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USER MANUAL

1. 33 INSTACECA TON 34 4 1 TRANSPORT AND PLACEMENT 34 4 2 CONNECTING THE MACHINE 04 4 000200 0000000 35 4 3 START THE MACHINE FOR THE FIRST 35 D OPERATION i i thu DUE SIUS RI UK UM UA SRNUIUU S CPU I SU FII MN UI ENTE 36 5 1 SAR TUP eO no 36 5 2 PRODUCTION 37 5 3 CONTINUE TO THE NEXT STEP OF THE CYCLE 37 5 4 STOP PROGHAM meii ere NU ENS 38 5 5 CHANGING THE PROGRAM SETTINGS 38 5 5 1 MULTI PROGRAM DIGITAL CONTROL 2 222 2 2 38 5 5 1 1 VACUUM OPTION MPDC a 39 5 5 1 2 GAS OPTION MPDC a 40 5 5 1 3 LIQUID SENSOR CONTROL 40 5 5 1 4 RED MEAT OPTION 41 5 5 1 5 MULTI CYCLE OPTION 41 5 5 1 6 EXTERNAL VACUUM OPTION
2. 43 5 5 1 7 SLEEPER TIME OPTION 44 5 5 2 ADVANCED CONTROL SYSTEM 0001 44 5 5 2 1 PROGRAMMING THE ACS CONTROL ON YOUR 45 5 5 2 2 OPTIONS u Mund 47 5 5 2 3 EXTERNAL VACUUM OPTION AC S a 47 5 6 DIRECTIVE FOR FUNCTION VALUES 48 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 6 MAINTENANCE uuu 2 51 6 1 MAINTENANCE 8 9 51 6 2 CLEANING THE MACHINE 52 6 3 OIL CLEANING PROGRAM 53 6 4 ADD OIL CHANGE OIL AND OIL FILTER 53 6 5 REPLACING THE EXHAUST FILTER MAINTENANCE OF VACUUM PUMP 54 6 6 REPLACING THE SEALING WIRE 56 6 7 REPLACING THE SILICONE RUBBER ON THE SILICONE HOLDERS 58 6 8 REPLACING THE LID 5 59 6 9 INSPECTING THE LID 5 60 7 TROUBLESHOOTING av s Q6 UR Sa Es DUE URS
3. 2 3 The vacuum pump FUNCTION De vacuum pump creates a vacuum in the chamber Figure 3 Overview of the pump filter cover removed NO PART DESCRIPTION SECTION 1 Vacuum pump e Creates the vacuum during the process 6 1 2 Exhaust filter e Filters the exhaust air and absorbs oil vapors e Refer to the indicated section for detailed information 6 1 with regards to maintenance 3 sight glass e The oil sight glass indicates the maximum and 6 1 minimum oil level in the vacuum pump 4 Oil drain plug e order to drain the oil 5 Oil filler plug e In order to fill the pump with oil 6 Oil filter e Filters the oil e Refer to the mentioned section for detailed 6 1 information on maintenance USER MANUAL gt Marlin Falcon Polar Version MFP EN 0 04 12 14 2 4 Gas flushing optional FUNCTION e For protection of the product it may be desirable to add a specific gas in the package after the air is removed The machine can be provided with a gas connection optionally e Installation details can be found in chapter 1 ATTENTION e Never use a gas mixture containing over 20 of oxygen or other explosive gases This can cause hazardous explosions gas flushing the seal pressure will decrease There must be a minimum final pressure after gas flushing of 3096 to properly seal the bag 2 5 Electrical installation FUNCTION The electrical installation provides powe
4. USER MANUAL Vacuum Packing Machine Marlin Falcon Polar Part no 0895011 Copyright 2014 No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any electronic or mechanical means or by photocopying recording or otherwise without the prior written consent of Henkelman BV USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 INTRODUCTION Henkelman BV is a supplier of ultra modern vacuum packing machines Our machines are designed and manufactured to the highest standards And that s clear They combine a sleek built and functional design with ease of use and durability Installation is just a matter of plug amp pack and the clever design ensures that the hygiene standards are maintained at all times This manual contains relevant information and instructions for installation operation and maintenance of the machine e The machine is not suitable for the packaging of toxic corrosive irritant or hazardous materials All persons responsible for the operation must at least fully read and understand the chapters on operation and safety of these operating instructions e persons responsible for assembly installation maintenance and or repair should read and understand all of these instructions The user is responsible for the interpretation and use of this manual in any circumstances Please contact the owner or the manager in case o
5. 5to30 5to 30 lt 70 lt 70 8 8 775 695 670 710 960 1025 152 143 110 200 6 6 60 100 60 100 1 1 40 63 1 1 VM100 VM100 Marlin Falcon Polar version MFP EN 0 04 12 14 5 to 30 lt 70 8 1066 480 970 142 100 60 100 63 1 VM100 dB A h day mm mm mm kg mm mm l min bar m h liter Ambient temperature 5 10130 5tot30 5tot30 5tot30 Noise production 70 70 70 70 dB A Maximum daily production 8 8 8 8 h day Dimensions of the machine Width 682 900 1060 1260 mm Length 695 820 900 1020 mm Height 1060 1050 1179 1185 mm Weight 163 227 236 319 kg Maximum product height 235 235 235 235 mm Seal pressure optional Connection size 8 8 8 8 mm Maximum pressure 1 1 1 1 bar Maximum air usage 1 3 1 1 l cycle Gas flush optional Connection size 6 6 6 6 mm Gas flow 60 100 60 100 60 100 60 100 Maximum pressure 1 1 1 1 bar Electrical connection Tension E i i V Power i i i Vacuum pump Capacity 63 100 63 100 Oil 1 2 1 2 liter Oil type VM100 VM100 VM100 VM100 Ambient temperature 5 40 C See the nameplate USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 Ambient temperature Noise production Maximum daily production Dimensions of the machine Width Length Height Weight Maximum product height Seal pressure optional Connection
6. In order to understand the impact of the set value the table below explains the consequences of giving a low or high value for each function FUNCTION RANGE CONDITIONS Vacuum 2 700 mbar e Rule of thumb the higher the vacuum the less oxygen S remains in the package so the product has a longer shelf 30 99 8 U i life There are exceptions to this rule Vacuum 0 20 sec e This is the time that vacuum continues after the maximum vacuum is reached This is to let the entrapped air escape from the product Note Vacuum should be set to the maximum Red Meat 2 00 mbar e Rule of thumb the higher the vacuum the less oxygen in 30 99 895 the package so that the product has a longer shelf life Liquid Control 2 00 mbar When the pressure decreases the boiling point of water is reduced This physical law can cause the product to boil In addition to contamination of the machine this provides loss of weight and quality of the product to be packed By enabling the Liquid Control feature this special sensor will detect the evaporation point and ensures that the program will continue with the next step in the packing process The value to set is the maximum achievable vacuum level Please note that this vacuum value is only feasible as long as the product does not boil Liquid Control 0 1 5 0 sec e his is the time that vacuum continues after detection of the evaporation point Due to the evaporation a small shock wave may occur that w
7. USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 2 7 2 Import Export data FUNCTION Data such as programs and labels can be imported and exported via the USB connection e Exporting HACCP data is described in 2 7 3 2 e Please contact your dealer if you want to exchange other data with the controller via the USB connection 2 7 3 Hazard analysis and critical control points EXPLANATION The controller is equipped with the ability to store production information This conforms to the HACCP directives The HACCP log is stored in entries Each entry consists of Date Time User Selected programs and settings Selected label Number of cycles A new entry is saved when Another user logs in Program or program settings are changed The data log is saved as a txt file The log data has to be exported to a USB stick see 2 7 3 2 2 7 3 1 Set up and use HACCP EXPLANATION Default this feature is turned off When logged in with the owners code this feature can be enabled 5 users can be set Owner 4 different users WHAT TO DO ACTION RESULT 1 The owner logs in e Log in with the owner code 1324 Access to the relevant settings 2 Turn on HACCP Goto settings lt HACCP and select ON From now on the data is logged 3 Assign initials to user e Select the desired user code foreach The log file shows the initials codes user of the user e Enter the initials of the user at Name USER
8. seal or contra bar 2 Extracting vacuum e The vacuum process is started by closing the lid e Depending on the options you have chosen for your machine and the product you are packaging the following functions are available FUNCTION ICON Vacuum e During the cycle the air will be removed from the chamber until the set time has been reached e Extracting vacuum to a set value is only possible with a sensor control optional for Digital Control DC This value can be set in The percentage indicates the depth of the vacuum The pressure of the outside air hereby is 0 In the Advanced Control System ACS the value s indicated in mbar hPa or 96 Vacuum e Available if the vacuum percentage is set to maximum Vacuumc is an option that adds additional time to the vacuum to create the possibility to let any air escape that is still within the product e is only possible in combination with sensor control USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 STEP PROCESS PHASE OPERATION FUNCTION ICON Gas optional Gas optional Liquid Control optional Liquid Control optional Red Meat optional Sequential vacuum optional 9 OO USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 After extracting the vacuum a gas is injected into the chamber and the vacuum bag This is to create a modified atmosphere to protect the shape or to increa
9. Remove the oil filler plug Figure 3 5 e Add oil until the oil level is between the max and min level Figure 3 3 e Replace the oil filler plug Replacing oil and oil filter WHAT TO DO ACTION RESULT 1 Change oil Place pan under the oil drain The oil drains from the Figure 3 4 pump e Remove the oil drain plug Figure 3 4 e Replace the oil drain plug 2 Replace the oil filler e Remove the old oil filter Figure 3 6 e Insert a new oil filter 3 Fill with new oil e Remove the oil filler plug Figure 3 5 e Add oil until the oil level is between the max and min level Figure 3 3 e Replace the oil filler plug 6 5 Replacing the exhaust filter maintenance of vacuum pump EXPLANATION 1 The exhaust filter prevents oil vapors to be emitted by the exhaust air from the vacuum pump 2 If the filter becomes saturated it is no longer possible to reach maximum vacuum 3 Replace the filter in case of vacuum problems or in accordance with the maintenance diagram of Chapter 6 1 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 40 300 m pump T W m fis Figure 16 Replacing the exhaust filter WHAT TO DO RESULT 1 Remove the exhaust Remove the filter cover Figure 16 4 from filter the vacuum pump Figure 16 1 e Remove the leaf spring Figure 16 3 e Remove the old filter Figure 16 2 2 Install the new filter e
10. Replace the teflon tape on the sealing wire Place seal bar ACTION RESULT Remove the seal bar from the holders Figure 18 4 by disconnecting the electrical connection plugs Figure 18 2 2x and remove the M6 screws Figure 17 3 Lift the sealing bar Figure 17 1 from the cylinders Remove the teflon tape Figure 18 1 that protects the sealing wires Remove the screws Figure 18 2 on the bottom side of the seal bar and remove the sealing wires Figure 18 3 Pull the teflon tape from the top of the sealing bar Figure 18 4 Clean the bar with a lint free cloth Put a new piece of Teflon tape of the same length on the sealing bar Cut a new piece of sealing wire or cutting wire at the length of the seal bar plus about 15 cm 6 inches First place the wire on one side of the seal bar by tightening the screws Figure 18 2 Place the other end of the wire ina straight line and tighten with pliers Then fasten it by tightening the screws Trim the ends of the wire on both sides Cut a piece of teflon tape at the length of the seal bar plus about 5 cm 2 inches Stick the tape smoothly and without folds over the sealing wires on the sealing bar Replace the seal bar USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 6 7 Replacing the silicone rubber on the silicone holders EXPLANATION e order to obtain a seal of good quality the rubber should not be damaged and the surface must be
11. certain actions USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 ICONS Some icons and warnings are included on the machine among others to indicate the possible risks involved to the users ICON DESCRIPTION Nameplate At the rear of the machine At the rear of the machine on the cover Warning sign HIGH VOLTAGE of the electrical cabinet e sealbar s Warning sign HEAT e Onthe vacuum pump Warning sign GAS CONNECTION optional At the rear of the machine Prohibited to connect oxygen Warning sign GAS CONNECTION optional At the rear of the machine Maximum gas pressure at gas connection Warning sign SEAL PRESSURE CONNECTION optional Maximum pressure at external seal pressure connection At the rear of the machine CAUTION Regularly check that the icons and markings are still clearly recognizable and legible Replace them if this is no longer the case USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 1 TECHNICAL INFORMATION Marlin General Ambient temperature Noise production Maximum daily production Dimensions of the machine Width Length Height Weight Maximum product height Gas flush optional Connection size Gas flow Maximum pressure Electrical connection Tension Power Vacuum pump Capacity Oil Oil type Ambient temperature 5 40 C See the nameplate USER MANUAL
12. manually change the authorization settings when you are done USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 With the basic functions below you can adjust the machine and or function settings WHAT TO DO ACTION RESULT 1 Select another setting e Press up A or down V 2 Edit selected setting Press enter 3 Adjust the variable e Use up A or down V 4 Confirm variable e Press enter when the desired value is found 5 Back to navigation e When all settings are set press left mode return Settings i er P ll 1 3 Date amp 1 5 Screen 1 7 Program i 1 1 Printer 1 2 Units Time k 4 Language 1 6 Options 4 4 4 Screen saver Program Red Meat gt Printer as nh pw Date Format Espa ol 9 anor ge Number SS wawakoq nl Temperature Time Forms 5 External gt Set Labels nit m 12h 24h Nederlands Waiting time i Name m Option 1 On OH Y gt Francais 4 Sequential Various label K Vacuum settings Uption i Month Deutsch 4 4 lm Days HM Engels Additional Hour language Minutes Figure 8 Overview settings The site map shows all possible settings for all functions
13. necessary to proceed to the next step of the packing cycle before the vacuum time or the vacuum level is reached WHAT TO DO ACTION RESULT 1 Go to the next step of e Press vacuum stop Figure 5 9 MPDC The next step is started th ki e Press right button Figure 6 4 ACS USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 5 4 Stop program EXPLANATION Programs such as the packing program or the oil cleaning program can be stopped at any time WHAT TO DO ACTION RESULT 1 Stop the program e Press the stop button Figure 5 8 The program will be Figure 6 1 stopped and the vacuum chamber will be decompressed 5 5 Changing the program settings 5 5 1 Multi Program Digital Control MPDC EXPLANATION 10 programs are available Programs 1 to 9 can be adjusted by the user Program 0 is only intended for service purposes e This section describes how parameters be modified and indicates the units and limits of the parameters Figure 11 Changing parameters MPDC USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 WHAT TO DO ACTION RESULT 1 Select the program to Use the program ket Figure 11 2 until be changed the correct program number appears in the display Figure 11 1 2 select the e Press the reprog key Figure 11 3 The program display programming mode flashes 3 Select the parameter Press the cursor key F
14. os u 61 8 WARRANTY u 63 8 1 63 8 2 Ar a 63 9 DISPOSE AS WASTE 64 10 APPENDIX T cece cece cater 65 10 1 65 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 LIST OF FIGURES FIGURE 1 OVERVIEW OF THE MAIN nnn n rris 13 FIGURE 2 OVERVIEW OF THE SEAL SYSTEM ABOVE WITH SEAL BAG UNDER WITH SEAL CYLINDER 19 FIGURE OVERVIEW OF THE PUMP FILTER COVER REMOVED ceeeeeeeenennnen nnne nennen nennen nnne nain 21 FIGURE 4 OVERVIEW OF THE ELECTRICAL 5 23 FIGURE 5 CONTROL PANEL DIGITAL CONTROL MPDOC a 24 FIGURE 6 CONTROL PANEL ADVANCED CONTROL SYSTEM 26 FIGURE 7 FOUR POSSIBLE DISPLAY 27 FIGURE 8 OVERVIEW SETTIN
15. owner of the machine must take the necessary precautions to operate the machine safely It is forbidden to start the machine in an explosive environment The machine was designed in such a way that production is safe under normal ambient conditions The owner of the machine must check that the instructions in this manual are monitored effectively The securing devices must not be removed The correct operation and safety of the system can only be guaranteed when the maintenance is performed correctly and on time as prescribed If work on the machine must be carried out it must be disconnected and blocked from the power supply and if applicable from the air and gas supply DANGER USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Only authorized persons designated by the owner may perform work on the electrical installation Ensure by means of internal procedures and monitoring that all relevant power supplies are disconnected The machine should not be used during cleaning inspection repair and maintenance and must be disconnected from the power supply using the plug and or main switch Never perform welding work on the machine without disconnecting the cable connection to the electrical components first Never use the power supply of the control unit to connect to other machines All electrical connections must be connected to the terminal strip according to the wiring diagram 3 2 During normal operati
16. setting of each function Setting mode here the user can view and modify all settings Cycle mode when the machine has started a packing cycle animations of functions are displayed along with the current value of the function With these buttons you navigate through the functions Activates confirms the selected value Pr 10 Vacuum V0 18 10 Mbar 16 19 20 10 2011 Pr 10 Vacuum Pr 10 Vacuum On Vacuum Pressure 10 Mbar 4 sper Vacuum Off Previous Figure 7 Four possible display modes 2 7 1 Settings ACS general FUNCTION prevent unauthorized change and adjustment of settings there are different levels of authorization With an authorization code you can access the different levels e Users have limited access to change the settings of the machine They can only change the printer settings using the printer icon in the navigation mode e The owner of the machine is authorized to change the machine settings and all function settings An authorization code will be requested when the menu icon is selected in the navigation mode When the code of the owner is entered the machine setup menu opens When logged in the function settings can also be changed To do this you need to go back to the navigation mode by pressing left 4 ATTENTION e The machine will remember the last used authorization code even when the machine has been turned off Therefore it may be necessary that you need to
17. size Maximum pressure Maximum air usage Gas flush optional Connection size Gas flow Maximum pressure Electrical connection Tension Power Vacuum pump Capacity Oil Oil type Ambient temperature 5 40 C See the nameplate USER MANUAL 51030 51030 51030 51030 51030 51030 51030 51030 lt 70 8 700 740 1100 183 200 6 60 100 60 100 60 100 60 100 60 100 60 100 60 100 60 100 1 63 1 70 lt 70 8 8 900 1200 790 880 1100 1125 241 390 200 270 8 8 1 1 3 3 6 6 1 1 100 Marlin Falcon Polar version MFP EN 0 04 12 14 100 160 2 2 5 VM100 VM100 VM100 VM100 VM100 VM100 VM100 VM100 70 8 1400 820 1325 310 240 2 5 6 1 63 1 lt 70 8 1400 920 1325 345 240 2 9 6 1 100 2 70 8 1490 1220 1344 537 250 6 1 160 5 lt 70 8 1900 1295 1450 685 255 300 6 1 300 6 5 lt 70 8 2425 1240 1607 767 280 6 1 300 6 5 dB A h day mm mm mm kg mm mm bar l cycle mm l min bar m h liter 2 DESCRIPTION OF THE MACHINE FUNCTION This chapter provides an overview of the main components and functions If detailed information is available in this guide you will be redirected to the specific sections e The performance of your machine may differ from the figure below The figure below shows the main components of the system Figu
18. ATION e The machine is equipped with sample programs with preset parameters e 115 possible to optimize a program for your products by changing the parameters of the program see Chapter 5 5 5 1 Startup NO WHAT TO DO ACTION RESULT 1 Turn on the power e Place the plug in the socket The control is ready for use e Turnon the main switch of the main control box Figure 4 2 2 Connect the e Connect the compressed air supply to the The additional seal additional seal connector pressure is ready for use pressure if applicable 3 Connect the gas Connect the gas supply to the connector The gas flush is ready for bottle if applicable use 4 Switch on the control e Operate the on off button The machine is ready for use USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 5 2 Production WHAT TO DO ACTION RESULT 1 Make sure the See chapter 5 1 machine is powered on 2 Select the program e MPDC control Press the program key Figure 5 2 until the desired program appears on the display Figure 5 1 e ACS control Use the control buttons up A or down V Figure 6 6 3 Place the 1 product Putthe products in the vacuum bag e Place the bag on the work table Ensure that the opening s are correctly placed on the sealing position s 4 Start the process e Close lid The packing cycle starts 5 3 Continue to the next step of the cycle EXPLANATION For some products it may be
19. E 5 2 15 2 1 2 GENERAL FUNC TIONS ortae aetatibus Ee i 18 2 2 THE SEAL SYSTEM a DR 19 2 3 THE VACUUM PUMP 21 2 4 GAS FLUSHING 22 2 5 ELECTRICAL INSTALLATION va ca si va Fax XR Pla a ra dw a Ea 22 2 6 MULTI PROGRAM DIGITAL CONTROL 24 2 7 ADVANCED CONTROL SYSTEM 5 2 a aa a 26 2 7 1 SETTINGS ACS GENERAL a r a 27 2 7 2 IMPORT EXPORT DATA a a 29 2 7 3 HAZARD ANALYSIS AND CRITICAL CONTROL POINTS 29 2 7 3 1 SETUP AND USE 4 2 24 4 29 2 7 3 2 EXPORT THE 10 30 32 3 1 GENERAL 32 3 2 DURING NORMAL 33 3 3 OPERATIONAL 5
20. GS 28 FIGURE EXAMPLE OF ANE PORTED LOG kawaka 31 FIGURE 10 ROTATION DIRECTION MOTOR VACUUM 0 aaa nnne 35 FIGURE 11 CHANGING PARAMETERS MPDOC 38 FIGURE 12 EXTERNAL VACUUM ADAPTER KIT 43 FIGURE 13 PROGRAM DISPLAY AND CONTROLS AC9S 45 FIGURE 14 EXTERNAL VACUUM ADAPTER KIT ACS 47 FIGURE 15 WATER VAPOUR LINE 50 FIGURE 16 REPLACING THE EXHAUST FILTER 00 sscccccccccsesssseceeeecceeeassseeeeeeeeeeeauseeeeeessseuaaaaeeseeesssseaaaaess 55 FIGURE 17 REMOVING THE SEAL 40 0 00 56 FIGURE 18 REPLACING THE SEALING 56 FIGURE 19 REPLACING THE SILICONE RUBBER OF THE SILICONE HOLDERS 58 FIGURE 20 REPLACING THE LID GASKET ccccccccsssseeeeceeccccosssenceecesesccesseneeeeeececcasseneeeeessescasseaeeesessssoasees 59 USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 EC DECLARATION OF CONFORMITY COPY Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch Nederland de
21. MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 ATTENTION The initials of the users should be entered If this is not the case tracing the machine operator is impossible 2 7 3 2 Export the HACCP data log ATTENTION e The memory can hold up to 100 entries If the memory is full you will be notified The data log must then first be exported before you can continue You can export the data at any time e Exporting can only be performed by the owner owners authorization code After exporting the data the memory will automatically be cleared TIP Avoid unwanted delays during production by downloading the data log at scheduled times WHAT TO DO ACTION RESULT 1 The owner logs in e Log in with the owner code 1324 Access to the relevant settings 2 Export e Inthe menu go to Import Export and select Export 3 Insert the USB stick Insert the USB stick in the USB In the display different connection see electrical installation options appear 4 Start exporting e Select Export The log is transferred to the HACCP log USB stick and the memory Will be cleared USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 User hm started 2843 2013 16 42 Program 2 Vac 360 5 mbar Seal 0 3 sec Labelnr 1 Amount of cycles 2 User he started 28 3 2013 16 43 Program 1 Sequential Vac 2 0 mbar Seal 0 4 sec Labelnr 1 Amount of cycles 1 0 User hm sta
22. Place the new filter in the opening e sure the O ring is properly placed on the filter inlet e Install the leaf spring e Install the filter cover USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 6 6 Replacing the sealing wire EXPLANATION e Depending on your machine specification you can have one of the following combinations of seal elements Double seal Two sealing wires e Cut off seal One sealing wire and one cutting wire e Wide sealing One wide sealing wire e Bi active seal One seal bar with wide sealing wire both sides The process of replacing of the seal elements is the same for all types e sure for bi active seal systems that the upper and lower seal elements precisely aligned during the sealing e Replace the sealing wires if the wire and or the Teflon tape is damaged or in accordance with the maintenance diagram e Onmachines with a plastic lid the sealing bars are mounted on cylinders Figure 17 1 On machines with a metal cover the seal bars are mounted in the lid Figure 17 2 t m 4 Figure 18 Replacing the sealing wire USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 WHAT TO DO Remove the seal bar from the lid for metal lid Remove the seal bar from his holders for plastic lid Remove the teflon tape Remove the old sealing wires Replace the teflon tape on the sealing bar Replace the sealing wires
23. TION RESULT Select the program on Use the program button Figure 11 2 which you want to set until the correct program number appears liquid control in the display Figure 11 1 Select the e Press the reprog key Figure 11 3 The program display programming mode flashes Select the liquid control option Activate the new parameter 5 5 1 4 Red M Press the program key Figure 11 2 until 20 appears in the H2O appears in the display Figure 11 1 parameter display Press the key Figure 11 3 Het program display stops flashing eat option MPDC EXPLANATION This function is especially designed for packing fresh meat By degassing of the product during the process bubble and droplet formation can occur inside the package Degassing of the product during the sealing phase is prevented with this option This option can be set for each program separately If the Red Meat option is activated in a program the soft air feature is no longer available To set this option you should contact your supplier With this option a parameter appears to set the expansion reduction time This is indicated by the flashing soft air LED in the function display It is recommended not to change this setting Please contact your supplier for this 5 5 1 5 Multi cycle option MPDC EXPLANATION With multi cycle the vacuum and gas flush process can be programmed in a maximum of 5 steps With th
24. Transport and placement ATTENTION USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 The machine must be moved and transported upwards Transportation of the machine with a crane is not possible Transportation of the machine with a forklift is possible as long as the machine is still on the pallet packaging Place the machine on a flat level surface This is essential for trouble free operation of the machine Machines with a plastic cover should not be placed near a heat source Moving the machine on wheels on uneven surfaces can lead to loss of stability of the machine Always move slowly and carefully There must be enough space around the machine for proper ventilation The space must be at least 50 centimeters Observe the instructions in Chapter 3 for all work to be performed Failure to follow or ignore this may result in serious injury Make sure the machine is on the brakes 4 pieces before switching it on Make sure the machine housing is present and correctly fitted 4 2 Connecting the machine ATTENTION e sure that the voltage indicated on the machine plate corresponds to the mains voltage e Attach the appropriate plug on the cable in accordance with local laws and connection data see Chapter 1 Always connect the machine correctly to a grounded outlet to avoid fire or electric shock earth is green yellow e Check the correct direction of rotation of the pump Figure 10 O
25. an optionally be cut off by the seal bar Figure 2 Overview of the seal system above with seal bag under with seal cylinder USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 PART DESCRIPTION SECTION 1 Seal bar e The seal bar consists of the following components e Seal wires the sealing wires are heated for a certain period of time so that the open side of the vacuum bag will melt together during the sealing e Cutting wire optional a cutting wire is heated in such a way that the foil of the bag partially melts so that the top flap of the vacuum bag can be torn off easily eflon tape sealing and cutting wires are coated with Teflon tape to prevent the bag to stick to the seal bar e Refer to the indicated section for detailed information 6 6 on maintenance 2 silicon holder Opposite to each seal bar a silicone holder is 6 7 mounted which provides counter pressure on the cylinders seal bag 3 Seal mechanism e The seal bars are pressed on the vacuum bag by 2 2 using cylinders or seal bags By connecting the outside atmospheric pressure to the inlet of the seal bags cylinders they will press the seal bar on the bag e Extra seal pressure optional can depending on the 1 42 model you have be used if additional pressure is needed Refer to the technical data and installation instructions for more information USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14
26. by the owner login as owner See section 2 7 1 e Subsequently the options in the various programs can be programmed 5 5 2 3 External vacuum option ACS EXPLANATION e Only available as an option on Marlin Series e With this function vacuum can be applied to special food packaging gastronorm containers outside the machine e Vacuum will be applied to 99 e First check whether the container is resistant to a vacuum and can retain this Figure 14 External vacuum adapter kit ACS WHAT TO DO ACTION RESULT 1 Connect the external Place the adapter over the suction hole in vacuum hose to the the vacuum chamber Figure 14 1 machine 2 Connect the external Connect the vacuum hose adapter Figure vacuum hose to the 14 3 on the valve of the container And container Slide the valve Figure 14 2 in the direction of the hose closed position 3 Start the process e With the controls select the external Vacuum is applied to the vacuum program maximum level USER MANUAL gt Marlin Falcon Polar Version MFP EN 0 04 12 14 WHAT TO DO ACTION RESULT 4 Disconnect the e Slide the valve of the adapter in the Hose will be external vacuum hose direction of the package open position disconnected from the from the container and remove the hose container and can be removed 5 6 Directive for function values EXPLANATION e For each function values can be set if you are authorized as the owner
27. can be operated e programs can be modified e chapter 5 for instructions on operation and programming D a Figure 5 Control panel Digital Control MPDC NO ELEMENT EXPLANATION 1 Display e The display shows the selected program 2 orog 0 9 key e Operate the key to select the desired program 3 reprog key e Operate the key to switch to the program mode The parameters can be changed by pressing the 4 8 and 9 keys 4 Cursor key e Navigates you through the functions shown in the display 6 7 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 ELEMENT 5 Oil cleaning program key Display parameter Function display stop key stop vacuum key Vacuum gauge On Off button EXPLANATION Operate the key to activate the pump cleaning program This removes moisture from the oil in the vacuum pump Moisture can be absorbed by the oil when the pump is only running short cycles or when you pack products containing moisture See 6 3 for instructions Displays the current value of the active function during the program cycle or the set value of the selected function when the machine is idle A red dot lights up on the lower right when vacuum is activated The LED light for the function illuminates when the function is active during the program cycle or when the function is selected in the programming mode The stop key can be used duri
28. cations e Tests of the emergency stop buttons and safety devices DATE EXECUTED BY DESCRIPTION AUTORITY NATURE OF THE ACTIVITIES WHAT IS REPLACED TECHNICIAN USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 DATE EXECUTED BY DESCRIPTION AUTORITY NATURE OF THE ACTIVITIES WHAT IS REPLACED TECHNICIAN USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch The Netherlands 2 31 0 73 621 3671 24 31 0 73 622 1318 Email info henkelman com Website www henkelman com
29. ces with a soft damp cloth or you can apply your cleaner to the machine and wipe it off with clean water USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 6 3 Oil cleaning program EXPLANATION The oil cleaning program will let the vacuum pump run for 15 minutes During the program the pump and the oil will reach the operating temperature The oil absorbs fluid in the pump The high temperature ensures that the moisture evaporates in the pump and reduces the risk of corrosion f you pack moist products such as soups or sauces it is necessary to use the oil cleaning program more often than the prescribed interval of once a week WHAT TO DO ACTION RESULT 1 Select the program e MPDOC Press the key for the oil cleaning program Figure 5 5 e ACS Use the control buttons up A and down Y Figure 6 4 2 Start process e Close the lid The oil cleaning program will be executed for 15 minutes 6 4 Add oil change oil and oil filter WARNING The oil in the vacuum pump can be hot When replacing the oil contact with hot oil may be possible EXPLANATION If the machine will not be used for long periods of time the oil should be removed from the pump This is because any moisture and dirt in the oil can affect the pump causing the pump to jam at the next use USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Add oil WHAT TO DO ACTION RESULT 1 Add oil e
30. clare under our sole responsibility that the product Machine type Marlin Falcon Polar Series fulfils all the relevant provisions of the directives 2006 42 EG Machinery Directive 2004 108 EG EMC Directive and is in conformity with the following standard s or other normative document s NEN EN ISO 12100 Safety of machinery general principles for design Risk assessment and risk reduction NEN EN 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN 953 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards NEN EN 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design NEN EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements The undersigned is authorized to compile the technical file Netherlands s Hertogenbosch 28 februari 2014 Stephan Harleman Director USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 LIST OF SYMBOLS For all operations in which the safety of the operator and or technician is at stake and where caution should be exercised the following symbols are used Caution Danger High Voltage Tip Provides a quick overview or offers tips to make it easier to perform
31. d 5 Disconnect the external e Slide the valve of the adapter in the Hose will be disconnected vacuum hose from the direction of the package open position from the container and can container and remove the hose be removed USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 5 5 1 7 Sleeper time option MPDC EXPLANATION After the set time the pump automatically switches off when the machine is not used during this period e The pump will automatically start when a new vacuum cycle is started e The Sleeper time feature is set to 10 minutes by default e If you want to change this time you should contact your supplier ATTENTION The Sleeper time should be set to less than 1 minute 5 5 2 gt Advanced Control System ADC EXPLANATION Users can see the machine programs and access the functions in the navigation mode This is the mode that appears immediately after boot time Figure 13 shows a screenshot of this mode ELEMENT EXPLANATION 1 Program number name The program shows the currently selected preset program By switching to a different program different functions will be active The program choice depends on the product that will be packed 2 View the functions e These features are active or inactive If a function is activated it will be displayed with a blue tint When a function is not active it will be displayed in a soft gray tint 3 Function ac
32. dditional vacuum step is required go to number 3 8 Activate the new e Press the reprog key Figure 11 3 The program display parameter stops flashing USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 5 5 1 6 External vacuum option MPDC EXPLANATION e Only available as an option on Marlin Series e With this function vacuum can be applied to special food packaging gastronorm containers outside the machine e Depending on whether the machine has time or sensor control features the vacuum value is set in seconds or 96 e First check whether the container is resistant to a vacuum and can retain this Figure 12 External vacuum adapter kit MPDC WHAT TO DO ACTION RESULT 1 Select the external e Press the oil cleaning program key C appears in the display vacuum program Figure 11 5 e Press the cursor key Figure 11 4 appears in the display e The external vacuum program can be programmed in the same way as any other program see section 5 5 1 2 Connect the external e Place the adapter over the suction hole vacuum hose to the in the vacuum chamber Figure 12 1 machine 3 Connect the external e Connect the vacuum hose adapter vacuum hose to the Figure 12 3 on the valve of the container container And slide the valve Figure 12 2 in the direction of the hose closed position 4 Start the process e Press the key Vacuum will be applied until the programmed value is reache
33. ection In the chamber 1 2 or 3 seal bars are mounted depending on the model With these bars the vacuum bags are sealed See section See section Where the standard version uses atmospheric pressure to press the seal bar on the vacuum bag during the sealing it is possible optional to connect an external source to obtain a higher sealing pressure See section The parallel arms move the lid from one position to the other The weight of the lid is compensated by springs so the lid can be placed in any position For a smooth operation the arms need to be lubricated regularly through the nipples at the rotating point 2 6 2 7 2 2 6 6 6 7 2 3 2 5 4 2 1 2 4 6 1 2 1 Description of the packaging process machine functions FUNCTION e This chapter provides an overview of the process and the available machine functions e For the functions H2O 2 Gas Gas and Seal 1 2 Cut off specific components must be installed in your machine before they can be activated Please contact your supplier for more details e chapter 5 5 you will find information on how to set the parameters to the correct values 2 1 1 The packaging process machine functions The following steps are taken during the process For the detailed procedure see Chapter 5 STEP PROCESS PHASE OPERATION 1 Preparations e The operator puts the product in a vacuum bag and places it on the work top with the opening on the
34. f questions or doubts about the correct interpretation e his manual should be kept near the machine and should be within reach for users e All major maintenance adjustments to the machine and observations should be recorded in a log see Appendix 10 1 e Changes to the installation machine are not permitted without prior written approval of the supplier e Please contact the vendor for special servicing that is not included in this manual e Comply at all times with the safety requirements as specified in Chapter 3 e The proper functioning and safety of the system can only be guaranteed if the recommended maintenance is executed on time and correctly e Illustrations may differ from your machine USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 TABLE OF CONTENTS u uuu u u sss 6 EC DECLARATION OF CONFORMITY COPY 7 LIST OF SYMBOLS 8 IC ONS 9 1 TECHNICAL INFORMATION 10 2 DESCRIPTION OF THE MACHINE J T J J 13 2 1 DESCRIPTION OF THE PACKAGING PROCESS MACHINE FUNCTIONS 15 2 1 1 THE PACKAGING PROCESS MACHIN
35. flat e Damage may be caused by burning the seal wire or mechanical contact e Replace the silicone rubber if it is damaged or in accordance with the maintenance diagram in chapter 6 1 Figure 19 Replacing the silicone rubber of the silicone holders WHAT TO DO ACTION RESULTS 1 Remove the old e Youcan pull the old silicone rubber silicone rubber Figure 19 1 from the holder 2 Cut the new silicone Cuta new piece of rubber Make sure that rubber itis just as long as the holder e The size is very important it will cause problems with the seal of the bag if the rubber is too short or too long 3 Place the new silicone e Place the new piece in the silicone holder rubber by pushing it into the recess e Ensure that the silicone rubber is fully and uniformly placed in the slot It is also important that the surface of the silicone rubber is smooth after it is in place and that it shows no signs of stress 2 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 6 8 Replacing the lid gasket EXPLANATION ACTION e The lid gasket ensures that the vacuum chamber is completely closed off during the machine cycle This is essential for the achievement of a maximum vacuum level The lid gasket will wear out due to extreme pressure differences and should be changed regularly Replace the lid gasket if it is damaged or in accordance with the maintenance schedule in section 6 1 Fig
36. hines with Advanced Control System ACS STEP PROCESS PHASE OPERATION FUNCTION ICON Multi cycle e With multi cycle it is possible to gradually extract vacuum vacuum and use gas With this the oxygen content optional is reduced as well e This function is available in machines with Multi Program Digital Control MPDC see 5 5 1 5 3 Sealing e The seal bars are pressed against the contra bars with the vacuum bag in between and melt the bag to be closed FUNCTION ICON Seal e During the sealing the material of the vacuum bag is heated and compressed to form a hermetic sealing The function is programmed in seconds As an option a cutting wire is available The purpose of this wire is to remove the remaining foil from the excess flap Depending on the chosen model the cutting wire is controlled simultaneously or independent from the normal seal wire Seal 1 2 cut off 4 Releasing vacuum e The vacuum is released by letting air back into the chamber FUNCTION ICON Soft air e his makes it possible to let air flow back into the optional on chamber slowly so that the vacuum bag slowly Shen forms itself around the product This prevents sharp edges on the product to damage the foil and possibly cause leaks 5 Open vacuum chamber The lid opens 6 Remove the product The operator can remove the packed product from the worktable USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 2 1 2 Genera
37. igure 11 4 to scroll thourgh the parameters e heLED in the program mode display Figure 11 7 shows at which mode you are 4 Change the e Press or Figure 11 9 8 to adjust parameter the values e The value is saved when you press the cursor key 5 Activate the new e Press the reprog key Figure 11 3 The program display parameter stops flashing 5 5 1 1 Vacuum option MPDC EXPLANATION e lf there are a lot of air inclusions in the product it may be desirable to extend the vacuum time after the maximum vacuum is reached This allows more air to escape e vacuum time is set in seconds lfavacuum time is set dot appears the lower right corner in the parameter display WHAT TO DO ACTION RESULT 1 Select the program on Use the program key Figure 11 2 until which you want to set the correct program number appears in vacuum the display Figure 11 1 2 select the e Press the reprog key Figure 11 3 The program display programming mode flashes 3 Select the parameter Press the cursor key Figure 11 4 to vacuum scroll through the parameters The LED in the program mode display Figure 11 7 shows at which mode you are USER MANUAL 3 Marlin Falcon Polar Version MFP EN 0 04 12 14 WHAT TO DO ACTION RESULT 4 Change the Press or Figure 11 9 8 to adjust The display shows 99 parameter vacuum to the value maximu
38. ill press all the remaining air out of the bag The best way to determine the right time is by trial and error to determine the optimal value Sequential vacuum 2 700 mbar e When the value for vacuum time is not effective enough B to let the trapped air escape the sequential vacuum 30 99 8 function must be turned on In a maximum of five steps vacuum will be alternated with a hold period Each step provides a higher vacuum than the preceding step USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 FUNCTION RANGE CONDITIONS Seal time 1 2 cutting time Soft air Cleaning of the pump Sleeper time 0 1 4 0 sec e This is the time in which the seal wire and or cutting wire is heated The longer the time the more heat is being transferred to the bag 1 20 sec e The length of time in which air is introduced to the chamber after sealing The best way to determine the correct time is by trial and learn by mistakes 15 minutes e There are no settings possible 1 55 minutes ACS e The time that the pump continues to rotate after a cycle 6 sec 100 minutes This is to keep the pump on the operating temperature MPDC and avoid unnecessary starts and stops that causes extra wear to the pump ATTENTION The vacuum pressure in the chamber should be at least 30 at the time of sealing EXPLANATION When the pressure decreases the boiling point of water is reduced see Figure 15 This physica
39. is the oxygen content will be reduced additionally This function is only useful in very specific applications where very special requirements are set for the residual oxygen content In the food industry this option will cause no significant advantage To activate this option contact your supplier USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Programming the multi cycle steps WHAT TO DO ACTION RESULT 1 Select the program on Use the program key Figure 11 2 until which you want to set the correct program number appears in the multi cycle the display Figure 11 1 2 select the e Press the reprog key Figure 11 3 The program display programming modus flashes 3 Select the parameter e Press the cursor key Figure 11 4 to The right character of the vacuum scroll through the parameters parameter display shows that vacuum step you are The LED in the program mode display programming see Figure Figure 11 7 shows at which mode you 11 5 are 4 Change the Press or Figure 11 9 8 to adjust parameter vacuum the value e The value is saved when you press the cursor key 5 Select the parameter Press the cursor key Figure 11 4 to gas scroll through the parameters e heLED in the program mode display Figure 11 7 shows at which mode you are 6 Change the Press or Figure 11 9 8 to adjust parameter gas the value e The value is saved when you press the cursor key 7 If an a
40. l Functions FUNCTION ICON OPERATION Cleaning the pump e he pump cleaning program allows for a proper flushing of the pump During the program the pump and the oil will reach the operating temperature so that the oil and the fluid will be separated and that any contamination is filtered The high temperature takes care of evaporation of moisture in the pump which reduces the risk of corrosion Menu e This feature is available on machines with Advanced Control System ACS e Menu is used to change the machine settings such as language and printing options Print e This feature is available on machines with Advanced Control System ACS e With this function one or more labels be created per cycle which can be stuck on the bag following information may be listed on the label name of the manufacturer product name production date shelf life used gas vacuum reached the initials of the user and the recommended storage temperature Sleeper function e De sleeper function turns the machine off after a certain time The default setting is 10 minutes In machines with ACS control the user can change this setting himself On machines with MPDC control this setting can be changed by the dealer USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 2 2 The seal system FUNCTION The seal system closes the opening s of the bag s to maintain the vacuum and or gas inside The remaining flap c
41. l law can cause a product to boil In addition to contamination of the machine this provides for loss of weight and quality of the product to be packed When packing products that contain moisture such as soups and sauces it is important to follow the vacuum process closely At the moment that bubbles are formed or it starts to bubble immediately proceed to the next step in the cycle see section 5 3 By cooling the products as much as possible before applying vacuum a deeper vacuum can be achieved If a machine is equipped with a liquid sensor option the control automatically goes to the next step when boiling occurs USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Pressure bar 0 1 0 01 1 i em mm mem mer ew GN was JUN wi ON imi wasi m m 10 20 30 40 50 60 70 80 90 100 110 120 130 Temperature C 0 001 Figure 15 Water vapour line USER MANUAL 1 ORIGINAL Marlin Falcon Polar version MFP EN 0 04 12 14 H NKE MAN 6 ATTENTION Always disconnect the power supply by switching the main switch to 0 or by unplugging the power cord Always disconnect the external pressure if applicable e the machine after maintenance or repairs so it is certain that the machine can be safely used e Only trained personnel should perform the described
42. m 99 e The value is saved when you press the cursor key 5 Select the parameter e Press the cursor key once The display shows vacuum OFF The LED in the function display will remain on vacuum 6 Change the Press of Figure 11 9 8 to adjust When setting a value a parameter vacuum the value dot appears in the lower seconds right corner in the e The value is saved when you press the parameter display cursor key 7 Activate the new e Press the reprog key Figure 11 3 The program display parameter stops flashing 5 5 1 2 Gas option MPDC EXPLANATION This option is only applicable if the machine is equipped with the gas option With the Gas option it is possible to provide the maximum amount of gas to a package This allows to create a balloon package If Gas is set a dot will appear in the lower right corner in the program display If Gas is set it applies to all programs where gas is set To set this function you should contact your supplier 5 5 1 3 Liquid sensor control MPDC EXPLANATION USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 When the liquid sensor control is set the machine will remove air to the maximum vacuum 999 If the product reaches the boiling point before reaching the maximum vacuum the machine will continue to the next step of the cycle For each program the liquid sensor control option can be switched on or off WHAT TO DO AC
43. maintenance work 6 1 Maintenance diagram The diagram below shows the maintenance activities that must be performed 5 gt gt LUBRICANT m SECTION gt 5 5 2 Cleaning Cleaning the machine 6 2 Lubrication Lubricate the grease nipples of the parallel arms Bearing grease 2 Replace the oil of the vacuum pump See chapter 1 for 1 oil type Inspections Check the oil level 2 3 Execute the oil cleaning program 6 3 Inspect the seal bars 6 6 Inspect the silicone rubber of the silicone holders 6 7 Inspect the lid seal 6 8 Check the plastic lid for cracks If applicable Inspect the lid springs Pay special attention to 6 9 the fixing and any damage USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 ACTIVITY LUBRICANT SECTION Every 4 years s um O gt im gt Replacements Replace the sealing wires 6 6 Replace the silicone rubber of the silicone 6 7 holders Replace the lid seal 6 8 Replace the exhaust filter 6 5 Replace the oil filter Please contact your supplier for a professional service Replace the plastic lid if applicable 6 2 Cleaning the machine EXPLANATION e It is not allowed to clean with a high pressure cleaning machine Do not use harsh or toxic cleaning materials e Do not use cleaning materials with solvents NO WHAT TO DO ACTION RESULT 1 Clean the machine You can clean the surfa
44. ng a packing cycle to interrupt the full cycle All functions are cancelled and the cycle will be terminated In the programming mode this key decreases the value of the selected parameter Stops the current function and continues with the next program step In the programming mode this key increases the value of the selected parameter Shows the pressure in the vacuum chamber A value of 1 bar corresponds to 99 vacuum This button turns the machine on off USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 2 7 Advanced Control System ACS FUNCTION e The machine can be operated e Programs can be changed e See chapter 5 for instructions on operation and programming Figure 6 Control panel Advanced Control System ACS ELEMENT EXPLANATION 1 Stop button e 2 On Off button e The stop button can be used during a packing cycle to interrupt the full cycle All functions are cancelled and the cycle will be terminated This button turns the machine on off 3 Display The display has four possible modes See Figure 7 4 Cursor keys e 5 Confirmation key USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Startup mode displays the current date and time when starting the machine It also shows the installed software The user cannot take action Navigation mode shows a program with its functions The user can navigate through the various programs and view the current
45. nsequences of an erroneous interpretation of the instructions e Henkelman BV accepts no liability for damage and or problems arising from the use of spare parts not supplied by Henkelman BV e Henkelman BV reserves the right to change specifications and or spare parts without prior notice 8 1 Liability We disclaim any liability to the extent that it is not required by law 2 Our liability is limited to the total monetary amount of the value of the related machine 3 With the exception of the applicable statutory provisions on public policy and good faith we are not obliged to pay to the counterparty or to third parties any damages of any nature whatsoever direct or indirect including loss of profit damage to movable or other property or personal injury 4 Weare in no way responsible for damages resulting from or caused by the use of the product used or the unsuitability thereof for the purpose for which the other party decided to purchase 8 2 Warranty The warranty is subject to the following limitations The warranty period for products supplied by Henkelman is 3 years from the date of the purchase document This warranty is limited to manufacturing and machine errors and therefore does not cover malfunctions due to a component of the product that has been exposed to any type of wear Normal wear and tear as expected with the use of this product is therefore hereby excluded 1 The responsibility of Henkelman is limi
46. nto the machine e Click on the link of the LX Software the following page will open USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Vecuum Packaging Machine Configuration Wirsrd Select fus te Selec progeam ot be pou wart te change Start a new program by Select a program or label you want to change e You can also import existing programs and or labels that you like to change in Select a file to import e Then select a program or a label and click on the GO button Select 3 of LaD marr Io chenge Program vw e Complete all data you want to use e Click Save to save the program or the label It is necessary to validate each label or program separately after changing the settings e When you have finished programming all programs and labels you can save them by choosing a file on your computer and click Export When you select Programs all programs will be saved By selecting Labels all labels will be saved For the transmission on your machine be sure to use an empty USB key to export files To import the settings in the machine plug the stick in the USB port of the machine go to import export in the menu and import the programmes and labels USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 5 5 2 2 Options ACS EXPLANATION e The options that are built into the machine can be enabled or disabled at the settings menu
47. on ATTENTION Before starting ensure that no work is done on the system and that it is ready to use the machine Unauthorized persons must not operate the machine Checking this is the task of the machine operator s Please immediately contact the service technician of your technical department or dealer if there are any changes such as a poorly fitting lid unusual vibrations or unusual noise Components of the seal system can reach high temperatures Contact with these parts could cause injury 3 3 Operational staff ATTENTION Operating personnel must be 18 years or older Only authorized persons will be allowed to perform work on or with the machine Only work for which one is trained should be performed This applies to maintenance and normal use The machine may only be operated by trained personnel Operating personnel must be familiar with all situations so that in case of an emergency quick and effective action can be taken If an operator notices errors or risks or disagrees with security he she should report that to the owner or manager oafety shoes are mandatory Appropriate clothing is required Everyone must follow the safety rules as one can pose a danger to themselves and others Always follow the work instructions strictly USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 4 INSTALLATION EXPLANATION Refer to chapter 1 Technical information for the correct specifications 4 1
48. perating the machine with an improper rotation direction will cause damage to the pump and a bad vacuum level After you connect the machine to another 3 phase power supply rotation direction should be checked again If the direction is incorrect 2 phases must be swapped in the plug Only electricians may work on the electrical system e he power cord must always be free and nothing should be placed on it e Replace the power cord immediately if damaged e Connect the gas supply if applicable Use a quick connector or lockable shut off valve to easily disconnect in the event of for example maintenance e Connect the air supply for extra seal pressure if applicable Use a quick connector or lockable shut off valve to easily disconnect in the event of for example maintenance e To provide continued protection against risk of electric shock connect to properly grounded outlets only e Not acting according instruction can result in permanent injury Figure 10 Rotation direction motor vacuum pump 4 3 Start the machine for the first time ATTENTION e Make sure there is enough oil in the pump Figure Figure 3 4 If this is not the case then fill the oil e Start and use the machine Chapter 5 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 5 OPERATION ATTENTION Observe the instructions in chapter 3 for all work to be performed Failure to follow or ignore this may result in serious injury EXPLAN
49. r to the vacuum pump sealing system and control unit e See the electrical diagram for the further structure and operation of the electrical installation For the electrical diagram please contact your dealer ATTENTION e Work on the electrical installation may only be carried out by a technical expert USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Figure 4 Overview of the electrical installation The machine consists of the following components DESCRIPTION ud se 1 Power cable connect the power supply to the machine 2 Main switch e Powers up the machine 3 Circuit breaker e Protection against overload or short circuit 7 4 Control panel e available control functions can be used e Depending on your model your machine may have one of the following control types o Multi Program Digital Control MPDC 2 6 o Advanced Control System ACS 2 7 USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 SECTION NO PART DESCRIPTION LOCATION 5 USB connection only The USB connector is located on the side of the with ACS control box that is located behind the back panel In order to reach the USB connection the back panel first has to be removed Note after opening the cover of the USB connection the machine is no longer waterproof IP65 e he USB connector allows import and export of data 2 6 Multi Program Digital Control MPDC FUNCTION e The machine
50. re 1 Overview of the main components PART DESCRIPTION SECTION 1 Lid e The function of the lid is to close the chamber during the vacuum cycle e The lid has a lid gasket fitted which makes sure the machine does not leak during the vacuum cycle 6 7 Onmachines with two vacuum chambers the lid can be moved from position 1 to position 2 manually In these machines the following items are included in the lid 22 66 e seal bars The air intake for the vacuum USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 PART DESCRIPTION SECTION 2 10 11 Vacuum chamber Castor with brake Machine housing Control panel Seal system Vacuum pump Power connection Seal pressure connection optional Gas flush optional Parallel arm USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 The products to be packed will be placed on the worktable with the opening of the vacuum seal bag on the seal position On machines with two vacuum chambers one can take the packed product away and place new products on the free worktable during the vacuum cycle on the other side The machines are equipped with 4 castors This makes it possible to move the machine to another position real easy At the moment the machine is in place the brakes should be put on 4 pieces The machine frame contains all necessary parts for the correct functioning of the machine See s
51. rted 28 3 2013 16 44 Program 3 2 0 mbar Seal 2 5 sec Labelnr 1 Amount of cycles 2 User started 28 3 2013 16 45 Program 3z Vac 2 0 mbar Seal 2 5 sec Labelnr 1 Amount of cycles 1 Figure 9 Example of an exported log PART DESCRIPTION 1 User initials e The initials of the person who has logged in If no initials are entered in the settings nothing is displayed here see the bottom line of the data log 2 Start time e Start time and date of the production 3 Program he used program number 4 Vacuum e he maximum vacuum reached for the package 5 Seal time e he seal time used 6 Label number The label that has been printed with this package 7 Amount of cycles The total number of operating cycles from the start time USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 3 SAFETY 3 1 General ATTENTION Never pack products that can be damaged by vacuum Never pack living animals Warranty and or liability expires if any damage is caused by repairs and or modifications that are not authorized by the supplier or any of its distributors In case of malfunction contact the supplier High pressure cleaning is not allowed This can cause damage to the electronics and other components Prevent water from entering the ventilation inlet of the chamber or through the vent of the pump This causes irreversible damage to the pump The work space around the machine must be safe The
52. se the shelf life of the product The value of the gas function can depending on the control type be set in mbar or hPa Gas is an option that adds additional time to the gassing to increase the amount of gas in the package see 5 5 1 2 Available with the optional Liquid Control Sensor The principle of the Liquid Control function is that it is a system that is controlled by a highly sensitive sensor The sensor is able to detect the moment that liquids from the product or the product itself begin to vaporize boil At that time the system will switch to the next step in the process This will prevent the product from drying out lose weight and or splash out of the vacuum bag and thus contaminating the seal the chamber and the oil in the pump see 5 5 1 3 Available with the Liquid Control option The Liquid Control function allows you to proceed with the vacuum process for a certain time after the evaporation phase has been reached This function is specifically designed for packaging of fresh meat It is added to the normal vacuum function to prevent degasification of the product during the sealing phase This degassing can cause bubbles and causes droplet formation in the package see 5 5 1 4 sequential vacuum makes it possible to exchange the vacuum process with pauses so that the trapped air in a product will have the opportunity to escape In total up to 5 steps can be programmed This function is available in mac
53. ted to the replacement of defective parts we recognize no claims for any other form of damages or costs 2 he warranty expires automatically in case of arrears or poor maintenance 3 there are doubts about maintenance or if the machine is not working properly contact should always be made with the supplier 4 The warranty does not apply if the defect is the result of improper or negligent use or maintenance that is carried out in breach of the instructions mentioned in this manual 5 he warranty is void if repairs or modifications on the product are carried out by third parties 6 Defects arising from damage or injury caused by external factors are excluded from the warranty 7 If we replace parts in accordance with the requirements of this warranty the replaced components become our property The provisions relating to warranty and liability are part of the general terms that can be sent on request USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 9 DISPOSE AS WASTE Do not dispose oil and components with the household waste Ensure that at the replacement of parts or oil after the lifecycle that all materials are collected and destroyed or recycled in a legal and environmentally friendly manner A USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 10 APPENDIX 10 1 Log This log should include among other things e Annual maintenance e Big replacements and emergencies e Modifi
54. tive inactive selected function is marked with a green circle The name and current value of this function is displayed on the screen e Ifthe Plus functions are activated the illustration will be shown in color If these are not active they are displayed in a soft gray tint 4 Menu e The machine settings can be adjusted via the menu icon on the left of the function list USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Pr 10 1 Vacuum 10 uma 2 Og o Cc Figure 13 Program Display and controls ACS WHAT TO DO ACTION RESULT 1 Select the desired e Use the control buttons up A program down V 2 View the functions e Use the control buttons left right gt 3 View edit function e Press enter when the function is settings selected Users can view the preset configuration and the owner can also edit see section 2 7 4 Editing machine e Press enter when the menu is settings selected only accessible to the owner see section 2 7 5 6 5 5 2 1 Programming the ACS control on your PC Import files You can import labels and programs from a USB stick by plugging it into the USB port of the machine The imported data can be created using the online software for programming You will find this software on our website on the Support page http www henkelman com en support downloads Or contact your supplier Creating a program or label and import them i
55. um e Check the vacuum settings of the program and 5 5 adjust them e sure that the extraction opening is not covered 2 3 e Check the oil level in the pump 6 5 e Check replace the exhaust filter 6 8 e Check replace the lid gasket Vacuum process is slow sure that the extraction opening is covered e Check the oil level in the pump 2 3 Check replace the exhaust filter 6 5 Vacuum bag is not sealed correctly Check the seal program settings and adjust 5 5 them e Check replace the Teflon tape and sealing 6 6 wires e Check replace silicones in the silicon holders 6 e Check the inside of the vacuum for contamination and clean it The lid does not open automatically e Check the gas springs of the lid Please contact your supplier USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 Error messages for MPDC F1 in display F2 in display MPDC with sensor control in display USER MANUAL Marlin Falcon Polar Version MFP EN 0 04 12 14 Check adjust the micro switch of the lid Make sure that the pump is running correctly Check if the cover is opened and restart the machine When message is repeated Check if the lid is opened correctly Please contact your supplier Please contact your supplier 8 WARRANTY CONDITIONS e This manual has been compiled with care However Henkelman BV accepts no liability for any errors in this manual and or for the co
56. ure 20 Replacing the lid gasket RESULTS WHAT TO DO 1 Remove the old gasket 2 Cut a new piece of gasket 3 Place the new rubber You can pull the old lid gasket off Cut a new piece of gasket Cut it preferably slightly longer than the old one The ends must be cut off straight When the lid gasket is too short or too long it can cause problems when closing the cover or leakage may occur Place the new lid gasket by pressing it in the slot The lip of the gasket must face downwards and outwards The gasket should be placed in the holder evenly and without tension The ends must come tightly together to prevent leakage USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 6 9 Inspecting the lid springs EXPLANATION e Check the fastenings of the lid springs for wear corrosion and damage e Check the lid springs for wear and damage e Inthe case of irregularities please contact your supplier USER MANUAL Marlin Falcon Polar version MFP EN 0 04 12 14 7 TROUBLESHOOTING The tables below show the possible interference with the corresponding cause and action to be taken MALFUNCTION ACTIVITY SECTION Control panel does not illuminate e Connect the machine to the power supply 2 5 e Check the circuit breaker The control panel is on but there is gt Check adjust the micro switch of the lid Please contact activity after closing the lid your supplier Insufficient final vacu

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