Service Bulletin - Honda CR
Contents
1. Although we do not encourage young children to ride in the front seat the OPDS reduces their risk of injury from an inflating side airbag by turning off the airbag if they are out of position and leaning toward the door Warranty Extension Details To ensure the OPDS remains in top condition we are extending the warranty on the main components of the system the OPDS control unit and the OPDS sensor to 10 years or 150 000 miles whichever occurs first If the red supplemental restraint system SRS indicator on the instrument panel stays on take your vehicle to any Honda dealer for an inspection If there is a problem with the OPDS control unit or the OPDS sensor and your vehicle is within the extended warranty time mileage period the dealer will replace the control unit or the sensor free of charge The inspection is also free of charge even if there is not a problem with the OPDS control unit or the OPDS sensor and your vehicle is within the extended warranty time mileage period Other components of the OPDS and the SRS are covered by your vehicle s normal warranty This warranty extension does not apply to any vehicle that has ever been declared a total loss or any that has been issued a salvage branded or similar title under any state s law Please keep a copy of this letter in your glove box along with your vehicle s warranty information booklet What to do if you feel this notice is in error Our records show2. e Ifthe indicator blinks twice and then stays on the OPDS unit is initialized but SRS DTCs need to be cleared Go to step 13 e f the indicator stays on without first blinking the OPDS unit is not initialized Repeat steps 3 thru 12 13 Turn the ignition switch to the LOCK 0 position then disconnect the HDS 14 Reconnect the SCS service connector to the MES connector Do not use a jumper wire 15 Turn the ignition switch to the ON II position 16 Watch the SRS indicator It comes on for about 6 seconds and then goes off Disconnect the SCS service connector from the MES connector within 4 seconds after the indicator goes off 17 When the SRS indicator comes on again connect the SCS service connector to the MES connector within 4 seconds after the indicator comes on 18 When the SRS indicator goes off disconnect the SCS service connector from the MES connector within 4 seconds The SRS indicator blinks twice to indicate that the memory has been cleared 19 Turn the ignition switch to the LOCK 0 position and wait for 10 seconds 20 Turn the ignition switch to the ON Il position The SRS is OK if the SRS indicator comes on for 6 seconds and then goes off If the DTC clearing fails repeat the process two more times If the DTC clearing fails again check for set SRS DTCs and troubleshoot them with the appropriate service manual 06 009 REPAIR PROCEDURE B OPDS SENSOR REPLACEMENT 1 Remove
3. using a power inverter converter can interfere with the seat back sensors and cause SRS DTC 15 3 to set e f your customer uses any of these devices operate the device near the front passenger s seat back If DTC 15 3 sets again clear it then return the vehicle to the customer Advise the customer to avoid using the device near the front passenger s seat back If your customer does not use any of these devices and DTC 15 3 does not set again go to REPAIR PROCEDURE A OPDS UNIT REPLACEMENT 4 Proceed with normal troubleshooting If the OPDS unit causes DTC 15 3 to set repeatedly go to REPAIR PROCEDURE A OPDS UNIT REPLACEMENT 06 009 REPAIR PROCEDURE A OPDS UNIT REPLACEMENT 1 On Accords and Pilots remove the front passenger s seat back panel by prying out the bottom Replace the two lower clips Replace these clips Accord is shown 2 Onall models except Accords and Pilots unzip the two seat cover zippers on the back of the front passenger s seat Civic is shown 3 of 7 3 Pull back the seat back cover from the left side 7 Remove the mounting screws from the OPDS unit bolster to access the OPDS unit cover and gently pull out the unit 4 Remove the OPDS unit cover from the seat frame LEFT SIDE BOLSTER OPDS UNIT COVER 5 OPDS CONNECTORS Accord is shown Accord is shown 5 Check the part number of the installed OPDS unit 8 Disconnect the OPDS connect
4. using the normal warranty repair procedures If the vehicle s warranty is expired give your customer an estimate for the cost of the repair Do the appropriate inspection based on the DTC SRS DTC 15 1 Clear the DTC with the HDS e If DTC 15 1 does not set again go to REPAIR PROCEDURE A OPDS UNIT REPLACEMENT e If DTC 15 1 sets again continue with normal troubleshooting If the OPDS unit causes DTC 15 1 to set repeatedly go to REPAIR PROCEDURE A OPDS UNIT REPLACEMENT 06 009 SRS DTC 15 2 1 Inspect the connections and the wiring in the side airbag cutoff indicator circuit e If all the connections and the wiring are OK go to step 2 e If any of the connections or the wiring are faulty repair the circuit then go to step 2 2 Clear the DTC with the HDS e If DTC 15 2 does not set again go to REPAIR PROCEDURE A OPDS UNIT REPLACEMENT e If DTC 15 2 sets again continue with normal troubleshooting If the OPDS unit causes DTC 15 2 to set repeatedly go to REPAIR PROCEDURE A OPDS UNIT REPLACEMENT SRS DTC 15 3 1 Clear the DTC with the HDS 2 Check for the DTC again e If the code 15 3 does not set go to step 3 e If the code sets again go to step 4 3 Ask your customer if electrical devices such as a laptop computer or a fluorescent map light are ever used near the front passenger s seat back Some electrical devices that plug into the vehicle s accessory power socket especially those
5. 001 03 Civic 2 Door ALL with OPDS 2004 Civic 2 Door From VIN 1HGEM2 4L000001 thru 1HGEM2 4L036872 2002 03 Civic 3 Door U K Produced ALL with OPDS 2004 Civic 3 Door U K Produced with OPDS From VIN SHHEP3 4U000001 thru SHHEP3 4U504046 2001 03 Civic 4 Door ALL with OPDS 2006 American Honda Motor Co Inc All Rights Reserved ATB 31996 32175 0603 2004 Civic 4 Door U S Produced with OPDS From VIN 1HGES 4L000001thru 1HGES 4L012089 2004 Civic 4 Door Canada Produced with OPDS From VIN 2HGES 4H500001 thru 2HGES 4H539339 2003 Civic Hybrid ALL with OPDS 2004 Civic Hybrid with OPDS From VIN JHMES9 4S000003 thru JHMES9 4S008085 2002 03 CR V ALL with OPDS 2004 CR V Japan Produced with OPDS From VIN JHLRD6 4C000039 thru JHLRD6 4C003409 From VIN JHLRD7 4C000001 thru JHLRD7 4C007839 2004 CR V U K Produced with OPDS From VIN SHSRD7 4U200007 thru SHSRD7 4U227655 2003 Element ALL with OPDS 2002 Odyssey ALL with OPDS 2003 Pilot ALL with OPDS 2004 Pilot Canada Produced with OPDS From VIN 2HKYF1 4H500001 thru 2HKYF1 4H549091 CUSTOMER NOTIFICATION All owners of affected vehicles will be mailed a notification of this warranty extension CORRECTIVE ACTION Repair the vehicle as indicated by the INSPECTION PROCEDURE If needed replace the OPDS unit In rare cases where an updated
6. HONDA Service Bulletin Applies To See VEHICLES AFFECTED 06 009 March 22 2006 Warranty Extension OPDS Unit or OPDS Sensor Triggers SRS DTC s 15 1 15 2 15 3 Supersedes 06 009 dated March 14 2006 to update the information marked by the black bars Replaces 02 034 SRS Indicator Comes On with SRS DTC s 15 1 15 2 15 3 dated April 23 2004 BACKGROUND Several vehicle models may have a problem with the OPDS occupant position detection system that causes the SRS indicator to stay on Typically one or more of these DTCs will be set e SRS DTC 15 1 faulty OPDS unit or OPDS not initialized e SRS DTC 15 2 faulty side airbag indicator circuit e SRS DTC 15 3 faulty OPDS sensor To ensure continued reliability with the OPDS American Honda is extending the warranty on the OPDS unit and the OPDS sensor to 10 years or 150 000 miles whichever occurs first This warranty extension does not apply to any vehicle that has ever been declared a total loss or any that has been issued a salvage branded or similar title under any state s law To check for vehicle eligibility you must do a VIN status inquiry VEHICLES AFFECTED 2000 01 Accord 2 Door and 4 Door ALL with OPDS 2002 Accord 2 Door and 4 Door U S Produced ALL with OPDS 2002 Accord 2 Door and 4 Door Japan Produced with OPDS From VIN JHMCG5 2C000002 thru JHMCG5 2C035622 From VIN JHMCG6 2C000414 thru JHMCG6 2C030241 2
7. OPDS unit was already installed replace the OPDS sensor 1 of 7 Skill Levee CUSTOMER INFORMATION The information in this bulletin is intended for use only by skilled technicians who have the proper tools equipment R and training to correctly and safely maintain your vehicle These procedures should not be attempted by do it yourselfers and you should not assume this bulletin applies to your vehicle or that your vehicle has the condition described To determine whether this information applies contact an REPAIR authorized Honda automobile dealer PARTS INFORMATION OPDS Unit 2000 02 Accord 2 door P N 81334 S80 A63 H C 7639537 2000 Accord 4 door P N 81334 S87 A73 H C 7639545 2001 02 Accord 4 door fabric seat P N 81334 S84 A23 H C 7639503 2001 02 Accord 4 door leather seat P N 81334 S87 A83 H C 7639495 2001 02 Civic 2 door P N 81334 S5P 306 H C 7620115 2003 04 Civic 2 door P N 81334 S5P A04 H C 7639529 2002 Civic 3 door P N 81334 S5T A03 H C 7648447 2001 02 Civic 4 door P N 81334 S5H J12 H C 7670805 2003 04 Civic 4 door P N 81334 S5A J04 H C 7659873 2003 Civic Hybrid P N 81334 S5B J12 H C 7635865 2004 Civic Hybrid P N 81334 S5B J04 H C 7670680 2002 04 CR V P N 81334 S9A J43 H C 7629512 2003 Element P N 81334 SCV A72 H C 7639511 2002 Odyssey P N 81334 SOX A03 H C 7620123 2003 04 Pilot P N 81334 S9V A03 H C 7621840 OPDS Sensor Refer to the parts
8. catalog for the applicable part number if needed Seat Back Panel Clips Accord and Pilot only P N 91566 SP0 003 H C 3677440 2 required TOOL INFORMATION HDS with software version 2 002 006 or later or SCS Service Connector T N 07PAZ 0010100A 2 of 7 WARRANTY CLAIM INFORMATION OP Description FRT 723507 SRS DTCs Retrieve and clear 0 3 751109 Replace OPDS unit 0 3 751109 Odyssey Replace OPDS unit 0 4 751110 Front Seat Back Pad Replace includes 1 1 OPDS sensor Failed Part OPDS Unit P N 81334 SOK A61 H C 6268585 Defect Code 5SA00 Symptom Code Q0800 Skill Level Repair Technician Out of warranty Any repairs to the SRS system for problems other than the 15 1 15 2 and 15 3 DTCs that are done after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office You must request consideration and get a decision before starting work INSPECTION PROCEDURE NOTE e When you check for SRS DTCs with the HDS codes other than 15 1 15 2 and 15 3 are not covered by this warranty extension bulletin If you find other SRS DTCs file a claim only for the SRS DTCs Retrieve and clear use operation number 723507 defect code 5SA00 and symptom code Q0800 as listed under WARRANTY CLAIM INFORMATION e Other SRS codes and their repairs are not covered by this bulletin If the vehicle is covered by warranty repair it
9. e end of March and continue for 60 days Since this is not a campaign you will not receive a campaign responsibility report To see if a vehicle is eligible for the OPDS extended warranty you must do a VIN status inquiry Inspection Repair Strategy The only vehicles needing inspection and or possible repair are those returned by customers with the specific complaint of an SRS indicator that won t go off For repair VIN and warranty information refer to S B 06 009 Warranty Extension OPDS Unit or OPDS Sensor Triggers SRS DTCs 15 1 15 2 15 3 NOTE Whether or not a vehicle is within the extended warranty time mileage period the OPDS inspection is free of charge to your customers Parts Information Since this is not a campaign the warranty extension should not cause any change in your current OPDS unit or OPDS sensor parts demand To help us keep enough parts in stock for open ordering do not order large quantities If over ordering causes rapid depletion of stock ordering will be restricted in the future Sincerely American Honda Motor Co Inc Honda Automobile Division
10. er reading 6 From the Select Mode screen select SCS and follow the screen prompts 7 Connect the SCS service connector to the 2P MES memory erase signal connector as shown Do not use a jumper wire Accord 2P MES CONNECTOR yellow SCS SERVICE CONNECTOR 07PAZ 0010100 Civic SCS SERVICE CONNECTOR 07PAZ 0010100 2P MES CONNECTOR yellow 5 of 7 6 of 7 Odyssey 2P MES CONNECTOR O yellow SCS SERVICE CONNECTOR 07PAZ 0010100 hi SCS SERVICE CONNECTOR 07PAZ 0010100 2P MES CONNECTOR yellow Element 2P MES CONNECTOR yellow Fa Bh SCS SERVICE CONNECTOR 07PAZ 0010100 Pilot CONNECTOR yellow SCS SERVICE CONNECTOR 07PAZ 0010100 8 Turn the ignition switch to the ON II position 9 Watch the SRS indicator It comes on for about 6 seconds and then goes off Disconnect the SCS service connector from the MES connector within 4 seconds after the indicator goes off 10 When the SRS indicator comes on again connect the SCS service connector to the MES connector within 4 seconds after the indicator comes on 11 When the SRS indicator goes off disconnect the SCS service connector from the MES connector within 4 seconds 12 Watch the SRS indicator e Ifthe indicator blinks twice and then goes off the OPDS unit is initialized Turn the ignition switch to the LOCK 0 position and disconnect the HDS
11. od NOTE Non Honda seat covers will interfere with the performance of the OPDS and are not recommended 1 Adjust the front passenger s seat back to an upright position then remove anything on or near the seat 2 Turn the ignition switch to the LOCK 0 position 3 Connect the HDS to the vehicle s DLC data link connector 4 Turn the ignition switch to the ON II position then turn on the HDS 5 Atthe screen prompts enter the VIN and the odometer reading Also verify the correct date and time 6 From the System Selection menu select SRS 7 From the Mode menu select Miscellaneous Test 8 From the Miscellaneous Test menu select OPDS Initialization 06 009 9 Follow the remaining screen prompts to complete the OPDS initialization If the initialization fails repeat the process two more times If the initialization fails again check for SRS DTCs then troubleshoot them using the appropriate service manual Initializing the OPDS Unit Manual Mode NOTE Non Honda seat covers will interfere with the performance of the OPDS and are not recommended 1 Adjust the front passenger s seat back to an upright position then remove anything on or near the seat 2 Turn the ignition switch to the LOCK 0 position Connect the HDS to the vehicle s DLC data link connector 4 Keep the ignition switch in the LOCK 0 position and turn on the HDS 5 At the screen prompts enter the VIN and the odomet
12. ors then remove the e If the OPDS unit has an original part number go OPDS unit to step 6 9 Install a new OPDS unit then snap on its cover If the OPDS unit has a new part number referto 10 Slip the seat back cover over the OPDS unit PARTS INFORMATION or higher go to REPAIR PROCEDURE B OPDS SENSOR 11 On Accords check the seat back clip attachment REPLACEMENT bosses on the seat back panel 6 Recline the seat back to access the OPDS unit If the attachment bosses are OK go to step 12 mounting screws e If the seat back has a pocket and the attachment bosses are deformed or damaged do the repair procedure in S B 02 010 Seat Back Panel Is Loose or Detached Then go to step 12 If the seat back does not have a pocket and the attachment bosses are deformed or damaged replace the seat back Then go to step 12 4 of 7 06 009 12 On Accords and Pilots install the new seat back clips on the seat back panel Turn the clips so their retaining tabs are horizontal SEAT BACK Sth lt Retaining tabs should be horizontal 13 On Accords and Pilots reinstall the seat back panel 14 On all models except Accords and Pilots zip the seat back cover closed 15 Initialize the OPDS unit e To initialize with the HDS go to Initializing the OPDS Unit HDS Method e To initialize with the SCS service connector go to Initializing the OPDS Unit Manual Mode Initializing the OPDS Unit HDS Meth
13. that you are the current owner or lessee of a Honda receiving this warranty extension If this is not the case or the name address information is incorrect please fill out and return the enclosed postage paid Information Change Card We will then update our records If you paid to have a defective OPDS control unit or OPDS sensor replaced sometime in the past you may be eligible for reimbursement Refer to the attached Instructions for Reimbursement for eligibility requirements and the reimbursement procedure If you have questions If you have questions about this notice or need assistance with contacting a Honda dealer please call Automobile Customer Service at 800 999 1009 Sincerely American Honda Motor Co Inc Honda Automobile Division 7of7 March 22 2006 Dear Service Manager Effective immediately Honda Motor Co Ltd is announcing an OPDS occupant position detection system warranty extension for certain 2000 02 Accords 2001 04 Civics 2002 04 CR Vs 2003 Elements 2002 Odysseys and 2003 04 Pilots Some affected vehicles may have a problem with the OPDS that causes the SRS indicator to stay on with one or more SRS DTCs To ensure continued reliability with the OPDS affected vehicles have an extended warranty on the OPDS unit and the OPDS sensor These parts are now covered for 10 years or 150 000 miles whichever occurs first Customer Notification Notifications to all owners will start mailing th
14. the seat back cover from the front passenger s seat e Using the appropriate service manual go to section 20 Body and do the removal steps under Front Seat Cover Replacement or e Online enter keyword SEAT COVER then select Front Seat Cover Replacement from the list and do the removal steps in the procedure 2 Slide the seat back cushion foam off the seat back frame The OPDS sensor is built into the seat back cushion 3 Slide a new seat back cushion over the seat back frame Make sure the cushion is centered 4 Reinstall the seat back cover e Using the appropriate service manual go to section 20 Body and do the installation step under Front Seat Cover Replacement or e Online enter keyword SEAT COVER then select Front Seat Cover Replacement from the list and do the installation step in the procedure 5 Reinitialize the OPDS unit e To reinitialize with the HDS go to Initializing the OPDS Unit HDS Method in this service bulletin e To reinitialize with the SCS service connector go to Initializing the OPDS Unit Manual Mode in this service bulletin 06 009 Example of Customer Letter Spring 2006 Warranty Extension Main Components of the Occupant Position Detection System Dear Honda Owner As part of our commitment to vehicle safety your Honda has several features that help protect you and your passengers One of these features is the occupant position detection system OPDS
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