TURN SIGNAL SWITCH EXTENSION CAP KITS - Harley
Contents
1. on the turn signal switch J05611 is01405b a Fo ow Switch cap installed correctly Switch cap removal from pivot pin or shaft Switch cap removal from pivot pin Switch cap installation onto pivot pin z oS oN Switch cap installation onto pivot pin or shaft Figure 1 Switch Cap Removal and Replacement is07423 Handlebar switch lower housing Rectangular opening Turn signal switch Splined shaft Pivot pin Tab 2 NO oe NS Switch extension cap Figure 2 Switch Cap Installation Type Left Side Shown 4 Carefully press the switch cap onto the splined shaft 4 rocking and moving the cap until the pin snaps into place in the hole 5 Pull the switch back into the housing and press the tabs 6 on the side of the switch into the slots in the housing 6 Toggle the switch back and forth checking for proper operation 7 See Figure 3 Fasten the switch to the lower housing with the screw G removed earlier 8 Repeat Steps 1 7 for the opposite side turn signal switch 20f5 10 Assemble the turn signal switches back into the handlebar switch assemblies per the service manual Use care when installing switches to avoid damage Assemble the left and right side switch housing assem blies Refer to the service manual Remove and properly dispose of the clear protective installation covers For Type Il Switch Modules 1 See Figure 3 Sele2. cMOTOR HARLEY DAVIDSON WY J05611 INSTRUCTIONS REV 2012 10 19 TURN SIGNAL SWITCH EXTENSION CAP KITS GENERAL Kit Numbers 71500177 71500178 71500179 71500180 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only These turn signal switch extension caps are a direct replace ment for the original equipment OE turn signal switch caps and install in the same manner Installation Requirements AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 3 and Table 2 PREPARATION NOTE For vehicles equipped with security siren e 2007 and later Verify that the Hands Free Fob is present Turn the ignition key switch to IGNITION e 2006 and earlier Disarm the siren with the key fob J05611 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled F
3. ct the correct turn signal switch exten sion cap 5 or 6 from the kit See Figure 1 Place the cap onto the switch angling the hole 4 on the top over the pivot pin on the switch module Carefully press the switch cap onto the second pivot pin 5 rocking and moving the cap until the pin snaps into place in the hole Toggle the switch cap back and forth checking for proper operation Assemble the switch modules back into the switch hous ings per the service manual Use care when installing switches to avoid damage Assemble the left and right side switch housing assem blies Refer to the service manual Remove and discard the clear protective installation covers J05611 COMPLETION NOTE To prevent possible damage to the sound system verify that the ignition key switch is in the OFF position before installing the main fuse or attaching the negative battery cable 1 Models with main fuse See the service manual and install the main fuse Models with main circuit breaker a For ALL models except XL See the service manual and attach the negative battery cable Apply a light coat of Harley Davidson electrical contact lubricant Part No 99861 02 petroleum jelly or corrosion retardant material to the negative battery terminal b For XL models only See the service manual and connect the negative battery cable at the engine crankcase WARNING After installing seat pull upward on seat to be
4. ded in kit A Right side handlebar control switch assembly Type 1 B Left side handlebar control switch assembly Type 1 C Right turn signal switch assembly Type 1 D Left turn signal switch assembly Type 1 E Right turn signal switch cap F Left turn signal switch cap G Original equipment OE switch mounting screw H Right side handlebar control switch module Type II l Left side handlebar control switch module Type II J05611 4of5 SERVICE PARTS is06575a Figure 3 Service Parts Turn Signal Switch Extension Cap Kits 5 of 5 J05611
5. e 3 top view a Remove one turn signal switch C or D from the switch assembly A or B per service manual instruc tions b See Figure 1 Carefully pry the currently installed turn signal switch cap 1 up off of the splined shaft 2 or pivot pin 3 on the switch c Remove the switch cap from the switch The switch cap can be recycled or properly disposed of d Repeat for the opposite side turn signal switch and cap Type Il See Figure 3 bottom view a Remove one switch module H or I from the handlebar switch housing per service manual instructions b See Figure 1 Carefully pry the currently installed turn signal switch cap 1 up off one of the pivot pins 2 or 3 on the switch module c Lift the switch cap from the remaining pivot pin and remove the cap from the module The switch cap can be recycled or properly disposed of d Repeat for the opposite side switch module and cap INSTALLATION NOTE The clear protective cover film is provided to protect the turn signal switch cap surface during installation Remove the film only after installation is complete For Type Switch Assemblies 1 See Figure 3 Select the correct turn signal switch exten sion cap 2 or 3 from the kit 2 See Figure 2 Insert the switch 3 from inside the lower housing 1 through the rectangular opening 2 as far as it will go 3 Place the cap 7 onto the switch angling the smooth hole over the pivot pin 5
6. or Vehicles With Main Fuse WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 See the service manual and remove the main fuse For Vehicles With Main Circuit Breaker Except VRSC IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a NOTE For 2004 and later Sportster models the negative battery cable is most easily disconnected at the engine crankcase e All models except VRSC See the service manual to remove the seat and disconnect the negative black bat tery cable from the negative battery terminal Retain all seat mounting hardware VRSC models See the service manual to disconnect the negative black battery cable from the negative battery terminal N For ALL models Turn the ignition key switch OFF if not already done 1of5 Please dispose of materials responsibly REMOVAL 1 Remove the left and right side handlebar switch housing assemblies per the service manual NOTE It is not necessary to disconnect the switch wiring to replace the turn signal switch caps Table 1 Switch Extension Cap Styles Type Fits l All models EXCEPT e 2011 and Later Softail e 2012 and Later Dyna Il 2011 and Later Softail models 2012 and Later Dyna models 2 Type l See Figur
7. sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 2 For ALL models See the service manual and install the seat 3 Test all the handlebar switches for proper operation 3 of 5 SERVICE PARTS Table 2 Service Parts Kit Item Description Quantity Part Number Kit 71500179 1 Turn Signal Switch Extension Cap Kit includes Items 2 3 71500179 Veena lie 2 e Switch extension cap right turn black Not sold separately e 20114 Softail 3 e Switch extension cap left turn black Not sold separately e 2012 Dyna Kit 71500180 1 Turn Signal Switch Extension Cap Kit includes Items 2 3 71500180 eee e Switch extension cap right turn chrome Not sold separately e 20114 Softail 3 Switch extension cap left turn chrome Not sold separately e 2012 Dyna Kit 71500177 4 _ Turn Signal Switch Extension Cap Kit includes Items 5 6 71500177 Se Ura dels 5 e Switch extension cap right turn black Not sold separately 2012 Dyna models 6 e Switch extension cap left turn black Not sold separately Kit 71500178 4 Turn Signal Switch Extension Cap Kit includes Items 5 6 71500178 ee dels 5 e Switch extension cap right turn chrome Not sold separately 2012 Dyna models 6 e Switch extension cap left turn chrome Not sold separately Items mentioned in text but not inclu
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