air wing detachable luggage rack light kits - Harley
Contents
1. Tighten the screws securely WIRING IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the service manual and follow the instructions to remove the seat 1 Tail lamp connector 7 Figure 2 Tail Lamp Connector 2 See Figure 3 Locate the tail light connector 7 between the main wiring harness and the rear fender harness under the seat J05186 Disconnect the tail light connector and install the three way harness 7 3 Mount the luggage rack to the docking points on the vehicle per the instructions in the Luggage Rack Kit 4 Route the light assembly wires along the frame rail to the three way connector Fasten the light assembly wires to the vehicle with adhesive backed clips 9 from the kit Cut the light assembly wires to eliminate excess but allow easy connection to the extension harness 5 Refer to the service manual and follow the instructions to crimp the pin terminals 5 to the three wires of the light assembly harness 6 Insert the wires and terminals from the light assembly harness into the pin housing 6 from the kit a Insert the blue wire into cavity 1 b Insert the red yellow wire into cavity 2 c Insert the black wire into cavity 3 7 Apply the contents of the dielectric grease packet 11 to the light and extension harness connector terminals 8 Connect the light2. assembly harness to the luggage rack light extension wire harness RETURN TO SERVICE 1 Refer to the service manual and follow instructions to install the main fuse 2 Turn the ignition key switch to IGNITION but do not start the motorcycle Test the luggage rack light and the motorcycle lamps for proper operation a With the ignition switch on the LEDs in the luggage rack light should be illuminated along with the vehicle tail lamp s b When either the brake hand lever of foot pedal are activated the LEDs in the luggage rack light should noticeably brighten along with the vehicle stop lamp s c When either turn signal switch is activated the LEDs in the luggage rack light should remain lit steadily and not flash d Turn the ignition key switch to OFF the luggage rack light should turn off immediately along with the vehicle tail lamp s WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3 Refer to the service manual and follow instructions to install the seat 2of4 SERVICE PARTS is06311a G x Figure 3 Service Parts Air Wing Detachable Luggage Rack Light Kits J05186 3 of 4 SERVICE PARTS Table 1 Service Parts Item Description Quantity Part Number Light asse
3. cMOTOR HARLEY DAVIDSON WY J05186 INSTRUCTIONS REV 2010 04 30 AIR WING DETACHABLE LUGGAGE RACK LIGHT KITS GENERAL Kit Numbers 68000005 68000006 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only XAWwaARNING The rider s safety depends upon the correct installation of this kit If the procedure is not within your capabilities or you do not have the correct tools have a Harley Dav idson dealer perform the installation Improper installation of this kit could result in death or serious injury 00308a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is available from a Harley Davidson dealer Additional Parts Required This Light Kit is designed to mount to an Air Wing Detachable Luggage Rack See the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only for these items and for model fitment information Electrical Overload NOTICE It is possible to overload your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authoriz
4. e rack tubing 6 Carefully pull the straight end of the guide wire to draw the wires and shrink tubing into and through the rail and out the forward hole Feed the wires into the rear hole while pulling on the guide wire Detach the light wires from the guide wire after the wires have been pulled through the front hole NOTE See Figure 1 Ambient temperature should be at least 60 F 16 TC for proper adhesion of the foam adhesive pads 2 to the rack and light Test fit the light to the rack before installation Do not remove the pad liners until ready to apply the pads 7 Clean the foam pad mounting areas E on the underside of the rack rear crossbar and see Figure 1 on the light 3 with a mixture of 50 70 isopropyl alcohol and 30 50 distilled water Allow to dry thoroughly 1 of 4 is06313 Air Wing Luggage Rack light assembly Foam pad 2 Pad mounting area 2 Pad adhesive backing liner 4 1 2 3 4 Figure 1 Attach Foam Pads to Light 8 See Figure 1 Remove the liner 4 from the adhesive backing on one side of a pad 2 Carefully position the pad to the top surface of the light 1 between the clear ance notches and press firmly into place Repeat with the second pad 9 Remove the remaining liner from both pads and install the light to the rear cross bar with two socket head screws 3 and flat washers 4 drawing the wiring out the forward hole C as the light is set in place
5. ed Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 00211c XAWwaARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a J05186 This Air Wing Luggage Rack Light Kit requires up to 52 mA additional current from the electrical system Kit Contents See Figure 3 and Table 1 INSTALLATION IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Remove the main fuse following the instructions in the service manual 2 See Figure 3 Remove the Air Wing Detachable Luggage Rack A from the vehicle and place it upside down on the work surface 3 Remove the black plastic plugs B from the holes at the front and back of the left side rail 4 Insert the loop end of the nylon monofilament guide wire 8 through the forward hole C in the rail and out through the rear hole D Allow the straight end to remain outside the forward hole 5 Loop approximately 2 0 in 51 mm of the light wires through the closed end of the guide wire Fold wires neatly and completely to enable threading the wires through th
6. mbly Air Wing detachable luggage rack Not sold separately 2 Foam pad adhesive both sides 2 Not sold separately 3 Screw socket head 8 32 stainless steel 2 Not sold separately 4 Flat washer stainless steel 2 Not sold separately 5 Pin terminal 20 16 AWG 3 73190 96 6 Pin housing three way 73103 96BK 7 Wire harness extension luggage rack light Not sold separately 8 Guide wire nylon monofilament with loop end Not sold separately 9 Clip adhesive backed 4 10102 10 Cable strap 4 10006 11 Dielectric grease packet 76001 04 Items mentioned in text but not included in kit A Air Wing Detachable Luggage Rack B Plastic plug black 2 C Forward hole in left side rail D Rear hole in left side rail E Foam pad mounting area 2 on underside of rack rear crossbar J05186 4 of 4
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