Operating Instructions & Service Manual
Contents
1. a NEUTRAL TO F6 e EN D NI CAR NO 4 CAR NO JEN 215 UNITS A CAR NO 4 NO 5 N a p UNITS TENS B ki gt a Bf NO POS NO O je TENS j amp 9292 cm 55 NEUTRAL NEUTRAL TO F2 m FEES EE B CAR NO 5 N FL Pos NO 2 P P R UNITS JE i E CAR NO 2 H Le 4 E a TENS POS NO i x B CAR NO 2 6 5 E a POS NO 4 R z UNITS i za fof oo oooo MESE2. W PN 704148 ASSY 118922 12 11 10 12 11 10 12 11 10 m Coo 84515 OO 9 8 7 9 8 7 9 8 7 O O OO O OO LL A 6 5 4 6 5 4 6 5 4 I QOO FIZE 1 3 2 1 3 2 1 O OO O OO O OO e 6 KS 3 1 a NS mS an A A FA DRIVER BUARD d MP TRIAC PLACEMENT PAS s shared stacey scoreboard manuals incomplete manuals mp 3820 indd 401 South Main Street Pardeeville WI 53954 800 356 8146 N a gt N y90 1 wy X cuf jo AAS SE vif 08 05 02 24 6 10 Installation Drawing mo ph n _ STEEL I BEAM REMOTE DISCONNECT SWITCH H GROUND ROD _ CONCRETE 2 se FOOTERS INSTALLATION DRAWING s shared stacey scoreboard manuals incomplete 401 South OPTIONAL AD PANEL SCOREBOARD FACE o J aje U J o 7 outh Main Street
3. GIRL KIIK KEKKEL OC OC X Y y PSP YS 55955 55552625000000060095000009 290452522 SR lt SSO EOI XXX KKK KRIS X X gt lt YE KL 2 MAX G Li ANA m Uu lt nj SSS a VA 222 lt LEE m a X lt S C mE RRR gt DE ke Z 2152 gt Q 252 X AS RRS EEO NI KKK KKH KKH KH HK HHH HHH IHS SEER SII ROI SIRI ROR AA x ESE SEA SELA SA SEA SE SESEL Vo Z x 5 KKK KKK KAL KK AL KK LK x HK SX KKKKKK KKK KK KK KKK KKK KK KK KK KK KKK KKK KK K SYSTEM LAYOUT Aa 8 14 08 05 02 401 South Main Street Pardeeville WI 53954 800 356 8146 s shared stacey scoreboard manuals incomplete manuals mp 3820 indd 6 3 Junction Box Wiring SCOREBOARD U UU SAN a 42RLR JUNCTION BOX RECEIVER DE TE O BER O INC ar e d di o MO 777 JI J4 Leo 1 gt 4 2 4 p 2545 2 5 45 2 34 s P 471123465 FEMALE
4. AMERICAN SCOREBOARDS P x bags at E Everbrite Operating Instructions amp service Manual LAP TIME POSITION Racetrack Scoreboard Model MP 3820 EFFECTIVE S N April 1 1995 TABLE CONTENTS 1 GENERAL INFORMATION LI DESCRIPTION 1 2 IDENTIFICATION 1 3 DAMAGE 1 4 DAMAGE CLAIM PROCEDURE 2 INSTALLATION 2 1 GENERAL INFORMATION 2 2 INSPECTION 2 3 INSTALLATION 2 4 ELECTRICAL CONNECTIONS 2 CONTROL CONSOLE OPERATION 3 1 CONSOLE DISPLAY 3 2 CONSOLE POWER 3 3 TIME TRIALS 3 4 RACE MODE 3 9 DIMMER 4 MAINTENANCE AND TROUBLESHOOTING 4 1 INTRODUCTION 42 TEST EQUIPMENT 4 3 TROUBLESHOOTING 4 4 TROUBLESHOOTING GUIDE 5 REPLACEMENT PARTS LIST 5 1 SCOREBOARD DISPLAY PARTS 5 2 SCOREBOARD CONTROLLER ASSEMBLY PARTS 6 DIAGRAMS 6 1 CONTROL CONSOLE KEYBOARD AND SLIPSHEET LAYOUT 6 2 SCOREBOARD SYSTEM LAYOUT 6 3 SINGLE JUNCTION BOX WIRING 6 4 POWER WIRING D 7828 6 5 CONTROLLER ASSEMBLY WIRING D 7829 6 6 MICROPROCESSOR 4X 7 LAMP PATTERN 8 BIT 6 7 FIGUREGRAM WIRING DIAGRAM C 150429 6 8 JUMPER LOCATION ON 3 POSITION SYSTEM 6 9 TRIAC PLACEMENT DIAGRAM 6 10 INSTALLATION DRAWINGS C 7816 s shared stacey scoreboard manuals incomplete manuals mp 3820 indd 01 South Main Street Pardeeville WI 53954 800 356 8146 PAGE 10 13 08 05 02 2 1 1 1 1 2 1 3 1 4 s shared stacey scoreboard manuals incomplete
5. NC NC 9 BH Ilo ALE Z l Z s pl 6 x 9 2 o 112 5 4 ge 6 Z 8 9 OGO 11440 2 3 5 6 gu 15 0 x 6 E 5 6 0 s 8 9 i du ere x m X X503 0 11 213 5161718 MICROPROCESSOR 4 X 7 8 LAMP PATTERN mplete manuals mp 3820 indd 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 6 7 Figuregram Wiring On AS AS GS wey 2 OHM Co 50 x x lt 12 2 aa an m an 7 8 9 an ces ES gt X o aol T m 4 5 6 a 3 4 e 25 6 4 5 t I2C MALE 0 9 FIGUREGRAM WIRING CONNEC IO 8 BIT FIGUREGRAM WIRING Ay W shared st board Isi l Is mp 3820 indd Ah mette 401 South Main Street Pardeeville WI 53954 gt 800 356 8146 08 05 02 49 6 8 Jumper Location on 3 Position System All of the 3 position drivers and receivers are identical except for the jumper on each board Make sure the jumpers are set for the model of scoreboard you are installing them into A the receiver board refer to figure 11
6. 401 South GENERAL INFORMATION Description Your All American Scoreboard has been carefully inspected and tested before leaving the factory It is possible however that components may be loosened or forced out of adjustment in transit If this occurs follow the troubleshooting guide section 4 If equipment then fails to operate contact immediately ALL AMERICAN Service Department EVERBRITE Corporation P O Box 100 Pardeeville WI 53954 Telephone 608 429 2121 Toll Free 800 356 8146 Parts being returned for repair are to be sent to ALL AMERICAN Service Department EVERBRITE Corporation 401 S Main Street Pardeeville WI 53954 E mail score everbrite com NOTE If you need to send parts in for repair please call the ALL AMERICAN service department for a returned goods authorization RGA number Identification American uses a 4 digit serial number for scoreboard identification The serial number tags are located on the back of the control console and the lower right hand corner on the face of the scoreboard display When contacting the factory for assistance it is important that the model number and serial number are known Damage Upon receipt check for visible damage If this occurs or if damage is found after shipment has been accepted follow the damage claim procedure Damage Claim Procedure An instruction sheet is enclosed advising the consignee in case of damage in transit If damage is noted
7. 02 0 Z gt 5 lt 5 1 Scoreboard Display Parts GSSESSA figure 1 DISPLAY ASSEMBLY 10 08 05 02 Street Pardeeville WI 53954 800 356 8146 In 401 South Ma 3 3 e E E 2 a 8 E 2 2 E 8 2 gt 5 E 8 2 E E 2 a REPLACEMENT PARTS LIST 3820 Racetrack PART REF VENDOR NUMBER DESCRIPTION DES PART 150221 Display Assembly 150221 850030 Lamp 25W 125V Clear 25A19 GR CL 150249 Controller Assembly 150249 121880 Fuse 15A 250V ABC 15 3AG EL044100 Resistor 2 OHM 30 WATT HL 24 09Z EL00083 Rainshield EL00083 000000 Access Panel 000000 117456 Screen Car Number 117456 150232 Screen 24 X 48 13 16 150232 117457 SU4450 005500 002300 Screen Position Control Console Slipsheet Pair Transmitter Board 117457 SU4450 HB005500 Program SPSCSL V00 HB002300 702785 Connector 5 Pin Male Cable RM12BPG5P 702786 Connector 5 Pin Female RM12BRD5S EL053000 LCD Display 2 Line 20 Character HB002400 Keyboard Assembly HB002400 WH009100 Ribbon Cable Assembly 14C 8 WHO09100 122763 Enclosure 151204 Junction Box Single 151204 702786 Connector 5 Pin Female RM12BRDSS 150500 Cable 41 Control 8723 000000 Terminal Strip 7C 670 7 121814 20 Cable Assy W 2 m
8. 118522 670 7 CS 697 LCBS 6 01 118922 Driver PCB Assembly 3 Position 118522 Transient Suppressor PCB Assembly 701137 Terminal Block 7C 703719 Transformer 8V 18V 705723 Spacer P C Board PK AQ s shared stacey scoreboard manuals incomplete manuals mp 3820 indd or 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 42 6 DIAGRAMS 6 1 Control Console Keyboard and Slipsheet Layout ON OFF CAR NUMBERS TIME EE POST CAR NUMBERS RACE ENABLE TIME 5 5 5 5 5 POS 2 3 5 7 LAP SHIFT DISPLAY Pos gt E ros Pos LAP LAP 4 5 6 DIM CLEAR 7 8 9 TIME o RAN kwa CODE ENTER pwen OUT O IN RACE 88 CONSOLE KEYBOARD s shared stacey scoreboard manuals incomplete manuals mp 3820 indd gt Everbrita 01 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 13 6 2 Scoreboard System Layout 120 V 60 HZ POWE SOURC EBOAR 9 5 E a C23 E i Li A
9. MALE MALE FEMALE DATA E E PCB ASSEMBLY CONTROL L d SINGLE JUNCTION BOX WIRING PK AQ s shared stacey scoreboard manuals incomplete manuals mp 3820 indd werd 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 15 6 4 Power Wiring NEUTRALS BOARD 4 BOARD 6 BOARD BOARD AId BOARD A5 BOARD A7 BOARD A9 1 2 3 4 5 6 7 8 L L L L n gt aj 2 D O SOWER KA 2 TERMINAL BLOC 1 2 02 GND 5 NO FROM POWER SOURCE IZOZ ZZ3OV 60 HZ POWER WIRING s shared stacey scoreboard manuals incomplete manuals mp 3820 indd P 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 46 6 5 Controller Assembly Wiring
10. eee NEUTRAL TO FS gel za coca TO F4 1 CAR NO 1E TENS z 5 313 E CAR NO gele NOT g UNITS EE USED N SEC D SEC TENS e 1 1000 a 2 Beeg E 5555 NEUTRAL TO FI 90 N a SEC UNITS E 6 8 u 5 SEC 1 10 EO 2 5 wa A SEC 1 100 8 3 zu LI um po HEH 25 50 25 n 9 A VY RECEIVER Q 8031 ICRO P BOARD M d 9 lt Hin ae Sel cur Y ASSY 119523 YOL E a PART NO 704150 gt 5 Pad 2 Se YELLOW OO Fee a a 3 ii LI a 3 BE B OUI 2 aos T 9 g VO 5 ir 5 Bog gt 2 QO 5 5 ul 9 PIN a a 408 SE ANS 16 5 dp Vv oe 4d BLACK a ja d SL 26 A2 O CONTROLLER ASSEMBLY s shared stacey scoreboard manuals incomplete 401 South outh Main Street Pardeeville WI 53954 800 356 8146 08 05 02 47 6 6 Microprocesor 4 7 Lamp Pattern 8 Bit 6008 NUMERALS 5
11. higher scale If the voltage is less than 8 VAC contact the Customer Service Department s shared stacey scoreboard manualsvncomplete manuals mp 3820 indd SEOREBOARDS L gt 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 8 If the voltage is between 8 12 VAC see the replacement list for receiver assembly and contact the Customer Service Department C scoreboard digits light but the console doesn t work b Check for continuity between the scoreboard and the junction box If an open circuit is found the problem is either the cable or a cable connection If the continuity test checks good check the voltage between the green wire and the white wire in the junction box using a voltmeter set on the 12 VAC or higher scale If the voltage is 0 VAC see the controller parts list for a transformer assembly If the voltage is less than 8 VAC consult the controller wiring diagram for instructions on long cable compensation If the voltage is between 8 VAC and 12 VAC contact the Customer Service Department D The scoreboard digits light the console works but there is no control of the scoreboard a b c d Check the voltage between the black and red wires in the junction box with a voltmeter set on the 3 VDC or higher scale The voltage should read somewhere between 2 3 VDC when the console is working properly If the voltage is 0 VD
12. C contact the Customer Service Department for assistance If the voltage is correct 2 3 VDC check that this reading also appears at the scoreboard If the correct voltage also appears at the scoreboard see the replacement parts list for a receiver PCB assembly E scoreboard works but some lights stay on all the time a b With the main power OFF switch the plug from the bad digit with the plug for a known good digit EXAMPLE Plug C into D and D into locations Turn the power back on If the same lamps remain lit all the time the problem is a shorted lamp socket If the lamps on a different digit now stay lit all the time the problem is on the driver PCB assembly See the replacement parts list for the proper replacement part scoreboard works but some lights do not come on a Check for burned out lamps b Check for a broken wire or bad connection on the 12 pin connector c See the replacement parts list for the proper replacement driver board IMPORTANT In this scoreboard the 120 volt line is on the lamp socket all the time and the common is switched to turn the lamps on and off For this reason to avoid damage to the equipment or personal injury it is important to turn the main power off when changing the lamps 4 s shared stacey scoreboard manuals incomplete manuals mp 3820 in 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05
13. Jumper pins 2 amp 3 for models MP 3385 3312 MP 3529 and MP 3549 Jumper pins amp 2 for all other models Onthe driver board refer to figure 10 Jumper pins 1 amp 2 for use of a horn Jumper pins 2 amp 3 for all others Pann loc LA h N O Y On Ou Oo OF N lt oooo gs O ed a SS 6 5 F M Zs nm OU O O ya es pm A Ge 8031 lt 2 MICR LA Eh a La SD J O SON Mo o IDE JUMPER LOCATION Ay F MERICAN s shared stacey scoreboard manuals incomplete manuals mp 3820 indd SEOREBOARDS Everbdig 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 20 6 9 Triac Placement The triac is the switch that controls the figuregram lamps The triacs for any given figuregram adjacent to the twelve pin connector on the driver board that controls that figuregram Shown below is the triac placement and bit designation relative to the figuregram bit pattern
14. Pardeeville WI 53954 800 356 8146 08 05 02 22
15. ale 5 con 121814 150257 Optional Electric Eyes 150257 s shared stacey scoreboard manualsvncomplete manuals mp 3820 indd SCOREBOARDS gt 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 41 5 2 Scoreboard Controller Assembly Parts e S PN ZO Y TIBSZZ 7 PN TORT As PN 70074 SY TTESZ o ele eelelele 1 BEC LOC E 9 S4 Hs is N G TRANSFORMER Pes 4 B A5 ag A6 HE i no DRIVER BOARD DRIVER BOARD DRIVER BOARD s o E DRIVER BOARD DRIVER BOARD xL a 9 To la i e AB 7 1 yo oleeeeeee 3 er ooo a JN E CO f PN 70214 S5y TI PM 7041 4 Sy TTESZ O m O 4 figure 2 CONTROLLER ASSEMBLY MFG PART VENDOR PART NUMBER DESCRIPTION 150249 Controller Assembly 150249 119323 Receiver PCB Assembly 119323 PROGRAM SPSWY CNT 118922
16. at the time of delivery consignee must obtain an Inspection of Bad Order from the delivering carrier In order to process your claim this must be properly filled out with a complete statement of all damage and it must be signed by the carrier i Everbrite 401 outh Main Street Pardeeville WI 53954 800 356 8146 08 05 02 3 2 2 1 If damage is discovered after delivery you should call the delivery company Have them make out a Concealed Damage Report Fifteen days after delivery are allowed so this should be done PROMPTLY or it is impossible to process this claim Advise EVERBRITE corporation of necessary replacement parts or repairs Consignee will be invoiced and then should file a claim with the carrier to recover charges TO FILE YOUR CLAIM FOLLOW THIS PROCEDURE A Cost of replacement parts or repair charges are invoiced to the carrier by the consignee The following documents properly filled out plus invoice are forwarded to the trucking company in support of your claim a Original bill of lading b Original paid freight bill c Certified copy of original invoice d Standard form for presentation of loss and damage claim properly filled out INSTALLATION General Information Shipping papers accompany each scoreboard Check carefully to see that you receive the following 1 ea RACETRACK Display 4 SECTIONS 1 ea Control Console 1 ea Service Manual 1 ea Mounting Hardware Package 1 ea Press Bo
17. en not in use NOTE This equipment is ETL Electronics Testing Laboratories CSA and NRTL approved and complies with the requirements in part 15 of the FCC rules for a class A computing device Operation of this equipment in a residential area may cause unacceptable interference to radio and television reception requiring the operator to take whatever steps are necessary to correct the interference CONTROL CONSOLE OPERATION Console Display The 2 line by 20 character Liquid Crystal Display module displays the scoreboard information entered from the keyboard Console Power Plug the control console cable into the junction box connector marked DATA Plug the electric eye cable into the junction box connector marked EE Push ON OFF once to turn the console on Push second time to shut the console off When first turned on the LCD should show as follows s shared stacey scoreboard manualsvncomplete manuals mp 3820 indd SEOnEBOARUS 5 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 5 3 3 RACETRACK 1992 VERSION 2 1 Enter the code 88 as follows Push When the proper code has been entered the scoreboard will be in the race mode and the LCD will show as follows TOP 5 LAP 0 Push TIME RACE to enter the time trial mode The scoreboard time will show 00 Time Trials and the LCD display will show Select the laps to be time trialed by p
18. er the controller assembly is removed from the scoreboard Use extreme caution during troubleshooting or repair To avoid possible damage to equipment or personal injury always turn off the main power before removing the cover or replacing assemblies or replacing lamps Test Equipment A simple analog or digital voltmeter will be sufficient for all user repairable problems Printed circuit boards requiring troubleshooting should be returned to the factory Troubleshooting Whenever possible follow the troubleshooting guides prior to contacting the customer service department problem not described in the guides exists contact the customer service department immediately Refer to the diagrams provided for assistance in troubleshooting scoreboard malfunctions Troubleshooting Guides A Scoreboard doesn t light and console doesn t work a Check that the main power switch is turned on b Replace any defective or blown fuses Check the power connections and voltages at the scoreboard d Contact the Customer Service Department B Scoreboard digits don t light but the console works a With the main power switch OFF remove the cover over the controller assembly b Check all connections c Turn the main power d Ifthe scoreboard still doesn t light check the transformer voltage going to the receiver PCB printed circuit board assembly blue wires using a voltmeter set on the 12 VAC or
19. he scoreboard and LCD displays s shared stacey scoreboard manuals incomplete 401 South 1 Everbrite 401 outh Main Street Pardeeville WI 53954 800 356 8146 08 05 02 6 3 4 3 5 You may now post the lap time of the completed lap and you are now ready for the next car to time trial Race Mode The LCD shows the car positions for five 5 cars and the Lap number at all times Push to increment the lap counter Push to decrement the lap counter Push followed by the desired number s then to correct the Lap counter Push followed by the Car then to load the 1st Place Car Repeat the procedure for through Pos 10 Push through then to clear the respective locations If a car drops out ou you may push through for the position that car SHIFT was running in then to clear that car number and shift all following positions up Dimmer Push to dim the lamps during night use s shared stacey scoreboard manuals incomplete 401 South i Everbrite 401 outh Main Street Pardeeville WI 53954 800 356 8146 08 05 02 7 4 1 4 2 4 3 4 4 MAINTENANCE AND TROUBLESHOOTING Introduction This section gives maintenance and troubleshooting information Included are troubleshooting guides for typical scoreboard malfunctions If the cause problem cannot be determined please contact the Customer Service Department WARNING 110 VAC wires are exposed whenever the cover ov
20. ushing 1 LAP 2 LAP or 3 The LCD display will reflect your selection Push EE ENABLE to enable the electric eye When the EE is enabled the LCD display will show EE in the lower left corner If for example car number 55 is going to time trial Push POS 1 and the car number ENTER and then Car number 55 would appear on the scoreboard in position 1 and you would be ready for time trials When the EE beam is broken the time will start The 1 100th digit is blanked while the timer is running Push EE ENABLE at any time to disable the electric eye When the EE beam is broken a second time the time will stop and the hundredths digit will display on the scoreboard and LCD display If you are timing 2 or 3 laps at a time when the car breaks the EE beam the second time the time displayed on the scoreboard will stop for two seconds and then resume timing the second lap The LCD on the control console will show the time for the first lap in position 1 and the elapsed time for the second lap in position 2 After the time trial you may post the lap times as follows Push TIME RESET to reset the times to zero The scoreboard will now read 00 and the times on the LCD display will all revert to zeroes Now push 4 then and the time 18 43 will post on the scoreboard If a car starts to time trial but doesn t finish the lap you may record the times for any completed laps then push TIME RESET to reset t
21. x Junction Box 1 set Electric Eyes if ordered ft Control Cable if ordered IMPORTANT The MP 40 cable supplied by ALL AMERICAN SCOREBOARDS for use on the Microprocessor based scoreboards is specifically designed for this system Use of a substitute cable may void the warranty on the scoreboard NOTE A small length of rubber hose may be used as a lamp extractor Simply taper the inside of the hose with a sharp knife to fit the lamp s shared stacey scoreboard manualsvncomplete manuals mp 3820 indd SCOREBOARDS Everbdie 401 South Main Street Pardeeville WI 53954 800 356 8146 08 05 02 A 2 2 2 3 2 4 3 1 3 2 Inspection Tighten all screws lamps and fittings that may have loosened in shipment Installation Select the location best suited for visibility by the majority of spectators Preferred position is facing east or north to avoid direct sunlight on the face of the scoreboard if day games are played For Permanent mounting to uprights see the enclosed installation drawing in section 6 The MP 41 data cable carries only low voltage signals and therefore can be installed with or without conduit Consult Section 6 for junction box and scoreboard wiring Electrical connections This scoreboard requires two 120 V 40 AMP AC circuits for the exclusive use of the scoreboard IMPORTANT To protect the control from damage it is advisable that you disconnect the control and store in a dry secure area wh
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