boom! audio amp and speaker relay service kit - Harley
Contents
1. connector Save the end section with the power connector and in line fuse holder for later assembly 5 Cut the orange white switched power wire at location 8 between the wire harness 1 conduit and the sealed splice connector 6 on the vehicle main harness near tail lamp harness connector 7B 7 J05503 isO7110 1 Relay 2 Relay terminal 4 3 Sealed splice connector 3 4 Orange white wire from relay terminal 2 5 Black wire from relay terminal 1 6 Ring terminal 7 Amp and speaker harness black wire ring ter minal 8 Red wire cut from amp and speaker harness 9 Red amp and speaker harness wire 10 Orange white amp and speaker harness wire 11 Orange white vehicle harness wire Figure 2 Relay Connections to Amp and Speaker Kit Harness isO7117 B O W Figure 3 Wiring Diagram Relay Connections 2of3 6 See Figure 2 and Figure 3 If not already in place install a sealed splice connector 3 to the end of the red wire from relay terminal 3 per instructions in the service manual appendix Install sealed splice connectors to the end of the red wire from relay terminal 5 and the orange white wire 4 from relay terminal 2 in the same manner 7 Ifthe ring terminal 6 is not already in place on the black wire 5 from relay terminal 1 determine the length needed to easily reach the veh2. at of Harley Davidson electrical contact lubricant Part No 99861 02 petroleum jelly or corro sion retardant material to the negative battery ter minal b For XL Sportster models only See the service manual and connect the negative battery cable at the engine crankcase WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 2 For ALL models See the service manual and install the seat SERVICE PARTS is07111 O Figure 4 Service Parts Amp and Speaker Relay Service Kit Table 2 Service Parts Item Description Quantity Part Number 1 Relay 31586 07 2 Sealed splice connector blue 4 70586 93 3 Ring terminal 1 4 in 9858 3of3
3. cMOTOR HARLEY DAVIDSON WY J05503 INSTRUCTIONS REV 2011 08 24 BOOM AUDIO AMP AND SPEAKER RELAY SERVICE KIT GENERAL Kit Number 69200397 Models This kit is used to modify the previous installation of a Boom Audio Amp and Speaker Kit Part No 76262 08 76320 08 or 76321 09 on the following models e 2000 2010 Softail models e 2010 2011 FXDWG Dyna Wide Glide models e 2004 and later XL Sportster models e 1999 and later Road King models Installation Requirements An UltraTorch UT 100 Part No HD 39969 Robinair Heat Gun Part No HD 25070 with Heatshrink Attachment Part No HD 41183 or other suitable radiant heating device is required for the proper installation of this kit Electrical Contact Lubricant Part No 99861 02 or equivalent is required after battery cable disconnection This item is available from a Harley Davidson dealer AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Con
4. icle ground stud and install the ter minal to the black wire per instructions in the service manual appendix 8 Install the relay black wire ring terminal onto to the vehicle ground stud with the amp and speaker harness black wire ring terminal 7 and install the nut removed in Step 1 Tighten per service manual specifications 9 Get the red wire 8 with the power connector and in line fuse holder cut from the amp and speaker harness in Step 4 Splice and seal the wire to the sealed splice connector 3 on one of the red wires from the relay per instructions in the service manual appendix 10 Splice and seal the red 9 and orange white 10 amp and speaker wires to the sealed splice connector on the remaining red relay wire 11 Splice and seal the cut end of the orange white wire 11 coming from the vehicle harness to the sealed splice connector 3 on the orange white wire 4 from relay ter minal 2 12 Plug the red power wire 8 into the B battery positive connector 160 RETURN TO SERVICE NOTE To prevent possible damage to the sound system verify that the ignition key switch is in the OFF position before installing the main fuse or attaching the negative battery cable 1 Models with main fuse See the service manual and install the main fuse J05503 Models with main circuit breaker a For ALL models except XL Sportster See the service manual and attach the negative battery cable Apply a light co
5. ine crankcase e See the service manual to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware N For ALL models Turn the ignition key switch OFF if not already done 1of3 Please dispose of materials responsibly INSTALLATION 1 See Figure 1 Locate the Amp and Speaker Kit wire har ness 1 under the seat Remove the nut from the black wire 2 ring terminal at the vehicle ground stud 2 Unplug the red power wire 3 from the B battery pos itive connector 160 is07109 Amp and Speaker Kit wire harness Black wire Red power wire Red wire sealed splice connector Cut red power wire in these two areas Orange white wire sealed splice connector on main harness Tail lamp harness connector 7 Cut orange white switched power wire here OPO Pena om Figure 1 Amp and Speaker Kit Wire Connections 3 See Figure 2 Find a suitable location under the seat for the relay 1 so that the terminals 2 face down or hori zontally The terminals should not face upward NOTE Cut the red wire and orange white wire from the Amp and Speaker Kit wire harness in the following steps to easily reach one of the red wires on the relay and to approximately equal lengths 4 See Figure 1 Cut the red power wire in two places at location 5 on each side of the sealed splice connector 4 Discard the sealed splice
6. tents See Figure 4 and Table 2 e If installing this service kit at the same time as a Boom Audio Amp and Speaker Kit refer to the instructions in THAT kit See Table 1 e If installing this service kit to a vehicle other than those listed earlier under Models with an already installed Amp and Speaker Kit see P amp A Service Bulletin P 66 J05503 Table 1 Boom Audio Amp and Speaker Kits amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Kit No Description I Sheet No 76262 08 Handlebar Mount Chrome J05522 76320 08 Handlebar Mount Black J05522 76321 09 Windshield Mount J05523 PREPARATION NOTE For 2007 and later vehicles equipped with security siren Verify that the Hands Free Fob is present e Turn the ignition key switch to IGNITION For Vehicles With Main Fuse IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 See the service manual and remove the main fuse Remove the seat Retain the seat and all mounting hard ware For Vehicles With Main Circuit Breaker WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a NOTE For 2004 and later XL Sportster models the negative battery cable is most easily disconnected at the eng
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