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1. Worn compressor Replace compressor Contact an authorized ASM Service Center Lines not connected Check all quick disconnect connections to gun and hoses Damaged hose Replace hose 311774C Troubleshooting Pepe Cause Per Material too thick Thin material Speed of application slow or slower Intermittent flow sputtering Nozzle too small Change nozzles to a larger size See Operation manual 311768 Too much air being used Partially close gun air valve to reduce air flow Plugged or dirty gun Relieve Pressure page 6 Clean gun Kinked hose Unkink hose Gun adjustment set too low Increase flow adjustment with flow adjustment nut Too many items on same circuit Unplug other items from circuit Extension cord too long or wrong Use a different extension cord Refer gauge to Grounding and Electric Requirements page 6 Hopper connection not tight Check gasket Tlghten connection Debris in system Clean system Quick disconnect does not stay con Dirty or corroded fitting Clean thoroughly Soak in oil Apply a nected few drops of light oil Gun will not shut off Worn nozzle or needle Relieve Pressure page 6 Replace worn parts Debris in needle passage Relieve Pressure page 6 Clean Fluid leaking at Flow Adjustment Nut Damaged seal Relieve Pressure page 6 Replace seal Fluid leaking out of either plug Needle adjustment won t adjust 311774C Missing or damaged o rings Relieve Pres
2. a VI EA 3 j Beie d ti8892a Replace Compressor page 9 Replace RotoFlex II Pump hose page 8 Replace Shroud page 7 15 Cooling Tube Cooling Tube Use Cooler Repair Kit 288614 6 Use 3 8 in socket to remove screw 101 and washer 102 under cooling tube 79 Yo The cooling tube is extremely hot and can cause serious burns Allow unit to completely cool before 102 servicing the cooling tube a 101 KS sta A Sa ttm Ch AN N ti8886a Disassembly 7 Use wrench to push against fitting 86 and carefully 1 Relieve Pressure page 6 pull cooling tube 79 out 2 Unplug sprayer from outlet Sieg 4 ae a ti8952a ti2810b 8 Use 5 8 in wrench to unscrew cooling tube fitting 3 Remove Shroud page 7 4 Remove RotoFlex Il Pump hose page 8 5 Remove Compressor page 9 ti8944a e 16 311774C Cooling Tube Reassem bly 3 Rotate cooling tube around and insert free end into push to connect fitting Make sure tube is fully 1 Insert new cooling tube fitting and use 5 8 in inserted wrench to tighten ti8942a 2 Insert cooling tube 79 and push into new fitting 86 Make sure tube is fully seated ti9014a 4 Replace screw 101 and washer 102 under cool ing tube 79 and use 3 8 in socket to tighten g AZ Y a 9 101 AN 2 UA H i r TH gt A F Rere E ANAR NA a TR NEGRES CAUTION When replacing cooling tube make sure coil
3. and visual data contained in this document reflects the latest product information available at the time of publication ASM reserves the right to make changes at any time without notice MM 311774 ASM Company 3500 N 1st Avenue Sioux Falls SD 57104 www asmcompany com 03 2007 30 311774C
4. is facing 5 Replace Compressor page 9 up when you push the tubing into the fitting If you si push from any other angle you could bend or damage 6 Replace RotoFlex ll Pump hose page 8 the tube 7 Replace Shroud page 7 311774C 17 Idler Use Idler Repair Kit 288611 Disassembly 1 Relieve Pressure page 6 2 Unplug sprayer from outlet Ka Se ye 3 Remove Shroud page 7 MD ti2810b 4 Remove RotoFlex Il Pump hose page 8 5 Remove Compressor page 9 6 Remove compressor belt page 14 7 Loosen set screw and remove fan 72 A ti8892a 8 Loosen screw 109 and remove Idler 108 106 ti8889a Every time you replace the Idler you should also replace the compressor belt page 14 18 Idler Reassembly 1 2 Install new compressor belt page 14 Replace new Idler 108 and tighten screw 109 Replace fan 72 and tighten set screw Replace Compressor page 9 Replace RotoFlex II Pump hose page 8 Replace Shroud page 7 311774C Roller Pulley Belt Roller Pulley Belt Use Roller Pulley Repair Kit 288616 Disassembly 1 Relieve Pressure page 6 2 Unplug sprayer from outlet Gi KE We 3 Remove Shroud page 7 ti2810b 4 Remove RotoFlex Il Pump hose page 8 5 Remove Compressor page 9 6 Use 7 32 in allen wrench to loosen roller mounting bolt 87 and remove roller pulley 73 a i WE P erm Ki ll f 1 d de o
5. you identify and correct the problem Keep work area free of debris including solvent rags and gasoline Comply with all applicable state and national fire electrical and safety regulations Keep a fire extinguisher in the work area Equipment Misuse Hazard Equipment misuse can cause equipment to rupture malfunction or start unexpectedly and cause serious injury Before operating this equipment read all manuals tags and labels including material labels and instructions Do not expose system to rain Always store system indoors Do not alter or modify equipment Do not spray cementitious materials Do not exceed maximum working pressure of lowest rated component in your system Check equipment daily Repair or replace worn or damaged parts immediately To reduce risk of serious injury including electric shock and splashing fluid in eyes follow Pressure Relief Procedure on page 6 before servicing the unit Do not kink or over bend hoses or use hoses to pull equipment Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose hoses to temperatures above 130 F 55 C or below 35 F 37 C Air hoses at the compressor end can get very hot Allow sprayer to cool down 15 minutes before removing air hose Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Never directly inhale compressed air Compressed air m
6. 4 Thoroughly clean inside housing removing dust and debris T f To service the compressor remove it from the sprayer body and place in a vice Tighten the vice onto the main pulley to hold the compressor in place while servicing 7 Unscrew and remove second grounding screw 49 from bracket 21 21 49 SEH 0 ti9013a 311774C Reassembly LE 2 10 Carefully position compressor bact into sprayer body Make sure piston head is facing front of sprayer ti9443a ti9442a Replace and tighten grounding screw 49 ti8873a Reattach 2 wires to compressor see Wiring Diagram page 24 Replace air cylinder and tighten shoulder bolt 35 to lock into place CA E i H H WA i I s j R I he ti8879a Compressor 6 Replace bracket 21 and tighten 4 screws 29 e OA i ti9440a 7 Replace grounding screw 49 and tighten onto bracket 21 8 Replace pivot bolt 26 and use 9 16 in socket and wrench to tighten into place Tighten screw until spring washers are flattened 99 ti9438a 9 Replace and tighten second grounding screw 49 to bracket 21 21 49 ti9013a 10 Replace RotoFlex II Pump hose page 8 11 Replace Shroud page 7 311774C Piston Cylinder Piston Cylinder Use Piston Cylinder Repair Kit 288609 Disassembly 1 2 Relieve Pressure page 6 Unplug sprayer from outlet hora Gei Remove Shr
7. 5 76 77 87 KIT repair motor universal 120v includes 71 84 105 106 FAN KIT repair pulley w rollers includes 73 83 87 HEAD compressor includes 74 75 KIT repair plate valve includes 76 CYLINDER compressor KIT repair piston cylinder includes 75 76 77 87 Parts Compressor 288856 Qty 83 84 86 87 95 100 101 102 105 106 108 109 110 117 Part 288614 120234 120233 120245 120204 120593 120229 118890 120659 260215 100023 288611 104272 15H940 120257 Parts ti8903a Description Qty KIT repair cooler 1 includes 79 86 BELT BELT FITTING SCREW mach hex flat head SCREW mach torx pan hd SCREW hex flange SCREW shoulder WASHER flat SCREW hex hd WASHER flat KIT repair idler includes 108 84 SCREW cap sch FITTING muffler intake VALVE pressure relief Zip Tex 900 Models Compressor 288856 LL ND NN A W WN 311774C Technical Data Main unit power requirements Maximum fluid working pressure Maximum air working pressure Compressor specifications Compressor air displacement Generator required Electric Motor Power Cord Material hopper capacity Maximum delivery with texture Dimensions Zip Tex 900 Length Width Height Weight includes hose and gun Weited parts Sound data Sound pressure level Sound power level Storage Temperature Range Operating Temperature Range Gun Maxim
8. NS y en d Di AV Oo JA WV a i I A W Dl ee EK 1 STI A Fi i i so Vat AA Ze F KN Z Uh ai Mme Kei uk I e we VI i e pe A ery ee Tea F a ef e 7 Remove belt 83 and discard ti8947a P tigg46a Every time you replace the roller pulley you should also replace the belt 311774C Reassembly 1 Install new compressor belt 83 2 Loop belt over roller pulley and align roller with bolt hole 3 Use 7 82 in allen wrench to tighten bolt 87 to 20 2 ft lb 4 Replace Compressor page 9 5 Replace RotoFlex Il Pump hose page 8 6 Replace Shroud page 7 19 Selector Switch Knob Selector Switch Knob Use Knob Repair Kit 288756 Assembly Disassem bly 1 Position new knob to point right approximately 45 from vertical and slide it onto exposed spline 1 Turn selector switch knob clockwise as far as it will go s WE 2 Apply Locktite 1 drop or small amount to knob nut and tighten with wrench ti9525a 2 Use wrench to remove nut from knob ti9528a K SS ti9527a Once knob has been removed don t move the exposed spline If it is moved use your fingers to turn it clockwise as far as it will go for a tight fit prior to reassembly of knob This will properly align knob to spline 20 311774C Regulator Valve Regulator Valve Use Regulator Repair Kit 288757 Assembly Disassem bly 1 Replace new regulator valve and feed throu
9. R 8 gallon 1 59 288757 BRACKET hose 1 SCREW cap hex hd 4 60 120744 NUT lock high tensile 4 61 120637 SCREW hex hd flanged 1 67 120759 SCREW torx tri lob 12 76 15K586 SCREW slot hex wash hd 1 77 15K330 BOLT cord hanger a 78 15M096 HANGER cord 2 79 15M097 COMPRESSOR pump 4 80 120215 assembly 45 psi Sl SCREW shoulder 85 EE WASHER flat thin CYLINDER NUT hex jam CORD power FITTING elbow plug in N e N sch sch sch A Additional warning labels are available at no cost Description SCREW mach pnh HOPPER texture 75 GAL GUN spray texture w hopper PIN gun clip CLAMP PLUG gun HOSE GUN spray STRAP tie wire SCREW mach slot hex wash hd NUT lock LABEL LABEL caution LABEL TUBE air 250 od TUBE air 250 od SPACER KIT repair knob includes 58 61 KIT repair regulator includes 59 60 SCREW 6 pan tri lobe NUT acorn PAD non slip foot LABEL hopper ASM LABEL control ASM LABEL side left ASM LABEL side right ASM WASHER belleville CLIP wire GUARD burp TUBE air 250 OD 5 lt LL sch PO Nn sch sch S N ew sch sch sch N SS SS Ss ck sch sch NO 27 Ref 71 72 73 74 5 76 Tf 28 Part 288856 288612 288613 120466 288616 288746 288610 288609 DS Description KIT repair compressor complete includes all items KIT repair compressor rebuild includes 100 74 86 7
10. Repair el a il J Interior Texture Sprayers Zip Tex 900 ITAD For Water Based Materials Only Models 254983 60 psi 0 42 MPa 4 2 bar Maximum Fluid Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Related Manuals RI 311969 ed 311766 Model 254983 Shown LISTES Conforms to ANSI UL standard 1450 Warnings Warnings The following are general warnings related to the setup use grounding maintenance and repair of this equipment Additional more specific warnings may be found throughout the body of this manual where applicable Symbols appearing in the body of the manual refer to these general warnings When these symbols appear through the man ual refer back to these pages for a description of the specific hazard AA Warnings Fire and Explosion Hazard Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and serious injury The system is for use with water based materials only Only use fluids compatible with the equip ment Refer to Technical Data of all equipment manuals Read fluid and solvent manufacturers warn Ings Ground all equipment in the work area See Grounding and Electrical Requirements page 6 If there is any static sparking or you feel an electric shock while using this equipment stop spraying immediately Do not use the equipment until
11. ar or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non ASM component parts Nor shall ASM be liable for malfunction damage or wear caused by the incompatibility of ASM equipment with structures accessories equipment or materials not supplied by ASM or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by ASM This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized ASM distributor for verification of the claimed defect If the claimed defect is verified ASM will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ASM s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental
12. ay contain toxic vapors 311774C Warnings AA d 311774C Warnings Electric Shock Hazard To reduce the risk of electric shock e Be sure sprayer is adequately grounded through electrical outlet page 6 Use only 3 wire extension cords Make sure ground prongs are intact on sprayer and extension cords Do not operate with cover removed Turn off sprayer Follow Pressure Relief Procedure page 6 and unplug unit before removing any parts Pressurized Equipment Hazard Fluid from gun leaks or ruptured components can splash in the eyes or on skin and cause serious injury e Follow Pressure Relief Procedure page 6 when you stop spraying and before cleaning checking or servicing e Do not point spray gun at anyone put hand fingers or rag over nozzle or stop or deflect leaks with your hand body glove or rag e Wear protective clothing gloves and eyewear Cleaning Solvent Hazard with Plastic Parts Use only compatible water based solvents to clean plastic structural or pressure containing parts Many solvents can degrade plastic parts to the point where they could fail Such failure could cause serious injury or property damage See Technical Data on page 29 of this instruction manual and in all other equipment manuals Read fluid and solvent manufacturer s warnings Burn Hazard Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equip
13. e Valve Plate Repair Kit 288610 8 Use flat blade screwdriver to pry head 74 from top of valve plate 75 and cylinder 76 from bottom of 1 Relieve Pressure page 6 Reassembly 2 f tlet ENEE 1 Replace valve plate 75 with ribs facing up toward cS ribs on head 74 Ia 2 Replace three bolts 100 and use 1 2 in socket to br t oA tighten into head 74 Torque all three bolts to 75 in lb then torque all bolts again to 210 in lb N D ti2810b 3 Replace Compressor page 9 3 Remove Shroud page 7 4 Replace RotoFlex Il Pump hose page 8 d Remove RotoFlex Il Pump hose page 8 5 Replace Shroud page 7 5 Remove Compressor page 9 6 Remove muffler 110 from head 74 by pulling straight out by hand 7 Use 1 2 in socket to loosen and remove three bolts 100 from head 74 ti8887a 311774C 13 Motor Motor Use Motor Repair Kit 288613 Disassembly 1 Relieve Pressure page 6 2 Unplug sprayer from outlet XV Ow 3 Remove Shroud page 7 gt ti2810b 4 Remove RotoFlex Il Pump hose page 8 5 Remove Compressor page 9 6 Remove compressor from sprayer body and place it in a vice Tighten the vice onto the main pulley to hold the compressor in place while servicing motor Ba j i l A H E ti8892a 14 8 Use a box end wrench to loosen and remove two mounting bolts 105 on motor 71 105 ti8891a CAUTION Be careful not to b
14. end or damage the cooling tube when removing it from the motor 9 Angle motor 71 and slide motor pulley through compressor belt to remove motor from compressor RSS ER ti9012a Compressor belt 84 should be replaced every time motor is replaced 10 Use 7 32 in allen wrench to remove hex screw 87 from piston rod 77 ti8893a ti8894a 311774C Motor Reassembly 1 Angle motor pulley through compressor belt 84 and pull motor 71 into position ti8890a When replacing motor 71 make sure the square shaped hole SQ is facing toward the out side of the compressor This hole will be used to torque the mounting bolts 2 Tighten two mounting bolts 105 on motor 71 until snug then back 1 8 of a turn 105 ti8891a 3 Insert torque wrench into square hole SQ on motor and torque motor to 130 150 in Ib this may require two people one to torque while the other tightens mounting bolts Tighten motor bolts 105 4 Take compressor out of vice and rotate pump pulley 104 one full revolution to seat the belt properly y a wi day 1 L Yi ds I Ke a e p e a 1 A MA La 1 P re Ee Le SN 115 Pie RO defi CA em t Y ik a rs d rin r I j l 4 Ke a ti8896a 311774C Place compressor back into vice and torque bolts as described in steps 2 and 3 Replace fan 72 and tighten set screw Ce Gil ors 3 j N Si ee A El wech d Ses VM rz ES
15. gh 3 holes on side of sprayer 1 Remove Knob page 20 2 Remove Shroud page 7 3 Use wrench to push against fitting 86 and carefully pull cooling tube 79 out Ss ti9282a 2 Reattach two air lines rei LA E3 en ti9275a 3 Replace two screws and tighten with phillips screwdriver ti9437a 5 Remove old regulator valve ti9437a 4 Replace Knob page 20 5 Replace Shroud page 7 311774C 21 22 Troubleshooting Troubleshooting D i Problem D Sage Sprayer won t run Power switch not on Turn switch ON No power at wall outlet Check outlet by plugging in another appliance If appliance does not work try another outlet Wrong size generator Use a 3500 watt or larger generator Refer to Generator Requirements page 6 Breaker tripped Reset breaker Pump won t pump material Open air valve on gun position for application Material Thickness Gauge gun from hose Clean gun replacement once every year Pump cold Move pump to warm room and allow itto warm up or run hot water through sprayer Material runs out of bottom of sprayer Pump hose worn out Replace hose Loose fittings Check and retighten all fittings No air from compressor Gun air valve closed Open gun air valve Low voltage Check extension cord length and gauge Replace if different than recommended Refer to Grounding and Electrical Requirements page 6 Gun needle plugged Clean needle and retry
16. ment Wait until equipment fluid has cooled completely Personal Protective Equipment You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing Protection Warnings CAUTION ti8713a ti8697a Water or material remaining in unit when temperatures are below freezing can damage motor and or delay pump startup To insure water and material are completely drained out of unit 1 Remove material line from sprayer 2 Tip sprayer up as shown Before adding material or starting unit in cold weather run warm water through pump Install burp the guard J before adding material to the hopper When only a small amount of material remains in the hopper the burp guard prevents material from shooting out when the unit is turned off This material could splash into the operator s eye or skin 311774C Component Identification Component Identification ti9995a mem componen rem componen CA Fose RacWCord wap M Toup hoper BA Gallon B Powercod EN Pg a C RotoFlex Il Pump inside Fr ong P Hopper Peguet Io jee TE MaterialHose Outlet Innen O Cs Bu Guard w ra
17. n and remove screw 28 on hose bracket 5 Grab pump hose 16 from side of unit and remove pump hose by hand RotoFlex II Pump RotoFlex Il Pump Reassemble 1 Bend hose 16 so colored dots on hose fittings face each other a ea da tems a aes te ti8084a 2 Slide new pump hose 16 over rollers Move pump rollers by hand to rotate rollers until they are positioned correctly with pump hose LT o ti9245a i9249a 3 Feed pump fittings through front of sprayer 4 Replace and tighten screw 28 on hose bracket 5 Replace Shroud page 7 6 To break in new pump add 1 cup of water to pump and run for 3 minutes F ti9248a 311774C Compressor Compressor Use Compressor Repair Kit 288612 8 Remove 4 screws 29 and lift bracket 21 off of compressor Disassembly S 1 Relieve Pressure page 6 2 Unplug sprayer from outlet A b D i e SA ti9440a a SE EE 9 Remove shoulder bolt 35 holding pump frame to 3 Remove Shroud page 7 4 Remove RotoFlex Il Pump hose page 8 5 Unscrew and remove grounding screw 49 from compressor RB e 10 ka tigg41a 6 Use 9 16 in socket and wrench to remove pivot bolt 26 and nut 27 dt ti9438a 12 cylinder bracket 3 0 7 ti8879a Use a wrench to push down on push to connect fitting and pull out all nylon hoses ti8952a Disconnect all electrical wire connectors see Wiring Diagram page 2
18. or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale ASM MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY ASM These items sold but not manufactured by ASM such as electric motors switches hose etc are subject to the warranty if any of their manufacturer ASM will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will ASM be liable for indirect incidental special or consequential damages resulting from ASM supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of ASM or otherwise FOR ASM BRAZILIAN CANADIAN COLUMBIAN CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English TO PLACE AN ORDER OR FOR SERVICE contact your ASM distributor or call 1 800 854 4025 to identify the nearest distributor All written
19. oud page 7 N DN ti2810b Remove RotoFlex II Pump hose page 8 Remove Compressor page 9 Remove muffler 110 from head 74 by pulling straight out by hand Use 1 2 in socket to remove three bolts 100 from head 74 311774C Use flat blade screwdriver to pry head 74 from top of valve plate 75 and cylinder 76 from bottom of valve plate 75 Use 7 32 in allen wrench to remove hex screw 87 from piston rod 77 ti8893a 11 Piston Cylinder Reassem bly 3 Replace three bolts 100 and use 1 2 in socket to tighten into head 74 Torque all three bolts to 75 CAUTION in lb then torque all bolts again to 210 in lb Piston and cylinder come packaged a 3 4 Replace muffler 110 as seen below and press onto together Do NOT let piston and cylinder 7 head 74 until it snaps into place come apart If they do make sure you drop the piston down through the top of 5 Replace Compressor page 9 the cylinder and tilt the piston as you f pull it through the cylinder Do NOT 6 Replace RotoFlex Il Pump hose page 8 push the piston up from the bottom You wz could easily damage the piston gasket ti8943a gt 7 Replace Shroud page 7 1 Replace piston 77 and cylinder 76 and use 7 32 in allen wrench to tighten hex screw 87 into piston rod Tf ti8893a 2 Replace valve plate 75 with ribs facing up toward head 12 311774C Valve Plate Valve Plate Us
20. sure page 6 Replace O rings Gun damaged Replace gun Dirty threads Clean threads Nozzle not on gun Put nozzle on gun 23 Wiring Diagram Wiring Diagram 49 Green Wire GND White Wire S Ce Z 21 Power Cord mM Se Black Wire 4 O A Z 19 E ti8937a Air Diagram 59 55 ES 42 Cylinder J E EH Air Valve 56 Relief Valve iN I 34 Manifold on Compressor 15 ti9232a EE Compressor Air Outlet 24 311774C Parts 311774C Parts Models 254983 25 26 Parts Models 254983 ti9998c Parts 311774C Parts Ref Part 15R254 15H607 15H606 288390 15J665 2 1319 288903 15H136 115095 112612 288313 15H641 288336 288623 120660 15H240 15H910 15C090 288162 15J500 105240 113981 120444 117630 117633 15K289 15K284 288856 120236 120731 289591 100015 15J758 113318 311774C Parts Models 254983 Description Qty Ref Part FRAME 1 43 120994 FRAME bottom right 1 44 276906 FRAME bottom left 1 45 288905 FRAME back texfinish black 1 45a 287967 PANEL control texfinish black 1 45b 234188 SHIELD bottom 1 45c 15B167 SHIELD top 1 46 234149 ROD axle texfinish 1 47 255170 WHEEL 9 2 48 103473 CAP hub 2 49 115498 HANDLE painted 1 50 104227 RNOB 2 514A 15H841 FITTING bulkhead assembly 1 52A 15K616 HOSE pump Roto Flex 1 544A 15H868 SWITCH 1 55 120751 BAG mesh 1 56 120752 BRACKET pump 1 Ge GAUGE thickness fluid 1 HOPPE
21. um Working Pressure Air Maximum Working Pressure CFM Rating Weight Measured while spraying at 1 m Measured per ISO 3744 311774C Technical Data 120 Vac 60 Hz 15A 1 phase 60 psi 4 2 bar 50 psi 3 5 bar Universal motor thermally protected oil less 4 0 scfm at 45 psi 3500W minimum Universal AC 14 Amp 1 5 Hp 16 AWG 3 wire 25 ft Model 254983 8 gallons Gun material hopper 3 4 gallon Zip Tex 900 0 9 gpm 3 4 Ipm 23 in 584 mm with handle 15 5 in 393 mm 40 5 in 1028 mm 60 Ib 27 2 kg brass aluminum plastic 83 2 dB A 97 5 dB A 35 F 160 F 1 6 C 71 C 40 F 115 F 4 C 46 C 70 psi 4 9 bar 100 psi 6 895 bar 3 5 11 CFM 1 1 Ib 500 g 29 ASM Standard Warranty ASM Standard Warranty ASM warrants all equipment referenced in this document which is manufactured by ASM and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized ASM distributor to the original purchaser for use With the exception of any special extended or limited warranty published by ASM ASM will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by ASM to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with ASM s written recommendations This warranty does not cover and ASM shall not be liable for general wear and te
22. us Spray Gun manual 311969 E Mer Cam PL Hande e Hande 311774C 5 Pressure Relief Procedure To reduce risk of injury follow this procedure whenever you see this symbol throughout this manual Also perform this procedure whenever l you e Stop spraying e Check or repair any part of this system e Install or clean spray nozzle 1 Turn Power Switch OFF ti8712a 2 Trigger gun into material hopper ti9084a 3 Open gun air valve ti8528a Component Identification Grounding and Electrical Requirements This sprayer must be grounded Grounding reduces the risk of electrical shock by providing an escape wire for the electrical current The sprayer cord includes a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Check with a qualified electrician or if grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify plug provided if it will not fit the outlet have proper outlet installed by a qualified electrician 120V AC Systems e This equipment requires a 120V AC 60 Hz 15A circuit with a grounding receptacle Do not use an adapter with this product Extension Cords e Use only an extension cord with an undamaged 3 prong plug e For 25 to 50 ft 7 6 to 15 2 m cords use 3
23. wire 14 AWG 1 5 mm minimum e For up to 100 ft 30 48 m cord use 3 wire 12 AWG 2 5 mm minimum Auxiliary Air Compressor Do not use an auxiliary air compressor vvith this spray system Generator Requirements 3500 VV 3 5 RVV minimum Hose Size and Length The system comes vvith a hose set consisting of a 3 4 in ID x 25 ft 25 mm x 7 6 m material hose and a 3 8 in ID air hose 311774C Shroud Removal Shroud Removal Disassembly 1 2 Relieve Pressure page 6 Unplug sprayer from outlet Re ir z Awe Loosen bottom hopper fitting by hand and pull hopper up and off from handle ti2810b ti8702a Loosen and remove 2 knobs 14 on sprayer handle 12 Ne ti9247a Spread sprayer handle 12 apart and remove from sprayer ti9246a 311774C 6 Loosen screws 30 and 43 on shroud LS mie 7 Lift bottom front of shroud and pull up and over front control to remove Ds ti9250a Reassembly 1 Replace shroud pull over front controls and push down until shroud snaps into place 2 Replace and tighten screws 30 and 43 3 Spread sprayer handle apart and slide handle down into place 4 Tighten 2 knobs 14 on sprayer handle 12 5 Replace hopper and tighten hopper fitting by hand until snug Disassemble 1 Relieve Pressure page 6 2 Unplug sprayer from outlet Sp ti2810b 3 Remove Shroud page 7 4 Loose

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