ROLL X90 - Aztech Converting Systems
Contents
1. 13 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL A fei L rec Section 3 Troubleshooting Maintenance 5 1 Why doesn t the machine turn on First check to make sure that the main power switch is turned on Then make sure that the emer gency stop button is disengaged If this does not remedy to situation check the fuses inside the electrical enclosure 5 2 The counter is not counting accurately Make sure that counter wheel riding on the idler wheel is free of dust or debris and is not visibly damaged 5 3 Why is the counter not counting in inches Make sure that the counter sensor is flashing red when the wheel turns assuring that the sensor is powered and operating If equipped with the optional label sensor assure that the switch is set to INCHES 5 4 Maintenance Schedule Daily Check the airline and power cord for frays and damage Check to assure that the E STOP functions correctly Clean machine after use use compressed air to clean debris from the rewind spindle Monthy Check drive belt for wear Lubricate bearings 14 Rev 1 0 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Gk e m D gt ei gt 3 D 15 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Rev 1 0 16 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Sec2. 2 TECH AZTECH CONVERTING SYSTEMS 212 W Lodge Drive TEMPE AZ 85283 PHONE 480 951 8351 FAX 480 998 5409 www aztechconverting com AZTECH CONVERTING SYSTEMS ROLL X90 USER MANUAL A fei AZTECHY TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 1 4 SECTION 2 MACHINE INSTALLATION 4 SECTION 3 MACHINE SETUP 5 9 SECTION 4 OPERATION 10 13 5 14 21 SECTION 6 WARRENTY 22 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL A AZTECHY Section 1 General Information 1 1 Introduction The AZTECH Roll X 90 is designed to be a highly productive versatile and simple to use and maintain Before operating your new Roll X 90 Tilt Table Rewinder fully read and understand this manual Following the procedures outlined in this manual will help assure maximum performance Keeping your machine properly set up and maintained will assure years of productive and satisfac tory service 1 2 Machine Information and Specifications 1 10 Inch Convertech Spindles Available 22 Max Diameter AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL FRONT LAYOUT Rev 1 0 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL SIDE LAYOUT ALLOW AT LEAST 3 FEET OF WORKING CLEARANCE AROUND THE PERIMETER OF THE MACHINE AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL A fei AZTECHY 1 3 Safety The Roll X 90 Tilt Ta
3. To operate the counter first set the Roll X90 to count in the de sired units Program the set counts using folowing proceedure 1 Press PB2 to access PRS1 to begin slowdown PRS2 final stop count 2 Press PB4 to the digit that you are changing de 4 Press PB2 to enter normal operating mode Press PB3 to enter the number Press RST to reset at any time If you need any further in formation on the counter refer to the counter operator manual included with this manual 11 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL A1012e Jalunmoo aq 53853 SaA Zuua1u ou 18524 10455 JOU saop Aejdsip aul ou 110126 G3SN LON P 330 aq 03 uie1804d ayy SOIN 0 Iz 3unoo au 19591 gy T3 u1 8115914 1164 134 150 O 18350 LON 131uno2 sdo1s ZNI Eurus 03 3ndu 1 15 ZUI isn 6I lt LON dununo saunos 50015 TNI JEuru33 oy 3ndu Tul 4Sf 8T 3je s snoi aJd 5 31 0j 1Uas si ayy pue yo si 3nd3no 151 ay dn aod ur d O dngino ZT PSJOA pue pasop si TINO sueaw pa ejdsip sindino Dun 9r y JO sn1e1s au 031 puodsaJuoo IY Jamoj ul ZO pue TO au anay si Aejdsip au 31901 pyepuejs si puoaas au pasjaAaJ si 3ndjno 35 1 au INO 2180 OSOAN u A won SI paysIea si Z 3unoo Jaye spuoaas TT 10 uo ag z OTT 17 angino ZT 1990 ut paye ou sey 11 0770 1L 1n
4. 60 socket button head screw ai __ 7 4 9900 eee 1641 BEARING 1 ID X 2 OD X 563 WIDE SHIELDED 19 AZTECH CONVERTING SYSTEMS Rev 1 0 Roll X90 USER MANUAL A 1 L N d AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Section 5 6 Station Details TEM PART NUMBER DESCRIPTION INTERNAL PARTS CITY EXP3520 PULLEY ARBOR DRIVE _ ws 0 s jem D 19482 TABLE TOP LEFT DRIVE PULLEY ASSEMBLY EXP3544 HUB ASSEMBLY SPRT SHAFT NCMC 106 0200 1 1 16 BORE 2 STROKE DOUBLE ACTING SINGLE ROD 4204050 INSIDE OUT 3 8 PITCH BELT 1 2 WIDE SKETCH LINE IS PITCH DIA 17659 1 DIA STANDOFF 1 LONG 377 HOLE THRU 19627 TABLE TOP PULLEY HUB 3 EXP3417 AIR REGULATOR WITH GUAGE AND FITTINGS mm TABLETORFLANGED ARBOR WeLOMENT i KGZHO07 017 1 4 TUBE TO 1 8 MPT SMC v ewe EE BOLT 375 16 UNC 1 25 SIMP HEX BOLT GRADE 5 3 8 16 X 1 1 4 NEMPE HEX NUT 500 13 UNC 0 LOCK NYLOCK NUT 123 L 23 31 SCH 375 18 UNC_ 5_SIMP SOCKET HEAD SCREW 3 8 16 X amp 1 2 BOLT 500 13 UNC_1 75_SIMP BOLT 1 2 13 X 1 3 4 GRADE 5 21 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL TZA Section 6 Warranties and Service AZTECH L 6 1 Warranties amp Provisions WARRANTIES All equipment manufactured and sold by AZTECH Converting Systems Seller is warranted to be free of defective materials a
5. LONG 377 HOLE THRU C 4 14 EXP4087 es BRAKEPAD IZ 16 EXP4092 I BRAKE CYUNDER MOUNT IZ A IUUKNE LL 18 SCH_ 250 20UNC_0 5 EIE SOCKET HEAD CAP SCREW 1 4 20 X 1 2 19 NCMEOB8 0100 MOUNT NUT eee A 20 HEX NUT 500 I3UNC O SIMP HEUT a 4 22 4 23 FLH SCH 82 375 16 UNC_1 25_SIMP EN SOCKET HEAD CAP SCREW 8 32 X 1 2 25 BTNHD 375 16 UNC 0 5 SIMP FLAT HEAD CAP SCREW 10 32 X 1 2 28 BOLT 375 16 UNC 1 25 SIMP BOLT GRADE 5 3 8 16 X 1 1 4 4 30 HUT 500 13UNCOLCCR 00 31 HEN BOLT 500 13 UNC 1 75 SIMP BOLT 1 2 13 x 1 3 4 GRADE 5 5 32 ONE TOUCH TO 5 32 ONE TOUCH 90 DEGREE BULK HEAD BUTTON HEAD CAP SCREW 1 4 20 X 1 35 IFLH SCH 82 3125 18 UNC 1 25 SIMP il TABLE TOP FLANGED ARBOR WELDMENT 3810188 SERIES C WEB CLAMP IDLER SPRT SHAFT 14 IDLER ASSEMBLY RECESSED 1 3 8 BORE 10 40 EXP353 AK SHAFTSPRIPLATE TABLE TOP REWINDER SPLICE TABLE ASSEMBLY MOUNT BLOCK 1 2 X 1 2 X 1 1 4 20 THREADS BOTH SIDES AIR CYLINDER 44 1005 020 019 WASHER 2 ROTARY UNION WASHER ROTARY UNION TABLE TOP LEFT DRIVE PULLEY ASSEMBLY 4B TABLE TOP RIGHT DRIVE PULLEY ASSEMBLY TABLE TOP CENTER DRIVE PULLEY ASSEMBLY 90VDC MOTOR 2 2 24 TABLE REWINDER ER 32 BEARING BLOCK ASSEMBLY CH 375 16 UNC 6 5 SOCKET HEAD CAP SCREW 3 8 16 X 6 1 2 STAINLESS PLATE TABLE REWINDER 58 19627 TABLETOP PULLEY HUB
6. ble is designed to operate at high rates of speed employing rollers and other moving parts Operators must keep their hands clear of the machine when in operation Making all operators aware of potential safety hazards will help minimize any chance of operator injury Section 2 Machine Installation 2 1 Preparation It is important that your Roll X90 Tilt Table Rewinder situated on solid and level ground Make sure that site allows for access to machine from all 4 sides If the machine is placed on unstable or un level ground it may tip over risking damage or serious personal injury 2 2 Un crating Machine To avoid damage to your new Roll X90 Tilt Table Rewinder first remove the cover by removing all screws then remove one of the 2 long side panels to expose machine Remove all lag bolts which hold the machine to the base Remove all boxes and parts inside crate 2 3 Removal and Positioning It is critical that the Roll X90 Tilt Table Rewinder be removed from the crate using a fork lift making sure that the forks fit directly inside the 2 slots at base of the machine Lift and remove from crate and if equipped with adjustable feet thread all 4 feet into threaded holes at machine s base and lower into desired position Machine may be leveled by turning adjustable feet until level 2 4 Electrical and Pneumatic Connections Your Roll X90 Tilt Table Rewinder requires 15A 115VAC and 90PSI high pressure air service Con nections to the mac
7. d1nO puosas T0 0 uonnjosaJ saw 3nd3no oul 235 070 ET BUIWIWEJZOId ui p 330 5 Jawy 1ndinO 1 1 INO ov IT a3ualajJIp au daay z Jasad 2 OU 549 2949 OI T 195910 Suidueuoa at pax20 aq Z JUNO p JUNO uaaMjag 1950 OUT EO aJaM 141 JI OZ 51 Z 195 Juno 1 nej dq UC 54d 13534d 6 OT 5 195 JUNOS 3 nejar OT 54d 1353Jd 8 Le18o4d ay Bui ueu3 1noujiM 9108559725 sjunoo 3asaud aut 61429 pT 135384 Jes 1900 9 10 Z 395924 JE uo 51 Z1nO 7 195910 je T 195910 uo si TING si JUNOD JaYe 0 Jase Tj 01 indul jas au DL 199 pe ejdsip jewnap ou 51 asayj en d 23 F Jalunoo5 ay uo sjuno OOOO T SIenba au s nd 2 3 000007 1192364 ueJidoud ay 8 JOU si Jajeasasd aul 1 Gd 2y L y8ip Aq 18ip pasueys si jasaid ayy yap 3113395 uondi2sag jasald 1 ul m N d 19 uno2o e g Rev 1 0 12 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Adjustment Knobs 4 3 Setting Web Tension To set web tension siimply turn the air controlled valves clockwise for more tension and counter clockwise for less tension Taking note of the settings on the provided air gauges will aissist in setting the pressures correctly
8. ech ening Inc AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Horizontal Rewind Mode NN id r NS i A h d N j ON AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL E a q Vertical Rewind Mode 8 Rev 1 0 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL 3 4 Splice Table Operation The splice table on your Roll X90 is located just above the Unwind Station just after the optional Inspection Tower To operate the Splice Table simply follow the following steps WEB CLAMPS 1 Turn off machine and engage both web clamps 2 Using a razor blade carefully cut the web along the slicing channel Disengage the clamp near est the unwind roll Be sure to leave the other clamp engaged 3 After waste has been removed pull through new web carefully align with web and lower the handle to hold 4 Again using a razor blade cut the web discard waste pull tape under webs fold to secure and cut tape 5 Disengage both clamps AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Section 4 Machine Operation 4 1 Operator Control Panel Pilot Light E STOP Speed Pot Label Inch Switch START PB STOP PB DISCONECT ei Pilot Light d b CH i e eg e m E Le mul P 10 Rev 1 0 AZTECH CONVERTING SYSTEMS 4 2 Setting The Counter Roll X90 USER MANUAL COUNTER
9. hine are provided on whips Connect the electrical cord to a suitable outlet and use the quick connect to supply air to the machine 4 Rev 1 0 AZTECH CONVERTING SYSTEMS A Roll X90 USER MANUAL A Section 3 Machine Setup AZTECHI 3 1 Testing Before Operation Make sure the area around your machine is clear of any objects which may impair the machine Also inspect and make sure all belts pulleys rollers and spindles are free and clear of any objects which may impede operation and risk machine damage Before threading your machine accel erate and decelerate your machine through a full range of soeeds and make sure acceleration is smooth and free of any unnatural sounds or movements Operate the spindle switches making sure the pneumatic system is performing properly Then turn power on run machine at low speed to assure machine is working properly AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL AZTECHY 3 2 Webbing the Machine Proper webbing of your Roll X90 Tilt Table is vital to optimal machine performane Paths are shown on the followind pages to accomplish different converting tasks with various substrates To Web the Machine 1 Make sure the unwind and rewind switch is in the off position 2 Assure that both splice table clamps are released into the up positon 3 Load roll onto unwind spindle and carefully thread the web through the machine makind sure to follow the web paths shown Azt
10. nd workmanship under normal use and service for a period of one 1 year from the date of delivery to Buyer s premises All commercial components not manufactured by Seller carry the original manufacturer s warranty At Seller s discretion Seller may provide on site warranty service for a period of ninety 90 days from the aforementioned date REMEDIES If within the Warranty Period any such Equipment is proven to Seller s satisfaction to be defective in either material or workmanship Seller at its sole discretion shall a repair or re place defective parts on the Equipment at Seller s cost or b grant a reasonable allowance on account of such a breach If within the Warranty Period the Seller receives notice from Buyer of defects in parts or materials Seller will ship ground prepaid replacement parts and invoice Buyer for the full cost of the replacement parts Buyer will receive a Return Authorization RA from seller and return defective parts or materials to Seller who at its sole discretion shall determine whether defective parts or materials are or are not subject to exclusion from this warranty as provided here in Any defective parts or material not excluded from the Warranty Period will then be fully credited to Buyer EXCLUSIONS THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANTY e Defects or damage caused by careless or improper use e Parts that need periodic replacement from wear during normal operation e Routine mai
11. ntenance and adjustment e Failure or damage caused by improper installation or inadequate maintenance by Buyer e Failure or damage caused by equipment modifications by Buyer e Equipment damage resulting from an accident or abnormal conditions of operation DISCLAIMER OR WARRANTY NO OTHER WARRANTY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MER CHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE SELLER IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE SUCH AS BUT NOT LIMITED TO LOSS IN PROFITS LOSS OF USE OF EQUIPMENT OR INCREASED IN OPERATING COSTS OR EX PENSES 6 2 Technical Service In the event that your X90 1 not functioning properly or if you have any technical questions an AZ TECH Technical Service representative is available to assist you Contact information is as follows Phone 1 480 951 8351 1 800 829 8351 Fax 1 480 998 5409 E Mail techservice aztechconverting com 22 Rev 1 0
12. tion 5 6 Station Details d PART NUMBER DESCRIPTION edi S ETE LEVELING PAD 1 2 13 3 HEXBOLT 500 13 UNC_4_SIMP THHs 4 NSHR A 500 HARD O HARD LAT WASHER Il 2 RT aL 6 SCH 164 32 UNC 0 5 SIMP SOCKET HEAD CAP SCREW 8 32 X 1 2 HIM 25 9 HEX BOLT 375 16 UNC_1 75_SIMP HEXBOLT3 6Xl 4GRADE5 1 Tass REWINDER BASE WELDMENT ASSEMBLY 1 1 E 1 BUTTON HEAD CAP SCREW 1 4 20 1 2 x90 TABLE TOP REWIND ELECTRICAL CONTROL ASSEMBLY nn SS EEE Ge era eae EE ROESCH Hw lt BTNHD_ 138 32 UNC 0 5 SIMP BUITONHEADCAPSCREW amp 32X1 22 LL 17 AZTECH CONVERTING SYSTEMS Roll X90 USER MANUAL Rev 1 0 Roll X90 USER MANUAL Section 5 6 Station Details AZTECHN nmr _ p 1 EXP3492 O OO O O OOOO O O TABLE TOP REWINDER TOP PLATE 2 XP3511 O O O TABLE TOP REWINDER BOTTOM PLATE 1 4 EXP3495 CSCS TABLE TOP REWINDER FRONT AND REAR SPRT PLATE amp 5 REWINDER SHIFTBARWELDMENT II 7 EXP3534 4 X JACKSHAFTSPRTPLATER1 1 8 544 100 SPRI SHA LI 79 INCMC10 0200 1 1 16 BORE 2 STROKE DOUBLE ACTING SINGLE ROD O 420LO50INSIDECUT 3 8 PITCH BELT 1 2 WIDE SKETCH LINE IS PITCH DIA 2 EXP35581 MOTOR MOUNT PLATE 1 DIA STANDOFF 1
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