Service Manual – PCGT
Contents
1. LAN PZ EIA SPST TOGGLE SW O Q POWER SUPPLY 120V 60Hz BLK 14 O MANUAL RESET 220 F S THERMOSTAT N x a 1 1 2 2 3 3 oc X lA WATER LEVEL le E PROBE ASSY Ay ac 2 8 8 ilg NS D 2 7 UU 4 D 8 Q gt 9 m CHASSIS 10 GROUND BLK or BLU oi UCM DATA lt WHTor BR S e GROUND Z is BLK Vdd T 5 14 WHT or ORG re pes Vss 4P S BLK BLK BRN WHT STP GRN STP BRN STP VIO VIO YEL STP YEL BLU STP BLU RED STP RED GRY STP GRY COMMUNICATION CABLE UPM CONNECTOR PIN ASSIGNMENTS 120Vac HOT 120Vac HOT INLET VALVE 120Vac NEUTRAL TRIAC A2 GATE TRIAC GEAR MOTOR 5 DUMP VALVE 5 9 DUMP VALVE 1 10 GEAR MOTOR 1 11 DUMP VALVE 2 12 GEAR MOTOR 2 13 DUMP VALVE 3 14 GEAR MOTOR 3 15 DUMP VALVE 4 16 GEAR MOTOR 4 GO l Oa KRW N Al 47MF 275VAC CAPACITOR TRIAC HEATING ELEMENT X A2 RED 14 WHT 14 1 O HEATSINK ASSY WHT 14 WHT 22 1GPM INLET VALVE WHT DUMP VALVE 1 HT NS WHIPPER MOTOR 1 WHT UHT WHT GRN WHIPPER MOTOR 2 WHT es WHT WHT WHT N WHIPPER MOTOR 4 WHT WHT WHT vA GRN GRN WHIPPER MOTOR 5 WHT WHT WHT l ae T GRN CHASSIS GROUND UCM CONNECTOR PIN ASSIGNMENTS 1 NOT USED 1 UCM DATA 2 NOT USED 2 UCM DATA GROUND 3 NOT USED 3 Vss 4 NOT USED 4 Vdd 5 TEMPERATURE2. SENSOR 5 120Vac NEUTRAL 6 TEMPERATURE SENSOR 6 NOT USED 7 WATER LEVEL PROBE 7 NOT USED 8 TANK CHASSIS GROUND 8 120Vac HOT 9 UCM DATA 10 UCM DATA GROUND 11 Vdd 12 Vss CL P ELECTRICAL RATING TABLE CANADIAN US MODELS MODELS TOTAL TOTAL TOTAL TOTAL HEATING POWER CURRENT POWER CURRENT ELEMENT MACHINE WATTS AMP WATTS AMP WATTS SC PCGTXX10000 1800 15 1600 SC PCGTXX20000 1350 12 1150 BLK 120VAC SUPPLY FOR UCM MODULE amp LAMP FRONT DOOR BLK or BLU UCM DATA WHT or BRN GROUND WHT or ORG Vss BLK Vdd UNIVERSAL CONTROL MODULE UCM e x lt DO I CH BALLAST TRIAC PIN ASSIGNMENTS Al ANODE1 A2 ANODE2 5 PCGT5 USES VALVES 1 2 3 4 5 amp MOTORS 1 2 3 4 5 4 PCGT4 USES VALVES 1 2 4 5 amp MOTORS 1 2 4 5 3 PCGT3 USES VALVES 2 3 4 amp MOTORS 2 3 4 Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings
3. cup 2 To remove the lower mixing cup a Pull mixing cup up and forward to free it from the hot water inlet fitting b Clean with a mild dishwashing solution 3 Remove the dispensing nozzle from the whipper chamber Clean the inside using a narrow brush 4 Remove the whipper chamber a Take hold of the whipper chamber Turn it clockwise to free it from the mounting plate b Remove whipper chamber from the unit and clean it thoroughly 5 Pull the whipper propeller from the motor shaft and clean it D FLAT INDICATOR IMPORTANT When replacing the propeller make sure the propeller is properly aligned and seated on the motor shaft Some propellers may have an indicator a wide flat surface to lineup with the flat on the shaft illustration right The newer propellers have an embossed D indicating how to position the propeller on the motor shaft Failure to push the propeller in all the way will cause the propeller to fuse with the whipper cham ber This condition will not be covered under warranty 6 Clean the mounting plate a Clean the shaft with a cloth and mild detergent before removing mounting plate D Twist the mounting plate clockwise and pull it from the motor shaft IMPORTANT Do not remove pillars to take off mounting plate c Clean the area behind the mounting plate d Clean the water inlet fitting e Lubricate the center seal of the mounting plate before reinstalling Steps to Programming Your Cur
4. flare water inlet fitting of the valve behind the machine Water volume going to the machine should be stable Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute 2 Plug the power cord into an electrical outlet rated at 20A 3 Switch on the toggle switch behind the unit that runs power to the components in the machine The lights display window and row of buttons on the front door will activate and the heating tank will start to fill 4 Water in the heating tank will require about one hour to reach operating temperature factory setting of 190 F At this time the LCD will display READY TO DISPENSE 5 Remove and fill the canisters with powdered cappuccino product FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW WILBURCURTIS COM 1 Operation Instructions 1 Choose a flavor Place your cup under the spout beneath the desired flavor Note When using Iced Cappuccino machine fill your cup with ice before dispensing product 2 Push and hold the dispensing button for this flavor 3 Release the button when the cup is full FILL CANISTERS DAILY 1 Open the front door to access canisters 2 The canisters must be removed from the unit for filling Turn the powder delivery elbows upward The canisters hold five pounds of product Larger canisters hold 10 pounds each 3 Reposition the canisters on the machine turning the powder delivery elbows downward and alignin
5. 37008 WC 5502 WC 3734 WC 904 04 WC 1438 101 WC 523 WC 102 CA 1100 101 CA 1106 101 CA 1099 101 CA 1105 101 WC 37215 WC 37216 CA 1112 06 CA 1113 06R CA 1113 06L CA 1011 05 CA 1065 03 For Units Built After 3 03 Description PANEL LEFT SIDE PCGTs DOOR COMPLETE PCGT 3 MAGNET SNAP IN DOOR COMPLETE PCGT 4 5 MAGNET SNAP IN DOOR COMPLETE PCGT3 WITH LATCH DOOR COMPLETE PCGT4 5 WITH LATCH FILM CURTIS LOGO PCGT 3 FILM CURTIS LOGO PCGT 4 5 FILM ICED CAPPUCINO PCGT3 FILM CURTIS LOGO PRE DISPENSE PCGT3 LAMP COMPLETE W 5K BULB KIT UCM BOARD amp LABEL PCGT3 KIT UCM BOARD amp LABEL PCGT4 KIT UCM BOARD amp LABEL PCGT5 KIT UCM amp LABEL PCGT3 PRESET DSPNS LABELASSY UCM amp DOOR PCGT 3 LABELASSY UCM amp DOOR PCGT 3 PRESET LABEL UCM PANEL PCGT4 CURTIS LABEL UCM PANEL PCGT5 CURTIS MEMBRANE CNTRL PNL CURTIS PCGT4 5 COVER ALCOVE PLASTIC PCGT 3 COVER ALCOVE PLASTIC PCGT 4 5 CAPACITOR X2 ALL ADS MODELS CONTROL POWER MODULE CORK BRAKE CONTROL PWR MODULE PCGT3 PRESET KIT FAN EXTRACT 120V 29 CFM amp BRACKET O RING DUMP VALVE WC 880 KIT TANK LID ROUND PROBE ASSY WATER LEVEL KIT RPL DUMP VALVE FOR WC 880E HEATING ELEMENT 1 6KW W IJAMNUTS SENSOR TEMERATURE TANK THERMOSTAT MNL RESET 120 240V 25A SWITCH TOGGLE NON LIT 25A 120 240V COVER DRIP TRAY PLASTIC PCGT 3 COVER DRIP TRAY PLASTIC PCGT 4 5 DRIP TRAY PLASTIC PCGT 3 DRIP TRAY PLASTIC PCGT 4 5 KIT COVER DR
6. IP TRAY amp SCREEN PCGT 3 KIT COVER DRIP TRAY amp SCREEN PCGT 4 5 CANISTER ASSY 5LB PCGTs CANISTERASSY 10LB RIGHT PCGTs CANISTERASSY 10LB LEFT PCGTs FITTING BULKHEAD WATER BUSHING DISCHARGE Suggested Parts to Stock Item Ne Part NS Description 27 CA 1026 03 ELBOW PC CK HC 28 CA 1005 03 STEAM TRAP 29 CA 1009 03 BOWL MIXING 30 CA 1037 3Y TUBE EXTENSION 3 0 LONG YELLOW 31 CA 1002 01 LID CANISTER 5LB 31A WC 5664 05 LID CANISTER 10LB PCGT s 32 CA 1047 AUGER WIRE PCs amp PCGTs 33 WC 37054 KIT SOCKET GEAR PC CK HC 34 WC 2626 03 BUSHING AUGER PC CK HC 35 WC 3739 MOTOR WHIPPER 36 WC 43791 RING MOTOR SHAFT PLASTIC 37 WC 37118 KIT WHIPPER PLATE W SEAL 3 PKG 38 CA 1008 07K KIT PROPLR OFFSET BLADES PCGT PKG6 39 CA 1006 06 WHIPPER CHAMBER 40 CA 1024 05 PILLAR LOCATION BLACK 41 WC 37173 KIT GEAR MOTOR PC D 41A WC 37174 KIT GEAR MOTOR CORK BRAKE PCGT 42 CA 1036 GEAR PLASTIC USE ON CA 1013 43 WC 3765L KIT INLET VALVE REPAIR USE ON WC 826L 44 WC 5231 COMPOUND SILICONE 5 OZ TUBE 45 WC 39350 02 LABEL PANEL FLAVOR CURTIS 46 WC 39203 LABEL SERVICE amp PROG NOT SHOWN 47 WC 826L VALVE INLET 48 WC 8556 HEAT SINK ASSEMBLY NOT SHOWN 49 WC 5310 TUBE 5 16 ID X 1 8 w SILICONE 50 CA 1030 17 HOSE EXTRACTOR FAN 17 LONG 51 WC 6294 HEATING TANK COMPLETE PCGT3 51A WC 6295 HEATING TANK COMPLETE PCGT4 51B WC 6296 HEATING TANK COMPLETE PCGT5 52 WC 58120 COVER DUMP VA
7. LVE PC 4GT amp AGT 52A WC 58121 COVER DUMP VALVE PC 3GT 53 CA 1095 CONNECTOR ORIFICE WATER PCGT 54 CA 1123 LAMP 30W 5K CIRCULAR 557 CA 1135 LATCH ASSY DOOR SIDE MOUNT 55A CA 1049 MAGNET SNAP IN OLD UNITS 56 CA 1049 102 STRIKER MAGNET amp SCREW OLD UNITS 57 WC 3503 LEG 3 8 16 STD SCREW BUMPER 58 WC 3518 LEG GUIDE 3 8 16 STUD SCREW 59 WC 4320 O RING 72 1 D NOT SHOWN 60 WC 4394 GUARD SHOCK HEATING ELEMENT 61 WC 3689 INSULATION WRAP PCGT 62 WC 7349 PANEL RIGHT SIDE PCGTs 63 WC 66044 CANISTER TRAY ASSY PLASTIC PCGT4 5 63A WC 66043 CANISTER TRAY ASSY PLASTIC PCGT3 Illustrated Parts List Illustrated Parts List h is TR r E R mn EUR DEER G L FBIH FAREL Shaft seals should be replaced with the groved side facing outward Place a dab of food grade lubricant in the rear hole of the seal as shown below G Before mounting a whipper plate place a dab of food grade lubricant in the rear hole of the seal CONFIGURATION OF CANISTERS ON PCGT MODELS 10 LB CANISTER 10 LB CANISTER 5 LB CANISTER P N CA 1113 06L P N CA 1113 06R P N CA 1112 06 w T HHT Electrical Diagram GRN POWER CORD BLK 14 O
8. Models Included PCGT3 e PCGT3 ICED CAPPUCCINO e PCGT3 PRESET DISPENSE PCGT4 e PCGT5 WARNING HOT AK LIQUID Scalding may occur Avoid splashing CAUTION Use this setup procedure IMPORTANT before attempting to use this appliance Failure to follow the instructions can result in injury or the voiding of the warranty CAUTION DO NOT connect this unit to IMPORTANT hot water Inlet valve not rated for hot water No G AA ISO 9001 REGISTERED WILBUR CURTIS COMPANY Montebello CA 90640 2 Wieur Curtis Company Inc Service Manual PCG T Important Safeguards Conventions This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center e Do NOT immerse the unit in water or any other liquid e To reduce the risk of fire or electric shock do NOT open top panel No user serviceable parts inside Repair should be done only by authorized service personnel e Keep hands and other items away from hot parts of unit during operation e Never clean with scouring powders or harsh implements Conventions WARNINGS To help avoid personal injury KS Important Notes Cautions from the factory IMPORTANT wk Sanitation Requirements Your Curtis ADS System is Factory Pre Set and Ready to Go Right from the Carton Following are the Factory Settings for your Primo Cappuccino Beverage System e Tank Te
9. and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replace ment parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed All in warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers original equipment at time of purchase only The Wilbur Curtis Company Inc assumes no responsibility for substitute replace ment parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electr
10. ation or press gt to continue to the next menu 7 Dispense By Time Factory Default All LARGE set at 25 seconds All MEDIUM set at 16 seconds All SMALL set at 12 seconds Dispense By Time lt Select gt Press to select a station Select the station and the screen will read To Begin Press Push Press desired dispense button Hot water will start to dispense and screen will display To Finish Press Push When Push is pressed time will be saved and you will exit back to Dispense by Time screen Continue with additional selections or press gt to continue to the next menu 3 Powder Ratio Factory set at 45 Press and the screen will display Powder Ratio Select Station Press desired station Powder ratio is programmable from 0 Hot Water to 100 in 5 increments Press lt or gt to increase or decrease ratio and then press to set Press gt to continue to the next menu Model Select is Not a Menu Item on PCGT3 with Preset Dispense Parts List Item NS 1 2 2A 2B 2C 3 3A 3B 3C 4 5 5A 5B 5C 6 6A 7 7A 8 9 9A 10 11 11A 12 13 14 15 16 17 18 19 20 21 21A 22 22A 23 23A 24 24A 24B 25 26 Part Ne WC 7348 WC 5863 WC 5864 WC 5863 101 WC 5864 101 CA 1109 01 CA 1110 01 CA 1144 01 CA 1148 01 CA 1127 WC 37126 WC 37127 WC 37128 WC 37299 WC 39349 WC 39618 WC 39350 01 WC 39351 01 WC 39350 04 CA 1098 CA 1115 WC 8591 WC 780 WC 799 WC 37123 CA 1039 WC
11. g the gear socket with the motor shaft COLD OR HOT Cleaning the Curtis Primo Cappuccino GT Beverage Dispenser CAUTION Do not use cleansers liquid bleach powders or any other substance containing chlorine These products promote corrosion and will pit the stainless steel THE USE OF THESE PRODUCTS WILL VOID YOUR WARRANTY L EVERY 3 4 HOURS OR MORE OFTEN IF NECESSARY STOP WASH A Make sure power is ON B Place a container under the dispense spout to catch the rinse water C Locate the WASH button on the front control panel HES D Rinse each flavor by pushing and holding the WASH button while at the same time pressing one of the PUSH dispensing buttons on the control panel Continue holding WASH until the water running from the spout runs clear Il DAILY A Switch OFF the unit at the power toggle switch located behind the unit B Wipe all exterior surfaces with a damp cloth removing any spills residue or dust from the unit C Remove both the drip drawer and louvered screen then wash out its contents For hard to clean deposits use a mild nonabrasive detergent Rinse with water D Wipe and clean the dispensing area with a mild detergent cleaner II WEEKLY OR MORE OFTEN IF NECESSARY A Clean the whipper chamber unit with warm water and a mild detergent 1 Remove the upper mixing cup a Pull cup forward twist to the left and lift it to separate the upper mixing cup from the lower mixing
12. ical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the car rier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained according to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours O
13. mperature 190 F s Flavor Controls Set at 60 e Dispensing Mode Set for Manual Dispensing Generally there will never be a reason to change your ADS programming However should you need to make slight adjustments to meet your dispensing needs programming instructions are provided later in this manual System Requirements e Water Source 20 90 PSI Minimum Flow Rate of 1 GPM e Electrical See attached schematic for standard model or visit www wilburcurtis com for your model Equipment to be installed to comply with applicable federal state or local plumbing electrical codes having jurisdiction SETUP STEPS The unit should be level left to right and front to back located on a solid counter top Connect a water line from the water filter to the brewer NOTE Some type of water filtration device must be used to maintain a trouble free operation In areas with extremely hard water we suggest that a sedimentary and taste amp odor filter be installed This will prolong the life of your dispensing system and enhance cappuccino product quality NSF International requires the following water connection 1 Aquick disconnect or additional coiled tubing at least 2x the depth of the unit so that the machine can be moved for cleaning underneath 2 This equipment is to be installed with adequate backflow protection to comply with ap plicable federal state and local codes 1 Connect a water line from your facility to the 1 4
14. t 60 Press and the screen will display Powder Ratio Select Station Press desired station Powder ratio is programmable from 0 Hot Water to 100 in 5 increments Press lt or gt to increase or decrease ratio and then press to set Press gt to continue to the next menu Service Call Phone number Press to display number and press change number or gt to move places and EX to exit when complete This number will be displayed during a Heating system SENSOR ERROR or a WATER ERROR Press gt to continue to the next menu Banner Name Press to display letters press to change letters or gt to move places and EX to exit when complete This feature allows up to 14 letters to be programmed for company name or regional name Programming all blanks disables Banner Name If programmed Banner Name is displayed every 5 sec on and off Press gt to continue to the next menu Model Select Press to select lt or gt to select desired model PC 1 2 3 4 5 Press to set and exit program mode Exit Press to select exits program mode and returns unit to operation Unique Settings Model PCGT3 with Preset Dispense 1 Manual Dispense Set to OFF Press or gt to go to Manual Dispense Select Press to go to Manual Dispense Select Station Choose the station and press the display will read Saving Complete To select another station for manual dispense press to go to Manual Dispense Select St
15. tis Generation 3 cappuccino dispenser is Factory Pre Set for Optimum Performance Programming for all models is identical except where noted Entering the Programing Menus Program Menus Press and hold STOP WASH for about ten 10 seconds Display will Select gt Ken D gt Manual Dispense Factory Default Press or gt to go to Manual Dispense Select Press to go to Manual Dispense Select Station Choose the station and press the display will read Saving Complete To select another station for manual dispense press to go to Manual Dispense Select Station or press gt to continue to the next menu Dispense By Time PROGRAMMING CONTROL BUTTONS The next screen is Dispense By Time lt Select gt Press to select a station Select the station and the screen will read To Begin Press Push Press desired dispense button Hot water will start to dispense and screen will display To Finish Press Push When Push is pressed time will be saved and you will exit back to Dispense by Time screen Continue with additional selections or press gt to continue to the next menu Temperature Factory set at 190 F Cold Cappuccino Units Set at 96 F Press and screen will show Tank Temperature Temperature is programmable from 80 F to 204 F in 2 degree increments Press lt or gt to go up or down in degrees Select desired temperature and then to set Press gt to continue to the next menu Powder Ratio Factory set a
16. vertime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equipment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Sup port Department to find an agent near you es WILBUR CURTIS CO INC wes 6913 Acco St Montebello CA 90640 5403 USA CH Phone 800 421 6150 Fax 323 837 2410 e Technical Support Phone 800 995 0417 M F 5 30A 4 00P PST E Mail techsupport wilburcurtis com Web Site www wilburcurtis com FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW WILBURCURTIS COM 8 Printed in U S A 9 07 F 2079 S Rev M
Download Pdf Manuals
Related Search