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SOLARPack 410 Manual - Control Microsystems

1. The Options section of the Details dialog is used to start an application such as RealFLO or TelePACE whenever a Bluetooth connection is made with a SCADA Wave 5913 e Click the Start application after establishing connection check box and then browse to the executable file for the application SOLARPack 410 Hardware Manual 34 April 22 2008 5 2 4 Configure Internal Laptop Bluetooth Connection If your laptop or PC has an internal Bluetooth adapter you can use it to establish a Bluetooth connection with the SCADA Wave 5913 Refer to your user manual for details on establishing a Bluetooth connection Note Ifthe 5913 is used with a laptop using a built in class 2 Bluetooth device the range will be limited by the class 2 device approximately 3m or 10 ft The internal Bluetooth may not be set up for automatic discovery This needs to be enabled in your configuration software An example of the correct settings are shown in the following picture Bluetooth Configuration General Accessibility Discovery Local Services Client Applications Diagnostics Select specific devices classes of devices or types of devices within PA class that this computer should discover and report Look for other Bluetooth devices Every 10 minutes Report all Bluetooth devices vi Filter Type Details Device CMIMWKS97 5 2 5 RealFLO Wireless Security Settings The Bluetooth security settings a
2. own os sanos OO Figure 5 18 Dry Contact Counter Wiring See Figure 5 19 Dry Contact Counter wiring with external pullup resistor for a wiring diagram of a dry contact output requiring additional current The pullup resistor is shown connected to the system battery voltage Em mm ME AT TE Z SAS SAUPLER P14 Cie HERE Hz ORY CONTACT sl ore s pa Link J6 as shown No link on J5 ws Je oo RX Figure 5 19 Dry Contact Counter wiring with external pullup resistor 5 9 3 Pulse Input RealFLO Configuration The Pulse Input is configured using RealFLO With RealFLO open SOLARPack 410 Hardware Manual April 22 2008 58 e Select the Pulse Input command on the Configuration menu to open the Pulse Input configuration dialog The Pulse Input Configuration dialog appears as follows Pulse Input Units Ft3 cubic feet v OK K Factor 1 5 Pulses per Ft3 Cancel Default Units specify the units for volume Valid values are cubic feet ft and cubic meters m liters and US gallons barrels 42 US gallons The default value is cubic feet K Factor specifies the factor by which the raw count is divided to obtain the volume Valid values are any number greater than 0 The default value is 1 0 Units are pulses volume 5 10 Gas Sampler Output The gas sampler output operates a device typically a valve to sample gas at a defined rate The output
3. Hardware Manul TS April 22 2008 Figure 5 20 Gas Sampler Sourcing Output occcccnnnnnocccnnnncncnonanonnnnncnonnnnnanannnnnncnnnnnnnnnnnns 60 Figure 5 21 Gas Sampler Sinking Output iss ee ee ee ee AA ee ee 61 Index of Tables Table 5 2 SOLARPack 410 LED Operation sesse ees ee ee Re ee ee ee 36 Table 5 3 Battery selection EER Adi 40 Table 5 4 Battery LCD Indication ee ee EEn 44 Table 5 5 Solar Panel Selection aaret 45 Table 5 6 RS 232 P1 Radio Diagnostics Connector oooccccnnccoocccccnncccnnnnnanancncnoncnonannnnononos 49 Table 5 7 RS 232 P2 COM2 Connector cria 55 SOLARPack 410 Hardware Manual 6 April 22 2008 1 Overview The SOLARPack 410 is a one run flow computer with an internal multi variable sensor built in display and communication capability for walk up SCADA Optional capability allows expansion to include traditional SCADA communication so there is an upgrade path from walk up to host based SCADA It does not provide logic programming or C C programming capability for the end user SOLARPack 410 features SOLARPack 410 Hardware Manual Temperature compensated battery charging with charge and float voltage selectable for different battery types and detection and isolation of defective batteries Under voltage lockout prevents battery damage as battery approaches end of capacity ARM microcontroller configured for low power operation Bluetooth local communications L
4. iese ee ee ee ee Re ee ee ee ee ee 26 Figure 5 2 LED and LED Power Switch Locations occccconononcccncnnnnncnnnnnnnncncnnnnnncnnnnos 37 Figure 5 3 Security J3 Location 2 22 ee Re KA ee RR ee Se Ke Re ek de ee Re d nn de Re Ee 38 Figure 5 4 Bluetooth Factory Default J8 Location ee ee Re ee ee ee 38 Figure 5 5 Antenna to integrated FreeWave Radio ee ee ee ee ee ee ee 40 Figure 5 6 Battery DIP Switch esse es tits 42 Figure 5 7 Battery Wiring ua en stenge 42 Figure 5 8 External Power Supply Operation ooooooocccocccccccccconanonanoncnnnnnnnnnnnannncccnnnnnnnnnnnns 45 Figure 5 9 Solar Panel Wiring Ee AE ie ee ee ed iaa 46 Figure 5 10 RTD Wiring Examples vunne piknik ink knes nd RD vekter 47 Figure 5 11 Sensor interface as ao Saeed 47 Figure 5 12 SOLARPack 410 to SCADASense 4102 WiriNg ese ee ee 48 Figure 5 13 Radio Diagnostics Modular Jack Connector P1 Pinout 49 Figure 5 14 Radio Setup Jumper J1 Location esse ees ee Re ee ee 50 Figure 5 15 COM2 Modular Jack Connector P2 Pinout esse ee ee ee ee ee 55 Figure 5 16 User supplied radio Wiring iese ee ee Re ee AA ee Re ee ee ee ee ee 56 Figure 5 17 Turbine Meter Input Wiring i eie esse ee ee ee AA ee ee ee 5 Figure 5 18 Dry Contact Counter Wiring ernnnnnnnnnnnnvnnnnnennnnnannnnnnnnnnennnnnnnnnnnennnnnernnrnnnnnn 58 Figure 5 19 Dry Contact Counter wiring with external pullup resistor sees see 58 SOLARPack 410
5. 181 INSTRUMENT SIDE Figure 4 13 PGI M673 Five Valve Manifold The bolts to mount the PGI M673 model to the sensor are 7 16 20 x 1 4 5 2 5 Connections for Sensor Calibration It should be noted that when an Absolute Static Pressure calibration is performed the bypass or cross feed valve on the manifold must be open When performing a Differential Pressure calibration the bypass valve must be closed SOLARPack 410 Hardware Manual 24 April 22 2008 HIGH PRESSURE SIDE SHUTOFF VALVES CALIBRATING PRESSURE SOURCE Note dy ne ven point h baing mad equipment is optional vent screw not shown on high prossure side cover NEEDLE TYPE gt Figure 4 14 Differential Pressure Calibration Connections z AAA e N ah i 1 dl E p N N A Z fay hd jaa UB NG l fF ee Y Ed N gt f St gt BYPASS VALVE i HIGH PRESSURE SIDE APPLY AP CALIBRATING PRESSURE OR VENT TO BOTH HIGH AND LOW Q SIDES SIMULTANEOUSLY SHUTOFF VALVES gt i CALIBRATING PRESSURE SOURCE Note Altemate connection point for calibrating X equipment is optional vent screw not shown on LATT BLEEDER VALVES high pressure side cover NEEDLE TYPE Figure 4 15 Absolute Pressure Calibration Connections SOLARPack 410 Hardware Manual 25 April 22 2008 5 Wiring and Connections This section of the user manual describes the connection and wiring details for the SOLARPack 410 5 1 Communication Ports See Figure 5 1
6. Capacity Charging requirements Type CMI Part DIP switch settings Number Deka East Penn 8GU1 31 6A hr 13 8V charge Sealed Gel 298248 20 hours to 1 75V cell 13 5V float Deka East Penn 8AU1 31 6A hr 14 4V charge Sonnenschein A512 30 G6 30A hr 14 4V charge 13 8V float PS 12350NB 35A hr 14 4V charge SOLARPack 410 Hardware Manual 40 April 22 2008 SG hours to 1 7sVicell 13 8V float Power Sonic PS 12280NB 28A hr 14 4V charge Power Sonic PS 12180NB 18A hr 14 4V charge mm 20 hours to 1 75V cell 13 8V float Geen vaas fysen setting It is not necessary to disconnect the solar panel to replace a battery The SOLARPack will recognize an open circuit or missing battery and adjust its operation automatically Provided that the solar panel generates sufficient power to operate the device all loads will remain powered Manufacturer Model Number Capacity Charging requirements Type CMI Part DIP switch settings Number CAUTION When installing a battery pay close attention to the polarity of the wiring and battery terminals Failure to make these connections properly may result in damage to the SOLARPack and the battery WARNING The battery terminals must be a screw type connection nut and bolt connection or permanently fixed to the battery by the battery manufacturer when the SOLARPack is installed in Class I Division 2 hazardous locations 5 4 2 Battery Type DIP Switch Settings The Battery Type DIP
7. In this configuration the SOLARPack 410 internal amplifiers must be bypassed by installing a pair of jumper links in the lower or Dry Contact positions of J5 and J6 Most mechanical switches relay contacts MOSFETs and transistors can be detected in this configuration Your standalone amplifier may have a specific current requirement as specified by the manufacturer As shown in the figure above the SOLARPack 410 includes a 2000 ohm resistor from the counter input to the system battery voltage providing 6mA when the jumpers J5 and J6 are installed in the Dry Contact position as described above The above configuration is the recommended wiring for a Halliburton Low Power Pre Amp with a SOLARPack 410 and a nominal 13 5V battery voltage SOLARPack 410 Hardware Manual 57 April 22 2008 If your amplifier requires a current greater than 6mA jumper J5 should not be installed in either position while J6 should remain installed as shown in Figure 5 19 Dry Contact Counter wiring with external pullup resistor The appropriate external pull up resistor should be connected between the counter input and the system battery voltage 5 9 2 1 Dry Contact Counter Wiring See Figure 5 18 Dry Contact Counter Wiring for a wiring Per ofa p contact output ma Se mm ME EI TE am Be P EE VETER 8 ES Jory canracr CONTACT J5 Link J5 mp Je as shown N Hi EE gig ig an n Pi saco N_N LE
8. SOLARPack 410 Communication Ports for an overview of the SOLARPack 410 communication ports Internal Sensor SCADASense 4102 with Remote Sensor firmware OR Remote Sensor on P4 RS 485 Optional O FreeWave Radio FreeWave radio is automatically disabled when P2 RS 232 connected P2 RS 232 Bluetooth Radio with integrated antenna Figure 5 1 SOLARPack 410 Communication Ports 5 1 1 COM Port 1 Sensor Interface Port The COM 1 port is connected to an internal or remote sensor interface module The internal connection is a TTL level serial interface The external connection is RS485 The SOLARPack 410 detects the sensor interface connected The following parameters can be set using RealFLO Valid Values Default Baud rate 19200 19200 No other baud rate will work with the sensor interface module SOLARPack 410 Hardware Manual 26 April 22 2008 Valid Values Default Parity None None Even Odd NN AO GEE 8 2 5 1 2 COM Port 2 Radio Port and RS232 Port The COM 2 port is connected to the internal radio connector or to the com2 RS 232 connector Hardware detects when a device is plugged into the R 232 connector and disables the signals to the radio The following parameters can be set using RealFLO Valid Values Default Parity None Odd N od 8 2 Modbus RTU Tx Flow control Use CTS Use CTS 5 1 3 COM Port 3 Bluetooth Port The integrated BlueRadios Bluetooth communication
9. Select a device Please choose the Bluetooth device you wish to use Bluetooth device Device Name CMIWKS97 mt CMIWKS95 CMIWK5105 Il CMIwKS94 A300996 EEE e Click on the SOLARPack 410 serial number and click the Next button Note that the device name can be changed at a later step in the connection wizard The connection wizard will now connect to the SOLARPack 410 The following progress dialog is displayed Add New Connection Wizard Please wait while wizard searches for remote device services Now connecting to your Bluetooth device If an Authentication is required a dialogue appears where you need to enter your Pass key PIN code for the Bluetooth device Cancel NOTE The SOLARPack 410 factory default Bluetooth PIN is default You will need to use this PIN if requested by the Bluetooth device SOLARPack 410 Hardware Manual 31 April 22 2008 The wizard automatically creates a virtual serial connection typically with Com40 as the first com port Note that this is the port you will need to select when setting the PC Communication Settings in your application Add New Connection Wizard COM port setting Setup of COM40 complete Setup application software and driver if needed Cancel Next the connection wizard lets you customize the connection You can create name for the connection i e site 122 etc Add New Connection Wizard Enter a name and select an
10. current will be limited by the battery This is the final stage of battery charge replacement The last stage will maintain the battery with the float voltage until the charger recognizes that additional charging is required and will revert back the charge voltage Every morning the condition of the batteries is determined and the charging sequence repeats beginning a battery test and continues on to the first charge stage SOLARPack 410 Hardware Manual 43 April 22 2008 Table 5 3 Battery LCD Indication Display Charging State Fault conditions A battery fault has been detected or the battery is less than 10 5V Charging complete The battery is completely charged and has entered the float charge state Normal conditions The battery is charging or discharging normally or the battery is being tested in preparation for charging 5 4 6 Battery Under Voltage Lockout The SOLARPack 410 will detect low voltage inputs and enter a very low power consumption mode This under voltage lockout UVLO situation is required to prevent excessive drain and eventual damage to the battery The SOLARPack 410 enters UVLO at 9 5 V and returns to normal operation at 11 0V There is approximately 1 5V of hysteresis 5 4 7 Using an External Power Supply Sometimes during development it is necessary to operate the SOLARPack without a battery or solar panels This may be necessary in a lab or office environment for program development It is
11. important to observe the following precautions for the safety of the user and to prevent damage to the SOLARPack Connect a DC power supply to the BATT and connections on P6 The voltage must be 12 to 14Vdc The current of this power supply must be sufficient for the loads in use This can be done with or without a battery installed If a battery is installed pay close attention to the voltage and current settings of the power supply to ensure that the battery is not being overcharged CAUTION Never connect a power supply to solar panel terminals Only connect a solar panel to the PANEL and connections on P6 CAUTION Use extreme caution when connecting an external power supply to the SOLARPack Pay close attention to the polarity of all connections and voltages SOLARPack 410 Hardware Manual 44 April 22 2008 COD oe l PR Shame em HS sed CAUTION Do not connect power supply to solar panel input 12 14Vdc Power Supply Figure 5 8 External Power Supply Operation 5 5 Solar Panel Selection Solar Panels up to 32W designed for 12V battery systems can be used with the SOLARPack 410 The size of the solar panel depends on the amount of sunlight expected the battery size and the number days of autonomy in the application CAUTION Do not use solar panels greater than 32W and 25V Damage to the SOLARPack may result Refer to Table 5 4 Solar Panel Selection for a list of solar p
12. 410 Operation 6 1 Operating Modes The SOLARPack 410 may start up in Run Service Sensor or Cold Boot mode Start up in the RUN mode automatically executes the RealFLO flow computer C application Start up in the Service mode stops the RealFLO flow computer C application to allow reprogramming and controller initialization Start up in the COLD BOOT mode initializes the SOLARPack 410 and erases the RealFLO flow computer C application 6 1 1 Run Mode RUN mode is the normal operating mode of the SOLARPack 410 Ensure the LED POWER push button is not pushed when power is applied to start Run mode operation When power is applied to the SOLARPack 410 e The user defined serial communication parameters for all COM ports are used e The RealFLO flow computer C application program is loaded in RAM and the program checksum is correct it is executed e The SOLARPack 410 Power management and Bluetooth security settings are used 6 1 2 Service Mode Service mode is used during application programming and maintenance work When the SOLARPack 410 is started in Service mode e The default serial communication parameters are used see section 5 1 Communication Ports for a description of the default parameters e The Sensor driver is installed on Com 1 Com 1 is set to Sensor protocol 19200 Baud no parity 8 data bits and one stop bit e The RealFLO flow computer C application program is stopped e The SOLARPack 410 Power management and Bl
13. Modbus RTU and Modbus ASCII Protocol Modes COM2 and COM Slave master master slave 10 4 Internal Spread Spectrum Radio Communications General Optional FreeWave FGRO9CSU Industrial 9OOMHz radio Frequency Hopping Spread Spectrum FGRO9CSU GFSK modulation 902 to 928 MHz 5mW to 1W transmit power 108dBm receive sensitivity 60 miles line of sight User selectable hopping channels patterns and bands Installation Fully integrated including serial communication power supplies and RF antenna output with Polyphaser surge protection and N female connection Options Enclosure accommodates mounting of MDS TransNET 900 Contact Control Microsystems for availability of other internal radios 10 5 Bluetooth Communications General Radio modem compatible with Bluetooth enabled devices Frequency Hopping Spread Spectrum Encryption PIN identification and Error Correction SOLARPack 410 Hardware Manual 74 April 22 2008 Frequency 2 402 to 2 48 GHz Distance Class 1 Up to 100m 330 ft line up sight Antenna Integrated chip antenna 10 6 Pressure Transmitter Differential Pressure Ranges Absolute Pressure Ranges 0 5 to 30 inH O 0 12 to 7 5 kPa 1 to 100 psi 0 007 to 0 7 MPa 2 to 200 inH O 0 50 to 50 kPa 3 to 300 psi 0 021 to 2 1 MPa 10 to 840 inH O 2 5 to 210 kPa 3 to 300 psi 0 021 to 2 1 MPa 2 to 200 inH O 0 50 to 50 kPa 30 to 1500 psi 0 21 to 10 MPa 3 to 300 inH O 0 75 to 75 kPa
14. St oe a bud mm pe E m Pu ty t E J7 07 io JE MOYI ORY CONTACT d5 Mo JE Warren EXT TRANSMITTER TYP POWER GOM Figure 5 2 LED and LED Power Switch Locations 5 2 7 LED Power Switch The LED power and reset switch LED POWER is located to the left of the RADIO DIAG connector P1 Refer to Figure 5 2 LED and LED Power Switch Locations for the location The SOLARPack LEDs are normally off to save power Press the LED PWR switch once to enable the LEDs Press the LED PWR switch once again to disable the LEDs The LEDs are disabled automatically after 5 minutes The LEDs on the radio are not controlled by the LED PWR switch 5 2 8 Sensor Interface Connector P7 Internal Sensor versions of the SOLARPack 410 have a shielded cable connected to P7 on the main SOLARPack 410 board to P2 on the sensor interface board The cable shield is connected to the sensor interface board 5 2 9 Security Jumper J3 The SOLARPack 410 security jumper is used to enable or disable programming commands and firmware uploads When in the SECURITY ON position e RealFLO cannot make changes to the SOLARPack 410 flow computer configuration e Host and HMI systems cannot make changes to the SOLARPack 410 flow computer configuration using the TeleBUS Command sequence SOLARPack 410 Hardware Manual 37 April 22 2008 e New firmware cannot be loaded into the SOLARPack 410 When in the SECURITY OFF position security is effectivel
15. all connections 4 5 2 1 Process Mounted Transmitter The SCADASense 4102 series transmitters may be mounted to and supported by the process piping as shown in Figure 4 10 Process Mounted Flange Mounting FIELD TERMINALS COMPARTMENT A ad CONTAINS TERMINAL BLOCK FOR USER WIRING CONNECTIONS MARK INDICATING LOW AND HIGH PRESSURE SIDES HIGH PRESSURE PROCESS CONNECTION LOW PRESSURE PROCESS CONNECTION PROCESS CONNECTORS 2 Figure 4 10 Process Mounted Flange Mounting SOLARPack 410 Hardware Manual 22 April 22 2008 4 5 2 2 Pipe or Surface Mounted Transmitter To mount a SCADASense 4102 to a pipe or surface use the Optional Mounting Bracket Set Model Code Option M Refer to Figure 4 11 Mounting SCADASense 4102 to a Pipe or Surface Flange Mounting secure the mounting bracket to the SCADASense 4102 using the two lock washers and screws provided Mount the SCADASense 4102 with mounting bracket to a vertical or horizontal DN 50 or 2 in pipe To mount to a horizontal pipe turn the U bolt 90 from the position shown in Figure 4 11 Mounting SCADASense 4102 to a Pipe or Surface Flange Mounting The mounting bracket can also be used for wall mounting by securing the bracket to a wall using the U bolt mounting holes APPROXIMATELY 3 IN CLEARANCE REQUIRED FOR ACCESS TO MOUNTING BOLTS AND VENT SCREW FOR SURFACE MOUNTING REPLACE U BOLT WITH TWO 0 375 IN DIAMETER BOLTS OF SUFFIC
16. down 3 Apply power to the controller SOLARPack 410 Hardware Manual 63 April 22 2008 4 A Cold Boot occurs when the LED POWER push button is pushed and held for more than 30 seconds The STAT LED blinks slowly after 30 seconds to indicate the Cold Boot mode is selected Note Ifthe Cold Boot push button is released before the STAT LED starts to blink slowly the controller will start in Sensor mode SOLARPack 410 Hardware Manual April 22 2008 64 6 2 Power Management The flow computer manages power to components of the SOLARPack 410 to provide optimal power consumption The flow computer has two operating modes power saving mode and continuous power mode In the power saving mode the flow computer wakes up once per second and perform flow calculations The Bluetooth radio the telemetry radio the display and the backlight are turned off This is the typical operating mode In this mode the flow computer should run for approximately 110 ms each second on average to meet the target power consumption target In the continuous power mode the flow computer remains powered for a period Bluetooth radio the telemetry radio the display and the display backlight are enabled according to the power management configuration The default mode for a flow computer that has not been configured is the continuous power mode with all power enabled This permits configuring a new flow computer over any interface A sa
17. icon Set up the connection name and icon Setting information Connection Name 4293580 Change Icons C Create a shortcut on the desktop SOLARPack 410 Hardware Manual 32 April 22 2008 Selecting the Change Icon button opens a dialog with available icons You can choose a new icon for the connection if desired Change Icons ma adas mei OPS sae JOU lis 9 BASH E Ce Ceni Once the configuration is finished the connection is complete Add New Connection Wizard Completing the Add New Connection Wizard Registration of connection information complete The Bluetooth settings dialog now show the connection and enables you to connect with the SOLARPack 410 SOLARPack 410 Hardware Manual April 22 2008 33 Bluetooth Settings EEK Bluetooth View Help Bluetooth From the Bluetooth menu select connect to connect with the SOLARPack 410 Note that right clicking on the icon allows the Connect selection as well The Bluetooth connection is now ready for applications e Click the Details button to see a dialog with the device details Details of A293580 Information Device Name 4293580 Device Address 00 40 96 10 41 47 Device Class Miscellaneous devices Service Class Serial Port Service Name COMO Provider Name None Setting Port Name Auto Connect Options C Start application after establishing connection Application path
18. new configuration by clicking File Save Radio File before you exit from the program 5 7 3 2 Set Operation Mode EZ Config Version 2 7 File Radio Model Help Com Port Program Radio En Eed E Read From Radio SBEL ATAR Serial Number Unknown FW Version Unknown Transmission Characteristics MultiPoint Parameters Tools Set Operation Mode Set Baud Rate Call Book F Modem Mode Ethernet Options dn DE Local IP Address And Port Address Ethemet Mode amp Ee 2 4131 Slave IP Stack amp Be TE oe 0 gt r Power ON Reply IP Address And Port Number Duplex Half Full 255 255 255 255 4131 1880 South Flatiron Court Suite F Boulder Colorado 80301 http Awww Free Wave com P 303 444 3862 FJ303 786 9948 Modem Mode Select option 2 Point to Multipoint Master in the master radio Select option 3 Point to Multipoint Slave in the slave radio Select option 7 Point to Multipoint Repeater if using as a repeater Note Ifthe unit is to be used as both a repeater and a slave also turn on Slave Repeater in Multipoint Parameters Leave the Ethernet Options turned off as these are not available SOLARPack 410 Hardware Manual 51 April 22 2008 5 7 3 3 Set Baud Rate EZ Config Version 2 7 File Radio Model Help Com Port Program Radio z com a Read From Radio Sit tbe Serial Number Unknown FW Version Unknown Transmission Characteristics Mu
19. or OFF e Display setting ON or OFF e Display backlight setting ON or OFF RealFLO software is used to configure the above parameters See section 6 2 Power Management for details on configuring the parameters 5 2 14 LCD Display The SOLARPack 410 display is a 2 line by 20 character LCD It shows alphanumeric text and indications of the battery power and radio status Note that backlighting the display for extended periods will increase the SOLARPack 410 power consumption considerably This should be considered when configuring the backlighting operation At ambient temperatures below 20 C 4 F the display will become slow to respond to changes Long term storage and operation outside of these limits is not recommended Refer to Table 5 3 for an explanation of the battery charging state shown in the upper right corner of the LCD display Refer to 5 2 Using Bluetooth Communications for an explanation of the antenna icon in the lower left corner of the LCD display 5 3 Antenna An external antenna is required when the SOLARPack 410 includes the optional FreeWave radio or a user supplied radio When the SOLARPack 410 is supplied with the optional FreeWave radio there is a SMA to N male cable assembly from the FreeWave radio to the bulkhead surge protector When the SOLARPack 410 is supplied without a radio the user is responsible for the bulkhead connection and surge protection Control Microsystems recommends PolyPhaser mode
20. the right If necessary the sensor can be realigned Loosen the two set screws It is now possible to rotate the sensor by 180 from the shipped position Retighten the two set screws SOLARPack 410 Hardware Manual 19 April 22 2008 CAUTION Do not rotate the sensor by more than 180 Damage to the sensor cable may result Refer to Figure 4 8 Sensor Interface and Figure 4 9 Sensor and sensor interface when removing and installing a sensor The sensor is removed as follows 1 2 Remove the battery Remove the sensor interface to main board cable from the sensor interface board Remove the 4 screws that support the sensor interface board Note that one of the screws connects the sensor interface cable shield to the sensor interface board Note also that there are two holes in the battery shelf that allow access to the two screws at the back Remove the senor cable from the underside of the sensor interface board Loosen the two set screws that prevent the sensor from rotating Unthread CCW the sensor entirely Note the sensor cable must be slid through the collar on an angle A replacement sensor is installed as follows 1 2 Slide the sensor cable connector at an angle through the collar and into the enclosure Thread CW in the replacement sensor until it bottoms out Unthread CCW by 180 Continue to unthread as much as necessary to ensure the H side sensor port is on the left and the L side sensor por
21. 30 to 1500 psi 0 21 to 10 MPa I 10 to 840 inH O 2 5 to 210 kPa 30 to 1500 psi 0 21 to 10 MPa 2 to 200 inH O 30 to 3000 psi 0 21 to 21 MPa 0 50 to 50 kPa 0 75 to 75 kPa 30 to 3000 psi 2 5 to 210 kPa 30 to 3000 psi 2 to 200 inH O 0 50 to 50 kPa 30 to 5300 psi 3 to 300 inH O 0 75to75kPa 30 to 5300 psi 10 to 840 inH O 2 5 to 210 kPa 50 to 5300 psi Maximum Static Pressure Maximum Overrange Working Pressure MWP 100 psi 0 7 MPa 150 psi 300 psi 450 psi 300 psi 450 psi 1500 psi 2250 psi 1500 psi 2250 psi 1500 psi 2250 psi 3000 psi 4500 psi 3000 psi 4500 psi 3000 psi 4500 psi 5300 psi 7420 psi 5300 psi 7420 psi 5300 psi 7420 psi Performance Zero Based Calibrations Specifications Stainless Steel Sensor with Silicone Fluid Under Reference Operating Conditions unless otherwise specified URL Upper Range Limit and Span Calibrated Span Accuracy Differential pressure ranges 200 to 840 inH O 0 05 of Span for Spans 210 of URL Differential pressure range 30 inH O 0 10 of Span for Spans 210 of URL Absolute pressure ranges 30 inH O 0 05 of Span for Spans 210 of URL Stability Long Term Drift less than 0 05 of URL per year over a 5 year period RFI Effect The output error is less than 0 1 of span for radio frequencies in the range of 27 to 1000 MHz and field 3 to 300 inH O 0 21 to 21 MPa 10 to 840 inH O 0 21 to 21 MPa 0 21 to 3
22. 6 5 MPa 0 21 to 36 5 MPa 0 21 to 36 5 MPa HWMODVE lt NXS lt C HWMODUVE lt NXS lt C SOLARPack 410 Hardware Manual April 22 2008 intensity of 30 V m when properly installed Static Pressure Effect on Differential Pressure Position Effect Ambient Temperature Effect For a 0 7 MPa 100 psi change in static pressure Span shift is 0 01 of reading The zero shift in of URL is 0 050 0 007 0 002 0 010 0 007 0 004 0 010 0 007 0 004 0 010 0 007 0 004 Any zero effect caused by mounting position can be eliminated by rezeroing There is no span effect Total effect for a 28 C 50 F change within Normal Operating Condition Limits 0 03 URL 0 06 Reading Differential pressure for 30 inH O is 0 18 URL 0 025 Reading Absolute pressures for 3000psi ranges the effect is 0 02 URL 0 06 Reading Absolute pressures for 5300 psi ranges effect is 0 15 URL 0 06 Reading U V W X Z Y M P R Q S T 10 7 Temperature Measurement RTD accuracy RTD type 10 8 Counter Input Turbine Meter Sensitivity Dry contact Input SOLARPack 410 Hardware Manual April 22 2008 0 28 C 0 5 F This does not include RTD uncertainties which are additive 100 ohm platinum 0 385 ohms C 3 and 4 wire Auto detection and compensation Jumper link selectable for use with turbine meter amplifiers or dry contact closure For use with low vol
23. 62 6 1 3 Sensor Mod EE EE ER EE GR WE GR ER Eb GE 63 6 1 4 Gold Boot Mode aS 63 6 2 Power Management ee ee ee ee ee ee 65 6 2 1 Power Management Configuration ssssssssesseeeseeseeseeseeees 65 6 3 Bluetooth Communication EE ee ee ee ee ee ee 67 6 3 1 Configure Laptop Bluetooth Connection ccccccccncncnnnnnnnnnnnnnnninnnno 67 7 SOLARPACK 410 MODBUS DATABASE REGISTERS ee esse ee ee ese 69 7 1 Bate SAUS iss EES EE RE GESAG EE EE Ee a ER Ge 69 7 2 Alt SILLS co s aren ER EE TSR 70 8 POWER CONSUMPTION AND AUTONOMY ee ee RR RR RR RR RR ER ER 71 9 MAINTENANCE AND CALIBRATION ee ee ee ee RR RR RR RR RR RR RR RR RR RR ee 72 10 SPECIFICATIONS sinnet ER RR ERG ER RR ER ER EE Ee ee Ee nne 73 10 1 Sie ale EN OO AR OE EE ON EO EO err OR OE AR EN coe 73 10 2 Ea EEE N N EEE ENE 73 10 3 Communications ton 73 10 4 Internal Spread Spectrum Radio CommunicatioOnS esse esse esse 74 10 5 Bluetooth Communications ee ee ee ee ee ee ee 74 10 6 Pressure TASIE N Ds N 75 10 7 Temperature Measurement rnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnn 76 10 8 Counter INDUP casta palate RR AD ESA 76 SOLARPack 410 Hardware Manual 4 April 22 2008 10 9 Battery Charger rnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnen 77 10 10 EEDS Aid SMN Senan aa de cas ted 77 10 11 LCD DIE EEE SE EE 77 10 12 SSE SOE NA NE NN NES 77 10 13 Power supplies and p
24. CD display indication of battery charging state local Bluetooth enable status and user configurable data Choice of optional FreeWave or user supplied radios Counter input configurable for turbine meters or dry contact inputs User configurable gas sampler output Internal multivariable sensor version or remote sensor version supporting the SCADASense 4102 with Remote Sensor firmware 2 pipe wall metal framing systems or manifold mounting Corrosion resistant aluminum 3RX enclosure April 22 2008 2 Important Safety Information Power input and output 1 0 wiring must be in accordance with Class I Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 for installations in the U S or as specified in Section 18 1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction WARNING Battery must be a 12V nominal Gelled electrolyte gel or Absorbed Glass Mat AGM valve regulated lead acid VRLA battery Battery height including terminals must not exceed 7 5 inches See manual for additional battery types supported CAUTION When installing a battery pay close attention to the polarity of the wiring and battery terminals Failure to make these connections properly may result in damage to the SOLARPack and the battery WARNING Explosion Hazard Substitution of components may impair suitability for Class 1 Division 2 Do not discon
25. FLOAT 13 8V Figure 5 6 Battery DIP Switch 5 4 3 Battery Wiring Two connections are made from the SOLARPack 410 main PCB connectors to the battery terminals as shown in Figure 5 7 Battery Wiring 14AWG red and black wires are supplied with ring terminal for this purpose Select an alternate battery termination connection if the selected battery uses different terminations than the supplied wiring e Battery P6 1 Connection to positive battery terminal e Battery P6 i Connection to negative battery terminal MOV BI saree rw TYPE FIETS BATT PANEL 12V Battery Figure 5 7 Battery Wiring m Pi 5 4 4 Battery Temperature Compensation The SOLARPack adjusts charge and float voltages according to the temperature of the battery A temperature sensor mounted on the SOLARPack 410 controller board provides accurate temperature measurement SOLARPack 410 Hardware Manual 42 April 22 2008 Voltages for lead acid batteries are adjusted downwards by 32 5 mV for each degree Celsius above 20 degrees C to a limit of 49 deg C Voltages are adjusted upwards by 32 5 mV for each degree Celsius below 20 deg C to a limit of 15 deg C Voltages for Cyclon batteries are adjusted downwards by 24 mV for each degree Celsius above 0 deg C to a limit of 47 degree C Voltages are adjusted upwards by 45 6 mV for each degree Celsius below 0 degrees C to a limit of 40 deg C Charging voltage is precisely regulated and
26. IENT LENGTH TO PASS THROUGH BRACKET gt AND SURFACE OPTIONAL SIDE VENT g N hs Pa ko EE DN 50 OR 2 IN PIPE BRACKE Pa NG pad SHOWN ROTATE U BOLT 90 FOR MOUNTING TO HORIZONTAL PIPE Figure 4 11 Mounting SCADASense 4102 to a Pipe or Surface Flange Mounting 4 5 2 3 Positioning Transmitter Housing The transmitter housing top works can be rotated up to one full turn in the counterclockwise direction when viewed from above for optimum access to adjustments display or conduit connections Note Do not rotate the housing more than one turn from the as received position If there is doubt about the housing rotational position turn fully clockwise and then back off no more than one full turn WARNING The small setscrew on the housing keeps the housing from being rotated too far This is NOT a locking screw Do not tamper with this screw Damage to the housing can occur if this setscrew is tampered with 4 5 2 4 Manifold Types and Installation Several manifold models are available to interface a transmitter with the process piping The PGI M573 has FNPT inlets and FNPT outlets while the PGI M673 has Y FNPT inlets and Instrument Flange outlets Two options are available The CDT option is of carbon steel construction while the SDJ option uses 316SS NACE construction 140F max and has a fluorosilicone stem seal SOLARPack 410 Hardware Manual 23 April 22 2008 7 125 MAX OPEN
27. ITTER TYP POWER GOM RS 232 Power User supplied radio Figure 5 16 User supplied radio wiring SOLARPack 410 Hardware Manual 56 April 22 2008 5 9 Counter Input The SOLARPack 410 has a single counter input designed for millivolt level turbine meters RealFLO is used to configure the counter input for Units and K Factor See the section 5 9 3 Pulse Input RealFLO Configuration for RealFLO configuration details There are two jumper links positions J5 and J6 associated with configuring the turbine meter counter inputs for either millivolt signals direct to sensor or high level signals from turbine meters with external amplifiers dry contacts or open collector outputs 5 9 1 Turbine Meter Counter Input When connecting a low voltage millivolt turbine meter directly to counter input enable the SOLARPack 410 internal pre amplifier on this input by installing a pair of jumper links in the upper or Turbine Meter positions of J5 and J6 5 9 1 1 Turbine Meter Counter Wiring See Figure 5 17 Turbine Meter Input Wiring for a wiring diagram of a turbine meter input Note the use of shielded wiring ma ee Sp TE alom ore ja JE d5 Jd Link J5 and J6 x aS shown sn EXT TRANSMITTER POWER GOM Figure 5 17 Turbine Meter Input Wiring 5 9 2 Dry Contact Counter Input The counter input can also be configured for use with a turbine meter featuring an integrated or standalone amplifier
28. If the temperature sensor is disconnected or faulty at reset the device will use 68F 20C as the default temperature Sustained operation with a missing or faulty temperature sensor should be avoided especially at high ambient temperatures SOLARPack 410 Hardware Manual 70 April 22 2008 8 Power Consumption and Autonomy The autonomy of a SOLARPack 410 system is a function of several factors These are e Size of the solar panel e Solar panel orientation and location The available power from the solar panel will vary considerably throughout the seasons and in different geographic locations e Operating temperature will affect the solar panel efficiency and battery performance e Battery size and type Some batteries work better at high or lower temperatures e Remote sensor version has higher power consumption than the internal sensor version The following are configurable in RealFLO and can be used to keep the power consumption of the SOLARPack 410 low and increase the autonomy e Power consumption of the integrated or user installed radio and amount of time the radio is on e Amount of time the Bluetooth communications is enabled e Amount of time the LCD display is enabled e Amount of time the LCD display is backlit Backlighting the display has high power consumption Control Microsystems can provide tools and configuration examples to help you determine the autonomy battery size and solar panel size in your particular app
29. RTD Wiring The wiring of the Resistance Temperature Detector RTD will depend on the SOLARPack 410 model For the Internal Sensor version the RTD is wired to the Sensor Interface board For the Remote Sensor version the RTD is wired to the SCADASense 4102 with external sensor firmware 5 6 1 Internal Sensor Version Figure 5 10 RTD Wiring Examples shows how to wire 3 and 4 wire RTDs The RTD connections are located on the Sensor Interface board See Figure 4 8 Sensor Interface o o 46320 2 e o o 46320 2 e 46300 2 o 0 46300 2 0 0 0 le le P2 o P2 o o le o a o o o le o r SP410 2 SP410 2 oo o _ _ __ 44 3W e 44 3W e or oe y 0 or oe y 0 Control Microsystems Control Microsystems 4 wire RTD 3 wire RTD Figure 5 10 RTD Wiring Examples INTERFACE PCB ACCESS HOLES DN BATTERY SHELF SENSOR INTERFACE ASSEMBLY DN Figure 5 11 Sensor Interface SOLARPack 410 Hardware Manual 47 April 22 2008 5 6 2 Remote Sensor Version Refer to the SCADASense 4102 Hardware Manual for information on wiring the RTD and process connections The Remote Sensor version of the SOLARPack requires a SCADASense 4102 configured with Remote Sensor Firmware Figure 5 12 SOLARPack 410 to SCADASense 4102 Wiring shows the power and communications wiring from the SOLARPack 410 to the SCADASense 4102 Refer to the SCADASense 4102 manual f
30. SOLARPack 410 Hardware Manual CONTROL MICROSYSTEMS SCADA products forthe distance 48 Steacie Drive Telephone 613 591 1943 Kanata Ontario Facsimile 613 591 1022 K2K 2A9 Technical Support 888 226 6876 Canada 888 2CONTROL SOLARPack 410 Hardware Manual 2007 Control Microsystems Inc All rights reserved Printed in Canada Trademarks TeleSAFE TelePACE SmartWIRE SCADAPack TeleSAFE Micro16 and TeleBUS are registered trademarks of Control Microsystems Inc All other product names are copyright and registered trademarks or trade names of their respective owners SOLARPack 410 Hardware Manual 1 April 22 2008 Table of Contents 1 OVERVIEW vossecscecicccaeccewecawcceuccaucteuccawccauccauecauccawecsuccawedoucenwecsuccnwedewecnwsnautonecans 7 2 IMPORTANT SAFETY INFORMATION esse ese ee ee ee ee ee ee ee ee ee ee ee ee ee 8 3 GETTING STAR TED ec ee ee de dsd 9 3 1 Install Software and User Manuals ccccccccccncccccnnnccnnnnnccncnononnnnnnnnnnnononnnons 9 3 1 1 Install Hardware Manual cccccccccccocconnnccononccccnnononnnncnnnnnnonnnnnnnnnnnnnnnnnnns 9 3 1 2 Install FreeWave Radio Configuration Software rrrnnnnnrrrrnnnnnnnnnrn 10 3 1 3 Install Rea F OD EE e o AA se ean 10 3 2 Mounting Pole Installation ssnnorrrrnnnnnnnnonnnnnrrrrrnnnnnnnnnrnnnnnrrnnnnnnnnnnnnn 11 3 3 Antenna installation ss CRONE RANA RATE ARON INN ANNIE a 11 3 4 Solar Panel Installation cccccccconocccnnnncnnnn
31. See Figure 5 21 Gas Sampler Sinking Output for a wiring diagram of a sinking output A sinking output provides a closing switch between P5 4 OUT and P5 3 GND The gas sampler output is short circuit protected Note that the ve side of the gas sampler load can be connected to other ve power supplies that may be available The B terminal is connected to the battery and is provided as a wiring convenience to the user SOLARPack 410 Hardware Manual 60 April 22 2008 am meme es ETE sm 133 mum m B Cis LTL Eee Pu mm di gj EG E ai ORY CONTACT Ha ony corr ik J5 JG mu Link J7 2 to 3 MOYI MOV2 TY Gas Sampler Load Figure 5 21 Gas Sampler Sinking Output 5 10 2 Gas Sampler Output RealFLO Configuration The Gas Sampler Output is configured using RealFLO With RealFLO open e Select the Gas Sampler Output command on the Configuration menu to open the Gas Sampler Output configuration dialog The Gas Sampler Output dialog appears as follows Gas Sampler Output Volume Pulse specifies the flow volume for each pulse output The measurement units are the same as the contract units for run 1 Any positive value is valid The default value is 1 000 000 ft pulse or the equivalent in the current unit set Pulse Width specifies the pulse width Valid values are 0 1 to 5 0 seconds in increments of 0 1 seconds The default value is 1 0 seconds SOLARPack 410 Hardware Manual 61 April 22 2008 6 SOLARPack
32. Switch is located adjacent to the Battery connection terminal P6 The DIP switches are used to set the battery charger voltage and temperature compensation Refer to Figure 5 6 Battery DIP Switch The dip switch is shown in the AGM position with AGM voltage settings e Switch I is not used e Switch 2 is placed in the UP or ON position when Cyclon pure lead type batteries are used Switch 2 is placed in the DOWN or OFF position when Gel or AGM valve regulated lead acid VRLA acid batteries are used e Switch 3 sets the charge voltage to either 14 4V or 13 8V Switch 3 is placed in the UP or ON position to set the charge voltage to 14 4V 14 4V is the charge voltage used by AGM batteries Switch 3 is placed in the DOWN or OFF position to set the charge voltage to 13 8V 13 8V is the charge voltage used by Gel batteries e Switch 4 sets the float voltage either 13 8V or 13 5V Switch 4 is placed in the UP or ON position to set the float voltage to 13 8V 13 8V is the float voltage used by AGM batteries Switch 4 is placed in the DOWN or OFF position to set the float voltage to 13 5V 13 5V is the float voltage used by Gel batteries Switches 3 and 4 are not used for Cyclon pure lead type batteries Note that these voltages are at 20 C The temperature compensation will provide lower voltages at higher temperatures and higher voltages at lower temperatures SOLARPack 410 Hardware Manual 41 April 22 2008 CYCLON CHARGE 14 4V
33. Z Config Version 2 7 File Radio Model Help Com Port Program Radio EONI E Read From Radio SBEL belle Serial Number Unknown FW Version Unknown Set Operation Mode Set Baud Rate Call Book Transmission Characteristics MultiPoint Parameters Tools On Off Frequency Key D E Max Packet Size fs zi Min Packet Size Hop Table Version 0 6 Lowpower Mode Standard v Transmit Power Remote LED Slave Security e ES High Noise C KC Normal High RF Data Rate 3 amp C 2 Hop Table Size 112 RTS to CTS MCU Speed 0 Normal y Frequency Zones Retry Timeout 255 Transmit Rate 0 1 N NANA 1880 South Flatiron Court Suite F Boulder Colorado 80301 http www Free Wave com P1303 444 3862 F 303 786 9948 Frequency Key Hop pattern Select a value that will the same for all radios in this system The Key must be different from that used by other systems in your area Change from the default Transmit Power Set to 1 or 0 for bench testing Adjust depending on the distance between the master and slave 10 equals full output of I watt and 0 equals 5 milliwatts Setting transmit power too high may cause distortion in nearby radio receivers High Noise Turn on to reduce receiver sensitivity Use at sites very near the master when the master s transmit power can not be reduced or where other radios are interfering Remote LED Will turn the LED s on or off set them on unless in a very low pow
34. adjusted according to temperature Failure of this sensor can cause over charging hydrogen gassing and permanent damage to the battery Once the temperature sensor responds correctly this alarm will clear If the temperature sensor fails during operation the device will remember the last valid temperature provided by the sensor If the temperature sensor is disconnected or faulty at reset the device will use 68F 20C as the default temperature Sustained operation with a missing or faulty temperature sensor should be avoided especially at high ambient temperatures 5 4 5 Charging States The SOLARPack 410 uses a shunt regulator battery charger system Battery charging is achieved by shunting the solar panel current away from the battery using a high frequency pulse width modulator As a result solar panel current is always flowing The state of the battery charging is indicated in the upper right corner of the LCD display The charging sequence is as follows The SOLARPack 410 charger will first test for and determine the condition of the battery before proceeding with the charging stages The charger then proceeds to bulk charge to replace the battery charge at the maximum rate of the solar panels Most of the batteries charge replacement occurs during this stage The battery is below the charge voltage and a current will be limited by the solar panel The second stage is the absorption stage The battery is kept at the charge voltage and a
35. anels suitable for use with the SOLARPack 410 Similar panels from other manufacturers may also be used CAUTION The following solar panels were not part ofthe SOLARPack 410 hazardous locations certification Solar panels must be installed and acceptable for use in Cl 1 Div 2 hazardous areas as per the CEC and NEC Table 5 4 Solar Panel Selection Model CMI Part Number Maximum Power V open circuit Number ae I short circuit BP Solar BP SX5M 308195 4 5W 16 5V at 0 27A 20 5V 0 3A BP Solar BP SX10M 308196 10W 16 8V at 0 59A 21 0V 0 7A BP Solar Sx300 gt sowQ6svarissA 210v 19A BP Soa Sx20U owie anio 210V 12294 Baw 17 AV at T 26A SOLARPack 410 Hardware Manual 45 April 22 2008 5 5 1 Solar Panel Wiring Do not connect a power supply to the Solar Panel power input on connector P6 This input is intended for solar panels only If it is necessary to operate the SOLARPack 410 from a power supply refer to 5 4 7 Using an External Power Supply section of this manual CAUTION Do not connect a power supply to the Solar Panel power input on connector P6 Connecting to a power supply to the Solar Panel input may result in damage to the power supply and SOLARPack 410 mu me ME AE TE 2 we BTI eT aner d5 JE 7 vi ER m Pi Solar Panel Figure 5 9 Solar Panel Wiring SOLARPack 410 Hardware Manual April 22 2008 46 5 6
36. art now or No if you plan to restart later 5 2 3 Configure Bluetooth Connection The Bluetooth User Interface may now be started from the Windows Start gt gt All Programs gt gt Bluetooth gt gt Bluetooth Settings command This command starts the Connection Wizard which will guide you through the steps to create a Bluetooth connection between the SCADA Wave 5914 and SCADA Wave 5913 SOLARPack 410 Hardware Manual 29 April 22 2008 Add New Connection Wizard This wizard will create the settings for Bluetooth device connection Please ensure your Bluetooth devices are on and set to discoverable O Custom Mode This allows you to set the details for the connection e Select Express Setup and click the Next button Connection Wizard will begin to search for all Bluetooth devices within range approximately 300 feet A communication progress dialog is displayed as shown below Add New Connection Wizard Searching for Bluetooth devices Searching for Bluetooth devices Cancel Once the connection wizard has found all Bluetooth devices they are displayed in the Device Name window The SOLARPack 410 will be displayed with the SOLARPack 410 serial number Each SOLARPack 410 has an individual serial number To confirm the serial number of your SOLARPack 410 check the white sticker on the SOLAR Pack 410 controller board SOLARPack 410 Hardware Manual 30 April 22 2008 Add New Connection Wizard
37. cation must be installed on the PC you are using If it is not installed then insert the RealFLO CD into your CD ROM drive and run install from the autorun menu Open the RealFLO Gas Flow application by clicking the Windows Start button then selecting Programs then select the Control Microsystems group and click RealFLO 3 9 Radio Programming The optional FreeWave transceiver may be installed in the SOLARPack 410 at time of manufacture Radios are installed in the factory and cannot be upgraded in the field Refer to the SOLARPack 410 part number or your order to determine if the FreeWave transceiver is installed The optional radio available is the FreeWave FGRO9CSU 900 MHz Spread Spectrum Wireless Transceiver For detailed operation instructions for the FreeWave transceiver refer to the user manuals installed with the Hardware Manuals CD SOLARPack 410 Hardware Manual 12 April 22 2008 4 Installation Several factors must be considered when choosing the location to install the SOLARPack 410 These factors include access to the process connections a suitable structure to support the weight and wind loading of the SOLARPack 410 hazardous locations restrictions as well as access to the solar panel antenna if required and user access to the display and Bluetooth line of sight The SOLARPack 410 with internal sensor is rated for use in Class I Div 2 hazardous locations If Class I Div 1 operation is required then the remote sensor v
38. covery This needs to be enabled in your configuration software An example of the correct settings is shown in the following picture Bluetooth Configuration General Accessibility Discovery Local Services Client Applications Diagnostics Select specific devices classes of devices or types of devices within a albu class that this computer should discover and report Look for other Bluetooth devices Every 10 minutes Report all Bluetooth devices v Filter Type Details Device CMIMWKS97 Add Device Delete SOLARPack 410 Hardware Manual April 22 2008 68 7 SOLARPack 410 Modbus Database Registers SOLARPack 410 inputs are mapped to the fixed database registers This permits using these registers with Process I O in RealFLO and polling the registers from a host The following registers are for the SOLARPack 410 Primary Register Type Read Parameter Write 4039240394 I 7 1 Battery Status The battery status register reports the following states using bits in the Battery Status word Normal O The battery is being discharged No faults exist Fault 1 Battery voltage is less than 6V or the battery is open circuit Under Voltage System voltage has fallen to 10 5V or lower Battery Test 3 Before charging at high current rates the device performs a number of tests on the battery to determine 1f it is healthy and can accept a charge without excessive hydro
39. d panel and wiring As per instructions e Install SOLARPack 410 e Install Batteries e Check operation These steps are briefly described in the following sections 3 1 Install Software and User Manuals The software and user manual installation will depend on the options ordered with the SOLARPack The software and user manuals needed for the installation and operation of the SOLARPack systems will generally include the following Hardware Manual The Configuration Software Including Hardware Manual CD is included with the SOLARPack 410shipment The complete SOLARPack 410User and Reference manual is included on this CD FreeWave EZConfig Software The optional Radio Transceiver the programming software for all versions of available radios is included in the Configuration Software Including Hardware Manual CD RealFLO Software This software is not included with the SOLARPack 410 This software is ordered separately and is required to configure the SOLARPack 410 3 1 1 Install Hardware Manual The complete SOLARPack 410User and Reference manual is included on the Configuration Software Including Hardware Manual CD that was included in your SOLARPack shipment The SOLARPack 410 Hardware Manual 9 April 22 2008 SOLARPack 410 User and Reference manual must be installed as it is referenced in this Getting Started Guide To install the SOLARPack 410User and Reference manual on your PC e Insert the Configuration Software Inc
40. e Reader Control Microsystems Web Site Browse CD Note that both RealFLO and Firmware Loader must be installed SOLARPack 410 Hardware Manual 10 April 22 2008 e Select Install RealFLO to start the RealFLO install wizard e Select Install Firmware Loader to start the Firmware Loader install wizard e Select Install Adobe Reader to install the Adobe Acrobat reader e Select Control Microsystems Web Site to open the CD version of the website e Select Browse CD to open Windows Explorer and view the CD contents e Select Exit to close the RealFLO install menu 3 2 Mounting Pole Installation When a 2 inch mounting poll is used for SOLARPack 41 0installation the poll must be installed in a manner sufficient to support the weight and wind loading of the SOLARPack 410 When determining the mounting poll height consideration must be made for the antenna line of sight when the SOLARPack optional radio is used 3 3 Antenna Installation The antenna should be mounted at the highest point on the pole The optional antenna includes mounting hardware and instructions Follow the manufacturer s instruction to mount the antenna Ensure there is enough coax feed line to reach from the antenna connection to the SOLARPack 410 PolyPhaser connection at the bottom of the SOLARPack 410 Connect the coax feed line to the antenna and seal the connection with weatherproof tape 3 4 Solar Panel Installation The solar panel includes mounting hard
41. er system Max Packet Size Refers to a look up table in the FreeWave manual which specifies the largest master message size allowed Must be same in all radios in the system Min Packet Size Refers to a look up table in the FreeWave manual which specifies the smallest number of bytes a slave will get in each time slice must be same in all radios in the system Note Max and Min Packet Size are typically used to change the hop speed of the radio network Smaller values allow a faster hop speed Faster hops reduce interference problems and also reduce chances of conflicts with other systems nearby Values of 2 or less will reduce system efficiency SOLARPack 410 Hardware Manual 53 April 22 2008 5 7 3 5 Multipoint Parameters EZ Config Version 2 7 File Radio Model Help gt Com Port Program Radio com 3 Read From Radio STIEF Serial Number Unknown FW Version Unknown Set Operation Mode Set Baud Rate Call Book Transmission Characteristics MultiPoint Parameters Tools Master Packet Repeat El On Repeaters Max Slave Retry Repeater Frequency C Multi Master Sync Retry Odds Slave Repeater C DTR Connect Local Mode Network ID 3 1 PPS Enable Delay 255 Rx Tx Diagnostics Subnet ID fo zl F zi Radio ID Not Set 1880 South Flatiron Court Suite F Boulder Colorado 80301 http Avww Free Wave com P 303 444 3862 F 303 786 9948 Retry Odds Set to 0 to disable automatic pseudo random r
42. ersion of the SOLARPack 410 can be used The SCADASense 4102 with Remote Sensor firmware is installed in the Div 1 area and the SOLARPack 410 enclosure is installed in the Div 2 area Class I Bluetooth allows up to 100m 330 feet line of sight communications This is under ideal conditions is affected by the power sensitivity and orientation of the host Bluetooth as well as the orientation and obstructions in the SOLARPack 410 installation The SOLARPack 410 with battery installed can get very heavy It is recommended that the battery be removed during installation This will also reduce the risk of accidentally shorting the battery terminals SOLARPack 410 Hardware Manual April 22 2008 4 1 SOLARPack 410 Dimension Drawings SOLARPack 410 Hardware Manual April 22 2008 18 62 Figure 4 1 SOLARPack 410 Dimensions 4 2 Pole Mount Installation The SOLARPack 410 can be mounted on a 2 inch 2 375 inch outside diameter pipe using the pipe mount clamps supplied Figure 4 2 SOLARPack 410 Pipe Mounting une Figure 4 2 SOLARPack 410 Pipe Mounting SOLARPack 410 Hardware Manual 15 April 22 2008 4 3 Wall and Metal Frame Mount Installation The SOLARPack 410 may be wall mounted using the holes supplied on the mounting tabs The SOLARPack 410 is mounted on industry standard metal framing systems Vertical channels should be spaced 7 87 inches center to center Horizontal channels should be spaced 14 18 inches cen
43. etries after maximum number of retries has expired The packet is lost but this prevents multiple collisions and possible system lockup after the master radio is turned on Network ID Must be changed from the default value 0f 255 All radios must be the same Repeaters Must be set to On in all radios if there are any repeaters in the system telling master to pause every 2 time slice to give repeaters time to pass data forward May be set to Off otherwise though it will not cause problems if left on Slave Repeater Turn On only if the radio is in use both as a repeater and a slave Must be in mode 7 Point to Multipoint Repeater in this case Subnet ID Always set to Rx 0 and Tx 0 in the Master If no repeaters are used then in the Slaves set to Rx 0 and Tx F Rx Subnet ID of a slave or repeater must always match the Tx Subnet ID of the radio upstream from it tells it to sync to that radio s hop pattern SOLARPack 410 Hardware Manual 54 April 22 2008 5 8 User Supplied Radios The SOLARPack 410 has both the physical space in the enclosure and power supply capacity to accommodate user supplied radios 5 8 1 User Supplied Radio Mounting The user supplied radio can be mounted either on the battery shelf next to the battery of secured to the underside of the battery shelf In both cases it is the users responsibility to secure the radio from vibration if required by the application The battery shelf has several cou
44. gen gassing These tests cannot be performed unless the solar panel is sufficiently illuminated to generate charging current Therefore once entered the battery test phase will continue until the solar panel can deliver charge current AND the battery passes all tests If the battery fails the tests this phase will continue indefinitely Provided that the solar panel can deliver charge current the battery will be charged at 50mA during this phase A battery is judged to be healthy if its voltage measures at least 11 2V Bulk Charging 4 The battery is being charged at the maximum current delivery ability of the solar panel The maximum voltage on the battery is limited to the voltage specified by the Charge Voltage switch float voltage specified by the Float Voltage switch Calibration 6 The measurement inputs are being calibrated SOLARPack 410 Hardware Manual April 22 2008 69 7 2 Alarm Status The charger status register reports alarms using bits in the alarm status word Faulty 0 no alarm Temperature 1 faulty temperature sensor Sensor Charging voltage is precisely regulated and adjusted according to temperature Failure of this sensor can cause over charging hydrogen gassing and permanent damage to the battery Once the temperature sensor responds correctly this alarm will clear If the temperature sensor fails during operation the device will remember the last valid temperature provided by the sensor
45. inuous power mode A power off SOLARPack 410 Hardware Manual 66 April 22 2008 timer starts when entering continuous power mode The flow computer remains in this mode until the power off timer expires then enters the power saving mode The following parameters can be configured for this mode These controls are disabled when the controller is in the continuous wake mode e Stay Awake For specifies the number of minutes until power off Valid values are 1 to 240 The default value is 10 minutes e Radio Power selects if the SCADA radio is powered Valid values are ON or OFF The default value is OFF e Bluetooth Power selects if the Bluetooth radio is powered Valid values are ON or OFF The default value is ON e Display selects if the display is powered Valid values are ON or OFF The default value is ON e Display Backlight selects if the display backlight is powered Valid values are ON or OFF The default value is OFF This control is set to ON when the display control is set to ON The Scheduled Wake Mode section specifies when the flow computer should wake up The flow computer stays awake for a fixed period of time in this mode The controller is in the continuous power mode for the specified duration at the specified times then it enters the power saving mode The following parameters can be configured for this mode These controls are disabled when the controller is in the continuous wake mode Times to Wake lists the
46. is a pulse of 0 1 seconds to 5 seconds wide The resolution is 0 1 seconds The gas sampler output can be configured as a sourcing or sinking output Refer to section 5 70 2 Gas Sampler Output RealFLO Configuration for configuration of the gas sampler pulse durations A sourcing output has the load connected to the ve side of the power supply and a ve gas sampler pulse is generated by the SOLARPack 410 and is available on the P5 4 terminal The wire link on connector J7 is between terminals 1 and 2 See Figure 5 20 Gas Sampler Sourcing Output A sinking output has the load connected to a ve side of a power supply and a ve sinking gas sampler pulse is generated by the SOLARPack 410 and is available on the P5 4 terminal The wie link on header J7 is between terminals 2 and 3 See Figure 5 21 Gas Sampler Sinking Output SOLARPack 410 Hardware Manual 59 April 22 2008 5 10 1 Gas Sampler Output Wiring See Figure 5 20 Gas Sampler Sourcing Output for a wiring diagram of a sourcing output A sourcing output provides a closing switch between P5 5 B and P5 4 OUT The gas sampler load is connected to the system common or ve side of the battery The gas sampler output is short circuit protected meee Spt C16 CEA Pu Ed J5 JE 7 07 Link J7 1 to 2 maj MDY1 Mo JE Pres EXT TRANSMITTER TYPE POWER GOM forme coro or n Gas Sampler Load Figure 5 20 Gas Sampler Sourcing Output
47. l IS BSOLN C2 Control Microsystems part number 297273 The antenna should be mounted at the highest point on the pole A variety of optional antennae are available from Control Microsystems These antennae include mounting hardware and instructions Follow the manufacturer s instruction to mount the antenna Ensure there is enough coax feed line to reach from the antenna connection to the SOLARPack 410 surge suppressor connection at the bottom of the SOLARPack 410 Connect the coax feed line to the antenna and seal the connection with weatherproof tape SOLARPack 410 Hardware Manual 39 April 22 2008 46220 2 46200 2 y ed HD AA J1 Ee REST FACTORY DEFAULT y SECURITY 0FF o 7 Cool Microsystems TURBINE METER TRY CONTACT J J5 To bulkhead surge protector and antenna Figure 5 5 Antenna to integrated FreeWave Radio 5 4 Battery Connection 5 4 1 Battery Types and Selection The following batteries have been approved for use with the SOLARPack 410 CAUTION Use only batteries that have been recommended or supplied by Control Microsystems Battery must be a 12V nominal Gelled electrolyte Gel Absorbed Glass Mat AGM valve regulated lead acid VRLA battery or Cyclon pure lead type battery Battery height including terminals must not exceed 7 5 inches See below for additional battery types supported Table 5 2 Battery Selection Manufacturer Model Number
48. lication Contact Control Microsystems Technical Support and ask for the SOLARPack 410 Autonomy Calculator SOLARPack 410 Hardware Manual April 22 2008 9 Maintenance and Calibration The SOLARPack 410 requires no routine maintenance If the SOLARPack is not functioning correctly contact Control Microsystems Technical Support for more information The SOLARPack 410 is calibrated at the factory and does not require periodic calibration Calibration may be necessary if the module has been repaired as a result of damage Calibration is done at the factory SOLARPack 410 Hardware Manual April 22 2008 72 10 10 1 10 2 10 3 Specifications General VO Terminations Dimensions Internal Sensor Version Dimensions Remote Sensor Version Mounting Packaging Environment Controller Processors Memory Non volatile RAM Clock calendar Communications COM1 Internal Sensor Version SOLARPack 410 Hardware Manual April 22 2008 Screw terminations 12 to 24 AWG 20A contacts All dimensions include mounting tabs latches and low profile sensor 10 94 inch 278 mm wide 18 62 inch 473 mm high 10 55 inch 268 mm deep All dimensions include mounting tabs and latches 10 94 inch 278 mm wide 15 88 inch 403 mm high 10 55 inch 268 mm deep Internal sensor Version 16 lb 7 3 kg Remote Sensor Version 9 Ib 4 1 kg 31A hr battery 23 4 Ib 10 6 kg 2 in pipe mount Wall
49. ltiPoint Parameters Tools Set Operation Mode Set Baud Rate Call Book Baud Rate R52321485 Setup Port C 1 200 R5232 Main Only 2 400 C 4 800 9 600 C 19 200 C 38 400 Flow Control C 57 600 None C RTS C DTR C 76 800 o 115 200 Data Parity 8 None 1 y MODBus RTU v 230 400 Other 9600 Turn On Delay 0 Turn Off Delay 0 C RS485 Diag Only C R5422 Both Main amp Diag 1880 South Flatiron Court Suite F Boulder Colorado 80301 http Awww FreeVVave com P 303 444 3862 F 303 786 9948 Baud Rate Select the baud rate that will be used between the radio and the controller to which it is connected by serial port This is NOT the over the air rate Each radio may be set to a different rate so long as it matches the attached device Setup Port Sets which port is used for programming the radio It is not recommended to attempt programming through the COM port Typically set to Diag Only If accidentally set to Main Only COM port the procedure in SETUP on page I will need to be followed to communicate with the radio for programming Flow Control Set as required for the COM port connection Modbus RTU Set to 1 if using the Modbus RTU protocol on the COM port This specifies that Modbus packets will always be sent in one hop to avoid comm fails due to incorrect end of message timeouts SOLARPack 410 Hardware Manual 52 April 22 2008 5 7 3 4 Transmission Characteristics E
50. luding Hardware Manual CD into your CD ROM drive The CD will autorun and display a splash screen with a number of installation options e Click on the Install Hardware Documentation button and follow the Installation Wizard instructions to install the complete hardware manual Note that the hardware user manuals are in Adobe PDF format An installation for Adobe Reader is included on the CD if you do not have it installed on your PC Once installed the SOLARPack User and Reference manual is opened by selecting Windows Start gt gt All Programs gt gt Control Microsystems gt gt Hardware Manual Once the Hardware Manual is opened select SOLARPack 410from the bookmarks at the left of the page 3 1 2 Install FreeWave Radio Configuration Software When the SOLARPack 410 includes an optional FreeWave radio transceiver you will need to install the FreeWave EZ Config software e Click on the Install FreeWave EZ Config button and follow the Installation Wizard instructions to install the Free Wave EX Config software 3 1 3 Install RealFLO To install RealFLO insert the RealFLO setup disk into CD drive The CD is autorun and the following menu is displayed 4 Control Microsystems RealFLO Oj x amp CONTROL RealFLO MICROSYSTEMS SCADA products for the distance Use the buttons on the right to install Install RealFLO documentation and application programs for your Control Microsystems products Install Firmware Loader Install Adob
51. match before any settings are written to the controller Click OK to write the new settings to the controller An error message is displayed if the settings cannot be written to the controller and the dialog remains open Click Cancel to close the dialog without making any changes 5 2 6 Indicator LEDs There are 5 LEDs on the SOLARPack 410 RX TX STAT RUN and FORCE The LEDs are normally off to save power Press the LED PWR switch once to enable the LEDs Press the LED PWR switch once again to disable the LEDs The LEDs are described in Table 5 1 SOLARPack 410 LED Operation See Figure 5 2 LED and LED Power Switch Locations for the location of these LEDs Table 5 1 SOLARPack 410 LED Operation Indicates the SOLARPack 410 Operating Mode This LED is normally on when the LED POWER button is pushed See section 6 7 Operating Modes for a complete description of the STAT LED modes SOLARPack 410 Hardware Manual 36 April 22 2008 RUN Indicates the SOLARPack 410 flow computer program status ON Running OFF Not Running FORCE Indicates if any of the sensor inputs are forced ON indicates one or more inputs are forced The inputs may be forced using RealFLO TX COM2 Indicates data transmitted from the SOLARPack 410 to the radio if it is radio communication or RS 232 communication RX COM2 Indicates data received from the SOLARPack 410 from the radio if it is radio communication or RS 232 communication J4 ma mmj
52. module is connected to the COM 3 serial port The SOLARPack 410 includes an integrated Bluetooth Class I communications module This is the primary method of local communications to the SOLARPack 410 Class I Bluetooth allows up to 100m 330 feet line of sight communications This is under ideal conditions and is affected by the power sensitivity class and orientation of the host Bluetooth as well as the orientation and obstructions in the SOLARPack 410 installation Reliable communications may not be possible unless the distance is less than 100m 330 feet SOLARPack 410 Hardware Manual 27 April 22 2008 The Bluetooth communications module consumes significant power There are provisions in the RealFLO configuration to power down the Bluetooth module See the 6 2 Power Management section for details on controlling the Bluetooth power When the Bluetooth communications module is powered up the LCD display will have an antenna icon in the lower right corner The following parameters can be set using RealFLO However the baud rate should never be changed Valid Values Default Baud rate 1200 115200 2400 4800 9600 19200 38400 57600 115200 Data bits 18 18 Rx Flow control None Modbus RTU Modbus RTU Tx Flow control Use CTS Use CTS 5 2 Using Bluetooth Communications A Bluetooth transceiver and software driver needs to be installed on the laptop in order to discover and use the SOLARPack Bluetooth port There are a n
53. mount Uni strut mounting Sensor mounting Internal Sensor version only Type 3RX Aluminum with powder coat paint SOLARPack not including the display and battery 5 RH to 95 RH non condensing 40 C to 55 C 40F to 131 F Display 20 C to 55 C 4 F to 131 F Long term storage and operation outside of these limits is not recommended 32 bit ARM microcontroller 32MHz clock integrated watchdog timer Two microcontroller co processors 4MBytes CMOS RAM 16MBytes Flash ROM 1kBytes EEPROM CMOS RAM with lithium battery retains contents for 2 years with no power 1 minute month at 25 C 1 3 minutes month 0 to 50 C Direct to sensor interface 73 COM1 Remote RS 485 Transmitter Version 2 wire half duplex 51000 bias resistors Defaults to optional internal Spread Spectrum Radio RJ 45 modular jack RS 232 is enabled when device is detected on the jack TxD and RxD implemented RS 232 compatible serial port CMOS RS 232 maximum 10 ft 3 m COM3 Integrated Bluetooth Communication Baud Rates 300 600 1200 2400 4800 9600 19200 38400 57600 and 115200 Parity none even or odd Word Length 7 or 8 bits Stop Bits 1 or 2 bits Transient Protection COM1 External COM2 External 2 5kV surge withstand capability as per ANSI IEEE C37 90 1 1989 Isolation Common ground return connected to negative side of Vin power input Protocols COM1 Proprietary COM2 and COM3 TeleBUS compatible with
54. mple configuration will be loaded in the factory with a suitable configuration for customers which may select a different starting point The flow computer extends the wake time when communication is active This prevents loss of communication and annoyance to operators while allowing the wake times to be set as short as practical to conserve power e After a valid message is received on any communication port the flow computer remains awake for a minimum of 2 minutes The maximum additional time the flow computer will stay awake is 40 minutes 6 2 1 Power Management Configuration The SOLARPack 410 provides for operator control of the power management features of the SOLARPack 410 All configurations of the power management features are done using RealFLO Power management provides control over power to these parts of the SOLARPack 410 to minimize the power consumption e Radio power e Bluetooth power e Display power e Display backlight All power management functions are programmed using RealFLO To open the Power Management control in RealFLO e Select the Power Management command on the Configuration menu to open the Power Management configuration dialog The power management dialog appears as follows SOLARPack 410 Hardware Manual 65 April 22 2008 Power Management Continuous Wake Mode Always stay awake NO Cancel Default Enable Input Activation NANA When enable input is activated Stay awake fo
55. n above 10 14 Approvals and Certifications Digital Emissions Immunity Declaration SOLARPack 410 Hardware Manual April 22 2008 Electrical Equipment for Use in Class I Division 2 Groups A B C and D Hazardous Locations C CSA us Temperature Code T4 FCC 47 CFR Part 15 Subpart B Class A Verification EN61000 6 4 2001 Electromagnetic Compatibility Generic Emission Standard Part 6 4 Industrial Environment EN61000 6 2 2001 Electromagnetic Compatibility Generic Standards Part 6 2 Immunity for Industrial Environments This product conforms to the above Emissions and Immunity Standards and therefore conforms with the requirements of Council Directive 89 336 EEC as amended relating to electromagnetic compatibility and is eligible to bear the CE mark The Low Voltage Directive is not applicable to this product 78
56. nect if circuits are live unless the area in known to be non hazardous CAUTION Solar panels must be installed and acceptable for use in Cl 1 Div 2 hazardous areas as per the CEC and NEC SOLARPack 410 Hardware Manual April 22 2008 3 Getting Started This Getting Started Guide provides a brief overview of the installation of the SOLARPack 410 and the optional accessories that may be included The installation of the SOLARPack 410 requires the user to install and refer to the SOLARPack 410 User Manual The installation instructions for the manual are found in the Install Hardware Manual section of this document The installation of the SOLARPack 410 includes e Confirm the SOLARPack shipment contents Ensure any optional equipment that was ordered is included with the shipment Ensure the hardware manual CD which includes the radio configuration software and optional Vision programming CDs are included e Install the hardware manual which contains the complete SOLARPack 410 User and Reference manual that will be used as a reference in this document e Install RealFLO which is used to configure the SOLARPack 410 and is required to complete the SOLARPack 410 installation e Install FreeWave EZConfig radio programming software if the SOLARPack 410 has the optional FreeWave transceiver e Install mounting pole 2 if being used e Install antenna on pole highest point of mounting poll e Install solar panel bracket an
57. nnnnnnnnnnnononos 27 5 2 Using Bluetooth Communications rrnnnnnnnnnnnnnnrnrnnnnnnnnnrnnnnnrrrrnnnnnnenennn 28 5 2 1 Install SCADAWave 5914 USB Adaptor rrrrrrrnnnnnnnnnnnnnnnrrrnnnnnnnnnnnn 28 5 2 2 Install SCADAWave 5914 USB Software Driver rrrrrrrnnnnrnnnnnnnnnnre 28 5 2 3 Configure Bluetooth Connection see ee 29 5 2 4 Configure Internal Laptop Bluetooth Connection ee 35 5 2 5 RealFLO Wireless Security Settings cseeeceeeeeeeeeeeeeeeneeeeeeeees 35 5 2 6 Indico rLEDS nadia 36 5 2 7 LEL Power SWItE AS EE nana AAN 37 5 2 8 Sensor Interface Connector P7 sees ee ee 37 5 2 9 Security Jumper J3 ss ee De ge Re Ee it 37 5 2 10 Bluetooth Factory Default Reset Jumper J8 see ee 38 5 2 11 Factory Test PONS aa 38 5 2 12 Era Batter EE EE asada De ee 38 5 2 13 Reflective Sensor id 38 5 2 14 ODISEA 39 5 3 Antenna NS 39 5 4 A A O O 40 5 4 1 Battery Types and Selection rrrrrnrrrrrrrrrrvrrrrrrrnrnnrnnnnnsrrrnnnrnnnnnnnnn 40 5 4 2 Battery Type DIP Switch SettidgS ooooococococonncoccococoooooooonnnonnonnnnnnos 41 5 4 3 Battery A De N RE Ad Dei N RE aie 42 5 4 4 Battery Temperature Compensation sesssssseeeeeeseseeeseeees 42 5 4 5 Charging State ALA ADA AAA 43 5 4 6 Battery Under Voltage Lockout eeesessssseseeseseeseeeeeeeeeeeees 44 5 4 7 Using an External Power Supply 0oooooococccooooooooooocoonnnnnnnnnnononnnnonnnnnnos 44 5 5 a e e
58. nnnononononnnnnnnnnnnnnonononanonnnns 11 3 0 SOLARPack 410 Installation ooococnnccncnnncccnccnononnncnnnnnononononananonons 11 3 6 Remote Sensor Installation cccccccccccecseessseeeeeceeeeeseseeseeeeeeeeeeeeeeeees 12 3 7 SOLARPack 410 Configuration scaricare aii 12 3 8 RealFLO Programming conca nc 12 3 9 Radio Program tia GE ee 12 4 INSTALLATION 5 asar adr advaa 13 4 1 SOLARPack 410 Dimension DrawinQS ooooooccccccccccnonnnanocccnnnnncnnnnannnnnnnnos 14 4 2 Pole Mount Installation ooonccccccnnccccccnooonnccnnnnnncnonononnnnnnnnnnnononononos 15 4 3 Wall and Metal Frame Mount Installation ccccccccccoooocnnncnnnnnnnon 16 4 4 Solar Panel Mounting eee Ae EE EE ER EE DE SE EE OE acetate 18 4 4 1 5W Solar Panel A RE hy sas Ge iriiritia a 18 4 4 2 TOW Solar Panel ER aaah eee 18 4 5 Process CONCORD ee a 19 4 5 1 Integrated Sensor VersiON iese RARR RARR RAAR AAR RARR AAR AA RA Re RAAR AR Re AA 19 4 5 2 Remote Sensor Version As eg ss Ds es gs GR AE ee ee 22 5 WIRING AND CONNECTIONS sanaansnnnernnnnnnnnnnnnnnenevnnnnnnnnnnnnvonnernnnnnnnnnnnner 26 5 1 Communication Ports sara eee 26 5 1 1 COM Port 1 Sensor Interface Port ese ee Ee ee ee ee ee ee 26 5 1 2 COM Port 2 Radio Port and RS232 Por esse sesse ee see ee ee ee ee ee 27 SOLARPack 410 Hardware Manual 2 April 22 2008 April 22 2008 5 1 3 COM Port 3 Bluetooth Port occccccccccccccnnncccnnnnncccnnnononnn
59. ntersunk holes suitable for 4 screws that are compatible with some commercially available radios and their mounting brackets 5 8 2 User Supplied Radio Wiring The user is responsible for wiring the communications power and antenna CAUTION Do not connect disconnect SOLARPack 410 wiring unless the area is known to be non hazardous RS 232 communications are provided on P2 COM2 When an RS 232 device such as a laptop computer is connected to the P2 connector the interface to the internal radio is disabled and the RS 232 device connected at P2 COM2 is connected to the SOLARPack 410 COM2 8 Pin Modular Jack NC NC NC GND RxD TxD NC NC CLII Ie ONDARON Figure 5 15 COM2 Modular Jack Connector P2 Pinout Table 5 6 RS 232 P2 COM2 Connector 5523292 Functor ana commons 3 Nosmese Ground am EE 5 RxD Input to SOLARPack 410 from RS 232 radio 6 TD Output to RS 232 radio rom SOLARPack 410 7 ETE CO II SOLARPack 410 Hardware Manual 55 April 22 2008 The user supplied radio is powered by the system voltage battery voltage nominally 13 5Vdc and is available on terminal block P3 The power is switched by the SOLARPack 410 controller under the control of the application program to minimize power consumption Refer to Figure 5 16 User supplied radio wiring for wiring details ma ee ese te or pm B C16 RT E Pu aner Je J5 JG 7 G7 MOYI Pa JE e EAT TRANSM
60. or additional wiring information for RTD wiring eee AE TE mz a p CAS SAUPLER I TURNE METER ual am eal SCADASense 4102 Figure 5 12 SOLARPack 410 to SCADASense 4102 Wiring SOLARPack 410 Hardware Manual 48 April 22 2008 5 7 FreeWave 900 MHz Spread Spectrum Transceiver The FreeWave FGRO9CSU MHz Spread Spectrum Wireless Transceiver is the optional radios that may be supplied with the SOLARPack 410 The FreeWave transceiver is power from the system power supply 13 5V nominal that is integrated into the SOLARPack 410 The FreeWave transceiver has two communication ports e The main communication port must be configured for RS 232 signal levels This port is wired as part of the FreeWave Transceiver integration and requires no further connection from the user e The diagnostics communication port is configured for RS 232 signal levels This port is connected to the Radio Diagnostic P1 connector 5 7 1 Radio Diagnostics Port The RADIO DIAG P1 port is connected to the internal radio diagnostics connector This port is used to configure the FreeWave transceiver 8 Pin Modular Jack NC NC NC GND RxD TxD NC NC CLII Ie ONOARWON gt Figure 5 13 Radio Diagnostics Modular Jack Connector P1 Pinout Table 5 5 RS 232 P1 Radio Diagnostics Connector hsas2v2 Fonction and comments 4 Ground 5 RxD Input to the FreeWave radio diagnostics port id TXD Out
61. ower CONSUMPTION ccccccnnnnccccccccncccconanananananononinnns 78 10 14 Approvals and Gefiliestiof Sonica 78 Index of Figures Figure 4 1 SOLARPack 410 Dimensions oocccccccccnnnonononcccnnnccnnnnnannncnnnnnnnnnnnnnnnnncnnnnnccnnnnnns 14 Figure 4 2 SOLARPack 410 Pipe Mounting ccccccnnnonooncccnncccnonnnnannncnnnnncnnnnnnnnnnncnnnncnnnnnnns 15 Figure 4 3 Horizontal Metal Frame Mounting sesse ees see ee ee ee ee ee ee ee ee ee ee ee ee ee ee 16 Figure 4 4 Vertical Metal Frame Mounting iss ee ee ee Re ee ee Re ee ee ee ee ee ee 17 Figure 4 5 5W Solar Panel Mounting EE Ee Re ti ee Ee Es mec SR Ge ER ee GE Ge 18 Figure 4 6 10W Solar Panel Mounting iese ee ee ee Re ee ee ee ee ee de ee 18 Figure 4 7 Sensor Interface so ies EE RE te se AE EG Ee Es AR on se de Ee De 21 Figure 4 8 Sensor and sensor interface ie ee ee ee ee ee Re ee ee ee ee ee 21 Figure 4 9 Process Mounted Flange Mounting sesse ee ee Re ee ee ee ee ee 22 Figure 4 11 Mounting SCADASense 4102 to a Pipe or Surface Flange Mounting 23 Figure 4 12 PGI M573 Five Valve Manifold rrnnnnrrnnnnnnnnnrnnnnnrnnnnnnnnnnrnnnnnnrnnnnnnnnnrrnnnnnn 24 Figure 4 13 PGI M673 Five Valve Manifold see ee ee ee Re ee 24 Figure 4 14 Differential Pressure Calibration ConnectionS sees ee ee 25 Figure 4 15 Absolute Pressure Calibration Connections iese ee RA ee 25 Figure 5 1 SOLARPack 410 Communication Ports
62. ptd dontnd 45 5 5 1 Solar Panel MA INGE EE EE EE EG EE EE Ee 46 5 6 R TDO WING REE 47 5 6 1 Internal Sensor Version cccceeeccceceeesecececeeseceeceeeseceeceeuseeeeeeaaneess 47 5 6 2 Remote Sensor VEIS nos 48 5 7 FreeWave 900 MHz Spread Spectrum Transceiver sesse ee esse ee 49 5 7 1 Radio Diagnostics POrt ccccccceeeeeeeeeeeeeeeeeeeneeeeeeeeeeeeeeeeennneeeeeeees 49 5 7 2 Radio Setup Jumper J1 iss ee ee ee ee ee ee ee 50 5 7 3 FreeWave Radio Module Configuration ssssssseeeeseeeeeees 50 5 8 User Supplied Radios RNET 55 5 8 1 User Supplied Radio MOunting cccccceeeessesseeeeeeeeeeeeeeeeeeeeees 55 5 8 2 User Supplied Radio Wiring cccooccccnccccccnnnncconnncnanancnnnnnncnonannnnnnn ccoo 55 SOLARPack 410 Hardware Manual 3 5 9 Co nter INDUSEER EG De EE Leds etka st ledd eds oe 57 5 9 1 Turbine Meter Counter Input ooooocccccccccccnonononoconcnoconnnanananononcnnncnanannns 57 5 9 2 Dry Contact Counter Apta 57 5 9 3 Pulse Input RealFLO Configuration wxxxrrnnnnnrrrrrnnnnnnnnvrnnnnnrrnnnnnn 58 5 10 Gas Sampler OUD EER rota 59 5 10 1 Gas Sampler Output Wiring ee ee ee ho ore 60 5 10 2 Gas Sampler Output RealFLO Configuration cccccccccncnnnnnnnnnnns 61 6 SOLARPACK 410 OPERATION o occcccccccccccccccccccccccnononenonononononnnnnnnnnenenennnnnos 62 6 1 Operating Modes ESE rra 62 6 1 1 SN eel EE OE ER IE EE 62 6 1 2 SOMME Mode es MR ee es takets ee IN
63. put from the FreeWave radio diagnostics port No connection 8 No connection SOLARPack 410 Hardware Manual 49 April 22 2008 5 7 2 Radio Setup Jumper J1 The Radio Setup jumper J1 provides a simple method to enter the FreeWave transceiver configuration mode When in this mode the radio can be configured for your application See the section 5 7 3 1 Radio Module Setup Program for details on using EZ Config software To enter the setup mode e Connect a PC that is running EZ Config to the RADIO DIAG port on the SOLARPack 410 e Connect a jumper wire to short the RADIO SETUP pins together e Remove the jumper from the RADIO SETUP pins Use EZ Config to set up the FreeWave transceiver RADIO_SETUP EL 035 ua ETTE P 410 EE OPERATION J8 SECURITY 0N RESTORE FACTORY DEFAULTS FACTORY DEFAULTS J3lel SECURITY OFF Figure 5 14 Radio Setup Jumper J1 Location 5 7 3 FreeWave Radio Module Configuration The typical installation for a FreeWave transceiver is in a point to multipoint configuration In this configuration a single master transceiver communicates with a number of slave transceivers The user is encouraged to thoroughly read the Multipoint Operation section of the FreeWave Spread Spectrum Wireless Data Transceiver User Manual for complete information on using Multipoint systems It is recommended that the following steps be used to configure the Radio Modules in your network e Open the Radio Module Setup p
64. r Installation Refer to the SCADASense 4102 User Manual for complete installation instructions The general procedure for installation of the SCADA Sense 4102 is as follows e Install the SCADASense 4102 and manifold on the meter run e Run the conduit or approved cable from the SCADASense 4102 to the SOLARPack housing e Connect the conduit or approved cable to the SCADASense 4102 make the necessary connections at the SCADASense 4102 e Install the RTD in and connect it to the SCADASense 4102 e Connect the conduit or approved cable to the SOLARPack 410 housing and wire the connections from the SCADASense 4102 to the SOLARPack 410 Refer to the SOLAR Pack 410 User Manual for connection diagrams 3 7 SOLARPack 410 Configuration e Install the battery being careful to avoid shorting the positive terminal to the cabinet Refer to the SOLARPack 410 User Manual for complete battery installation information Ensure the battery is installed as shown in SOLARPack 410 User Manual e With the battery connected press the LED Power button and check that the SOLARPack System LED comes on and is green e Connect the solar panel to SOLARPack Power Connection terminal P6 See the SOLARPack User Manual for connection details e The Battery and Charger Status will now be indicated on the front display e Set the SOLARPack 410 DIP switches as required for the charge and float voltage for the battery type 3 8 RealFLO Programming The RealFLO Appli
65. r minutes 9 S au 4 When awake power these Radio power o 2 4 Bluetooth power e 4 Display o S A 4 Display backlight Scheduled Wake Mode Wake at these times Times to wake When scheduled wake is activated Stay awake for minutes When awake power these Radio power o A e N n O 7 Bluetooth power 9 A A 4 Display Display backlight The power settings apply when the flow computer is awake Power is turned off while asleep The Continuous Wake Mode section specifies if the SOLARPack 410 stays in the continuous power mode at all times The following parameters can be configured for this mode e Always Stay Awake specifies if the flow computer should always stay awake Valid values are Yes and No The default value is No e Radio Power selects if the SCADA radio is powered Valid values are ON or OFF The default value is ON e Bluetooth Power selects if the Bluetooth radio is powered Valid values are ON or OFF The default value is ON e Display selects if the display is powered Valid values are ON or OFF The default value is ON e Display Backlight selects if the display backlight is powered Valid values are ON or OFF The default value is ON This control is set to OFF when the display control is set to OFF The Enable Input Activation section specifies what happens when the enable input is activated Activating the enable input places the SOLARPack 410 in the cont
66. re configured using RealFLO With RealFLO open e Select the Bluetooth Security command on the Configuration menu to open the Wireless Security Settings configuration dialog SOLARPack 410 Hardware Manual 35 April 22 2008 Wireless Security Settings Disable G Enable and Change PIN Current PIN 090000 New PIN 00000000 Confirm PIN 00200000 Select Disable to operate the wireless radio without security Select Enable to use authentication and encryption Select Enable and Change PIN to use authentication and encryption with a new PIN Current PIN specifies the current value of the PIN Valid values are up to 10 alphanumeric characters a to z A to Z and 0 to 9 The PIN is case sensitive Characters entered are masked Copy and paste are disabled so the user must type the PIN New PIN specifies the new value of the PIN This control is enabled if Enable and Change PIN is selected Valid values are up to 10 alphanumeric characters a to z A to Z and 0 to 9 The PIN is case sensitive Characters entered are masked Copy and paste are disabled so the user must type the PIN Confirm New PIN specifies the new value of the PIN This control is enabled if Enable and Change PIN is selected Valid values are up to 10 alphanumeric characters a to z A to Z and 0 to 9 The PIN is case sensitive Characters entered are masked Copy and paste are disabled so the user must type the PIN The two values of the new PIN must
67. rogram e Set the Operation Mode for the master and slave Radio Modules e Set the Baud Rate for the main communication port internally connected to the SOLARPack 410 COM2 port e Set the Radio Transmission Characteristics e Set the Multipoint Parameters 5 7 3 1 Radio Module Setup Program The FreeWave transceiver is programmed using EZConfig software This software is available on the Configuration CD that was shipped with the SOLARPack 410 EZ Config is a Windows based program which allows you to set up a configuration offline then download it into a radio when desired You may save the configuration for later use You may also upload a configuration from a radio and then save it as a file To use EZ Config first open the program and connect a null cable to the RADIO DIAG port P1 In the upper left of the screen select the com port you are using on your computer Click the Read From Radio button to upload whatever configuration is currently in the radio If the connection is not successful check your cable the Port Settings in EZ Config and ensure that the port is not in use by other software Once you have read the radio s configuration click File Save Radio File if you wish to keep a backup copy of the existing setup SOLARPack 410 Hardware Manual 50 April 22 2008 Check each of the four configuration tabs and see how the radio is configured Make any necessary changes and click the Program Radio button Save your
68. selected by performing a Sensor Boot using the following procedure Remove power from the SOLARPack 410 Push and hold the LED POWER push button down Apply power to the controller A Sensor boot occurs when the LED POWER push button is pushed and held for between 15 and 30 seconds The STAT led blinks rapidly after 15 seconds to indicate the Sensor boot mode is selected 5 The STAT led will blink short short long while the controller is in the Sensor mode 6 The Sensor Boot remains in effect until the SOLARPack 410 is reset ee IES Note Ifthe Cold Boot push button is released before the STAT LED starts to blink rapidly the controller will start in Service mode 6 1 4 Cold Boot Mode Cold Boot mode is used after installing new SOLARPack 410 firmware or when it is desirable to initialize the SOLARPack 410 to its default state When the SOLARPack 410 starts in Cold Boot mode e The default serial communication parameters are used see section 5 1 Communication Ports for a description of the default parameters e The Sensor driver is installed on coml Com1 serial port parameters are set to 4800 baud no parity 8 data bits and one stop bit e The RealFLO flow computer C application program is erased e The SOLARPack 410 is unlocked 6 1 4 1 Cold Boot Cold Boot mode is selected by performing a Cold Boot using the following procedure 1 Remove power from the SOLARPack 410 2 Push and hold the LED POWER push button
69. t in on the right Follow steps 1 through 5 above in the reverse order SOLARPack 410 Hardware Manual 20 April 22 2008 INTERFACE PCB ACCESS HOLES SENSOR INTERFACE ASSEMBLY Figure 4 8 Sensor Interface SENSOR INTERFACE PCB SENSOR CABLE SENSOR INTERFACE TO MAIN PCB CABLE OLLAR SETSCREW SENSOR COLLAR Figure 4 9 Sensor and sensor interface SOLARPack 410 Hardware Manual April 22 2008 21 4 5 2 Remote Sensor Version The Remote Sensor version of the SOLARPack 410 requires a SCADASense 4102 with Remote Sensor firmware for pressure and temperature measurement The SCADASense 4102 provides the process and RTD connections See the SCADASense 4000 Series User Manual for complete information on the installation of the SCADASense 4102 The SCADASense 4102 can be supported by the process piping as shown in Figure 4 10 Process Mounted Flange Mounting or mounted to a vertical or horizontal pipe or surface using the optional mounting bracket shown in Figure 4 11 Mounting SCADASense 4102 to a Pipe or Surface Flange Mounting NOTE The transmitter should be mounted so that any moisture condensing or draining into the field wiring compartment can exit through one of the two threaded conduit connections CAUTION To avoid damage to the 4000 Series sensor do not use any impact devices such as an impact wrench or stamping device on the transmitter NOTE Use a suitable thread sealant on
70. tage turbine meter outputs Minimum input 30mVp p at 5 50Hz Minimum input 150mVp p at 150Hz Minimum input 650mVp p at 5kHz Minimum input 750mVp p at 10kHz Maximum input 4Vp p using internal amplifier Maximum input 10Vp p without internal amplifier Maximum frequency 10KHz Wetting current typically 1 2mA at system voltage 76 Contact closure to ground is ON Open input is OFF Transient Protection 2 5kV surge withstand capability as per ANSI IEEE C37 90 1 1989 Isolation Common ground return connected to Chassis Ground 10 9 Battery Charger Solar Panel Power 32W max Open circuit voltage 25V max Short circuit current 2 0A max Regulation Shunt regulation Temperature compensated Battery Type DIP switch selectable for VRLA Valve Regulated Lead Acid or Cyclon Pure Lead VLRA types include Gelled Electrolyte Gel 13 8V charge 13 5V float Absorbed Glass Mat AGM 14 4V charge 13 8V float Float voltage DIP switch selectable for 13 8V or 13 5V VRLA only Charging states Battery test Charge Bulk followed by absorption Float Display Display indication of changing states 10 10 LEDs and Switch LEDs Tx Com2 Rx Com2 Run Status Force Switch LED disable Wake up and Cold Boot LED disable Switch enables disables LEDs LEDs disabled after 60 sec time out 10 11 LCD Display Type LCD with configurable backlighting Size 2 lines X 20 characters 10 12 Outputs Gas Sampler Quan
71. ter to center Figure 4 3 Horizontal Metal Frame Mounting SOLARPack 410 Hardware Manual 16 April 22 2008 SOLARPack 410 Hardware Manual April 22 2008 Figure 4 4 Vertical Metal Frame Mounting 17 4 4 Solar Panel Mounting The SOLARPack 410 can be supplied with solar panels ranging from 5W to 30W See 5 5 Solar Panel Selection for a range of solar panels available from Control Microsystems 4 4 1 5W Solar Panel 10 6 269 0 9 23 j Fi P 9 91251 o P My Fi A A hy WY HEXBOLT 5 16 X 3 4 OTY2 H 7 5 191 Figure 4 5 5W Solar Panel Mounting 4 4 2 10W Solar Panel H z509 10 6 269 Figure 4 6 10W Solar Panel Mounting SOLARPack 410 Hardware Manual 18 April 22 2008 4 5 Process Connections 4 5 1 Integrated Sensor Version The internal sensor version of the SOLARPack 410 has the sensor mounted at the bottom of the SOLARPack 410 chassis The process piping is typically brought to the 5 Valve manifold on the SOLARPack 410 The SOLARPack 410 ships with the sensor HIGH side port to the left side Bring the high pressure process piping to this port on the manifold Bring the low pressure process piping to the sensor LOW side port Figure 4 7 SOLARPack 410 Process Connections 4 5 1 1 Sensor Alignment and Replacement The sensor is shipped with the H side port to the left and the L side port to
72. tery A small lithium battery powers the CMOS memory and real time clock when input power is removed The voltage of a functioning battery should be greater than 3 0V The Lithium battery voltage can be monitored from a Modbus register See the 7 SOLARPack 410 Modbus Database Registers section for Modbus register addressing of the lithium battery voltage The battery should not require replacement under normal conditions The shelf life of the battery is 10 years The battery is rated to maintain the real time clock and RAM data for two years with the power off Accidental shorting or extreme temperatures may damage the battery 5 2 13 Reflective Sensor There is a reflective sensor labeled Enable installed in the SOLARPack 410 window just to the right of the LCD display The sensor is activated by placing one s finger or other reflective object over the sensor for approximately one second The reflective may not operate properly with non reflective objects such as a flat black glove SOLARPack 410 Hardware Manual 38 April 22 2008 Activating the enable input places the flow computer in the continuous power mode A power off timer starts when entering continuous power mode The flow computer remains in this mode until the power off timer expires then enters the power saving mode The following parameters can be configured for this mode e Time in minutes until power off e Radio power setting ON or OFF e Bluetooth power setting ON
73. times at which the flow computer should wake Up to 24 times can be added The default value is an empty list Stay Awake For specifies the number of minutes until power off Valid values are 1 to 240 The default value is 20 minutes Radio Power selects if the SCADA radio is powered Valid values are ON or OFF The default value is OFF Bluetooth Power selects if the Bluetooth radio is powered Valid values are ON or OFF The default value is OFF Display selects if the display is powered Valid values are ON or OFF The default value is OFF Display Backlight selects if the display backlight is powered Valid values are ON or OFF The default value is OFF This control is set to ON when the display control is set to ON 6 3 Bluetooth Communication The SOLARPack 410 is designed to use a Bluetooth connection as the primary method for communication between the SOLARPack 410 and a laptop running RealFLO 6 3 1 Configure Laptop Bluetooth Connection If your laptop or PC has an internal Bluetooth adapter you can use it to establish a Bluetooth connection with the SOLARPack 410 Refer to your user manual for details on establishing a Bluetooth connection Note Ifthe SOLARPack 410 is used with a laptop using a built in class 2 Bluetooth device the range will be limited by the class 2 device approximately 3m or 10 ft SOLARPack 410 Hardware Manual 67 April 22 2008 The internal Bluetooth may not be set up for automatic dis
74. tity 1 Type Selectable as Sourcing or Sinking Voltage 13 5V nominal System Voltage used when sourcing Current 2A continuous with short circuit protection Configurable Pulse Width 0 1s to 5 0s in 0 15 increments 1 0s default External Radio Power Quantity 1 Type Sourcing switched Voltage 13 5V nominal System Voltage Current 2A continuous with short circuit protection External Transmitter Quantity 1 SOLARPack 410 Hardware Manual 71 April 22 2008 Type Sourcing switched Voltage 13 5V nominal System Voltage Current 0 2A continuous with short circuit protection 10 13 Power supplies and power consumption System Voltage 13 5V nominal Under voltage lockout Power consumption System Off 10 0V typical System On 11 5V typical Internal sensor interface gas flow calculations display for 10 minutes per week and Bluetooth communications for 10 minutes per week 108mW Remote sensor interface gas flow calculations display for 10 minutes per week and Bluetooth communications for 10 minutes per week 150mW Optional integrated Free Wave radio receiving 90 minutes per day Add 44mW Optional integrated Free Wave radio receiving 100 of the time Add 700mW Optional integrated FreeWave radio transmitting 10 minutes per day Add 9mW Gas Sampler with one 2A pulse 0 1seconds duration 15 minute period Add 3mW Dry contact wetting current not included i
75. uetooth security settings are used 6 1 2 1 Service Boot Service mode is selected by performing a Service Boot using the following procedure Remove power from the SOLARPack 410 Push and hold the LED POWER button down Apply power to the controller Continue holding the LED POWER push button down until the STAT led turns on solid This will take about 3 seconds 5 Release the LED POWER push button 6 The Service Boot remains in effect until the SOLARPack 410 is reset Oe DE Note Ifthe LED POWER push button is released before the STAT led turns on the controller will start in RUN mode SOLARPack 410 Hardware Manual 62 April 22 2008 6 1 3 Sensor Mode The Sensor Mode allows direct communication with the sensor electronics This mode is provided to allow use of applications and tools that must communicate directly with the sensor electronics When the controller starts in Sensor mode e The coml and com2 serial ports operate at 4800 baud no parity 8 data bits and one stop bit e The com3 serial port does not function e Sensor messages received on com2 are transmitted on com1 with the initial FF removed Sensor messages received on com are transmitted on com2 Sensor timing restrictions are observed when transmitting In effect the transmitter is acting as a repeater e The RealFLO flow computer C application program is stopped e No other SOLARPack 410 features are available 6 1 3 1 Sensor Boot Sensor mode is
76. umber of Bluetooth transceivers available and it would be difficult to attempt to describe them all in this document The following configuration is for the Control Microsystems SCADA Wave 5914 USB adaptor Most Bluetooth devices follow a similar installation and configuration process Use this section as guide for your Bluetooth device 5 2 1 Install SCADAWave 5914 USB Adaptor The SCADAWave 5914 USB is installed by plugging the unit into an available USB slot on your PC When properly connected to a USB port the blue indicator led on the SCADAWave 5914 USB Bluetooth will be on 5 2 2 Install SCADAWave 5914 USB Software Driver The software driver is installed from the CD ROM that came with the SCADAWave 5914 This CD contains the Toshiba Bluetooth stack and User Interface for Microsoft Windows platforms 98SE 2000 ME XP The installation will automatically start and open the Setup Program splash screen Note The SCADAWave 5914 is NOT supported on Windows Server 2003 operating system e Click the Install button to start the Installation Wizard The Installation Wizard will guide you through the installation SOLARPack 410 Hardware Manual 28 April 22 2008 Setup Program 9 When prompted you will need to restart your PC ig TOSHIBA Bluetooth Stack for Apache by CSR Inst You must restart your system for the configuration changes made to TOSHIBA Bluetooth Stack for Apache by CSR to take effect Click Yes to rest
77. ware and instructions Follow the manufacturer s instruction to mount the solar panel The solar panel should be aimed due south Ensure there is enough solar panel cable to reach from the solar panel to the SOLARPack 410 Tie wrap or otherwise secure the antenna coax cable and solar panel cable to the pole 3 5 SOLARPack 410 Installation Note The SOLARPack must be securely mounted in a manner sufficient to support the weight and wind loading The installation must meet local electrical code requirements The SOLARPack 410 is available in two versions the single enclosure version and the remote sensor version For both versions mount the SOLARPack housing on the pole at a height which allows the optional Vision display to be easily read approximately 66 inches from the display to ground level e When mounting the SOLARPack 410 to a mounting poll use the U bolt assembly provided to secure the SOLARPack to the mounting poll Refer to the SOLARPack User Manual for mounting diagrams e When the SOLARPack 410 is mounted to a flat surface secure the SOLARPack 410 using nuts and bolts or lag screws as required e Install the needed electrical fittings in bottom of SOLARPack housing to connect the solar panel and SCADASense 4102 remote sensor if used e Attach the antenna cable to the SOLARPack PolyPhaser connector and seal the connection with weather proof tape SOLARPack 410 Hardware Manual 11 April 22 2008 3 6 Remote Senso
78. y disabled RealFLO and HMI commands are processed by the SOLARPack 410 New firmware can be loaded into the SOLARPack 410 Refer to Figure 5 3 Security J3 Location for the position of the header and jumper link labeled B RADIO SETUP BLUETOOTH N O 2 SP 410 1 oran omslae Mlszrurtv on 1 JA SECURITY OFF Figure 5 3 Security J3 Location 5 2 10 Bluetooth Factory Default Reset Jumper J8 To restore the factory default settings in the Bluetooth module the jumper link is moved from the upper or Normal Operation to the lower or Restore Factory Defaults and back to the upper or Normal Operation position Note The Bluetooth PIN is NOT reset using jumper J8 The jumper link is left in the upper or Normal Operation position at all other times Refer to Figure 5 4 Bluetooth Factory Default J8 Location for the position of the header and jumper link labeled J8 Should this be in the Bluetooth section RADIO SETUP BLUETOOTH N ea el SP 410 1 vou oeae securo J oe restore Factory erau tijo vale SECURITY OFF Figure 5 4 Bluetooth Factory Default J8 Location 5 2 11 Factory Test Points Several test points and programming headers have been installed on the SOLARPack 410 for manufacturing and test purposes Do not connect to these points Jumper links if installed should be left in the as shipped position The test points and programming headers are labeled TP1 P8 P14 J2 and J4 5 2 12 Lithium Bat

SOLARPack 410 Manual - Control Microsystems

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