Installation Instructions for 45HQ Mortise Locks
Contents
1. A Te S3 ST for 45HQ Mortise Locks Contents These installation instructions describe how to install your 45HQ Mortise Lock Topics covered include Installation Instructions Prepanng NC GOOD acesuscsssxacsessccescassavensennsisviorinvencsesnven s 1 Configuring and installing the mortise case 3 Maling NE CAN esn 4 Finishing the installation cscsssssssssesssssessesssssessesees 9 Patents For hole sizes see the Products covered by one or more of the following patents Q06 Template 782606 6 720 861 1 Identify holes to drill 1 Determine the lock function to be installed 2 Determine the inside and outside hand and bevel of the door 3 See the Holes by Function table and Figure 1 to determine the holes to be drilled for the lock function Figure Identifying holes to drill Functions Holes by Function pw Vv Holestoaeit us ors us O s A Forged trim Through Through 2 holes door door Through Through C Standard cylinder o Jaj fe D Sensor amp motor wire 2 holes moan e G Trim MO anung Through Through 2 holes door door Through Through Determine trim holes based on trim type Because these holes pass through the mortise pocket it is recommended that each hole be drilled separately rather than straight through BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Installation Instructions for 45HQ Mortise Locks Preparing the2. door 2 Align templates A Installation Door edge ppeapine template Ada amp 5B template t T L piin piii a Fi l A meL Centerline ie ee ee Centerline pr Figure2 Aligning the templates Note f the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the Q03 Template lInstallation Specifications for 45HQ Mortise Locks 782603 1 Separate the four templates provided on the Q06 Template lInstallation Template for 45HQ Mortise Locks T82606 2 Position one of the door edge templates on the door making sure that the lock case mortise shown on the template aligns with the mortise pocket prepared in the door 3 Using the centerlines on the door edge template as a guide position the appropriate door template on each side of the door You need to take the bevel into account Tape the templates to the door EF Center punch and drill holes 1 Center punch the necessary drill points See the instructions on the template 2 Drill the holes Note 1 Jo locate the center of a hole on the opposite side of the door drill a pilot hole completely through the door Note 2 For holes through the door it is best to drill halfway from each side of the door to prevent the door
3. of the door turn the turn knob and make sure that the deadbolt operates properly 2008 Stanley Security Solutions Inc and Stanley Logistics Inc T82623 Rev A 3108931 ER 7991 12 Oct 2008 12 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc
4. as shown in Figure 6 Note The armored front of the mortise case self adjusts to the door bevel 3 Secure the mortise case with the case mounting Screws 8 Install trim mounting plates 1 Insert the outside trim mounting plate through the door and mortise case 2 Position the inside trim mounting plate opposite the outside trim mounting plate and screw them securely in place Caution Do not overtighten the trim mounting plate screws Overtightening may damage the locking mechanism 3 By temporarily installing a lever test the lock to make sure that it doesn t bind Mortise cavity Mortise case Case mounting screws Sensor wires and motor wires Sensor amp motor wire holes Figure6 Installing the mortise case inside of door Outside mounting DA F i P 4 2a N ih TE Tae 1 mounting plate Figure7 Installing the trim mounting plates BEST ACCESS SYSTEMS 5 a Division of Stanley Security Solutions Inc Installation Instructions for 45HQ Mortise Locks Installing the trim 9 Install concealed cylinder amp core 1 Use a cylinder wrench to thread the cylinder into the mortise case so that the groove around the cylinder is even with the door surface as shown in Figure 8 Caution A malfunction can occur if the cylinder is i l threaded in too far rN Cylinder m a retainer 2 Secure the cylinder in the mortise case with th
5. e al r screw cylinder retainer screw 3 Insert the control key into the core and rotate the key 15 degrees to the right i 4 With the control key in the core insert the core into i the cylinder 5 Rotate the control key 15 degrees to the left and A i withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate security for the control key Figure 8 Installing the concealed cylinder 10 Install trim hole inserts and bushings 1 Insert the two trim hole inserts into the upper trim hole on each side of the door as shown in Figure 10 2 Insert the two bushings into the harness hole on each side of the door as shown in Figure 10 Trim hole inserts Bushings Figure 10 Installing the trim hole inserts and bushings 6 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Installing the trim Installation Instructions for 45HQ Mortise Locks 1 Route wire harnesses and position outside escutcheon From the outside of the door feed the motor connector battery connector and sensor connectors through the harness hole Caution When routing the connectors make sure the harnesses are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation Perform these steps a Firmly press the outside escutcheon in position on the door The core should be flush with the outer surface of the escutcheon b I
6. ection m door sensing e eee Sensor con m latchbolt sensing Inside of door nections a a No of No of Figure 12a Using the wire tie and wire tie holder to Wire connection Colors wires pins manage the connections Motor Yellow gray 2 2 Key override sensor Gray 2 3 Deadbolt sensor Blue 2 3 RQE Orange brown 2 3 Door sensing White 2 2 Latchbolt sensing Purple 2 2 Anena Note t is physically possible to connect the key override Battery connector sensor connector from the mortise case to the battery Sensor connector from the wire harness To avoid this mistake connections connect only the connectors with matching wire colors Caution When making the motor connection and sensor connections make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated 3 Push any excess wire back into the holes to help avoid pinching wires Inside of door Se Figure 12b Making the motor connection and sensor connections 8 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Installing the trim Installation Instructions for 45HQ Mortise Locks LE Secure escutcheons 1 Position the inside and outside escutcheons on the door Making sure that the escutcheons do not pinch the wires secure the escutcheons to the door Do not tighten the screws completely Use the combination mounting screw in the upper trim hole and the s
7. f necessary adjust the cylinder depth plus or minus one turn so that the core is flush with the outer surface of the escutcheon c Secure the cylinder in the mortise case with the cylinder clamp screw Rest the outside escutcheon on the door by inserting the trim studs into the trim holes Tip You can temporarily install the outside lever to hold the outside escutcheon in place See Figure 15 on page 10 Harness hole rg Sensor connectors _ Battery connector Motor connector c Antenna poz Se Cylinder clamp screw inside mortise case Outside See escutcheon Qutsideofdoor gt Figure 11 Feeding the wire harness connectors through the harness hole BEST ACCESS SYSTEMS 7 a Division of Stanley Security Solutions Inc Installation Instructions for 45HQ Mortise Locks Installing the trim _ on 12 Make motor and sensor connections 7 _ Note We suggest that you use a wire tie and wire tie holder to help manage the wire harnesses and their connections This will also help keep the harnesses in place inside the escutcheon and help prevent the wires from being pinched 1 Affix the wire tie holder and insert the wire tie as shown in Figure 12a 2 From the inside of the door make the following Wire tie amp connections wire tie motor holder m key override sensor m deadbolt sensor R gt Motor con m ROE request to exit n
8. from splintering 2 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Preparing the door Installation Instructions for 45HQ Mortise Locks Install door status switch optional for deadbolt TV function locks only 1 Position the shield on the door status switch with the notch facing downwards towards the mortise pocket Caution Make sure the wires are not routed across any sharp edges or over any surface that could damage its sleeving 2 Feed the wires for the door status switch into the door status switch hole and through the channel into the mortise cavity and out through one of the sensor and motor wire holes 3 Press fit the door status switch assembly into the door Status switch hole BEST ACCESS SYSTEMS Door Shield status switch i mi l Figure3 Installing the door status switch for a Division of Stanley Security Solutions Inc Installation Instructions for 45HQ Mortise Locks Configuring amp installing the mortise case Latch access point Figure4 Rotating the latchbolt P 6 sa M E Lw BE Albee Hub toggle i Hub toggle 5 Rotate latchbolt if necessary Note f a function specific mortise case was ordered some steps for configuring the case have already been performed at the factory Determine whether you need to rotate the latchbolt to match the handing of the door Note The angled surface of the latchbolt must contac
9. re excess antenna wires above battery compart ment ee antenna wire wires loop Figure 16 Installing the battery compartment door Completing the installation 15 Install inside and outside levers 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely 2 With the handle pointing toward the door hinges insert the outside lever and spindles assembly into the lock from the outside of the door 3 Slide the inside lever onto the inside spindle and secure it with the set screw 4 Making sure that the core is positioned properly in the outside escutcheon and the escutcheons are aligned properly on the door tighten the escutcheon mounting screws Note f a core is not available you can use the cylinder wrench to help you align the core opening in the escutcheon 5 Turn the levers to check that they operate smoothly 16 Install battery cover antenna 1 Carefully shape the antenna wire with a loop as shown in Figure 16 Caution Carefully bend but do not twist or kink the antenna wire Doing so may significantly reduce or completely interrupt signal transmis sion Connect the antenna to its mating connector 3 Route the antenna wire down below the battery com partment See Figure 16 4 Making sure that the battery cover antenna does not pinch any wires insert the tabs of the battery cover antenna into its mating slots and swing the door closed 6 UseaT15 TORX bit driver to secure the batter
10. t the strike when the door closes If you need to rotate the latchbolt insert a flat blade screwdriver into the latch access point approximately 1 2 into the case and press to extend the latch out of the case See Figure 4 Rotate the latchbolt 190 degrees slightly past 180 degrees and allow it to retract into the case 6 Position hub toggles if necessary 1 Check whether the hub toggles are in the proper position for the lock See the table below and Figure 5 Hub toggle positions Function Hub toggle positions DV TV Inside down always unlocked amp outside up lockable Note For LH amp LHRB doors the inside is the back side of the case and the outside is the cover side of the case For RH amp RHRB doors the inside is the cover side of the case and the outside is the back side of the case The cover is mounted to the case with four screws Figure 5 Positioning hub toggles 2 To change the position of a hub toggle remove the toggle screw move the toggle into the desired position and re tighten the screw 4 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Installing the trim Installation Instructions for 45HQ Mortise Locks Install mortise case 1 Drill the holes for the case mounting screws 2 Insert the mortise case into the mortise cavity while feeding the sensor and motor wires into the mortise cavity and out the two sensor amp motor wire holes to the inside of the door
11. tandard mounting screw in the lower trim hole Install battery pack 1 Connect the battery pack to the battery connector on the wire harness inside the battery compartment When the battery pack is connected for the first time the lock will go through a self check and you should see eight red then green alternating flashes Note The battery connection has 3 wires and 3 pins The wire colors are m red 2 m black Caution When connecting the battery pack make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated Place the battery pack inside the battery compartment so that the foam will face the battery compartment door When routing the battery wires make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation 7 7 7 2 Combination mounting screw Antenna wire Battery connection xa Standard ppp mounting screw Inside of door 7 Figure 13 Securing the escutcheons Inside escutcheon Antenna wire Battery pack Figure 14 Connecting the battery pack BEST ACCESS SYSTEMS 9 a Division of Stanley Security Solutions Inc Installation Instructions for 45HQ Mortise Locks Antenna wire Location of set Battery Battery com partment Battery cover cr ac Sto
12. tions Inc Installation Instructions for 45HQ Mortise Locks Testing the lock 19 Test lock For 45HQ Locks with keypad To test the lock for proper operation before the lock is programmed follow these instructions 1 Press 1234 2 Press The green light flashes and the locking mechanism unlocks 3 Turn the lever and open the door For all other locks To test the lock for proper operation before the lock is programmed use the temporary operator card that came with the lock This card is for temporary use only After permanent cards have been programmed for the lock the temporary card should be deleted 1 Use the temporary operator card to activate the lock Note f the lock has a proximity card reader it may have already been activated by the presence of an object near the card reader 2 Use the temporary operator card to access the lock The green light flashes and the locking mechanism unlocks 3 Turn the lever and open the door If the mechanism doesn t unlock refer to the following table For additional troubleshooting instructions see the Service Manual LEDs Sounder You should Single Use the card at a moderate speed red flash Red 3 short Use the temporary operator card flashes tones provided with the lock Green Check the motor connection flashes Check the battery connection For all locks Insert and turn the key to unlatch the door For all TV function locks 4 From the inside
13. y compartment door with the security screw Tighten firmly 10 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Completing the installation Installation Instructions for 45HQ Mortise Locks Install mortise case faceplate 1 Secure the mortise case faceplate to the mortise case with the faceplate mounting screws 2 Check the lock for proper operation 18 Install strike box and strike plate 1 Insert the strike box into the mortise in the door jamb Place the strike plate over the strike box and secure the strike with the screws provided 2 Check the position of the auxiliary bolt against the strike plate Caution The auxiliary bolt must make contact with the strike plate The auxiliary bolt deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed If the incorrect strike is installed a lock in can occur Note The recommended gap between the door and jamb is 1 8 Strike plate en Auxiliary bolt ss Figure 18b Positioning the strike lt i aN a toi ii Mortise case faceplate Face plate mount l ing screws me ern Oe S R Outside of door Figure 17 Installing the mortise case faceplate Make sure to Strike position the box with magnet at magnet the top Strike l plate Figure 18a Installing the strike box and strike plate BEST ACCESS SYSTEMS 11 a Division of Stanley Security Solu
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