DA-661/662/663 Hardware User`s Manual v5
Contents
1. mnt sda and the second device will be mounted automatically to mnt sdb The DA 661 662 663 will be un mounted automatically with the umount command when the device is disconnected 3 42. rule of thumb is that wiring that shares similar electrical characteristics can be bundled together e Keep input wiring and output wiring separate e Where necessary it is strongly advised that you label wiring to all devices in the system Connecting the Power To power on the DA 661 662 663 use the power cord comes with the product to connect the power line to the DA 661 662 663 s AC power connector The power connector is located on the right side of the rear panel Next turn on the power switch The DA 661 662 663 takes about 30 seconds to boot up Once the device is ready the Ready LED on the front panel will light up and the DA 661 662 663 model name and firmware version will appear on the LCD screen Connecting to the Network For DA 661 and DA 662 connect one end of the Ethernet cable to one of the DA 661 662 s 10 100M Ethernet ports 8 pin RJ45 and the other end of the cable to the Ethernet network If the cable is properly connected the DA 661 662 will indicate a valid connection to the Ethernet in the following ways 1 8 The lower right corner LED indicator in the lower right Pin Signal corner glows a solid green color when the cable is 1 ETx properly connected to a 100 Mbps Ethernet network 2 ETx The LED will flicker when Ethernet packets are being 3 ERx transmitted or received 4 1 8 5 The lower left corner LED indicator glows a solid 6 ERx orange col
3. 2 Connecting the POWT vio abad ist 3 3 Connecting to the Networks ricota iii ico dida cios 3 3 Connecting to a Serial Device ooonocnnnnicnocnnonononononnonanononncnononorononnonannnon no noc nero aie 3 4 Connecting tothe Console Poit arnser a 3 4 PEMCIA E E E E a 3 4 CompactFlash sarene dira S E E S S 3 4 USB HOS int 3 4 1 Introduction The DA 661 662 663 are RISC based ready to run embedded computers designed for industrial data acquisition applications Each model has 16 RS 232 422 485 serial ports 1 CF socket 1 PCMCIA socket and 2 USB hosts based on the Intel XScale IXP425 communication processor In addition the DA 661 has two Ethernet ports the DA 662 has 4 Ethernet ports and the DA 663 has 2 fiber Ethernet channels The casing is a standard 1U 19 inch wide rack mounted rugged enclosure The robust rack mountable mechanism design provides the hardened protection needed for industrial environment applications and makes it easy for users to install the DA 661 662 663 on a standard 19 inch rack The DA 661 662 663 are ideal for applications that require a distributed embedded technology such as SCADA systems plant floor automation and power electricity monitoring applications The following topics are covered in this chapter U Overview OU Package Checklist U Product Features U Hardware Specifications DA 661 662 663 Hardware User s Manual Introduction Overview The DA 661 662 663 are RISC based read
4. 422 485 HUMOS A a 9 10 1 12 13 14 15 16 Conie 1 ay ay Rx cd Fa ma 100 240 VAG VDC_ RS 232 422 485 Serial Ports x 16 Fiber Optical Connector ON OFF Switch RJ45 50 bps to 921 6 Kbps 100 Base x 2 Dimensions DA 661 662 663 co X E z 00 O ci E N RS 232 422 485 Power Input pa A aa m m 100 240 VAC VDC i 440 mm 17 3 IE E mm 3 8 480 mm 19 DA 661 662 663 Hardware User s Manual Hardware Introduction DA 662 l 224 mm 8 82 n RS 232 422 485 Power Input Es LAO AO S 9 10 11 12 13 14 15 16 Console LANI N la gt o 440 mm 17 3 z lt gt 480 mm 19 LO Hardware Block Diagram The following block diagrams show the layout of the DA 661 662 663 s internal components DA 661 Ethernet USB PCI to Cardbus a Controller Bridge PCI Bus Moxa UART ASIC Moxa UART ASIC AAA RS 232 422 485 RS 232 422 485 2 4 DA 661 662 663 Hardware User s Manual Hardware Introduction DA 662 DA 662 Ethernet 108 PCI to Cardbus Controller Bridge PCI Bus Moxa UART ASIC Moxa UART ASIC SUSUESEMEEESEEE USB PCI to Cardbus Coniroller Bridge PCI Bus Moxa UART ASIC Moxa UART ASIC A LS Lada RS 232 422 485 RS 232 422 485 DA 661 662 663 Hardware User s Manual Hardware Introduction LED Indicators LED indicators are located on the
5. DA 661 662 663 Hardware User s Manual Fifth Edition April 2009 www moxa com product MOXA 2009 Moxa Inc All rights reserved Reproduction without permission is prohibited DA 661 662 663 Hardware User s Manual The hardware described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright O 2009 Moxa Inc All rights reserved Reproduction without permission is prohibited Trademarks Moxa is a registered trademark of Moxa Inc All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Moxa assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and th
6. ese changes are incorporated into new editions of the publication Technical Support Contact Information WWw moxa com support Moxa Americas Moxa China Shanghai office Toll free 1 888 669 2872 Toll free 800 820 5036 Tel 1 714 528 6777 Tel 86 21 5258 9955 Fax 1 714 528 6778 Fax 86 10 6872 3958 Moxa Europe Moxa Asia Pacific Tel 49 89 3 70 03 99 0 Tel 886 2 8919 1230 Fax 49 89 3 70 03 99 99 Fax 886 2 8919 1231 Chapter 1 Chapter 2 Chapter 3 Table of Contents INTOdUCHON ratita aco ara 1 1 OVEVI Wir AA A REA ead id 1 2 Package Checklist uc ios Eo ao EEEE e a E tE AAE Eea ETER ai 1 2 Product Feat reS e ne oae E E E EE EEE E E EE bichon EEE ds 1 3 Hardware Specifications cistitis es 1 3 Hardware Introduction coin desstanincstan sadtacsddawesdastsidecdsbanspintcweauaateke 2 1 AA viii 2 2 DAS as 2 2 DA COUDA 62 Luis 2 2 DA iS 2 3 Dimensiot hi A id 2 3 DAS661 66 O voca lio 2 3 DAS 2 Li A A te 2 4 Hardware Block DiagtaM ita 2 4 DAGA abia Gat Ateleeuee 2 4 DA COYDA GO 2 oi a 2 5 DAI is ii aa 2 5 LED Indicators iia A 2 6 Reset BUON td 2 6 LED Crema 2 7 Push Buttons cierto 2 7 Real time Clock ice 2 7 Hardware Connection Description c ecccessseeeeeeeseneeeeeeseneeeeeneeeeeeeeneeenes 3 1 Placement Opt tc ai cabe 3 2 DeSktOp siessssest hei aniones arcillosa 3 2 Connecting the Powell asnos ne 3 2 Connecting the Hard Wales Seti aiid ea Aiea 3 2 Wiring Requirements rta oi ls it di ia 3
7. front panel of the DA 661 662 663 LED Name LED Color LED Function Ready Red Power is On and system is ready after booting up LAN1 LAN2 Orange 10 Mbps Ethernet connection LAN3 LAN4 Green 100 Mbps Ethernet connection P1 P16 Rx Orange Serial port is receiving RX data from the serial device Off Serial port is not receiving RX data from the serial device P1 P16 Tx Green Serial port is transmitting TX data to the serial device Off Serial port is transmitting TX data to the serial device ao i Fiber channel is connected FX1 FX2 y reen i iad flickering Fiber channel is transmitting data Reset Button A Press the Reset button on the front panel continuously for at least 5 seconds to load the factory default configuration After the factory default configuration has been loaded the system will reboot automatically The Ready LED will blink on and off for the first 5 seconds and then maintain a steady glow once the system has rebooted We recommend that you only use this function if the software is not working properly and you want to load factory default settings To reset an embedded Linux system always use the software reboot command gt reboot to protect the integrity of data being transmitted or processed The Reset button is not designed to hard reboot the DA 661 662 663 ATTENTION Linux OS DA 661 662 663 LX Pressing the Reset button will only load the configu
8. m with rack mount ears W x Dx H 440 x 198 x 45 mm without rack mount ears DA 662 I 480 x 224 x 45 mm with rack mount ears 440 x 224 x 45 mm without rack mount ears Weight DA 661 2 5 kg DA 662 2 6 kg DA 663 2 5 kg DA 662 I 2 94 kg Operating Temperature 10 to 60 C 14 to 140 F Storage Temperature 20 to 70 C 4 to 176 F 5 to 95 RH Anti Vibration 1 g E TIEC 68 2 6 sine wave resonance search 5 500 Hz 1 Oct min 1 cycle 13 mins 17 sec axis Regulatory Approvals EMC CE Class A FCC Class A for all models Safety UL cUL TUV EN60950 for DA 661 662 663 UL cUL LVD EN60950 for DA 662 I Warranty 5 years 1 4 2 Hardware Introduction DA 661 662 663 Series hardware is compact well designed and built rugged for industrial applications LED indicators help you monitor the performance and identify trouble spots Multiple ports allow the connection of different devices for wireless operation With the reliable and stable hardware platform that is provided you may devote your attention to the development of your application In this chapter learn the basics about the embedded computer hardware and its different parts This chapter covers the following topics Q Appearance gt DA 661 gt DA 662 DA 662 I gt DA 663 U Dimensions gt DA 661 662 663 gt DA 662 I Q Hardware Block Diagram gt DA 661 gt DA 662 DA 662 I gt DA 663 LED Indicators Reset But
9. o P16 For normal data acquisition applications you should connect to the DA 661 662 663 s serial ports P1 to P16 via a V90 or GPRS modem If you would like to use the console port for normal data acquisition applications you can set the console port to start up via PPP protocol PCMCIA The PCMCIA slot supports the CardBus Card 32 card standard and 16 bit PCMCIA 2 1 JEIDA4 2 card standard It supports 3 3V 5V and 12V at a working voltage of 120 mA 1100 mA The wireless LAN card is optional The wireless LAN card provided by Moxa lets you connect the DA 661 662 663 to a wireless LAN Both 802 1b and 802 11 g interfaces supported If you need device drivers for other kinds of PCMCIA cards contact Moxa for information on how to initiate a cooperative development project CompactFlash The DA 661 662 663 provides one CompactFlash slot that supports CompactFlash type VII card expansion Currently Moxa provides a CompactFlash disk for plug amp play mass storage expansion You may also use flash disks available from most computer supply outlets The CompactFlash will be mounted at mnt hda If you need device drivers for other kinds of mass storage cards contact Moxa for information on how to initiate a cooperative development project USB Host The DA 661 662 663 offers 2 USB 2 0 hosts allowing you to connect with a USB storage device The first USB mass storage device to be connected will be mounted automatically by mount to
10. odels of the DA 661 662 663 that come pre installed with the open standard Linux OS or the commonly used WinCE OS The built in SDK makes program development easy by allowing you to follow the common programming procedures used on a standard PC All of the software you develop for your own applications can be stored in the onboard Flash memory The DA 661 662 663 embedded computers are ideal for creating control systems with distributed architecture that are based on embedded technologies Typical applications include SCADA systems plant floor automation and power electricity monitoring Package Checklist Before installing the DA 661 662 663 verify that the package contains the following items e 1 DA 661 662 663 Embedded Computer 19 inch Rack Mount Kit Quick Installation Guide Document amp Software CD Ethernet Cable RJ45 to RJ45 cross over cable 100 cm CBL RJ45M9 150 RJ45 to DB9 male serial port cable 150 cm CBL RJ45F9 150 RJ45 to DB9 female console port cable 150 cm Power Cord Product Warranty Statement NOTE Notify your sales representative if any of the above items are missing or damaged DA 661 662 663 Hardware User s Manual Introduction Product Features Intel XScale IXP425 533 MHz Processor On board 128 MB RAM 32 MB Flash ROM 16 RS 232 422 485 serial ports 2 KV optical isolation protection for serial ports DA 662 I only 2 10 100 Mbps Ethernet 4 10 100 Mbps Ethernet for DA 662 model 2 multi mode 100Ba
11. or when the cable is properly connected to a 7 10 Mbps Ethernet network The LED will flicker when 8 Ae Ethernet packets are being transmitted or received For DA 663 connect one end of the fiber channel cable SC TX RX TX RX connector to one of the DA 663 s 100BaseFX fiber channel ports either FX1 or FX2 The LED indicators on the front A 7 0 i A 0 panel indicate the operation status When the fiber channel h h db y cable is connected the green light will glow a steady green When data is being transmitted the green light will flicker DA 661 662 663 Hardware User s Manual Hardware Connection Description Connecting to a Serial Device Use properly wired serial cables to connect the DA 661 662 663 to serial devices The DA 661 662 663 s serial ports P1 to P16 use 8 pin RJ45 connectors The ports can be configured by software for RS 232 RS 422 or 2 wire RS 485 The pin assignments are shown in the following table MTT Pin RS 232 RS 422 RS 485 1 8 1 DSR 2 RTS TXD 3 GND GND GND 4 TXD TXD 5 RXD RXD Data 6 DCD RXD Data 7 CTS 8 DTR Connecting to the Console Port The DA 661 662 663 s console port is an 8 pin RJ45 RS 232 port The port can be used to connect to the console utility from a remote console via a V90 or GPRS modem with PPP protocol The pin definition is the same as for the serial ports P1 t
12. ration file All files in the etc directory will revert to their factory defaults and all user data in the Flash ROM will be deleted WinCE OS DA 661 662 663 CE Pressing the Reset button will only load the default settings 1 e the default registry values All user data NOT in the Flash ROM will be deleted DA 661 662 663 Hardware User s Manual Hardware Introduction LCD Screen The DA 661 662 663 has an LCD screen on the front panel The LCD screen can display 16 columns and 2 rows of text After the DA 661 662 663 boots up the LCD screen will display the model name and firmware version D A 6 6 1 1 6 Vv E R 1 0 Push Buttons There are four push buttons on the DA 661 662 663 s front panel The buttons are used to enter text onto the LCD screen The buttons are MENU N up cursor Y down cursor and SEL Button Action MENU Displays the main menu A Scrolls up through a list of items shown on the LCD screen s second line Vv Scrolls down through a list of items shown on the LCD screen s second line SEL Selects the option listed on the LCD screen Real time Clock The DA 661 662 663 s real time clock is powered by a lithium battery We strongly recommend that you do not replace the lithium battery without help from a qualified Moxa support engineer If you need to change the battery contact the Moxa RMA service team A WARNING There i
13. s a risk of explosion if the battery is replaced by an incorrect type 3 Hardware Connection Description This chapter covers the following topics OU Placement Options gt Desktop gt Connecting the Power Q Connecting the Hardware gt Wiring Requirements Connecting the Power Connecting to the Network Connecting to a Serial Device Connecting to the Console Port PCMCIA CompactFlash USB Host VVVVV VV DA 661 662 663 Hardware User s Manual Hardware Connection Description Placement Options Desktop Place your DA 661 662 663 on a clean flat well ventilated desktop For better ventilation attach the 4 pads from the desktop kit to the bottom of the unit and leave some space between the DA 661 662 663 and other equipment Do not place equipment or objects on top of the DA 661 662 663 as this might damage the computers internal components Connecting the Power The DA 661 662 663 is designed to be mounted on a standard 19 inch rack Two L shaped metal plates are included as standard accessories with the DA 661 662 663 Use the enclosed pair of L shaped metal plates and screws to fasten your DA 661 662 663 to the rack cabinet Two placement options are available You can either lock the front or the rear panel of the DA 661 662 663 to the front of the rack Each L shaped plate has 6 holes leaving two outer or inner holes open for your convenience Connecting the Hardware This section describes how to connect
14. seFX fiber channels with SC connector DA 663 Standard 19 inch rack mount installation 1U height Wide range of power input voltages from 100 to 240VAC LCD screen and push buttons for HMI Ready to run Linux WinCE 5 0 platform Robust fanless design PCMCIA for wireless LAN expansion supports 802 11b g CompactFlash for storage expansion USB 2 0 host Hardware Specifications DA 661 DA 662 DA 663 DA 662 1 CPU Intel XScale IXP425 533 MHz RAM 128 MB Flash 32 MB Auto sensing 10 100 Mbps x 2 with built in Mund Ro 2 100BaseFX fiber LAN 1 5 KV magnetic isolation protection channel x 2 RJ45 connector SC connector Serial Port RS 232 422 485 x 16 RJ45 connector Serial Protection 15 KV ESD for all signals 2 KV optical isolation protection DA 662 I only Data Bits 5 6 7 8 Stop bits 1 1 5 2 Parity None Even Odd Space Mark Flow Control RTC CTS XON XOFF RS 485 ADDC Speed 50 bps to 921 6 Kbps Serial Console RS 232 x 1 USB 2 0 Hosts 2 PCMCIA Cardbus x 1 1 3 DA 661 662 663 Hardware User s Manual Introduction Storage Expansion CompactFlash x 1 LCM Text Mode 2 x 16 Push Buttons 4 Watchdog Timer Yes Real time Clock Yes Buzzer Yes Reset Button Reset to Default x 1 Power Input 100 to 240 VAC Power DA 661 662 663 15W DA 662 I 23 5W Dimension DA 661 662 663 480 x 198 x 45 m
15. the DA 661 662 663 to serial devices The topics covered in this section are Wiring Requirements Connecting the Power Connecting to the Network Connecting to a Serial Device and Connecting to the Console Port Wiring Requirements A ATTENTION Safety First Be sure to disconnect the power cord before installing and or wiring your DA 661 662 663 Wiring Caution Calculate the maximum possible current in each power wire and common wire Observe all electrical codes dictating the maximum current allowable for each wire size Tf the current goes above the maximum ratings the wiring could overheat causing serious damage to your equipment Temperature Caution Be careful when handling the DA 661 662 663 When plugged in the DA 661 662 663 s internal components generate heat and consequently the outer casing may feel hot to the touch DA 661 662 663 Hardware User s Manual Hardware Connection Description You should observe the following common wiring rules e Use separate paths to route wiring for power and devices If power wiring and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communication wiring and power wiring in the same wire conduit To avoid interference wires with different signal characteristics should be routed separately e You can use the type of signal transmitted through a wire to determine which wires should be kept separate The
16. ton LCD Screen Push Buttons Real time Clock DODODO DA 661 662 663 Hardware User s Manual Hardware Introduction Appearance DA 661 Front View LED Indicators LCM Display Panel System Status LAN Serial Tx Rx PCMCIA Socket 2Que ES USB Host Push Buttons 19 inch Rackmount Ear Reset Button j j CF Socket Rear View Power Input RS 232 Console Port 100 240 VAC VDC Powrinput e RS 232 422 485 e A A A 9 10 11 12 13 14 15 16 Coniole LANI LAN2 ee al al 100 240 VAG DC gt RS 232 422 485 Serial Ports x 16 10 100 Mbps Ethernet ON OFF Switch RJ45 50 bps to 921 6 Kbps RJ45 x 2 DA 662 DA 662 Front View LED Indicators System Status LAN Serial Tx Rx PCMCIA Socket LCM Display Panel Push Buttons 19 inch Rackmount Ear Reset Button CF Socket Rear View i Power Input RS 232 Console Port 100 240 VAC VDC Pow input am mm s 292 422 485 Lana i 2 a a i 6 7 8 9 10 11 12 13 14 15 16 Coniole LANI wz C Tg 100 2401VAC DC RS 232 422 485 Serial Ports x 16 10 100 Mbps ON OFF Switch RJ45 50 bps to 921 6 Kbps Ethernet RJ45 x 4 2 2 DA 661 662 663 Hardware User s Manual Hardware Introduction DA 663 Front View LED Indicators LCM Display Panel System Status LAN Serial Tx Rx PCMCIA Socket SESE os cccccoooceccocos USB Host 19 inch Push Buttons Rackmount Ear eset Button CF Socket Rear View Power Input RS 232 Console Port 100 240 VAC VDC Pow irinput e RS 232
17. y to run embedded computers designed for industrial data acquisition applications Each model has 16 RS 232 422 485 serial ports 1 CF socket 1 PCMCIA socket and 2 USB hosts based on the Intel XScale IXP425 communication processor In addition the DA 661 has two Ethernet ports the DA 662 has 4 Ethernet ports and the DA 663 has 2 fiber Ethernet channels The casing is a standard 1U 19 inch wide rack mounted rugged enclosure The robust rack mountable mechanism design provides the hardened protection needed for industrial environment applications and makes it easy for users to install the DA 661 662 663 on a standard 19 inch rack The DA 661 662 663 are ideal for applications that require a distributed embedded technology such as SCADA systems plant floor automation and power electricity monitoring applications The DA 661 662 663 are suitable for IT control room applications the critical assets used in the control and automation system of industrial plant floors and in electric power utility substations The DA 661 662 663 can accept a wide range of power inputs from 100 to 240V which means that they can be connected to AC power lines Because of the no hard disk fan less energy efficient design the DA 661 662 663 minimize heat generation can operate around the clock year in and year out in heavy duty harsh industrial environments delivering the kind of reliable computing power expected of a multifunctional controller Choose from m
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