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YFM250BT Supplementary Service Manual
Contents
1. FRONT BRAKE CHAS FRONT BRAKE Brake master cylinder reservoir cap Brake disc Brake master cylinder reservoir diaphragm holder Caliper bleed screw Brake master cylinder reservoir diaphragm Retaining bolt Brake master cylinder Brake caliper Brake master cylinder kit Pad shim Copper washer Brake pad Union bolt Piston Brake hose Piston seal Brake pipe Brake disc guard BRAKE FLUID TYPE DOT 4 BRAKE PAD WEAR LIMIT 1 0 mm 0 04 in BRAKE DISC WEAR LIMIT 3 0 mm 0 12 in 27 Nm 2 7 m kg 19 ft Ib 23 24 FRONT BRAKE CHAS Disc brake components rarely require dis assembly DO NOT e Disassemble components unless abso lutely necessary e Use solvents on internal brake compo nents e Use contaminated brake fluid for clean ing Use only clean brake fluid e Allow brake fluid to come in contact with the eyes otherwise eye injury may occur e Allow brake fluid to contact painted sur faces or plastic parts otherwise damage may occur e Disconnect any hydraulic connection oth erwise the entire system must be disas sembled drained cleaned and then properly filled and bled after reassembly BRAKE PAD REPLACEMENT NOTE en It is not necessary to disassemble the brake caliper and brake hose to replace the brake pads 1 Remove e Front wheel 2 Loosen e Retaining bolts 3 Remove e Front brake caliper 4 Remove e Retai
2. ning bolts FRONT BRAKE CHAS 5 Remove e Brake pads with pad shim e Pad spring NOTE WW e When pad replacement is required also replace the pad spring and shim e Replace the pads as a set if either is found to be worn to the wear limit Ai 1 0 mm 0 04 in 6 Install e Pad shim onto inside brake pad e Pad spring e Brake pads kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk Installation steps Connect a suitable hose tightly to the cali per bleed screw Then place the other end of this hose into an open container Loosen the caliper bleed screw and push the pistons into the caliper with the finger Tighten the caliper bleed screw 25 XY Caliper bleed screw A 6 Nm 0 6 m kg 4 3 ft Ib Install the pad shim new onto the brake pad new NOTE W The arrow mark on the pad shim must point in the direction of the disc rotation Install the pad spring new and brake pads new kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
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