Patriot SS Chop Check Manual
Contents
1. 0519 55 12 Install the Piston Seal Assembly 0514 into the top of the Cylinder PAT CCP 0519 SS on top of the Backup Ring O ring should be facing up 13 Install the Piston Bushing PAT CCP into the top of the Cylinder 0519 55 gt 7 Piston Bushing Backup Ring Cylinder MAGNUM VENUS PLASTECH 19 Patriot SS Chop Check Manual 14 Apply a light coat of red grease 6706 2 1 onto O ring O E 140 and install onto the end of the Cylinder PAT CCP 0519 SS 15 Install the Cylinder PAT CCP 0519 SS over the Priming Rod and into the Outlet Body PAT CCP 0501 SS 16 Install the Valve Stop PAT CCP 0530 over the Priming Rod PAT CCP 0527 SS into the end of the Cylinder PAT CCP 0519 SS 17 Install the Spacer PAT CCP 0529 SS into the end of the Cylinder PAT CCP 0519 SS on top of the Valve Stop Cylinder w a S Valve Stop Intake Valve Assy Spacer 18 Install the Foot Valve Seals PAT CCP 0536 into the Intake Valve PAT CCP 0531 SS o ring side facing up Foot Valve Seals Intake Valve 19 Install the Intake Bushing PAT CCP 0533 into the Valve Nut PAT CCP 0532 20 Thread the Valve Nut PAT CCP 0532 into the Intake Valve PAT CCP 0531 SS 21 Use a threading motion to slide the Intake Valve assembly PAT CCP 0531 SS onto the Priming Rod PAT CCP 0527 SS MAGNUM VENUS PLASTECH 20 Patriot SS Chop Check Manual2. 22 23 24 25 26 27 28 29 30 Install a new O ring O E 032 onto the Lower Seat 0518 55 Install the Lower Seat PAT CCP 0518 SS into the end of the Cylinder PAT CCP 0519 SS the small chamfer side seat should face in towards the Intake Valve Install the Priming Seal PAT CCP 0524 onto the Priming Piston PAT CCP 0523 Install the Priming Piston PAT CCP 0523 onto the end of the Priming Rod PAT 0527 55 Install onto Hex Bolt F HB 04F 08 a Backup Washer 0528 then the Relief Washer PAT CCP 0525 then the last Backup Washer PAT CCP 0528 Thread the Hex Bolt F HB 04F 08 into the end of the Priming Rod PAT CCP 0527 55 Backup Washer Hex y RS Priming Seal EN N Priming Rod Priming Piston Thread the four Tie Rods PAT CCP 0520 into the Outlet Body PAT CCP 0501 SS Install the Inlet Bell Frame PAT CCP 0537 onto the end of the Tie Rods PAT CCP 0520 over the Priming Piston It is preferable to install the Bell Frame so that the fitting ports are perpendicular to the pump outlet Thread the four Hex Nuts F HN 06C onto the end of the Tie Rods to secure the Bell Frame and pump assembly MAGNUM VENUS PLASTECH 21 Patriot SS Chop Check Manual Patriot Chop Check Pump Parts Drawings PAT CCP LS 0590 SS PATRIOT SS CHOP CHECK FLUID SECTION 1300 SS CHOP CHECK PUMP ASSEMBLY PAT CCP LS 0590 RK RE
3. a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area 2 7 Toxicity of Chemicals A Magnum Venus Plastech recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant MAGNUM VENUS PLASTECH 9 Patriot SS Chop Check Manual 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as they are poison to your body For this reason Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your che
4. the hazards which require great care and caution in its storage transportation handling processing and disposal 15 a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of M
5. ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Plastech spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Plastech therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluent being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing MAGNUM VENUS PLASTECH 8 Patriot SS Chop Check Manual WARNING If diluents are not used it should be remembered that catalyst spillage gun h
6. EKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result form improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the st
7. PAIR KIT CHOP CHECK PUMP MAGNUM VENUS PLASTECH 22 Patriot SS Chop Check Manual ITEM 2 INSTALLS LIP DOWN 2 a 2 E 27 4 INSTALLS AD 46 upu Di N gt gt 8 MAGNUM VENUS PLASTECH MINI LOWER SECT PAT CCP LS 0590 SS REV 12 08 08 BT2 MAGNUM VENUS PLASTECH 23 Patriot SS Chop Check Manual Parts List PARTNUMBER QTY DESCRIPTION 1 0514 1 PISTONSEALASSY 2 PAT CCP 0516 2 RODSEALASSY 4 PAT CCP 0513 1 PISTON BUSHING _5_ PAT CCP 0515 6 0 52 2 BALL STOP 8 PAT LS 1010 1 SPRING 9 10 022 __1 1 JORING 10 PAT CCP 0530 12 0532 1 NUT __13 0520 4 14 0523 1 PRIMINGPISTON 15 0528 2 BACKUP WASHER 16 0525 17 0524 18 F HB 04F 08 1 ___ _____ 19 FHN O6C 4 __________ 20 0 140 1 22 0536 2 FOOT VALVE SEAL 23 0501 55 27 0531 55 1 VALVE 28 PAT CCP 0527 55 1 PRIMINGROD 29 0509 55 1 PISTONVALVE 0 1 2 15 2427 55 33 0512 55 34 0537 35 2539 1 MALEEIBOW 36 1 1 REPAIR KIT PAT CCP LS 0590
8. PATRIOT SS CHOP CHECK FLUID SECTION MANUAL PAT CCP LS 0590 SS PL AGNUM o Pastecn MAGNUM VENUS PLASTECH Patriot SS Chop Check Pump Manual Rev 12 2010 CORPORATE HEADQUARTERS and MANUFACTURING 5148 113 Ave Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 WEST COAST MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP PLASTECH UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 MAGNUM VENUS PLASTECH 2 Patriot SS Chop Check Manual Table of Contents WARNING AND SAFETY CHAPTER 1 INTRODUCTION CHAPTER 2 FLUID SECTION DISASSEMBLY CHAPTER 3 FLUID SECTION ASSEMBLY CHAPTER 4 DRAWINGS CHAPTER 5 REVISION INFORMATION MAGNUM VENUS PLASTECH 3 Patriot SS Chop Check Manual SAFETY 8 WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety 15 ultimately the responsibility of those using the tool In like manner safe operation of polyester processes 15 the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is
9. RK ASTERISKS DENOTE PARTS IN KIT MAGNUM VENUS PLASTECH MINI LOWER SECT 15 0590 55 REV 12 08 08 BT2 MAGNUM VENUS PLASTECH 24 Patriot SS Chop Check Manual MAGNUM VENUS PLASTECH PUMP ASSEMBLY 1300 REV 05 20 08 BT2 MAGNUM VENUS PLASTECH 25 Patriot SS Chop Check Manual Parts List ITEM PART NUMBER OTY DESCRIPTION 1 PAT CCP LS 0590 SS LOWER PUMP SECTION ASSY dd O Not ld 4 2 3250 POWER HEAD 3 1 4 DIA 3 PAT PA 9109 1 SHELL RETAINER 2 HALF SHELL 1 00 1 61 E RING HEAVY DUTY 6 0521 1 ADAPTER SHAFT 0522 4 ADAPTER TIE ROD 8 1 TRANSITION PLATE 9 F HB 06C 24 4 HEXBOLT 10 5 SW 06 8 LOCK WASHER 11 3261 1 5 RING EXTERNAL PAT CCP 0517 1 MID BUSHING 13 06 4 NUT MAGNUM VENUS PLASTECH PUMP ASSEMBLY PAT CCP PA 1300 SS REV 05 20 08 BT2 MAGNUM VENUS PLASTECH 26 Patriot SS Chop Check Manual PAT CCP LS O0590 RK REPAIR 2 PCS PAT CCP 0536 FOOT VALVE SEAL ASSY 1 PISTON SEAL ASSY ro D 1 PC RELIEF WASHER 0525 ON 1 524 PRIMING SEAL MAGNUM VENUS PLASTECH 27 1 PC 0 022 O RING 2 PCS O E 032 O RING 1 O E 140 O RING Patriot SS Chop Check Manual Patriot Chop Check Pump R
10. S PLASTECH DISTRIBUTOR OR MAGNUM VENUS PLASTECH NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area 15 free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MAGNUM VENUS PLASTECH 12 Patriot SS Chop Check Manual Patriot Chop Check Pump Introduction This manual the Patriot SS Chop Check Manual provides information you need to perform simple maintenance and repair on your equipment Step by step assembly and disassembly procedures are included Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself Be prepared by having a clean work area tools and c
11. ar or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL MAGNUM VENUS PLASTECH 10 Patriot SS Chop Check Manual 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 215 a precautionary step and should be followed whenever the above mentioned ball valve 15 activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open o
12. ecommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Plastech recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Plastech recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards MAGNUM VENUS PLASTECH 5 Patriot SS Chop Check Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces
13. erate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective MAGNUM VENUS PLASTECH 7 Patriot SS Chop Check Manual The use of reclaimed solvents is particularly hazardous Reclaimers not add any inhibitors Also the possible presence of water reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way t
14. evision Information Revision Description Rev 12 2010 Added the Revision Information Chapter and updated the drawings We updated the manual format and MVP logo Added the assembly detail drawings MAGNUM VENUS PLASTECH 28 Patriot SS Chop Check Manual MAGNUM VENUS PLASTECH 29 Patriot SS Chop Check Manual MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 5148 113 Ave Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP PLASTECH UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com Rev 12 2010 MAGNUM VENUS PLASTECH 30 Patriot SS Chop Check Manual
15. luid Section Disassembly FLUID SECTION REMOVAL 5 Remove the Ram and Pump from the material Place a piece of plastic or paper under the Ram and Pump to catch any dripping material Put the pump into the lowest position of the down stroke Shift the Ram Control valve into the down position allow pump and Ram to travel to the lowest position Disconnect the resin hose from the side of the Pump fluid section Warning Be sure to remove fluid pressure from the system before disconnecting resin hose tie rods or surge chamber System may be under pressure and can cause injury 6 Remove the E Ring F ER 1 00 HD lift up the Sleeve 9109 and remove the two Connectors APP 9096 7 Remove the four Hex Nuts 06 and Lock Washers F SW 06 holding the fluid section to the Adapter Tie Rods PAT CCP 0522 8 Shift the Ram Control valve into the Ram up position move the ram up until the Adapter Shaft PAT CCP 0521 clears the Transition Plate PAT CCP 0503 this will allow the pump fluid section to be removed MAGNUM VENUS PLASTECH 15 Patriot SS Chop Check Manual DISASSEMBLY PROCEDURE Note As you disassemble lay the parts out on a towel or rag in the order you take them apart This will help you remember how they go back together Inspect each part for wear or damage and note parts that require replacement 1 If not already done move the pump the bottom of the down stroke 2 Unscrew the fo
16. mical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information 3 0 Equipment Safety WARNING Magnum Venus Plastech suggest that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part ne
17. o make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds 1 VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Plastech is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well
18. orage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result MAGNUM VENUS PLASTECH 6 Patriot SS Chop Check Manual E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Fire fighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Plastech in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and Catalyst accumulated from the purging of hoses or the measurement of fluid output deliver should never be retu
19. ose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray sandings etc from the building as they occur this waste 15 allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible Spilled or leaked catalyst may cause a fire if it comes in contact with an product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Plastech System Check the gun several times daily for catalyst and resin packing or leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing
20. owards the ball 3 Insert the Ball Guide PAT CCP 0512 SS into the Piston PAT CCP 0507 SS over the Spring see below for proper orientation Note The relief round end of the ball guide goes against the spring into the piston 4 Install a new O ring O E 022 onto the Piston Valve 0509 55 5 Place the Piston Ball VLS 2427 SS into the Piston PAT CCP 0507 SS on top of the Spring PAT LS 1010 6 Thread the Piston Valve PAT CCP 0509 SS into the end of the Piston PAT CCP 0507 SS and tighten Set aside for now Ball Guide Spring Piston Valve 2 4 OS gt x Priming Rod Ball Stop Piston Ball MAGNUM VENUS PLASTECH 18 Patriot SS Chop Check Manual PUMP ASSEMBLY 7 install the Rod Seal Assemblies PAT CCP 0516 into the top of the Outlet Body PAT CCP 0501 SS The open side side with o ring goes down inside 8 Install the Rod Bushing PAT CCP 0505 into the Packing Nut PAT CCP 0504 9 Thread the Packing Nut PAT CCP 0504 into the top of the Outlet Body PAT CP 0501 SS Packing AS Rod Bushing Rod Seal Assembly 10 Carefully push the Fluid Rod Assembly PAT CCP 0508 SS into the Rod Seal Assemblies PAT CCP 0516 from the bottom and then up through the Packing Nut PAT CCP 0504 11 Install the Backup Ring PAT CCP 0515 into the top end of the Cylinder
21. r position Note The open or on position 15 when the ball valve handle 15 parallel line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve MAGNUM VENUS PLASTECH 11 Patriot SS Chop Check Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits a charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Plastech recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but tha
22. ragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc MAGNUM VENUS PLASTECH 4 Patriot SS Chop Check Manual Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from 1 National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Plastech recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Plastech r
23. rned to the supply tank such catalyst should be diluted with copious er quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plastech spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could gen
24. shing PAT CCP 0533 from inside the Valve Nut PAT CCP 0532 14 Pull the Fluid Rod PAT CCP 0508 SS Piston assembly PAT CCP 0507 SS out of the Outlet Body PAT CCP 0501 SS and Rod Seal assemblies PAT CCP 0516 set a side for now 15 Remove the Packing Nut PAT CCP 0504 from the top of the Outlet Body PAT CCP 0501 SS 16 Remove the Rod Bushing PAT CCP 0505 and Rod Seal assemblies PAT CCP 0516 from the top of the Outlet Body PAT CCP 0501 SS MAGNUM VENUS PLASTECH 16 Patriot SS Chop Check Manual PISTON and PISTON VALVE DISASSEMBLY Note Clean and inspect all parts for wear and damage Replace damaged parts and all parts provided in the repair and seal kits 1 Unscrew the Piston Valve PAT CCP 0509 SS and Priming Rod PAT CCP 0527 SS from the Piston PAT CCP 0507 SS Use caution the piston ball may fall out and become damaged If the ball falls onto a hard surface it may become scratched or get a flat spot on it 2 Remove the Piston Ball VLS 2427 SS Ball Guide PAT CCP 0512 SS Ball Spring PAT LS 1010 and Ball Stop PAT CCP 0511 from inside the Piston PAT CCP 0507 SS MAGNUM VENUS PLASTECH 17 Patriot SS Chop Check Manual Patriot Chop Check Pump Fluid Section Assembly PISTON and PISTON VALVE ASSEMBLY 1 Install the Ball Stop PAT CCP 0511 into the bottom of the Piston PAT CCP 0507 SS 2 Install the Spring PAT LS 1010 into the Piston 0507 55 narrow end t
25. strictly prohibited without the expressed consent by Magnum Venus Plastech Inc Magnum Venus Plastech cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Plastech hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Plastech recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Plastech recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Pa
26. t resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PLASTECH EQUIPMENT PLEASE CALL MAGNUM VENUS PLASTECH BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENU
27. ur Hex Nuts 06 from the end of the Tie Rods PAT CCP 0520 3 Pull the Inlet Bell Flange 0537 off the Tie Rods PAT CCP 0520 4 Remove Hex Bolt F HB 04F 08 from the bottom of the Priming Rod PAT CCP 0527 55 If the Priming Rod PAT CCP 0527 SS spins put a wrench on the wrench flats of the Priming Rod just above the Priming Piston PAT CCP 0523 5 Remove the Backup Washers PAT CCP 0528 Relief Washer PAT CCP 0525 and the Priming Piston PAT CCP 0523 from the Priming Rod PAT CCP 0527 SS 6 Unscrew the Tie Rods PAT CCP 0520 out of the Outlet Body 0501 55 7 Pull the Cylinder PAT CCP 0519 SS out of the Outlet Body PAT CCP 0501 SS and off the Piston PAT CCP 0507 SS This will also force the Intake Valve PAT CCP 0531 SS off the end of the Priming Rod PAT CCP 0527 SS 8 Remove Lower Seat PAT CCP 0518 SS from out of the end of the Cylinder PAT 0519 55 9 Remove the loose Intake Valve 0531 55 Spacer PAT CCP 0529 SS and Valve Stop PAT CCP 0530 out of the end of the Cylinder PAT CCP 0519 SS 10 Remove the Piston Bushing PAT CCP 0513 and Piston Seal Assembly PAT CCP 0514 out of the other end of the Cylinder PAT CCP 0519 SS 11 Unscrew the Valve Nut PAT CCP 0532 from the Intake Valve PAT CCP 0531 SS 12 Remove both of the Foot Valve Seals PAT CCP 0536 from inside the Intake Valve PAT CCP 0531 SS 13 Remove the Intake Bu
28. urrent parts drawing available DANGER Always wear proper safety equipment including eye protection and gloves when performing service and repair on this equipment When removing Pump Fluid Section Hoses and Resin Surge Chamber be sure to bleed off fluid pressure from the system before disconnecting Release Surge Chamber charge before removing Surge Chamber System may be under pressure and cause injury This manual covers the following pump assembly e PAT CCP LS 0590 SS Patriot SS Chop Check Fluid Section Note The Fluid Section can be rebuilt in place or easily removed and taken to a workbench Flushing the fluid section with suitable cleaning agent can make the rebuild process much easier During Disassembly As you disassemble the equipment lay out the components in the correct order and direction This will help you to reassemble them MAGNUM VENUS PLASTECH 13 Patriot SS Chop Check Manual Tools required Red Grease 6706 2 1 1 02 6706 2 16 16 02 6706 2 32 32 02 PAT LS OIL PAT LS OIL 1GL 1Gallon PAT LS OIL 5GL 5 Gallon Removable Thread Locking Compound 5 16 inch Hex Wrench Hex Wrench Set 08469 8 inch Adjustable Wrench 08467 12 inch Adjustable Wrench 08468 1 2 inch Wrench or 1 2 x 9 16 Combination Wrench 08476 9 16 inch Wrench 08476 or 1 2 x 9 16 Combination Wrench 08476 Repair Kit PAT CCP LS 0590 RK MAGNUM VENUS PLASTECH 14 Patriot SS Chop Check Manual Patriot Chop Check Pump F
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