User Manual
Contents
1. OUTPUT FILTER STATIC INVERTER SWITCH CHARGER BATTERY Figure 32 296 Monitoring software 9 Monitoring software 9 1 Summarize UPS can offer the function of communication and command with computer To avoid data loss or damage computer needs some time to close system in an orderly way When external power is disconnected the computer system protected by UPS finally still is closed lawless because of losing power when battery has been exhausted Through monitoring software UPS can communicate with computer system so as to inform computer system to close computer systematically when UPS battery will be exhausted 9 2 Software When the server is unguarded the power thing record and the function of informing turn off control and auto startup can be achieved through UPS intelligent monitoring software The software is suit to most operation system a signal cable with software The detail refers to UPS intelligent monitoring software user manual UPSilon 2000 for Windows Q al Meter Digital Block chan Q Output oltage Battery Charge UPS Load Select UPS Input Yoltage 125 0 Vac 100 120 Py 110 Temperature 270 590F 104 140 bo horde 176 32 NN io co Pb p212 f a e CIP sm NSN Schedule 5 Communicating with Utility Power Failure EE Low F ioa 2 Data Log UPS Seiteiest Bypass Monde N Yi On Battery 00 00 29 UPS Manufactu2. BATTERY Figure 29 8 2 UPS s running way when UPS runs normally When UPS runs normally after high frequency harmonic noise in utility power is filtered by the filter on the one hand utility power charges battery pack via the inverter and keeps battery power on full voltage level and on the other hand utility power is converted into direct current via the rectifier and is transferred into pure sine ware power via the inverter finally power is transmitted to user equipment for using via the static switch and the filter As figure 30 OUTPUT STATIC INVERTER SWITCH FILTER CHARGER BATTERY Figure 30 DS WORKING FLOW 8 3 UPS s running way when utility power is disconnected As figure 31 when utility power is disconnected power is supplied to the inverter by the battery and then is transmitted to user equipment for using via the static switch and the filter to avoid the case that load isn t supplied power OUTPUT STATIC SWITCH FILTER INVERTER CHARGER BATTERY Figure 31 8 4 UPS s running way when UPS supplies power on bypass mode There are five kinds of status when UPS supplies power on bypass mode As figure 32 l overload 2 inverter failure 3 when switch on UPS is in the course of slow startup during pressing the SWITCH ON button for 20 seconds 4 When switch off please press the SWITCH OFF button 5 UPS runs under the condition of internal over temperature
3. plug LCD display cycle switch button to switch items displayed till display the item of output power display percent If the value displayed is more than 100 please dismantle the unimportant load till the value displayed is less than 100 6 3 Daily switch ON OFF operation procedure If you want to switch on off during daily using please operate UPS according to the following ways 1 If you want to switch off UPS you can switch off UPS by plugging the OFF button located on front panel At the time UPS is under bypass condition utility supplies power to output and the batteries are under charging condition 2 Always turn on UPS by plugging down the OFF button when daily operation 6 4 Switch ON OFF operation procedure when UPS hasn t been will be not used for long time 1 If the time in during UPS will be not used exceeds ten days please first turn off UPS by pushing the off button on front panel then position the NFB on back panel the position of OFF 2 If the time that UPS doesn t be used exceeds three months please run UPS for above 24 hours according to the process of first start up and make the battery on the full electrical position and extend battery life 16 STATUS HANDLING 7 STATUS HANDLING 7 1 Symbol indicator O O Y Buzzer beep continous sem Peer oe i is SIY every four seconds every one second Buzzer not beep Lit on crush out flash Note If indicator light flash
4. the flash period is synchronal with that of buzzer sounds 7 2 UPS run status indicator and handling ways when normal Please refer to indicator LCD indicator value and buzzer sound on the panel you can see if UPS running is normal if UPS is abnormal please refer to the handling thing according to panel lbs La indicator status PE 1 Panel indicator status is as the Output indicator Fauld indicator right Haltery energy indicator 1 UPS running status Overload indicator Utility is normal UPS runs Hy pass indicator normally and UPS is used under full load 2 Handling way needless handling 2 panel indicator status is right 1 UPS running status Utility is normal UPS runs normally and battery capacitor is above 90 2 Handling way needless handling Sui DA Switch OFF Cyele display button input indicator Hz as LED Ouipud i ilicator Fault indicator Baters energy indicator Overhead indicator Bypass indicator is eh ON Switch OFF Cvele display button Import indicator STATUS HANDLING 3 panel indicator status is right 1 UPS running status Utility supplies power 220Vac normally and UPS runs normally 2 Handling way needless handling 4 panel indicator status 1s right 1 UPS running status Utility supplies power normally UPS runs normally and battery voltage is low 2 Handling way needless handling The charger is fault please replace
5. CONTENTS CONTENTS CONTENTS sust N 1 E INIRODUC HON a 2 2 SABE TY ec ei ae os 3 9 APPEARANCE la ss 4 Ae POSTIONING coa eel de 7 5 dJINSTARDATION 20 a 10 6 ORER ATION con A ides 14 7 STATUS EAN DING edit oest shaded et goede ladies gue 17 SB WORKING REO Wisssnujaansta ida 25 O Nontotino SOR WES 21 10 Techmical SpeciiC N seuss men N ese 29 TN SIPPSS EA A EA E NOA 31 INTRODUCTION 1 INTRODUCTION 1 1 Thanks Thank you for your purchasing of Kstar UPS its design is safe reliable and needless to maintain 1 2 Reading Please read this manual it contains safe installation and operating introduction It helps you to get the optimal using life and service The manual recounts UPS internal working way and relative protection function 1 3 Brief introduction Master series on line UPS is a new generation intelligent type UPS specially designed for finance system telecom system electric power system intelligent building working station to meet the high quality and high reliability requirement of the system to power supply 1 4 Characteristic computer port UPS intelligent monitoring function can be got by the computer port The detail refers to the Section 9 and UPS intelligent monitoring software user manual LCD display The running status load capacity and battery capacity are clear at a glance on LCD on UPS control panel You can master the change of UPS power supply quality of and running environment at
6. OUTPUT cond y it i MN GNG AC INPUT Figure 12 11 INSTALLATION 5 2 AC Output 1 Please consult input installation principle about output principle 2 Output power cable is designed according to load current do not use over thin cable 3 Avoid short circuit and overload 4 The grounding to the unit only acts as reference point if the grounding isn t good that may cause disturbance and false datum management and affect UPS and computer please ask professional personnel for handling immediately 5 User offers a good grounding system 6 Try to make the grounding close to connection point of grounding club or start point in switchboard 7 AC OUTPUT connect wiring position Figure 13 INPUT BATTERY OUTPUT oe Figure 13 AC OUTPUT Pa ieee INSTALLATION 5 3 DC input wiring 1 DC input connection please refer to AC input installation rules 2 Connection way and position please refer to figure 14 INPUT BATTERY OUTPUT Figure 14 Battery wire 5 4 Connecting position and way 1 Remove the cover screw on wiring terminal support with Philip Head 2 Remove the cover and find the wiring terminal plate below the power switch 3 According to connecting guide draw AC power input cable output cable and battery pack power cable though the wiring outlet inlet then connect to relevant terminal 4 After connection please carefully confirm if the connection is correct and firm 5 After connecti
7. Utility power is disconnected and Fault indicator UPS is supplied power by battery Haltery energy indicator Buzzer beeps once every one sec Overload indicator ond when the battery power will be Hy pass indicator switch GUN exhausted 2 Handling way Set Cycle display button UPS will shutdown at once please Input indicator save files as you could Fla Cd LED 10 Panel indicator status is right 1 UPS running status oe Chut pat indicator Utility power may have been for RE disconnected and battery power has been exhausted UPS shutdown Battery energy indicator Ciwverload indicator automatically Bypass indicator ui els CON 2 Handling vvay Waiting for utility power 7 Switch OFF 1 1 Cvele dis v bwit connecting and then UPS will splay Dutton Input indicator automatically startup Figure 28 If utility power is disconnected for long period of time please turn off UPS according to switch on off program for power cut of long period of time _ 20 STATUS HANDLING YES YES Flow chart 1 of status handing a En STATUS HANDLING Flow chart 2 of status handing 22 STATUS HANDLING YES No Flow chart 3 of status handing Ec n STATUS HANDLING Flow chart 4 of status handing es WORKING FLOW 8 WORKING FLOW 8 1 UPS system configuration block figure figure 29 INPUT OUTPUT STATIC FILTER FILTER SWITCH CHARGER
8. any time electron bypass switch When UPS is faulty the bypass will be activated at once and supply power to ee SAFETY load through the built in static electron bypass switch at the same time the buzzer sounds alarm for long time intelligent battery charger When UPS has found AC input the high power charger can automatically be started up and float charge battery circularly after extending for 10ms avoiding mangle because it can t be supplied in time after battery discharged Safety 2 SAFETY To reduce the danger of electric shock caused because load equipment isn t good connected to the grounding when installing computer port signal cable please switch off the AC input power only after all signal cables have good connected you can connect the power There must be proper branch protector Breaker on UPS connecting to AC input power with grounding That of connecting to any other type socket will cause electric shock and infringe local electrical rule Do not attempt to maintain UPS there isn t any parts maintained by user in UPS There is potential damage voltage in UPS and the services can only be performed by the trained regular person If user make bold to maintain and refit UPS the warranty qualification will be canceled APPEARANCE 3 APPEARANCE 3 1 Display Control panel Figure 1 Gr Lae Sorte LCD Output indicator Fault indicator Battery energy indicator Overload indica
9. attering heat ventilation hole The ventilation hole and other small long elliptic ventilation holes all need to keep good ventilation 3 RS232 communication interface receptacle The standard communication interface between UPS and computer 4 Air blower 5 Battery Switch 6 MAIN INPUT switch 7 Wiring Terminal support Power wiring Terminal support of input output and battery 8 Wiring inlet outlet hole Wiring inlet outlet hole of input output and battery group 9 Active wheel There are four hidden active wheel in favor of movement POSITIONING 4 POSITIONING 4 1 Transit or movement 1 Please dismantle all barge connecting cable firstly Perform after turn off 2 Careful and light placement forbid any hit 3 Please do not move UPS inverted 4 2 Placement 1 Do not place the UPS on slope or scraggy land Figure 3 a EA F Figure 3 2 Please place the UPS in the place where keeps good ventilation UPS s back face and side face should be more than 10cm away from the room wall Figure 4 3 Do not position UPS in sunshine drain and damp place Figure 5 6 POSITIONING Figure 4 Figure 5 Figure 6 4 Please keep UPS away from fire source and high temperature avoiding over high temperature Figure 7 5 Do not lay goods on the UPS Figure 8 8 POSITIONING 6 Do not position UPS in the place where contains caustic gas Figure 9 7 Running envi
10. charging board Note the indicated material parameters vary with the machine type 5 panel indicator status is right 1 UPS running status Utility power is normal and it is transferred to utility mode UPS don t start up until the startup button on the panel of UPS is pressed 2 Handling way please deal with it reference to status dealing flow chart 2 Figure 23 18 His E Leo El indicator Frult indicator Battery energy indicator Overload indicaror Hy pass indicator Switch ON Switch CFF Cyele display button Input indicator He LED Chupi indicator Fault indicator Battery energy indicator Overload indicator iy pass indicator Switch ON Switch OFF o OUvele display button Input indicator Hz E LED Outpul indicator Fault indicator Battery energy indicator Overload indicator Bypass indicator Switch ON ich OFF Cvele display button Input indicator STATUS HANDLING zia ee CURRENT 1045 115 na T 6 Panel indicator status is right 1 UPS running status Utility supplies power Under overload 125 overload indicator light is solid on and the buzzer beeps continuously 2 Handing way Please release load to ensure the indicated percent of LCD output power is less than 100 If the thing is still present after removing load please refer to flow chart 3 WELCOME TO of status handling ELECTRA 7 Panel indicator status 1s right 1 UPS run
11. ity 6KVA 8KVA 10KVA 12KVA JISKVA POKVA LSRVA BOKVA Internal protection equipment and LCD panel Battery UPS automatically shutdowns when battery is low power level there is no fuse switch protection Overload When load reaches 110 150 of rating transfer to bypass after 30s recover auto after unload Over temperature Automatically transfer to bypass if UPS internal temperature gt 85 C Output Limit current automatic shutdown fuse and there no fuse switch short circuit UPS abnormal protection Automatically transfer to bypass and supplied power by utility Noise filter 10 100KHz at 40Db 1O0OKHz 100MHz at 70dB LCD display input output voltage frequency battery voltage output power temperature Battery BVL One LED it lit on when battery low voltage Environment 0 40 C 0 95 non condensing lt 58dB 1m Temperature Humidity Noise General Output socket Terminal plate Unit weight 165Kg 262Kg 326Kg 336Kg UPS status Utility inverter bypass UPS abnormal fault indicator Communication RS232 interface of DB9 model interface e Shipping list 11 Shipping list UPS use manual sala
12. ning status Utility power is normal UPS runs abnormally and transfers to be supplied power by utility 2 Handling way Please refer to flow chart 4 of status handling 0 De Lles iB F ae eee a ull 8 Panel indicator status is right 1 UPS running status Utulity povver is disconnected UPS is supplied povver by battery and load is full load Buzzer beeps once every fo ur seconds The battery energy indicator light fla shes every four seconds buzzer Figure 26 19 CUATE LOAD Hs A LCD Output indicator Fauli tidicatar Battery energy indicator werload mdicator Ay pass indicator Aoi O Switch OFF Cyele display button Input indicator te EE LOCO Output indicator Fault indicator Batiery energy indicator Overload indicator Bypass indicator Switch ON Switch OFF Cvele display button Input mdicator He TI LE Chutpul indicator Fault indicator Hattery energy indicator Overload indicator iy pass indicator Switch ON Switch GOFF Eyele display button Input indicator STATUS HANDLING and indicator light stop beep and flash 2 Handling way If utility is disconnected normally please remove non critical loads to increase used time If it is disconnected abnormally please refer to flow chart 1 of status handling Hz LL LED 9 panel indicator status is right 1 UPS running status Output indicator
13. on is correction please relock the cover Pic OPERATION 6 OPERATION 6 1 Preparing process before start up To make UPS normal and correct running please confirm the following items Refer to figure 2 3 Verify electric power switch on back panel is in the OFF position 4 Verify the installation place again Figure 4 to 10 5 Rock power cable with hand and see if there is any looseness if looseness retighten the seizure screw 6 Do not connect load 7 Inspect input voltage is to meet the demand of UPS 220V 10 with ammeter 6 2 Operation process at first start up After verify above items are correct please start up UPS according to the following ways 1 Please switch electric power switch NO FUSE BREAKER NFB on the back panel to the ON position Input indicator light and bypass indicator light on the front panel are lit on at the same time As follows figure 15 LCD Clutput indicator Fault indicator Battery enerey indicator Overload indicator Bypass indicator Switch ON Switch OFF Cyele display button Input indicator Figure 15 14 2 Plug the switch ON button on front panel As follow drawing The input indicator light and the bypass indicator light are on continuously LCD display is lit Utility supplies power to output via bypass 3 After 20s input indicator light on front panel is lit bypass ind icator light is off output indica tor light is on the welcoming inf
14. ormation is displayed on LCD UPS inverter supplies power to output 4 Shutdown input power of UPS utility indicator light is off the welcoming information is displayed on LCD UPS inverter supplies power to output as follow drawing UPS sounds every four seconds which indicates battery pack supplies power to UPS at present The sound will automatically stop 9Oslater OPERATION LCD dlutgut indicator Fonli indicator Hanery energy indicator Hiverload indicator Hy pass indicator su che EIH Switch OFF Cyele display button lapai indicavor a WELCOME TO LANKKAXKA LED Output indicator Faultindicator Overlood indicator Ay pass indicator Switch OA Switch OFF Cycle display button Input indicator WELCOME i m KM E LCD Output indicator Fauli indicaior Batter energy indicator Overload indicator Bypass indicator Switch ON Switch OFF Crele display button Input indicator Figure 18 15 OPERATION UPS will sound alarm every 1s again when battery power is to be exhausted 5 Utility indicator light will be on when UPS input power source is resumed Plug the LCD display cycle switch button to switch items displayed see if display value is normal thus first start up procedure has been completed Please measure output voltage and see if it meets the requirement then connect load to UPS output terminal Use pure power provided by UPS formally 6 After connect load
15. rer ON LINE UPS Model TOOVA Event Log Commence Countdown 00 01 32 UPS Version HO7E7C10 1999 05 26 09 56 47 Power Fail 1999 05 26 09 55 24 UPS Connected 1999 05 26 09 53 32 UPS Connected Figure 33 iIIa Monitoring software 9 3 port component To computer system with built in UPS monitoring software the port component can connect UPS into your system Each component includes relevant port cable that convert UPS status signal into identifiable signal to system only using UPS monitoring cable supplied by factory PIN RS232 RXD PIN RS232 TXD PIN GND Figure 34 28 Technical specification 10 Technical specification Capacity 6KVA 8KVA LOKVA I2RVA ISKVA 20KVA 25KVA 30KVA AC input Voltage 380VACT 20 Frequency 50 60 Hz 5 Phase Three phases Grounding AC output Voltage 220V Frequency 50 60 Hz Voltage 1 frequency 0 5 When disconnection Wave form SPWM sine wave Power factor 0 8 Later distortion lt 3 linear load Battery Voltage 192VDC 240VDC Model Lead acid free maintenance Charging time 90 capacity after 8 10 hours Alarm Utility disconnect Buzzer beeps once every four seconds Battery exhausted Buzzer beeps once every one second Overload Overload indicator light is solid on buzzer continuously beeps for long time UPS abnormal Fault indicator light is solid on buzzer continuously beeps for long time 29 Technical specification Capac
16. ronment temperature 0 C 40 C Ges UE A A A ti dali da Steet spree Tek cia de rra der rr ir ea Cela de Figure 7 Figure 8 Figure 9 O INSTALLATION 5 INSTALLATION 5 1 AC Input 1 Prohibit using general household receptacle because the Max current of general receptacle is ISA the socket may be burned down for overload 2 Please connect UPS input terminal to utility power switchboard close Figure 10 Figure 10 Note Don t make anti connection of polarity 3 Simple identification way of power polarity 1 Firing line R S T There is 380V voltage between Line and Line 2 Neutral N there is 220V voltage to Firingline there is 0 5 2V voltage to Grounding INSTALLATION 3 Grounding G Please find real connecting point to the grounding of the switchboard 4 If the difference between the neutral and the ground is more than 5V or can t meet the system requirement please reinstall good grounding system to maintain operating safety of system 5 The power cable and the impaction terminal must be quality goods prohibit wrapping power cable on the terminal support directly 6 Please follow the electrician principle when installation 7 Avoid using same a switch with other equipment when connect to switchboard try to connect to utility terminal Figure 11 3c 4w GND Power utility 3 phase 4 wire input IN 13 N Figure 11 8 AC input connect wiring position INPUT BATTERY
17. tor Bypass indicator Switch ON Switch OFF Cycle display button Input indicator Figure 1 Symbol instruction of front panel indicator 1 2 3 4 Welcome screen WELCOME TO X X XXXXXXX Display of system status X X X X X x X KVA Display of input voltage value ON LINE AC IN 220V Display of input frequency value ON LINE AC FRE 50Hz 5 6 1 8 9 APPEARANCE Display of output voltage value ON LINE OUTPUT 220V Display of output frequency value ON LINE OUT FRE 50Hz Display of output power Percent ON LINE LOAD 80 Display of battery voltage value ON LINE BATTERYII 218V Temperature display in machine ON LINE TEMP 33 C Notell ON BYPASS modell the output voltage and frequency are displayed be 0 LED would display only after the unit is switched on These parameters vary with machine model 10 LCD cycle display switch button digital signal display items switch button 11 UPS switch button UPS general switch button 1 Turn on UPS inverter by pressing the ON key UPS convert to UPS inverter power output 20s later UPS pure AC output power is supplied by UPS internal power supply equipment 2 By keeping pressing the OFF switch for 3s we can shut down the inverter turn the UPS to bypass mode The button acts as general switch mainly APPEARANCE 3 2 Machine appearance Figure 2 Figure 2 1 Display Control panel 2 Sc
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