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Bill Recycler

1. 561 22 09 137 5 5 41 155 6 10 Front View amp All dimensions are in mm inches in brackets and are for reference only Rev 0 18 2014 Suzo Happ HAFF Bil Bi E Bi Il 200G Part 1 Operational Manual currency Management system SUZO 2 Modular System 2 1 Description of Modules The Bill to Bill 200G was built on modularity principles The Bill to Bill 200G consists of the following modules Validating Head Dispenser accepts and validates legitimacy of bill also used for dispensing bills Bezel Seven different bezels are available however bezels with a digital display are recommended for Software update and diagnostics via a service keypad Sense a Click sensor pack Four version as are available depending on currency set Power Interface Module Only one variety may be used with the B2B Cash Box Secure Cash Box it is referred to as a drop cassette 4 Choices 600 1000 and type of handle Memory Card is universal for all Suzo Happ products Housing 2 types Exterior Metal version or Interior Plastic bezel version Chassis 1 type Recycling Module Consists of a total of three recycling cassettes 2 Choices a Basic Can access the money b Lockable Can not access the money by hand if detached Path Switch 1 type Bill to Bill Box Control Module 1 type
2. Please note that this section apply for only standard recycling cassette For lockable cassette following procedure is not applicable Open the cover _ Plastic handle Pull the latch Rotate the plastic knob in counter clockwise direction Bills are manually dispensed one bill at a time Should a jammed bill be located in the entrance slot this bill can be easily removed without adversely affecting the later operation of the cassette Please note manually unloading bills will reduce the number of bills in the cassette without changing the number of bills in flash memory It is strongly recommended to perform a complete unload operation after the cassette is replaced in the Bill to Bill please see the Unloading Options section This will allow the Bill to Bill to readjust the flash memory when the cassette is operational again Do not attempt to pull out the white tapes present in the cassette This could damage the cassette Rev 0 31 2014 Suzo Happ j HAPP Bi Bill 200G Part 1 Operational Manual currency management system 2 9 Path Switch The path switch organizes connections between modules via various bill paths Possible bill path directions are e from validating head to recycling cassette 1 Validating Head e from validating head to recycling cassette 2 Ze from validating head to recycling cassette 3 a 7 Recycli
3. eee j e HAD Bi Bill 200G Part 1 Operational Manual E currency management system SUZO Bill amp Bill 200G currency management system Bill Recycler Part 1 Operation Manual Rev 0 The information contained here in is the property of Suzo Happ and is not to be disclosed or used without the prior written permission of Suzo Happ This copyright extends to 1 All the media in which this information may be preserved including electronic printout or visual display 2 Under no circumstances any part of this publication may be copied transmitted transcribed or distributed in any form or by any means or stored in a database or retrieval system or translated into any language natural or computer without the prior written permission of Suzo Happ Rev 0 1 2014 Suzo Happ S HAPP BillBill 200G Part 1 Operational Manual Currency management system 3 Suzo Happ reserves the right to change the product specifications at any time Also Suzo Happ disclaims any liability for any direct or indirect losses arising out of use or reliance on this information This information is for guidance only 4 For any feedback or errors please contact us at Bill to Bill suzoha Rev 0 2 2014 Suzo Happ Ss J Bill Bill 200G SUZO HAPP BillsBill 2 We currency management system Contents 1 Rev 0 INTRODUCTION 1 1 Glossary 1 2 Safety Instructions 1 3 Product Documentation 1 4 Product Ove
4. 1 Rev 0 19 2014 Suzo Happ HAD Hi Bill 200G Part 1 Operational Manual currency management system 2 2 Validating Head Lift the latch to open the guide Lift the latch to release from the housing The Bill to Bill s validating head features self centering transport guides which perfectly align multi width and skewed bills The width of the bill path automatically adjusts to accommodate each bill Accessing bill path There are two guides in the validating head that must be opened to access the bill path If space above the Bill to Bill allows the guides in the validating head can be opened without removing the validating head from the housing Otherwise the validating head must be removed from the housing To remove the validating head from the housing lift the latch at the bottom of the validating head and pull out the validating head To open the guides lift the latch at top of each guide and rotate the guides as shown in figure below Rev 0 20 2014 Suzo Happ SY HAPP Bil l Bill 200G Part 1 Operational Manual currency management system Multi width centering mechanism 2 3 Sense A Click Sense a Click sensor packs are a set of two modules one upper and one lower In order to be compatible with each other both modules must have the same part and model number The Sense a Click set is identified by e Color and position of the
5. Bill to Bill 200G M BV without Bezel Foldable Handle Cash Box 600 Bills 12 05 0 47 82 5 3 25 i J o o iL d S Bs ei Gs wer S d i WL oll Gp a 5 2 0 20 E ies i Es a at e 2612024 3 J gt Le i o 3 mounting holes E for M5 screw N Ko N 5 2 Front panel Si 5 0 20 0 thk6mm max S S st H ge C A T 1 pels M g hol S SE O co Ti q oe In un 55 5 2 19 BROME N ET E Wi SCH mM oO Va KS S 64 5 2 54 a 510 20 o ro OC O U 1 5 0 06 212 4 8 36 217 2 8 55 277 3 10 92 E 230 15 Side View Cash Box Clearance Table Dimension C FLSCX0102 Flex Handle FLSCX0101 Folded Handle mmm IL mm mmm IL Pm Rev 0 17 2014 Suzo Happ Se HAPP Bill Bill 200G Part 1 Operational Manual We 3 currency Management system SUZO 168 6 61 157 4 6 20 104 2 4 10
6. SUZO Wi HA Bill Bill 200G Part 1 Operational Manual H currency management system 3 4 Power amp Interface connection The Bill to Bill 200G Bill Recycler has following protocol interface options e RS232 levels CCNET 3 4 1 Interface Connection The Bill to Bill power interface module has the following external connections I X2 Molex p n 43650 1000 module portion JE rot detailed CCNET interface descriptions please refer to the corresponding Interface Protocol Description Manual The manuals may be downloaded from theSuzo Happ website at suzohapp com Bill to Bill 3 4 2 Signal description for Interface Connection POWER 24 V DC POWER gt POWER 24 V DC POWER ND Not in use Not in use Rev 0 44 2014 Suzo Happ GC H APP Bill Bill 200G Part 1 Operational Manual currency Management system The lengths of power and interface cables should not exceed 10 meters Power and interface cables do not connect to outdoor communication links and to outdoor DC current lines The interface cable must be shielded The shield is connected to pin 6 of connector X2 The shield of another cable end is connected either to the case of Host or to the grounding bus or terminal of the automat near to Host Controller Any of the communication cables must be either rated 20 22 or 24 AWG The power cable to use fourth core cable c
7. 1 905 303 8875 E mail Bill to Bill suzohapp com Website suzohapp com Bill to Bill 6 2 Service Centers To locate your nearest service center please check our website suzohapp com Bill to Bill Rev 3 62 2014 Suzo Happ
8. 1 1 Kg 2 42 lb 1 4 Kg 3 08 Ib Rev 0 14 2014 Suzo Happ Wi HAPP Bi Bill 200G Part 1 Operational Manual Ww e currency management system SUZO 1 6 Compliance Approvals CE Marking amp Compliance ElectroMagnetic Compatibility EMC CISPR 22 2005 EN 55022 2006 A1 ITE Radio disturbance characteristics CISPR 24 1997 EN 55024 1998 A1 A2 ITE Immunity characteristics Safety ITE Low voltage directive EN 60950 1 2006 A1 2010 A11 2009 A12 2011 UL Certificate UL 756 Coin amp Currency changers and actuators Environment Operating environment Indoor or environmentally protected stationary applications Operating Temperature for Bill to Bill unit OPC to 50 C Optional security features Drop CSSS ne ee ene nd de one or two zx tubular locks EE eege one 20 tubular lock for drop cassette Rev 0 15 2014 Suzo Happ eg EE SS HAD Bill Bill 200G Part 1 Operational Manual ON a currency management system SUZO Optional features e Vandalism proof metal bezel for validating head e Vandalism proof metal bezel with heating element for dispenser e Drop cassette equipped with tracking system ST Contact your sales representative for details Rev 0 16 2014 Suzo Happ E HAPP Billa Bill 200G Part 1 Operational Manual currency Management system 1 7 Standard Unit Dimensions 1 7 1 Configuration 1 2 Piece Bezel 1 000 Cash box
9. 1704 1706 FLS 1704 1706U_ FLS 1704 1706L Rev 0 22 2014 Suzo Happ SUZO S HAPP Bill amp Bill 200G Part 1 Operational Manual currency management system Part Number for Sense a Click Sensor Packs Currenc SE ite Upper Module Lower Module Modules PH FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L RU FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L FLS 1704 1706 FLS 1704 1706U_ FLS 1704 1706L USCA use ns gemet USGB FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L USMX FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L VE FLS 1705 1707 FLS 1705 1707U FLS 1705 1707L 2 4 Housing The Housing is made of a rigid metal structure which allows you to mount the Recycler using the left right or back side The Bill to Bill housing carries all of the modules and cables necessary for interconnections The housing is the only module in the Bill to Bill that is permanently installed inside a cabinet There are security switches in the housing 1 Cash Box removal 2 Cash Box lock open if the locking mechanism for the drop cassette is present For switch connection please refer to the INSTALLATION SECURITY FEATURES Depending on the supporting bracket for the drop cassette the following implementations of the housing are available Part Number Configuration for metal bezel 600 1000 Configuration for plastic bezel 600 1000 Rev 0 23 2014 Suz
10. Bill to Bill suzohapp com for quick amp easy access Rev 0 49 2014 Suzo Happ 5 HAPP Bi Bill 200G Part 1 Operational Manual currency management system 4 2 Collect Bills or Barcode Tickets To collect bills from the Bill to Bill 200G Bill Recycler simply pull out the Cash Box using the handle To open the Cash Box cover open the locks located at the two corners To replace the Cash Box close the cover and insert the Cash Box into the Bill to Bill 200G housing 4 2 1 Standard Cash Box 4 3 Preventative Maintenance During normal operation dust and dirt accumulate on the optical sensors and the rollers of the validating head Dispenser Chassis and Cash Box possibly resulting in a reduced acceptance rate or jam reliability Please refer to the serviceability manual for additional information on the frequency of cleaning and the procedures to be followed while maintaining the unit Rev 0 50 2014 Suzo Happ S HAPP Bi Bill 200G Part 1 Operational Manual currency management system For interactive training on maintaining your Bill to Bill 200G Bill Recycler please see the suzohapp com Bill to Bill website Jee For further advanced maintenance detail please ask your sales representative 5 Software Updates The Bill to Bill 200G Bill Recycler is shipped with pre installed software according to a user s ordered speci
11. If the download has competed successfully the status light will turn green Should the download be unsuccessful the status light will turn red with short green flashes The following table lists possible errors which may take place during a download Green Flashes SSS aaa GM iM 53 2014 Suzo Happ Rev 0 External interface error in CCNET download mode Memory card CRC error Incorrect data in memory card Memory card is not inserted Wrong type of memory card Failure during download Operation error of memory card interface 1 Verify that software is suitable for CCNET download 2 Repeat procedure 1 Turn power OFF remove and reinsert the memory card turn power ON 2 Replace memory card with a new one 1 Verify that the software is suitable to the B2B type 2 Insert correct type of Crane Payment Solutions memory card Properly insert the memory card Insert the correct type of Crane Payment Solutions memory card 1 Turn power OFF remove and reinsert the memory card turn power ON 2 Replace memory card with a new one 1 Turn power OFF remove and reinsert the memory card turn power ON 2 Replace memory card with a new one KC HAPP Bulle Bi D 200G Part 1 Operational Manual Wr currency management system SUZO 6 Contact Information 6 1 Technical Support Department Suzo Happ 587 Hanlan Drive Woodbridge ON L4L 4R8 Phone 1 800 239 7017 1 905 851 4702
12. bottom Recommended Mechanical Installation Method Rev 0 40 2014 Suzo Happ E H APP Bill Bill 200G Part 1 Operational Manual currency management system SUZO 3 2 2 Grounding Protective earth ground terminal must be connected to the automat grounding bus or terminal Protective earth connection must be made by cable OPT MKSM GND or another cooper wire cable with wire gage 14 12 AWG Use the shortest practical wire length but no more than 1 5 meters Refer to local codes and regulations for grounding requirements In our design DC power supply lines interface lines are separated from chassis Protective earth ground Safety Ground Each manufactured device are passes Production Hi pot test Screw M4 SE fe Lock Washer M4 Es Es Ga _ Protective Earth Cable a 7 S bes N _ A lt a ae GEG a5 G GH oS 4 Y Housing Grounding Rev 0 41 2014 Suzo Happ SS LAPP Bill Bill 200G Part 1 Operational Manual currency Management system 3 3 Security Lock Installation The Bill to Bill Currency Management System has several security features The drop cassette can be locked with Bill to Bill 200G or two tubular locks The drop cassette can be also locked to the housing with a 32 tubular lock There can be two security switches Bill to Bill 200G detects the presence of the drop cassette in the housing and another detects that the housing lock is sec
13. developed to validate bills having a width up to 82 mm Compared to the previous Front Load bill Recycler models the Bill to Bill 200G has the following distinctive features e Utilizes a light weight plastic drop proof Cash Box e 2 Recycling Cassette up to 110 bill each capacity Option Secured lockable e Dispensing bills The dispense operation is performed through the Validating Head with one bill at a time There is no limit for the number of bills dispensed in one operation all bills available in the recycling cassettes can be dispensed with one command The Bill to Bill 200G BV consists of five main modules Each module is available in different variations to suit your needs The picture below illustrates the different modules e The Bill to Bill 200G recycler is designed to accommodate bills of different sizes from 62 to 82 mm wide and from 125 to 172 mm long which represents most of the world currencies e Certain currencies have different widths depending on denomination For accurate validation of such currencies the Bill to Bill 200G Validating Head has a centering mechanism which aligns the bills for processing of different widths e The lockable removable Cash Box is used for temporary storage of validated bills It can be locked with two standard 1 Ve or S tubular locks e Bill Capacity 600 or 1 000 banknotes refers to the number of new bills that the Cash Box can store Actual Cash Box capa
14. 5 1 Overall Specifications Bezels and indication e Standard e Optional Bezel Acceptance Bills Accepted Denominations Validating Rate Supported Bill Width mm Length of Bill supported mm Bill Storage e Number of Recycling Cassette e Recycling Cassette Capacity e Number of Cash Box e Cash Box Capacity Dispensing Ability Bar Code Tickets Bar Code Specification Encoding standard Narrow bar width in mm Wide Narrow bar ratio Number of characters PCS Print Contrast Signal value Installation Access to Cash Box Rev 0 VU APP Dep 200G Currency Management system DER Part 1 Operational Manual No bezel installed Green Red Status Light Suzo Happ Style Plastic or Metal Lengthwise 4 ways Refer to Software Description Guide 96 or higher on first insertion 62 82 120 172 2 80 110 bills depends on bill lengths 1 600 1 000 bills One bill at a time Lengthwise 2 ways face up only refer to settings ANSI AIM BC2 1995 Uniform Symbology Specification Interleaved 2 of 5 0 5 to 0 6 3 1 6 to 18 0 6 min Any FrontLoad application For Backload requirement please use rotational mounting elements From front side of the Recycler 2014 Suzo Happ W HAPP Bill amp wBill 200G Part 1 Operational Manual A currency management system SUZO Outter Dimensions H x W x D e Plastic single bezel with standard Cash Box
15. HAD Hi Bill 200G Part 1 Operational Manual currency management system 3 Start Up and Installation 3 1 Start up To avoid damage of any kind during start up process please carefully check all points specified below e Make sure to use proper cable harness based on interface and cabinet e Power supply must conform to the specification on the label e Proceed as follows to install the Bill to Bill 200G Bill Recycler in the main cabinet 3 2 Installation of Main Unit 3 2 1 Housing The Bill to Bill 200G Bill Recycler is installed by using M5 screws on each side of the Front Load frame In addition two holes at the bottom are provided for better alignment of product we suggest our customer to install Alignment Pin as suggested in the figure below The length of these screws should not be longer than required Otherwise they may protrude through the inside of the frame We also recommend using the spacers for additionally support the unit as indicated in below figure If the position of the mounting screws is different than the position of the mounting holes provided in the target equipment then additional frame mounting components may be required For dimensions of the mounting holes please refer to the dimensional drawings Please see the appropriate User Guide for your Bezel to ensure proper grounding amp installation instruction M5 fasteners metric or 10 24 imperial should be used Rev 0 38 2014 S
16. and after the download For a direct download in the service mode via the interface connector please follow the instructions below 1 Turn power OFF Disconnect the interface connector from the Bill Recycler Remove the Validating Head from the Housing and set Mode Switch to Service mode Refer to section 3 7 4 Install the Validating Head into the Housing Connect the Crane Payment Solutions Adaptor a to the Computer b to the interface connector of the Bill Recycler and c to the power outlet AC 100 250V 6 From the computer run the latest software version of the program Follow the instructions displayed on the computer screen 8 After completing step 7 disconnect the Suzo Happ Adaptor a from the power outlet b from the Bill Recycler and c from the Computer 9 Remove the Validating Head from the Housing and set Mode Switch to Validation mode refer to section 3 7 10 Install the Validating Head into the Housing 11 Connect the interface connector to the Bill Recycler When the Bill to Bill 200G Bill Recycler has a CCNET protocol the software download can be completed via the host controller refer to CCNET Protocol Description Rev 0 52 2014 Suzo Happ Part 1 Operational Manual SUZO HAPP Bill amp Bill 200G currency management system 5 3 Software Update Diagnostics Normally the download process will be accompanied by a blinking red green status light for about 1 minute
17. ation In order to install the security locks into the Cassette open the Cassette cover remove the plastic lock and plug and follow the diagram shown below Due to variation of regulatory requirement Suzo Happ does not provide locks but we provide cam and applicable washers as accessories Hex Nut uno A N Washer Se Ai Hasp W 5110086 wD AJ 8 Nut 7 UNLOCK s Cassie Our design supports Washer 1 Up to 2 locks 2 2 sizes 5 8 or 1 1 8 3 Suitable manufacturers include MEDECO KABA ABLOY VSR Bilock SaN K Ke Lock Ra k 19 05 3 4 15 88 5 8 B aman A In order to lock they must rotate in At ie opposite directions Bill to Bill 200G T Je lock 90 degree clockwise and second Li 0222max lt 8 should be 90 degree counterclockwise ZE i see figure above O7 14 9 32 3 03 max 5 56 7 32 SC A or A 1 i Two locking hasps are shipped with every cassette P N 5110086 Standard Detailed Dimension of Slot for Lock Rev 0 43 2014 Suzo Happ
18. capacity 1000 capacity 1 5 2 Bill Validator Specifications Validation Sensors 3 Color Reflective Optical Sensors 3 Sets on top 3 set on bottom 1 Color Translucent Optical Sensors 3 on top Dielectric Sensors 1 Differential Inductive Sensors 3 Anti Stringing Sensors 1 Set Barcode Sensors 2 Upper cover U V Sensors 1 Interface connector e Standard 10 pin power and signal connector Supported Protocols and Interfaces Bi Directional EIA 232C RS 232 e Universal Platform CCNET Proprietary Serial Protocol Service indication Flashing of LED or the bezel lights Memory programming Suzo Happ Memory card Interface controlled with NDEG card installed Supported memory stick types Hex format Stay in or Multi update NDEG Mode selection 8 pack 4 pack position DIP switch Power supply voltage Operating Voltage 24 VDC 5 Rev 0 13 2014 Suzo Happ SR SUZO HAPP Bill Bill 200G Part 1 Operational Manual pee e currency management system Average 2 4 A Peak Spikes 100 ms 4 A 96 mm x 115 mm x 234 mm 3 78 inch x 4 52 inch x 9 22 inch Standard Cash Box Specifications No locks installed only cams supplied Shipped with shipping lock and cap Functional Height 1 meter Number of falls 14 6 sides 6 edges 2 corners Up 1000 banknotes 188 mm x 104 mm x 173 mm 7 42 inch x 4 09 inch x 6 83 inch 188 mm x 104 mm x 233 mm 7 42 inch x 4 09 inch x 9 18 inch
19. city can decrease in real applications due to variations in thickness of street grade bills e The Bill to Bill 200G Housing joins all the other modules It is meant to be permanently secured inside a host machine e Several Bezel styles are available for the Bill to Bill 200G recycler e Software updates can be easily uploaded into the Bill to Bill 200G with a Memory Card or through network 1 4 1 Additional Systems The Bill to Bill 200G product offers two optional systems that expand on the standard features e Secured lockable recycling cassette which prevents access to cash upon removal ISS Please contact your sales representative for information on either system or sample requests Rev 0 10 2014 Suzo Happ NS 4 Part 1 Operational Manual TM HAPP Bill Bill 200G currency management system i Y gt SUZO Exploded view Sense a Click Memory Card B2B Power Inrerface Module Bezel Validating Head MFL b O N He Re O O aQ S s O e Hi O E gt bo A 5 C O O x lt O m Housing e Recycling cassett 2014 Suzo Happ 11 Rev 0 ON 1 5 Specifications 1
20. d software updates e Easy Diagnostic for any service requirements Rev 0 6 2014 Suzo Happ Part 1 Operational Manual 1 1 Glossary e Anti Stringing Sensor Sensor used to detect bills being pulled back illegally by using a string wire or tape e Bar Code Sensor Sensor to scan bar coded tickets e Bezel Face Plate e BV Bill Recycler or Bill Acceptor e Centering Mechanism Suzo Happ patented bill centering mechanism which aligns bills before entry into bill path e CST Cassette or Cash Box e CPU Central Processing Unit e Dielectric Sensor Suzo Happ Patented Sensor used to measure the paper density e DIP Switch Dual Inline Package Switch e Bill to Bill 200G Suzo Happ Bill Recycler e Memory Card Portable programmable memory which can used to program BV without any tools e Magnetic Sensor Sensor used to read magnetic properties ink on the bill e Stacker Mechanism A scissor type attachment used to stack the bill into Cash Box e U V Ultra Violet Sensor bi Caution Safety Instructions Comments Notes Rev 0 2014 Suzo Happ SUZO S HAD Hi Bill 200G Part 1 Operational Manual currency Management system 1 2 Safety Instructions Please follow the below guidelines e Please make sure the top lid is closed and the 10 pin connector is connected to the Bill to Bill 200G M Recycler before power on e Please follow the specifications fo
21. e for software update and testing the Suzo Happ bill validator A series of 8 position DIP switches SW1 define the settings and program the bill validator is to recognize in order to validate a variety of bill denominations ON 1 2 3 4 5 6 7 8 ze Je Je or Je on switch setting may vary based on software requirement for specific country or customer For complete explanation of switch settings please refer to software version description for your articular Bill Recycler You can find at suzohapp com Bill to Bill Rev 0 47 2014 Suzo Happ SUZO HAPP Bill Bill 200G Part 1 Operational Manual currency management system The 4 position DIP switches SW2 are defined below ON ke E SW2 3 9600 BPS 19200 BPS Service Mode Validation Mode Rev 0 48 2014 Suzo Happ gt ee OSS SUZO VK HAPP Hi Bil 200G Part 1 Operational Manual currency management system 4 Maintenance and Service 4 1 E Learning Suzo Happ offers interactive online and video training for installation maintenance update and service procedures for the Bill to Bill 200G Bill Recycler Please see suzohapp com Bill to Bill for up to date training videos and instructions ISS some content will require you to create an account with Suzo Happ support Please register at suzohapp com Bill to Bill or contact
22. emory Card must be present in the Validating Head at all times If the host controller supports the CCNET interface then the download can be done via the host controller and local network Other interfaces do not support this download feature Downloads in this case can be completed with any personal computer PC or laptop and a Crane Payment Solutions adapter The Recycler must be temporarily disconnected from the host controller Multiple Download Card Example Part Number BBXM 31EU1500 XX New software can be ordered with a multi download Memory Card The multi download Memory Card can be used for updating multiple Bill to Bill 200G Bill Recycler depending on the number of licenses ordered Subsequently the card does not have to remain inside the unit during operation Typically a multi download Memory Card is issued for a limited number of downloads maximum 99 and therefore the number of licenses required must be defined in the user s order D procedures for software updates can be found in section 5 2 13 3 Memory Card Programming There are several tools available to program memory cards with the appropriate software Software upgrades are ordered through the Suzo Happ customer service department P1848 Single Card Programmer P3418 Multi Card Programmer Mobile Ze information operational instructions and availability please contact your Suzo Happ sales representative Rev 0 37 2014 Suzo Happ SUZO S
23. fications It is recommended to keep your BV up to date You can order updates from Suzo Happ as they become available using the original part number for your system 5 1 Memory Card Update Procedure 1 Turn Power OFF 2 Lift up the Latch under the Validating Head and Remove the Validating Head from the Housing 3 Insert the new Suzo Happ Memory Card into the Memory Card slot of the Validating Head for correct insertion please see diagram below Memory Stick Label should face up and notch on memory stick should face the right side 4 Insert the Validating Head into the Housing 5 Turn Power ON and wait until the download process is completed During the download a red green status light will blink Once the download is completed the diagnostic light will turn green the light stays red please refer to the next section Software Update Diagnostics f 6 After the update a single download Memory Card must be present in the Bill Recycler at all times during operation A multiple download card can be removed and used to update more units until the number of licenses is reached Rev 0 51 2014 Suzo Happ SAR de HAPP Bi Bil 200G Part 1 Operational Manual currency management system SUZO 5 2 Download Procedure Via Interface Connector In order to properly complete an interface download the Network Download Enable Memory Card must be present in the Memory Card slot at all times before during
24. ng A e from validating head to drop cassette Rs _ e from recycling cassette 1 to validating head a SE e from recycling cassette 2 to validating head Recycling d from recycling cassette 3 to validating head _ Cassette 2 e from recycling cassette 1 to drop cassette e from recycling cassette 2 to drop cassette Diop Gassale path Switch e from recycling cassette 3 to drop cassette J Part Number Number of connected paths BBS 0110 Removing the Path Switch Remove the chassis from the housing first please see section above e Open the chassis e Pull the tab and rotate the bearing 90 degrees Repeat the action with the second bearing at the opposite side of the chassis Once both bearings have been released carefully pull out the path switch from the chassis Rev 0 32 2014 Suzo Happ HAD Bill Bill 200G Part 1 Operational Manual currency management system 1 Pull the tab SA 2 Rotate the _ bearing 90 W A Ji D y A S As 1 N amp 3 e J d if 3 ri A Maintenance of the Path Switch The maintenance of the path switch is recommended approximately two times per year Preventative Maintenance includes visual inspection of belts There must be no cracks on the surface of the 8 timing belts and no visible damage of the components The path switch organizes connections between modules via various bill paths 2 10 Bill to Bill Power Interface The Bill t
25. ng cassettes and positioning the path switch as well as connection cables and a local controller Part Number Number of Recycling Cassettes BBC 0110 Can accommodate up to 3 Recycling Cassettes Removing the Chassis from the Housing e Unlock the tubular lock at the front of the dispensing module if present e Push the release bar under the validating head e Pull out the chassis 1 PUSH THE BAR 7 TO RELEASE THE CHASSIS _ HANDLE 2 PULL OUT THE CHASSIS USING THE HANDLE E Caution The chassis may be heavy to handle Support the module beneath the chassis with one hand Rev 0 2 2014 Suzo Happ HAPP Bill Bill 200G Part 1 Operational Manual currency management system 2 7 2 How to access Chassis Bill Path Press either release button and pull open the machine The gas spring supports the chassis in the opened position The opened chassis also allows access to the path switch The chassis can be opened with or without the recycling and dispensing cassettes present Path Switch Push release button to open the Chassis Rev 0 28 2014 Suzo Happ ee EZ HAPP Bill Bill 200G Part 1 Operational Manual LG 4 currency management system SUZO 2 8 Recycling Cassette 2 8 1 Recycling Cassette Option The Bill to Bill carries up to
26. o Bill power interface module is placed in the housing at the left side of the validating head It carries connectors for all external connections to the Bill to Bill Rev 0 33 2014 Suzo Happ Part 1 Operational Manual HAPP Bill Bill 200G Power and interface Power 24V DC Interface RS232 CCNet Removing the Bill to Bill Power Interface Module Remove the screw under the Bill to Bill power interface at the front side Pull the latch of the Bill to Bill power interface module to remove it from the housing J PR A LA ae J J S SS 4 LS oe K 7 2 Pull the latch 1 Remove screw SSS a 34 2014 Suzo Happ Rev 0 HAPP Bill amp Bill 200G Part 1 Operational Manual Wee currency management system SUZO 2 11 Control Box This unit helps in cash box function and stacker motor control 2 12 Accessories Please order necessary accessories based on your need screws bearings and push rivets Rev 0 35 2014 Suzo Happ SUZO S HAD Bi Bill 200G Part 1 Operational Manual Currency Management system 2 13 Memory Card Rev 0 Each Suzo Happ Bill to Bill 200G Bill Recycler is supplied with pre installed software or a Stay In Memory Card for gaming applications according to users order Stay In Memory Card may be a single download a Bill
27. o Happ SUZO A HAPP Bill Bill 200G Part 1 Operational Manual currency management system 2 5 Bill Validating Head Bezel The Bezels are U L and CE compliant and 85 mm wide opening Multiple bezel designs make the Crane Payment Solutions Bill to Bill 200G Bill Recycler compatible with a wide variety of door styles Standard Coin Proof Metal Bezel abs This bezel requires additional grounding hardware on the unit housing Please see the Bezel User Guide for mounting instructions Plastic Bezel ib No Grounding required WE you have custom bezel requirements please contact your Suzo Happ Sales Representative Rev 0 24 2014 Suzo Happ Part 1 Operational Manual 2 6 Cash Box 2 6 1 Type of Cash Box The Cash Box stores stacks and holds validated bills in a secure cassette The Cash Box has a stacking mechanism and is typically equipped with a latch Users are encouraged to replace the latch with a regular metal Bill to Bill200G Users have a choice between Bill to Bill 200G or two locks for added security A locking mechanism allows for the installation of security locks Bill to Bill 200G or two 3 4 tubular locks measuring 11 16 1 16 or 1 1 8 1 16 All security locks are supplied by user Although Cash Boxes are available in 600 or 1000 storage capacity street grade bills require more space and as a result full capacity may be reduced The Cash Box can store bills fr
28. om 60 to 85 mm wide and from 120 to 172 mm long Special Order For other drop cassettes please contact the Suzo Happ Customer Service department Rev 0 25 2014 Suzo Happ Sr HAPP Bill Bill 200G Part 1 Operational Manual currency management system 2 6 2 How to Remove the Cash Box D FANG CG S Ee i 1 Open the lock in the housing 9 o if equipped w 2 Push the release button Open ie CO Me Key Grasp handle and pull out the R Wd VI el drop cassette rie Hu ni o Uu 2 Pull out the d Drop Cassette Ne W 1 8 fe all 1 Unlock 1 or 2 locks and open the cover 2 Remove bills Rev 0 26 2014 Suzo Happ HAD Bi Bil 200G Part 1 Operational Manual Currency Management system SUZO 2 7 Chassis 2 7 1 Chassis Description The chassis carries 3 recycling cassettes one dispensing cassette and one path switch It also has drive arrangements for transporting bills recycli
29. onnected to pins 1 2 3 and 4 of connector X2 Each wire section should be no lesser than AWG20 e g 22 AWG is not acceptable From the direction of the power supply the wires are connected in pairs Rev 0 45 2014 Suzo Happ HAD Bi Bill 200G Part 1 Operational Manual currency Management system 3 0 Default Settings The following are the default Bill to Bill settings e The switch setting on the validating head is in validation mode all denominations are enabled the bill orientation is set to four ways and the interface communication speed is 19200 BPS e Recycling cassettes are pre programmed for the three lowest bill denominations assuming there are no special requirements in a User s order e The unload level for the recycling cassettes is 0 e The automatic unload time for the recycling cassettes are indefinite 3 6 Switch Settings The DIP switches are located at the rear of the validating head under the transparent cover Switches Rev 0 AG 2014 Suzo Happ ee Se SUZO S HARD Bill Bill 200G Part 1 Operational Manual weis currency management system The Bill to Bill operates in two basic modes validation mode and service mode Validation mode This is the mode for normal operation If a red status light is illuminated this indicates that the bill validator is not ready to accept currency Service mode This is the mod
30. optical sensors e Number and position of the inductive sensors e Capacitive sensors e Model which reflects the type of electronics housed therein and determines the compatibility with other modules module Rev 0 21 2014 Suzo Happ VK HAPP Bill Bill 200G Part 1 Operational Manual Ww currency management system SUZO Sense a Click sensor pak upper Sense a Click sensor pak lower Depending on the bill country type the following Sense a Click part numbers should be used Part Number for Sense a Click Sensor Packs Currenc g SES Upper Module Lower Module Modules AR FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L AU FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L BR FLS 1704 1706 FLS 1704 1706U_ FLS 1704 1706L CA FLS 1801 FLS 1801U FLS 1801L CL FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L n CN FLS 1705 1707 FLS 1705 1707U FLS 1705 1707L CNHK FLS 1705 1707 FLS 1705 1707U_ FLS 1705 1707L CO FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L __ DO FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L __ n EU FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L EUCHRK FLS 1704 1706 FLS 1704 1706U_ FLS 1704 1706L GR FLS 1704 1706 FLS 1704 1706U FLS 1704 1706L Dk FLS 1705 1707 FLS 1705 1707U FLS 1705 1707L JIN FLS 1705 1707 FLS 1705 1707U FLS 1705 1707L KZ FLS
31. r operating temperature humidity and storage conditions e Do not lift or transport the unit by the Cash Box or chassis handle e Be sure to remove power before removing the validating head e Please follow proper cleaning and maintenance procedures ensuring the performance of the unit IS an information about this product is available online 24 hours a day Visit our website at suzohapp com Bill to Bill Rev 0 8 2014 Suzo Happ Se SW HAPP Bill Bill 200G Part 1 Operational Manual We e currency management system SUZO 1 3 Product Documentation Document Type Document Part Numbers UG MBB XXXX_Rev XX ardware Configuration H Software Users Guide Dip Switch Settings SRS MB e Bill Table Reference Diagnostics CRC Picture of Accepted Bills and BSD XXXX X Denominations for specific software FLSC XXXX Description and detail of Cash Box and its options UG XXXB XXXX X Details of Bezel opening and WW mounting arrangement Bill to Bill 200G Part1 x Basic Operation Manual for http elearning cashcode com Step or IGS format available upon Contact your sales Suzo Happ request representative it You can also visit our website for available documents suzohapp com Bill to Bill Rev 0 9 2014 Suzo Happ SUZO A HAPP Bill amp Bill 200G Part 1 Operational Manual Currency Management system 1 4 Product Overview The Bill to Bill 200G Bill Recycler was
32. rview 1 4 1 Additional Systems 1 5 Specifications 1 5 1 Overall Specifications 1 5 2 Bill Validator Specifications 1 6 Compliance Approvals 1 7 Standard Unit Dimensions 1 7 1 Configuration 1 2 Piece Bezel 1 000 Cash box MODULAR SYSTEM 2 1 Description of Modules 2 2 Validating Head 2 3 Sense A Click 2 4 Housing 2 5 Bill Validating Head Bezel 2 6 Cash Box 2 6 1 Type of Cash Box 2 6 2 How to Remove the Cash Box 2 6 3 How to collect the bills 2 7 Chassis 2 7 1 Chassis Description Part 1 Operational Manual 10 10 12 12 13 15 17 17 19 19 20 21 23 24 25 25 26 26 2 2 2014 Suzo Happ SUZO HAPP BillSBill 200G currency management system Rev 0 Part 1 Operational Manual 2 7 2 How to access Chassis Bill Path 28 2 8 Recycling Cassette 29 2 8 1 Recycling Cassette Option 29 2 8 2 How to remove Recycling Cassette 30 2 8 3 Manual unloading of Standard Recycling Cassette 31 2 9 Dispenser 2 10 Path Switch 2 11 Bill to Bill Power Interface 2 12 Control Box 2 13 Accessories 2 14 Memory Card 2 14 1 Memory Card Part Number Legend 2 14 2 Memory Card Options 2 14 3 Memory Card Programming START UP AND INSTALLATION 3 1 Start up 3 2 Installation of Main Unit 3 2 1 Housing 3 2 2 Two Piece Bezel Installations 3 2 3 Grounding 3 3 Security Switch 3 4 Security Lock Installation 3 4 1 Housing Lock In
33. stallation 3 4 2 Chassis Lock Installation 3 4 3 Cash Box Lock Installation Error Bookmark not defined 32 33 35 35 36 36 36 37 38 38 38 38 Error Bookmark not defined 41 Error Bookmark not defined 42 42 Error Bookmark not defined 43 2014 Suzo Happ SO S gt SUZO Sr HA BI Bill 200G Part 1 Operational Manual currency management system 3 5 Power amp Interface connection 44 3 5 1 Interface Connection 44 3 5 2 Signal description for Interface Connection 44 3 6 Default Settings 46 3 7 Switch Settings 46 4 MAINTENANCE AND SERVICE 49 4 1 E Learning 49 4 2 Collect Bills or Barcode Tickets 50 4 2 1 Standard Cash Box 50 4 3 Preventative Maintenance 50 5 SOFTWARE UPDATES 51 5 1 Memory Card Update Procedure 51 5 2 Download Procedure Via Interface Connector 52 5 3 Software Update Diagnostics 53 6 CONTACT INFORMATION 54 6 1 Technical Support Department 54 6 2 Service Centers 54 no ei 2014 Suzo Happ SS SUZO Bi HAPP Bill Bill 200G Part 1 Operational Manual e HE We currency management system 1 Introduction This document is designed to help with the integration of the Bill to Bill 200G bill recycler Use this manual for e Unit dimensions and component nomenclatures including mounting directions e Bill Recycler specification and configurations including hardware accessories e General specification for dip switch setting an
34. three recycling cassettes which operate identically Built with flexibility in mind the user can program which bill denominations will be used in each of the recycling cassettes The maximum storage capacity of each cassette ranges from 80 to 110 bills The exact number of bills that can be stored is dependent upon the bill length the shorter the bill the higher the number of bills that can be placed inside the cassette A flash memory inside each recycling cassette stores information on the number and denomination of bills housed in the cassette The flash memory prevents operation errors from occurring i e when a cassette is installed in a random position in the Bill to Bill Part Number Bill storage capacity Standard 80 110 Lockable 80 110 Standard Narrow Tape 80 110 Lockable Narrow Tape 80 110 Rev 0 29 2014 Suzo Happ SSS LAPP BillBill 200G Part 1 Operational Manual currency Management system 2 8 2 How to remove Recycling Cassette Remove the chassis from the Bill to Bill housing first see section entitled chassis Slide the latch on the chassis each cassette has its own latch and pull out the cassette Slide the latch Pull out the cassette Rev 0 30 2014 Suzo Happ HAPP Hi Bill 200G Part 1 Operational Manual currency management system 2 8 3 Manual unloading of Standard Recycling Cassette
35. to Bill 200G time programmable or an NDEG card software updates are recommended whenever e New currency is issued or e Anew series of counterfeit bills are discovered 2 13 1 Memory Card Part Number Legend Type 31 Memory Card P1848 FLM31 BBXM Standard Bill to Bill 200G BV Dallas Chip 128 K Memory Memory Card To be available 31 Type of memory card see table EU Country code ISO 3166 3 1 Protocol OEM Customization Type 40 Memory Card P1848 FLM40 Software version CPU Chip 128 K Memory 1 Protocol 1 for CCNET CEE 1 OEM Customization 00 Firmware Revision 2 13 2 Memory Card Options Single Download Stay In Memory Card Example Part Number BBXM 40EU1501 New software can be ordered on single download Memory Cards The software from the new Memory Card is downloaded as soon as it is inserted into the slot and the Validating Head is powered on The Memory Card must be present at all times for the Bill Recycler to operate Fi The Stay In Single Download update scheme is recommended option only for applications where 3 party verification is required 36 2014 Suzo Happ HAPP Bi Bill 200G Part 1 Operational Manual currency management system NDEG Stay In Memory Card Example Part Number BBXM 31C02 NDEG A special Memory Card can be ordered which allows the download of new software through the interface connector After the download the M
36. ured in locked position The chassis within the recycling and dispensing cassettes can be locked in the housing with a 3 4 tubular lock positioned 5 8 from the mounting surface to a latch The provision for the lock is located in the dispensing cassette Neither recycling cassettes nor dispensing cassettes can be removed from the chassis until the cassis is not removed from the housing 3 3 1 Housing Lock Installation e Remove the screw and lock washer from the lock cover DO NOT DISCARD e Remove and discard the washer and spacer e Install the lock and parts as shown below e Install the cover screw and lock washer that were removed I p 2 KEE g FRS SN C o e D e res Q S AT O I PSS I Ber le y d lA H V KL be we E e S SN es RD 20 SSC eh D LS e o o e a rs e a SS E a Remove parts of shipping latch Bushing BB01 16 134 5210082 _DOM Lock 225 08 7 Camlock A Cia KW Camlock 3 _ Bushing BB01 16 133 e SS Ki 5210080 ech d ol Bushing BB01 16 135 Le Install Lock 5210081 Housing Lock Installation Rev 0 42 2014 Suzo Happ ee Weare HAPP Bi Bill 200G Part 1 Operational Manual currency management system SUZO 3 3 2 Cash Box Lock Install
37. uzo Happ Part 1 Operational Manual Screws M5 or bolts from inside currency management system Spacer ZA HAPP Bill Bill 200G PER o WC AC UA Sess see N Vv 2014 Suzo Happ 39 Rev 0 e Kee ZS HAD Bill Bill 200G Part 1 Operational Manual currency management system SUZO 3 Mounting Points Side Bracket Bill to Bill 300 XE Detailed View A Alignment Pins d Side Mounting and Mounting Pin on the bottom 3 Mounting Points Side Bracket Bill to Bill 300 XE Detailed View A Spacer an Alignment Pins d Side Mounting and Mounting Pin on the bottom 6 Mounting Points Side Bracket Side Bracket Bill to Bill 300 XE Spacer E R ss Detailed View A 7 Zb i d Side Mounting on Both Side and Mounting Pin on the

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