PARTS CATALOG PROHEAT X45
Contents
1. 2 Nut Self Locking 5 16 NC 8 pkg 11 Software Data Link CD x 1 17 Software Data Link CD x 1 17 Bracket Compressor Fuel Pump 4 ORME de E a A 1 O Ring Heat Exchanger 2 Washer Sealing 685 002 2 pkg 4 Fitting SAE 45 Flare Male 1 8 Male NPT EDON tania bao lateness 4 Clamp Gear 36 1 pkg 4 Clamp Gear 32 5 pese ctobvs exitus 2 4 10 Lockwasher Fender 5 16 4 4 pkg 12 Relay o T2020 55209 2855 59 10 Relay 24V 20A eX Es covet 10 Connector Female Spade 1 4 4 pkg 10 THELMOSUAT os epis Fed x are Rats 10 Bolt 5 16 NC x 1 3 4 A pkg 12 Filter Compressor 4 8 Clamp Spring Air Green 3 16 1 Nub 576 NE DKE 9 Assembly Fuel Pick up 24 Standard 9 Washer Bottom 1 pkg 9 Washer Top 1 9 Gasket Fuel Pick Up 5b pkg 9 Washer 5 8 ID x 1 OD 2 pkg 9 Hose Air amp Fuel 1 4 ID per 5 1 9 Elbow 3 8 Hose x 1 8 NPT Air amp Fuel2. 11 Nut Panel Enclosure Base 6 pkg 11 LEa IENGO leor PS aS Dui ti ie A 1 8 Compressor 12V io etae vecta e eden ex ien 4 Compressor vv ti 4 Mount Upgrade Kit 12 Cover Connector CANbus RS232 3 lo MIP tU 3 Fan End Casting SUD scere arcc Eve don 1 Igniter X45 c w Gasket 1 8 Clamp Screw 3 16 2 pkg 1 9 Screw 10 24 NC x 5 8 Hex HD 4 pkg 1 3 Harness Main Internal 12V 3 Harness Main 24V c w Ground Fuse 3 Heat Exchanger c w Elbows 2 Clip Wire Harness 2 pkg 3 Clamp Cushioned 3 8 ID 2 Nozzle Fuel 30609 32 c w O Ring 1 8 Nut Nylon 1 4 NC Jam 6 pkg 2 Velcro Dualock 2 siesta neni 15 Coolant Pump 12 4 21 NUMERIC PARTS INDEX PART 940732K 942820K 944026K 944628K 950121K 951126K 952925K 953030K 953346K 953523K 954329K 954422K 954685K 961125K 961229K 962823K 964321K 964424K 967924 972726 979420K 980012K 980037K 980212K 980224K 980521K 980624K 980666K 981324K 985524K 986532K 990669 999100K 999200K 999300K 999400K 9996 70K 999800K PKOOO1 1 7 5 5 2 PKOO53 3 55 PKOO6O PKOO6
3. 3 WIECH Wre Sora P e Eb e aea Vent edie eee ae 3 EXHAUST SYSTEM Exnaust PIBe TO er aic r E eoo Da dc ot AUR eee date O Sa 2 EXMGUSEP ING 907 DIDOW eus querar etes rebut e occa td spada 2 IDE Ela mp oasis uma a den es er anes ae 2 FUEL SYSTEM NOZZE REC ESPRIT PEDES 1 aou Danai di t Suspect orit oit a ehe its d do putos due ce 1 see mr Led uM a E uui eL E 9 Fuel PUTI 4 HEAT EXCHANGER dws eee hed tae 1 CORDS TOM TUDE aec ds 2 Hodt EXCITE at e tse we aoi reda 2 Rubber Shock Mounts 2 12 IGNITION SYSTEM ONION FICC ONG wits wns rib cod nde d o dC oe onn DR 1 ONION GAG WIN BOOL uz uh d aciem wacsiubReace A SEAT Rd xta 1 To TOROS 2 Rev For latest revision visit www proheat com i TABLE OF CONTENTS CONTINUED SENSORS mI ONS M tet bene eae wae E EE 1 nue tc hot Bae es is 3 Temperature Sensor ii ador aUe bg CIE E CREAR PT HE CE 3 TEST EQUIPMENT amp SPECIAL TOOLS Test Lead Main Harne
4. 13 Diamond Plate Enclosure Kit 11 Plain Enclosure Kit eee eee ees 11 Ground Wire In line 15 Hose Air Inlet 2 ft 15 Instructions Fall 8 T4I Timer Instruction Card 20 Parts 20 ROW CAP oi 18 PROHEAT X45 Parts Catalog SeaStar Solutions 3831 No 6 Road Richmond B C Canada V6V 1P6 Tel 604 270 6899 Fax 604 270 7172 www proheat com 2007 Marine Canada Acquisition Inc SEASTAR SOLUTIONS Proheat is a registered trademark of Marine Canada Acquisition Inc and its subsidiary companies E 4 e g E m eo 21 Designed and Manufactured in North America ISO 9001 Printed in Canada 03 14 PID SL9070H
5. 9 Fuse Holder Replacement Kit 3 Fan Blade c w Glue 1 Sensor Overheat c w Ring 3 Sensor Temperature c w O Ring 3 Harness Sleeper Fan 30 2 Pin 3 10 Harness Switch 25 4 Pin 3 Harness Power 16 3 Harness Power 32 3 Screw Hex Flange 1 4 NC x 5 8 a 1 2 9 4 Grommet Enclosure 1 1 2 ID 4 pkg 11 Elbow 3 4 Hose x 1 2 NPT 2 Grommet Controller Mount 3 pkg 3 O Ring Temperature Sensor 3 Clamp Exhaust Pipe 2 C OIL NOMI OTI Pod f 2 Enclosure Lid Diamond Plate c w Logo 11 O RING Overheat eren 3 Decal Toggle Switch 10 Switch coss eet ust etie data iacet 10 Fuse 3 DKEB iiv rep na ug cx io a occa ace 3 Screw 1 ANC x 1 2 2 4 Screw 1 4 NC x 7 8 SS A pkg 1 2 Screw 10 24 x 2 1 2 SS 2 pkg 4 Screw 5 16 NC 1 1 4 A pkg 11 Installation and Service Manual 20 Owner s 20 Weather Seal Enclosure 2 5 ft
6. PARTS CATALOG PROHEAT X45 Rev H PROHEAT X45 Parts Catalog TABLE OF CONTENTS SEs ences os tebe dG eae ee DA T p A 1 B SELECTION GUIDE 2 contre Soci Pa eia o seal Rico OC A oe B 1 BLOWER sind a 1 sn d a ae 1 COMPRESSOR PUE TMU rhc ci Reb e heat ed calcd dia DU mel road Slt Sd aes 4 ONO SS Ole a rte 4 24 ois hacia godess eee hens mee a ee thee esc a eects 4 Mounting use dpa xine eae oe a ea rt ac han de enh d edi 4 Compressor Rebuild 6 Compressor Diaphragm 6 COOLANT PUMPS Coolant Pump 12V 4 Coolant PUN 2AN os catene e HO tate D dt de eee teed inde 4 Coolant Pump Rebuild Kit 5 ELECTRICAL SYSTEM IGI a cada EAS tM ML nie edict ee tee eng 3 d gi NIE ERR 3 FUSE ROION ay acy ergo eae a UD GO ede Udo Bw oad od ee 3 WING inh crake ose beer doa ist o La ec ane E Main Wire Ghat nd ERR En ard dew ea Por En doa ar e 3 Sleeper Wire Harness
7. 1 4 Spacer Controller 3 pkg 3 SWE OT 24 M Peak ote 10 Combustion Tube 45 2 Isolator Sleeper Fan c w Decal 10 Isolator Sleeper Fan c w Decal 10 Enclosure Base 11 Sight Glass Assy 1 Exhaust Pipe Straight 10 2 Screw Hex Flange 5 16 NC x 1 6 pkg 11 Bracket J c w 1 2 4 Fitting 4 JIC Male 1 8 Male Elbow 4 Fitting 4 JIC M x 1 8 NPT M STL 4 Coolant Pump Rebuild Kit 5 Fitting Filter Cap c w O RING 4 Filter Fuel c w 2 O Rings 4 8 PART 880072K 880072K 900001K 900316K 901021K 901124K 903026K 903120K 903223K 903224K 903628K 903929K 904921K 905229K 905821K 909521K 913526K 916524K 917724K 919626K 920125K 921823K 922224 922525 922680K 923829K 925830 925851 926921K 929628K 930523K 930812K 930824K 931100K 931325K 931327K 932100K 933525K 934325K 934429K 934500K 934520K 934522K 934626K 936 25K 938326K 938928K 939225K 940326 Rev For latest revision visit www proheat com NUMERIC PARTS INDEX DESCRIPTION PAGE Clamp Spring 1 4 10 pkg 1 Clamp Spring 1 4 10 pkg
8. 12 Rev H For latest revision visit www proheat com ITEM PART DESCRIPTION AUXILIARY BASE KIT Kit Contains Base Mounting Plate x 1 2 piece Isolator and all four mounts bolts washers and nuts Washer Fender SS x 8 Isolator 2 pc includes 2 parts x 4 Lockwasher Fender 5 16 SS x 4 Bolt 5 16 Zinc Plated x 4 Base Mounting Plate x 1 2 piece Isolator Washer Fender SS x 8 8 pkg Lockwasher Fender 5 16 x 4 4 pkg Bolt 5 16 NC x 1 3 4 4 pkg PROHEAT X45 Parts Catalog ACCESSORIES MOUNTING KITS SIDE FRAME LOCATION DETAIL Figure 13 ITEM PART DESCRIPTION ITEM PART QTY DESCRIPTION PK0152 SIDE FRAME MOUNTING KIT Kit contains brackets bolts washers and nuts Bracket x 2 Bolt 3 8 NC x 1 1 2 Hex HD x 4 Washer 3 8 Flat x 8 Nut Self Locking 3 8 NC x 4 PROHEAT X45 Parts Catalog Rev H For latest revision visit www proheat com 13 ACCESSORIES MOUNTING KITS ACROSS FRAME Figure 14 ITEM PART DESCRIPTION ITEM PART QTY DESCRIPTION PK0151 ACROSS FRAME MOUNTING KIT Kit contains tray clamps bolts and washers Tray x 1 Block Clamp x 4 Bolt 3 8 NC x 1 Hex HD x 4 Washer 3 8 per assembly x 4 Lockwasher 3 8 x 4 14 Rev H For latest revision visit www proheat com PROHEAT X45 Parts Catalog ACCESSORIES HARNESS ADAPTER IMPACT SWITCH IN LINE FUSE GROUND WIRE INTERNAL HARNESS Figure 15 ITEM PART DES
9. Catalog This selection guide is designed to help you choose the appropriate PROHEAT kit for your application For further information visit our web site at www proheat com PROHEAT X45 Parts Catalog SELECTION GUIDE Heat output 45 000 BTU Hr 13 0 W Standard Heater Kit For Engine Heat PHO403 12 Volt Standard Heater Kit PHO404 24 Volt Standard Heater Kit Kits Contain Basic Heater PHO405 or PHO406 Aluminum enclosure box checker PKO200 Installation kit or PKO301 Heavy Equipment Heater Kit For Engine Heat PHOAO C 12 Volt AUX Input Heater Kit Kits Contain Basic Heater with AUX input PCM input harness 903026K Aluminum enclosure box PKO202 Installation WG 5 ea E ER Sea Cs PKO3OO PHO406C 24 Volt AUX Input Heater Kit Kit Contains Basic Heater with AUX input PCM AUX input harness 903026K Aluminum enclosure box plain PKO202 Installation KIC adn eie ve au qe Mo CE See PKO3O1 Truck Heater Kit for Engine And Sleeper Heat PHO401 12 Volt Truck Heater Kit Kit Contains Baslc Hegdtef suot wie Beda ae BGs 405 Aluminum enclosure box checker PKO200 Sleeper control kit c w thermostat PKOO50 Installation PKO300 PKO360 Power Smart Kit Kit Contains Auxil
10. Inlet Kit Fan Blade c w Glue ocrew 1 4 NC x 7 8 55 A pkg Lockwasher 1 4 SS 10 pkg HEAT EXCHANGER Figure 2 ITEM O c CON DO HR 999670K 020625K 844222K 938928K 936725K 904921K 225527K 934522K 903628K 334423K 850113K 913526K 909521K OPTIONAL 16 OR DESCRIPTION screw 10 24 NC x 1 2 Socket 55 4 pkg Lockwasher 10 SS 10 pkg Combustion Tube X45 Nut Nylon 1 4 NC Jam 6 pkg Clamp Cushioned 3 8 ID Elbow 3 4 Hose x 1 2 NPT O Ring Heat Exchanger Heat Exchanger c w Elbows Mounting Hardware see page 12 screw Hex Flange 1 4 NC x 5 8 12 pkg Clamp Gear 32 Bracket J c w Clamp Coil Ignition Clamp Exhaust Pipe Rev H For latest revision visit www proheat com ITEM PART 845028K 980521K 922525K 029526K DESCRIPTION Exhaust Pipe Straight 10 Exhaust Pipe 90 Elbow 24 screw SHCS 1 4 NC x 7 8 4 pkg Lockwasher 1 4 55 10 pkg PROHEAT X45 Parts Catalog Figure 3 ITEM PROHEAT X45 Parts Catalog PART 934429K 934626K 901021K 917724K 903628K 931327K 903026K 903120K 986532K 903223K 903224K 842528K 905229K DESCRIPTION screw 10 24 NC x 5 8 Hex HD 4 pkg Clip Wire Harness 2 pkg sensor Overheat c w O Ring O Ring Overheat Screw Hex Flange 1 4 NC x 5 8 12 pkg Cap Vinyl Harness Sleeper Fan 30 2 Pin Harness S
11. with or without Sleeper Kit Transit or Coach school Bus Heavy Equipment Coach MCI Custom Rev H For latest revision visit www proheat com X45 12V 999100K 999200K 999300K 999200K N A X45 24V N A 999400K 999400K 999400K 999800K SERVICE KITS ITEM PART PK0094 880035K 825 30K 580002 DESCRIPTION X45 FALL TUNE UP KIT Kit Contains Filter Fuel c w 2 O Rings Filter Compressor Instructions Fall Tune up not shown Rev For latest revision visit www ITEM PART CON HB PK0069 880035K 825 30K 951126K 930523K 954329K 938326K 933525K 990669 DESCRIPTION X45 MAJOR SERVICE KIT Kit Contains Filter Fuel c w 2 O Rings Filter Compressor Regulator Fuel Lead Ignition sensor Flame Nozzle Fuel 30609 32 c w O Ring Igniter X45 c w gasket Instructions X45 Major Service Kit Not Shown PROHEAT X45 Parts Catalog ACCESSORIES FUEL PICK UP Figure 9 ITEM PART DESCRIPTION ITEM PART DESCRIPTION 880072K Spring 1 4 10 pkg 841027K Assembly Fuel Pick up 24 934325K Clamp Screw 3 16 2 Standard Note 3 16 hose is an obsolete size Please check your 980624K Assembly Fuel Pick up 12 heater to ensure you are ordering the correct part Optional 842020K Hose Air amp Fuel 1 4 ID per 5ft 9 9420K Assembly Fuel Pick up 36 Optional Assemblie
12. 5 24 Volt 200449K XL1500 to X45 12 Volt 969174K XL1500 to X45 24 Volt Conversion Kits Include Combustion Tube Fan Blower Compressor Fuel Pump Necessary Harnesses Rev H For latest revision visit www proheat com PROHEAT X45 Parts Catalog Figure 1 COON HS N PART 842123K 954329K 934429K 903628K 953523K 933525K 930523K 844721K 980212K 980224K 964424 938326K DESCRIPTION Elbow 3 8 Hose x 1 8 NPT Air amp Fuel sensor Flame screw 10 24 NC x 5 8 Hex HD 4 pkg screw Hex Flange 1 4 NC x 5 8 12 pkg Gasket Seat Igniter Igniter X45 c w Gasket Lead Ignition c w coil boots not shown sight Glass Assy Kit Blower 12V c w Gasket amp Fan Blade Blower 24V c w Gasket amp Fan Blade Gasket Blower Nozzle Fuel 30609 32 c w O Ring Note Always check part on nozzle to ensure correct replacement part 221442K 932100K PROHEAT X45 Parts Catalog O Ring Nozzle Fan End Casting sub c w items 1 8 amp 17 ITEM PART 880072K FAN END DESCRIPTION Clamp Spring 1 4 10 pkg Note 3 16 hose is an obsolete size Please check your heater to ensure you are ordering the correct part 934325K 840429K 951126K 842020K 964321K 900316K 922525K 029526K Rev H For latest revision visit www proheat com Clamp Screw 3 16 2 pkg Clamp Spring Air Green 3 16 Regulator Fuel Hose Air amp Fuel 1 4 ID per 5ft ocreen Blower
13. 5 PKOO69 PKOO94 22 DESCRIPTION COUPE 2 DKB ed 4 Coolant Pump 24 Volt 4 Harness Adapter for Alternate Coolant ed adus een xa bas 15 Harness Transit Power 26 3 Screw 1 4 NC x 1 2 SS A pkg 4 Regulator 1 8 Remote ON OFF Switch Lead 16 Base Mounting Plate x 1 2 piece Isolator 12 Rubber Mount IE ed rex Er 12 Gasket Seat Igniter 1 Sensor Hame 1 8 Enclosure Lid Plain c w Logo 11 Compressor Rebuild Kit 6 Installation Kit 15 Hose Coolant 3 4 ID 1 ft 4 Clamp Silicon Hose 10 4 5 Screen Blower Inlet 1 Gasket BlOWGE 1 Test Lead Harness 16 Coolant Pump Drive Cup w set screw 5 Assembly Fuel Pick up 36 Optional 9 Fuel Pump c w coupling 4 Replacement fitting kit for PKOO3 19 Blower 12V c w Gasket amp Fan Blade 1 Blower 24V c w Gasket amp Fan Blade 1 Exhaust Pipe 90 Elbow 24 2 Assembly Fuel Pic
14. Bracket Compressor Fuel Pump 029526K 950121K 961229K 962823K 850113K 903628K 334423K 940326K 942820K 981324K 014427K 285725 859165K 850217K Rev For latest revision visit www Lockwasher 1 4 SS 10 pkg screw 1 4 NC x 1 2 SS 4 pkg Hose Coolant 3 4 ID 1 ft Clamp Silicon Hose 10 Bracket J c w Clamp screw Hex Flange 1 4 NC x 3 4 12 pkg Clamp Gear 32 Coolant Pump 12 Volt Coolant Pump 24 Volt Coolant Pump Rebuild kit see page 5 Relief Valve Kit O Ring Fuel Fitting Fitting SAE 45 Flare Male 1 8 Male NPT Elbow Fitting 4 JIC M x 1 8 NPT M STL Fitting 4 JIC Male 1 8 Male NPT Elbow PROHEAT X45 Parts Catalog Figure 5 PART 865893K DESCRIPTION ITEM PART COOLANT PUMP REBUILD KIT 8 962823K Kit Contains Cup Separator Washer Thrust PROHEAT X45 Parts Catalog Magnet Impeller Shaft Impeller O Ring Pump Body Fasteners 9 972726K Rev For latest revision visit www proheat com COOLANT PUMP REBUILD KIT DESCRIPTION Clamp Silicon Hose 10 Coolant Pump Drive Cup w set screw Instructions pump rebuild not shown Instructions hose clamp not shown AIR COMPRESSOR REBUILD Figure 6 ITEM PART DESCRIPTION ITEM PART DESCRIPTION 954685K COMPRESSOR REBUILD KIT 980666K COMPRESSOR DIAPHRAGM KIT Kit Contains Kit Contains Disk Compressor Diaphragm Co
15. CRIPTION ITEM PART DESCRIPTION IN LINE FUSE GROUND WIRE TIMER 1 PK0310 Ground Wire In line Fuse 5 PK0001 1 T II Timer 7 day Digital c w Installation Kit AIR INLET HOSE 2 PK0320 Hose Air Inlet 2 ft 6 961125K INSTALLATION KIT TIMER Kit contains bracket velcro wire IMPACT SWITCH screws studs nuts and washers 3 PK0055 Impact Switch Washer 8 x 2 Nut Hex 78 32 x 2 Bracket Mounting x 1 HARNESS ADAPTER S Self Tapping 8 x 1 2 x 2 4 944026K Harness Adapter for Alternate crew tapping 0 X 1 2 X Coolant Pump Stud Skt Hd 28 32 x 1 x 2 Velcro Dualock x 4 Wire Backlight c w Connector x 1 7 939225 Velcro Dualock PROHEAT X45 Parts Catalog Rev H For latest revision visit www proheat com 15 TEST EQUIPMENT amp SPECIAL TOOLS TEST LEADS Figure 16 ITEM PART DESCRIPTION ITEM PART DESCRIPTION 967921K TEST LEAD MAIN HARNESS This lead allows the user to apply power to components from a remote source e check the internal resistance of components e check component voltages using a multimeter e check components amperage using a multimeter ON OFF SWITCH CABLE LENGTH 24 Figure 17 ITEM PART DESCRIPTION ITEM PART DESCRIPTION 952925K ON OFF SWITCH LEAD This switch lead allows the user to switch the Proheat ON amp OFF at the PCM 16 Rev H For latest revision visit www proheat com PROHEAT X45 Parts Catalog TEST EQUIPMENT amp SPECIAL TO
16. EP 1 Press MANUAL to turn on the Proheat LED will go on and the heater will operate indefinitely factory setting or for the user set maximum runtime STEP 2 Press MANUAL again to turn off the Proheat Red LED and the heater will turn off PARTS CATALOG PROHEAT X45 www proheat com Figure 21 ITEM PART DESCRIPTION ITEM PART DESCRIPTION 925830 Installation and Service Manual 9L9070 Parts Catalog 9L9035 1 Timer Instruction Card 925851 Owner s Handbook 20 Rev H For latest revision visit www proheat com PROHEAT X45 Parts Catalog PART 010901K 010924 014427K 014925K 020625K 029526K 029526K 113820K 200974 200976 212476K 221442K 225527K 254261K 285 25K 331539K 334423K 3822248K 100721K 71754929K 71755029K 71769125K 8853K 190525K 825 30K 840429K 840626K 841027K 841121K 941224 841328K 841 22K 842020K 842123K 842528K 842 25K 844222K 844326K 844326K 844420K 844721K 845028K 845422K 850113K 850217K 859165K 865893K 880015K 880035K PROHEAT X45 Parts Catalog DESCRIPTION PAGEZ Washer Fender SS x 8 8 pkg 12 Washer 5 16 8 11 O Ring Fuel Fitting Lseseessuse 4 O Ring Fuel Filter 2 pkg 4 Lockwasher 10 SS 10 pkg 2 4 Lockwasher 1 4 SS 10 pkg 1 4 Lockwasher 1 4 SS 10 pkg
17. ER SAFETY CONSIDERATIONS Exhaust Inhalation of exhaust gas containing carbon monoxide may cause severe personal injury and or death Anyone suspected of suffering from CO inhalation should be removed from the hazardous area and given medical assistance immediately Explosion Hazard Do not operate heater where combustible fumes or airborne particles such as sawdust are present Fuel Exercise extreme caution when working near fuel or fuel filled equipment Do not operate heater during fueling operations In addition do not smoke or handle open flame equipment such as a blowtorch around fuel Fire Hazard Do not place any flammable items around the heater and exhaust pipe Batteries Wear hand and eye protection when working near batteries Do not smoke or use open flames near batteries Electrical Electric shock can cause severe personal injury burns and death Before working on any unit disconnect the batteries Use only approved materials and methods when working on the electrical system and follow local electrical codes Never work with electricity in wet conditions or when you are feeling fatigued Poisons Toxins Fuel and coolant are toxic and in some cases carcinogenic Wear eye and hand protection at all times Remove contaminated clothing immediately and wash contaminated skin Do not breathe in vapors Moving Hot Parts Moving parts can cause severe injury and or death Before working on any unit shu
18. OLS DATA LINK KIT 0 1 PK0053 2 0 11 PCM PK0053 3 SERIAL PROHEAT CONTROL gt PROHEAT CONTROL C MODULE PCM MODULE SERIAL CABLE USB TO SERIAL QU USB TO ADAPTOR SERIAL ADAPTOR Figure 18 Figure 18b ITEM PART DESCRIPTION ITEM PART DESCRIPTION PK0053 2 G Il DATA LINK PK0053 3 G III DATA LINK G II can be identified by looking at 6 11 PCM can be identified by looking at the PCM in Figure 18a above the PCM in Figure 18b above Allows the user to download information Allows the user to download information stored in the into a computer for stored in the PCM into a computer for viewing viewing The information can be used to The information can be used to a determine the number of determine the number of hours the heater has run hours the heater has run b aid in troubleshooting b aid in troubleshooting Kit Contains Kit Contains 200974K Software Data Link CD x 1 200976K Software Data Link CD x 1 Available online at www proheat com Available online at www proheat com serial Cable Connects Computer to Serial Cable Connects Computer to Controller 25 long x 1 Controller 25 long x 1 Power Cable 15 long x 1 Power Cable 15 long x 1 Instructions x 1 Instructions x 1 USB to Serial x 1 USB to Serial x 1 Not included Not included Computer IBM Compatible with Computer IBM Compatible with serial Port
19. Proheat Warranty Card 20 Proheat Parts Catalog 20 SERVICE KITS FA EUN UDK E aae a a ata toate a E E O ear SOVICE IE scii ln te a ECCO Deer Ros ws pear d ici ci dc 8 NUMERIC PARTS INDEX 21 Rev H For latest revision visit www proheat com PROHEAT X45 Parts Catalog PROHEAT X45 Parts Catalog SAFETY Throughout this manual you will see notes labeled DANGER WARNING CAUTION and NOTICE to alert you to special instructions or precautions concerning a particular procedure that would be hazardous if performed incorrectly or carelessly Observe them carefully These safety alerts alone cannot eliminate all hazards Strict compliance with these special instructions and common sense are major accident prevention measures 4 DANGER Immediate hazards that will result in severe injury or death A WARNING Hazards or unsafe practices that could result in severe personal injury or death CAUTION Hazards or unsafe practices that could result in minor injury or product or property damage Information that is important to proper installation or maintenance but is not hazard related Rev H For latest revision visit www proheat com A 1 gt A WARNING A WARNING A WARNING A WARNING WARNING A WARNING A WARNING A WARNING A WARNING 4 DANG
20. amond Plate c w Logo 200 DIAMOND PLATE ENCLOSURE 954422K Enclosure Lid Plain c w Logo Kit Includes Items 1 to 9 This enclosure uses the 2 piece mount 044420K Enclosure Base This enclosure uses the 2 piece mount du pos POUE ON only See Figure 12 on page 12 for 953346K 903929K Grommet Enclosure 1 1 2 ID 4 pkg PK0202 PLAIN ENCLOSURE KIT 029628K Nut Panel Enclosure Base 6 pkg Kit Includes Items 1 to 9 845422K Screw Hex Flange 5 16 NC x 1 6 pkg This enclosure uses the 2 piece mount 923829K Screw 5 16 NC x 1 1 4 4 pkg 010924 Washer 5 16 8 pkg 113820 Nut Self Locking 5 16 NC 8 pkg 926921K Weather Seal Enclosure 2 5 ft PROHEAT X45 Parts Catalog Rev H For latest revision visit www proheat com 11 ACCESSORIES MOUNTING PLATE FOR 2 PIECE MOUNTS Figure 12 ITEM PART DESCRIPTION 953346K RUBBER MOUNT KIT PK0065 Kit contains all four mounts bolts washers and nuts and fasteners Washer Fender Stainless Steel x 8 Isolator 2 pc includes 2 parts x 4 Lockwasher Fender 5 16 SS x 4 Bolt 5 16 Zinc Pltd x 4 931100K MOUNT UPGRADE KIT For old style enclosures made before 1997 Kit contains all four mounts bolts washers nuts and spacers not shown Washer Fender Stainless Steel x 4 Isolator 2 pc includes 2 parts x 4 Lockwasher Fender 5 16 SS x 4 Bolt 5 16 Zinc Pltd x 4 spacer Isolator not shown x 4 953030K 010901K 700721K 790525K
21. iary heat exchanger with single speed fan for sleeper heat Coolant hose Y adapters Basic Heater Without Aluminum Enclosure Box PHO405 12 Volt Basic Heater Kit requires PHO406 24 Volt Basic Heater Kit requires PKO301 Basic Kit Contains 12 Volt 24 Volt Electronic Controller 999100K 999400K Coolant a u Od 940326K 942820K Mounting Base 953346K 953346K Installation Kit PKO300 Installation Kit for PHO405 12V PKO301 Installation Kit for PHO406 24V Installation Kit Contains 12 Volt 24 Volt Power wire harness 903223K 903223K Fuel pick up and hose 814027K 814027K uo x eae eode edd 920125K 842725K Exhaust Nuts bolts washers 845028K 845028K for mounting Rev H For latest revision visit www proheat com B 1 2 PKOOO1 1 Timer 7 Day Digital 5 51 Sleeper control kit c w thermostat Hour meter kit PKOO53 2 Data Link kit for G II PCM PKOO53 3 Data Link Kit for G lll PCM 55 PKO151 PKO152 PKO200 PKO202 PKO301 Impact switch kit for Bus installations Across frame mounting kit Side frame mounting kit Aluminum enclosure box checker Aluminum enclosure box plain Basic installation kit 12 Volt Basic installation kit 24 volt XL Series Conversion Kits 956812K 900 to X45 12 Volt 968532K to X4
22. k up 12 Optional 9 Compressor Diaphragm Kit 6 Relief VaMe 4 Harness Transit Switch AUX 26 3 Harness Switch 26 4 3 Instructions X45 Major Service Kit 8 PCM Standard 12 0 7 PCM Auxiliary Input 12 Volt 7 PCM Auxiliary Input 12 Volt 7 PCM Auxiliary Input 24 Volt 7 Screw 10 24 NC x 1 2 Socket SS 4 pkg 2 PCM Auxiliary Input 24 Volt MCI Custom 7 T4I Timer 7 day Digital c w Installation Kit 15 TEST GAUGE Air Pressure Digital Manometer PDA e Fa o pee eic a 19 Sleeper Control Kit 10 Proheat G ll Data Link 17 Proheat 111 Data Link 17 SWILOU a atts 15 Test Gauge Fuel Pressure 19 Auxillary Base Kit 12 X45 Major Service Kit 8 X45 Fall Tune Up Kit 8 Rev H For latest revision visit www proheat com PAGE PART PKO151 PKO152 PKO200 PKO202 PKO310 PKO320 SBOOO2 SL9035 1 SL9070 TK9002 DESCRIPTION PAGEZ Across Frame Mounting Kit 14 Side Frame Mounting Kit
23. mpressor Diaphragm Compressor Loctite 242 0 5 ml Tube Lockwasher 10 SS Loctite 271 0 5 ml Tube Washer Sealing 685 002 Instructions Compressor Diaphragm Kit Loctite 242 0 5 ml Tube not shown Loctite 271 0 5 ml Tube Filter Compressor Intake Disc Compressor Fasteners Connecting Rod Assembly Instructions Compressor Rebuild Kit not shown 1 2 3 4 6 7 8 9 0 1 Rev H For latest revision visit www proheat com PROHEAT X45 Parts Catalog ITEM PART PROHEAT X45 Parts Catalog Prat Sara Us Paten Ind 808 S OPER States INg DESCRIPTION 999100K PCM Standard 12 Volt Note Used in all X45 12 volt systems except Transit Includes sleeper fan output connector 999200 Auxiliary Input 12 Volt Note Transit Coach applications Includes auxiliary input connector for optional preheat and supplemental heat 999400 Auxiliary Input 24 Volt Note Used in all 24 volt applications Includes auxiliary input connector for optional preheat and supplemental heat 999300K Auxiliary Input 12 Volt Note School bus applications Includes auxiliary input connector for optional preheat and supplemental heat 999800K PCM Auxiliary Input 24 Volt MCI Custom Note MCI Coach applications only Includes auxiliary input connector for optional preheat and supplemental heat PROHEAT CONTROL MODULES PCM APPLICATION Trucks
24. s Include 040626K Nut 5 8 NF 2 pkg 041224K 4 Washer Top 1 pkg 041328K Gasket Fuel Pick Up 5 pkg 041722K Washer 5 8 ID x 1 OD 2 pkg 841121K Washer Bottom 1 pkg Fuel Pick up PROHEAT X45 Parts Catalog Rev H For latest revision visit www proheat com 9 ACCESSORIES a ee ON OFF SWITCH THERMOSTAT ee Sr mn ot ty a a my an Sa Sh nap Figure 10 DESCRIPTION SLEEPER CONTROL KIT c w Thermostat not shown ITEM PART DESCRIPTION ITEM PART THERMOSTAT PK0050 3822248 Thermostat 844326K 769125K 920125K 842725K 769125K 919626K 54929K 795029 ISOLATOR Isolator Sleeper Fan c w Decal Connector Female Spade 1 4 4 pkg ON OFF SWITCH owitch On Off 12V owitch On Off 24V Connector Female Spade 1 4 4 pkg Decal Toggle Switch RELAY Relay 12V 20A Relay 24V 20A 778853K 844326K 903026K Rev For latest revision visit www Kit Includes Thermostat Isolator Sleeper Fan c w Decal Harness Sleeper Fan 30 2 Pin PROHEAT X45 Parts Catalog ACCESSORIES ENCLOSURES BASE PLATE WELDED IN Figure 11 ITEM PART DESCRIPTION ITEM PART DESCRIPTION 916524K Enclosure Lid Di
25. serial Port PROHEAT X45 Parts Catalog Rev H For latest revision visit www proheat com 17 TEST EQUIPMENT amp SPECIAL TOOLS FLOW INDICATOR SLEEPER FAN CONNECTION DETAIL FLOW INDICATOR Figure 19 ITEM PART DESCRIPTION ITEM PART DESCRIPTION TK9002 FLOW INDICATOR Allows the user to determine direction of flow speed of flow air if any in the coolant system 18 Rev H For latest revision visit www proheat com PROHEAT X45 Parts Catalog TEST EQUIPMENT amp SPECIAL TOOLS p v gt V Figure 20 ITEM PART DESCRIPTION ITEM PART DESCRIPTION PK0037 TEST GAUGE AIR PRESSURE DIGITAL MANOMETER This tool is used to check for proper air fuel delivery through the nozzle 980037K Replacement fitting kit for PK0037 PK0060 TEST GAUGE FUEL PRESSURE Can also be used for air pressure measurement PROHEAT X45 Parts Catalog Rev H For latest revision visit www proheat com 19 DOCUMENTATION PROFEAT T II TIMER INSTRUCTION CARD INSTALLATION AND SERVICE MANUAL PROHEAT X45 STEP 1 Press amp Hold CLOCK STEP 2 Press 4 gt to set time STEP 3 Press DAY to advance the day STEP 4 Release CLOCK NOTE 7 ac is displayed on LCD when a button is pressed Timer is in Lockout Mode and can not be adjusted MANUAL MODE OPERATION MANUAL button is used to turn the Proheat on and off when desired ST
26. ss 0 0 RR e 16 Remote ON OFF SWIC Sethe be ea ew Edo duda a the 16 DEIN ID iren doa ot Se areca ad 17 tr De de eo ab eee aide CAL BU Se meh eee dean wae 18 Test Gauge Air 5 0 19 ACCESSORIES a dae sede Bia a 9 BUNK Te DOSIdE euo atari e een RM ey educa ote etd a 10 aciei noe ett iE ordo nth det 10 ccu ted ode Doct eaaet hd eS et tiec qna 10 aUo MT x 10 EDGIOSIEO ce eM oct e A eed e oda acta di 11 MOUNEKIU udi reca de at A ir Ree eU oi e RE ores 12 Mount Upgrade 12 AUXNAV Base NIb sacas o Od Rew E 12 Side Frame Mounting 13 Across Frame Mounting 14 Timer Day DIGG su ess cca a i a Sha eee ede A rab un a 15 Ground Wire In line 15 ATENTO el dr iecore o et a ene re cet ea he adr o ONE 15 MTD ACT SWIED a rr acd dioi e E at iei c Adeo trn sera 15 DOCUMENTATION Proheat Installation 20
27. t it off Do not operate any unit until protective covers have been replaced Always ensure bolts and clamps are correctly torqued and secured Inspect mechanical components periodically for damage and corrosion Coolant Never remove the filler cap when the engine is hot escaping steam or scalding water could cause serious personal injury The coolant level in the expansion tank should be checked at least weekly more frequently in high mileage or arduous conditions Always check the level when the system is cold Unscrew the filler cap slowly allowing the pressure to escape before removing completely Never run the engine without coolant Prevent anti freeze coming in contact with the skin or eyes If this occurs rinse immediately with plenty of water Anti freeze will damage painted surfaces Never top up with salt water Even when travelling in territories where the water supply contains salt always ensure you carry a supply of fresh rain or distilled water California Proposition 65 Warning Do not operate heater in garages or in other closed or unventilated areas Diesel exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Electrical components in this product may contain lead a chemical known to the State of California to cause cancer and birth defects and other reproductive harm Rev H For latest revision visit www proheat com PROHEAT X45 Parts
28. witch 25 4 Pin Harness Switch 26 4 Pin not shown Harness Power 16 Pin Harness Power 32 3 Pin not shown opacer Controller 3 pkg Grommet Controller Mount 3 pkg ITEM PART 934500K 934520K 921823K 901124K 905821K 900001K 931325K 985524K 944628K Rev H For latest revision visit www proheat com ELECTRICAL DESCRIPTION Harness Main Internal 12V Harness Main 24V c w Ground Fuse Can be used in 12V applications Fuse 15A 3 pkg sensor Temperature c w O Ring O Ring Temperature Sensor Fuse Holder Replacement Kit Cover Connector CANbus RS232 Harness Transit Switch AUX 26 Harness Transit Power 26 AIR COMPRESSOR FUEL amp COOLANT PUMP OPTIONAL FUEL FITTINGS ITEM PART DESCRIPTION ITEM PART DESCRIPTION 930812K 930824 940732 980012 020625 922680 880015K 842123K 014925K 880035K 331539K 825730 254261 922224 212476 Compressor 12V Compressor 24V Compressor Rebuild kit see page 6 Coupling 2 pkg Fuel Pump c w coupling amp items 2 4 to 9 23 amp 24 Lockwasher 10 SS 10 pkg screw 10 24 x 2 1 2 SS 2 pkg Fitting Filter Cap c w O Ring item 24 Elbow 3 8 Hose x 1 8 NPT Air amp Fuel O Ring Fuel Filter 2 pkg Filter Fuel c w item 8 amp 24 Clamp Gear 36 1 pkg Filter Compressor Washer Sealing 685 002 2 pkg screw 1 4NC x 1 2 2 pkg
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