SERVICE MANUAL WASHING
Contents
1. drain hose 12 direct spray hose 13 inlet valve 14 control opening for direct spray J O O1 BR D i L gt LI QE ERU DT DGS TDS N 12 05 R B Electrolux 5 599515011 EN a Advantages of the Direct Spray function The direct spray function with a spraying system in the middle of the drum offers a high performance of washing and rinsing to the user with a low consumption of water and energy Direct Spray principle During the filling the circulation pump function permits to moisten quickly the washing and thus to optimize the amount of water following the quantity and kind of washing During the washing cycle the circulation of washing water permits a continuous spraying This operation combined with the mechanical effect of the drum rotation permits to obtain a very high performance of wash The circulation with foam control will also be used during the rinsing cycles to optimize the water consumption b Principle The circulation pump brings the wash water from the drum to the left bearing then this water is injected through the holes in the drum 2 1 direct spray inlet connecting piece injection hole in the drum tub bearing deflecteur O1 ND i DGS TDS N 12 05 R B Electrolux 6 599515011 EN 3 ECO washing system cold water a cold water cold water distributor product box compression chamber2. durit hose with ECO ball filter body hose for ECO ball 10 drain pump 11 drain hose 12 hose for water excess pressure 13 inlet valve 14 control opening of water excess pressure J O O1 BR D i mr ai aa SA SA rien LU mC Sn a Advantages of the ECO function Due to the ECO washing systems with the ECO ball in the durit hose the user achieves a high washing and rinsing result with a low consumption of detergent The detergent does not fall down as far as to the drain area during the filling cycle but remains on the ECO ball usable for the washing cycle b Principle During the filling cycle a part of the water is conducted through the hose 9 into the fluff filter housing The water level in the fluff filter housing increases until the ECO ball floats up in the durit hose and locks the way to the tub see figure ECO ball Durit hose The further existing water pressure is passed on through the hose 12 into the tub When selecting the drain pump the ECO ball is drawn downwards because of the underpressure the water in the tub can be drained DGS TDS N12 05R B Electrolux yu 599515011 EN 4 ECO washing system with nozzle cold water cold water cold water distributor product box compression chamber durit hose with ECO ball filter body hose with nozzle for ECO ball 10 drain pump 11 drain hose 12 i
3. 4 Electrolux SERVICE MANUAL WASHING Washing machines Toploader New range 40 cm Electrolux Publ Nr Electronic Appliances Muggenhofer Stra e 135 599 51 50 11 EWM1000 D 90429 N rnberg 685 Germany EN Fax 49 0 911 323 1022 DGS TDS N Edition 12 05 Contents moovwz SAFETY PRECAUTIONS 42 2222 nt Oe aie 3 PURPOSEOF THISMANUAL nee 3 PRESENTATION OF APPLIANCES i niente ee 3 BIMENSIONS NE Se rt AS LU ee 4 HYDRAULIG CIRCUIT cis ss net rn tta rtr rrr ka 5 1 STANDARD washing Syst me na he 5 2 DIRECT SPRAY washing system 5 a Advantages of the Direct Spray function 6 NEM Prineiple sante inner Rs net 6 3 EGO washina SysSt Ms ee eb 7 a Advantages of the ECO function 7 D APTS Gs E EE E ae ee 7 4 ECO washing system with nozzle ssseeee 8 a Advantages of the ECO function 8 MN dco 8 RAC URE deo mc 9 1 Babinel c Tc Pb RER ee 9 NME uc verc ER 10 aj GABRBORBAN G ID ei eit de toe tne tn etre mme 10 CARBORANB tub bearing seeeee 10 o Base c 11 Gontr lipanele anen een 11 d Distribution system en 12 e Electric components position 13 ACCESS TO THE COMPONENTS er He 14 1 G ntr lpa nel cc cootra RSR a a Ed te 14 MEE Drac 15 3 vIEFOnbprig n A E E d re Mu ue e d ipae A E 15 4 Base Panel edenda Ne 16 BY Doorloc
4. CARBORANA base including the filter body on which different components are fixed drain pump circulation pump inlet valve module and suspension A tub of CARBORAN and a drum of stainless steel with a capacity of 42 liters On the tub there are compensating weights one left and one right and electrical components such as heating element thermostat motor and cables A cabinet including four side panels right left and front panels electrogalvanized and thermolacquered rear panel electrogalvanized On this construction the tub is hanging up by four springs A top of polypropylene a housing lid on which the water inlet tray is fixed a functional support including the control panel with the electrical components and the water distributor DGS TDS N12 05R B Electrolux 2 599515011 EN D DIMENSIONS 880 850 DGS TDS N12 05R B Electrolux 4 599 51 5011 EN E HYDRAULIC CIRCUIT 1 STANDARD washing system cold water x cold water cold water distributor product box compression chamber rubber bellow filter body drain pump 10 drain hose 1 ventilation of fluff filter housing 12 inlet valve J O O1 BR D i 2 DIRECT SPRAY washing system cold water cold water cold water distributor product box compression chamber rubber bellow filter body circulation pump 10 drain pump 1
5. assembling of the base panel take care that the side clips are in place 5 Door lock a Disassembling Remove the side panels Remove the cover cap Remove the screw Unlock the safety clip and unlock it to the left by pushing the door lock O1 D DGS TDS N12 05R B Electrolux 16 999 51 5011 EN b Assembling Put the door lock in front of the slides Lock it by pushing to the right Turn in the screw Put the cover cap on Warning Take care that the clip A is correctly locked and that the splash protection is in place 6 Cover 1 Open the cover Don 2 Move out both fixing pins using a EE screwdriver 3 Remove the cover FS Warning Put the water inlet tray or a cloth on the drum that the fixing pins cannot fall into the appliance when removing DGS TDS N12 05R B Electrolux er 599515011 EN 7 Water distributor cover and water distributor 1 Remove the control panel 2 Remove 3 screws 3 Remove the water distributor cover Warning Take care that the cover of the water distributor is sealed with silicone when assembling 1 Remove the water distributor DGS TDS N12 05R B Electrolux 18 599515011 EN 8 Electronic a Disassembling 1 Remove the control panel 2 Remove the five fixation screws from the electronic 3 Disengage cable cover 4 Disconnect all plugs b Assembling 1 Lock ne
6. tub gasket drum tub right weight pulley ROD I oND I CARBORAN tub bearing tub static gasket bearing body metallic insert of bearing threading of bearing body dynamic gasket bearing NOOR WD i Both bearings are screwed on the tub 1 The bearing 7 is pressed into a metallic insert The bearing is sealed as follows The gaskets 6 to the shaft are set into the bearing body The bearing seat permits to obtain a perfect concentricity between the bearing 7 and the gasket 6 which guarantees a perfect sealing The bearing seat on the tub is sealed by a gasket 2 DGS TDS N 12 05R B Electrolux 10 599 51 5011 EN O O1 BR D b Base base rear roller fixation for shock absorber cold water inlet valve 2 fold filter body included in the base front roller kit c Control panel DGS TDS N12 05R B Electrolux J O O1 BR D siie drain pump connection drain circulation pump following model circulation pump following model adjustable feet Cover for cable connection key cap panel knob LED light guide Potentiometer axis electronic cover for water distributor water distributor Cover for pressostat and interference filter 599 51 50 11 EN d Distribution system inlet valve 2 fold hose for main wash 3 chamber detergent box hose for pre wash water distri
7. 99515011 EN H CHANGES Date Page changed 07 05 2 8 23 08 05 8 12 05 21 22 DGS TDS N12 05R B Electrolux 24 599515011 EN
8. butor water distributor cover O O1 BR ND I Attention The flushing into the prewash chamber goes via hose 4 The flushing into the main wash chamber goes via hose 2 The simultaneous filling through hoses 2 and 4 provides the fill in through the softener chamber inlet valve 2 fold hose for main wash 4 chamber detergent box hose for pre wash and bleach water distributor water distributor cover OORUN 1 Attention The flushing into the prewash resp bleach chamber goes via hose 4 This is possible due to a connecting channel in the flush in chamber In doing so approx 75 water flows into the prewash chamber and aprox 25 into the bleach chamber It is not possible to select both options prewash and bleaching at the same time The flushing into the main wash chamber goes via hose 2 The simultaneous filling through hoses 2 and 4 provides the fill in through the softener chamber DGS TDS N12 05R B Electrolux 12 599515011 EN e Electric components position pressure switch suppressor electronic module DSP drum support positioning NTC sensor drain bellows door lock heating element drum motor circulation pump drain pump cold water inlet valve 2 fold JM O O1 BR ND i i DGS TDS N 12 05R B Electrolux 13 599515011 EN G ACCESS TO THE COMPONENTS 1 Control panel a Disassemb
9. flange 5 Is only valid for the right bearing Secure the ground with the enclosed screw For fixing the pulley use the enclosed hexagon screw Note In order to avoid a tearing off of the hexagonal screw tighten the screw carefully These bearings are auto fastening therefore do not fasten them too strong 15 Left and right weight a Disassembling Assembling The whole tub can be equipped with 3 kinds of weights weight of concrete weight with a polypropylene housing weight of iron Right weight 1 Remove the right side panel 2 Remove the foam damper 3 Untighten and remove the 4 screws for the fixation of the weight which have a different length depending on the kind of weight DGS TDS N12 05R B Electrolux 22 599515011 EN Left weight 1 Remove the left side panel 2 Remove the foam damper 3 Remove the direct spray hose 4 a the 4 screws for the fixation of the fixing device and remove this evice The weights are assembled in reverse order 16 Drum support positioning DSP a Disassembling 1 Remove the right side panel 2 Remove the drive belt and the pulley 3 Unscrew the 2 screws from the DSP 17 NTC sensor NTC sensor a Disassembling Assembling 1 Remove the right side panel 2 Heatingelementloosen 3 Remove the NTC sensor careful 4 Press in the NTC sensor and retighten the heating element DGS TDS N12 05R B Electrolux 23 5
10. k nimes nas nn 16 ONMEES qe T E 17 7 Water distributor cover and water distributor esss 18 8 Electi OniC sn eu 19 9 Pressure switch SUPPIeSSON a nennen 19 10 lt WSU VAG c 20 1A DPI PUMA iode edet ee NR 1e 20 12 Circulation pump 20 UB na Rend Pr 19 14 Bearings Re D nn te tn RE 21 a forthe drum shaft 21mm 21 b forthe drum shaft 17MM iet ent 22 15 Leftand right weight needs 22 16 Drum support positioning DSP une 23 17 UN EEIN OL oe AE ste NG O AT 23 GHANGES n tabe at ee 24 DGS TDS N 12 05 R B Electrolux us 23 17 22 23 599 51 50 11 EN SAFETY PRECAUTIONS Before intervention on any internal components always remove the power plug from the socket When possible the ohmic resistance of the components should be measured rather than making direct measurements of voltage and current Some parts of the mechanical structure of the appliance could be dangerous it is necessary to take care in order to avoid injuries PURPOSE OF THIS MANUAL This manual is to provide technicians who have already a basic knowledge of repairing washing machines with general information concerning this new range of products For more detailed information refer to electrical diagram programming spart parts list PRESENTATION OF APPLIANCES This new range of washing machines consists of A
11. ling 1 Unlock the control panel of side anchoring 2 Tilt the control panel to the back 3 Unlock the clips on the 2 points of rear anchoring 4 Remove the control panel The disassembling of the control panel gives access to of electronics of potentiometer axle of pushbutton cap of cover to water diverter of pressostat of interference suppression DGS TDS N12 05R B Electrolux 14 599515011 EN 2 Side panel 1 Unscrew the 4 rear fixation screws Warning Do not forget the two washers when assembling They confirm the earth connection of the side panels 2 Pull the side panel to the back in order to disassemble the upper anchoring and the three points of front anchoring 3 Then remove the side panel 3 Front panel Warning For easier handling it is necessary to put a block under the motor Remove the right and left side panel 1 Unscrew the two lower side fixation screws 2 Unscrew the two lower fixation screws 3 Unscrew the two upper side fixation screws 4 Remove the front panel DGS TDS N12 05R B Electrolux 15 599515011 EN 4 Base panel Remove the side panels Press down the middle clip Pull the side of the base panel to the e ES outside and using a screwdriver 8 ji press the locking part to the back Press down the clip tilting the base 8 panel to the front at the same time E D Warning During the
12. nlet valve J O O1 BR D i N NET D me a Advantages of the ECO function Due to the ECO washing systems with the ECO ball in the durit hose the user achieves a high washing and rinsing result with a low consumption of detergent The detergent does not fall down as far as to the drain area during the filling cycle but remains on the ECO ball usable for the washing cycle b Principle During the filling cycle a part of the water is conducted through the hose 9 into the fluff filter housing The water quantity inflow is dosed via a nozzle This is located in the hose 9 approximately 5 cm beneath the water distributor The water level in the fluff filter housing increases until the ECO ball floats up in the durit hose and locks the way to the tub see figure ECO ball Durit hose When selecting the drain pump the ECO ball is drawn downwards because of the underpressure the water in the tub can be drained DGS TDS N12 05R B Electrolux 8 599515011 EN F STRUCTURE 1 Cabinet base base panel flap for fluff filter front panel left panel cover product box NO O1 B D i DGS TDS N12 05R B Electrolux control panel water distributor upper part right panel rear panel cover water distributor spring 599515011 EN 2 Internal a CARBORAN ub bearing left weight tub side panel
13. t bearing 1 Remove the left side panel 2 Remove the drum screw 3 Use the tool for loosening the bearing in the direction of opening PN8992980018 48 5 Right bearing 1 Remove the right side panel 2 Remove the drum screw with pulley 3 Remove the pulley 4 Remove the drum earth fastening parts with a saw 5 Use the tool for loosening the bearing in the direction of opening PN8992980018 48 5 1 During assembling take care to the correct position of the round gasket 2 Clean the drum shaft grease the shaft sealing ring screw the bearing to the tub closed sense 3 Is only valid for the right bearing Secure the ground with the enclosed screw Note In order to avoid a tearing off of the hexagonal screw tighten the screw carefully These bearings are auto fastening therefore do not fasten them too strong DGS TDS N12 05R B Electrolux 21 599515011 EN b Forthe drum shaft 17mm Disassemble the left and the right bearing as described under point a Remove the gasket from the drum shaft 1 After removing the old bearing and the gasket from the drum shaft purify the drum shaft and the gasket seat thouroughly 2 Shift the new gasket onto the drum shaft afterwards apply a thin film of grease to the sealing lip 3 During assembling take care to the correct position of the round gasket 4 The new bearing only has to be assembled precisely to the bearing
14. w pushbutton caps and potentiometer axle into place in electronic unit Warning Take care to the correct wiring when assembling 9 Pressure switch suppressor 1 Remove the control panel a Disassembling P 2 Remove cover DGS TDS N12 05R B Electrolux 19 599 51 50 11 EN 10 Inlet valve a Disassembling aRWN 1 6 11 Drain pump ROD I Remove the left side panel Remove the valve cover Pull off the distribution hoses 2 hoses Unscrew the inlet hose Unlock the inlet valve with the connecting piece from the base Unscrew the connecting piece from the inlet valve Remove the left side panel Tilt the appliance to the back Unlock the clips for pump and connection part following appliance Pull out the pump from the rear If when you disassemble the drain pump or the connection part of drain pump circulation pump one of its fixation clips has been broken use the screws with reference no 6020190 01 0 12 Circulation pump Proceed as described above Warning Take care after reassembling to the correct position of the direct spray hose 13 Motor a Disassembling O1 R D 1 Remove the left and right side panel Remove the drive belt Pull off the earth connection and the motor plug Remove the 3 fixation screws Take out the motor DGS TDS N12 05R B Electrolux 20 599515011 EN 14 Bearings a Forthe drum shaft 21mm Lef
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