Y axis 3 G17 the negative direction of Y axis Specialized Concentrated Focused 115 A te He 2 UF CA 9 2 10 Track control Group No 6 3 N63001 Turning Angle Allowance Valid Time Be valid immediately Needn t to restart the system For the fine finish of the whole workpiece at the connection point between two procedure blocks the cutter may not move to the specified position accurately When the difference between the actual position of cutter and the specified position is equal to the value of this parameter the system will deem the complement of this procedure block N63002 Accurate Stop Time ee Valid Time Be valid immediately Needn t to restart the system During the processing because of the different inertia of each axis the servo system may output lag phenomenon This parameter is used to overcome the lag phenomenon produced by the servo system N63006 Track Smooth Time ee o Valid Time Be valid immediately Needn t to restart the system 116 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd The larger the value of the parameter is the smoother the surface of the workpiece is But if the value
79. ction screen The screen is shown in Fig 5 45 User can select the theme of interface in this screen NcStudio currently supports two themes Gray and Black Please press the select button to select the 56 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd function ATM interface WI FTT Interface In this window you can choose various kinds of decent interfaces as you like Select Select id Cit dit id Cit dCi dC Sit dit F1 F2 F3 F4 F5 F6 F7 F8 Fig 5 45 Interface function window Sysinfo R Language function screen The screen is shown in Fig 5 46 User can select the language edition in this screen NcStudio currently supports two language editions Chinese and English User can select appropriate language according to the actual demand Press down select button to accomplish the function POS OFFSETE2 PROGIS au PARAM 5 DIAGIG VIE OO LC mmm aS aa 200 Language of the Theme In this window you can choose different language that you like Select SH dC pes dC St dC Set id Cet dC St dC Set Fig 5 46 Language Edition Function Screen System Information Function screen The screen is shown in Fig 5 47 User can look over the information of NcStudio system including Specialized Concentrated Focused 57 LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co
80. de User can set the processing assignment as a single step mode thereby it will provide a good support for mistake diagnosis and malfunction restoring Once in the single block mode after running an instruction each time when resultant velocity of each axis is zero the system will stop gt Handwheel guidance If users need to use handwheel in machining they need to connect handwheel first before selecting this option And then system will execute machining by handwheel gt Set the current point as workpiece origin This item is used to set current position as workpiece origin It will not cause any movement to actual position User can also set workpiece origin in WorkCoor of OFFSET section or Offset screen gt Save workpiece origin This function is used for saving the current workpiece origin into the processing system file User can save the workpiece origin used frequently as original value and it can save 10 groups of coordinate data in all If user wants to rapidly position the workpiece origin set at the first time in the future work then this function can be used for saving the coordinate value of workpiece origin gt Load workpiece origin This function is used for loading the preset original coordinate value of workpiece origin and also can go back to it After loading the workpiece origin you can use back to the workpiece origin 90 Specialized Concentrated Focused LGA UTA RRA KD 2 Weih
81. dvance After loading the processing file system will automatically analyze and output the processing tracks User can directly call out the tracks to view WM Simulation function This application can rapidly simulate the machining process for the program and will finish it in a short time In the mean time it can check if there are any mistakes with the program and if the processing result can meet your satisfaction and can count precisely the actual processing time WM Support keyboard operation To satisfy user s need we offer a strong support to the keyboard operation in the new version WR Log function The system has a strong Log function which is very helpful for the user to view the detailed processing information and system diagnoses mM Special enclosed processing file manager And user needs to save the processing file to a specified directory Ncstudio can administrate the processing file in an enclosed file manager E Support enclosed processing file editor Any time user can introduce processing file into file editor to edit and modify it WM Support to display the file processing information By simulation or actual processing file processing information window can help users to count some important information such as processing time processing range the amount of finished workpiece etc m Particular Parameters Auto backup function System can automatically save the parameters setting information which can save a lot o
82. e Execute button is disabled Specialized Concentrated Focused 75 LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd Click Edit button system will pop a dialog Input Box below Input instruction into the dialog click Ok button Execute button will be available Click Execute button system will execute this instruction Moreover the instructions input will be remembered in the screen which provides user with a very convenient way to look over the instructions Ee Normal 0 pasure Ts Tserton i a 2 User Command Record In this window you can look over 10 commands recently entered and also can execute further operation Edit Execute Execute Execute Execute Execute Execute Execute Execute Execute Execute KRAN EVER RENE FR F7 FA FixCali MobCali Back Tal Fig 6 10 User Command Function Screen under manual mode F1 F F3 F4 F5 XClear YClear ZClear AClear AllClear Manipulation Button Bar Under MANUAL mode manipulation button column in the Normal function screen of POS function section is the same as Fig 6 11 XClear YClear Clear Mia AllClear FixCali MobCali BackTol Fig 6 11 Manipulation Button Column of Manual Mode The clear action is like the one under offset of auto mode please refer to Chapter 5 2 2 in detail Fixed presetting Fixed presetting is used to revise z coordinate of workpiece
83. e the loading progress bar will be displayed in the information column After loading processing file system is ready for processing gt Copy to hard disk Shortcut key F2 only available in the FD List function screen of PROG function section When user select processing program from the USB file list user can press this button to copy the file to hard disk gt select drive Shortcut key F3 only available in the FD List function screen of PROG function section When there are several external memory storages User can search for wanted drive by pressing this button gt Safely remove Shortcut key F4 only available in the FD List function screen of PROG section Use can remove the floppy disk safely by pressing this button after using the floppy disk But this function will be unavailable if the file in the device is being used or is loaded into buffer zone The picture of manipulation button in the Wizard function of PROG section is shown in Fig 5 39 Roukrm ReeMill Reckrm Load Save Fig 5 39 the Picture Manipulation Button in Processing Wizard Function Screen 52 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd gt Circular bottom milling Shortcut key F1 only available in the Wizard function screen of PROG function section Pressing down the button the system will jump into circular bottom milling function picture shown in Fig 5 40 User can refer to the pro
84. e for user 8 4 Machine Tool Menu Machine Tool menu includes the relative menu options of spindle start stop Lubrication start stop and Coolant start stop It can implement the start and stop function of spindle lubrication valve and Main Spindle cooling valve shown in Fig 8 10 Lubricate Coolant w Light M Fig 8 10 Machine tool menu gt Spindle This menu option can set the startup of spindle gt Lubrication 94 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd This menu option can set the startup or stop of lubrication valve gt Coolant This menu option can set the startup or stop of coolant valve gt Lighting This menu is used to control startup of lighting 8 5 Windows Menu Window menu is used for interface navigation It marks all visible windows under each mode User can select required option Under the different mode the menu will be different shown in Fig 8 11 below He w Hormal Position Object Progr am Information petting vw Set Current Pont s Workpiece Coordinate Offset Offset Save and Load vw Harddisk list Floppydisk list UI Process Wizard History wf System Configuration Manage Interface Language of the Theme system Information vw General Parameters Parameters Backup Parameters Auto Backup vw Log I Port PLE Fig 8 11 Windows Menu Dialogue 8 6 Help Menu The menu is used for displaying system and regist
85. e in the Wizard function screen of PROG function section Pressing down the button system will load current processing wizard Users can select wizard first and press this button after finishing setting parameter and system will load the wizard automatically gt Save Shortcut key F6 only available in the Wizard function screen of PROG function section If user often use processing wizard with unchanged parameter then what the user needs to do is to click the button to save the wizard setting The next processing will be convenient without setting some parameters when processing wizard is open again 5 2 4 System Function Section The function section is used for related operation about configuration selection interface selection language selection system information and etc SYSTEM function section includes Configuration Interface Language Information function screen and etc Configuration management function screen The screen displays the configuration supported by NcStudio user can select related configuration according to the actual demand by pressing the select button to select the function as Fig 5 44 Sen B WAN B OFFSET ROG S System Config In this window you can select system config in terms of actual demand see dC Sit 1 ze id Sit id id ze dC Sit dC Sit F1 F2 F3 F4 F5 F6 F7 F8 Fig 5 44 Configuration Selection function Screen Interface fun
86. e valid immediately Needn t to restart the system When the processing file size is smaller than the value of this parameter the system will automatically analyze the track of processing file while if the processing file size is larger than the value of this parameter The processing file size is too large the system won t analyze the track of processing file 9 2 21 Program Interface Group No 8 3 N83009 Work space of Y axis of machine tool wie 1 positive direction Range Ey te 2 negative direction ep Jh Valid Time Be valid immediately Needn t to restart the system It sets the Work space of Y axis of machine tool N83014 Mode of Backing to origin Specialized Concentrated Focused 147 Lie 2 UTA RRMA KD A WEIHONG Weihong Electronic Technology Co Ltd 0 Three Axes Backing to origin Range w 1 Four Axes Backing to origin Valid Time Be valid immediately Needn t to restart the system It sets the mode of backing to origin 9 2 22 Diagnosis Interface Group No 8 6 N86002 Output port No of disconnecting calibration wire et ee Peet In Valid Time Be valid after restarting the system It sets output port No of calibration wire 148 Specialized Concentrated Focused EC E BRA Weihong Electronic Technology Co Ltd 10 Appendix of Ncstudio 10 1 Appendix of shortcut keys Most of those following are global shortcut keys the local shortcut keys will
87. elect the menu item will appoint the current manual manner as handwheel gt Stepping 0 01 Stepping O 1 Stepping 1 Stepping 1 0 It is corresponding to the stepping length selecting button of manual operating panel Select this item will appoint the current manual manner as stepping and user can select related stepping length gt Customize stepping length It is corresponding to button gt on manual operation panel Select the menu item will enable users to customize stepping length gt Back to reference point mode It is corresponding to the REFER button of operating panel Select the menu item will shift the mode to REFER mode the shortcut button is Ctrl F4 Specialized Concentrated Focused 89 EK CA Weihong Electronic Technology Co Ltd WEIHONG 8 3 Operation Menu Operation menu mainly includes related items of important manipulation as shown in Fig 8 6 Bee Sen Machine Tool Window Help Single Block Handwheel Guide Set Workpiece Origin Save Workpiece Origin Load Workpiece Origin ohifttFe F F Fd Fi Fil Start Pause Stop Simulation Mode Select Processing Block Breakpoint Resume CtrltF9 ShifttFd Circumraotate Mirror Frocess Back to Workpiece Origin Back to Fixed Point All Back to Reference Point Reset Pause Gradauate Process Fig 8 6 Operation Menu Dialogue gt Single block The menu item is only available under AUTO mo
88. en loaded and the current operating mode is IDLE pressing down this button and then start button system will carry out simulating at high speed automatically from the first section Simulation is just like demo function in CNC system but it s superior to demo function Running under the mode of simulating the system will not drive the machine tool to do the relative actions but to show the processing trace of the cutter in high speed in the trace window By simulating the user sees which the moving form the machine tool will do in advance to avoid damaging the machine tool for the reason of mistakes in programming the processing procedure By simulating user can also know the additional information User can look over that information in INFOR function screen under the POS function section gt Select processing block Shortcut key F5 only available under AUTO mode This function is used for program perform with skip segment Pressing down the button system will pop up the execute advanced options dialogue box shown in Fig 5 24 User can execute any block in processing program by inputting the concrete start line number and the end line number for current procedure When the user selects file start or file end the detailed position of the file will be disabled That function can also be used for simulating Specialized Concentrated Focused 41 Ka LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd
89. en using the DXF processing file N65104 Shape Separate Processing Valid DXF File Translation Parameter oe Default 0 False Valid Time Be valid after loading processing procedure again EE O False invalid Gs valid Specialized Concentrated Focused 125 Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd When doing processing of DXF file the system will deem the action of cutter lifting as the separating mark between the adjacent shapes If no cutter lifting has been implemented the system will deem there is only one processing of shape Once the cutter lifting is implemented it indicates that the processing has been finished E g processing several adjacent circles on one workpiece the depth of the circle is 10 mm each feed depth of Z axis is 2 mm if the parameter is set to be effective the machine will operate 5 times before cutter lifting then one circle is completed the machine will go to the next circle if the parameter is set to be ineffective the machine will operate only once and go to the next circle When all circles have been machined one time the system will re implement the previous process four times until all the processing has been finished N65105 Bottom processing valid DXF file translation parameter me DEE O false invalid E valid Default O false Valid Time Be valid after loading processing procedure again It only enables th
90. er any situation Press the button the machine will stop the current machining task if it is machining and restore from warning if it is in E stop status state to Idle state Using Reset button to stop is different from using Stop button Reset button terminates machining with E stop and spindle s state and cooling will not be changed there is no deceleration and no cutter uplift Hotkey F12 valid under all modes and states 6 2 Function Panel Section Note as shown in the picture the function button the auto mode the others are the same as the buttons in auto mode Under manual mode Measure W and UserCom R Normal Function Screen Normal Function Screen under Manual mode is as following see Fig 6 4 Specialized Concentrated Focused 71 EK CA Weihong Electronic Technology Co Ltd WEIHONG PARAM _ DIAG 6 Normal 0 oo SS TT Th a a gt Ha a ee ER RE BEE ee See 1250 1200 E D E D E E D E D H H D H D D H D E TE E H D H E OT E E OT E D E D D E D E Axis Record A Ss Record X H Get X Center K Y _ Record Y J Get Y Center L XClear YClear Ger AClear Met mr MobCali BackTo0 Fig 6 4 normal function screen under manual mode Record X Record X H Press the button system will record X coordinate of the current position Record Y Press the button Record Y J Get X Center K and
91. er finishing machining valid Specialized Concentrated Focused 145 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Unit None O False Not Back Range 1 True Back 1 True Valid Time Be valid immediately Needn t to restart the system It sets whether to back to fixed point after finishing processing N79110 N79112 Mechanical Coordinates of _ the Fixed Point X Y Z Valid Time Be valid immediately Needn t to restart the system This parameter is only valid on condition that the AutoBack_to the FixedPoint Valid after _Processi ng is valid It indicates the machine coordinates of the fixed position N79200 Displaying the limitation of simulation owm see O false not clew Range 1 true clew Default true Valid Time Be valid immediately Needn t to restart the system It is used to specify whether to clew in the situation of out of mechanical stroke in simulation mode 9 2 20 Position interface Group No 8 1 N81000 Auto Track Loading 146 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd GER 0 False invalid 3 1 True valid Valid Time Be valid immediately Needn t to restart the system After file loading this parameter sets whether to analyze the processing track automatically in order to facilitate users to load the track in advance N81001 Auto Track Loading File Limit Valid Time B
92. er have right to modify this type of parameter so the operator column is blank Program parameter Program parameters include parameters related with processing procedure setting Clicking the button will display program parameters list including N6 2 G code options N6 3 track control N6 4 speed control N6 5 file translation etc Interface parameter Interface parameters include parameters of interface setting Clicking the button will display interface parameters list including N8 0 user interface N8 1 position interface etc Tool parameter Tool parameters include parameters related with tool Clicking the button will display tool parameters list including N3 1 tool magazine N3 2 tool N6 6 tool exchange etc other parameter Regarding this parameter operators have no right to modify for the moment Manufacturer s parameter provides N4 1 lubrication N8 6 Diagnosis and etc All parameters Under the current authority all the parameters will be listed and user can look over all parameters Because the different authorities so the system has the parameter setting in the different sub screen The related operation functions of each grade are as following If user wants to look over and modify certain parameter user needs to log in the certain grade Form 1 Authorities and Corresponding Parameter List Grade The parameter which can look over and modify operator s parameter 60 S
93. eys of the ratio slide these three keys can make the focus transferring to the rate slide button which can be operated by the button of Page Up Page Down If you are familiar with the operation of the single shortcut key you will not only make the operation process easier but also save much time 4 8 Status Bar The status bar is at the bottom of the screen See Fig 4 9 At the lower right of the status bar is a prompt of keyboard lock which is used to show you the current date the current time and the current state of the capital lock the number lock and the scroll lock 20 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 010 05 31 he aa a HUM Fig 4 9 The status bar 4 9 Operation Panel According to the mode differences the operation panel can be divided into automatic mode manual mode and reference point mode as Fig 4 10 Above the operation panel there is coordinates displaying section where you can see the workpiece coordinates and the machine coordinates the current feed speed the current spindle rotation speed and the name of the current loaded file Under the coordinates displaying section is the panel button area Buttons inside this panel button area will be different under different mode WorkCoor MachCoor A 0 000 0 000 Y 0 000 0 000 Z 5054 220 2054 220 A 0 000 0 000 Feedspeed F actual setting 0 3000 MainSpindle S actual setting 0 3500 Cure
94. f time to set parameters time and time again E Support 8 parameters setting backup in Parameters Back Up window Users can save different parameters setting of different processing file and can load it at any time m Particular I O Port window can do map simulation test and regulate polarity Users can well realize hardware detection processing supervision and fault diagnoses New function of PLC module by which you can control I O port Support intelligent prediction system will analyze situation in the forward or backward distance to decide interpolation strategy and improve the integral smoothness of workpiece mM Support MPG Manual pulse generator user can determine whether to use MPG or not according to their needs E Support multi language currently English and Chinese are embedded in the software other languages will be added in demands Proper parameter setting it can improve machining efficiency on the basis of ensuring accuracy Support NCE format it s simple to make machining files Specialized Concentrated Focused 3 EC E BRD WEIHONG ennui Sa 1 2 Software Update Record In order to make it swifter for users to grasp our software update information we list the update records of all versions of software With comparison between received software version and this record users can update software promptly If users need special customized function please contact us m Improve the degree and stabil
95. faces the spindle and looks in the column direction right moving direction is the positive direction of X axis X xX axis Y axis and the Z axis constitute the coordinate system adhering to the right hand rule 14 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd 3 2 1 Machine Coordinate System Machine coordinate system is a set of fixed right hand coordinate system Its coordinate origin is a fixed position that corresponds to the machine tool Therefore at any time a certain point in space can be exclusively fixed by machine coordinate system The machine coordinate system requires the machine being available of function of back to origin or this term will only appears in the software 3 2 2 Workpiece Coordinate System It is more often to adopt workpiece coordinate system at machining various kinds of workpieces Generally speaking the machining position that we mention is a certain point relative to the workpiece while the position where the workpiece is clamped is always variable corresponding to the machine origin so it is necessary to introduce a set of more convenient coordinate system for workpiece machining That is workpiece coordinate system Workpiece coordinate system adheres to the right hand rule as well Its origin is fixed corresponding to a certain point on the workpiece and is possibly floating corresponding to the reference point Specialized Concentr
96. gin as Fig 6 8 74 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd G set to boundary Eu ak Go along s direction until signal appears Ee Fig 6 8 Calibrating Process of Boundary calibration Setting Function Screen Setting function screen under manual mode is as Fig 6 9 In this screen user can set the common parameters under MANUAL mode such as manual low speed manual high speed etc Manual low speed refers to the moving speed when user doesn t press the manual high speed key with range 1 mm min Manual High Speed Manual high speed refers to the moving speed when user presses the manual high speed key with range Manual Low Speed Dry running speed STOR EST L Sen Te a 200 Parameters Setting in Common Use In this window you can set the parameters of manu mode in common use Other correlative parameters can be set in the Param Window 1 Manual Low Speed J 3000 mm min 2 Manual High Speed K 5000 mm min XClear YClear Ger AClear Met mr MobCali BackTo0 Fig 6 9 Setting Function Screen of POS Function Section under Manual Mode Manual Date Input Manual Date Input screen is as Fig 6 10 In this screen user can input G instruction manually and execute the instruction The screen supplies ten instruction input items and every item supports inputting instruction many times If no instruction is input into the item th
97. gram between card and electrical system The working method may be different for different type and the functions may also vary Specialized Concentrated Focused 11 WEIHONG ei a 3 The Basic Concepts of Ncstudio Ncstudio is a comparably complicated system which refers to many concepts such as workpiece coordinates system Mechanical Coordinates System operation mode operation state and so on unavoidably the user will use these concepts Therefore the user must understand the concepts before using the newest edition Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 3 1 Operation Mode and State 3 1 1 Operation Mode Regarding users operation to the machine tool there are several operations mode as below And it s very important to comprehend operation mode for correct operation Auto Mode Under automatic operation mode the machine tool generates motions through the procedure loaded in advance So the processing procedure must be loaded Manual mode Manual mode can be divided into Jog mode and Stepping mode gt Under Jog mode users can control the machine tool by manual operation equipments such as keyboard hand impulse generator and hand control panel etc when user sends motion Y signal by these devices for example keep pressing the button on software the machine will keep in motion until the manual button is released gt Under Stepping mode u
98. gyrate Mirror Process Ce Axes Mirror OY Axes Mirror Circumgyrate HU degree deasil Circumgyrate 180 degree deasil Circumgyrate 30 degree anticlockwise Gei Hot circumgyrate To perform more complicated mirroring rotation please add mirroringfrotating function sentence at file header according to program manual Fig 8 8 Mirror Machining Dialogue gt Back to Workpiece Origin Workpiece origin is the origin of workpiece coordinate system and the origin of workpiece dimension programming generally speaking it is a start point of workpiece machining Programmer can set workpiece origin freely The position relation between workpiece origin and reference point can be set by Set Workpiece Origin Select the menu item tool head will go back to the workpiece origin automatically from current position Back to Workpiece Origin have same function with button Back to origin of Coordinate function screen under AUTO and MANUAL mode gt Back to Fixed Point User can set a fixed point in advance when there is any damage to the cutter or need to change cutter after selecting this item system will uplift the cutter and back to the fixed point for you to change tool gt All Back to Reference Point This item is used to call all axes to go back to reference point We suggest user to use this function before machining starting or when E stop occurs gt Reset The menu item corresponds to button Reset on
99. he system 142 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd This parameter is used to count the times of the exact positioning for tool approaching the surface of tool presetter during the tool calibration N75020 The Maximum Tool Calibration Allowance ee Valid Time Be valid immediately Needn t to restart the system This parameter is used to specify the maximum allowable error during several tool calibrations N75100 The Thickness of Mobile Tool Calibrator Valid Time Be valid immediately Needn t to restart the system It is used to specify the depth from the surface of the tool presetter to the workpiece origin in mobile presetting N75201 The Depth of the _fixed Tool Calibrator Valid Time Be valid immediately Needn t to restart the system This parameter specifies the height from the surface of tool presetter to the surface of worktable in fixed presetting Specialized Concentrated Focused 143 Lie 2 UTA RRMA IRD 4 WEIHONG Weihong Electronic Technology Co Ltd N75203 Rapid Speed_ of Fixed Tool Calibration Type Float oe me ee o Valid Time Be valid immediately Needn t to restart the system It specifies the rapid traverse speed from the highest point to initial position of tool calibration in fixed presetting N75210 N75212 Fixed Tool Calibrator Position X Y Z ee X 0 Z 1 Valid Time Be
100. head must be in predicted center position and the value of center distance down distance and tool diameter must be specified In inner center calibration the tool down distance should be less than distance from cutter head to workpiece surface while it should be more than distance from cutter head to workpiece surface in outer center calibration Besides User can set operation parameter according to the buttons in picture WR X center distance the preestimated distance from workpiece center to X boundary depended on concrete situation WR Y center distance the preestimated distance from workpiece center to Y boundary depended on concrete situation Tool Down distance tool descending lifting distance when executing center calibration Tool diameter tool s actual diameter X inner center calibration is as Fig 6 6 It s the same as inner calibration of Y center and XY Specialized Concentrated Focused 73 Weihong Electronic Technology Co Ltd WEIHONG LiBERaOTFHRR EA BAA center Center k 3 JE Up T00 G Fig 6 6 Calibration Process of X Inner Center X outer center calibration is as Fig 6 7 It s the same as outer calibration of Y center and XY center S Gi E E a EEER e Tooi Gd Fig 6 7 Calibration Process of X Outer Center Boundary calibration Boundary calibration includes left right boundary calibration being used to set boundary as workpiece ori
101. hen the operation finished there will be a mark i of completing backing to the machine origin behind X axis in operation panel 82 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Y Back Hotkey F2 it is available only under REFER mode Just like X Back Press the button system will control the tool to go back to the machine origin along Y axis When the operation finished there will be a mark i of completing backing to the machine origin behind Y axis in operation panel D Back Hotkey F3 it is available only under REFER mode Just like X Back press the button system will control the tool to go back to the machine origin along Z axis When the operation finished there will be a mark i of completing backing to the machine origin behind Z axis in operation panel ABack Hotkey F4 it is available only under REFER mode Just like X Back press the button system will control the tool to go back to the machine origin along Y axis When the operation finished there will be a mark i of completing backing to the machine origin behind A axis in operation panel DirectSet Direct Setting Hotkey F5 it is available only under REFER mode If user can make sure the current position is consistent with its machine coordinate and there is no abnormal state such as E stop user can click the button to directly set the current machi
102. how in red Load processing program open AUTO interface press Start button and observe if the color of the dots in front of Program Start changes This dot should be in green when being pressed and in red when being released If no change occurs to this dot please turn to step one to check if LED on terminal board functions normally check DB3 7M F cable and make sure whether wiring conjunction of DB50M F cable with the card and the terminal board Imitate to touch the origin signals according to the first step Check the reference point signals of X axis Y axis and Z axis Once the origin signal is being touched the signal dot should be in green gt Set Parameters Set parameter pulse equivalent of manufacturer parameters The smaller the pulse equivalent is the higher the resolution is But if the pulse equivalent is too small it will influence the maximum feedrate Users of model machine can generally set the pulse equivalent as 0 001 mm P The Specialized Concentrated Focused lil EE A RR A KA 4 WEIHONG Weihong Electronic Technology Co Ltd corresponding maximum feedrate is 9600 mm min After the pulse equivalent has been confirmed please compute the electronic gear ratio of servo driver in accordance with value of this pulse equivalent Electronic gear ration encoder resolution x pulse equivalent x mechanical deceleration ratio pitch Thereinto mechanical deceleration ratio reducer rotation speed input rot
103. hree buttons on manipulation buttons bar three related dialogues will pop up and user can input needed No into the dialogues After pressing yes related port information will be displayed in PLC 66 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 6 Manual Mode of Ncstudio In manual mode user can control the machine tool by manual operation facility such as manual pulse generator manual operation panel The manual operation facility can be subdivided into jog stepping also called incremental and handwheel and so on Specialized Concentrated Focused 67 LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd As Fig 6 1 manual mode is shown which includes two panels operation panel and function panel that will be introduced in detail 6 1 eoeeamanBaaoeeos_ Pile Week Be Qperaie eskina Teel Pirdes Belt MANU JOG IDLE G54 machining time 00 00 00 BD Config Model DE ROG ARAME DARIG MANUAL 8 AUTO 7 Wanna D Mops 1 D J Axis WorkCoor MachCoor x D 000 D OU K OD OO0 D OU E 10 000 10 000 A 0 000 0 OOO Feedspead Flactual setting 0 3000 s Mainspindie S actual setting m3600 Function Panel i Curent Tool No 1 Cur File 123 DXF Record X H Get X Center K Record Y J Get Y Center L Fig 6 1 Manual operation mode screen Operation Panel Section On manual operation panel there are many buttons fo
104. in using handwheel N52020 Extend keyboard style 1 Mini keyboard 2 extend keyboard N52021 Install extend keyboard hook 0 False Not Install 1 True Install Valid Time Be valid after restarting the system It indicates whether to install extend keyboard hook 9 2 9 Gcode option Group No 6 2 N62000 Deceleration Distance ee o Valid Time Be valid immediately Needn t to restart the system 112 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd To protect the cutter the machine will decelerate when approaching a target position at approach speed This parameter indicates the distance away from the target position when the machine begins to decelerate N62001 Approach Speed et emi ce ei In the process of positioning it indicates the feed speed when the cutter approaches the workpiece Distance between the cutter and the workpiece is smaller than the distance of deceleration N62020 Arc LR Increment Manner Valid Units None O False Invalid Range aa True Valid Default 1 True Valid Time Be valid immediately Needn t to restart the system It indicates that increment manner of IJK is adopted in arc programming The value of the arc command address under incremental manner is the increment corresponding to the centre of the circle please refer to the programming manual for this point N62021 Arc Radi
105. in white the current prompt is the error prompt information 4 6 Function Window Function window is the main component of Ncstudio V10 interface It is used to display different kinds of function screens including six powerful function section and button column of screen manipulation such as Coordinate Offset Program System Parameter and Diagnose And user can press down the function selection button see Fig 4 6 to enter into the corresponding function section DST __OFFSETI2 DEI SYS 4 _ PARAMS DIAGIG Fig 4 6 Function Selection Button Each function section has its relative subfunction For example under the Offset function section there are subfunctions of workpiece coordinates offset save amp load Under the Program function section there are screens of HD List ProcessWizard and History record To exchange between function screens please press the subfunction exchange button See Fig 4 7 Specialized Concentrated Focused 19 Ka LEME OFARR DA RAS WEIHONG Weihong Electronic Technology Co Ltd Normal 0 Te ST Te Fig 4 7 Subfunction exchange button 4 7 Manipulation Button Bar Under the function window is the manipulation button bar see Fig 4 8 Load Unload rr Simmu SelWork HWheel Back To Fig 4 8 The Manipulation Button Bar What it usually shows is the shortcut button relating to the current function screen or the current mode For instan
106. ing efficiency is high the processing quality is relatively low and vice versa Manipulation Button Bar Under AUTO mode all of the picture manipulation buttons in the POS function section are the same with each other shown in Fig 5 23 Load Unload HIR Simmu SelWork HWheel Back Too Fig 5 23 Manipulation Buttons of Pos Function Section in AUTO Mode gt Load Shortcut key F1 only available under AUTO mode Pressing down the button will pop up open and load dialogue box user can select needed processing file and load it into parse engine for processing gt Unload 40 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Shortcut key F2 only available under AUTO mode Its function is to uninstall the loading processing file from NcStudio system gt Breakpoint resume Shortcut key F3 only available under AUTO mode This button is not available until power off E stop normal stop by pressing down the stop button If user can insure accuracy of workpiece coordinate user can press this button to continue processing If not please go back to the origin of mechanical coordinate firstly and restart the processing The function also can be used in simulation mode gt Simulation Shortcut key F4 only available under AUTO mode The function of simulating provides a fast but lifelike simulate processing environment for user If the processing procedure has be
107. ity of simulation User can test Back to Mechanical Origin save Mechanical Origin and also add stroke range limit position in simulating window during simulating m New Added Function System maintenance Users can maintain system by themselves and also make setup package for steady system with entire parameters m Enhanced Function Icons in I O Port interface vary with different state the interface has been further optimized m New Added Function Under auto mode some information will be displayed in information window under Position section such as Workpiece Counting Cutting Time and Processing Time m Strengthen Function We have appended a timer and a counter for advanced user in PLC Window Encryption limit on hardware to protect user s right Newly add encoder zero signal servo driver alarm signal and servo driver enabled signal 4 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 2 System Installations It is very simple to install Ncstudio application Advanced users or those who have been familiar with the application can refer to our instruction of fast master installation Specialized Concentrated Focused Ka LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd 2 1 The Basic Configuration of Ncstudio Host computer CPU main frequency 1G or above Memory 512 M or above Hard disk 20G or above Display adapter 1024 768 at least
108. l At this time the X Y Z and A direction keys are invalid Stepping Manner 0 01 0 1 1 10 gt gt also called step manner or increment manner Jog manner is different from stepping manner which can control the machine s feed distance more accurately Every time trigger the direction key the machine will move a distance of a specified step size Press down one button of 0 01 0 1 1 10 each time trigger the direction key system will move 0 01 mm 0 1 mm 1 mm and 10 mm respectively Moreover V10 NcStudio also supports custom step size Press down gt gt button an Input Box dialogue will pop up input a step size click OK value of the custom step size will be displayed behind gt gt button E g if user inputs 500 0 after pressing gt gt button the step size will automatically change to 500 0 Pressing down 500 0 button will make related axis move 500 0mm 70 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Stop F11 Sto This function is enabled under the auto mode or the input of G code by users press the button the Shown as machine will stops and uplifts the cutter to pause all machining tasks then system enters Auto Idle state This button is to breaking off the machining procedure normally Hotkey F11 Only available under AUTO mode or input of G code under running state Reset Haze Shown as Reset It is enabled und
109. m cmitimeter fmm cmitimeter Rande ke stroke lower limit Machine Coordinate S __ stroke upper limit 4 Coordinate Valid Time Be valid SS Needn t to restart the system The mechanical coordinates of the mechanical origin position are fixed according to the setting of worktable stroke lower limit Machine Coordinate and worktable stroke upper limit Machine Coordinate 138 Specialized Concentrated Focused LBA UTA RR AIK 2 Weihong Electronic Technology Co Ltd N74020 N74023 Rough_ Positioning Phase Direction X Y Z A Type INT Positive direction Negative direction X YIA Default Z 1 Valid Time Be valid immediately Needn t to restart the system It can be used for the rough positioning of stage direction during backing to the reference point N74030 N74032 Rough_ Positioning Stage Speed X Y Z et ene ans See o regen It can be used for the rough positioning of stage feed speed during backing to the reference point N74033 Rough_ Positioning Stage Speed A Valid Time Be valid immediately Needn t to restart the system It can be used for the rough positioning of stage feed speed during backing to the reference point N74050 N74053 Exact Positioning Stage Direction X Y Z A Specialized Concentrated Focused 139 Lie 2 UTA RRMA KD A WEIHONG Weihong Electronic Technology Co Ltd 1 positive direction 1 negative direction X
110. m will forbid user to use delete function gt New Shortcut key F4 only available in the HD List function of PROG function section Pressing down the button system will create a new processing file named Untitle1 nc under the path D NCFILES And user can also rename the selected file by pressing rename button and also edit the file by clicking edit button gt Rename Shortcut key F5 only available in the HD List function screen of PROG function section In the first users need to select the processing file in the file list then press down the button system will pop up a dialog box to prompt user to input the file s name User can input file name and then clicking OK button will complete the function as Fig 5 37 Specialized Concentrated Focused 51 LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd Input Hox Please input new file name FOK F Cancel F3 Copy Fig 5 37 Rename Dialogue In the Program function section operation buttons of the floppy disk list is shown in Fig 5 38 Load Copy To m Sel Drive safely Remove Fig 5 38 the Picture of Manipulation Button in the floppy disk List Function Screen gt Load Shortcut key F1 only available in the FD List function screen of PROG function section When users select processing program from the file list user can press this button to load the file into the decoder automatically and decode it At the same tim
111. ne coordinate as the accurate machine coordinate When the operation finished there will be a mark Wi of completing backing to Mechanical origin before X axis Y axis and Z axis Specialized Concentrated Focused 83 WEIHONG es 8 Menu system of Ncstudio Menu operation keyboard operation and shortcut key operation constitute the entire operation framework for Ncstudio Menu operation is one of the most important manners to operation Ncstudio and provides user with various menu commands which you will have a profound witness in the following contents 84 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 8 1 File Menu File menu includes the operation commands related to processing files shown in Fig 8 1 below EOE Work Mode Operate Machine Tool Wine Open and Load Ctrltu Unload Ctrl I Hew CtrltH Open and Edit CtrltE vw Load Objects Clear Objects Recent Loaded Files d System Maintenance Restart System Close System Exit ALttF4 Fig 8 1 File Menu Dialogue gt Open and load Shortcut key Ctrl O The menu is used for opening the processing file saved in hard disk and loading it into the decoder of the system Then the parse engine will parse the file into G instructions and transfer these instructions to digital motion control card Choose the menu item system will flip out the Open and Load dialog box show in Fig 8 2 After loading the processi
112. ng file the title bar and the mini coordinate display zoom will display the name of processing file loaded Once a processing file is loaded into NcStudio system it can not be modified So if user wants to modify the processing file loaded user must unload the file first in Ncstudio system Open and Load Look sr New Folder 2 iNew Folder My Recent Bi aa nc Documents fe O462 NC gt ss Ej E vupag WM IS end MG IS ett MG Decktoe My Document sf Mu Computer File mams w My Network Files of Ippa User specified Format 9 ne u demo i M Fig 8 2 Open and Load Dialogue Specialized Concentrated Focused 85 EE A RM A RA 4 WEIHONG Weihong Electronic Technology Co Ltd Note When the menu item with symbol behind is chosen the system will pop up a dialog box or an input box gt Unload This menu item is the same with the unload button in POS function section under AUTO mode After loading processing file in system user can choose Unload to close the current loading file Then the parse engine buffer will release the loaded file Note If the loaded file is processing the file loaded in parse engine buffer zone can t be closed gt New User can create processing file and edit it instantaneously Choose this menu item the system will create a new file and switch to editing window for code editing besides the file can be saved
113. ng time It gives the user an intuitional way to get the current machine state and the processing time as Fig 4 4 4 5 Information Prompt Bar Under the NC Numerical Control state bar is the information prompt bar see Fig 4 5 Coarse locating gt gt gt gt gt gt gt gt Fig 4 5 the information prompt bar On the prompt bar three kinds of information can be shown They are normal prompt information warning prompt information and error prompt information Note The normal prompt information is mainly distinguished by color of characters on information prompt bar In the grey theme if the color of the prompt bar is the same as the color of the current interface and the inside characters show in black which indicates the current prompt information is the normal prompt information If the color of the prompt bar is yellow and the characters show in deep black the current prompt is the warning prompt information If the color of the prompt bar is red and the characters show in white the current prompt is the error prompt information In the black theme if the color of the prompt bar is the same as the color of the current interface and the inside characters show in white the current prompt information is the normal prompt information If the color of the prompt bar is yellow and the characters show in deep black the current prompt is the warning prompt information If the color of the prompt bar is red and the characters show
114. nt Tool No 1 Feedrate B el Na ee ae Mu ae Tents Wir Mt j 100 0 120 S R N EK we ee ER i 10024 0 100 GOOF R M i 1 00 GOO Feedrate 100 SplndleOn Coon F4 Fin F11 Palse Start Pause Sto Fig 4 10 The Operation Panel Reset Specialized Concentrated Focused 21 WEIHONG wen 5 Auto Mode of Ncstudio In auto mode system can automatically analyze loaded processing program to control the machine tool on machining the object workpiece The advanced function can be fulfilled that breakpoint resume selection processing handwheel guidance 22 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd The picture of auto mode is shown in the Fig 5 1 including operation panel and function panel which will be introduced in detail fila Terk Hije Qyperain Bachip Teal Hinde ely AUTO IDLE G54 machining time 00 00 00 BD Config Model Wen rem mom au PARAMS _ DIAGIG MAN REFER 8 Normal 0 Pps i E hic ID KP o oor achCoor a se et ebe RPA SPE 0 p00 0 000 E GEN GE 0 000 0 000 d Flactual setting 0 3000 tle Slactual isetting W3600 ol No 1 Function Panel A Operation Panel O eg S R N GE D ox mp 1 Ly GOOF R M i g pug GMN Feedrate pm EEEE Ho File Loaded SondeOn Conlin Lublin Fi Load Fo Unload BP Resume Fa Simmu aen Wheel Fr petit FA Start Spans stn Geet
115. o On N65000 Cutter Lifting Height PLT File Translation Parameter i eS ae Valid Time Be valid after loading processing procedure again 122 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd PLT is a 2 dimension processing file format defined by America HP company It is usually used on the embossment or advertising carving This parameter specifies the cutter lifting height of dry run N65001 PLT Unit PLT File Translation Parameter mm plu Cmillimeter plu ee Valid Time Be valid after loading processing procedure again PLT is a processing file format of 2 dimension defined by America HP company It is usually used on the embossment or advertising carving PLT is also one kind of unit Normally 1plt 40 195mm To set this parameter can zoom in or zoom out it N65002 Space between Cutters mn PLT Area PLT File Translation Parameter O m eo w p Valid Time Be valid after loading processing procedure again The space between cutters needs to be confirmed by the diameters of cutters To fulfill the processing parts of the adjacent cutters must be overlapped The overlapping path is the space between cutters in PLT area Specialized Concentrated Focused 123 Li 2 UTA RRMA IRD a WEIHONG Weihong Electronic Technology Co Ltd N65003 Processing Depth PLT File Translation Parameter Type FLOAT See o Valid Time Be valid
116. o move the whole track figure When the mini keyboard is unlocked the mini keyboard can be used as direction key Note The operation is very convenient User can greatly raise their working efficiency if practice perfectly aies seau J Fig 5 10 Shortcut Iron Button on the Left of the Processing Track Window gt Zoom In EI and Zoom Out ei Click the EI Zoom in or EI Zoom out button on the left of the process track window then move the mouse into the display area when the mouse shows ER click the left key of the mouse to enlarge the figure when the mouse howe click the left key of the mouse to reduce the figure Shortcut on mini keyboard key can zoom out the figure and key can zoom in the figure no matter whether the mini board is locked or not Notice When the track view is zoomed in or out by mouse it can be partly enlarged or reduced user only needs to select the area by mouse Specialized Concentrated Focused 29 Ka LGA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd If the track view is enlarged to the limit the view will be automatically switched to zoom in mode If the track view is reduced to the limit the view will be automatically switched to Zoom out mode gt Show Current Processing Point Click Show Current Processing Point on the left of the process track window The current processing point will be display in the center of the display window Sh
117. o perform the operation of back to origin Specialized Concentrated Focused 79 LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd The software picture under reference point is as Fig 7 1 Erttiedis Ti Eile Tek Baje parvia Beskiten Tie indie Help BK REF PT IDLE G54 machining time 00 00 00 BD Config Model HARNDN An Mt MANUAL 8 a lt eo me 7 3 ES G 0 000 0 000 10 000 0 000 speed Flactual setting 0 3000 Spindle Siactual setting 3500 Operation Mode Finden Coston Lubon t a Si E men eh seg pack weem E WI E P Set Fig 7 1 Reference operation panel Dialogue The operation panel of reference point displays the operation button related with mechanical point and also supports an alternant interface for manipulating machine to the origin of mechanical coordinate system Its function selection buttons and subfunction switch buttons are the same as that in manual and auto operation panels 7 1 Operation Panel Section The operation panel section is shown as following see Fig 7 2 REFER 9 Axis WorkCoor MachC oor x 0 000 0 000 Y 0 000 0 000 10 000 10 000 A 0 000 0 000 Feedspeed F actual setting 0 3000 MainSpindle S actual setting 0 3500 Curent Tool No 1 Cur File 123 DXF SpindleOn CoolOn LubOn Fa F10 F11 PAIRA AllBack Reset 2010 09 01 10 19 13 HUM Fig 7 2 Operation panel Dialogue 80 Specialized C
118. of spindle turns green on the terminal board whether the corresponding green signal lamp LED of relay becomes light and the spindle should start to rotate If the spindle does not rotate please examine the conjunction of transducer Adjust spindle speed in the software and the rotation speed of spindle should be noticeably changed otherwise examine the conjunction and the parameters setting of transducer If the spindle rotates in a wrong direction please transform the conjunction between spindle and transducer Usually there are three wires joining with main spindle Any two wires of them being exchanged will alter the rotary direction of spindle gt Load processing File and Start Machining or perform manual Machining iV Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Use enn d EZ AN NOUN EE 1 Ist SSONWaAre ClialaGleniStlG sioiias 2 t2 SOfware Update RECOrd WEE 4 EE en de e E 5 2 1 The Basic Configuration Of NCStUCIO ccccceeeessessesseeeeeeeeeeeeeneeeeeeseoeensnseeeeeseeooeseneeesseooennees 6 2 2 Mstallaton of NesStUdi ebe eege 6 2 2 1 Nestudio SonWare Se UD EE 6 2 2 2 Installation of Motion Control Card and Hardware Device cccccceeceeeeeeeeeeeesaneceseeeeeseeeeees 8 2 2 3 Other Installation ProblemS cccccccccsseeeceeeeeceeeeeeeceseeeceseueessaseeseueeeseaeeeseueesseeesaeeesseeeesaaes 11 2 2 4 Bil Eu VB Te Lelleg EE 11 2 29 Connec
119. olved in Ncstudio system According to the different authorities General parameters of Ncstudio system can be subdivided into operator parameters manufacturer parameters and developer parameters To look over or modify certain type of parameters you must have enough authority to do it Specialized Concentrated Focused 97 WEIHONG mt 9 1 Methods of Parameters Modification Use mouse or press Tab or Shift Tab to move the focus onto the parameter list box and press the direction key up and down arrow key to choose the parameter that you want to modify at last press enter key and input value into the parameters frame Another way you can also double click the parameter line and then input value into the parameters frame Note Tab key can be used to move the focus on the interface while Tab Shift will move the focus in the reverse direction In the parameter list box only part of the parameters can be displayed The following two methods will teach you how to look over the complete content of the parameters Look at the description window of the parameters information under the low part of the parameter interface This window will show you the complete information about the parameter you chose The other method press down the direction key left or right direction key in the parameter list box and look over the whole information through the scroll bar All modification to the parameter
120. oncentrated Focused EK CA Weihong Electronic Technology Co Ltd The operation panel of reference point displays the operation button related with mechanical point and it also supports an alternant interface for manipulating machine to back to the origin of mechanical coordinates system All Back FQ Shown as L AllBack As the mechanical coordinate system zero Machine origin the reference point is a fixed position on the machine which is positioned by both mechanical switch and electrical system Regarding the Mechanical Coordinate system please refer to chapter 3 2 Operation of backing to the reference point requires the support of machine hardware so some type of machine doesn t have this function Reference point is the benchmark of whole machine so it calibrates the coordinate of the current point To avoid inaccurate coordinate caused by power off E stop and etc please execute operation of backing to the reference point after E stop or program start or program stop All Back button is used to call both X axis and Y axis used for two axes to back to the reference point V10 Ncstudio also supports single axis back and direct setting Please refer to chapter 7 2 in details Reset This function has already been introduced in auto mode please refer to auto mode for reference 7 2 Function Panel Section Note as the picture the function button and Manual mode the rest are the same
121. ong Electronic Technology Co Ltd command to go back to the original workpiece origin gt Start Pause Stop They are corresponding to the Start Pause stop button of operating panel in the auto mode This menu option is valid only in the auto mode and can also be used for the simulation function gt Simulation mode The menu option is corresponding to simulation button of Pos function domain under the auto mode If the processing procedure has been loaded and the current operating mode is IDLE pressing down this button system will carry out simulating with high speed automatically from the first section Simulation function is similar to demonstration function but more superior Simulation function provides user with a fast and vivid simulating machining environment Running under the mode of simulating the system will not drive the machine tool to do the relative actions but to show the processing trace of the cutter in high speed in the trace window By simulating the user sees which moving form the machine tool will do in advance to avoid damaging the machine tool for the reason of mistakes in weaving the processing procedure By simulating user can also know the additional information Once simulation starts this item will change into Stop and Exit Simulation select this item again system will exit simulation gt Selected Machining This item corresponds to button SelWork of POS function unde
122. ortcut key End key on the keyboard gt Adjust to Window Size D Click button Adjust to Window Size on the left of the process track window The process track window will adjust to display all the paths and make path center in its midpoint With this method customer can see the whole figure and needn t drag the scroll bar Shortcut key key on the keyboard gt Clear Delete CH After a long time of machining the simulation figure becomes very complex and the temporary folder used to record processing path becomes more and more bulkiness It will spend a lot of time at redrawing moving or revolving the simulation figure At this time user needs to clean the tracking window The actual processing track is cleared after pressing the button Click the Clear button on the left the simulation figure in the processing track window will be deleted Shortcut key Delete key on the keyboard View button group as shown in Fig 5 11 below uf A D a ky Fig 5 11 View Button Group This group of buttons is used to observe the angle of view of track when user moves the mouse to the group of buttons and a hovering tip will appear to tell user the corresponding angle of view User 30 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd can choose a suitable angle of view to observe the processing track this can be more convenient for user to observe processing cutter path and
123. p Regarding the item in the pull down submenu you can also take the keyboard operation to choose your target item For instance File Open and Load When the pull down menu of File appears directly press the letter O to open the process file Shortcut key operation In the pull down submenu there are relative shortcut keys at the right of some menu options For example File Open and Load the shortcut key is Ctrl O That is to say you can directly execute the corresponding action which can avoid the trouble to enter into multilayer menu Some menu option has three dots behind For example File Open and Load it indicates that a dialog will automatically pop up If the item of the submenu shows in grey it indicates that the item is unavailable under the current state In addition right click on different position a corresponding shortcut menu will pop up then choose the relative item to perform your command 4 4 NC Numerical Control State Bar Under the menu bar is the NC Numerical Control state bar see Fig 4 4 BK REF PT LUDDY Normal Running G54 machining time 00 00 00 BD Config Model Fig 4 4 The NC State Bar 18 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd The embedded prompt boxes on the NC state bar range from operation mode operation status other appended information and configuration information In the middle right is the processi
124. pecialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Manufacturer operator s parameter manufacturer s parameter Developer operator s parameter manufacturer s parameter developer s parameter Under the screen the picture manipulation buttons are as below operator manufacturer and developer button Shortcut key is F1 F2 and F3 Clicking them can go into the corresponding general parameter sub screen Detailed parameter list form please refers to Chapter 9 Parameters backup function screen In the screen as Fig 5 51 user can save and reset the parameters By backup parameters it is more convenient for user to avoid set parameters time and time again When user modified the parameter enter this screen and then press down the save button the system will pop up the inputting dialog box to prompt user to name the saving item NcStudio supplies 8 saving items and user can load the parameter by clicking Load button on the right according to saved item name on the left Param 0 Backup _ Parameters Back Up In this window you can save or load parameters setting Save Load Save Load Save Load Save Load Save Load Save Load Save Load Save Load Fig 5 51 Parameters Backup Function Screen Auto backup function screen The screen is shown in Fig 5 52 NcStudio system supports backup parameters automatically So if user forgot to
125. pened LED should be normally out and by artificially touching the switch LED will become light which shows the origin signals have been received by terminal board The same method can be taken to test other ports and to make sure the correctness of the wiring between terminal board and machine tool This method can greatly shorten the debugging time gt Debugging Signals Power on the computer and then run Ncstudio Open Diagnoses gt I O Ports window in which many mapping InPorts and OutPorts will be displayed Dots in green indicate the signals are valid while dots in red indicate the signals are invalid Revise the polarity of the mapping InPorts according to the type of the origin switch E STOP buttons and other selected buttons etc Polarity of the normally open InPort is N and that of the normally closed InPort is P After all modification has been finished exit NcStudio software and restart it Your modification will become effective Supply power to the electrical box Dots which are in front of signals of proceeding start proceeding stop tool calibration signal zero points of the three axes and E STOP InPort should be in red which indicate all these signals are invalid If the dots show in green you must examine the circuitry in electrical box and the polarity of the signals If there is no problem with the circuitry you have to revise the corresponding polarity to make sure the dots in front of the signals above s
126. pped and raise the tool and then terminate the whole assignment the system enters the state of Auto idle This method is to break off the processing program normal in processing Shortcut key F11 only available for AUTO mode or the state that G code is entered and running Reset Pause Shown as Reset The button is valid under all circumstance Pressing down the button the machine tool will recover the state from warning to idle if the system is in the state of warning and terminate the whole assignment peremptorily if the machine tool is processing Different from stop function Reset button terminates machining with E stop but spindle s state and cooling will not be changed there is no deceleration and no spindle uplift Shortcut key F12 available for the entire mode 5 2 Function panel section Under auto mode the function panel buttons are as following see Fig 5 7 __OFFSETI2 PROG 3 SYSIA PARAMS WAR Fig 5 7 Coordinate function buttons of auto mode Specialized Concentrated Focused 27 LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd 5 2 1 Position Function Section Under AUTO mode POS subfunction section includes Normal Pos Track Prog Info and Setting See Fig 5 8 below Fig 5 8 Subfunction exchange button of position in Auto mode Normal function screen Normal function screen see Fig 5 9 Normal Q WS Object E Prog
127. r AUTO mode which is available only under AUTO mode The shortcut key is Ctrl F9 It s used for jumping section executing and also in simulation mode Selecting the menu item the system will pop up a execute advance options dialogue as Fig 8 7 Use can handle it with prompt Specialized Concentrated Focused 91 EK CA Weihong Electronic Technology Co Ltd WEIHONG Execute Advanced Options In this window you can select processing block from the current file loaded For G file you can only use the row number to determine the processing range For Eng file you are allowed to accord the track Ho to select determine the processing range Specify the range accordi From TO File Bad Specific Position Specific Position 8569 a E Fig 8 7 Execute Advanced Options Dialogue Box gt Breakpoint resume The item is corresponding to the continue button of Pos function screen under AUTO mode which is available only under AUTO mode The shortcut key is Shift F9 Selecting this item system will execute the processing file sequentially from the breakpoint last time It can also be used in simulation gt Mirror Machining This function is used for executing mirror machining setting workpiece origin as center And the following dialogue will pop up as Fig 8 8 92 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Caircum
128. r clicking 86 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd this option it will clear out the selection state of load track menu option gt Recent loaded processing file This menu item will open a new submenu the submenu can display the recent loaded processing file If user needs to load these files they can click the file name directly it is more convenient for user to load processing file fleetly gt System maintenance This menu item is mainly used for making a backup recovering installing and repackaging etc Select this menu item will close the NcStudio for a while Shown in Fig 8 3 below then system will pop up an option selecting dialogue box after selecting operation language And the dialogue includes 4 items key data backup Key data resume system installation and generate installation packet de System maintain System installation Generate installation packet Backup key data Key data resume This function will backup all key files in configure directory includes control parameters subroutine of common G code error data about leading screw PLE program and so on The system provides a default path to backup and resume installation packet and system parameters How installation packet in this path has Mata backup file not found Delete file Choose proper data backup file Delete file lt None of backup file is selected gt
129. r controlling the machine manually See Fig 6 2 It provides user with a manual alternant operation environment 68 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd MachCoor x 0 000 0 000 Y 0 000 0 000 z 10 000 10 000 A 0 000 0 000 Feedspeed F actual setting 0 3000 MainSpindle S actual setting 0 3500 Curent Tool No 1 Cur File 123 DXF F9 F10 F11 Panse Sto Reset 2010 09 01 09 41 16 HUM Fig 6 2 Manual operation panel On the top of the panel there is a coordinate display zone which displays the current coordinate of the tool spindle speed machining cutter No current feed speed and the name of the current file Under the mini coordinate display area is the panel button area inside which buttons are different under different modes Under the manual mode the panel button section includes these buttons X X Y Y Z Z manual coordinate adjustment buttons are shown as 6 1 X X Ye xv Z Z They are respectively corresponding to A positive X negative Y positive Y negative Z positive and Z negative User can make machine move in related direction by clicking these buttons or number key 6 4 8 2 9 1 in mini keyboard i aa A A manual button is shown as A A They are corresponding to A axis Hotkey number key 7 3 of mini keyboard 5 manual high speed button is shown as
130. ration information shown in Fig 8 12 below gt iii About HeStudis Fig 8 12 Help Menu Dialogue gt About NcStudio Selecting the menu the system will pop up About NcStudio dialog box shown in Fig 8 13 below Specialized Concentrated Focused 95 EK CA Weihong Electronic Technology Co Ltd WEIHONG About NecStudio Four Axes Routers Motion Control System Version 10 39 0 Haiky Electronic Technology Co Ltd Copyright C 2000 Shanghai Naiky Electronic Technology Co Ltd system Into Control Hardware Description WH PCIMCTSA SIMU SYS Card HU THAC 0TSA 0000 0000 0000 Self check result S2 00 55 00 H8 00 IH 01 FI 1550 Without Expiration Fig 8 13 About Ncstudio Dialogue User can look up version control card and manufacturer information in this dialogue Clicking the Register button under Ok button of the dialogue box the system will pop up a register dialog box user can accomplish the function after enter the register code shown in Fig 8 14 below REGISTER Poar OH WHAC OTSA OO00 0000 000 Please input your register Fig 8 14 REGISTER Dialogue 96 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd 9 Parameters of Ncstudio Ncstudio has abundant processing parameters Because of these parameters the system is competent for various processing tasks This chapter will specialize in introducing the parameters inv
131. reshold manipulation on the surface of workpiece two dimensional cutting N65200 N65203 ENG File Translation Parameter ENG file translation parameters are used for the translation of the ENG file It includes cutter lifting height of dry run movement pause when meeting cutter exchange and reminding cutter exchange etc N65200 Cutter Lifting Height ENG File Translation Parameter ee zs 126 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Valid Time Be valid after loading processing procedure again Instruction It specifies the cutter lifting height of dry running N65201 Tool change reminding ENG File Translation Parameter ee Ee 0 False invalid 1 True valid Valid Time Be valid after loading processing procedure again If it is set to be effective the machine will suspend when meeting command of tool exchange Z axis will uplift and the system will remind you to do tool exchange in the suggesting column and the users can now implement the action of tool exchange Otherwise if it is set to be ineffective the machine will not suspend when meeting command of tool exchange but the system will still remind you to do tool exchange in the suggesting column N65202 Cycling time ot ENG Processing en we Dett Valid Time Be valid after loading processing procedure again It indicates the cycling processing times when doing processing of EN
132. rkpiece coordinate under Offset section gt La Clear The shortcut key is F1 After pressing shortcut key system will modify offset to ensure that the X workpiece coordinate of current point is zero gt Y Clear The shortcut key is F2 After pressing shortcut key system will modify offset to ensure that the Y workpiece coordinate of current point is zero gt Z Clear The shortcut key is F3 After pressing shortcut key system will modify offset to ensure that the Z workpiece coordinate of current point is zero gt A Clear The shortcut key is F4 After pressing shortcut key system will modify offset to ensure that the A 46 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd workpiece coordinate of current point is zero gt Fixed Presetting The shortcut key is F6 only available under Offset section After returning to mechanical origin fixed presetting is available which will be introduced in detail in Chapter 6 2 gt Mobile Presetting The shortcut key is F7 it s only available under Offset section which will be introduced in detail in Chapter 6 2 gt Back to origin Shortcut Key F8 Press the button system will control tool to go back to the workpiece origin Note to distinguish workpiece origin fixed point and mechanic origin The picture manipulation button in offset function screen is as shown in Fig 5 30 FR gei SetY mi SetA Get
133. ronic Technology Co Ltd Valid Time Be valid after restarting the system Under the circumstance of X100 ratio the system Instruction will take pulse quantity produced by the handwheel as the actual pulse quantity that has been received N52006 N52007 HandWheel Guide Ratio Numerator Denominator a EE T When using handwheel to control the machine the ratio specifies the magnification of the feed speed of the machine tool User needs to set the value of the numerator and the denominator If the numerator is small and denominator is big the value of numerator Introduction denominator will be small and the relative machine feed speed will be small too On the contrary If the numerator is big and denominator is small the value of numerator denominator will be big and the relative machine feed speed will be big too N52010 Forbid reverse function in handwheel guidance O false The reverse function isn t forbidden 1 true The reverse function is forbidden i aM Valid Time Be valid after restarting the system It specifies whether to forbid reverse function in handwheel guidance N52012 HandWheel Acceleration Unite mm s millimeter second2 1 0 1000 0 Specialized Concentrated Focused 111 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Default 200 0 Valid Time Be valid after restarting the system It sets the value of acceleration
134. ry If the former backup file exists and is saved in other position user can click Browse to search for backup file Click the Start Resume button the system will resume automatically Under the System installation option card user can install NcStudio system over again But the installation will delete all former files under the installation directory and the new version won t keep any data of the old version So it s recommended to do backup before the installation If there is installation package under the default directory they will be displayed in the window below Clicking the package in the window its attribute will be displayed below the window User can execute delete and start installation or select other package by direction key Click the Start Installation button the system will start setup automatically Under the Generate installation packet option card user can create a new installation package on the basis of current system data which is useful to save a system of stable version If there are packages under the default directory they will be displayed in the window below Clicking the generate to default path below the system will create the package under the default path Clicking the package in the window its attribute will be displayed below the window User can execute delete and start installation or check the attribute of other packages by direction key Click the generate
135. s must be done under the idle state of system 9 2 Manufacturers parameter list including operators parameter Please look at operators parameter first as Fig 9 1 Value Unit Effectin Description Axes N71000 JOG_VOL 3000 mm min Becom The default vek N71001 RAPID_JOG_VOL 5000 mm min Becom The velocity un Spinde 7 2 Manu Controle N72001 SPEED _ASSIGN_TYPE 0 Becom Specify what fe NUON N72002 IGNORE_PROG_SPIND No Becom If true the syst N72004 STOP_SPIND_AT_END Yes Becom Whether to sto Program N72005 MACH_DEPTH 1 mm Becom Machining dept l N72006 HEIGHT_Z_RAISE 5 mm Becom The lift Height c View 7 3 Pause Tool N73000 PAUSE_DOWN_VOL 600 mm min Becom The downward N73001 PAUSE_UP_VOL 600 mm min Becom The lift speed c Others N73002 PAUSE_OPTION 0 Becom The lifting optio N73003 Z WPCOOR_ON_PAUSE 10 mm Becom The value is us All N73004 Z OFFSET ON PAUSE 10 mm Becom When a pause v lt gt Fig 9 1 the Operators Parameters Manufacturers Parameters include collection of operators parameters and some factory set parameters as Fig 9 2 98 Specialized Concentrated Focused Lie 2 OFA RBA BD 2 Ka Weihong Electronic Technology Co Ltd WEIH N E __OFFSETI2 PROGI au PARAMI m Q E oBackup lt No Name Value Unit Effectin Description _ 7 4 Auto Axes N71000 JOG_VOL 3000 mm min Becom The default vek N71001 RAPID_JOG_VOL 5000 mm min
136. se maximize minimize etc On the right side of the title bar there are three control buttons including button for restoring button for maximizing and button for minimizing These buttons are used for quickly setting the size of the window Specialized Concentrated Focused 17 Ka LGA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd 4 3 Menu Bar Under the title bar is the menu bar see Fig 4 3 File Work Mode Operate Machine Tool Window Help Fig 4 3 Menu Bar The menu bar is composed of several pull down menus including multi menu items each menu item can realize a special function action or state that is relative to a certain procedure And the menu item can be selected by mouse or keyboard Inside of the Ncstudio menu bar there are menu of file mode operate machine tool windows and help through which users can conveniently implement the action of processing file mode selection machining operation machine relative operation windows exchange getting help information etc Mouse operation Firstly left click the menu on the menu bar a pull down menu will pop up and now once again left click to choose your target item Keyboard operation Simultaneously press down Alt key and hot key of the letter corresponding to the menu selected For example there is a line under F in the file menu so the combination key is ALT F after which a relative pull down submenu will pop u
137. sers also use manual operation device to control machine e g impulse generator keyboard and hand control panel but the situation is different from Jog mode When users press the key once and the machine will move a specified distance until the manual button is released So the displacement of the machine can be accurately controlled under this mode Reference point mode Back to the reference point Under reference point mode Back to the Reference Point is available 3 1 2 Operation State In terms of the motion mode of the machine tool each operation mode can be divided into the following types of operation states it is operation mode and operation state that decides the state of a machine IDLE State Idle state is the most common state Under this state the machine has no motion to output and is always prepared to accept any new task ESTOP State This is an abnormal state When there is a hardware fault or when user presses down the Reset button system will enter ESTOP state and implement the predetermined protection actions such as closing spindle motor and cooling pump In this state the machine tool is locked and cannot carry out Specialized Concentrated Focused 13 Ka LBA UTA RRA KD 2 WEIHONG Weihong Electronic Technology Co Ltd any new motion After hardware fault or ESTOP state is obviated system will automatically implement Reset action and make the machine tool return to the IDLE state
138. set as 0 3 3 times of the sharp angle height Compensation effect and compensation time are relative to compensation intension 103 LGAELTARROA RAG WEIHONG Weihong Electronic Technology Co Ltd N12032 N12042 N12052 N12062 N12072 N12082 N12092 N12102 N12112 N12122 N12132 N12142 Delay Across Quadrant Compensation Parameter Valid Time Be valid immediately Needn t to restart the system Owing to the different mechanical properties of different machine the position that the sharp angle appears may not be at the quadrant conversion point but some distance far away from the quadrant conversion point Therefore please estimate the time corresponding to this distance and set this distance as the value of the parameter N12033 N12043 N12053 N12063 N12073 N12083 N12093 N12103 N12113 N12123 N12133 N12143 Intensity Across Quadrant Compensation Parameter ee een Valid Time Be valid immediately Needn t to restart the system Value of the parameter has an influence on the compensation effect The larger the value is the more obvious the compensation is effected 9 2 3 Speed Acceleration limit Group No 1 3 N13000 N13003 Maximum Acceleration of Each Axis X Y Z A E mm min millimeter minute X Y Z 48000 A 600 104 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Valid Time Be valid immediately Needn t to restart the system Instruction It
139. stem It refers to the additive moving distance after the complement of the exact stage positioning Its value can be positive or negative If the value is O it needn t to move and if the value is not 0 the mechanical origin will be located on the tracking back distance of the corresponding coordinates besides the zero switch N74090 Times of Exact Positioning Back_ to Mechanical Origin Type o rn Valid Time Be valid immediately Needn t to restart the system It can be used for counting the times of exact positioning during backing to the reference point N74091 Method of backing to mechanical origin 1 Three axes backing to mechanical origin X Y Z 2 All axes backing to mechanical origin Specialized Concentrated Focused 141 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Default Valid Time Be valid immediately Needn t to restart the system It specifies the method of backing to mechanical origin N74101 Automatically Back to Mechanical Origin i ce ane O False Auto 1 True Manual Valid Time Be valid immediately Needn t to restart the system It specifies whether to back to mechanical origin automatically or not If it is set true system will back to mechanical origin after start up 9 2 18 Measure Group No 7 5 N75001 Tool Calibration Exact Positioning Speed Se Valid Time Be valid immediately Needn t to restart t
140. ted software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your pennission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only Yes now and every time connect a device Click Next to continue Fig 2 6 Page one of the Hardware Update Guide Specialized Concentrated Focused Lil 8 ZF A RM AT RD A Weihong Electronic Technology Co Ltd WEIHONG Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you iistall software for Maiky CNC Adaptor PCIMC 834 Zei If pour hardware came with an installation CD Lech or floppy disk insert it now What do you want the wizard to do Install from a list or specific location Advanced Click Next to continue Fig 2 7 Page Two of Hardware Update Guide Found New Hardware Wizard Please wait while the wizard installs the software Maiky CMC Adaptor HCIW 38 Ke WHNL b it To CAWINDOW S Systemse Drivers Fig 2 8 Page Three of Hardware Update Guide 10 Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd 2 2 3 Other Installation Problems If you don t obey the above installation procedure and insert the motion control card before software installation The computer will remind you to install driver for motion control card installation
141. the corresponding information is displayed such as Normal Warning Error System and current If user doesn t need certain information user just needs to press that button again to make it pop up If Recent pops up system will display all logs since first recorded date The manipulation button of Hardware port is shown in Fig 5 57 64 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd TestOn TestOff CaniTst CanlAll ConviPol Fig 5 57 the Manipulation Button of Hardware Port Function Screen gt Test on Test off Shortcut key in turn F1 F2 only available in Hardware Port function It is used for simulating signal of hardware and for simulation test Pressing down the two buttons leet on Test off indicator light before the port selected will be shift between green and red Green light means the port test starts red light means the port test closes Note When in the test mode the indicator light showed as below Green light in test mode d Red light in test mode When in practice the indicator light showed as below Green light in practice Red light in practice gt Cancel test Shortcut key F3 only available in Hardware Port function It is used to cancel the simulation test and analog signal And the real hardware signal will replace the simulating signal gt Cancel all Shortcut key F4 only available in Hardware Port function It is
142. the incision operation to round frame through setting parameters Inner Frame l Outer Frame O sketch map Unit mm Carven Depth J 0 100 Layer Depth D 0 100 Start position X X 0 000 Cutter Diameter K 3 000 Start position Y Y 0 000 Workpiece Diameter L 200 000 F1 Fa F4 F5 FR F7 F8 RouMill RecMill RecFrm Load Save Fig 5 41 Circular Frame Milling Function Screen gt Rectangular bottom milling Shortcut key F3 only available in the Wizard function screen of PROG function section Pressing down the button the system will jump into rectangular bottom milling function picture shown in Fig 5 42 User can refer to the processing sketch map in the middle of picture and select horizontal or vertical milling to process and fill some simple parameters and then click the start button on the operation panel The system will complete the rectangular bottom milling function automatically 54 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Wat EFSI PROG 3 au PARAMUS WA HD List UL FD List DI MT 200 Rectangle Bottom Mill Wizard In this window you can execute the milling operation to rectangle bottom through setting parameters Horizontal Mill H s Vertical Mill V Ls sketch map Unit mm Kb EE Knifepoint Space U 2 000 Layer Depth D 0 100 Height 1 100 000 Width J 100 000 Start pos X X 0 000 Carven Depth
143. the motion control card lightly press two flanks of the motion control card make sure the motion control card is firmly inserted into the slot and get in well touch with computer baseboard dependably without fluttering then tighten the locknut of the card and finally lid the cover The installation of control card is completed 8 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd Similar to the installation of the control card please insert peripheral equipments into the corresponding slots or ports and make sure it is firmly fixed without fluttering After the installation of motion control card and other peripheral equipments has been finished please restart the computer The operation system will report a new hardware has been found and pop up a hardware update guide dialog See Fig 2 6 User should choose No not at this time and click Next to go to next page See Fig 2 7 User should choose Auto Install the Software and click Next See Fig 2 8 Then the operation system will install the driver application for Ncstudio software Then the whole installation of Ncstudio software and the motion control card has been completed To start Ncstudio software click Start menu on the desktop click Applications click Ncstudio And you can also start it by other shortcuts Hardware Update Wizard Welcome to the Hardware Update Wizard Windows will search for curent and upda
144. the second point click button Center Division A system will calculate the X machine coordinate of the two point center The functions of Record Y and Center Division Y are the same with Record A and Center Division X Save and load function screen See Fig 5 28 users can save and load the offset value of workpiece coordinate in this screen there are group No saving time name of saved processing file When saving or loading the record pressing the corresponding button system will pop up dialog box to prompt user Specialized Concentrated Focused 45 Ka LBA UTA RRA IKD 2 WEIHONG Weihong Electronic Technology Co Ltd WI SEI PROG 3 au PARAMS DIAG OTRO Si LS and fF 20 Save amp Load the Workpiece Coordinates In this window you can save or load the workpiece coordinates offset Gro SavedTime Filename 0 Null Null 1 Null Null 2 Null Null 3 Null Null 4 Null Null 5 Null Null 6 Null Null 7 Null Null 8 Null Null 9 Null Null F1 F F3 F4 F5 F6 F7 F8 Save Load Fig 5 28 Save amp Load Workpiece Coordinates Function Screen Manipulation Button The manipulation buttons of offset section will vary in auto mode which will be introduced separately The picture of manipulation buttons in workpiece coordinate is shown in Fig 5 29 XClear YClear Clear AClear M n mt MobCali Back To0 Fig 5 29 The Picture Manipulation Button in wo
145. the track window will not be rightly shown so user must be serious to select transparent color lt Travel range display The function means whether the simulation worktable is shown in the trace window Selecting this item will show the simulation worktable otherwise it won t lt Draw gridding The function means whether the gridding is shown in the track window select this item will show the gridding otherwise it won t lt Delete the tracking view automatically after new files opened The function means whether the real track is deleted automatically after opening the new files select this item will clear automatically otherwise it won t lt Give current track priority to this file track When loading processing file and starting machining real processing trace and advance simulated processing trace will be shown in the trace window But the center view function and adjust to the window size function are effective for current trace only So user can decide which one is current trace If select the item it will give the priority to the simulated track or give the priority to the real track gt View function System provides 9 kinds of view function you can switch it quickly by the number key 1 Southwest View number key 1 2 Bottom View number key 2 3 Southeast View number key 3 4 Left View number key 4 5 Front View number key 5 6 Right View number key 6 7 Northwest View number key 34
146. tion between Nestudio card and driver system 11 3 The Basic Concepts of Nestudio s snsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 12 31 Operation M deand Slate sssrinin ibaan naaa uaaa buaaai iaaa baaa bia 13 Saba Operadon MO EE 13 3 1 2 OPETAN EE 13 3 2 Machine s Coordinate EH eeeeeeeeee ee 14 3 2 1 Machine Coordinate System E 15 3 2 2 Workpiece Coordinate Gvstem nenn 15 4 Zpetrattorjpnteriaeps oteetugdiszeves eg eese eege SEENEN EES 16 4 1 elei E el ah e e 17 42 MWE ee 17 43 Ment EE 18 4 4 NC Numerical Control State Bar ccccesseesesseeseenseeccenseescenseesceasseseeaseeseoasseseoaseesensseesoonseees 18 49 pierre FOE 19 AG Funcion VV COW ee anc cesta ena eet EE 19 4 7 Manipulation Butlon Baton 20 48 C LUM EN 20 Specialized Concentrated Focused V L i Hh BF A RR AT KA 4 WEIHONG Weihong Electronic Technology Co Ltd AG ODGFAMOM Panel E 21 5 Auto MOGe Galerie 22 51 OpDEGration Panel SECON wea eseeiedtec a T ees 23 52 Function DSDS ee 27 5 2 1 POSITION FUNCION SECON EE 28 5 2 2 OTSEGO OC ON EEN 42 D Progralm o Helene Re EE 48 5 2 4 DV SLE MI FUNCION SO CIOM eis Masece se cidectdtaerececrah a E et sas Seance teseene 56 5 2 5 Parameter FUNCHOM SCCUON EE 59 5 2 6 Bleser Elei deine e WEE 62 6 Manual Mode Of Nestugdlig tzsseeedeegSgs ureegb Feces eege Eege EES EE EEN 67 61 Operation Panel Secon ee 68 62 Function Panel Zenter 71 7 Referen
147. tional to its rotation speed 7 The engraver is very sharp ban touching it in operation in case of injury And also don t contact it with handkerchiefs and scarves in case of being involved to cause injury or damage equipment ii Specialized Concentrated Focused LGA UTA RRA KD 2 Weihong Electronic Technology Co Ltd Fast Master Chapter This chapter applies to the condition that all wires linking to electrical apparatus have been connected and the control card and Ncstudio system has been well installed gt Check if the conjunction is correct Test whether the communication signal is normal Join the terminal board to port JP3 of the card with DB37M F cable add 24V power supply to the terminal board and power supply for the machine signal system proximity switch etc Examine signal input indicator LED on the terminal board If the origin switch is normally closed three LEDs of XO YO ZO should be alight You can touch the origin switch through artificial imitation For travel switch artificial pressure can be used to observe whether signals can be received For photoelectrical switch artificially obstruct the light to see if the signals can be gotten For metal proximity switch artificially touch it with metal to see if the signals can be gotten If the corresponding LED is out when being touched it indicates that the origin signals have been sent to the terminal board If the origin switch connected is normally o
148. to appointed path the system will create the package under the defined path Click the Generate installation packet the system will start generation automatically gt Restart system Exit and restart the system gt Shut down system Exit and close current system gt Exit The menu item is used for closing NcStudio system If user does not save the processing file edited the system will prompt user to save first User can operate as the prompts 8 2 Mode Menu Work Mode menu includes the related operation command of mode selection shown in Fig 8 5 88 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd below geck Mode Operate Machine Tool Auta Mode Mana Mode Jog Handwheel Stepping U O1 stepping U 1 Stepping 1 Stepping 10 Custom Stepping s Back to Reference Point Mode Fig 8 5 Mode Menu Dialogue gt Auto Mode It is corresponding to the AUTO button of operating panel Select the menu item will shift the mode to AUTO shortcut key is Ctrl F1 gt Manual Mode It is corresponding to the Manual button of operating panel Select the menu item will shift the mode to Manual mode shortcut key is Ctrl F2 gt Series It is corresponding to the Series button of operating panel Select the menu item will appoint the current manual manner as series gt Handwheel It is corresponding to the Handwheel button of operating panel S
149. to restart the system 132 Specialized Concentrated Focused LBA UTA RRA KD 2 Weihong Electronic Technology Co Ltd It prohibits the spindle to move towards limit direction when the limit effects And machine will be damaged if machine moves towards limit direction during limit 9 2 15 Auto Group No 7 2 N72001 Select feed speed style 0 select file speed 1 select default speed 2 specify speed in proportion O False Valid 1 True Invalid Valid Time Be valid immediately Needn t to restart the system If this parameter is set as True the specified rotary speed in file will be invalid N72004 The Spindle Stops Rotating When Pressing Down The Stop Button O False Not sto Range l j 1 True Stop o sm Valid Time Be valid immediately Needn t to restart the system It specifies whether the spindle will stop rotating automatically when suspending the processing Specialized Concentrated Focused 133 Li 2 UTA RRMA IRD a WEIHONG Weihong Electronic Technology Co Ltd N72005 Processing depth Type Float rr Valid Time Be valid immediately Needn t to restart the system It sets the processing depth of two dimension file N72006 Cutter lifting height Tt omnes een ve It sets the cutter lifting height of dry running N72010 N72012 Check _the Workpiece Coordinates_ Valid X Y Z Units 1 None penne O False invalid g El
150. tton the system will adjust the coordinate automatically No actual position movement 42 Specialized Concentrated Focused EK CA Weihong Electronic Technology Co Ltd WorkCoor 0 eng Sand L E 2 20 WGrERiGeS Coordinates Setting In this window you can set the current point s workpiece coordinates Current workpiece coordinate X X Current workpiece coordinate Y Y 0 000 Current workpiece coordinate Z Z 10 000 Current workpiece coordinate A A 0 000 Assistant Function Here you can adjust the deepness of Z axis imperceptibly Deepen 0 01mm U Deepen 0 1mm 1 Deepen 1mm O Lift up 0 01mm J Lift up 0 1mm K Lift up 1mm L F1 F F3 F4 F5 FR F7 FA XClear YClear ZClear AClear AllClear FixCali MobCali Back Tall Fig 5 25 Function Screen of Workpiece Coordinate Setting Auxiliary function can adjust slightly to Z axis and user can choose the button freely Press down the button the prompt about the moving direction and the accurate moving distance of Z axis will be given in the blank region 0 01mm deeper Manipulate Z axis to move downward 0 01mm 0 1mm deeper Manipulate Z axis to move downward 0 1mm 1mm deeper Manipulate Z axis to move downward 1mm Raise 0 01mm Manipulate Z axis to move upward 0 01mm Raise 0 1mm Manipulate Z axis to move upward 0 1mm Raise 1mm Manipulate Z axis to move upward 1mm Offset function section
151. us Tolerance 1 Specialized Concentrated Focused 113 Ka Lie LUT RRMA IRD A WEIHONG Weihong Electronic Technology Co Ltd Valid Time Be valid immediately Needn t to restart the system In the IJK increment manner of GO2 and GO3 it will count twice the arc radius Generally speaking the two values of the arc radius are different and the difference is called the tolerance of the arc radius Usually the tolerance of the arc command is not big We recommend the tolerance is 100 micron N62090 N62093 G09 Allowance CX Y Z A ee Ss o Valid Time Be valid immediately Needn t to restart the system It can mate with the accurate stop command of G09 and with the parameter of pulse equivalent etc Regarding the detailed instruction please refer to the additional introduction of parameter N62090 N62091 G09 Allowance CX Additional Introduction of Parameter G09 Accurate stop modeless The command is effective only to the specified procedure block To execute this command the cutter will decelerate at the end of the procedure block and implement the arriving check Then execute the next block If user is critical of the accuracy and the machine is equipped with the device of grating measure or encoder please connect the device of grating measure encoder with the port of the Ncstudio motion control card When the system implements the accurate stop the cutter will decelerate to stop at the end
152. xis accurately returning to the reference point Auto tool calibration function which facilitates the users to a better processing procedure Support feed ratio on line adjustment During the machining process user can adjust the feed ratio at any time The least value is O that indicates the processing is suspended and the maximum ratio is 120 New function for high smooth speed connection algorithm In a usual numerical control system connection speed between two G codes commonly is a fixed value e g it may be O or a certain small fixed value However in new version of NC system it adopts a particular adaptive prediction algorithm of processing speed In accordance with speed value direction and maximum acceleration and the function of forward prediction the algorithm adaptively decides the connection speed between the current instruction and the next instruction It has greatly increased the processing efficiency efficiency enhancement ranges from 30 to 300 and improved the processing capability that has eliminated the speed chatter marks left on the processing surface Particular function of two dimensional mimic display By simple operation you can observe the 2 Specialized Concentrated Focused LA UTA RRMA BD 2 Weihong Electronic Technology Co Ltd processing result from different angles to understand the processing result more accurately and more intuitionally m New function of loading processing track in a

Weihong® Four Axes Engraving Machine`s Motion Control System

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Weihong&reg; Four Axes Engraving Machine`s Motion Control System

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Weihong® Four Axes Engraving Machine`s Motion Control System