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Bulletin 290D/291D - Rockwell Automation

1. Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 CurrentFlowing NetControlStatus Ready RunningReverse RunningForward WarningPresent TripPresent 1 DisconnectClosed KeyPadHand KeyPadOff KeyPadAuto DLXEnabled 2 Pt05 Pt04 Pt03 Pt02 Pt01 Pt00 3 4 Pt07DeviceOut Pt06DeviceOut Pt05DeviceOut Pt04DeviceOut Pt03DeviceOut Pt02DeviceOut Pt01DeviceOut Pt0ODeviceOut 5 Pt15DeviceOut Pt14DeviceOut Pt13DeviceOut Pt12DeviceOut Pt11DeviceOut Pt10DeviceOut Pt09DeviceOut Pt08DeviceOut Instance 152 Instance 152 is the Exhaustive Starter Status Assembly for Bulletin 290D 291D starters Instance 152 Starter Stat DeviceLogix Produced Assembly for Bulletin 290D 291D Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 CurrentFlowing NetControlStatus Ready RunningReverse RunningForward WarningPresent TripPresent 1 DisconnectClosed KeyPadHand KeyPadOff KeyPadAuto DLXEnabled 2 Pt05 Pt04 Pt03 Pt02 Pt01 Pt00 3 4 Pt07DeviceOut Pt06DeviceOut Pt05DeviceOut Pt04DeviceOut Pt03DeviceOut Pt02DeviceOut Pt01DeviceOut Pt0ODeviceOut 5 Pt15DeviceOut Pt14DeviceOut Pt13DeviceOut Pt12DeviceOut Pt11DeviceOut Pt10DeviceOut Pt09DeviceOut Pt08DeviceOut 6 An00DeviceOut low byte 7 An00DeviceOut high byte 8 Parameter 1 PhaseL1Current 9 10 Parameter 2 PhaseL2Current 11 12 Parameter 3 PhaseL3Current 13 14 Parameter 4 AverageCurrent 15 16 Parame
2. Bulletin 294D Electrical Ratings Application Three phase Number of Poles 3 Input Power Terminals L1 L2 L3 Motor Power Terminals T1 T2 T3 Power Circuit PE Earth Ground Terminal 4 PE terminals Maximum Rated Operating Voltage 400Y 230 480Y 277 15 10 Rated Impulsed Voltage Wimp 4kV Dielectric Withstand UL 1960V AC IEC 2500V AC Operating Frequency 50 60 Hz 10 Cat No Hp kW Input Amps Input Amps Output Amps 400V AC 50 Hz 480V AC 60 Hz peated 294_ FDIP5 0 5 0 37 2 0 18 15 294_ FD2P5 1 0 0 75 37 3 0 2 5 294_ FD4P2 2 0 1 5 6 5 5 5 3 6 Solid state PT type 150 for 60 s or 200 for 3 s Overload Protection Trip Class Class 10 protection with speed sensitive response and power down overload retention function Overcurrent Protection 200 hardware limit 300 instantaneous fault Overvoltage Category Ill Reset Mode Automatic or manual Output Frequency 0 400 Hz programmable Power Circuit Efficiency 97 5 typical Overvoltage 380 480V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Undervoltage 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Control Ride Through Minimum ride through is 0 5 s typical value is 2 s Faultless Power Ride Through 10 ms Carrier Frequency 2 10 kHz drive rating based on 4 kHz bah TE 2 of base speed across a 40 1 speed rang
3. Parameter Number 106 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum Value 64 Default Value 64 Parameter Number 107 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum Value 64 Default Value 64 Parameter Number 108 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum Value 64 Default Value 64 Parameter Number 109 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum Value 64 Default Value 64 Rockwell Automation Publication 290D UM001A EN P June 2012 155 Chapter 4 156 Bulletin 290D 291D 294D Programmable Parameters Zone1Health The status of the DeviceNet connection to the Zone 1 device 0 Healthy 1 NotHealthy Zone2Health The status of the DeviceNet connection to the Zone 2device 0 Healthy 1 NotHealthy Zone3Health The status of the DeviceNet connection to the Zone 3device 0 Healthy 1 NotHealthy Zone4Health The status of the DeviceNet connection to the Zone 4device 0 Healthy 1 NotHealthy Parameter Number Rockwell Automation Publication 290D UM001A EN P June 2012 110 Access Rule GET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Zone2Health PaameteNmber Si Access Rule GET Data Type BOOL Grou
4. Parameter Number 51 Access Rule GET SET Data Type USINT Group User 1 0 Config Units msecs Minimum Value 0 Maximum Value 64 Default Value 0 Parameter Number 52 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 53 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 54 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 OutNetFaultValue This parameter determines the state of the starter outputs when an Ethernet fault occurs and Parameter 54 OutNetFaultState is set to 0 0 0FF 1 0N OutNetldleState This parameter in conjunction with Parameter 57 OutNetldleValue defines how the starter outputs will respond when a network is idle 0 GololdleValue 1 HoldLastState OutNetlidleValue This parameter determines the state that starter outputs assumes when the network is idle and Parameter 56 OutNetldleState is set to 0 0 OFF 1 0N Input00Function This parameter determines the special function for User Input 0 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others a
5. Rockwell Automation Publication 290D UM001A EN P June 2012 ZIP4CnxnFit 125 Chapter4 Bulletin 290D 291D 294D Programmable Parameters DLXControlStatus Parameter Number 10 The parameter provides the DeviceLogix Acess Rie GET Control Status Data Type UINT ae con is Units Minimum Value 0 Maximum Value Ox1FFF Default Value 0 Bit Function 15 14 13 12 11 10 8 7 6 5 4 3 2 1 RunForward X RunReverse X Out00 X Out01 X Out02 X Out03 X Outd4 X Out05 X JogForward JogReverse X Accel2 X Decel2 X Command Freq X X X Reserved OutputSourceV IPS Parameter Number 11 SwitchedVolts Neces nul GET This parameter determines the incoming Data Type UINT switched control voltage across terminals A1 A2 Group Basic Status IPS available voltage on User Output Pin Units xxx Volts 4 for all 1 0 points Minimum Value 0 Maximum Value 65535 Default Value 0 126 Rockwell Automation Publication 290D UM001A EN P June 2012 SensorSourceV IPS UnswitchedVolts This parameter determines the incoming unswitched control voltage across terminals A2 A3 IPS available voltage on input Sensor Source Pin 1 for all 1 0 points I
6. HardwareFltTrip The highlighted functions are enabled by default WarningStatus This parameter provides the current warning condition Parameter Number 43 Access Rule GET Data Type WORD Group Trip Status Units Minimum Value 0 Maximum Value 0xC295 Bit Default Value 15 14 13 12 11 10 Function X OverloadWarning Reserved UnderPowerWarn Reserved PhasImbalanceWarn Reserved JamWarning Reserved UnderloadWarning Reserved UnswitchedPwrWarn Rockwell Automation Publication 290D UM001A EN P June 2012 ConfigWarning 99 Chapter 4 100 Bulletin 290D 291D 294D Programmable Parameters ProtectFitReset This parameter resets a Protection Fault by Setting the bit to 1 0 NoAction 0 gt 1 ResetFault RunNetFltAction This parameter in conjunction with Parameter 46 RunNetFitValue defines how the starter will respond when a fault occurs 0 GoToFaultValue 1 HoldLastState RunNetFitValue This parameter determines how the starter will be commanded in the event of a fault State the starter will go to on a NetFit if Parameter 45 RunNetFitAction 1 GotoFault Value 0 OFF 1 0N RunNetldlAction This parameter in conjunction with Pa
7. Parameter Number 77 Related Parameters Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 78 Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 79 Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 0 Maximum Value 3 Default Value 1 Rockwell Automation Publication 290D UM001A EN P June 2012 147 Chapter 4 148 Bulletin 290D 291D 294D Programmable Parameters SlipHertzAtFLA Compensates for the inherent slip in an induction motor This frequency is added to the commanded output frequency based on motor current BusRegulateMode Controls the operation of the drive voltage regulation which is normally operational at deceleration or when the bus voltage rises 0 Disable 1 Enabled Parameter Number 80 Related Parameters 30 Access Rule GET SET Data Type UINT Group Advanced Config Units x x Hz Minimum Value 0 0 Hz Maximum Value 10 0 Hz Default Value 2 0 Hz Parameter Number 81 Related Parameters Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 0 Maximum Value 1 Default Value 0 preventing nuisance overvoltage faults resulting from aggressive decelerations ATTENTION The bus regulato
8. WarningStatus This parameter provides the current warning condition Parameter Number HardwareFltTrip 17 Access Rule GET Data Type WORD Group Trip Status Units Minimum Value 0 Maximum Value 0xC295 Bit Default Value 15 14 13 12 11 10 Function OverloadWarning Reserved UnderPowerWarn Reserved PhaselmbalanceWarn Reserved JamWarning Reserved UnderloadWarning Reserved DNetPwrWarn ConfigWarning Rockwell Automation Publication 290D UM001A EN P June 2012 TripLog1 This parameter provides the last trip to occur TripLog2 This parameter provides the second last trip to occur TripLog3 This parameter provides the third last trip to occur TripLog4 This parameter provides the fourth last trip to occur Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 18 Access Rule GET Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Parameter Number 19 Access Rule GET Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Parameter Num
9. Rockwell Automation Publication 290D UM001A EN P June 2012 163 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Zone1Key Device Value Key for the device in Zone 1 Zone2Key Device Value Key for the device in Zone 2 Parameter Number 138 Access Rule SET Data Type UINT Group ZIP Units Minimum Value Maximum Value 65535 Default Value Parameter Number 139 Access Rule SET Data Type UINT Group ZIP Units Minimum Value Maximum Value 65535 Zone3Key Default Value Parameter Number 140 Device Value Key for the device in Zone 3 Access Rule SET Data Type UINT Group ZIP Units Minimum Value Maximum Value 65535 Zone4Key Default Value Parameter Number 141 Device Value Key for the device in Zone 4 Access Rule SET Data Type UINT Group ZIP Units Minimum Value Maximum Value 65535 164 Default Value Rockwell Automation Publication 290D UM001A EN P June 2012 DeviceValueKey Device Value Key for this device ZoneCtrlEnable Enables or disables this device s Zip functionality 0 Disable 1 Enable Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 142 Access Rule SET Data Type UINT Group ZIP Un
10. 21932 86 20643 841 170 16 7 202 27 8 01 188 42 17 4 Right Side View TONE Control Motor T maia ue O kag ArmorConnect Internal Power ArmorConnect Media Gland ArmorConnect Gland Entrance Supply Gland Plate optional Entrance optional with Source Brake optional i T B IMPORTANT _ Forproper heat dissipation and product operation mount the ArmorStart LT in the vertical orientation as shown 42 Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 Connection Locations Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 13 ArmorStart LT Gland Plate Matrix G1 Conduit G2 Media G3 Conduit Standard Daisy Chaining Cat No U S Trade Knock outs IP66 Metric Fittings sy a _ _ Dia 25 5 mm o o 2 Dia 20 5 No Internal Power Supp QO PARRA ee sia 25 4mm PO 0 75 in _ 19 05 mm S _ o 9 lt Dia 25 5 mm i Dia 20 5 mm
11. 9 Low Voltage and EMC Directives sic scsisiestoadenebraetsaadaw vies 9 JENO T Ato ass fie coh caeeaaiss topo aenane Ae tne dse eae tee ee ee 10 Chapter 1 Product Overview 2265 Sow ak aah en eran lavas cee toes 17 Destriptio h 23 iesene tees doGas sk e355 FPR ee Sea ase 18 Features Goce sees ceed eae cents a n a e a tek ated as vind aha weeks 19 Feature Descriptio mises deara iE a EEEE E E EE yaatars 20 Standard Features Across Product Familly 00 20 Network OPEONS ct tencteten de Lec thea ie noses oh cletate EE A aa 20 Factory Installed O prions 12 450 ok en le ok eeu ober 21 ArmorStart LT Characteristics Bulletin 290D 291D 22 Catalog Number Explanation Bulletin 290D 291D 23 ArmorStart LT Characteristics Bulletin 294D 0000005 24 Catalog Number Explanation Bulletin 294D 00008 25 Basic Operations sia gia tween ead a Had ag Welt eter ANG ENS 26 Group Motor Installations for USA and Canada Markets 26 Control Ciri atest i ape ee tel meat ahah salle Ae hed Os ol 26 Motor Circuit amen an aa E a p aod E bees a 28 ATO rs a aE wd o r a ar S 28 Overload Protection ssussssssececunrrreerrrurrrrererre 28 Mode of Operation Bulletin 290D 291E sssssssesreresrerreen 28 Bulle Voltage Stant sac aeaa E a EEE EEEE 28 Mode of Operation Bulletin 294 tensa cdcitwundieatemiessane 29 Sensorless Vector Performance 0ccecececccececeveees 29 S
12. X Out02 X Out03 X Out04 X Out05 OutputSourceV IPS Parameter Number 11 ISwitchedVolts Access Rule GET This parameter determines the incoming Data Type UINT switched control voltage across terminals i A1 A2 Group Basic Status IPS Available voltage on User Output Pin Units xxx Volts 4 for all 1 0 points Minimum Value 0 Maximum Value 65535 Default Value 0 SensorSourceV IPS Parameter Number 12 UnswitchedVolts Access Rule GET This parameter determines the incoming Data Type UINT unswitched control voltage across terminals A2 A3 Group Basic Status IPS Available voltage on Input Sensor Units xxx Volts Source Pin 1 for all 1 0 points Minimum Value 0 Maximum Value 65535 Default Value 0 Trip Status Group TripStatus Parameter Number 16 Access Rul GET This parameter provides the fault SERAS condition that caused any current trip Data Type WORD Group Trip Status Units Minimum Value 0 Maximum Value OxE3BF Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 93 Chapter 4 94 Bulletin 290D 291D 294D Programmable Parameters Bit 15 14 13 12 11 10 Function OverloadTrip PhaseLossTrip UnderPowerTrip SensorShortTrip Phaselmbalancelrip NonVolMemoryTrip Reserved Jamfrip StallTrip UnderloadTrip Reserved OutputShortTrip UserDefinedTrip
13. Motor current dropped below Underload Warning level Indicates the control power has dipped below 19 Volts Not available in units with Integrated Power Supply Indicates the internal power supply is below its optimal level Available in units with Integrated Power Supply only Indicates auxiliary Power was has dipped below 19 Volts Not available in units with Integrated Power Supply Internal fan is too slow or needed to be kick started Values for params 58 63 and or param 49 are invalid Values for params 58 63 and or param 49 are invalid Values for params 114 129 result in ZIP data mapping overlap Param 72 JamTripLevel is less than Param 73 JamWarningLevel Param 78 ULTripLevel is greater than Param 79 ULWarningLevel Warning Code Warning Text 4 Warning 4 5 Warning 5 6 Jam Warning 7 Underload Warning 8 Warning 8 9 Warning 9 10 Warning 10 11 Warning 11 12 Warning 12 13 Switched Pwr Warn 14 Under Power Warn 15 Warning 15 16 Warning 16 17 Warning 17 18 Warning 18 19 Warning 19 20 Warning 20 21 Aux Power Warn 22 Warning 22 31 FanRPMWarning 41 BrakeConfig 42 l0PointConfig 43 ZIPConfig 44 JamConfig 45 UnderloadConfig 75 Warning 75 DeviceNet Interface Object CLASS CODE 0x00B4 The following class attributes will be supported 236 Rockwell Automation Publication 290D UM001A EN P June 2012
14. Reset Status and Diagnostic LEDs IP Address Switches Gland Plate Conduit Cord Grip or ArmorConnect Media optional ECM Electronic Control Module 6 Configurable 1 05 REMOVE BEFORE WIRING ALL FIELD WIRING CONNECTIONS MUST BE MADE USING UL LISTED CONDUIT HUBS OR CLOSURE FITTINGS WITH THE SAME ENVIRONMENTAL RATING AS THE ENCLOSURE Protective Earth PE DeviceNet connector Bottom View 24 Rockwell Automation Publication 290D UM001A EN P June 2012 Catalog Number Explanation Product Overview Chapter 1 Examples given in this section are for reference purposes This basic explanation should not be used for product selection not all combinations will produce a valid catalog number 294 E F G1 Option Option2 a Bulletin Number g h e Control Voltage Code Description 294 VFD Starter b Communications Code Description E EtherNet IP D DeviceNet c Enclosure Type Code Description F UL Type 4 12 d Output Current Code Description D1P5 1 5 A 0 4 kW 0 5 Hp D2P5 2 5 A 0 75 kW 1 0Hp D4P2 3 6 A 1 5 kW 2 0Hp Code Description Z External 24V DC control power P Internal power supply f Gland Plate Options Power and Motor Code Description G1 Conduit entry G2 ArmorConnect G3
15. OFF Motor Off Motor Off Motor Off PROTECTION FAULT PRESENT Motor Off Motor Off IMPORTANT If multiple buttons are pressed at the same time the software interprets this as a no button pressed condition The only exception to this rule is if multiple buttons are pressed and one of them is the Off button If the Off button is pressed in combination with any combination of other buttons the processor will behave as if the Off button were pressed by itself Rockwell Automation Publication 290D UM001A EN P June 2012 Product Overview Chapter 1 Keypad Disable Parameter Keypad Disable parameter 67 only inhibits the HAND FWD REV and JOG buttons on the HOA keypad The OFF and AUTO buttons are always enabled even if parameter 67 is set to l Disable The keypad OFF button can not be disabled Source Brake Contactor An internal contactor is used to switch the electromechanical motor brake and Connector On Off The motor brake contactor is actuated via the internal power which g supplies L1 and L2 voltage to the mechanical brake in the motor The source Bulletin 294D only brake can be configured for independent control via parameter configuration The internal contactor electromechanical motor brake and associated motor branch cable are protected by the branch circuit protective device There is no resettable or replaceable protective device in ArmorStart LT
16. SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures Val dod IMPORTANT Identifies information that is critical for successful application and understanding of the product General Precautions In addition to the precautions listed throughout this manual the following statements which are general to the system must be read and understood gt el eD ATTENTION This manual is intended for qualified service personnel responsible for setting up and servicing these devices The user must have previous experience with and a basic understanding of electrical terminology configuration procedures required equipment and safety precautions WARNING The National Electrical Code NEC NFPA79 and any other governing regional or local code will overrule the information in this manual Rockwell Automation cannot assume responsibility for the compliance or proper installation of the ArmorStart LT or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The controller contains ESD electrostatic discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repa
17. s ssesrsrerrerrrrrrrrererrrrerrreren 75 Chapter 4 Electronic Data Sheet EDS vats onunnnsssununreserurrrrrrerreres 85 Basic Setup Parameters usd uiie toea a aa A E ise eres A 85 Parameter Groups ss sche rusiwnws ate aE REAA E E OTE EARE 86 ArmorStart LT DeviceNet Parameters iq ic ues GiWk een nade tees 88 Introd ctiot asics an E EE weed A EA ERER 88 Parameter Programmi Ati oseese e a eE E a a sh 88 Bulletin 290D 29I D messe n RAEE E EERS 88 Basic StAtUs Gro p ireren ia a E EEES 88 Trip Status Groppo anan EE a A a ee Rs Rae nes 93 Basic Configuration Group s ssssrerrerererrsrererrerer 97 Starter Protection Group ssssssssssssseessrrrserrerereree 98 User I O Configuration Group s s sresrereererrrerer 101 Miscellaneous Configuration Group s s s 0 0 cece ee eee 105 Advanced Configurations stverennehd nlsewivbb erred thats 106 Bulletin JOA cence his pk ease Ree eee Sed oo a os 122 Basic Status Group sse selects pa pss rena i coer 122 Trip Status Group siipuncyneordteessrasiee Vania reed we a 128 Motor and Control Group jc cede cdieg eet hte resnunded2 131 Speed Control Group ssssssseresrrsrserrrrrrerererrrn 133 Starter Protection Group sssssssssssreeseerrrerrerereee 135 User I O Configuration Groups s cits side tan aitadans lense 138 Miscellaneous Configuration Group 0 0 e eee ee eee eae 142 Advanced Configuration eo y 5 i pnccaskens sudhensneseenee 143 Rockwell Automation
18. These choices are level sensitive All others are edge sensitive Input03Function This parameter determines the special function for User Input 3 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Input04Function This parameter determines the special function for User Input 4 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 59 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 5 Default Value 0 Parameter Number 60 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 5 Default Value 0 Parameter Number 61 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 5 Default Value 0 Parameter Number 62 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 5 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 141 Chapter 4 142 Bulletin 290D 291D 294D Programmable Parameters Input05Functi
19. Solid green is illuminated when a Run command is present The LED will blink red in a prescribed fault pattern when a protection fault trip condition is present See Table 5 for fault blink patterns NET Network Status The bicolor green red LED indicates the status of the CIP network connection See Flashing green indicates an IP address is configured no CIP connections are Flashing red indicates the connection has timed out Steady Red indicates a duplicate LED Network Status Indicator for further established and an Exclusive Owner IP Address detected information connection has not timed out Flashing bicolor red green indicates a Steady green indicates at least one CIP self test on power up connection is established and an Exclusive Owner connection has not timed out 1 0 Status Six yellow LEDs are numbered 0 5 and Yellow is illuminated when input is valid or Off when input is not valid or the output is Enunciators 0 5 indicate the status of the input output output is on not turned on LEDs connectors One LED for each 1 0 point Reset Button The blue reset button will cause a 30 protection fault reset to occur Electronic Data Sheet EDS ArmorStart LT EtherNet IP has an embedded electronic data sheet An EDS consists of specially formatted text files as defined by the CIP EDS files contain details about the readable and configurable parameters of the device They a
20. technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Table 1 Rockwell Automation Industrial Network Resources Resource Description http www ab com networks Rockwell Automation networks and communication website http www rockwellautomation com services networks Rockwell Automation network and security services websites http www rockwellautomation com services security http www ab com networks architectures html Education series webcasts for IT and controls professionals Industrial Automation Wiring and Grounding Guidelines Publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Wiring and Grounding Guidelines PWM AC Drives Publication DRIVES IN001 Describes wiring and grounding guidelines for Pulse Width Modulated PWM AC Drives Product Certifications website Provides declarations of conformity certificates and other certification details http www rockwellautomation com products certification Table 2 ODVA Resources Resource Description http www odva org Open DeviceNet Vendors Association ODVA website http www odva org default aspx tabid 54 The CIP Advantage website CIP features and benefits e How to get started Table 3 Product Selection Resources Resource Description Industrial Controls catalog website Industria
21. that the Source Brake function is still operational prior to putting the equipment back in service If the source brake function is not working properly loss of brake function or motor damage can occur i WARNING If the branch circuit protective device trips the user must ensure Rockwell Automation Publication 290D UM001A EN P June 2012 37 Chapter1 Product Overview Notes 38 Rockwell Automation Publication 290D UM001A EN P June 2012 Receiving Unpacking Inspecting Storing Chapter 2 Installation and Wiring It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company Check the item s received against the purchase order If any items are damaged it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill Should any concealed damage be found during unpacking it is also the responsibility of the user to notify the freight agent The shipping container must be left intact and the freight agent should be requested to make a visual inspection of the equipment Remove all packing material wedges or braces from within and around the ArmorStart LT distributed motor controller and other device s Check the contents of the package to see if all contents are included Contact your local Allen Bradley representative if any items are missing IMPORTANT Before the installation and start up of
22. 125 1 8 A Min Amp 125 5 5 A Min Amp 125 7 6A Min Amp 125 7 6 A Min Amp 125 3 0 A Ye HP 2 HP 5 HP Bulletin Bulletin Bulletin Bulletin Bulletin 294 294 291 290 294 Min Amp 125 1 1A Min Amp 125 3 4A Min Amp 125 7 6A Min Amp 125 7 6 A Min Amp 125 2 1 A Fic Fic KET TE 6a Table 430 250 of NFPA 70 2011 Rockwell Automation Publication 290D UM001A EN P June 2012 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A 1 Requirement One Controller Ratings The motor controllers and overload relays must be listed for group installation with specified maximum branch circuit protection Text 7 2 10 4 1 Each motor controller and overload device is listed for group installation with specified maximum branch circuit protection Analysis To apply the ArmorStart LT motor controllers in the multiple motor branch circuit shown in Figure 43 7 2 10 4 1 must be satisfied each controller must be listed for group installation with specified maximum branch circuit protection The UL listing for each ArmorStart LT motor controller confirms that it including its integral overload relay and motor disconnecting means is suitable for motor group installation with specified fuses satisfying 7 2 10 4 1 The Bulletin 290D and 291D controllers are
23. 380 480V DC v Rated for Group Motor Installations v v v v Local logic using DeviceLogic Peer to Peer ZIP Y DeviceNet Version Only Y DeviceNet Version Only 1 0 Capability Six Self Configurable Points lt LED Status Indication XK lt Gland Plate Entry Conduit Entrance ArmorConnect Power and Control Media option Quick Disconnects 1 0 and Communications S SS S N SS EMI Filter Factory Installed Options Manual Auto Off HOA Keypad XK Source Brake Contactor Internal 24V DC Power Supply Optional Motor Cables ArmorConnect Gland SISS Rockwell Automation Publication 290D UM001A EN P June 2012 AI SEN AN 17 Chapter1 Product Overview Description 18 ArmorsStart LT is available with Full Voltage Full Voltage Reversing or Variable Speed motor control performance It comes equipped with a UL Listed At motor disconnect that supports a lock out tag out LOTO provision ArmorStart LT is listed as suitable for group installations per UL and can be applied with either branch circuit breaker protection or fuse protection It provides a robust IP66 UL Type 4 120 enclosure suitable for water washdown environments in a single box construction that will minimize inventory needs All external connections are made from the bottom of the unit minimizing accidental contact by moving equipment ArmorStart LT as a standard wi
24. Instance 190 Native 1 DeviceLogix Consumed Assembly for Bulletin 294D Starters Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Pto4 Pt04 Pt03 Pt02 Pt01 Pt00 1 Ready RunningReverse RunningFoward WarningPresent TripPresent 2 Out05 Out04 Out03 Outd2 Out01 Out00 RunReverse RunFoward 3 JogReverse JogForward 4 Pt07DeviceOut Pt06DeviceOut PtOSDeviceOut Pt04DeviceOut PtO3DeviceOut PtO2DeviceOut Pt01DeviceOut Pt0ODeviceOut 5 ZICCV Low 6 ZICCV High Connection Object CLASS CODE 0x0005 The following class attributes will be supported for the Connection Object 216 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Multiple instances of the Connection Object will be supported instances 1 2 and 4 from the group 2 predefined master slave connection set instances 5 7 will be available explicit UCMM connections and instances 8 11 will act as ZIP consumers Instance 1 Instance 1 is the Predefined Group 2 Connection Set Explicit Message Connection The following instance 1 attributes will be supported Attribute ID Access Rule Name Data Type Value 1 Get State USINT 0 nonexistant 1 configuring 3 established 4 timed out 2 Get Instance Type USINT 0 Explicit Message 3 Get Transport Class Trigger USINT 0x83 Server Transport Class 3 4 Get Produced Connection ID UINT 10xxxxxx011 xxxxxx node address 5 Get Consumed Connection ID U
25. and RESET buttons 0 KeypadEnabled 1 KeypadDisabled SetToDefaults This parameter if set to 1 will set the device to the factory defaults 0 NoAction 1 SetToDefaults Advanced Configuration When active sets the rate of acceleration for all speed increases except for jog Maximum Freq _ Accel Rate Accel Time Parameter 35 Maximum Freq Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 67 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 68 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 69 Related Parameters 36 Access Rule GET SET Data Type UINT Group Advanced Config Units X X SECS Minimum Value 0 0 Maximum Value 600 0 Default Value 20 0 Rockwell Automation Publication 290D UM001A EN P June 2012 143 Chapter4 Bulletin 290D 291D 294D Programmable Parameters DecelTime2 Parameter Number 70 Related P t 37 When active sets the rate of deceleration for all speed decreases except for jog SE EES i Aye Access Rule GET SET Maximum Freq _ Decel Rate Decel Time Data Type INT Parameter 35 Group Advanced Config Maximum Freq Units X X Sec
26. belts or gear box Check ULInhibitTime Parameter current drops below the trip level 76 ULTripDelay Parameter 77 ULTripLevel Parameter 78 and ULWarningLevel Parameter 79 11 Reserved 12 Reserved 13 Reserved 14 No No On Output Short Trip This fault is generated when a hardware Correct isolate or remove wiring error prior to output short circuit condition is detected restarting the system 15 Yes Yes Off User Defined Trip This fault is generated either in response This fault is generated based on user configuration to the rising edge of user input 0 5 This fault may be reset after the condition that caused Input00Function Input 05Function it is removed For example the Auxiliary Input goes Parameter 58 63 or by DeviceLogix low or the DeviceLogix logic drives the bit low 16 No No On Hardware Fault Trip This fault indicates that a serious Power cycle to correct If fault persists the ArmorStart hardware problem exists Rockwell Automation Publication 290D UM001A EN P June 2012 LT requires replacement 171 Chapter 5 Diagnostics Bulletin 294D Faults Bulletin 294E faults are detected by the main control board and or the internal drive When there is an internal drive fault the main control board simply polls the drive for the existence of faults and reports the fault state Writing a value to ProtFltResetMode Paramet
27. 0 75 in 290 G3 A3 Source Brake 19 05 mm No Internal Power Supply Dia 25 5 mm 1 00 in Dia 20 mm 290 G3 A4 Internal Power Supply 25 4mm No Source Brake 0 75 in 19 05 mm lo Dia 25 5 mm gt Dia 20 5 mm ioin 290 G3 A5 Internal Power Supply 25 4 mm and Source Brake i 0 75 in 19 05 mm 3 45 N A a e Vee ate ZY i 290 G3 A1 Gland Plate Clearances if Modifications are not permitted in the keepout region Fitting s should be oriented 66 1 mm 80 7 mm User Modified so that they do not interfere with the enclosure when the gland plate is installed Torque the gland mounting screws to 12 14 in lb 1 3 1 6 Nem Ya o o i 10 1 mm 91 3 mm 11 8 mm Figure 14 Internal Power Control and Ground Locations Controt Terminals A1A2A3 wos Line Terminals L1 L2 L3 Motor Terminals 172 73 PE Terminals 1 2 3 Rockwell Automation Publication 290D UM001A EN P June 2012 43 Chapter2 Installation and Wiring Wiring Terminal Detail Figure 15 Gland Connection Conduit Entry Standard Gland Plate gt External PE we connection Optional ArmorConnect Quick Disconnect Feature Three Phase Power Receptacle Control Power Motor Receptacle Receptacle The power control and ground wire capacity and the tightening torque requirements are shown in Table 8 The maximum number of connections per terminal are shown in Table 7 As shown in Fi
28. 2 Get Member Path Size UINT Size of Member Path in bytes Member Path coe Member EPATHs for each assembly instance 3 Conditional Data Array of BYTE 4 Get Size UINT Number of bytes in attribute 3 100 Get Name String STRING The following services will be implemented for the Assembly Object Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single 1 0 Assemblies The following table summarizes the Assembly instances that are supported in the ArmrorStart EtherNet IP product Instance Type Description 3 Consumed Required ODVA Consumed Instance 52 Produced Required ODVA Produced Instance 100 Config Configuration Assembly for Bulletin 290D 291D Starters Rockwell Automation Publication 290D UM001A EN P June 2012 207 AppendixB CIP Information Instance Type ODesciption 150 Consumed Default Consumed Instance for Bulletin 290D 291D units 154 Consumed Default Consumed Instance for Inverter type units 155 Produced Default Produced Instance for Inverter units 156 Produced Exhaustive Produced Instance for Inverter type units 190 Produced 1999 ZCI0 Native Format Produced Assembly Instance 3 Instance 3 is the required output consumed assembly Instance 3 ODVA Cmd Byte Bit 0 Run Forward Instance 52 Instance 52 is the required input produced assembly Instance 52 ODVA Status In
29. 69 AccelTime2 70 Dtention 72 InternalFreq 73 SkipFrequency 74 SkipFreqBand 75 DCBrakeTime 76 DCBrakeLevel 77 ReverseDisable 78 FlyingStartEna 79 Compensation 80 SlipHertzAtFLA 81 BusRegulateMode 82 Motor0LSelect 83 SWCurrentTrip 84 AutoRestartTries 85 AutoRestartDelay 86 BoostSelect 87 MaximumVoltage 88 MotorNamPlateFLA 89 BrakeMode 90 BrakeFreqThresh 91 BrakeCurrThresh 92 OptionMatch Starter Protection 41 ProtFltResetMode 42 ProtectFltEnable 43 WarningEnable 44 ProtectFitReset 45 RunNetFitAction 46 RunNetFaultValue 47 RunNetldleAction 48 RunNetidleValue Network Group Advanced Config 100 AutobaudEnable 101 ConsumedlOAssy 102 ProducedlOAssy Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Common to Bulletin 290D 291D and Bulletin 294D Units Rockwell Automation Publication 290D UM001A EN P June 2012 User 1 0 Config Miscellaneous Config 49 l0PointConfigure 64 NetworkOverride 50 FilterOffOn 65 CommsOverride 51 FilterOnOff 66 KeypadMode 52 OutProtFitState 67 KeypadDisable 53 OutProtFitValue 68 SetToDefaults 54 OutNetFaultState 55 OutNetFaultValue 56 OutNetldleState 57 OutNetldleValue 58 Input00Function 59 Input01Function 60 Input02Function 61 Input03Function 62 Input04Function 63 Input05Function ZIP Group 103 AutoRunZip 124 Zone3AnalogMask 104 ZoneProducedEPR 125 Zone4AnalogMask 105 ZoneProducedPIT 126 Zone1AnOffset 106 Zone1Macld 127 Zone2AnOffset 107 Zone2M
30. CIP Information Appendix B The ArmorStart LT EtherNet IP is an extension of the ArmorStart LT DeviceNet Three product types offered Table 28 ArmorStart LT Distributed Starter Type Bulletin Number Distributed Starter Type 290D DOL 291D Reversing 294D V Hz Product Codes and Name Strings The following table lists the product codes and name strings that will be on the ArmorStart LT product family Table 29 Product Codes and Name Strings Product Current Integrated Code Rating Identity Object Name String Power Supply 0x201 0 24 3 5 amps ArmorStart 290D 0 24 3 5 A No 0x202 1 1 7 6 amps ArmorStart 290D 1 1 7 6 A No 0x211 0 24 3 5 amps ArmorStart 290DP 0 24 3 5A Yes 0x212 1 1 7 6 amps ArmorStart 290DP 1 1 7 6A Yes 0x241 0 24 3 5 amps ArmorStart 291D 0 24 3 5A No 0x242 1 1 7 6 amps ArmorStart 291D 1 1 7 6A No 0x251 0 24 3 5 amps ArmorStart 291DP 0 24 3 5A Yes 0x252 1 1 7 6 amps ArmorStart 291DP 1 1 7 6A Yes 0x202 0 5 2 5 amps ArmorStart 294D 0 5 Hp No 0x2C4 1 1 5 5 amps ArmorStart 294D 1 0 Hp No 0x2C6 3 2 16 amps ArmorStart 294D 2 0 Hp No 0x2D2 0 5 2 5 amps ArmorStart 294DP 0 5 Hp Yes 0x2D4 1 1 5 5 amps ArmorStart 294DP 1 0 Hp Yes 0x2D6 3 2 16 amps ArmorStart 294DP 2 0 Hp Yes Rockwell Automation Publication 290D UM001A EN P June 2012 203 AppendixB CIP Information CIP Explicit Connection Behavior CIP Object
31. CIP Information Appendix B A single instance of the DPI Alarm Object will be supported Attribute Access Name Data Type Min Max Default Description ID Rule 15 Get Set Autobaud Enable BOOL 0 1 1 1 enabled 0 disabled 16 Get Set Consumed Assy USINT 0 to 85 150 drive 154 See assembly instance definitions for legal values 17 Get Set Produced Assy USINT 100 to 190 151 drive 155 See assembly instance definitions for legal values 19 Get Set Set to Defaults BOOL Otol 0 0 No action 1 Reset 100 Get Build USINT Firmware Build Number 101 Get PTableinit errs USINT 103 Get Fan Data Struct of Fan RPM UINT Fan Tach Pulses UINT Fan Control WORD 104 Get Hardware Fault Data Struct of WORD BitO Forward Status Bit Reverse Status Bit 2 Disconnect On Bit 3 Brake Contactor Bits 5 13 unused Bit 14 CT Present error Bit 15 Power 24 UINT Status Board Error Present UINT Status Board Total Error Present Conditions UINT Status Board Total Read Errors 105 Get Boot Rev STRUCT of USINT Major rev USINT Minor rev 106 Get NVS Object Init Errors Struct of UINT Number of Errors Array of UINT List of CIP Objects that failed 107 Get Error Data Structure Struct of DWORD DWORD DWORD The following common services will be implemented for the DeviceNet Interface Object Implemented for Service Code Class Instance Service Name Ox0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_
32. Member Index Byte Offset Name Parameter Instance 0 0 AssemblyRevision N A 1 2 AssemblyRevision N A 2 4 MotorNPVolts 28 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Instance 101 for 294D Starters Member Index Byte Offset Name Parameter Instance 3 6 MotorNPHertz 29 4 8 MotorOLCurrent 30 5 10 CurrentLimit 31 6 12 StopMode 32 7 14 SpeedReference 33 8 16 MinimumFreq 34 9 18 MaximumFreq 35 10 20 AccelTime1 36 11 22 DecelTime1 37 12 24 SCurvePercent 38 13 26 JogFrequency 39 14 28 JogAccelDecel 40 15 30 ProtFltResetMode 4 16 32 ProtectFltEnable 42 17 34 WarningEnable 43 18 36 RunNetFltAction 45 19 38 RunNetFaultValue 46 20 40 RunNetldleAction 47 21 42 RunNetldleValue 48 22 44 0PointConfigure 49 23 46 FilterOffOn 50 24 48 FilterOnOff 51 25 50 OutProtFltState 52 26 52 OutProtFitValue 53 27 54 OutNetFaultState 54 28 56 OutNetFaultValue 55 29 58 OutNetldleState 56 30 60 OutNetldleValue 57 31 62 Input00Function 58 32 64 Input01Function 59 33 66 Input02Function 60 34 68 Input03Function 61 35 70 Input04Function 62 36 72 Input05Function 63 37 74 NetworkOverride 64 38 76 CommOverride 65 39 78 KeypadMode 66 40 80 KeypadDisable 67 41 82 AccelTime2 69 Rockwell Automation Publication 290D UM001A EN P June 2012 211 Appendix B 212 Instance 101 for 294D S
33. Nameplate Nameplate Nameplate Nameplate ara Each Controller is Listed for Group Installation with Specified MaXiMUM bereft nnn Protection Two or More Motors with any Mixture or Power Ratings This section contains a brief description of the attributes of the ArmorStart LT motor controllers that are relevant to applying them in multiple motor branch circuits The term motor controller refers to the device that stops and starts the motor The ArmorStart LT product family consists of two types of motor controllers The Bulletin 290D and 291D controllers are magnetic motor controllers that use an electromechanical contactor to stop and start the motor The Bulletin 294D motor controllers use a variable frequency AC drive to stop start and vary the speed of the motor This appendix refers to the Bulletin 290D 291D and 294D products as either motor controllers or just controllers Rockwell Automation Publication 290D UM001A EN P June 2012 Multiple Motor Branch Circuits and Motor Controllers Listed for Group Installation General 191 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Each ArmorStart LT motor controller incorporates an integrated overload relay and motor disconnecting means The Underwriters Laboratories UL listing for each motor controller confirms that the motor controller including its integral ov
34. SWCurrentTrip Enables disables a software instantaneous within 100 ms current trip For 0 5 Hp units Min 0 Max 3 0 Default 0 For 1 0 Hp units Min 0 Max 5 0 Default 0 For 2 0Hp units Min 0 Max 8 4 Default 0 AutoRstrtTries Set the maximum number of times the drive attempts to reset a fault and restart Clear a Type 1 Fault and Restart the Drive Parameter Number 83 Related Parameter 30 Access Rule GET SET Data Type UINT Group Advanced Config Units x x Amps Minimum Value 0 0 Maximum Value Hp Dependent Default Value 0 0 Disabled Parameter Number 84 Related Parameter 85 Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 0 Maximum Value 9 Default Value 0 1 Set Parameter 84 AutoRestartTries to a value other than 0 2 Set Parameter 85 AutoRestartDelay to a value other than 0 Clear an Overvoltage Undervoltage or Heatsink OvrImp Fault without Restarting the Drive 1 Set Parameter 84 AutoRestartTries to a value other than 0 2 Set Parameter 85 AutoRestartDelay to 0 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Rockwell Automation Publication 290D UM001A EN P June 20
35. While both methods yield the same result it is good practice to choose one method and deploy it throughout the system The ArmorStart is shipped with the hardware rotary switches set to a value of 99 If the switches are set to a value 64 or above the device will automatically configure itself to the software node address If the switches are set to a value of 63 or less the device will be at the node address designated by the switch configuration To set an address using the hardware rotary switches simply set the switches to the desired node address and cycle power to the unit The Device will re start at the new address To set the node address of the ArmorStart using software or other handheld tools leave the hardware switches in there default position 99 or insure that they are set to something greater than 63 With the hardware switches set use the software or handheld tool to change the address To begin the configuration of ArmorStart using software execute the RSNetWorx software and complete the following procedure You must use RSNetWorx Revision 11 or later Rockwell Automation Publication 290E UM001B EN P June 2012 69 Chapter3 Product Commissioning 1 Go on line using RSNetWorx for DeviceNet This can be accomplished by selecting the Network menu and then choosing RSWho I Select a communications path to the denned newad F Nadene To g Workstation CORE P s Lex Catewors
36. conservative conductor and controller protection However in all cases it is important to ensure the ampere rating is sufficient to start and operate the motors without nuisance opening of the fuse s Supplementary Note 2 The note at b points to the conductor on the output of the Hp Bulletin 294E controller in order to emphasize that the smallest conductor in the circuit includes the conductors between each controller and motor This includes the output of the variable frequency AC drive based Bulletin 294E controllers even though these drives have electronic short circuit protection According to NFPA 79 the fuse and not the drive s electronic short circuit protection provides the short circuit fault and ground fault protection for these output conductors Supplementary Note 3 Generally connecting a smaller conductor to a larger conductor requires the installation of fuses at the connection This connection may be made without this fuse in some cases through the use of a tap rule that indirectly protects the smaller conductor by limiting two things the ratio of the ampacity of the larger conductor to the ampacity of the smaller conductor and the maximum length of the smaller conductor see for example 7 2 8 2 When applying 7 2 10 4 2 such a tap rule is neither applicable nor necessary In Figure 43 the smaller 14 AWG conductors may be connected to combined load conductors of any size because 7 2 10 4 does not indirectly prot
37. thermal and energy This product is intended for use in an industrial environment Rockwell Automation Publication 290D UM001A EN P June 2012 9 Preface Introduction The ArmorStart LT is an integrated pre engineered motor starting solution designed for use in material handling applications ArmorStart LT is the latest addition to the ArmorStart portfolio ArmorStart LT is a leader in the market place given its compact size and high performance features in network I O and motor control This manual will guide you through the features and functionality when installing the product Thank you for choosing ArmorStart LT for your distributed motor control needs If you have any questions please refer to the Support Section for contact information 10 Rockwell Automation Publication 290D UM001A EN P June 2012 Product Overview Table of Contents Important User latormiation ie52 20 4 cece eesti steeds 2 General PReCMitONSrataa ch tu tand pha S ae Se 25st Me de Boe Oe Rsk 3 Software Requirements ccanenrsrcecosdt ines EEEE RE 4 INACiTIOtalRESOUECES Ws aire laly pa Bi sealers Gel cael shee Mod ou ke 4 Rockwell Automation Support 2 0 542 3 6604 4 Ede eee i 5 Installation Assistance tia cx swt a videdaa anu dea taste tuted ide aaah 5 New Product Satisfaction Return ccccececccceeeeceseceeens 5 Summary of Changes New and Updated Intorination 2 24 2 20 sei een ee 7 Preface European Communities EC Directive Compliance
38. trip to occur Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 TripLog2 Parameter Number 20 This parameter provides the third last trip Access Rule S to occur Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 129 Chapter4 Bulletin 290D 291D 294D Programmable Parameters TripLog3 This parameter provides the fourth last trip to occur TripLog4 This parameter provides the fifth last trip to occur SnapShotOutFreq This parameter provides a snapshot of output frequency at time of last trip SnapShotOutAmps This parameter provides a snapshot of output current at time of last trip Parameter Number 21 Access Rule GET Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Parameter Number 22 Access Rule GET Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Parameter Number 23 Access Rule GET Data Type UINT Group Trip Status Units x x Hz Minimum Value 0 Maximum Value 999 9 Default Value 0 Parameter Number 24 Access Rule GET Data Type UINT Group Trip Status Units X xx Amps Minimum Value 0 Maximum Value 4 60 Default Value 0 130 Rockwell Automation Publication 290D UM001A EN P Ju
39. 1 Group Starter Protection 0 OFF Units 1 0N Minimum Value 0 Maximum Value 0x3F Default Value 0 User 1 0 Configuration Group l0PointConfigure Parameter Number 49 This parameter determines the point Neces Rule GET SET that is configured Data Type WORD 0 Input 1 Output Group User 1 0 Config Units Minimum Value 0 Maximum Value 0x3F Default Value 0 Bit Function 5 4 3 2 1 Pt00 X Pt01 X Pt02 X Pt03 X Pt04 X Pt05 FilterOffOn Parameter Number 50 Access Rule GET SET This parameter determines the input which must be present for this time Data Type USINT before being reported ON Group User 1 0 Config Units msecs Minimum Value 0 Maximum Value 64 Default Value 0 138 Rockwell Automation Publication 290D UM001A EN P June 2012 FilterOnOff This parameter determines the input which must be absent for this time before being reported OFF OutProtFitState This parameter in conjunction with Parameter 53 OutProtFltValue defines how the starter outputs will respond when a fault occurs 0 GoloPrFitValue 1 IgnorePrFit OutProtFitValue This parameter determines how the starter outputs will be commanded in the event of a protection fault if Parameter 52 OutProtitState 0 0 OFF 1 0N OutNetFaultState This parameter in conjunction with Parameter 55 OutNetFaultValue defines how the starte
40. 11 10 9 8 6 5 4 3 TripPresent WarningPresent RunningForward X RunningReverse X Ready X NetControlStatus X Reserved CurrentFlowing DLXEnabled KeyPadAuto KeyPadOff KeyPadHand Reserved DisconnectClosed 90 Rockwell Automation Publication 290D UM001A EN P June 2012 Reserved Bulletin 290D 291D 294D Programmable Parameters Chapter 4 StarterCommand Parameter Number 7 The parameter provides the Run Command Acess Rule s status to the starter Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value 0x3F07 Default Value 0 Bit Function 15 14 13 12 11 10 8 6 5 4 1 3 RunForward RunReverse ResetFault X X X X Reserved X Out00 Out01 X Out02 X Outd3 X Out04 X Out05 X X Reserved Auxl0Status Parameter Number 8 The parameter provides the status of Access file oF hardware input output points Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value 0x3F Default Value 0 Bit Function 15 14 13 12 11 10 8 6 5 4 1 3 Pt00 Pt01 Pt02 X Pt03 X Pt04 X Pt05 XIXIXIXIX JX X X Reserved Rockwell Automation Publ
41. 2012 Product Commissioning Chapter 3 Table 15 Default Consume Assembly for Bulletin 290D 291D Instance 150 Starter Cmd DeviceLogix Consumed Assembly for 290D 291D Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 ResetFault RunReverse RunForward 1 Out05 Outd4 Out03 Out02 Out01 Out00 2 Pt07Deviceln Pt06Deviceln Pt05Deviceln Pt04Deviceln Pt03Deviceln Pt02Deviceln Pt01Deviceln Pt00Deviceln 3 Pt15Deviceln Pt14Deviceln Pt13Deviceln Pt12Deviceln Pt11Deviceln Pt10Deviceln Pt09Deviceln Pt08Deviceln 4 AnalogDeviceln low byte 5 AnalogDeviceln high byte Rockwell Automation Publication 290E UM001B EN P June 2012 79 Chapter 3 Product Commissioning Table 16 Default Produce Compact Assembly for Bulletin 290D 291D Instance 151 Compact Status Compact Produced Assembly for 290D 291D Starters 80 Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 CurrentFlowing NetControlStatus Ready RunningReverse RunningForward WarningPresent TripPresent 1 DisconnectClosed KeyPadHand KeyPadOff KeyPadAuto DLXEnabled 2 Pt0S Pt04 Pt03 Pt02 Pt01 Pt00 3 4 Pt07DeviceOut Pt06DeviceOut Pt05DeviceOut Pt04DeviceOut Pt03DeviceOut Pt02DeviceOut Pt01DeviceOut Pt0ODeviceOut 5 Pt15DeviceOut Pt14DeviceOut Pt13DeviceOut Pt12DeviceOut Pt11DeviceOut Pt10DeviceOut Pt09DeviceOut Pt08DeviceOut Rockwell Automation Publication 290E UM001B EN P Ju
42. Control Supervisor 0x002C Overload Object 0x0097 DPI Fault Object 0x098 Alarm Object 0x0376 Trip and Warning Email Object 0x032F Email Object Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Identity Object CLASS CODE 0x0001 The following class attributes are supported for the Identity Object Get Revision UINT Attribute ID Value 1 2 Get Max Instance UINT 1 for DOL Reverser 2 for VFD One instance of the Identity Object will be supported for Bulletin 290D and Bulletin 291D 2 for Bulletin 294D The following table shows what each instance will represent Instance Revision Attribute Main Control Board The firmware rev of the main control board operating system 2 PowerFlex 4M 294D only The firmware revision of the PowerFlex 4M Each instance of the Identity Object will contain the following attributes Attribute ID Access Rule Name Data Type Value 1 Get Vendor UINT 1 2 Get Device Type UINT 22 30 Get Product Code UINT Product Code specific Revision Structure of 4 Get Major Revision USINT Minor Revision USINT Bit 0 0 Not Owned 1 Owned by Master Bit 2 0 Factory Defaulted 1 Configured Bits 4 7 Extended Status see table below 5 Get Status WORD Bit 8 Minor Recoverable fault Bit 9 Minor Unrecoverable fault Bit 10 Major Recoverable fault Bit 11 Major Unrecoverable fault 6 Get Serial Number UDINT
43. Controller delivers advanced capabilities to access parameter settings and provides fault diagnostics and remote start stop control DeviceLogix ArmorStart LT offers local programmable logic via DeviceLogix DeviceLogix is a stand alone program that resides within the ArmorStart LT It is programmed locally using the Add On Profile and implements operations such as AND OR NOT Timers Counters Latches and Analog operations DeviceLogix can run as a stand alone application independent of the network or collaboratively with the PLC However unswitched control power must be maintained for DeviceLogix to operate Zone Interlock Protocol ZIP The zone control capabilities of ArmorStart LT is ideal for motored conveyors Zone Interlocking Parameters ZIP allow one ArmorsStart to receive data directly from up to four other DeviceNet nodes without going through a network scanner These direct communications between conveyor zones are beneficial in a merge diverter or accumulation conveyor application Quick disconnect for I O and network ArmorStart LT offers quick disconnect connectors for I O and communications DeviceNet node address ArmorStart LT offers external accessible address switches for device node address configuration The address can be set statically or dynamically EMI filter ArmorStart LT for VFD application Bulletin 294 provides an internal EMI filter and is CE compliant For CE compliant installati
44. Description Use RunForward Command VFD forward RunReverse Command VFD reverse ResetFault Fault reset JogForward Command Jog forward per internal frequency JogReverse Command Jog reverse per internal frequency Pt0OData If user defined as output commnd output 0 Pt01Data If user defined as output commnd output ON Pt02Data If user defined as output commnd output 0 Pt03Data If user defined as output commnd output 0 Pt04Data If user defined as output commnd output 0 Pt05Data If user defined as output commnd output 0 Accel2 VFD acceleration ramp 2 Decel2 VFD deceleration ramp 2 FreqCommand Logix command frequency Pt0ODeviceln Network input to DeviceLogix engine Pt01Deviceln Network input to DeviceLogix engine PtO2Deviceln Network input to DeviceLogix engine Pt03Deviceln Network input to DeviceLogix engine Pt04Deviceln Network input to DeviceLogix engine Pt05Deviceln Network input to DeviceLogix engine Pt06Deviceln Network input to DeviceLogix engine Pt07Deviceln Network input to DeviceLogix engine Pt08Deviceln Network input to DeviceLogix engine Pt09Deviceln Network input to DeviceLogix engine Pt10Deviceln Network input to DeviceLogix engine Pt11Deviceln Network input to DeviceLogix engine Pt12Deviceln Network input to DeviceLogix engine Pt13Deviceln Network input to DeviceLogix engine Pt14Deviceln Network input to DeviceLogix engine Pt15Deviceln Network input to DeviceLogix engine Int00Deviceln Network analog input to De
45. EN P June 2012 Installation and Wiring Chapter 2 Group Motor Installations for When ArmorStart LT is applied according to group motor installation USA and Canada Markets Wiring requirements two or more motors of any rating or controller type are permitted on a single branch circuit Group Motor Installation has been successfully used for many years in the USA and Canada IMPORTANT For additional information regarding group motor installations with the ArmorStart LT Distributed Motor Controller see Appendix A Cable Workmanship Guidelines In addition to conduit and seal tite raceway it is acceptable to utilize cable that is dual rated Tray Cable Exposed Runs TC ER and Cord STOOW for power and control wiring on ArmorStart LT installations In the USA and Canada installations the following guidance is outlined by the National Electrical Code NEC and National Fire Protection Association NFPA 79 In industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons service the installation and where the exposed cable is continuously supported and protected against physical damage using mechanical protection such as struts angles or channels Type TC tray cable that complies with the crush and impact requirements of Type MC Metal Clad cable and is identified for such use with the marking Type TC ER Exposed Run shall be permitted between a cable tray and the utilization e
46. ID For producing connections Set access not required 2 Get NV Zone Health BOOL Health status of the connection 0 healthy 1 not healthy STRUCT of Masks individual bytes in a Struct of Set USINT consumed message for use USINT 4 3 Get for NV Zone Point Mask by in Zone Point Data table Array 4 of BYTE Array of producers BYTE Masking results in a byte packed Producers return USINT 0 image Specifies an offset into the 8 Get access for producers 4 Set NV Zone Point Offset UINT byte Zone Point Data table to Producers return UINT 0 place masked data Requested Packet Interval ms RPI of the producing or 5 Set nv Tone RPI UINT consuming connection This value is placed in the Expected Packet Rate attribute of the connection Production Inhibit Time PIT ms 6 Set NV Zone PIT UINT of producing connection object Required for 1 0 client connections except those with production trigger of Cyclic 1 Get Set NV Zone Key VINT The security key attribute for Access Rule of Get only for producing the connection connections 238 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Attribute ID Access Rule NV Name Data Type Description of Attribute Semantics of Values Configure the ZIP producing 0 disable 8 Set v ZIP Auto Run BOOL connection to auto allocateon 1 enable power up Aoted The instance number of the For systems that dynamically alloca
47. Motor Motor y b 4 This section uses Figure 42 to explain the requirements from 7 2 10 4 1 and 7 2 10 4 2 that are relevant to and permit the multiple motor branch circuit of Figure 40 The following is the complete text of 7 2 10 4 1 and 7 2 10 4 2 and an abbreviated version of Table 27 from the 2012 Edition of NFPA 79 The table is abbreviated to cover the size of conductors that are generally relevant to the ArmorStart LT motor controllers Complete Text 7 2 10 4 Two or more motors or one or more motor s and other load s and their control equipment shall be permitted to be connected to a single branch circuit where short circuit and ground fault protection is provided by a single inverse time circuit breaker or a single set of fuses provided the following conditions under 1 and either 2 or 3 are met 1 Each motor controller and overload device is either listed for group installation with specified maximum branch circuit protection or selected such that the ampere rating of the motor branch short circuit and ground fault protective device does not exceed that permitted by 7 2 10 1 for that individual motor controller or overload device and corresponding motor load 2 The rating or setting of the branch short circuit and ground fault protection device does not exceed the values in Table 27 for the smallest conductor in the circuit 3 not considered in this appendix Rockwell Automation Publ
48. Number 32 Related Parameters Access Rule GET SET Data Type UINT Group Motor and Control Units Minimum Value 0 Maximum Value 3 Default Value 0 132 Rockwell Automation Publication 290D UM001A EN P June 2012 Speed Control Group SpeedReference Sets the source of the speed reference 0 Logix Network or DeviceLogix 1 InternalFreq MinimumFreq Sets the lowest frequency the drive will output continuously MaximumFreq oO Stop drive before changing this parameter Sets the highest frequency the drive will output AccelTime1 Sets the rate of acceleration for all speed increases Maximum Freq _ Accel Rate Accel Time Parameter 35 Maximum Freq Accel ia Time Decel 0 Time1 Time 1 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 33 Related Parameters 1 2 36 37 72 Access Rule GET SET Data Type UINT Group Speed Control Units Minimum Value 0 Maximum Value 2 Default Value 0 Parameter Number 34 Related Parameter 1 2 35 Access Rule GET SET Data Type UINT Group Speed Control Units x x Hz Minimum Value 0 0 Maximum Value 400 0 Default Value 0 0 Parameter Number 35 Related Parameter 1 2 34 35 139 Access Rule GET SET Data Type UINT Group Speed Control Units Hz Minimum Value 0 0 Maximum Value 400 Default Value 60 Parameter Number 36 Related Parameters 3
49. Outo4 Out03 Out02 Out01 Out00 2 CommandFreq Low xxx x Hz 3 CommandFreq High xxx x Hz 4 Pt07Deviceln Pt06Deviceln Pt05Deviceln Pt04Deviceln Pt03Deviceln Pt02Deviceln Pt01Deviceln Pt0ODeviceln 5 Pt15Deviceln Pt14Deviceln Pt13Deviceln Pt12Deviceln Pt11Deviceln Pt10Deviceln Pt09Deviceln Pt08Deviceln 6 AnalogDeviceln low byte 7 AnalogDeviceln high byte Table 11 Default Compact Produce Assembly for Bulletin 294D Instance 155 Compact Status Compact Produced Assembly for 294D Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 AtReference NetRefStatus NetControlStatus Ready RunningReverse RunningForward WarningPresent TripPresent 1 BrakeStatus DisconnectClosed KeyPadJogging KeyPadHand KeyPadOff KeyPadAuto DLXEnabled 2 OutputFrequency Low xxx x Hz 3 OutputFrequency High xxx x Hz 4 Pt05 Pt04 Pt03 Pt02 Pt01 Pt00 5 6 Pt07DeviceOut Pt06DeviceOut Pt05DeviceOut Pt04DeviceOut Pt03DeviceOut Pt02DeviceOut Pt001DeviceOut Pt0ODeviceOut 7 Pt15DeviceOut Pt14DeviceOut Pt13DeviceOut Pt12DeviceOut Pt11DeviceOut Pt10DeviceOut Pt09DeviceOut Pt08DeviceOut 76 Rockwell Automation Publication 290E UM001B EN P June 2012 Table 12 Bulletin 294D Produced Assembly Status Tags Product Commissioning Chapter 3 Table 13 Bulletin 294D Consume Assembly Command Tag Explanation Device Output Command Tags Tag
50. Programmable Parameters Chapter 4 Miscellaneous Configuration Group NetworkOverride This parameter allows for the local logic to override a Network fault 0 Disable 1 Enable CommsOverride This parameter allows for local logic to override an 1 0 connection timeout 0 Disable 1 Enable KeypadMode This parameter selects if the keypad operation is maintained or momentary 0 Momentary 1 Maintained Parameter Number 63 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 4 Default Value 0 Parameter Number 64 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 65 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 66 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 105 Chapter 4 106 Bulletin 290D 291D 294D Programmable Parameters KeypadDisable This parameter disables all keypad function except for the OFF and RESET buttons 0 KeypadEnabled 1 KeypadDisabled SetToDefaults This parameter if set to 1 will set the device to the
51. Publication 290D UMO001A EN P June 2012 13 Table of Contents Diagnostics Specifications Appplying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery CIP Information 14 Chapter 5 Overview e dah Rhine OR ee Cee be aS 167 Stats LEDsand Reset sesaucane cite otias ieee E ae EAEE 167 Fault Diagnostics is cs ccaacancates 2593230 ehencaaasesee ERE REE E 168 Protection Faults Ac tut as arse acea asec a a awa mew Menkes 168 Quick Reference Troubleshooting ton eewavenndeehe lui cewcnewaves 170 Fault LED Indications assietar r a a ade homie pene anes 170 Bulletin 290D 291D Faults n n crane aerators acatade aka oee eteerobenale 170 Bulletin 294D ales ia ain se bleu ce shee tal AL ee bed ek 172 Chapter 6 B lletin290D 29T Disse nosa e stan Sewrnearatn anatomical aed eeir sees 175 Motor Overload Trip Curves scx h 0 2 cael ouverte Pou veil 180 Bulletin 100 K 104 K Life Load Curves 0 e cece eeee eee eees 181 Bulletin 2 41 a5 4 anda talcwie aheses ran ee tet auuae Ree 182 Motor Overload Trip Cutvesions 2 tiiedoeel dey velo erties ohio 188 Appendix A MANET GAUCHO MY 22a aces oe case kaw aa oa EEEE ede eno ema 189 ArmorStart LT Product Family i250 skeneed ee nee ede twactndes 190 Multiple Motor Branch Circuits and Motor Controllers Listed for Grooup Installation General 2 cece cence eee eee 191 Maximum Fuse Ampere Rating According to 7 2 10 4 1 atid 72 VO 2 y oe cu
52. Status Units x xV AC Minimum Value 0 Maximum Value 999 9 Default Value 0 122 Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 DCBusVoltage Parameter Number 5 This parameter provides the present DC Access Rule a bus voltage level Data Type UINT Group Basic Status Units VDC Minimum Value 0 Maximum Value 1200 Default Value 0 Starter Status Parameter Number 6 This parameter provides the status ACESS RUI GET of the starter Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value OxDFFF Default Value 0 Bit Function 15 14 13 12 11 10 9 6 5 4 3 TripPresent WarningPresent RunningForward X RunningReverse X Ready X NetControlStatus X NetRefStatus AtReference DLXEnabled X KeyPadAuto X KeyPadOff X KeyPadHand X KeyPadJogging X Reserved DisconnectClosed Rockwell Automation Publication 290D UM001A EN P June 2012 BrakeStatus 123 Chapter4 Bulletin 290D 291D 294D Programmable Parameters StarterCommand Parameter Number 7 The parameter prov
53. Trip ArmorStart LT inoperable Possible causes cycling may clear the problem of this fault are transients induced during 2 This fault may be reset by a SetToDefaults Non Volatile Storage NVS routines Parameter 68 3 Replacement of the ArmorStart LT may be required 7 Reserved 8 No Yes off Jam Trip During normal running after starting 1 Check for the source of the jam for example period the RMS current draw exceeds the excessive load or mechanical transmission prescribed fault level This fault is generated component failure when current is greater than the Jam Trip 2 Check JaminhibitTime Parameter 70 Level for longer than the Jam Delay time JamtripDelay Parameter 71 and JamTripLevel after the Jam Inhibit time has expired Parameter 72 setting 9 No Yes Off Stall Trip During starting the motor did not reach 1 Check for source of stall for example excessive running speed within the prescribed load or mechanical transmission component period This fault is generated when the failure RMS current is greater than 2 Check StallEnabledTime Parameter 74 and StallTripLevel Parameter 75 or longer StallTripLevel Parameter 75 than StallEnbldTime Parameter 74 3 Check if FLASetting Parameter 28 is set correctly during motor starting 10 No Yes Off Underload Trip Underload protection is for undercurrent Check motor and mechanical system for broken shaft monitoring A trip occurs when the motor
54. UINT 195 Get Current L3 Times 10 UINT 230 Rockwell Automation Publication 290D UM001A EN P June 2012 DPI Fault Object CIP Information Appendix B The following common services are implemented for the Overload Object Implemented for Service Code Class Instance Service Name 0x01 No Yes Get_Attribute_All Ox0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single CLASS CODE 0x0097 This object provides access to fault information within the device The following class attributes will be supported for the DPI Fault Object Attribute ID Access Rule Name Data Type Value 1 Get Class Revision UINT 1 2 Get Number of Instances UINT 4 3 Get Set Fault Cmd Write USINT 0 NOP 1 Clear Fault 2 Clear Fit Queue The instance of the Fault Queue Entry containing information j Get Fault instance Read Ont about the fault that tripped the device Struct of Array of SnapShot parameter instance numbers 5 Get Fault into parameter instance array UINT Array Size 5 Array 5 of UINT Array of Instance Numbers 23 24 25 26 27 6 Get Number of Recorded Faults UINT The number of faults recorded in the fault queue Four instances of the DPI Fault Object will be supported Attribute ID Access Rule Name Data Type Value 0 Get Full All Info Struct of Fault Code UINT See Tables below Fault Source Struct of DPI Port Number USINT 0 Device Object Instance USINT Ox2c Fault Text BYTE 16 S
55. Unique number for each device Product Name Structure of 70 Get String Length USINT Product Code specific ASCII String STRING 8 Get State USINT Returns the value 3 Operational Configuration UINT Unique value depending on output of the parameter 9 Get A 4 Consistency Value checksum algorithm 102 Get Build UDINT Firmware Build Number See product code definitions in Table 29 Product Codes and Name Strings Extended Device Status Field bits 4 7 in Status Instance Attribute 5 Value Description 0 Self testing or unknown 1 Firmware update in progress 2 At least one faulted 1 0 connection 3 No 1 0 connections established Rockwell Automation Publication 290D UM001A EN P June 2012 205 Appendix B Message Router CIP Information DeviceNet Object Attribute ID Value Description 4 Non volatile configuration bad 5 Major fault either bit 10 or bit 11 is true 1 6 At least one 1 0 connection in run mode 7 At least one 1 0 connection established all in idle mode The following common services will be implemented for the Identity Object Implemented for Service Code Class Instance Service Name 0x01 No Yes Get_Attributes_All 0x05 No Yes Reset Ox0E Yes Yes Get_Attributes_Single 0x010 No Yes Set_Attributes_Single CLASS CODE 0x0002 No class or instance attributes will be supported The message router object exists only to route explicit messages to other o
56. Value 7 Default Value 0 160 Rockwell Automation Publication 290D UM001A EN P June 2012 Zone1EPR Expected Packet Rate for Zone 1 consuming connection Zone2EPR Expected Packet Rate for Zone 2 consuming connection Zone3EPR Expected Packet Rate for Zone 3 consuming connection Zone4EPR Expected Packet Rate for Zone 4 consuming connection Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 130 Access Rule SET Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Parameter Number 131 Access Rule SET Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Parameter Number 132 Access Rule SET Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Parameter Number 133 Access Rule SET Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Rockwell Automation Publication 290D UM001A EN P June 2012 161 Chapter 4 162 Bulletin 290D 291D 294D Programmable Parameters Zone1Control Enables Disables options for Zone 1 control Zone2Control Enables Disables options for Zone 2 control Parameter Number 134 Ac
57. WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 123 Access Rule SET Data Type WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 124 Access Rule SET Data Type WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 125 Access Rule SET Data Type WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 159 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Zone1An0ffset Word offset in Analog Zone Data to place masked analog data Zone2An0ffset Word offset in Analog Zone Data to place masked analog data Zone3An0ffset Word offset in Analog Zone Data to place masked analog data Zone4An0ffset Word offset in Analog Zone Data to place masked analog data Parameter Number 126 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 127 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 128 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 129 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum
58. and G3 Glands Thomas and Betts Part Nos Knockout Sealing Description Gland Size Cable Diameter Range in 2 Cord Grip Ring Lock Nut Motor Source Brake G1 0 75 in 0 500 0 750 2932NM 5263 1421B Motor Source Brake G1 0 75 in 0 660 0 780 2675 5263 1421B Power G1 1 0in 0 660 0 780 2676 5264 143 Power G1 1 0 in 0 770 0 895 2677 5264 143 Control Power Motor source 3 M20 0 236 0 473 CC 1020 6 GMN M20 Brake 3 Phase Power G3 M25 0 512 0 709 CC IS025 G GMN M25 Shield Terminating Connectors The cable connector selected must provide good 360 contact and low transfer impedance from the shield or armor of the cable to the conduit entry plate at both the motor and the ArmorStart LT for electrical bonding SKINTOP MS SC MS SCL cable grounding connectors and NPT PG adapters from LAPPUSA are good examples of this type of shield terminating gland Rockwell Automation Publication 290D UM001A EN P June 2012 61 Chapter2 Installation and Wiring Figure 31 Terminating the Shield with a Connector Metal connector body makes direct contact with Braid wires pulled back in a 360 pattern around the ground cone of the connector the braid wires um 6E Ground Bushing v T2 O W W T3 OE PE O ee One or More y Ground Leads lp oe Metal locknut bonds
59. and Unswitched Number of Inputs x 50 mA user defined Power Supply Requirements Number of Outputs x 500 mA user defined Maximum Current 275 mA user defined Maximum Power 6 6 W 24 x user defined 60 W max Peak Inrush lt 10 A for 35 ms ENEE A An internal 50 W power supply sources 24V DC for input outputs and logic control Cat No Sym Amps RMS Circuit Breaker Fuse 294_ G1 or 63 10 kA 480V 277 rane 294_ G1 or 63 5 kA 480Y 277 ee Short Circuit Current Rating i scm ee vasama Oae Chor fa 294_ G1 SB 5 kA 480 277 Racin 294_ G2 10 kA 480 277 ee nl ra Type 1 Short Circuit Coordination Size per NFPA 70 NEC or NFPA 79 for Group Motor Applications 1 0 is configurable to either input or output Assumes zero wire resistance Wire impedance will reduce current inrush Rockwell Automation Publication 290D UM001A EN P June 2012 183 Chapter6 Specifications Input and Output Ratings Supply Voltage Unswitched power A3 A2 Type of Inputs 24V DC current sinking Connection Type Single keyed M12 quick disconnect Input per Connection T each Rated Operating Voltage 24V DC On State Input Voltage pin 4 10 26 4V DC nominal 24V DC Off State Input Voltage 5V DC On State Input Current pin 4 1 3 7 mA nominal 2 6 mA 24V DC Input Off State Input Current lt 1 5 mA Maximum Sensor Leakage Current lt 2 5 mA Maximum Numb
60. button and select Pt01 from the pull down menu This is the remote stop button based on the example I O table 12 Place the input to the left of the RSL function 13 Connect the input to the reset input of the RSL latch File Edit View Communications Tools Help lajoje mo oo u oy i RS LATCH input f Output D Reset 14 From the toolbar Click on the Discrete Output button and select RunForward from the pull down menu RunForward is the relay controlling the coil of the contactor Click OK 15 Move the cursor into the grid and place the Output to the right of the RSL function block 16 Connect the output of the RSL function block to Run Fwd File Edit View Climunications Tools Help a siele Col AA F 8028 mm mo ae ann wren wel PV 2 e e llo a E 17 Click on the Verify button located in the toolbar or select Logic Verify from the Tools pull down menu 18 Click on the Edit button to toggle out of edit mode if online with a device 248 Rockwell Automation Publication 290E UM001B EN P June 2012 Using DeviceLogix Appendix C 19 Go to the pull down menu in the right corner of the toolbar and select Download Note Ensure that the PLC key switch is in the Program position If in any other position the download will not occur and an error will be generated 20 Press OK when told the download was
61. conductors follows first multiply the largest input current to any controller Bulletin 290D 291D or 294D by 125 In this case the input currents to the Bulletin 290D and 291D controllers 13 and 14 are the largest 7 6 A Because they are the same either can be used Choose I3 to calculate 125 of the maximum 125 of 7 6 A is 9 5 A Second sum the remaining input currents I1 I2 I4 IS fora total of 17 9 A Third add the result from the first step to the result from the second for a total of 27 4 A Finally the minimum ampacity of the combined load conductors is 27 4 A Rockwell Automation Publication 290D UM001A EN P June 2012 201 AppendixA Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Supplementary Note 1 The input currents to the Bulletin 294D motor controllers are larger than the output currents to the motor because the input currents contain harmonics resulting from the power conversion process This harmonic content and the magnitude of the resulting non sinusoidal input currents depend on the impedance of the electrical supply The value specified for the rated input current is the maximum value over the range of possible supply impedances For this reason the magnitude of current measured on a particular electrical system may be less than the specified value 202 Rockwell Automation Publication 290D UM001A EN P June 2012 High Level Product Description
62. control regardless of PLC status This option can be used for troubleshooting or maintenance operations The HOA can also be disabled when local control is not allowed using parameter 67 Source brake ArmorStart LT provides an optional internally controlled electromechanical motor brake contactor The motor brake power is sourced from 3 phase power L1 and L2 Quick disconnect gland ArmorStart LT offers a plug n play solution that simplifies wiring and installation These factory installed quick disconnect receptacles provide connectivity to ArmorConnect media for three phase control and motor connections The cables are ordered separately Rockwell Automation Publication 290D UM001A EN P June 2012 21 Chapter1 Product Overview ArmorStart LT Characteristics Figure 1 Bulletin 290D 291D ArmorStart LT Off f HOA Keypad optional On On Off Switch IP Address Switches LockOut TagOut Provision E Status and Diagnostic LEDs Reset Wiring Access 0 ECM Electronic Control Module 6 Configurable 1 0s Pe Gland Plate Conduit Cord Grip or DeviceNet Connector ArmorConnect Media optional Protective Earth PE 22 Rockwell Automation Publication 290D UM001A EN P June 2012 Product Overview Chapter 1 Catalog Number Expla nation Examples given in this section are for reference purposes This basic explanation should not be used for product selection not all combinatio
63. drive is not detected or an invalid factory configuration setting is detected LT requires replacement In the case of a Disconnect open fault reclosing the disconnect will cause a reset to be issued Rockwell Automation Publication 290D UM001A EN P June 2012 173 Chapter5 Diagnostics Notes 174 Rockwell Automation Publication 290D UM001A EN P June 2012 Power Circuit Specifications Bulletin 290D 291D Chapter 6 Electrical Ratings Application Three phase Number of Poles 3 Input Power Terminals L1 L2 L3 Motor Power Terminals T1 T2 T3 PE Earth Ground Terminal 4 PE terminals Maximum Rated Operating Voltage 400Y 230 480Y 277 15 10 Rated Impulsed Voltage Um 4kV Dielectric Withstand UL 1960V AC IEC 2500V AC Operating Frequency 50 60 Hz 10 Cat No Hp kW Overload Range Maximum Rated Operating n 2 1 5 0 24 3 5 A Current Te tare 5 3 1 1 7 6A Overload Type Solid state IT i 10 15 20 with thermal memory retention Trip Class see Motor Overload Trip Curves Trip Rating Full Load Current FLC 120 of FLC Reset Mode Automatic or manual Overload Reset Level 1 100 TCU Overvoltage Category Ill Rockwell Automation Publication 290D UM001A EN P June 2012 175 Chapter6 Specif
64. factory defaults 0 NoAction 1 SetToDefaults Advanced Configuration OLWarningLevel This parameter determines the Overload Warning Level in Thermal Capacity Used TCU JamInhibitTime This parameter determines the time during motor starting that Jam detection is inhibited Parameter Number 67 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 68 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 69 Access Rule GET Data Type USINT Group Advanced Config Units TCU Minimum Value 0 Maximum Value 100 Default Value 85 Parameter Number 70 Access Rule GET Data Type USINT Group Advanced Config Units secs Minimum Value 0 Maximum Value 250 Default Value 10 Rockwell Automation Publication 290D UM001A EN P June 2012 JamTripDelay Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number This parameter determines how much time above the Jam Level before the unit will trip JamTripLevel This parameter determines the Jam Trip Level as a percentage of Full Load Amps This parameter determines the Jam Warning Level as a percentage of Full Load Amps This parameter determines the time that stall detection is enabled during
65. faults This parameter will be a bit enumerated parameter with each disable able fault bit enumerated Not all Faults can be disabled Setting a bit to the value 1 enables the corresponding protection fault Clearing a bit disables the protection fault For protection faults that can not be disabled the value is always 1 There are two Protection Fault Reset modes manual and automatic When parameter 41 ProtFltResetMode is set to the value 0 Manual mode a manual fault reset must occur before the fault is reset When manual reset mode faults are Rockwell Automation Publication 290D UM001A EN P June 2012 Diagnostics Chapter 5 latched until a fault reset command has been detected either locally or remotely A Manual reset operation is either remotely via the network locally via the Reset button on the front keypad or via a DeviceLogix program A rising edge 0 to 1 transition of the ResetFault tag will attempt a reset A rising edge of the parameter 44 ProtectFltReset will attempt a reset A press of the local blue Reset button on the front keypad will attempt a reset A rising edge of the ResetFault DeviceLogix tag will attempt a reset When ProtFltResetMode is set to the value 1 Automatic auto reset faults are cleared automatically when the fault condition goes away Rockwell Automation Publication 290D UM001A EN P June 2012 169 Chapter5 Diagnostics Quick Reference
66. gt G Use PrFault Action amp PrFault Value Logic Enabled Available Clear Value Perform LEO Function Apply Force Value Apply Value va Use DNFault Action amp DNFault Value Use DNidle Action amp DNidle Value Rockwell Automation Publication 290D UM001A EN P June 2012 223 AppendixB CIP Information The following flow chart illustrates the behavior of Bound DOP Instances Figure 47 State Transition for Bound Bulletin 290D Protection Fault Network Fault Override Unrecoverable Network Fault Return Object State Yes Conflict Yes Ignore lt gt Message Comm Override Yes Yes vay Turn off output Use DNFault Action amp DNFault Value Logic Enabled Perform LEO Function Apply Force Value Apply Value Available Clear Value Use DNidle Action amp DNidle Value 224 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Analog Input Point Object CLASS CODE 0x000A Implemented in Bulletin 294D units only The following class attributes will be supported for the Analog Input Point Object UINT Max Instance UINT 1 Revision Two instances of the Analog Input Point Object will be supported CommandFreq from Assembly 154 is placed in the value attribute when it is consumed Value INT Default 0 Value Data Type USINT 0 INT The following common services will be imp
67. is set to 0 0 OFF 1 0N Input00Function This parameter determines the special function for User Input 0 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Parameter Number 55 Access Rule GET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 56 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 57 Access Rule GET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 58 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 5 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 Input01Function This parameter determines the special function for User Input 1 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Input02Function This parameter determines the special function for User Input 2 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease
68. listed for group installation according to UL 508 Industrial Control Equipment The Bulletin 294D controllers are listed for group installation according to UL 508C Power Conversion Equipment Referring to Figure 44 a indicates the markings on the nameplate that satisfy 7 2 10 4 1 The marking Suitable for Motor Group Installation satisfies the requirement to be listed for group installation The ratings located beneath the description Max Ratings are the specified maximum branch circuit protection The a beside the fuse s indicates that the maximum protection specified on the nameplate applies to these fuse s 2 Requirement Two Conductor Short circuit and Ground Fault Protection The fuse must protect the conductors for short circuit faults and ground faults Text 7 2 10 4 2 The rating or setting of the branch short circuit and ground fault protection device does not exceed the values in Table 27 for the smallest conductor in the circuit Analysis Referring to Figure 43 7 2 10 4 2 must be satisfied The fuse as indicated by the description in Figure 43 a is the branch short circuit and ground fault protection device The word circuit means the branch circuit The conductors of the branch circuit start at the load side of the fuses and end at the input to the motor including the conductors between the motor controllers and the motor The smallest conductor in the circuit is any one of the 14 AWG condu
69. motor starting Rockwell Automation Publication 290D UM001A EN P June 2012 71 Access Rule GET Data Type USINT Group Advanced Config Units X X SECS Minimum Value 1 Maximum Value 25 0 Default Value 5 0 JamTriplevel Pamer P CS Access Rule GET Data Type UINT Group Advanced Config Units FLA Minimum Value 50 Maximum Value 600 Default Value 250 JamWarninglevel Paamternumer z oo Access Rule GET Data Type UINT Group Advanced Config Units FLA Minimum Value 50 Maximum Value 600 Default Value 150 Access Rule GET Data Type USINT Group Advanced Config Units secs Minimum Value 0 Maximum Value 250 Default Value 10 107 Chapter 4 108 Bulletin 290D 291D 294D Programmable Parameters StallTripLevel This parameter determines the Stall Trip Level as a percentage of Full Load Amps ULInhibitTime This parameter determines the time during motor starting that Underload detection is inhibited ULTripDelay This parameter determines the time below Underload Level before the unit will trip ULTripLevel This parameter determines the Underload Trip Level as a percentage of Full Load Amps Parameter Number 75 Access Rule GET Data Type UINT Group Advanced Config Units FLA Minimum Value 100 Maximum Val
70. of all connections should be periodically checked f ATTENTION RFI Filter Grounding Due to the presence of an integral EMI Ethern et DeviceNet and DeviceNet Connector M18 1 0 Connections Pin 1 Drain no connection Q Pin 2 VDNET Pin 3 VDNET Pin 4 CAN_H amp Pin 5 CAN_L Ethernet IP Connector D coded M12 1 0 Connector M12 M12 Female Ethernet Connector Pin 1 Sensor Source Voltage Pin 1 Tx Pin 2 Not Used ET 2 Pin 2 Rx Pin 3 Common Pin 3 Tx Pin 4 Input or Output 4 3 Pin 4 Rx Pin 5 Not Used Rockwell Automation Publication 290D UM001A EN P June 2012 63 Chapter2 Installation and Wiring ArmorConnect Power Media Receptacles 64 ArmorStart LT utilizes a M22 male receptacle for power inputs and a M22 female receptacle for motor or motor brake output Motor Connector optional Source Brake Connector optional Incoming Control Power optional 24V DC Only O O Q 092 Incoming Three Phase Power optional Rockwell Automation Publication 290D UM001A EN P June 2012 Pin 1 T1 black Pin 2 T2 white Pin 3 T3 red Pin 4 Ground green yellow Pin 1 Ground green yellow Pin 2 B1 black Pin 3 B2 white Pin 1 V Unswitched A3 red Pin 2 V Common A2 black Pin 3 Not used green Pin 4 Not used blank Pin 5 V Switched A1 blu
71. offset in Zone Data Point table to Access Rule SET place masked data Data Type WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Zone2AnalogMask Parameter Number 123 Byte offset in Zone Data Point table to Access Rije tu place masked data Data Type WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Zone3AnalogMask Parameter Number 124 Byte offset in Zone Data Point table to Acess Rule a place masked data Data Type WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 115 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Zone4AnalogMask Byte offset in Zone Data Point table to place masked data Zone1AnOffset Word offset in Analog Zone Data to place masked analog data Zone2An0ffset Word offset in Analog Zone Data to place masked analog data Zone3AnOffset Word offset in Analog Zone Data to place masked analog data Parameter Number 125 Access Rule SET Data Type WORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 126 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 127 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Para
72. one 9 Drive Jog Fwd one This instances exists for Inverter Bulletin 294D units only 10 Drive Jog Rev None 220 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B All instances contain the following attributes Attribute ID Access Rule Name Data Type Value 3 Get Value BOOL 0 OFF 1 0N 5 Comm Fault Action BOOL 0 Comm Fault Value 1 Hole Last State 6 Comm Fault Value BOOL 0 OFF 1 0N 7 Comm Fault Action BOOL 0 Comm Fault Value 1 Hole Last State 8 Comm Fault Value BOOL 0 OFF 1 0N 113 Prot Fault Action BOOL 0 Fit Value 1 Ignore These attributes are not settable in instances 114 Prot Fault Value BOOL 0 OFF 1 0N 1290r10 115 Get Set Force Enable BOOL 0 Disable 1 Enable 116 Get Set Force Value BOOL 0 0FF1 0N smc Sere 1 Get Set Input Binding as tH ath means nine drives the output Array of USINT P Ps Otherwise this is a path to a bit in the Bit Table The following common services will be implemented for the Discrete Output Point Object Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Discrete Output Point Object Special Requirements There are many sources that can affect an output point s value an I O message an explicit message local logic network fault and idle conditions and protection fault conditions An output point must know how to se
73. overloaded motor s before the combined load conductor overheats 5 Requirement Conductor Ampacity The minimum ampacity of conductors Text 12 5 3 Motor circuit conductors supplying a single motor shall have an ampacity not less than 125 percent of the motor full load current rating 12 5 4 Combined load conductors shall have an ampacity not less than 125 percent of the full load current rating of the highest rated motor plus the sum of the full load current ratings of all other connected motors Analysis Referring to Figure 44 a b and c explain the method for calculating the minimum required conductor ampacity for each of these conductors input and output conductors of Bulletin 290D and 291D controllers a input and output conductors of Bulletin 294D controllers b and combined load conductors that supply Bulletin 290D 291D and 294D controllers c The currents I through I5 are the input currents to the controllers For the Bulletin 290D and 291D controllers these are the same as the output motor currents For the Bulletin 294D controllers these currents are the rated input currents The example does not address conditions of use such as an ambient temperature exceeding 30 C or more than three current carrying conductors in a cable or raceway In a particular application these conditions of use may require derating of the ampacity given in Table 12 5 1 This example assumes that under the conditi
74. shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 11 Dimensions for Bulletin 290D 291D 280 noz H w 166 5 51 16 61 tot 20205 180 152 65 ea 18 0 Front View Right Side View a P Sapa O Line 7o o aS l a 0 0 J wn ONET we 57 13 ea HOE D ii ww e 4 CONDUIT OPENING 38 49 38 49 1 81 3 24 25 0 75 CONDUIT OPENING EROI i Pas ts ArmorConnect Media Gland Entrance optional Line Motor Source Brake Ke 38 61 11 51 24 25 e 1 0 ArmorConnect Internal Power ArmorConnect Source Brake Supply Gland Plate optional Gland Plate optional IMPORTANT For proper heat dissipation and product operation mount the ArmorStart LT in the vertical orientation as shown Rockwell Automation Publication 290D UM001A EN P June 2012 41 Chapter2 Installation and Wiring Figure 12 Dimensions for Bulletin 294D 381 150 240 94
75. standard for proper bonding and protection when dissimilar metals are used gt components or reduce product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or out of range ambient temperatures may result in malfunction of the system ATTENTION An incorrectly applied or installed controller can damage disconnect switch prior to connecting and disconnecting cables Risk of shock A SHOCK HAZARD To prevent electrical shock open appropriate machine environment rating may not be maintained with open receptacles to discharge after removal of mains supply Before working on drive ensure isolation of mains supply from line inputs L1 L2 L3 Wait three minutes for capacitors to discharge to safe voltage levels Failure to do so may result in personal injury or death SHOCK HAZARD The drive contains high voltage capacitors which take time ArmorStart LT consists of three components that are non replaceable The Electronic Control Module ECM a gland plate for wire entry and the aluminum alloy enclosure which makes up the back cover top housing and wiring access door The ECM includes communications discrete I O status and diagnostic LEDs and the node address switches All mating surfaces are sealed using foam in place gasket or o ring Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 Dimensions Dimensions are
76. successful 21 Now from the same pull down menu select Logic Enable On 22 The ArmorStart is now programmed and the logic is Active Table 33 DeviceLogix Input and Output Variables Bulletin 294D Element Type Bulletin 290D Bulletin 291D Consumed Network Data PTOODeviceln PTOODeviceln PTOODeviceln PT15Deviceln PT15Deviceln PT15Deviceln ZoneDataPt00 ZoneDataPt00 ZoneDataPt00 ZoneDataPt64 ZoneDataPt64 ZoneDataPt64 Discrete Input Points PTO PTO0 PTO0 PT05 PT05 PT05 Discrete Output Points RunForward RunForward RunForward Te RunReverse RunReverse Out00 Out00 Out00 Out05 Out05 Out05 JogForward JogReverse Produced Network Data Pt0ODeviceOut Pt0ODeviceOut Pt0ODeviceOut Pt15DeviceOut Pt15DeviceOut Pt15DeviceOut ResetFault ResetFault ResetFault MotionDisable MotionDisable MotionDisable ForceSnapshot ForceSnapshot ForceSnapshot UserDefinedFault UserDefinedFault UserDefinedFault KeypadDisable KeypadDisable KeypadDisable Accel2 Decel2 BrakeRelease Rockwell Automation Publication 290E UM001B EN P June 2012 249 Appendix C Using DeviceLogix 250 Element Type Bulletin 290D Bulletin 291D Bulletin 294D Faults OverloadTrip OverloadTrip OverloadTrip PhaseLossTrip PhaseLossTrip PhaseShortTrip UnderPowerTrip UnderPowerTrip UnderPowerTrip SensorShortIrip SensorShortTr
77. the Drain wires pulled back in a 360 pattern connector to the panel around the ground cone of the connector ATTENTION Shielded connector or motor cable is mandatory for CE compliant installations Electromagnetic The following guidelines are provided for EMC installation compliance Compatibility EMC General Notes Bulletin 294D only e The motor cable should be kept as short as possible in order to avoid electromagnetic emissions as well as capacitive currents CE conformity of ArmorStart LT with EMC directive does not guarantee the entire machine installation complies with CE EMC requirements Many factors can influence total machine installation compliance e The EMI filter may result in relatively high ground leakage currents Therefore ArmorStart LT must only be applied in installations that are solidly grounded bonded to the building power distribution ground 62 Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 filter this product may draw more that 3 5 mA of leakage current The controller must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Grounding should not include any form of plug or socket that would permit inadvertent disconnection Consult your local codes regarding redundant ground connections and or size of protective earthing conductor The integrity
78. the drive a general inspection of mechanical integrity i e loose parts wires connections packing materials etc must be made After unpacking check nameplate catalog number s of the item s against the purchase order See Chapter 1 for an explanation of the catalog numbering system which will aid in nameplate interpretation The controller should remain in the shipping container prior to installation If the equipment is not to be used for a period of time it must be stored according to the following instructions in order to maintain warranty coverage e Store in a clean dry location e Store within an ambient temperature range of 25 85 C 13 185 F e Store within a relative humidity range of 0 95 noncondensing e Do not store equipment where it could be exposed to a corrosive atmosphere e Donot store equipment in a construction area Rockwell Automation Publication 290D UM001A EN P June 2012 39 Chapter2 Installation and Wiring Installation Precautions Precautions for Bulletin 290D 291D Applications Precautions for Bulletin 294D Applications Dimensions 40 The following statements must be read and understood ATTENTION The earth ground terminal shall be connected to a solid earth ground via a low impedance connection ATTENTION Copper ground conductors are recommended The ArmorStart LT external protective earth PE pad is aluminum Refer to your local electrical installation
79. 0 2 Nem R Wire Size 2 18 10 AWG 0 8 5 2 mm per terminal Control Terminals Tightening Torque 10 6 2 Ibein 1 2 0 2 Nem Wire Size 2 16 10 AWG 1 3 5 2 mm per terminal PE Ground Tightening Torque 18 2 bein 2 0 2 Nem f Wire Size 16 10 AWG 1 0 4 0 mm2 per terminal Source Brake Bulletin 294 Tightening Torque 4 8 2 Ibein 0 5 0 2 Nem IMPORTANT ArmorStart LT is UL Listed for use with 14 AWG wire or preassemble power cable Refer to your local electrical code s when applying 16 AWG wire or cable in a motor circuit Branch Circuit Protection ATTENTION Select the motor branch circuit protection that complies with the NFPA79 or NFPA70 NEC and any other governing regional or local codes The ArmorStart LT is Underwriters Laboratory UL Group Motor listed Refer to the product Specifications Chapter 6 for maximum branch fuse and circuit breaker ratings Select the motor branch circuit protection device that complies with NFPA70 NEC or NFPA79 and any other governing regional or local codes The installer shall observe the product nameplate markings and not apply the ArmorStart LT where the maximum perspective short circuit current is exceeded The ArmorStart LT shall be applied to a solidly grounded WYE power distribution system that does not exceed 480V AC 60 Hz or 400V AC 50 Hz WARNING Do not install the ArmorStart LT where the maximum available fault current exceeds the
80. 1 No No On Ground Fault This fault occurs a current path to earth Check the motor and external wiring to the drive PF 4M Code 13 ground has been detected at one or more output terminals for a grounded condition of the drive output terminals 12 No No On Restart Retries Drive unsuccessfully attempted to reseta Correct the cause of the fault and manually clear PF 4M Code 33 fault and resume running for the Check AutoRestartTries Parameter 84 and programmed number of auto retries AutoRestartDelay Parameter 85 meets application needs 13 No No On Drive Hardware Fault Failure has been detected in the drive 1 Cycle power power section 2 Replace unit if failure can not be cleared 14 No No On Output Short This fault is generated when a hardware Correct isolate or remove wiring error prior to output short circuit condition is detected restarting the system 15 Yes Yes Off User Defined This fault is generated either in response This fault is generated based on user configuration to the rising edge of user input 0 5 This fault may be reset after the condition that caused Input00Function Input 05Function itis removed For example the Auxiliary Input goes Parameter 58 63 low or the DeviceLogix logic drives the bit low 16 No No On Hardware Fault Trip This fault indicates that a serious Power cycle to correct If fault persists the ArmorStart hardware problem exists This fault is generated when either the PF 4M
81. 12 149 Chapter 4 150 Bulletin 290D 291D 294D Programmable Parameters AutoRstrtDelay Sets time between restart attempts when Parameter 84 Auto Rstrt Tries is set to a value other than zero BoostSelect Sets the boost voltage of Parameter 28 MotorNPVolts and redefines the Volts per Hz curve See Table 21 for details Table 21 Boost Select Options Parameter Number 85 Related Parameter 84 Access Rule GET SET Data Type UINT Group Advanced Config Units X X SECS Minimum Value 0 0 Maximum Value 120 0 Default Value 1 0 Parameter Number 86 Related Parameters 28 29 Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 1 Maximum Value 14 Default Value 8 Options Description Custom V Hz 1 30 0 VT 2 35 0 VT la 3 40 0 VT 4 45 0 VT 5 0 0 no IR 6 0 0 7 25 7 8 5 0 CT default 9 75 7 Constant Torque 10 10 0 CT 11 12 5 CT 12 15 0 CT 13 17 5 CT 14 20 0 CT Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Figure 38 Boost Select 100 1 2 Motor NP Volts S 50 2 v g Settings 5 14 2 gt P29 Motor NP Hertz MaximumVoltage Parameter Number 87 Related P t Sets the highest voltage the drive will ou
82. 14 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication 290D UM001A EN P June 2012 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
83. 180 Zone2AnalogMask 124 86 182 Zone3AnalogMask 125 87 184 Zone4AnalogMask 126 88 186 Zone1AnOffset 127 89 188 Zone2AnOffset 128 90 190 Zone3AnOffset 129 91 192 Zone4AnOffset 130 92 194 Zone1EPR 131 93 198 Zone2EPR 132 94 200 Zone3EPR 133 95 202 Zone4EPR 134 96 204 Zone1 Control 135 97 206 Zone2Control 136 98 208 Zone3Control 137 99 210 Zone4Control 138 100 212 Zone1Key 139 101 214 Zone2Key 140 102 216 Zone3Key 141 103 218 Zone4Key 142 104 220 DeviceValueKey 143 Instance 150 Instance 150 is the default Output Consumed Assembly for Bulletin 290D 291D starters Instance 150 Starter Cmd DeviceLogix Consumed Assembly for Bulletin 290D 291D Starters Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 ResetFault RunReverse RunForward 1 Out05 Out04 Out03 Out02 Out01 Out00 2 Pt07Deviceln Pt06Deviceln PtO5Deviceln Pt04Deviceln Pt03Deviceln Pt02Deviceln Pt01Deviceln Pt0ODeviceln 3 Pt15Deviceln Pt14Deviceln Pt13Deviceln Pt12Deviceln Pt11Deviceln Pt10Deviceln Pt09Deviceln Pt08Deviceln 4 AnalogDeviceln low byte 5 AnalogDeviceln high Byte Rockwell Automation Publication 290D UM001A EN P June 2012 213 Appendix B CIP Information Instance 151 Instance 151 is the compact input Produced Assembly for Bulletin 290D 291D starters Instance 151 Compact Status Compact Produced Assembly for Bulletin 290D 291D Starters
84. 3 37 Access Rule GET SET Data Type UINT Group Speed Control Units X X SECS Minimum Value 0 0 Maximum Value 600 0 Default Value 10 0 Rockwell Automation Publication 290D UM001A EN P June 2012 133 Chapter4 Bulletin 290D 291D 294D Programmable Parameters DecelTime1 Sets the rate of deceleration for all speed decreases Maximum Freq _ Decel Rate Decel Time Parameter 35 Maximum Freq 0 l Accel Wa Time mM Decel Ha 0 Time1 Time 1 SCurvePercent Sets the percentage of acceleration or deceleration time that is applied to ramp as S Curve Time is added half at the beginning and half at the end of the ramp Figure 35 S Curve Example Accel Time 10 Seconds S Curve Setting 50 S Curve Time 10 x 0 5 5 Seconds Total Time 10 5 15 Seconds JogFrequency Sets the output frequency when the jog command is issued Parameter Number 37 Related Parameters 33 36 Access Rule GET SET Data Type UINT Group Speed Control Units X X SECS Minimum Value 0 1 Maximum Value 600 0 Default Value 10 0 Parameter Number 38 Access Rule GET SET Data Type UINT Group Speed Control Units Percentage Minimum Value 0 Maximum Value 100 Default Value 0 Target Target 2 4 1 25 Curve Time rq 50 S Curve gt 1 25 Curve Time 2 5 Seconds 2 5 Seconds M Total Time to Accelerate Accel Time S Curve Time pi Parameter Num
85. 3 Bit 2 Bit 1 Bit 0 0 AtReference NetRefStatus NetControlStatus Ready RunningReverse RunningForward WarningPresent TripPresent 1 BrakeStatus DisconnectClosed KeyPadJogging KeyPadHand KeyPadOff KeyPadAuto DLXEnabled 2 Output Frequency Low xxx x Hz 3 Output Frequency High xxx x Hz 4 Pt05 Pt04 Pt03 Pt02 Pt01 Pt00 5 6 PtO7DeviceOut Pt06DeviceOut PtOSDeviceOut PtO4DeviceOut PtO3DeviceOut PtO2DeviceOut PtO1DeviceOut PtOODeviceOut 7 Pt15DeviceOut Pti4DeviceOut Pti3DeviceOut Pti2DeviceOut Pti1DeviceOut Ptl0DeviceOut PtO DeviceOut PtO8DeviceOut 8 An00DeviceOut low byte 9 An00DeviceOut high byte 10 7 Parameter 3 OutputCurrent 12 7 Parameter 4 OutputVoltage Rockwell Automation Publication 290D UM001A EN P June 2012 215 AppendixB CIP Information Instance 156 Drive Status Produced Assembly for Bulletin 294E Starters 14 Parameter 5 DCBusVoltage 15 16 Parameter 11 SwitchedVolts 7 OutputSourceV IPS units 18 Parameter 12 UnswitchedVolts 19 SensorSourceV IPS units 20 Parameter 13 InternalFanRPM 21 22 Parameter 14 ElaspedRunTime 23 24 Parameter 15 Drivelemperature 25 26 Parameter 16 TripStatus 27 28 Parameter 17 WarningStatus 29 30 Parameter 142 DeviceValueKey 31 Instance 190 Instance 190 is the 1999 Z CIO Native Format Produced Assembly
86. 4D controller that must be listed for group Rockwell Automation Publication 290D UM001A EN P June 2012 191 AppendixA Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery installation to be installed as intended in multiple motor branch circuits For this example assume all testing is done with fuses of the same class The UL investigation of both controllers is done according to UL 508C Power Conversion Equipment The controllers are connected to the test supply through the three phase conductors and equipment grounding conductor and then covered with cotton in areas that are likely to vent hot gases and sparks during the tests During the test electrical faults are impressed on the output of and internal to these variable frequency AC drive based controllers Increasing the ampere rating of the fuses increases the magnitude of the fault currents that flow through and damage the controller before the fuses open Afterwards the damage to the controller is evaluated to determine whether a potential shock or fire hazard exists when protected by fuses having this ampere rating One criterion of the evaluation is the examination of the equipment grounding conductor that must not open during the test as this could leave exposed conductive parts in an energized state shock hazard Another criterion is that the cotton must not ignite as this indicates the expulsion from the controller of hot g
87. 50 maximum Security Login and password configurable E mail Support Simple Mail Transfer Protocol SMTP Web Server Webpage Features Status diagnostics configuration Concurrent Sessions 20 Web Server HTTP 1 1 Concurrent TCP Connections Maximum of 5 encapsulated messages over both TCP and UDP Supports up to 2 Class 1 CIP connections Exclusive owner data or Maximum 1 0 Connections CIP Class 1 listen only One connection per PLC Listen only connection requires a data connection to be established Network Connections Maximum Concurrent Explicit Messages CIP Class 3 6 Class 1 Connection API 2 3200 ms Class 3 Connection API 100 10 000 ms Request Packet Interval RPI 20 ms default 2 ms minimum Rockwell Automation Publication 290D UM001A EN P June 2012 187 Chapter6 Specifications Motor Overload Trip Curves Motor overload current parameter provides class 10 overload protection Ambient insensitivity is inherent in the electronic design of the overload S No Derate e Min Derate S Max Derate 4100 100 100 80 80 E 80 Oo QI O g 60 g 60 g 60 2 2 2 S 40 S 40 S 40 ro 5 20 5 20 5 20 O O oO 0 0 0 E 0 25 50 75 100125 150 175200 S 0 25 50 75 100 125 150 175 200 R 0 25 50 75 100 125 150 175 200 of Motor Nameplate Hertz P29 of Motor Nameplate Hertz P29 of Motor Nameplate Hertz P29 188 Rockwell Automation Publication 290D UM001A EN P June 2012 Introduction A
88. 5Deviceln Network input to DeviceLogix engine Int0ODeviceln Network analog input to DeviceLogix engine Rockwell Automation Publication 290E UM001B EN P June 2012 81 Chapter 3 82 Product Commissioning Table 18 Bulletin 290D 291D Produced Assembly Status Tag Explanation Device Input Status Tags Fault Tag Description Use Communication fault between PLC and device all 1s fault all 0s normal TripPresent Fault exists within unit WarningPresent Warning of potential fault RunningForward Motor commanded to run forward RunningReverse Motor commanded to run reverse Ready Control and 3 phase power present CurrentFlowing Current is passing to motor DeviceLogixEnabled DeviceLogix is enabled KeypadAuto HOA is in Auto mode KeypadOff HOA is in Off mode KeypadHand HOA is in Hand mode DisconnectClosed Disconnect is closed Pt0OData User configured 1 0 status Pt01Data User configured 1 0 status Pt02Data User configured 1 0 status Pt03Data User configured 1 0 status Pt04Data ASLT_DEMO 1 Pt04Data Pt05Data User configured 1 0 status Pt0ODeviceOu DeviceLogix network output status Pt01DeviceOu DeviceLogix network output status Pt02DeviceOu DeviceLogix network output status Pt03DeviceOu DeviceLogix network output status Pt04DeviceOu DeviceLogix network output status P
89. 76 39 78 ULTripDelay 77 40 80 ULTripLevel 78 41 82 ULWarnLevel 79 42 84 OptionMatch 92 43 88 AutoBaudEnable 100 44 90 ConsumedAssy 101 45 92 ProducedAssy 102 46 94 AutoRunZip 103 47 96 ZoneProducedEPR 104 48 98 ZoneProducedPIT 105 49 100 Zone1MaclD 106 50 102 Zone2MaclD 107 51 104 Zone3MaclD 108 52 106 Zone4MaclD 109 Rockwell Automation Publication 290D UM001A EN P June 2012 209 Appendix B 210 CIP Information Instance 100 for 290D 291D Starters Member Index Byte Offset Name Parameter Instance 53 108 Zone1Mask 114 54 112 Zone2Mask 115 55 116 Zone3Mask 116 56 120 Zone4Mask 117 57 124 Zone1 Offset 118 58 126 Zone20ffset 119 59 128 Zone30ffset 120 60 130 Zone4Offset 121 61 132 Zone1AnalogMask 122 62 134 Zone2AnalogMask 123 63 136 Zone3AnalogMask 124 64 138 Zone4AnalogMask 125 65 140 Zone1AnOffset 126 66 142 Zone2AnOffset 127 67 144 Zone3AnOffset 128 68 146 Zone4AnOffset 129 69 148 Zone1EPR 130 70 150 Zone2EPR 131 71 152 Zone3EPR 132 72 154 Zone4EPR 133 73 156 Zone1Control 134 74 158 Zone2Control 135 75 160 Zone3Control 136 76 162 Zone4Control 137 77 164 Zone1Key 138 78 166 Zone2Key 139 79 168 Zone3Key 140 80 170 Zone4Key 141 81 172 DeviceValueKey 142 82 174 ZoneCtrlEnable 143 Instance 101 Instance 101 is the Configuration Assembly for Bulletin 294D units Instance 101 for 294D Starters
90. A EN P June 2012 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 SnapShotLAvgAmps Parameter Number 26 Access Rul GET This parameter provides a snapshot of ESAS average of 3 Phase currents at time Data Type INT of last trip Group Trip Status Units X xx Amps Minimum Value 0 Maximum Value 32767 Default Value 0 SnapShot Thermal Parameter Number 27 Access Rul GET This parameter provides a snapshot of the eae percentage of Thermal Capacity used at Data Type USINT time of last trip Group Trip Status Units Percent Minimum Value 0 Maximum Value 100 Default Value 0 Basic Configuration Group FLASetting Parameter Number 28 Access Rul GET SET The motor s full load current rating is E programmed in this parameter Data Type INT Group Basic Configuration Units x xx Amps Minimum Value See Table 20 Maximum Value See Table 20 Default Value See Table 20 Table 20 FLA Setting Ranges and Default Values with indicated setting precision FLA Current Range A Default Value 460V AC Minimum Value Maximum Value 290D 1_ FA_ 3 Hp 0 24 3 5 0 24 290D 1_ FB_ 5 Hp 1 1 7 6 1 1 Rockwell Automation Publication 290D UM001A EN P June 2012 97 Chapter 4 98 Bulletin 290D 291D 294D Programmable Parameters OLResetLevel This parameter determines the Thermal Capacity which an overload can be cleared OverloadClass This parame
91. A single instance of the DPI Alarm Object will be supported Attribute ID Access Rule Name Data Type Value 0 Get Full All Info Struct of Alarm Code UINT See Tables below Alarm Source Struct of DPI Port Number USINT 0 Device Object Instance USINT Alarm Text STRING See Tables below Alarm Time Stamp Struct of Timer Value ULINT Timer Descriptor WORD Help Object Interface USINT Alarm Data 1 Get Basic Info Struct of Alarm Code UINT See Tables below Alarm Source Struct of DPI Port Number USINT 0 Device Object Instance USINT Alarm Time Stamp Struct of Timer Value ULINT Timer Descriptor WORD 3 Get Help Text STRING See Tables below The following common services will be implemented for the DPI Fault Object Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 Yes No Set_Attribute_Single The table below lists Fault Codes Fault Text and Fault Help Strings Table 32 Fault Codes Fault Text and Fault Help Strings for ArmorStart LT Warning Code Warning Text Help Text 1 Warning 1 2 Warning 2 3 Motor Overload Overload warning level has been exceeded Rockwell Automation Publication 290D UM001A EN P June 2012 235 AppendixB CIP Information Table 32 Fault Codes Fault Text and Fault Help Strings for ArmorStart LT Help Text Indicates missing supply phase This fault can be disabled Motor current has exceeded jam warning level
92. DEMO 1 Pt04Data Pt05Data User configured 1 0 status Pt0ODeviceOu DeviceLogix network output status Pt01DeviceOu DeviceLogix network output status Pt02DeviceOu DeviceLogix network output status Pt03DeviceOu DeviceLogix network output status Pt04DeviceOu DeviceLogix network output status PtOSDeviceOu DeviceLogix network output status Pt06DeviceOu DeviceLogix network output status Pt07DeviceOu DeviceLogix network output status Pt08DeviceOu DeviceLogix network output status PtO9DeviceOu DeviceLogix network output status Pt10DeviceOu DeviceLogix network output status Pt11DeviceOu DeviceLogix network output status Pt12DeviceOu DeviceLogix network output status Pt13DeviceOu DeviceLogix network output status Pt14DeviceOu DeviceLogix network output status Pt15DeviceOu DeviceLogix network output status Int00DeviceOut DeviceLogix network analog output OutputCurrent VFD output current Parameter 3 OutputVoltage VFD output voltage Parameter 4 DCBusVoltage VFD DC bus voltage Parameter 5 SwitchedVoltageLevel Switched control power voltage Parameter 11 UnswitchedVoltageLevel Unswitched control power voltage Parameter 12 InternalFanRPM VFD fan speed Parameter 13 OperatingHours Elapse run hours Parameter 14 DriveTemperature VFD internal temperature Parameter 15 TripStatus Bit enumerate trip status Parameter 16 WarningStatus Bit enumerate warning status Parameter 17 78 Rockwell Automation Publication 290E UM001B EN P June
93. DIP Instances 6 Get Set Off_On_Delay UINT 7 Get Set On_Off_Delay UINT The following common services will be implemented for the Discrete Input Group Object Implemented for Service Code Class Instance Service Name 0x0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Discrete Output CLASS CODE 0x001E Group Object No class attributes will be supported for the Discrete Output Group DOP object Instance 1 3 exist for all ArmorStart LT units Instance 1 exists for the sole purpose of providing a place holder for the Comm Override and Network Override parameters Instance 1 will contain the following attributes Attribute ID Access Rule Name Data Type Value 8 for DOL Soft Starter 290D 291D 3 Get Number of Instances USINT 12 for Inverters 294D 4 Get Binding Array of UINT List of DOP Instances 6 Get Set Command BOOL 0 Idle 1 Run 0 No override go to safe state 115 Get Set Network Status Overrride BOOL 1 Override run local logic 116 Get Set Comm Status Overrride BOOL 0 E No Override go to safe state 1 Override run local logic 228 Instance 2 controls the communication fault and idle behaviors for run jog outputs Instance 2 contains the following instance attributes Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Attribute ID Access Rule Name Data Type Value cet Number of Instances USINT
94. Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 65535 Default Value 0 Parameter Number 142 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 65535 Default Value 0 Parameter Number 143 Access Rule SET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 121 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Bulletin 294D Basic Status Group OutputFreq This parameter provides the output frequency at motor terminals T1 T2 T3 CommandFreq This parameter provides the commanded frequency even if the starter is not running OutputCurrent This parameter provides the output current at motor terminals T1 T2 T3 OutputVoltage This parameter provides the output voltage at motor terminals T1 T2 T3 Parameter Number 1 Access Rule GET Data Type UINT Group Basic Status Units x x HZ Minimum Value 0 Maximum Value 999 9 Default Value 0 Parameter Number 2 Access Rule GET Data Type UINT Group Basic Status Units x x Hz Minimum Value 0 Maximum Value 999 9 Default Value 0 Parameter Number 3 Access Rule GET Data Type UINT Group Basic Status Units X xx Amps Minimum Value 0 Maximum Value 8 00 Default Value 0 Parameter Number 4 Access Rule GET Data Type UINT Group Basic
95. DeviceNet PEs SCANport Adapter Safety Controllers Safety Discrete I O Device Smart MCC Specialty 1 0 jendor Reserved Rockwell Automation Allen Bradiey Rockwell Automation Entek IRD Inti Rockwell Automation Reliance Electr Rockwell Automation Sprecher Schi cECgCRCECRS CBCECECRCECECECHC H 4 gt Graph Spreadsheet Master Slave Configuration Diagnostics _ lake i Messages Rockwell Automation Publication 290E UM001B EN P June 2012 Product Commissioning Chapter 3 6 If RSNetWorx recognizes the device as an ArmorStart LT skip ahead to the following section Changing the Node address MAC ID Registering an EDS file The EDS file defines how RSNetWorx for DeviceNet will communicate to the ArmorStart Follow the steps below to build and register the EDS file To register a device you must first obtain the EDS file from the following web page http www ab com networks eds You are also able to upload the eds directly from the product if online After obtaining the files do the following 1 Right mouse click on the Unrecognized Device icon and choose Register Device from the menu 2 Click Next The following screen appears Rockwell Automation s EDS Wizard xi Welcome to Rockwell The EDS Wizard allows you to register EDS based devices unregister a device change the graphic images associated with a device create an EDS file from an unknown de
96. Ethernet m Ss 18 FTPL Ebemet GD AB VOP 1789 A17 A Vitus Ows r USB Mr VS IUIN USE Interlace 17B4U20N we Ar DH LIBAUION USB Interfoce AS 22 ArmerStart SHO LOP D Ay 61 ONION USE Interface Coe tect tee Choose the appropriate DeviceNet PC interface Note DeviceNet drivers must be configured using RSLinx prior to being available to RSNetWorx Click OK RSNetWorx will notify the user to upload or download devices before viewing configuration Click OK RSNetWorx for DeviceNet D Before the software allows you to configure online devices you must upload or download device information When the upload or download operation is completed your offline configuration will be synchronized with the online network x Note You can upload or download device information on either a network wide or individual device basis Se aa 5 RSNetWorx will now browse the network and display all of the nodes it has detected on the network For some versions of RSNetWorx software the ArmorStart EDS files and icon may not be included and will show up as an Unregistered Device Refer to Registering an EDS file for details 70 DeviceNet RSNetWorx for DeviceNet Eje Edit view Network Device Diagnostics Tools Help aS S Del QE Elg alalla Hardware xh 1784 U2DN USB Interface ArmorStart 294D 2 0HP PointBus Motor Starter PowerFlex 750 Series via
97. Gland Kits g Option 1 Code Description 3 Hand Off Auto selector keypad with Jog function h Option 2 Code Description SB Source Brake blank No option IP66 UL Type 4 is available with all gland options UL Type 4 12 is available with G1 and G3 gland option Leave blank unless there is a customer specific option defined by the factory Rockwell Automation Publication 290D UM001A EN P June 2012 25 Chapter1 Product Overview Basic Operation 26 Group Motor Installations for USA and Canada Markets The ArmorStart LT Distributed Motor controllers are listed for use with each other in group installations per NFPA 79 Electrical Standard for Industrial Machinery and NFPA 70 the National Electrical Code When applied according to the group motor installation requirements two or more motors are permitted on a single branch circuit Group Motor Installation has been successfully used for many years in the USA and Canada Note For additional information regarding group motor installations with the ArmorStart LT Distributed Motor Controller see Appendix A Control Circuit ArmorStart LT accepts a 24V DC Class 2 input power supply for switched and unswitched power The control voltage provides power to the inputs unswitched and outputs switched Unswitched control voltage is used to ensure no loss of network connectivity sensor or other field input status under normal operation The control power terminal conne
98. INT 10xxxxxx100 xxxxxx node address 7 Get Produced Connection Size UINT 0x61 8 Get Consumed Connection Size UINT 0x61 9 Get Set Expected Packet Rate UINT in milliseconds 12 Get Watchdog Action USINT 01 auto delete 03 deferred delete Instance 2 Instance 2 is the Predefined Group 2 Connection Set Polled I O Message Connection The following instance 2 attributes will be supported Attribute ID Access Rule Name Data Type Value 1 Get State USINT 0 nonexistant 1 configuring 3 established 4 timed out 2 Get Instance Type USINT 1 1 0 Connection 7 Get Produced Connection Size UINT 0to8 8 Get Consumed Connection Size UINT 0to8 Rockwell Automation Publication 290D UM001A EN P June 2012 217 AppendixB CIP Information Instance 4 Instance 4 is the Predefined Group 2 Connection Set of State Cyclic I O Message Connection The following instance 4 attributes will be supported Attribute ID Access Rule Name Data Type Value 1 Get State USINT 0 nonexistant 1 configuring 3 established 4 timed out 2 Get Instance Type USINT 1 1 0 Connection 3 Get Transport Class Trigger USINT 0x00 Cyclic unacknowledged 0x03 Cyclic acknowledged 0x10 COS unacknowledged 0x13 COS acknowledged 6 Get Initial Comm Characteristics USINT 0x02 acknowledged Ox0F unacknowledged 7 Get Produced Connection Size UINT 0to8 8 Get Consumed Connection Size UINT 0to8 9 Get Set Expected Packet Rate UINT in millisecond
99. Net IP and DeviceNet Certifications cULus File No E3125 Guide NLDX NLDX7 Communication Ratings Rated Insulation Voltage 250V Operating Dielectric Withstand UL NEMA 1500V AC IEC 2000V AC EtherNet IP ODVA Conformance Testing EtherNet IP Interoperability Performance Per A9 PF 2 1 Ethernet Communication Rate 10 100 Mbps half or full duplex Ethernet Ports 2 embedded switch Ethernet Network Topologies Supported Star Tree Linear and Ring Device Level Ring Support Beacon Performance IEEE 1588 Transparent Clock Ethernet Connector M12 D code female with Ethernet keying 4 Pin Ethernet Cable Category 5e Shielded or unshielded IP Configuration Static DHCP or BootP EtherNet IP DHCP Timeout 30s Data Transported over both TCP and UDP Packet Rate pps a E Consume Instance Command Default of 3 words Instance 150 Produce Instance Status Default of 14 words Instance 152 Message Support Unicast or Multicast Address Conflict Detection ACD IP v4 Address Conflict Detection for EtherNet IP devices Sockets 150 maximum Security Login and password configurable E mail Support Simple Mail Transfer Protocol SMTP Web Server Webpage Features Status diagnostics configuration Concurrent Sessions 20 Web Server HTTP 1 1 Concurrent TCP Connections Maximum of 15 encapsulated messages over both TCP and UDP Supports up to 2 Class 1 CIP connections Exclusive owner data or Maximum 1 0 Connections CIP Class 1 listen only One connection per
100. O functions There are many reasons to use the DeviceLogix functionality but some of the most common are listed below e Increased system reliability e Fast update times 1 2 ms possible e Improved diagnostics and reduced troubleshooting e Operation independent of PLC or Network status e Continue to run process in the event of network interruptions e Critical operations can be safely shutdown through local logic DeviceLogix Programming Example The following example will show how to program a simple logic routine to interface the ArmorStart with a remote hard wired startstop station In this case the I O is wired as shown in the table below Input Output Table Bit Description Pt00 Start Button Pt01 Stop Button Out02 Run Forward IMPORTANT Before programming logic it is important to decide on the conditions under which the logic will run The conditions can be defined by setting CommsOverride and NetworkOverride to the value that you want 1 Refer to section How to Add a New Module Using the Add On Profile to configure the I O Then select the DeviceLogix section and create a program Rockwell Automation Publication 290E UM001B EN P June 2012 10 Using DeviceLogix Appendix C Click on the DeviceLogix tab If you are on line with a device a dialog box will appear asking you to upload or download Click on Upload Click the Start Logic Editor button If programming
101. O points e DeviceLogix e Zone interlock protocol ZIP e Optional internal power supply e Optional electromechanical brake contactor e Optional local control via Hand Off Auto keypad e Optional quick disconnect for power and motor connections IMPORTANT Notall options are available for Bulletin 290D 291D 294D Refer to the catalog configurator for details Rockwell Automation Publication 290D UM001A EN P June 2012 19 Chapter1 Product Overview Feature Description 20 Standard Features Across Product Family UL Listed Suitable for Group Motor Applications Where NFPA 70 NEC or 79 are required installation standards this Listing allows two or more motors to be connected to the same branch circuit without individual motor branch short circuit or ground fault protection Refer to Appendix A for details At motor disconnect switch ArmorStart LT offers a local ON Off motor disconnecting means with lockout tagout provision Industrial standards require a local at motor disconnect to be within eye sight of the motor for maintenance or other shutdown reasons Refer to your installation code for details User configurable I O ArmorStart LT offers 6 user configurable I O points to be used with sensors and actuators By default all 6 points are configured as sinking 24V DC inputs The user has the option to select any point as a sourcing 24V DC output DeviceNet Network Capabilities The ArmorStart Distributed Motor
102. PLC Listen only connection requires a data connection to be established Network Connections Maximum Concurrent Explicit Messages CIP Class 3 6 Class 1 Connection API 2 3200 ms Class 3 Connection API 100 10 000 ms Request Packet Interval RPI 20 ms default 2 ms minimum Rockwell Automation Publication 290D UM001A EN P June 2012 179 Chapter6 Specifications Motor Overload Trip Curves Class 10 Approximate Trip Time s 100 200 300 400 500 600 700 Full Load Current Class 15 Hot Cold 4 fo E He 2 w g Xx e 9 EL Ek lt 100 200 300 400 500 600 700 Full Load Current Class 20 Approximate Trip Time s 100 200 300 400 500 600 700 Full Load Current 180 Rockwell Automation Publication 290D UM001A EN P June 2012 Specifications Chapter 6 Bulletin 100 K 104 K Life Load Curves Electrical life Ue 400 460V AC AC 3 Switching of squirrel cage motors while starting 0 1 Contact Life millions of operations 0 01 Rated Current le AC 3 A Electrical life Ue 400 460V AC AC 4 Stepping of squirrel cage motors 10 0 1 Contact Life millions of operations 0 1 Rated Current e AC 4 A Rockwell Automation Publication 290D UM001A EN P June 2012 181 Chapter6 Specifications
103. Requirements 204 The ArmorStart LT allows run jog and user outputs to be driven by connected explicit messages when no I O connection exists or when a I O connection exists in the idle state a single EtherNet IP Class 3 explicit connection will be allowed to send explicit control messages via an Active Explicit connection An EtherNet IP Class 3 explicit connection becomes the explicit control connection when it becomes the first EtherNet IP Class 3 explicit connection to send a set service to one of the following e The value attribute of any Discrete Output Point DOP instance Class Code 0x09 e The data attribute of any output consumed Assembly instance Class Code 0x04 e Attribute 3 or 4 of the Control Supervisor Object Class Code 0x29 EDS Files The information contained in the EDS Electronic Data Sheet files for ArmorStart LT DeviceNet can be extracted via the network The following CIP objects will be covered in the following subsections Class Object 0x0001 Identity Object 0x0002 Message Router 0x0003 DeviceNet 0x0004 Assembly Object 0x0005 Connection Manager Object 0x0008 Discrete Input Point Object 0x0009 Discrete Output Point Object 0x000A Analog Input Point 0x000B Analog Output Point 0x000F Parameter Object 0x0010 Parameter Group Object 0x001D Discrete Input Group Object 0x001E Discrete Output Group Object 0x0029
104. Single Rockwell Automation Publication 290D UM001A EN P June 2012 237 Appendix B ZIP Object CIP Information CLASS CODE 0x032E The following class attributes will be supported Attribute ID Access Rule NV Name Data Type Description of Attribute Semantics of Values 1 Get NV Revision UINT 1 3 Get NV Number of Instances UINT 5 8 Get V Instance List Array of USINT List of instances A maximum of 255 instances may be supported 9 Set NV ZIP Enable BOOL Enable Disable ZIP for the device 0 disable 1 enable ZIP Enable Allows ZIP functionality to be enabled disabled for the entire device This parameter must be disabled before any changes to the ZIP configuration for the device can be made The default value for this attribute is 0 disable Upon enabling ZIP the ZIP object checks that the produced and consumed assembly instances chosen for each ZIP producing and consuming connection contain the Zone Key instance attribute 7 If any of the chosen assemblies does not contain the Zone Key in the last 2 bytes of the assembly data attribute then the error code 0x0C Object State Conflict is returned by the Set service Five Instances of the ZIP object will be supported Instances 1 4 are ZIP consumers and Instance 5 is the ZIP producer Attribute ID Access Rule NV Name Data Type Description of Attribute Semantics of Values 1 Set NV one Connecionib UDINT The Connection
105. T al ey D i z Binding fray oFUNT 3 9 10 for ves 940 6 Get Set Command BOOL 0 Idle 1 Run 7 Get Set Fault Action BOOL 0 Fault Value Attribute 1 Hold Last State 8 Get Set Fault Value BOOL 0 0FF 1 0n 9 Get Set Idle Action BOOL 0 Idle Value Attribute 1 Hold Last State 10 Get Set Idle Value BOOL 0 0FF 1 0n Note There are no protection fault attributes Behavior for protection faults is go to OFF Instance 3 will drive protection fault and communication fault idle behaviors for user outputs Instance 3 will have the following attributes Attribute ID Access Rule Name Data Type Value 3 Get Number of Instances USINT 6 4 Get Binding Array of UINT 3 4 5 6 7 8 6 Get Set Command BOOL 0 Idle 1 Run 7 Get Set Fault Action BOOL 0 Fault Value Attribute 1 Hold Last State 8 Get Set Fault Value BOOL 0 0FF 1 0n 9 Get Set Idle Action BOOL 0 Idle Value Attribute 1 Hold Last State 10 Get Set Idle Value BOOL 0 0FF 1 0n 113 Get Set Pr Fault Action BOOL 0 Pr Fault Value Attribute 1 Ignore 114 Get Set Pr Fault Value BOOL 0 0FF 1 0n Control Supervisor Object The following common services are implemented for the Discrete Input Group Object Implemented for Service Code Class Instance Service Name Ox0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single CLASS CODE 0x0029 No class attributes are supported A single instance Instance 1 of the Control Supervisor Object is supported and
106. Troubleshooting Status LED The LEDs on the front of the ArmorStart LT provide an indication as to the health of the device and network The following is a brief troubleshooting guide Table 23 LED Status Indication Description PWR Control Status Indicator Recommended Action Off The PWR LED is not illuminated at all Verify power is connected and with proper polarity Green Voltage is present No action Flashing Yellow Power has fallen below minimum acceptable level Verify that the control power is between 19 2 and 26V DC RUN FLT Status Indicator Off The RUN FLT LED is not illuminated when a Run command has Verify that PLC is in Run mode Verify that the correct run been issued bit is being controlled Verify that a stop condition does Not exist Green Valid start command No action Flashing Red Protection fault Count flashes and refer to Table 24 and 25 NS Network Status Indicator Off The NS LED is not illuminated Check to make sure the product is properly wired and configured on the network Steady Green CIP connection is established No action Flashing Green An IP address is configured but no CIP connections are established and an Exclusive Owner connection has not timed out Check to make sure the product is properly wired and configured on the network Flashing Red Connection has timed out Check to make sure the PLC is operating c
107. User Manual Allen Bradley ArmorStart LT Distributed Motor Controller Catalog Numbers 290D 291D 294D DesfceNet Allen Bradley Rockwell Software Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety
108. Value 64 Default Value 64 ZonetHealth PaameterNumber o CS Access Rule GET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Zone2Health PaameteNmber mooo Access Rule GET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Zone3Health PaameteNmber mooo Access Rule GET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Zone4Health The status of the DeviceNet connection to the Zone 4device 0 Healthy 1 NotHealthy Zone1PtMask Chooses consumed bytes to be placed in Zone Data Point table Zone2PtMask Chooses consumed bytes to be placed in Zone Data Point table Zone3PtMask Chooses consumed bytes to be placed in Zone Data Point table Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 113 Access Rule GET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 114 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 115 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 116 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Rockwell Automation Pu
109. a unique node address which can be set to a value from 0 to 63 Keep in mind that most DeviceNet systems use address 0 for the master device Scanner and node address 63 should be left vacant for introduction of new slave devices The ArmorStart offers two methods for node commissioning The node address for a device can be changed using software or by setting hardware switches that reside on electronic control module ECM While both methods yield the same result it is good practice to choose one method and deploy it throughout the system For software configuration ensure that the node address is set to 99 and use RS Networx node commissioning wizard Manually Configure the Network Address Switches Remove the protective caps from the rotary switches Figure 33 Switches on the 1 0 module Set the network address by adjusting the two rotary switches on the front of the ECM Rockwell Automation Publication 290E UM001B EN P June 2012 67 Chapter 3 Product Commissioning Figure 34 Network Address Example This example shows the node address set to 00 The switch value of 88 allows the user to reset to factory default configuration including configuration parameters This setting is useful in situations where the user wishes to decommission a module or when the user wishes to commission a previously used module that has an unknown configuration When the switches are set to 888 upon the next power cycle the ArmorStart LT wi
110. acld 128 Zone3AnOffset 108 Zone3Macld 129 Zone4AnOffset 109 Zone4Macld 130 Zone1EPR 110 Zone1Health 131 Zone2EPR 111 Zone2Health 132 Zone3EPR 112 Zone3Health 133 Zone4EPR 113 Zone4Health 134 Zone1 Control 114 Zone1PtMask 135 Zone2Control 115 Zone2PtMask 136 Zone3Control 116 Zone3PtMask 137 Zone4Control 117 Zone4PtMask 138 Zone1Key 118 Zone1PtOffset 139 Zone2Key 119 Zone2PtOffset 140 Zone3Key 120 Zone3PtOffset 141 Zone4Key 121 Zone4PtOffset 142 DeviceValueKey 122 Zone1AnalogMask 143 ZoneCtrlEnable 123 Zone2AnalogMask 87 Chapter4 Bulletin 290D 291D 294D Programmable Parameters ArmorStart LT DeviceNet Introduction Parameters This chapter describes each programmable parameter and its function Parameter Programming Each Distributed Motor Controller type will have a common set of parameters and a set of parameters that pertain to the individual starter type Parameters 41 68 are common to all ArmorStart LTs IMPORTANT Parameter setting changes take effect immediately unless otherwise noted in the parameter listing These changes maybe immediate even during the running status Bulletin 290D 291D Basic Status Group PhaseL1Current This parameter determines the actual Phase L1 current PhaseL2Current This parameter determines the actual Phase L2 current Parameter Number 1 Access Rule GET Data Type INT Group Basic Status Units X xx Amps Minimum Value 0 Maximum Va
111. age Start This method is used in applications requiring across the line starting in which full inrush current and locked rotor torque are realized The ArmorStart LT Bulletin 290D offers full voltage starting and Bulletin 291D offers full voltage starting for reversing applications from 0 5 Hp 0 37 kW to 5 Hp 3 kW at 480Y 277V AC 3 phase power Rockwell Automation Publication 290D UM001A EN P June 2012 Mode of Operation Bulletin 294D Product Overview Chapter 1 Figure 6 Full Voltage Start 100 Percent Voltage Time seconds Sensorless Vector Performance Using a distributed AC drive to operate mechanical equipment at optimum speed helps reduce energy costs and eliminates mechanical wear and tear that can occur in the mechanical parts The advance monitoring found in ArmorStart LT protects critical equipment against unplanned downtime with advanced diagnostics and notification of irregular operating parameters ArmorStart LT provides open loop speed regulation V Hz with slip compensation This provides excellent speed regulation and high levels of torque across the entire speed range of the drive and improved speed regulation as loading increases Open Loop Speed Regulation with Slip Compensation allows the VFD to automatically adjust the output frequency to compensate for speed changes due to motor loading This feature utilizes an open loop current feedback slip compensation circuit Slip Compensation wor
112. ammable Parameters An embedded EDS file can be uploaded directly from the ArmorStart LT EDS files are also available on the internet at http www ab com networks eds Table 19 lists the minimum setup configurations required for Bulletin 290D 291D or Bulletin 294D RSLogix 5000 is the recommended commissioning software Download the Add On Profile AOP from http support rockwellautomation com controlflash Logix Profiler asp for additional functionality There are additional capabilities that are not enabled or left at their default values Table 19 Quick Parameter Setup Bulletin 290D 291D Bulletin 294D 28 FLASetting 28 MotorNPVolts 29 OLResetLevel 29 MotorNPHertz 30 OverloadClass 30 MotorOLCurrent 49 l0PointConfiguration 32 StopMode 34 MinimumFreq 35 MaximumFreq 36 AccelTime1 37 DecelTime1 49 0PointConfiguration IMPORTANT _ All1 0 points are configured as inputs by default Identify which points are outputs when needed for proper operation using parameter 49 lOPointConfiguration Rockwell Automation Publication 290D UM001A EN P June 2012 85 Chapter 4 Bulletin 290D 291D Units Bulletin 290D 291D 294D Programmable Parameters Parameter Groups Bulletin 294D Units Basic Status 1 PhaseL1Current 2 PhaseL2Current 3 PhaseL3Current 4 AverageCurrent 5 ThermalUtilized 6 StarterStatus 7 StarterCommand 8 AuxlOStatus 9 NetworkStatus 10 DLXControlStatus 11 OutputSourceV 12 SensorSourceV 13 Res
113. amp to Stop Mode DC Injection Braking Mode Voltage Volts Speed DC Brake Time DC Brake Level DC Brake Level A Time Stop Command Stop Command e Ifa hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used e This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking Rockwell Automation Publication 290D UM001A EN P June 2012 ReverseDisable Stop drive before changing this parameter Enables disables the function that allows the direction of the motor rotation to be changed 0 Enabled 1 Disabled FlyingStartEn Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM 0 Disabled 1 Enabled Compensation Enables disables correction options that may improve problems with motor instability 0 Disabled 1 Electrical Default Some drive motor combinations have inherent instabilities which are exhibited as non sinusoidal motor currents This setting attempts to correct this condition 2 Mechanical Some motor load combinations have mechanical resonances which can be excited by the drive current regulator This setting slows down the current regulator response and attempts to correct this condition 3 Both Bulletin 290D 291D 294D Programmable Parameters Chapter 4
114. art_29xD Eds Files 000100160201010C C Users Jabuser Documents EDS AnmorStart_29xD Eds Files 000100160202010C C Users Vabuser Documents EDS AmorStart_29xD Eds Files 000100160211010 C Users Jabuser Documents EDS AmorStart_29xD Eds Files 000100160212010 C Users Vabuser Documents EDS AmorStart_25xD Eds Files 000100160241010 C Users Vabuser Documents EDS AmorStart_29xD Eds Files 000100160242010f C Users abuser Documents EDS AmorStat_29 D Eds Files 000100160251010C C Lsersabuser Dociments FNS AmorStart 29D Fes Files 0001001 eat ba TEKANAN 7 Click the Next button Rockwell Automation Publication 290E UM001B EN P June 2012 Using the Node Commissioning Tool Inside RSNetWorx for DeviceNet Product Commissioning Chapter 3 Rockwell Automation s EDS Wizard xj You can change the graphic image that is associated with a device a Product Types Motor Starter Pel ArmorStart 290D 0 24 3 5A FE amorStart 2900 1 1 7 64 f Amorstat 2900P 0 24 3 5A Fi Amorstar 2900P 1 1 7 64 js zl tack ne omea 8 Click the Finish button After a short while RSNetWorx will update your online screen by replacing the unrecognized device with the name and icon given by the EDS file you have just registered 1 Choose Node Commissioning from the Tools menu at the top of the screen 2 Clicking on Browse will prompt a screen similar to the one below to ap
115. as expired 9 UnderloadWarning This warning is generated in firmware when RMS current is less than the ULWarningLevel param 79 after the ULInhibitTime param 76 has expired 14 UnswitchedPwrWarn This warning is generated when unswitched power dips below 19 2 V for 4 ms 15 ConfigWarning This warning is generated when parameter configuration values that are inconsistent with certain device options are written This warning may not be disabled The following describes the warning conditions for 294D units Bit Number Bit Enumeration Description 2 UnderPowerWarn This warning is generated when switched power dips below 19 2 V for more than 4 ms 6 DriveParamlnit This warning is generated when a Full Control Module to Drive parameter sync is in progress either on power up or after an internal comms loss has been remedied 12 FanWarning This warning indicates that either the fan is running between 62 and 70 of rated RPM or that the kick start was needed to turn on the fan 14 UnswitchedPwrWarn This warning is generated when unswitched power dips below 19 2 V for 4 ms 15 ConfigWarning This warning is generated when parameter configuration values that are inconsistent with certain device options are written This warning may not be disabled Rockwell Automation Publication 290D UM001A EN P June 2012 Table 6 Configuration Warnings Product Overview Chapter 1 The following conditions w
116. ases or molten metal fragments fire hazard Referring to the controller on the left UL 508C permits the individual motor testing to be performed with the maximum rating of fuse that can be used to protect an individual motor branch circuit According to both NFPA 70 and NFPA 79 this is 400 percent of the full load current rating of the largest motor that the controller can supply In UL 508C this is taken to be 400 percent of the rated output current of the controller or 6 amperes Referring to the controller on the right UL 508C permits the group installation testing to be performed with the maximum rating of fuse that can be used to protect a multiple motor branch circuit According to both NFPA 70 430 53 C and NFPA 79 7 2 10 4 3 this is 250 amperes This value derived from the installation requirements of 430 53 C and 430 53 D of NFPA 70 is determined by the largest size of power conductor that the ArmorStart LT controller can accept 10 AWG Because the UL 508C test covers all possibilities in NFPA 70 and NFPA 79 it permits the maximum value of 250 amperes This covers 7 2 10 4 2 which permits only 100 amperes However in this case the manufacturer Rockwell Automation chose to test and mark with the lower value of 45 amperes This value was chosen as the tradeoff between the maximum number and type of controllers in the branch circuit limited by the maximum fuse rating and the electrical and mechanical robustness
117. ber 20 Access Rule GET Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Parameter Number 21 Access Rule GET Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 95 Chapter4 Bulletin 290D 291D 294D Programmable Parameters TripLog5 This parameter provides the fifth last trip to occur SnapShotL1Amps This parameter provides a snapshot of actual Phase L1 current at time of last trip SnapShotL2Amps This parameter provides a snapshot of actual Phase L2 current at time of last trip SnapShotL3Amps This parameter provides a snapshot of actual Phase L3 current at time of last trip Parameter Number 22 Access Rule GET Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 Parameter Number 23 Access Rule GET Data Type INT Group Trip Status Units x xx Amps Minimum Value 0 Maximum Value 32767 Default Value Parameter Number 24 Access Rule GET Data Type INT Group Trip Status Units X xx Amps Minimum Value 0 Maximum Value 32767 Default Value 0 Parameter Number 25 Access Rule GET Data Type INT Group Trip Status Units X xx Amps Minimum Value 0 Maximum Value 32767 Default Value 0 96 Rockwell Automation Publication 290D UM001
118. ber 39 Related Parameters 35 40 Access Rule GET SET Data Type UINT Group Drive Advanced Setup Units x x Hz Minimum Value 0 0 Maximum Value 400 0 Default Value 10 0 134 Rockwell Automation Publication 290D UM001A EN P June 2012 JogAccelDecel Sets the acceleration and deceleration time when a jog command is issued Starter Protection Group ProtFiltResetMode This parameter configures the Protection Fault reset mode 0 Manual 1 Automatic ProtectFitEnable This parameter enables the Protection Fault by setting the bit to 1 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 40 Related Parameters 39 Access Rule GET SET Data Type UINT Group Drive Advanced Setup Units X X SECS Minimum Value 0 1 Maximum Value 600 0 Default Value 10 0 Parameter Number 4 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 42 Access Rule GET SET Data Type WORD Group Starter Protection Units Minimum Value 0 Maximum Value OxFFFF Default Value OxBFFF Rockwell Automation Publication 290D UM001A EN P June 2012 135 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Bit 15 14 13 12 11 10 Function X OverloadTrip PhaseShortIrip UnderPowerTrip SensorShortTrip Ov
119. bjects CLASS CODE 0x0003 The following class attributes will be supported for the DeviceNet Object A single instance instance 1 of the DeviceNet Object will be supported The following instance attributes will be supported Value Attribute ID Access Rule Name Data Type Value 1 Get Set Node Address USINT 0 63 Baud Rate USINT 0 125K 2 Get Set 1 250K 2 500K Allocation Info Structure of Allocation_byte 5 Get Allocation Choice BYTE 0 63 address Master Node Addr USINT 255 unallocated 6 Get MACID Switch Change BOOL 8 Get MAC ID Switch Value USINT 0 63 206 Allocation_byte Bit 0 Explicit messaging Bit 1 Polled 1 0 Bit 4 COS 1 0 Bit 5 Cyclic 1 0 Bit 6 Acknowledge Suppression Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B The following services will be implemented for the DeviceNet Object Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Assembly Object CLASS CODE 0x0004 The following class attribute is supported for the Assembly Object The following static Assembly instance attributes will be supported for each Assembly instance Attribute ID Access Rule Name Data Type Value 1 Get Number of Members in Member List UINT Member List Array of STRUCT Array of CIP paths Member Data Description UINT Size of Member Data in bits
120. blication 290D UM001A EN P June 2012 113 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Zone4PtMask Chooses consumed bytes to be placed in Zone Data Point table Zone1PtOffset Byte offset in Zone Data Point table to place masked data Zone2PtOffset Byte offset in Zone Data Point table to place masked data Zone3PtOffset Byte offset in Zone Data Point table to place masked data Parameter Number 117 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 118 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 119 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 120 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 114 Rockwell Automation Publication 290D UM001A EN P June 2012 Zone1PtOffset Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 121 Byte offset in Zone Data Point table to Heol ue place masked data Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Zone1AnalogMask Parameter Number 122 Byte
121. cess Rule SET Data Type BYTE Group ZIP Units Minimum Value 0 Maximum Value 0x3F Default Value 0x02 Bit Function 5 4 3211 SecurityEnable X COSCnxn X PollCnxn X StrobeCnxn X MulticastPoll X Fragmentedl0 Reserved Parameter Number 135 Access Rule SET Data Type BYTE Group ZIP Units Minimum Value 0 Maximum Value 0x3F Default Value 0x02 Bit Function SecurityEnable COSCnxn PollCnxn StrobeCnxn MulticastPoll Fragmentedl0 Reserved Rockwell Automation Publication 290D UM001A EN P June 2012 Zone3Control Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 136 Enables Disables options for Zone 3 Access Rue El control Data Type BYTE Group ZIP Units Minimum Value 0 Maximum Value 0x3F Default Value 0x02 Bit Function 6 5 4 3J2 SecurityEnable X COSCnxn X PollCnxn X StrobeCnxn X MulticastPoll X Fragmentedl0 X Reserved Zone4Control Parameter Number 137 Enables Disables options for Zone 4 Access Rule Pel control Data Type BYTE Group ZIP Units Minimum Value 0 Maximum Value 0x3F Default Value 0x02 Bit Function 7 5 4 3211 SecurityEnable X COSCnxn X PollCnxn X StrobeCnxn X MulticastPoll X Fragmentedl0 X Reserved
122. circuit Storage and Transportation 25 85 C 13 185 F Temperature Range Altitude 1000 m Humidity 5 95 non condensing Pollution Degree 3 Enclosure Ratings IP66 UL Type 4 12 Approximate Shipping Weight 7 3 kg 16 Ib P66 UL Type 4 is available with gland options G1 3 IP66 UL Type 4 12 available with G1 and G3 gland option Mechanical Ratings Operational 30 G exceeds IEC 61800 5 1 Resistance to Shock Non Operational 50 G exceeds IEC 61800 5 1 Operational 2 5 G MIL STD 810G exceeds IEC 61800 5 1 Resistance to Vibration Non Operational 5 G MIL STD 810G exceeds IEC 61800 5 1 Disconnect Lock Out Maximum of 3 8 in 9 5 mm diameter lock shackle or hasp Disconnect LOTO Locks Up to 2 locks or hasps are supported Disconnect Mechanical Life 200 000 operations Power Terminals Motor Terminals Control Terminals PE Ground Source Brake 2 18 10 AWG 18 10 AWG 2 18 10 AWG 2 16 10 AWG 16 10 AWG Wire Size 0 8 5 2 mm per 0 8 5 2 mm per 0 8 5 2 mm per 1 3 5 2 mm per 1 0 4 0 mm per terminal terminal terminal terminal terminal Wire Type Multi strand copper wire Tightening Torque 10 6 2 Ibein 1 2 0 2 Nem Leer a a Wire Strip Length 0 35 0 01 in 9 2 mm Power Rating 600V AC 25 Amp VAC 600V AC 10 Amp VAC 600V AC 10 Amp VAC 600V AC 10 Amp VAC Emission and Im
123. contains the following instance attributes Rockwell Automation Publication 290D UM001A EN P June 2012 229 Appendix B CIP Information Attribute ID Access Rule Name Data Type Value 3 Get Set Run 1 BOOL These Run outputs also map to DOP Instances 1 and 2 40 Get Set Run 2 BOOL 7 Get Running 1 BOOL 80 Get Running 2 BOOL 9 Get Ready BOOL 10 Get Tripped BOOL 12 Get Set Fault Reset BOOL 0 gt 1 Trip Reset Reversing Starters 291D and Inverter 294D Starters only The following common services will be implemented for the Control Supervisor Object Implemented for Service Code Class Instance Service Name Ox0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Overload Object CLASS CODE 0x002C No class attributes will be supported for the Overload Object A single instance Instance 1 of the Overload Object is supported for DOL 290D 291D and Reversing 294D Starters Instance 1 contains the following instance attributes Attribute ID Access Rule Name Data Type Value 3 Get Set FLA Setting BOOL XXX X amps 4 Get Set Trip Class USINT 5 Get Average Current INT XXX X amps 7 Get Thermal Utilized USINT xxx FLA 8 Get Current L1 INT 9 Get Current L2 INT Xxx x Amps 10 Get Current L3 INT 190 Get Set FLA Setting Times 10 BOOL 192 Get Average Current Times 10 UINT 193 Get Current L1 Times 10 UINT Xxx xx Amps 194 Get Current L2 Times 10
124. ctions are labeled A1 A2 and A3 Switched power is identified as A1 A2 Unswitched power is identified as A3 A2 As an option ArmorStart LT can be supplied with an internal power supply IPS eliminating the need for an external control power The IPS is sourced from the line side of 3 phase power and is not impacted by the status of the local at motor disconnect switch Figure 3 Control Circuit Wiring Diagram Single External Power Supply ArmorStart LT Switched Control Power C J ees Ba Unswitched Control Power Disconnect xA Controller KA vA Control power output is determined by disconnect status 24VDC Class 2 External 24VDC Power Supply Rockwell Automation Publication 290D UM001A EN P June 2012 Product Overview Chapter 1 Figure 4 Control Circuit Wiring Diagram Multiple External Power Supplies A SE e ai ArmorStart LT Switched Control Power off Unswitched Control Power Disconnect Motor Controller e Class 2 O External Switched 24vDC 24VDC Power Supply a po Class 2 External Unswitched 2N 24VDC Power Supply E Figure 5 Control Circuit Wiring Diagram Internal Power Supply optional A ArmorStart LT N OR G gt Internal Power IRB Supply Disconnect Control power output is determined by disconn
125. ctors that supply each controller and motor The note at b indicates the conductor protection is based on the smallest conductor 14 AWG Referring to Table 27 a 14 AWG conductor may be used in a circuit that is protected by a fuse of any class having a rating of 60 amperes or less c Therefore selecting a fuse of any class with a maximum rating of 60 amperes satisfies the conductor protection requirement of 7 2 10 4 2 Supplementary Note 1 The value specified in Table 27 is the maximum rating of fuse that 7 2 10 4 2 permits to protect that size of conductor The rating of the fuse may be set to the maximum value given by Table 27 for the smallest conductor without further justification However if any controller or other component has a maximum rating of fuse that is less than the Table 27 value the Rockwell Automation Publication 290D UM001A EN P June 2012 197 AppendixA Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery maximum rating of the fuse protecting the branch circuit must be reduced to the lower value so that all components are applied according to their ratings For example as shown in Requirement Three a lower value may be necessary to protect the motor controller within its ratings because its specified maximum protection is less than the rating that Table 27 permits for the smallest circuit conductor Another reason to use a lower rating of fuse is to provide more
126. dinating over current protective devices and the circuit being protected f WARNING The total circuit impedance including each cable assembly s own Fusing Where ArmorStart LT is used with ArmorConnect suitable for use on a circuit capable of delivering not more than 10 000 RMS Symmetrical Amperes SCCR at 480 277V AC maximum when protected by 40 A CC J and T class fuses refer to the Specifications Chapter 6 Electrical Wiring ArmorStart LT EtherNet IP utilizes 24V DC control power for communications and I O The control power terminal connections are labeled A1 A2 and A3 Switched power A1 will supply outputs and motor control Unswitched power A3 will supply logic power communications and sensor inputs IMPORTANT _ EtherNet IP is an unpowered network therefore if device status is important the A3 terminal must have an unswitched power source Figure 20 Bulletin 290D Full Voltage At Motor Disconnect DOL Disconnect Status Ce Internal Internal Outputs Inputs DeviceNet Logic Switched sag External f External Common Outputs f Inputs Un Switched usw 6 User Configurable V O Points 50 Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 Figure 21 Bulletin 291D Full Voltage Reversing At Motor Disconnect Reverser Un Switched USW 6 User Configurable VO Points Figure 22 Bulletin 294D VFD At Motor Disconnect s
127. do not affect the user outputs or the run jog commands for the motor Local control mode is chosen by when the keypad Auto LED is on Network Override is set Communication Override is set and DeviceLogix is enabled 1 0 Networked Control Mode In I O networked control mode local outputs and motor run jog commands are received over a CIP I O connection in the established state I O networked control mode is chosen when DeviceLogix is disabled or when DeviceLogix is enabled and no user outputs or run commands are being driven in the DeviceLogix program Rockwell Automation Publication 290E UM001B EN P June 2012 245 AppendixC Using DeviceLogix DeviceLogix Programming 246 DeviceLogix has many applications and the implementation is typically only limited to the imagination of the programmer Keep in mind that the application of DeviceLogix is only designed to handle simple logic routines DeviceLogix is programmed using simple Boolean math operators such as AND OR NOT timers counters latches and analog values Decision making is done by combining these Boolean operations with any of the available I O The inputs and outputs used to interface with the logic can come from the network or from the device hardware Hardware I O is the physical Inputs and Outputs located on the device such as push buttons and pilot lights that are connected to the ArmotStart LT Refer to Table 33 for complete list of DeviceLogix I
128. dress issues are caused by the nature of the drive output A PWM drive creates AC motor current by sending DC voltage pulses to the motor in a specific pattern These pulses affect the wire insulation and can be a source of electrical noise The rise time amplitude and frequency of these pulses must be considered when choosing a wire cable type The choice of cable must consider 1 The effects of the drive output once the cable is installed 2 The need for the cable to contain noise caused by the drive output 3 The amount of cable charging current available from the drive 4 Possible voltage drop and subsequent loss of torque for long wire runs Keep the motor cable lengths less than 45 ft from the ArmorStart LT Unshielded Cable Properly designed multi conductor cable can provide superior performance in wet applications significantly reduce voltage stress on wire insulation and reduce cross coupling between drives The use of cables without shielding is generally acceptable for installations where electrical noise created by the drive does not interfere with the operation of other devices such as communications cards photoelectric switches weigh scales and others Be certain the installation does not require shielded cable Rockwell Automation Publication 290D UM001A EN P June 2012 59 Chapter 2 60 Installation and Wiring to meet specific EMC standards for CE C Tick or FCC Cable specifications depend on the instal
129. e Specifications Chapter 6 Unswitched power A3 A2 Type of Inputs 24V DC current sinking Connection Type Single keyed M12 quick disconnect Input per Connection T each Rated Operating Voltage 24V DC On State Input Voltage pin 4 10 26 4V DC nominal 24V DC Off State Input Voltage 5V DC On State Input Current pin 4 1 3 7 mA 2 6 mA 24V DC Input Off State Input Current lt 1 5mA Maximum Sensor Leakage Current lt 2 5 m Maximum Number of Input Devices 6 Maximum Sensor Sourcing Current pin 1 50 mA per point max 300 mA total for sourcing one device Sensor Operating Voltage Range 19 2 26V DC Input Bounce Filter Off On or On Off 0 5 ms 64 ms Software Configurable Filtering 100 ps DeviceLogix 1 0 Response 2 ms 500 Hz Supply Voltage Switched Power A1 A2 Type of Outputs DC sourcing Load Types Resistive or light inductive Utilization Category IEC DC 1 DC 13 Output State Normally Open N 0 Connection Type Single keyed M12 quick disconnect Output per Connection T each Overcurrent Protection Output 1 5 A the sum of all outputs cannot exceed this value Rated Insulation Voltage U UL 1500V AC IEC 2000V AC Rated Operating Voltage U 19 2 26 4V DC Maximum Blocking Voltage 35V DC Nominal Operating Current 500 mA per point Maximum Thermal Current fe 500 mA per point Maximum O
130. e Pin 6 Not used white Pin 1 L1 black Pin 2 L2 white Pin 3 L3 red Pin 4 Ground green yellow Installation and Wiring Chapter 2 Optional Locking Clip The locking clip is an optional device that can be used if desired The clam shell design clips over power quick disconnect connections to limit customer access to disconnection Figure 32 SHOCK HAZARD DO NOT connect or disconnect power or motor connections while power is applied to ArmorStart LT Proper Lock Out Tag Out procedures A should be followed to reduced the risk of severe injury SHOCK HAZARD The ArmorStart LT local disconnect will only isolate the motor power and remove switched power when turned OFF Power inputs must be switched OFF properly from their respective sources before connection or disconnection of incoming power Proper Lock Out Tag Out procedures should be followed to reduced the risk of severe injury Rockwell Automation Publication 290D UM001A EN P June 2012 65 Chapter2 Installation and Wiring Notes 66 Rockwell Automation Publication 290D UM001A EN P June 2012 Configuring DeviceNet Address Chapter 3 Product Commissioning The ArmorStart is shipped with a default switch setting of 99 and Autobaud enabled When a value greater than 63 is read then the node address will be set to the value stored in memory From the factory the node address will be set to 63 The Each device on a DeviceNet network must have
131. e Acceleration Deceleration Two independently programmable acceleration and deceleration times Each time may be programmed from 0 600 s in 0 1 s increments Maximum Motor Cable Lengths Reflected 10 m 32 ft CE application Wave Protection 14m 45 9 ft non CE application Source Brake EM Brake Current Maximum load current of 3 A OThe reflected wave data applies to all frequencies 2 10 kHz For CE compliant installations refer to the recommended EMI RFI cord grip accessory For availability of the quick disconnect three phase shielded power and motor cable contact your local sales representative for details 182 Rockwell Automation Publication 290D UM001A EN P June 2012 Specifications Chapter 6 Electrical Ratings Power Supply NEC Class 2 Rated Operating Voltage 24V DC 10 20 Overvoltage Protection Reverse polarity protected Voltage 19 2 26 4V DC Nominal Current 150 mA Power 3 6W en Input Current each 50 mA Maximum Current 450 mA Maximum Power 14 4W Peak Inrush lt 5 A for 35 ms Voltage 19 2 26 4V DC Nominal Current 125mA Control Circuit External Source Switched Power Supply Out Requirements put Current each 500 mA Maximum Current 1 625 A Maximum Power 42W Peak Inrush lt 5 A for 35 ms Voltage 19 2 26 4V DC Nominal Current 275 mA Power 6 6 W Switched
132. e configured to operate under specific situations It is important to note that the DeviceLogix program will only run if the logic has been enabled and unswitched power is present This can be done within the Logic Editor The operation configuration is accomplished by setting the Network Override and Communication Override parameter The following information describes the varying levels of operation e If both overrides are disabled and the logic is enabled the ONLY time DeviceLogix will run is if there is an active I O connection with a master i e the master is in Run mode At all other times DeviceLogix will be running the logic but will NOT control the state of the outputs If the Network Override is enabled and the logic is enabled then DeviceLogix controls the state of the outputs when the PLC is in Run mode and if a network fault occurs If the Communications Override is enabled and the logic is enabled the device does not need any I O connection to run the logic As long as there are switched and unswitched power sources connected to the device the logic will control the state of the outputs DeviceLogix Local Control Mode In local control mode the embedded DeviceLogix logic engine drives the local outputs and motor run jog commands from a local DeviceLogix program Local Control is completely independent of the any or all CIP connections I O and or Explicit Message connections can exist in any state and they
133. e with Get access and associate ZIP instances with predefined connection instances Future implementations will be allowed to dynamically allocate connections and associate them with a ZIP instance This attribute would then be implemented with Set access 10 Connection Path Length The number of bytes of the Connection Path attribute For consuming connections this value is written to the consumed_connection_path_length attribute of the connection object when ZIP is enabled For producing connections this value is written to the produced_connection_path_length attribute of the connection object when ZIP is enabled 11 Connection Path For consuming connections this attribute specifies the application object that is to receive the consumed data This value is written to the consumed_connection_path attribute of the connection object when ZIP is enabled For producing connections this attribute specifies the application object whose data is to be produced This value is written to the produced_connection_path attribute of the connection object when ZIP is enabled 12 Data Size The size in bytes of the data to be produced or consumed If any of the FragmentedIO bits are set in the Zone Control attribute this value is 32 If all FragmentedIO bits are clear in the Zone control Attributes then this value is 8 14 Data Security Disable Enables disables data security checking for the connecti
134. ease contact your local Rockwell Automation representative for the return procedure Rockwell Automation Publication 290D UM001A EN P June 2012 Notes 6 Rockwell Automation Publication 290D UM001A EN P June 2012 Summary of Changes New and Updated This table contains the changes made to this revision Information Topic Page Rockwell Automation Publication 290D UM001A EN P June 2012 7 Summary of Changes Notes 8 Rockwell Automation Publication 290D UM001A EN P June 2012 Preface European Communities EC If this product has the CE mark it is approved for installation within the Directive C ompli ance European Union and European Economic Area EEA It has been designed and tested to meet the following directives Low Volta ge and EMC This product is tested to meet the European Union EU Council 2006 95 EC Directives Low Voltage Directive and the EU Council 2004 108 EC Electromagnetic Compatibility EMC Directive by applying the following standard s e Bulletin 290D_ 291D_ EN 60947 4 1 Low voltage switchgear and controlgear Part 4 1 Contactors and motor starters Electromechanical contactors and motor starters e Bulletin 294D_ EN 61800 3 Adjustable speed electronic power drive systems Part 3 EMC product standard including specific test methods EN 61800 5 1 2003 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical
135. ect The following services will be implemented for the Parameter Object Implemented for Service Code Class Instance Service Name 0x01 No Yes Get_Attribute_All Ox0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Ox4b No Yes Get_Enum_String CLASS CODE 0x0010 The following class attributes will be supported for the Parameter Group Object Revision UINT 2 Get Max Instance UINT The following instance attributes will be supported for all Parameter Group Instances Attribute ID Access Rule Name Data Type Value 1 Get Group Name String SHORT_STRING 2 Get Number of Members UINT 3 Get 1st Parameter UINT 4 Get 2nd Parameter UINT n Get Nth Parameter UINT The following common services will be implemented for the Parameter Group Object Implemented for Service Code Instance Service Name Get_Attribute_Single Rockwell Automation Publication 290D UM001A EN P June 2012 227 Appendix B Discrete Input Group Object CIP Information CLASS CODE 0x001D No class attributes will be supported for the Discrete Input Group DIP Object A single instance of the Discrete Input Group Object is supported and contains the following instance attributes Attribute ID Access Rule Name Data Type Value 3 Get Number of Instances USINT 6 4 Get Binding Array of UINT List of
136. ect status Motor Controller Control power output is determined by disconnect status Rockwell Automation Publication 290D UM001A EN P June 2012 27 Chapter1 Product Overview Mode of Operation Bulletin 290D 291D 28 Motor Circuit The ArmorStart LT Distributed Motor Controllers are rated to operate the following types of three phase squirrel cage induction motors Bulletin 290D 291D 0 5 Hp 0 37 kW to 5 Hp 3 kW 480 277V AC Bulletin 294D 0 5 Hp 0 37 KW to 2 Hp 1 5 KW 480 277V AC Local 1 0 The ArmorStart LT provides as standard 6 user configurable I O points By default all points are configured as an Input The user will need to refer to parameter 49 IOPointConfiguration to define an output point Overload Protection The ArmorStart LT Distributed Motor Controller incorporates as standard electronic motor overload protection This overload protection is accomplished electronically with an 2t algorithm The ArmorStart LTs overload protection is programmable via the communication network providing the user with greater flexibility The Bulletin 290D 291D includes programmable overload Class 10 15 and 20 protection The Bulletin 294D provides overload protection 150 for 60 s and 200 for 3s Refer to Chapter 6 Specifications for additional information Full Volt
137. ect the smaller conductor by limiting the ratio of the larger to smaller conductor ampacities and the conductor length Instead Table 27 protects the smallest conductor directly by specifying the maximum rating of fuse that may protect a branch circuit that contains a conductor of that size 3 Requirement Three Controller Short Circuit and Ground Fault Protection Each motor controller must be protected according to its own ratings that is applied in accordance with its listing Text 1 Each motor controller and overload device is listed for group installation with specified maximum branch circuit protection Analysis See d in Figure 43 The characteristics of the fuse s permitted to protect the conductors see Requirement 2 must now be compared to those in the controller s ratings To comply with the listing of each motor controller and overload relay the fuse s must comply with the maximum branch circuit protection specified in the controller markings Therefore the fuse s must be of a class marked on all of the controllers and the rating of the fuse s must not exceed the rating marked on any of the controllers The markings of each controller specify that a fuse having a maximum rating of 45 A may protect the motor controller When connecting to an electrical supply having an available fault current of 5000 amperes or less the class of the fuse is not specified and may be any class When connecting to an electrica
138. ectionss dis dea coed peMeu eh a ke ae ee elle Wiring Terminal Detatlia s tase udasees aso skiiaeeaeasa es eeu Branch Circuit Protecti n cae sta ce tice pad wed acir oer bensa ice awRamtasod abe opirbeiredte Typical System Example i c0rtiiicdhbkd Ligivandameretesddb chee ArmorConnect Power Media sac sica dada scisetai asad aawestoen be ArmorConnect Cable Ratings id a5 samiergeaasanenseesahreremees Branch Circuit Protection Requirements for ArmorConnect Three Phase Power Media secu ews vicicdatece nde oiises wanetcdteats Electrical W iting as irs yews oes tani io she Sa Meehan a Group Motor Installations for USA and Canada Markets DW TIA Siesta ei ait alt Gah lads thle hns EE E actly Sa tO ity ati tacts Cable Workmanship Guidelines ds tches bee detenantoetel ds Service S PACE Haakon deel Aaa ve Sari ha tne ls dah has Ree nes Hand Operation HOA Considerations 00e cece eee General Wiring Considerations sivcscatutewiedies Be Kauai iann Gee eware GOUGING se igs r A aay chee ke ev A Gane Stele Guise tS aaa Grounding Safety Grounds coats dosnies apy aor aieana acnrnke Grounding PE or Ground tas c5 2 tose h csv eames bees eked is Grounding Motors sperren aaee chsh sae eoae eas cued se Power istt batons sess iinne e herein nee T a eed emt Delta Wye with Grounded Wye Neutral 00000 AC Line Voltige ne irene ira e onl anal A ohce barn nies Wein Reactor AEE EEE E E E E E EEEE ERT RE eS Bulletin 294D Motor Cab
139. ee Tables below Fault Time Stamp Struct of Timer Value ULDINT Timer Descriptor WORD Help Object Instance USINT Fault Data Array 5 of 32 bit fault data Snapshot data values 1 Get Basic Info Struct of Fault Code UINT See Tables below Fault Source Struct of DPI Port Number USINT 0 Device Object Instance USINT Ox2c Fault Time Stamp Struct of Timer Value ULINT Timer Descriptor WORD 3 Get Help Text STRING See Tables below The following common services will be implemented for the DPI Fault Object Rockwell Automation Publication 290D UM001A EN P June 2012 231 AppendixB CIP Information Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 Yes No Set_Attribute_Single The table below lists Fault Codes Fault Text and Fault Help Strings for DOL and Reversers Table 30 Fault Codes Fault Text and Fault Help Strings for DOL and Reversers Help Text User defined trip has occurred Load has drawn excessive current based on trip class selected Indicates missing supply phase This fault can be disabled Motor current above jam level for more than jam trip delay time Motor current below UL level for more than UL trip delay time Motor current above stall trip level during motor starting Indicates the loss of switched control power Not available in units with Integrated Power Supply Indicates the inte
140. eglected by assuming the first controller the horsepower Bulletin 294 controller is very close to the fuses 4 Requirement Four Overload Protection The motors conductors and controllers must be protected against motor overload conditions Text 7 3 1 General Overload devices shall be provided to protect each motor motor controller and branch circuit conductor against excessive heating due to motor overloads or failure to start 199 Rockwell Automation Publication 290D UM001A EN P June 2012 199 AppendixA Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery 7 3 1 1 Motors Motor overload protection shall be provided in accordance with Article 430 Part III of NFPA 70 Analysis Each ArmorStart LT motor controller incorporates an integral overload relay This overload function must be set in accordance with Article 430 Part III of NFPA 70 Selecting the ampacity of the circuit conductors appropriately see Requirement 5 ensures the overload relays when set according to 7 3 1 1 will protect the conductors against overheating due to motor overloads Supplementary Note Each individual controller overload relay directly protects the conductors connected to the input and output of that controller and the motor that the controller supplies The combined load conductor is protected by the tripping of one or more of the controller overload relays which remove s the
141. ei External f External Common Outputs Inputs 6 User Configurable I O Points Rockwell Automation Publication 290D UM001A EN P June 2012 51 Chapter2 Installation and Wiring Figure 23 Bulletin 294D VFD with SB At Motor Disconnect Motor 16 AWG Minimum 40A BCPD max 6 User Configurable I O Points Figure 24 Bulletin 290D Full Voltage with IPS At Motor Disconnect DOL ut e T Y alc 5 Q 4 3 i l Motor t3 i p _ a Disconnect Status Internal Internal Outputs Inputs DeviceNet Logic External External Outputs f Inputs 6 User Configurable lO Points 52 Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 Figure 25 Bulletin 291D Full Voltage Reversing with IPS At Motor Disconnect L1 L2 Ls Disconnect Status SE Disconnect State Voltage Monitoring Internal Internal and Power Loss Outputs Inputs DeviceNet bs Logic 0 0 9 o 6 User Configurable I O Points Figure 26 Bulletin 294D VFD with IPS At Motor Disconnect I 6 User Configurable I O Points Rockwell Automation Publication 290D UM001A EN P June 2012 53 Chapter2 Installation and Wiring Figure 27 Bulletin 294D VFD with IPS SB Motor d 16 AWG Minimum 40A BCPD max Internal mao Ge DeviceNet Toge 0 o0 0 0 54 Rockwell Automation Publication 290D UM001A
142. ell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Trademark List Allen Bradley ArmorConnect ArmorStart LT ControlLogix CompactLogix PowerFlex RSLinx StepLogic DeviceLogix On Machine RSNetWorx and RSLogix5000 are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 4
143. engineered into each controller Therefore to make its use in the multiple motor branch circuit of Figure 40 practical the 1 4 horsepower Bulletin 294D controller was engineered to be robust enough to safely contain the damage when protected by a fuse having a rating of 45 amperes rather than just 6 amperes 192 Rockwell Automation Publication 290D UM001A EN P June 2012 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Maximum Fuse Ampere Rating According to 7 2 10 4 1 and 7 2 10 4 2 193 Figure 41 UL508C Variable Frequency AC Drive Motor Controller Evaluation Short Circuit Test Circuit Short Circuit Test Circuit UL 508C Manufacturer s choice test with6 4 r Reduce rating fortest ampere max to45A Maximum i i i 1 7 I I conductor size I I I I I i sees Z l r J MG VHP Motor Max 400 Rated Output Current Max rating for 10 AWG 1D buletin294 i Controller 400 15A 6A 250A i f 2HP Motor l f i l Controller H l Max permitted rating f Suitable for I Max permitted _ fortestfusebased y motor group rating fortest 1 T onmaximumsize 4 instalation l aed Jf fuse based on of power conductors f RatedOuput Curent 1 5A Rated Output I Current 1 5A I l l 6A fuse max Current 45Afusemax q a i ews TNS Maximum conductor size 10 AWG
144. er 41 determines auto reset ability for some faults The auto reset ability of faults that are generated on the drive are controlled by AutoRestartI ries Parameter 84 and AutoRestar Delay Parameter 85 Auto Reset Table 25 Auto Reset Ability Auto Reset Function Description Drive Control Auto Reset Run When this type of fault occurs and AutoRestartIries Parameter 84 is set to a value greater than 0 a user configurable timer AutoRestartDelay Parameter 85 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted No User Action Needed This type of fault requires drive or motor repair or is caused by wiring or programing errors The cause of the fault must be corrected before the fault can be cleared via manual or network reset A rising edge of the Fault Reset DeviceLogix bit will also clear the fault Yes ProtFitResetMode Faults are cleared automatically when the fault condition goes away Parameter 41 1 which is automatic Table 26 Fault LED Indicator for Bulletin 294D Blink Auto Reset Bulletin 294E Pattern Capable Disable Default Trip Status Description Action 1 Drive No On Overload Trip This fault is a result of the drive s Motor The fault may be reset only after the overload Controlled PF 4M Codes 7 and Overload fault or the Drive Ov
145. er of Input Devices 6 Maximum Sensor Sourcing Current pin 1 50mA per point max 300mA total for sourcing one device Sensor Operating Voltage Range 19 2 26V DC RE Off On or On Off 0 5 ms 64 ms Filtering 100 ps DeviceLogix 1 0 Response 2 ms 500 Hz Supply Voltage Switched Power A1 A2 Type of Outputs DC sourcing Load Types Resistive or light inductive Utilization Category IEC DC 1 DC 13 Output State Normally Open N 0 Connection Type Single keyed M12 quick disconnect Output per Connection T each Overcurrent Protection 1 5 A the sum of all outputs cannot exceed this value Output Input ON to OFF delay time is the time from a valid input signa Rated Insulation Voltage U UL 1500V AC IEC 2000V AC Rated Operating Voltage U 19 2 26 4V DC Maximum Blocking Voltage 35V DC Nominal Operating Current 500 mA per point Maximum Thermal Current hre 500 mA per point Maximum Off state Leakage Current 1pA Maximum Number of Outputs 6 Surge Suppression to recognition by the module If an output exceeds 1 5 A for greater than 7 ms a fault is generated Integrated diode to protect against switching loads 184 Rockwell Automation Publication 290D UM001A EN P June 2012 Operating Temperature Range Specifications Environmental Ratings 20 40 C 4 104 F Chapter 6 50 C 122 F without derating when properly rated line reactors are installed in branch
146. erCurrentIrip NonVolMemoryTrip ParamSynclrip DCBusTrip OpenDisconnect StallTrip Overlemperature GroundFault RestartRetries DriveHdwFault OutputShortIrip UserDefinedTrip The functions highlighted are enabled by defau WarningEnable This parameter enables a warning by setting the bit to 1 t Parameter Number HardwareFltTrip 43 Access Rule GET SET Data Type WORD Group Starter Protection Units Minimum Value 0 Maximum Value 0xC044 Bit Default Value 15 14 13 12 11 10 Function Reserved UnderPowerWarn Reserved DriveParamlnit Reserved FanWarning DNetPwrWarn ConfigWarning 136 Rockwell Automation Publication 290D UM001A EN P June 2012 ProtectFitReset This parameter resets a Protection Fault by setting the bit to 1 0 NoAction 0 gt 1 ResetFault RunNetFitAction This parameter in conjunction with Parameter 46 RunNetFitValue defines how the starter will respond when a network fault occurs as determined 0 GoloFaultValue 1 HoldLastState RunNetFitValue This parameter determines how the starter will be commanded in the event of a fault State the starter will go to
147. erator Voltage Configuration Cat No Plastic 24V wae DC 800F 1YMQ4 Mini Receptacle Metric Twist to Release 1N C 1 N 0 Metal 24V DC 800F 1MYMQ4 ArmorConnect Cable Ratings The ArmorConnect Power Media cables are rated per UL Type TC 600V 90 C Dry 75 C Wet Exposed Run ER or MTW 600V 90 C or STOOW 105 C 600V Canadian Standards Association CSA STOOW 600V FT2 For additional information regarding ArmorConnect Power Media refer to ArmorStart LT selection guide publication 290 SG001 Branch Circuit Protection Requirements for ArmorConnect Three Phase Power Media When using ArmorConnect Three Phase Power Media fuses or circuit breakers may be used for the motor branch circuit ground fault protection if properly sized and allowed by product labeling Circuit Breaker Where ArmorStart LT is used with ArmorConnect suitable for use on a circuit capable of delivering not more than 10 000 RMS Symmetrical Amperes at 480Y 277V AC maximum when protected by Cat No 140U D6D3 C30 circuit breaker refer to the Specifications Chapter 6 Rockwell Automation Publication 290D UM001A EN P June 2012 49 Chapter2 Installation and Wiring impedance must be low enough to ensure any short circuit or ground fault current that can flow through any assembly will be large enough to operate the magnetic trip of the Cat No 140U D63 C circuit breaker Refer to NFPA 70 and NFPA 79 or your local electrical code for guidance in coor
148. erload fault algorithm determines that the motor has sufficiently 64 Exceeding the Drive overload rating of cooled or that the Drive heatsink temperature falls to 150 for 1 minute or 200 for 3 seconds an acceptable level Check the following caused the device to trip 1 Excessive motor load Reduce load so drive output current does not exceed the current set by MotorOLCurrent Parameter 30 2 Verify BoostSelect Parameter 86 setting 2 No No On Phase Short This fault is a result of the drive s Phase to 1 Check the wiring between the drive and motor PF 4M Codes Ground Short faults Codes 38 40 or 2 Check motor for grounded phase 38 43 Phase to Phase Short faults Codes 3 Replace ArmorStart LT if fault cannot be cleared 41 43 3 Yes No On Under Power Trip The ArmorStart LT detected switched or Check control voltage wiring and proper polarity A1 unswitched power dip below 19 2 V for A2 terminal Correct power loss or disable fault using greater than 50 ms or 13 V for greater ProtectFltEnable Parameter 42 than 4 ms 4 No No On Sensor Short Trip This error indicates a shorted sensor Correct isolated or remove wiring error prior to shorted input device wiring input restarting the system mistakes 5 Drive No On Over Current This fault is a result of the drive s HW 1 Check for excess load improper BoostSelect Controlled PF4M Codes 12and OverCurrent fault or it s SW OverCurrent Parameter 86 setting or other caus
149. erload relay and motor disconnecting means is suitable for motor group installation The suitability of each ArmorStart LT motor controller for installation according to either NFPA 79 or NFPA 70 depends on the means of connecting the power circuit wiring All of the controllers are suitable for installation in multiple motor branch circuits on industrial machinery according to 7 2 10 4 of NFPA 79 The controllers that have the Conduit Entrance Gland Plate Option are also suitable for installation in multiple motor branch circuits according to 430 53 C and 430 53 D of NFPA 70 NEC The controllers that have the Power Media Gland Plate Option are suitable for installation only on industrial machinery These versions are limited to industrial machinery because the UL listing for the power media connectors themselves and their matching cable assemblies covers installation only on industrial machinery Multiple motor branch circuits like that shown in Figure 40 have this fundamental tradeoff protecting more than one controller with a single set of fuses requires more electrical and mechanical robustness in each controller In exchange for eliminating the cost and space necessary for a dedicated set of fuses in front of each controller the construction of each controller itself must be more robust For the circuit configuration shown in Figure 40 to be practical the ampere rating of the fuse must be large enough to operate all of the motors w
150. errererrrrerrrrrrerrrere 236 CLASS CODE OZQOBA Sirani eeina e ona 236 Zip DICE chek chek Ge E aA EE T TANE tote Mids AAEE 238 CLASS CODE 0X03 22 nccicste u e aae 238 ZIP Enables eain e a E pe S E E S RRR 238 Attribute Symantics ss ssssesssrrsrrerrrrrrrerrrrerrrese 240 DEA VIG se aencicna share aan a a EE Ee AOAN Aaa 242 Appendix C I trod ction ep pie nea EE E aai 245 DeviceLogix Programming sn sssssnusnssserrrrrrrrerrrrrr 246 Rockwell Automation Support 0 cece eee eee eee Back Cover Installation Assistance 2 40 tack encase ye eed ees Back Cover New Product Satisfaction Return 202 uc cincinaadosesvatexwed Back Cover Documentation Feedback vyccysiuse sel eee cde de Ae Back Cover Trademark listens Acct nen E a E Ea S Back Cover Rockwell Automation Publication 290D UM001A EN P June 2012 15 Table of Contents Notes 16 Rockwell Automation Publication 290D UM001A EN P June 2012 Product Overview Chapter 1 i S a 5 gt 4 gt o TED ee Bulletin 290 291 294 Network Communications EtherNet IP v v DeviceNet v v Horsepower Range 0 5 5 Hp 0 37 3 3 kW v 0 5 2 Hp 0 37 1 5 kW Starting Method Full Voltage and Reversing v VFD V Hz v Environmental Rating IP66 UL Type 4 12 v v Control Voltage 24V DC v v Internal Power Supply sourced from 3 phase v v Operational Voltage Ratings 200 480V DC v
151. erved 14 Reserved 15 Reserved 86 1 OutputFreq 2 CommandFreq 3 OutputCurrent 4 OutputVoltage 5 DCBusVoltage 6 StarterStatus 7 Startercommand 8 AuxlOStatus 9 NetworkStatus 10 DLXControlStatus 11 OutputSourceV 12 SensorSourceV 13 InternalFanRPM 14 ElapsedRunTime 15 DriveTemperature Common to Bulletin 290D 291D and Bulletin 294D Units 16 TripStatus 17 WarningStatus 18 TripLogO 19 TripLog1 Bulletin 290D 291D Units 23 SnapShotL1Amps 24 SnapShotL2Amps 25 SnapShotL3Amps 26 SnapShotAvgAmps 27 SnapShot Thermal Trip Status 20 TripLog2 21 TripLog3 22 TripLog4 Bulletin 294D Units Trip Status 23 SnapShotOutFreq 24 SnapShotOutAmps 25 SnapShotOutVolts 26 SnapShotBusVolts 27 SnapShotDrvlemp Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D 291D Units Basic Config 28 FLASetting 29 OLResetLevel 30 OverloadClass 31 40 Reserved Bulletin 294D Units Motor and Control 28 MotorNPVolts 29 MotorNPHertz 30 MotorOLCurrent 31 CurrentLimit 32 StopMode Bulletin 290D 291D Units 69 OLWarningLevel 70 JaminhibitTime 71 JamfripDelay 72 JamiripLevel 73 JamWarningLevel 74 StallEnabledTime 75 StallTripLevel 76 ULInhibitTime 77 ULTripDelay 78 ULTripLevel 79 ULWarningLevel Speed Control 33 SpeedReference 34 MinimumFreq 35 MaximumFreq 36 AccelTime1 37 DecelTime1 38 SCurvePercent 39 JogFrequency 40 JogAccelDecel Bulletin 294D Units
152. ervice life 58 Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 294D Motor Cable Considerations Installation and Wiring Chapter 2 In addition if line disturbance mitigation is also necessary the ArmorStart LT is equipped with an EMI filter and when used with a shielded motor cable reduces the impact of the power switching components For CE compliant installations refer to the recommended EMI RFI cord grip accessory or quick disconnect shielded motor cable Contact your local sales representative for details If however the customer specifications require input line reactors or transformers the recommendation is to group the ArmorStarts at the distribution panel under one line reactor not individual reactors or transformers Keep in mind where full voltage ArmorStarts are included with VFD ArmorStarts the starting currents of the full voltage ArmorStarts can be significant The current must be accounted for in the selection of the line reactor or you run the risk of nuisance undervoltage faults of the VFD ArmorStarts while the full voltage ArmorStarts are starting their motors with a minimum of 800 uH to1200 uH line reactor Failure to follow this application requirement will result in premature product failure Contact your local Rockwell Automation representative for assistance f ATTENTION For 50 C ambients ArmorStart LT must be derated and applied The majority of recommendations regarding drive cable ad
153. es of excess 63 fault current or 2 Check load requirements and SWCurrentTrip Parameter 83 setting 6 No No On Non Volatile Memory This is a major fault which renders the 1 If the fault was initiated by a transient power Trip ArmorStart LT inoperable Possible causes cycling may clear the problem PF 4M Code 100 of this fault are transients induced during 2 This fault may be reset by a SetToDefaults Non Volatile Storage NVS routines Parameter 68 3 Replacement of the ArmorStart LT may be required 172 Rockwell Automation Publication 290D UM001A EN P June 2012 Diagnostics Chapter 5 Table 26 Fault LED Indicator for Bulletin 294D Blink Auto Reset Bulletin 294E Pattern Capable Disable Default Trip Status Description Action 7 Yes No On Parameter Sync PF This fault is generated during the 1 The most common cause of this fault is that the 4M Codes 48 71 parameter synchronization procedure disconnect has been opened or that power has and 81 between the Control Module and the been removed from the drive To clear the fault internal drive when the syncing process repower the drive and activate a reset fails resulting in the drive configuration 2 The drive may have been commanded to default not matching the Control Module values Clear the fault or cycle power to the drive configuration 8 Drive No On DCBusOrDiscnnct This fault is a result of the drive s Power 1 The most common cau
154. etting 42 KeypadOption Keypad Option hardware does not match parameter 92 setting 75 Fault 75 The table below lists Fault Codes Fault Text and Fault Help Strings for Drive units Table 31 Fault Codes Fault Text and Fault Help Strings for Drive Units PF4M Fault Fault Code Fault Text Help Text Code 1 Fault 1 2 User Defined User defined trip has occurred 3 Motor Overload The load has drawn excessive current 7 4 Drive Overload 150 load for 1 min or 200 load for 3 sec exceeded 64 5 Phase U to Gnd A Phase U to Ground fault detected between drive and motor 38 6 Phase V to Gnd A Phase V to Ground fault detected between drive and motor 39 7 Phase W to Gnd A Phase W to Ground fault detected between drive and motor 40 8 Phase UV Short Excessive current detected between phases U and V 41 9 Phase UW Short Excessive current detected between phases U and W 42 10 Phase VW Short Excessive current detected between phases V and W 43 11 Ground Fault A current path to earth ground at one or more output terminals 13 12 Stall Trip The drive is unable to accelerate the motor 6 13 Switched Power Indicates the loss of switched control power Not available in units with Integrated Power Supply 14 Under Power Trip Indicates the internal power supply is below its working level Available in units with Integrated Power Supply only 15 Sensor Short Flags a miswired hardware input poin
155. fan is not running properly 32 Power Unit A major failure has been detected in the drive power section 70 33 Drive 1 0 Brd A failure has been detected in the drive control and 1 0 section 122 34 Restart Retries Automatic fault reset and run retries exceeded 33 35 Drive Aux In Flt The drive auxiliary input interlock is open inside the ArmorStart 2 36 Fault 36 37 Drv Param Reset Internal Drive Parameters Parameters gt 100 have been defaulted 48 38 Fault 38 39 Fault 39 40 Unknown Fault 41 BrakeOption Brake Option hardware does not match parameter 92 setting 41 42 KeypadOption Keypad Option hardware does not match parameter 92 setting 42 43 Disconnect Open Disconnect is open causing a DC Bus Under Voltage in the drive 75 Fault 75 75 234 Rockwell Automation Publication 290D UM001A EN P June 2012 DPI Alarm Object CLASS CODE 0x0098 CIP Information Appendix B This object provides access to warning information within the device The following class attributes will be supported Attribute ID Access Rule Name Data Type Value 1 Get Class Revision UINT 1 2 Get Number of Instances UINT 1 3 Set Alarm Cmd Write USINT 0 NOP 1 Clear Alarm 2 Clear Queue The instance of the Fault Queue Entry containing information 4 Get Alarm Instance Read UiNT about the fault that tripped the device 6 Get Number of Recorded Alarms UINT The number of faults recorded in the fault queue
156. ff state Leakage Current 1pA Maximum Number of Outputs 6 Surge Suppression Input ON to OFF delay time is the time from a valid input signal to recognition by the module If an output exceeds 1 5 A for greater than 7 ms a fault is generated Integrated diode to protect against switching loads Rockwell Automation Publication 290D UM001A EN P June 2012 177 Chapter6 Specifications Environmental Ratings Operating Temperature Range 20 50 C 4 4 122 F Storage and Transportation Temperature Range 25 85 C 13 185 F Altitude 2000 m Humidity 5 95 non condensing Pollution Degree 3 Enclosure Ratings IP66 UL Type 4 12 Approximate Shipping Weight 4 6 kg 10 Ib Mechanical Ratings cease Operational 30 G exceeds IEC 60947 1 Non Operational 50 G exceeds IEC 60947 1 Operational 2 5 G tested to MIL STD 810G exceeds IEC 60947 1 Resistance to Vibration Non Operational 5 G tested to MIL STD 810G exceeds IEC 60947 1 Disconnect Lock Out Maximum of 3 8 in 9 5 mm diameter lock shackle or hasp Disconnect LOTO Locks Up to 2 locks or hasps are supported Disconnect Mechanical Life 200 000 operations Contractor Utilization Category AC 1 AC 3 AC 4 refer to Life Load Curves IEC Contactor Opening Delay 8 12ms Contactor Closing Delay 18 40 ms Minimum Off Time 200 ms Contactor Mechanical Life 15 million operat
157. for User Input 3 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Input04Function This parameter determines the special function for User Input 4 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Parameter Number 59 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 4 Default Value 0 Parameter Number 60 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 4 Default Value 0 Parameter Number 61 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 4 Default Value 0 Parameter Number 62 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 4 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 Input05Function This parameter determines the special function for User Input 5 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Bulletin 290D 291D 294D
158. gure 16 all the terminals are found in the wiring area Access can be gained by removing the terminal access cover plate Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 Figure 16 ArmorStart LT Power and Control Terminals SN g Table 7 Power Control and Ground Terminal Designations Terminal Designations Wires Connections Description Al 2 Switched 24V DC Control Power Wire Strip Length 0 35 0 01 in A2 2 Control Power Common 9 0 2mm A3 2 Unswitched 24V DC Control Power PE 2 Ground L1 2 Line Power Phase A L2 2 Line Power Phase B L3 2 Line Power Phase C T 1 Motor Connection Phase A T2 1 Motor Connection Phase B TB 1 Motor Connection Phase C B1 1 Source Brake Connection B1 B2 1 Source Brake Connection B2 When internal power supply option is selected no connection is made here Available only with Bulletin 294E Rockwell Automation Publication 290D UM001A EN P June 2012 45 Chapter2 Installation and Wiring Table 8 Power Control and Ground Wire Capacity and the Tightening Torque Requirements Wire Size 2 18 10 AWG 0 8 5 2 mm per terminal Power Terminals Tightening Torque 10 6 2 Ibein 1 2 0 2 Nem i Wire Size 18 10 AWG 0 8 5 2 mm per terminal Motor Terminals Tightening Torque 10 6 2 Ibein 1 2
159. hortTrip SensorShortTrip 5 4 PhaselmbalTrip OverCurrentTrip 6 5 NonVolMemoryTrip NonVolMemoryTrip 7 6 reserved ParamSyncTrip 8 7 Jamtrip DCBusOrDiscnnct 9 8 StallTrip StallTrip 10 9 UnderloadTrip Overlemperature 11 10 reserved GroundFault 12 11 reserved RestartRetries 13 12 reserved DriveHdwFault 14 13 OutputShortTrip OutputShortTrip 15 14 UserDefinedTrip UserDefinedTrip 16 15 HardwareFltTrip HardwareFltTrip Cannot be disabled Rockwell Automation Publication 290D UM001A EN P June 2012 31 Chapter 1 32 Product Overview Protection Warnings ArmorStart LT supports fault warnings Refer to the WarningStatus parameter param 17 The following describes the warning conditions for 290D 291D units Bit Number Bit Enumeration Description 0 OverloadWarning This warning is generated when the value of ThermalUtilized param n5 becomes greater than the value of the OLWarningLevel parameter param 69 2 UnderPowerWarn This warning is generated when switched power dips below 19 2 V for more than 4 ms 4 PhaselmbalWarn This warning is generated in firmware by monitoring the relative levels of the three phase currents When the imbalance becomes greater than the hard coded warning limit the warning is generated 7 JamWarning This warning is generated in firmware when RMS current is greater than the JAMWarningLevel param 73 after the JamInhibitTime param 70 h
160. ication 290D UM001A EN P June 2012 91 Chapter4 Bulletin 290D 291D 294D Programmable Parameters NetworkStatus Parameter Number 9 The parameter provides the status of the Access RULE S network connections Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value OxDF Default Value 0 Bit Function 15 14 13 12 11 10 9 8 6 514 J3 0 X ExplicitCnxn 1 0Connection ExplicitCnxnFit X 10CnxnFault X l0Cnxnldle X X Reserved X ZIP1Cnxn X ZIP1CnxnFit X ZIP2Cnxn X ZIP2CnxnFit X ZIP3Cnxn X ZIP3CnxnFit X ZIP4Cnxn X ZIP4CnxnFit DLXControlStatus Parameter Number 10 The parameter provides the DeviceLogix Access Rule cE Control Status Data Type UINT 0 Controlled in Logix programs Group Basic Status 1 Controlled in local DLX programs Units Minimum Value 0 Maximum Value OXFF Default Value 0 Bit Function 7 6 5 4 3 1 0 X RunForward X RunReverse Out00 X Out01 92 Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Bit Function 7 6 5 4 3 1 0
161. ication 290D UM001A EN P June 2012 193 AppendixA Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Table 27 Abbreviated Table 7 2 10 4 Table 7 2 10 4 Relationship Between Conductor Size and Maximum Rating or Setting of Short Circuit Protective Device for Power Circuits Group Installations Conductor Size AWG Maximum Rating Fuse or Inverse Time Circuit Breaker amperes 14 60 12 80 10 100 8 150 6 200 The following text and Figure 42 provide an explanation of 7 2 10 4 1 and 2 In the following the text not relevant to Figure 40 is replaced by ellipsis points Then each individual requirement is underlined and followed by an underlined letter in parentheses This underlined letter in the following text corresponds to the letter in Figure 42 7 2 10 4 Two or more motors a and their control equipment b shall be permitted to be connected to a single branch circuit c where short circuit and ground fault protection is provided by a single inverse time circuit breaker or a single set of fuses d provided the following conditions under 1 and 2 are met 1 Each motor controller and overload device is listed for group installation with specified maximum branch circuit protection e 2 The rating or setting of the branch short circuit and ground fault protection device does not exceed the
162. ications Electrical Ratings Power Supply NEC Class 2 Rated Operating Voltage 24 DC 410 20 Overvoltage Protection Reverse polarity protected Voltage 19 2 26 4V DC Nominal Current 150 mA Power 3 6W a e Input Current each 50mA Maximum Current 450 mA Maximum Power 144W Peak Inrush lt 5 A for 35 ms Voltage 19 2 26 4V DC Nominal Current 125 mA Control Circuit a Switched Power Supply Out al Requirements put Current each 500 mA Maximum Current 1 625 A Maximum Power 42 Peak Inrush lt 5 A for 35 ms Voltage 19 2 26 4V DC Nominal Current 275 mA Power 6 6 W Switched and Unswitched Number of Inputs x 50 mA user defined Power Supply Requirements Number of Outputs x 500 mA user defined Maximum Current 275 mA user defined Maximum Power 6 6 W 24V DCx user defined Peak Inrush lt 10 for 35 ms ETA An internal 50 W power supply sources 24V DC for input outputs and logic control Cat No Sym Amps RMS Circuit Breaker Fuse ionii 290 1_ 61 or G3 10kA 480V 277 foun a eung 290 1_ G1 or G3 5 kA 480Y 277 g ee UL Class fuse maximum 45 A 290 1_ 62 10 kA 480Y 277 ane Short Circuit Type 1 Coordination Size per NFPA 70 NEC or NFPA 79 for Group Motor Applications 1 0 is configurable to either input or output Assumes zero wire resistance Wire impedance will reduce current inrush 176 Rockwell Automation Publication 290D UM001A EN P June 2012 Input and Output Ratings Supply Voltag
163. ics capabilities built in the ArmorStart LT Distributed Motor Controller are designed to help you pinpoint a problem for easy troubleshooting and quick restarting Protection Faults Protection faults will be generated when potentially dangerous or damaging conditions are detected Protection faults are also known as trips or faults These faults will be reported in multiple formats including e Bit enumeration in the TripStatus parameter parameter 16 used as discrete bits or in DeviceLogix e Inthe ArmorStart LT web server for ArmorStart EtherNet IP version e Asasequence of LED flashes on the ECM LED Flash Bit Enumeration 290D 291D Trip Status Bits 294D Trip Status Bits 1 0 OverloadTrip OverloadTrip 2 1 PhaseLossTrip PhaseLShortTrip 3 2 UnderPowerTrip UnderPowerTrip 4 3 SensorShortIrip SensorShortTrip 5 4 PhaselmbalTrip OverCurrentTrip 6 5 NonVolMemoryTrip NonVolMemoryTrip 7 6 reserved ParamSyncTrip 8 7 JamTrip DCBusOrOpenDiscnnct 9 8 StallTrip StallTrip 10 9 UnderloadTrip OverTemperature 11 10 reserved GroundFault 12 11 reserved RestartRetries 13 12 reserved DriveHdwFault 14 13 OutputShortTrip OutputShortTrip 15 14 UserDefinedTrip UserDefinedTrip 16 15 HardwareFltTrip HardwareFltTrip Can not be disabled A ProtectFltEnable parameter param 42 is used to enable and disable individual protection
164. idal Consequently when determining the minimum ampacity of the input conductors the requirement of 12 5 3 must be based on the rated input current of the controller rather than the full load current rating of the motor Therefore the minimum ampacity of the input conductors must be 125 of the controller rated input current while that of the output conductors must be 125 of the motor full load current rating Referring to Figure 44 the 1 Hp Bulletin 294D controller has a rated input current of 3 0 amperes Using the rated input current the conductors from the combined load conductors to the controllers must have an ampacity of 125 of 3 0 A or 3 75 A The output conductors must have an ampacity of 125 of 2 1 A or 2 6 A The requirement for the minimum ampacity of the combined load conductors is given by 12 5 4 When the combined load conductors supply one or more Bulletin 294D controllers the minimum ampacity calculation of 12 5 4 must be made by substituting the rated input current of the Bulletin 294D controllers for the full load current rating of the motors that these controllers supply In Figure 44 the currents I1 I2 I3 I4 and I5 are the input currents to each controller I3 and I4 are the full load current ratings of the 5 Hp motors I1 I2 and I5 are the rated input currents of the Bulletin 294D controllers Referring to the explanatory text c in Figure 44 the method for calculating the minimum ampacity of the combined load
165. ides the command Acess Rule El status of the starter Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value OxFF1F Default Value 0 Bit Function 15 14 13 12 11 10 9 6 5 4 3 RunningForward RunningReverse ResetFault X JogForward X JogReverse X X Reserved Out00 X Out01 X Out02 X Out03 X Outd4 X Out05 X Accel2 X Decel2 AuxlOStatus Parameter Number 8 Status of the hardware Access Rule S input output points Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value 0x3F Default Value 0 124 Rockwell Automation Publication 290D UM001A EN P June 2012 Bit Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Function 15 14 13 12 11 10 9 7 6 5 4 3 Pt00 Pt01 Pt02 X Pt03 X Pt04 X Pt05 XI IXIX XIX X X X X Reserved NetworkStatus Parameter Number 9 The parameter provides the status Access Ryle a of the network connections Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value OxDF Default Value 0 Bit Function 15 14 13 12 11 10 9 7 6 54 3 ExplicitCnxn lO0Connection ExplicitCnxnFlt 10CnxnFault 10Cnxnidle Reserved ZIP1Cnxn ZIP1CnxnFit ZIP2Cnxn ZIP2CnxnFit ZIP3Cnxn ZIP3CnxnFit ZIP4Cnxn
166. ill result in a configuration warning being generated Warning Type BrakeConfig Warning Code 4 Description If Param 89 BrakeMode is set to anything other than 0 NoBrakeControl when brake hardware not present OR If Param 89 BrakeMode is set to 1 AboveFrequency and Param 90 BrakeFreqThresh is set to a value above Param 35 MaximumFreq OR If Param 89 BrakeMode is set to 2 AboveCurrent and Param 91 BrakeCurrThresh is set to a value above Param 31 CurrentLimit 10PointConfig 42 If Param 58 Input00Function thru Param 63 Input05Function are set to 5 BrakeRelease and no brake is present OR If Param 58 Input00Function thru Param 63 Input05Function are set t0 anything other than 0 NoFunction while the corresponding bit in Param 49 lOPointConfigure is set to configure it as an output ZIPConfig 43 If Param 114 Zone1PtMask thru Param 121 Zone4PtOffset are set to have a mapping overlap and Param 143 ZoneCtrlEnable set to Enabled OR If Param 122 Zone1AnalogMask thru Param 129 Zone4AnOffset are set to have a mapping overlap and Param 143 ZoneCtrlEnable set to Enabled JamConfig 44 If Param 72 JamTripLevel is less than Param 73 JamWarningLevel UnderLoadConfig 45 If Param 78 ULTripLevel is greater than Param 79 ULWarningLevel Rockwell Automation Publication 290D UM001A EN P June 2012 33 Chapter1 Product Overview Optional HOA Selector Keypad Local C
167. ime in milliseconds associated with a connection 7 Zone Key For producing instances this value is calculated by performing a CRC on all of the ZIP class and instance attributes and all other device configuration values deemed necessary to insure the integrity and meaning of ZIP data produced on the network The Identity Object device keys should always be included in the CRC calculation For consuming instances this is the value of the Zone Key calculated in the producing connection whose data is to be consumed The ZIP consuming connection will validate the security key received within each consumed message against this stored value 8 ZIP Auto Run When enabled the producing device creates and configures a producing connection at power up For initial ZIP implementations on DeviceNet a connection is created and the contents of the Allocation Information attribute in the DeviceNet Object are set accordingly The connection is no longer available for allocation within the predefined Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Group 2 connection set A ZIP consuming device does not have to enable AutoRun ZIP ifit is a consumer only or if a scanner is used to allocate the producing connections 9 Associated Connection Instance The instance number of the connection object associated with this ZIP instance Initial DeviceNet implementations of the ZIP object will implement this attribut
168. ined pressing the buttons reacts like a maintained switch Current Mode Key Press OFF HAND AUTO AUTO Auto Mode Motor Off HAND If no fault Motor On OFF Motor turns Off Motor turns Off FAULT PRESENT Motor turns Off Motor turns Off With the KeypadMode parameter parameter 66 set to 0 Momentary pressing the buttons reacts like a momentary switch Current Mode Key Press OFF Key HAND AUTO Key NO KEY PRESSED Motor Off AUTO Auto Mode Motor Off HAND If no fault Motor On OFF Motor Off Motor Off PROTECTION FAULT PRESENT Motor Off Bulletin 291D With the KeypadMode parameter parameter 66 set to 1 Maintained pressing the buttons reacts like a maintained switch Current Mode Key Press OFF HAND AUTO FWD REV FWD LED Set REV LED REV LED Set FWD LED AUTO Auto Mode Motor Off HAND If no fault Motor On OFF Ignore Motor Off Motor Off PROTECTION FAULT PRESENT Ignore Motor Off With the KeypadMode parameter parameter 66 set to 0 Momentary pressing the buttons reacts like a momentary switch Current Mode Key Press OFF HAND AUTO NO KEY PRESSED Motor Off FWD REV FWD LED Set REV LED REV LED Set FWD LED AUTO Auto Mode Motor Off HAND If no fault Motor On OFF Motor Off Motor Off PROTECTION FAULT PRESENT Moto
169. inimum Value 0 Maximum Value 0x3F Default Value 0x02 Rockwell Automation Publication 290D UM001A EN P June 2012 119 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Bit Zone1Key Device Value Key for the device in Zone 1 Zone2Key Device Value Key for the device in Zone 2 Zone3Key Device Value Key for the device in Zone 3 Function 6 5 4 3 2 SecurityEnable COSCnxn X PollCnxn X StrobeCnxn X MulticastPoll X Fragmentedl0 X X Reserved Parameter Number 138 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 65535 Default Value 0 Parameter Number 139 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 65535 Default Value 0 Parameter Number 140 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 65535 120 Default Value Rockwell Automation Publication 290D UM001A EN P June 2012 Zone4Key Device Value Key for the device in Zone 4 DeviceValueKey Device Value Key for this device ZoneCtrlEnable Enables or disables this device s Zip functionality 0 Disable 1 Enable Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 141 Access Rule SET
170. ions Power Terminals Motor Terminals Control Terminals PE Ground Wire Size 2 18 10 AWG 18 10 AWG 2 18 10 AWG 2 16 10 AWG 0 8 5 2 mm per terminal 0 8 5 2 mm per terminal 0 8 5 2 mm per terminal 1 352 mm per terminal Wire Type Multi strand copper wire Tightening Torque 10 6 2 Ibein 1 2 0 2 Nem 18 2 Ibein 2 0 2 Nem Wire Strip Length 0 35 0 01 in 9 2 mm Power Rating 600V AC 25 Amp VAC 600 V AC 10 Amp VAC 600 V AC 10 Amp VAC Emission and Immunity Ratings Conducted EN 60947 4 1 Radiated Class A Emission Electrostatic Discharge 4 kV contact 8 kV air EN 60947 4 1 Radio Frequency Electromagnetic Field 10V m 80 MHz 1 GHz 10V m 1 4 GHz 2 GHz 2 kV Power Fast Transient 2 kV PE R 1 kV Communication and control Immunity Surge Transient 1 KV 12 4 2 KV 2 y earth Radio Frequency Conducted Disturbance P66 UL Type 4 is available with gland options G1 3 IP66 UL Type 4 12 available with G1 and G3 gland option 178 10V 150 kHz 80 MHz Rockwell Automation Publication 290D UM001A EN P June 2012 Specifications Chapter 6 Standards Compliance and Certifications UL CSA EN IEC Other Agencies Standards Compliance UL 508 Industrial Control Equipment EN 60947 4 1 Low Voltage Switchgear ma oe ee e i ODVA for Ether
171. ip SensorShortTrip PhaselmbalTrip PhaselmbalTrip OverCurrentTrip NonVolMemoryTrip NonVolMemoryTrip NonVolMemoryTrip ParamSyncTrip Jamtrip Jamtrip DCBusFaults StallTrip StallTrip StallTrip UnderloadTrip UnderloadTrip UnderloadTrip GroundFault RestartRetries DriveHdwFault OutputShortTrip OutputShortTrip OutputShortTrip UserDefinedTrip UserDefinedTrip UserDefinedTrip HardwareFltTrip HardwareFltTrip HardwareFltTrip Warnings OverloadWarning OverloadWarning DriveParamInit UnderPowerWarn UnderPowerWarn UnderPowerWarn PhaselmbalWarn PhaselmbalWarn JamWarning JamWarning UnderLoadWarn UnderLoadWarn DNetPowerWarning DNetPowerWarning DNetPowerWarning FanWarning Config Warning Config Warning Config Warning Rockwell Automation Publication 290E UM001B EN P June 2012 Element Type Misc Data Bulletin 290D TripPresent Bulletin 291D TripPresent Using DeviceLogix Bulletin 294D TripPresent Appendix C WarningPresent WarningPresent WarningPresent RunningForward RunningForward RunningForward RunningReverse RunningReverse RunningReverse Ready Ready Ready NetControlStatus NetControlStatus NetControlStatus NetRefStatus CurrentFlowing CurrentFlowing AtReference KeyPadAuto KeyPadAuto KeyPadAuto KeyPadOff KeyPadOff KeyPadOff KeyPadHand KeyPadHand KeyPadHand KeyPadJogging DisconnectStatus DisconnectStatus DisconnectStatus BrakeStatus ExplicitCnxn ExplicitCnxn ExplicitC
172. iring the assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures refer to Publication 8000 4 5 2 Guarding against Electrostatic Discharge or any other applicable ESD protection handbooks ATTENTION Only personnel familiar with the controller and associated machinery should plan or implement the installation startup and subsequent maintenance of the system Failure to do this may result in personal injury and or equipment damage Precautions for Bulletin 294D Applications A ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation startup and subsequent maintenance of the system Failure to do this may result in personal injury and or equipment damage Rockwell Automation Publication 290D UM001A EN P June 2012 Software Requirements The table lists the versions of software that are required Software Version RSLinx Classic 2 56 or later RSLogix 5000 17 01 or later Download the most current version of the Add On Profile from http www rockwellautomation com support downloads html RSNetworx 11 or later Additional Resources These documents and websites contain additional information concerning related Rockwell Automation products You can view or download publications at http www rockwellautomation com literature To order paper copies of
173. ithout opening under normal starting and running conditions This rating of fuse must be larger than the rating permitted to protect a circuit that supplies only a single motor and its controller In general as the rating of the fuse increases so does the magnitude of fault currents that flow until the fuse opens This higher magnitude of fault current results in more damage to the controller Therefore the additional controller robustness is necessary to withstand these higher fault currents without controller damage that could result in a shock or fire hazard Consequently to the controller being listed for group installation mostly means the UL testing is performed with fuses that have this practical and higher ampere rating This testing verifies that it is safe to apply this controller in a multiple motor branch circuit provided the fuse is of the same class and does not have a rating exceeding that marked on the controller The example in Figure 41 illustrates this increase in the maximum ampere rating of fuse that is permitted to protect a controller This example compares the rating of the fuse used in the UL testing of two variable frequency AC drive based motor controllers Both controllers have a rated power of horsepower and a rated output current of 1 5 amperes The controller shown on the left is intended for installation in individual motor branch circuits The controller shown on the right is the ArmorStart LT Bulletin 29
174. its Minimum Value 0 Maximum Value 65535 Default Value 0 Parameter Number 143 Access Rule SET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 165 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Notes 166 Rockwell Automation Publication 290D UM001A EN P June 2012 Overview Status LEDs and Reset Indicator PWR LED Diagnostics Chapter 5 This chapter describes the fault diagnostics of the ArmorStart LT Distributed Motor Controller and the conditions that cause various faults to occur Figure 39 Status and Diagnostic LEDs and Reset ArmorStart LT provides comprehensive status and diagnostics via 12 individually marked LEDs shown in Figure 39 located on the ECM module In addition a local reset is provide for clearing of faults Table 22 details the diagnostic and status LEDs Table 22 ArmorStart LT Status and Diagnostics Indicators Description The bicolor green yellow LED shows the state of the control voltage When LED is off switched and or unswitched power is not present Color_1 Solid green is illuminated when switched and unswitched control power is within its specified limits and has the proper polarity Color_2 Solid yellow is illuminated when switched or unswitched control power is outside its specified limits or has incorrect polarity Flashing yellow indicates line
175. ject antes atte centre hanek cate nuavtenanntes 219 CEASS CODE 050008 sou civic shot oh Uh tags Alas Bee Mold 219 Discrete Output Point Objects 34 020 29 lt ssaansebepeoveeneeeedens 220 CLASS CODE O00 9 cus Astins os even nee EE aS ae Races 220 Discrete Output Point Object Special Requirements 221 Analog Input PomtODisctsciecus ca wis ch vaane bea lieheantnvedad 225 CLASS GO DE OxQ00A wir oi ae case pu awk ae elena SaaS oes 225 Analog Output Point Objects ox ionaes ca nevviapeitegeraweeas eacntes 225 CLASS CODE 0x000B pieiet ae oie a ey peed de T ould 225 Pavaineter Object atin sacs vanes aks aad ayOareeee wins wax unis 226 GLASS CODE 0x000 F pte 5 date care orn bin a a Siva cade orarane als 226 Parameter Group Objects vewediiis til 0 two eede deeb nds 227 CLASS CODE 0x001 so nAi setae brdved eal A aio unt durawes 227 Discrete Input Group Objecty 2 6 295 457s eo ceaane isi ags eee eas 228 CLASS CODE O00 ID o2oxdcued csar vache bonsade E 228 Discrete Output Group Objects ate 228e4 souk ela de note ied 228 CLASS CODE OxOO0E yi inii tard ede ved earnest 228 Control Supervisor Object arcsec eviaskatcva ten sth netenutetes aunty ws 229 CLASS CODE Ox0029 cove Ss vanun ts ceed Oo esau ete Eds 229 Overload Object or eraio aaa E E eb aearernengmanauies 230 GLASS CODE 0002C oats ities r EEEE ae Reeser 230 DPLPault Object reee aaa e speeten E 231 CLASS CODE Ox009 7 paini nonae e AN E e 231 DeviceNet Interface Object n u ususensr
176. ks as an open loop speed regulator that increases the output frequency of the drive as the load is increased or decreases the frequency as the load drops This feature is used where the motor must run at a relatively constant speed regardless of torque output of speed 100 With Slip oe Compensation 99 OF ee 98 Or a 97 Without Slip Compensation 96 95 0 10 20 30 40 50 60 70 80 90 100 of load Rockwell Automation Publication 290D UM001A EN P June 2012 29 Chapter1 Product Overview Status LEDs and Reset Indicator PWR LED Figure 7 Status Diagnostic LEDs and Reset ArmorStart LT provides comprehensive status and diagnostics via 12 individually marked LEDs shown in Figure 7 located on the ECM module In addition a local reset is provide for clearing of faults Table 4 details the diagnostic and status LEDs Table 4 ArmorStart LT Status and Diagnostics Indicators Description Color_1 Color_2 The bicolor green yellow LED shows the state of the control voltage When LED is off switched and or unswitched power is not present Solid green is illuminated when switched and unswitched control power is within its specified limits and has the proper polarity Solid yellow is illuminated when switched or unswitched control power is outside its specified limits or has incorrect polarity RUN FLT LED The bicolor green red LED combines the functions of the Run and Fault LEDs
177. l Controls catalog website http www ab com catalogs ArmorStart LT Distributed Motor Controller Selection Guide Publication 290 SG001 Product selection guide 4 Rockwell Automation Publication 290D UM001A EN P June 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools Installation Assistance If you experience a problem within the first 24 hours of installation contact Customer Support United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support Canada americas phone_en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Pl
178. l supply having an available fault 198 Rockwell Automation Publication 290D UM001A EN P June 2012 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A current between 5000 and 10000 amperes the class of the fuse must be CC J or T Since the electrical supply has an available fault current of 9000 amperes selecting a Class CC J or T fuse with a rating of 45 A or less ensures each motor controller is applied within its own ratings Supplementary Note 1 The rating of the fuse must not exceed the rating permitted by 7 2 10 4 2 to protect the smallest conductor in the circuit Selecting a Class CC J or T fuse with a rating of 45 amperes being less than 60 amperes also protects the conductors see Requirement 2 Although the ArmorStart LT products presently have a maximum fuse rating of 45 A future controllers may have maximum fuse ratings that exceed 60 A In this case the maximum rating of fuse is limited by the rating to protect the 14 AWG conductors 60 A The maximum rating permitted for the controller 45 A is a maximum rating and can be reduced for more conservative protection provided nuisance opening of the fuses do not occur Supplementary Note 2 In this appendix a fuse having a rating of any class means a fuse having the let through characteristics of an Class RK 5 fuse Class RK 5 fuses are assumed to have the maximum let through of any class of fuse For thi
179. lation type Figure 29 Unshielded Multi Conductor Cable Filler PVC Outer Sheath OO Single Ground Conductor Shielded Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given for installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable An acceptable shielded cable will have 4 XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket Figure 30 Shielded Cable with Four Conductors Recommended Cable Connectors Glands Choose cable connectors or glands that offer the best cable protection shield termination and ground contact Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 Recommended Cord Grips The following are recommended cord grips to be used for ArmorStart LT installations Table 9 Cord grip for Motor Power and Control Recommended Thomas and Betts Cord Grips for G1
180. le Considerations 000ce eee eeee Unshielded Gabler can eae Rie fio ch CUE ies Det bie hl cules Shielded Cap lens ira wats trates bt Bes i Gee saath nee ieee Recommended Cable Connectors Glands 0000ee eee Rockwell Automation Publication 290D UM001A EN P June 2012 Product Commissioning Bulletin 290E 291E 294E Programmable Parameters Table of Contents Recommended Cord Grps yssseyes oases es 61 Shield Terminating Connectors cancer dna teers cree erauel onan es 61 Electromagnetic Compatibility EMC 0c cece eee eee 62 General Notes Bulletin 294D only cs eee eeee eee eens 62 Ethernet DeviceNet and I O Connections ee seen eens 63 ArmorConnect Power Media Receptacles 0 cee eens eee eens 64 Optional Locking Cuip csvigisna treat hyschea eit tuntneyine evens 65 Chapter 3 Configuring Device Net Addtessiis sodecensaxevenenyupewes seenanieks 67 Manually Configure the Network Address Switches 67 DeviceNet Commission ey wstecewc tec CSG GG Yen eS tak 69 Establishing a DeviceNet Node Address 00 00 cece eee e ee eee 69 Node Commissioning using Hardware 0 cece cece eee eee 69 Node Commissioning using Software c cece eee e eee eee 69 Registering ain EDS Files edeciee peasants naa EEE pews ES 71 Using the Node Commissioning Tool Inside RSNetworx fot DeviceN eteris rani rke p AIEEE adi ds AANSEN E E 73 System Configuration
181. lect which source of data to use to drive its value attribute An output that is not bound behaves much the same as in the DeviceNet Specification Two notable additions to unbound DOP behavior for the Intimidator implementation are e Explicit control of the value attribute via Explicit messages is constrained by the Touch Algorithm e Protection Fault Action and Protection Fault Value Rockwell Automation Publication 290D UM001A EN P June 2012 221 Appendix B 222 The following state transition diagram is used for an unbound Bulletin 290D Figure 45 State Transition for Unbound Bulletin 290D Non Existent Power off Power up Connection Available Transitions to EE Established rotection Faul DNet Fault Connection Transitions to Established Protection Fault Reset Protection Fault Receive Data Protection Fault Receive Idle Rockwell Automation Publication 290D UM001A EN P June 2012 DNet Fault Protection Fault Protection Fault DNet Fault CIP Information Appendix B The following flow chart illustrates the behavior of Bound DOPs Figure 46 State Transition for Bound Bulletin 290D Pr Fault Action Ignore Protection Yes Fault Yes Unrecoverable Yes Network Network Fault Fault Override Return Object State Yes Yes Conflict Yes Ignore lt gt Message Comm Yes Override Yes Yes lt a
182. lemented for the Analog Input Point Object Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Analog Output Point Object CLASS CODE 0x000B Implemented in Bulletin 294D units only The following class attributes will be supported for the Analog Output Point Object Revision UINT 2 Get Max Instance UINT 1 One instance of the Analog Output Point object will supported It will represent the Frequency command CommandFreq from Assembly 154 is placed in the Value Attribute when it is consumed The Value Attribute can then be overwritten by DeviceLogix Attribute ID Access Rule Name Data Type Value 3 Get Set Value INT 0 Default 8 Get Value Data Type USINT O INT Said Size of Appendix encoded path 129 Get Set Input Binding USINT Appendix l encoded path Array of USINT NULL path means attribute 3 drives the output Otherwise this is a path to a bit in the Bit Table Rockwell Automation Publication 290D UM001A EN P June 2012 225 AppendixB CIP Information The following common services will be implemented for the Analog Output Point Object Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Parameter Object CLASS CODE 0x000F The following class attributes wi
183. lers Bulletin 290D 291D and Bulletin 294D use only ArmorConnect power media The use of any other power media will void the UL Listing of the motor controller Figure 18 Media Diagram Motor Branch Power Supply Circuit 24VDC IE 294D Protection Bul 1606 E E 290D or 291D DeviceNet E Stop In p Control E Stop Out Bulletin 800F Stop Pushbutton een ic cme DELL E IMPORTANT A single channel Stop is pictured It is necessary to perform a risk assessment and determine specific application requirements 1 DeviceNet Trunk Cable Patchcord trunk cable with integral female or male connector on each end example 1485C P N5 M5 2 DeviceNet Mini T Port Tap T ports are used for connecting drops to the trunk line example 1485P P1N5 MN5KM 3 DeviceNet Drop Cable Drop cables and patch cords are used to connect devices to the network example 1485G P M5 Z5 4 DeviceNet Receptacle Recepatcles are used when connections present but required example 1485A CXN5 M5 5 DeviceNet Terminator Properly designed DeviceNet networks require terminating resistors example 1485A T1N5 48 Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 IMPORTANT See the On Machine Connectivity catalog for specific Ethernet media components Figure 19 On Machine Stop Stations 800F 1YMQ 800F 1 MYMQ Enclosure Knockout Illumination Contact Type Quick Connect Type Op
184. lication 290D UM001A EN P June 2012 153 Chapter4 Bulletin 290D 291D 294D Programmable Parameters ProducedlOAssy Parameter Number 102 A Rul SET Selects the format of the 1 0 data evar consumed Data Type USINT 294 default 155 Sa Group Network Units Minimum Value 52 Maximum Value 190 Default Value 155 AutoRunZip Parameter Number 103 A Rul SET Enables this device to produce COS A messages on powerup Data Type BOOL 0 Disable 1 Fnable Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 ZoneProducedEPR Parameter Number 104 A Rul SET Expected Packet Rate for producing Zip EAR COS connection Data Type UINT Group ZIP Units msec Minimum Value 1 Maximum Value 65535 Default Value 75 ZoneProducedPIT Parameter Number 105 A Rul SET Production Inhibit Time for the producing eee Zip connection Data Type UINT Group ZIP Units msec Minimum Value 1 Maximum Value 65535 Default Value 75 154 Rockwell Automation Publication 290D UM001A EN P June 2012 Zone1ProducedMacld The Macld address of the device in Zone 1 Zone2ProducedMacld The Macld address of the device in Zone 2 Zone3ProducedMacld The Macld address of the device in Zone 3 Zone4ProducedMacld The Macld address of the device in Zone 4 Bulletin 290D 291D 294D Programmable Parameters Chapter 4
185. ll be supported for the Parameter Object Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 Get Max Instance UINT 8 Get Parameter Class Descriptor WORD err 100 for 290D 291D units 9 Get Configuration Assembly Instance UINT 101 for 294D units The number of instances of the parameter object will depend upon the type of Distributed Starter that the control board is connected to The following instance attributes will be implemented for all parameter attributes Attribute ID Access Rule Name Data Type Value 1 Get Set Value Specified in Descriptor 2 Get Link Path Size USINT Array of 3 Get Link Path BYTE EPATH 4 Get Descriptor WORD 5 Get Data Type EPATH 6 Get Data Size USINT 7 Get Parameter Name String SHORT_STRING 8 Get Units String SHORT_STRING 9 Get Help String SHORT_STRING 10 Get Minimum Value Specified in Descriptor 11 Get Maximum Value Specified in Descriptor 12 Get Default Value Specified in Descriptor 13 Get Scaling Multiplier UINT 14 Get Scaling Divisor UINT 15 Get Scaling Base UINT 16 Get Scaling Offset INT 226 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Attribute ID Access Rule Name Data Type Value 17 Get Multiplier Link UINT 18 Get Divisor Link UINT 19 Get Base Link UINT 20 Get Offset Link UINT 21 Get Decimal Precision USINT Parameter Group Obj
186. ll come with quick disconnect receptacles for the I O and network connections And finally ArmorStart LT will include DeviceLogix a high performing local logic engine when a fast I O response is critical to the application ArmorStart LT leverages the capabilities of the Rockwell Automation Integrated Architecture so you can achieve an unmatched level of integration and ease of use The architecture of ArmorStart LT allows Premiere Integration with Allen Bradley ControlLogix or CompactLogix line of Automation Controllers and PLCs The ArmorStart LT is available with options that can further reduce installation and commissioning time and cost such as e Quick disconnect receptacles for power control and motor connections e Local Hand Off Auto keypad for manual control e Internal power supply IPS eliminating the need to run additional control power to each unit e Bulletin 294 can be ordered with an electromechanical brake connection source brake e EDS Tag Generator tool with RSLogix 5000 The G2 gland option is rated IP66 UL Type 4 Rockwell Automation Publication 290D UM001A EN P June 2012 Product Overview Chapter 1 Features The ArmorStart LT provides many features and benefits that are unsurpassed in the market place e Robust IP66 UL Type 4 12 enclosure e UL Listed Suitable for Group Motor Applications e UL Listed At motor disconnect switch e Native support for DeviceNet e 6 user configurable I
187. ll return to factory default settings and cease all communications The Module Status LED shall transition to blinking red and the Network Status LED shall transition to off After reset the user will then need to change the IP address to a valid setting and power cycle The purpose of this is to prevent the user from resetting the module and then never changing the switch setting from 88 IMPORTANT Setting the node address to 88 followed by a power cycle will reset the device to its factory default configuration To resume network communication the address MUST be set to a valid address and power cycled again 68 Rockwell Automation Publication 290E UM001B EN P June 2012 DeviceNet Commissioning Establishing a DeviceNet Node Address Node Commissioning using Hardware Node Commissioning using Software Product Commissioning Chapter 3 The ArmorStart LT is shipped with a default node address of 63 and Autobaud enabled Each device on a DeviceNet network must have a unique node address or MAC ID which can be set to a value from 0 to 63 Keep in mind that most DeviceNet systems use address 0 for the master device Scanner and node address 63 should be left vacant for introduction of new slave devices The ArmorStart offers two methods for node commissioning as shown below The node address for a device can be changed using software or by setting hardware switches that reside on the back of the control module
188. log7 ZoneDataAnalog7 ZoneDataAnalog7 Analog Produced Network Data AnalogDeviceOut IPS Units AnalogDeviceOut Rockwell Automation Publication 290E UM001B EN P June 2012 AnalogDeviceOut 251 AppendixC Using DeviceLogix Notes 252 Rockwell Automation Publication 290E UM001B EN P June 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At hetp www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact your local Rockw
189. lso provide information about the I O connections that the device supports and the content of the associated data structures EDS are used by device configuration tools such as RSNetWorx and data servers such as RSLinx Classic EDS files for all ArmorStart LT devices can be uploaded directly from the device via the web server interface Rockwell Automation product EDS files are also available on the internet at http www ab com networks eds Rockwell Automation Publication 290D UM001A EN P June 2012 Product Overview Chapter 1 Fault Diagnostics Fault diagnostics capabilities built in the ArmorStart LT Distributed Motor Controller are designed to help you pinpoint a problem for easy troubleshooting and quick re starting Protection Faults Protection faults will be generated when potentially dangerous or damaging conditions are detected Protection faults are also known as trips or faults These faults will be reported in multiple formats including e Bit enumeration in the TripStatus parameter 16 in DeviceLogix e Inthe ArmorStart LT web server for ArmorStart EtherNet IP version e Asasequence of LED flashes on the ECM Table 5 Protection Faults LED Flash Bit Enumeration 290D 291D Trip Status Bits 294D Trip Status Bits 1 0 OverloadTrip OverloadTrip 2 1 PhaseLossTrip PhaseLShortTrip 3 2 UnderPowerTrip UnderPowerTrip 4 3 SensorS
190. lue 32767 Default Value 0 Parameter Number 2 Access Rule GET Data Type INT Group Basic Status Units X xx Amps Minimum Value 0 Maximum Value 32767 Default Value 0 88 Rockwell Automation Publication 290D UM001A EN P June 2012 PhaseL3Current This parameter determines the actual Phase L3 current AverageCurrent This parameter determines the average of 3 Phase currents ThermalUtilized This parameter determines the percent of Thermal Capacity used Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 3 Access Rule GET Data Type INT Group Basic Status Units X xx Amps Minimum Value 0 Maximum Value 32767 Default Value 0 Parameter Number 4 Access Rule GET Data Type INT Group Basic Status Units X xx Amps Minimum Value 0 Maximum Value 32767 Default Value 0 Parameter Number 5 Access Rule GET Data Type USINT Group Basic Status Units Percent Minimum Value 0 Maximum Value 100 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 89 Chapter4 Bulletin 290D 291D 294D Programmable Parameters StarterStatus Parameter Number 6 This parameter provides the status of the Acess RULE at starter Data Type WORD Group Basic Status Units Minimum Value 0 Maximum Value 0x4FBF Default Value 0 Bit Function 15 14 13 12
191. meter Number 128 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 116 Rockwell Automation Publication 290D UM001A EN P June 2012 Zone4An0ffset Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 129 Word offset in Analog Zone Data to place Heol au masked analog data Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Zone1EPR Parameter Number 130 Expected Packet Rate for Zone 1 RT atl consuming connection Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Zone2EPR Parameter Number 131 Expected Packet Rate for Zone 2 Access Rije ST consuming connection Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Zone3EPR Parameter Number 132 Expected Packet Rate for Zone 3 Access RUIG El consuming connection Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Rockwell Automation Publication 290D UM001A EN P June 2012 117 118 Chapter 4 Bulletin 290D 291D 294D Programmable Parameters Zone4EPR Parameter Number 133 Expected Packet Rate for Zone 4 Access Rule l c
192. mily 190 of industrial machinery is found in 3 3 56 of NFPA 79 and 670 2 of Article 670 Industrial Machinery in NFPA 70 These conventions are used throughout this appendix First although all of the equipment is connected to a three phase electrical supply all of the figures are shown as one line diagrams Second although all of the ArmorStart LT motor controllers are listed for group installation with both fuses and a specific family of inverse time circuit breakers this appendix considers only fuses This is done to avoid repetitive explanations with minor but necessary qualifications for circuit breakers Generally the principles for selecting the fuses also apply to selecting inverse time circuit breakers Third all references unless indicated otherwise are to NFPA 79 2012 Figure 40 ArmorStart LT NFPA 79 Multi Motor Branch Circuit Electrical Supply Disconnecting Means Final Overcurrent gt lt Single Set of Fuses Device Conductors Between the Final Overcurrent Device Protecting the Circuit and the Outlet s 70 100 NFPA 79 3 3 10 Branch Circuit The Circuit Any Mixture of Motor Controller p 4 fmanan Technologies HP 2HP 5HP 5HP 1HP Bulletin 294 Bulletin 294 Bulletin 291 Bulletin 290 Bulletin 294 Overload Overload Overload Overload Overload Class 10 Class 10 Class 10 15 20 Class 10 15 20 Class 10 Nameplate
193. munity Ratings Conducted EN 55011 Radiated Class Group 2 Emission Electrostatic Discharge 4 KV contact 8 kV air ooa EN 61800 3 Radio Frequency Electromagnetic Field 10V m 80 MHz 1 GHz 2 kV Power Fast Transient 2 kV PE n 1 kV Communication and control Immunity Surge Transient 1 KV 12 Lu 2 KV 2 y earth Radio Frequency Conducted Disturbance 10V 150 kHz 80 MHz Rockwell Automation Publication 290D UM001A EN P June 2012 185 Chapter6 Specifications Standards Compliance and Certifications UL CSA EN IEC Other Agencies EN 61800 Adjustable Speed Electrical l i Power Drive Systems Part 3 EMC CCC Pending UL 508C Power Conversion Equipment Requirements and Specific Test Methods KCC i Standards Compliance Suitable for Group Installation CE Marked per EMC Directive 2004 108 EC CTick CSA 22 2 No 14 Part 5 1 Safety Requirements Electrical ue i Thermal and Energy CE Marked per Low ODVA for EtherNet IP and DeviceNet Voltage Directive 2005 95 EC Certifications cULus File No E207834 Guides NMMS NMMS7 Communication Ratings Rated Insulation Voltage 250V Operating Dielectric Withstand UL NEMA 1500V AC IEC 2000V AC DeviceNet Supply Voltage Rating Range 11 25V DC 24V DC nominal DeviceNet Input Current 50 mA 24V DC DeviceNet Input Current Surge 500 mA peak inrush Baud Rates 125 250 500 kbps 500 m 1630 ft 125 kbps Distance Ma
194. ne 2012 Product Commissioning Chapter 3 The following table provides a brief explanation for the tag function Table 17 Bulletin 290D 291D Consume Assembly Command Tag Explanation Device Output Command Tags Tag Description Use RunForward Command VFD forward RunReverse Command VFD reverse ResetFault Fault reset Pt0OData If user defined as output commnd output ON Pt01Data If user defined as output commnd output ON Pt02Data If user defined as output commnd output ON Pt03Data If user defined as output commnd output ON Pt04Data If user defined as output commnd output ON Pt05Data If user defined as output commnd output ON Pt00Deviceln Network input to DeviceLogix engine Pt01Deviceln Network input to DeviceLogix engine Pt02Deviceln Network input to DeviceLogix engine Pt03Deviceln Network input to DeviceLogix engine Pt04Deviceln Network input to DeviceLogix engine Pt05Deviceln Network input to DeviceLogix engine Pt06Deviceln Network input to DeviceLogix engine Pt07Deviceln Network input to DeviceLogix engine Pt08Deviceln Network input to DeviceLogix engine PtO9Deviceln Network input to DeviceLogix engine Pt10Deviceln Network input to DeviceLogix engine Pt11Deviceln Network input to DeviceLogix engine Pt12Deviceln Network input to DeviceLogix engine Pt13Deviceln Network input to DeviceLogix engine Pt14Deviceln Network input to DeviceLogix engine Pt1
195. ne 2012 SnapShotOutVolts This parameter provides a snapshot of output voltage at time of last trip SnapShotBusVolts This parameter provides a snapshot of DC bus voltage level at time of last trip SnapShotDrvTemp This parameter provides a snapshot of operating temperature at time of last trip Motor and Control Group MotorNPVolts oO Stop drive before changing this parameter Set to the motor nameplate rated voltage Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 25 Access Rule GET Data Type UINT Group Trip Status Units x x VAC Minimum Value 0 Maximum Value 999 9 Default Value 0 Parameter Number 26 Access Rule GET Data Type UINT Group Trip Status Units VDC Minimum Value 0 Maximum Value 1200 Default Value 0 Parameter Number 27 Access Rule GET Data Type UINT Group Trip Status Units C Minimum Value 0 Maximum Value 9999 Default Value 0 Parameter Number 28 Access Rule GET SET Data Type UINT Group Motor and Control Units VAC Minimum Value 35 Maximum Value 460 Default Value 460 Rockwell Automation Publication 290D UM001A EN P June 2012 131 Chapter4 Bulletin 290D 291D 294D Programmable Parameters MotorNPHertz Parameter Number 29 Access Rule GET SET oO Stop drive before changing this Fane UNT pa
196. ne times out this parameter is set to the value 1 Not Healthy Also if Data Security is enabled and the Zone Key received in the consumed I O message does not match the entered Zone Key attribute 1 Not Healthy is reported For ZIP implementations that use predefined connection instances this value is 0 Healthy the default value when ZIP is disabled for the instance i e when the Zone Connection ID attribute is OxFFFF This value is 0 Healthy when ZIP is disabled via the ZIP Enable class attribute 3 Zone Point Mask Allows for the selection of the consumed bytes within a consumed message for use by in the Zone Point Data Table Each single bit in the mask represents a corresponding byte in the consumed message packet 4 Zone Point Offset Allows consumed data to be placed within the Zone Point Data Table This offset is application specific For ArmorStart LT it represents a byte offset into the Discrete Zone Point Data Table 5 Zone RPI The requested packet interval in milliseconds of the connection represented by this ZIP object instance For DeviceNet implementations this value is placed in the connection object Expected Packet Rate attribute Ifa consuming connection does not receive data in 4 times this value the connection times out and the Zone Health attribute is set to the value 1 Not Healthy For producing connections the expected packet rate specifies the heartbeat rate 6 Zone PIT The Production Inhibit T
197. ne unit WORD REAL etc of consumed data Set Specifies an offset into the 8 Get access for producers 7 Get for NV Zone Analog Offset UINT byte Zone Point Data table to Producers return UINT 0 producers place masked data 101 Set NV Zone MACID USINT Reflects attribute Tet ArmorStart LT Reflects attribute 3 for This attribute matches the Array 4 structure X 1 ae W Point Mask DWORD ArmorStart LT element in attribute 3 114 Set NV recoil BYTE Choose consumed 10 Semantics of this bit enumerated value are the connection properties same as params 134 137 116 Set NV Analog Mask WORD Reflects attribute 16 for This attribute matches the Array 2 structure ArmorStart LT element in attribute 16 Rockwell Automation Publication 290D UM001A EN P June 2012 239 Appendix B 240 CIP Information Attribute Symantics 1 Zone Connection ID Contains the Consumed_Connection_Id attribute for the connection represented by this object instance The default value will be OxFFFF For consuming connections the value 0xFFFF disables the consumption of data for the connection For producing connections this value represents the connection ID on which production occurs For predefined producing connections this value is set to the producing Connection ID when Auto Run occurs at power up or upon allocation of the connection 2 Zone Health Indicates the health status of the zone connection If the ZIP connection for the zo
198. ns will produce a valid catalog number Rockwell Automation Publication 290D UM001A EN P June 2012 290 E Z G1 Option Option2 a b e f g h a e Bulletin Number Control Voltage Code Description Code Description 290 Full Voltage Starter Z External 24V DC control power 291 Reversing Starter P Internal power supply b f Communications Gland Plate Options Code Description Power and Motor E EtherNet IP Code Description D DeviceNet G1 Conduit entry G2 ArmorConnect G3 Gland Kit c Enclosure Type Code Description g F UL Type 4 120 Option 1 Code Description 3 Hand Off Auto selector keypad 3FR Hand Off Auto selector keypad with Forward Reverse d Overload Selection Code Description A 0 25 3 5A B 1 1 7 6A h Option 2 Code Description blank No option IP66 UL Type 4 is available with all gland options UL Type 4 12 is available with G1 and G3 gland option See selection guide 290 SG001_ EN P Accessories section for gland configurations and ordering Leave blank unless there is a customer specific option defined by the factory 23 Chapter1 Product Overview ArmorStart LT Characteristics Figure 2 Bulletin 294D ArmorStart LT On Off Switch LockOut TagOut Provision Wiring Access Hand Off Auto Keypad iS O optional
199. nt attenuation e Different wire groups should be run in separate conduits e Minimum spacing between conduits containing different wire groups should be 3 in 8 cm e Minimum spacing between 3 phase power cabling and DeviceNet or I O cabling should be at least 6 in 16 cm to avoid noise issues unless properly shielded Rockwell Automation Publication 290D UM001A EN P June 2012 Grounding Installation and Wiring Chapter 2 An effectively grounded product is one that is intentionally connected to earth through a ground connection or connections of sufficiently low impedance and having sufficient current carrying capacity to prevent the buildup of voltages which may result in undue hazard to connected equipment or to persons as defined by the US National Electric Code NFPA70 Article 100B Grounding is done for two basic reasons safety defined above and noise containment or reduction While the safety ground scheme and the noise current return circuit may sometimes share the same path and components they should be considered different circuits with different requirements Grounding Safety Grounds The object of safety grounding is to ensure that all metalwork is at the same ground or Earth potential at power frequencies Impedance between the drive and the building scheme ground must conform to the requirements of national and local industrial safety regulations or electrical codes These will vary based on country
200. nternalFanRPM This parameter determines the Revolutions Per Minute RPM of the internal cooling fan ElapsedRunTime This parameter determines the accumulated run time displayed in 10 hour increments 1 10Hrs DriveTemperature This parameter determines the present operating temperature of the power section Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 12 Access Rule GET Data Type UINT Group Basic Status Units x xx Volts Minimum Value 0 Maximum Value 65535 Default Value 0 Parameter Number 13 Access Rule GET Data Type UINT Group Basic Status Units RPM Minimum Value 0 Maximum Value 65535 Default Value 0 Parameter Number 14 Access Rule GET Data Type UINT Group Basic Status Units Minimum Value 0 Maximum Value 9999 Default Value 0 Parameter Number 15 Access Rule GET Data Type UINT Group Basic Status Units C Minimum Value 0 Maximum Value 9999 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 127 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Trip Status Group TripStatus Parameter Number 16 This parameter provides the fault Access Rule SET condition
201. nxn l0Connection 0Connection l0Connection ExplicitCnxnFault ExplicitCnxnFault ExplicitCnxnFault 10CnxnFault 10CnxnFault 10CnxnFault 10Cnxnidle 10Cnxnldle 10Cnxnidle ZIP1Cnxn ZIP1Cnxn ZIP1Cnxn ZIP1CnxnFault ZIP1CnxnFault ZIP1CnxnFault ZIP2Cnxn ZIP2Cnxn ZIP2Cnxn ZIP2CnxnFault ZIP2CnxnFault ZIP2CnxnFault ZIP3Cnxn ZIP3Cnxn ZIP3Cnxn ZIP3CnxnFault ZIP3CnxnFault ZIP3CnxnFault ZIP4Cnxn ZIP4Cnxn ZIP4Cnxn ZIP4CnxnFault ZIP4CnxnFault ZIP4CnxnFault Analog Input Point NetInputFreq Analog Output Point CommandFreq Misc Analog Input Data PhaseL1Current PhaseL1Current OutputFreq PhaseL2Current PhaseL2Current CommandFreq PhaseL3Current PhaseL3Current OutputCurrent AverageCurrent AverageCurrent OutputVoltage ThermalUtilized ThermalUtilized DCBusVoltage SwitchedVolts SwitchedVolts SwitchedVolts OutputSourceV OutputSourceV OutputSourceV UnswitchedVolts UnswitchedVolts UnswitchedVolts SensorSourceV SensorSourceV SensorSourceV Analog Consumed Network Data AnalogDeviceln AnalogDeviceln AnalogDeviceln ZoneDataAnalog0 ZoneDataAnalog0d ZoneDataAnalog0 ZoneDataAnalog1 ZoneDataAnalog1 ZoneDataAnalog1 ZoneDataAnalog2 ZoneDataAnalog2 ZoneDataAnalog2 ZoneDataAnalog3 ZoneDataAnalog3 ZoneDataAnalog3 ZoneDataAnalog4 ZoneDataAnalog4 ZoneDataAnalog4 ZoneDataAnalog5 ZoneDataAnalog5 ZoneDataAnalog5 ZoneDataAnalog6 ZoneDataAnalog6 ZoneDataAnalog6 ZoneDataAna
202. of 14 AWG conductors supply a controller and motor These conductor sizes are chosen to be the smallest conductors that have sufficient ampacity without derating for the loads each must carry All of the wiring is customer supplied rather than the ArmorConnect Power Media because all controllers have the Conduit Entrance Gland Plate Option Fuses protect the branch circuit The example addresses five basic requirements that the motor controllers fuses and conductors must satisfy The letters in the circles on Figure 43 and Figure 44 are referenced in the explanations as letters in parentheses Ellipses points are used to replace NFPA 79 text that is not applicable to the multiple motor branch circuit shown in Figure 43 and Figure 44 Unless indicated all text is from NFPA 79 Rockwell Automation Publication 290D UM001A EN P June 2012 195 Appendix A 196 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Figure 43 ArmorStart LT NFPA 79 Multi Motor Branch Circuit Conductor and Controller Protection Electrical Supply 480Y 277V Available Fault Current rre eseenoen Sym Amps RMS 9 KA Disconnecting H Means 1 Fuses D H Te Dae i protection denice Combined Load Conductors 10 AWG Controller ratings further restrict the fuse Suitable for Motor Group Installation Max Ratings i Sym Amps RMS SM WOK i F
203. of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence
204. off line continue to step 5 otherwise click on the Edit button Click Yes when asked if you want to Enter Edit Mode Once in edit mode the entire list of Function Blocks will be displayed in the toolbar Left Click on the RSL function block This is a reset dominate latch Move the cursor into the grid and left click to drop the function onto the grid From the toolbar Click on the Discrete Input button and select Pt00 from the pull down menu This is the remote start button based on the example I O table Place the input to the left of the RSL function To drop the input on the page left click on the desired position Place the mouse cursor over the tip of Pt00 The tip will turn green Click on the tip when it turns green Move the mouse cursor toward the input of the RSL function A line will follow the cursor When a connection can be made the tip of the RSL function will also turn green Click the on Input and the line will be drawn from Pt00 to the Set Input of the RSL function Note If this was not a valid connection one of the pin tips would have turned red rather than green Left double clicking on the unused portion of the grid or pressing the Esc key at any time will cancel the connection process Rockwell Automation Publication 290E UM001B EN P June 2012 247 AppendixC Using DeviceLogix 11 From the toolbar Click on the Discrete Input
205. ollowing attributes Attribute ID Access Rule Name Data Type Value 3 Get Value BOOL 0 OFF 1 0N 4 Get Fault Status BOOL 0 0K 1 Fault 115 Get Set Force Enable BOOL 0 Disable 1 Enable 116 Get Set Force Value BOOL 0 OFF 1 0N Rockwell Automation Publication 290D UM001A EN P June 2012 219 AppendixB CIP Information The following common services will be implemented for the Discrete Input Point Object Implemented for Service Code Class Instance Service Name Ox0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Discrete Output Point CLASS CODE 0x0009 Object The following class attributes will be supported for the Discreet Output Point Object Get Revision UINT 1 2 Get Max Instance UINT 8 for 290D 291D 10 for 294D Attribute ID Eight instances of the Discrete Output Point Object will be supported for DOL Reverser Bulletin 290D 291D units Ten instances will be supported for Drive Bulletin 294E units The following table summarizes the DOP instances Instance Name Alternate Mapping Description 1 Run Fwd Output 0029 01 03 Run Forward output Run Rev Output 0029 01 04 Run Reverse output 3 User Output A one 4 User Output B None 5 User Output C one These are the six possible user outputs for all starter types Their fault idle 6 User Output D one behavior is defined in DOP Instance 3 7 User Output E None 8 User Output F
206. on This parameter determines the special function for User Input 5 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Miscellaneous Configuration Group NetworkOverride This parameter allows for the local logic to override a Network fault 0 Disable 1 Enable CommsOverride This parameter allows for local logic to override an 1 0 connection timeout 0 Disable 1 Enable KeypadMode This parameter selects if the keypad operation is maintained or momentary 0 Momentary 1 Maintained Parameter Number 63 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 5 Default Value 0 Parameter Number 64 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 65 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 66 Access Rule GET SET Data Type BOOL Group Misc Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 AccelTime2 KeypadDisable This parameter disables all keypad function except for the OFF
207. on Enabling data security protects against a ZIP producer being replaced and not having the correct ZIP configuration set Enabling data security also protects against the consumption of data from the wrong device type The default value for this attribute is 0 enabled 15 Zone Analog Data Type This attribute defines the analog data type used in the Zone Analog Data Table Data type value codes are given in the CIP Common Spec Table Identification Codes and Descriptions of Elementary Data Types For ArmorStart LT this attribute returns the value 0xC7 UINT 16 Zone Analog Mask Allows for the selection of the consumed data within a consumed message for use by in the Zone Analog Data Table Each single bit in the mask represents a corresponding piece of analog data in the consumed message packet whose data type is given by the Zone Analog Data Type attribute For ArmorStart LT each bit in the Mask represents a WORD of consumed data 17 Zone Analog Offset Allows consumed data to be placed within the Zone Analog Data Table This offset is application specific For ArmorStart LT it represents a WORD offset into the Zone Analog Data Table Rockwell Automation Publication 290D UM001A EN P June 2012 241 Appendix B 242 CIP Information 101 MAC ID This attribute is used so that MAC ID can be entered for a consuming instance instead of Zone Connection ID in a EDS file When this attribute is changed the Zone Connection ID at
208. on a NetFit if Parameter 45 RunNetFitAction 1 GotoFault Value 0 0FF 1 0N RunNetldlAction This parameter in conjunction with Parameter 48 RunNetldlValue defines how the starter will respond when a network is idle as determined by Parameter 48 0 GoToldleValue 1 HoldLastState Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 44 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 45 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 46 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 47 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 137 Chapter4 Bulletin 290D 291D 294D Programmable Parameters RunNetidlValue Parameter Number 48 A Rul GET This parameter determines the state that ceil starter assumes when the network is idle Data Type BOOL and Parameter 47 RunNetldlAction is set to
209. ons of use both conductors have sufficient ampacity for the application This means the 14 AWG conductors have an ampacity of no less than 9 5 A and the 10 AWG conductors have an ampacity of no less than 27 4 A 200 Rockwell Automation Publication 290D UM001A EN P June 2012 Input and Output Conductors of Bulletin 290D and 291D Controllers a Input and Output Conductors of Bulletin 294D Controllers b Combined Load Conductors c 201 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A For Bulletin 290D and 291D controllers which use an electromechanical contactor to control the motor the input current like the output current is just the current to the motor Therefore the minimum conductor ampacity for both input and output conductors is 125 percent of the motor full load current rating as specified in the text of 12 5 3 a Referring to Figure 44 the full load current rating of a three phase 460 V 5 Hp induction motor is 7 6 amperes Using this value both the input and output conductors must have an ampacity that is not less than 125 of 7 6 A or 9 5 A The Bulletin 294D controllers use a variable frequency AC drive to control the motor These drives use a power conversion method that generates input currents that are larger than the output currents The input currents are larger because unlike the output currents to the motor they are not sinuso
210. ons refer to the recommended EMI RFI cord grip accessory For availability of the quick Rockwell Automation Publication 290D UM001A EN P June 2012 Factory Installed Options Product Overview Chapter 1 disconnect shielded motor cable contact your local sales representative for details Local and remote status and diagnostics ArmorStart LT offers comprehensive status and diagnostics for I O Network and device health via 12 LEDs found on the electronic control module ECM If a fault occurs a local fault reset button allows the user to quickly get the process started after corrective action is taken The user can also configure the embedded web server to send an e mail when a fault or warning occurs Gland plate entrance ArmorStart LT offers different methods of connecting three phase control power and motor ArmorStart LT has conduit entrance openings as standard Internal power supply IPS ArmorStart LT offers the user an optional 24V DC internal power supply The internal power supply provides all control and I O power needs and is sourced from the incoming 3 phase power This eliminates the need to run separate control power to each unit reducing installation time and cost The local at motor disconnect will remove power from the motor terminals and outputs when in the OFF condition Hand Off Auto HOA keypad ArmorStart LT offers an optional local Hand Off Auto keypad This key pad allows local start stop motor
211. onsuming connection Data Type UINT Group ZIP Units msec Minimum Value 0 Maximum Value 65535 Default Value 75 Zone1Control Parameter Number 134 Enables Disables options for Zone 1 Access Rule SET control Data Type BYTE Group ZIP Units Minimum Value 0 Maximum Value 0x3F Default Value 0x02 Bit Function 5 4 3211 SecurityEnable X COSCnxn X PollCnxn X StrobeCnxn X MulticastPoll X Fragmentedl0 Reserved Zone2Control Parameter Number 135 Enables Disables options for Zone 2 ees ll a control Data Type BYTE Group ZIP Units Minimum Value 0 Maximum Value 0x3F Default Value 0x02 Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Bit Function 6 5 44 3 2 SecurityEnable COSCnxn X PollCnxn X StrobeCnxn X MulticastPoll X Fragmentedl0 X Reserved Zone3Control Parameter Number 136 Enables Disables options for Zone 3 Access Rule Fl control Data Type BYTE Group ZIP Units Minimum Value 0 Maximum Value 0x3F Default Value 0x02 Bit Function 5 4 3 2 SecurityEnable X COSCnxn X PollCnxn X StrobeCnxn X MulticastPoll X Fragmentedl0 X Reserved Zone4Control Parameter Number 137 Enables Disables options for Zone 4 Access Rule l control Data Type BYTE Group ZIP Units M
212. ontrol Keypad The HOA Selector Keypad allows for local start stop jog control in forward reverse motor direction If two buttons are pressed simultaneously this action is ignored by the device unless one of the buttons is the Off button If the Off button is pressed at any time the unit will go to the off state When local Hand mode is entered speed reference is switched to Internal Frequency When in Auto mode the unit the speed reference is switched to the mode specified in parameter 33 SpeedReference HAND The Hand key will initiate starter operation AUTO The Auto key allows for Start Stop control via the communications network OFF If the starter is running pressing the OFF key will cause the starter to stop The Dir arrow selects the direction of the motor either forward DIR Arrow or reverse When pressed JOG will be initiated if no other control devices JOG are sending a stop command Releasing the key will cause the drive to stop using selected stop mode Optional HOA Keypad The ArmorStart LT offers optional factory installed Hand Off Auto HOA Configuration 291D Bulletin 290D 291D only configurations Standard Bulletin 290D and Forward Reverse Bulletin Figure 8 Bulletin 290D Standard HOA 34 Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D Product Overview Chapter 1 With the KeypadMode parameter parameter 66 set to 1 Mainta
213. orrectly and that there are no media cabling issues Check to see if other network devices are in a similar state Solid Red Duplicate IP address detected Check for node address conflict and resolve Flashes The device has not completed the initialization is not on an Se Green Red active network or has not finished self test at power up Remove or change the IP address of the conflicting device 1 0 Status Indicators Off The user has plugged into the 1 0 but the indicator did not Verify the wiring of Input or Output is correct When used Fault LED Indications 170 illuminate once initiated as an output point ensure the corresponding bit in parameter 49 lOPointConfiguration is set to Output The RUN FLT LED will blink red in a prescribed fault pattern when a protection fault trip condition is present The LED will blink in 0 5 second intervals when indicating a fault code Once the pattern is finished there will be a 2 second pause after which the pattern will be repeated Bulletin 290D 291D Faults Bulletin 290D 291D faults are detected by the main control board When the ProtFltResetMode Parameter 41 is set to the value 1 Automatic the auto resettable faults in the table will reset automatically when the fault condition is no longer present Rockwell Automation Publication 290D UM001A EN P June 2012 Diagnostics Chapter 5 Table 24 Fault LED Indicator for Bulle
214. p ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Zone3Health PaameteNmber mooo Access Rule GET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Zone4Health PaameteNmer tS Access Rule GET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Zone1PtMask Chooses consumed bytes to be placed in Zone Data Point table Zone2PtMask Chooses consumed bytes to be placed in Zone Data Point table Zone3PtMask Chooses consumed bytes to be placed in Zone Data Point table Zone4PtMask Chooses consumed bytes to be placed in Zone Data Point table Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 114 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 115 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 116 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Parameter Number 117 Access Rule SET Data Type DWORD Group ZIP Units Minimum Value 0 Maximum Value 255 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 157 Chapter4 Bulletin 290D 291D 294D Programmable Parameters Zone1PtOffset B
215. pear Device Selection Els 1784PCIDS 1 Devi F 60 Workstation a5 AB_DFI 1 Data Hig fas TCP 1 Ethernet Rockwell Automation Publication 290E UM001B EN P June 2012 73 Chapter3 Product Commissioning 3 Select the ArmorStart located at node 63 and then click OK The node commissioning screen will have the Current Device Settings entries completed It will also provide the current network baud rate in the New ArmorStart Settings area Do not change the baud rate unless you absolutely sure that this value needs to be changed 4 Enter the desired node address in the New Device Settings section In this example the new node address is 5 Click Apply to apply the new node address 5 When the new node address has been successfully applied the Current Device Settings section of the window is updated as follows If an error occurs check to make sure the device is properly powered up and connected to the network 6 Click Close to exit the node commissioning tool 7 Choose Single Pass Browse from the Network menu to update RSNetWorx and verify that the node address is set correctly 74 Rockwell Automation Publication 290E UM001B EN P June 2012 System Configuration Product Commissioning Chapter 3 Selection of produced and consumed I O assemblies sometimes referred to as input and output assemblies define the format of I O message data that is exchanged between the A
216. ppendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Each ArmorStart LT motor controller is listed for group installation This appendix explains how to use this listing to apply ArmorStart LT motor controllers in multiple motor branch circuits according to 7 2 10 4 1 and 7 2 10 4 2 of NFPA 79 Electrical Standard for Industrial Machinery From the perspective of the ArmorStart LT product family being listed for group installation means one set of fuses or one circuit breaker may protect a branch circuit that has two or more of these motor controllers connected to it This appendix refers to this type of branch circuit as a multiple motor branch circuit The circuit topology shown in Figure 40 is one configuration but not the only possible configuration of a multiple motor branch circuit In these circuits a single set of fuses or a single circuit breaker protects multiple motors their controllers and the circuit conductors The motors may be any mixture of power ratings and the controllers may be any mixture of motor controller technologies magnetic motor controllers and variable frequency AC drive controllers This appendix addresses only NFPA 79 applications This is not because these products are only suitable for industrial machinery but because industrial machinery is their primary market In fact while all versions of the ArmorStart LT products may be applied on ind
217. product rating 46 Rockwell Automation Publication 290D UM001A EN P June 2012 Installation and Wiring Chapter 2 Typical System Example With respect to Switched Control Pwr The primary function of ArmorStart LT is to control and protect a three phase squirrel cage induction motor Three phase power enters through terminals that are connected to a manually operated disconnect switch The three phase power may also connect internally to an optional three phase to 24V DC power supply IPS Wired in series with the disconnect is an electrically operated contactor or a variable frequency drive For Bulletin 294D an optional source brake contactor may also be connected to the disconnect output terminals The source brake contactor is used to control an electromechanical brake physically attached to the motor The microcontroller and interface circuits are contained in the ECM The ECM also houses 6 user configurable I O points These six I O points are used for system level control and are accessible via by the communication network or DeviceLogix The user has the flexibility to coordinate the appropriate safety function for their application ArmorStart LT does not provide a safe torque off input Therefore the safety function is configured externally from the controller and based upon the risk assessment For example the risk assessment may require a safety circuit with a high level of performance In this example a safety relay wi
218. quipment or device as open wiring The cable shall be secured at intervals not exceeding 6 ft 1 8 m and installed in a good workman like manner Equipment grounding for the utilization equipment shall be provided by an equipment grounding conductor within the cable While the ArmorStart LT is intended for installation in factory floor environments of industrial establishments the following must be taken into consideration when locating the ArmorStart LT in the application e Cables including those for control voltage including 24V DC and communications are not to be exposed to an operator or building traffic on a continuous basis e Location of the ArmorStart LT to minimize exposure to continual traffic is recommended If location to minimize traffic flow is unavoidable other barriers to minimize inadvertent exposure to the cabling should be considered e Routing cables should be done in such a manner to minimize inadvertent exposure and or damage e Ifconduit or other raceways are not used it is recommended that strain relief fittings be utilized when installing the cables for the control and power wiring through the conduit openings Historically cable meeting these crush and impact requirements was designated and marked Open Wiring Cable so marked is equivalent to the present Type TC ER and can be used Rockwell Automation Publication 290D UM001A EN P June 2012 55 Chapter2 Installation and Wiring General Wi
219. r Off Rockwell Automation Publication 290D UM001A EN P June 2012 35 Chapter1 Product Overview Optional HOA Selector The HOA Selector Keypad with Jog function allows for local start stop control K eypa d with Jo g Function with capabilities to jog in forward reverse motor directions i Figure 10 Bulletin 294D Jog Forward Reverse HOA Bulletin 294D only g g 36 A JOG Wai 2 l l zey a Keypad Local Control i Yo HAND i AUTO With the KeypadMode parameter parameter 66 set to 1 Maintained pressing the buttons reacts like a maintained switch Current Mode Key Press OFF HAND JOG AUTO NO KEY PRESSED Motor Off FWD REV FWD LED Set REV LED FWD LED Set REV LED REV LED Set FWD LED REV LED Set FWD LED JOG If no fault Jog Motor AUTO Auto Mode Motor Off HAND If no fault Motor On OFF Motor Off Motor Off Motor Off PROTECTION FAULT PRESENT Motor Off Motor Off With the KeypadMode parameter parameter 66 set to 0 Momentary pressing the buttons reacts like a momentary switch Current Mode Key Press OFF HAND JOG AUTO NO KEY PRESSED Motor Off Motor Off FWD REV FWD LED Set REV LED FWD LED Set REV LED REV LED Set FWD LED REV LED Set FWD LED JOG If no fault Jog Motor AUTO Auto Mode Motor Off HAND If no fault Motor On
220. r mode function is extremely useful for overhauling loads and eccentric loads However it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes 2 Actual deceleration times can be longer than commanded deceleration times However a Stall Fault is generated if the drive remains in this state for 1 minute If this condition is unacceptable the bus regulator must be disabled MotorOLSelect Drive provides Class 10 motor overload protection Sets the derating factor for PT motor overload function 0 NoDerating 1 MinDerating 2 MaxDerating Parameter Number 82 Related Parameters 29 30 Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 0 Maximum Value 2 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 Figure 37 Overload Trip Curves 0 25 50 75 100 125 150 175 200 of Motor Nameplate Hertz P29 E No Derate Ss 100 100 80 80 oO oO B 60 goo 40 340 O O 5 20 5 20 Oo 5 0 5 Bulletin 290D 291D 294D Programmable Parameters Min Derate n 0 0 25 50 75 100 125 150 175 200 of Motor Nameplate Hertz P29 Chapter 4 Max Derate ition 0 25 50 75 100 125 150 175 200 of Motor Nameplate Hertz P29 aos oo De 0 of Motor Overload Current P30 A O
221. r outputs will respond onan Ethernet fault 0 GoloFaultValue 1 HoldLastState Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 51 Access Rule GET SET Data Type USINT Group User 1 0 Config Units msecs Minimum Value 0 Maximum Value 64 Default Value 0 Parameter Number 52 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 53 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 54 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 139 Chapter 4 140 Bulletin 290D 291D 294D Programmable Parameters OutNetFaultValue This parameter determines the state that starter outputs when an Ethernet fault occurs and Parameter 54 OutNetFaultState is set to 0 0 OFF 1 0N OutNetldleState This parameter in conjunction with Parameter 57 OutNetldleValue defines how the starter outputs will respond when a network is idle 0 GololdleValue 1 HoldLastState OutNetidleValue This parameter determines the state that starter outputs assumes when the network is idle and Parameter 56 OutNetldleState
222. rameter yp Set to the motor nameplate rated Group Motor and Control frequency Units Hz Minimum Value 10 Maximum Value 400 Default Value 60 MotorOLCurrent Parameter Number 30 Set to the maximum allowable motor current Related Parameter 31 80 84 83 Access Rule GET SET Data Type UINT Group Motor and Control Cat No Hp kW Min Amps Default Amps Units x x Amps 294_FD1P5 0 5 0 4 0 15 Minimum Value 0 294_FD2P5 1 0 0 75 0 2 5 Maximum Value Cat No Dependent 294_FD4P2 2 0 1 5 0 3 6 Default Value Cat No Max Output CurrentLimit Parameter Number 31 Maximum output current allowed before current limiting occurs Related araieters Access Rule GET SET Data Type UINT Group Motor and Control Cat No Hp kW Units x x Amps 294_FD1P5 0 5 Hp Min 0 Max 2 7 Default 2 2 Minimum Value 0 294_FD2P5 1 0 Hp Min 0 Max 4 5 Default 3 7 Maximum Value Cat No Dependent 294_FD4P2 2 0 Hp Min 0 Max 7 5 Default 6 3 Default Value Cat No Dependent StopMode Valid Stop Mode for the Bulletin 294E ArmorStart LT are the following 0 RampToStop Stop command clears active fault 1 Coast to Stop Stop command clears active fault 2 DCBrake DC Injection Braking Stop Stop command clears active fault 3 DCBrakeAuto DC Injection Stop with Auto Shutoff Standard DC Injection Braking for value set in Parameter 75 DC Brake Time or Drive shuts off if current limit is exceeded Parameter
223. rameter 48 RunNetidlValue defines how the starter will respond when a network is idle as determined by Parameter 48 0 GololdleValue 1 HoldLastState Parameter Number 44 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 45 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 46 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 47 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 RunNetidlValue Parameter Number 48 A Rul GET This parameter determines the state that ceil starter assumes when the network is idle Data Type BOOL and Parameter 47 RunNetldlAction is set to1 Group Starter Protection 0 OFF Units 1 0N Minimum Value 0 Maximum Value 1 Default Value 0 User 1 0 Configuration Group 10PointConfigure Parameter Number 49 This parameter determines the point that Neces R
224. re edge sensitive Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 55 Access Rule GET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 56 Access Rule GET SET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 57 Access Rule GET Data Type BOOL Group User 1 0 Config Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 58 Access Rule GET SET Data Type USINT Group User 1 0 Config Units Minimum Value 0 Maximum Value 4 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 103 Chapter 4 104 Bulletin 290D 291D 294D Programmable Parameters Input01Function This parameter determines the special function for User Input 1 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Input02Function This parameter determines the special function for User Input 2 0 NoFunction 1 FaultReset 2 MotionDisable 3 ForceSnapShot 4 UserFault 5 BrakeRelease These choices are level sensitive All others are edge sensitive Input03Function This parameter determines the special function
225. ring Considerations 56 Service Space The working space around the ArmorStart LT can be minimized as the ArmorStart LT does not require examination adjustment servicing or maintenance while energized In lieu of this service the ArmorStart LT is meant to be unplugged and replaced after proper lock out tag out procedures have been employed Hand Operation HOA Considerations The Hand Off Auto HOA is a factory installed option that the user may select The HOA keypad may require the ArmorStart LT to be installed as follows if the application requires frequent use of the hand operated interface by the equipment operator 1 Install not less than 2 ft 0 6 m above the servicing level and within easy reach of the operator who is in a normal working position 2 Install where the operator is not placed in a hazardous situation when operating the equipment 3 Install where the possibility of inadvertent operation is minimized Where inadvertent operation may cause adverse effects the HOA can be disabled via parameter 67 Wire in an industrial control application can be divided into three groups power control and signal The following recommendations for physical separation between these groups is provided to reduce the coupling effect e Minimum spacing between different wire groups in the same tray should be 6 in 16 cm e Wire runs outside an enclosure should be run in conduit or have shielding armor with equivale
226. rmorStart and other devices on the network The consumed information is generally used to command the state of its outputs and produced information typically contains the state of the inputs and the current fault status of the device The default consumed and produced assemblies are shown below for additional formats refer to Appendix B The ArmorStart default configuration varies depending on the type of starter Choosing the size and format of the I O data that is exchanged by the ArmorStart is done by choosing a consumed assembly instance number This instance number is written to the Consumed IO Assy parameter The different instances formats allow user programming flexibility and network optimization IMPORTANT The Consumed and Produced 10 Assy parameter values can not be changed while the ArmorStart is online with a scanner Any attempts to change the value of this parameter while online with a scanner will result in the error message Object State Conflict Rockwell Automation Publication 290E UM001B EN P June 2012 75 Chapter 3 Product Commissioning Table 10 Default Consume Assembly for Bulletin 294D Instance 154 Drive Cmd Default Consumed Assembly for 294 Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 JogReverse JogForward ResetFault RunReverse RunForward 1 Decel2 Accel2 Out05
227. rnal power supply is below its working level Available in units with Integrated Power Supply only Flags a miswired hardware input point Flags a miswired hardware output point Indicates an imbalanced phase current Auxiliary Power was lost or dipped below the minimum threshold Not available in units with Integrated Power Supply This is a major fault which renders the unit inoperable Fault Code Fault Text 1 Fault 1 User Defined 3 Overload Trip 4 Fault 4 5 Phase Loss Trip 6 Jam Trip 7 Underload Trip 8 Fault 8 9 Fault 9 10 Fault 10 11 Fault 11 12 Stall Trip 13 Switched Power 14 Under Power Trip 15 Sensor Short 16 Output Short 17 Fault 17 18 Fault 18 19 Phase Imbalance 20 Fault 20 21 Aux Power Loss 22 Fault 22 23 Fault 23 24 Fault 24 25 Fault 25 26 Fault 26 27 NonVol Memory 28 Fault 28 29 Fault 29 232 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Table 30 Fault Codes Fault Text and Fault Help Strings for DOL and Reversers Appendix B Fault Code Fault Text Help Text 30 Hardware Fault This is a major fault which renders the unit inoperable 31 Fault 31 32 Fault 32 33 Fault 33 34 Fault 34 35 Fault 35 36 Fault 36 37 Fault 37 38 Fault 38 39 Fault 39 40 Unknown Fault 41 BrakeOption Brake Option hardware does not match parameter 92 s
228. s Instance 5 7 Instance 5 7 will be available group 3 explicit message connections that are allocated through the UCMM The following attributes will be supported Attribute ID Access Rule Name Data Type Value 1 Get State USINT 0 nonexistant 1 configuring 3 established 4 timed out 2 Get Instance Type USINT 1 Explicit Message 3 Get Transport Class Trigger USINT 0x83 Server Transport Class 3 7 Get Produced Connection Size UINT 0 8 Get Consumed Connection Size UINT 218 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Instance 8 11 Instances 8 11 are ZIP Consumers The following instance attributes will be supported Attribute ID Access Rule Name Data Type Value 1 Get State USINT 0 nonexistant 1 configuring 3 established 2 Get Instance Type USINT 1 1 0 Connection 7 Get Produced Connection Size UINT 0 8 Get Consumed Connection Size UINT 8 The following services will be implemented for the Connection Object Implemented for Service Code Class Instance Service Name w nn T s e e Ox0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Discrete Input Point CLASS CODE 0x0008 Object The following class attributes are currently supported for the Discrete Input Point Object UINT 2 Get Max Instance UINT 6 Revision Six instances of the Discrete Input Point Object are supported All instances contain the f
229. s Speed Minimum Value 0 0 Maximum Value 600 0 0 l Acel Wa Time W Decel HW 0 B 2 eS imei Default Value 20 0 Motor0LRetention Parameter Number 71 Access Rul GET SET Enables disables the Motor overload erie 4 Retention function When Enabled the Data Type UINT value held in the motor overload counter l is saved at power down and restored Group Advanced Config at power up A change to this parameter setting resets the counter Units 0 Disabled Default Minimum Value 0 1 Enabled Maximum Value 1 Default Value 0 InternalFreq Parameter Number 72 Related P t 33 Provide the frequency command to drive sik ce when Parameter 33 Speed Reference Access Rule GET SET 1 InternalFreq When enabled this parameter will change the frequency Data Type UINT din real time Pane ea rae Group Advanced Config Units x x Hz Minimum Value 0 0 Maximum Value 400 0 Default Value 60 0 144 Rockwell Automation Publication 290D UM001A EN P June 2012 SkipFrequency Sets the frequency at which the drive will not operate SkipFrqBand Determines the band width around Parameter 73 SkipFrequency Parameter 74 SkipFreqBand is split applying 1 2 above and 1 2 below the actual skip frequency A setting of 0 0 disables this parameter Figure 36 Skip Frequency Band Command Frequenc X quency Frequency Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parame
230. s Stat Ase ad ol bi elie ER he uA lt 193 Complete Tert o e e esis ous ooh sansa maw eat 193 Explanatory Exapiples oscstsesa752 wie teens douee ds pS Bs Pees 195 Input and Output Conductors of Bulletin 290D and 291D Controllers a ven eei ora bah Bente ea Saat eda o ae oe aaah estes 201 Input and Output Conductors of Bulletin 294D Controllers b 201 Combined Load Conductors c ce ccc ce ence ence en eneens 201 Appendix B High Level Descriptions view iiutin sue oye sadn eines tinea asa 203 Product Code and Name Strings iis otnicer apnea rates gucntes 203 CIP Explicit Connection Behiayiotis 2o s c sae veiawa nce eee lanes 204 EDS Files missle baht ti Gay crate etna s Wakes oid Aiea d ayers aan 204 CIP Object Requirements n os pod ote carp oerten ychteitia Wamtadtbg waded oepnseyrare 204 Identity Object ciiis i aivinawtndinasine an misisisd ec ereenn ne hes 205 CLASS CODE 0x0001 oii caw lowed a E A 205 Message Rotter erens nani aa a no EERE AA E E cheese 206 GLASS CODE 050002 rirnan aimat a E E a E 206 Assembly Objects z mesi eaaa ak abe E Ea a Na lice 206 CLASS CODE 0x0004 eere seiee tadirs dg a etal ge ene eitraS 206 VO cio 7 9 0 eae eee ee ee ree 207 Connection Object fod vanes eecaine eh tia ee ueeeeneeds 216 Rockwell Automation Publication 290D UM001A EN P June 2012 Using DeviceLogix Support and Feedback Table of Contents CLASS CODE Ox0005 a4 vases ees d eS ese eee eases 216 Discrete Input Point Ob
231. s of the device in Zone 3 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 105 Access Rule SET Data Type UINT Group ZIP Units msec Minimum Value 1 Maximum Value 65535 Default Value 75 Parameter Number 106 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum Value 64 Default Value 64 Parameter Number 107 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum Value 64 Default Value 64 Parameter Number 108 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum Value 64 Default Value 64 Rockwell Automation Publication 290D UM001A EN P June 2012 111 Chapter4 Bulletin 290D 291D 294D Programmable Parameters 112 The Macld address of the device in Zone 4 Zone1Health The status of the DeviceNet connection to the Zone 1 device 0 Healthy 1 NotHealthy Zone2Health The status of the DeviceNet connection to the Zone 2device 0 Healthy 1 NotHealthy Zone3Health The status of the DeviceNet connection to the Zone 3device 0 Healthy 1 NotHealthy Zone4ProducedMacld Rockwell Automation Publication 290D UM001A EN P June 2012 Parameter Number 109 Access Rule SET Data Type USINT Group ZIP Units Minimum Value 0 Maximum
232. s reason the ArmorStart LT motor controllers that are marked for use with fuses without a restriction to a particular class have been tested with and are intended to be used with fuses having a class of RK 5 Of course fuses of a class that have lower let throughs than Class RK 5 such as Class CC J or T are also acceptable A fuse having a rating of any class also restricts the fuse to those that have been evaluated for use as branch circuit protection devices This means that semiconductor fuses used to protect power electronic equipment or supplemental fuses cannot be used to protect the multiple motor branch circuit Supplementary Note 3 There are four complementary ratings relevant to the specified maximum branch circuit protection of 7 2 10 4 1 They are the fuse class the maximum fuse rating the voltage rating and connection of the source 480Y 277 V and the available fault current of the source Applying the controllers according to these four ratings means that a fault on the output of all the controllers and internal faults for Bulletin 294 controllers will not result in a shock or fire hazard Supplementary Note 4 In this example the assumption is made that the available fault current at the controller is that of the source on the line side of the fuses Although it is true that the wiring impedance between the fuses and the first controller reduce the fault current available at the controllers this reduction is n
233. se of this fault is that the Controlled PF 4M Codes 3 4 Loss PF 4M Code 3 UnderVoltage PF 4M disconnect has been opened or that power has and 5 Code 4 and OverVoltage PF 4M Code 5 been removed from the drive To Clear the fault faults When an Undervoltage occurs repower the drive and activate a reset because the Disconnect has been opened 2 Monitor the incoming line for phase loss or line the condition will be diagnosed as an imbalance low voltage or line power interruption Open Disconnect trip high line voltage or transient conditions Bus OverVoltage can also be caused by motor regeneration 3 Extending the DecelTime1 Parameter 37 or DecelTime2 Parameter 70 may also help with this fault 9 Drive No On Stall Trip During starting the motor did not reach 1 Check for source of stall for example excessive Controlled PF 4M Code 6 running speed within the prescribed load or mechanical transmission component period This fault occurs when the drive failure detects a motor stall condition during 2 Increase AccelTime1 Parameter 36 or acceleration AccelTime2 Parameter 69 or reduce load so drive output current does not exceed the current set by CurrentLimit Parameter 31 10 Drive No On Over Temperature This fault occurs when the drive detects a Check for blocked or dirty heat sink fins Verify that Controlled PF 4M Code 8 heat sink over temperature condition ambient temperature has not exceeded 40 C 104 F 1
234. stance 100 Instance 100 is the Configuration Assembly for Bulletin 290D and 291D units Instance 100 for 290D 291D Starters Member Index Byte Offset Name Parameter Instance 0 0 Reserved for Logix N A 1 2 AssemblyRevision N A 2 4 FLASetting 28 3 6 OLResetLevel 29 4 8 OverloadClass 30 5 10 ProtFltResetMode 4 6 12 ProtectFltEnable 42 7 14 WarningEnable 43 8 16 RunNetFltAction 45 9 18 RunNetFitValue 46 10 20 RunNetldleAction 47 11 22 RunNetldleValue 48 12 24 lOPointConfigure 49 13 26 FilterOffOn 50 208 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B Instance 100 for 290D 291D Starters Member Index Byte Offset Name Parameter Instance 14 28 FilterOnOff 51 15 30 OutProtFltState 52 16 32 OutProtFitValue 53 17 34 OutNetFltState 54 18 36 OutNetFitValue 55 19 38 OutNetldleState 56 20 40 OutNetldleValue 57 21 42 Input00Function 58 22 44 Input01Function 59 23 46 Input02Function 60 24 48 Input03Function 61 25 50 Input04Function 62 26 52 Input05Function 63 27 54 NetworkOverride 64 28 56 CommOverride 65 29 58 KeypadMode 66 30 60 KeypadDisable 67 31 62 OLWarningLevel 69 32 64 JamInhibitTime 70 33 66 JamtripDeley 71 34 68 JamTripLevel 72 35 70 JamWarningLevel 73 36 72 StallEnableTime 74 37 74 StallTripLevel 75 38 76 ULInhibitTime
235. t 16 Output Short Flags a miswired hardware output point Rockwell Automation Publication 290D UM001A EN P June 2012 233 AppendixB CIP Information Table 31 Fault Codes Fault Text and Fault Help Strings for Drive Units PF4M Fault Fault Code Fault Text Help Text Code 17 Fault 17 18 Heatsink Temp The Heatsink temperature exceeds a predefined value 8 19 HW Over Current The drive output current has exceeded the hardware limit 12 20 SW OverCurrent Programmed parameter 83 SW Current Trip has been exceeded 63 21 Aux Power Loss Auxiliary Power was lost or dipped below the minimum threshold Not available in units with Integrated Power Supply 22 Internal Comm Communication with the internal Power Flex drive has been lost 71 23 Drive Comm Loss The RS485 port on the internal Power Flex stopped communicating 81 24 Power Loss Drive DC Bus Voltage remained below 85 of nominal bus voltage 3 25 Under Voltage DC Bus Voltage fell below the minimum value 4 26 Over Voltage DC Bus Voltage exceeded the maximum value 5 27 MCB EEPROM This is a major fault which renders the ArmorStart inoperable 28 Param Sync The drive and Main Control Board EEPROMS are not in sync 29 Drive EEPROM The drive EEPROM checksum checks have failed 100 30 Hardware Fault This is a major fault which renders the unit inoperable 31 Fan RMP The internal cooling
236. t0SDeviceOu DeviceLogix network output status Pt06DeviceOu DeviceLogix network output status Pt07DeviceOu DeviceLogix network output status Pt08DeviceOu DeviceLogix network output status PtO9DeviceOu DeviceLogix network output status Pt10DeviceOu DeviceLogix network output status Pt11DeviceOu DeviceLogix network output status Pt12DeviceOu DeviceLogix network output status Pt13DeviceOu DeviceLogix network output status Pt14DeviceOu DeviceLogix network output status Pt15DeviceOu DeviceLogix network output status Int00DeviceOut DeviceLogix network analog output L1 Current Phase A current L2Current Phase B current L3Current Phase C current AvgCurrent Average phase A B and C current PercentTCU Overload percentage thermal utilization 100 overload trip SwitchedVoltageLevel Switched control power voltage Parameter 11 Rockwell Automation Publication 290E UM001B EN P June 2012 Device Input Status Tags UnswitchedVoltageLevel Product Commissioning Chapter 3 Tag Description Use Unswitched control power voltage Parameter 12 TripStatus Bit enumerate trip status Parameter 16 WarningStatus Bit enumerate warning status Parameter 17 Rockwell Automation Publication 290E UM001B EN P June 2012 83 Chapter3 Product Commissioning Notes 84 Rockwell Automation Publication 290E UM001B EN P June 2012 Electronic Data Sheet EDS Basic Setup Parameters Chapter 4 Bulletin 290D 291D 294D Progr
237. tarters Member Index Byte Offset Name Parameter Instance 42 84 DecelTime2 70 43 86 MotorOLRetention 71 44 88 InternalFreq 72 45 90 SkipFrequency 73 46 92 SkipFreqBand 74 47 94 DCBrakeTime 75 48 96 DCBrakeLevel 76 49 98 ReverseDisable 77 50 100 FlytingStartEna 78 51 102 Compensation 79 52 104 SlipHertzAtFLA 80 53 106 BusRegulateMode 81 54 108 MotorOLSelect 82 55 110 SWCurrentTrip 83 56 112 AutoRestartTries 84 57 114 AutoRestartDelay 85 58 116 BoostSelect 86 59 118 MaximumVoltage 87 60 120 MotorNamPlateFLA 88 61 122 BrakeMode 89 62 124 BrkFreqThresh 90 63 126 BrkCurrThresh 91 64 128 OptionMatch 92 65 132 AutoBaudEnable 100 66 134 ConsumedAssy 101 67 136 ProducedAssy 102 68 138 AutoRunZip 103 69 140 AutoRunZip 104 70 142 ZoneProducedEPR 105 71 144 ZoneProducedPIT 106 72 146 Zone1MaclD 107 73 148 Zone2MaclD 108 74 150 Zone3MaclD 109 75 152 Zone4MaclD 114 76 156 Zone1Mask 115 77 160 Zone2Mask 116 78 164 Zone3Mask 117 79 168 Zone4Mask 118 80 170 Zone10ffset 119 Rockwell Automation Publication 290D UM001A EN P June 2012 Instance 101 for 294D Starters CIP Information Appendix B Member Index Byte Offset Name Parameter Instance 81 172 Zone20ffset 120 82 174 Zone30ffset 121 83 176 Zone4Offset 122 84 178 Zone1AnalogMask 123 85
238. tations devices will be capable of auto allocating and configuring unacknowledged COS connections but the object definition does not preclude the use of other types of I O connections for data production Instances of the ZIP object represent connection endpoints on a network Two types of ZIP object instances are defined e ZIP Producers e ZIP Consumers Multiple instances of each instance type can exist but in initial DeviceNet implementations a single ZIP Producer will be used to allow for the automatic allocation and configuration of an unacknowledged COS connection The automatic allocation of producing I O connections only occurs if the Auto Run ZIP attribute for the ZIP Producer is enabled Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Appendix B When a ZIP Producer is automatically allocated on power up with the Auto Run Zip attribute set to the value 1 enable the Master s MAC ID portion of the Allocation Information attribute in the DeviceNet Object is not changed This indicates that the Predefined Master Slave connection set is still available for allocation by a network master The ZIP object also provides a means for ensuring that system configuration is secure A 16 bit Zone Key instance attribute is calculated for each ZIP Producer which is based on the device configuration and the Identity Object device key attributes The Zone Key value is manually read by the user from the ZIP prod
239. tatus LEDs and Reset aint yeaa tice Gage t eG tie uate pes eters 30 Electronic Data Sheet BDS sis ciate ioe tan bateereneeretouanans 30 Fault Diagnostics itt viwwa pass ne paasie ti ina AANO PEPE Enei EENS 31 Protection Faults reee a a ae a LEE O 31 Optional HOA Selector Keypad 15 25 nce ad vesdedede deta eee aeees 34 Keypad Local Controli ssimka later E a E Er pals 34 Optional HOA Keypad Configuration Bulletin 290D 291D only 34 Rockwell Automation Publication 290D UM001A EN P June 2012 11 Table of Contents Installation and Wiring 12 Optional HOA Selector Keypad with Jog Function Bulletin 294D only 00 cece eee eee eee Keypad Local Control Wutas tech on en Un saul ee eae Keypad and HOA Disable Parameter 4563 4 ooek aes cede pate ts Source Brake Contactor and Connector Bulletin 294D only Chapter 2 STORM E airi say E E EES itlice atta amid etal EEAS A Installation Precautions a facut hasan a ta a es Precautions for Bulletin 290D 291D Applications 046 Precautions for Bulletin 294D Applications eee eee Dimensions 5 i538 Fasdstecwcowiec pete ROS Se ON aa EE pe Bulletin 290D 291D 5 wiasee ps oa Ra depend ba nae dias aa Re Balen 2941s afc a E tind in NEEE ArmorStart LT Gland Plate Matrix 0ccccececuescuees Connection Locations 0 ccc eee cece eect e cence tenn aeenees Internal Power Control and Ground Locations 5 GlandComn
240. te 9 Get NV sag ere aa UINT connection object associated connections the access rule can be Set with this ZIP instance Number of bytes of the 10 Set V Connection Path Length UINT Connection Path attribute Specifies an application object Consumed path 1 Set prod NV Connection Path EPATH whose data is to be produced 21 0e 03 25 01 00 30 02 Get cons or is to receive consumed data Produced path Produced assy path Set cons The size of the data to be Consumed 32 or 8 ue Get prod Ny Dalasi INT produced or consumed Procuced size of produced assembly The direction of data flow for 0 Producing x a the connection instance 1 Consuming 13 Get N Connection Direction BOOL represented by this instance For systems that dynamically allocate connections the access rule can be Set Enables data security 0 enable 14 Set NV Data Security Disable BOOL checking for the connection 1 disable Get access for producers Default 0 Producers return the value 0 Data type from CIP Common 0xC7 UINT Spec Table C 6 1 15 Set NV Zone Analog Data Type UINT identification Codes of Elementary Data Types Masks individual data units of Struct of the type defined in the Zone USINT 2 STRUCT of Analog Data Type ina Array 2 of BYTE Set USINT consumed message for use Producers return USINT 0 16 Get for NV Zone Analog Mask Array of by in Zone Analog Data table producers a BYTE Each bit in a BYTE mask represents o
241. ted Parameters Access Rule GET SET Data Type UINT Group Advanced Config Units x xx Amps Minimum Value 0 0 Maximum Value 8 0 Default Value 0 0 IMPORTANT For parameter 90 and 91 the value of the threshold can be set beyond the operational maximum limit of the product or at a level which may cause multiple transitions during operation Threshold values near the operational levels should be avoided 152 Rockwell Automation Publication 290D UM001A EN P June 2012 OptionMatch If product options do not match value a hardware fault will occur AutobaudEnable Autobaud enabled when set 0 Disable 1 Enable ConsumedlOAssy Selects the format of the 1 0 data consumed 294 default 154 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 92 Access Rule GET SET Data Type DWORD Group Advance Config Units Minimum Value 0 Maximum Value OxfffffTfT Default Value 0 Bit Function 4 31 3 2 1 KeypadPreesent X KeypadNotPresent X BrakePresent X BrakeNotPresent X Reserved Parameter Number 100 Access Rule SET Data Type BOOL Group Network Units Minimum Value 0 Maximum Value 1 Default Value 1 Parameter Number 101 Access Rule SET Data Type USINT Group Network Units Minimum Value 3 Maximum Value 154 Default Value 154 Rockwell Automation Pub
242. ter 5 ThermalUtilized 17 18 Parameter 11 SwitchedVolts 19 OutputSourceV IPS units 20 Parameter 12 UnswitchedVolts 21 SensorSourceV IPS units 214 Rockwell Automation Publication 290D UM001A EN P June 2012 CIP Information Instance 152 Starter Stat DeviceLogix Produced Assembly for Bulletin 290D 291D Starters Appendix B n Parameter 16 TripStatus 23 24 Parameter 17 WarningStstus 25 Instance 154 Instance 154 is the default Output Consumed Assembly for Inverter type Bulletin 294D Distributed Starters Instance 154 Drive Cmd DeviceLogix Consumed Assembly for Bulletin 294D Starters Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 JogReverse JogForward ResetFault RunReverse RunFoward 1 Decel2 Accel2 Outd5 Outo4 Out03 Outd2 Out01 Out00 2 CommandFreq Low xxx x Hz 3 CommandFreq High xxx x Hz 4 Pt07Deviceln Pt06Deviceln Pt05Deviceln Pt04Deviceln Pt03Deviceln Pt02Deviceln Pt01Deviceln Pt0ODeviceln 5 Pt15Deviceln Pt14Deviceln Pt13Deviceln Pt12Deviceln Pt11Deviceln Pt10Deviceln Pt09Deviceln Pt08Deviceln 6 An00Deviceln lowbyte 7 An00Deviceln highbyte Instance 156 Instance 156 is the Exhaustive Drive Status Assembly Instance Instance 156 Drive Status Produced Assembly for Bulletin 294E Starters Byte Bit7 Bit 6 Bit 5 Bit 4 Bit
243. ter Number 73 Related Parameters 74 Access Rule GET SET Data Type UINT Group Advanced Config Units Hz Minimum Value 0 Maximum Value 400 Hz Default Value 0Hz Parameter Number 74 Related Parameters 73 Access Rule GET SET Data Type UINT Group Advanced Config Units x x Hz Minimum Value 0 0 Hz Maximum Value 30 0 Hz Default Value 0 0 Hz Drive Output Frequency Skip Frequency gt Time Rockwell Automation Publication 290D UM001A EN P June 2012 145 Chapter 4 146 Bulletin 290D 291D 294D Programmable Parameters DCBrakeTime Parameter Number 75 Related P t 32 76 Sets the length of time that DC brake current is PAA injected into the motor Refer to Parameter 76 Access Rule GET SET DCBrakeLevel Data Type UINT Group Advanced Config Units X X SECS Minimum Value 0 0 99 9 Maximum Value Setting of 99 9 Continuous Default Value 0 0 DCBrakeLevel Parameter Number 76 Related P t 32 75 Defines the maximum DC brake current in amps eee applied to the motor when Parameter 32 Access Rule GET SET StopMode is set to either 0 RAMP or 2 DC BRAKE Data Type UINT Group Advanced Config Units x x Amps Minimum Value 0 0 For 0 5 Hp units Min 0 Max 2 7 Default 1 For 1 0 Hp units Min 0 Max 4 5 Default 1 Maximum Value Hp Dependant For 2 0Hp units Min 0 Max 7 5 Default 2 Default Value Hp Dependant ATTENTION A R
244. ter provides the overload trip classification 1 10 2 15 3 20 Starter Protection Group ProtFiltResetMode This parameter configures the Protection Fault reset mode 0 Manual 1 Automatic ProtectFitEnable This parameter enables or disables protection faults not all faults can be disabled Parameter Number 29 Access Rule GET SET Data Type BYTE Group Basic Configuration Units TCU Minimum Value 75 Maximum Value 100 Default Value 75 Parameter Number 30 Access Rule GET Data Type USINT Group Basic Configuration Units Minimum Value 1 Maximum Value 3 Default Value 1 Parameter Number 4 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 42 Access Rule GET Data Type WORD Group Trip Status Units Minimum Value 0 Maximum Value OxE3BF Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 Bit Bulletin 290D 291D 294D Programmable Parameters Chapter 4 15 14 13 12 11 10 Function X OverloadTrip PhaseLossTrip UnderPowerTrip SensorShortTrip PhaselmbalanceTrip NonVolMemoryTrip Reserved Jamtrip StallTrip UnderloadTrip Reserved OutputShortIrip UserDefinedTrip X
245. th redundant safety contactors and emergency stop function can be integrated into the machine controls Figure 17 below is an example of this configuration Contact your local Rockwell Automation supplier for additional support regarding the safety circuit or for a risk assessment of your machinery Figure 17 Feeder Pwr Distribution IL Motor Branch SCGF Motor Branch SCGF Protective Device Protective Device _ a r Power t I I Supply Safety Circuit Safe Emergency Stop ATIAZIA3 3 Phase Pwr Unswitched Control Pwr DeviceNet UL Listed Suitable for Group Installation Rockwell Automation Publication 290D UM001A EN P June 2012 47 Chapter2 Installation and Wiring ArmorConnect Power Media For greater flexibility and faster installations the user may also use ArmorConnect media for a complete plug n play solution This solution provides plug in style stop stations as shown in Figure 18 The ArmorConnect power media offers both three phase and control power cable cord set systems These include patchcords receptacles tees reducers and accessories to be utilized with the ArmorStart LT Distributed Motor Controller This cable system allows quick connections and reduced installation time by utilizing pre manufactured cable assemblies for more reliable connection of the three phase and control power IMPORTANT When specifying power media for use with the ArmorStart LT Distributed Motor Control
246. that caused any current trip Data Type WORD Group Trip Status Units Minimum Value 0 Maximum Value OxFFFF Default Value 0 Bit Function 15 14 13 12 11 10 9 6 5 4 3 OverloadTrip PhaseShortTrip UnderPowerTrip X SensorShortTrip X OverCurrentTrip X NonVolMemoryTrip X ParamSyncTrip X DCBusTrip OpenDisconnect StallTrip X Overlemperature X GroundFault X RestartRetries X DriveHdwFault X OutputShortTrip X UserDefinedTrip X HardwareFltTrip WarningStatus Parameter Number 17 This parameter provides the current Access Rulle a warning condition Data Type WORD Group Trip Status Units Minimum Value 0 Maximum Value 0xC044 Default Value 0 128 Rockwell Automation Publication 290D UM001A EN P June 2012 Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Bit Function 15 14 13 12 11 10 9 8 7 6 5 4 3 0 X Reserved UnderPowerWarn X X X Reserved X DriveParamlnit X xX xX xX XY X Reserved X FanWarning X DNetPwrWarn X ConfigWarning TripLogO Parameter Number 18 This parameter provides the last trip a da to occur Data Type UINT Group Trip Status Units Minimum Value 0 Maximum Value 75 Default Value 0 TripLog1 Parameter Number 19 This parameter provides the second last Access Rule SET
247. tin 290D 291D Blink Bulletin 290D Pattern Auto Reset Disable Default 291D Trip Status Description Action 1 Yes No On Overload Trip The load has drawn excessive current and Verify that the load is operating correctly and is based on the trip class selected the device properly set up FLASetting Parameter 28 has tripped OLResetLevel Parameter 29 The fault may be reset only after the motor has sufficiently cooled 2 Yes Yes Off Phase Loss Trip The ArmorStart LT has detected a missing This fault is generated by monitoring the relative phase levels of the 3 phase currents Correct phase imbalance or disable fault using ProtectFltEnable Parameter 42 3 Yes No On Under Power Trip The ArmorStart LT detected switched or Check control voltage wiring and proper polarity A1 unswitched power dip below 19 2 V for A2 A3 terminal greater than 50 ms or 13 V for greater than 4 ms 4 No No On Sensor Short Trip This error indicates a shorted sensor Correct isolated or remove wiring error prior to shorted input device wiring input restarting the system mistakes 5 Yes Yes Off Phase Imbalance Trip The ArmorStart LT has detected a current Check the power system for current imbalance and imbalance in one of the phases correct Correct phase imbalance or disable fault using ProtectFltEnable Parameter 42 6 No No On Non Volatile Memory This is a major fault which renders the 1 If the fault was initiated by a transient power
248. tion The type of transformer and the connection configuration feeding an ArmorStart LT Bulletin 294D plays an important role in its performance and safety Delta Wye with Grounded Wye Neutral Figure 28 A pat N 3 y aN 770 eA 1 l f b o AE Hi i wet DER Delta Wye with Grounded Wye Neutral is the most common type of distribution system The grounded neutral provides a direct path for common mode current caused by the drive output SHOCK HAZARD ArmorStart LT requires the use of grounded Wye power systems AC Line Voltage Incoming voltage imbalances greater than 2 can cause large unequal currents in a drive An input line reactor may be necessary when line voltage imbalances are greater than 2 Line Reactor In general ArmorStart LT does not require line reactors In most applications the ArmorStart LT is further away from the power distribution panel therefore the length of cable provides additional impedance as compared to an in panel solution Through design and engineering the need for a line reactor is significantly reduced Therefore ArmorStart LT does not define a minimum line impedance specification and does not require a line reactor Its design trades the external reactor supplied by the customer for an internal fan integral to the controller This improves the overall life of the product To achieve maximum electrical life of Bulletin 294 an 800uH line reactor for the group can be applied to extend total s
249. tput A Access Rule GET SET Data Type UINT Group Advanced Config Units VAC Minimum Value 20V AC Maximum Value 460V AC Default Value 2V AC MotorNamePlateFLA Parameter Number 88 Related P t Set to the motor nameplate Full Load Amps eee Access Rule GET SET Data Type UINT Group Advanced Config Units x x Amps Minimum Value 0 0 For 0 5 Hp units Min 0 Max 3 0 Default 1 5 F For 1 0 Hp units Min 0 Max 5 0 Default 2 5 Maximum Value Hp Dependent For 2 0Hp units Min 0 Max 8 4 Default 3 6 Default Value Hp Dependent Rockwell Automation Publication 290D UM001A EN P June 2012 151 Chapter4 Bulletin 290D 291D 294D Programmable Parameters BrakeMode This parameter determines the source brake control mode 0 NoBrakeControl 1 AboveFrequency 2 AboveCurrent BrakeFreqThresh This parameter determines the frequency above which the source brake is released BrakeCurrThresh This parameter determines the motor current above which the source brake is released Parameter Number 89 Related Parameters Access Rule GET SET Data Type UINT Group Advanced Config Units Minimum Value 0 Maximum Value 2 Default Value 1 Parameter Number 90 Related Parameters Access Rule GET SET Data Type UINT Group Advanced Config Units x x Hz Minimum Value 0 0 Maximum Value 999 9 Default Value 0 0 Parameter Number 91 Rela
250. tribute value is updated to reflect the new Connection ID 103 Point Mask This attribute is used so that a mask value of type DWORD can be used in an EDS file parameter for the Zone Point Mask since arrays are not supported in EDS parameters When this attribute is changed the Zone Point Mask attribute value is updated to reflect the new mask value 114 Zone Control This attribute is used to choose the IO Connection type that is consumed whether security is enabled and whether the consumed data is fragmented See parameters 134 137 for the bit enumerations 116 Analog Mask This attribute is used so that a mask value of type WORD can be used in an EDS file parameter for the Zone Analog Mask since arrays are not supported in EDS parameters When this attribute is changed the Zone Analog Mask attribute value is updated to reflect the new mask value The following common services will be implemented for the ZIP Object Implemented for Service Code Class Instance Service Name Ox0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Behavior The ZIP object provides a means for devices on a network to share I O data directly without hard wiring them together with or without the use of a network scanner A single ZIP enabled device can consume data directly from multiple devices on a network A ZIP enabled device can also auto allocate and configure producing I O connections In initial DeviceNet ZIP implemen
251. type of distribution system and other factors Periodically check the integrity of all ground connections General safety dictates that all metal parts are connected to earth with separate copper wire or wires of the appropriate gauge Most equipment has specific provisions to connect a safety ground or PE protective earth directly to it Grounding PE or Ground The safety ground PE must be connected to earth ground This point must be connected to an adjacent building steel girder joist a floor ground rod a bus bar or a building ground grid Grounding points must comply with national and local industrial safety regulations or electrical codes Some codes may require redundant ground paths and periodic examination of connection integrity IMPORTANT To avoid electrolytic corrosion on the external earth terminal avoid spraying moisture directly on the terminal When used in washdown environments apply a sealant or other corrosion inhibitor on the external ground terminal to minimize any negative effects of galvanic or electro chemical corrosion Ground connections should be inspected on a regular basis Grounding Motors The motor frame or stator core must be connected directly to the PE connection with a separate ground conductor It is recommended that each motor frame be grounded to building steel at the motor Rockwell Automation Publication 290D UM001A EN P June 2012 57 Chapter2 Installation and Wiring Power Distribu
252. ucer and manually written to the Zone Key of the ZIP Consumers that will consume the data as part of the system configuration process When the Data Security Enable attribute is enabled ZIP Producers place the 16 bit Zone Key at the end of each produced I O message When security is disabled for a producer the Zone Key is still placed at the end of each produced I O message ZIP Consumers assume that the last 16 bits of each consumed I O message contains the Zone Key When the Data Security Enable attribute is enabled for a consumer the consumed Zone Key is compared to the ZIP consumer s stored Zone Key If they do not match the Zone Health instance attribute is set to 1 not healthy When security is disabled for a consumer the consumed Zone Key is ignored The selection of I O Assemblies that contain the 16 bit Zone Key is verified for both producing and consuming connections when ZIP is enabled Rockwell Automation Publication 290D UM001A EN P June 2012 243 AppendixB CIP Information Notes 244 Rockwell Automation Publication 290D UM001A EN P June 2012 Appendix C Introduction Using DeviceLogix DeviceLogix is a stand alone Boolean program that resides within the ArmorStart LT The program is embedded in the product so that there is no additional module required to use this technology DeviceLogix is programmed using the Add On Profile for RSLogix 5000 In addition to the actual programming DeviceLogix can b
253. ue 600 Default Value 600 Parameter Number 76 Access Rule GET Data Type USINT Group Advanced Config Units secs Minimum Value 0 Maximum Value 250 Default Value 10 Parameter Number 77 Access Rule GET Data Type USINT Group Advanced Config Units X X Secs Minimum Value 1 Maximum Value 25 0 Default Value 5 0 Parameter Number 78 Access Rule GET Data Type USINT Group Advanced Config Units FLA Minimum Value 10 Maximum Value 100 Default Value 50 Rockwell Automation Publication 290D UM001A EN P June 2012 ULWarningLevel This parameter determines the Underload Warning Level as a percentage of Full Load Amps OptionMatch If product options do not match value a hardware fault will occur AutobaudEnable Autobaud enabled when set 0 Disable 1 Enable Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 79 Access Rule GET Data Type USINT Group Advanced Config Units FLA Minimum Value 10 Maximum Value 100 Default Value 70 Parameter Number 92 Access Rule GET SET Data Type DWORD Group Advance Config Units Minimum Value 0 Maximum Value Oxfff fff Default Value 0 Bit Function 4 31 3 2 1 KeypadPreesent X KeypadNotPresent X BrakePresent X BrakeNotPresent X Reserved Parameter Number 100 Access Rule SET Data Type BOOL Group Network Units Minim
254. ule GET SET is configured Data Type WORD 0 Input 1 Output Group User 1 0 Config Units Minimum Value 0 Maximum Value 0x3F Default Value 0 Bit Function 5 4 3 2 1 Pt00 X Pt01 X Pt02 X Pt03 X Pt04 X Pt05 FilterOffOn Parameter Number 50 Access Rule GET SET This parameter determines the input which must be present for this time Data Type USINT before being reported ON Group User 1 0 Config Units msecs Minimum Value 0 Maximum Value 64 Default Value 0 Rockwell Automation Publication 290D UM001A EN P June 2012 101 Chapter 4 102 Bulletin 290D 291D 294D Programmable Parameters FilterOnOff This parameter determines the input which must be absent for this time before being reported OFF OutProtFitState This parameter in conjunction with Parameter 53 OutProtFltValue defines how the starter outputs will respond when a fault occurs 0 GoloPrFitValue 1 IgnorePrFit OutProtFitValue This parameter determines how the starter outputs will be commanded in the event of a protection fault if Parameter 52 OutProtFitState 0 0 OFF 1 0N OutNetFaultState This parameter in conjunction with Parameter 55 OutNetFaultValue defines how the starter outputs will respond on an Ethernet fault 0 GoloFaultValue 1 HoldLastState
255. um Value 0 Maximum Value Default Value Rockwell Automation Publication 290D UM001A EN P June 2012 109 Chapter 4 110 Bulletin 290D 291D 294D Programmable Parameters ConsumedlOAssy Selects the format of the 1 0 data consumed 290 default 150 ProducedlOAssy Selects the format of the 1 0 data consumed 290 default 151 AutoRunZip Enables this device to produce COS messages on powerup 0 Disable 1 Enable ZoneProducedEPR Expected Packet Rate for producing Zip COS connection Parameter Number 101 Access Rule SET Data Type USINT Group Network Units Minimum Value 3 Maximum Value 150 Default Value 150 Parameter Number 102 Access Rule SET Data Type USINT Group Network Units Minimum Value 52 Maximum Value 151 Default Value 151 Parameter Number 103 Access Rule SET Data Type BOOL Group ZIP Units Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 104 Access Rule SET Data Type UINT Group ZIP Units msec Minimum Value 1 Maximum Value 65535 Default Value 75 Rockwell Automation Publication 290D UM001A EN P June 2012 ZoneProducedPIT Production Inhibit Time for the producing Zip connection Zone1ProducedMacld The Macld address of the device in Zone 1 Zone2ProducedMacld The Macld address of the device in Zone 2 Zone3ProducedMacld The Macld addres
256. use ASA 45AY sf 14 AWG Ye HP 2HP 5HP 5HP 1HP TEIMME Bulletin 294 Bulletin 294 Bulletin 291 Bulletin 290 Bulletin 294 Overload Overload Overload Overload Overload Class 10 Class 10 Class 10 15 20 Class 10 15 20 Class 10 ad Compareto Nameplate Nameplate Nameplate Nameplate Nameplate controller max fuse ratings D 2 He D gt Conductor Table 7 2 10 4 antar protection 3 Max protection oan neers Fuse 60 Amax E Smallest Ww A any dass Determine conductor 3 5 I fuse class f 4 A a amn and max i a at a A H w w0 ating for V2HP 2HP N SHP N C 3 1HP N 3 150 conductor Fic Res i Fic Fic Fic z protection Vaa aw 76A C76 Vaza 7 2 10 4 2 j Y b cee OI ally H smallest i A T neeneerened ee Each controller is suitable for group installation with the same maximum ratings of fuse Table 430 250 of NFPA 70 2011 Figure 44 ArmorStart LT NFPA 79 Multi Motor Branch Circuit Minimum Conductor Ampacity Electrical Supply Minimum Required Ampacity MRA MRA 1 25 Max controller input currents Sum remaining controller input currents Controller input currents I1 12 13 14 15 Max controller input current 13 14 choose 13 as Max either is ok MRA 1 25 13 11 12 14 15 1 25 7 6A 1 8A 5 5A 7 6A 3 0A 274A Combined Load Conductors Min Amp
257. ustrial machinery the versions that have the Conduit Entrance Gland Plate Option may also be used in applications governed by NFPA 70 National Electrical Code NEC see ArmorStart LT Product Family In the 2012 Edition of NFPA 79 motor controllers that are listed for group installation may be installed in multiple motor branch circuits according to either of two alternative sets of requirements The first is found in 7 2 10 4 2 the second in 7 2 10 4 3 The requirements of 7 2 10 4 3 are similar to those in 430 53 C of NFPA 70 while the requirements of 7 2 10 4 2 are found only in NFPA 79 This appendix explains the requirements of 7 2 10 4 2 rather than those of 7 2 10 4 3 because this is the simpler method to use when applying the ArmorStart LT family of motor controllers The user must determine the requirements NFPA 79 or NFPA 70 to use for the application When making this determination it is necessary to understand the ArmorStart LT product characteristics and useful to understand the definition of industrial machinery The section of this appendix ArmorStart LT Product Family specifies whether a motor controller is suitable for installation according to NFPA 79 or NFPA 70 or both The definition Rockwell Automation Publication 290D UM001A EN P June 2012 189 AppendixA Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery ArmorStart LT Product Fa
258. values in Table 7 2 10 4 for the smallest conductor in the circuit f Summarizing the requirements relevant to Figure 40 7 2 10 4 1 and 7 2 10 4 2 permit two or more ArmorStart LT motor controllers to be installed in a single branch circuit provided 1 all the motor controllers are listed for group installation 2 the fuse does not exceed the maximum rating that Table 27 permits to protect the smallest conductor and 3 the fuse complies with the maximum fuse ratings of all of the controllers 194 Rockwell Automation Publication 290D UM001A EN P June 2012 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Explanatory Example 195 Figure 42 ArmorStart LT NFPA 79 Multi Motor Branch Circuit The rating or setting of the branch short circuit and ground fault protection device does lt a fi not exceed the values in Table 7 2 10 4 for the smallest conductor in the circuit ennai te i Branch circuit shown as dottedlinej all of the conductors on the load side C shall be permitted to be connected to a single branch circuit of the single set of fuses is OOo OS eee ce ecce gece cccepeccoceegecococegesococcyg Suitable for Motor Group Installation Each motor controller and overload device is Max Ratings _ listed for group Sym Amps RMS SKA 10KA ri 4 b P Fuse ASA 45A installation with specified ma
259. vice upload EDS file s stored in a device wets oa 3 Choose Register an EDS file s as shown above and then click the Next button 4 Choose to Register a single file or Register a directory of EDS files and specify the file name or location using the Browse button to locate the EDS file on your computer Rockwell Automation Publication 290E UM001B EN P June 2012 71 Chapter 3 72 Product Commissioning Rockwell Automation s EDS Wizard xi Registration Electronic Data Sheet file s will be added to your system for use in Rockwell Automation applications Register a single file Register a directory of EDS files IV Look in subfolders In folder ff there is an icon file ico with the same name as the file s you are registering then this image will be associated with the device To perform an installation test on the file s click Next cack Neas _Cancal_ 5 Click the Next button 6 The following screen will display any warning or errors if a problem occurs while registering the file Ifa problem occurs insure that you have the correct file and try again Click the Next button when no errors occur Rockwell Automation s EDS Wizard gt x EDS File Installation Test Results This test evaluates each EDS file for errors in the EDS file This test does not guarantee EDS file validity Installation Test Results C Users Nabuser Documents EDS AnmorSt
260. viceLogix engine Table 14 Bulletin 294E Produced Assembly Status Tag Explanation Device Input Status Tags Fault Tag Description Use Communication fault between PLC and device all 1s fault all 0s normal TripPresent Fault exists within unit WarningPresent Warning of potential fault RunningForward Motor commanded to run forward RunningReverse Motor commanded to run reverse Ready Control and 3 phase power present NetworkControlStatus Start and Stop command comes from network PLC or Connected Explicit Messaging Rockwell Automation Publication 290E UM001B EN P June 2012 77 Chapter3 Product Commissioning Device Input Status Tags Tag Description Use NetworkReferenceStatus Speed reference comes from the network not DeviceLogix AtReference At commanded speed reference DeviceLogixEnabled DeviceLogix is enabled KeypadAuto HOA is in Auto mode KeypadOff HOA is in Off mode KeypadHand HOA is in Hand mode KeypadJogging HOA is in Jog mode DisconnectClosed Disconnect is closed BrakeContactorStatus Source brake contactor status 1 close 0 open OutputFrequency VFD frequency Pt0OData User configured 1 0 status Pt01Data User configured 1 0 status Pt02Data User configured 1 0 status Pt03Data User configured 1 0 status Pt04Data ASLT_
261. voltage is not present 294 units only RUN FLT LED The bicolor green red LED combines the functions of the Run and Fault LEDs Solid green is illuminated when a Run command is present The LED will blink red in a prescribed fault pattern when a protection fault trip condition is present See table for fault blink patterns NET Network Status The bicolor green red LED indicates the Flashing green indicates a node address is Flashing red indicates the connection has LED status of the CIP network connection See configured no CIP connections are timed out Steady Red indicates a duplicate Network Status Indicator for further established and an Exclusive Owner IP Address detected information connection has not timed out Flashing bicolor red green indicates a Steady green indicates at least one CIP self test on power up connection is established and an Exclusive Owner connection has not timed out 1 0 Status Six yellow LEDs are numbered 0 5 and Yellow is illuminated when input is valid or Off when input is not valid or the output is Enunciators 0 5 indicate the status of the input output output is on not turned on LEDs connectors One LED for each 1 0 point Reset Button The blue reset button will cause a protection fault reset to occur Rockwell Automation Publication 290D UM001A EN P June 2012 167 Chapter5 Diagnostics Fault Diagnostics 168 Fault diagnost
262. ximum 200 m 656 ft 250 kbps 100 m 328 ft 500 kbps Auto Baud Rate Identification Yes DeviceNet Group 2 Slave Only Device Type Yes Polled 1 0 Messaging Yes Change of State Messaging Yes Cyclic Messaging Yes Explicit Messaging Yes Full Parameter Object Support Yes Group 4 Off Line Node Recovery Messaging Yes Configuring Consistency Value Yes Unconnected Messaging Manager UCMN Yes 186 Rockwell Automation Publication 290D UM001A EN P June 2012 Communication Ratings EtherNet IP ODVA Conformance Testing Specifications Chapter 6 EtherNet IP Interoperability Performance Per A9 PF 2 1 Ethernet Communication Rate 10 100 Mbps half or full duplex Ethernet Ports 2 embedded switch Ethernet Network Topologies Supported Star Tree Linear and Ring Device Level Ring Support Beacon Performance IEEE 1583 Transparent Clock Ethernet Connector M12 D code female with Ethernet keying 4 Pin Ethernet Cable Category 5e Shielded or unshielded IP Configuration Static DHCP or BootP EtherNet IP DHCP Timeout 30s Data Transported over both TCP and UDP ashes ate pps Seopa nd UNE Consume Instance Command Default of 4 words Instance 154 Produce Instance Status Default of 16 words Instance 156 Message Support Unicast or Multicast Address Conflict Detection ACD IP v4 Address Conflict Detection for EtherNet IP devices Sockets 1
263. ximum branch circuit Type CC J and T fuses only protection YHP 2HP 5HP 5HP 1HP Bulletin 294 Bulletin 294 Bulletin 291 Bulletin 290 Bulletin 294 i ae Overload Overload Overload Overload Overload Class 10 Class 10 Class 10 15 20 Class 10 15 20 Class 10 a a Hameplate Nameplate Nameplate Nameplate Nameplate 7 2 10 4 1 D and their control equipment Two or more motors Each controller is listed for group installation with the same specified maximum protection The example addresses the overcurrent protection of the conductors controllers and motors Protection for three overcurrent conditions is considered motor running overloads short circuit line to line faults and ground faults line to ground The short circuit fault and ground fault protection is governed by 7 2 10 4 1 and 7 2 10 4 2 and explained in Requirements 1 2 and 3 and Figure 43 The overload protection explained in Requirement 4 is governed by 7 3 1 and 7 3 1 1 Overload coordination depends on each conductor having the minimum ampacity given by 12 5 3 and 12 5 4 The method for determining this minimum ampacity is explained in Requirement 5 and Figure 44 The example branch circuit is shown in Figure 43 and Figure 44 The circuit topology consists of a set of 10 AWG conductors that supply multiple sets of 14 AWG conductors Each set
264. yte offset in Zone Data Point table to place masked data Zone2PtOffset Byte offset in Zone Data Point table to place masked data Zone3PtOffset Byte offset in Zone Data Point table to place masked data Zone1PtOffset Byte offset in Zone Data Point table to place masked data Parameter Number 118 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 119 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 120 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 Parameter Number 121 Access Rule SET Data Type UINT Group ZIP Units Minimum Value 0 Maximum Value 7 Default Value 0 158 Rockwell Automation Publication 290D UM001A EN P June 2012 Zone1AnalogMask Byte offset in Zone Data Point table to place masked data Zone2AnalogMask Byte offset in Zone Data Point table to place masked data Zone3AnalogMask Byte offset in Zone Data Point table to place masked data Zone4AnalogMask Byte offset in Zone Data Point table to place masked data Bulletin 290D 291D 294D Programmable Parameters Chapter 4 Parameter Number 122 Access Rule SET Data Type

Bulletin 290D/291D - Rockwell Automation

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