Form #3132
Contents
1. 3 Secure bladder tube and pouch rubber hose with cable ties to prevent them from moving NOTE Do not add holes to pouch use existing holes only Damage can occur to enclosed components and void warranty NOTE Console or seat plastic cuts best at room temperature SWITCH INSTALLATION Ficures 5 amp 6 1 Choose a switch location on a flat surface on the console or the seat side panel 2 Remove center console or side seat panel as needed 3 Cuta 1 2 x 1 3 8 hole in the console or the seat side panel using ROSTRA tool 250 1428 or using TEMPLATE A ON PAGE 6 P onto switch 5 Insert switch through opening and snap in place Place the bezel from hardware package FIGURE 6 Pace 5 INSTALLATION Switch Template A Actual size WIRING HARNESS INSTALLATION SWITCH INSTALLATION Ficures 5 amp 6 1 Remove side scuff plate and kick panel 2 Starting at the scuff plate route three pin pump connector end of harness under carpet to exit through opening under the seat and connect to pump For seat mount switch connect three pin switch connector end of harness to switch If no carpet opening create as required 3 Route three pin switch connector end of harness under carpet to console and connect to switch For console mount switch Wrap foam adhesive around switch connection to prevent rattles Route red power and black ground wires along scuff plate under carp2. Springs Hog rings or Tie bar visible from bottom edge STEP 3 A If the seat has spring support it will use a rear mounted bladder There are three sizes 1 Standard 250 02038 12in 30 5cm or more 2 Extended 250 02039 12in 30 5cm or more 3 Small 250 02041 10 5in 26 5cm or more B If the seat is molded plastic or foam without any support it will require a front mounted bladder 250 02042 STEP 4 To mount the bladder A STANDARD EXTENDED SMALL BLADDER FicuREs 1 amp 2 Insert bladder between springs and seat back cushion inflatable bag toward cushion and tube down route tube to the right and guide tube next to seat hinge and exit under seat Make sure tube routes inside of the seat hinges not around the outside Use tie straps to secure bladder back to seat springs B FRONT BLADDER FIGURE 3 Use double sided tape and or cable ties to secure bladder back to cushion PAGE 4 FIGURE 3 INSTALLATION BLADDER INSTALLATION NOTE Tube should be routed away from seat track Avoid kinking bladder tube or rubbing tube against sharp edges Inflatable bladder must not contact seat springs CAUTION Do not apply any external air sources to inflate bladder other than manufacturer supplied PUMP POUCH INSTALLATION 1 Connect bladder tube to rubber hose coming out of pouch 2 Mount pouch under seat and secure to seat using cable ties or ratchet fasteners where appropriate FIGURE 4
3. CUITS YELLOW TAPE TUBING AND CONNECTORS WILL INDICATE AIRBAG CIRCUITS 3 REMOVAL OF NEGATIVE BATTERY CABLE Disconnect the negative battery cable before installing lumbar system components as a safety precaution FIGURE A FIGURE A Insert Fuse 4 ACCESSORY POWER Vehicle Fuse Pane When installing the special terminal into A fuse panel of vehicle Use as shown in pa FIGURE B Accessory Fuse Special Terninal FIGURE B PAGE 3 INSTALLATION BLADDER INSTALLATION NOTE BLADDER PERFORMANCE DEPENDS GREATLY ON POSITIONING AND HOW WELL THE BLADDER IS SECURED IN PLACE Step 1 To detach the seat cover apply one of the following ida email steps P E A J Clips Insert panel puller into channel in the s A seam on bottom edge of seat back and pull the standard extended 4 other side of the seam over the channel to 1 SA o A release LEERE A A B Zipper Unzip as necessary Ei a res C Hog Ring Requires Hog ring pliers and replacement rings Cut existing rings to remove D Removable Pocket Held in with push pins or screws Usually removed from bottom edge of seat back E Rigid back Remove screws from bottom edge of seat back STEP 2 To expose the seat cushion apply the following steps A Turn the seat cover inside out as you roll it up B Working from the rear detach the front of the seat cover from the frame It will be held in place by Velcro
4. D IN NO EVENT SHALL THE COMPANY S LIABILITY EXCEED THE PURCHASE PRICE PAID BY THE PURCHASER FOR THE PRODUCT Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damage so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may also have other rights which vary from state to state ROSTRA PRECISION CONTROLS INC 2519 Dana Drive Laurinburg NC 28352 910 276 4853 OWNER S WARRANTY RECORD To be completed by selling dealer and retained by customer Customer s Name Address Dealer Name Dealer Address City Zip Date Purchased Date Installed Make amp Year of Car Mileage at Installation
5. EFLATING a Not inflating Disconnect bladder from pump hose Depress the high side of switch Check if there is air flow from the pump approximately 2 psi No go to 2f Yes replace bladder b Not deflating Disconnect bladder from the pump hose Is air flow coming out of the bladder hose when initially disconnected No go to la Yes go to 2f 2 PUMP NOT OPERATIONAL See wiring diagram on page 6 Check 5 Amp lumbar Fuse to power system Replace fuse if needed Check 12 Volts Accessory vehicle Fuse Replace fuse if needed Check harness Ground for continuity Check Vehicle power point for 12 Volts Check all connections pump amp switch connector special terminal fuse splice Unplug the switch from the harness and check voltage at the harness connection For 12V GR 0 Volts R 12 Volts Y O Volts If bad replace harness If good go to g g Unplug the harness from the pump connector and check harness continuity woan GR at pump to GR at switch closed circuit Y at pump to Y at switch closed circuit B at pump to vehicle Ground closed circuit If bad replace harness if good go to 2h h Check switch continuity with switch unplugged at the switch connector R to Y no activation open circuit low switch side activated closed circuit high switch side activated closed circuit R to GR no activation open circuit low switch side activated open circuit high switch side activated closed circuit If bad
6. UNIVERSAL LUMBAR INSTALLATION INSTRUCTIONS CONTENTS Parts List Parts Diagram Helpful Hints Installation Operation and Troubleshooting Guide Warranty Information Rostra x Precision Controls Inc Form 3132 Rev F 11 02 07 PARTS LIST BLADDER SWITCH PUMP POUCH HARNESS HDW PKG 250 02038 Standard 250 02054 250 02047 250 02046 250 02044 250 02042 Front Mount PARTS DIAGRAM 12in 30 5cm r o Standard Bladder Assy 250 1453 KIT 10 25in 26 0cm Switch Assy Pump Pouch Assy Front Bladder Assy Ceza AME y 250 1454 KIT i Main Harness Fused Harness PaGE 2 HELPFUL HINTS 1 BEFORE STARTING INSTALLATION Familiarize yourself with the installation instructions and lumbar seating system components switch harness pouch and bladder NOTE FOR EASE OF INSTALLATION YOU MAY REMOVE THE SEAT FROM THE VEHICLE IF THIS STEP IS PERFORMED YOU MUST ENSURE THAT ON RE INSTALLATION THE SEAT IS TORQUED ACCORDING TO THE MANUFACTURER S SPECIFICATION 2 AIR BAG AnD ANTI THEFT RADIO a If vehicle is equipped with an ANTI THEFT RaDio the radio code must be written down prior to disconnecting battery cable The code must be re entered when the negative battery cable is re installed b If vehicle is equipped with an AIR Baa it is advisable to disconnect negative battery cable for 3 minutes DISCONNECT WARNING Do NOT TAP OR SOLDER TO ANY AIRBAG CIR
7. ed with the Product To obtain repair or replacement with the terms of this Warranty the product is to be delivered with proof of warranty coverage e g dated bill of sale specification of defect s transportation prepaid to the installing dealer and or retailer This Warranty does not cover costs incurred for the removal or reinstallation of the product and or related components and or damage to the vehicle s electrical system or components This Warranty does not apply to any product or part thereof which in the opinion of the Company has been damaged through alteration improper installation misuse neglect accident or customer abuse This Warranty is in lieu of all other express warranties or liabilities ANY IMPLIED WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY ANY ACTION FOR BREACH OF ANY WARRANTY HERE UNDER INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY MUST BE BROUGHT WITHIN A PERIOD OF 18 MONTHS FROM DATE OF ORIGINAL PURCHASE IN NO CASE SHALL THE COMPANY BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR BREACH OF THIS OR ANY OTHER WARRANTY EXPRESS OR IMPLIED WHATSOEVER No person or representative is authorized to assume for the Company any liability other than expressed herein in connection with the sale of this product THE EXTENT OF THE COMPANY S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT PROVIDED ABOVE AN
8. et toward fuse panel 6 FOR POWER cut the red wire on the extension harness to desired length and solder OR use attached butt splice to fused harness also solder the other end of fused harness to a positive Accessory fuse fused 5 Amp or greater OR Insert the red wire with special terminal from fused harness assembly to a 12V Accessory fuse fused 5 Amp or greater For GROUND cut the black wire on the lumbar harness to desired length install ring terminal supplied and attach to a ground point ou OPERATION AND TROUBLESHOOTING OPERATION PROCEDURES OPERATION The switch is used to operate the system If your lumbar system was installed correctly it should perform as indicated below INFLATE DEFLATE To inflate the bladder depress the high side of switch The pump motor will continue pumping air until bladder maximum is reached then overflow will vent out through the pump system To deflate bladder depress the low side of the switch and with your body weight pres sure the bladder will vent out the air as long as you hold the switch PaGE 6 OPERATION AND TROUBLESHOOTING TROUBLESHOOTING WARNING Using a Test Light may cause damage to the vehicle WIRING DIAGRAM Powch Pump Connector R Red Power ie Teller Y Yellow Valve Hicr B Black Ground GR Green Pump Seliteb Connector RE CONNECT NEGATIVE BATTERY CABLE 1 PUMP OPERATIONAL BUT BLADDER IS NOT INFLATING D
9. replace switch If good replace pump pouch system If your system still does not work properly repeat troubleshooting 1 more time PAGE 7 WARNING The information in this manual has been carefully compiled through actual vehicle testing and manufacturers service manual research and to the best of our ability is accurate However we do not warrant the accuracy of this information against changes in vehicle design the use or misuse of this information or typograph ical errors It is the responsibility of the installer to verify the proper wire attachments prior to and after the installation of the Lumbar System to assure proper operation We do not accept any responsibility for damage to the vehicle or injury to its occu pants caused by the use of this information Improper installation and or connection to the incorrect wires could cause Lumbar System or vehicle malfunction component damage and or personal injury for you and or your passengers 36 MONTH 36 000 MILE LIMITED WARRANTY Rostra Precision Controls Inc the Company warrants to the original retail purchaser of this product that should this product or any part thereof under normal use and conditions be proven to have defective material or workmanship within 36 months or 36 000 miles of the original purchase such defect s will be repaired or replaced at the Company s option without charge for the parts This warranty does not apply to batteries or normal wear and tear associat
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