MJ English
Contents
1. down position and turn the photo disc B until its blue voltage Continue supply the 380V power over 5 minutes might damage the Ea mark is aligned with the red mark on the bearing cover fuses F2 F3 of main board and burst the electrolytic capacitors C4 C5 of main plate Declaration of Conformity for Note Instruction above is the standard adjustment If you feel the position wasn t Concentration Limits for Certain board and even might endanger the person safety gt Hazardous Substances To control box In order to prevent abnormal operation keep the product away from the high frequency machines We hereby declare that the following products Setting screw AC servo motor MJ series Don t operate in direct sun light outdoors area and the room temperature is 45 C above or 5 C under Mounting the Synchronizer onto the flange of cae the following directives and Don t operate near the heater dew area and the humidity is 30 less or 95 more hand wheel and match the stop groove of the European Union RoHS Directive 2002 95 EC and Don t operate in dusty evaporate combustible gas area and stay away from corrosive material synchronizer with the stopper of the machine Pe areon E certain hazardous Don t apply heavy objects or excessive force on the power cord also don t bend or pull the power cord head then tighten and secure 2 hexagonal Bearing cover plate Substances 2005 18 50 i screws of the synchronizer rotor th2. too thick pulley or machine does not rotate smoothly p 1p 20v 1h 20v gt a 220 2 7 Connector Panel Caution If the power source does not have the neutral point then Caution ML AFL and NCL output only AIR type Trimmer air or magnetic output this 1 220 V servo motor is not suitable for this connection Please ask supplier to offer our 3 380 V servo motor SYNCHRONIZER 4 DIP SWITCH Adjustment ON Function Name Description ON OO Rw Ny ON Single signal OFF Two signals ON clockwise OFF counter clockwise SEWING MACHINE ON ON 4500 rpm i ON OFF 3500 rpm OFF ON 2500 rpm 5 OFF OFF 1200 rpm 2 AFL SOL AIR ON ON Chainstitch Machine L A 6 30V ON OFF Chainstitch Machine 3 NCL SOL AIR T 4 8 VDN Synchronizer Type DIR Direction of motor rotation ML SOL AIR SP1 SP2 Motor Max Speed 30V TRM1 TRM2 Machine code setting GFF ON Slow Speed Lockstitch Machine BN OFF OFF High Speed Lockstitch Machine ON Needle up SEWING MACHINE TRIMMER SOL MAGNETIC OFF Needle down 30V CMT NUD Positioning Mode If you need the technical support please contact your European distributor IMCA bv Tel 31 23 531 95 84
3. MJ SERIES USER MANUAL MOA ee ial 2 Installation Industrial Estate Waarderpolder MJ installation CONTENTS 2031 BJ Haarlem Holland a Install the MJ series b Install the pedal with c Install the V Belt on the motor and Safety Precaution TEL 31 23 531 95 84 control box and motor speed control unit machine pulley then adjust the belt FAX 31 23 531 10 22 A 5 E MAIL info imca net under the table to its appropriate tension Installation WEBSITE http www imca net Wiring and Grounding DIP SWITCH Adjustment Control Panel Error Code List Connector Panel motor direct drive motor is pre installed on the machine head if reinstall or disassembly is necessary please refer to the sewing machine user manual fe a j Mu Seips Note MJ series is designed for the H S mini motor don t use with other brand of HSVPMJU01 2 2009 03 Caution EC Declaration of Conformity i Hand wheel VAN For person safety turn off the power switch and remove 1 Safety Precaution Hexagonal the power plug from outlet before any adjustment We hereby declare that the following products AG serve motor MI Seles Please read this manual with sewing machine manual thoroughly and pay attention for the are in conformity with the provision of the EC follow
4. blinking see the error code list Blue wire J y e i 6 Error Code List CEE Panel LED for error code 1 When MJ control box is malfunction or abnormal the error message will be warned by the blinking of 2 LED on the control panel See the following list When multiple 1 220 V motors are connected to a power source take caution for the load balance of each R 9 p gais S T phase see the following diagram 2 Repair and maintenance must be performed by the properly trained technician 3 220V power souce 3 380V power source Panel LED he Error code Cause of the problem Condition and solution Alterion Must haveanatrd pairt layout blinking 1 When power on higher power voltage has Led blinking 4 been detected times every 2 Connect to a wrong AC power source cycle 3 Aluminum casing resistor for the brake circuit is defective Motor and machine will be shutting down Please check the AC power source Please check the power board Please check the aluminum casing resistor 1 Bad connection to the motor connector Motor and machine will be shutting down Led blinking 7 2 Synchronizer sensor signal error Please check the motor or motor connectors connection times every 3 Machine locked or object stuck in the motor Please check the synchronizer sensor and its signal cycle pulley Please check machine head to see if any objects stuck in the motor 4 Sewing material is
5. en connect People s Republic of China Electronic Business A A Standard Requirements for concentration limits for Power cord must keep 3 cm or above distance away from the V belt and the pulley the synchronizer cable to the control box certain hazardous substances in electronic information products SJ T 11363 2006 Our product itself motor control box or its packing After power on the machine for the first time use low speed to operate and check the correct rotation direction varied depend by the machine model i materials and accessories box screws package i i Photo disc B user manual sticker label print etc or the During machine operation don t touch any moving parts suppliers of parts and raw materials are all in k A A A 3 conformity with the provision of the European Union All moving parts must have protective device to avoid the body contact and objects insertion RoHS Directive and People s Republic of China Electronic Business Standard to conform the following concentration limits for the six hazardous approved or supplied by the manufacturer substances Don t use any objects or force to hit or ram the product YAN Components of speed control unit see figure Hazardous Permissible Values Substance Danger and caution signs Lead Pb Less than 240 ppm Caution Photo disc A In order to prevent the static interference and current leakage all grounding works must be done properly Note Sto
6. i fet ti directives as following 2 plowing Satety precaution Synchronizer Adjustment Please open the top cover first EC Low Voltage Directive 73 23 EEC 7 EC Electromagnetic Compatibility Directive Installation and operation must be done by the trained personnel also turn off the power switch and remove the plug from 89 336 EEC z z outlet and wait for 5 minutes before any installation Synchr EC Machinery Directive 98 37 EC yt Aas z A eats Saat ind i This product is designed for the specific sewing machines and must not be used for other purposes onizer Needle up position Rotate the machine pulley to reach mechanical needle up 31 Electrical equipment of industrial UW iti i ili i machines Particular requirements for sewing Only use the power voltage as described on the name plate of the MJ motor and control box in 10 ranges Position and turn the photo disc A until its red mark is machines sewing units and sewing system A 7 aligned with the red mark on the bearing cover plate EN 292 1 Safety of machines X Attention If the control box is AC 220V system please don t connect to the AC 380V power sidelines cat eestor al outlet otherwise the error will occur and panel LED will blink continually If that T a 3 Needle down position Rotate the machine pulley to reach mechanical needle screw EM eton ar CU ne ecto happened please turn off the power switch immediately and check the power Stopper
7. ll be ppm or less in sum of Pb Hg Cd Cr VI repaired free of charge Repair will be chargeable in the following cases even if within warranty period force adjustment Bolt B turn gt force increased H S Machinery Co Ltd 1 Inappropriate use include wrong connecting high voltage wrong application disassemble repair modification by decrease A increase p Ty GO incompetent personnel or operate the product without the precaution or operate the products out of its Pedal stroke Rod D secure at right stroke is longer specification range Insert odd objects or liquids into the product Heeling backward Bolt B turn S force decreased Mr C C Lee 2 Damage by fire Earth quake lighting wind flood salt corrosive moisture abnormal power voltage and any other adjustment Rod D secure at left stroke is shorter Plant Manager damage cause by the natural disaster or by the inappropriate environments 3 Wiring and Grounding 5 Control Panel Single phase AC220V Control panel key functions Sewing speed adjust knob Knob turn counterclockwise speed down Knob turn clockwise speed up UN l DA Bay Power ON LED Caution Pe Power ON LED ON Power OFF LED OFF Green yellow wire is 2 f p Synchronizer indicator Error code indicator for ground and all lt Synchronizer mode LED OFF use synchronizer LED ON without synchronizer z j Dace a must Error warning when this LED
8. pper type and location might be A Speed Control Unit adjustment Maintenance and repair must be done by the properly trained technician also all the spare parts for repair must be decrease increase A Spring for toeing forward force adjustment B Bolt for heeling backward force adjustment Cadmium Cd Less than 80 ppm Hexavalent chromium Cr VI Polybrominated Biphenyl PBB Polybrominated Diphenyl ether Less than 800 ppm i i ight i PBDE Limited Warranty Toeing forward Spring A move to right force increased symbol in the instruction manual switch and remove the power plug C Pedal arm from outlet before any adjustment Lo pi f Less than 800 ppm Less than 800 ppm This symbol indicates electrical risks and warnings Term of adjustment Adjustment result Hi Le than 800 Mercury Hg eee VAN Risks that may cause personal injury or risk to the machine are marked with this For person safety turn off the power The concentration of lead in the lead free process Warranty period of this product is 1 year from purchasing or 18 months from our manufacturing date force adjustment Spring A move to left force decreased for PCB shall be less than 800 ppm For packing materials shipped with our products Warranty Detail or parts the hazardous substances shall be 80 Any trouble found within warranty period under normal use condition in conformance with this manual it wi
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