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LCT650 - ODBco.com

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1. a LS i 6 Ya C o Memos Complete Pump Assembly ll above 1 MPoso4 Eeo moor iy OOOO S SOS 2 mema Solenoid Switch heavy duly 5 con 2way 2 poston 5 022 Plastic Reservoir 35 x157 ODB COMPANY ODD 800 446 9823 LCT650 111 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death ODB COMPANY ODD 800 446 9823 LCT650 112 A Actuating Lever Arm 103 Actuator Remote or Clutch 84 Air Cleaner 74 Air Deflector 85 Alignment Tool 90 Axle Hub 102 B Backing Plate 103 Baffle 74 Battery 81 Battery Cable 81 Battery Tray 81 Bearing Cone 102 Bearing Cup 102 Bearing PTO 89 Bearing Retainer Cover 89 Brake Assembly 1029 103 Break Away Switch
2. 428 62 183 9451 2409 575 8 301 Es 9352 425 81 2533 4 PT s BL Y 2706 B Z RI I Z T 11 Nr 8x45 103 56d1 2860 2706 7 26 2 2603 0 100 23048 FUSIBILE ar FUSIBLE GUARNIZIONE LIQUIDA SEALANT de 2706 100 101A 2850 2603 0 8 103 5941 7036 Aja 102 85314 202 4212 C 139 7 Lettura totale Total reading D 0 15 mm Lettura totale Total reading Lettura totale Total reading A 0 1 mm B 0 2 mm 0 13mm E 0 15 mm 30 hei 103 6041 6704 cH N 3004 AQ D 103 60 N 3004 100 1001 e 100 1041 TF 5558 bly20 E 100 5511 103 6111 41 6704 6806 3004 AM 2603 B 100 5621 105 6091 8002 3006 OLIO CONSIGLIATO per glunto idrodinamico GRA
3. vith im with Yellow Yellow 14 1p with Yellow Strip Yellow with Drange Strip Blue with Black Str E Battery 318 el Remote Limit Switch Str be Light yu Clutch Fuel Sender Throttle p Aux Plug Harness Note X Not all wires will be installed in the small d harnesses Ifthe unit wasn t ordered with the ER 449 p H s 1 94 factory installed option then wiring to that i aaa Jo ug z 3 9 SI 9 lt t option may not be included in the harness 4334385 t 4 1882 5 d 9 u amp d 42533328 2888 7 1 1 E Q gt 115 2 kl vi g i da 5 5 IA Jas QJ z Q 3 5 E d d ga a 8 34939 49959 gt gt a ODB COMPANY UDB 800 446 9823 LCT650 5 10 4 Engine Wiring Harness Descriptions ENGINE MAIN HARNESS 6 White w RedStrpe Oise er TanwBiackStipe Emergency Stop Button 650 only goes to Limit Switch plug pin 5 9 pha inspection Door on Blower Housing goes to Limit Switch plug pin AUXILLARY ENGINE HARNESS Yellow from Ignition goes to Aux Plug Harness pin 5 Yellow from Ignition goes to Remote Clutch Harness pin 5 6 Green Stipe Clutch Engage goes to Remote Clutch 8 Green w Yellow Stipe CltchDisengegegeestoRemoteCluthHamempind4 Sa oe is
4. Yellow with Purple Stripe Yellow with Purple Stripe Remote Throttle and Remote Clutch Rocker Switch Pin Color Description 5 Black from Circuit Board 7 Black Looped from 9 8 Yellow Looped from 10 9 Black Looped from 5 10 Yellow Looped from 2 Yellow Plugs Yellow with Green Stripe into Circuit Yellow with Blue Stri Boa rd Yellow with Blue Stri This plug is used for the Remote Throttle and the Remote Clutch Rocker Switches fe Na Krim Yellow with Groen Stripe Yellow with Blue Strij Yellow with Blue Stripe Caterpillar Engine Heater Rocker Switch Pin Color Description Black Looped from 1 Yellow with Orange Stripe d z 2 s 2 5 Orange with Yellow Stripo gt Yellow with Orange Stripe Orange with Yellow Stri ODB COMPANY ODD 800 446 9823 LCT650 63 Service Section 5 10 6 Main Circuit Board Gauge T Gauge dc g er ap e light lig TOP LAYER The circuit board has traces on 2 layers the top and bottom Murphy Switch Main Plug Wire ID s 6 Signal White Red Shutdoy maior Lig F Brkeld 1 s E Stop Sig o me Door Sig Can BOTTOM LAYER looking from the back Aux Plug Wire ID s 1 light 1 1 1 Fuel 1 gnition ellow Throttle Slow Blue Yellow Strobe Light Yellow Purple
5. E Service Section 5 4 Impeller Installation and Removal continued Fig 1 INSTALLATION CAUTION Before removing the blower housing face remove the negative battery cable to ensure unit can not be started 1 Clean the shaft of any debris and remove any rust using a 120 grit emory cloth 2 Using an overhead crane or other suitable lifting device lift the impeller on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller 3 Insert key into the keyway A light sanding of the keyway may be needed as well as a few light blows with a rubber mallet 4 Apply a generous coat of anti sieze compound to the outside of the bushing being sure to cover any area that will come in contact with the impeller 5 Tap the bushing onto the shaft aligning the keyways 6 BELT DRIVE UNITS Align the bushing and key to be flush with the end of the shaft Fig 1 DIRECT DRIVE UNITS The bushing and key should protrude from the shaft about 1 2 inch Fig 2 7 Put the 3 bolts into the non threaded holes and drive them into the impeller holes evenly Alternate between the three bolts as you drive the bolts in Torque to 40 to 50 Ibs ft There should be a gap of 3 8 to 1 2 between the bushing and the impeller IMPORTANT Slowly spin the impeller by hand making sure that the back of the impeller is not hitting any of the bolt heads located at the back of the blower housing 8 If the bushing has a s
6. 1 Place the bearings on to the black bearing plates inside the pedistal Hand tighten the bolts onto the nuts at this point 2 Slide the shaft through the back of the impeller bearing and half way to the pulley bearing The shaft should fit tight Clean the shaft and remove any burrs if necessary Also lightly polishing it with a fine emery may ease installation 3 Before going through the pulley bearing place both concen tric collars black collars onto the shaft figure 41 Make sure the grooved side is facing the bearing Grooved side should face the F 4 Continue sliding the shaft through the pulley bearing until the shaft protrudes out from the pulley side 5 5 8 Figure 22 Shaft this wa 5 Now slide the concentric collar toward the respective bearing i p i making sure grooved side is toward bearing 6 Turn concentric collar clockwise until it slips over the inner ring extension and engages the eccentric Turn by hand until the parts are locket together 7 Place a punch or drift in the blind hole in the collar and strike it sharply to lock the collar and ring tightly together figure 3 8 Tighten the set screws with an Allen wrench until the set screw stops turning and the Allen wrench starts to spring Figure 4 9 Completely tighten all four of the nuts to secure each bearing Continued gt FIGURE 3 FIGURE 74 800 446 9823 LCT650 53 5 6 Impeller Installati
7. Combination Tachometer Hour Meter This gauge indicates the engine r p m s The sender is located on the tachometer The hour meter is digital and indicates the ac cumulated hours of the engine This should be used to schedule maintenance Volt Meter The gauge shows the status of the engine charging system When the charging system is operating properly it should read approximately 14 volts If the gauge reads below 13 volts the alternator is not charging the battery and the system should be checked by a qualified technicican Oil Pressure Gauge Confirms and indicates the presense and pressure of engine oil If the gauge reads low it should be checked by a qualified techni cian Engine Temperature Indicates the engine coolant temperature If the gauge reads over 240 degrees the unit should be checked by a qualified technician Hour Meter Indicates the accumulated hours of the the engine This should be used to schedule maintenance 800 446 9823 LCT650 18 Pre Operating Section throttle combination tachometer hour meter Ignition water temp Switch gauge oil press fuel gauge gauge volt meter Low Oil pressur High Water Temp Inspection Door amp Emerg Stop Safety Switch Indi cator Lights strobe light Engine Heat switch switch remote throttle remote pto switch switch Always make sure the PTO is disengaged before starting unit ODB COMPANY 2 1 Instrum
8. 800 446 9823 5 0 SERVICE SECTION NOI LO3S 3DIAUIS Service and Troubleshooting Wiring Diagrams ODB COMPANY 5118 Glen Alden Richmond VA 2323 800 446 9823 SERVICE AND TROUBLESHOOTING 5 0 SERVICE SECTION 5 Engine Electrical Troubleshooting Guide 5 2 Auto Mfg Clutch Adjustment 2008 and after 5 3 Hydraulic Boom Troubleshooting Guide 5 4 Impeller Installation and Removal 5 4 Impeller Installation and Removal continued 5 5 Belt Adjustment and Replacement Guide 5 6 Flange Bearing Installation and Removal 5 6 Impeller Installation and Removal 5 7 Replacing the Blower Housing Liners 5 7 Replacing the Blower Housing Liners continued citri bre Seegen 56 ONILOOHS 32IAHAS ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 5 1 Engine Electrical Troubleshooting Guide ENGINE RUNS ONLY WHEN OVERRIDE BUTTON IS Limit Switch Fig 1 DEPRESSED UR Make sure the PTO is disengaged 1 Take a look at the limit switch located at the inspection door of Black the blower housing Check to be sure that the inspection door X closes completely and that the door presses in the limit
9. A build up of debris can cause pre mature failure to the pump Check and tighten all hydraulic fittings making sure there are no leaks 1 ODB COMPANY ODD 800 446 9823 LCT650 42 Maintenance Section 4 5 Torque Values INCH BOLT AND CAP SCREW METRIC BOLT AND CAP SCREW TORQUE TORQUE VALUES VALUES TYPE SAEGRADE GRADE CLASS HEAD MARK ja T E SIZE D LB FT Dry Lub 14 5 yw ne 9 16 90 ES T 7 8 1 1 8 670 850 1 4 1200 un N e Mg 2 88 Oo o QD c OJN lS AIRS e d Qo Oo D OI DW NM O N 675 850 800 N esch amp 500 1 3 8 2000 dk eck CO A N N CH N OT N IS Co N CH CH N N N OT D OT wo e e lt N N QD N A m e N e N N JE N N e NO gt o 100
10. Black Red Green Down O 2 Red 4 gauge cable Black 4 gauge cable Ground from Solenoid to Hydraulic Motor Black from up down switch changes to Yellow Positive for Boom Rocker Switch on instrument panel if equipped ODB COMPANY ODD 800 446 9823 LCT650 69 Service Section 5 10 12 Remote Throttle Clutch Wiring Harness 1 Yellow Orange Stripe 1 Yellow Orange Stripe 2 Black 2 Black 3 Yellow Green Stripe 3 Yellow Green Stripe 4 Green Yellow Stripe 4 Green Yellow Stripe 5 Empty 5 Empty 6 Empty 6 Empty 7 Yellow Blue Stripe 7 Yellow Blue Stripe 8 Blue Yellow Stripe 8 Blue Yellow Stripe 9 Empty 9 Empty To Engine Rail at Instrument Panel To Intake Nozzle Switck if equipped 0 9 GREEN 6 Wire Descriptions BLUE 7 BROWN 8 Yellow Orange Stripe Black Yellow Green Stripe clutch engage Green Yellow Stripe clutch disengage Yellow Blue Stripe throttle increase Blue Yellow Stripe throttle decrease Red positive None None Blue disengage Brown engage Orange Red LED lig Green Green LED lig Blue increase throttle Brown decrease throttle View Facing female pins wires on back D RS ONS Empty Empty Red clutch disengage Black clutch engage Empty Empty White increase throttle Grey decrease throttle Remote Clutch Throttle Relay Board Yellow Orange
11. Remote PTO Switch optional Engages or disengages the PTO Pressing the top of the switch engages the PTO while pressing the bottom of the switch disengages the PTO Engine Heat Switch Cummins engines only Press the top of the switch for 20 30 seconds initiates the glow plug to aid in starting a cold engine GDB 800 446 9823 LCT650 19 Pre Operating Section 2 2 Safe Operations ALL personnel using maintaining or servicing this unit must be trained in all safety procedures outlined in this manual Improper or careless use of this equipment CAN result in personal injury or death Operations shall be restricted to 1 Properly trained qualified and experienced operators and or qualified and experienced maintenance and test personnel 2 Trainees under the direct supervision of qualified and experience personnel 3 Qualified and experienced maintenance and service personnel Operators who qualify to operate this equipment under the above restric tions shall also comply with the following physical requirements 1 Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment 2 Be capable of hearing with or without a hearing aid at a level needed to safely operate this equipment 3 Arecord of mental stability with no history of epileptic seizures dizziness or any other disability that may result in injury to himself or others
12. Sole noid part number is MP 17744 4 Ifthere is NO current at the post item 1 check the wiring between the switch and the solenoid Ifthe wiring checks out okay the switch is bad and needs to be replaced BOOM WILL NOT GO DOWN 1 2 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found check the battery condition and battery connections Press and hold the down button item 4 take a test light and probe through the insulation and test for current on the red wire at the valve item 5 If there is current the valve is bad and need to be replaced Valve part number is MP 19283 D If there is NO current check the wiring between the switch and valve especially any connections If the wiring checks out okay the switch is bad and needs to be replaced ODB COMPANY ODD 800 446 9823 LCT650 49 5 4 Impeller Installation and Removal Fig 1 REMOVAL Direct CAUTION Before removing the blower housing face Drive A remove the negative battery cable to ensure unit can not be started 1 The blower housing face must be removed to gain access to the impeller Use an overhead crane or forklift to support the face Fig 2 while removing 2 Once the face has been removed remove the shaft protector Belt Fig 1 or 2 Drive 3 Saturate the shaft and bushing using a penetrating lubricant to help loosen the bushing Clean a
13. ating at temperatures below freezing 11 Watch the coolant temperature gauge Do not place engine under load until it is properly warmed up The normal engine coolant temperature range is 180 202 degrees F ODB 800 446 9823 LCT650 29 Operating Section figure 3b PTO shown disengaged PTO handle safety assist cylinder PTO shown fully engaged ODB COMPANY 3 2 Engaging the PTO Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vacu umed during the PTO engagement process Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operating in structions It is especially important to review break in service procedures for brand new units Engaging the PTO refer to figures 3b 3c and 3d 1 Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Start the engine as previously discussed in this manual and in the EOM 3 Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 degrees pull the throttle control until the engine reaches 1000 rpm 4 Grasp the PTO handle fig 3b and slowly raise the han dle NOTE Some units have a PTO assist cylind
14. 100 C Chaffe Eliminator 85 Chain Boom Support 106 Chain Safety 100 Circuit Board Circuit Breaker Clamp Hose 106 Clip Spring 90 ODB COMPANY Clutch 88 Clutch Bracket Arm 91 Clutch Cover 88 Clutch Cylinder 91 Clutch Disk 88 Clutch Fork 90 Clutch Handle 90 Coil Boom Pump 107 Cylinder Clutch 91 D Disk Clutch 88 Drum 102 Dust Cap 74 E Exhaust Manifold 78 F Fan Chaffe 85 Filter Element 74 Flange Bearing 85 Fork 90 Fuel Cap 99 Fuel Fitting 99 Fuel Line Bracket 82 99 Fuel Sender 99 Fuel Tank 99 G Grease Cap 102 Grease Seal 102 Grommet Door 82 H Handle Clutch 90 Hook Safety 100 Hose Intake 106 Hose Clamp 106 Ignition Switch 73 Ignition Switch Harness Plug Intake Nozzle 106 K Key Stepdown 89 L Latch Latch Hook L E D Light Assembly Limit Switch 84 Linkage 91 Linkage Bracket 90 Linkage Rod 90 Lug Nut 102 M Motor Boom Pump 107 Mounting Bands 74 Muffler 78 Murphy Switch 73 800 446 9823 LCT650 113 Murphy Switch Harness Plug N Nozzle Intake 106 O Oil Pressure Switch 80 Oil Temperature Sender 80 Overcenter Latch 85 P Parking Jack 100 Hydraulic 101 Pilot Bearing 88 Pintle Eye 100 Pivot Shaft 91 Power Cord 100 Pre Cleaner Assembly 74 Bowl 74 Pressure Plate 88 PTO 88 PTO Assembly 89 R Radiator 79 Bracket 79 Fan 79 Grommet 79 Shim 79 Shroud 79 Radiator Cap 79 Radiator Hose 79 ODB COMPANY Re
15. 800 446 9823 8 1 Blower Housing Group LCT651 602 Blower Housing Back 8 LCT650 601 Impeller Bushing LCT600 603 Bearing Plate LCT600 615 Shaft Protector EE PE 5CZ 500 750 Shaft Bolt SE LCT620 604_ Straight Liner LCT60 33 Impeller LCT620 603N ODB COMPANY ODD 800 446 9823 LCT650 97 8 2 Blower Housing Face Group September 2002 and after DESCRIPTION 6502208 BlowerHousing Face LC60C Inspection Door Tail Light Cover Plate 4 164057 Limit Switch Limit switch power cord G fices EJ LCT650 102C Strobe Light Box 10 STD 4001 Limit Switch Actuator 11 STD 4000 A Limit Switch Box Assembly STD 4000 Limit Switch Box tabs were welded to the face to accept the new strobe light box part LCT650 102C The dates are estimated ODB COMPANY ODD 800 446 9823 LCT650 98 8 3 Pedistal Group 3 frorsoost G LCT6S00MA LCT650 602 C Bearing Collar 8 5 Exhaust Duct Assembly LCT650 after February 2001 Square to Round Duct Transition 0 65045 Bracket Exhaust Duct Support ODB COMPANY ODD 800 446 9823 LCT650 100 9 0 TRAILER GROUP 9 0 TRAILER GROUP 9 Trailer Bed Group 9 2 Fuel Tank Group 9 3 Tongue Grou
16. ALL AXLES DATE 11 2008 2722 K 9 MFO BY OLD D __ 812257515 EHICLE COLD G 6000 RI NFL LB TV _ RM ATION PRESSURE J SAFETY 5 ABOVE MS 7 ANDARDS FMVSS im c m 20 Z9P999995555555 1 5 VIN And Serial Number Locations WARNING Thoroughly read and understand the safety and pre operating sections of this manual before starting the engine WARNING Make sure each operator knows and understands the load ratings of the towed vehicle and that he she is qualified to tow the vehicle The serial number tag and Vehicle Identification Number VIN sticker is located in front of the unit to the right of the the tongue See figure 1 5a The VIN sticker gives the user critical information regard ing the trailer specfications such as Gross Vehicle Weight Rating GVWR which is the maximum allowable total weight of the fully loaded trailer including liquids cargo and the tongue weight of any towed vehicle the GAWR or Gross Axle Weight Rating which is the maximum al lowable weight the axles are designed to carry The tire inflation pressure is also on the sticker j lt 7 Tire and Load Information 15 6 Psi A SG NG I PPLICABLE Vt KPA 65 Ser SGUDUAL Case EL LN FFECT ON THE DATEDERAL MOTOR ANGLE REAR TE MO E OF MANUF ACT EHIC INTER 3 229758 PRESSURE H Front gt 8 65 PS TRAILER egen a
17. Blower Housing Liners continued n nasus 56 5 10 WIRING DIAGRAMS 5 10 1 E gine DN JG 58 5 10 2 Engine Harness Enlarged EE 39 ODB COMPANY ODB 800 446 9823 LCT650 5 TABLE OF CONTENTS 5 10 3 Auxillary Engine Harness Enlarged Rb ubt n n an etn Fork tu uA Pl nu berti 60 2 104 BEneme Wiring Harness Descriptions eee 61 5 10 4 Engine Wiring Harness Descriptions continued edit 62 5105 Engine Rocker Switch Witing EE 63 SM OR Main G HP H 64 210 7 Mam Circuit Board Pl s Diarra eee 65 TE Plug Wiring Diagtai 66 5 10 9 E gi e Wiring Harness DNT 67 2 010 10 Brake Winne Harness JE 68 5 10 11 Boom 69 5 10 12 Remote Threttle Clutch Winne Hamia 70 6 0 ENGINE GROUP O 72 O Instrument Panel NN vr 73 6 2 Air Cleaner ee 74 Stobe Light Parts nse ne 75 6 4Sheet Eege 76 po Engine Mount Gi w y EE 77 6 6 Muffler Exhaust EE NE ET NE EE 78 6 7 Radiator NNN 79 6 8 Engine Senders Switch Group 80 O O Battery Gr rO pu a m oa ofa vn ET 81 6 10 Engine Miscelleous E EE 82 6 11 Remote Clutch Throttle Circuit Board
18. GENERAL SAFETY UR KREE 10 VNR 11 3 Tranne RE 13 E robo NN 14 15 VIN And Serial Number Locations Indo Ren iR den hot SER CAEN 16 2 0 PRE OPERATING SECTION 2 2 Dale OS EEE 20 2 2 Prepatation Eeer Sede 24 PT ere pP c 23 25 Personal Protective Bgmprment and Clothing E 25 2 6 Work 5 G 26 3 0 OPERATING SECTION DP 28 3 2 cui the EE 30 MN NN 32 4 0 MAINTENANCE SECTION IMENS Fe 34 4 2 Maintenance nl Sant 35 TN 36 EEE 39 TN NNN 43 5 0 SERVICE SECTION 5 1 Engine Electrical Troubleshooting Guide 47 5 2 Auto Mfg Clutch Adjustment 2008 and after 48 5 3 Hydraulic Boom Troubleshooting 49 5 4 Impeller Installation and Removal 50 5 4 Impeller Installation and Removal continued n annassa 51 5 5 Belt Adjustment and Replacement TRE INE REUS 52 5 6 Flange Bearing Installation and Removal ditor ERR np d GER EUM 53 5 6 Impeller Installation R E asia 54 5 7 Replacing the Blower Housing Liners esa eege 55 5 7 Replacing the
19. If any of these requirements are not satisfied at any time the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT ODB COMPANY ODD 800 446 9823 LCT650 20 Pre Operating Section 2 2 Safe Operations continued Additional Requirements 1 ODB COMPANY Each operator must demonstrate competence to understand all safety decals operator s manuals safety codes applicable government regula tions and all other information applicable to the safe and proper operation of the leaf vacuum Each operator must demonstrate the ability to recognize an emergency situation that may arise during vacuuming operations and the knowledge and procedures to implement corrective action Each operator must demonstrate or provide evidence of qualificatation and experience prior to operating the leaf vacuum Each operator must be able to recognize existing or potential problems regarding the mechanical integrity of the leaf vacuum and report any main tenance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Section 5 4 Operators must not be physically or mentally fatigued Operators must not be under the direct or indirect influence of alcohol and or drugs This includes prescription drugs that could cause drowsiness dizziness or any other condition that would impair their ability to operate or use this equi
20. Maintenance 39 25 Tongue E un nu naa 43 ODB COMPANY ODD 800 446 9823 LCT650 33 Maintenance Section 4 1 Maintence Overview Only properly trained personnel should perform maintenance or re pair on this equipment Consult ODB before performing any main tenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all warranties on this equipment Improper maintenance or repair CAN result in equipment damage and or personal injuries A DANGER BEFORE CONTINUING please read and understand the Safety Pre operating and Operating sections of this manual before doing any prodcedures in this section A properly maintained leaf vacuum will dramatically extend the life of the unit and will create a safer work place as well For the general safety and welfare of all personnel it is important to create a scheduled maintenance program that covers all the elements in this manual as well as the engine PTO and axle owner s manuals provided with this unit Use the chart on the following page as a guide for your scheduled mainte nance program If there are any questions concerning any ot these proce dures please call ODB ODB COMPANY ODD 800 446 9823 LCT650 34 Maintenance Section 4 2 Maintenance and Lubrication This chart is only a reference always consult the Owner
21. ODB COMPANY Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Removing and installing the Liners refer to 5 5a and 5 56 1 Unbolt the the blower housing face as described previously in this manual 2 Remove the curved and straight bolt in liners by removing the appropriate bolts 3 With a grinder cut out the remaining welds to free the liners DO NOT remove the stop piece at the bottom of the housing TO INSTALL 1 Place the short liner into lip at the rear of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left 2 Tack weld the liner in place every 8 to 10 inches to help keep the liner in place ODB 800 446 9823 LCT650 55 5 7 Replacing the Blower Housing Liners continued figure 5 5a Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this man
22. Stripe Black Yellow Green Stripe Green Yellow Stripe mpi Yellow Blue Stripe Blue Yellow Stripe ODB COMPANY ODD 800 446 9823 LCT650 70 ODD PARTS BREAKDOWNS SECTION Engine Group Clutch Group Blower Housing Group Trailer Group Hose Boom Group 0 gt A 5 00 JJ m gt g f m z ODB COMPANY 5118 Glen Alden Richmond VA 2323 800 446 9823 6 0 ENGINE GROUP 6 0 ENGINE GROUP 6 1 Instrument Panel Group 6 2 Air Cleaner Group 6 3 Strobe Light Parts Group 6 4 Sheet Metal Group 6 5 Engine Mount Group 6 6 Muffler Exhaust Assembly 6 7 Radiator Assembly Group 6 8 Engine Senders Switch Group 6 9 Battery Group 6 10 Engine Miscelleous Parts Group 6 11 Remote Clutch Throttle Circuit Board Assembly 6 12 Remote Clutch and Remote Throttle Assembly 6 13 Chaffe Eliminator Assembly hinged 6 14 Remote Drain Kit LCT650 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 6 1 Instrument Panel Group Standard units Nov 2008 and after Inst Panel Housing with 62540 Temperature Gauge Instrument Panel Complete 63524 Tachometer Hour Meter latches 62542 Oil Pressure Gauge B Panel Cover Fuel Gauge if equipped Harness Plate lank Gauge 5 9122006 Ta
23. XG m Strobe Light goes to Strobe Light Harness pin 1 Yellow ris yellow STROBE LIGHT HARNESS STROBE LIGHT HARNESS Yellow w Purple Stripe Fuel Sender came from Engine Main Harness pin 10 Black Strobe Light came from ground to solenoid Purplew Yellow Stripe Strobe Switch Aux came from Aux Engine Harness pin 13 HE BT Strobe Switch Aux came from ground on Solenoid Continued gt ODB COMPANY ODD 800 446 9823 LCT650 61 5 10 4 Engine Wiring Harness Descriptions continued Fuel Sender came from Engine Main Harness pin 10 Inspection Door came from ground to solenoid Emergency Stop Button NO came from Engine Main Harness 8 Emergency Stop Button COM came from ground on Solenoid Eu a i a ass REMOTE THROTTLE AND CLUTCH HARNESS gresse gc em RE m ie aa S e ODB COMPANY ODD 800 446 9823 LCT650 62 5 10 5 Engine Rocker Switch Wiring Diagrams Strobe Light Rocker Switch Pin Color Description 4 Yellow w Purple Stripe Looped from 3 5 Yellow Looped from 2 6 Plugs 8 Purple w Yellow Stripe Looped from 1 into Circuit 9 Black Looped from 7 Board 0 Yellow w Purple Stripe Looped from 4 ellow Stripe Yellow with Purple Stripe Purple with Yellow Stri
24. information the following safety definitions are provided to assist the reader The purpose of safety symbols are to attract your attention to possible dan gers The safety symbols and their explanations deserve your careful at tention and understanding The safety warnings do not by themselves elimi nate any danger The instructions or warnings they give are not substitutues for proper accident prevention measures SYMBOL MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution At tention is required in order to avoid serious personal injury May be used in conjuction with other symbols or pictographs A DANGER Disregarding this safety warning WILL result in serious equipment damage injury or possible death Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage ODB COMPANY ODD 800 446 9823 LCT650 10 SAFETY PRECAUTIONS 1 2 Do s and Do Not s This section contains some general safety precautions to do and not to do This is not an all inclusive list and and it is the responsibilty of the operator to have proper training and use common sense in work situa tions DO NOT 1 DO NOT operate maintain or repair this unit without having fully read and understood ALL the aspects of this manual DO NOT ride sit or stand on unit at anytime DO NOT modify the leaf vacuu
25. of each work day This will displace any moisture in the bearings Also lubricate thorougly before extended shutdown or storage Lubrication Points 1 Drive Bearings figure 4 3a These bearings are criti cal components of the belt driven units These bearings should be greased every 10 hours with approximately two strokes from the average hand pump grease gun The type of grease used in these bearings are also critical to the performance of the bearings A multi purpose heavy load high temperature moisture resistant 2 grease is required for the drive bearings We recommend L Mantek Elite Supreme 1 WG Extreme Duty multi pur pose grease Other premium quality grease that matches the above requirements may be used but after years of testing we recommends the Mantek grease ODB 800 446 9823 LCT650 36 Maintenance Section 4 3 Lubrcation continued 2 Trailer Wheel Bearings figure 4 3b Most of the units are equipped with EZ Lube grease fittings This allows the operator to grease the bearings without removing the hubs The EZ Lube feature consists of axle spindles that have been specially drilled and fit ted with a grease zerk in their ends fig 4 3c When Figure 4 3b grease is pumped into the zerk it is channelled to the inner bearing and then flows back to the outer bear ing and eventually back out the grease cap hole The trailer wheel bearings should be checked and greased after the first 30 days o
26. switch A B The limit switch is extremely sensitive and only needs to open 1 64 to shut the engine off Typical Wiring Fig 2 2 Ifthe inspection door closes properly and presses in the limit switch properly then disconnect the two wires from the back of the limit switch 3 Start the engine using the normal procedure then release the 5 shut off button If the engines continues to run then the prob lem lies in the limit switch or the limit switch wiring If the 5 5 m engine still cuts off then the limit switch is not the cause go to 2 Testing the shut off switch 7 J TO TEST THE LIMIT SWITCH 4 With an ohm meter check the resistance ofthe terminals A E D B Fig 1 while the button is not depressed There should be Oil Pressure no resistance or continuity With the button depressed there Switch 9603278 should be full continuity or infinite resistance if not the switch Is bad and should be replaced E TESTING THE SHUT OFF MURPHY SWITCH ster Tae p Ma WA 5 Turn the ignition switch to the first position Switch it Pressure Sender G32320 009 35423 049 Sender 1500171 6 Puta test light to terminal B Fig 3 to test for current If there is no current at B power is not getting to the shut off switch C Then the problem is not the shut off switch Fuel Injector 7 Ifthere is current at terminal B put a test light on the fuse Solenoid at location Z Fig 3 If ther
27. 0 Lub means coated with a lubricant such as engine oil or fasteners with phospate or oil coatings Dry means plain or zinc plated without any lubrication DO NOT use these values if a different torque value or tightening procedure is given for a specific appli cation Torque values listed are for general use only Check tightness of fasteners periodically Make sure fastener threads are clean and that you properly start thread engagement This will prevent them from failing when tightening Fasteners should be replaced with the same or higher grade higher grade fasteners are used these should only be tightened to the strength of the original If Tighten plastic insert or crimped steel type lock nuts to approximately 50 percent of the dry torque shown inthe chart applied to the nut not the bolt head ODB COMPANY 800 446 9823 LCT650 43 DO NOT ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive 1 Richmond VA 23231 a
28. 0 optional Nov 2006 and after ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 622 624 1 Hyd Parking Jack Assembly 5CZ 500 1 5 Clamp Bolts incl all below except 1 10 80 1550 Hydraulic Pump LCT622 624H2 Hyd Parking Jack Assembly 80 1552 Fitting 90 degree complete includes 1 19 80 1552 Fitting 90 degree STD 9001 5 9159009 Hydraulic Hose Top STD 9002 STD 9009B Hydraulic Hose Top 2 3X STD 9003 Caster Assembly 16 STD 9010 Hydraulic Hose Bottom STD 9010B i f STD 9014 Cylinder STD 9006 EES STD 9012 Battery Cable Red 6 STD 9004 STD 9013 Battery Cable Black I Hydraulic Hose Bttm 2 3x STD 9005 65 1306 Stud Cover Red Outer Tube Top 65 1307 Stud Cover Black STD 9008 Clamp Top Notes 8 9 not used on 2 3 axis units STD 9007 Clamp Bottom 600 800 650 11 13 16 19 not used on 2 3 axis units 6000 9007 Clamp Bottom 6000 will wok on older units use LCT622 624H2 ODB COMPANY ODD 800 446 9823 LCT650 105 9 4 Axle Hub Assembly LCT60C 600 650 6000 nner Bearing Cup Outer Bearing Cup Outer Cone 006 176 00 Spindle Nut 019 002 00 Cotter Pin ________ 00602500 TK Electric Brake Assembly LH K23 181 00 7K Electric Brake Assembly RH 25 Grease Hub and Drum 008 219 04 1 2 Stud 008 219 13 9 16 Stud 008 219 18 5 8 Stud ODB COMPANY ODD 800 446 9823 LCT650 106 9 5 Brake Assembly LCT60C 600 650 6000 DESC
29. 0 446 9823 LCT650 39 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued 3 Engine Radiator The engine radiator on a leaf vacuum becomes clogged with dust and debris frequently because of the nature of the job If the radi ator is not cleaned properly it WILL cause improper cooling and WILL even tually cause serious damage to your engine The debris accumulating on the radiator can be lessened by lowering the RPM on the engine to a level just enough to vacuum the leaves The higher the RPM the more dust that is put into the air Also it may be necessary to put mesh or tarps on the top of the leaf box container to reduce the debris and dust If this is done make sure there is enough air ventilation on the box so the box is not blown apart Proper belt condition and coolant mix ratio as well as coolant conditioners are all critical to proper engine cooling See the engines owner s manual for specifics on coolant mixture ratios and conditioners The radiator should be inspected and cleaned with compressed air everyday at the very least PEN 615 NEVER attempt to clean or inspect the radiator with the engine run ning or while the engine is HOT Allow the engine to cool at least one hour before mantaining the radiator Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator 4 Engine Air Cleaner Due to the large am
30. 4 5 Move the adjustment nut to create the 1 8 gap 6 Re install the return spring 7 Place the handle in the disengaged position Check to make sure that the PTO output shaft turns freely ODB COMPANY ODD 800 446 9823 LCT650 48 5 3 Hydraulic Boom Troubleshooting Guide 5 Yellow to 12V Switch 1 White Up Down Valve Red Hot Purple Green Down D e Green Down Black Whi Green Black Green Red 3 Black 4 Red Positive on Bat E UP DOWN Black Red Green Down O 2 BOOM WILL NOT GO UP 1 Check the fluid level in the reservoir 2 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found check the battery condition and battery connections 3 Ifthere is current at this post depress the up button item 3 while pressing the up button check for current at the middle post item 1 it has a White wire attached If there is current at the post item 1 the solenoid may be defective Run a jumper wire connecting 1 and 2 This will test the motor bypassing the solenoid If the boom raises the motor is okay motor part MP 08004 but the solenoid is bad and needs to be replaced
31. Alden Drive 1 Richmond VA 23231 zA 800 446 9823
32. Assembly 83 6 12 Remote Clutch and Remote Throttle 84 6 13 Chaffe Eliminator Assembly hinged ude 85 6 14 Remote Drain TTL 86 7 0 CLUTCH GROUP yo 87 TDIe 88 7 2 AOR DPT Assembly Group AA 89 MDINA 90 TA Clutch Assist E 91 7 9 Kraft Fluid Driv Group Ose 92 2 0 Fluid Driv Inst llation dEr eeng 93 7 1 Kraft Fluid Drive Breakdown Optional re 94 7 8 Kraft Fluid Drive Common Parts Lupen 95 8 0 BLOWER HOUSING GROUP ua 96 8 1 Blower Housing Group Leed 97 8 2 Blower Housing Face Group Studi 98 ODB COMPANY ODB 800 446 9823 LCT650 6 TABLE OF CONTENTS 3 2 Pedistal Gr BDsu EE NE NR Ga nee ee 99 5 Esha KEE 100 9 0 TRAILER GROUP GE EEE VAA AA NE 101 JE BED 102 NTN 103 TT 104 9 4 Hydraulic Parking Jack OPTIONAL 105 9A Ale HUD NNN 106 9 5 Bra Assembly u na 107 10 0 HOSE BOOM GROUP EE m P 108 10 1 Boom Group re 109 102 Intake Hose CITOUD EE NN an tt 110 10 3 M3219 Hydraulic Bo PN versa 111 INDEX I ala er OR ENE ss 113 C
33. Aux Light Purple Yellow Shutdown ODB COMPANY ODD 800 446 9823 LCT650 64 5 10 7 Main Circuit Board Plug Diagrams Main Harness Plug Pin Description Red from battery Red Blue stripe starter O 6 White Red stipe Oi Signal White Tach Signal Q EE Tan Black stripeE Stop Sig PA ee 9 ran Insp DoorSignal 0 0 0 o Aux Harness Plug Pin Description 6 Yellow Green stripe Clutch Eng i ren J Yelow sie Clutch Disen 9 Yellow Bluestips Throtle Fast Purple Yellow stripe Strobe Sw ODB COMPANY ODD 800 446 9823 LCT650 65 5 10 8 Trailer Plug Wiring Diagram White Plugs into truck ground Red Brown or Black not used marker Green R turn Red mett Blue terminated here Brakes Red ES Break away runs from here to Switch the trailer bed Power Cord Plugs into trailer bed recepticle ODB COMPANY ODD 800 446 9823 LCT650 66 2 ied T d o Q E gt o o E S m o E G 5 o o K LED Red Marker Light TRAILER WIRING HARNESS LED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light White Ed White u
34. KFBD e adatto per applicazioni con puleggia od i linea KFBD is a fluid coupling having the outer driving impeller connected to the internal combustion engine flywheel through an elastic coupling The output shaft is supported by a spherical roller bearing oil lubricated fitted in a cover flanged to the engine flywheel housing Another bearing fitted into the flywheel supports the output shaft at the engine side The KFBD is suitable for pulley or in line applications Prima di iniziare il montaggio del KFBD sul motore e bene verificare che il volano rientri nelle tolleranze SAE Questo e importante soprattutto per il buon funzionamento del giunto elastico Vedere foglio 2 3 Fig 1 Before KFBD be mounted onto the engine it is recommended to check that flywheel be within SAE tolerances This is very important for elastic coupling good working see sheet 2 3 Fig 1 INSTALLAZIONE vedere foglio 2 3 INSTALLATION see sheet 2 3 Montare l anello di trascinamento del giunto elastico sul volano del motore Montare il cuscinetto pilota ingrassato a vita sull albero del KFBD Montare la flangia SAE 3 sul coprivolano Posizionare il gruppo completo osservando con cura l allineamento dell albero nel cuscinetto pilota e dei blocchetti del giunto elastico con l anello di trascinamento montato sul volano La campana esterna deve essere orientata in modo da avere l apertura per il riempimento dell olio a circa 60 dalla verticale in senso ora
35. LCT650 Belt Driven Leaf Collector Owner s Manual Safety Manual Pre Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog June 2014 edition ODB Company 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 www leafcollector com LCT650 MUNICIPAL PRODUCTS SINCE 1910 AR DO NOT ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive 1 Richmond VA 23231 xe 800 446 9823 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to acco
36. Main Harness Please see enlarged dia n grams on the following pages 6 3 Black 10 ga Blue with Black Strip Yellow with Green Strip wire Starter Solenoid Yellow with Dronb Battery Renote Limit Switch 4756 Clutch Fuel Sender i T d o Q S gt o A 5 E E LLI m MP Harness The number in parentheses is the pin number the wire goes to If there are ith White with Red the pin number of the smaller harness Dit Pressur Switch ct9603273 S gt 8 Water Temp Water Temp Switch Pressure Sender 52320 009 35423 049 1500171 Fuel Injector Solenoid Yellow with Purple Stripe 1 Strobe Light Yellow from Ignition Fuel Sender 58 LCT650 800 446 9823 ODB COMPANY 5 10 2 Engine Main Harness Enlarged To Aux Engine Main Harness AX Engine Harness lt Limit Switch Fuel Sender Harness Blue with Block Stripet12 gt Bottery gt Dil Pressur h Switchit9603273p Gi LN 0 Water Temp Woter Temp Switch Dil Pressure Sender 52320 009 gt 35423 049 1500171 Fuel Injector Solenoid ODB COMPANY 008 800 446 9823 LCT650 59 5 10 3 Auxillary Engine Harness Enlarged Aux Engine Harness Yellow 3 1 6 gt ca ees HH H
37. OMPANY ODD 800 446 9823 LCT650 7 SAFETY PRECAUTIONS SAFETY 1 0 GENERAL SAFETY Contents LCT650 Table of Contents 1 0 GENERAL SAFETY 1 1 Safety Symbol Der Uf OS Rea 10 1 2 Dos Do SPS 11 ES Mn RN NR Torr 13 NNN NS 14 1 5 VIN And Serial Number Locations PEDRO Ue 16 ODB COMPANY ODD 800 446 9823 LCT650 8 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death ODB COMPANY ODD 800 446 9823 LCT650 9 SAFETY PRECAUTIONS 1 1 Safety Symbol Definitions This manual provides the owners operator with procedures for safe opera tion maintenance and repair of your leaf collector As with any machine there are hazards associated with their operation For this reason safety is emphasized throughout this manual To highlight specific safety
38. RIPTION i omme K23 181 00 RH Complete Brake Asembly Backing Plate Assembly Actuator Lever Arm Assembly LH 047 108 05 Actuator Lever Arm Assembly RH Adjuster Assembly 046 018 00 Adjusting Screw Spring K71 125 00 Magnet Kit containing 042 143 00 1 Magnet Black Wire 027 009 00 1 Magnet Clip 046 080 00 1 Magnet Spring Plug Wire Grommet Anchor Post Washer Nut Washer Assembly 12 Not Included with complete brake assembly Item Sold Separately ODB COMPANY GDB 800 446 9823 LCT650 107 10 0 HOSE BOOM GROUP 10 0 HOSE BOOM GROUP 10 1 Boom Group 10 2 Intake Hose Group 10 3 M3219 Hydraulic Boom Pump INDEX ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 INOOS8 ISOH 10 1 Boom Group May 2012 present 6 a LCT616 801 BoomBearings 8 5CZ 625 4 0__ Bolt 5 8 x 4 Long 9 RMB531 Brass Bushing ODB COMPANY ODD 800 446 9823 LCT650 109 10 2 Intake Hose Group ITEM PART NUMBER DESCRIPTION 1 LC MDH 16 120 Intake Hose except SCL LC SDH 16 120 UC Intake Hose Urethane multi axis LC MDH 16 100 Intake Hose SCL800 LCT616 601 Intake Nozzle LCT616 616 Hose Clamp Bolt Style 4 LCT616 603U Hose Clamp 3 8 thick hoses LCT616 603U B Hose Clamp urethane hoses LCT60 642 Support Chain ODB COMPANY ODD 800 446 9823 LCT650 110 10 3 M3219 Hydraulic Boom Pump
39. RY The units are supplied with maintenance free batteries so there is no need to check fluid levels but the battery terminals should be checked daily for corrosion Remove any corrosion with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the possibility of corrosion Also check the battery cable for wear all cable connections and battery tie downs to be certain that they are not loose 9 DRIVE BELT if equipped The main drive belt should be checked CAUTION Remove the negative battery cable before opening the belt guard daily for cracks and for proper tension If the belt shows any sign of cracking it should be replaced immediately The proper tension of the belt should be approximately 1 2 deflection when applying a 8 pound pull 10 FASTENERS Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section INSTRUMENT PANEL AND CIRCUIT BOARD The instrument panel and circuit board should be cleaned with compressed air daily Also the circuit board connectors should be wiped clean and have nonconductive grease ap plied weekly to help maintain solid connections 12 HYDRAULIC PUMP Check the fluid level daily If fluid needs to be added automatic transmission fluid ATF is recommended Clean debris and oil off the solenoid and pump daily
40. SCRIPTION Clutch Cylinder Cylinder Support Bracket JD Clutch Bracket Arm Auto HD Linkage Threaded insert Beari 7 5 Kraft Fluid Drive Group Optional Fluid Drive Coupler Optional trasmissioni industrial ZKRAFT SR power of performance 1000B Northbrook Parkway Suwanee GA 30024 Ph 770 963 6288 Fax 770 963 9678 E mail transfluid kraftpower com Massachusetts New Jersey New York North Carolina Ohio Pennsylvania INSTALLATION AND MAINTENANCE MANUAL THIS MANUAL CONTAINS INSTRUCTIONS FOR INSTALLATION START UP FUNCTIONING AND MAINTENANCE KFBD POWER TAKE OFFS WE SUGGEST THAT ANY PERSON WHO IS RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRENTY VALIDITY WE REQUIRE THAT FOR SPARE PARTS ORDERS IT IS IMPORTANT TO PROVIDE BESIDES PART NUMBER AND QUANTITY MODEL SPECIFICATION No AND SERIAL No WHICH ARE STAMPED ON NAME PLATE Type 13KFBD Spec nr 2248 _ Serial nr 13KFBD drive with us ODB COMPANY ODB 800 446 9823 LCT650 92 7 6 Kraft Fluid Drive Installation Optional Fluid Drive Coupler Optional ODB COMPANY MANUALE INSTALLAZIONE trasmissioni industriali 13 KFBD USO E MANUTENZIONE TF 6217 INSTALLATION USE AND Rev 0 MAINTENANCE MANUAL 1 3 Questo manuale contiene le istruzioni per l installazione l avviamento l us
41. SPARE ne 5 ODB 800 446 9823 LCT650 16 2 0 PRE OPERATING SECTION 2 0 Pre Operating Section 2 0 PRE OPERATING SECTION 2 0 PRE OPERATING SECTION PEN 20 2 3 Preparation For Operation uuu eee 22 2 4 Pre Transport 23 2 5 Personal Protective Equipment and Clothing 23 EE 26 ODB COMPANY ODD 800 446 9823 LCT650 17 Pre Operating Section Typical throttle combination tachometer hour meter d Murphy Switch Ignition water temp Switch gauge oil press fuel gauge gauge volt meter Low Oil pressur High Water Temp Inspection Door Emerg Stop Safety Switch Indi cator Lights strobe light Engine Heat switch switch remote throttle remote pto switch switch Always make sure the PTO is disengaged before starting unit ODB COMPANY 2 1 Instrument and Controls Ignition Switch Used to power the accessories and start the unit Unit will not start without Murphy switch depressed ACCESSORIES first position STARTER ENGAGE second position springs return to first posi tion Murphy Switch This switch overrides the low oil pressure and high temperature cutoff control This switch must be depressed before the starter engages After the engine starts wait for oil pressure to rise be fore releasing the button Throttle This control provides positive locking and vernier adjustment of engine
42. SSO CONSIGLIATO per cuscinetto RECOMMENDED OIL for fluid coupling RECOMMENDED GREASE for bearing AGIP 050 32 AGIP SAPPHIRE 2 ARAL VITAM GF 32 BP ENERGREASE LC2 BP ENERGOL HLP 32 CASTROL SPHEEROL EPL2 CASTROL HYSPIN AWS 32 ESSO BEACON EP2 CHEVRON RPM EP HYDRAULIC 32 MOBIL HP 222 ESSO NUTO H 32 SHELL ALBIDA LX MOBIL DTE 24 TOTAL MULTIS 3 SHELL TELLUS 32 Per ulteriori informazioni richiedere la specifica TB 1108 TEXACO RANDO HD 32 For further dein ask for TB 1108 specification TOTAL AZOLLA 7S 32 15 875 5 z 3 55 SI 5 103 9951 E Ee 81 Ce ISI Co E 1 FLL X Ja SN FILL 1 FASATURA CAMPANA PER RIEMPIMENTO OLIO OIL FILL POSITION trasmissioni industriali 13 KFBD MANUALE INSTALLAZIONE 6217 USO E MANUTENZIONE INSTALLATION USE AND Rev 0 MAINTENANCE MANUAL 2 3 AT 94 LCT650 800 446 9823 ODB COMPANY 7 8 Kraft Fluid Drive Common Parts Optional Fluid Drive Coupler Optional 00 0180 300 Degree Fuse Pug gt e sa UUSAoAD G uU 802AS BaBems SSCS ODB COMPANY ODB 800 446 9823 LCT650 95 8 0 BLOWER HOUSING GROUP 8 0 BLOWER HOUSING GROUP lt Blower Housing Group 8 2 Blower Housing Face Group 8 3 Pedistal Group 8 5 Exhaust Duct Assembly DNISNOH ODB COMPANY 5118 Glen Alden Richmond 2323
43. TD 6557 _ Throttle Acutator bottom STD 6570 Switch Bracket STD 2916 CPC Housing ODB COMPANY ODD 800 446 9823 LCT650 84 6 13 Chaffe Eliminator Assembly hinged ITEM PART NO DESCRIPTION 1 RAS 102 Base Frame and Support Frame Assembly 1 and 3 welded together RAS 103 Barrell Assembly RAS 104 Support Frame thru 04 02 after May 2002 must order RAS 102A NERE RAS 106 Mech Screen Screen RAS 107 Screen E BEI RAS 108 Flange Bearing ODB COMPANY ITEM PART NO DESCRIPTION Ven me ag spm H2 Hime 15 usns LCT609 602 Over center Latch all but LCT650 LCT650 114 Destaco Latch not shown LCT650 only RAS 114 _ Angle Frame LCT650 only 800 446 9823 LCT650 85 6 14 Remote Oll Drain Kit LCT650 PART NUMBER DESCRIPTION 4045 146 Entire Assembly Item 1 5 4045 146A 90 Degree Fitting to oil pan 1045 1468 4045 146C Bracket and Fitting 4045 146F Draig Plug ODB COMPANY ODD 800 446 9823 LCT650 86 7 0 7 0 CLUTCH GROUP 7 0 CLUTCH GROUP 7 1 AutoHD PTO Clutch Group 7 2 AutoHD PTO Assembly Group 7 3 AutoHD PTO Linkage Group 7 4 Clutch Assist Group 7 5 Kraft Fluid Drive Group Optional 7 6 Kraft Fluid Drive Installation Optional 7 7 Kraft Fluid Drive Breakdown Optional 7 8 Kraft Fluid Drive Common Parts Optional HIJLNTD ODB COMPANY 5118 Glen Alden Drive Richmond
44. VA 23231 800 446 9823 7 1 AutoHD PTO Clutch Group February 2006 Present Note 48080050 and 48080050 80F includes the everything on this page the AutoHD PTO page and the AutoHD linkage page This is the complete PTO Clutch assembly It does not include the clutch assist assembly ODB COMPANY ODD 800 446 9823 LCT650 88 7 2 AutoHD PTO Assembly Group Fehrnarv 2006 Present The AutoHD end cap is 6 sided the older Auto is round They are not interchangeable Some units in the time period above used the standard Auto PTO Please verify Key Stepdown direct drive units only OD LCT650 601F Key belt drive units only e 9045005 Bot 964223 _ OD 41500207 PTO Bearing Front 7 3 AutoHD PTO Linkage Group February 2006 Present re UE P CORE Clip spring goes here Q N 3 23 22 1 Jens Jann s esoo Nat ae e 45000177 Bolt 3 8 16 x 1 3 4 1 S 45000063 Lock Washer 3 8 18 45000064 _ Flat Washer 3 8 41500066 Linkage Rod 45000012 Bolt 1 4 28 x 2 41500019 Linkage Rod End 45000015 Locknut 1 4 28 A 21 45000044 45000175 8 41500102 Shaft Housing AutoHD 41500164 Alignment Tool 41500043 41500103 Alignment Too ODB COMPANY ODB 800 446 9823 LCT650 90 7 4 Clutch Assist Group Auto PTO John Deere 4045D T 11 00 Caterpillar 2005 and after ITEM DE
45. White _ White Black Dach Black Black UL Brown Black y y 9 n License 5 Plate Light Brown White o White Brown an Plugs to Brake Red Harness s gt 4 Red d MO Brake 2s Fuse Lights 1 Running Light Harness Blue H to battery amp 600 2413 Yellow left turn signal H White ground H T Brown running lights Red break away switch Blue electric brakes Blue cn _________ Green right turn signal BER Running Light Harness rake Lights ov 600 2413 Red Ss o Black White e Brown Brown White Wi Bi ilii Brown Brown Brown Black be H Black LIN White Black White Black white White LED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light LED Red Marker Light 67 LCT650 800 446 9823 ODB COMPANY 5 10 10 Brake Wiring Harness BRAKE HARNESS 600 613 From Chassis Harness Blue Wire White ODB COMPANY ODD 800 446 9823 LCT650 68 5 10 11 Boom Wiring Diagram 5 Yellow to 12V Switch 1 Down Valve Red White Up lt 2 5 Red Hot 2 S Green Down 5 amp e B 4 m c 2 Black Red Green a 3 Black 4 5 UP DOWN
46. ation Points continued 1 4 PTO Bearing amp PTO Shaft Fitting figure 4 3e The PTO bearings should be greased after every 50 hours of operation with a high grade high temperature lithium base 2 lubricant having an operating temper ature of 200 degrees F Three to five pumps with a hand operated grease gun is sufficient NOTE Units manufactured after 2000 may not have a PTO bearing grease fitting These bearings are sealed and do not require greasing The PTO crossover shaft and link age should be lubricated with high temperature lithium base 2 lubricant after 200 hours of operation One fitting on each bearing 5 Hinge and Friction Points Leaf vacuum operation and longevity can be improved by keeping hinges and friction points lubricated It is recommended that lubri caton be performed weekly Use SAE30 weight oil on hinges and a premium grade high temperature lithium based EP 2 grease on friction points Hitch and Tongue figure 4 3f The hitch and hitch ring should be checked and lubricated daily to mini mize wear Apply grease and or SAE30 weight oil wherever applicable Figure 4 3e ODB COMPANY ODD 800 446 9823 LCT650 38 Maintenance Section 4 4 Preventative Maintenance CAUTION Remove the negative battery terminal before attempting any mainte nance procedures Thoroughly read and understand the safety and pre operating sec tions of this manual before performing any maintenance pro
47. aust Assembly LCT s only with John Deere engines not SCL s May 2004 and after ITEM PART NUMBER DESCRIPTION 4 6502701 2702 Clamp muffler ODB COMPANY ODD 800 446 9823 LCT650 78 6 7 Radiator Assembly Group John Deere after August 1996 Cateripillar 2005 and after 8 C89C0225010 RadiatorCap 9 4045 9681 ___ Lower Radiator Hose 6 G8M8X090 Spacer Bolts 4 required ODB COMPANY ODB 800 446 9823 LCT650 79 6 8 Engine Senders Switch Group John Deere Engines Facing Radiator Left Right ITEM PART NUMBER DESCRIPTION 35423 049 Water Temperature Switch Fitting for Water Temperature Switch 1 86 52320 009 Water Temperature Sender ODB COMPANY ODD 800 446 9823 LCT650 80 6 9 Battery Group Standard units 2001 and after Battery not shippable J Hook Battery Hold Down Bar Battery Tray all but SCL s 6 50928 Positive Battery Cable Battery to Solenoid LCTOOCIGED 42 long REECH Negative Battery Cable all 15 long er CECR 10 1 600 7288 Red Cable to Hydraulic Boom Pump SCL 600 6000 72 long MET 60SS Red Cable to Hydraulic Boom Pump LCT650 60 long LCT60C 153SS Red Cable to Hydraulic Boom Pump LCT60C 153 long LCT600 248S Gro
48. cedures The following are general preventative maintenance procedures for our stan dard units Any special or custom built units may have other preventative maintenance procedures not directly mentioned in this manual Please con sult the manufacturer before doing any preventative maintenance procedures not specifically mentioned in this manual Proper preventative maintenance of your unit just like lubrication correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly Preventative Maintenance 1 Engine Oil Change the oil and oil filter according to schedules provided in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into the oil pan allowing a better indication of the true oil level If the level is low see the engines owner s manual for the correct type of oil 2 Engine Coolant Check the coolant level before starting the unit each day The coolant level should not be less than one inch below the top of the radiator NEVER check the engine coolant when the engine is hot Allow the engine to cool at least one hour before checking the coolant Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator ODB COMPANY ODD 80
49. chometer Cire Board Murphy Swith Harness Plug Rocker Switch Engine Heat 3 7 Circuit Breaker 10 amp Circuit Breaker 30 amp Relay Ignition Switch ODB COMPANY ODD 800 446 9823 LCT650 73 6 2 Air Cleaner Group Approx 08 96 and after Rubber Bart Rubber Elbow H001249 Pre Cleaner P020648 Bowl Cover P004307 Mounting Bands to sheet metal 6000 Bowl COMPANY ODD 800 446 9823 LCT650 74 6 3 Strobe Light Parts Group PART NUMBER ODB COMPANY ODD 800 446 9823 LCT650 75 6 4 Sheet Metal Group July 2001 and after LA lt SE Top Panel JD Turbo 650 2102 Top Panel JD non turbo IG LCT60624A Lifi and Tam Latch Radiator Access Door 4045 2102C Rad Access Door Hinge 8 65021011 DoorFron RH 9 16502114 DoorCenenLH LCT650 134 Back Plate LH LCT650 135 Back Plate RH LCT650 108A Nose Cone Handle LH LCT650 108B Nose Cone Handle RH 650 2140 Nose Cone Cover Plate 650 2105 Side Panel LH 6 5 Engine Mount Group John Deere 4045D 4045T and 6068D after 08 96 Caterpillar 2005 and after 650270 STD 2702 Clamp muffler 4045 2153B Side Rail ITEM PART NUMBER DESCRIPTION Ps EwieAdwtrNu O OOOO O O Jomes Engine COMPANY ODD 800 446 9823 LCT650 77 345 5 ass 6 6 Muffler Exh
50. ctractor Spring 103 Remote Clutch 83 Adaptor 83 Cable 83 Reservoir Boom Pump 107 Return Spring 90 Rocker Ball 90 Roller Bearing 84 Rubber Plug 102 S Sender Oil Pressure 80 Water Temperature 80 Shaft Bushing PTO 90 Shaft Collar PTO 90 Shaft Lever 90 Shaft PTO 89 Shroud 79 Spindle Nut 102 Spindle Washer 102 Starter Solenoid 82 Strip Brush 85 Strobe Light 75 Strobe Module 75 Support Chain 106 Switch Murphy Oil Pressure 80 Water Temperature 80 Switch Harness Cold Start Switch Harness Remote PTO 73 Switch Harness Remote Throttle 73 Switch Harness Safety Light 73 T Tachometer 73 Tang Washer 102 Terminal Cover 81 Throttle Cable 73 Throttle Cable Bracket 82 Throttle Connector 82 Throw out Bearing 88 Torque Coupling 84 Tow Bar 100 V Vacuator Valve 74 W Water Temperature Sender 80 Water Temperature Switch 80 Wheel Stud 102 800 446 9823 LCT650 114 DO NOT ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen
51. d 11 200189 Danger Check Impeller and Liners Daily for Wear 12 200180 Danger Inspect Tow Bar for Damage 13 200104 Warning Check Lug nuts 14 200061 ODB leaf collection systems sticker 15 200120 Throttle decal 16 200112 Safety Shut off Ignition decal SAFETY PRECAUTIONS 1 4 Safety Decals Decal Layout for LCT60C 600 650 6000 IA WARNING DO NOT OPEN COVER WHILE IN OPERATION A BEE DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION HEAD EYE AND EAR PROTECTION REQUIRED WHILE OPERATING THIS EQUIPMENT HOUR METER AS A REFERENCE SEE YOUR OWNER S MANUAL DO NOI DO NOI DO EN ODB COMPANY 10 11 12 13 14 15 16 EXPLOSION HAZARD DO NOT CUT BURN OR WELD WITHOUT FIRST REMOVING OR COMPLETELY PURGING THE FUEL TANK en T OWNERS MANUAL CHECK IMPELLER AND BLOWER HOUSING LINERS FOR WEAR DAILY WORN IMPELLER OR LINERS COULD RESULT IN EQUIPMENT DAMAGE AND SERIOUS BODILY INJURY DF CHECK WHEEL LUGS BEFORE MOVING THIS 800 446 9823 LCT650 15 SAFETY PRECAUTIONS figure 1 5a a n Serial Number Tag Cu J 1 2 lt L m VIN Number Tag Serial Number Tag MANUFAGT RER URED py 008 DOMINIO ICHMOND E OLD ODB COMPANY VIN Number Tag d Fang ION BRUSH INC GAWR
52. e is no current there the fuse is blown Replace fuse f Murphy Switch Fig 3 Z 8 Ifthere is current at B and Z push the override button let X ter X Fig 3 in on the shut off switch While the button is depressed place the test light on terminal C Fig 3 If there Se SEN is current at terminal C then the shut off switch is functioning Bloc e properly and the problem lies elsewhere If there is no current cape C at terminal C then the shut off switch is defective and needs to be replaced 9 Next locate the fuel solenoid valve located on the fuel injector pump Letter C Fig 2 It has an orange wire run ning to it Pull the ignition switch to the first position Put a test light on the terminal of the fuel solenoid where the wire is attached Test light should light up showing current if not shut off switch is bad Replace 10 If engine still cuts off after shut off button 1s released then test the water temperature switch located on the engine block Letter D fig 2 by removing the brown wire attached to the temperature switch Start the engine using the normal procedure then release the shut off button If the engine continues to run then the water temperature switch is defective Replace the switch If the engine shuts off do the same test on the oil pressure switch If the engine continues to shut off after this test call ODB for additional service procedures ODB COMPANY ODD 800 446 9823 LCT650 47 5 2 Auto Mfg Clutch Adju
53. e type eye protection held in place with an elastic band around the head or a hard hat mounted face shield which provides full protection of the face 3 Eye protection must meet ANSI Z87 1 standards 4 Hearing Protection plug type or muff type ear protection should be worn at all times while operating the unit 5 Breathing Protection Paper filter type dust masks should be worn to protect from dirt and dust particles during the vacuuming process 6 Reflective Vests Highly visible vests should be worn so motorists can see see the operator in all weather and lighting conditions 7 Work Gloves Gloves should be worn to protect the hands and wrists from debris 8 Steel Toed Boots should be worn to protect the feet A DANGER Work clothes MUST be close fitting but not restrictive of move ment without any loose parts that could be entangled in any parts of the leaf vacuum This includes items such as jewelry chains and backpacks ODB COMPANY ODD 800 446 9823 LCT650 25 Pre Operating Section 2 6 Work Site Preparation Never place any part of the body under or behind guards or any other visually obscured area Making sure the leaves are clear of possible dangerous material is critical to safe vacuuming Vacuuming up metal glass rocks or other dangerous material CAN cause serious damage to the equip ment or personal injury The following guidelines must be followed to insure safety 1 An inspectio
54. e with an accumulation of grass leaves or other debris on the engine 23 DO NOT run engine with air cleaner removed 24 DO NOT leave leaf machine unattended while in operation 25 DO NOT park machine on steep grade or slope 26 DO NOT vacuum a leaf pile without looking for foreign objects such as metal glass plastic or large pieces of wood Do s 1 DO completely read and understand the owner s manual before oper ating maintaining or repairing the leaf collector 2 DO follow engine and PTO manufacturer operating and maintenance instructions DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary DO completely inspect the unit before leaving the service garage DO check the tow tongue each day for cracks DO inspect and be attentive to what is being vacuumed DO check the impeller liners and blower housing for cracks or holes daily DO wear proper safety equipment as described in this manual DO watch for pedestrians animals and other foreign material when vacuuming leaves 10 DO replace any worn or missing safety stickers immediately NO of ODB COMPANY ODD 800 446 9823 LCT650 12 SAFETY PRECAUTIONS 1 3 Training Improper use of the ODB leaf collector CAN result in severe per sonal injury or death All personnel using this leaf vacuum must be trained and qualified with all the operations maintenance repair and safety procedures defined in t
55. ent and Controls cont SAFETY SWITCH INDICATOR LIGHTS These lights work with the Murphy safety shut off switch When the light is on it indicates that the shut off switch has been tripped and the light indicates which device caused the trip Low Oil Pressure Indicator Light When lit the engine has reached a low oil pressure reading and has tripped thus shut off the engine the safety shut off Mu prhy switch This light will illuminate when the engine is first started until engine oil pressure has been established High Water Temperature Indicator Light Indicates the engine coolant temperature has reached 225 de grees and has tripped thus shut off the engine the safety shut off Muprhy switch Inspection Door Indicator Light Indicates that the limit switch located on the blower housing inspection door has been tripped thus shut off the engine Emergency Stop Switch Indicator Light Indicates that the emergency stop switch on the LCT650 only has been depressed tripping the safety switch and shutting off the engine ROCKER SWITCHES Strobe Light Switch Turns the strobe light on or off Remote Throttle Switch optional Increases or decreases the engine throttle Pressing and hold ing the top of the switch increases the thottle The longer the button is pressed the higher the throttle is advanced Press ing the bottom of the switch decreases the throttle in the same manner as increasing the throttle
56. er which engages the PTO at a specific speed in order to properly engage the PTO Because of this the PTO handle only needs to be raised slightly then the assist cylinder will take ODB 800 446 9823 LCT650 30 Operating Section PTO shown fully engaged figure 3b PTO shown disengaged PTO handle ODB COMPANY 3 2 Engaging the PTO continued over and engage the PTO automatically fig 3c MPORTANT If the unit experiences any heavy vi brations or makes any unusual noises shut the en gine down and after following the necessary safety guidelines have a qualified technician investigage the cause DO NOT operate a unit that is in a state of disrepair the unit is running smoothly and does not dispaly any excessive vibration the unit is ready to vacuum leaves NOTE Please see the next section before vacuuimg leaves Disengaging the PTO refer to figures 3b and 3d Decrease the rpm to 1000 rpm Grasp the PTO handle and slowly disengage the PTO When the PTO is fully disengaged the engine can be shut down ODB 800 446 9823 LCT650 31 Operating Section 3 3 Vacuuming Leaves Thoroughly read and understand the safety pre operating and oper ating sections of this manual before vacuuming Wear the proper safety equipment as outlined in this manual Make sure the exhaust hose is connected to the box container properly before vacuuming leaves Visually inspect the leaves before vacuum
57. et screw on it tighten the screw snug with Fig 4 an allen wrench Fig 3 This will help keep the key in place 9 Install the shaft protector on to the shaft Fig 4 or 5 Direct Drive Fig 5 Belt Drive ODB COMPANY ODB 800 446 9823 LCT650 51 5 5 Belt Adjustment and Replacement Guide CAUTION Remove the negative battery terminal before attempting any maintenance procedures Belt Removal Figure 1 1 Make sure the leaf vacuum is not running and remove the battery cable from the negative battery terminal to ensure that the unit cannot be ac cidentally started 2 Open sheet metal doors to gain access to the belt and pulleys 3 Loosen the four motor mount bolts Items A and B figures 1 amp 3 located above the motor mount adjustment brackets There are 2 in the front mount and 2 in the rear mount 4 To create slack in the belt the motor assembly needs to be raised upward by either using a bottle jack or an overhead crane Figure 2 5 Secure the motor assembly so that it can not fall 6 Remove the belt Replacement Place the belt around the two pulleys aligning the grooves of the belt with the grooves of the pulley and carefully lower the motor assembly 2 IMPORTANT Use a straight edge to make sure the pulleys are aligned figure 3 3 Ifthe pulleys are not aligned use either of the adjustable motor mount nuts to compensate for the mis alignments 4 Using the adjustable motor
58. f service then at the beginning of every season Grease specifications Thickener Lithium Complex Dropping Point 230 degr C minimum Grease fitting is behind rubber plug NLGI No 2 Additives EP Corrosion amp Oxidation Inhibitors Base Oil Solvent refined Petroleum Oil Base Oil Viscosity 40 deg C 150cSt Min Viscosity Index 80 Minimum Pour Paint uu u u u uu SS 10 deg Minimum Figure 4 3c Approved Sources ubber Plug Inner Bearing Mobil Oil Mobilgrease HP mb E Ronex MP Fom N 3 Kendall Refining Kendall L 427 061 fey Ashland Oil Co Valvoline Val plex EP Grease Grease Zork Pas Penzoil Premium Wheel Bearing Grease 707L Spring Loaded ouble Lip S Metal End Cap Double Lip Seal For any questions concerning wheel lubrication please con sult the axle owner s manual supplied with your leaf collec tor or contact the manufacturer or dealer 3 Boom Swivel Bearings figure 4 3d Grease the boom bearings once every week with a multi purpose moisture resistant 2 grease ODB COMPANY ODD 800 446 9823 LCT650 37 Maintenance Section 4 3 Lubrication continued Figure 4 3d Lubric
59. gnement between rubber blocks and driving ring External housing must be orientated to get the oil fill opening at about 60 clockwise from vertical line looking at the flywheel In such a way the oil drain opening will be downwards Therefore tighten screws of external flange Fluid coupling oil filling see recommended oil table Remove cover Turn fluid coupling untill X mark be on vertical line X 1 2 3 4 depends on application Remove plug and fill untill oil overflows 13KFBD fill X 5 2 Therefore fit the plug using sealent on thread Tightening torque is 30 Nm for 3 8 plug Fit again the cover Grease filling see recommended grease table Through the grease filler fill grease untill it comes out around the shaft Rap the shaft on the end to relieve any preloading that may result due to the resistance of pilot bearing when being pressed into the flywheel At first start up run the unit engaged and engine at half of max speed for not less than 10 minutes TRANSFLUID S r l via V Monti 19 20016 Pero MI Italy tel 0039 02 339315 1 fax 0039 02 33910699 www transfluid it e mail info 800 446 9823 LCT650 93 7 7 Kraft Fluid Drive Breakdown Optional Fluid Drive Coupler Optional 2860 61 289 2860 AB 6806 4713 100 3 371 60 45 39 85 120 5 250 5 911 Nr 12x30 45 SAE 3 108 5 142
60. hicle turns will not activate the safety breakaway switch NOTE Follow manufacturers procedure to ensure tow vehicles brake control box is properly adjusted ODB COMPANY ODD 800 446 9823 LCT650 23 Pre Operating Section 2 4 Pre Transport Checks continued 7 Check the general condition of the tires tire pressure and ensure that all lugnuts are securely fastened 8 Visual examination of the leaf vacuum frame suspension and struc ture to determine if all components are correctly positioned and secured for travel 9 Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free if equipped 10 Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal 11 Check all cones wheel chocks signs or other support tools and materials to ensure proper stowage ODB COMPANY ODD 800 446 9823 LCT650 24 Pre Operating Section 2 5 Personal Protective Equipment and Clothing Always wear proper safety equipment as outlined below not wear ing such equipment CAN result in serious personal injury or pos sible death IMPORTANT CHECKS Anyone operating the leaf vacuum equipment MUST wear appropriate protec tive equipment and clothing to protect them from injury during operations PROTECTIVE EQUIPMENT 1 Head Protection Hard hats without under chin strapping 2 Eye Protection Wraparound goggl
61. his manual The warnings and procedures regarding safety in this manual are to be used as a guideline only It is impossible to cover all the events that could happen in the vacuuming process For this reason it is vital that the owner accept the responsibility to implement a training program that will provide every operator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precautions and government regulations encountered in the vacuuming process The program should stress the need for regularly scheduled preventive mainte nance and detailed equipment safety checks It is strongly recommended that all training programs be documented to ensure all operators and mechanics receive initial training on not just the operation but the safety features of the leaf collector ODB COMPANY ODD 800 446 9823 LCT650 13 SAFETY PRECAUTIONS 1 4 Safety Decals Decals shown at end of section 1 4 ITEM PART NO NUMBER DESCRIPTION 1 200182 Danger Do Not Open Cover While in Operation 2 200179 Danger Do Not Ride Sit or Stand on Unit 3 200181 Danger Head Eye and Ear Protection Required 4 200221 LCT650 Leaf Collector sticker 5 200109 Do Not Over Lubricate bearings 6 200055 Use Diesel Only 7 200177 Danger Flammable 8 200059 Do Not Engage PTO over 1 000 RPM 9 200183 Danger Rotating Parts 10 200178 Danger Explosion Hazar
62. icle and the leaf vacuum is accom plished through the brake controller and needs to be set correctly Please read the brake controllers manual and the axle owner s manual for these procedures DO NOT tow the leaf vacuum with damaged or non operating brakes Check the brakes daily for proper operation The brakes should be adjusted after the first 200 miles of operation when the brake shoes and drums have seated and at 3 000 mile intervals or as use and performance requires The adjustment procedures are beyond the scope of this manual please see the axle owners service manual for specific instructions The trailer brakes should be inspected and serviced at yearly intervals or more often as use and performance requires Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking Again see the axle owner s service manual for specific procedures 7 FUEL TANK Fill the fuel tank at the beginning of the work shift leaving a gap of at the top of the tank for expansion of fuel A full fuel tank will reduce the possibility of condensation forming in the tank and moisture entering the fuel lines Check the fuel lines daily for cracks holes or tightness ODB COMPANY ODD 800 446 9823 LCT650 41 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued A CAUTION ALWAYS wear eye and hand protection when working with the bat tery 8 BATTE
63. ing for any material that could be harmful to the leaf vacuum or people This includes bottles wood steel glass stone or other hard or breakable objects Vacuuming Leaves 1 ODB COMPANY Start the engine and engage the PTO using the procedures stated earlier in this manual Set the engine throttle to around 1400 rpm NOTE Always vacuum leaves using the lowest rpm as possible This saves fuel and decreases the amount of dust escaping the box container Lower the intake hose to a few inches above the leaf pile Hold the intake nozzle at a 45 degree angle to allow proper air flow This should allow the leaves to be vacuumed DO NOT bury the intake nozzle into the leaf pile this will cut off the air flow and will make vacuuming much more difficult and increase the chance of clogging If the leaves are not vacuuming increase the rpm to 1400 and try vacu uming at this setting NOTE Wet leaves will need higher rpm s to vacuum whereas dry leaves will only need minimal rpm s Continue moving the nozzle in a sweeping motion above the leaves while vacuuming ODB 800 446 9823 LCT650 32 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 1 Maintence 1 34 4 2 Maintenance and Lubrication etta kostet aa atado 35 TT i DNI 36 4 4 Preventative
64. m for any reasons to allow for riders DO NOT operate the unit in a state of disrepair DO NOT operate the unit with ANY guards or safety devices broken missing or inoperable DO NOT operate the unit without wearing proper safety equipment DO NOT operate this unit while under the influence of any alcohol or medication 8 DO NOT operate this unit if you have a record of mental instability or dizziness which could result in injury to yourself or others 9 DO NOT operate this unit if you are under 18 years of age 10 DO NOT operate this unit without fully inspecting the unit for any damage or leakage 11 DO NOT operate if the unit has any excessive vibration 12 DO NOT operate unit with the inspection door limit switch damaged or missing 13 DO NOT operate unit unless it is properly connected to a leaf collec tion box 14 DO NOT operate unit unless it is properly attached to the tow ve hicle 15 DO NOT tow unit without using all the safety chains 16 DO NOT tow unit with a damaged tongue 17 DO NOT fill fuel tank with engine running Allow engine to cool for 5 minutes before refueling 18 DO NOT operate unit if fuel is spilled or with fuel cap off 19 DO NOT smoke or weld near the unit 20 DO NOT run engine in an enclosed area ARAD ODB COMPANY ODD 800 446 9823 LCT650 11 SAFETY PRECAUTIONS WARNING Do Not continued 21 DO NOT place hands or feet near moving or rotating parts 22 DO NOT operate engin
65. modate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death ODB COMPANY ODD 800 446 9823 LCT650 3 Municipal Products Since 1910 Municipal Products Since 1910 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 www odbco com or www leafcollector com THANK YOU Thank you and Congratulations on your puchase of your ODB Leaf Collector Your ODB leaf col lector has been carefully designed and manufactured to give you a maximum amount of dependabil ity and years of trouble free operation Take comfort in the fact the ODB has been manufacturing municipal products since 1910 and takes pride in our product s quality and our customer service Please take the time to thoroughly read this manual as well as the engine manual in its entirety be fore operating maintaining servicing or repairing your leaf collector Please thoroughly review and follow all the safety procedures located in this manual Whenever you need replacement parts service information or any question regarding your ODB product please feel free to contact us at 800 446 9823 or www odbco com Please record the following information for future reference Model No Serial No Vin No Engine Serial No Date of Purchase ODB COMPANY ODD 800 446 9823 LCT650 4 TABLE OF CONTENTS Table of Contents Contents LCT650 Table of Contents 1 0
66. mount nuts at the rear of the unit Items A amp B figure 3 turn one of the nuts clockwise to start moving the motor assembly Move the motor assembly approximately two inches then do the same to the other side Continue alternating between the two sides until the belt is aligned 5 Check the tightness at the center of the belt between the two pulleys The belt should depress approximately 1 2 6 Tighten down the 2 bolts closest to the blower housing Item A figure 1 Loosen the adjustable motor mount nuts Items A amp B figure 3 by turning counter clockwise a couple of turns until the front 2 motor mount bolts Item A amp B figure 1 are competely straight The motor assembly should not move if it does move then the bolts Item A were not tight enough and the belt would need to be readjusted using the steps above Once the bolts Figure 1 are straight tighten them down Re attach the battery cable to the negative battery post Close the sheet metal doors and secure it with the latches Start the engine and increase the throttle to 750 RPM s 0 Engage the clutch listening for any squealing from the belt If the belt squeals use the above directions to tighten the belt a little more 11 After approximately 8 hours of use the new belt should be checked for proper tightness in case the belt stretched ODB COMPANY ODD 800 446 9823 LCT650 52 o 5 6 Flange Bearing Installation and Removal FIGURE 1
67. n of the leaves to be vacuumed must be done prior to the vacuuming process We realize that it is impossible to completely in spect every inch of leaves being vacuumed but it is imperative that all leaves be inpsected for obvious dangerous material before vacuuming 2 The operator should never be in the line of traffic the operator should work on the shoulder whenever possible 3 The operators should place cones or other barriers to provide ad equate warnings to vehicles and pedestrians that vacuuming is in progress 4 Strobe lights on the leaf vacuum and on the tow vehicle should be on at all times for high visibility 5 Confirm that all operators are wearing proper clothes and personal pro tective equipment 6 Restrict all personnel except the operator from the area near the leaf vacuum DO NOT allow pedestrians children or animals near the work area 7 Make sure that the exhaust hose if equipped fits properly into the box container so that all debris is blown into the box container ODB COMPANY ODD 800 446 9823 LCT650 26 3 0 OPERATING SECTION 3 0 OPERATING SECTION 3 0 OPERATING SECTION ME SE 28 3 2 FN NETTO eH 30 VON ae 32 ODB COMPANY ODB 800 446 9823 LCT650 27 Operating Section figure 3a throttle combination tachometer hour meter Ignition water temp Switch gauge oil press fuel gauge gauge volt meter Low Oil pressur High Water Temp Inspection Door gt Emerg S
68. ne Heat switch switch remote throttle remote pto switch switch ODB COMPANY 3 1 Starting Engine continued IMPORTANT Do not operate the starter for more than 30 seconds at a time To do so may overheat the starter If the engine does not start the first time wait at least 2 minutes before trying again If the engine fails to start after 4 attempts see the trouble shooting section of the EOM and this manual Turn the ignition switch all the way to the right when the engine starts release the ignition switch It should spring back to the first position IMPORTANT If the ignition switch is released before the engine starts wait until the starter and the engine stop turning before trying again This will prevent possible damage to the starter and or flywheel After the engine starts continue to hold the Murphy Switch in until the oil pressure gauge reads at least 15 psi The Murphy shut off switch will not allow the engine to operate below this level If the gauge does not rise above 15 psi withing 5 seconds stop the engine and de termine the cause Normal operating oil pressure is 50 psi with oil at normal operating temperature Check all gauges for normal engine opreration If op eration is not normal stop the engine and determine the cause 10 IMPORTANT To assure proper lubrication operate the engine at or below 1200 rpm with no load for 1 2 minutes Extend this period 2 4 minutes when oper
69. ny grease or debris from the bushing and shaft 4 Remove the 3 bolts attaching the bushing to the impeller Fig 3 Fig 3 Being careful not to break the bolts If a set screw is on the lip of the bushing loosen it using an allen wrench Fig 4 5 Using two of the bolts that were just removed screw those bolts into the threaded holes on the bushing Drive the two bolts into the bushing Fig 5 This will separate the bushing from the impel ler Alternate from one bolt to the other driving only about a 1 4 at a time to keep the bushing coming out straight It is imperative to keep the bushing straight to remove it IMPORTANT Be sure to drive the bushing out evenly or it will get in a bind making removal much harder 6 If the bushing does not come off using the two bolts drill and tap several additional 3 8 16 holes around the bushing Using Grade 8 3 8 16 2 inch bolts alternately drive the bolts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing IMPORTANT If additional holes were drilled in the bush ing it can not be reused It must be be replaced 7 Once the bushing has been removed use an overhead crane or other suitable device to help lift the impeller out of the blower housing 8 At this point it would be a good idea to inspect the blower housing liners and blower housing for any damage or wear Any damage or wear to the liners should be fixed by replacing the liners immediately L
70. o e la manutenzione del giunto idrodinamico tipo KFBD CONSIGLIAMO CHE I RESPONSABILI DELL USO E DELLA MANUTENZIONE DEL KFBD VENGANO DOTATI DEL PRESENTE MANUALE IL NON RISPETTO DELLE REGOLE CITATE IN QU ESTO MANUALE PROVOCA IL DECADERE DELLA GARANZIA Ricordiamo che per ordinare le parti di ricambio e importante specificare oltre al numero di dettaglio e quantita richiesta anche TIPO N di SPEGiFICA N di SERIE del KFBD che si trovano stampigliati sulla targhetta di identificazione a bordo macchina This manual contains instructions for installation start up working and maintenance of KFBD fluid coupling WE SUGGEST THAT ANY PERSON WHO IS RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRANTY VALIDITY We recall that for spare parts order it is important to provide besides detail number and quantity even TYPE SPECIFICATION Nr SERIAL Nr of KFBD that are stamped on identification metal plate DESCRIZIONE DESCRIPTION II KFBD e un giunto idrodinamico la cui parte esterna motrice collegata al volano di un motore endotermico mediante un giunto elastico ed il cui albero di uscita e supportato da un cuscinetto orientabile a rulli lubrificato ad olio alloggiati in una campana di supporto flangiata al coprivolano del motore Un secondo cuscinetto alloggiato nel volano sostiene l albero di uscita dal lato motore II
71. on and Removal FIGURE 5 i T AN 4A 72 ODB COMPANY Now move to the blower housing where the shaft comes out from the bearing Put the steel debris collar chrome color with a rubber seal on one side onto the shaft with the rubber gasket side facing the rear of the bearing away from the impeller See Figure 5 Push the steel collar seal up to the bearing and make sure the groove in the collar goes inside the groove in the bearing Figure 46 This creates the sealed fit to keep debris out of the bearing NOTE If the collar is too large for the hole in the bearing plate a new style bearing plate will need to be ordered that has a larger diameter hole Units manufactured before April 2002 will most likely need to be converted to the new bearing plate part number LCT600 603 all but LCT6000 and LCT630 104A for the LCT6000 This plate is for the blower housing or impeller side only The pulley side bearing does not use the steel debris collar Completely tighten the two Allen head screws See figure 6 NOTE Each bearing comes with a steel debris collar but it will be used only on the bearing on the impeller side You may dis card the other collar if you re replacing the pulley bearing 800 446 9823 LCT650 54 5 7 Replacing the Blower Housing Liners figure 5 5a Keep all fuel and fuel fumes away from the unit when grinding or weld ing Work only in a well ventialted figure 5 5b
72. ounts of dust generated in collec tion leaves it is critical to your engine s life that the pre cleaner and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being dirty DO NOT attempt to clean the air filter replace the dirty air filter It is a good idea to clean out the air filter housing once a week to clean any dust debris that may have accumulated 5 Tires and Wheels Tires and wheel lug nuts should be checked on a daily basis Tires should be checked for excessive wear and proper air pressure Check the side wall of the tire for proper inflation pressure Torque all 1 2 diameter lug nuts from 90 to 120 foot pounds Torque all 5 8 diameter lug nuts from 175 to 225 foot pounds Consult the axle manufacturers owner s manual for more detailed information ODB COMPANY ODD 800 446 9823 LCT650 40 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued 6 Trailer Brakes if equipped The trailer s brakes should be checked daily before leaving the equipment yard for proper operation The trailer brakes are designed to work in synchronization with your tow vehicles brakes Never use your tow vehicle or trailer brakes alone to stop the combined load The synchronization between the tow veh
73. p 9 4 Hydraulic Parking Jack OPTIONAL 9 4 Axle Hub Assembly 9 5 Brake Assembly dNOUD UATIVUL ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 9 1 Trailer Bed Group February 2008 and after ITEM LCT622619T08 Tireonly Trailer Wiring Harness LCTO2 619R08 Rimonly Buse 8 1 0D60700 Gromme gt 9 OD94706 Plug Harness Only ODB COMPANY 800 446 9823 LCT650 102 9 2 Fuel Tank Group April 2007 and after gt sa a METea3901 Fuel Fitting not for pickup s meresasom FwiFiinpGrommet 60257 Fuel Fitting pickup tube and screen 600 2523 Side Support Bracket 5 600 2522 Center Support Bracket 9 400016 Fuel Line Bracket mounts on engine rail ODB COMPANY ODD 800 446 9823 LCT650 103 9 3 Tongue Group LCT60C LCT600 LCT650 and LCT6000 e e e e eo e Tow Bar LCT60C 650 ____ TT Tow Bar LCT600 Tow Bar LCT6000 gt LCT622623A2 Bracket w U Channel 200012 Pintle Eye Pins LCT622 635A Hose Lock Brkt 600 200009 Safety Hook 3 8 LCT622 635B Hose Lock Brkt 6000 6 1 600 201 Safety Chain 89102 Breakaway Switch LCT622 626 Power Cord 13 incl included in 7 ITEM PART NO DESCRIPTION ODB COMPANY ODD 800 446 9823 LCT650 104 9 4 Hydraulic Parking Jack OPTIONAL LCT60C 600 6000 65
74. perating the leaf vacuum See the decal section for decal replacement gt Q N ODB COMPANY ODD 800 446 9823 LCT650 22 Pre Operating Section 2 4 Pre Transport Checks Failure to properly hitch the leaf vacuum to the tow vehicle verify the road worthiness of the leaf vacuum and the tow vehicle and verify all equipment is properly stowed may cause serious injury or death to yourself or others TOW VEHICLE MUST have proper towing capacity for the leaf vacu um being towed Check the tow vehicles operating manual for rated capacity Do not tow the leaf vacuum unless all important checks listed below are completed IMPORTANT CHECKS 1 Hitch is properly secured to tow vehicle and hose boom secured Frame must be level or the tongue slightly lower than the rear of the leaf vacuum while towing to ensure proper weight distribution The hitch may have to be adjusted when towing with vehicles of varying tow hitch height 2 Safety chains installed correctly 3 Chains routed under trailer tongue in an X pattern between tow ve hicle and trailer 4 Slack in chain should be adjusted to permit turning but should not be dragging on the ground 5 Connect trailer wiring to the tow vehicle and ensure that all trailer light ing is operating properly 6 Ensure that the safety breakaway switch is functioning properly and attached securely to the tow vehicle Allow enough slack to ensure that ve
75. pment in a safe manner ODD 800 446 9823 LCT650 21 Pre Operating Section 2 3 Preparation For Operation Before your leaf vacuum is put into operation it is very important to read and follow the procedures outlined in the engine owner s manual EOM For specific information regarding the following checks please refer to the Maintenance section of this manual and the engine owner s manual DISENGAGE the clutch and remove the negative battery cable be fore performing the following checks NEVER place any part of the body under or behind guards or any other area in which you cannot see IMPORTANT CHECKS NOTE The following checks contained in the next three sections should be performed prior to leaving the storage area Check engine fuel coolant and oil levels see EOM Check engine air filter Check all bolts and nuts to ensure they are tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fatiqued or cracked Replace fan if any damage is present Inspect the intake hose flange to make sure it is connected correctly to the blower housing Inspect the leaf vacuum frame and structure for any bent broken cracked missing or loose parts Check all guards to ensure they are undamaged in place and properly secured 10 All decals must be in place and legible prior to o
76. rio guardando il volano del motore Cosi montato si avra l apertura di drenaggio dell olio in basso Infine fissare il gruppo con le apposite viti sulla flangia esterna Riempimento olio giunto vedere tabella olii consigliati Togliere il coperchio che protegge il tappo di carico Ruotare il giunto sino a portare il tappo in corrispondenza del segno di riferimento X sulla verticale X 1 2 3 4 dipende dall applicazione Togliere il tappo e riempire fino allo sbocco dal foro 13KFBD X 5 2 It quindi chiudere utilizzando del sigillante sul filetto La coppia di serraggio e 30 Nm per tappo 3 8 Rimontare il coperchio di protezione Riempimento grasso vedere tabella grassi consigliati Mediante l apposito ingrasatore riempire la camera di lavoro del cuscinetto fino a far fuoriuscire il grasso attorno all albero Dare alcuni colpi con un martello non metallico sull estremita dell albero onde eliminare ogni eventuale tensione sui cuscinetti dovuta alla resistenza offerta dal cuscinetto pilota quando esso viene montato forzato nella sede del volano Al primo avviamento far girare il gruppo innestato per almeno 10 minuti con il motore alla meta dei giri massimi 6217 1 06 04 01 Mount elastic coupling driving ring onto engine flywheel Mount pilot bearing greased for life onto KFBD shaft Mount SAE 3 flange onto flywheel housing Install complete group paying attention at alignement between shaft and pilot bearing as well as ali
77. s Manual of the Engine PTO axles hoist etc for actual recommendations Use Hour Meter as a Guide DAILY 40 HOURS 80 HOURS 10 WEEKLY 2 WEEKS HOURS Check Engine X L Check coolantievel Lubricate Main Shaft Bearings fabricate PTO Bearings x Check Bolt Hole where Tongue Connects to Trailer X ODB COMPANY ODD 800 446 9823 LCT650 35 Maintenance Section Figure 4 3A NOTE DO NOT mix different types of grease The old grease MUST BE purged before a differ ent type of grease is used Mix ing grease WILL cause premature failure to the bearings ODB COMPANY 4 3 Lubrication Remove the negative battery terminal before at tempting any lubrication procedures Thoroughly read and understand the safety and pre operating sections of this manual before per forming any lubrication procedures The following are general lubrication procedures for our stan dard units Any special or custom built units may have other lubrication procedures not directly mentioned in this manual Please consult the factory or your dealer before any lubricat ing procedures not specifically mentioned in this manual Proper lubrication of your unit correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly NOTE Always lubricate bearings at the end
78. stment 2008 and after Rotating Shafts pulleys and moving belts can cause severe injury or can be fatal The A CAUTION engine and driven unit MUST be completely stopped before any adjustments or work is at temped to the engine driven unit or the PTO clutch itself The clutch linkage should be checked after the first 15 hours of operation and every 40 hours there after An im properly adjusted clutch can result in premature wear to the clutch disc flywheel and the throwout bearing and will m the warranty on the clutch and PTO meses Rocker Ball A l Adjusting Nut lt x ADJUSTMENT OF THE CLUTCH LINKAGE 1 Make sure the engine is OFF and remove the negative battery cable to ensure the unit can not accidently be started 2 Remove the spring from the throwout arm See PIC 1 An accurate measure of the arm tension CAN NOT be made with the spring attached 3 With the clutch in the engaged position the PTO is engaged when the PTO handle is pointing straight up on the LCT600 and LCT6000 and pointing out to the side 3 o clock on the LCT60C LCT650 and SCL800TM adjust the nut See PIC 2 against the rocker ball until a 1 8 gap between the nut and rocker ball is visible See PIC 3 4 If available use the special 1 8 gauge tool to slip between the nut and rocker ball With the proper adjustment the gauge should slide between the nut and rocker ball with a slight amount of pressure See PICt
79. top Safety Switch Indi cator Lights Engine Heat strobe light i switch switch remote throttle remote pto switch switch figure 3b PTO shown disengaged ODB COMPANY 3 1 Starting Engine Always make sure the PTO is disengaged before starting unit See figure 3b Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine DO NOT start the engine in an enclosed building Proper ventilation is required before starting the engine Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operat ing instructions It is especially important to review break in service procedures for brand new units Starting Procedure refer to figures 3a and 3b 1 Perform all the pre starting pre operating checks out lined in the EOM and in this manual 2 Make sure the PTO is disengaged as shown in figure 3b 3 Turn the throttle control fig 3a counter clockwise 2 revolutions 4 Depress and hold the Murphy switch while starting ODB 800 446 9823 LCT650 28 Operating Section figure 3a throttle MOTOR ANTES DE APAGARLO combination tachometer hour meter d Murphy Switch Ignition water temp Switcl Switch gauge oil press fuel gauge gauge volt meter Low Oil pressur High Water Tempe Inspection Door Emerg Stop Safety Switch Indi cator Lights strobe light Engi
80. ual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Installing the Liners refer to 5 5a and 5 5b contin ued 3 Install the long liner the same way as the short liner except the long liner should slip under the overlap piece Make sure the liner slips under the rear lip and the overlap piece Keep all fuel and fuel fumes away from the unit when grinding or weld ing Work only in a well ventialted 4 Tack weld the long liner to the overlap piece and tack weld around the liner as you did on the short liner 5 Install the two bolt in liners just as they were removed ODB COMPANY ODD 800 446 9823 LCT650 56 5 10 WIRING DIAGRAMS 5 10 WIRING DIAGRAMS 5 10 1 Engine Wiring Diagram 5 10 2 Engine Main Harness Enlarged 5 10 3 Auxillary Engine Harness Enlarged 5 10 4 Engine Wiring Harness Descriptions 5 10 4 Engine Wiring Harness Descriptions continued 5 10 5 Engine Rocker Switch Wiring Diagrams 5 10 6 Main Circuit Board 5 10 7 Main Circuit Board Plug Diagrams 5 10 8 Trailer Plug Wiring Diagram 5 10 9 Engine Wiring Harness Descriptions 5 10 10 Brake Wiring Harness 5 10 11 Boom Wiring Diagram 5 10 12 Remote Throttle Clutch Wiring Harness 9NHHIM ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 Red JO ga Aux Engine Harness Yellow 3 1 Engine Wiring Harness Diagram June 2005 and after Engine
81. und Black Cable to Chassis 600 6000 60C 24 ODB COMPANY ODD 800 446 9823 LCT650 81 6 10 Engine Miscelleous Parts Group John Deere Engines e jw ODB COMPANY ODD 800 446 9823 LCT650 82 6 11 Remote Clutch Throttle Circuit Board Assembly October 2005 and after with remote throttle clutch option e A A 22 CSSSSSS 7 a X rv DESCRIPTION Assembly Box and Cove gr 3 onlyavailable as an assembly Spacer quires 4 Circuit Board Actuator Wiring 6 onlyavailableasanassembly Instrument Panel and Nozzle Wiring Harness ODB COMPANY ODD 800 446 9823 LCT650 83 6 12 Remote Clutch and Remote Throttle Assembly after March 2002 ver 2 Wires are a part of the Remote Clutch and Throttle Acuators ITEM PART NO DESCRIPTION ITEM PART NO Jee Entre Assembly 3 STD 6551A 01 Thick Spacer 4045 6565 STD 6551A 02 Thin Spacer STD 2919 CPC Plug 6 Pin 5 STD 6554 Clutch Cable Direct Dri 2 _ utc able VIrec rive STD 6554B Clutch Cable Belt Drive STD 6560 17 STD 6561 5 1 STD 6556 Clutch Actuator top 18 STD 6568 7 STD 6559 _ Cable Adaptor clutch sss 570 6569 Collar Cam 3x only STD 6553 Throttle Cable direct drive Pm STD 6553B Throttle Cable belt drive Ge SEN Gi __ 570 6571 Cover 9 S

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