User_Manual_IO_EN - Zapp Automation Ltd
Contents
1. Ww input 14 N UT 4 3 Digital outputs connector PIN gt eO NI I N 5s INININ N N P P P P Ul GOO INI EP O O oI NII U1 amp Ww L w c e LS p10 Sis Le En pe Sa D E O 17 j x 18 e p20 Sea F ae 5 Description Outputs 0 3 24V power supply Output O Output 2 Outputs 4 7 24V power supply Output 4 Output 6 GND Outputs 0 3 GND power supply Output 1 Output 3 Outputs 4 7 GND power supply Output 5 Output 7 00 04 XXXXXXXIXXIX If the 0 3 and 4 7 output groups are going to be galvanically separated you should first use separate power supply sources for these groups The outputs have 250mA permissible load The outputs shouldn t be overload Pay attention if large inductance are connected you may need to use an additional transient voltage suppression diode preferably as close to the coil as possible 4 4 CSMIO IP connector PIN Description CANH 2 GND CAN L RS485 B RS485 A For proper module working it is enough to connect the lines CAN H CAN L GND lines RS485 B RS485A are used in other CSMIO modules and their connection may be required for modules proper working 4 5 Expansion modules connector PIN Description D gt CANH RS232 RxD RS232 TxD Pp a o GND F e CAN L RS485 B Wa k lt i RS485 A ER Connectors are dedicated exclusively for CS Lab expansi2. User Manual Index 1 Generalinforii ee aai 3 1 1 Soi SU o E A 0 ee eo nee 3 1 2 Standards cornplianC6 uuu uu u uuu u E 4 1 3 SE CAO uuu uu au s 4 2 j EEE 5 3 Recommendations for mechanical installation rr 6 4 Connectors of th GOW IC Cas l Lau et esns nee sen ces ane ire send ane 7 4 1 Arrangement of the connectors on the device 7 4 2 Digita inputs OWS CUO seors luu uu ince aegutenion basicne u u asta 2 8 4 3 Di AO LEDUCS COG CEO Mca LL l u L u u u Z 2 55382 9 4 4 e LOE Pse aja 2 sus guerre seer IS aS sss Sa terre 10 4 5 Expansion modules connector rr rrssrrsssss 10 4 6 ROSE Oj O a ee a a 11 5 CSMIO IO module CONFIZUrATION cecccccesscccceesececeesececcescceceeseeecauececeeneceeseuseeesausecesseness 12 6 Exampleconnection sCchemm eu uuu uuu u uu uuu u uuu uu anu e 13 7 Nacho CONS EAU uu uu u u ae Co Ce 14 7 1 Mach3 ports and PIN numbers sise 14 7 2 Support for inputs outputs from the VisualBasic macros level 15 7 2 1 SetOutBit single output SWITCHING on 15 7 2 2 ResetOutBit single output SWITCHING off 15 7 2 3 GetlnBit single input reading 15 7 2 4 SetModOutput settings of all module outputs states 16 7 2 5 Getlnput reading of all modu
3. to show up on the module with address 31 on the O output You should in the Mach3 program click on the Config Ports and pins menu and go to the Output Signals tab Next at Enable1 signal activate the Enable box as port number type 31 and as PIN 0 As it was mentioned before the port number is just module CAN address and the pin is the I O number in a module In chapter 5 there is the table with all possible combinations of jumper sets and all CAN addresses port number in the Mach3 program CS Lab s c CSMIO IO expansion module Page 14 7 2 Support for inputs outputs from the VisualBasic macros level CSMIO IO module signals can be supported from the scripts level To facilitate the programmer work they can be read saved as VB macros with no need to configure it as standard Mach3 signals Signals were assigned to the Modinputs and ModOutputs registers They are handled by using the instructions described below 7 2 1 SetOutBit single output switching on The command causes a_ single output on the module switching on You should pay attention if the output that you want to steer isn t defined as standard signal in the Ports and Pins menu If so the command won t work correctly Syntax SetOutBit addr bit Parameters addr 100 address jumpers setting on the module 100 115 range bit output number 0 7 range 7 2 2 ResetOutBit single output switching off The command causes
4. a single output on the module switching off You should pay attention if the output that you want to steer isn t defined as standard signal in the Ports and Pins menu If so the command won t work correctly Syntax ResetOutBit addr bit Parameters addr 100 address jumpers setting on the module 100 115 range bit output number 0 7 range 7 2 3 GetInBit single input reading The function turns back 0 or 1 depending on the input state of the CSMIO IO module Syntax GetinBit addr bit Parameters addr 100 address jumpers setting on the module 100 115 range bit input number 0 15 range CS Lab s c CSMIO IO expansion module Page 15 7 2 4 SetModOutput settings of all module outputs states Sometimes it is more convenient or even necessary to set all CSMIO IO module output states simultaneously To do this you should use SetModOutput instruction and enter as argument val the number from the range of numbers 0 255 Bits number state corresponds to CSMIO IO module outputs Syntax SetModOutput addr value Parameters addr 100 address jumpers setting on the module 100 115 range value output state 0 255 range 7 2 5 GetInput reading of all module inputs states Analogously to the previous instruction there is possibility to read all inputs state of the CSMIO IO simultaneously The function turns back the number from the range 0 65535 bits returned value corresponds to modul
5. e inputs states Syntax Getinput addr Parameters addr 100 address jumpers setting on the module 100 115 range CS Lab s c CSMIO IO expansion module Page 16
6. em does not pose any hazard during use P Pay special attention while connecting relays to the control of mains 230V AC In case of _ breakdown on the connector of the module high voltage may appear The optical isolation will not let the voltage to appear on other signals however you must remember to do all the installation service activities while power is off CS Lab s c CSMIO IO expansion module 3 Recommendations for mechanicalinstallation Here is an example components arrangement in the control cabinet aii HINT al mA Caution is advised during the mechanical and electrical installation Poorly tightened cable may cause many problems it s also very difficult to find such a defect while launching using the system 4 Connectors of the device 4 1 Arrangement of the connectors on the device Digital inputs connector Connector of another expansion module Connector for CSMIO IP Module configuration 25 13 000 Power supply connector Digital outputs connector 4 2 Digital inputs connector f T i I a I 0 w un i en a e put 2 TYYYYYYTYYYYT XXXXXXXIXXIX input 6 put 8 m a Input 10 npm te P N P input 14 WW apui P OY U1 Input 5 P OO MRSERRE N O O Input 10 DERN N e put 12 8 NO N
7. er CSMIO IP S controller connection 2777 diagnostic window 2010 Cs lab sc you should turn the power on and launch CSLAB sc ElectronicLaboratory Mach3program General info Digital IO Analog 10 Expansion modules IO module e In the Plugin Control menu choose Comet casio dise CSMIO_IP_P_plugin e Inthe diagnostic window go to Expansion modules tab If connections are correct the CSMIO MPG module should appear on the list of modules Firmware CSMIO IP S V1 100 FPGA ver 1 11 detected by our controller O CAN address seen by the CSMIO IP controller is a number set on module 16 configuration jumpers In the same window there is also 10 Module lesmo p diagnostic window 2010 cs Labse tab After selection of the module address from the Els CSLAB sc list the preview of current 1 0 state on the module Electroniclabaraiai and information about eventual outputs overload will appear on the controls m Digital outputs sua BO 2 eee Digital inputs ANNANN 0 1 23 4 5 6 7 8 9 10 11 12 13 14 15 Firmware CSMIO IP S V1 100 FPGA ver 1 11 7 1 Mach3 ports and PIN numbers If you want to use the inputs outputs of the module as standard Mach3 signals eg spindle switching or drives ENABLE signal control you have to enter the correct port and pin in the Mach3 program configuration Let s assume that we want the ENABLE signal
8. le inputs states 16 CS Lab s c CSMIO IO expansion module 1 Generalinformation The CSMIO IP S control system has standard 32 digital inputs and 16 digital outputs In more requiring applications the I O number may be not enough Coming up to expectations and requirements of our clients we designed the CSMIO IO module It offers additional 16 digital inputs and 8 digital outputs The module communicate with CSMIO IP through the CAN bus To the expansion bus up to 16 CSMIO IO modules can be connected so it is easy to count that it s in the CSMIO IP control system you can have max 288 digital inputs and 144 digital outputs There is only one condition fast signals e g HOME switches LIMIT switches etc must be connected directly to the CSMIO IP controller All module inputs and outputs work in standard industrial 24V power supply voltage and have full optical isolation with additional protection against short circuit and overheat The CSMIO IO modules are ideal for dispersed systems e g connecting the control panel you do not need any bundle of cables with separate cable for each button it will be enough to lead the CAN bus to the panel with so called twisted pair cable place the CSMIO IO in it and connect switches and controls with short wires 1 1 Signs used in this guide Potential danger possible injury risk 7 Useful information tips IN Warning failure to comply with these warnings may lead to inap
9. on modules Do not connect any other devices PC etc 4 6 Power connector OOO View of the plug from the cables connection side Pay special attention to not exceed the permissible power voltage 30VDC This could damage the device 5 CSMIO IO module configuration CONFIG SWITCH Description CAN Address Bit 0 CAN Address Bit 1 CAN Address Bit 2 CAN Address Bit 3 CAN bus termination RS485 bus termination CAN and RS485 lines termination you connect only if it is the only or last device in the control branch CAN address is set in a binary system Switch Off position setting correspond to logic 0 and On to logic 1 CSMIO IP S controller adds to the set number value of 16 In the table below are listed all possible switches settings and corresponded value and CAN address seen by the controller Switches of address selection position CAN address Mach3 PORT no 6 Example connection scheme O G aa lt A w Q 8 8 662 se Jan lt 668 t O O Z BUTTON B 4 L 3ATVAON19313 Z3A1VAON19313 BUTTON N L3AVAON19373 BUTTON 8 O7 BUTTON We a 1X2X3 ow I N 2 13 ej 9I4N09 ie B CSLAR B 24V DC POWERSUPPLY 7 Mach3 configuration One of the advantages of the CSMIO IO module is that it practically doesn t require any configuration e Aft
10. propriate functioning or damage of the device CS Lab s c CSMIO IO expansion module 1 2 Standards compliance CSMIO MPG modules were designed and made in accordance with the national and international standards for industrial control systems based on electronic components e Detailed requirements for programmable controllers working characteristics shock resistance safety etc EN61131 2 IEC1131 2 CSA 22 2 UL508 e Compliance with European Guidelines low voltage the level of electromagnetic interference Electromagnetic Compability the CE marking e Electrical and non combustible properties of insulation materials UL 746C UL 94 etc e The Product made in lead free technology RoHS compliant CE lead free 1 3 Specification Parameter Value Number of digital inputs 16 Number of digital outputs 8 Supply voltage 24VDC 10 Power consumption 2W Maximum voltage on the in out lines 30VDC Maximum load of output line 250mA Connection with CSMIO IP CAN 250kbps Ambient temperature range 0 C do 60 C Relative humidity 10 do 95 without condensation 2 Safety The CSMIO IO device is powered by 24V safe voltage O control lines are optically isolated also the PC connection is galvanically isolated The device does not constitute a direct threat to the health and life of the user Designing a complete control system control cabinet you should draw attention to several issues so that the entire syst
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