CUBE HOPPER MK II
Contents
1. Be carefull with the numbering of the connector as some brands use the numbering upside down Furtharmore all assemblies are connected with JST connector to the main PCB 4 2 Motor control Sending and interrupthing the positive supply of 12 or 24V DC controls the motor The motor is automatically stopped when the supply is disconnected Duty cycle 2 1 Seite 6 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KII EM A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at Routine maintenance 4 3 Coin Counting Coins per second 7 All paid out coins pass by the Optical Sensor indirectly The coin exxit output changes from a high impedance to a low impedance status This output stays high as long as the Hopper is the Off STATUS Rayout signal open collector NPN active low Maximum sink of 25mA at 34 Volt maximum Minimum time obstructs 10mS minimum Time between coins 100mS Payout signal open collector active low Power supply requirements 5 Voltage 12 and 24 VDC Nominal 10 Maximum ripple voltage 2 4 volts absolute maximum 26 volts When using 24DVC minimal 17VDC by using 12VDC minimal 2 VDC Swith reverse current 2 AMP 5 1 Current consumption Current is Zero whilst stopped Hopper disconnected With maximum coin load 850mA average Motor start up and reversing surge 2Amp falling to approxima2. plate D1 Part no 10 0238 5 Payout discs Disc Colour spot Part no Red 10 0240 2 Orange 10 0240 3 Yellow 10 0240 4 Green 10 0240 5 Blue 10 0240 6 Pink 10 0240 7 a N oin nar plates Black 10 0240 8 j Black 10 0240 9 h use anti surfkit 10 0017 PA SS gt RA es on insert plates o ate Coin o diam Part no 19 22mm 10 0238 wien 1238 2 Re lootis 22 1 23 8mm 10 0238 1 23 9 25 5mm 10 0238 2 25 6 27 8mm 10 0238 3 27 9 30mm 10 0238 4 30 1 3lmm 10 0238 5 Congratulations on your purchase of this CUBE HOPPER MKI and thank you for having confidence in our our quality products Instruction Manual Seite 3 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KII EM A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at Standard hopper for different applications This CUBE HOPPER is a single coin payout system made universal for all round coins between 19 to 31mm with a thickness of 1 5 to 3 2mm by using the relaevant payout disc and cion insert plate See Reference Chart Features The hopper is square and easy to mount by means of a standard mounting bracket included By using an unique sun and planet gearbox system this Hopper offers the possibility to contain and count with two extensions over 1200 coins of o 24mm The Hopper is protected by an autoreverse anti jam system and has an indirect op
3. reverse side and slide it into the two red hooks on the Mounting Bracket than press the red button with lever slightly backwards and push the Hopper onto the Bracket 2 2 Coin spillage It is ossible that when the Hopper is working some coins will be thrown out and dropped beside the hopper as also can happen when using an extension This can be avoided by using an Coin Entry Cover Mechanical description 3 Dis assembly of the CUBE HOPPER The coin cup can easoliy be removed by sliding the button to the lower position and than sliding the coin cup backwards in the direction of the red slide You now have access to the disc and the Coin Exit Bridge to change and these components 3 1 Functions of individual patrs The motor is conrolled by the PCB and operates the disc by means of gears and shafts The gearbox is constructed according to the sun and planet system Seite 5 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT EM A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at The motor can easily be exchanged by first unplugging the connector from the PCB and than dismounthing the motor holder which is connected to the gear box by measn of a bayonet catch Press down the engraved slide on the motor housing and turn the motor housing in an anti clockwise direction to take it off Now take a new motor and refit into the m
4. 8 1 Model no 10 1700 51 for diameter 23 9 25 5mm and 2 1 to 3 2mm thick coins Disc BB has a green coloured spot Part no 10 0240 5 use together with anti surfkit 10 0017 Use coin insert plate B2 Part no 10 0238 2 Model no 10 1700 60 for diameter 25 6 27 8mm and 1 5 to 2mm thick coins Disc C has a blue coloured spot Part no 10 0240 6 Use coin insert plate C1 Part no 10 0238 3 Model no 10 1700 61 for diameter 27 9 30mm and 1 5 to 2mm thick coins Disc C has a blue cooured spot Part no 10 0240 6 Use coin insert plate C2 Part no 10 0238 4 Model no 10 1700 70 for diameter 25 6 27 8mm and 2 1 to 3 2mm thick coins Disc CC has a pink coloured spot Part no 10 0240 7 Use coin insert plate C1 Part no 10 0238 3 Model no 10 1700 71 for diameter 27 9 30mm and 2 1 to 3 2mm thick coins Disc CC has a pink coloured spot Part no 10 0240 7 Use coin insert plate C2 Part no 10 0238 4 Seite 2 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT ED A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at Model no 10 1700 80 for diameter 30 1 31mm and 1 5 to 2mm thick coins Disc D has a black coloured spot Part no 10 0240 8 Use coin insert plate D1 Part no 10 0238 5 Model no 10 1700 81 for diameter 30 1 31mm and 2 1 to 3 2mm thick coins Disc DD has a black coloured spot Part no 10 0240 9 Use coin insert
5. EX A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at CUBE HOPPER MK II Instruction Service Manual Model 10 1700 Version2 4 June 1999 A New Design to solve most of your payout problems Seite 1 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT EM A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at REFERENCE CHART Model no 10 1700 20 for diameter 19 22mm and 1 5 to 2mm thick coins Disc A has a red coloured spot Part no 10 0240 2 Use coin inert plate A Part no10 0238 Model no 10 700 30 for diameter 19 22mm and 2 1 to 3 2mm thick coins Disc AA has an orange coloured spot Part no 10 0240 3 use together with anti surfkit10 0017 Use coin insert plate A Part no 10 0238 Model no 10 1700 40 for diameter 22 1 23 8mm and 1 5 to 2mm thick coins Disc B has yellow coloured spot Part no 10 0240 4 Use coin insert plate B1 Part no 10 0238 1 Model no 10 1700 41 for diameter 23 9 25 5mm and 1 5 to 2mm thick coins Disc B has a yellow coloured spot Part no 10 0240 4 Use coin insert plate B2 Part no 10 0238 2 Model no 10 1700 50 for diameter 22 1 23 8mm and 2 1 to 3 2mm thick coins Disc BB has a green coloured spot Part no 10 0240 5 use together with anti surfkit 10 0017 Use coin insert plate B1 Part no 10 023
6. Protection device tripprd wait for 30 seconds with the power switched off 7 3 Over payout of coins a Check the Opto Coupler for accumulated dirt oe dust b Check exit monitoring by the host machine c Disconnecting too late the supply ofthe power by the host machine after registration of the coin output 7 4 Under payout of coins a Make sure the Hopper has sufficient coins b Incorrect registration by the host machine c Incorrect exit output debouncing by the host machine d bad contact with the Hopper 7 5 No payout signal a Place check coin insert plate for refernce look at page 2 Seite 8 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KII EX A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at Dimensions Weight standard D 12 5mm W 121 5mm 4H 151mm 780gramm Optional available o Extension Part no 10 0200 A 64mm high extension together with standard gives a capacity of 850 coins of 024mm Can be used for all coins up to 029 5mm A Second extension is possible for disc A AA B BB can be used for a miximum coin size up to 026mm Gives a capacity of 1200 coins of 024mm Seite 9 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT EM A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus
7. at E mail verkauf aus at Dimensions Weight With one extension D 121 5mm W 121 5mm H 215 5 860gram With two extensions D 121 5mm W 121 5mm H 284mm 940gram Futher options are o Driver Interface Cable If the switching Transistor in the host machine is not powerful enough for driving the CUBE HOPPER use our Driver Interface Cable Part no 10 0150 o Service button on backside o And Surf kit for use with small thick coins Seite 10 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopMKII Sa u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at Seite 11 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT EX A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at CUBE HOPPER Registered Desing no 71447 00 CUBE HOPPER MKII SPECIACATIONS Operating Voltage Operating Voltage min Temperature min Temperature max Duty Cycle Humidity min Humidity max Coins per second Payout position Max current not loaded Max current loaded Max current Connector Payout signal Coin size Coin thickness Min tme between coins Min time obstructs optics 12V DC and 24V DC 10 Pin B 12V DC pin 7 17V DC 0 C 50 C 2 1 20 75 7 4 sides 400mA 850mA 2A 9 way connector pins T
8. ered but has not left the hopper and still resides in the output port In this case an underpayout would occur The software in the machine must check the sensor level after power up again If the level is low the hopper must be turned on for a short moment releasing the coin in the output port If the level is high the coin has already left the hopper Seite 16 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT Sc EX A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at SAD on oe EIS ne ta MELI CINE i AF MT IM Pd A FEH MED ADL A OF SL MUL LIAR ASAZ O u WA TE bd MUP TAT er iL a a THA THAT T Acre Co RAO Ac i Ie l
9. ielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT EM A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at When a coin appears at the Countner Pawl under the Exit Bridge the PCB controls the coin verification and releases a logic signal The Opto Coupler and the Countner Pawl detect paid out coins The hopper stops by POWER OFF from the host maschine And electronic overload detection system protects the motor and in case of a coin jam it will temporarliy turn the hopper disc servel times in the opposite direction until the jam is solved if not the hopper switchs itself off 1 1 Coin capacity The average capacity of the standard CUBE HOPPER is approximately 500 cion diameter 24mm thickness 2mm An avaiable option is extesion that enlarges the capacity to around 850 coins with the same thickness and diameter as above 1 2 Payout direction 4 sides Because of ist unique square design the CUBE HOPPER can be mounted in 4 ways The mounthing bracket can be placed in any convenient direction for easy access to the red release button Service Manual Removal and installation 2 Removing the Hopper Power should be shut off until removal is completed Press the red release button on the mounting plate remove the connector and the Hopper can easily be removed 2 1 Installation of the Hopper First plug the connector into the Hopper at the
10. is supplied to the hopper thtough a transistor switch the sensor output remains high and the hopper srarts turning Wehen a coin arrives at the output gate of the hopper the sensor level goes ow During the coin passes the output gate the sensor signal remains low When the coin leaves the hopper output gate the sensor level goes up again Hopper Power Input a Con leaves output port Hopper Sensor Output Coin passes oulput port The best way to process the sensor output signal ia as follows When the sensor signal goes low coin enters output port the software registers that a coin is paid but does not turn off the hopper yet Turning off the hopper at this moments stops the hopper immediatly and the coin may be stuck in the output port After the sensor signal goes up again coin leaves output port the hopper must be turned off immediatly preventing an over payout Seite 15 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT EX A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at In short The software must register a coin payout at the falling edge of the sensor signal and turn off the hopper at the rising edge of the sensor signal Main Power Down event If the main power goes down during a payout and the falling edge is detected coin is registered it is theoratically possible that the coin is regist
11. otor holder The gearbox can also be removed completely by unscrewing the three screws which attach the gearbox to the platform and nemoving the rollpin on top of the motor shaft The Counter Pawl fits an Opto output detector with a transmitter inside the Hopper The Counter Pawl makes sure that the coin always leaves the Hopper and the construction is done in such a way that once the coin leaves the disc it can never return to the Hopper 3 2 Coin routing The coins enter the hopper via the top of the Coin Cup and are ejected sideways via de Coin Exit Bridge 4 Electrical Interface The electronics of the Hopper work with 12VDC or 24 VDC The 12VDC must be connected by pin 8 The 24VDC must be connected by pin 7 The Earth wire must be connected by pin 9 WARNING Failune to observe the interface requirements specified in this technical manual may result in miscounts damage to the electronics and the motor of the Hopper or create unacceptable voltage drops affecthing other units depending on that supply 4 1 Connector Pin 1 low level Pin2 low level connector common Pin 3 Pin 4 Button 12 24VDC for emptying the hopper optional Pin 5 Pin 6 opto sensor Pin 7 24 Volt positive supply and motor contol Pin 8 12 Volt positive supply and motor contol Pin 9 Ground common supply You can use a 9 pin molex connector Part no 22 01 2095 and crimp terminals Part no 05 50 0032 or equivalent with a pitch of 0 1 2 4mm Note
12. tely 850mA Hopper full ar 400mA Hopper empty afer 200mS 5 2 Temerature Storage temperature 20 C to 70 C Operating temerature 0 C to 50 C Humidity Min 20 Max 75 5 3 General Ensure that the exit is not blocked so that coins can alway move freely Maintenance IMPORTANT Important shut off power from the host machine before start cleaning activities 6 Cleaning and Materials All reachable places where the coins go must be cleaned every 6 months or 500 000 coins with a moist coth with dry silicon spray Part no 20 0124 1 In particular the Opto Coupler needs to be klept clean otherwise unreliable coin counthing could occur Troubleshooting 7 Test equipment Seite 7 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT EX A u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at General testing equipment like multimeter is all you need on the road to enable you to make a diagnosos of a problem with the CUBE HOPPER For use in the workshop we sell special test equipment part no 10 0155 7 1 Coins fall to unjam a Are you using the correct coin insert See Reference list b Are you using the right disc See Reference list c Be sure Opto Coupler is clear d Are there badly ore incorrect coins in the Hopper 7 2 Motor falls to run a Check the Hopper fuse of the host machine b
13. tical readout A low level sensing getection is integread in the coin cup and can be connected to the connector at pin and 2 When using te correct pin on the connector the Hopper operates on safe voltage 12 or 24 VDC9 Power consumption 400mA to 850mA 2Amp peak It is easy to change to any coin between 19 and 31mm within the tickness range from 1 5 to 3 2mm just fit the correct payout disc and coin insert plate on the platform Note By using small thick coins 19 25 5 diameter and 2 1 3 2mm the use of anti surfkit is advised art nr 10 0017 How to remove the disc Slide the red button on the back to Down position remove the coin by sliding it in Up position and remove the disc from the platform Before bringing the new disc onto the platform please check a That the correct coin insert plate is mounted on the platform under the bridge See Reference Chart b Place the new disc on the platform after fitting the correct coin insert plate Don t forget to put the black Telfon bearing in the centre of the platform c Bring the coincup onto the platform and slide the red button in up position Look at Part no 10 1700 XX on the sticker at the backside of the hopper Disc marked X red A 20 or orange AA 30 yellow B 40 or 41 green BB 50 or 51 blue C 60 or 61 pink CC 70 or 71 black D 80 or DD 81 See Reference Chart Service Manual Electrical features Seite 4 Datum 01 07 02 A u S Sp
14. ype Molex 22 01 2095 08 50 0032 Open collector active low 25mA 35V 19mm 31mm 1 5mm 3 2mm 100mS SmS Seite 12 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopfM KIT Sa u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at MIs MKD Coin exit 35m ca 5 Exit valid Timing diagram Cube Hopper MK2 type 10 1700 Seite 13 Datum 01 07 02 A u S Spielger te Seitenanzahl 17 G FORMULAR Manual hopper cubehopf KIT Sa u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at iji HHE sr u _ _ Sa u S Spielger te GesmbH 1210 Wien Scheydgasse 48 Tel 0043 1 271 66 00 Fax DW 75 http www aus at E mail verkauf aus at Interfacing the Cube HopperII The hopper must be connected to the host machine as follws 3 Button 12 24V 4 5 Sensor 6 24VDC 7 12VDC 8 SEN I LESLIE The Low Level pins are connected to 2 copper plates which make contact with each other if ther are enough coins in the hopper The low level signals just act like a switsch Teh Sensor signal must be pulled up to 5 or 12V by a resistor of about 10K in the host machine because the Hopper Sensor output is an open collector type When power
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