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Untitled - BlueLine Rental

1. 142 E300AJ E300AJP 3121254 3121254 SECTION 8 DECALS 104 30 14 E300AJ E300AJP 143 SECTION 8 DECALS FIGURE 8 1 DECAL INSTALLATION ANSI SPEC 144 ITEM PART NUMBER QTY DESCRIPTION REV Ref STANDARD DECAL INSTALLATIONS Ref ANSI Spec 1001109493 Ref ANSI Spec Prior to SN 0300194887 F 1001176388 Ref ANSI Spec SN 0300194887 to Present A 1001110613 Ref Standard Decal Installations E300AJ JLG Logo Decals B 1001115980 Ref Standard Decal Installations E300AJP JLG Logo Decals B 1 0641406 4 Bolt 1 4in 20NC x 3 4in 2 0641408 1 Bolt 1 4in 20NC x 1in 3 0860520 1 Box Manual Storage 4 1060279 1 Cable Lanyard 5 Ref Decal Patent Options 5 1700584 1 Decal Patent SN 0300138358 through 0300161219 5 1001131269 1 Decal Patent SN 0300161220 to Present 6
2. 146 E300AJ E300AJP 3121254 SECTION 8 DECALS 3121254 E300AJ E300AJP 147 SECTION 8 DECALS FIGURE 8 2 DECAL INSTALLATION COUNTRY SPECS 148 ITEM PART NUMBER QTY DESCRIPTION REV Ref STANDARD DECAL INSTALLATIONS Ref ANSI Spec English Languages 1001109493 Ref ANSI Spec English Languages Prior to SN 0300194887 F 1001176388 Ref ANSI Spec English Languages SN 0300194887 to Present A Ref Brazil Spec Portuguese Spanish Languages 1001110831 Ref Brazil Spec Portuguese Spanish Languages Prior to SN D 0300194887 1001176488 Ref Brazil Spec Portuguese Spanish Languages SN A 0300194887 to Present Ref Chinese Spec Chinese English Languages 1001110830 Ref Chinese Spec Chinese English Languages Prior to SN D 0300194887 1001176595 Ref Chinese Spec Chinese English Languages SN 0300194887 A to Present Ref CSA Spec French En
3. 78 E300AJ E300AJP 3121254 SECTION 3 BOOM FIGURE 3 7 CABLE CLAMPS AND LIMIT SWITCHES INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref BOOM CABLE CLAMPS INSTALLATION 1001109562 Ref Boom Cable Clamps Installation E300AJ D 1001109563 Ref Boom Cable Clamps Installation E300AJP D Ref Note See Main Boom Assembly for Additional Components 1 0100011 AR Compound Locking 2 0641416 6 Bolt 1 4in 20NC x 2in 3 0641511 1 Bolt 5 16in 18NC x 1 3 8in 4 0721006 1 Screw 10 24NC x 3 4in 5 1320043 1 Clamp 6 1320261 6 Clamp 7 1320262 1 Clamp 8 1670899 1 Cover 9 3311005 1 Locknut 10 24NC 10 3311405 6 Locknut 1 4in 20NC 11 3930820 2 Capscrew 10 24NC x 1 1 4in 12 3930828 2 Capscrew 10 24 x 1 3 4in 13 4060808 31 Flex Trim in 79cm 14 4711400 6 Flatwasher 1 4in Thin 15 4751400 2 Flatwasher 1 4in Regular 16 8750011 1 Bolt Stacking 21 1001109814 1 Harness Boom Includes Limit Switches See ELECTRICAL SECTION for Breakdown 22 1320159 1 Clamp 23 4240156 2 Strap Cinch 24 4240033 AR Tie Strap 25 4240018 AR Tie Strap 26 3310805 4 Locknut 8 32NG 27 4750800 4 Flatwasher 8 Regular 28 1320130 1 Clamp E300AJ Only 29 0641608 1 Bolt 3 8in 16NC x 1in E300AJ Only 30 3311605 1 Locknut 3 8in 16NC E300AJ Only 31 4751600 2 Flatwasher 3 8in Regular E300AJ Only 32 4100066 2 Sleeve Hose Wrap 3121254 E300AJ E300AJP 79 SECTION 4 PLATFORM SECTION 4 PLATFORM 3121254 E300AJ E300A
4. 79 1670953 29 1671037 87 1700584 144 148 154 1701500 144 148 154 1701504 144 148 154 1701509 144 148 154 1701547 u 154 1701518 154 1701529 144 148 154 1701642 144 148 154 1701644 51 144 148 154 1701645 144 1702155 144 149 154 170225 Poieni 145 1702300 144 149 154 1702391 144 149 1702565 87 1702566 87 1702773 144 149 154 1702774 144 149 154 1702860 144 149 154 1702868 144 149 162 1703175 162 1703797 144 149 1703798 144 149 1703804 144 150 1703805 144 150 1703813 144 150 1703928 149 1703924 149 1703925 149 1703926 149 1703927 149 1703928 149 1703929 150 1703930 149 1703931 149 1703932 149 1703933 150 1703934 149 1703935 150 1703936 150 1703937 422 150 1703938 150 1703939 150 1703940 150 1703947 un 150 1703948 150 1703949 AAA 150 1703950 150 168
5. 43 70004761 101 70002659 43 70004762 101 70002660 43 70004763 101 70002661 43 70004764 101 70002662 43 70004765 101 70002663 43 70004766 101 70002664 43 70004767 101 70002665 43 70004768 101 70002666 43 70004769 101 70002667 43 70004770 101 70002668 43 70004771 101 70002669 43 70004772 101 70002670 43 70004773 101 70002671 43 70004774 101 70002724 91 70004775 101 70002725 91 7000625 84 70002726 91 70010346 162 70002728 91 70020830 135 70002730 97 70022586 115 70002731 97 70022593 109 70002732 97 70023370 117 70002738 97 7002821 139 163 70002734 97 7002822 163
6. 3121254 E300AJ E300AJP 117 SECTION 6 HYDRAULIC SECTION 6 HYDRAULIC 3121254 E300AJ E300AJP 119 SECTION 6 HYDRAULIC FIGURE 6 1 HYDRAULIC DIAGRAM E300AJ Y3QNI TAD 83315 S34VU8 vL L ld e 0011089 JAVA NIVW 21 8434 1 1 9 1311 NIVW S LL O Pz 4030NI142 1311 U3MOL NOILONf 3 noog 8c 46 GAY 159 149 13 31 L 98 NI VN 542018 dWV 15 N33M138 WOOG NIVW NO 30YW SNOILIINNOO LL 5 5 Y30NITAD 1317 GIf 12 SEE 401 JAVA 01 108 NIVW WHO31V ld 330NI142 340253131 S 3121254 E300AJ E300AJP 120 SECTION 6 HYDRAULIC FIGURE 6 1 HYDRAULIC DIAGRAM E300AJ ITEM PART NUMBER QTY DESCRIPTION REV 1001109711 Ref HYDRAULIC DIAGRAM E300AJ J 1 2220502 2 Fitting 45 Elbow 2 2220466 3 Fitting 90 Elbow 3 2220473 3 Fitting 45 Elbow 4 2220472 8 Fitting 45 Elbow 5 2220628 1 Fitting 45 Elbow 6 2220909 2 Fitting Orifice 015 7 2221033 2 Fitting Straight 9 2220415 5 Fitting Straight 11 2220582 16 Fitting Straight 12 Ref Fitting Straight Options 12 2220593 1 Fitting Straight SN 0300138358 through 0300177036 12 2220408 1 Fitting Straight SN 0300177037 to Present 13 2220372 10 Fitting Straight 14 2221034 1 Fitting Tee 15 2754055 1 Hose 16 2755023 1 Hose 17 1001109688 2 Hose 18 2753364 1 Hose 19 2753
7. 163 7017007 15 16 7017009 15 70170225 15 701706 ns 39 TOUT 20 i 75 FOV La 75 7017122 5 m 75 7017123 75 7017126 5 75 7047127 e 75 7017165 ee 77 7017167 77 7017168 77 70147472 2 75 77 70474785 ves 77 AAA 77 7017192 75 77 7017196 uu 75 7017402 37 39 7017406 37 7017418 me 39 AON TAO Vek ce iiis 39 7017433 37 7017452 n 39 nee 39 7017488 5 ie 37 7017489 37 39 7017496 37 39 EA 91 7019110 eme 91 701911 91 97 JUE 91 7019115 ii 91 7019137 ns 97 7019141 2s 97 7019142 uuu sa 97 7019143 es 97 7019144 97 7019145 5 s 97 7019144 unos 97 7019149 97 7019150 nee 97 7019151 rei 91 70191548 3 te 91 7019157 ailin sa 91 UA 91 TOO ic 91 7019160 91 7019161 5 91 7019162 s 91 7019164 92 3121254 PART NUMBER INDEX 7019165 92 7020140 11 7022008 21 133 7024885 37 39 158 72019167 11 92 7020149 19 7022009 a 5 22 7026048 43 7019168 91 7020150 19 7022010 22 7026049 43 7019170 97 7020151 19 7022011
8. 91 97 70004740 95 7003993 91 97 70004741 95 7003994 91 70004742 95 7004035 45 70004743 95 7004043 45 70004744 95 7004044 45 700047495 95 7004275 163 70004746 95 7004276 163 70004747 95 7007640 15 70004748 95 7007900 13 70004749 95 7007913 13 70004750 95 1007933 s 13 70004751 95 7007977 18 70004752 101 7010542 37 70004753 101 7010543 37 117 70004754 101 7011716 13 70004755 101 LOVATO 13 70004756 101 7012540 39 70004757 101 1012545 ees 19 E300AJ E300AJP 7912548 19 AA 19 7012904 39 7012914 nez 39 7012918 nene 39 7012941 37 7012955 109 111 7012959 nmt 39 7012967 37 39 109 111 7012972 es 37 7012998 37 39 7016319 52 7016356 e 85 7016372 etes 52 7016654 163 7016655
9. 27 3790012 48 88 3820001 145 151 154 3820019 52 3820020 57 83 3841143 11 61 65 3841203 61 65 3900118 11 3900255 11 3900266 25 3900280 68 3900283 34 3900316 68 3910610 137 910646 5 48 910628 uus 21 3910804 47 3911016 2 51 3911408 47 3930820 79 3930828 79 9931010 41 3931430 25 39318 iii 72 3931932 tenus 41 3951526 68 3960389 27 3960418 5 55 3960422 137 3960447 27 3960514 55 3990105 13 133 3990106 131 4010618 83 4031908 69 4060803 29 4060807 21 4060808 79 4060865 52 4060906 48 4060959 163 407089720 67 4070898 67 4070904 25 4070987 47 4070991 47 4100066 79 4120035 130 4240018 79 4240032 51 8
10. 123 1001109686 121 123 1001109687 121 123 1001109688 121 123 1001109689 121 123 1001109690 121 123 1001109691 121 123 1001109709 162 1001109710 123 124 1001109711 121 124 3121254 10011097150 138 1001109754 131 1001109755 131 1001109756 131 1001109757 131 1001109814 79 131 1001109833 134 1001109857 87 130 1001109858 87 130 1001109859 126 130 1001109860 130 1001109861 130 1001109862 131 1001109901 84 1001109902 84 1001109929 34 1001109939 34 1001110013 55 1001110030 134 1001110065 134 1001110066 135 1001110088 135 1001110089 135 1001110196 145 151 154 1001110226 88 1001110248 33 1001110262 55 1001110266 51 1001110268 51 1001110270 84 88 1001110271 29 139 1001110272 49 1001110276 145 151 1001110383 136 1001110389 145 151 1001110393 85 136 1001110435 130 1001110444 52 136 1001110449 139 1001110541
11. Illustrated Parts Manual Models E300AJ E300AJP SN 0300138358 TO PRESENT 3121254 October 6 2014 An Oshkosh Corporation Company 3121254 REVISION LOG October 15 2009 Original Issue Of Manual Edited to B M 0010720 Revision 4 October 25 2010 Revised Manual Edited to B M 0010720 Revision 9 March 16 2011 Revised Manual Edited to B M 0010720 Revision 12 June 10 2011 Revised Manual Edited to B M 0010720 Revision 12 September 16 2011 Revised Manual Edited to B M 0010720 Revision 13 November 29 2011 Revised Manual Edited to B M 0010720 Revision 13 March 20 2012 Revised Manual Edited to B M 0010720 Revision B July 10 2012 Revised Manual Edited to B M 0010720 Revision C October 10 2012 Revised Manual Edited to B M 0010720 Revision D February 12 2013 Revised Manual Edited to B M 0010720 Revision E May 2 2013 Revised Manual Edited to B M 0010720 Revision H August 6 2013 Revised Manual Edited to B M 0010720 Revision H November 4 2013 Revised Manual Edited to B M 0010720 Revision H October 6 2014 Revised Manual Edited to B M 0010720 Revision L E300AJ E300AJP GENERAL INFORMATION SECTION 6 CYLINDER 22 PG FIGURE 6 3 LIFT CYLINDER ASSEMBLY 100 200 lt 2 10 7 7 15 21 lt lt SECTION6 CYLINDER FIGURE 6 3 LIFT CYLINDER ASSEMBLY am DESCRIPTION REV Ref LIFT CYLINDER ASSEMBLY B AR
12. 117 70002386 109 111 158 70002387 109 111 70002388 105 70002389 107 117 70002400 37 70002401 37 70002402 37 70002403 37 70002404 37 70002405 39 70002406 39 70002408 13 70002409 111 70002410 111 70002412 109 70002413 105 70002434 11 70002435 11 70002521 33 70002522 34 70002523 34 70002524 34 70002525 33 158 70002526 33 158 70002527 48 70002528 48 70002529 48 70002643 43 70002644 43 70002645 43 70002646 43 70002647 43 70002648 43 70002649 43 70002650 43 70002651 43 70002652 43 70002653 43 170 70002654 43 70004758 101 70002656 43 70004759 101 70002657 43 70004760 101 70002658
13. 41 1001119566 88 1001154537 33 1001119962 162 1001154539 34 1001120974 67 117 1001155044 88 1001121801 144 145 1001155045 87 149 1001157601 33 1001121803 149 1001158623 51 1001121805 149 1001159059 34 1001121808 149 1001159256 87 1001121810 149 1001160232 121 123 1001121814 150 1001162210 48 1001121816 150 1001162495 47 1001121818 151 1001162882 34 1001121821 150 1001163380 47 1001121823 150 1001163381 47 1001121918 149 1001163506 47 1001121920 149 1001163750 49 1001121921 150 1001164238 57 1001121923 150 1001164239 57 1001122600 69 1001164257 57 1001123023 61 67 1001164280 57 1001123024 62 71 1001164606 57 1001123025 71 1001164642 34 1001123026 68 1001164643 34 1001123027 68 1001164706 34 1001123044
14. 87 0630568 88 06414083 25 65 0641404 51 0641405 51 0641406 29 41 51 84 144 148 154 0641407 138 166 06414068 84 144 148 0861375 21 154 0861537 87 88 0641414 84 0861731 136 0641416 79 138 0861781 136 0641418 83 0861880 138 06415083 49 0902575 87 0641504 21 27 0902588 87 0641505 25 49 0903484 138 0641507 33 67 0903530 34 0641511 eus 79 0903612 138 0641512 25 0920113 13 0641514 25 0940036 57 0641516 71 0940048 65 A AAA 68 0940049 34 55 0641604 51 0961845 83 0641605 68 0961947 75 0641606 25 41 55 57 0961948 65 67 61 65 0961951 11 71 0641607 11 33 61 62 0962140 11 06416068 34 61 65 79 0962233 25 0641609 13 62 0962257 75 0641610
15. 154 ITEM PART NUMBER QTY DESCRIPTION REV Ref STANDARD DECAL INSTALLATIONS 1001110824 Ref Australian and CE Specs D 1001110613 Ref Standard Decal Installations E300AJ JLG Logo Decals B 1001115980 Ref Standard Decal Installations E300AJP JLG Logo Decals B 1 0641406 4 Bolt 1 4in 20NC x 3 4in 2 0641408 1 Bolt 1 4in 20NC x 1in 3 0860520 1 Box Manual Storage 4 1060279 1 Cable Lanyard 5 Ref Decal Patent Options 5 1700584 1 Decal Patent SN 0300138358 through 0300161219 5 Not Required 1 Decal Patent SN 0300161220 to Present 6 1701500 4 Decal Lift 7 1701504 1 Decal Hydraulic Oil 8 1701509 1 Decal Manual 9 1701529 3 Decal Arrow 12in 10 1701642 1 Decal Arrow 9in 11 1701644 1 Decal Battery Charger 12 1705978 1 Decal Capacity 13 1702155 2 Decal Battery Disconnect 14 1702300 4 Decal Tie Down 15 1701517 1 Decal Hand Crushing 16 See Note 1 Decal Bar Code Note Not available for purchase 17 Ref Decal Options 17 1702773 1 Decal JLG E300AJ 17 1704200 1 Decal Jib Plus E300AJP 18 1702774 1 Decal JLG Lift 3in 19 1702860 1 Decal JLG Lift 5in 21 1705921 1 Decal Tipping Electrocution 22 1705822 1 Decal Electrocution Safety Manual 23 1701518 4 Decal Crushing 24 1705961 3 Decal Electrocution 25 1705670 3 Decal Fire Hazard 26 Ref Decal Model Designation 26 1704199 2 Decal E300AJ 26 1704267 2 Decal E300AJP 27 1704277 2 Decal Lanyard Attach Graphic 28 1704412 1 Decal
16. 22 158 7026052 43 7019174 nu 97 7020175 48 88 7022012 22 133 7027350 43 7019191 91 130 7020176 48 88 7022391 37 39 7027351 43 7019194 92 7020184 19 10922826 dent 34 7027382 43 7019195 97 130 7020185 19 7022808 97 7027353 ius 43 7019196 92 7020189 19 7022812 91 92 7027359 43 7019197 97 7021319 m 33 70228193 i 97 7027900 75 7019609 19 7021360 34 7022815 97 97 7027901 s 75 7020036 11 7021361 34 7024379 s 45 7116691 41 7020037 11 7021367 asiya 34 7024380 45 8310146 68 7020038 11 702137 E ue 34 7024381 u asha aa 45 8310668 69 7020039 11 7022000 22 7024389 45 8750011 79 7020040 11 7022001 22 7024390 45 88662523 34 7020041 11 7022002
17. 136 1001110542 136 1001110543 136 1001110613 144 148 154 1001110728 121 123 1001110772 13 1001110824 154 1001110825 148 1001110827 148 1001110828 148 1001110829 148 1001110830 148 1001110831 148 1001110873 137 1001112461 145 151 154 1001112496 27 1001112607 61 1001112612 132 1001112777 145 151 154 1001112779 47 160 1001112910 124 1001112921 55 1001112946 121 123 1001112947 121 123 3121254 PART NUMBER INDEX 1001112948 121 123 1001131269 144 1001113166 149 1001132175 88 1001113168 149 1001136889 84 1001113169 149 1001137005 139 163 1001113170 149 1001137672 163 1001113171 149 1001138494 84 1001113509 149 1001138514 84 1001113680 151 1001139371 83 1001114341 83 1001140429 84 1001114757 41 1001141476 162 1001114761 33 1001141967 137 1001114782 25 1001141968 137 100111
18. 104 n 7 704 332 334 705B Lamp 333A 906B 906A de e lO 55 NI Ir f DIAGNOSTIC ANALYZER 303 805 Q zm 323 2 3321 334K 128 E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL AC POWER AT 706A PLATFORM 706B 706G 706C dp F T 706E 7063 T l 706F 706L QK 220 7066 2204 _ 445 51 706H T 706 219 06 706P 219 ALLSPECS ___ CE POSI TRACK 436 706P SPECS 420A TILTMODULE gt N To O 7061 22123124125 9i 7060 Il 334 2 52 RH DRIVE BRAKE MOTOR _ a 433 7 432 Fh l 804 d 811 STD _440 UL 221 22187 j MAIN BOOM CYLINDER 7445 2 511 A MAIN BOOM 1 4116 437 4 LIMIT SWITCH 412 UL 4c 9 7 J 224D 221A lt BOOM lt 436 I Ne FUNCTION l pM H 3e VALVE s TOWER BOOM LIMIT SWITCH TOWER BOOM LIFT CVLINDER 333E 607A 607 3121254 E300AJ E300AJP 129 SECTION 7 ELECTRICAL FIGURE 7 2 HARNESS COMPONENTS INSTALLATION 130 ITEM PART NUMBER QTY DESCRIPTION REV Ref
19. 150 2901818 21 134 1707055 149 2901864 21 1707056 149 2915230 163 1707058 i 149 2920095 84 1707059 149 2920129 130 1707060 149 2920146 52 1707133 150 2920151 49 1707134 nee 148 2940048 29 2080040 83 294007327 ene 25 2220063 33 2940074 83 160 2220124 A 33 2940114 25 2220372 121 123 2940117 55 57 2220408 121 123 3000003 25 2220415 121 123 3020008 13 162 2220466 121 123 3020022 68 162 E300AJ E300AJP 3020037 13 162 3160237 13 19 3251243 138 145 151 3251813 145 151 3252331 145 3252347 84 145 151 3252507 138 3290405 138 3290606 83 3290805 71 3291005 71 3300106 13 3300151 83 3300353 29 3300396 47 3310601 21 47 87 3310805 79 3311001 21 3311005 33 41 51 52 57 79 3311
20. 170395 Wee 150 2220472 121 123 17093952 150 2220473 121 123 1703980 151 2220502 121 123 1703981 151 2220582 121 123 1703982 151 222059 121 123 1703983 151 2220628 121 123 1703984 151 2220909 121 123 1703985 151 2221033 121 123 1704000 149 162 2221084 121 123 1704001 149 2221039 123 1704002 149 2221048 121 123 1704199 144 150 154 2221086 121 123 1704200 144 149 154 2300014 162 1704240 87 2300019 163 1704246 eun 27 2300027 162 1704260 87 2300028 162 1704267 144 150 154 2300042 162 1704277 144 150 154 2400044 21 133 1704339 s 150 2400062 21 133 160 1704340 ies 150 2400067 136 1704341 150 2400068 160 1704342 150 2460037 29 1704343 150 2540020 25 1704344 150 2540037 21 1704412 144 150 154 2560122 33 57 1704422 ne 87 2560
21. 21 7024453 45 88662530 68 7020042 11 7022003 21 133 7024738 15 8896941 163 7020054 11 7022004 21 133 7024741 15 7020055 11 7022005 21 133 7024883 37 158 7020137 1 11 7022007 22 7024884 109 111 3121254 E300AJ E300AJP 171 3121254 An Oshkosh Corporation Company JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 USA Phone 1 717 485 5161 Customer Support Toll Free 1 877 554 5438 Fax 1 717 485 6417 JLG Worldwide Locations JLG Industries Australia P O Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia Phone 61 2 65811111 Fax 61 2 65813058 JLG Deutschland GmbH Max Planck Str 21 D 27721 Ritterhude Ihlpohl Germany Phone 49 0 421 69 350 20 Fax 49 0 421 69 350 45 JLG Polska UI Krolewska 00 060 Warsawa Poland Phone 448 0 914 320 245 Fax 48 0 914 358 200 JLG Latino Americana Ltd Rua Antonia Martins Luiz 580 Distrito Industrial Jo o Narezzi 13347 404 Indaiatuba SP Brazil Phone 55 19 3936 8870 Fax 55 19 3935 2312 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong Phone 852 2639 5783 Fax 852 2639 5797 Plataformas Elevadoras JLG
22. 68 1001164944 48 1001123045 68 1001164945 48 1001125235 61 1001164946 49 1001125784 48 132 1001164947 49 1001125785 48 132 1001165969 33 1001128883 162 1001166033 33 E300AJ E300AJP 1001166249 51 1001173253 52 1001174991 34 1001175138 51 1001175349 33 1001175350 34 1001175351 33 1001175613 87 130 1001175614 87 130 1001175882 51 1001175883 51 1001175997 87 1001176372 163 1001176388 144 148 1001176391 148 1001176482 148 1001176483 148 1001176488 148 1001176561 148 1001176595 148 1001176794 52 1001176855 52 1001178132 87 95 158 1001178139 87 101 158 100118274 69 1060092 134 1060279 144 148 154 1060330 84 130 1060494 139 1060638 139 1060689 51 135 1060732 133 10607383 133 1060734 133 1060735 134 10607396
23. FIGURE 1 6 BATTERY BOX INSTALLATION AN UN 3121254 E300AJ E300AJP 24 SECTION 1 FRAME FIGURE 1 6 BATTERY BOX INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref BATTERIES INSTALLATION 1001108560 Ref Machines with 305AH Batteries B 1001115997 Ref Machines with 305AH AGM Batteries A 0259042 Ref Machines with 375AH Batteries J 1 0100011 AR Compound Locking 2 0100048 AR Grease Dialectric 3 0100051 AR Grease Battery Terminal 4 0641403 4 Bolt 1 4in 20NC x 3 8in 5 0641505 4 Bolt 5 16in 18NC x 5 8in Machines with AGM Batteries Only 6 Ref Bolt 5 16in 18NC Options 6 0641512 4 Bolt 5 16in 18NC x 1 1 2in 6 0641514 4 Bolt 5 16in 18NC x 1 3 4in 7 0641606 4 Bolt 3 8in 16NC x 3 4in 13 1670878 1 Cover Right 14 1670890 1 Cover Left 15 2540020 4 Grommet 16 2940073 2 Latch 17 2940114 2 Latch 18 3000003 2 Liner 19 3311401 4 Nut 1 4in 20NC 20 3311505 4 Locknut 5 16in 18NC Machines with 305AH Batteries Only 21 3312005 4 Locknut 5 8in 11NC 22 3340852 2 Pad 23 3900266 4 Screw Shoulder 24 3931430 4 Bolt 1 4in 20NC x 1 7 8in 25 4567739 2 Tube 26 4711600 4 Flatwasher 3 8in Thin 27 4740086 8 Thrustwasher 28 4751400 8 Flatwasher 1 4in Regular 29 4751500 AR Flatwasher 5 16in Regular 30 4845923 1 Box Battery Left 30A 0962233 2 Bushing 31 4845924 1 Box Battery Right 31A 0962233 2 Bushing Not Shown 32 Ref Battery Options 32 1001105091 8 Wet Battery 6V 305 S 32 1001114782
24. Hydraulic Oil 29 1704885 AR Decal Website Options 29 Ref Decal SN 0300138358 through 0300173651 29 Ref Decal SN 0300173652 to Present 30 1706126 4 Decal Tire Load 31 See Note 1 Nameplate Serial Number Note Not available for purchase 35 3311405 1 Locknut 1 4in 20NC 36 3820001 2 Rivet 37 4751400 6 Flatwasher 1 4in Regular 38 1001110196 1 Decal Manual Descent 41 1001112461 1 Decal Lift Diagram 42 1001112777 1 Decal Manual Descent 44 1705828 1 Nameplate Footswitch 46 4420051 115 Tape Safety E300AJ E300AJP 3121254 SECTION 8 DECALS ITEM PART NUMBER QTY DESCRIPTION REV ft 3 5m 3121254 E300AJ E300AJP 155 SECTION 9 RECOMMENDED SERVICE PARTS STOCK SECTION 9 RECOMMENDED SERVICE PARTS STOCK 3121254 E300AJ E300AJP 157 SECTION 9 RECOMMENDED SERVICE PARTS STOCK FIGURE 9 1 MODELS E300AJ AND E300AJP STANDARD PARTS 158 ITEM PART NUMBER QTV DESCRIPTION REV Note Ref Note The following list will service one machine built to current production per date on the front cover with emergency repair parts which can be installed in the field Parts from the list should be replaced when inventorv is depleted to keep service parts stock supplied For further information contact Vour JLG dealer or the JLG Industries Parts Department Ref STANDARD PARTS 7022011 2 Diode 70002526 1 Breather 70004228 1 Element Filter 70002525 1 Filter 7024883 1 Co
25. 134 1060737 134 1060738 134 1060739 134 1060740 134 1060741 134 1060742 135 1060743 134 1060757 47 131 1060767 133 1060768 133 1060769 133 1060770 134 1060771 134 1060772 134 1060773 134 1060801 139 1060802 139 1060847 134 1060860 134 1060882 134 1060908 138 10837580 117 1271433 65 1271463 29 1320030 121 123 1320041 41 138 1320043 79 1320130 79 1320159 79 1320172 asus 135 1320261 79 167 PART NUMBER INDEX 20 AMA 79 1320263 51 1380136 33 57 1380138 27 1580012 85 1600244 139 1600273 87 1600274 87 1600293 21 160 1600294 21 1600300 21 1600466 52 1670829 87 1670878 2 25 1670890 25 1670899
26. 3 70002367 1 Head 1001106878 8 1001106879 Cylinders 3 70003116 1 Head 1001120974 Cylinders 4 See Note 1 Wiper Note Use Item 100 5 70002366 1 Ring Retaining 6 See Note 1 Seal Rod Note Use Item 100 7 See Note 1 Ring Back up Note Use Item 100 8 70002352 1 Ring Wear 9 See Note 1 O Ring Note Use Item 100 10 See Note 1 Ring Back up Note Use Item 100 11 See Note 1 O Ring Note Use Item 100 12 Ref Piston Options 12 70002365 1 Piston 1001106878 amp 1001106879 Cylinders 12 70003117 1 Piston 1001120974 Cylinders 13 See Note 1 Seal Piston Note Use Item 100 14 See Note 1 O Ring Note Use Item 100 15 70002335 1 Nut 15 0100071 AR Compound Locking 16 Ref Spacer Options 16 70002364 1 Spacer E300AJ 16 70002385 1 Spacer E300AJP 17 See Note 1 O Ring Note Use Item 100 18 4640771 1 Cartridge Valve Counterbalance 18 2900770 1 Seal Kit 4640771 Valve 1 Per Assembly 19 70002389 1 Cartridge Valve Counterbalance 19 2900770 1 Seal Kit 70002389 Valve 1 Per Assembly 20 10837580 1 Cartridge Valve Load Shuttle was p n 7010542 20 7010543 1 Seal Kit 10837580 amp 7010542 Valves 1 Per Assembly 21 70023370 6 Plug O Ring 24 Ref BEARING 24 70002363 2 Bearing 1001106878 amp 1001106879 Cylinders 24 70003118 2 Bearing 1001120974 Cylinders 100 Ref Seal Kit Options Includes Items 4 6 7 9 10 11 13 148 17 100 70002362 1 Seal Kit 1001106878 amp 1001106879 Cylinders 100 70003119 1 Seal Kit 1001120974 Cylinders
27. 5 103 See Note eS 104 See Note N 105 See Note N n 106 See Note Y 107 See Note 108 Seo Note 109 See Note 200 1001119105 201 See Note 202 1001118066 203 1001118069 III Manual Manual Model Designation 1 MACHINE IDENTIFICATION Machines are identified by model and in some cases a combination of models serial number SN or redional standard i e ANSI CE CSA Components may also be identified by SN or manufacturer common components that may be identified by these characteristics are engines and hydraulic components 2 PARTS MANUAL ORGANIZATION Product informationin this manual is organized under section titles Frame Cylinder Hydraulic and Electrical are a few examples Each section is organized by figure and page number The information within the Figure is then organized by item number part number description and corresponding illustration s 3 TABLE OF CONTENTS A table of contents is found toward the beginning of the manual Figure number description and page number are provided for quick reference to the page containing the related information 4 RECOMMENDED SPARE PARTS The Recommended Spare Parts located near the end of the manual referance most frequently used maintenance parts 5 PART NUMBER INDEX A numerical index listing all part numbers and the corresponding page number s appears at the back of the manual E300AJ E300AJP 3121254 3121254 GENERAL INFORMATION 6 NON SER
28. 70002735 97 7002823 139 163 70002736 91 92 7002826 163 70002737 92 7002828 139 7000281 15 7003928 97 70002902 84 7003933 91 70002908 84 7003935 91 70002904 84 7003940 91 70002905 84 7003944 91 70002906 97 7003946 91 700083114 117 7003952 97 70003115 117 7003953 97 70003116 117 7003956 97 700083117 117 7003972 92 70003118 117 7003973 92 70003119 117 7003974 91 97 70003483 84 7003976 97 70003528 39 7003977 97 70004019 39 7003980 92 70004160 43 7003982 92 158 70004228 34 158 7003983 92 70004312 34 7003986 91 70004738 95 7003989 92 70004739 95 7003992
29. ANSI ANSI Export and UL Specs SN 0300194887 to Present 1001108775 Ref Ground Control Box Installation E300AJP Australian Spec A Prior to SN 0300149146 1001108774 Ref Ground Control Box Installation E300AJP Australian Spec A SN 0300149146 through 0300194887 1001164946 Ref Ground Control Box Installation E300AJP Australian Spec SN 0300194887 to Present 1001108775 Ref Ground Control Box Installation E300AJP CE Spec A 1001164947 Ref Ground Control Box Installation E300AJP CE Spec SN 0300194887 to Present 101 0100011 AR Compound Locking 102 Ref Bolt Options 102 0641505 3 Bolt 5 16in 18NC x 5 8in Prior to SN 0300194887 102 0641503 3 Bolt 5 16in 18NC x 3 8in SN 0300194887 to Present 103 0811610 4 Screw 3 8in 16NC x 1 1 4in 104 4711500 3 Flatwasher 5 16in Thin 105 Ref Plate Mounting Options 105 1001107526 1 Plate Mounting Prior to SN 0300194887 105 1001163750 1 Plate Mounting SN 0300194887 to Present 106 3520031 2 Plug Hole 1 3 16 1001110272 Ref LOAD SENSING INDICATOR INSTALLATION C 201 2920151 1 Light LED 3121254 E300AJ E300AJP 49 SECTION 2 TURNTABLE 50 FIGURE 2 8 ELECTRICAL COMPONENTS INSTALLATIONS Al SEE ELECTRICAL SECTION 204 2 FOR CALLOUT E300AJ E300AJP 3121254 SECTION 2 TURNTABLE FIGURE 2 8 ELECTRICAL
30. ASSEMBLY for Breakdown 23 Ref Boom Function Control Valve Assembly See BOOM FUNCTION VALVE ASSEMBLY for Breakdown 23 1001109447 1 Boom Function Control Valve Assembly E300AJ 23 1001109446 1 Boom Function Control Valve Assembly E300AJP 24 Ref Plate Main Valve Tank Motor Mounting Options 24 1001109427 1 Plate Main Valve Tank Motor Prior to SN 0300196085 24 1001164642 1 Plate Main Valve Tank Motor SN 0300196085 to Present 25 Ref Bracket Hood Latch Options 25 1001109929 1 Bracket Hood Latch Prior to SN 0300196085 25 1001164706 1 Bracket Hood Latch SN 0300196085 to Present 26 Ref Hose Remote Grease Line 26 1001109939 1 Hose Remote Grease Line Prior to SN 0300196085 26 1001174991 1 Hose Remote Grease Line SN 0300196085 to Present 29 4740308 2 Flatwasher Special 30 0641608 2 Bolt 3 8in 16NC x 1in SN 0300179561 to Present 31 0903530 1 Bracket Mounting SN 0300179561 to Present 32 3900283 4 Screw 3 8in 16NC x 3 4in SN 0300179561 to Present 33 1001162882 1 Filter High Pressure SN 0300179561 to Present 33 70004228 1 Element Filter 34 1001164643 1 Plate Clamp Holder SN 0300196085 to Present 35 0940049 1 Stopper Hood SN 0300196085 to Present 36 88662523 1 Nut Tinnerman SN 0300196085 to Present 37 3311502 1 Nut 5 16 18 UNC GR2 Hex Jam Nut SN 0300196085 to E300AJ E300AJP 3121254 SECTION 2 TURNTABLE ITEM PART NUMBER QTY DESCRIPTION REV Present 100
31. ITEM PART NUMBER QTV DESCRIPTION REV 16 4846278 1 Link SN 0300138358 through 0300157823 16 1001118482 1 Link SN 0300157824 to Present 17 Ref Link Jib Bottom Options 17 1001094670 2 Link SN 0300138358 through 0300157823 17 1001118516 2 Link SN 0300157824 to Present 18 0060065 1 Jib Swing Rotator Assembly E300AJP Only See JIB SWING ROTATOR ASSEMBLY for Breakdown 19 3931816 1 Capscrew 1 2in 13NC x 1in 20 0100011 AR Compound Locking Ref PLATFORM SUPPORT INSTALLATION 0272976 Ref Machines without Load Sensing A See Note Ref Machines with Load Sensing Note Contact JLG Customer Service and Request Manual p n 3124287 101 0100011 AR Compound Locking 102 0641610 8 Bolt 3 8in 16NC x 1 1 4in 103 0681608 6 Bolt 3 8in 16NC x lin Grade 8 104 3311605 1 Locknut 3 8in 16NC 105 4711600 1 Flatwasher 3 8in Thin 106 Ref Support Platform Options 106 4846608 1 Machines without Load Sensing 106 See Note Above 1 Machines with Load Sensing 107 4891600 8 Flatwasher 3 8in Hardened E300AJ E300AJP 3121254 SECTION 3 BOOM FIGURE 3 5 PLATFORM ROTATOR ASSEMBLY gt e 22 24 27 E300AJ E300AJP SECTION 3 BOOM FIGURE 3 5 PLATFORM ROTATOR ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 0060044 Ref PLATFORM ROTATOR ASSEMBLY D Ref Note There are 2 different versions of Rotator p n 0060044 and no SN break exists Order internal parts by the Helac Contro
32. 1 Washer Tanged 1 1 4in 3121254 E300AJ E300AJP 11 SECTION 1 FRAME FIGURE 1 2 TIRE AND WHEEL DRIVE INSTALLATION 3121254 E300AJ E300AJP 12 SECTION 1 FRAME FIGURE 1 2 TIRE AND WHEEL DRIVE INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref WHEEL DRIVE INSTALLATION OPTIONS 1001109430 Ref Standard Spec F 1001109431 Ref UL Spec H 1 0100019 AR Compound Locking 2 0340047 2 Band Motor UL Spec Only 5 0641609 8 Bolt 3 8in 16NC x 1 1 8in 7 0641826 4 Bolt 1 2in 13NC x 3 1 2in 8 0682012 12 Bolt 5 8in 11NC x 1 1 2in SN 0300113683 through 0300138358 9 0920113 2 Drive Brake Assembly 9 0920113 2 Ring Sensor 1 Per Assembly was p n 7027275 which is no longer available Replace Complete Brake 9 7007977 2 Ring Bearing Retaining Large 1 per Assembly 9 7011716 2 Ring Bearing Retaining Small 1 per Assembly 9 7007913 4 Bolt 9 7011757 2 Complete Repair Kit Includes Case and Oil Seals O Rings Back Up Rings Stator and Rotor Discs Return Plate Springs Bearing and Brake To Hub Gasket 1 Per Assembly 9 2900768 2 Bearing Kit 1 per Assembly 9 7007900 2 Seal Oil Front 1 per Assembly 9A 7007933 2 Gasket 1 Per Assembly 9B 70002408 2 Gasket Brake to Motor 1 Per Assembly Not Included in Repair Kit 14 2780282 2 Drive Hub Assembly See DRIVE HUB ASSEMBLY for Breakdown 15 3020008 AR Lubricant Mobilube HD 80W 90 16 3020037 AR Lube Coupling Grease 17 31
33. 107 111 113 115 117 70002336 111 70002337 111 70002338 111 70002339 111 70002340 111 70002341 109 70002342 109 70002348 109 70002344 109 700023495 109 70002346 109 70002347 109 70002348 109 70002349 109 70002350 105 113 70002352 105 113 117 169 PART NUMBER INDEX 70002354 113 70002355 113 70002357 105 70002358 105 70002359 105 113 70002360 105 70002361 105 70002362 117 70002363 107 115 117 70002364 117 70002365 117 70002366 105 113 117 70002367 117 70002368 117 70002369 117 70002370 107 70002371 107 70002372 107 70002373 107 115 70002374 107 70002375 107 70002376 107 70002379 115 70002380 115 70002381 113 115 70002382 115 70002383 115 70002384 115 70002385
34. 11 21 61 72 0962259 net 65 84 0962292 nme 71 0641613 33 0962449 131 0641614 41 1001094670 72 0641616 38 41 71 1001095410 162 0641618 29 71 1001096188 133 0641622 65 1001097487 65 0641806 65 1001098897 162 0641808 61 65 10010996535 163 0641810 61 65 1001099834 68 69 0641812 61 1001101024 131 0641826 13 1001101025 131 0642208 21 1001102527 41 06816068 72 1001103105 51 0681832 67 1001103106 51 135 0682012 13 1001103437 71 0682040 41 1001103617 163 0682048 41 1001103646 41 43 07004068 137 1001105091 25 0700620 83 1001105153 61 105 0700818 71 1001105989 61 113 0700820 69 1001106736 132 0701018 71 1001106757 69 0701020 71 1001106878 67 117 0711227 67
35. 131 132 4460419 131 132 4460424 52 133 136 139 4460426 29 132 139 446042851 88 130 135 136 4460434 130 132 4460445 133 4460464 130 131 132 133 136 4460465 131 132 135 4460466 131 132 133 4460467 139 163 4460488 88 4460496 48 88 130 131 PART NUMBER INDEX 4460802 135 4460803 135 4460805 51 135 4460868 132 4460877 132 4460891 131 132 4460894 131 4460899 132 4460930 135 4460931 133 4460956 138 4460968 131 138 4461196 135 137 4461198 137 4461199 135 137 4461201 137 4461202 135 137 4461204 137 4461205 136 137 4461207 137 4461244 137 4461245 137 4461246 137 4461249 136 137 4567739 25 4568165 29 4640771 117 4641129 39 4711000 41 4711400 41 51 65 79 84 85 138 4711500 21 27 48 49 69 88 4711600 11 13 25 33 41 51 6
36. 14 Position 218A 4460465 24 Socket Female 218A 4460466 4 Seal Plug 218A 1001101024 2 Boot 218A 1001101025 2 Grommet 219 1001109756 1 Harness Assembly Tower Boom AC to Platform B 220 1001109757 1 Harness Assembly Main Boom AC to Platform B 220A 4460709 1 Plug Male 221 1001109814 AR Harness Limit Switch B 221A 4360548 2 Switch Limit 221B 4460891 2 Plug Male 2 Position 221B 4460465 4 Socket Female 221C 4460894 1 Plug Male 6 Position 221C 4460465 6 Socket Female 221D 4460968 2 Connector Strain Relief 221D 0962449 2 Bushing Ref GROUND CONTROL BOX COMPONENTS 303 1060757 1 Cable Negative 303A 4460025 1 Connector Anderson 305 Ref Tube Insulated Options 305 2820118 in 10cm Tube Insulated SN 0300138358 through 0300168223 305 2820026 3 in 10cm Tube Insulated SN 0300168224 to Present 305 3990106 1 Limiter In Rush 305 4460185 1 Terminal 305 4460183 1 Terminal Fork 322 Ref Lockwasher Terminal Options 322 4460496 2 Lockwasher Terminal SN 0300138358 through 0300143540 3121254 E300AJ E300AJP 131 SECTION 7 ELECTRICAL 132 ITEM PART NUMBER QTY DESCRIPTION REV 322 1001125784 2 Lockwasher Terminal SN 0300143541 to Present 323 Ref Nut Terminal Options 323 4460497 2 Nut Terminal SN 0300138358 through 0300143540 323 1001125785 2 Nut Terminal SN 0300143541 to Present 324 4460526 2 Connector Strain Relief 332 1001109506 1 Harness Assembly Ground Contro
37. 2 DRIVE HYDRAULIC DIAGRAM E300AJP ITEM PART NUMBER QTY DESCRIPTION REV 1001109710 Ref HYDRAULIC DIAGRAM E300AJP J 1 2220502 2 Fitting 45 Elbow 2 2220466 4 Fitting 90 Elbow 3 2220473 3 Fitting 45 Elbow 4 2220472 8 Fitting 45 Elbow 5 2220628 1 Fitting 45 Elbow 6 2220909 2 Fitting Orifice 015 7 2221039 2 Fitting Orifice 022 8 2221033 2 Fitting Straight 10 2220415 6 Fitting Straight 12 2220582 18 Fitting Straight 13 Ref Fitting Straight Options 13 2220593 1 Fitting Straight SN 0300138358 through 0300177036 13 2220408 1 Fitting Straight SN 0300177037 to Present 14 2220372 10 Fitting Straight 15 2221034 1 Fitting Tee 16 2754055 1 Hose 17 2755023 1 Hose 18 1001109688 2 Hose 19 2753364 1 Hose 20 2753276 2 Hose 21 2753279 2 Hose 22 1001109683 1 Hose 23 1001112946 2 Hose 24 1001109686 2 Hose 25 1001110728 1 Hose 26 1001109687 2 Hose 27 2752999 3 Hose 29 1001109682 1 Hose 31 Ref Hose Options 31 1001109689 1 Hose SN 0300138358 through 0300179560 31 2752613 1 Hose SN 0300179561 to Present 32 2753137 1 Hose 33 2753136 1 Hose 34 1001109690 1 Hose 35 2753812 2 Hose 36 1001112947 1 Hose 37 Ref Hose Options 37 1001109691 1 Hose SN 0300138358 through 0300177036 37 1001160232 1 Hose SN 0300177037 to Present 38 1320030 1 Clamp 39 2221086 1 Fitting Test Port 40 1001112948 4 Hose 41 2752473 1 Hose SN 0300179561 to Present 42 2221048 2 Fitting Elbow SN 0300179561 to Present 3121254
38. 4in 221 2820035 AR Tubing Insulate Not Shown 222 2920146 1 Strobe Light Assembly See Item 203 for breakdown 223 3311005 2 Locknut 10 24NC 224 3820019 4 Rivet 225 4240033 AR Wire Tie 226 4460226 2 Socket Contact 227 4460234 5 Terminal Mount Cable Tie 228 4460424 1 Connector 2 Pos Mate and Lock 229 4751000 4 Flatwasher 10 Regular 230 1001173253 1 Bracket Support Beacon 301 1600466 1 BATTERY CHARGER REPROGRAM CONTROLLER Use p n 2915230 E300AJ E300AJP 3121254 SECTION 2 TURNTABLE FIGURE 2 9 HOODS INSTALLATION Prior to SN 0300194887 3121254 E300AJ E300AJP 54 SECTION 2 TURNTABLE FIGURE 2 9 HOODS INSTALLATION Prior to SN 0300194887 ITEM PART NUMBER QTY DESCRIPTION REV 1001110013 Ref HOODS INSTALLATIONS Prior to SN 0300194887 B 1 0100011 AR Compound Locking 2 0641606 8 Bolt 3 8in 16NC x 3 4in 3 0940049 4 Bumper 4 1001112921 1 Hood Assembly Tank Side See Items 101 103 for Breakdown 5 3311505 4 Locknut 5 16in 18NC 6 4751600 8 Flatwasher 3 8in Regular 7 1001110262 1 Hood Assembly Ground Control Box Side See Items 201 204 for Breakdown 1001112921 Ref HOOD ASSEMBLY TANK SIDE A Ref Note Replacement Decals Must Be Ordered Separately See DECALS SECTION 101 2600258 2 Hinge 102 2940117 1 Latch 103 3960514 AR Seal 1001110262 Ref HOOD ASSEMBLY GROUND CONTROL BOX SIDE A Ref Note Replacement Decals Must Be Ordered Separately See DECALS SECTION 201 2600258 2 Hin
39. 5 16in 18NC x 2in SN 0300138358 through 0300157823 2 0700818 2 Bolt M8 x 50mm SN 0300157824 to Present 3 Ref Bolt Options 3 0641616 4 Bolt 3 8in 16NC x 2in SN 0300138358 through 0300157823 3 0701018 4 Bolt M10 x 50mm SN 0300157824 to Present 4 Ref Bolt Options 4 0641618 2 Bolt 3 8in 16NC x 2 1 4in SN 0300138358 through 0300157823 4 0701020 2 Bolt M10 x 60mm SN 0300157824 to Present 5 0961951 2 Bushing 6 0962292 2 Bushing 7 Ref Nut Options 7 3311501 4 Nut 5 16in 18NC SN 0300138358 through 0300157823 7 3290805 4 Nut M8 SN 0300157824 to Present 8 Ref Locknut 3 8in 16NC 8 3311605 6 Nut 3 8in 16NC SN 0300138358 through 0300157823 8 3291005 6 Nut M10 SN 0300157824 to Present 9 3340860 4 Pad Rubber 10 3422791 2 Pin 11 3572551 2 Channel Hose Carrier 12 Ref Flatwasher Options 12 4751500 6 Flatwasher 5 16in Regular SN 0300138358 through 0300157823 12 4811902 6 Flatwasher M8 SN 0300157824 to Present 13 Ref Pin 13 3422794 2 Pin SN 0300138358 through 0300157823 13 1001116550 2 Pin SN 0300157824 to Present 14 1001108429 1 Lift Cylinder Assembly Jib See CYLINDER SECTION for Breakdown 15 Ref Support Jib Options 15A 1001103437 1 Support Use p n 1001125321 E300AJ SN 0300138358 through 0300157823 15A 1001118394 1 Support Use p n 1001125321 E300AJ SN 0300157824 to Present 15B 4846502 Support E300AJP 16 Ref Link Jib Top Options 3121254 E300AJ E300AJP 71 SECTION 3 BOOM 72
40. 7 0641616 4 Bolt 3 8in 16NC x 2in 8 1380136 AR Clip Gripper 9 Ref Fitting Options 9 2220063 1 90 Elbow SN 0300138358 through 0300177036 9 2220124 1 45 Elbow SN 0300177037 to Present 10 2560122 1 Handle Prior to SN 0300196085 11 1001114761 1 Grip Handle Prior to SN 0300196085 12 3311005 2 Locknut 10 24NC 13 3311505 4 Locknut 5 16in 18NC 14 3311605 2 Locknut 3 8in 16NC 15 4711600 AR Flatwasher 3 8in Thin 16 4740393 AR Flatwasher Special 17 4751000 AR Flatwasher 10 Regular 18 4751500 8 Flatwasher 5 1 Regular 19 4751600 7 Flatwasher 3 8in Regular 20 1001109126 1 Hydraulic Tank Assembly 20A 70002526 1 Breather 20B 70002525 1 Filter 21 Ref Hydraulic Motor Pump Assembly Options 21 1001109127 1 Hydraulic Motor Pump Assembly use p n 3600302 SN 0300138358 through 0300177036 21 1001157601 1 Hydraulic Motor Pump Assembly SN 0300177037 through 0300196085 21 1001175351 1 Hydraulic Motor Pump Assembly SN 0300196085 to Present Ref Note When replacing pump or motor pump assembly refer to the Service Manual for initial pump start up procedure Ref Note Original Equipment p n 1001109127 or 3600302 may have been replaced with Service Replacement p n 1001175351 Visually identify component before ordering parts 21A Ref Pump 21A 70002521 1 Motor Pump Assembly p n 1001109127 21A 1001175349 1 Motor Pump Assembly p n 1001175351 21A 7021319 1 Motor Pump Assembly p n 3600302 21A 1001154537 1 Motor Pump Assembly p n 1001157601 21B Re
41. Bar 111 0100011 AR Compound Locking Ref PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION 1001109901 Ref Platform Console and Footswitch Installation E300AJ Use A B 1001146099 1001109902 Ref Platform Console and Footswitch Installation E300AJP Use A B p n 1001146100 201 0641406 4 Bolt 1 4in 20NC x 3 4in 202 0641408 3 Bolt 1 4in 20NC x 1in 203 0641610 4 Bolt 3 8in 16NC x 1 1 4in 204 3311405 7 Locknut 1 4in 20NC 205 3311605 4 Locknut 3 8in 16NC 206 3380434 1 Panel Pedestal 207 4740362 7 Washer Fender 1 4in 208 4751400 4 Flatwasher 1 4in Regular 209 4751600 8 Flatwasher 3 8in Regular 210 Ref Console Box Assembly Not Shown See PLATFORM CONSOLE ASSEMBLY for Breakdown 210A Ref Footswitch Assembly Includes Footswitch and Items 210B amp 210C 210A 0272971 1 Footswitch Assembly SN 0300138358 through 0300169753 210A 1001136889 1 Footswitch Assembly SN 0300169754 to Present A Ref Note All machines SN 0300138358 to SN 0300167692 use assembly p n 0272971 Assembly p n 0272971 may use either p n 4360031 or p n 1001117320 Identify component before ordering parts 210A Ref Footswitch Less Cable Options 210A 4360031 1 Footswitch Less Cable SN 0300138358 through 0300143940 210A 1001117320 1 Footswitch Less Cable SN 0300143941 through 0300169753 210A 1001117172 1 Footswitch Less Cable SN 0300169754 to Present 210A Ref Block Contact Options See Note Above 210A 7000625 2 Contact Block for p n 4360031 210A 70003483 1 Contact Bl
42. Bolt 3 8in 161NC x 3 4in 104 Ref Bolt Options 104 0641614 2 Bolt 3 8in 161NC x 1 3 4in SN 0300138358 through 0300138862 104 0641616 2 Bolt 3 8in 161NC x 2in SN 0300138863 to Present 105 1320041 1 Clamp 106 3311005 2 Locknut 10 24NC 107 3311405 1 Locknut 1 4in 20NC 108 3931010 2 Capscrew 10 24NC x 5 8in 109 4360517 1 Switch Proximity 110 4711000 2 Flatwasher 10 Thin 110 4740120 2 Flatwasher Nylon 111 4711400 1 Flatwasher 1 4in Thin 112 4711600 4 Flatwasher 3 8in Thin 113 Ref Spacer Options 113 7116691 2 Spacer SN 0300138358 through 0300138862 113 1001114757 2 Spacer SN 0300138863 to Present 114 1001102527 1 Bracket Switch Mounting 115 1001108274 1 Cam 3121254 E300AJ E300AJP 41 SECTION 2 TURNTABLE FIGURE 2 5 TURNTABLE BEARING ASSEMBLY 42 E300AJ E300AJP 3121254 SECTION 2 TURNTABLE FIGURE 2 5 TURNTABLE BEARING ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref TURNTABLE BEARING ASSEMBLIES 1001103646 Ref Turntable Bearing DOHI G 1001153013 Ref Turntable Bearing JING WEI B 1 70002643 2 Cup Bearing 1 70002644 2 Cone Bearing 2 70002645 1 Seal 3 70002646 8 Bolt 5 16in 18NC x 7 8in 4 70002647 2 Bolt 1 2in 13NC x Tin 5 70002648 2 Bolt 1 2in 13NC x 1 1 4in 6 70000865 1 Plug 7 70002649 1 Vent Pressure 8 70002650 1 Seal 9 70002651 1 Fitting Grease 1 4in 10 Ref Component Options 10 70002652 1 Fitting Grease 1 8in Straight 10 See Note Plug Pipe Note Not Availabl
43. Breakdown 25 Ref Main Boom Assembly Options See MAIN BOOM ASSEMBLY for Breakdown 25 1001108384 1 Main Boom Assembly Use p n 1001125317 E300AJ SN 0300138358 through 0300157823 25 1001117885 1 Main Boom Assembly Use p n 1001125317 E300AJ SN 0300157824 to Present 25 1001107108 1 Main Boom Assembly Use p n 1001125316 E300AJP SN 0300138358 through 0300157823 25 1001123023 1 Main Boom Assembly Use p n 1001125316 E300AJP SN 0300157824 to Present 26 Ref Plate Boom Rest Options 26A 1001107573 1 Plate Boom Rest SN 0300138358 through 0300157823 26B 1001125235 1 Plate Boom Rest SN 0300157824 to Present 27 Ref Tower Boom Assembly See TOWER BOOM ASSEMBL Y for Breakdown 3121254 E300AJ E300AJP 61 SECTION 3 BOOM 62 ITEM PART NUMBER QTV DESCRIPTION REV 27 1001108387 1 Tower Boom Assembly E300AJ 27 1001107583 1 Tower Boom Assembly E300AJP 28 Ref Jib Assembly See JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION for Breakdown 28 1001107615 1 Jib Assembly Use p n 1001125318 E300AJ SN 0300138358 through 0300157823 28 1001123025 1 Jib Assembly Use p n 1001125318 E300AJ SN 0300157824 to Present 28 1001107614 1 Jib Assembly Use p n 1001123024 E300AJP SN 0300138358 through 0300157823 28 1001123024 1 Jib Assembly E300AJP SN 0300157824 to Present 29 3422709 1 Pin 30 1001109528 1 Pin 31 Ref Bolt Options 31 0641609 1 3 8in 16NC x 1 1 8in SN 0300138358 through 0300157823 31 07
44. COMPONENTS INSTALLATIONS ITEM PART NUMBER QTY DESCRIPTION REV Ref BATTERY CHARGER INSTALLATIONS Prior to SN 0300194887 1001103106 Ref ANSI ANSI Export and UL Specs D 1001109116 Ref ANSI Export and CE Specs D 1001109117 Ref Australian Spec D 1 0100011 AR Compound Locking 2 0641404 4 Bolt 1 4in 20NC x 1 2in 4 3311005 4 Locknut 10 24NC 5 3311401 4 Nut 1 4in 20NC 6 3571584 1 Bracket Plug 1001109116 amp 1001109117 Installations Only 7 3911016 4 Screw 10 24NC x lin 8 4240032 1 Tie Strap 9 4460234 1 Base Tie Strap Mounting 10 4460428 1 Connector Strain Relief 1001109116 amp 1001109117 Installations Only 13 4711400 8 Flatwasher 1 4in Thin 14 4751000 4 Flatwasher 10 Regular 15 1001103105 1 Battery Charger Assembly See ELECTRICAL SECTION for Replacement Parts Ref BATTERY CHARGER INSTALLATIONS SN 0300194887 to Present 1001166249 1 ANSI ANSI Export and UL Specs A 1001175882 1 ANSI Export and CE Specs A 1001175883 1 Australian Spec A 20 0641405 4 Bolt 1 4in 20NC x 5 8in 21 1060689 1 Cable AC cord 22 3311405 4 Locknut 1 4in 20NC 23 4711400 8 Flatwasher 1 4in Thin 24 4460805 1 Plug Australian 1001175883 Installation Only 25 4460138 1 Terminal Connector Plug 1001166249 Installation Only 26 1001103105 1 Battery Charger Assembly See ELECTRICAL SECTION for Replacement Parts 27 0641604 1 Bolt 1 4in 20NC x 1 2in 28 1320263 1 Clamp Cable 29 1701644 1 Decal Battery Charger 30 4711600 1 Flatwasher 3 8
45. Cable Assembly UL Specs 445A 4460025 2 Connector Anderson Ref Cable Kit Options 2901818 1 Standard Specs Includes Items 431 439 2 4460025 1 UL Specs Includes Items 431 438 8 440 2 Ref BATTERY BOX COMPONENTS 1001108560 Ref Machines with 305AH Batteries B 1001115997 Ref Machines with 305AH AGM Batteries A 0259042 Ref Machines with 375AH Batteries J 502 0100048 AR Grease Dielectric 503 0100051 AR Grease Battery Terminal 508 Ref Boot Options 508 See Note AR Boot Square Shape 1001108560 Installation Note Not Available Purchase Item 510 p n 1001109833 508 0840031 AR Boot d Shaped 1001115997 amp 0259042 Installations 509 Ref Boot Options 509 See Note AR Boot Square Shape 1001108560 Installation Note Not Available Purchase Item 510 p n 1001109833 509 0840032 AR Boot b Shaped 1001115997 amp 0259042 Installations 510 Ref Cable Battery Options 510 1001109833 6 1001108560 Installation 510 1060092 6 1001115997 amp 0259042 Installations 511 Ref Cable Assembly Options 511 1001110065 1 1001108560 Installation Standard Spec 511 1060741 1 1001108560 Installation UL Spec 511 1060741 1 1001115997 amp 0259042 Installations 511A 4460025 2 Connector Anderson 512 Ref Cable Assembly Options Left Battery Box 512 1001110030 1 1001108560 Installation 512 1060743 1 1001115997 8 0259042 Installations 512A 4460025 1 Connector Anderson 134 E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL ITEM P
46. Compound Locking Capscrew 1 4 20 x 1 1 8 Screw 10 24 x 3 8 Bushing Tapered Clamp Cable Head Plug O Ring Plug O Ring Plug O Ring Lubricant Piston Ring Washer Capscrew 1 4 20 x 1 1 4 Capscrew 1 2 13 x 1 1 2 Setscrow 10 24 x 3 8 Spacer Cartridge Holding Vatve Non Vented Kit Seal 4640999 Cartridge Valve Cartridge Counterbalance Valve Non Vented Kit Seal 4641248 Cartridge Valve Sensor Cylinder Length Cap Retainer Barrel Bushing Rod Bushing Kit Seal Includes Items 101 109 Ring Wear Note Use p n 1001139996 Ring Back Up Note Use p n 1001139996 Ring Lock Note Use pin 1001139996 Ring Back Up Note Use p n 1001139996 O Ring Note Use p n 1001139996 O Ring Note Use p n 1001139996 Seal Note Use p n 1001139996 Wiper Rod Note Use p n 1001139996 Seal Note Use p n 1001139996 Kit Sensor Magnet Includes Items 201 203 Sleeve Spacer Note Use pin 1001119105 Magnet Sensor Ring Internal Retaining G Bon z aa E BL PART NUMBER 1001140104 1 0100011 2 0630535 Pa 3 0791003 4 0961897 Y 5 1320136 6 1683063 7 2220883 8 2220885 9 2220886 10 3020039 1 3480282 12 3760371 13 3931420 14 3931824 15 3951003 ga 16 4100099 A 17 4640999 N 17 2900792 2 18 4641248 X 4 18 70004186 103 19 1001117991 j 20 1001118070 21 1001118084 21A 0961950 22 1001118086 22A 0961950 100 1001139996 N 101 See Note 102 See Note
47. E300AJ E300AJP 123 SECTION 6 HYDRAULIC FIGURE 6 3 HYDRAULIC DIAGRAM LIST ITEM PART NUMBER QTY DESCRIPTION REV Ref Note Diagrams not shown are available from JLG Ref Service Parts Departments Ref Hydraulic Diagrams 1001109711 Ref Hydraulic E300AJ 1001109710 Ref Hydraulic E300AJP 1001112910 Ref Standard Hydraulic Schematic 124 E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL SECTION 7 ELECTRICAL 3121254 E300AJ E300AJP 125 SECTION 7 ELECTRICAL FIGURE 7 1 ELECTRICAL DIAGRAM LIST ITEM PART NUMBER QTY DESCRIPTION REV Ref Note Diagrams not shown are available from the JLG Service Department 4933100 Ref DRIVE ELECTRICAL DIAGRAM 1001109357 Ref GROUND CONTROL BOX ELECTRICAL DIAGRAM 1001109859 Ref PLATFORM CONSOLE ELECTRICAL DIAGRAM 1001108541 Ref STANDARD ELECTRICAL SCHEMATIC 1001109358 Ref VALVE ELECTRICAL DIAGRAM 126 E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL FIGURE 7 2 HARNESS COMPONENTS INSTALLATION 703A PLATFORM 4D FLOODLIGHTS 34 7030 10 zws 814 CM 105 INVERTER 805 820 m 218 mm 701A 701 1040 702A 702 y m cell f 103 AT ac ee Ata CL STROBE 702B l ES LIGHT 334D 334L 6040 _ 6048 604A SS 104 U 104C BATTERY h CHARGER
48. E300AJ E300AJP 3121254 SECTION 3 BOOM FIGURE 3 6 JIB SWING ROTATOR ASSEMBLY E300AJP ONLY ITEM PART NUMBER QTY DESCRIPTION REV 0060065 Ref JIB SWING ROTATOR ASSEMBLY 1 0060065 1 Case Bracket Weldment Note Not available for purchase 2 7017167 1 Shaft 3 7017168 1 Sleeve Piston 4 0060065 1 Cap End Note Not available for purchase 7 0060065 Tie Rod Assembly Note Not available for purchase 8 See Note 3 Capscrew 1 4in 20NC Grade 8 Note Not available for purchase 9 See Note 1 Seal Cap Note Use Item 100A or 100B 10 See Note 1 Ring Back Up Cap Note Use Item 100A or 100B 11 See Note 1 Seal Rod Note Use Item 100A or 100B 12 See Note 1 Seal Piston Note Use ltem 100A or 100B 13 See Note 2 Packing Bearing Note Use ltem 100A or 100B 14 See Note 1 Seal Note Use Item 100A or 100B 15 See Note 1 Seal Note Use Item 100A or 100B 16 7017178 1 Bearing Cap 17 7017178 1 Bearing Shaft 18 7017178 2 Thrustwasher 19 7017172 1 Counterbalance Valve Assembly 19 7017192 2 Cartridge Valve No Seal Kit Available 100 Ref Seal Kit Options Includes ltem 9 15 100A 7017165 1 Standard 100B 70000340 1 Cold Climate 101 7017178 1 Bearing Kit Includes Item 16 18 102 7017179 1 Hardware Kit Includes Setscrews and Plugs 3121254 E300AJ E300AJP 77 SECTION 3 BOOM FIGURE 3 7 CABLE CLAMPS AND LIMIT SWITCHES INSTALLATION
49. FIGURE 3 4 JIB ASSEMBLY AND PLATFORM SUPPORT 5 00 70 FIGURE 3 5 PLATFORM ROTATOR 5 nennen 74 FIGURE 3 6 JIB SWING ROTATOR ASSEMBLY E300AJP 76 FIGURE 3 7 CABLE CLAMPS AND LIMIT SWITCHES 5 n cnn n naar nn nennen 78 SECTION PLATFORM g 81 FIGURE 4 13 PLATEORM ASSEMBLY xiii i eee a a a Ba A ERA 82 FIGURE 4 2 PLATFORM CONSOLE 5 2 86 FIGURE 4 3 CONTROLLER ASSEMBLY DRIVE AND STEER Prior to SN 0300194240 90 FIGURE 4 4 CONTROLLER ASSEMBLY DRIVE AND STEER SN 0300194240 to Present 94 FIGURE 4 5 CONTROLLER ASSEMBLY SWING AND LIFT Prior to SN 0300194240 96 FIGURE 4 6 CONTROLLER ASSEMBLY SWING AND LIFT SN 0300194240 to Present 100 SEGTION 5 CYLINDER rd ED E e a E enun LI cid 103 FIGURE 5 1 LEVEL PLATFORM SLAVE CYLINDER ASSEMBLY 104 FIGURE 5 2 LIFT JIB CYLINDER ASSEMBLY uuu sse ai 106 FIGURE 5 3 LIFT MAIN BOOM CYLINDER ASSEMBLY n nn etnies 108 FIGURE 5 4 LIFT TOWER BOOM CYLINDER 5 110 FIGURE 5 5 MASTER CYLINDER ASSEMBLY i aie pdt co pe 112 FIGURE 5 6 STEER GYL
50. FRAME SECTION 1 FRAME 3121254 E300AJ E300AJP 9 SECTION 1 FRAME FIGURE 1 1 STEER INSTALLATION 10 E300AJ E300AJP 3121254 SECTION 1 FRAME FIGURE 1 1 STEER INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV 1001108599 Ref STEER INSTALLATION C 1 0100011 AR Compound Locking 2 0641607 2 Bolt 3 8in 16NC x 7 8in 3 3312005 3 Locknut 5 8in 11NC 4 3422181 1 Pin 5 3422562 2 Pin 6 3841143 3 Keeper Pin 7 3900118 2 Screw Shoulder 8 3900255 1 Capscrew Shoulder 3 4in x 3in 9 1001107712 2 Hub Spindle Assembly See Items 101 115 for Breakdown 10 1001107727 1 Tie Rod 11 1001108310 1 Steer Cylinder Assembly See CYLINDER SECTION for Breakdown 12 4740086 2 Thrustwasher 13 0440162 4 Thrustwasher 14 0641610 1 Bolt 3 8in 16NC x 1 1 4in 15 3311605 1 Locknut 3 8in 16NC 16 4711600 1 Flatwasher 3 8in Thin 17 1001151428 AR Plate Shim SN 0300176716 to Present 1001107712 Ref HUB SPINDLE ASSEMBLY A Ref Note Qty shown is for 1 Hub Assembly Machine requires 2 assemblies 101 7020137 1 Cap Dust 102 0961951 2 Bushing Garmax 103 0962140 1 Bearing Garmax 104 70002434 1 Hub 105 7020036 1 Cup Bearing Inner Part of Item 104 106 7020037 1 Cone Bearing Inner 107 7020038 1 Cup Bearing Outer Part of 104 108 7020039 1 Cone Bearing Outer 109 70002435 1 Spindle 110 7020140 1 Pin Cotter 111 7020040 1 Seal 112 7020054 1 Nut Castle 1 1 4in 12 113 7020041 9 Stud 5 8in 18NF 114 7020042 9 Lugnut 5 8in 18NF 115 7020055
51. Iberica S L Trapadella 2 P I Castellbisbal Sur 08755Castellbisbal Barcelona Spain Phone 34 93 772 4 700 Fax 34 93 771 1762 JLG Industries UK Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England Phone 44 0 161 654 1000 Fax 44 0 161 654 1001 JLG Industries Italia s r l Via Po 22 20010 Pregnana Milanese MI Italy Phone 39 029 359 5210 Fax 39 029 359 5845 JLG Sverige AB Enkopingsvagen 150 Box 704 SE 176 27 Jarfalla Sweden Phone 46 0 850 659 500 Fax 46 0 850 659 534 www jlg com JLG France SAS 2 de Baulieu 47400 Fauillet France Phone 33 0 5 53 88 31 70 Fax 33 0 5 53 88 31 79 JLG Europe B V Polaris Avenue 63 2132 JH Hoofddorp The Netherlands Phone 31 0 23 565 5665 Fax 31 0 23 557 2493
52. Plug 3121254 E300AJ E300AJP 37 SECTION 2 TURNTABLE FIGURE 2 3 BOOM FUNCTION VALVE ASSEMBLY Lo 3121254 E300AJ E300AJP SECTION 2 TURNTABLE FIGURE 2 3 BOOM FUNCTION VALVE ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref BOOM FUNCTION VALVE ASSEMBLY 1001109447 Ref Boom Function Valve Assembly E300AJ D 1001109446 Ref Boom Function Valve Assembly E300AJP D 1 70002405 1 Cartridge Solenoid Jib Lift 1 7017402 1 Seal Kit 70002405 Cartridge 2 7017452 3 Cartridge Solenoid Valve Telescope Platform Rotate Platform Level and Master 2 7017402 3 Seal Kit 7017452 Cartridge 3 7017421 2 Cartridge Relief Valve Jib Lift Platform Level and Master 3 7012998 2 Seal Kit 7017421 Cartridge 4 7017418 1 Cartridge Relief Valve Platform Level and Master 4 7012998 1 Seal Kit 7017418 Cartridge 5 7017489 1 Cartridge Relief Valve Jib Lift 5 7012998 1 Seal Kit 7017489 Cartridge 6 7012914 2 Cartridge Pressure Control Valve 6 7012918 2 Seal Kit 7012914 Cartridge 7 70002406 1 Cartridge Manual Control Valve 7 7012904 1 Seal Kit 70002406 Cartridge 7 7012959 1 Knob 8 70004019 1 Cartridge Hand Pump Valve was p n 7012694 8 7017496 1 Seal Kit 7012694 Cartridge 8 2900756 1 Seal Kit 70004019 Cartridge 9 7022391 1 Cartridge Check Valve 9 7012967 1 Seal Kit 7022391 Cartridge 10 4641129 1 Cartridge Check Valve 10 7012540 1 Seal Kit 4641129 Cartridge 11 702
53. Sunbelt 1001151114 Ref Decal Titan Rentals 0271897 Ref Decal United Rentals 1001141476 Ref Decal Volvo Rentals 4420051 Ref Decal Warning Stripes Ref Electrical Connector Kits 1001148902 Ref Amp Tyco Electrical Connector Kit 1001148903 Ref Deutsch DT Electrical Connector Kit 1001148904 Ref Deutsch HD Electrical Connector Kit 1001148905 Ref Packard Electrical Connector Kit 1001148906 Ref Various Electrical Connectors Kit Ref Fluids and Lubricants 3020008 Ref Lube Gear 80W 90 Drive Hub 3020037 Ref Lube Coupling Drive Coupling 0100048 Ref Grease Dielectric Electrical Connections 3020037 Ref Grease Electrical Battery Terminals 3020022 Ref Grease White Lithium Boom Wear Pads Ref Hydraulic Fluids Hydraulic Tank 2300014 Ref Mobil 424 Ref Mobil DTE 10 Excel 15 Options 2300028 Ref Bulk 70010346 Ref One Gallon Container 2300027 Ref Mobil 224H Biodegradeable 2300042 Ref Mobil EAL 32 Synthetic Biodegradeable E300AJ E300AJP 3121254 SECTION 10 SPECIAL OPTION ITEM PART NUMBER QTY DESCRIPTION REV 2300019 Ref QuintoLubric 888 46 Synthetic Biodegradeable Ref Footswitch Shield Installation 4060959 1 Shield Footswitch 1001151286 Ref Jib Cylinder Replacement Kit 1001148971 Ref Lanyard Bolt On Kit Installation 0257728 Ref Pipe Jacks Installations ANSI Spec Only 0258703 Ref Platform Cover Installation Ref Platform Entry Kits 1001142504 Ref Drop Bar Replacing Swing Gate with Drop Bar 1001142505 Ref Swing Gate Repla
54. 001144027 SN 0300138358 through 0300157272 11 1001114341 1 Gate for Original Equipment Platform p n 1001117149 SN 0300157273 through 0300163750 11 1001144629 1 Gate for Service Replacement Platform p n 1001145411 SN 0300157273 through 0300163750 11 1001144629 1 Gate for Platform p n 1001144027 SN 0300163751 to Present 12 Ref Cap Plug Options 12 3520198 2 Platform p ns 3510830 1001117149 amp 1001144027 12 1001145781 2 Platform p n 1001145411 Ref PLATFORM ASSEMBLY WITH DROP BAR 1001139371 Ref Platform Assembly Use p n 1001145410 SN 0300138358 B B through 0300163750 1001144018 Ref Platform Assembly SN 0300163751 to Present B Ref Note Replacement Decals Must Be Ordered Separately See DECALS SECTION 101 Ref Bolt Options 101 0700620 2 Bolt M6 x 60mm 101 0641418 2 Bolt 1 4in 20NC x 2 1 4in 102 0961845 2 Bushing 103 Ref Nut 103 3290606 4 Cap Nut M6 103 3300151 4 Acorn Nut 1 4in 20NC 104 4010618 2 Screw M6 x 50mm 105 Ref Cap Plug Options 105 3520198 2 Platform p ns 1001139371 amp 1001144018 105 1001145781 2 Platform p n 1001145410 106 Ref Flatwasher Options 3121254 E300AJ E300AJP 83 SECTION 4 PLATFORM 84 ITEM PART NUMBER QTY DESCRIPTION REV 106 4811700 6 Flatwasher M6 106 4711400 6 Flatwasher 1 4in Thin 107 1001138494 1 Bar Drop 108 See Note 1 Platform Weldment Note Not Available Purchase Complete Platform Assembly 109 1001138514 1 Rail Top 110 1001140429 1 Decal Drop
55. 002341 1 O Ring 10 70002341 1 Ring Back up 11 70002341 1 O Ring 12 70002346 1 Piston 13 70002341 1 Seal Piston 14 70002341 1 O Ring 15 70002345 1 Nut 15 0100071 AR Compound Locking 16 70002344 1 Spacer 17 70002341 1 O Ring 18 70002387 1 Cartridge Valve Counterbalance 18 2900770 1 Seal Kit 70002387 Valve 1 Per Assembly 19 7024884 1 Cartridge Valve 2 Way Poppet 19 7012967 1 Seal Kit 7024884 Valve 1 Per Assembly 19 70002386 1 Coil 20 7012955 1 Cartridge Valve Check 20 7012967 1 Seal Kit 7012955 Valve 1 Per Assembly 21 See Note 3 Plug O Ring Note Not available for purchase 22 70002343 1 Orifice 23 70002342 4 Bearing 100 70002341 1 Seal Kit Includes Items 4 6 7 9 10 11 13 14 8 17 3121254 E300AJ E300AJP 109 SECTION 5 CYLINDER FIGURE 5 4 LIFT TOWER BOOM CYLINDER ASSEMBLY 110 E300AJ E300AJP 3121254 SECTION 5 CYLINDER FIGURE 5 4 LIFT TOWER BOOM CYLINDER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001107886 Ref LIFT TOWER BOOM CYLINDER ASSEMBLY D 1 70002340 1 Barrel Weldment 2 70002339 1 Rod Weldment 3 70002338 1 Head 4 70002332 1 Wiper 5 70002410 1 Ring Retaining 6 70002332 1 Seal Rod 7 70002332 1 Ring Back up 8 70002337 1 Ring Wear 9 70002332 1 O Ring 10 70002332 1 Ring Back up 11 70002332 1 O Ring 12 70002336 1 Piston 13 70002332 1 Seal Piston 14 70002332 1 O Ring 15 70002335 1 Nut 15 0100071 AR Compound Locking 16 70002387 1 Cartridge Valve Count
56. 0157823 15 1001116876 1 Base E300AJ SN 0300157824 to Present 15 1001107003 1 Base Use p n 1001125319 SN 0300138358 through 0300157823 15 1001123026 1 Base Use p n 1001125319 E300AJP SN 0300157824 to Present 16 Ref Boom Fly Options 16 1001107240 1 Fly Use p n 1001125320 E300AJ SN 0300138358 through 0300157823 16 1001116877 1 Fly E300AJ SN 0300157824 to Present 16 1001107240 1 Fly Use p n 1001125320 E300AJP SN 0300138358 through 0300157823 16 1001123027 1 Fly Use p n 1001125320 E300AJP SN 0300157824 to Present 17 Ref Nut Retainer Options 17 88662530 4 Nut SN 0300138358 through 0300157823 17 1001118274 4 Nut SN 0300157824 to Present 18 Ref Pad Wear Options 18 3340862 8 Pad SN 0300138358 through 0300157823 18 1001118287 8 Pad E300AJ SN 0300157824 to Present 18 1001123044 8 Pad SN 0300157824 to Present 19 Ref Pad Wear Options 19 3340862 4 Pad SN 0300138358 through 0300157823 19 1001118288 4 Pad E300AJ SN 0300157824 to Present 19 1001123045 4 Pad E300AJP SN 0300157824 to Present 19A Ref Pad Wear Options 19A 3340863 4 Pad SN 0300138358 through 0300157823 19A 1001118288 4 Pad E300AJ SN 0300157824 to Present 19A 1001123045 4 Pad SN 0300157824 to Present 20 3020022 AR Grease White Lithium 1001107658 Ref BOOM CLAMPS AND POWER TRACK INSTALLATION SN 0300138358 through 0300157823 101 88662530 4 Nut Retainer 102 0100011 AR Compound Locking 103 01000
57. 03956 1 O Ring 21 7003953 4 Washer 22 7019137 4 Screw 23 7019170 1 Center Detent 24 4460265 1 Plug Male 9 Position 24 4460226 8 Socket Female 1001118419 Ref Controller Assembly Service Replacement Original B Equipment SN 0300147071 to Present SN 0300138358 through 0300147071 101 70002730 1 Gasket 102 7003928 1 Spring 103 7022808 1 Cap Lift 104 70002731 1 Boot 105 70002732 4 Screw 106 7022815 1 Bezel 107 70002733 1 Adapter 108 70002734 4 Screw 109 70002735 1 Can Enclosure 110 70002906 1 Cap 111 1001118419 1 Mechanical Assembly Note Not available for purchase 3121254 E300AJ E300AJP 97 SECTION 4 PLATFORM 98 ITEM PART NUMBER QTY DESCRIPTION REV 112 4460265 1 Plug Male 9 Position 112 4460226 8 Socket Female E300AJ E300AJP 3121254 SECTION 4 PLATFORM FIGURE 4 6 CONTROLLER ASSEMBLY SWING AND LIFT SN 0300194240 to Present ART_1001178139 3121254 E300AJ E300AJP 100 SECTION 4 PLATFORM FIGURE 4 6 CONTROLLER ASSEMBLY SWING AND LIFT SN 0300194240 to Present ITEM PART NUMBER QTY DESCRIPTION REV 1001178139 Ref CONTROLLER ASSEMBLY SN 0300194240 to Present A 1 See Note 1 Main Cast Body Note Not Available Purchase Complete Assembly 2 70004752 1 Adapter 3 See Note 1 Pivot Arm Plastic Note Not Available Purchase Complete Assembly 4 See Note 2 Holder Magnet Note Not Available Purchase Complete Assembly 5 See Note 2 Arc Mag
58. 0873 1 1001110541 Installation 706C See Note 1 1001110542 Installation Note Not Available Purchase Locallv 706C 4460092 1 1001110543 Installation 706C 4461198 1 0275714 Installation 706C 4461201 1 0275715 Installation 706C 4461244 1 0275711 Installation 706C 4461204 1 0275716 Installation Use p n 1001141971 706C 4461245 1 0275712 Installation 706C 4461207 1 0275717 Installation Use p n 1001141970 706C 4461246 1 0275713 Installation 706C 1001141968 1 1001100343 amp 1001141971 Kit 706C 1001141969 1 1001100344 amp 1001141970 Kit 706D Ref Plug Options 706D 4460205 1 1001110541 Installation 706D See Note 1 1001110542 Installation Note Not Available Purchase Locally 706D 4460233 1 1001110543 Installation 706D 4461196 1 0275714 Installation 706D 4461199 1 0275715 Installation 706D 4461202 1 0275711 0275716 Installation amp 1001100343 amp 1001141971 Kits 706D 4461205 1 0275712 0275717 Installation amp 1001100344 amp 1001141970 Kits 706D 4461249 1 0275713 Installation 706E Ref Gasket Options 706E 3960422 1 1001110541 amp 1001110543 Installations 706E See Note 1 1001110542 Installation Note Not Available Purchase Locally 706E Not Required 1 0275711 0275712 0275713 0275714 0275715 0275716 0275717 Installations 706F Ref Hardware Options 706F 3910610 AR Screw 6 32NC x 5 8in 706F 4760600 AR Lockwasher 6 706F 0700408 AR Bolt M4 x 16mm 3121254 E300AJ E300AJP 137 SECTION 7 ELECTR
59. 1 65 68 72 4712200 mem 21 4740086 11 25 4740120 41 ATAOT TA ii 41 4740308 34 4740362 84 4740393 etas 33 4740397 88 4740420 48 4750600 21 48 88 4750800 79 88 4751000 21 33 51 52 4751200 57 4751400 25 29 79 84 138 145 151 154 4751500 21 25 33 67 71 4751600 21 33 55 57 4460497 48 88 130 132 61 79 84 4460508 135 4752200 ms 21 4460509 133 4760600 21 137 4460510 139 163 4811400 138 4460526 48 132 133 4811700 84 4460536 136 4811900 69 4460539 132 4811902 67 71 4460634 130 4812000 69 4460635 130 4845923 25 4460662 138 4845924 25 4460709 131 4845940 65 4460710 138 4845941 65 4460752 131 4845942 65 4460761 130 4845943 65 E300AJ E300AJP 4846083 65 4846278 72 4846452 83
60. 10 11 115 1001108384 61 67 1001108387 62 65 1001108429 71 107 1001108541 126 1001108553 61 1001108560 25 134 1001108599 11 1001108772 48 1001108773 48 1001108774 48 49 1001108775 49 1001108823 47 1001108824 47 1001108825 47 1001108826 47 1001108827 48 1001109080 69 1001109116 51 135 1001109117 51 135 1001109122 33 1001109126 33 1001109127 33 1001109357 126 1001109358 126 1001109383 27 1001109427 34 1001109430 13 21 133 1001109431 13 21 35 133 1001109445 34 37 1001109446 34 39 1001109447 34 39 1001109475 138 160 1001109482 138 160 1001109484 131 132 1001109485 131 1001109493 144 148 1001109497 48 160 1001109498 88 160 1001109503 48 1001109506 48 132 1001109528 62 1001109562 69 79 131 1001109563 69 79 131 1001109594 48 132 1001109610 48 132 1001109630 48 1001109655 48 1001109682 123 1001109683
61. 1001106879 68 117 0720804 87 1001106880 61 109 0721003 s 21 1001107003 68 0721005 33 57 10011071068 61 67 0721006 52 79 1001107152 69 07210068 51 1001107217 65 07414068 65 1001107240 68 0760812 67 1001107526 49 0761007 69 1001107567 65 0761011 62 1001107573 61 0761014 62 1001107583 62 65 0761215 61 1001107584 61 0791504 48 1001107614 62 71 0811606 67 1001107615 62 71 0811607 67 1001107680 41 08116068 33 67 1001107658 68 0811610 49 1001107677 88 0840031 134 1001107712 11 0840032 134 1001107727 11 0860038 136 1001107751 27 0860520 144 148 154 1001107781 41 45 E300AJ E300AJP 1001107820 41 1001107886 65 111 1001108249 69 1001108251 27 1001108274 41 1001108290 68 10011083
62. 1001107567 1 Upright Bottom 30 1001107886 1 Lift Cylinder Assembly Tower Boom See CYLINDER SECTION for Breakdown 31 0641806 2 Bolt 1 2in 13NC x 3 4in 32 0940048 1 Bumper 3121254 E300AJ E300AJP 65 SECTION 3 BOOM FIGURE 3 3 MAIN BOOM ASSEMBLY 3121254 E300AJ E300AJP 66 SECTION 3 BOOM FIGURE 3 3 MAIN BOOM ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref NOTE SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS IDENTIFY BY HARDWARE TYPE ORIGINAL EQUIPMENT USES SAE HARDWARE SERVICE KIT COMPONENTS USE METRIC HARDWARE SERVICE KIT COMPONENTS USE METRIC HARDWARE Ref MAIN BOOM ASSEMBLY 1001108384 Ref Main Boom Assembly Use p n 1001125317 E300AJ SN 1 C 0300138358 through 0300157823 1001117885 Ref Main Boom Assembly Use p n 1001117885 E300AJ SN 1 0300157824 to Present 1001107108 Ref Main Boom Assembly Use p n 1001125316 E300AJP SN 1 D 0300138358 through 0300157823 1001123023 Ref Main Boom Assembly Use p n 1001125316 E300AJP SN 1 0300157824 to Present 1 0100011 AR Compound Locking 2 Ref Bolt Options 2 0681832 4 Bolt 1 2in 13NC x 4in Grade 8 SN 0300138358 through 0300157823 2 0711227 4 Bolt M12 x 100mm 10 9 SN 0300157824 to Present 3 Ref Bolt Options 3 0641507 4 Bolt 5 16in 18NC x 7 8in SN 0300138358 through 0300157823 3 0760812 4 Bolt M8 x 25mm SN 0300157824 to Present 4 0961948 4 Bushing 5 3422745 1 Pin 6 3760115 2 Ring Retain
63. 109482 1 Breaker Circuit CE Machines with AC Power at Platform 160 E300AJ E300AJP 3121254 SECTION 10 SPECIAL OPTION SECTION 10 SPECIAL OPTION 3121254 E300AJ E300AJP 161 SECTION 10 SPECIAL OPTION FIGURE 10 1 SPECIAL OPTIONS 162 ITEM PART NUMBER QTY DESCRIPTION REV Ref MISCELLANEOUS SPECIAL OPTIONS Note Ref Note This list is to accommodate machines ordered with special equipment Options may not be applicable to all models For more specific parts information contact JLG Parts Department 0259250 Ref Air Line at Platform Installation 0259384 Ref Bellows Installations Ref Boom Wiper Installation 1001109709 Ref Boom Wiper Installation E300AJ 1001109709 Ref Boom Wiper Installation E300AJP SN 0300138358 through 0300157823 1001119962 Ref Boom Wiper Installation E300AJP SN 0300157824 to Present 0256789 Ref Camera Mount Assembly Ref Decal Installations 0274530 Ref Decal Head and Engquist Equipment Ref Decal Hertz Options 0273262 Ref Decal Hertz SN 0300138358 through 0300147214 1001128883 Ref Decal Hertz SN 0300147215 to Present 1001098897 Ref Decal FedEx 1703175 1 Decal Lanyard Attach GM K 1 Spec 1702868 2 Decal No Hands English Language Required on Platform with Mesh to Top 1704000 2 Decal No Hands Dual Language French and English Required on Platform with Mesh to Top 1001095410 Ref Decal RSC Equipment Rental 0271114 Ref Decal
64. 1109431 Ref WHEEL DRIVE INSTALLATION UL Spec Only H 154 0340048 1 Band Kit Pump Motor SN 0300142712 to Present 3121254 E300AJ E300AJP 35 SECTION 2 TURNTABLE FIGURE 2 2 MAIN CONTROL VALVE ASSEMBLY e Ld i a XE A ta 7 k i E300AJ E300AJP 3121254 SECTION 2 TURNTABLE FIGURE 2 2 MAIN CONTROL VALVE ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001109445 Ref MAIN CONTROL VALVE ASSEMBLY E 1 70002400 1 Switch Pressure Brake 2 7017433 1 Cartridge Solenoid Valve Steer Direction 2 7017402 1 Seal Kit 7017433 Cartridge 3 7012941 1 Cartridge Solenoid Valve Brake 3 7010543 1 Seal Kit 7012941 Cartridge 4 70002401 3 Cartridge Solenoid Flow Control Main and Tower Lift Dump 4 7017496 3 Seal Kit 70002401 Cartridge 5 70002402 1 Cartridge Solenoid Swing 5 7017402 1 Seal Kit 70002402 Cartridge 6 70002403 1 Cartridge Relief Valve Main 6 7012972 1 Seal Kit 70002403 Cartridge 7 7017489 1 Cartridge Relief Valve Steer 7 7012998 1 Seal Kit 7017489 Cartridge 8 7017488 1 Cartridge Relief Valve Steer 8 7012998 1 Seal Kit 7017488 Cartridge 9 70002404 1 Cartridge Relief Valve Swing 9 7012998 1 Seal Kit 70002404 Cartridge 10 7024883 3 Coil 11 7024885 5 Coil 12 7022391 1 Cartridge Check Valve Brake 12 7012967 1 Seal Kit 7022391 Cartridge 13 7010542 1 Cartridge Load Shuttle Swing 13 7010543 1 Seal Kit 7010542 Cartridge 14 7017406 AR
65. 12 AR O Ring 42 1001110226 1 Panel LED Light 43 4740397 7 Spacer Washer SN 0300194240 to Present 44 1001155044 7 Nut spec 15 32 32 UNS 2B SN 0300194240 to Present 50 1001119566 1 Decal Kit Platform Console Box Includes Items 14 18 38 amp 42 0861537 Ref CONSOLE BOX ASSEMBLY F 103 3311601 1 Nut 3 8in 16NC 104 3470003 2 Pin Cotter 105 0630568 1 Screw 3 8in 16NC x 4 1 2in 106 4711500 2 Flatwasher 5 16in Thin 0272111 Ref FITTING ENCLOSURES INSTALLATION UL SPEC ONLY NO B SHOWN 201 0100009 AR Sealant 202 3520173 8 Plug 1001110270 Ref WORKLIGHTS INSTALLATION B 315 1705170 1 Decal Lights Not Shown Located on Console 316 4360522 1 Switch Push Button Not Shown Located on Console E300AJ E300AJP 3121254 SECTION 4 PLATFORM FIGURE 4 3 CONTROLLER ASSEMBLY DRIVE AND STEER Prior to SN 0300194240 90 E300AJ E300AJP 3121254 SECTION 4 PLATFORM FIGURE 4 3 CONTROLLER ASSEMBLY DRIVE AND STEER Prior to SN 0300194240 ITEM PART NUMBER QTY DESCRIPTION REV Ref Note Original Equipment controller may have been replaced with Service Replacement controller Visually identify controller before ordering parts Ref CONTROLLER ASSEMBLY Prior to SN 0300194240 See Note Ref Controller Assembly Note Original Equipment for SN G 0300138358 to SN 0300147071 is p n 1600273 Use p n 1001118418 as Service Replacement 1 7022812 1 Handle Assembly See Items 201 210 for Breakdown 2 7019161 1 Boo
66. 123 57 1704712 21 2560136 87 17047 20 11 145 2600103 29 1704885 144 150 154 2600258 55 57 1705170 85 88 2600281 83 1705325 138 2752473 121 123 1705351 145 151 2752613 121 123 1705426 151 2752999 121 123 1705427 is 151 2753136 121 123 1705428 151 2753137 121 123 1705430 151 2753276 121 123 1705514 151 275327924 121 123 1705670 ss 154 2753364 121 123 1705822 154 2753812 121 123 1705828 154 2754055 121 123 1705919 151 2755023 121 123 1705921 154 2760105 87 170596 AAA 154 2780282 13 15 1705968 149 2820026 131 1705969 149 2820035 51 52 84 170597 8_ 1 154 2820118 131 1706126 144 150 154 2860030 47 158 1707014 144 2900756 39 1707042 150 2900768 13 1707044 150 2900770 105 107 109 1707047 150 111 117 1707049 150 2901443 139 163 T7 07054
67. 17 Installations 706N Ref Circuit Breaker Kit Options 706N Not Required 1 1001110541 1001110542 1001110543 Installations 706N 0903484 1 0275711 0275712 0275713 0275714 0275715 0275716 0275717 Installations 706N 0861880 1 Box Breaker 706N 1001109475 1 Breaker Circuit 16Amp 706N 1001109482 1 Breaker Circuit 30mAmp 706N 4460956 1 Barrier Terminal Block End 706N 4460956 1 Block Terminal 706P 10011097150 2 Connector Strain Relief 706R 1060908 6 ft 1 82m Cable Electrical 12 3 Ref Switch Box Receptacle and Plug Kit Options See Note 1001110541 1001110542 amp 1001110543 Installations Note Purchase Individual Components 0275216 0275714 Installation Includes Items 706A 706B 706C amp 706D 0275217 0275715 Installation Includes Items 706A 706B 706C amp 706D 0275452 0275711 Installation Includes Items 706A 706B 706C amp 706D 0275218 1 0275716 Installation Includes Items 706A 706B 706C amp 706D Use p n 1001100343 0275453 0275712 Installation Includes Items 706A 706B 706C amp E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL ITEM PART NUMBER QTV DESCRIPTION REV 706D 0275219 1 0275717 Installation Includes Items 706A 706B 706C 4 706D Use p n 1001100344 0275454 0275713 Installation Includes Items 706A 7068 706C 4 706D 1001110271 Ref INVERTER ELECTRICAL COMPONENTS OPTIONAL B 803 1060494 12 3 7 Cable Electrical 12 3 804 1060801 1 Cable Inverter 805 1060802 1 Ca
68. 1701500 4 Decal Lift 7 1701504 1 Decal Hydraulic Oil 8 1701509 1 Decal Manual 9 1701529 3 Decal Arrow 12in 10 1701642 1 Decal Arrow 9in 11 1701644 1 Decal Battery Charger 12 Ref DECAL 500LBS CAPACITY OPTIONS 12 1701645 1 Decal 500Lbs Capacity SN 0300138358 through 0300142881 12 1001121801 1 Decal 500Lbs Capacity SN 0300142882 to Present 13 1702155 2 Decal Battery Disconnect 14 1702300 4 Decal Tie Down 15 1702391 1 Decal Hand Crushing 16 See Note 1 Decal Bar Code Note Not Available for Purchase 17 Ref Decal Options 17 1702773 1 Decal JLG E300AJ 17 1704200 1 Decal Jib Plus E300AJP 18 1702774 1 Decal JLG Lift 3in 19 1702860 1 Decal JLG Lift 5in 20 1702868 2 Decal No Hands 21 1703797 1 Decal Danger Warning 22 1703798 1 Decal Warning Danger 23 1703804 4 Decal Warning Crushing 24 1703805 3 Decal Electrocution 25 1703813 3 Decal Warning Battery Ventilation 26 Ref Decal Model Designation 26 1704199 2 Decal E300AJ 26 1704267 2 Decal E300AJP 27 1704277 2 Decal Lanyard Attach Graphic 28 1704412 1 Decal Hydraulic Oil 29 1704885 AR Decal Website Options 29 1704885 2 Decal SN 0300138358 through 0300173651 29 1704885 1 Decal SN 0300173652 to Present 30 1706126 4 Decal Tire Load 31 See Note 1 Nameplate Serial Number Note Not available for purchase 32 Ref Decal 500Lbs Capacity Options 32 1707014 1 Decal 500Lbs Capacity SN 0300138358 through E300AJ E300AJP 3121254 SECTION 8 D
69. 21254 SECTION 3 BOOM FIGURE 3 1 BOOM AND CYLINDERS INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref NOTE SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS IDENTIFY BY HARDWARE TYPE ORIGINAL EQUIPMENT USES SAE HARDWARE SERVICE KIT COMPONENTS USE METRIC HARDWARE Ref BOOM AND CYLINDERS INSTALLATIONS 1001108553 Ref Boom and Cylinders Installations E300AJ C 1001107584 Ref Boom and Cylinders Installations E300AJP C 1 0100011 AR Compound Locking 2 1001112607 2 Block Boom Rest 3 0641606 2 Bolt 3 8in 16NC x 3 4in 4 0641607 3 Bolt 3 8in 16NC x 7 8in 5 0641608 1 Bolt 3 8in 16NC x Tin 6 0641610 3 Bolt 3 8in 16NC x 1 1 4in 7 0641808 2 Bolt 1 2in 13NC x Tin 8 Ref Bolt Options 8 0641810 1 1 2in 13NC x 1 1 4in SN 0300138358 through 0300157823 8 0761215 1 M12 x 35mm SN 0300157824 to Present 9 0641812 1 Bolt 1 2in 13NC x 1 1 2in 10 3311605 3 Locknut 3 8in 16NC 11 3311805 1 Locknut 1 2in 13NC 12 3340854 1 Pad Boom Guide 13 3422582 1 Pin 14 3422787 2 Pin1 15 3422790 1 Pin 16 3422792 1 Pin 17 3422814 1 Pin 18 3841143 4 Keeper Pin 19 3841203 4 Keeper Pin 20 4711600 7 Flatwasher 3 8in Thin 21 4751600 2 Flatwasher 3 8in Regular 22 1001105153 1 Level Cylinder Assembly Platform Slave See CYLINDER SECTION for Breakdown 23 1001105989 1 Master Cylinder Assembly See CYLINDER SECTION for Breakdown 24 1001106880 1 Lift Cylinder Assembly Main Boom See CYLINDER SECTION for
70. 267 2 Decal Model Designation E300AJP 27 1704277 2 Decal Lanyard Attach Graphic 28 1704412 1 Decal Hydraulic Oil 29 1704885 AR Decal Website Options 29 1704885 2 Decal SN 0300138358 through 0300173651 29 1704885 1 Decal SN 0300173652 to Present 30 1706126 4 Decal Tire Load 31 See Note 1 Nameplate Serial Number Note Not available for purchase 32 Ref Decal Capacity Options 32 Ref Decal Capacity SN 0300138358 through 0300142881 32 1707133 1 Brazil Spec Portuguese Spanish Languages 32 1707044 1 Chinese Spec Chinese English Languages 32 1707047 1 CSA Spec French English Languages 32 1707054 1 Japanese Spec Japanese English Languages 32 1707042 1 Korean Spec Korean English Languages 32 1707049 1 Latin America Spec Spanish English Languages 32 Ref Decal Capacity SN 0300142882 to Present 32 1001121814 1 ANSI Spec English Languages 32 1001121923 1 Brazil Spec Portuguese Spanish Languages 32 1001121823 1 Chinese Spec Chinese English Languages 32 1001121816 1 CSA Spec French English Languages 32 1001121821 1 Japanese Spec Japanese English Languages 32 1001121921 1 Korean Spec Korean English Languages E300AJ E300AJP 3121254 SECTION 8 DECALS ITEM PART NUMBER QTY DESCRIPTION REV 32 1001121818 1 Latin America Spec Spanish English Languages 33 Ref Decal 120V 60Hz Options 33 Not Required 2 Brazil Japanese Korean and Latin American Specs 33 3251243 2 ANSI Chinese and CS
71. 276 2 Hose 20 2753279 2 Hose 21 1001112946 2 Hose 22 1001109686 2 Hose 23 1001110728 1 Hose 24 1001109687 2 Hose 25 2752999 3 Hose 28 Ref Hose Options 28 1001109689 1 Hose SN 0300138358 through 0300179560 28 2752613 1 Hose SN 0300179561 to Present 29 2753137 1 Hose 30 2753136 1 Hose 31 1001109690 1 Hose 32 2753812 2 Hose 33 1001112947 1 Hose 34 Ref Hose Options 34 1001109691 1 Hose SN 0300138358 through 0300177036 34 1001160232 1 Hose SN 0300177037 to Present 35 1320030 1 Clamp 36 2221086 1 Fitting Test Port 37 1001112948 4 Hose 38 2752473 1 Hose SN 0300179561 to Present 39 2221048 2 Fitting Elbow SN 0300179561 to Present 3121254 E300AJ E300AJP 121 SECTION 6 HYDRAULIC FIGURE 6 2 DRIVE HYDRAULIC DIAGRAM E300AJP 33Q0NI 142 83315 e SIHVUQ GL vL ld e 101108 NIVW el 43Q0NI142 L13171 NI VN A N ev gt ev 9 pz El 830NI342 1311 Y43MOL JAVA NOILDNNA WOO Le 9 24 01 YOLVLOY air 2 be GAV 157 TAD 13431 chok 542018 dWY II 33 138 NOOG NI YW NO 3QVW 5 01123 05 8 IA OL OL 6c A S S 8 2 1317 Gif ve 801 JAVA NIVW 56 YyOLVLOY WHDALVIA 3QNI TAD 340253131 3121254 E300AJ E300AJP 122 SECTION 6 HYDRAULIC FIGURE 6
72. 401 25 47 51 3311405 29 41 51 79 84 85 138 145 151 154 3311501 21 47 71 3311502 34 3311505 25 33 55 3311508 5 5 nee 68 3311601 88 3311605 11 29 33 61 65 71 72 79 84 3311608 68 33141 805 es 61 3312005 11 25 3340852 25 3340854 61 3340860 71 3340862 68 3340863 68 3340865 65 3340939 68 69 3380434 84 3422181 11 3422424 65 3422562 11 3422582 61 3422709 62 942214 Bi nies 67 3422785 65 3422786 65 3422781 hana pas 61 3422788 65 3422189 tee 65 3422790 ge 61 3422191 itn 71 3422792 iiie 61 3422794 71 3422814 61 3470003 88 3510830 83 3520028 47 3520030 87 130 3520031 49 3520054 87 3520072 83 3520 173 sayis 88 3520198 83 3121254 3536089 85 9571584 51 3572551 71 3760115 67 3760308
73. 453 1 Ring 7 7024379 1 Manifold 8 70002312 1 Rotor Set 9 7024380 1 Plate Wear 10 70002313 1 Link Drive 12 70000088 1 Shaft Coupling 12 70000089 1 Key Woodruff 13 7024381 1 Bushing Bronze 14 7004043 2 Thrustwasher 15 7004044 1 Bearing Thrust 16 Item 100 1 Seal Inner 17 Item 100 1 Washer Back up 18 Not Available 1 Housing 19 7024390 1 Bearing 20 Item 100 1 Seal 25 Item 100 1 Washer Backup 100 7024389 1 Seal Kit Includes Items 3 4 16 17 20 amp 25 3121254 E300AJ E300AJP 45 SECTION 2 TURNTABLE FIGURE 2 7 GROUND CONTROL BOX ASSEMBLY 3121254 E300AJ E300AJP 46 SECTION 2 TURNTABLE FIGURE 2 7 GROUND CONTROL BOX ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref GROUND CONTROL BOX ASSEMBLIES 1001108823 Ref Ground Control Box Assemblies E300AJ ANSI ANSI Export F and UL Specs Prior to SN 0300194887 1001162495 Ref Ground Control Box Assemblies E300AJ ANSI ANSI Export and UL Specs SN 0300194887 to Present 1001108824 Ref Ground Control Box Assemblies E300AJ Australian Spec E Prior to SN 0300149146 1001108823 Ref Ground Control Box Assemblies E300AJ Australian Spec F SN 0300149146 through 0300194887 1001163381 Ref Ground Control Box Assemblies E300AJ Australian Spec SN 0300194887 to Present 1001108824 Ref Ground Control Box Assemblies E300AJ CE Spec Prior to E SN 0300194887 1001163381 Ref Gr
74. 460037 1 Inverter Generator Assembly 10 3300353 4 Nut Tinnerman 11 3311405 4 Locknut 1 4in 20NC 12 3311605 4 Locknut 3 8in 16NC 13 4060803 8 5 Flex Trim in 21cm 17 4460426 1 Connector Strain Relief 18 4568165 4 Spacer Tube 19 4751400 4 Flatwasher 1 4in Regular 3121254 E300AJ E300AJP 29 SECTION 2 TURNTABLE SECTION 2 TURNTABLE 3121254 E300AJ E300AJP 31 SECTION 2 TURNTABLE FIGURE 2 1 CONTROL VALVES AND TANK MOTOR INSTALLATIONS 32 E300AJ E300AJP 2E 0900 7 210 7 21 A 21B 8 1 21C SL 13 ES Se AR Ca 3121254 SECTION 2 TURNTABLE FIGURE 2 1 CONTROL VALVES AND TANK MOTOR INSTALLATIONS ITEM PART NUMBER QTY DESCRIPTION REV Ref VALVES AND TANK MOTOR INSTALLATION 1001110248 Ref Valves and Tank Motor Installation E300AJ Prior to SN 0300196085 1001165969 Ref Valves and Tank Motor Installation E300AJ SN 0300196085 to E Present 1001109122 Ref Valves and Tank Motor Installation E300AJP Prior to SN 0300196085 1001166033 Ref Valves and Tank Motor Installation E300AJP SN 0300196085 E to Present 1 0100011 AR Compound Locking 2 0641507 4 Bolt 5 16in 18NC x 7 8in 3 0641607 5 Bolt 3 8in 16NC x 7 8in 4 0641613 4 Bolt 3 8in 16NC x 1 5 8in 5 0721005 AR Screw 10 24 x 5 8in 6 0811608 4 Screw 3 8in 16NC x Tin
75. 4846502 71 4846608 72 4891600 72 4891800 67 4892000 13 41 4922160 130 4933100 126 5221000 69 5241200 67 5251010 67 5251012 8 eue 67 5260800 69 5281920 69 70000088 45 70000089 45 70000340 77 70000341 75 70000681 43 70000865 43 70001052 22 133 70001366 15 70001367 15 70001368 15 16 70001369 15 70001370 15 70001371 15 70001372 15 70001378 15 70001374 15 70001375 15 70001376 15 70001377 15 70001378 15 70001379 15 70001380 15 16 70001697 75 70001961 34 70001996 69 158 70001998 69 70002311 45 70002312 45 70002313 45 70002332 111 70002333 105 107 111 113 70002334 111 70002335 105
76. 4885 10 Coil 12 70003528 2 Orifice 13 701706 8 Plug 14 Ref Cartridge Options 14 Ref Cartridge E300AJ uses 14 7017471 1 Cartridge 14 7017471 1 Seal Kit 7017471 Cartridge Note Not Available for Purchase 14 Ref Cartridge E300AJP uses 14 7017452 1 Cartridge Solenoid Jib Rotate 14 7017402 1 Seal Kit 7017452 Cartridge 3121254 E300AJ E300AJP 39 SECTION 2 TURNTABLE FIGURE 2 4 TURNTABLE AND SWING DRIVE INSTALLATION TURNTABLE REF 40 E300AJ E300AJP 3121254 SECTION 2 TURNTABLE FIGURE 2 4 TURNTABLE AND SWING DRIVE INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref Note See Control Valves and Tank Motor Installations for Remote Bearing Lube Components Ref SWING DRIVE INSTALLATIONS 1001107650 Ref Swing Drive DOHI C 1001153362 Ref Swing Drive JING WEI A 1 0100019 AR Compound Locking 2 0682040 16 Bolt 5 8in 11NC x 5in Grade 8 3 0682048 15 Bolt 5 8in 11NC x 6in Grade 8 4 3931832 2 Capscrew 1 2in 13NC x 2in 5 4740171 2 Flatwasher Special 6 4892000 31 Flatwasher 5 8in Hardened 7 Ref Turntable Bearing Assembly Options See TURNTABLE BEARING ASSEMBLY for Breakdown 7 1001103646 1 Turntable Bearing DOHI 7 1001153013 1 Turntable Bearing JING WEI 8 1001107781 1 Swing Motor Assembly See SWING MOTOR ASSEMBLY for Breakdown 1001107820 Ref DRIVE ORIENTATION INSTALLATION C 101 0100011 AR Compound Locking 102 0641406 1 Bolt 1 4in 20NC x 3 4in 103 0641606 2
77. 5980 144 148 1001141969 137 154 1001142504 163 1001115997 25 134 1001142505 163 1001116006 25 1001143256 163 1001116018 135 1001143669 163 1001116273 21 1001143933 43 1001116550 71 1001144018 83 1001116876 68 1001144027 83 1001116877 68 1001144629 83 1001117149 83 1001144630 83 1001117172 84 160 1001145781 83 1001117320 84 1001146101 130 1001117885 61 67 1001146102 130 1001118274 68 1001148902 162 1001118287 68 1001148903 162 1001118288 68 1001148904 162 1001118394 71 1001148905 162 1001118418 87 91 1001148906 162 1001118419 87 97 1001148971 163 1001118482 72 1001151114 162 1001118516 72 1001151286 163 1001119228 69 1001151393 47 1001119504 69 1001151428 11 1001119513 69 1001153013 41 43 1001119527 69 1001153362
78. 6 See Note 1 Decal Bar Code Note Not available for purchase 17 Ref Decal Options 17 1702773 1 Decal JLG E300AJ 17 1704200 1 Decal Jib Plus E300AJP 18 1702774 1 Decal JLG Lift 3in 19 1702860 1 Decal JLG Lift 5in 20 Ref Decal No Hands Options 20 1702868 2 ANSI Spec English Languages 20 1704002 2 Brazil Spec Portuguese Spanish Languages 20 1705968 2 Chinese Spec Chinese English Languages 20 1704000 2 CSA Spec French English Languages 20 Not Required 2 Japanese Spec Japanese English Languages 20 1705969 2 Korean Spec Korean English Languages 20 1704001 2 Latin America Spec Spanish English Languages 21 Ref Decal Warning Platform Options 21 1703797 1 ANSI Spec English Languages 21 1703928 1 Brazil Spec Portuguese Spanish Languages 21 1703925 1 Chinese Spec Chinese English Languages 21 1703924 1 CSA Spec French English Languages 21 1703926 1 Japanese Spec Japanese English Languages 21 1703927 1 Korean Spec Korean English Languages 21 1703923 1 Latin America Spec Spanish English Languages 22 Ref Decal Warning Ground Control Box Options 22 1703798 1 ANSI Spec English Languages 22 1703934 1 Brazil Spec Portuguese Spanish Languages 22 1703931 1 Chinese Spec Chinese English Languages 22 1703930 1 CSA Spec French English Languages 22 1703932 1 Japanese Spec Japanese English Languages 3121254 E300AJ E300AJP 149 SECTION 8 DECALS 150 ITEM
79. 60237 2 Drive Motor Assembly See DRIVE MOTOR ASSEMBLY for Breakdown 20 3990105 2 Speed Sensor Assembly 23 4711600 8 Flatwasher 3 8in Thin 29 4892000 12 Flatwasher 5 8in Hardened 0258986 Ref TIRE AND WHEEL INSTALLATION C 101 3300106 18 Lugnut 102 1001110772 4 Tire and Wheel Assembly 3121254 E300AJ E300AJP 13 SECTION 1 FRAME FIGURE 1 3 DRIVE HUB ASSEMBLY 101 102 103 14 E300AJ E300AJP 3121254 SECTION 1 FRAME FIGURE 1 3 DRIVE HUB ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 2780282 Ref DRIVE HUB ASSEMBLY B 1 70001366 1 Carrier Sub Assembly Purchase p n 70001366 for items 1A 1F 70001366 3 Shaft Planet 1B 70001366 1 Carrier 1C 70001366 3 Gear Planet 1D 70001366 42 Bearing Needle 1E 70001366 3 Pin Roll 1F 70001366 6 Thrustwasher 2 70001367 1 Carrier Input Purchase p n 70001367 for items 2A 2H 2A 70001367 3 Shaft Planet 2B 70001367 1 Carrier 2C 70001367 3 Gear Planet 2D 70001367 84 Bearing Needle 2E 70001367 3 Spacer Thrust 2F 70001367 3 Pin Roll 2G 70001367 12 Thrustwasher 2H 70001367 1 Thrustwasher 3 70001368 1 Cover 4 70001369 1 Shaft Inp
80. 61014 1 M10 x 30mm SN 0300157824 to Present 32 Ref Bolt Options 32 0641607 1 3 8in 16NC x 7 8in SN 0300138358 through 0300157823 32 0761011 1 M10 x 22mm SN 0300157824 to Present E300AJ E300AJP 3121254 SECTION 3 BOOM FIGURE 3 2 TOWER BOOM ASSEMBLY 64 E300AJ E300AJP 3121254 SECTION 3 BOOM FIGURE 3 2 TOWER BOOM ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref TOWER BOOM ASSEMBLY 1001108387 Ref Tower Boom Assembly E300AJ B 1001107583 Ref Tower Boom Assembly E300AJP B 1 0100011 AR Compound Locking 2 0641403 12 Bolt 1 4in 20NC x 3 8in 3 0641606 2 Bolt 3 8in 16NC x 3 4in 4 0641608 1 Bolt 3 8in 16NC x Tin 5 0641622 2 Bolt 3 8in 16NC x 2 3 4in 6 0641808 6 Bolt 1 2in 13NC x Tin 7 0641810 2 Bolt 1 2in 13NC x 1 1 4in 8 0741408 2 Screw 1 4in 20NC x 1in 9 0961948 16 Bearing 10 0962259 4 Bearing 11 1271433 4 Channel Boom Cable Hose 12 3311605 2 Locknut 3 8in 16NC 13 3340865 1 Pad Wear 14 3422424 2 Pin 15 3422785 2 Pin 16 3422786 6 Pin 17 3422788 2 Pin 18 3422789 1 Pin 19 3841143 1 Keeper Pin 20 3841203 8 Keeper Pin 21 4711400 12 Flatwasher 1 4in Thin 22 4711600 2 Flatwasher 3 8in Thin 23 4845940 1 Link Mid Boom Top 24 4845942 1 Link Lower Boom Top 25 4845943 1 Link Lower Boom Bottom 26 Ref Link Mid Boom Bottom Options 26 4845941 1 Link Mid Boom Bottom E300AJ 26 4846083 1 Link Mid Boom Bottom E300AJP 27 1001097487 1 Link Timing 28 1001107217 1 Upright Top 29
81. 63 Ref Boom Clamps Installation 00 E 301 0100011 AR Compound Locking 333 0100081 AR Adhesive 334 0700820 2 Bolt M8 x 60mm 335 3340939 4 Pad Rubber 336 4031908 2 Bolt M8 x 20mm 337 4811900 2 Flatwasher M8 338 5260800 8 Nut Flange M8 339 5281920 6 Setscrew M8 x 80mm 340 1001106757 2 Plate Clamp 341 1001107152 1 Shield 342 1001109080 2 Block Clamp 343 100118274 8 Nut Retainer 344 1001119228 8 Nut M8 345 1001122600 1 Cover Hose 3121254 E300AJ E300AJP 69 SECTION 3 BOOM FIGURE 3 4 JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION lt E300AJ 70 E300AJ E300AJP 3121254 SECTION 3 BOOM FIGURE 3 4 JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref NOTE SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS IDENTIFY BY HARDWARE TYPE ORIGINAL EQUIPMENT USES SAE HARDWARE SERVICE KIT COMPONENTS USE METRIC HARDWARE Ref JIB ASSEMBLY 1001107615 Ref Jib Assembly Use p n 1001125318 E300AJ SN 0300138358 1 through 0300157823 1001123025 Ref Jib Assembly Use p n 1001125318 E300AJ SN 0300157824 1 to Present 1001107614 Ref Jib Assembly Use p n 1001123024 E300AJP SN 0300138358 A C through 0300157823 1001123024 Ref Jib Assembly E300AJP SN 0300157824 to Present A 1 0060044 1 Platform Rotator Assembly See PLATFORM ROTATOR ASSEMBLY for Breakdown 2 Ref Bolt Options 2 0641516 2 Bolt
82. 7 4240033 52 79 4240084 21 4240099 85 4240156 79 4360031 84 4360070 47 158 4360328 48 87 158 4360330 48 87 158 4360387 87 158 4360462 88 4360469 47 160 4360470 47 160 4360475 47 88 158 3121254 4360476 48 88 158 4360517 41 135 158 4360522 85 88 4360548 131 160 4420051 154 162 4460025 131 134 135 4460035 139 4460042 130 4460071 84 130 138 4460092 137 4460125 137 4460135 139 4460138 51 139 4460183 5 131 4460185 131 4460205 137 4460224 132 4460225 130 131 132 133 4460226 52 91 95 97 98 101 130 132 133 136 139 4460227 130 131 132 133 135 136 139 4460233 137 4460234 48 51 52 88 4460260 136 4460265 91 95 97 98 101 130 132 4460297 136 4460320 132 135 136 139 4460321 130 131 132 133 139 4460326 132 133 4460343 132 4460346 137 4460418
83. 72 77 0100009 87 88 0100011 11 25 27 33 41 49 51 55 57 61 65 67 68 69 72 79 84 0100019 13 21 41 0100035 47 87 0100048 25 134 162 0100051 25 134 0100071 105 107 109 111 113 115 117 0100081 68 69 0140011 87 0140043 51 0256789 AAA 162 0257128 ins 163 0258703 163 0258986 13 0259042 25 134 0259044 5 163 0259250 162 0259384 162 0270432 145 ET AAA 162 9271897 ns 162 88 02729 Men 84 02729706 eie 72 O2T 3147 nine 163 0273262 162 0274530 162 0278216 138 0275217 ie 138 0275218 5s 138 02752 19 s 139 0275452 138 0275453 138 0275454 ns 139 0275663 135 0275664 AAA 135 0275665 135 0275666 135 09275667 135 027571 as ia 136 0275712 136 0275713 ns 136 0275714 use 136 0275715 iius 136 0275716 136 02175717 es 136 0340047 13 0340048 35 0400055 25 0400107 25 0440162 11 06101 312 47 0630464
84. 8 Wet Battery 6V 305A A AGM 32 0400055 8 Wet Battery 6V 370 S 32 See Note 8 Dry Battery 6V 305 S Note Not Available for Purchase 32 See Note 8 Dry Battery 6V 305A A AGM Note Not available for purchase 32 0400107 8 Dry Battery 6V 370 S 33 1001116006 4 Bracket Machines with AGM Batteries Only 39 4070904 2 Shim 3121254 E300AJ E300AJP 25 SECTION 1 FRAME FIGURE 1 7 FRAME COVERS INSTALLATION 3121254 E300AJ E300AJP 26 SECTION 1 FRAME FIGURE 1 7 FRAME COVERS INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV 1001109383 Ref FRAME COVERS INSTALLATION C 1 0100011 AR Compound Locking 2 0641504 2 Bolt 5 16in 18NC x 1 2in 3 1380138 3 Nut Clip 4 1704246 1 Decal Cable Routing 5 3760308 3 Retainer 6 1001112496 3 Thumbscrew 7 3960447 63 in 1 6m Seal 8 4711500 2 Flatwasher 5 16in Thin 9 1001107751 1 Cover Contactor 10 1001108251 1 Cover Rear Axle 11 3960389 2 ft 6m Seal 3121254 E300AJ E300AJP 27 SECTION 1 FRAME FIGURE 1 8 INVERTER INSTALLATION OPTIONAL 28 E300AJ E300AJP 3121254 SECTION 1 FRAME FIGURE 1 8 INVERTER INSTALLATION OPTIONAL ITEM PART NUMBER QTY DESCRIPTION REV 1001110271 Ref INVERTER INSTALLATION B 1 0641406 8 Bolt 1 4in 20NC x 3 4in 2 0641618 4 Bolt 3 8in 16NC x 2 1 4in 6 1271463 1 Channel Mounting 7 1670953 1 Cover 7A 2600103 1 Hinge Welded on Part 7B 2940048 1 Latch 8 2
85. 81 AR Adhesive 104 0641518 2 Bolt 5 16in 18NC x 2 1 4in 105 0641605 4 Bolt 3 8in 16NC x 5 8in 106 3311508 8 Nut Flange 5 16in 18NC 107 3311608 4 Nut Flange 3 8in 16NC 108 3340939 4 Pad Rubber 109 3900280 4 Screw 3 8in 16NC x 5 8in 110 3900316 4 Screw 3 8in 16NC x 1in 111 3951526 6 Setscrew 5 16in 18NC x3 1 4in 112 4711600 8 Flatwasher 3 8in Thin 113 8310146 8 Pushnut 5 16in 114 1001099834 1 Carrier Power Track E300AJ E300AJP 3121254 SECTION 3 BOOM ITEM PART NUMBER QTY DESCRIPTION REV 114 70001996 1 Repair Kit Includes One 2ft Section of Carrier 114 70001998 1 Bracket Kit Includes 4 Mounting Feet and Hardware to Attach to Carrier 115 1001106757 2 Plate Clamp 116 1001107152 1 Shield Cover 117 1001108249 1 Tube Support Use p n 1001119513 118 1001109080 2 Clamp Block 119 4711500 2 Flatwasher 5 16in Thin 1001119504 Ref POWER TRACK INSTALLATION SN 0300157824 to Present B 201 0100011 AR Compound Locking 202 0761007 4 Bolt M10 x 14mm 203 4812000 8 Flatwasher 10mm 204 5221000 4 Nut M10 205 8310668 4 Bolt M10 x 25mm 206 1001099834 1 Carrier Power Track 206 70001996 1 Repair Kit Includes One 2ft Section of Carrier 206 70001998 1 Bracket Kit Includes 4 Mounting Feet and Hardware to Attach to Carrier 207 1001119513 1 Tube Support 208 1001119527 4 Capscrew M10 x 16mm Ref BOOM CLAMPS INSTALLATION SN 0300157824 to Present 1001109562 Ref Boom Clamps Installation E300AJ E 10011095
86. 9 70004772 1 Washer 40 70004773 1 Disc 41 70004774 2 Ring Retaining 42 70004775 1 Spring 101 4460265 1 Connector 9 Position 101 4460226 6 Socket Female 3121254 E300AJ E300AJP 101 SECTION 5 CYLINDER SECTION 5 CYLINDER 3121254 E300AJ E300AJP 103 SECTION 5 CYLINDER FIGURE 5 1 LEVEL PLATFORM SLAVE CYLINDER ASSEMBLY Sa MD 104 E300AJ E300AJP 3121254 SECTION 5 CYLINDER FIGURE 5 1 LEVEL PLATFORM SLAVE CYLINDER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001105153 Ref LEVEL PLATFORM LEVEL CYLINDER ASSEMBLY E 1 70002361 1 Barrel Weldment 2 70002360 1 Rod Weldment 3 70002359 1 Head 4 70002350 1 Wiper 5 70002366 1 Ring Retaining 6 70002350 1 Seal Rod 7 70002350 1 Ring Back up 8 70002352 1 Ring Wear 9 70002350 1 O Ring 10 70002350 1 Ring Back up 11 70002350 1 O Ring 12 70002358 1 Piston 13 70002350 1 Seal Piston 14 70002350 1 O Ring 15 70002335 1 Nut 15 0100071 AR Compound Locking 16 70002333 4 Bearing 17 70002413 1 Cartridge Valve Counterbalance 17 2900770 1 Seal Kit 70002413 Valve 1 Per Assembly 18 70002388 1 Cartridge Valve Counterbalance 18 2900770 1 Seal Kit 70002388 Valve 1 Per Assembly 19 See Note 2 Plug O Ring Note Not available for purchase 21 70002357 1 Valve Phase 100 70002350 1 Seal Kit Includes Items 4 6 7 9 10 11 13 amp 14 3121254 E300AJ E300AJP 105 SECTION 5 CYLINDER FIGURE 5 2 LIFT JIB CYLINDER A
87. A Specs 34 Ref Decal USA Options 34 3251813 1 ANSI Brazil Chinese CSA Japanese and Latin American Specs 34 Not Required 1 Korean Specs 35 3311405 1 Locknut 1 4in 20NC 36 3820001 2 Rivet 37 4751400 AR Flatwasher 1 4in Regular 38 1001110196 1 Decal Manual Descent 39 1001110276 1 Decal Legend Platform 40 1001110389 1 Decal Legend Ground 41 1001112461 1 Decal Lift Diagram 42 1001112777 1 Decal Manual Descent 43 Ref Decal Drive Steer Instructions Options 43 1705351 1 ANSI Spec English Languages 43 1001113680 1 Brazil Spec Portuguese Spanish Languages 43 1705430 1 Chinese Spec Chinese English Languages 43 1705429 1 CSA Spec French English Languages 43 1705426 1 Japanese Spec Japanese English Languages 43 1705427 1 Korean Spec Korean English Languages 43 1705910 1 Latin America Spec Spanish English Languages 44 Ref Nameplate Footswitch Options 44 3252347 1 ANSI Spec English Languages 44 1703985 1 Brazil Spec Portuguese Spanish Languages 44 1703982 1 Chinese Spec Chinese English Languages 44 1703984 1 CSA Spec French English Languages 44 1703980 1 Japanese Spec Japanese English Languages 44 1703981 1 Korean Spec Korean English Languages 44 1703983 1 Latin America Spec Spanish English Languages 45 Ref Decal CSA Options Not Shown 45 Not Required 2 Brazil Chinese Japanese Korean and Latin American Specs 45 1705514 2 CSA Specs 3121254 E300AJ E300AJP 151 SECTION 8 DECALS FIGURE 8 3 DECAL INST
88. ALLATION AUSTRALIAN CE SPECS 24 CH H CE 15 ss EL TN 10 23 DEL l Z H dm Pen wp 1 9j tz sa pe uC Uu ES 7 5 31 36 152 E300AJ E300AJP 3121254 SECTION 8 DECALS 3121254 E300AJ E300AJP 153 SECTION 8 DECALS FIGURE 8 3 DECAL INSTALLATION AUSTRALIAN CE SPECS
89. ART NUMBER QTY DESCRIPTION REV 512B 1320172 1 Handle 513 Ref Cable Assembly Options Right Battery Box 513 1001110066 1 1001108560 Installation 513 1001116018 1 1001115997 8 0259042 Installations 513 1060742 1 0259042 Installations 513A 4460025 1 Connector Anderson 513B 1320172 1 Handle Ref STANDARD HARNESS COMPONENTS 601 1001110088 1 Cable Motor Positive 601 See Note 2 Boot Red Note Not available for purchase 602 1001110089 1 Cable Motor Negative 602 See Note 2 Boot Black Note Not available for purchase 603 4360517 Drive Orientation Harness Includes Switch 603A 4460320 1 Plug Male 2 Position 603A 4460227 2 Pin Male 604 Ref Battery Charger Components 604A See Note 1 Charger Power Interlock Harness Note Not available for purchase 604B 70020830 1 Receptacle Female 4 Position 604B 4460508 2 Pin Male 604C See Note 1 Connector Strain Relief Note Not available for purchase 604D See Note 1 Charger Signal Harness Note Not available for purchase 604E 4460930 1 Plug Male 8 Position 604E 4460465 6 Socket Female 604F See Note 2 Connector Strain Relief Note Not available for purchase 604G See Note 1 AC Cord Battery Charger Side Note Not available for purchase 605 1060689 1 AC to Charger Cord Receptacle Side 606 Ref AC Receptacle Plug to Charger Components 606 1001103106 Ref ANSI ANSI Export and UL Spec D 606 1001109116 Ref ANSI Export Spec with Locally Supplied Receptacle D 606 1001109117 Ref Austral
90. ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001108310 Ref STEER CYLINDER ASSEMBLY 1 70002384 1 Barrel Weldment 2 70002383 1 Rod Weldment 3 70002382 1 Head 4 70002379 1 Wiper 5 70002373 1 Ring Retaining 6 70002379 1 Seal Rod 7 70002379 1 Ring Back up 8 70022586 1 Ring Wear 9 70002379 1 O Ring 10 70002379 1 Ring Back up 11 70002379 1 O Ring 12 70002381 1 Piston 13 70002379 1 Seal Piston 14 70002379 1 O Ring 15 70002335 1 Nut 15 0100071 AR Compound Locking 16 70002363 2 Bearing 17 70002380 2 Bearing 100 70002379 1 Seal Kit Includes Items 4 6 7 9 10 11 13 amp 14 3121254 E300AJ E300AJP 115 SECTION 5 CYLINDER FIGURE 5 7 TELESCOPE CYLINDER ASSEMBLY D 100 Wa Om 116 E300AJ E300AJP 3121254 SECTION 5 CYLINDER FIGURE 5 7 TELESCOPE CYLINDER ASSEMBL Y ITEM PART NUMBER QTY DESCRIPTION REV Ref TELESCOPE CYLINDER ASSEMBLY 1001106878 Ref Telescope Cylinder Assembly Use p n 1001120974 E300AJ C C SN 0300138358 through 0300157823 1001120974 Ref Telescope Cylinder Assembly E300AJ SN 0300157824 to C Present 1001106879 Ref Telescope Cylinder Assembly E300AJP D 1 Ref Barrel Weldment Options 1 70002369 1 Barrel Weldment 1001106878 amp 1001106879 Cylinders 1 70003114 1 Barrel Weldment 1001120974 Cylinders 2 Ref Rod Weldment Options 2 70002368 1 Rod Weldment 1001106878 amp 1001106879 Cylinders 2 70003115 1 Rod Weldment 1001120974 Cylinders 3 Ref Head Options
91. BER QTV DESCRIPTION REV 7022812 Ref Controller Assembly p n 1600273 70002736 Ref Controller Assembly p n 1001118418 201 7003972 1 Boot Switch 202 7003973 2 Half Handle 203 7003980 4 Screw 204 7019167 4 Nut 205 7019164 1 Axle 206 7019165 1 Rocker 207 Ref Wiring Assembly Options 207 7019196 1 Controller Assembly p n 1600273 207 7003982 2 Switch Micro for p n 1600273 207 70002737 1 Controller Assembly p n 1001118418 207 7003982 2 Switch Micro for p n 1001118418 208 7003983 2 Setscrew 209 7019194 1 Coupling 210 7003989 2 Gasket 92 E300AJ E300AJP 3121254 SECTION 4 PLATFORM FIGURE 4 4 CONTROLLER ASSEMBLY DRIVE AND STEER SN 0300194240 to Present 94 E300AJ E300AJP 3121254 SECTION 4 PLATFORM FIGURE 4 4 CONTROLLER ASSEMBLY DRIVE AND STEER SN 0300194240 to Present ITEM PART NUMBER QTY DESCRIPTION REV 1001178132 Ref CONTROLLER ASSEMBLY SN 0300194240 to Present A 7 70004738 2 Washer 10 70004739 1 Roller 11 70004740 1 Boot Switch 14 70004741 2 Half Handle 17 70004742 1 Enclosure 18 70004743 4 Nut 19 70004744 1 Boot Controller 20 70004745 1 Tube Locking 21 70004746 1 Disc Locking 25 70004747 2 Seal Rope 26 70004748 1 Screw M3 x 6mm 28 70004749 2 Screw M5 x 20mm 29 70004750 1 Pin Dowel 30 70004751 4 Screw M3 x 16mm 101 4460265 1 Connector 9 Position 101 4460226 7 Socket Female 3121254 E300AJ E300AJP 95 SECTION 4 PLATFORM FIGURE 4 5 CONTROLLER ASSEMB
92. BER QTY DESCRIPTION REV 3160237 Ref DRIVE MOTOR ASSEMBLY E 1 7020184 1 Plate Drive End 2 7012545 1 Bearing 3 7020185 1 Ring Retaining 4 3160237 1 Armature 5 3160237 1 Frame and Field Assembly 6 7012548 4 Spring Brush 7 7020149 4 Brush 8 7020150 1 Holder Brush 9 7020151 2 Brush Lead Assembly Kit 10 7012545 1 Bearing 11 7012549 1 Washer Wavy 12 7020189 1 End Commutator 13 7019609 1 Headband Assembly 3121254 E300AJ E300AJP 19 SECTION 1 FRAME FIGURE 1 5 ELECTRICAL COMPONENTS INSTALLATION FRAME MOUNTED UL MACHINES ONLY c e 353 20 E300AJ E300AJP 3121254 SECTION 1 FRAME FIGURE 1 5 ELECTRICAL COMPONENTS INSTALLATION FRAME MOUNTED ITEM PART NUMBER QTY DESCRIPTION REV Ref ELECTRICAL COMPONENTS INSTALLATION 1001109430 Ref Standard Spec F 1001109431 Ref UL Spec H 1 0100019 AR Compound Locking 3 0721003 2 Screw 10 24NC x 3 8in UL Spec Only 4 0641504 4 Bolt 5 16in 18NC x 3 4in 6 0641610 1 Bolt 3 8in 16NC x 1 1 4in 10 1600293 1 Module Note Calibration is required when replaced 11 Ref Contactor Plate Assembly Options See Items 101 to 106 for Breakdown 11 1600294 1 Standard Spec 11 1600300 1 UL Spec 12 2400062 1 Fuse 300 Amp UL Spec Only 13 2400044 1 Holder Fuse UL Spec Only 18 3310601 4 Nut 6 32NC 19 3910628 4 Screw 6 32NC x 1 3 4in 21 4060807 14 Shield Flex Trim in 36cm 22 4240084 1 Strap Anti Static 24 4751500 4 Flatwasher 5 16in Regular 25 4751600 1 Flatwasher 3 8in Regul
93. CEE7 Side Ground Plug D 2X4 Box 706 0275717 Ref CE Spec 220V CEE7 Side Ground Plug 70mm X 70mm Box D 706 0275713 Ref CE Spec 220V AFSINT 107 Keyed Ground Plug D 706A Ref Box Switch Options 706A 0860038 1 1001110541 amp 1001110543 Installations 706A See Note 1 1001110542 Installation Note Not Available Purchase Locally 706A 0861781 1 0275714 amp 0275715 Installations 706A 0861731 1 0275711 0275712 amp 0275713 Installations 706A See Note 1 0275716 amp 0275717 Installations Note Was p n 0861782 E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL ITEM PART NUMBER QTY DESCRIPTION REV which is no longer available Use p n 1001100344 CEE 7 Side Ground Service Kit or p n 1001100343 CEE 7 Post Ground Service Kit Kits includes Box p n 1001141967 8 items 706B 706D 706A 1001141967 1 1001100343 1001100344 1001141970 amp 1001141971 Kits 706B Ref Receptacle Options 706B 4460346 1 1001110541 Installation 706B See Note 1 1001110542 Installation Note Not Available Purchase Locally 706B 4460125 1 1001110543 Installation 706B 4461198 1 0275714 Installation 706B 4461201 1 0275715 Installation 706B 4461244 1 0275711 Installation 706B 4461245 1 0275712 Installation 706B 4461207 1 0275717 Installation Use p n 1001141970 706B 4461246 1 0275713 Installation 706B 1001141968 1 1001100343 8 1001141971 Kit 706B 1001141969 1 1001100344 amp 1001141970 Kit 706C Ref Cover Options 706C 100111
94. CONSOLE ASSEMBLY 1001109857 Ref Platform Console Assembly E300AJ Use p n 1001146101 A G Prior to SN 0300194240 1001175613 Ref Platform Console Assembly E300AJ SN 0300194240 to B Present 1001109858 Ref Platform Console Assembly E300AJP Use p n 1001146102 A G Prior to SN 0300194240 1001175614 Ref Platform Console Assembly E300AJP SN 0300194240 to B Present 1 0100009 AR Sealant 2 0100035 AR Compound Locking 3 0140011 1 Alarm 5 0630464 2 Screw Buttonhead 10 24NC x 1 2in 6 0720804 4 Bolt 8 32NC x 1 2in 7 0861537 1 Box Console See Items 101 106 for Breakdown 8 0902575 1 Bracket Support Prior to SN 0300194240 9 Ref Bracket Support Platform module Options 9 0902588 1 Bracket Support Platform module Prior to SN 0300194240 9 1001175997 2 Bracket Support Platform module SN 0300194240 to Present 10 Ref Controller Assembly Drive and Steer Options See CONTROLLER ASSEMBLY DRIVE AND STEER for Breakdown 10 1600273 1 Controller Assembly Use p n 1001118418 SN 0300138358 through 0300147070 10 1001118418 1 Controller Assembly SN 0300147071 through 0300194240 10 1001178132 1 Controller Assembly SN 0300194240 to Present 11 Ref Controller Assembly Lift and Swing Options See CONTROLLER ASSEMBLY LIFT AND SWING for Breakdown 11 1600274 1 Controller Assembly Use p n 1001118419 SN 0300138358 through 0300147070 11 1001118419 1 Controller Assembly SN 0300147071 through 0300194240 11 1001178139 1 Controller Assembly S
95. DRIVE 12 FIGURE 1 3 DRIVE HUB ASSEMBLY a ii ee e E e ve qu Ie Ben tr 14 FIGURE 1 4 DRIVE MOTOR ASSEMBLY e At lap in iia Has PR RARE IR 18 FIGURE 1 5 ELECTRICAL COMPONENTS INSTALLATION FRAME 20 FIGURE 1 6 BATTERY BOX 24 FIGURE 1 7 FRAME COVERS INSTALLATION I 26 FIGURE 1 8 INVERTER INSTALLATION 28 SECTION 2 TURNTABLE e nne a nenne ua t du 31 FIGURE 2 1 CONTROL VALVES AND TANK MOTOR 32 FIGURE 2 2 MAIN CONTROL VALVE 5 36 FIGURE 2 3 BOOM FUNCTION VALVE 5 0 38 FIGURE 2 4 TURNTABLE AND SWING DRIVE INSTALLATION ll 40 FIGURE 2 5 TURNTABLE BEARING 5 42 FIGURE 2 6 SWING MOTOR ASSEMBLY eee FAMA 44 FIGURE 2 7 GROUND CONTROL BOX 5 46 FIGURE 2 8 ELECTRICAL COMPONENTS 5 nr nr 50 FIGURE 2 9 HOODS INSTALLATION Prior to SN 0300194887 2 54 FIGURE 2 10 HOOD INSTALLATION SN 0300194887 to 56 SECTION3 BOOM teen dn eee RU eee JA 59 FIGURE 3 1 BOOM AND CYLINDERS INSTALLATION nn 60 FIGURE 3 2 TOWER BOOM ASSEMBLY uu u ee a di ita 64 FIGURE 3 3 MAIN BOOM 66
96. ECALS ITEM PART NUMBER QTY DESCRIPTION REV 0300142881 32 1001121801 1 Decal 500Lbs Capacity SN 0300142882 to Present 33 3251243 2 Decal 120V 60HZ 34 3251813 1 Decal USA 35 3311405 1 Locknut 1 4in 20NC 36 3820001 2 Rivet 37 4751400 6 Flatwasher 1 4in Regular 38 1001110196 1 Decal Manual Descent 39 1001110276 1 Decal Legend Platform 40 1001110389 1 Decal Legend Ground 41 1001112461 1 Decal Lift Diagram 42 1001112777 1 Decal Manual Descent 43 1705351 1 Decal Drive Steer Instructions 44 3252347 1 Decal Foot Switch 0270432 Ref UL DECALS INSTALLATION UL SPEC ONLY 2 101 3820001 8 Rivet 102 3252331 1 Nameplate Battery Information 103 See Note 1 Nameplate UL Certification Note Not available for purchase 104 1702251 2 Nameplate EE 105 1704720 1 Decal Replacement Fuse 3121254 E300AJ E300AJP 145 SECTION 8 DECALS FIGURE 8 2 DECAL INSTALLATION COUNTRY SPECS
97. Faceplate E300AJP 36 Ref Box Options 36 1001108827 1 Box Prior to SN 0300194887 36 1001162210 1 Box SN 0300194887 to Present 36A 70002527 1 Latch 36B 70002528 2 Bracket Hinge Mounting 36B 70002529 2 Hinge 37 3790012 2 Ring 38 4360328 AR Switch Toggle 39 4360330 1 Switch Toggle 40 4060906 1 Guard Switch 41 3910616 6 Screw RD HD 6 32 x 1 in SN 0300194887 to Present 42 0791504 6 Screw 5 16 18 x 1 2 in SN 0300194887 to Present Ref GROUND CONTROL BOX INSTALLATION 1001108772 Ref Ground Control Box Installation E300AJ ANSI ANSI Export A and UL Specs Prior to SN 0300194887 1001164944 Ref Ground Control Box Installation E300AJ ANSI ANSI Export A and UL Specs SN 0300194887 to Present 1001108773 Ref Ground Control Box Installation E300AJ Australian Spec A Prior to SN 0300149146 1001108772 Ref Ground Control Box Installation E300AJ Australian Spec SN A 0300149146 through 0300194887 1001164944 Ref Ground Control Box Installation E300AJ Australian Spec SN C 0300194887 to Present 1001108773 Ref Ground Control Box Installation E300AJ CE Spec Prior to A SN 0300194887 1001164945 Ref Ground Control Box Installation E300AJ CE Spec SN C 0300194887 to Present 1001108774 Ref Ground Control Box Installation E300AJP ANSI ANSI Export A E300AJ E300AJP 3121254 SECTION 2 TURNTABLE ITEM PART NUMBER QTY DESCRIPTION REV and UL Specs Prior to SN 0300194887 1001164946 Ref Ground Control Box Installation E300AJP
98. ICAL 138 ITEM PART NUMBER QTY DESCRIPTION REV 706F 4811400 AR Flatwasher 4mm 706F 3290405 AR Locknut 4 706G Ref Connector Strain Relief Options 706G 4460071 1 1001110541 8 1001110543 Installations 706G See Note 1 1001110542 Installation Note Not Available Purchase Locally 706G 4460968 1 0275714 0275715 0275716 8 0275717 Installations 706G 4460662 1 0275711 0275712 8 0275713 Installations 706H 4460710 1 Receptacle Female Twist Lock 706 Ref Decal Voltage Options 706 3251243 1 1001110541 Installation 706 See Note 1 1001110542 Installation Note Not available for purchase 706 3252507 1 0275711 0275712 0275713 0275715 0275716 0275717 4 1001110543 Installations 706J 1705325 1 0275714 Installation 706K Ref Bracket Receptacle Box Options 706K Not Required 1 1001110541 1001110542 1001110543 Installations 706K 0903484 1 0275711 0275712 0275713 0275714 0275715 0275716 0275717 Installations 706L Ref Hardware Options 0275711 0275712 0275713 0275714 0275715 0275716 0275717 Installations Only 706L 0641407 AR Bolt 1 4in 20NC x 7 8in 706L 0641416 AR Bolt 1 4in 20NC x 2in 706L 4711400 AR Flatwasher 1 4in Thin 706L 4751400 AR Flatwasher 1 4in Regular 706L 3311405 AR Locknut 1 4in 20NC 706L 1320041 AR Clamp 706M Ref Bracket Breaker Box Options 706M Not Required 1 1001110541 1001110542 1001110543 Installations 706M 0903612 1 0275711 0275712 0275713 0275714 0275715 0275716 02757
99. INBER ASSEMBDLY ced sete m ree ih ti dia eens 114 FIGURE 5 7 TELESCOPE CYLINDER 2 iter itrs erret 116 SECTION 6 S uu u ee e itle et c c A re 119 FIGURE 6 1 HYDRAULIC DIAGRAM E300AV cnn nro nano 120 FIGURE 6 2 DRIVE HYDRAULIC DIAGRAM ESOOAJP u 122 FIGURE 6 3 HYDRAULIC DIAGRAM LIST isib tt hee epica re BER 124 SECTION EEEGTRIGAL itr t iet et c e A 125 FIGURE 7 1 ELECTRICAL 8 2222 tertie ee nen 126 FIGURE 7 2 HARNESS COMPONENTS INSTALLATION l nn nene 128 SECTION 8 DECALS L us A tete e detegit e 141 3121254 E300AJ E300AJP 7 TABLE OF CONTENTS FIGURE 8 1 DECAL INSTALLATION ANSI SPEO 142 FIGURE 8 2 DECAL INSTALLATION COUNTRY 6 2 146 FIGURE 8 3 DECAL INSTALLATION AUSTRALIAN CE SPECS n 152 SECTION 9 RECOMMENDED SERVICE PARTS STOCK 157 FIGURE 9 1 MODELS E300AJ AND E300AJP STANDARD 158 FIGURE 9 2 MODELS E300AJ AND E300AJP VARIABLE 160 SECTION 10 SPEGIAL OPTION i iii L 161 FIGURE 1051 SPECIAE OPTIONGS titt eo da E HE Ee ine he 162 PART NUMBER INDEX c Hei cu e B L O 165 8 E300AJ E300AJP 3121254 SECTION 1
100. JP 81 SECTION 4 PLATFORM FIGURE 4 1 PLATFORM ASSEMBLY E E ip 2 lt 1 103 AA A 106 NOTE ALL REPLACEMENT DECALS MUST bw PS BE ORDERED SEPARATELV 102 SEE DECALS SECTION for Breakdown 82 E300AJ E300AJP 3121254 SECTION 4 PLATFORM FIGURE 4 1 PLATFORM ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref PLATFORM ASSEMBLY WITH GATE 3510830 Ref Platform Assembly Use p n 1001144027 SN 0300138358 B M through 0300157272 1001117149 Ref Platform Assembly Use p n 1001145411 SN 0300157273 B E through 0300163750 1001144027 Ref Platform Assembly SN 0300163751 to Present B Ref Note Original Equipment platform may have been replaced with Service Replacement platform Identify platform before ordering parts Ref Note Replacement Decals Must Be Ordered Separately See DECALS SECTION 2 2080040 16 Fastener Huck 3 2600281 2 Hinge Self Closing 4 2940074 1 Latch 6 See Note 1 Platform Weldment Note Not Available Purchase Complete Platform Assembly 7 Ref Cap Plug 7 3520072 1 Platform p ns 3510830 1001117149 amp 1001144027 7 1001144630 1 Platform p ns 1001145411 8 1001144027 8 3820020 4 Rivet Pop 11 Ref Gate Weldment Options 11 4846452 1 Gate for Original Equipment Platform p n 3510830 SN 0300138358 through 0300157272 11 1001144629 1 Gate for Service Replacement Platform p n 1
101. LY SWING AND LIFT Prior to SN 0300194240 o o S amp amp dl Y MER EE mM 0 DA 9 i RAA ZA NN W S M E 9 NV SNN mi Zu YO 21 79 ID y Mi gt N SW y A N 3121254 E300AJ E300AJP 96 SECTION 4 PLATFORM FIGURE 4 5 CONTROLLER ASSEMBLY SWING AND LIFT Prior to SN 0300194240 ITEM PART NUMBER QTY DESCRIPTION REV Ref Note Original Equipment controller may have been replaced with Service Replacement controller Visually identify controller before ordering parts Ref CONTROLLER ASSEMBLY Prior to SN 0300194240 See Note Ref Controller Assembly Note Original Equipment for SN F 0300138358 to SN 0300147071 is 1600274 Use p n 1001118419 as Service Replacement 1 7019141 1 Mechanical Assembly Includes Base Handle Stem and ltems 18 1A 1B amp 10 1A 7019197 1 Handle Cap and Rod 1B 7003928 1 Spring 1C 7022808 1 Cap Lift 2 7019142 2 Plate 3 7019111 4 Bearing Gear 4 7019143 2 Screw 5 7019144 2 Spacer 6 7019145 4 E Clip 7 7019174 2 Spacer Cam 8 7003977 2 Gear Drive 9 7019147 4 Shaft 10 7019195 2 Potentiometer Assembly 10 7003974 1 Potentiometer 11 7019142 2 Plate 12 7003992 2 Washer 13 7003993 2 Nut 14 7003976 2 Gear Slave 15 7019149 2 Setscrew 16 7003952 4 Screw 17 7019150 1 Gate 18 7022813 1 Boot was p n 7003955 19 7022813 1 Plate Plastic was p n 7003954 20 70
102. Male 3 Position 411F 4460226 3 Socket Female 411G 7022012 1 Cable Power 411H Ref Shunt Bus Bar With Harness Assembly 411H 70001052 1 Standard Specs 411H See Note 1 UL Specs Note Not available for purchase 412 2400062 1 Fuse 300 Amp UL Specs Only 412 2400044 1 Block Fuse Mounting UL Specs Only 420 3990105 1 Speed Sensor Harness P N includes Speed Sensor 420A 4460225 2 Plug Male 6 Position 420A 4460226 4 Socket Female 431 Ref Cable Electrical Options 431 1060732 1 Standard Specs 431 1060767 1 UL Specs 432 Ref Cable Electrical Options 432 1060733 1 Standard Specs 432 1060768 1 UL Specs 433 Ref Cable Electrical Options 433 1060734 1 Standard Specs 433 1060769 1 UL Specs 3121254 E300AJ E300AJP 133 SECTION 7 ELECTRICAL ITEM PART NUMBER QTY DESCRIPTION REV 434 Ref Cable Electrical Options 434 1060735 1 Standard Specs 434 1060770 1 UL Specs 435 Ref Cable Electrical Options 435 1060736 1 Standard Specs 435 1060771 1 UL Specs 436 Ref Cable Electrical Options 436 1060737 1 Standard Specs 436 1060772 1 UL Specs 437 Ref Cable Electrical Options 437 1060738 1 Standard Specs 437 1060773 1 UL Specs 438 Ref Cable Electrical Options 438 1060739 1 Standard Specs 438 1060862 1 UL Specs 439 Ref Cable Electrical Options 439 1060740 1 Standard Specs 439 1060860 1 UL Specs 440 Ref Cable Electrical Options 440 1001110065 1 Standard Specs 440 1060847 1 UL Specs 445 1060741 1
103. N 0300194240 to Present 12 1670829 1 Bezel 13 1671037 1 Plug Hole Use p n 1001110435 14 1702565 1 Decal Drive and Steer 15 1702566 1 Decal Lift and Swing 16 1704240 1 Decal Horn 17 1704260 1 Decal EMS 18 1704422 1 Decal Function Speed 19 2560136 1 Handle Knob 20 2760105 1 Housing Display Light 21 3310601 6 Nut 6 32NC 22 3520030 1 Plug Hole 23 3520054 AR Plug Hole 24 4240032 AR Tie Strap 25 Ref Switch Toggle Options 25 4360328 5 Switch Toggle Prior to SN 0300194240 25 1001155045 5 Switch Toggle SN 0300194240 to Present 26 Ref Switch Toggle Momentary Options 26 4360330 2 Switch Toggle Prior to SN 0300194240 26 1001159256 2 Switch Toggle Momentary SN 0300194240 to Present 27 4360387 1 Switch Pushbutton 3121254 E300AJ E300AJP 87 SECTION 4 PLATFORM 88 ITEM PART NUMBER QTY DESCRIPTION REV 28 4360462 1 Controller Speed 29 4360475 1 Switch Emergency Stop 29 7020175 1 Cap Red 29A 7020176 1 Contact Block 30 4360476 1 Block Contact 31 4460234 3 Base Mounting 32 4460428 1 Connector Strain Relief 33 4460488 1 Base Mounting 34 4460496 1 Lockwasher Terminal 35 4460497 1 Nut Terminal 36 4750600 6 Flatwasher 6 Regular 37 4750800 4 Flatwasher 8 Regular 38 Ref Decal Stop Options 38 1001107677 1 Decal Stop Use p n 1001132175 38 1001132175 1 Decal Stop SN 0300150080 to Present 39 1001109498 1 Controller Module Re calibration Required when Replaced 41 37900
104. PART NUMBER QTY DESCRIPTION REV 22 1703933 1 Korean Spec Korean English Languages 22 1703929 1 Latin America Spec Spanish English Languages 23 Ref Decal Warning Crushing Options 23 1703804 4 ANSI Spec English Languages 23 1703952 4 Brazil Spec Portuguese Spanish Languages 23 1703949 4 Chinese Spec Chinese English Languages 23 1703948 4 CSA Spec French English Languages 23 1703950 4 Japanese Spec Japanese English Languages 23 1703951 4 Korean Spec Korean English Languages 23 1703947 4 Latin America Spec Spanish English Languages 24 Ref Decal Electrocution Options 24 1703805 3 ANSI Spec English Languages 24 1703940 3 Brazil Spec Portuguese Spanish Languages 24 1703937 3 Chinese Spec Chinese English Languages 24 1703936 3 CSA Spec French English Languages 24 1703938 3 Japanese Spec Japanese English Languages 24 1703939 3 Korean Spec Korean English Languages 24 1703935 3 Latin America Spec Spanish English Languages 25 Ref Decal Warning Battery Ventilation Options 25 1703813 3 ANSI Spec English Languages 25 1704341 3 Brazil Spec Portuguese Spanish Languages 25 1704344 3 Chinese Spec Chinese English Languages 25 1704340 3 CSA Spec French English Languages 25 1704342 3 Japanese Spec Japanese English Languages 25 1704343 3 Korean Spec Korean English Languages 25 1704339 3 Latin America Spec Spanish English Languages 26 Ref Decal Model Designation 26 1704199 2 Decal Model Designation E300AJ 26 1704
105. PLATFORM CONSOLE BOX COMPONENTS 1001109857 Ref Platform Console Box Components Prior to SN D 0300169754 1001146101 Ref Platform Console Box Components AJ SN 0300169754 through B 0300194240 1001175613 Ref Platform Console Box Components AJ SN 0300194240 to B Present 1001109858 Ref Platform Console Box Components AJP Prior to SN D 0300169754 1001146102 Ref Platform Console Box Components AJP SN 0300169754 through B 0300194240 1001175614 Ref Platform Console Box Components AJP SN 0300194240 to B Present 4 Ref Footswitch Components 4 4460042 3 Terminal Ring 4A 1060330 AR Cable 16 3 4B 4460071 1 Connector Strain Relief 4C 4460226 1 Socket Female 4D 4460464 1 Pin Male 10 7019191 1 Electrical Assembly Drive Steer Includes Potentiometer 10A 4460265 1 Connector Male 9 Position 10A 4460226 7 Socket Female 11 7019195 1 Electrical Assembly Lift Swing Includes Potentiometer 11A 4460265 1 Connector Male 9 Position 11A 4460226 8 Socket Female 13 1001110435 1 Plug 22 3520030 1 Plug 28 See Note 1 Harness Flow Control Note Not Available Purchase Complete Controller 28A 4460225 1 Plug Male 6 Position 28A 4460226 4 Socket Female 32 4460428 1 Connector Strain Relief 34 4460496 1 Lockwasher Terminal 35 4460497 1 Nut Terminal 1001109859 Ref PLATFORM CONSOLE ELECTRICAL DIAGRAM A 101 2920129 7 Bulb Light 102 4922160 1 Harness Analyzer 3 C 102A 4460321 1 Connector Male 4 Position 102A 4460226 4 So
106. SSEMBLY 106 E300AJ E300AJP 3121254 SECTION 5 CYLINDER FIGURE 5 2 LIFT JIB CYLINDER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001108429 Ref LIFT JIB CYLINDER ASSEMBLY 1 70002376 1 Barrel Weldment 2 70002375 1 Rod Weldment 3 70002374 1 Head 4 70002370 1 Wiper 5 70002373 1 Ring Retaining 6 70002370 1 Seal Rod 7 70002370 1 Ring Back up 8 70002372 1 Ring Wear 9 70002370 1 O Ring 10 70002370 1 Ring Back up 11 70002370 1 O Ring 12 70002371 1 Piston 13 70002370 1 Seal Piston 14 70002370 2 Ring Piston 15 70002370 1 O Ring 16 70002335 1 Nut 16 0100071 AR Compound Locking 17 70002363 2 Bearing 18 70002333 2 Bearing 19 70002389 2 Cartridge Valve Counterbalance 19 2900770 2 Seal Kit 70002389 Valve 1 Per Assembly 20 See Note 2 Plug O Ring Note Not available for purchase 100 70002370 1 Seal Kit Includes Items 4 6 7 9 10 11 13 14 amp 15 3121254 E300AJ E300AJP 107 SECTION 5 CYLINDER FIGURE 5 3 LIFT MAIN BOOM CYLINDER ASSEMBLY D c B 108 E300AJ E300AJP 3121254 SECTION 5 CYLINDER FIGURE 5 3 LIFT MAIN BOOM CYLINDER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001106880 Ref LIFT MAIN BOOM CYLINDER ASSEMBLY E 1 70002349 1 Barrel Weldment 2 70002348 1 Rod Weldment 3 70002347 1 Head 4 70002341 1 Wiper 5 70002412 1 Ring Retaining 6 70002341 1 Seal Rod 7 70002341 1 Ring Back up 8 70022593 1 Ring Wear 9 70
107. VICED PARTS In sone instances it is necessary to display non serviced parts assemblies or installations In the case of assemblies and installations ther will be a Ref in the Qty column In case of parts that are not available for service within assemblies or components there will be a NSS Not Sold Separately or NLA No Longer Available listed in the Qty column of the manual 7 PARTS LIST ITEM NUMBERS Numbers shown in the item column correspond to numbers used in theassociated illustration s Item numbers which mising from the sequence inthe parts list are not used on that page 8 INDENTED PARTS DESCRIPTION An indented part description is included in the item under which it is indented 9 ABB REVIATION AND SYMBOLS ae tas sAltethatif Current Advanced Design Electronics American National Standards Institute Required Assembly Auxiliar y n WireG auge Bill of Material European Conformity Counter Clockwise Centimeter 99 Clockwise CSA Canadian Standards Association f A Cylinder DIA s sis Diameter Direct Current EMS ia 2 Stosiceney Stop ENG iuuat dete an engine FT ft OSCAR A AA AAN GA Ga as e G Ay araullc A 1 7 10 ID Inside Diameter Micr
108. a inches 50 Menem ua ization Stand ards Joint Industry Council Kilogram rs DI Liter Bananen arar an OUNGS 10 ILLUSTRATION REFERANCE LETTERS Liquid Crystal Display Light Emitting Diodes gt Left Hand Load Sensing System Metric Meter nn AA Milimeter Miliamps No Longer A vailable NPT sess seem National Pipe Threads Not Sold Separately Outside Diameter O Ring Boss O Ring Face Seal Ounces Page Part Num ber Quar ts ww we Quantity Reference Revision Level Right SAB sss Society of Automotive E ngineers Serial Number GER Turntable Univ ersal G round Module Volts Watts Number When necessary illustrations may contain referance letters that are intended to track information i e hoses harnesses from one point to another or to track visual enlargement of components to show details that may be located in another area on the illustration Note Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information E300AJ E300AJP TABLE OF CONTENTS SECTION Ti ERAME te db er to 9 FIGURE 1 T STEERANSTALEENKTION et e a E oe e det get e 10 FIGURE 1 2 TIRE AND WHEEL
109. ar 26 4752200 1 Flatwasher 3 4in Regular 27 4760600 4 Lockwasher 6 28 4751000 2 Flatwasher 10 Regular 41 Ref Drive Cable System Cables Options Not Shown See ELECTRICAL SECTION for Breakdown 41 2901818 1 Standard Spec 41 2901864 1 UL Spec 42 4750600 4 Flatwasher 6 Regular 43 0642208 1 Bolt 3 4in 10NC x 1in 44 0861375 1 Box 46 1704712 1 Decal 300 Amp Fuse 47 2540037 2 Grommet 48 3311001 2 Nut 10 24NC 49 3311501 2 Nut 5 16in 18NC 50 4711500 4 Flatwasher 5 1 6in Thin 52 4712200 1 Flatwasher 3 4in Thin 53 1001116273 1 Bracket Ref CONTACTOR PLATE ASSEMBLY 1600294 Ref Standard Spec 1600300 Ref UL Spec Ref Harness Contactor Options Not Shown See ELECTRICAL SECTION for Breakdown 7022003 1 Standard Spec 7022008 1 UL Spec 7022004 1 Harness Posi Track Contactor Not Shown See ELECTRICAL SECTION for Breakdown 7022005 1 Harness Shunt Not Shown See ELECTRICAL SECTION for Breakdown 101 Ref Contactor FWD REV Options 101 7022002 1 Standard Spec 3121254 E300AJ E300AJP 21 SECTION 1 FRAME 22 ITEM PART NUMBER QTY DESCRIPTION REV 101 7022007 1 UL Spec 102 Ref Contactor Main Options 102 7022001 1 Standard Spec 102 7022009 1 UL Spec 103 Ref Contactor Posi Track Options 103 7022000 1 Standard Spec 103 7022010 2 UL Spec 104 7022012 1 Cable Power 105 7022011 1 Diode Power 106 70001052 1 Shunt Bus Bar With Harness Assembly E300AJ E300AJP 3121254 SECTION 1 FRAME
110. ble Inverter 814 4460035 1 Terminal Butt 815 4460135 1 Receptacle Female Twist Lock 816 4460138 1 Plug Male 817 4460426 1 Connector Strain Relief 820 1001110449 1 Harness Inverter 820A 4460320 1 Plug Male 2 Position 820A 4460227 2 Pin Male 820B 4460424 1 Connector Female 2 Position 820B 4460226 2 Socket Female Ref TOOLS 901 7002821 1 Crimper For Wire to Pin Socket Connections Not Shown 902 7002823 1 Extractor For Removal of Pin Socket from Connectors Not Shown 903 4460467 1 Extractor Pin Blue 16 18 Gauge For Removal of Pin Socket from Connectors Not Shown 904 4460510 1 Extractor Pin Yellow 12 14 Gauge For Removal of Pin Socket from Connectors Not Shown 905 7002828 1 Stripper Wire Not Shown 906 2901443 1 Analyzer Kit Not Shown 906A 1600244 1 Analyzer 906B 1060633 1 Cable Analyzer 1 A 906C 4460321 2 Plug Male 906C 4460226 8 Socket Female 907 1001137005 1 Software Cable Kit Not Shown 3121254 E300AJ E300AJP 139 SECTION 8 DECALS SECTION 8 DECALS 3121254 E300AJ E300AJP 141 SECTION 8 DECALS FIGURE 8 1 DECAL INSTALLATION ANSI SPEC Hl 101 102 108 f UL SPECS ONLV 0000000
111. cing Drop Bar with Swing Gate 0273147 Ref Platform Mesh to Top Rail Installation ANSI CSA and UL Specs Only 1001099635 Ref Security Lock Programmable Installations CE Spec Only 1001103617 Ref Platform Rail Extension 30 x 48 2 5ft x 4ft 0 70m x 1 22m Ref SkyGuard Component 1001143669 Ref SkyGuard Complete Add On Kit UGM Machines 1001137672 Ref SkyGuard Platform Sensor Kit UGM Machines 1001176372 Ref SkyGuard Plug Removal Kit 1001143256 Ref SkyGuard Blue Beacon Kit Ref Tools for Service 2901443 1 Analyzer Kit 8896941 1 Wire Stripper 7002821 1 Wire Crimper To install wire ends to wires 7002823 1 Pin Socket Extractor Universal To Remove Pins Sockets from Connectors 4460467 1 Extractor 16 18 Gauge For Removal of Pin Sockets from Deutsch Connectors 4460510 1 Extractor 12 14 Gauge For Removal of Pin Sockets from Deutsch Connectors 7002822 1 Screwdriver Potentiometer To Adjust Drive Controllers 7016654 1 Screwdriver Magnetic 7004275 1 Seal Installation Tool 1in 7004276 1 Seal Installation Tool 1 1 2in 7002826 1 Seal Installation Tool 2in 7016655 1 Wire Rope Sheave Gauge 2915230 1 Battery Charger Reprogram Controller 1001137005 1 Software Cable Kit 0259044 Ref Weld Leads Installations E300AJ without UL Specs Only 3121254 E300AJ E300AJP 163 PART NUMBER INDEX PART NUMBER INDEX 3121254 E300AJ E300AJP 165 PART NUMBER INDEX 0060044 71 75 0060065
112. cket Female 102B 4460761 1 Connector Female 4 Position 102B 4460227 4 Pin Male 103 1001109860 1 Harness Indicator Lamp B 103A 4460265 1 Connector Male 9 Position 103A 4460227 8 Pin Male 103B 4120035 5 Base Light 103B 4460634 6 Terminal 16 Gauge 103B 4460635 4 Terminal 12 Gauge 104 1001109861 1 Harness Switch Function B 104A 4460434 2 Plug Male 15 Position 104A 4460226 12 Socket Female 104B 4460464 2 Pin Male E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL ITEM PART NUMBER QTY DESCRIPTION REV 104C 4460418 6 Connector Female 6 Position 104C 4460419 18 Socket Female 104D 4460225 2 Plug Male 6 Position 104D 4460227 8 Pin Male 105 1001109862 1 Harness Console Box B 105A 4460752 1 Connector 14 Position 105A 4460464 7 Pin Male 105B 4460321 1 Connector Male 4 Position 105B 4460227 4 Pin Male Ref BOOM CABLES INSTALLATION 1001109562 Ref Boom Cables Installation E300AJ D 1001109563 Ref Boom Cables Installation E300AJP D 217 1001109754 1 Harness Assembly Tower Boom Console Function C 217A 1001109484 1 Connector 14 Position 217A 4460464 12 Pin Male 217A 4460466 2 Seal Plug 217A 1001101024 1 Boot 217A 1001101025 1 Grommet 217B 1001109485 1 Connector 14 Position 217B 4460465 12 Socket Female 217B 4460466 2 Seal Plug 217B 1001101024 1 Boot 217B 1001101025 1 Grommet 218 1001109755 1 Harness Assembly Main Boom Console Function C 218A 1001109485 2 Connector
113. e Purchase Locally 11 7027359 1 Fitting Grease 12 70002653 2 Capscrew 5 16in 18NC x 1 1 4in 13 70002654 2 Flatwasher 1 4in Hardened 14 Ref Ring Gear Kit Options Kit Includes Ring Gear and Mounting Hardware 14 1001143933 1 DOHI Use p n 1001160529 14 70004160 1 JING WEI 15 70002656 1 Cup Bearing 15 70002657 1 Cone Bearing 16 70002658 1 Ring Grease 17 7026048 1 Cup Bearing 17 7026049 1 Cone Bearing 18 1001103646 1 Housing 19 70002659 1 Cap Gear 20 70002660 1 Plate Cover 21 70002661 1 Cap Worm 22 70002662 1 Pinion Output 23 70002663 1 Adapter Motor 24 70002664 1 Seal Face 25 7026052 1 Spacer Washer 26 70002665 1 Shim 0075 Natural 26 70002666 1 Shim 005 Blue 26 70002667 1 Shim 003 Green 27 70002668 1 Shim 005 Blue 27 70002669 1 Shim 020 Yellow 28 7027352 1 Gasket 010 Brown 28 7027351 1 Gasket 0075 Clear 28 7027350 1 Gasket 005 Blue 28 7027353 1 Gasket 020 Yellow 29 70000681 10 Bolt Flange 6 32NC x 3 8in 30 70002670 1 Gear Worm 31 70002671 1 Shaft Worm 3121254 E300AJ E300AJP 43 SECTION 2 TURNTABLE FIGURE 2 6 SWING MOTOR ASSEMBLY 44 E300AJ E300AJP 3121254 SECTION 2 TURNTABLE FIGURE 2 6 SWING MOTOR ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001107781 Ref SWING MOTOR ASSEMBLY PARKER A 1 70002311 5 Bolt 2 7004035 1 Cover End 3 Item 100 1 Seal Commutator 4 ltem 100 5 Seal Ring 5 7024453 1 Commutator and Ring Assembly 6 7024
114. ef Decal Capacity SN 0300138358 through 0300142881 12 1707134 2 Brazil Spec Portuguese Spanish Languages E300AJ E300AJP 3121254 SECTION 8 DECALS ITEM PART NUMBER QTY DESCRIPTION REV 12 1707060 2 Chinese Spec Chinese English Languages 12 1707055 2 CSA Spec French English Languages 12 1707059 2 Japanese Spec Japanese English Languages 12 1707058 2 Korean Spec Korean English Languages 12 1707056 2 Latin America Spec Spanish English Languages 12 Ref Decal Capacity SN 0300142882 to Present 12 1001121801 2 ANSI Spec English Languages 12 1001121920 2 Brazil Spec Portuguese Spanish Languages 12 1001121810 2 Chinese Spec Chinese English Languages 12 1001121803 2 CSA Spec French English Languages 12 1001121808 2 Japanese Spec Japanese English Languages 12 1001121918 2 Korean Spec Korean English Languages 12 1001121805 2 Latin America Spec Spanish English Languages 13 1702155 2 Decal Battery Disconnect 14 1702300 4 Decal Tie Down 15 Ref Decal Hand Crushing Options 15 1702391 1 ANSI Spec English Languages 15 1001113170 1 Brazil Spec Portuguese Spanish Languages 15 1001113168 1 Chinese Spec Chinese English Languages 15 1001113169 1 CSA Spec French English Languages 15 1001113166 1 Japanese Spec Japanese English Languages 15 1001113509 1 Korean Spec Korean English Languages 15 1001113171 1 Latin America Spec Spanish English Languages 1
115. erbalance 16 2900770 1 Seal Kit 70002387 Valve 1 Per Assembly 17 7024884 1 Cartridge Valve 2 Way Poppet 17 7012967 1 Seal Kit 7024884 Valve 1 Per Assembly 17 70002386 1 COIL 18 7012955 1 Cartridge Valve Check 18 7012967 1 Seal Kit 7012955 Valve 1 Per Assembly 19 See Note 3 Plug O Ring Note Not available for purchase 20 70002334 1 Orifice 21 70002333 2 Bearing 23 70002409 2 Bearing 100 70002332 1 Seal Kit Includes Items 4 6 7 9 10 11 13 amp 14 3121254 E300AJ E300AJP 111 SECTION 5 CYLINDER FIGURE 5 5 MASTER CYLINDER ASSEMBLY 100 D 112 E300AJ E300AJP 3121254 SECTION 5 CYLINDER FIGURE 5 5 MASTER CYLINDER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV 1001105989 Ref MASTER CYLINDER ASSEMBLY 1 70002355 1 Barrel Weldment 2 70002354 1 Rod Weldment 3 70002359 1 Head 4 70002350 1 Wiper 5 70002366 1 Ring Retaining 6 70002350 1 Seal Rod 7 70002350 1 Ring Back up 8 70002352 1 Ring Wear 9 70002350 1 O Ring 10 70002350 1 Ring Back up 11 70002350 1 O Ring 12 70002381 1 Piston 13 70002350 1 Seal Piston 14 70002350 1 O Ring 15 70002335 1 Nut 15 0100071 AR Compound Locking 16 70002333 4 Bearing 100 70002350 1 Seal Kit Includes Items 4 6 7 9 10 11 13 amp 14 3121254 E300AJ E300AJP 113 SECTION 5 CYLINDER FIGURE 5 6 STEER CYLINDER ASSEMBLY 114 E300AJ E300AJP 3121254 SECTION 5 CYLINDER FIGURE 5 6 STEER CYLINDER
116. f Seal Kit Pump 21B 70002521 1 Motor Pump Assembly p n 1001109127 Note Shaft Seal 3121254 E300AJ E300AJP 33 SECTION 2 TURNTABLE 34 ITEM PART NUMBER QTY DESCRIPTION REV is Only Seal Available 21B 7021377 1 Motor Pump Assembly p n 3600302 21B See Note 1 Motor Pump Assembly p n 1001157601 Note Not available for purchase 21C Ref Seal Shaft 21C 70001961 1 Motor Pump Assembly p n 1001109127 21C 7022526 1 Motor Pump Assembly p n 3600302 21C See Note 1 Motor Pump Assembly p n 1001157601 Note Not available for purchase 21D Ref Coupling 21D 70002523 1 Motor Pump Assembly p n 1001109127 21D 7021367 1 Motor Pump Assembly p n 3600302 21D 1001159059 1 Motor Pump Assembly p n 1001157601 21E Ref Motor 21E 70002522 1 Motor Pump Assembly p n 1001109127 21E 1001175350 1 Motor Pump Assembly p n 1001175351 21E 7021360 1 Motor Pump Assembly p n 3600302 21E 1001154539 1 Motor Pump Assembly p n 1001157601 21E Ref Brush Kit 21E 7021361 1 Motor Pump Assembly p n 1001109127 21E 7021361 1 Motor Pump Assembly p n 3600302 21E 70004312 1 Motor Pump Assembly p n 1001157601 21F Ref Bolt 21F 70002524 2 Bolt M8 x 70mm Motor Pump Assembly p n 1001109127 21F See Note 2 Bolt 5 16in x 18NC Motor Pump Assembly p n 3600302 Note Not available for purchase 21F See Note 4 Bolt 5 16in x 18NC Motor Pump Assembly p n 1001157601 Note Not available for purchase 22 1001109445 1 Main Control Valve Assembly See MAIN CONTROL VALVE
117. ge 202 2940117 1 Latch 203 3960514 30 Seal in 76cm 204 3960418 36 Seal 90 3121254 E300AJ E300AJP 55 SECTION 2 TURNTABLE FIGURE 2 10 HOOD INSTALLATION SN 0300194887 to Present 56 E300AJ E300AJP 3121254 SECTION 2 TURNTABLE FIGURE 2 10 HOOD INSTALLATION SN 0300194887 to Present ITEM PART NUMBER QTY DESCRIPTION REV 1001164606 Ref HOODS INSTALLATIONS SN 0300194887 to Present C 1 0100011 AR Compound Locking 2 0641606 8 Bolt 3 8in 16NC x 3 4in 3 4751600 8 Flatwasher 3 8in Regular 4 1001164239 1 Hood Assembly LH See Items 101 108 for Breakdown 5 1001164280 1 Hood Assembly RH See Items 201 204 for Breakdown 6 2560122 1 Handle 7 2560123 1 Grip Handle 8 0940036 2 Door Bumper 1001164239 Ref HOOD ASSEMBLY LH F 101 0721005 2 Screw 10 24NC x 5 8in 102 1380136 2 Clip Gripper 103 2600258 2 Hinge 104 2940117 1 Latch 105 3311005 2 Locknut 10 24NC 106 4751200 2 Washer 12 Dia Plain Stl 107 1001164238 1 Hood Steel LH 108 3820020 6 Rivet Pop 1001164280 Ref HOOD ASSEMBLY RH E 201 2600258 1 Hinge 202 2940117 1 Latch 203 3820020 1 Rivet Pop Not Shown 204 1001164257 1 Hood Steel RH 3121254 E300AJ E300AJP 57 SECTION 3 BOOM SECTION 3 BOOM 3121254 E300AJ E300AJP 59 SECTION 3 BOOM FIGURE 3 1 BOOM AND CYLINDERS INSTALLATION 60 E300AJ E300AJP 31
118. glish Languages 1001110829 Ref CSA Spec French English Languages Prior to SN E 0300194887 1001176561 Ref CSA Spec French English Languages SN 0300194887 to A Present Ref Japanese Spec Japanese English Languages 1001110825 Ref Japanese Spec Japanese English Languages Prior to SN D 0300194887 1001176391 Ref Japanese Spec Japanese English Languages SN A 0300194887 to Present Ref Korean Spec Korean English Languages 1001110827 Ref Korean Spec Korean English Languages Prior to SN D 0300194887 1001176482 Ref Korean Spec Korean English Languages SN 0300194887 A to Present Ref Latin America Spec Spanish English Languages 1001110828 Ref Latin America Spec Spanish English Languages Prior to D SN 0300194887 1001176483 Ref Latin America Spec Spanish English Languages SN A 0300194887 to Present 1001110613 Ref Standard Decal Installations E300AJ JLG Logo Decals B 1001115980 Ref Standard Decal Installations E300AJP JLG Logo Decals B 1 0641406 4 Bolt 1 4in 20NC x 3 4in 2 0641408 1 Bolt 1 4in 20NC x Tin 3 0860520 1 Box Manual Storage 4 1060279 1 Cable Lanyard 5 Ref Decal Patent Options 5 1700584 1 Decal Patent SN 0300138358 through 0300161219 5 Not Required 1 Decal Patent SN 0300161220 to Present 6 1701500 4 Decal Lift 7 1701504 1 Decal Hydraulic Oil 8 1701509 1 Decal Manual 9 1701529 3 Decal Arrow 12in 10 1701642 1 Decal Arrow 9in 11 1701644 1 Decal Battery Charger 12 Ref Decal Capacity 12 R
119. ian Spec D 606 1001109116 Ref CE Spec Common Components D 606 0275666 Ref CE Spec 110V IEC Yellow Plug A 606 0275667 Ref CE Spec 220V IEC Blue Plug A 606 0275663 Ref CE Spec 220V 7 Post Ground Plug A 606 0275664 Ref CE Spec 220V 7 Side Ground Plug A 606 0275665 Ref CE Spec 220V AFSINT 107 Keyed Ground Plug A 606 Ref ANSI and ANSI Export Spec Components 606 4460802 1 Cover Weatherproof 606 4460803 1 Receptacle and Boot 606 Ref ANSI Export Spec with Locally Supplied Components 606 4460428 1 Connector Strain Relief 606 See Note 1 Receptacle and Boot Note Not Available Purchase Locally 606 Ref Australian Spec Components 606 4460802 1 Cover Weatherproof 606 4460805 1 Receptacle and Boot 606 Ref CE Spec Component Options 606 4460428 1 Connector Strain Relief 606 4461196 Ref Plug 110V IEC Yellow Plug 606 4461199 Ref Plug 220V IEC Blue Plug 606 4461202 Ref Plug 220V CEE7 Post Ground Plug 3121254 E300AJ E300AJP 135 SECTION 7 ELECTRICAL 136 ITEM PART NUMBER QTV DESCRIPTION REV 606 4461205 Ref Plug 220V CEE7 Side Ground Plug 606 4461249 Ref Plug 220V AFSINT 107 Keyed Ground Plug 607 See Note 1 Alarm Harness Note Not Available Purchase Complete Alarm 607A 4460536 1 Receptacle Female 3 Position 607A 4460464 3 Pin Male Ref OPTIONAL HARNESS COMPONENTS 701 See Note 1 Strobe Light Harness Note Not Available Purchase Complete Light 701A 4460424 1 C
120. il 7024885 1 Coil 4360517 1 Switch Proximitv 4360070 1 Breaker Circuit 15 Amp 2860030 1 Kev Replacement 4360475 1 Switch Mushroom 4360476 1 Contact Switch Block 4360328 1 Switch Toggle 4360330 1 Switch Toggle 70001996 1 Power Track Repair Section 1001178139 1 Controller Lift and Swing 1001178132 1 Controller Drive and Steer 4360387 1 Switch Push Button 7003982 1 Microswitch Drive Steer 70002386 1 Coil E300AJ E300AJP 3121254 SECTION 9 RECOMMENDED SERVICE PARTS STOCK FIGURE 9 2 MODELS E300AJ AND E300AJP VARIABLE PARTS ITEM PART NUMBER QTY DESCRIPTION REV Note 1 Note The following list will service one machine built to current production per date on the front cover with emergency repair parts which can be installed in the field Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied For further information contact your JLG dealer or the JLG Industries Parts Department Ref VARIABLE PARTS 1600293 1 Module Drive 2400062 1 Fuse 300Amp UL Spec Only 1001112779 1 Module Power 1001109497 1 Module Ground Control 4360469 1 Switch Key All Specs Except CE Spec 4360470 1 Switch Key CE Spec Only 2940074 1 Latch Platform with Gate 1001117172 1 Footswitch 1001109498 1 Module Platform 4360548 1 Switch Limit 2400068 2 Fuse 10 Amp Machines with Platform Worklights 1001109475 1 Breaker Circuit 16 CE Machines with AC Power at Platform 1001
121. in Plain Narrow Ref ALARM INSTALLATIONS 1001110266 Ref ALARM INSTALLATION Prior to SN 0300194887 A 1001175138 Ref ALARM INSTALLATION SN 0300194887 to Present A 101 0140043 1 Alarm 102 0641406 2 Bolt 1 4in 20NC x 3 4in 103 3311405 2 Locknut 1 4in 20NC 104 4711400 2 Flatwasher 1 4in Thin Ref STROBE LIGHT INSTALLATION AMBER OPTIONAL Prior to SN 0300194887 1001110268 Ref Standard Spec C 1001158623 Ref UL Spec A Ref Note If machine is equipped with BLUE Strobe Light See SPECIAL OPTIONS SECTION SkyGuard Kit 201 0721008 1 Screw 10 24NC x lin 202 2820035 AR Tubing Insulate Not Shown 3121254 E300AJ E300AJP 51 SECTION 2 TURNTABLE 52 ITEM PART NUMBER QTY DESCRIPTION REV 203 2920146 1 Strobe Light Assembly 203 7016319 1 Bulb Replacement 203 7016372 1 Lens Replacement 204 3311005 2 Locknut 10 24NC 205 4060865 Ref Guard Options 205 4060865 1 Standard Spec SN 0300138358 through 0300171423 205 4060865 1 UL Spec SN 0300176401 to Present 206 4240033 AR Wire Tie 208 4460234 3 Base Tie Strap Mounting 209 Not Required 3 Clamp 210 4751000 4 Flatwasher 10 Regular 211 1001110444 1 Strobe Light Harness Not Shown See ELECTRICAL SECTION for Breakdown Note Now Part of Main Harness Ref STROBE LIGHT INSTALLATION AMBER OPTIONAL SN 0300194887 to Present 1001176794 Ref Standard Spec SN 0300194887 to Present A 1001176855 Ref UL Spec SN 0300194887 to Present A 220 0721006 2 Screw 10 24NC x 3
122. ing 7 4070897 16 Shim 18Ga 8 4070898 12 Shim 11Ga 9 Ref Flatwasher Options 9 4751500 4 Flatwasher 5 16in Regular SN 0300138358 through 0300157823 9 4811902 4 Flatwasher M8 SN 0300157824 to Present 10 Ref Flatwasher Options 10 4891800 4 Flatwasher 1 2in Hardened SN 0300138358 through 0300157823 10 5241200 4 Flatwasher M8 Hardened SN 0300157824 to Present 11 Ref Bolt Options 11 0811607 24 Bolt 3 8in 16NC x 7 8in SN 0300138358 through 0300157823 11 5251010 24 Bolt M10 x 20mm SN 0300157824 to Present 11A Ref Bolt Options 11A 0811606 4 Bolt 3 8in 16NC x 3 4in SN 0300138358 through 0300157823 11A 5251012 4 Bolt M10 x 25mm SN 0300157824 to Present 12 Ref Bolt Options 12 0811608 4 Bolt 3 8in 16NC x 1in SN 0300138358 through 0300157823 12 5251012 4 Bolt M10 x 25mm SN 0300157824 to Present 13 Ref Telescope Cylinder Assembly Options See CYLINDER SECTION for Breakdown 13 1001106878 1 Oylinder Use p n 1001120974 E300AJ SN 0300138358 through 0300157823 13 1001120974 1 Cylinder E300AJ SN 0300157824 to Present 3121254 E300AJ E300AJP 67 SECTION 3 BOOM 68 ITEM PART NUMBER QTY DESCRIPTION REV 13 1001106879 1 Cylinder E300AJP 14 1001108290 1 Cover 15 Ref Boom Base Options 15 1001107003 1 Base Use p n 1001125319 E300AJ SN 0300138358 through 0300157823 15 1001123026 1 Base with Service Kit Installed which uses Metric Hardware Use p n 1001125319 E300AJ SN 0300138358 through 030
123. l 1 0060044 1 Case Bracket Weldment Note Not available for purchase 1A 0962257 2 Bushing Garmax 1B 0961947 2 Bushing Garmax 2 Ref Shaft Options 2 7017120 1 Helac Control 25928 2 7017196 1 Helac Control 26962 3 Ref Sleeve Piston Options 3 7017121 1 Helac Control 25928 3 7027900 1 Helac Control 26962 4 Ref Cap End 4 0060044 1 Helac Control 25928 Note Not available for purchase 4 7027901 1 Helac Control 26962 5 See Note 3 Capscrew 1 4in 20NC Grade 8 Note Not Available for Purchase 7 7017126 1 Tie Rod Assembly 20 See Note 1 Seal Rod Note Use Item 52 22 See Note 1 Seal Piston Note Use Item 52 24 See Note 1 Seal Cap Note Use Item 52 25 See Note 2 Packing Bearing Note Use Item 52 26 See Note 2 Seal Note Use Item 52 27 See Note 1 Ring Cap Back Up Note Use Item 52 32 7017122 2 Bearing Shaft 34 7017122 2 Thrustwasher 41 7017172 1 Counterbalance Valve Assembly 41 7017192 2 Cartridge Valve No Seal Kit Available 42 See Note 2 Bushing Shaft Note Not available for purchase 51 7017122 1 Bearing Kit Includes Items 32 amp 34 52 Ref Seal Kit Options Includes Items 20 22 24 25 26 8 27 52 7017127 1 Standard 52 70000341 1 Cold Climate 53 7017123 1 Hardware Kit 54 70001697 4 Screw Countersunk 1 4in 20NC x 3 8in Grade 8 3121254 E300AJ E300AJP 75 SECTION 3 BOOM FIGURE 3 6 JIB SWING ROTATOR ASSEMBLY E300AJP ONLY MINIMUM TORQUE 250FT LBS 76
124. l Box D 332A 4460225 1 Plug Male 6 Position 332A 4460226 6 Socket Female 332B 4460265 1 Connector Male 9 Position 332B 4460227 AR Pin Male 332C 4460320 1 Plug Male 2 Position 3326 4460227 2 Pin Male 332D 4460321 1 Connector Male 4 Position 332D 4460227 4 Pin Male 332E 4460326 1 Connector Male 3 Position 332E 4460226 3 Socket Female 332F 4460343 1 Connector Male 12 Position 332F 4460226 7 Socket Female 332G 4460418 9 Connector Female 6 Position 332G 4460419 27 Socket Female 332H 4460434 1 Plug Male 15 Position 332H 4460226 14 Socket Female 332J 4460868 1 Plug Male 6 Position 332 4460877 6 Socket Female 332K 1001112612 1 Connector Diagnostic Female 9 Position 332K 1001106736 1 Cap Dust 332L 1001109484 1 Connector 14 Position 332L 4460464 11 Pin Male Deutsch 16 Ga 332L 4460466 3 Plug Sealing 333 1001109594 1 Harness Assembly Valve 4460265 2 Male 9 Position 333A 4460226 10 Socket Female 333B 4460320 1 Plug Male 2 Position 333B 4460226 2 Socket Female 333C 4460426 1 Connector Strain Relief 333D 4460434 1 Plug Male 15 Position 333D 4460227 14 Pin Male 333E 4460539 1 Plug Male 3 Position 333E 4460465 3 Socket Female 333F 4460891 19 Plug Male 2 Position 333F 4460465 38 Socket Female 333G 4460899 1 Connector Female 6 Position 333G 4460464 6 Pin Male 334 1001109610 1 Harness Assembly Cable D 334A 4460224 1 Receptac
125. le Female 6 Position 334A 4460226 6 Socket Female 334B 4460225 1 Plug Male 6 Position 334B 4460227 4 Pin Male 334C 4460225 1 Plug Male 6 Position 334C 4460226 4 Socket Female 334D 4460320 2 Plug Male 2 Position E300AJ E300AJP 3121254 SECTION 7 ELECTRICAL ITEM PART NUMBER QTY DESCRIPTION REV 334D 4460227 4 Pin Male 334E 4460321 4 Plug Male 4 Position 334E 4460227 12 Pin Male 334F 4460326 1 Plug Male 3 Position 334F 4460226 3 Socket Female 334G 4460326 1 Plug Male 3 Position 334G 4460227 3 Pin Male 334H 4460424 1 Receptacle Female 2 Position 334H 4460226 2 Socket Female 334J 4460445 1 Receptacle Female 3 Position 334 4460227 3 Pin Male 334K 4460526 2 Connector Strain Relief 334L 1001096188 1 Plug Male 4 Position 334L 4460509 2 Socket Female 334L 4460466 2 Plug Sealing 334M 4460931 1 Receptacle Female 8 Position 334M 4460464 6 Pin Male 334M 4460466 2 Plug Sealing Ref DRIVE ELECTRICAL COMPONENTS 1001109430 Ref Standard Specs F 1001109431 Ref UL Specs H 411 Ref Contactor Plate Components 411A Ref Contactor Harness Options 411A 7022003 1 Contactor Harness E300A AJ AJP Standard Machines 411A 7022008 1 Contactor Harness U L Machines 411B 4460225 1 Plug Male 6 Position 411B 4460226 6 Socket Female 411C 7022004 1 Posi Track Harness 411D 4460326 1 Plug Male 3 Position 411D 4460227 3 Pin Male 411E 7022005 1 Shunt Harness 411F 4460326 1 Plug
126. net Note Not Available Purchase Complete Assembly 6 See Note 2 Screw Note Not Available for Purchase 7 See Note 1 Pivot Arm Cast Note Not Available Purchase Complete Assembly 8 See Note 1 Shaft Main Note Not Available Purchase Complete Assembly 9 See Note 2 Bearing Note Not Available Purchase Complete Assembly 10 See Note 2 Pin Note Not Available Purchase Complete Assembly 11 See Note 4 Shim Note Not Available Purchase Complete Assembly 12 See Note 2 Pin Note Not Available Purchase Complete Assembly 13 See Note 2 Bearing Note Not Available Purchase Complete Assembly 14 See Note 1 Dome Centering Note Not Available Purchase Complete Assembly 15 70004753 1 Cap 16 70004754 1 Insert Cap 17 70004755 3 Pin 18 70004756 2 Washer 19 70004757 1 Pin Centering 20 70004758 1 Spring 21 70004759 1 Ring Retaining 22 70004760 1 E Ring 23 70004761 1 Can Enclosure 24 70004762 1 Boot 25 70004763 1 Bezel 26 See Note 8 Screw Note Not Available for Purchase 27 See Note 1 Base Mounting Note Not Available Purchase Complete Assembly 28 See Note 4 Screw Note Not Available for Purchase 29 70004764 4 Screw 30 70004765 4 Screw 31 70004766 1 O Ring 32 See Note 1 Plate Note Not Available Purchase Complete Assembly 33 See Note 1 Harness Note Not Available Purchase Complete Assembly 34 70004767 1 Gromment Rubber 35 70004768 1 Housing 36 70004769 1 Spring 37 70004770 1 Stopper 38 70004771 1 Spacer 3
127. ock for p n 1001117320 210A 70002902 1 Contact Block for 1001117172 210A Ref Cover Components Footswitch p n 1001117172 Only 210A 70002903 1 Gasket 210A 70002905 1 Cover 210A 70002904 1 Bolt Kit 210A 3252347 1 Nameplate Note See DECALS SECTION for Other Languages 210B 1060330 7 2 2 Cable Electrical 16 3 A 210C 4460071 1 Connector Strain Relief 1001110270 Ref WORKLIGHTS INSTALLATION B 301 0641414 4 Bolt 1 4in 20NC x 1 3 4in 304 2820035 AR Tubing Insulate 305 2920095 2 Worklight Assembly E300AJ E300AJP 3121254 SECTION 4 PLATFORM ITEM PART NUMBER QTY DESCRIPTION REV 305 7016356 2 Bulb Replacement 306 3311405 4 Locknut 1 4in 20NC 307 3536089 2 Plate Mounting 309 4240099 10 Tie Strap Not Shown 313 4711400 8 Flatwasher 1 4in Thin 314 1001110393 1 Harness Worklight Not Shown See ELECTRICAL SECTION for Breakdown 315 1705170 1 Decal Lights Not Shown Located on Console 316 4360522 1 Switch Push Button Not Shown Located on Console Ref TRAY INSTALLATIONS OPTIONAL 401 1580012 1 Tray Storage Center 3121254 E300AJ E300AJP 85 SECTION 4 PLATFORM FIGURE 4 2 PLATFORM CONSOLE ASSEMBLY 41 E300AJP 25 E300AJP 23 E300AJ 28 I ee e A 9 0 US a gt 0 ji dd Y 49 EE a 86 E300AJ E300AJP 3121254 SECTION 4 PLATFORM FIGURE 4 2 PLATFORM CONSOLE ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref PLATFORM
128. onnector Female 2 Position 701A 4460226 2 Socket Female 702 1001110444 1 Strobe Light Extension Harness Note Now Part of Main Harness A p n 1001109610 702A 4460320 1 Plug Male 2 Position 702A 4460227 2 Pin Male 702B 4460424 1 Connector Female 2 Position 702B 4460226 2 Socket Female 703 Ref Platform Worklight Electrical Components 703A See Note 2 Platform Worklight Harness Note Not Available Purchase Complete Light 703B 2400067 1 Fuseholder 703B 2400067 1 Fuse 10Amp 703B 4460260 1 Terminal 703B 4460297 1 Terminal 703C 4460428 1 Connector Strain Relief 703D 1001110393 1 Worklight Harness Inside Ground Control Box 704 See Note 1 Indicator Lamp Harness Note Not Available Purchase Complete Lamp 704A 4460424 1 Connector Female 2 Position 704A 4460226 2 Socket Female 705 1001110383 1 Load Sensing Harness 705A 4460320 1 Plug Male 2 Position 705A 4460227 2 Pin Male 705B 4460226 2 Socket Female 706 Ref AC Power to Platform Components 706 1001110541 Ref ANSI ANSI Export and UL Spec 110V GFI B 706 1001110542 Ref ANSI Export Australian and CE Specs with Locally Supplied A Receptacle 706 1001110543 Ref ANSI and CSA Specs 220V B 706 0275714 Ref CE Spec 110V IEC Yellow Plug D 706 0275715 Ref CE Spec 220V IEC Blue Plug D 706 0275711 Ref CE Spec 220V CEE7 Post Ground Plug 2X4 Box D 706 0275716 Ref CE Spec 220V CEE7 Post Ground Plug 70mm X 70mm Box D 706 0275712 Ref CE and ANSI Export Specs 220V
129. ound Control Box Assemblies E300AJ CE Spec SN 0300194887 to Present 1001108825 Ref Ground Control Box Assemblies E300AJP ANSI ANSI Export E and UL Specs Prior to SN 0300194887 1001163380 Ref Ground Control Box Assemblies E300AJP ANSI ANSI Export C and UL Specs SN 0300194887 to Present 1001108826 Ref Ground Control Box Assemblies E300AJP Australian Spec E Prior to SN 0300149146 1001108825 Ref Ground Control Box Assemblies E300AJP Australian Spec E SN 0300149146 through 0300194887 1001163506 Ref Ground Control Box Assemblies E300AJP Australian Spec C SN 0300194887 to Present 1001108826 Ref Ground Control Box Assemblies E300AJP CE Spec Prior to E SN 00300194887 1001163506 Ref Ground Control Box Assemblies E300AJP CE Spec SN C 0300194887 to Present 1 0100035 AR Compound Locking 2 0610131 1 LED Battery Charger 3 1060757 1 Cable Battery Cable Not Shown ELECTRICAL SECTION for Location 4 1001112779 1 Module Power Re calibration Required when Replaced 6 3300396 2 Cover Fuse 7 3311401 1 Nut 1 4in 20NC 8 3310601 6 Nut 6 32NC 9 3311501 AR Nut 5 16in 18NC 10 3520028 2 Plug Hole 11 3911408 1 Screw 1 4in 20NC x 1 2in 12 3910804 6 Screw 8 32NC x 1 4in 14 Ref Shim Options 14 4070987 1 Shim 015in SN 0300138358 through 0300175724 14 1001151393 1 Shim 063in SN 0300175725 to Present 15 4070991 1 Shim 125in SN 0300138358 through 0300175725 16 4360070 2 Breaker Circuit 15 Amp 17 Ref Switch Key Op
130. t and Sleeve 3 7003933 1 Gasket 4 7019154 2 Clamp Wire 5 7019159 1 Bracket Mounting 6 7003994 10 Screw 7 7019157 1 Plate Pot Mounting 8 7003986 1 Strip Terminal 3 Position 9 7019191 1 Electric Assembly 9 7003974 1 Potentiometer 9A 4460265 1 Plug Male 9 Position 9A 4460226 7 Socket Female 10 7019151 AR Tie Strap 11 7019162 1 Spring 12 7003940 2 Screw was p n 7003969 13 7003941 2 Washer 14 7019158 1 Plate Mounting Left Side 15 7019115 2 Stand Off 16 1001118418 1 Shaft 8mm Note Not available for purchase 17 7019111 2 Bearing 18 7019110 2 Spacer Head Gear 19 7019112 1 Washer 20 7003946 1 Spring Return 21 7019103 4 Pin 22 See Note 1 Rivet Note Not Available Purchase Locally 23 7019168 1 Plate Mounting Right Side 24 7003992 1 Washer 25 7003993 1 Nut 26 7003935 1 Gear Slave 27 7019160 1 Base 1001118418 Ref Controller Assembly Service Replacement Original B Equipment SN 0300147071 to Present SN 0300138358 through 0300147071 101 70002724 1 Boot and Control Lock Assembly 102 7003941 2 Washer 103 70002725 2 Screw 104 7019162 1 Spring 105 70002726 1 Enclosure 106 70002736 1 Handle Assembly See ltems 201 210 for Breakdown 107 70002728 1 Screw 108 1001118418 1 Mechanical Assembly Note Not available for purchase 109 4460265 1 Plug Male 9 Position 109 4460226 7 Socket Female Ref HANDLE ASSEMBLIES 3121254 E300AJ E300AJP 91 SECTION 4 PLATFORM ITEM PART NUM
131. tions 17 4360469 1 ANSI ANSI Export and UL Specs 17 4360470 1 Australian Spec Prior to SN 0300149146 17 4360469 1 Australian Spec SN 0300149146 to Present 17 4360470 1 CE Spec 17 2860030 1 Replacement Key Fits All Specs 18 4360475 1 Switch Emergency Stop 3121254 E300AJ E300AJP 47 SECTION 2 TURNTABLE 48 ITEM PART NUMBER QTY DESCRIPTION REV 18 7020175 1 Cap Mushroom Head 18 7020176 1 Block Contact 19 4360476 1 Switch Contact Block 21 4460234 7 Mount Tie Strap 22 Ref Lockwasher Terminal Options 22 4460496 2 Lockwasher Terminal SN 0300138358 through 0300143540 22 1001125784 2 Lockwasher Terminal SN 0300143541 to Present 23 Ref Nut Terminal Options 23 4460497 2 Nut Terminal SN 0300138358 through 0300143540 23 1001125785 2 Nut Terminal SN 0300143541 to Present 24 4460526 2 Connector Strain Relief 26 4711500 AR Flatwasher 5 16in Thin 27 4740420 AR Washer Special O Ring 29 4750600 6 Flatwasher 6 Regular 30 1001109497 1 Module Ground Control Re calibration Required when Replaced 31 1001109503 1 Gauge Battery Indicator 32 1001109506 1 Harness Ground Control Not Shown See ELECTRICAL SECTION for Breakdown 33 1001109594 1 Harness Valve Not Shown See ELECTRICAL SECTION for Breakdown 34 1001109610 1 Harness Cable Not Shown See ELECTRICAL SECTION for Breakdown 35 Ref Decal Faceplate Options 35 1001109630 1 Decal Faceplate E300AJ 35 1001109655 1 Decal
132. ut 5 70001370 1 Coupling 6 70001371 1 Shaft Sun Gear 7 70001372 1 Spindle 8 70001373 1 Gear Ring 9 2780282 1 Housing 10 7017007 1 Bearing Tapered Cone 11 7017007 2 Bearing Tapered Cup 12 7017007 1 Bearing Tapered Cone 13 7017009 1 Thrustwasher 15 70001380 1 Seal Lip 16 70001374 1 Spring 17 70001375 1 Ring Retaining Internal 18 70001380 1 Ring Retaining External 19 7024738 1 Ring Retaining Internal 20 70001376 1 Ring Retaining External 21 70001377 1 Ring Retaining External 22 7000281 4 Screw Not Shown ID plate screws 23 7017022 3 Bolt Flathead Not Shown Located on front of hub 24 70001380 1 O Ring 25 70001380 1 O Ring 26 70001378 1 Spacer Thrust 27 70001379 1 Thrustwasher 28 7024741 1 Spacer Thrust 29 7007640 9 Stud Wheel 30 70001368 1 Flange Plate 31 70001368 1 Cap Disengage 32 70001368 1 Pin Dowel 33 70001368 2 Bolt 34 70001368 1 O Ring 35 70001368 1 O Ring 36 70001368 1 Plug 3121254 E300AJ E300AJP 15 SECTION 1 FRAME 16 ITEM PART NUMBER QTV DESCRIPTION REV Ref Kit Options 101 7017007 1 Planet Gear Bearing Kit Includes ltems 10 12 102 70001380 1 Planet Gear Seal Kit Includes Items 15 18 24 8 25 103 70001368 1 Cap Disengage Kit Includes Items 30 36 E300AJ E300AJP 3121254 SECTION 1 FRAME FIGURE 1 4 DRIVE MOTOR ASSEMBLY FIGURE 1 4 DRIVE MOTOR ASSEMBLY SECTION 1 FRAME ITEM PART NUM

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