EFOY RV User Manual
Contents
1. 2 5 2 6 It is permissible to connect units in parallel to increase the charging current The series connection of units to increase the voltage Is not permitted Do not operate unit if housing is damaged Declaration of Conformity SFC Energy AG Eugen Saenger Ring 7 85649 Brunnthal Nord declares that the EFOY 600 EFOY 900 EFOY 1200 EFOY 1600 and the EFOY 2200 conform to the European Community s 2004 108 EG guidelines for electro magnetic compatibility The following norms apply DIN EN 61000 6 1 DIN EN 61000 6 3 Seals of Approval These units have been tested in accordance with ECE Regulation No 10 for electro magnetic compatibility Operation in motor vehicles is permitted Approval number E24 10R 020234 These units have undergone voluntary testing by TUV SUD for conformity with the basic requirements of IEC 62282 5 and have been awarded the seal of approval for product safety 2 Introduction English Warranty The warranty period begins when the new unit is purchased Your proof of purchase receipt invoice etc can be used as a record of this date Please keep these documents carefully Our warranty services are based on the SFC warranty conditions which are valid at the time of purchase Service For technical queries on EFOY fuel cells our EFOY customer service can be reached during office hours at the following numbers Freecall Germany 00800 73 27 62 78 Fro2. Automatic Antifreeze Feature This unit features an intelligent antifreeze feature The unit can keep itself warm at temperatures below 3 C as long as it Is connected to a working battery and It is supplied with methanol If the unit is In antifreeze mode the message Antifreeze mode will appear on the second line The first line will indicate the current operating mode for example Off The antifreeze function works only as long as a fuel cartridge and a sufficiently intact battery are connected The unit will not be able to start if the battery voltage falls below 10 5 volts Please note that the unit will not recharge the battery if the voltage drops below 10 5 volts CAUTION Please observe the following maintenance tips for storage and winter operation 1 To cut energy costs we recommend dismounting the unit and storing it away from coldifit is to be inactive for longer periods of time Dismounting is easy it requires just a few steps no tools and no particular technical finesse Store the unit in the original carton 2 If despite precautions the unit does freeze let it thaw in a warm place for approximately 24 hours before operating Please note that the unit s performance may diminish if it freezes repeatedly Running in straight antifreeze mode the unit will consume approximately 10 liters of methanol in the course of a five month Central European winter 36 5 Operation 5 9 Engli
3. 14 2 Volt is preset The recharging period depends on the battery voltage and the electricity consumption The device goes through a cold start phase of about 20 minutes before reaching its full rated output In normal operation the current generation is interrupted briefly a few times a second 32 5 Operation English Switching On the Fuel Cell On Charging mode If desired you can switch on the unit manually regardless of the battery voltage The unit will then be inthe charging mode This function is only possible when the battery voltage is below 13 2V Press Jon the control panel once if the unit has been switched off and twice If it is operating in automatic mode The unit will start up regardless of the battery voltage and will continue charging until it reaches the cutoff point U an gt 14 2 V und I lt 2A 4A for EFOY 2200 The device will then switch to automatic mode by Itself and will only charge if the battery or the demand for power requires it 33 5 Operation 5 6 Switching Off the Fuel Cell Press O Jon the remote control to switch off the device The unit will gradually shut down performing various function checks as It does so To protect components the unit must run at least 30 minutes before shutting down If the unit is shut off beforehand it will continue running until 30 minutes Off Shutting down have elapsed The mess
4. WARNING Keep fuel cartridge and all reserve cartridges away from children Keep cartridges away from heat and out of direct sunshine Secure fuel cartridge and all reserve cartridges so that they can not shift Make sure that the fuel cartridge connecting hose is neither crushed nor kinked Do not place fuel cartridges or reserve cartridges in front of the air intake or outlet Do not place objects such as reserve fuel cartridges in front of the air intake or outlet Place fuel cartridges next to or In front of the unit as illustrated Install unit and fuel cartridge at the same level Secure the fuel cartridge holder with four suitable screws and dowels if necessary so that it will not shake loose in the case of an accident 21 4 Installation Sensor lead 4 7 Electrical Connections WARNING All work should be carried out by qualified technicians in accordance with technical regulations Improper connections or the use of wrong gauge wires could result in fire All wires must be properly insulated and have adequate voltage rating All connections must be tight The use of uninsulated wires and contacts is not permitted Use the wire harness included to connect the unit The circuit connecting the battery must contain a fuse Alternatively use the fuse available as optio
5. air to the side If you do not need the off heat bow you can disconnect it from the off heat flange and connect the off heat tube directly to the flange Make sure that the off heat tube Is not kinked use a second bow If needed Sink the screws for the off heat flange into the holes provided Then pass the off heat tube to the exterior You will need an opening with a 100 mm diameter Be careful of electrical lines when drilling Your dealer can provide information as to the location of lines 18 4 Installation D SAH g 4 9 English Pass the off heat tube through the opening any excess may be shortened It may be necessary to use an external face plate to protect the outlet Use a suitable sealant to prevent moisture from penetrating into the body or into the Interior Connecting the Exhaust Hose Within the fuel cell methanol and oxygen are converted into water and carbon dioxide This chemical reaction generates off heat which needs to be conducted together with water vapour and carbon dioxide to the outside WARNING Connect the enclosed exhaust hose and always evacuate the exhaust gases from the installation compartment or site to outdoors Exhaust gasses contain moisture and may exceed 60 C causing scalding Exhaust byproducts may contain injurious substances Avoid inhaling exhaust directly or for long periods of time
6. heat and open flame There is a danger of fire if methanol leaks out following an accident or if the unit or the fuel cartridge has been damaged Keep away from open fire and make sure area is well ventilated Small amounts of methanol which may leak out will evaporate without leaving any residue Keep unit and fuel cartridges including empty or partially filled cartridges out of children s reach Operate the unit only in accordance with instructions and keep operating area well ventilated Do not block exhaust Avoid inhaling exhaust fumes directly or for prolonged periods of time 2 Introduction There is no risk of coming into contact with methanol provided that you handle the unit and fuel cartridges in accordance with instructions We are required by law to print the following notice Methanol is toxic if inhaled ingested or if it comes into contact with skin Irreparable damage may occur if inhaled ingested or if it comes into contact with skin In the event of an accident or if nausea occurs consult a physician immediately Be sure to bring the fuel cartridge label or these instructions to the consultation System exhaust may contain harmful components Avoid inhaling exhaust directly or for prolonged periods of time Use the exhaust hose to conduct exhaust gases to the exterior Improper use or improper connection to other electrical devices may result in damage WARNING In addition to these safety
7. instructions please observe the passages in bold type Otherwise you may endanger yourself and others 2 Introduction 2 3 2 4 English Safety notice for methanol WARNING You are given the methanol in the form of safe tested fuel cartridges that protect you from coming into direct contact with the contents if used correctly We are required by law to print the following notice Methanol is easily flammable Methanol is toxic if inhaled ingested or if it comes into contact with skin In the event of an accident or if nausea occurs consult a physician immediately Be sure to bring the fuel cartridge label or the methanol material safety data sheet to the consultation Storage and transport of methanol may be subject to statutory regulations More information is provided in the methanol safety data sheet on our website www efoy com or by SFC directly Normal Operation The EFOY 600 EFOY 900 EFOY 1200 EFOY 1600 and EFOY 2200 are automatic charging devices for 12V lead batteries The unit may be used only to charge lead batteries that conform to the specifications in Chapter 3 4 page 13 The specifications allow for solid state operation see Chapter 3 4 on boats and on motor vehicles Operate only with original equipment EFOY fuel cartridges The unit is not intended for emergency medical power generation or for powering life sustaining or agricultural devices 2 Introduction
8. Is running Unscrew the empty fuel cartridge and remove Close each cartridge tightly with the cap after use EFOY fuel cartridges are intended for one way use only They may not be refilled Sort empty fuel cartridges with plastics Dispose of partly filled fuel cartridges in the same manner as solvents or paint Place a new Sealed original equipment EFOY fuel cartridge into the fuel cartridge holder 1 28 5 Operation English M Fasten the belt on the fuel cartridge holder 2 Do not attach fuel cartridges without a fuel cartridge holder E Only remove the childproof cap when the new fuel cartridge has been placed into the fuel cartridge holder 3 M Screw the connector onto the new fuel cartridge E Press on the control panel to extinguish the yellow warning light and the maintenance message Note A bottle of service fluid is included with the product Please carry it at all times Service fluid only has to be refilled if the EFOY fuel cell displays Please refill service fluid The EFOY fuel cell is already filled with service fluid on delivery Service fluid may be required in extremely warm environments See page 45 for instructions on refilling the service fluid 29 5 Operation Deutsch Select Language m Press gt on the control panel for 2 seconds The control panel will display the language currently selected The following languages are avail
9. To prevent freezing in winter the exhaust hose may not too long and should be cut diagonally to avoid the emergence of drops At no time may siphoning occur in the hose Make sure that the hose is neither clogged nor blocked 19 4 Installation Routing the exhaust hose Avoid siphoning Remove the cap from the exhaust port Retain the cap for winter storage or for possible returns Attach the exhaust hose included to the exhaust port Take the exhaust hose out of the Installation Space and Seal the opening for the exhaust hose with suitable sealing material The exhaust which also includes condensate can be directed outside to a wastewater tank or other suitable container on yachts also in the bilge But make sure that there Is a hose that allows the gasses including the carbon dioxide to evaporate The exhaust hose should be as short as possible The part of the hose at the outside should not be longer than 5 cm Cut diagonally the end of the hose to avoid the emergence of drops The exhaust hose can be shortened as required The opening must have a diameter of 10 mm Make sure the exhaust hose has no kinks or blockage and that exhaust can escape freely 20 4 Installation warm air wep electrical connection 4 6 English Installing the fuel cartridge holder
10. able German factory setting English French Italian Dutch Spanish Continue pressing L jJuntil the desired language appears Then hold gt gt 2 more seconds in order to set your language choice 30 5 Operation Automatic Charging mode 0 3 Automatic Start phase Automatic Standby Automatic Please change fuel cartridge Automatic Voltage 13 6 V Automatic 46A English Display Information The second line of the display provides information about normal operation errors or malfunctions see Chapter 7 The first line indicates the operating mode selected such as Automatic The unit charges the battery as needed or assists the battery in providing output The second line of the display will indicate charging mode as long as the unit IS providing voltage to the electrical system The device goes through a cold start phase of about 20 minutes before reaching its full rated output If the battery is sufficiently charged and the unit Is not providing input the unit will remain in the standby mode Should the device detect a malfunction such as an empty fuel cartridge it will shut down and advise you how to correct the situation Please change fuel cartridge Resume automatic operation using the reset button after the error has been corrected See also Chapter 7 Troubleshooting Further displayed information By pressing the b
11. age Shutting down will appear in the display Leave the fuel cartridge and the battery connected during this time Please note that the fuel cell will only start up if it is connected to an intact battery and full fuel cartridge The fuel cell will not switch on if the battery is damaged 34 5 Operation 9 7 Off Battery protection Off Battery protection gt to shut down press off English Battery protection The EFOY fuel cell has an integrated battery protection function This function prevents deep discharge of the battery when the operating mode is set to Off Battery protection is automatically activated when the battery voltage is lower than 11 2 V for more than 15 minutes The battery protection charging mode ends when the voltage reaches 12 8 V This function only serves to protect the battery and does not recharge it Press the button to switch off the fuel cell after the battery protection function starts The function Is reactivated automatically when the unit is switched on or operated in automatic mode Note If you stop protective charging manually battery protection is deactivated until the fuel cell is started again Deep discharge can damage your battery If battery protection starts repeatedly please check your system Battery protection only functions when a full EFOY fuel cartridge is connected 39 5 Operation Off Antifreeze mode
12. as solvents or paint Old units are still valuable Proper disposal can yield valuable raw materials while protecting the environment The EFOY hotline Tel 49 89 673 5920 or 00800 732 762 78 can advise you about returning old units English 3 Configuration 3 1 Standard Equipment The following is standard equipment Unit Remote control with data line RC1 10 metres long Fuel cartridge holder with belt FH 1 Mounting plate with belt MP 1 Exhaust hose 1 5 m EH 1 Off heat duct OD1 consisting of off heat flange off heat bow off heat tube external cover and fixing screws E Service fluid E UM1 user manual E Charge line CL4 TS CL _ CL BE A Fuel cartridge holder with belt FH Charge line L4 Mounting plate with belt MP7 on hose EHI Connecting line to fuel cell 1m amp Off heat duct OD1 Service kit Battery fuse power 15A Battery fuse sense 2 0 A Length 0 5m Length 0 5m 11 3 Configuration 2 3 SS Data Remi Interface TL 500 Power Overview O1 FR WN OS Charge line connection Remote control connection RC 1 Data interface Fuel cartridge connection Connection for EH 1 exhaus
13. fluid nozzle M Insert the tip into nozzle and gently squeeze the entire contents into the nozzle H Never refill more than one bottle of Service Fluid at 45 7 Troubleshooting a time Wipe off any spilled service fluid with a cloth Replace the exhaust hose Reconnect the charge line Press thelreset button The display will clear and the device will return to its former operating mode Order a spare bottle service fluid at your local dealer 46 8 Appendix Output Current A Output Current A 8 1 Output characteristic English U I and U P characteristic as per CE test EFOY 600 U I and U P Characteristic Output Voltage V EFOY 900 U l and U P Characteristic fp CS ES Miss N 115 12 125 13 135 Output Voltage V 47 utput Power W Oo Output Power W oa N wu Q o O I o 2 5 I T D N q gt O LL Lu 8 Appendix M 13M04 do D z a 13 0 135 14 0 145 15 0 Output Voltage V 125 12 0 115 EFOY 1600 U l and U P Characteristic M 19M04 ndno y uun yndjno 11 5 12 0 12 5 13 0 13 5 14 0 145 15 0 Output Voltage V 11 0 48 8 Appendix Output current A EFOY 2200 U I and U P Characteristic English Output power W 90 0 3 Output power W Output voltage V Output power Output current SFC Ener
14. g clear Shorten exhaust hose if condensation forms 42 7 Troubleshooting Message Please change fuel cartridge Error 20 21 22 23 Please refill service fluid Error 30 31 Please defrost device slowly Error 40 Please check battery voltage Error 50 51 52 53 Automatic restart Error 63 65 Please check fuel cartridge connection Error 72 English Solution Insert a new fuel cartridge as described in Chapter 5 1 Check cartridge hose for kinks Check hose and connection for dirt Position fuel cartridge on the same level as unit Check connection and screw cartridge on tightly Check that exhaust can escape and that ambient temperature is below 40 C Then add service fluid see Chapter 7 4 Unit has been exposed to temperatures below 0 C without being connected to a battery and sufficiently filled fuel cartridge automatic antifreeze feature Let stand at room temperature for approx 24 hours Error 50 Battery voltage is too low sense line Error 51 Battery voltage is too high sense line Error 52 Battery voltage is too low power line Error 53 Battery voltage is too high power line Check connections and whether the battery is the proper type Check battery voltage If too low use an external battery charger to recharge Check other charging devices such as generators or regulators for defects Unit is restarting automatically Check connection and scre
15. g upright when transported 38 6 Maintenance 6 1 English Service WARINING Do not open unit Unauthorized tampering may jeopardize safe operation and void any warranty The unit does not contain any components that you can service or repair yourself The unit is maintenance free under normal operating conditions Please check on a regular basis at least once a year if software updates are available EFOY Updater Update your EFOY fuel cell quickly It s really easy Simply connect the EFOY Updater to the EFOY fuel cell and the update runs automatically For further information on firmware updates please contact your service partner or check our website www efoy com en updater Or Freecall 00800 732 762 78 Hotline 49 89 673 5920 sales efoy com 39 6 Maintenance 6 2 Cleaning WARNING Switch off device before cleaning and unplug the battery charging cable The device is not watertight Make sure that moisture cannot get inside Clean only with a soft cloth dampened with a mild detergent Reconnect the battery charging cable after cleaning so that the antifreeze feature remains activated See Chapter 5 8 40 7 Troubleshooting 7 1 English Safety WARNING Do not open unit It contains no components that you can repair yourself Contact SFC Energy AG if you are unable to correcta malfunction using these instructions SFC Energ
16. gy AG Eugen S nger Ring 7 D 85649 Brunnthal Nord Hotline 49 89 673 5920 Freecall 00800 732 762 78 Fax 49 89 673 592 369 hotline efoy com www efoy com The toll free number is available in the following countries Germany Belgium Denmark France Great Britain Italy the Netherlands Norway Austria Sweden Switzerland and Spain 49 ct to change without notice erved Subje al Copyright by SFC Energy AG 2010 All rights res UM1 GB 100712 User Manu
17. ili User Manual EFOY 600 EFOY 900 EFOY 1200 EFOY 1600 EFOY 2200 ENGLISH 1 Table of Contents Table of Contents Introduction 2 1 Foreword 2 2 Safety Information 2 3 Safety notice for methanol 2 4 Normal Operation 2 5 Declaration of Conformity 2 6 Seals of Approval 2 Warranty 2 8 Warranty extension 2 9 Disposal Configuration 3 1 Standard Equipment 3 2 Overview 3 3 Remote Control 3 4 Specifications Installation 4 1 Tools and Materials 4 2 Space Requirements 4 3 Securing the unit 4 4 Off heat duct 4 5 Connecting the Exhaust Hose 4 6 Installing the fuel cartridge holder 4 7 Electrical Connections 4 8 Connection via the Central Electrical Box EBL 4 9 Connection directly to the battery 4 10 Connecting the Remote Control Operation 5 1 Connecting the Fuel Cartridge 5 2 Select Language 9 3 Display Information 5 4 Automatic Operation 5 5 Switching on the Fuel Cell 5 6 Switching Off the Fuel Cell 5 7 Battery protection 5 8 Automatic Antifreeze Feature o CO ONIN oF fF B N O so D O N NO NS N NO so OO NOD O1 OI 23 24 29 27 27 30 31 32 33 34 35 36 1 Table of Contents English 9 9 Storage Maintenance 6 1 Service 6 2 Cleaning Troubleshooting 7 1 Safety 7 2 Problems and Solutions 7 3 Problems without Error Messages 7 4 Replacing Service Fluid Appendix 8 1 Output cha
18. lug into the left socket on the unit marked Remote Control 26 5 Operation 2 1 English CAUTION Before connecting to the electrical system make sure the unit has been positioned properly and that the electrical system is protected by fuses as described in Chapter 4 7 Do not operate at temperatures above 40 C or below 20 C If device has been exposed to temperatures under 0 C without being connected to a battery or with insufficiently filled fuel cartridge it must stand at room temperature for 24 hours before operating When the temperature exceeds 40 C the device shuts down automatically and restarts when the temperature decreases Connecting the Fuel Cartridge WARNING For safety s sake use only original EFOY fuel cartridges Do not smoke while changing the cartridge and avoid open flames Do not expose fuel cartridges to temperatures above 45 C Do not place the fuel cartridge in front of the air intake or outlet Original equipment EFOY fuel cartridges contain EFOY approved methanol Even slight impurities in commercially available methanol may cause permanent damage to the unit and may void the warranty Please observe the notices on methanol in Chapter 2 3 27 5 Operation Note When the cartridge is empty Please change fuel cartridge will appear on the remote control and the yellow light will blink The cartridge may be changed while the system
19. m any other country please dial 49 89 673 5920 SFC Energy AG Eugen Sanger Ring 7 85649 Brunnthal Nord Germany Fax 49 89 673 592 369 sales efoy com www efoy com The freecall number is available from the following countries Germany Belgium Denmark France Great Britain Italy the Netherlands Norway Austria Sweden Switzerland and Spain Warranty extension The EFOY warranty certificate gives you maximum security and reliable service When you pay the one off fee you receive the EFOY warranty certificate for a 5 year manufacturer s warranty The EFOY warranty certificate Is available directly from SFC Energy AG the manufacturer of EFOY fuel cells Simply fill in the form at www garantie efoy com en or call 49 89 673 5920 for further information 2 Introduction 2 9 Packaging Fuel Cartridges Old Units Disposal Packaging protects your unit during shipping All materials used are environmentally compatible and recyclable We recommend saving the packaging for eventual winter storage Should you nevertheless wish to dispose of the packaging please do so properly Your dealer or your local recycling center can provide information about proper disposal WARNING Danger of Suffocation Keep packaging away from children Plastic wrapping and cartons may cause suffocation Sort empty fuel cartridges with plastics Dispose of partly filled fuel cartridges in the same manner
20. mum LxWxH Inclination along the continual 39 direct axis temporary 10min 45 Inclination along the sonini 20 quadrature axis Operating temperature 20 to 40 C Start temperature 5 to 40 C Storage temperature 1 to 45 C factory setting can be modified with Interface Adapter and PC The default values are preset optimally ex works for the specified battery sizes If the battery capacities deviate greatly from these sizes please contact your specialist retailer 13 3 Configuration Instrumentation Operation Electrical interface Fuel Cartridge Volume Weight Dimensions L x W x H via remote control with four buttons and multilingual display MNL 4 prong plug Type Tyco Electronics AMP Universal Mate N Lok Mfr No 350779 M5 M10 o liter 10 liter 4 3 kg 8 4 kg 19 0 x 14 5 x 28 3 cm 23 0 x 19 3 x 31 8 cm 14 4 Installation 4 1 English WARNING Securely fasten unit and fuel cartridges when using on board motor vehicles Do not operate unit if there is danger of explosion Unit is not watertight Make sure that no water can enter Keep unit and fuel cartridges away from children temperatures in excess of 45 C and direct sunlight Tools and Materials You will need the following tools and sealants to install the fuel cell M electric drill E jigsaw MH screwdriver E hexagonal Allen wrench M sealant such as Sikafle
21. n power line with 3 pole plug optional battery fuse power 15 A 24 4 Installation Flush mounting BS WN remote control opening frame screws Surface mounting 1 2 3 4 remote control surface mount frame screws English Connecting the Remote Control The remote control 1 displays the current status and is used to control the device Mount the panel where it is easily accessible such as in the cockpit Flush mounting If installing the panel flush with the surface of the unit make sure that there is a sufficient opening for the electronic components behind the opening Use templates for drilling and sawing when flush or surface mounting 2 Use a drill to start the opening and then cut out the rest of the opening with a keyhole or compass Saw The secure the control panel 1 with four suitable screws 4 and place the frame 3 over the control panel Surface mounting Secure the surface mount with two screws Connect the remote control with the DL 1 data line included Then secure the control panel 1 with four suitable screws 4 and place the frame 3 over the control panel 25 4 Installation Connect the remote control with the DL data line included If the DL 1 data line is not long enough you can replace it with a commercially available network line that Is longer or shorter Category 5 patch cable Then insert the p
22. nal equipment to connect the battery Check the polarity see illustration before connecting the unit Both sensor and power lines must always be connected Always use separate lines for charging power and for voltage metering sensor to the battery Other wise the flow of current will cause false readings The charging lines consists of four leads that must be connected to the battery as follows Power lead This lead carries current from the fuel cell to the battery Sensor lead This lead measures battery voltage 22 4 Installation 4 8 English To minimize current loss in the leads the following cross section is recommended should the battery charging cable be Insufficient Length m min cross section lt 5m 2 5 mm D 10m 4 mm 10 15m 6 mm Option Extension sense line 8 m Art No 151 906 005 Extension Power line 8 m Art No 151 906 006 Connection via the Central Electrical Box EBL Fuse 2A oe Sl ae eS unit connecting line to fuel cell extension sense line optional battery fuse2A battery extension power line with 2 or 3 pole plug optional Central electrical box EBL 23 4 Installation 4 9 Connection directly to the battery Fuse 2A G Fuse 15A v e E ee eS unit connecting line to fuel cell extension sense line optional battery fuse sense 2 A battery extensio
23. racteristic 37 39 39 40 41 41 42 44 45 47 47 2 Introduction 2 1 Foreword Thank you for purchasing an EFOY product We hope that you will enjoy your new unit Please read these instructions first before using Should you have any questions about installation or operation please consult the EFOY hotline SFC Energy AG Eugen S nger Ring 7 D 85649 Brunnthal Nord Hotline 49 89 673 5920 Freecall 00800 732 762 78 Fax 49 89 673 592 369 hotline efoy com www efoy com The toll free number is available in the following countries Germany Belgium Denmark France Great Britain Italy the Netherlands Norway Austria Sweden Switzerland and Spain 2 Introduction English Safety Information Read the instructions before operating and keep them nearby Be sure to follow all directions in the manual Do not open unit or fuel cartridges Do not use force to open cartridges and do not refill them Any modifications to the unit may affect safe operation will lead to a loss of license and will void the warranty Use only original EFOY equipment Do not store unit and fuel cartridges at temperatures above 45 C Do not operate at temperatures above 40 C Keep away from heat and direct sunlight Store the unit where there is no danger of freezing or use the automatic antifreeze feature Do not smoke when handling the unit or the fuel cartridges Keep away from
24. sh Storage Off Shutting down E Press on the remote control to switch off the unit m Wait until the unit has shut down and the display has disappeared approx 30 min m Unplug the charging line and the data line for the remote control mM Store the plugs and lines in a cool dry place E WARNING Do not smoke when handling unit and fuel cartridge Keep away from open flame m Unscrew the fuel cartridge and close it with a cap Keep all elements clean E WARNING Keep unit and fuel cartridges even empty or partially empty cartridges away from children E Remove the exhaust hose Keep it clean and place a cap over the exhaust outlet E Remove the off heat tube and the off heat bow if necessary E Release the belt and lift the unit off the mounting plate m CAUTION Store the device in a cool place but over 1 C since the automatic frost protection system only functions with connected fuel cartridges and sufficiently charged batteries see Section 5 8 37 5 Operation m CAUTION If the device is exposed to temperatures below 0 C without connected batteries and sufficiently filled fuel cartridges frost protection it must be thawed out for approximately 24 hours at room temperature before commencing operation E When transporting the device use suitable packaging e g the original packaging and cushion the device to protect it from shocks The device must be standin
25. t hose and nozzle for service fluid Cooling inlet reverse Warm air outlet and connection for off heat duct Remote Control NO or WN Display Information button and language selection button On Off button Button for automatic operation auto Yellow warning light Please change fuel cartridge Red error warning light Reset button English 3 Configuration 3 4 Specifications Performance Product EFOY 600 EFOY 900 EFOY 1200 EFOY 1600 EFOY 2200 Rating 25 W 38 W 50 W 65 W 90 W 600 Wh Day 900 Wh Day 1200Wh Day 1560 Wh Day 2160 Wh Day Charge capacity 50 Ah Day 75 Ah Day 100 Ah Day 130 Ah Day 180 Ah Day Nominal voltage 12 V 12V 12 V 12 V 12 V Charging current 12 V 2 1 A 3 1 4 2 5 4 7 5 Turn on threshold Cie RAS Ve UE ZO Una lt 12 3 V Use T23 V Ugga T23 V Cut off threshold Unar 14 2V Ups 214 2 V Upa 14 2 V Uba gt 14 2 V Uns 214 2 V pea eg eraning 9 V 9 V 9 V 9 V 9 V voltage Une 15 mA 15 mA 15 mA 15 mA 15 mA requirement Methanol requirement 0 9 kWh 0 9 kWh 0 9 kWh 0 9 kWh 0 9 UKWh 12 V rechargeable lead acid or lead gel batteries Compatible batteries 10 100 Ah 15 150 Ah 20 200 Ah 40 250 Ah 60 350 Ah General Specifications Sound pressure level at 7 m 23 dB A 23 dB A 23 dB A 23 dB A 23 dB A Weight 6 kg 6 2 kg 7 4 kg 7 6 kg 7 9 kg Dimensions LxWxH 43 5 x 20 0 x 27 6 cm Environmental conditions Space requirement 51 x 35 x 30 cm mini
26. utton you can get following information M Battery voltage M Charging current Please note that the device interrupts power generation briefly several times an hour during normal operation and a charging power of 0 0 A is displayed then 31 5 Operation Automatic Firmware V06 11 02 L 12 V QB Automatic Operating hours 500 h Automatic 100600 934 12345 9 4 mM Firmware version Please check on a regular basis at least once a year if software updates are available M Total operating hours M Displays serial number from production year 10 2009 The standard display will be restored after about 30 seconds Alternatively you can return to the Standard display by pressing again By pressing gt gt for approximately 2 seconds you will obtain the language menu see Chapter 5 2 Automatic Operation Automatic operation will begin the moment that you connect the unit to a battery The unit will monitor battery voltage by itself The fuel cell switches on automatically if the battery voltage falls below 12 3 V The battery is then charged until the deactivation threshold 14 2 V is reached Note To guarantee optimal battery maintenance it is important that the charge current is not stopped abruptly when the deactivation threshold is reached For this reason the EFOY continues to charge for up to 3 h after the deactivation threshold set is reached by default
27. w cartridge on tightly 43 7 Troubleshooting 7 3 Description The device doesnt respond and nothing is displayed on the remote control Problems without Error Messages Cause Remote control Is not connected or Is Incorrectly connected No battery connected wrong battery or undercharged Short circuit fuse tripped If problem recurs 44 Solution Check the connection of the remote control see chapter 4 10 Check contacts polarity and cables Connect a charged battery to start device Check polarity of charge line Turn off unit check reason for short circuit overload or wrong polarity and correct Contact the hotline at Freecall 00800 732 762 78 Hotline 49 89 673 5920 hotline efoy com www efoy com 7 Troubleshooting 7 4 English Replacing Service Fluid gt heehee eee If service fluid is low the red light will come on and the message Please refill service fluid will appear in the control panel display NOTE There is no need to add service fluid prior to the initial Start up Use EFOY brand service fluid only Switch off the unit before refilling fluid Unplug the charge line Always keep the device s service fluid nozzle clean m Use a clean pair of scissors to cut off the tip of the Cap The service fluid bottle is for one time use only M Remove the exhaust hose from the device s service
28. x Use the following screws depending on the mounting surface screws are not included E 8 screws to attach the mounting plate E 4 screws to attach the remote control E 4 screws to attach the fuel cartridge holder E cable clamps and fixing screws if needed 15 4 Installation 4 2 Space Requirements Installation should be carried out by trained personnel only Wear proper work clothes Avoid flowing garments and wear a hair net if you have long hair Clothing and hair can get caught in moving or rotating parts such as in a drill Be sure to leave enough space behind the installation area when drilling or cutting out openings Also be sure to follow the tool manufacturer s safety instructions Solvents used in sealants may emit fumes Make sure that there is sufficient ventilation and follow the instructions for the sealing compound Make sure when choosing a location that the temperature ranges between 20 C and 40 C 40 C 20 C WARNING This unit generates heat thus requiring ventilation Please take this into account when considering possible locations Provide for a vent opening measuring at least 10 cm across when installing Use the off heat duct included to remove warm air Install only in upright position Use the mounting plate included Make sure that the device does not exceed the maximum inclination Inclination along the direct axis continual 397 temporar
29. y lt 10min 45 Inclination along the quadrature axis continual 20 English 4 Installation All electrical connections the fill opening for service fluid and the fuel cartridge should be easily accessible Make sure that the fuel cartridge is located within reach of the connecting hose 30 cm and that the hose max 30 cm is neither kinked nor crushed me The fuel cartridge hose and the exhaust hose may not be damaged Do not substitute another hose for either of the two Use only original equipment EFOY hoses Securing the unit Select a suitable location as described in Chapter 4 2 paying attention to the dimensions in Chapter 3 4 1 Run the belt in the groove under the mounting plate 2 Secure the mounting plate tightly to the desired location Use eight proper screws and dowels if necessary so that the mounting plate cannot shake loose In case of an accident 3 Place the unit onto the mounting plate 4 Strap the unit tightly to the mounting plate 17 4 Installation 4 4 warm air exhaust exhaust warm air Off heat duct The off heat duct included extracts warm air so that the unit can also be operated in close quarters Use the bow to conduct warm
30. y AG Eugen Sanger Ring 7 D 85649 Brunnthal Nord Hotline 49 89 673 5920 Freecall 00800 732 762 78 sales efoy com www efoy com The toll free number is available in the following countries Germany Belgium Denmark France Great Britain Italy the Netherlands Norway Austria Sweden Switzerland and Spain 41 7 Troubleshooting 7 2 Message Check battery Problems and Solutions The control panel signals problems via a red and or yellow light and a running message on the second line of the display The messages will assist you In solving the problem quickly and easily Press the reset button on the control panel AFTER the problem has been solved Solution Battery voltage Is too low or No connect or Check connection Interruption Surroundings too If battery voltage is under 10 5 V check connection between unit and battery see Chapter 4 710 Ambient temperature Is too high Unit will start warm Error 32 41 Please contact service Error 1 10 13 14 15 16 17 70 73 75 76 80 83 84 Please check exhaust hose Error 11 12 18 automatically as soon as temperature drops below SUG Call the hotline at Freecall 00800 732 762 78 Hotline 49 89 673 5920 hotline efoy com www efoy com Check that the exhaust hose has been properly connected and arrange it so that condensation cannot form Check for kinks Clean hose if necessary and keep openin
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