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1. 37144 or 37143 114008 or 114009 27867 114011 82975 37142 Ill il 27865 28174 EE TIRS 52999 or 28235 r or 62992 52996 I or 62993 AMI 4 or 62994 1 lil A or 62995 97523 r r Mes 2 I meu w L 97522 27839 L 27863 97523 El Shading indicates decal is hidden 97522 Models with Tilt back Frame Models without Tilt back Frame 72086 _ 97873 82907 27874 27843 27844 Sela 27841 27842 Lo T of i 97523 37145 27863 97523 97523 37145 27863 97523 AWP Super Series Part No 107480 March 2006 100 Decals 101 1 Decals with Words Rev A Item Part No Description Qty Item Part No Description Qty 107392 Decal Rit Safety Instructional 18 28235 Label Povver to Platform models without tilt back frame OM AG israeliana 2 option includes items 2 4 5 8 11 13 14 17 21 23 24 27 19 28372 Caution Quick Disconnect 1 28 29 32 38 44 20 31070 Danger Tip over Hazard 107393 Decal Rit Safety Ins
2. 37144 or 37143 114008 or 114009 27867 114011 82975 37142 Ill il 27865 28174 EE TIRS 52999 or 28235 r or 62992 52996 I or 62993 AMI 4 or 62994 1 lil A or 62995 97523 r r Mes 2 I meu w L 97522 27839 L 27863 97523 El Shading indicates decal is hidden 97522 Models with Tilt back Frame Models without Tilt back Frame 72086 _ 97873 82907 27874 27843 27844 Sela 27841 27842 Lo T of i 97523 37145 27863 97523 97523 37145 27863 97523 AWP Super Series Part No 107480 March 2006 100 Decals 101 1 Decals with Words Rev A Item Part No Description Qty 42 82781 Label Interlock Display Narrow Base AC DC Models 1 43 82802 Label Function Enable 1 44 82907 Danger Battery Charger SV lY cirio 1 45 82975 Danger Collision Hazard 1 46 82986 Danger Electrocution Hazard 1 47 97522 Label Wheel Load 4 48 97523 Label Outrigger Load 4 49 114008 Notice Max Side Force 50 Ibs 222N ANSI CSA 1 50
3. AWP Super Series Part No 107480 March 2006 500 Platform Components 503 1 Platform Assembly Aluminum Extra Large Front and Side Entry Rev A Item Part No Description Qty Ref Platform Assembly see cross reference chart on 505 1 1 8915 Screw HHC 1 4 20 x 1 25 inches GR 5 2 6638 Flat Washer 1 4 inch 3 6091 Nylock Nut 1 4 20 4 37391 Mid rail TUDE 1 5 38338 Roll Pin 1 4 x 0 75 inch 1 6 6884 Screw HHC 1 4 20 x 2 5 inches GR 5 7 12013 Flat Washer 0 375 x 0 625 x 0 063 inch 8 26785 Rubber Bumper 1 9 37982 Gate Assembly 1 10 37719 Bushing 1 5 x 0 375 x 0 25 inch 6 11 40265 Ball Stud Gas Strut 2 12 6002 Low Profile Nylock Nut 5 16 18 13 38593 Gas SITU anda eni 1 14 40264 Lower Pivot Assembly 1 15 Ref Gate Latch Asssembly refer to 502 1 16 44977 Toeboard Assembly with Decals s ella a palla 1 24537 Non skid Tape 6 x 24 inches 17 Ref Railing Assembly see cross reference chart on 505 1 18 Ref Mid rail Guide Assembly refer to 501 1 Part No 107480 AWP Super Series 500 Platform Components October 2006 Figure Rev Description 504 1 B Platform Assembly Fiberglass gt 3
4. 14 7 38016 Roller i 14 8 6052 Shim Washer 0 5 x 0 875 x 0 063 inch 9 6097 Flat Washer 3 8 inch 10 7713 Low Profile Nylock Nut 3 8 16 11 35709 Upper Slide Block 3 12 35759 Number 4 Column AWP 30S 1 35773 Number 4 Column AWP 40S 13 35722 Spacer 0 82 x 1 x 0 31 inch 5 14 35715 Small Chain Idler Wheel 3 25 INCNOS skrape 4 15 35711 Spacer 0 82 x 1 x 0 84 inch 2 16 37686 Spacer 0 82 x 1 x 1 4 inches 1 17 35761 Number 6 Column AWP 30S 1 35775 Number 6 Column AWP 40S 18 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 3 19 40627 S Reinforcement Plate 1 20 35991 Weld Nut 1 4 20 1 21 38983 Mast Bumper ee 1 22 6638 Flat Washer 1 4 inch 23 35710 Lower Slide Block 3 24 35758 Number 5 Column AWP 30S 1 35772 Number 5 Column AWP 40S 25 38013 Adjustable Glide Pad LOCK NUT siii 12 26 40946 Adjustable Glide Pad Bolt 12 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 305 1 A Carriage Assembly gt 3 O OGG OG AWP Super Series Part No 107480 March 2006 300 Mast Components 305 1 Carriage Assembly Rev A
5. 1 20 38983 Mast Bumper 1 21 6638 Flat Washer 1 4 inch 2 22 35759 Number 4 Column AWP 25S 1 35773 Number 4 Column AWP 36S 23 35710 Lower Slide Block 3 24 35758 Number 3 Column AWP 25S 1 35772 Number 3 Column AWP 36S 25 38011 Adjustable Glide Pad 8 26 40946 Adjustable Glide Pad Bolt 8 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 304 1 A Number 3 4 5 and 6 Column Assemblies AWP 30S and AWP 40S AWP Super Series Part No 107480 March 2006 300 Mast Components 304 1 Number 3 4 5 and 6 Column Assemblies AWP 30S and AWP 40S Rev A ltem Part No Description Qty Item Part No Description Qty 1 35707 Idler Wheel Axle 4 27 38011 Adjustable Glide Pad 12 2 38709 Flat Washer 28 6022 Hex Nut 3 8 16 B 29 35758 Number 3 Column AWP 308 1 3 38447 Large Chain Idler Wheel 35772 Number 3 Column AWP 40S SB INCHES siii 4 4 38316 Spacer 0 82 x 1 x 0 56 inch 2 5 45425 Screw FHSC 3 8 16 x 0 75 inch 35706 Roller Bolt
6. AWP Super Series Part No 107480 March 2006 Item Part No 1 10 11 12 13 14 15 16 17 18 43077 Ref 41470 41476 Ref 41477 40970 41480 41483 41479 40973 41377 41465 41464 41949 41955 41471 41472 41475 41474 Pneumatic Hoses and Fittings Air Povvered Models Description Qty Fitting 1 16 Barb Union Splice Platform Switch refer to 501 1 Red Hose 5 32 inch Nylon inn 36 inches Breather Vent 10 32 inch 8 Outrigger Interlock Bracket Assembly refer to 201 1 Adapter Fitting 10 32 x 1 16 inch Barb 15 Valve 2 position 3 way includes mounting fasteners 4 Clear Hose 1 8 x 1 16 inch Polyurethane 168 inches Hose 5 Tubes 1 8 x 1 16 inch 108 inches Branch Tee Fitting 1 16 inch Barb x 10 32 inch 4 Outrigger Indicator includes mounting fasteners 4 Coiled Hose 3 Tubes AWP 30S sc 1 Adapter Fitting 10 32 x 1 8 inch Barb AWP 30S 1 Bulkhead Fitting 10 32 inch AWP 308 icones teler a 3 Control Hose 3 Tubes AWP 30S Hose Control 3 Tubes AWP 30S Models with Narrow or Rough Terrain Base Adapter Fitting 1 8 inch MNPT x 1 8 inch Barb 2 Adapter Fitting 1 8 inch FNPT x 1 4 inch Push 1 Internal Tee Fitting Brass Va NPT intended 1 Adapter Fi
7. E OE OEE AWP Super Series Part No 107480 March 2006 Item 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No 107023 107469 8516 4828 57788 6564 37202 100896 38724 8220 6019 Ref 100893 43136 6587 6175 38040 6097 6198 6034 6095 57781 8357 Number 1 Column Attached Parts Narrow or Rough Terrain Base Model Item Part No 32425 S Description Qty Lifting Eye Plate Assembly with 23 Decal AWP 36S and AWP 40S err 1 Lifting Eye Plate Assembly with Decal AWP 20S AWP 25S and AWP 30S Screw HHC 3 8 16 x 1 5 inches GR 5 24 Nylock Nut 3 8 16 Wheel Poly 6 x 2 inches 2 Shim Washer 0 765 x 1 312 x 093 inch Bushing 6 x 2 Wheel 2 Mast Mount Plate Narrow Base 1 Coupler Tube 13 62 inches 1 Screw HHC 1 2 13 x 4 inches GR 5 Screw HHC 3 8 16 x 1 25 inches GR 5 32424 S 33674 Outrigger Storage Bracket Right Side refer to 316 1 Power Unit Mount Plate 1 Screw PHM 1 4 20 x 0 625 inch GR 5 Handle Grip Rubber 0 75 x 4 5 inches Screw HHC 3 8 16 x 1 inch GR 5 Battery Box Hanger 1 Flat Washer 3 8 inch Nylock Nut 1 2 13 Hex Jam Nut 1 2 13 Flat Washer 1 2 inch Polyolefin Wheel 2 5 x 1 23 x 1 2 inch 2
8. g 50058 48 68 d enie A TEREK COMPANY AWP Super Series Part No 107480 March 2006 300 Mast Components ltem Part No Description Qty 1 35699 Upper Chain Terminal 13 Number 1 Column 2 14 2 37385 Chain Assembly Number 1 Column AWP 30S includes 15 items 1 and 19 2 35704 6813 Leaf Chain 68 5 inches 2 37995 Chain Assembly Number 1 18 Column AWP 40S includes items 1 and 19 2 17 35704 10063 Leaf Chain 101 inches 3 6534 Grooved Pin 0 2 x 0 75 inch 12 18 4 40945 Screw FHS 1 4 20 x 2 25 inches 19 5 35697 Chain Terminal Clevis Cylinder 1 6 37384 Chain Assembly Number 2 2 Column AWP 30S includes items 5 and 19 1 21 35704 6813 Leaf Chain 68 5 inches 6 37996 Chain Assembly Number 2 22 Column AWP 40S includes 23 items 5 and 19 1 35704 10063 Leaf Chain 101 inches 25 7 37386 Chain Assembly AWP 30S 26 includes items 8 and 19 3 35704 6813 Leaf Chain 68 5 inches ni 7 37997 Chain Assembly AWP 40S 28 includes items 8 and 19 3 35704 10063 Leaf Chain 101 inches 29 8 35695 Chain Terminal Pulley Support Double Slot 4 9 35714 Screw FHS 3 8 16 x 2 25 inches 12 10 5397 Flat Washer 5 16 inch 11 4828 Nylock Nut 3 8 16 12 4
9. 1 Battery Pack Hanger with Word Decals USA Austraila and Canada isse jade 2 Battery Pack Hanger with Symbol Decals Asia South America and Europe Wing Nut 5 16 18 Wing Nut 3 8 16 Battery 12V GRP 27 105 AH 1 Screw HHC 1 4 20 x 1 5 inches GR 5 Charger Mount Plate 1 Hex Nut 10 32 Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 402 1 A Battery Charger Worldwide Signet Model AWP Super Series Part No 107480 March 2006 400 e Power Groups 402 1 Battery Charger Worldwide Signet Model Rev A ltem Part No Description Qty 1 80990 Battery Charger Sealed 110 220V AC power cord not included 1 97059 Fuse 80889 Charger Kit 2 48282 Power Cord without Plug 79 inches 1 3 55021 Power Cord Assembly US 110V AC Plug 8 25 inches 1 100195 Power Cord US Assembly 110V AC Plug 98 inches 4 55018 Power Cord Assembly British 3 Pin 220V AC Plug 8 25 inch s nine 1 100193 Power Cord Assembly British 3 Pin 220V AC Plug 98 inches 5 55019 Power Cord Assembly European 2 Pin 220V AC Plug 8 25 INCHES ua russe 1 100194 Power Cord Assembly European 2 Pin 220V AC Plug 98 inches 6 71706 Power Cord Assembly British 3 Pin 110V AC Plug 78 inches includes item 2 1 12153 Power Cord Plug
10. 1 20 19 AWP Super Series Part No 107480 March 2006 ltem Part No Description Qty 40272 Base Assembly with Word 10 Decals includes items 11 14 and 18 all models before serial 11 number AWP04 29900 USA Australia and Canada models 12 after serial number AWP04 29899 13 107074 Base Assembly with Symbol 14 Decals includes items 11 14 and 18 Asia South America 15 Europe models after serial number AWP04 29899 80362 Conversion Kit Narrow to Rough Terrain 1 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 19 2 6091 Nylock Nut 1 4 20 17 3 40273 Rear Cover Assembly with Word Decals all models before 18 serial number AWP04 29900 19 USA Australia Canada models after serial number AWP04 28999 1 107075 Rear Cover Assembly with 20 Symbol Decals Asia South 21 America Europe models after serial number AWP04 28999 22 150155 Rear Cover Assembly vvith VVord Decals after serial number 23 AWP06 51505 150156 Rear Cover Assembly with 24 Symbol Decals after serial 25 number AWP06 51504 4 10153 Screw PHM 6 32 x 0 38 inch 26 5 80708 Terminal Strip Assembly 27 Wieland AC and DC models 1 74917 Jumper 4 VVay 76479 Terminal Strip 2 Connector 28 76480 Terminal Strip End Plate 76481 End Plate 4 Connector 29 6 5224 Screw HHC 3 8 16 x 2 inches GR 5 30 7 6097 Flat Washer 8 8 inch 31 8 4828 Nylock N
11. Part No 107480 200 e Base Components March 2006 Figure Rev Description 203 1 B Rough Terrain Base Assembly 9 QD ayy RSE 21 8 A OGG de D 0 AWP Super Series Part No 107480 March 2006 200 Base Components 203 1 Rough Terrain Base Assembly Rev B Item Part No Description Qty 31 10258 Nylock Nut 3 4 10 32 57785 Rear Wheel 5 x 2 inches 2 33 37202 Bushing 6 x 2 Wheel 2 34 69226 Axle Screw with Grease Fitting 1 2 13 x 3 38 inches 2 35 13066 Flat Washer 1 2 inch 36 6198 Nylock Nut 1 2 13 Part No 107480 AWP Super Series 200 e Base Components March 2006 Figure Rev Description 204 1 A Outrigger Assembly 3 LL N IQ ar 2 TTT IM AWP Super Series Part No 107480 March 2006 200 Base Components 204 1 Outrigger Assembly Rev A Item Part No Description Qty 27614 Leveling Jack Assembly includes items 1 2 and 9 20 1 6145 Screw HHC 1 4 20 x 1 5 inches GR 5 2 6889 Low Profile Nylock Nut 1 4 20 3 38596 Screw FHPM with Nylon 10 32 x 0 5 inch 4 Ref Outrigger Contact Assembly AC and DC Models refer to 205 1 5 Ref Outrigger Contact Assembly Air Models refer to 205 1 6 Ref Outrigger Tube Assembly ref
12. 1 Lower Tube AWP 36S and AWP 40S nr 1 Screw HHC 1 2 13 x 3 25 inches GR 5 Shim Washer 0 75 x 1 125 x 0 098 inch 14 Shim Washer 0 75 x 1 125 x 0 03 inch Nylock Nut 1 2 13 Screw HHC 3 8 16 x 2 25 inches GR 5 Lock Pin Assembly 1 Glide Block ttt 2 VVasher Flat 3 8 inch Screw HHC 3 8 16 x 2 inches GR 5 Tilt back Hinge Plate 2 Screw HHC 1 2 13 x 2 5 inches GR 5 Bronze Bushing 05 XO 75 INC arci 2 This list continues on the next page AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 315 1 A Tilt back Frame Assembly AWP Super Series Part No 107480 March 2006 300 Mast Components 315 1 Tilt back Frame Assembly Rev A Item Part No Description Qty 35 10597 Screw HHC 1 2 13 x 1 25 inches GR 5 36 37687 S Base Plate Attachment Tilt back Wheels 4 37 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 38 57785 Rear Wheel 5 x 2 inches includes mounting fasteners 2 39 5408 Low Profile Nylock Nut 3 8 24 3 40 32925 Pivot Slider with Rubber Bumper uvisst 1 27769 Rubber Bumper 6271 Steel Rivet 0 25 x 0 25 inch 41 6180 Coupler Nut 8 8204 KT 1 42 35830 Snap Pi Kit
13. Part No 107480 AWP Super Series vii October 2006 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product Machine model number Machine serial number Genie part number Part description and quantity Purchase order number Ship to address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area QERAEQQAGQUN Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department If you don t know the name of your authorized distributor or if your area is not currently serviced by an authorized distributor please call Genie Industries Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number vill AWP Super Series Genie North America Telephone 425 556 6551 Toll Free 877 367 5606 in U S A and Canada Fax 425 556 8659 Genie UK Parts Telephone 44 0 1476 584352 Parts Fax 44 0 1476 584340 Genie Australia Parts Telephone 617 03375 1660 Parts Fax 617 03375 1002 Genie France Parts Telephone 33 0 237 26 09 99 Parts Fax 33 0 237 31 50 10 Genie Germany Parts Telephone 49 0 4202 885223 Parts Fax 49 0 4202 885225 Genie Scandinavia Parts Telephone 46 31 3409612 Parts Fax 46 31 3409613 Genie Iberica Parts Telephone 34 93 5795042 Genie Brazil Parts Tele
14. annara 1 includes items 4 8 22 and 24 1 5 100866 Valve N O Solenoid includes items 6 and 7 1 24 40401 Motor Seal 1 100867 Valve Cartridge with Nut 25 40400 Motor Bearing aa aai vra 1 N O Solenoid includes item 7 6 100868 Coil 10V DC 1 7 100869 GONE ansa aiiad 1 8 40318 Reservoir O Ring 1 9 21018 Screw PHM 10 24 x 0 38 inch 10 85218 Plastic Reservoir with Decals 3 Quarts 2 84 Liters 1 11 109802 Plug Hex Socket 1 12 38161 Sight Gauge anna 1 13 100158 Reducer Nylon 3 4 NPT x 3 8 NPT Models with Narrow or Rough Terrain Base 1 14 40704 Fitting 3 8 NPT Models with Narrow or Rough Terrain Base 1 15 48520 Valve Breather Cap 3 8 NPT 1 16 38160 Pick up Filter 1 17 48519 Check Valve 3 8 NPT Models with Narrow or Rough Terrain BASE ls liegt teas 1 18 40706 Fitting Adapter 3 8 NPT Models with Narrow or Rough Terrain Base 1 19 46049 Fitting 3 8 NPT x 1 12 inches Models with Narrow or Rough Terrain BASS 1 Part No 107480 AWP Super Series 600 e Hydraulic Components October 2006 Figure Rev Description 603 1 B Hydraulic Power Unit AC Models SOC 8 AWP Super Series Par
15. 5 41930 Valve N O Air Pilot pr eee l i 6 40318 Reservoir O ring a a aaa 1 7 21018 Screw PHM 10 24 x 0 38 inch 8 85218 Plastic Reservoir with Decals 3 Quarts 2 84 Liters 1 9 109802 Plug Hex Socket 1 10 38161 Sight Gauge 1 11 100158 Reducer Nylon 3 4 NPT x 3 8 NPT Models with Narrow or Rough Terrain Base 1 12 40704 Fitting 3 8 NPT Models with Narrow or Rough Terrain Base 1 13 48520 Valve Breather Cap 3 8 NPT 2 14 38160 Pick up Filter 1 15 48519 Check Valve 3 8 NPT Models with Narrow or Rough Terrain Base ee 1 16 40706 Fitting 3 8 NPT Models with Narrow or Rough Terrain Base 1 17 46049 Fitting 3 8 NPT x 1 12 inches Models with Narrow or Rough Terrain Base 1 18 100255 Reservior Breather Cap Models with Narrow or Rough Terrain Base 1 19 46051 Breather Cap 3 8 NPT Nickel Plated Models with Narrow or Rough Terrain Base 1 20 38155 Check Valve Kit 1 Part No 107480 AWP Super Series 600 Hydraulic Components Figure Rev Description 605 1 A Hydraulic Hoses and Fittings 2 NEJ Lift Cylinder LEGEND A FIT
16. Go 6 D AWP Super Series Part No 107480 October 2006 500 Platform Components 504 1 Platform Assembly Fiberglass Rev B ltem Part No Description Qty Ref Platform Assembly see cross reference chart on 505 1 1 Ref Fiberglass Platform Assembly see cross reference chart on 505 1 2 23838 Screw PHM 1 4 20 x 1 75 inches 3 6638 Flat Washer 1 4 inch 4 6889 Low Profile Nylock Nut 1 4 20 5 8149 Spacer Nylon 0 257 x 0 5 x 0 75 inch 2 6 40269 Mid rail Assembly Standard Platform 1 40271 Mid rail Assembly Narrow Platform 7 5224 Screw 3 8 16 x 2 inches GR 5 8 6097 Flat Washer 0 375 inch 9 14016 Flat Washer 0 5 x 1 74 x 0 04 inch 10 7713 Low Profile Nylock Nut 3 8 16 11 24537 Non skid Tape 6 x 24 inches 2 Part No 107480 AWP Super Series 500 Platform Components March 2006 Figure Rev Description 505 1 A Platform Assemblies Platform Assembly Cross Reference Chart Region ANSI CSA AUS CE Aluminum Sliding Mid rail Entry Decals with Words 107433 107433 107434 Decals with Symbols 107435 85497 Aluminum Gated Entry Standard Decals with Words 107436 107436 107437 Narrow Decals with Words 107438 107438 107439 Ultra Narrow Decals with Words 107440 107440 107441 Standard Decals with Symbols 107442 84599 Narrow Decals with Symbols 107443 85328 Ultra Narrow Decals with Symbols 107444 85
17. Ground Controls to Platform 10 24 x 3 inches refer to 411 1 or 412 1 11 Ref Power Cable Assembly Ground Controls to Base refer to 411 1 or 412 1 12 7056 Squeeze Connector 1 2 inch 2 13 6935 Locknut 0 5 inch 2 14 43956 Wire Cable 14 Gauge 3 Conductor SJO 30 inches 19 33605 Nylon Plug sensin ne 1 16 25388 Fused Plug UK 2 pins 250V 13 AMP 1 65737 Fuse 13 Amp 220V Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 408 1 A Ground Controls AC Models D O E ED e e 3 E Genie AWP Super Series Part No 107480 March 2006 400 e Power Groups 408 1 Ground Controls AC Models Rev A ltem Part No Description Qty Item Part No Description Qty 85318 Ground Control Box 15 6935 Electric Locknut 1 2 inch 3 Assembly 110V AC 85369 Ground Control Box 16 43956 Wire Cable 29 inches Assembly 85V AC 17 46608 Power Plug Cord Assembly Japanese models British 13A 220V AC 1 2 trol B 85320 nA an Sox 18 46609 Power Plug Cord Assembly Assembly 220V AC 2 Pin E 220V AC 1 a 85473 Ground Control in European 220V AC Box Housing Assembly 19 46610 Power Plug Cord Assembly 1 80076 Black Push Button Auxillary 3 Pin British 16A 110
18. CE European Indoor Outrigger Assembly 107419 107419 107420 107421 Outrigger Tube Assembly 107109 107109 107115 107123 figure 204 1 item 6 Interlock Bracket Assembly 40291 40291 40292 43008 figure 202 1 or 203 1 item 10 Outrigger Contact Assembly 40495 40495 40497 40955 figure 204 1 item 4 or item 5 CE European Outdoor Outrigger Assembly Complete 107422 107422 107423 107424 Outrigger Tube Assembly 107113 107113 107114 107125 figure 204 1 item 6 Interlock Bracket Assembly 40291 40291 40292 43009 figure 202 1 or 203 1 item 10 Outrigger Contact Assembly 43623 43623 43624 40955 figure 204 1 item 4 or item 5 Outrigger Assembly Complete includes items 1 through 20 figure 204 1 Outrigger Tube Assembly Complete includes items 3 through 8 figure 204 1 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 301 1 A Number 1 and 2 Column Assemblies All Models DOOOOO AWP Super Series Part No 107480 March 2006 300 Mast Components 301 1 Number 1 and 2 Column Assemblies All Models Rev A Item Part No Description Qty 1 38013 Glide Pad Lock Nut 8 2 40946 Glide Pad Bolt 8 3 38011 Glide Padl u sien 8 4 6022 Hex Nut 9 8 16 5 6097 Flat Washer 3 8 i
19. Genie Parts Manual Refer to inside cover for additional serial number information Part No 107480 Rev B1 October 2006 AWP Super Series from serial number AWP05 50000 October 2006 Technical Publications Serial Number Information Genie Industries has endeavored to deliver the highest Genie Industries offers the following Parts Manuals for degree of accuracy possible However continuous these models improvement of our products is a Genie policy i Therefore product specifications are subject to change Title Part No without notice Genie AWPSS Parts Manual First Edition i before serial number AWP05 50000 38138 Readers are encouraged to notify Genie of errors and send in suggestions for improvement All communications will be carefully considered for future printings of this and all other manuals Contact Us Copyright O 1996 by Genie Industries 107480 Rev B March 2006 www genieindustries com Second Edition Second Printing e mail techsup amp genieind com Genie and AWP are registered trademarks of Genie Industries in the USA and many other countries Z Printed on recycled paper Printed in U S A Genie EX GAMPANY ij AWP Super Series Part No 107480 October 2006 How To Read Your Serial Number I MANUFATURED BY FABRIQUE PAR A Genie Industries 18340 NE 76th Street Genie Redmond WA 98052 USA Model AWP 30S Serial num
20. ltem Part No Description ltem Part No Description Qty Assemblies with Word Decals 1 14182 Screw FHS 1 4 20 x 1 inch GR 5 107481 Carriage Assembly Aluminum i Platform includes items 4 9 2 6091 Nylock Nut 1 4 20 and 15 16 AWP 20S and 3 38014 Carriage Shim 2 AWP 30S 107482 Carriage Assembly Aluminum 4 40267 Manual Storage Box Assembly Platform includes items 4 9 with Word Decal and 15 16 AWP 25S and includes items 5 and 6 1 AWP 36S 38728 Manual Holder 107483 Carriage Assembly Aluminum 2223 Cable Assembly Platform includes items 4 9 5 6271 Steel Rivet 1 4 inch 3 and 15 16 AWP 40S 107484 Carriage Assembly Fiberglass 6 6638 Flat Washer 1 4 inch Platform includes items 4 9 7 38989P Platform Spacer 2 15 16 and 19 AWP 20S and AWP 30S 8 6326 Screw HHC 107485 Carriage Assembly Fiberglass 3 8 16 x 3 inches GR 5 Platform includes items 4 9 9 4828 Nylock Nut 9 8 16 15 16 and 19 AWP 25S and AWP 36S 10 7713 Low Profile Nylock Nut 107486 Carriage Assembly Fiberglass 3 8 16 Platform includes items 4 9 i i 11 7 Flat Washer 3 h 15 16 and 19 AWP 40S di RIE 12 7 Roller Bolt 4 Assemblies with Symbol Decals 29008 l 13 38026 0 STE 4 107487 Carriage Assembly Aluminum Platform includes items 4 9 14 6052 Flat Washer and 15 16 AWP 20S and 0 5 x 0 875 x 0 063 inch AW
21. 107480 March 2006 ltem Part No Description Qty 1 6090 Screw HHC 11 1 4 20 x 0 75 inch GR 5 2 6091 Nylock Nut 1 4 20 su AVWP 205 siii 5 AWP 25S and AWP 36S 6 AWP 30S and AWP 40S 7 3 35734 Carriage Sequencing Bracket 1 4 44895 Spacer 1 4 x 3 8 inch En AWP 20S cd si teta estels 3 AWP 25S and AWP 36S 4 AWP 30S and AWP 4OS 5 12 5 35730 Lower Sequencing Bracket AWP 2068 assist g aka 3 AWP 25S and AWP 36S 4 AWP 30S and AWP 40S 5 13 6 38979 Screw PHPM 1 4 20 x 0 5 inch GR 2 AWP 20S rer 15 AWP 25S and 368 20 AWP 30S and 408 25 14 7 35991 Weld Nut 1 4 20 AWP 20S rss 18 AWP 25S and AWP 36S 24 AWP 30S and AWP 40S 30 8 41077 Screw SHC 1 4 20 x 0 875 inch AWP 2068 ciale leali 3 AWP 25S and AWP 36S 4 AWP 30S and AWP 40S 5 9 12906 Fender Washer 0 25 x 1 25 x 0 062 inches AWP 20S in 6 AWP 25S and AWP 30S 8 AWP 30S and AWP 40S 10 10 35733 Sequencing Pulley AWP 209 sundene mien 3 AWP 25S and AWP 36S 4 AWP 30S and AWP 40S 5 11 40313 Sequencing Cable Assembly includes item 5 AWP 205 rr 2 AWP25S c aa 3 AWP 305 n 4 Part No 107480 Item Part No 40314 69223 69224 69225 40315 57147 382
22. 187 9 8 O EG AWP Super Series Part No 107480 March 2006 200 Base Components 201 1 Standard Base Assembly Rev B Item Part No Description Qty 17 38340 S Left Side Mast Brace 41 13 inches AWP 36S and AWP 408 nininini 1 38341 S Right Side Mast Brace 41 13 inches AWP 36S and AWP 40S 18 35830 T handle Lock Pin 1 19 46567 Plastic Cap 1 75 x 0 12 inch 1 20 37395 S T handle AWP 20S AWP 25S and AWP 365S 1 38348 S T handle AWP 30S and AWP 40S 21 6587 Rubber Grip 2 22 57732 Swivel Caster 2 23 5397 Flat Washer 5 16 inch 24 105092 Carriage Bolt 3 8 16 x 1 25 inches GR5 25 57787 Side Wheel 8 x 2 inches 2 26 37202 Bushing 6 x 2 Wheel 2 27 47279 Screw HHC 1 2 13 x 3 75 inches GR 5 28 6095 Flat Washer 1 2 inch 29 6086 Low Profile Nylock Nut 1 2 13 30 6198 Nylock Nut 1 2 13 31 13066 Flat Washer 1 2 inch 32 57785 Rear Wheel 5 x 2 inches 2 33 69226 Axle Screw with Grease Fitting 1 2 13 x 3 38 inches 2 Part No 107480 AWP Super Series 200 e Base Components March 2006 Figure Rev Description 202 1 B Narrow Base Assembly GOE
23. 2 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 316 1 A Outrigger Storage Bracket Assembly Cross Reference Standard Base Applicable ANVP 20S AWP 25S AWP 30S AWP 30S AWP 36S AWP 40S Standard Region AC or DC AC or DC AC or DC Air AC or DC AC or DC ANSI and CSA USA Asia South America and Canada Outrigger Storage Bracket Assembly 107425 107425 107425 107425 107425 107425 refer to 313 1 CE Europe Indoor Outrigger Storage Bracket Assembly 107425 107425 107426 107426 107425 107425 refer to 313 1 CE Europe Outdoor Outrigger Storage Bracket Assembly 107425 107425 107426 107426 107425 107425 refer to 313 1 AWP Super Series Part No 107480 March 2006 300 Mast Components 316 1 Outrigger Storage Bracket Assembly Cross Reference Rev A Narrow Base or Rough Terrain Base Applicable AWP 20S AWP 25S AWP 30S AWP 30S Standard Region AC or DC AC or DC AC or DC Air ANSI and CSA USA Asia South America and Canada Outrigger Storage Bracket Assembly 107427 107427 107427 107427 Right side figure 314 1 Outrigger Storage Bracket Assembly 107429 107429 107429 107429 Left side refer to 314 1 CE European Indoor Outrigger Storage Bracket Assembly 107427 107427 107428 107428 Right side figure 314 1 Outrigger Storage Bracket Assembly 107429 107429 107430 107430 Left side refer to 314 1 CE Europ
24. 7 55010 Connector Lock 1 8 46440 Connector IEC 320 Inlet 1 46441 Connector Pin IEC 320 Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 403 1 A Power Unit Installation Standard Base AC and DC Models AWP Super Series Part No 107480 March 2006 400 e Power Groups Item Part No Description Qty Power Pack with Word Decals 10 107472 110V AC 50 60 Hz includes items 1 7 and 8 11 107473 AC Power Unit Kit 85V AC 50 60 Hz 12 includes items 1 7 and 8 107474 220V AC 50 60 Hz 13 includes items 1 7 and 8 107475 12V DC 14 includes items 1 7 and 8 Power Pack with Symbol Decals 15 107476 110V AC 50 60 Hz includes items 1 to 8 and 16 17 to 22 17 107477 85V AC 50 60 Hz includes items 1 to 8 and 17 to 22 18 107478 220V AC 50 60 Hz includes items 1 to 8 and 17 to 22 107479 12V DC Power includes items 1 to 8 and 17 to 22 1 38197 Power Unit Cover Assembly with Word Decals USA Australia Canada models 1 107024 Power Unit Cover Assembly with Symbol Decals Asia South America Europe MOTELS edat 1 2 12011 Screw BHHS 1 4 20 x 0 5 inch 3 6356 Lock Washer 1 4 inch 4 Ref Ground Controls refer to figure 407 1 or 408 1 5 33681 Screw HHC 3 8 16 x 0 625 inch GR 5 6 6021 Lock Washer 3 8
25. 7 6095 Flat Washer 1 2 inch 8 13854 Screw HHC 21 1 2 13 x 4 5 inches GR 8 2 9 57788 Wheel Poly 6 x 2 inches 2 10 6198 Nylock Nut 1 2 13 11 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 12 Ref Outrigger Storage Bracket M Assembly refer to 316 1 13 6175 Screw HHC 3 8 16 x 1 inch GR 5 DE 14 38196 Battery Pack Hanger Assembly with Word Decals AWP 36S and AWP 40S includes items LE D IRE 1 43052 Battery Pack Hanger Assembly with Word Decals AWP 20S AWP 25S and AWP 30S includes items 11 13 107381 Battery Pack Hanger Assembly AWP 20S AWP 25S and AWP 30S includes items 11 13 15 8525 Retainer Pin Assembly 1 16 6271 Steel Rivet 0 25 x 0 25 inch 1 17 6638 Flat Washer 1 4 inch 1 18 6097 Flat Washer 3 8 inch 19 14033 Screw HHC 3 8 16 x 2 75 inches GR 5 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 313 1 A Number 1 Column Attached Parts Standard Base Model 0000009 PQ T s s s s s s s s s s s s AWP Super Series Part No 107480 March 2006 300 Mast Components 313 1 Number 1 Column Attached Parts Standard Base Model Rev A Item Part No Description Qty 1 107023 Lifting Eye Plate Assembly with Decal AWP
26. Lower Stop Bracket 1 Haro BASE A MORA tn 1 11 27865 Label BubbleLevel SS Om ene Daga 42 27867 Label Swivel Leck 33 52999 Cosmetic AWP 205S 2 models with tilt back option 1 34 62992 Cosmetic AWP 25S 2 13 27868 Danger Relief Valve 1 35 62993 Cosmetic AWP 30S 2 14 27872 Danger Tip over Hazard 36 62994 Cosmetic AWP 368 2 OUtriggers cinica nici 1 37 62995 Cosmetic AWP 40S 2 15 27873 Notice Maintain Firm Grasp PE models with tilt back option 1 38 72086 Label Lifting Eye 1 16 27874 Label Insert Retaining Pin 39 80940 Label Serial Number 1 models with tilt back option 1 40 82366 Label Chevron Rykon 1 17 28174 Label Power to Platform 41 82780 Label Interlock Display 230V AG alti 2 Standard Base AC DC Models muets 1 This list continues on the next page Part No 107480 AWP Super Series 100 Decals March 2006 Figure Rev Description 101 1 A Decals with Words 31071 27857 28174 82780 31245 82366 or 28235 or 82781 82986 28372 Note Platform Decals 38122 or 41266 may be in different 37141 or 41268 location on optional 82802 Fiberglass basket
27. STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS CONNECTOR MALE PIPE TO ORFS A TEREK COMPANY 48983 16 C5OLO S 48984 16 F5OLO S 48985 16 V5OLO S 48986 16 FLO S 48988 16 CD45 S 48989 12 CD45 S 48990 8 CD45 S 48991 16 12 FLO S 48992 16 12 VSOLO S 48993 XV501 12 48994 XV501 16 48995 XV510P 12 48996 XV510P 16 48997 PD341 48998 PD 361 48999 DT 500 MOMS 5 49201 10 V5OLO S 49202 1JC43 12 10 49203 10 8 V5OLO S 49205 6 FSOHAO S 49207 PD34BTL 49209 8M18F870MX S 49212 8 WGTX WLN S 49213 30682 8 8 49216 831 8 49217 33982 8 8 49219 PS B 35 49418 4 6 V5OLO S 49511 DT370 MOMS 5 49512 1 DD S 49513 1 FF S 49514 10 HP5ON S 49515 12 16 CLO S 109802 6 HP5ON S 49519 16 12 F5OLO S 49520 4 VTX S 49530 16 C6LO S 49612 PKT02586 49613 PKT06276 49728 10143 12 12 49729 16 1 F50G S 49814 12 8 FLO S 49831 881 12 49834 16 JLO S 49838 12 8 TRLO BL S enie Description ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS CONNECTOR MALE PIPE TO ORFS ELBOW 45 MALE TO FEMALE PIPE ELBOW 45 MALE TO FEMALE PIPE ELBOW 45 MALE TO FEMALE PIPE CONNECTOR MALE PIPE TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS BALL VALVE BALL VALVE BALL VALVE BALL VALVE DIAGNOSTIC NIPPLE STRAIGHT THREAD DIAGNOSTIC NIPPLE STRAIGHT THREAD VALVE CHECK ELBOW 45 STRAIGHT THREAD
28. 1 2 DD S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42956 6 WELO WLNL S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 45349 8 V5OX S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 45351 4 V5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47223 10343 6 6 CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47419 PS690503 6 6 CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48750 421 4 CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48751 481TC 4 CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48752 482TC 4 PLUG STRAIGHT THREAD 48753 451TC 6 CONNECTOR MALE PIPE TO FLARE TUBE 48754 482TC 6 ELBOW 90 BEADED HOSE BARB TO MALE PIPE 48755 381 6 HOSE 3 8 INCH ID 48756 451TC 8 HOSE 1 8 INCH ID 48757 482TC 8 HOSE 1 2 INCH ID 48758 381 8 HOSE 3 4 INCH ID 48759 381 10 HOSE END FEMALE SVVIVEL JIC 48760 451TC 10 HOSE END 90 FEMALE SVVIVEL JIC 48761 482TC 12 HOSE END 45 FEMALE SVVIVEL JIC 48762 451TC 12 HOSE END FEMALE SVVIVEL JIC 48763 772 12 HOSE END FEMALE SWIVEL JIC 48764 881 16 ELBOW 90 MALE PIPE TO FLARE TUBE 48765 772 16 ELBOW 90 MALE PIPE TO ORFS 48766 AS B 15 CONNECTOR MALE PIPE TO ORFS 48767 AS B 22 UNION TEE ORFS 48770 881 8 CONNECTOR MALE PIPE TO ORFS 48771 881 10 CONNECTOR MALE PIPE TO ORFS 48772 381 4 HOSE END 90 FEMALE SWIVEL SEAL LOK 48773 AS B 13 HOSE END 45 FEMALE SWIVEL SEAL LOK 48800 1JC43 4 4 HOSE END MALE SEAL LOR 48801 1J743 4 4 HOSE 1 2 INCH ID 48802 1J943 4 4 HOSE END 45 FEMALE SWIVEL SEAL LOR 48804 1JM43 4 4 ELBOW 90 MALE PIPE TO ORFS 48805 10643 4 4 RUN TEE SWIVEL
29. 114009 Notice Max Side Force 45 Ibs 200N AUS 1 51 114011 Danger General Safety 1 Part No 107480 AWP Super Series 100 Decals March 2006 Figure Rev Description 102 1 A Decals with Symbols 28174 82780 82974 82987 or 28235 or 82781 Note Platform Decals may be in different location on optional Fiberglass basket 82802 82913 or 82914 82916 97815 or 114010 n cms or 28235 or 62992 or 62993 or 62994 52996 or 62995 ee 97523 e oa 97522 97522 82976 or 82977 or 82978 or 82979 or 82980 or 82981 or 82982 or 82983 or 82984 Length based on Tube length without Leveling Jack Assembly Refer to Fig 204 1 Models with Tilt back Frame Models without Tilt back Frame ER 82973 ho 82988 ls LI Ll i ET IF 82481 F JC ds C ee 80940 HD _ Q J N r pA 97523 8291
30. 14392 Low Profile Nylock Nut 10 32 iii dien 4 11 66811 Key Switch 3 position maintained with keys 33328 Contact Block Base 21982 Key 37947 Key 10 12 33321 Red Emergency Stop Button includes item 3 1 32614 Push Button 13 40973 Outrigger Indicator includes mounting fasteners 4 Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 410 1 A Platform Controls All Models p IGG OOO N To AWP Super Series Part No 107480 March 2006 400 e Power Groups 410 1 Platform Controls All Models Rev A ltem Part No Description Qty Item Part No Description Qty 1 7713 Low Profile Nylock Nut 21 7056 Squeeze Connector 1 2 inch 1 3 8 18508 22 Ref Carriage Assembly 2 8255 Screw HHC refer to 305 1 3 8 16 x 0 75 inch GR 5 3 57075 Screw PHPM 8 32 x 0 5 inch 4 41546 Mounting Plate Power to Platform 2 5 10775 TX 1 6 7057 Squeeze Connector 1 2 inch 1 13585 Receptacle 110V AG GFCI with cover 1 8 45437 GFCI cover Weatherproof includes gasket and mounting TASLOMENS cri ie 1 10777 Blank Cover includes gasket and mounting fasteners 9 21018 Screw PHM 10 24 x 0 38 inch 10 33724 Gasket Kit CE Models 1 11
31. 18 46567 Plastic Cap 1 75 x 0 12 inch 1 models after serial number 19 37395 S T handle AWP 20S AWP04 29899 1 AWP 25S and AWP 30S 1 107075 Rear Cover Assembly with Symbol Decals Asia South 20 6587 Rubber Grip ja R R R 2 America and Europe models 21 105092 Carriage Bolt after serial number 3 8 16 x 1 25 GR5 AWP04 29899 150155 Rear Cover Assembly with Word 22 38702 Pneumatic Caster 8 inches 2 Decals after serial number 23 38708 S Caster Mount before serial AWP06 51505 number AWP06 51505 2 _ 150156 Rear Cover Assembly with _ 109665 Caster Mount after serial Symbol Decals after serial number AWP06 51504 number AWP06 51504 24 7713 Low Profile Nylock Nut 3 8 16 4 10153 Screw PHM 6 32 x 0 38 inch 25 57099 BUSHING rioei 2 5 80708 Terminal Strip Assembly 26 30748 Flat Washer Wieland AC and DC models 1 1 01 x 1 63 x 0 062 inch 74917 Jumper 4 Way 27 57098 Spanner Bushing 76479 Terminal Strip 2 Connector 75 x 1 00 x 3 5 inches 2 76480 Terminal Strip End Plate EF 76481 End Plate 4 Connector 28 57252 Pneumatic Wheel 2 6 5224 Screw HHC 29 57100 Screw HHC 3 8 16 x 2 inches GR 5 3 4 10 x 8 inches GR5 7 6097 Flat Washer 3 8 inch 30 6564 Flat Washer 0 75 x 1 125 x 0 093 inch 8 4828 Nylock Nut 3 8 16 This list continues on the next page AWP Super Series
32. 3 8 16 Ref Ultra Narrow Railing Assembly 24 38586 ClAMp 225 sie 2 see cross reference chart on 1 25 6888 Screw HHC i 1 4 20 x 1 inch GR 5 4 6091 Nylock Nut 1 4 20 26 38204 Toeboard Assembly with Decal 5 12013 Flat Washer Standard Platform 1 0 375 x 0 625 x 0 063 inch 40258 Toeboard Assembly with Decal Narrow Platform 6 6884 Screw HHC 1 4 20 x 2 5 inches GR 5 38220 Toeboard Assembly with Decal Ultra narrow Platform 7 38593 Gas Strut sl 1 24537 Non skid Tape 6 x 24 inches 74 ket 993 Seca 27 4266 Screw HHC 8 40265 Ball Stud Gas Strut 2 1 4 20 x 2 inches GR 5 9 37719 Bushing 28 6550 U Bolt 1 5 x 0 375 x 0 25 inch 6 3 8 16 x 1 5 x 2 5 x 1 25 inches 10 40264 Lower Pivot Assembly Standard Platform includes tem Bin sa 1 40260 Lower Pivot Assembly Narrow Platform 38222 Lower Pivot Assembly Ultra Narrow Platform 11 38338 Roll Pin 1 4 x 0 75 inch 12 37982 Gate Standard Platform 1 38050 Gate Narrow Platform 38048 Gate Ultra narrow Platform 13 37732 PO PiN assist 1 14 38223 Latch Attachment Assembly includes items 19 and 20 1 15 38582 Screw SHC 1 4 20 x 1 inch GR 5 16 37979 SIM ns 2 Part No 107480 AWP Super Series 500 Platform Components March 2006 Figure Rev Description 503 1 A Platform Assembly Aluminum Extra Large Front and Side Entry
33. 4 11 Ref Power Cable Assembly 33 38583 Battery COVEr 1 Ground Controls to Platform 34 38017 Battery Holder 1 refer to 411 10r 412 1 35 38018 Battery Size AA 1 5V DC 8 12 Ref Power Cable Assembly Ground Controls to Base 36 69845 Screw RHM refer to 411 10r 412 1 10 24 x 2 75 inches 13 43956 Wire Cable 26 inches 14 7056 Squeeze Connector 1 2 INGNINPT coi 3 Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 409 1 A Ground Controls Air Powered Models O R R RS AI AI Free Er DE D Genie AWP Super Series Part No 107480 o March 2006 400 e Power Groups 409 1 Ground Controls Air Powered Models Rev A ltem Part No Description Qty 1 107383 Ground Controls Panel with Decal Sissa 1 2 41479 Branch Tee Fitting 1 16 inch Barb x 10 32 inch includes mounting fasteners 4 33328 Contact Block Base 2 4 41202 Contact Block Normally Passing N C 0 0 sunsa 1 5 41203 Contact Block Not Normally Passing N O iana 1 6 41521 Valve Mount Bracket 4 7 40970 Valve 2 position 3 way includes mounting fasteners 4 8 31182 Screw PHM 10 32 x 0 38 INCH oo eee 5 9 6607 Lock Washer Plated 10 2 10
34. CLO S ADAPTER CONVERSION 80502 8 F50X S CONNECTOR STRAIGHT THREAD TO ORFS 80503 8 C50X S ELBOW 45 MALE TO FEMALE PIPE 81010 AS B 27 CAP TUBE END 83052 821 6 SLEEVE COMPRESSION 83053 821 8 NUT COMPRESSION 83054 821 12 HOSE END PUSH LOK MALE 83055 30682 6 6 ELBOW 90 MALE TO FEMALE PIPE 83056 30682 12 12 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 83057 33782 6 6 CONNECTOR STRAIGHT THREAD TO ORFS 83058 33982 6 6 CONNECTOR MALE BSPP TO ORFS 83060 33982 12 12 CONNECTOR MALE BSPP TO ORFS 83063 13743 4 4 CONNECTOR MALE PIPE TO ORFS 83064 13743 8 8 PLUG PIPE THREAD 83065 13743 12 12 PLUG PIPE THREAD 83066 13943 8 8 emie A TEREK COMPANY Description UNION 90 BULKHEAD W NUT ORFS NIPPLE PIPE UNION STRAIGHT THREAD UNION STRAIGHT THREAD BALL VALVE BULKHEAD LOCKNUT RUN TEE BULKHEAD ORFS ADAPTER FEMALE PIPE TO STRAIGHT THREAD ELBOW 90 LONG STRAIGHT THREAD TO ORFS HOSE END BULKHEAD SEAL LOK HOSE 3 8 INCH ID CONNECTOR STRAIGHT THREAD TO ORFS HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE 1 1 4 INCH ID UNION STRAIGHT THREAD HOSE END BULKHEAD SEAL LOK BULKHEAD LOCKNUT ELBOW 90 METRIC STRAIGHT THREAD TO FLARE TUBE HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE 5 8 INCH ID UNION BULKHEAD 45 ORFS ELBOW 902 SWIVEL NUT TO FLARE TUBE HOSE END PUSH LOK MALE HOSE 1 8 INCH ID HOSE END FEMALE SWIVEL JIC SLEEVE NYLON 2 38 ID HOSE END FEMALE SWIVEL SEAL LOK ELBOW 90 STRAIGHT THREAD TO FEMALE PIPE PUSHLOCK 3 8NPTX 8 PLASTIC P
35. NUT ORFS 48806 13943 4 4 REDUCER TUBE END TO SWIVEL ORFS 48807 1JS43 4 4 ELBOW 90 MALE PIPE TO ORFS 48808 3JC82 8 8 ELBOW 45 STRAIGHT THREAD TO ORFS 48809 3JC82 12 12 ELBOW 90 MALE TO FEMALE PIPE 48810 1JC43 6 4 REDUCER MALE TO FEMALE PIPE 48811 1J943 6 4 ELBOW 90 MALE PIPE 48812 1JC43 6 6 emie A TEREK COMPANY Description ELBOW 90 MALE PIPE BALL VALVE BALL VALVE ELBOW 90 MALE PIPE TO ORFS HOSE END 90 FEMALE SWIVEL JIC BALL VALVE 90 SLEEVE NYLON 1 22 ID HOSE END FEMALE PIPE ELBOW 90 FEMALE PIPE UNION 90 BULKHEAD W NUT ORFS ELBOW 45 STRAIGHT THREAD TO FLARE TUBE ELBOW 45 STRAIGHT THREAD TO FLARE TUBE HOSE END MALE JIC SWIVEL 90 STRAIGHT THREAD TO 37 FLARE HOSE 1 4 INCH ID HOSE 1 4 INCH ID HOSE 1 4 INCH ID HOSE 3 8 INCH ID HOSE 3 8 INCH ID HOSE 3 8 INCH ID HOSE 1 2 INCH ID HOSE 1 2 INCH ID HOSE 1 2 INCH ID HOSE 5 8 INCH ID HOSE 5 8 INCH ID HOSE 3 4 INCH ID HOSE 3 4 INCH ID HOSE 3 4 INCH ID HOSE 1 INCH ID HOSE 1 INCH ID SLEEVE NYLON 1 06 ID SLEEVE NYLON 1 42 ID HOSE 1 2 INCH ID HOSE 5 8 INCH ID HOSE 1 4 INCH ID SLEEVE NYLON 86 ID HOSE END FEMALE SWIVEL SEAL LOK HOSE END 45 FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END MALE SEAL LOK NO O RING HOSE END FEMALE SWIVEL JIC HOSE END 90 FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL L
36. Nut 1 2 13 8 41198 S Air Motor Spacer 2 9 Ref Hydraulic Power Unit Air Powered refer to 604 1 10 40004 Screw SHC 1 4 20 x 0 38 inch 11 14295 Shim Washer 0 264 x 0 5 x 0 032 inch 4 12 107390 Motor Cover with Word Decals 1 107024 Motor Cover vvith Symbol Decals 13 38979 Screw PHM 1 4 20 x 0 5 inch GR 2 14 6356 Lock Washer 1 4 inch 15 Ref Ground Controls Panel with Decal refer to 409 1 16 41038 S Lubricator Mount Bracket 1 17 6638 Flat Washer 1 4 inch eee 4 18 41534 H Oasis A 1 19 41488 Screw RHM 10 32 x 2 inches 2 20 6178 Nylock Nut 10 32 2 21 41489 Screw SHC 5 16 18 x 2 inches 2 22 6886 Lock Washer 5 16 inch 2 Part No 107480 AWP Super Series March 2006 400 e Power Groups Rev Description Figure 407 1 Ground Controls DC Models A Ce 2800 O a enie AWP Super Series G Part No 107480 March 2006 400 e Power Groups 407 1 Ground Controls DC Models Rev A Item Part No Description Qty Item Part No Description Qty 85276 Ground Control Box Assembly 17 6666 Electrical Plug European 107167 Ground Control Box Assembly 2 pins 220V Novon 1 DC with Decals I 18 12153 Power Cord Assembly wi
37. Screw HHC 1 4 20 x 0 5 inch GR 5 10 6638 Flat Washer 1 4 inch 11 40004 Screw SHC 1 4 20 x 0 38 inch 12 14295 Shim Washer 0 264 x 0 5 x 0 032 inch 4 13 107390 Motor Cover with Word Decals 1 107024 Motor Cover with Symbol Decals 14 43136 Screw PHM 1 4 20 x 0 63 inch GR2 15 6356 Lock Washer 1 4 inch 16 Ref Ground Controls refer to 407 1 or 408 1 17 6021 Lock Washer 3 8 inch Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 405 1 A Power Unit Installation Air Powered Models AWP Super Series Part No 107480 March 2006 400 e Power Groups 405 1 Power Unit Installation Air Powered Models Rev A Item Part No Description Qty 41193 Filter Assembly Rit Air Motor includes items 1 and 21 41487 Air Pressure Gauge 1 69227 Air Filter Regulator 1 2 41192 Air Valve On Off 1 3 100894 Power Unit Mount Plate 1 4 10597 Screw HHC 1 2 13 x 1 25 inches GR 5 5 51496 Screw HHC 1 2 13 x 1 375 6 6198 Nylock Nut 1 2 13 7 41198 S Air Motor Spacer 2 8 Ref Hydraulic Power Unit Air Powered refer to 604 1 9 107390 Motor Cover with Word Decals 1 n 107024 Motor Cover with Symbol Decals 10 40004 Screw SHC 1 4 20 x 0
38. TO ORFS HOSE END FEMALE SWIVEL SEAL LOK ELBOW 45 STRAIGHT THREAD TO ORFS UNION STRAIGHT THREAD DIAGNOSTIC NIPPLE SEAL LOK SWIVEL CONNECTOR METRIC STRAIGHT THREAD TO FLARE TUBE CONNECTOR BULKHEAD FEMALE PIPE TO FLARE TUBE HOSE END FEMALE SWIVEL JIC HOSE 1 2 INCH ID HOSE END 90 FEMALE SWIVEL JIC SLEEVE NYLON 2 19 ID ELBOW 45 STRAIGHT THREAD TO ORFS VALVE CHECK ELBOW 90 FEMALE PIPE NIPPLE PIPE PLUG STRAIGHT THREAD ELBOW 90 MALE PIPE TO ORFS PLUG STRAIGHT THREAD CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 MALE PIPE TO FLARE TUBE ELBOW 90 SWIVEL NUT ORFS O RING KIT ORFS FITTINGS PLUG AND CAP KIT SERVICE ORFS HOSE END MALE PIPE ADAPTER FEMALE PIPE TO STRAIGHT THREAD CONNECTOR MALE PIPE TO ORFS HOSE 3 4 INCH ID UNION TEE ORFS REDUCER TUBE END TO SWIVEL ORFS AWP Super Series Part No 107480 March 2006 600 Hydraulic Components Genie PN Parker PN 49840 49844 49854 49855 49859 49861 49867 51152 51153 51154 51264 51265 51508 51580 51628 51735 51803 53023 53497 53499 53500 53501 53502 53503 53535 53536 53537 53538 53539 53540 53946 53951 53980 54132 54135 54283 54428 54803 54954 55190 55448 55839 55968 56003 56166 56188 56233 8 JLO S 10 8 TRLO BL S 8 P5ON S 1JC43 16 12 4 PSON S 4 FF5OLO S 12 3 4 F50G S 6 R6X S 6 4 TRTX S 4 4 GTX 881 12 8 JLO S 6 BTX S 12 8 TRLO BL S 6 R6X S 3 8 HHP 1J943 6 8 125HBL 5 4 PKT02585 1JC71 16 16 3 904 3
39. Washer AWP 20S savvetvenevanenderssennennvedunnntnner 8 AWP 25S and AWP 36S 10 AWP 30S and AWP 40S 12 3 38730 Weld Nut 1 4 20 Angle AWP 20S nasa ns 8 AWP 25S and AWP 36S 10 AWP 30S and AWP 40S 12 AWP 20S 4 38315 Carriage Cover Number 4 Columnes aan 1 6 38314 Mast Cover Number 3 Column 1 5 35786 Mast Cover Number 2 Column 1 6 38314 Mast Cover Number 1 Column 1 AWP 25S and AWP 36S 4 38315 Carriage Cover Number 5 GO lierna 1 5 35786 Mast Cover Number 4 Column 1 6 38314 Mast Cover Number 3 Column 1 5 35786 Mast Cover Number 2 Column 1 6 38314 Mast Cover Number 1 Column 1 AWP 30S and AWP 40S 4 38315 Carriage Cover Number 6 Columns a ha 1 6 38314 Mast Cover Number 5 Column 1 5 35786 Mast Cover Number 4 Column 1 6 38314 Mast Cover Number 3 Column 1 5 35786 Mast Cover Number 2 Column 1 5 38314 Mast Cover Number 1 Column 1 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 311 1 A Loading Pivot Assembly AWP Super Series Part No 107480 March 2006 300 Mast Components 311 1 Loading Pivot Assembly Rev A ltem Part No Description Qty 1 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 2 6638 Flat Washer 1 4 inch 3 100944 Pivot Stop Retainer Hook 1 4 3
40. and 5 Column Assemblies AWP 25S and AWP 36S A SAME IR 2 9 AWP Super Series Part No 107480 March 2006 300 Mast Components 303 1 Number 3 4 and 5 Column Assemblies AWP 25S and AWP 36S Rev A ltem Part No Description Qty Item Part No Description Qty 1 45425 Screw FHSC 27 38013 Adjustable Glide Pad 3 8 16 x 0 75 inch NOt OCI iii ciments 8 2 35707 Idler Wheel Axle 3 28 46017 Jam Nut 3 8 16 3 38709 Flat Washer 0 938 x 1 375 x 0 05 inch 4 38447 Large Chain Idler Wheel 3 INCNES dd 2 5 38316 Spacer 0 82 x 1 x 0 56 inch 1 6 35706 Roller Bolt 10 7 38016 Roller 10 8 6052 Shim Washer 0 5 x 0 875 x 0 063 inch 9 6097 Flat Washer 3 8 inch 10 7713 Low Profile Nylock Nut 3 8 16 11 35709 Upper Slide Block 2 12 35722 Spacer 0 82 x 1 x 0 31 inch 5 13 35715 Small Chain Idler Wheel 3 25 inches 4 14 35711 Spacer 0 82 x 1 x 0 84 inch 2 15 37686 Spacer 0 82 x 1 x 1 4 inches 1 16 35760 Number 5 Column AWP 25S 1 35774 Number 5 Column AWP 36S 17 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 18 40627 S Reinforcement Plate 1 19 35991 Weld Nut 1 4 20
41. inch 7 100893 Hydraulic Power Unit Mount 1 8 6175 Screw HHC 3 8 16 x 1 inch GR 5 9 5397 Flat Washer 5 16 inch Part No 107480 Item Part No 7713 10597 6198 Ref Ref 7339 6638 40004 14295 403 1 Power Unit Installation Standard Base AC and DC Models Rev A Description Qty Low Profile Nylock Nut 3 8 16 Screw HHC 1 2 13 x 1 25 inches GR 5 Nylock Nut 1 2 13 DC Hydraulic Power Unit refer to figure 602 1 AC Hydraulic Power Unit refer to figure 603 1 Screw HHC 1 4 20 x 0 5 inch GR 5 Flat Washer 1 4 inch Screw SHC 1 4 20 x 0 375 inch Flat Washer 1 2 inch AWP Super Series 400 Power Groups March 2006 Figure Rev Description 404 1 A Power Unit Installation Narrow or Rough Terrain Base AC and DC Models ET A OG OG AWP Super Series Part No 107480 March 2006 400 e Power Groups 404 1 Power Unit Installation Narrow or Rough Terrain Base AC and DC Models Rev A Item Part No Description Qty 1 100893 Power Unit Mount Plate 1 2 6175 Screw HHG 3 8 16 x 1 inch GR 5 3 5397 Flat Washer 5 16 inch 4 7713 Low Profile Nylock Nut 3 8 16 5 10597 Screw HHC 1 2 13 x 1 25 inches GR 5 6 6198 Nylock Nut 1 2 13 7 Ref Hydraulic Power Unit DC refer to 602 1 8 Ref Hydraulic Power Unit AC refer to 603 1 9 7339
42. includes items 9 and 10 1 72282 Amber Lens 12 6638 Flat Washer 1 4 inch 13 43136 Screw PHPM 1 4 20 x 0 625 inch Part No 107480 AWP Super Series 700 e Accessories March 2006 Figure Rev Description 702 1 A Tube Caddy Tray and Platform Locating Light a 00 Note The Locating Light is mounted differently depending on the platform option Refer to the instruction sheet that comes with the kit for mounting location AWP Super Series Part No 107480 March 2006 700 Accessories 702 1 Tube Caddy Tray and Platform Locating Light Rev A Item Part No Description Qty 1 9599 S TOOL Thay ssaa noire 1 2 38226 Flourescent Tube Caddy includes mounting hardware and assembly instructions 1 3 80995 Mounting Plate 1 4 80993 Locating Light piana 1 43078 Locating Light Assembly includes items 3 and 5 10 5 80994 CUSHION ci 2 6 4828 Nylock Nut 3 8 16 7 6175 Screw HHC 3 8 16 x 1 inch GR 5 8 80997 Mounting Bracket Ultra Narrow Platform 1 9 6091 Nylock Nut 1 4 20 10 6637 Screw HHC 1 4 20 x 1 75 inches GR 5 Part No 107480 AWP Super Series Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 617 3375 1660 Fax 6173375 1002 Genie Scandinavia P
43. 016 inch 4 Shim 0 45 x 0 75 x 0 08 inch 4 Roller Bolt n 8 Nylatron Roller 8 Shim Washer 0 5 x 0 875 x 0 023 inch 8 Lock Washer 3 8 inch Flat Washer 5 16 inch Pivot Retainer Hook 1 Flange Bushing 3 8 inch 1 Screw HHC 3 8 24 x 1 inch GR 8 1 Pivot Stop Bracket Assembly With Decal siirinsesi 1 Tiltback Spring Assembly 1 Spring Housing Plunger Spring Caster 5 x 2 inches 2 Tilt back Frame with Decals AWP 36S and AWP 4OS 1 Tilt back Frame with Decals AWP 20S AWP 25S and AWP 30S Part No 107480 Item Part No 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 8516 4828 8178 40506 41033 38324 38990 38322 41053 41054 38323 38318Z S 6732 6564 6563 6198 6708 6825 27415 6097 5224 37681 S 9145 32834 315 1 Tilt back Frame Assembly Rev A Description Qty Screw HHC 3 8 16 x 1 5 inches GR 5 Nylock Nut 3 8 16 Screw HHC 3 8 16 x 2 5 inches GR 5 Upper Tube with Decals AWP 36S and AWP 40S 1 Upper Tube AWP 20S AWP 25S and AWP 30S Shock Mount Block Upper 1 Gas Shock AWP 36S 1 Gas Shock AWP 40S Gas Shock AWP 20S Gas Shock AWP 25S and AWP 30S Shock Mount Block Lower
44. 04 1 B Hydraulic Power Unit Air Powered Models 605 1 A Hydraulic Hoses and Fittings 606 1 A Pneumatic Hoses and Fittings Air Powered Models 606 1 A Pneumatic Hoses and Fittings Air Powered Models 607 1 B Hoses and Fittings Cross Reference vi AWP Super Series Part No 107480 October 2006 Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie Parts Stocking List Manuals Genie Industries offers the following support documents for these models AWP IWP Service Manual Title Part No Description Part No Genie AWPSS Parts Manual Hydraulic Return Filter Element I SOS ER FAR PERIE PARS 52465 1st Edition I AR r RESO 38138 O ring Kit Genie AWPSS and IWPSS Service Manual for O ring Face Seal Fitting i 49612 TSU EGU OM EE EE aS 38139 Plug and Cap Kit Genie AWPSS Operator s Manual for O ring Face Seal Fitting se D 49613 1st Edition italiana 37168 Dielectric Grease 66399 Genie AWPSS Operator s Manual AMG Edition anita 82910 Genie AWPSS Operator s Manual Recommended Parts ST EEE ai 114002 er EMI Safety Manual 27581 Description Part No Manual of Responsibilities Genie Gray Paint 12 Ounce 355 MI Aerosol 1268 ANSI 92 6 mer ceesvessesesersrse 44163 Genie Blue Paint 12 Ounce 355 ml Aerosol 1484 Genie Blue Paint 1 Gallon 3 78 liters 32150 Genie Gray Paint 1 Gallon 3 78 liters 32151
45. 1 Nipple Fitting Hex Brass 1 2 inch NPT sssini 1 Filter Regulator 1 This parts list continues on the next page AWP Super Series 600 e Hydraulic Components March 2006 Figure Rev Description 606 1 A Pneumatic Hoses and Fittings Air Powered Models 1 r Platform Switch Switch Clear 6 Valve 10 Green Red Black Clear Grey 11 11 7 gt 8 Clear lai Clear 6 Valve 9 4 W A Yellow V Clear 6 Valve 6 Valve Og o gt Normally Normally Red Open Closed 2 Valve Hydraulic EE Lla Valve 25 Stop Red y a Switch si er L Red Unit El Muffler Key Switch Red Legend Fitting Hose LL Assembly No Component AWP Super Series Part No 107480 March 2006 600 Hydraulic Components 606 1 Pneumatic Hoses and Fittings Air Powered Models Rev A Item Part No Description Qty 41 41459 Nipple Fitting Brass 3 inch x 1 2 inch 1 42 41460 Fitting 90 Elbow Brass 1 2 inch NPT 0 1 43 41458 Connector CP18 1 2 inch FPT 1 44 41457 Hose Coupler Automatic 1 2 INCA LL 1 45 41468 Tee Fitting 1 8 inch 1 46 113000 Gauge 2 inch Pressure 1 Part No 107480 AWP Super Serie
46. 1 4 INCH ID 88936 20 16 FSOLO S CONNECTOR STRAIGHT THREAD TO ORFS 88937 20 16 FLO S CONNECTOR MALE PIPE TO ORFS 88938 1JC88 16 16 HOSE END FEMALE SVVIVEL SEAL LOR 88939 1J988 16 16 HOSE END 90 FEMALE SVVIVEL ORFS 88940 811 16 HOSE 1 INCH ID 88944 1J988 20 20 HOSE END 90 FEMALE SVVIVEL ORFS 89403 16 VLO S ELBOW 45 MALE PIPE TO ORFS 89449 6 WJJLO WLNL S RUN TEE BULRHEAD ORFS 89489 4 VVJMLO S BRANCH TEE BULRHEAD ORFS 89551 1JB43 6 6 HOSE END BULRHEAD SEAL LOR enie A TERFX GOMPANY Part No 107480 AWP Super Series 700 e Accessories March 2006 Figure Rev Description 701 1 A Operational Warning Light and Descent Alarm AWP Super Series Part No 107480 March 2006 700 e Accessories 701 1 Operational Warning Light and Descent Alarm Rev A Item Part No Description Qty 37636 S Operational Warning Light and Descent Alarm Package 1 45470 Rubber Cusioned Clamp 0 81 X 0 25 IC aria 1 2 33576 Squeeze Connector 1 2 inch 1 3 6935 Electric Locknut 0 5 inch 1 4 6562 Electrical Cord 16 Gauge 4 Conductor SJO 32 inches 5 37765 S Control Box Mount 1 6 41452P Strobe Alarm Mount 1 7 45383 Descent Alarm 12V DC 1 72326 Retainer Nut 8 6606 Screw RHSM 10 32 x 0 75 inch 9 6607 Lock Washer 10 10 15513 Hex Nut 10 32 11 20189 Amber Strobe 12 72V DC
47. 107410 Outrigger Tube Assembly 107108 107109 107110 107122 107115 107116 Fig 204 1 item 6 Interlock Bracket Assembly 40290 40291 41336 43007 40292 40293 Fig 201 item 11 Fig 202 1 or 203 1 item 10 Outrigger Contact Assembly 40494 40495 40496 40955 40497 40498 Fig 204 1 item 4 or item 5 CE Europe Outdoor Outrigger Assembly 107411 107412 107412 107413 107414 107415 Outrigger Tube Assembly 107117 107113 107113 107124 107114 107118 Fig 204 1 item 6 Interlock Bracket Assembly 40290 40291 41336 43011 40292 40293 Fig 201 item 11 Fig 202 1 or 203 1 item 10 Outrigger Contact Assembly 43622 43623 43623 41491 43624 43625 Fig 204 1 item 4 or item 5 Outrigger Assembly Complete includes items 1 through 20 figure 204 1 Outrigger Tube Assembly Complete includes items 3 through 8 figure 204 1 AWP Super Series Part No 107480 March 2006 200 Base Components 205 1 Outrigger Assembly Cross Reference Rev A Narrow Base or Rough Terrain Base Applicable AWP 20S AWP 25S AWP 30S AWP 30S Standard Region AC or DC AC or DC AC or DC Air ANSI CSA USA Asia South America Canada Outrigger Assembly Complete 107416 107416 107417 107418 Outrigger Tube Assembly 107100 107100 107102 107119 figure 204 1 item 6 Interlock Bracket Assembly 40290 40290 40291 43006 figure 202 1 or 203 1 item 10 Outrigger Contact Assembly 40494 40494 40495 40954 figure 204 1 item 4 or item 5
48. 1214 Chain Assembly AWP 40S includes items 13 14 and 16 4 35703 6813 Leaf Chain 68 5 inches 12 43015 Chain Assembly AWP 40S includes items 13 14 and 16 4 35703 10063 Leaf Chain 101 inches Part No 107480 Item Part No 38986 38980 Ref 41224 Ref Ref 38187 Ref Ref 11890 35712 35705 6095 6198 Ref Ref 308 1 Lifting Chain Assembly AWP 30S and AWP 40S Rev A Description Qty Grooved Pin 0 2 x 0 5 inch 8 Chain Terminal Pulley Support Single Slot 4 Carriage Assembly refer to 305 1 Lower Chain Terminal Single Slot includes item 3 4 Number 6 Column refer to 304 1 Number 5 Column refer to 304 1 Lower Chain Terminal Double Slot includes item 3 10 Number 4 Column refer to 304 1 Number 3 Column refer to 304 1 Glide Button 000 5 Nylock Nut 3 8 24 Rocker Bolt 5 Flat Washer Flat 1 2 inch Nylock Nut 1 2 13 Number 2 Column refer to 301 1 Number 1 Column refer to 301 1 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 309 1 A Sequencing Cables Assembly AWP Super Series Part No
49. 1504 Screw PHPM 6 32 x 0 375 inch Part No 107480 Item Part No 5 10 11 12 13 14 15 16 80708 74917 76479 76480 76481 5224 6097 4828 27415 6714 Ref 6356 6097 6825 32425 S 32424 S 38344 S 38345 S 38343 S 38342 S 6019 201 1 Standard Base Assembly Rev B Description Qty Terminal Strip Assembly Wieland AC and DC models 1 Jumper 4 Way Terminal Strip 2 Connector Terminal Strip End Plate End Plate 4 Connector Screw HHC 3 8 16 x 2 inches GR 5 Flat Washer 3 8 inch Nylock Nut 3 8 16 Glide Block 2 Bubble Level 1 Outrigger Interlock Bracket Assembly Standard Base refer to 205 1 Lock Washer 1 4 inch Flat Washer 3 8 inch Outrigger Lock Pin 4 Left Side Mast Brace 40 25 inches AWP 20S AWP 25S and AWP 308 1 Right Side Mast Brace 40 25 inches AWP 20S AWP 25S and AWP 30S Left Side Mast Brace 28 12 inches AWP 36S and EE ss sins 1 Right Side Mast Brace 28 12 inches AWP 36S and AWP 40S Right Side Mast Brace 28 5 inches AWP 36S and AWP 4OS rr 1 Left Side Mast Brace 28 5 inches AWP 36S and AWP 40S Screw HHC 3 8 16 x 1 25 inches GR 5 This list continues on the next page AWP Super Series 200 e Base Components March 2006 Figure Rev Description 201 1 B Standard Base Assembly BOO
50. 19 82916 Danger Maximum Manual Force 45 Ibs 200N CE 1 20 82973 Warning Insert Pin 1 Part No 107480 Item Part No 82974 82976 82977 82978 82979 82980 82981 82982 82983 82984 82987 82988 97522 97523 97815 114010 100 Decals 102 1 Decals with Symbols Rev A Description Qty Warning Collision Hazard 1 Danger Wind Speed 20 inch Outrigger 4 Danger Wind Speed 26 inch Outrigger 4 Danger Wind Speed 30 5 inch Outrigger 4 Danger Wind Speed 36 inch Outrigger 4 Danger Wind Speed 40 inch Outrigger 4 Danger Wind Speed 46 inch Outrigger 4 Danger Wind Speed 60 inch Outrigger 4 Danger Wind Speed 75 inch Outrigger 4 Danger Wind Speed 85 inch Outrigger 4 Danger Electrocution Hazard 1 Label Read the Manual Tilt back Frame models with tilt back option 1 Label Wheel Load 4 Label Outrigger Load 4 Label Lower Mid rail 1 Danger Maximum Side Force 50 IDS 222N 1 AWP Super Series 200 Base Components March 2006 Figure Rev Description 201 1 B Standard Ba
51. 20 6 107391 Mid rail Tube Assembly with D6cal zi ciale elle ai skanna 1 7 38586 GLA at 2 8 6175 Screw HHC 3 8 16 x 1 inch GR 5 9 4828 Nylock Nut 3 8 16 10 24537 Non skid Tape 6 x 24 inches 2 11 38204 Toeboard Assembly with Decals includes item 10 1 12 4266 Screw HHC 1 4 20 x 2 inches GR 5 13 Ref Carriage Assembly refer to 305 1 Part No 107480 AWP Super Series 500 Platform Components March 2006 Figure Rev Description 502 1 A Platform Assembly Aluminum Gated Entry OPTS DO o 60808 o 86080 AWP Super Series Part No 107480 March 2006 500 Platform Components 502 1 Platform Assembly Aluminum Gated Entry Rev A Item Part No Description Qty Item Part No Description Qty Ref Platform Assembly see cross 17 26787 ga OE EE 2 reference chart on 505 1 2095 Set Screw 10 32 x 0 25 inch 1 6022 Hex Nut 8 8 16 18 26780 HINE kisra 2 2 Ref Carriage Assembly 19 57116 Gate Latch Housing 1 Ga 20 57138 Latch Rotator 1 3 Ref Standard Railing Assembly see cross reference chart on 21 26785 Rubber Bumper 1 505 1 22 6175 Screw HHG Ref Narrow Railing Assembly 3 8 16 x 1 inch GR 5 f hart Se Si edda 23 4828 Nylock Nut
52. 3 1 B Rough Terrain Base Assembly 9 QD ayy RSE 21 8 A OGG de D 0 AWP Super Series Part No 107480 March 2006 200 e Base Components 203 1 Rough Terrain Base Assembly Rev B ltem Part No Description Qty Item Part No Description Qty 40272 Base Assembly with Word 9 27415 Glide Block tr 2 Decals includes items 11 14 and 18 all models before serial 10 Ref Outrigger Interlock Bracket number AWP04 29900 USA Assembly refer to 205 1 Australia and Canada models 11 6714 Bubble Level 1 EE 12 6356 Lock Washer 1 4 inch 107074 Base Assembly with Symbol 13 6638 Flat Washer 1 4 inch Decals includes items 11 14 and 18 Asia South America 14 6825 Outrigger Lock Pin 4 and Europe models after serial 15 32425 S Left Side Mast Brace number AWP04 29899 40 25 inches AWP 20S 80363 Conversion Kit Rough Terrain AWP 25S and AWP 30S 1 to Narrow 32424 S Right Side Mast Brace 1 6090 Screw HHC 40 25 inches AWP 20S 1 4 20 x 0 75 inch GR 5 AWP 25S and AWP 30S 2 6091 Nylock Nut 1 4 20 16 6019 Screw HHC 3 40273 Rear Cover Assembly with As 16 x 1 25 inches GR 5 Word Decals all models before 17 35830 T handle Lock Pin Kit 1 serial number AWP04 29900 USA Australia and Canada
53. 330 Aluminum Extra Large Front Side Entry Decals with Words 107445 107445 107446 Decals with Symbols 107447 85338 Fiberglass Standard Decals with Words 107448 107448 107449 Standard Decals with Symbols 107450 85356 Narrow Decals with Words 107451 107451 107452 Narrow Decals with Symbols 107453 85358 AWP Super Series Part No 107480 March 2006 500 Platform Components 505 2 Railing Assembly Cross Reference Chart Rev A Railing Assemblies Region ANSI CSA AUS CE Aluminum Sliding Mid rail Entry Decals with Words 107454 107454 107455 Decals with Symbols 107456 85497 Aluminum Gated Entry Standard Decals with Words 107457 107457 107458 Standard Decals with Symbols 107459 85332 Narrow Decals with Words 107460 107460 107461 Narrow Decals with Symbols 107462 85334 Ultra Narrow Decals with Words 107463 107463 107464 Ultra Narrow Decals with Symbols 107465 85336 Aluminum X Large Front Side Entry Decals with Words 107466 107466 107467 Decals with Symbols 107468 85340 Part No 107480 AWP Super Series 600 e Hydraulic Components March 2006 Figure Rev Description 601 1 A Lift Cylinder AWP Super Series Part No 107480 March 2006 600 Hydraulic Components 601 1 Lift Cylinder Rev A Item Part No Description Qty 1 80950 Lift Cylinder AWP 20S AWP 25S and AWP 30S 1 80943 Seal Kit 1 80951 Lift Cylinder AWP
54. 34 8849 300 Mast Components 309 1 Sequencing Cables Assembly Rev A Description Qty Sequencing Cable Assembly Carriage includes item 3 AWP 20S and AWP 25S 1 AWP S0S cia 1 AWP 36S and AWP 40S 1 Sequencing Cable Assembly Carriage includes item 5 AWP 36S and AWP 40S 2 Sequencing Cable Assembly Number 1 Column includes item 5 AWP 36S and AWP 40S err 1 Upper Sequencing Bracket AWP20S c dent 3 AWP 25S and AWP 36S 4 AWP 30S and AWP 40S 5 Flange Bushing 0 25 x 0 375 inch AWP 208 gian 6 AWP 25S and AWP 36S 8 AWP 30S and AWP 40S 10 Novon Spring AWIP 20S lai 3 AWP 25S and AWP 36S 4 AWP 30S and AWP 40S 5 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 310 1 A Mast Covers AN S TT NJ Ra AWP 20S AWP 30S and AWP 40S S i go OG N SN AWP 25S and AWP 36S 1 A AWP Super Series Part No 107480 March 2006 300 Mast Components 310 1 Mast Covers Rev A ltem Part No Description Qty 1 40004 Screw SHC 1 4 20 x 0 375 inch AWP 20S 8 AWP 25S and AWP 36S 10 AWP 30S and AWP 40S 12 2 41055 T Slot
55. 36S and AWP 405 sistema 1 107469 Lifting Eye Plate Assembly with Decal AWP 20S AWP 25S and AWP 30S 2 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 3 4828 Nylock Nut 3 8 16 4 13854 Screw HHC 1 2 13 x 4 5 inches GR 8 2 5 6095 Flat Washer 1 2 inch 6 57788 Wheel Poly 6 x 2 inches 2 7 37202 Bushing 6 x 2 Wheel 2 8 100902 Spacer Tube 0 5 ID x 0 5 inch 2 9 6198 Nylock Nut 1 2 13 10 100895 Mast Mount Plate Standard Base 1 11 6175 Screw HHC 3 8 16 x 1 inch GR 5 12 Ref Outrigger Storage Bracket refer to 316 1 13 38040 Battery Box Hanger 1 14 6587 Rubber Grip 2 15 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 16 6097 Flat Washer 3 8 inch 17 32425 S Left Side Mast Brace AWP 20S AWP 25S and AWP 30S 40 25 inches ani 1 32424 S Right Side Mast Brace AWP 20S AWP 25S and AWP 30S 40 25 inches not shown 18 51496 Screw HHC 1 2 13 x 1 375 inches GR 8 2 19 100893 Power Unit Mount Plate 1 20 33674 Snap Pin 0 375 x 0 25 inch 1 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 314 1 A Number 1 Column Attached Parts Narrow or Rough Terrain Base Model o S S S s Ss S s S S S S
56. 38 inch 11 14295 Washer Shim 0 264 x 0 5 x 0 032 inch 12 38979 Screw PHM 1 4 20 x 0 5 inch GR 2 13 6356 Lock Washer 1 4 inch 14 Ref Ground Controls Panel with Decal refer to 409 1 15 41038 S Lubricator Mount Bracket 1 16 6638 Flat Washer 1 4 inch 17 41534 ET old 0721 0 AR site 1 18 41488 Screw RHM 10 32 x 2 inches 19 6178 Nylock Nut 10 32 20 41489 Screw SHC 5 16 18 x 2 inches 21 6886 Lock Washer 5 16 inch Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 406 1 A Power Pack Installation Narrow or Rough Terrain Base Air Powered Models Option AWP Super Series Part No 107480 March 2006 400 e Power Groups 406 1 Power Pack Installation Narrow or Rough Terrain Base Air Powered Models Rev A ltem Part No Description Qty Item Part No Description Qty 41193 Air Filter Assembly Rit Air Motor 23 41192 Air Valve On Off 1 includes items 21 and 27 a 41487 Air Pressure Gauge 24 69227 Air Filter Regulator 1 1 4828 Nylock Nut 3 8 16 2 6708 Screw HHC 3 8 16 x 2 25 inches GR 5 3 40623 S Counterweight 4 100894 Power Unit Mount Plate 1 5 33681 Screw HHC 3 8 16 x 0 63 inch GR 5 6 51496 Screw HHC 1 2 13 x 1 375 7 6198 Nylock
57. 398 12 8 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 83076 13971 12 12 HOSE END 90 FEMALE SVVIVEL JIC 96402 10343 6 6 HOSE END MALE JIC 83077 14171 8 8 HOSE END 90 FEMALE SVVIVEL JIC 96407 30382 6 6B HOSE END MALE JIC 83078 14171 12 12 HOSE END 90 FEMALE SVVIVEL JIC 83080 13943 16 16 HOSE END 90 FEMALE SVVIVEL JIC 83103 10671 16 12 HOSE END FEMALE SWIVEL JIC 83104 10671 10 12 HOSE END FEMALE SVVIVEL JIC 83112 1JC71 8 8 HOSE END FEMALE SVVIVEL SEAL LOR 83113 1JS71 16 12 HOSE END FEMALE SWIVEL SEAL LOK 83114 1JS71 10 12 HOSE END FEMALE SWIVEL SEAL LOK 83115 1J971 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83116 1J171 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83117 1J771 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 83127 1J543 6 8 HOSE END 90 FEMALE SWIVEL JIC 83128 1JC43 6 8 HOSE END FEMALE SVVIVEL SEAL LOR 87033 12 6 TRLO S REDUCER TUBE END TO SVVIVEL ORFS 87034 3J782 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 87172 12 HPSON S PLUG STRAIGHT THREAD 87185 8 WNLO WLNL S UNION BULKHEAD 45 ORFS 87246 4 C6X S ELBOW 90 SWIVEL NUT TO FLARE TUBE 87679 6 LHP S FLANGE SEAL FITTING MALE 87681 6PLS N0702 BONDED SEAL 88100 SR88100 ADAPTER OIL DRAIN GM 3 0L 88311 1J843 20 20 HOSE END FEMALE SVVIVEL SEAL LOR 88353 20 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 88474 10081 20 Crimp Shell 1 25 88475 1988 20 24 HOSE END 90 FLANGE HEAD 88476 JS88 24 24 HOSE END FEMALE SVVIVEL SEAL LOR 88477 1JC88 20 20 HOSE END FEMALE SVVIVEL SEAL LOR 88478 811 20 HOSE 1
58. 4 4B 73767 1CD S 73768 20 16 F50G5 S 73769 16 20 FSOLO S 74660 6 8 F42EDMLO S 74661 8 8 F42EDMLO S 75007 4 FLO S 75008 1 8 HP S 75014 1 2 HP S Rev Description B Hoses and Fittings Cross Reference Description Genie PN Parker PN HOSE 1 INCH ID 75042 8 WELO WLNL S UNION TEE ORFS 75043 3 4 FF S HOSE 3 4 INCH ID 75254 24 FSOHAO S HOSE 11 2 INCH ID 75255 12 FSOHAO S HOSE END 90 FLANGE HEAD 75256 XV506P 24 HOSE END 45 FEMALE SVVIVEL JIC 75574 4 VVLNL S CONNECTOR LONG STRAIGHT THREAD TO ORFS 75612 8 WJLO WLNL S NIPPLE PIPE 75613 12 8 F50G5 S PLUG FLARE TUBE 75614 8 CC50LO S UNION BULKHEAD ORFS 75628 1JB43 4 4 UNION BULRHEAD ORFS 75631 801 6 CONNECTOR STRAIGHT THREAD TO 75654 20 F5OLO S ORFS SVVIVEL 75655 1J943 20 20 O RING RIT 75656 881 20 UNION BULRHEAD FLARE TUBE 75971 8 F5OHAO S UNION BULRHEAD 902 FLARE TUBE 77307 1JB43 8 8 BULRHEAD LOCRNUT 77309 8 VVLNL S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 77379 8M18C870MX S RUN TEE STRAIGHT THREAD HOSE 3 4 INCH ID 77703 3J982 8 8 CLAMP TUBE 77711 801 10 UNION CROSS ORFS 77758 12 VVNLO VVLNL S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 78091 6 C6X S HOSE END 90 FEMALE SWIVEL JIC 78684 30582 8 8B PLUG STRAIGHT THREAD 78852 549 2 BRANCH TEE SWIVEL NUT TO ORFS 78855 10657 4 2 CAP TUBE END 79138 PS B 37 VALVE CHECK 79476 1J543 6 8 CONNECTOR MALE PIPE TO ORFS 79847 12 3 4 AOEG S CLAMP HYDRAULIC HOSE 80012 P8MCB6 CONNECTOR STRAIGHT THREAD TO 37 SWIVEL 80013 X125HBL 8 6 CAP TUBE END 80044 8
59. 40S 1 80944 Seal Kit 1 80952 Lift Cylinder AWP 36S 1 80945 Seal Kit 2 35725 Flow Control Valve 1 9pm 3 78 L MIN uu ee 2 3 35726 Check Valve in 1 4 13755 Lg PP EE 2 5 40571 Solenoid Valve Assembly N C includes items 6 8 1 40477 Seal Kit 6 40417 Coil 10V DC 1 7 19792 COI Nut 2 22232 basast skarv grana 1 8 38068 Manual Lowering Valve Knob 1 Part No 107480 AWP Super Series 600 Hydraulic Components October 2006 Figure Rev Description 602 1 B Hydraulic Power Unit DC Models Si da 6 AWP Super Series Part No 107480 October 2006 600 Hydraulic Components 602 1 Hydraulic Power Unit DC Models Rev B ltem Part No Description Qty Item Part No Description Qty 100989 Hydraulic Power Unit 20 100255 Reservoir Breather Cap DC models Models with Narrow or Rough 1 38151 Electric Motor 12V DC Terrain Base 1 includes item 25 1 21 46051 Breather Cap 3 8 NPT Nickel 38152 Brush Kit DC Motor Plated Models with Narrow or 2 44991 Solenoid Ground Strap 1 POETEN BASE see i 3 38153 Motor Starter Solenoid ii 1 22 38155 Check Valve Kit e 1 23 38154 Hydraulic Pump 4 38156 Relief Valve Kit
60. 5 97523 97523 82915 97523 AWP Super Series Part No 107480 March 2006 ltem Part No Description Qty 107067 Decal Rit Safety Instructional 21 models without tilt back frame 22 option includes items 1 2 10 12 15 18 21 31 33 and 34 107068 Decal Kit Safety Instructional 23 models with tilt back frame option includes items 1 2 24 10 12 15 18 21 and 30 32 1 28174 Label Power to Platform 25 230V AG sundene sisters 2 2 28235 Label Power to Platform 2 A reek lal 2 26 3 52996 Cosmetic Genie Logo 2 27 4 52999 Cosmetic AVVP 20S 2 5 62992 Cosmetic AVVP 25S 2 28 6 62993 Cosmetic AVVP 30S 2 7 62994 Cosmetic AWP 368 2 2 8 62995 Cosmetic AWP 40S 2 30 9 80940 Label Serial Number 1 10 82481 Danger Battery Charger 31 Salesiana 1 32 11 82487 Label Read the Manual 1 12 82614 Caution Collision Hazard 1 13 82780 Label Interlock Display 38 Standard Base AC DC 34 Models nana odels 1 35 14 82781 Label Interlock Display 36 Narrow Base AC DC Models 1 15 82802 Label Function Enable 1 16 82913 Danger Max Capacity 350Ibs 159 kg ee 1 17 82914 Danger Max Capacity 300Ibs 136 kg a 1 18 82915 Label Manual Lowering Valve ana 1
61. 5732 Tube Spacer 1 4 x 3 8 inch 1 5 35991 Weld Nut 1 4 20 eee 1 6 35830 Snap Pin Kit 1 7 100943 Pivot Slider Stop 1 8 6052 Shim Washer 0 5 x 0 875 x 0 068 inch 9 6563 Shim Washer 0 75 x 1 125 x 0 03 inch 10 38347 Loading Roller 4 11 38975 Roller Bolt iaia 4 12 6091 Nylock Nut 1 4 20 13 6888 Screw HHC 1 4 20 x 1 inch GR 5 14 5397 Flat Washer 5 16 inch 15 7713 Low Profile Nylock Nut 3 8 16 16 100947 Load Pivot Plate Right Rear Narrow Base 1 100939 Load Pivot Plate Right Rear Standard Base 17 107431 Pivot Slider Assembly with Decal Standard Base 1 107432 Pivot Slider Assembly with Decal Narrow Base 18 27769 Bumper Narrow Base 4 Standard Base 2 19 38037 Coupling Nut 3 8 16 x 1 inch 20 6021 Lock Washer 3 8 inch Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 312 1 B Number 1 Column Attached Parts Standard Base with Tilt back Frame AWP Super Series Part No 107480 March 2006 300 Mast Components 312 1 Number 1 Column Attached Parts Standard Base with Tilt back Frame Rev B Part No 3
62. 6 6 37691 Cable and Hose Bracket AWP 90S a en a 3 7 7339 Screw HHC 1 4 20 x 0 5 inch GR 5 AWP 30S ll 6 8 41949 Control Hose 3 Tubes AWP 30S 41955 Control Hose 3 Tubes AWP 30S Models with Narrow or Rough Terrain Base 9 4828 Nylock Nut 3 8 16 2 10 6175 Screw HHC 8 8 16 x 1 inch GR 5 11 41037 S Bulkhead Bracket 1 12 38586 Platform Mount Clamp 1 13 23396 Control Hose Tension Spring 1 14 6833 Rubber Cushioned Clamp O5 INCH ERR 1 Part No 107480 AWP Super Series 500 e Platform Components March 2006 Figure Rev Description 501 1 A Platform Assembly Aluminum Sliding Mid rail Entry AWP Super Series Part No 107480 March 2006 500 Platform Components 501 1 Platform Assembly Aluminum Sliding Mid rail Entry Rev A Item Part No Description Qty Ref Platform Assembly see cross reference chart on 505 1 Ref Platform Assembly see cross reference chart on 505 1 1 Ref Railing Assembly includes items 2 6 see cross reference chart on 505 1 Ref Railing Assembly includes items 2 6 see cross reference chart on 505 1 2 41292 Mid rail Guide Assembly 2 31146 Wire Loom 16 inches 3 6888 Screw HHC 1 4 20 x 1 inch GR 5 4 56660 Back Up Washer 1 4 inch 5 6091 Nylock Nut 1 4
63. 67516 Receptacle 110V AC CE MOdEIS 1 12 33629 Power to Platform Plate CE Models 1 13 80712 Conduit Nipple 1 2 inch 1 14 80716 Selector Button Up DOWN siria 1 80714 NO Contact sure 1 15 80076 Black Push Button Control Activate 1 80714 NO Contacti cediment 1 16 80713 Red Emergency Stop Button De AA RES ic eta ell 1 80715 N C Contact 17 80714 Contactor Block N O 2 18 80715 Contactor Block N C 1 19 6935 Electric Locknut 1 2 inch 2 20 100256 Platform Control Box Assembly 1 80071 Platform Control Box 1 Button 80071 Platform Control Box 2 Button Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 411 1 A Control Cable Assembly AWP 20S AWP 30S and AWP 40S AC and DC Models b AWP Super Series Part No 107480 March 2006 400 e Power Groups 411 1 Control Cable Assembly AWP 20S AWP 30S and AWP 40S AC and DC Models Rev A Item Part No Description Qty 1 8915 Screw HHC 1 4 20 x 1 25 inches GR 5 2 6638 Flat Washer 1 4 inch 3 23394 Control Cable Sheave AWP 2068 issue 4 23394 AWP 30S and AWP 40S 6 4 40735 Aluminum Spacer 1 4 x 0 375 x 0 875 inch ANP DOS cienci
64. 8342 S 38344 S 32425 S 38340 S 38343 S 38345 S 32424 S 38341 S Description Qty Mast Brace Left Side AWP 36S and AWP 40S 28 5 inches before serial number AWP06 51505 1 Mast Brace Left Side AWP 36S and AWP 40S 28 12 inches after serial number AWP06 51504 1 Mast Brace Left Side AWP 20S AWP 25S and AWP 30S 40 25 inches before serial number AWP06 51505 Mast Brace Left Side AWP 20S AWP 25S AWP 30S AWP 36S and AWP 40S 41 13 inches after serial number AWP06 51504 Mast Brace Right Side AWP 36S and AWP 40S 28 5 inches before serial number AWP06 51505 1 Mast Brace Right Side AWP 36S and AWP 40S 28 12 inches after serial number AWP06 51504 1 Mast Brace Right Side AWP 20S AWP 25S and AWP 30S 40 25 inches before serial number AWP06 51505 Mast Brace Right Side AWP 20S AWP 25S AWP 30S AWP 36S and AWP 40S 41 13 inches before serial number AWP06 51504 Item Part No Description Qty Item 1 107023 Lifting Eye Plate Assembly with 20 Decal AWP 36S and AWP 40S ala 1 107469 Lifting Eye Plate Assembly with Decal AWP 20S AWP 25S and AWP 30S 2 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 sa 3 4828 Nylock Nut 3 8 16 4 100895 Mast Mount Plate Standard Bas sinus rt 1 5 100902 Spacer Tube 0 5 ID x 0 5 inch 2 6 37202 Bushing 6 x 2 Wheel 2
65. 902 FEMALE SWIVEL SEAL LOK 48927 6 4 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48859 1JS43 8 4 HOSE END FEMALE SWIVEL SEAL LOK 48928 6 4 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48867 PD36BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48929 6 8 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48873 6 PNLO S PLUG TUBE END ORFS 48930 6 8 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48874 6 PNTX S PLUG FLARE TUBE 48931 6 10 FSOLO S CONNECTOR STRAIGHT THREAD TO ORFS enie A TERFX GOMPANY Part No 107480 AWP Super Series 600 Hydraulic Components March 2006 Figure 607 1 Genie PN Parker PN 48932 48933 48934 48935 48936 48937 48938 48939 48941 48942 48943 48944 48945 48946 48947 48948 48949 48950 48951 48952 48953 48954 48955 48956 48957 48958 48959 48960 48961 48962 48963 48964 48965 48966 48967 48968 12 WLO WLNL S 48969 12 WJJLO WLNL S 48970 12 WELO WLNL S 48971 48972 48973 48974 48975 48976 48977 48978 48980 8 C5OLO S 8 FSOLO S 8 FFSOLO S 8 RSOLO S 8 S5OLO S 8 V5OLO S 8 R6LO S 8 S6LO S 8 4 TRLO S 8 6 C5OLO S 8 6 FSOLO S 8 8 FLO S 8 FTX S 8 10 FSOLO S 8 12 C50LO S 8 12 FSOLO S 8 16 FSOLO S 10 C50LO S 10 CC5OLO S 10 FSOLO S 10 RSOLO S 10 S5OLO S 10 R6LO S 10 4 TRLO BL S 10 6 TRLO BL S 10 12 F5OLO S 12 C50LO S 12 FSOLO S 12 RSOLO S 12 S5OLO S 12 V5OLO S 12 R6LO S 12 CLO S 12 FLO S 12 JLO S 12 G5G5JG5 S 12 XHL6 S 12 1 2 F50G S 12 10 C5OLO S 12 10 FSOLO S 12 16 C5
66. 906 3 908 3 910 3 912 4 PNLO S 6 PNLO S 8 PNLO S 10 PNLO S 12 PNLO S 129HB 5 4 8 1 4F50G S 6 S6LO S 4 C6LO S 11343 16 16 8 10 C50LO S 8M18C87OMLO S FS F 16 10 10143 2 4 3 8 HP S 8 HLO S 6 F650X S 10 C5OX S 6 CC5OLO S BV 0837 10143 8 6 2 011 Hoses and Fittings Cross Reference Genie PN Parker PN Description UNION TEE ORFS 56234 REDUCER TUBE END TO SWIVEL ORFS 56235 PLUG STRAIGHT THREAD 56236 HOSE END FEMALE SWIVEL SEAL LOK 56237 PLUG STRAIGHT THREAD 56238 CONNECTOR LONG STRAIGHT THREAD TO ORFS 56352 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 56353 RUN TEE SWIVEL NUT ORFS 56354 REDUCER TUBE END TO SWIVEL ORFS 56604 CONNECTOR FEMALE PIPE TO FLARE TUBE 56639 HOSE 3 4 INCH ID 56640 UNION TEE ORFS 56655 NUT FLARE TUBE 56676 TUBE END REDUCER ORFS 56776 RUN TEE SWIVEL NUT ORFS 56777 PLUG PIPE THREAD 56789 HOSE END 90 FEMALE SWIVEL SEAL LOK 57884 FITTING HOSE BARB TO MALE PIPE 59335 O RING KIT 59342 HOSE END FEMALE SWIVEL SEAL LOK 59371 O RING STRAIGHT THREAD 4 60653 O RING STRAIGHT THREAD 6 60806 O RING STRAIGHT THREAD 8 61064 O RING STRAIGHT THREAD 10 61079 O RING STRAIGHT THREAD 12 61080 PLUG TUBE END ORFS 61083 PLUG TUBE END ORFS 61086 PLUG TUBE END ORFS 61090 PLUG TUBE END ORFS 61091 PLUG TUBE END ORFS 61093 FITTING 90 HOSE BARB TO MALE PIPE 61095 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 61100 BRANCH TEE SWIVEL NUT TO ORFS 61130 ELBOW 90 SWIVEL NUT ORFS 61131 HOSE END MALE SWIVEL PIPE 61132 ELBOW 90 S
67. EL SEAL LOR 48891 4 S6LO S BRANCH TEE SWIVEL NUT TO ORFS 48826 1J743 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOR 48892 6 C6LO S ELBOW 90 SWIVEL NUT ORFS 48827 1J943 8 8 HOSE END 902 FEMALE SWIVEL SEAL LOR 48893 6 FSOHAO S UNION STRAIGHT THREAD 48828 1JC43 10 8 HOSE END FEMALE SWIVEL SEAL LOK 48894 8 WLO WLNL S UNION BULKHEAD ORFS 48829 1JS43 10 8 HOSE END FEMALE SWIVEL SEAL LOK 48895 DT 370 MSMO 5 VALVE CHECK 48830 1J743 10 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 48896 6 JLO S UNION TEE ORFS 48831 1J943 10 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48897 DT 750 MSMS 5 VALVE CHECK 48833 1JC43 10 10 HOSE END FEMALE SWIVEL SEAL LOK 48898 DT 750 MOMS 5 VALVE CHECK 48834 1J943 10 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48899 DT 620 MOMS 5 VALVE CHECK 48835 1JS43 10 12 HOSE END FEMALE SWIVEL SEAL LOK 48902 16 1 AOE4G S ELBOW 90 LONG FEMALE PIPE TO 48836 1JC43 12 8 HOSE END FEMALE SWIVEL SEAL LOK STRAIGHT THREAD 48837 1JS43 12 8 HOSE END FEMALE SWIVEL SEAL LOK 48903 1 FF S NIPPLE PIPE 48838 1J743 12 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 48904 4 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48839 1J943 12 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48905 4 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48840 1J943 12 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48906 4 RSOLO S RUN TEE STRAIGHT THREAD 48841 1JC43 12 12 HOSE END FEMALE SWIVEL SEAL LOK 48907 4 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48842 1J043 12 12 HOSE END MALE SEAL LOK 48908 4 R6LO S
68. HOSE BARB TO MALE PIPE ADAPTER FEMALE PIPE TO STRAIGHT THREAD UNION 90 BULKHEAD W NUT ORFS UNION BULKHEAD ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD CONNECTOR STRAIGHT THREAD TO ORFS HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL SEAL LOK HOSE 11 2 INCH ID HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK HOSE END 45 FEMALE SWIVEL JIC ELBOW 45 BARB TO MALE PIPE BALL VALVE ELBOW 90 LONG STRAIGHT THREAD TO ORFS REDUCER TUBE END TO SWIVEL ORFS ELBOW 90 SWIVEL NUT ORFS UNION STRAIGHT THREAD ELBOW 90 STRAIGHT THREAD TO ORFS UNION BULKHEAD 45 ORFS UNION BULKHEAD 45 ORFS UNION BULKHEAD ORFS ELBOW 90 STRAIGHT THREAD TO ORFS SWIVEL AWP Super Series 600 Hydraulic Components March 2006 Figure 607 1 Genie PN Parker PN 61316 482TC 16 61321 6 JLO S 61327 782 12 61328 881 24 61336 11943 20 24 61569 33782 8 8 61610 12 FF5OLO S 61742 1 8 X 1 5 FFF 63426 8 PNTX S 64271 4 WLO WLNL S 64272 6 WLO WLNL S 65776 8 F650L S 65880 6001012 66154 6 WTX WLNS 66155 6 WETX S 66156 6 WLN S 66389 6 8 F50X S 66392 6 R5OX S 66396 811 12 66829 H3174PP 67217 4 KLO S 67339 10 6 F50X S 67357 13943 8 6 67358 10 HP5ON S 67371 12 S6LO S 67498 4 FNL S 67906 DC 370 FOFO 5 69316 8 FLO S 69333 H3174PP 69503 4 F650X S 69775 8 FNL S 71038 1 4X1 4F3HG S 71196 12 8 FSOLO S 71383 1 4 CD45 S 72270 12FNL S 73436 60C 4 73437 61C 4 73438 33482
69. OK HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK AWP Super Series Part No 107480 October 2006 600 Hydraulic Components 607 1 Hoses and Fittings Cross Reference Rev B Genie PN Parker PN Description Genie PN Parker PN Description 48813 1J143 6 6 HOSE END 902 FEMALE SWIVEL SEAL LOR 48875 6 R6LO S RUN TEE SWIVEL NUT ORFS 48814 1J543 6 6 HOSE END 902 FEMALE SWIVEL SEAL LOR 48878 16 12 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48815 1J743 6 6 HOSE END 452 FEMALE SWIVEL SEAL LOR 48879 8 C6LO S ELBOW 90 SWIVEL NUT ORFS 48816 1J943 6 6 HOSE END 902 FEMALE SWIVEL SEAL LOR 48880 PD6 285 CAP DIAGNOSTIC NIPPLE 48817 1JS43 6 8 HOSE END FEMALE SWIVEL SEAL LOK 48881 6 HLO S UNION ORFS 48818 1J943 8 4 HOSE END 90 FEMALE SWIVEL SEAL LOK 48882 PD34BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48819 1JC43 8 6 HOSE END FEMALE SWIVEL SEAL LOK 48883 8 P5ON S PLUG STRAIGHT THREAD 48820 1J743 8 6 HOSE END 452 FEMALE SWIVEL SEAL LOK 48885 4 WGTX WLN S CONNECTOR BULKHEAD FEMALE PIPE TO 48821 1J943 8 6 HOSE END 902 FEMALE SVVIVEL SEAL LOR FLARE TUBE 48822 1JC43 8 8 HOSE END FEMALE SVVIVEL SEAL LOR 48887 4 CTX S ELBOW 90 MALE PIPE TO FLARE TUBE 48823 1J843 8 8 HOSE END FEMALE SVVIVEL SEAL LOR 48888 10 12 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48824 1J143 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48890 4 S50LO S BRANCH TEE STRAIGHT THREAD TO ORFS 48825 1J543 8 8 HOSE END 902 FEMALE SVVIV
70. OLO S 12 16 FSOLO S 12 16 VSOLO S 12 16 FLO S Rev Description B Hoses and Fittings Cross Reference Description Genie PN Parker PN ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR LONG STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS RUN TEE SVVIVEL NUT ORFS BRANCH TEE SVVIVEL NUT TO ORFS REDUCER TUBE END TO SWIVEL ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR MALE PIPE TO ORFS CONNECTOR MALE PIPE TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS ELBOW 90 LONG STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS RUN TEE SWIVEL NUT ORFS REDUCER TUBE END TO SWIVEL ORFS REDUCER TUBE END TO SWIVEL ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS RUN TEE SWIVEL NUT ORFS ELBOW 90 MALE PIPE TO ORFS CONNECTOR MALE PIPE TO ORFS UNION TEE ORFS UNION BULKHEAD ORFS RUN TEE BULKHEAD ORFS UNION 90 BULKHEAD W NUT ORFS TEE FEMALE STRAIGHT THREAD ADAPTER 37 MALE TO SWIVEL ORFS ADAPTER FEMALE PIPE TO STRAIGHT THREAD ELBOW 90
71. P 30S 15 7339 Screw HHC 107488 Carriage Assembly Aluminum 3 8 16 x 3 inches GR 5 Platform includes items 4 9 and 15 16 AWP 25S and 16 6356 Lock Washer 1 4 inch AWP 36S 17 37389 Hold down Tube 1 107489 Carriage Assembly Aluminum Platform includes items 4 9 18 7713 Low Profile Nylock Nut and 15 16 AWP 40S 3 8 16 107490 Carriage Assembly Fiberglass 19 6097 Flat Washer 3 8 inch Platform includes items 4 9 15 16 and 19 AWP 20S and 20 13918 Screw HHC AWP 30S 3 8 16 x 1 75 inches GR 8 1 107491 Carriage Assembly Fiberglass 21 35789P Hold down Hook 1 Platform includes items 4 9 i 15 16 and 19 AWP 25S and 22 8920 Aluminum Rivet AWP 36S 5 32 x 0 375 inch 107492 Carriage Assembly Fiberglass 23 38005 Carriage Slider Block 1 Platform includes items 4 9 15 16 and 19 AWP 40S 24 69855 Aluminum Rivet 1 4 inch This list continues on the next page AWP Super Series Part No 107480 300 e Mast Components March 2006 Figure Rev Description 305 1 A Carriage Assembly gt 3 O OGG OG AWP Super Series Part No 107480 March 2006 300 Mast Components 305 1 Carriage Assembly Rev A Item Part No Description Qty 25 100171 Carriage Shim 2 26 46695 S Manual Storage Tube Mountin
72. RUN TEE SWIVEL NUT ORFS 48843 1J143 12 12 HOSE END 902 FEMALE SWIVEL SEAL LOK 48911 4 6 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48844 1J543 12 12 HOSE END 902 FEMALE SVVIVEL SEAL LOR 48912 4 6 FSOLO S CONNECTOR STRAIGHT THREAD TO ORFS 48845 1J743 12 12 HOSE END 45 FEMALE SWIVEL SEAL LOK 48914 4 8 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48846 1J943 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 48915 6 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48847 13943 12 12 HOSE END 90 FEMALE SWIVEL JIC 48916 6 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48848 10543 12 12 HOSE END MALE STRAIGHT THREAD 48917 _ 6 FFSOLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 48849 1JC71 12 12 HOSE END FEMALE SWIVEL SEAL LOK 48918 6 R5OLO S RUN TEE STRAIGHT THREAD 48850 1JS71 12 12 HOSE END FEMALE SWIVEL SEAL LOK 48919 6S50LO S BRANCH TEE STRAIGHT THREAD TO ORFS 48851 1J171 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 48920 6 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48852 1J771 12 12 HOSE END 452 FEMALE SWIVEL SEAL LOK 48921 6 FLO S CONNECTOR MALE PIPE TO ORFS 48853 1J971 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 48922 6 6 FLO S CONNECTOR MALE PIPE TO ORFS 48854 1JC43 16 16 HOSE END FEMALE SWIVEL SEAL LOK 48923 6 PSON S PLUG STRAIGHT THREAD 48855 1J943 16 16 HOSE END 902 FEMALE SWIVEL SEAL LOK 48925 6 WELO S UNION 90 BULKHEAD ORFS 48856 1J171 16 16 HOSE END 90 FEMALE SWIVEL SEAL LOK 48926 6 4 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48857 1J971 16 16 HOSE END
73. Screw HHC 1 2 13 x 3 5 inches GR 5 Part No 107480 300 Mast Components 314 1 Rev A Description Qty Left Side Mast Brace AWP 20S AWP 25S and AWP 30S 40 25 inches 1 Right Side Mast Brace AWP 20S AWP 25S and AWP 30S 40 25 inches not shown Snap Pin 0 375 x 0 25 inch 1 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 315 1 A Tilt back Frame Assembly N CO AWP Super Series Part No 107480 March 2006 300 Mast Components Item Part No 10 11 12 40274 40275 43058 43059 43056 21279 21441 21442 21437 21278 8519 6021 5397 24697 S 33720 32317 40276 25087 25085 25086 25084 57733 38195 43054 Description Qty Tilt back Shock Absorber Assembly with Word Decals AWP 36S includes items 19 28 and decal plate with decal Tilt back Shock Absorber Assembly with Word Decals AWP 40S includes items 19 28 and decal plate with decal Tilt back Shock Absorber Assembly with Word Decals AWP 20S includes items 19 28 Tilt back Shock Absorber Assembly with Word Decals AWP 25S and AWP 30S includes items 19 28 Tilt back Enhancement Kit AWP 25S and AWP 30S Nylatron Button aaa 8 Shim 0 45 x 0 75 x 0
74. TING O HOSE ASSEMBLY LL CONNECTOR Hydraulic Power Unit March 2006 AWP Super Series Part No 107480 March 2006 600 Hydraulic Components 605 1 Hydraulic Hoses and Fittings Rev A Item Part No Description Qty 1 80623 Hose Assembly Components Genie part numbers 78855 78855 and 78852 62 4 inches n 1 2 38606 Hose Assembly Components Genie part numbers 78855 78855 and 78852 125 inches 1 3 13755 Ea gt aiar ei 2 4 12340 EI 2 50 a 2 The length listed in the component description is the length of the hose only Refer to 607 1 to cross reference Genie part numbers to Parker part numbers Part No 107480 AWP Super Series 600 e Hydraulic Components March 2006 Figure Rev Description 606 1 A Pneumatic Hoses and Fittings Air Powered Models 1 r Platform Switch Switch Clear 6 Valve 10 Green Red Black Clear Grey 11 11 7 gt 8 Clear lai Clear 6 Valve 9 4 W A Yellow V Clear 6 Valve 6 Valve Og o gt Normally Normally Red Open Closed 2 Valve Hydraulic EE Lla Valve 25 Stop Red y a Switch si er L Red Unit El Muffler Key Switch Red Legend Fitting Hose LL Assembly No Component
75. TRAIGHT THREAD TO ORFS 61152 ELBOW 90 METRIC STRAIGHT THREAD TO ORFS 61251 SLEEVE FIRE 96 ID 61259 HOSE END MALE PIPE 61260 PLUG PIPE THREAD 61262 UNION ORFS 61263 CONNECTOR STRAIGHT THREAD TO 37 SWIVEL 61264 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 61265 ELBOW 90 LONG STRAIGHT THREAD TO ORFS 61268 BALL VALVE 90 61269 HOSE END MALE PIPE 61272 O RING ORFS 4 enie Part No 107480 A TEREK GOMPANY 2 012 2 014 2 016 2 018 2 021 6 VVLNL S 3J782 12 12 3J982 12 12 10 8 F5OLO S 3JC82 10 10 3J982 10 10 3JC82 8 10 10 8 C5OLO S 471TC 6 471TC 8 811 16 3 8 FF 6 FNL S 4 FNL S 8 HPSON S BV 0751 125HB 3 4 5 1 4 F50G S 4 WELO WLNL S 6 WLO WLNL S 24 FSOLO S 20 RSOLO S 24 20 FSOLO S 14943 24 24 1J978 12 12 1J543 20 16 811 24 1J543 24 24 1JS78 12 12 1J778 12 12 139HB 6 4 BV 0750 4 CC5OLO S 20 12 TRLO BL 12 C6LO S 20 FSOHAO S 6 10 C5OLO S 6 WNLO WLNL S 4 WNLO WLNL S 4 WLO WLNL S 12 AOEL6 607 1 Rev B Description O RING ORFS 6 O RING ORFS 8 O RING ORFS 10 O RING ORFS 12 O RING ORFS 16 LOCKNUT BULKHEAD HOSE END 45 FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL SEAL LOK CONNECTOR STRAIGHT THREAD TO ORFS HOSE END FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK ELBOW 90 STRAIGHT THREAD TO ORFS HOSE 3 8 INCH ID HOSE 1 2 INCH ID HOSE 1 INCH ID NIPPLE PIPE CAP TUBE END CAP TUBE END PLUG STRAIGHT THREAD BALL VALVE FITTING
76. USHLOCK 3 8 NPTX 8 BRASS ELBOW 90 MALE PIPE TO ORFS CONNECTOR STRAIGHT THREAD TO FLARE TUBE ELBOW 90 STRAIGHT THREAD TO FLARE TUBE SLEEVE NYLON 1 63 ID HOSE 3 8 INCH ID HOSE 1 2 INCH ID HOSE 3 4 INCH ID HOSE END FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL JIC HOSE END 45 FEMALE SWIVEL JIC HOSE END 90 FEMALE SWIVEL JIC HOSE END 90 FEMALE SWIVEL JIC HOSE END 45 FEMALE SWIVEL JIC HOSE END 45 FEMALE SWIVEL JIC HOSE END 45 FEMALE SWIVEL JIC HOSE END 90 FEMALE SWIVEL JIC AWP Super Series Part No 107480 March 2006 600 Hydraulic Components 607 1 Hoses and Fittings Cross Reference Rev B Genie PN Parker PN Description Genie PN Parker PN Description 83067 14143 6 6 HOSE END 90 FEMALE SVVIVEL JIC 89552 1JB43 8 8 HOSE END BULRHEAD SEAL LOR 83068 14143 8 8 HOSE END 90 FEMALE SVVIVEL JIC 89593 20 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 83069 14143 12 12 HOSE END 90 FEMALE SVVIVEL JIC 94161 8 8 CLO S ELBOW 90 MALE PIPE TO ORFS 83070 772 8 HOSE 1 2 INCH ID 94358 351TC 12 HOSE 3 4 INCH ID 83071 10671 8 8 HOSE END FEMALE SVVIVEL JIC 94418 20 FLO S CONNECTOR MALE PIPE TO ORFS 83072 10671 12 12 HOSE END FEMALE SWIVEL JIC 96358 12 TX S SLEEVE FLARE TUBE 83073 13771 8 8 HOSE END 45 FEMALE SVVIVEL JIC 96359 12 BTX S NUT FLARE TUBE 83074 13771 12 12 HOSE END 45 FEMALE SVVIVEL JIC 96397 8 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 83075 13971 8 8 HOSE END 90 FEMALE SVVIVEL JIC 96
77. V AC 1 Platform Lowering snap on 20 46611 Power Plug Cord Assembly contact 1 US 110V AC 2 1 2 66812 Red Emergency Stop Button 21 31182 Screw PHM snap on contact 1 10 32 x 0 38 inch 3 96008 Key Switch 3 position 22 37704 Component Mounting Plate 1 with keys includes item 4 1 83093 Key single 23 33584 Motor Contactor Relay 1 37947 Keys 10 24 20342 Self Tapping Screw 4 96010 Screw PHM 6 x 0 375 inch 6 32 x 0 25 inch 25 80707 Terminal 4 conductor 2 5 66817 Red Emergency Stop Base ad Ugler se rel includes 1 each N C contact 11 80705 erminal Ena Flale 66818 N C Contact 26 33586 Transformer 1 6 66815 Black Push Button Base 098 sl del includes 1 each N O contact 1 Japanese models 45081 N O Contact 27 69846 Transformer Spacer 8 7 38021 Circuit Breaker 8A 110V AC 1 28 40720 Circuit Board 1 38020 Circuit Breaker 15A 220V AC 29 21018 Screw PHM 8 38217 Control Wire Harness 1 10 24 x 0 38 inch 33578 Connector Male 6 Sockets 30 69864 Fuse 5A ATC dd 1 9 38216 Interlock Wire Harness 1 33581 Connector Female 7 Pins 31 80711 Fuse 725A ai 1 10 10153 Screw PHM 32 33585 Coupling Nut 6 32 x 0 38 inch 10 24 x 0 75 inch aa aaa navna na
78. WP Super Series Part No 107480 March 2006 300 Mast Components ltem Part No Description Qty 1 35699 Upper Chain Terminal 14 Number 1 Column 2 2 37385 Chain Assembly 15 Number 1 Column AWP 25S includes item 19 1 16 35704 6813 Leaf Chain 68 5 inches 37995 Chain Assembly Number 1 Column AWP 36S 17 includes item 19 1 35704 10063 Leaf Chain 101 inches 18 3 38986 Grooved Pin 0 2 x 0 5 inch 1 4 40945 Screw FHSC 19 1 4 20 x 2 25 inches 1 5 35697 Chain Terminal Clevis Cylinder 1 20 6 37384 Chain Assembly Number 1 21 Column AWP 25S 22 includes items 3 5 and 19 1 35704 6813 Leaf Chain 68 5 inches 23 37996 Chain Assembly Number 2 Column AWP 36S includes zA items 3 5 and 19 1 125 35704 10063 Leaf Chain 101 inches Ss 7 37386 Chain Assembly AWP 25S includes items 3 8 and 19 1 35704 6813 Leaf Chain 68 5 inches 27 37997 Chain Assembly AWP 36S includes items 3 8 and 19 1 35704 10063 Leaf Chain 101 inches 8 35695 Chain Terminal Pulley Support Double Slot 2 9 35714 Screw FHS 3 8 16 x 2 25 inches 10 5397 Flat Washer 5 16 inch 11 4828 Nylock Nut 3 8 16 12 41214 Chain Assembly AWP 25S includes items 13 14 and 16 4 35704 6813 Leaf Chain 101 inches 12 43015 C
79. a ciment aci 4 40735 AWP 30S and AWP 40S 6 5 35991 Weld Nut 1 4 20 6 35049 Power Cable Assembly Ground Controls to Platform AWP 208 isss lus rss 1 41227 Power Cable Assembly Ground Controls to Platform AWP 30S 38210 Power Cable Assembly Ground Controls to Platform AWP 40S 7 46078 Power Cable Assembly Ground Controls to Base 1 8 23396 Control Cable Tension Spring 1 9 23787 Control Cable Tension Bracket 1 10 23788 Strain Relief Bushing 1 Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 412 1 A Control Cable Assembly AWP 25S and AWP 36S AC and DC Models AA ZZZ MU UU Ut 1111111 AN un DD r DO AWP Super Series Part No 107480 March 2006 400 e Power Groups 412 1 Control Cable Assembly AWP 25S and AWP 36S AC and DC Models Rev A ltem Part No Description Qty 1 8915 Screw HHC 1 4 20 x 1 25 inches GR 5 2 6638 Flat Washer 1 4 inch 3 23394 Control Cable Sheave AWP 25S and AWP S6S 3 4 40735 Aluminum Spacer 1 4 x 0 375 x 0 875 inch AWP 25S and AWP 36S 3 5 35991 Weld Nut 1 4 20 6 38207 Power Cable Assembly Ground Controls to Platform 1 35049 Power Cab
80. ber AWP05 12345 Model year 2005 Manufacture date 9 11 05 Elec Hydr Schematic ES0071 Power supply voltage Pneumatic Pressure 220 VAC 50 60 Hz 8 Amps Nominal Power 1 5 Hp 1 1 kW Machine unladen weight 783 Ibs 355 kg Max Load 350 Ibs 159 kg Occupants and Saan must not exceed g A TEREX COMPANY 50 lbs 159 Maximam allowable inclination of the chassis Maximum Wind Speed Indoor REFER TO OUTRIGGER DECAL AVVPOS 1234 Outdoor REFER TO OUTRIGGER DECAL Gradeability N A Maximum allowable side force 45 Ibs 200 N F Maximum platform height 29 5 ft 9 0 m Sequence Maximum Travel Height N A number Maximum number of platform occupants 1 Country of manufacture USA Year of This machine complies with manufacture EN 280 98 37 EC m C P N 77172 Part No 107480 AWP Super Series iti This page intentionally left blank October 2006 AWP Super Series Part No 107480 October 2006 This manual is updated frequently Each parts figure listed below has a figure number and a revision letter If a figure is updated with new information the revision letter or Rev is updated example from Rev A to Rev B Figure Rev Description 101 1 B Decals If you have a printed manual you can keep it up to date by downloading new figures from the Genie website at www genieindustries com How to Read Your Serial Number
81. ean Outdoor Outrigger Storage Bracket Assembly 107427 107427 107428 107428 Right side figure 314 1 Outrigger Storage Bracket Assembly 107429 107429 107430 107430 Left side refer to 314 1 Part No 107480 AWP Super Series 400 e Power Groups March 2006 Figure Rev Description 401 1 A Battery Pack Assembly DC Models COCO AWP Super Series Part No 107480 March 2006 400 e Power Groups Item Part No 11 12 16 17 85423 85424 28487 5397 7713 8920 107470 107471 6090 6638 6889 38212 18189 69228 8910 38213 40301 33245P 69229 69230 57159 6145 80989 15513 401 1 Battery Pack Assembly DC Models Rev A Description Qty Item Part No Description Qty Battery Pack Assembly 18 17626 Screw FHPM with Battery 10 32 x 0 75 inch Instructions included Battery Pack Assembly without Battery Screw BHSC 3 8 16 x 1 inch Flat Washer 5 16 inch 19 Ref Battery Charger refer to 402 1 Low Profile Nylock Nut 3 8 16 Aluminum Rivet 5 32 inch Battery Plate Assembly with D Tor iii 1 Battery Box Assembly with D Tor aaa 1 Screw HHC 1 4 20 x 0 75 inch GR 5 Flat Washer 1 4 inch Nylock Nut 1 4 20 Cable Assembly clamp terminal post 1 Terminal Protector Cable Assembly threaded terminal post Terminal Protector Power Cable Assembly DC Hydraulic Power Unit
82. er to 205 1 7 7713 Low Profile Nylock Nut 3 8 16 8 6610 Screw FHSC 3 8 16 x 2 inches GR 8 8 9 10107 Screw HHC 5 16 18 x 0 75 inch GR 5 10 6886 Lock Washer 5 16 inch 11 57201 Hardened Flat Washer 0 313 inch 12 14538 Leveling Jack Foot Pad 4 13 22261 Flat Washer 5 8 inch 14 24900 Leveling Jack Casting 4 15 23491 Leveling Jack Rod 19 25 inches lis Lab saak aling 4 16 6022 Nut 3 8 16 GR 2 17 6021 Lock Washer 3 8 inch 18 8214 Leveling Jack Handle 4 19 6082 Handle Knob alsavagia 4 20 6708 Screw HHC 3 8 16 x 2 25 inches GR 5 Part No 107480 AWP Super Series 200 e Base Components March 2006 Figure Rev Description 205 1 A Outrigger Assembly Cross Reference Standard Base Applicable AWP 20S AWP 25S AWP 30S AWP 30S AWP 36S AWP 40S Standard Region AC or DC AC or DC AC or DC Air AC or DC AC or DC ANSI CSA USA Asia South America Canada Outrigger Assembly Complete 107400 107400 107401 107402 107403 107404 Outrigger Tube Assembly 107100 107100 107102 107119 107104 107106 Fig 204 1 item 6 Interlock Bracket Assembly 40290 40290 40291 43006 40292 40292 Fig 201 item 11 Fig 202 1 or 203 1 item 10 Outrigger Contact Assembly 40494 40494 40495 40954 40497 40498 Fig 204 1 item 4 or item 5 CE Europe Indoor Outrigger Assembly Complete 107405 107406 107407 107408 107409
83. g Plate models with Fiberglass Platform 1 Part No 107480 AWP Super Series March 2006 300 Mast Components Rev Description Figure 306 1 Lifting Chain Assembly AWP 20S A BT 2 8 GOMPANY AWP Super Series TEIST rst o Q Part No 107480 March 2006 300 Mast Components ltem Part No Description Qty 1 35699 Upper Chain Terminal 19 Number 1 Column 2 20 2 37385 Chain Assembly Number 1 21 Column includes items 1 3 and 15 vsaka 2 22 35704 6813 Leaf Chain 68 5 inches 23 3 6534 Grooved Pin 0 2 x 0 75 inch 12 4 40945 Screw FHS 24 1 4 20 x 2 25 inches 5 35714 Screw FHS 25 3 8 16 x 2 25 inches 6 5397 Flat Washer 5 16 inch 7 4828 Nylock Nut 3 8 16 8 35697 Chain Terminal Clevis Cylinder 1 9 37384 Chain Assembly Number 2 Column includes items 3 8 and TE cicala 1 35704 6813 Leaf Chain 68 5 inches 10 37386 Chain Assembly Number 2 Column includes items 3 11 and V5 cesseeeagicedssnecacees cevescesce sates 1 35704 6813 Leaf Chain 68 5 inches 11 35695 Chain Terminal Pulley Supp
84. gt iii Parts Stocking List vil How To Order Parts viii Service Parts Fax Order Form ix Electronic Version Click on the figure description below to view the figure 100 e Decals 101 1 A Decals vvith VVords 102 1 A Decals with Symbols 200 e Base Components 201 1 B Standard Base Assembly 202 1 B Narrow Base Assembly 203 1 B Rough Terrain Base Assembly 204 1 A Outrigger Assembly 205 1 A Outrigger Assembly Cross Reference Part No 107480 AWP Super Series Table of Contents 300 Mast Components 301 1 302 1 303 1 304 1 305 1 306 1 307 1 308 1 309 1 310 1 311 1 312 1 313 1 314 1 315 1 316 1 Number 1 and 2 Column Assemblies All Models Number 3 and 4 Column Assemblies AWP 20S Number 3 4 and 5 Column Assemblies AVVP 25S and AVVP 36S Number 3 4 5 and 6 Column Assemblies AWP 30S and AWP 40S Carriage Assembly Lifting Chain Assembly AWP 20S Lifting Chain Assembly AWP 25S and AWP 36S Lifting Chain Assembly AWP 30S and AWP 40S Sequencing Cables Assembly Mast Covers Loading Pivot Assembly Number 1 Column Attached Parts Standard Base with Tilt back Frame Number 1 Column Attached Parts Standard Base Model Number 1 Column Attached Parts Narrow or Rough Terrain Base Model Tilt back Frame Assembly Outrigger Storage Bracket Asse
85. hain Assembly AWP 36S includes items 13 14 and 16 4 35704 10063 Leaf Chain 101 inches 13 38980 Chain Terminal Pulley Support Single Slot 4 Part No 107480 Item Part No Ref 41224 Ref Ref 38187 Ref 11890 35712 35698 35705 6095 6198 Ref Ref 307 1 Lifting Chain Assembly AWP 25S and AWP 36S Rev A Description Qty Carriage Assembly refer to 305 1 Lower Chain Terminal Single Slot includes item 13 4 Number 5 Column refer to 304 1 Number 4 Column refer to 303 1 Lower Chain Terminal Double Slot includes item 3 4 Number 3 Column refer to 302 1 Glide Button 4 Nylock Nut 3 8 24 Chain Tension Rocker 4 Rocker Bolt 4 Flat Washer 1 2 inch Nylock Nut Number 2 Column refer to 301 1 Number 1 Column refer to 301 1 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 308 1 A Lifting Chain Assembly AWP 30S and AWP 40S 0000000020008 TISTTTST Vili
86. hone 46 31575100 Fax 46 31579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie G rmany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie J apan Phone 81 3 3453 6082 Fax 813 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566 Parts Manual AWP Super Series after serial number AWP05 50000 Part No 107480 Rev B
87. le Assembly Ground Controls to Platform AWP 36S 7 46078 Power Cable Assembly Ground Controls to Base 1 8 7339 Screw HHC 1 4 20 x 0 5 inch GR 5 9 40285 Oval Outlet BOX 1 10 6633 Outlet Box Cover 1 11 7057 Squeeze Connector 1 2 inch 2 12 27676 Coil Cord AWP 25S 1 27494 Coil Cord AVVP 36S 13 23396 Control Cable Tension Spring 1 14 23787 Control Cable Tension Bracket 1 15 23788 Strain Relief Bushing 1 Part No 107480 AWP Super Series 400 Power Groups March 2006 Figure Rev Description 413 1 A Control Hose Assemblies Air Powered Models W I IU Li AWP Super Series Part No 107480 06 March 2006 400 e Power Groups 413 1 Control Hose Assemblies Air Powered Models Rev A Item Part No Description Qty 1 8915 Screw HHC 1 4 20 x 1 25 inches GR 5 AWP 30S 6 2 6638 Flat Washer 1 4 inch AWPS3OS oraren 13 3 23394 Control Hose Sheave AWP 30S adj shui saa 6 4 40735 Sleeve Spacer 0 25 x 0 375 x 0 875 inch AWP 30S and 408 6 5 35991 Weld Nut 1 4 20 AWP 30S a 12 ANPAOS sana ta
88. mbly Cross Reference 400 Power Groups 401 1 402 1 403 1 404 1 405 1 A A Battery Pack Assembly DC Models Battery Charger Worldwide Signet Model Power Unit Installation Standard Base AC and DC Models Power Unit Installation Narrow or Rough Terrain Base AC and DC Models Power Unit Installation Air Powered Models Table of Contents continues on next page October 2006 Table of Contents 400 e Power Groups continue 700 e Accessories 406 1 A Power Pack Installation Narrow or 701 1 A Operational Warning Light and Rough Terrain Base Air Powered Descent Alarm Models Option 702 1 A Tube Caddy Tray and Platform 407 1 A Ground Controls DC Models Locating Light 408 1 A Ground Controls AC Models 409 1 A Ground Controls Air Powered Models 410 1 A Platform Controls All Models 411 1 A Control Cable Assembly AWP 20S AWP 30S and AWP 40S AC and DC Models 412 1 A Control Cable Assembly AWP 25S and AWP 36S AC and DC Models 413 1 A Control Hose Assemblies Air Powered Models 500 Platform Components 501 1 A Platform Assembly Aluminum Sliding Mid rail Entry 502 1 A Platform Assembly Aluminum Gated Entry 503 1 A Platform Assembly Aluminum Extra Large Front and Side Entry 504 1 B Platform Assembly Fiberglass 505 1 A Platform Assembly Cross Reference Chart 600 Hydraulic Components 601 1 A Lift Cylinder 602 1 B Hydraulic Power Unit DC Models 603 1 B Hydraulic Power Unit AC Models 6
89. nch 6 7713 Low Profile Nylock Nut 3 8 16 7 6052 Flat Washer 0 5 x 0 875 x 0 063 inch 8 38016 Rolleri eun ra 6 9 35706 Roller Bolt 6 10 35709 Upper Slide Block 2 11 45425 Screw FHS 3 8 16 x 0 75 inch 12 35707 Idler Wheel Axle 1 13 38709 Flat Washer 0 938 x 1 375 x 0 05 inch 14 38447 Large Chain Idler Wheel 3 INCHES a 2 15 35757 Number 2 Column Assembly AWP 20S AWP 25S and AWP 309 iii 1 35771 Number 2 Column Assembly AWP 36S and AWP 40S 16 35710 Lower Slide Block 1 17 Ref Lift Cylinder refer to 601 1 18 35727P Cylinder Mount Plate 4 19 35728 Screw HHC 5 8 11 x 7 5 inches GR 5 20 38028 Nylock Nut 5 8 11 21 38601 Screw HHC 1 2 13 x 7 5 inches GR 5 22 6086 Nylock Nut 1 2 13 23 40478 Number 1 Column Assembly AWP 20S AWP 25S and AWP 30S rr 1 40479 Number 1 Column Assembly AWP 36S and AWP 40S Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 302 1 A Number 3 and 4 Column Assemblies AWP 20S o gt T r Su yp Ss ER a ge DA A L 4 ka AWP Super Series Part No 107480 March 2006 300 Mast Components 302 1 Number 3 and 4 Column A
90. ort Double Slot 2 12 38980 Chain Terminal Pulley Support Single Slot 2 13 37387 Chain Assembly Number 3 Column includes items 3 12 and 15 cilea 2 35703 6813 Leaf Chain 68 5 inches 14 Ref Carriage Assembly refer to 305 1 15 41224 Lower Chain Terminal Single Slot includes item 3 2 16 Ref Number 4 Column Assembly refer to 302 1 17 Ref Number 3 Column Assembly refer to 302 1 18 11890 Glide Button 3 Part No 107480 Item Part No 306 1 Lifting Chain Assembly AWP 20S Rev A 35712 35698 35705 6095 6086 Ref Ref Description Qty Nylock Nut 3 8 24 Chain Tension Rocker 3 Rocker Bolt 3 Flat Washer 1 2 inch Low Profile Nylock Nut 1 2 13 Number 2 Column Assembly refer to 301 1 Number 1 Column Assembly refer to 301 1 AWP Super Series 300 Mast Components March 2006 Figure Rev Description 307 1 A Lifting Chain Assembly AWP 25S and AWP 36S TITS 0 Tum 2 La A
91. phone 55 114 1665755 Parts Fax 55 114 1665754 Genie Japan Parts Telephone 81 33 4536082 Parts Fax 81 33 4536083 Genie China Parts Telephone 86 215 3852570 Parts Fax 86 215 3852569 Part No 107480 remove this page and make copies remove this page and make copies Service Parts Fax Order Form A IG Fax to 425 556 8659 or Toll Free 888 274 6192 A TEREX COMPANY International 1 425 556 8659 Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To Purchase Order Number Ship Via Model s Serial No s Optional Equipment AII back ordered parts will be shipped when available via the same ship method as the original order unless Noted below O Ship complete order only No back orders O Ship all available parts and contact customer on disposition of back ordered parts O Other please specify For GENIE INDUSTRIES Use ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Total Terms Code October 2006 Parts Figures Part No 107480 AWP Super Series 100 Decals March 2006 Figure Rev Description 101 1 A Decals with Words 31071 27857 28174 82780 31245 82366 or 28235 or 82781 82986 28372 Note Platform Decals 38122 or 41266 may be in different 37141 or 41268 location on optional 82802 Fiberglass basket
92. row or Rough Terrain Base 1 16 48520 Valve Breather Cap 3 8 NPT 2 17 38160 Pick up Filter 1 18 48519 Check Valve 3 8 NPT Models with Narrow or Rough Terrain Base 1 19 40706 Fitting Adapter 3 8 NPT Models with Narrow or Rough Terrain Base 1 20 46049 Fitting 3 8 NPT x 1 12 inches Models with Narrow or Rough Terrain Base 1 Part No 107480 AWP Super Series 600 e Hydraulic Components October 2006 Figure Rev Description 604 1 B Hydraulic Power Unit Air Powered Models all L 3 j OO OOO O D GB AWP Super Series Part No 107480 October 2006 600 Hydraulic Components 604 1 Hydraulic Power Unit Air Powered Models Rev B ltem Part No Description Qty Item Part No Description Qty 100088 Hydraulic Power Unit 21 41929 Hydraulic Pump Air Povvered models includes items 4 6 and 20 1 1 41924 Air Motor ci 1 22 49857 Screw HHC I 2 57191 Exhaust Muffler 1 EB Sn ER 3 12343 Screw HHC 23 41928 Pump Motor Housing Adapter 1 1 4 20 x 3 inches GR 5 24 41927 Pump Side Coupling ee 4 38156 Relief Valve Kit 1 EG BORE gne
93. s 600 Hydraulic Components October 2006 Figure 607 1 Genie PN Parker PN 12342 13757 19685 22664 27431 28678 39871 39872 39873 39874 39875 39876 39877 39878 39879 39880 39881 39882 39883 39885 39886 39887 39888 39889 39890 39891 39892 39894 39895 42286 42756 42757 42758 42759 42760 42761 42762 42768 42776 42777 42786 42787 42788 42789 42790 42791 42792 42793 6 4 F5OX S 4 R6X S 12 10 C5OX S 12 10 C50X 8 12 F5OX S AS B 33 6 WETX WLN S 4 R50X S 6 C50X S 8 6 C5OX S 4 6 C50X S 6 8 C5OX S 4 F50X S 6 F50X S 4 8 F5OX S 6 10 F5OX S 4 6 F5OX S 4 HP5ON S 8 8 FTX S 269HB 12 12 431 6 540N 2 801 8 801 12 10643 6 6 13943 6 6 13743 6 6 30682 8 8 30682 10 12 8 8 CTX S 8 12 CLO S 8 12 FLO S 4 JLO S 4 4 FLO S 6 8 FLO S 1J143 6 4 1J743 6 4 1J043 4 4 601 8 1J743 16 16 16 CLO S 16 R6LO S 16 8 TRLO BL S 6 6 CLO S 8 10 V5OLO S 3 4 CD S 3 4 X 1 2 PTR S 1 2 CR S Rev Description Hoses and Fittings Cross Reference Description Genie PN Parker PN CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42794 1 CR S RUN TEE SWIVEL NUT ORFS 42795 BV 0839 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42796 BV 0838 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42874 6 8 CLO S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42912 13943 6 4 SLEEVE NYLON 1 81 ID 42920 BV 0840 UNION 902 BULKHEAD W NUT FLARE TUBE 42932 AS B 17 RUN TEE STRAIGHT THREAD 42936 10243 2 4 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42953
94. se Assembly BOO 187 9 8 O EG AWP Super Series Part No 107480 March 2006 200 e Base Components Item Part No 107069 107071 107070 107072 1 6090 2 6091 3 38178 107073 150153 150154 4 10153 Description Qty Base Assembly includes items 4 5 10 14 and 18 AWP 20S AWP 25S AWP 30S and AWP 36S USA and Canada models after serial number AWP04 29899 Base Assembly includes item 4 10 14 18 and countenveight AWP 40S Canada models after serial number AWP04 29899 Base Assembly includes items 4 5 10 14 and 18 AWP 20S AWP 25S AWP 30S and AWP 36S Asia South America and Europe models after serial number AWP04 29899 Base Assembly includes items 4 5 10 14 18 and counter weight AWP 40S Europe models after serial number AWP04 29899 Screw HHC 1 4 20 x 0 75 inch GR 5 Nylock Nut 1 4 20 Rear Cover Assembly with Word Decals all models before serial number AWP04 29900 USA Australia Canada models after serial number AWP04 29899 1 Rear Cover Assembly with Symbol Decals Asia South America Europe models after serial number AWP04 29899 Rear Cover Assembly with Word Decals after serial number AWP06 51505 Rear Cover Assembly with Symbol Decals after serial number AWP06 5
95. ssemblies AWP 20S Rev A Item Part No Description Qty 1 45425 Screw FHS 3 8 16 x 0 75 inch 2 35707 Idler Wheel Axle 2 3 38709 Shim Washer 0 938 x 1 370 x 0 48 inch 4 38447 Large Chain Idler Wheel 3 INCHES dd 2 5 38316 Spacer 0 82 x 1 x 0 56 inch 1 6 35706 Rollet BO uan 6 7 80938 Roller niesienia 6 8 6052 Shim Washer 0 5 x 0 875 x 0 063 inch 9 6097 Flat Washer 3 8 inch 10 7713 Low Profile Nylock Nut 3 8 16 11 35709 Upper Slide Block 1 12 35722 Spacer 0 825 x 1 x 0 31 inch 2 13 35715 Small Chain Idler Wheel 3 25 inches rr 2 14 35711 Spacer 0 825 x 1 x 0 84 inch 1 15 37686 Spacer 0 825 x 1 x 1 4 inches 1 16 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 17 40627 S Reinforcement Plate 1 18 35991 Weld Nut 1 4 20 19 38983 Mast Bumper nana 1 20 6638 Flat Washer 1 4 inch 21 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 22 35710 Lower Slide Block 2 23 35761 Number 4 Column cana 1 24 35758 Number 3 Column aaa 1 25 38011 Adustable Glide Pad 4 26 40946 Adjustable Glide Pad Bolt 4 27 38013 Adjustable Glide Pad Lock Nut 8 28 6022 Nut 3 8 16 GR 2 Part No 107480 AWP Super Series 300 e Mast Components March 2006 Figure Rev Description 303 1 A Number 3 4
96. t No 107480 October 2006 600 Hydraulic Components 603 1 Hydraulic Power Unit AC Models Rev B ltem Part No Description Qty Item Part No Description Qty 100990 Hydraulic Power Unit 21 100255 Reservoir Breather Cap AC models Models with Narrow or Rough 1 38163 Motor 115 230V AC 50 60 Hz Terrain Base 1 includes item 25 1 22 46051 Breather Cap 3 8 NPT Nickel 2 45183 Screw SHHC ih se 1 10 32 x 0 375 inch gh Terrain Base 3 40430 Capacitor COVer 1 23 38155 Check Valve Kit 2 2 aaa aaa a 1 4 40399 Capacitor 400 480 MFD 886 cui ncludesitems i 250V AG 1 IR na 5 38156 Relief Valve Ki re 1 25 40401 Motor Seal er 1 6 100866 Valve N O Solenoid 26 40400 Motor Bearing anava ra 1 includes items 7 and 8 1 100867 Valve Cartridge vvith Nut N O Solenoid includes item 7 7 100868 Coil TOV DC 1 8 100869 COl NU mnt 1 9 40318 Reservoir O Ring 1 10 21018 Screw PHM 10 24 x 0 38 inch 11 85218 Plastic Reservoir with Decals 3 Quarts 2 84 Liters 1 12 109802 Plug Hex Socket 1 13 38161 Sight Gauge 1 14 100158 Reducer Nylon 3 4 NPT x 8 8 NPT Models with Narrow or Rough Terrain Base 1 15 40704 Fitting 3 8 NPT Models with Nar
97. th Plug includes tam 24 British 3 pins 110V AC 1 1 Sora A uallary 19 6595 Power Cord Assembly with Plug Platfrom Lowering snap on US 110V AC 1 CONtACt n 1 DORE sa 2 66812 Red Emergency Stop Button 20 31182 i i nali snap on contact 1 3 96008 Key Switch 3 Position 21 37704 Mounting Plate 1 with keys includes item 4 1 22 69847 SPAGO siria 8 E 93004 Koy 23 80707 Terminal 4 conductor 1 E 7947 Kev 1 4 conductor si sy 10 80706 Terminal 2 conductor 4 96010 Screw PHM 80705 Terminal End Plate 6 32 x 0 38 inch ARIA 24 33585 Coupling Nut 5 66817 Red Emergency Stop Base 10 24 x 0 75 inch aa aaa navna nn 4 includes 1 each N C contact 1 66818 N C Contact 6 66815 Black Push Button Base includes 1 each N O contact 1 66816 N O Contact 25 40720 Circuit Board includes item 28 1 26 21018 Screw PHPM 10 24 x 0 375 inch 7 38217 Controls Wire Harness 27 69864 Fuse 5A ATC daaas 1 With 6 SOCkets si 1 28 80711 Fuse 7 5A lll 1 8 38216 Interlock Wire Harness 29 38583 Battery Cover 1 WIth 7 Pins 1 30 38017 Battery Holder 1 9 10153 Screw PHM Self Tapping 6 32 X 0 38 INCA 8 31 38018 Battery Size AA 1 5V DC 8 10 Ref Power Cable Assembly 32 33587 Screw RHM
98. tructional MOVING cicci 1 models with tilt back frame F option includes items 1 24 27 21 31071 Warning Failure to Read 1 28 29 32 38 39 41 and 44 50 22 31245 Warning Collision Hazard 107394 Decal Rit Platform includes models with tilt back option 1 items 21 24 28 32 40 and 48 23 37141 Notice Manual Lovvering 1 27838 Warning Tilt back Instructions anna 1 Hazards Instructions models I with tilt back option 1 24 37142 Notice Operating Instructions 1 2 27839 Label Sliding T handle 1 25 37143 Notice Max Capacity 300 lbs 136 Kg nena 1 3 27840 Label Retaining Pin models with tilt back option 1 28 37144 Notice Max Capacity 350 Ibs 159 Kg etatens 1 4 27841 Label Stop Bracket 1 27 37145 Label Manual Lowering Valve 1 5 27842 Label Loading Pivot 1 28 38122 Label Manual Storage 6 27843 Label Tilt back Strut Container rr 1 models with tilt back option 1 pron 29 38142 Label Circuit Breaker 7 27844 Label Strut Socket AG Models ui 1 models with tilt back option 1 30 41266 Label Interlock Display 8 27857 Caution Pipe Plug 1 Standard Base Air Models 1 9 27863 Warning Collision Hazard 3 31 41268 Label Interlock Display 10 27864 Notice
99. tting 1 8 inch MNPT x 1 16 inch Barb 1 Part No 107480 Item Part No 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41473 41469 40971 41484 41485 41482 41930 Ref Ref 41467 41462 57191 41463 41481 Ref 41461 41192 41486 41463 41534 41195 69227 600 Hydraulic Components 606 1 Rev A Description Qty Green Hose 1 4 inch Nylon sata 3 inches Adapter Fitting 1 8 inch MNPT x 5 32 inch PUSHAlOC sasssa a ila 3 Manual Lowering Valve 2 position 2 way N C Poppet Air PIOU sl Fd in Mates 1 Cross Fitting 1 16 inch 1 Tee Fitting 1 16 inch 1 Street Elbow Fitting Va inch NPT 1 Valve N O Air Pilot 1 Push Button vvith Base Red Mushroom Head refer to 409 1 nn 1 Hydraulic Power Unit refer to 604 1 1 Elbow Fitting 1 4 inch MNPT x 1 2 inch Barb 1 Hose Clamp ks 4 Exhaust Muffler 1 Synflex Hose 17 inches Branch Tee Fitting 5 32 inch Push x 1 8 inch Barb 1 Key Switch with Base refer to 409 1 nn 1 Fitting 90 Elbow Brass 1 2 inch MNPT x 1 2 inch Barb 3 Air Valve On Off 1 Breather Vent 3 4 inch NPT 1 Synflex Hose 14 inches LUbriCatOr lasara a
100. ut 3 8 16 9 27415 Glide Block tr 2 Part No 107480 Item Part No Ref 6714 6356 6638 6825 32425 S 32424 S 6019 35830 46567 37395 S 6587 57732 105092 57787 37202 47279 6095 6086 57785 69226 13066 6198 200 e Base Components 202 1 Narrow Base Assembly Rev B Description Qty Outrigger Interlock Bracket Assembly refer to 205 1 Bubble Level 1 Lock Washer 1 4 inch Flat Washer 1 4 inch Outrigger Lock Pin 4 Left Side Mast Brace 40 25 inches AWP 20S AWP 25S and AWP 30S 1 Right Side Mast Brace 40 25 inches AWP 20S AWP 25S and AWP 30S 1 Screw HHC 3 8 16 x 1 25 inches GR 5 T handle Lock Pin Kit 1 Plastic Cap 1 75 x 0 12 inch 1 T handle AWP 20S AWP 25S and AWP 30S IA 1 Rubber Grip n 2 Swivel Caster 2 Carriage Bolt 3 8 16 x 1 25 inches GR5 Side Wheel 8 x 2 inches 2 Bushing 6 x 2 Wheel 2 Screw HHC 1 2 13 x 3 75 inches GR 5 Flat Washer 1 2 inch Low Profile Nylock Nut 1 2 13 Rear Wheel 5 x 2 inches 2 Axle Screw with Grease Fitting 1 2 13 x 3 38 inches 2 Flat Washer 1 2 inch Nylock Nut 1 2 13 AWP Super Series 200 e Base Components March 2006 Figure Rev Description 20

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