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Operation and Safety Manual

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1. 4 22 Decal Location Sheet 3 016 4 23 Decal Location Sheet 4 4 24 Decal Location Sheet 5 016 4 25 Decal Location Sheet 6 4 26 Generation 1 Boot Up Splash 5 5 1 FIGURE NUMBER TITLE 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 5 19 5 20 5 21 5 22 5 23 5 24 5 25 5 26 JLG Lift LIST OF FIGURES PAGE Generation 2 Boot Up Splash 5 5 1 LCD Panels aree RE RERO ER AERE 5 2 Boot Up Splash 5 5 4 Default 5 2 5 6 5 8 CAN Communication Error 5 10 Serviceable Fault Screen 5 12 Keyswitch in Ground Control Mode Screen 5 14 Keyswitch in Ground Control Mode with Operational eR 5 16 Operational Fault No Graphics Screen 5 18 Operational Fault With Graphics Screen 5 20 Operational Fault Footswitch Open Screen 5 22 Out of Transport Axles Retracted Screen 5 24 Transport Swing Fault Screen 5 26 Backward Envelope Speed Reduction Fault Screen 5 2
2. 5 53 5 39 Machine Tilted Mode 5 5 55 5 40 Unrestricted Mode Screen 5 57 5 41 Restricted Mode 5 5 58 5 42 Machine Model Unknown Screen 5 60 7 1 Oil Sampling 7 9 7 2 Engine Operating Temperature Specifications Deutz Sheet 7 10 7 3 Engine Operating Temperature Specifications Deutz 5 2 BA VEINTE ee aad 7 11 7 4 Operator Maintenance and Lubrication Diagram 7 12 vi JLG Lift PAGE 3121261 TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE 1 1 Minimum Approach Distances 1 6 1 2 Beaufort Scale For Reference 1 9 2 1 Inspection and Maintenance Table 2 3 4 1 Skyguard Function 4 16 4 2 4 27 5 1 Operational Fault 5 61 7 1 Operating Specifications 7 1 7 2 Dimensional 7 2 7 3 Capacities a eases ge eens VP NE 7 3 7 4 Tire 5 5 7 3 7 5 Deutz TD2011L4 5 7 4 7 6 Deutz TCD2 9L4 Spec
3. 03179340 030V0183A0 3I NOLDD3HIG SIHLNI 43041 TTHM 3NIED VIN A 3121261 JLG Lift 4 6 SECTION 4 MACHINE OPERATION 4 4 ENGINE OPERATION 1 Turn key of Platform Ground Select switch to the Ground position e NOTE Initial starting should always be per B formed from the Ground Control sta tion 2 Pull the Power Emergency Stop switch out 6 D 4 a 3 Push the Engine Start switch until engine starts e Starting Procedure CAUTION CAUTION IF ENGINE FAILS TO START PROMPTLY DO NOT CRANK FOR AN EXTENDED TIME ALLOW ENGINE TO WARM UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING SHOULD ENGINE FAIL TO START AGAIN ALLOW STARTER TO COOL OFF FOR 2 3 MIN UTES IF ENGINE FAILS AFTER SEVERAL ATTEMPTS REFER TO ENGINE MAINTENANCE 4 Afterengine has had sufficient time to warm up shut engine MANUAL off NOTE Afterturning on ignition operator must wait 5 Turn Platform Ground Select switch to the O until glow plug indicator light goes out Platform position aw before cranking engine N E 3121261 JLG Lift 4 7 SECTION 4 MACHINE OPERATION 6 From the Platform pull the Power Emergency 2 Push Power Emergency Stop switch in Stop switch out 7 Push the Engine Start switch until engine 3 Turn key of Platform Ground Select switch to O starts e the Off position z 2 Refer to Engine Manufacturer s manual for detailed 4 NOTE Fo
4. NOT PERMITTED FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH v MAXIMUM TOWING SPEED 5 M P H 8 K M H DRIVE EN E Drive Hub Engaged HB MAXIMUM TOWING GRADE 25 A CAUTION B DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED Mcd j AP 1 Retract lower and position boom in travel position lock Bg REVERSED turntable DRIVE B HUB Drive Hub Disconnected ull Figure 4 4 Drive Disconnect Hub 3 Reconnect the drive hubs by inverting the disconnect cap when towing is complete 3121261 JLG Lift 4 17 SECTION 4 MACHINE OPERATION LIFTING AND TIE DOWN See Figure 4 5 4 2 SHUTDOWN AND PARK 4 3 To shut down and park the machine the procedures are as fol lows 1 Drive machine to a reasonably well protected area Lifting 2 Ensure boom is lowered over rear drive axle 1 3 Pushin the Emergency Stop at Platform Controls 4 Pushin the Emergency Stop at Ground Controls Position 2 Platform Ground Select switch to the center Off position 5 If necessary cover Platform Controls to protect instruction 3 placards warning decals and operating controls from hostile environment 4 5 4 18 JLG Lift Refer to the Serial Number Plate refer to the Specifications section of this manual or weigh the individual unit to find out the Gross Vehicle Weight Place the boom in the stowed position with the turntable
5. 4 19 4 9 no 4 10 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 ee 4 12 56 1 4 12 LCD DISPLAY PANEL oce 5 2 ee 4 12 Description 5 2 ES 4 13 GENERATION 1 LCD DISPLAY PANEL SCREENS 5 3 ides 4 13 Boot Up Splash Screen 5 3 ene 4 13 Default Screen 5 5 4 13 Conditional 5 7 ee 4 14 CAN Communication Error Screen 5 9 ee 4 14 Serviceable Fault Indication Screen 5 11 ee 4 15 Keyswitch in Ground Control Mode Screen 5 13 ee 4 15 Keyswitch in Ground Control Mode Screen with een 4 15 Operational Faults 5 15 ee 4 15 Operational Fault No Graphics Screen 5 17 Operational Fault With Graphics Screen 5 19 ee 4 16 Operational Fault Footswitch Open Screen 5 21 T 4 16 Out of Transport Axles Retracted 5 23 4 17 Operational Fault Transport Swing Fault Screen 5 25 ee 4 18 Envelope Speed Reduction 5 27 e 4 18 Operational Fault Envelope Violation Fault en 4 18 Sereni diis e reete ta etis deesse render 5 29 57 4 19 Operational Fault Over Under Moment Fault DTC 0017 0018 5 31 JLG Lift 3121261 TABLE OF CONTEN
6. 5 56 The display shows animated boom length and boom Boom movement is proportional to the envelope bound aries Platform location is always shown at the end of the boom JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Figure 5 40 Unrestricted Mode Screen 3121261 JLG Lift 5 57 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Figure 5 41 Restricted Mode Screen 5 58 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 When operator switches from Unrestricted to Restricted mode the envelope shrinks to indicate reduced operating envelope Example 2 Platform is edge of the envelope When Unrestricted or Restricted mode is selected the dis play flashes snail image at a rate of 0 5 seconds in the machine status tray Theenvelope color will match the weight mode selected Example 3 Unrestricted mode with envelope tilt condition When on the Unrestricted envelope screen if the operator experiences a tilt condition where tilt is less than what the machine is configured for then the envelope will shrink further to show that the new envelope Display shows animated boom length and boom angle information along with the new envelope Boom movement is proportional to envelope boundaries Platform location is always at the end of the boom 3121261 JLG Lift Example 4 Restricted mode with envelope tilt condition
7. 55 zs m E 4 E za Be 5 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 6 1701529 1701529 1701529 1701529 1701529 1701529 7 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 8 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 9 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 10 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 11 ES 17055980 zs 17055980 12 1705514 2 13 3251243 3251243 3251243 3251243 3251243 3251243 3251243 14 se EN 15 1705337 1705337 1001117034 1705904 1705337 1705341 1705338 S 16 1001117035 1705906 1705916 1705505 s 1705493 3121261 JLG Lift 4 27 SECTION 4 MACHINE OPERATION Table 4 2 Decal Legend Item ANSI Korean Chinese Portuguese d French English CE Japan Australia 1001125140 B 0274723 B 0274724 B 0274725 B 0274726 B 0274727 B 1001125143 B 0274729 B 1001125141 B 17 1702153 18 1703953 1703953 1703943 1705903 1703941 1703942 1703944 19 1702868 1702868 1001116846 1705967 1704001 1704000 20 1703797 1703797 1703925 1705895 1703923 1703924 1705921 1703926 1705921 21 1705336 1705336 1001116849 1705896 1705917 1705347 1705822 1705344 1705822 22 17
8. Stored Serviceable Fault Unlocked Fault Code see Service Manual Figure 5 8 Serviceable Fault Screen 5 12 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Keyswitch in Ground Control Mode Screen The Keyswitch in Ground Control Mode Icon will be displayed as long as the key is in the ground control position The icons below the orange line will reflect the status of the machine 3121261 JLG Lift 5 13 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Keyswitch in Ground Control Mode Icon Figure 5 9 Keyswitch in Ground Control Mode Screen 5 14 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Keyswitch in Ground Control Mode Screen with Operational Faults The Keyswitch in Ground Control Mode Icon will be displayed as long as the key is in the ground control position If any opera tional faults are active the refer to Operation Manual icon will be shown Additionally the numeric fault code will be displayed above the icon The icons below the orange line will reflect the status of the machine 3121261 JLG Lift 5 15 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric Fault Code Referto Operation Keyswitch in Ground Manual Icon a Control Mode Icon Figure 5 10 Keyswitch in Ground Control Mode with Operational Faults 5 16 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Operational Fa
9. 37 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701501 38 39 40 4 42 43 44 45 46 47 48 49 50 51 52 3121261 JLG Lift SECTION 4 MACHINE OPERATION Table 4 2 Decal Legend Item ANSI 1001125140 B Korean 0274723 B Chinese 0274724 B Portuguese 0274725 B English Spanish 0274726 B French English 0274727 B CE 1001125143 B Japan 0274729 B Australia 1001125141 B 53 54 55 56 57 58 59 60 61 62 63 64 1001112551 4 30 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 5 1 IDENTIFICATION The Operator can identify the Generation of the LCD Display Panel by the boot up splash screen that is displayed when the LCD screen is activated Those screens are shown below Figure 5 2 Generation 2 Boot Up Splash Screen Figure 5 1 Generation 1 Boot Up Splash Screen 3121261 JLG Lift 5 1 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 5 2 Description 5 2 LCD DISPLAY PANEL This machine utilizes an LCD display panel to assist the operator by supplying additional information during the operation of the machine It is NO
10. When on the Restricted envelope screen if the operator experiences a tilt condition where tilt is less than what the machine is configured for then the envelope will shrink further to show that the new envelope Display shows animated boom length and boom angle information along with the new envelope Boom movement is proportional to envelope boundaries Platform location is always at the end of the boom 5 59 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Machine Model Unknown 18505 the display will show the Machine Model Unknown image on the machine status tray As soon as the machine is powered up the control system checks the model of the machine and if the model is neither 1500SJ nor Figure 5 42 Machine Model Unknown Screen 5 60 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 5 5 OPERATIONAL FAULT CODE LISTING 3121261 Table 5 1 Operational Fault Codes Fault Code Description 001 EVERYTHING OK 0010 RUNNING AT CUTBACK OUT OF TRANSPORT POSITION 0011 FSW OPEN 0012 RUNNING AT CREEP CREEP SWITCH OPEN 0013 RUNNING AT CREEP TILTED AND ABOVE ELEVATION 0014 CHASSIS TILT SENSOR OUT OF RANGE 0015 LOAD SENSOR READING UNDER WEIGHT 0016 ENVELOPE ENCROACHED HYDRAULICS SUSPENDED 0017 OVER MOMENT HYDRAULICS SUSPENDED 0018 UNDER MOMENT HYDRAULICS SUSPENDED 0030 RUNNING AT CREEP PLATFORM STOWED 0035 APU A
11. EJ An Oshkosh Corporation Company Operation and Safety Manual Original Instructions Keep this manual with the machine at all times Boom Lift Models 1500SJ ANSI CE 3121261 January 5 2015 FOREWORD FOREWORD This manual is a very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information 3121261 JLG Lift FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol It is used to alert you to the potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACK GROUND A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE AN ORANGE BACK GROUND b JLG Lift A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST
12. MACHINE OPERATION ANSI amp CE ONLY fous D QUAL LANGUAGE ONLY ec Do ONLY Figure 4 9 Decal Location Sheet 4 of 6 4 24 JLG Lift 3121261 SECTION 4 MACHINE OPERATION Figure 4 10 Decal Location Sheet 5 of 6 4 25 JLG Lift 3121261 SECTION 4 MACHINE OPERATION 1500SJ le 62 4 7 z PNA 39 30 17 8 2 37 Figure 4 11 Decal Location Sheet 6 of 6 4 26 JLG Lift 3121261 SECTION 4 MACHINE OPERATION Table 4 2 Decal Legend Item ANSI Korean Chinese Portuguese sene French English CE Japan Australia 100011251408 0274723 02747248 074758 bameg 02147278 1001125143 8 02747298 10011251418 1 e e 2 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 3
13. The user must be familiar with the surface before driving Do shall not be part of or attached to the machine The mini not exceed the allowable sideslope and grade while driving mum approach distance shall be reduced to a distance within e the designed working dimensions of the insulating barrier This determination shall be made by a qualified person in accordance with the employer local or governmental require ments for work practices near energized equipment DANGER DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Do not elevate platform or drive with platform elevated while on or near a sloping uneven or soft surface Ensure machine is positioned on a firm level and smooth surface before elevat ing platform or driving with the platform in the elevated posi tion Before driving on floors bridges trucks and other surfaces check allowable capacity of the surfaces 3121261 JLG Lift 1 7 SECTION 1 SAFETY PRECAUTIONS Never exceed the maximum work load as specified on the platform Keep all loads within the confines of the platform unless authorized by JLG Keep the chassis of the machine a minimum of 2 ft 0 6m from holes bumps drop offs obstructions debris concealed holes and other potential hazards at the ground level Do not push or pull any object with the boom Never attempt to use
14. Axles Retracted 8ft 2in 2 49 m Axles Extended 12ft 6in 3 8 m Wheelbase 12ft 6in 3 81 m Tailswing 5ft 5 7 8in 1 6m Ground Clearance Axle 12in 30 4 cm Turning Radius Axles Retracted Outside 22 ft 6in 6 8m Inside 14ft 5 4 4m Turning Radius Axles Extended Inside 8ft 2 4m Outside 19ft 4in 5 9m Machine Height stowed 9ft 11in 3 04m Machine Length stowed 61ft 8 5 8in 18 81m Platform Height Unrestricted Capacity 150ft 1in 45 75m Restricted Capacity 130ft 2in 39 67 m Ground Clearance Chassis 25 5 in 64 7 cm 7 2 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Capacities Tires Table 7 3 Capacities Table 7 4 Tire Specifications Hydraulic Oil Tank 55 gal 2081 Size 445 500710 Load Range J Fuel Tank Standard 31gal 117L Ply Rating 18 Fuel Tank Optional 52 8 gal 2001 Foam Fill Polyurethane HD 55 Durometer Foam DriveHub Diameter 46 45 in 117 9 cm Bonfiglioli 2 1 quarts 2 liters 1096 Width 18 45 7 cm Reggiana Riduttori 0 5 quarts 0 5 liters 1096 RimSize 15x28 Tire amp Wheel Weight 867 Ibs 393 kg Max Tire Load 28600 Ibs 12973 kg Size 445 65 24 Type Solid Diameter 45 3in 115 1 Width 173in 43 9 cm Rim Size 12 00 24 Tire amp Wheel Weight 960 Ibs 435 4 kg
15. Check the Service Manual for the spe cific fault code 3121261 JLG Lift 5 21 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric Fault Code 0011 Iconrepresenting No Functions are Operational Icon Representing Footswitch Reminder TM NoServiceable Faults Present Figure 5 13 Operational Fault Footswitch Open Screen 5 22 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Out of Transport Axles Retracted The Out of Transport Axles Retracted screen appears if the JLG Control System has sensed the boom has been moved out of the transport position with the axles retracted The screen will remain until the operator operates one of the controls highlighted on the screen to correct the condition In the lower right corner a check mark in a green circle indicates there are no serviceable faults present If a serviceable fault is present the numeric fault code with a safety alert symbol is displayed Multiple faults will display in succession Check the Service Manual for the specific fault code 3121261 JLG Lift 5 23 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Yellow Highlights Indicate direction Control Switch can be Applied to Correct the Fault Condition Axles Retracted Icon Extended Axles Will Flash Yellow Segments Indicate Directions thatJoystick can be Applied to Correct the Fault Condition No Serviceable Faults Present Fig
16. SECTION 3 MACHINE CONTROLS AND INDICATORS Drive Speed Torque Select Steer Select Platform Leveling Override Axle Extend Retract Horn Indicator Panel Soe 3 12 57 22 21 20 19 18 Boom Control Select 13 Power Emergency Stop 14 Start Auxiliary Power 15 Capacity Select 16 Drive Orientation Override T Drive Steer 18 17 16 15 14 Main Telescope Lights Jib Lift Soft Touch SkyGuard Override JibStow Jib Telescope Figure 3 4 Platform Control Console JLG Lift SoftTouch SkyGuard Indicator PlatformRotate LockPin Indicator Function Speed Control Main Lift Swing 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS A WARNING ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 3 Platform Leveling Override A three position switch allows the operator to adjust the automatic self leveling system This switch is used to adjust platform level in situa tions such as ascending descending a grade 4 Axle Extend Retract t Allows the operator to
17. locked Remove all loose items from the machine Attach lifting device and equipment only to the designated lifting points Properly adjust the rigging to prevent damage to the machine and so the machine remains level 3121261 SECTION 4 MACHINE OPERATION Tie Down 44 STOWINGTHE FOR TRANSPORT 1 Place the boom in the stowed position with the axles NOTICE retracted WHEN TRANSPORTING THE MACHINE THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST 2 Hold the Jib Swing control switch to the right until the plat form will no longer swing 1 22 boom in the stowed position with the turntable Automatic platform leveling is disabled when stowing the jib ocked 2 Remove all loose items from the machine 3 Pushand hold the platform rotate switch until the jib and platform are in the stowed position under the boom 3 Secure the chassis and the platform using straps or chains of adequate strength and attached to the designated tie down points 3121261 JLG Lift 4 19 SECTION 4 MACHINE OPERATION 17 3 5 26 m LT 6107 2 08 m gt lt 1053 18 m 31 5 9 58 m 2 G 4 lt k O A gt 6 9 1177 3 53 m 43 0 13
18. seen 3121263 72 OPERATING SPECIFICATIONS AND PERFORMANCE DATA Operating Specifications Table 7 1 Operating Specifications Capacity ANSI Unrestricted Restricted 500165 227 kg 1000 Ibs 454 kg Capacity CE amp Australia Unrestricted 500165 230 kg Restricted 1000 Ibs 450 kg Maximum Travel Grade stowed 4096 Position Gradeability see Figure 4 3 Maximum Travel Grade stowed 5 Position Side Slope see Figure 4 3 Maximum Drive Speed 3 0mph 4 8kph Gross Machine Weight Approximate 48000165 217720 Ground Bearing Pressure Maximum 113 psi 7 94kgcm 3121261 JLG Lift 7 1 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 7 1 Operating Specifications Table 7 2 Dimensional Data Maximum Wind Speed 28mph 12 5 m s Maximum Manual Force 90 Ibs 400N Maximum System Voltage 12 volts Horizontal Reach from centerline of rota tion Unrestricted Capacity Restricted Capacity 80 ft 24 38 m 64 ft 11 in 19 79 Maximum Main Relief Hyd Pressure 4600 psi 317 Bar Dimensional Data Table 7 2 Dimensional Data Horizontal Reach over end Unrestricted Capacity Restricted Capacity 72ft 4 in 24 38 57ft 3 in 17 45 Horizontal Reach over side Unrestricted Capacity 73ft 9 in 22 48 Restricted Capacity 58ft 9 in 17 91 Overall Width
19. 25 8 051 at 100 C 9 3 St Viscosity Index 376 NOTE Mobil Exxon recommends that this oil be checked on a yearly basis for viscosity 7 8 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Figure 7 1 Oil Sampling Port 3121261 JLG Lift 7 9 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE AMBIENT AIR TEMPERATURE 120 F 49 NO OPERATION ABOVE THIS 1 1 A A A TOOTS AMBIENT TEMPERATURE 110 c 100 F 38 C 90 SUMMER EI GRADE Kl a bk 70 F9 SPECIFICATIONS vw amp 5 e 3 50 F 10 40 F 4 30 0 ENGINE WILL START AND OPERATE UNAIDED AT THIS E erro TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A 10 F 12 C FULLY CHARGED BATTERY ENGINE WILL START AND OPERATE AT THIS TEMPERATURE WINTER WITH THE RECOMMENDED FLUIDS A FULLY CHARGED BATTERY GRADE V y 10 F 28 0 AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER D 20 F 29 PACKAGE IE ENGINE BLOCK HEATER ETHER INJECTION OR mom Map GLOW PLUGS BATTERY WARMER AND HYDRAULIC OIL TANK HEATER Re 30 34 0 40 F 40 C NO OPERATION BELOW THIS DU S AMBIENT TEMPERATURE E 7 10 JLG Lift 3
20. 3121261 Lift Control Provides raising and lowering of the main boom e cnt Swing Control Provides 360 degrees contin uous turntable rotation JLG Lift 12 13 14 Main Telescope Control Provides extension K 7 retraction of the main boom Boom Control System Test Button The push button is used to test the boom control system and confirm that it is working properly Machine Safety System Override MSSO CE Only Provides emergency override of function controls that are locked out in the event of Load Sense System activation 3 7 SECTION 3 MACHINE CONTROLS AND INDICATORS Ground Control Indicator Panel See Figure 3 3 Ground Control Indicator Panel 1 No Alternator Output Indicator Indicates a problem in the charging circuit and service is required Low Engine Oil Pressure Indicator Indicates that engine oil pressure is below normal and service is required High Engine Temperature Indicator Indicates that engine coolant temperature is abnormally high and service is required Engine Oil Temperature Indicator Indicates the temperature of the engine oil which also serves as engine coolant is abnormally high and service is required JLG Lift Glow Plug Indicator Indicates the glow plugs are operating After turning on ignition wait until light goes out before cranking engine Axles Set Indicator Indicates that the axles are
21. 442 F 228 C Viscosity Brookfield cP at 18 C 2700 at 40 C 55 cSt at 100 C 9364 Viscosity Index 152 7 6 Table 7 10 Mobil DTE 13M Specs 150 Viscosity Grade 32 Specific Gravity 0 877 Pour Point Max 40 F 40 C Flash Point Min 330 F 166 C Viscosity at 40 C 3361 at 100 C 6 6 St at 100 F 169SUS at210 F 48 SUS cpat 20 F 6 200 Viscosity Index 140 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 7 11 UCon Hydrolube HP 5046 Type SyntheticBiodegradable Specific Gravity 1 082 Pour Point Max 58 F 50 C pH 9 1 Viscosity at 0 C 32 F 340 cSt 1600505 at 40 C 104 F 46 cSt 215505 at65 C 150 F 22 St 106SUS Viscosity Index 170 3121261 JLG Lift Table 7 12 Mobil EAL H 46 Specs Type Synthetic Biodegradable 150 Viscosity Grade 46 Specific Gravity 910 Pour Point 44 F 42 Q Flash Point 500 F 260 C Operating Temp Oto 180 F 17 to 162 C Weight 7 64 b per gal 0 9 kg per liter Viscosity 140 45 St at 100 C 8 0 St 153 Viscosity Index 7 7 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 7 13 Exxon Univis HVI 26 Specs Specific Gravity 32 1 Pour Point 76 F 60 C Flash Point 217 F 103 C Viscosity at 40 C
22. 5210 39 029 359 5845 Oshkosh JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4 Jurong Industrial Estate Singapore 639379 f 65 6591 9030 65 6591 9031 Oshkosh JLG Tianjin Equipment Technology Ltd Pudong Kerry Parkside Room 3705 1155 Fang Dian Road Pudong Shanghai 201204 f 0086 21 60311575 0086 21 60311599 ju Plataformas Elevadoras JLG Iberica S L Trapadella 2 Castellbisbal Sur 08755 Castellbisbal Barcelona Spain 3493 772 4700 34 93 771 1762 u JLG Sverige AB Enkopingsvagen 150 Box 704 SE 176 27 Jarfalla Sweden 46 0 850 659 500 46 0 850 659 534 www jlg com
23. ANSI markets and 230 kg for CE and Australia markets capacity restriction envelope or a 1000 Ib 454 kg for ANSI markets and 450 kg for CE and Australia markets capacity restriction A WARNING envelope The operator selects the desired capacity TO AVOID FORWARD OR BACKWARD TIPPING DO NOT OVERLOAD MACHINE OR OPER restriction by positioning the Capacity Select switch on ATE THE MACHINE ON AN OUT OF LEVEL SURFACE the platform console The Capacity Indicator shows the capacity selected and both capacity lights will flash and an alarm sound if the platform is out of the selected capacity range NOTE Operation in the 1000 Ib 454 kg for ANSI markets and 450 kg for CE and Australia markets envelope requires the jib to be fully retracted 4 4 JLG Lift 3121261 SECTION 4 MACHINE OPERATION MAIN BOOM ELEVATED 20 DEGREES 3121261 MAIN BOOM FULLY EXTENDED Figure 4 1 Position of Least Forward Stability JLG Lift JIB HORIZONTAL amp FULLY EXTENDED MACHINE WILL OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT OF LEVEL SURFACE 4 5 SECTION 4 MACHINE OPERATION amp lt 15291 jo uonisod Z Y ATINA 91 53993006 Q31v108 W3031V 1d 519993189 031 13 q3Dvul38 ATINA WOOS NIVW 30vddfiS 18 41 10 100
24. Auxiliary Power Switch Function Enable Power Emergency Stop Hourmeter Platform Ground Select Lift Swing Telescope Boom Control System Test Machine Safety System Override MSSO Figure 3 2 Ground Control Station with Machine Safety System Override MSSO CE Only 3 4 3121261 5 ECTION 3 MACHINE CONTROLS AND INDICATORS 4 3121261 A WARNING ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY Platform Leveling Override A three position switch allows the operator to adjust the automatic self leveling system This switch is used to adjust platform level in situa tions such as ascending descending a grade Jib Lift Provides raising and lowering of the jib NOTE Auxiliary power only works if there is no engine oil pressure and is disabled if engine is running Functions will operate at a slower than normal rate because of the reduced hydraulic flow NOTICE 2 WHEN USING AUXILIARY POWER DO NOT OPERATE MORE THAN ONE FUNCTION AT A TIME SIMULTANEOUS OPERATION CAN OVERLOAD THE AUXILIARY PUMP JLG Lift 6 Engine Start Auxiliary Power Switch Function Enable To start the engine the switch must be held 9 UP until the engine starts held DOWN for duration of auxiliary pump 9 To use auxiliary power t
25. DTC Screen 5 46 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Capacity Mode Error completely telescoped out and changes the capacity to Restricted mode the capacity mode indicator icon will flash in If the operator selects the incorrect capacity mode for the jib con the Machine Status tray every second figuration i e if the operator is in Unrestricted mode with the jib Figure 5 33 Capacity Mode Error Screen 3121261 JLG Lift 5 47 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Swing DTCs When the machine is swung more than what it is allowed for in either left or right direction the control system senses a swing fault When a swing DTC is active the display shows a machine image with green arc which indicates the allowed angle and the portion other than the green arc indicates the restricted area to show the swing DTC Displays shows operator to extend the axles by flashing the axles Swing DTC will be displayed on the DTC tray with the num ber and system distress icon Available functions on the machine are shown with green arrows Functions that are not available are grayed out RPM and speed restriction icon will be displayed in the Icons tray NOTE Image below shows a left swing DTC For right swing DTC the boom will be shown swung to the right 5 48 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 A 0038 SWIN
26. Free 877 JLG SAFE 877 554 7233 Outside USA Phone 240 420 2661 Fax 301 745 3713 E mail ProductSafety JLG com FOREWORD REVISION LOG Original Issue April 25 2011 Revised May 23 2011 Revised November 10 2011 Revised September 10 2012 Revised September 4 2014 Revised January 5 2015 JLG Lift 3121261 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION 1 SAFETY PRECAUTIONS 1 1 GENERA o Por RR V stood 1 1 1 2 PRE OPERATION 1 1 Operator Training and Knowledge 1 1 Workplace 1 2 Machine 1 3 1 3 OPERATION dee node Sade E 1 3 Gen tal oue ec LE VE REX RENE ETIN 1 3 Trip and Fall 5 1 4 Electrocution Hazards 1 5 Tipping 1 7 Crushing and Collision Hazards 1 10 14 TOWING LIFTING AND 1 11 1 5 ac Y FRE Y Sac EROR E YS 1 11 Maintenance 5 1 11 Battery 5 1 13 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 21 PERSONNEL TRAINING 2 1 Operator Tr
27. Max Tire Load 28600 Ibs 12973 kg 3121261 JLG Lift 7 3 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Engine Data Table 7 5 Deutz TD2011L4 Specifications Table 7 6 Deutz TCD2 9L4 Specifications Type Liquid Cooled Type Liquid Cooled Number of Cylinders 4 Number of Cylinders 4 Bore 3 7in 94mm Bore 3 6in 92 mm Stroke 4 4in 112mm Stroke 4 3in 110mm Total Displacement 190 cu in 3108 Total Displacement 178 cu in 2925 cm Compression Ratio 17 5 1 Firing Order 1 3 4 2 Firing Order 1 3 4 2 Output 74 2hp 55 4kW Output 75hp 56kW Oil Capacity 2 4Gallon 8 9 L Oil Capacity Coolant Capacity System 3 2Gallon 12 11 van Average Fuel Consumption 1 2gph 4 1Iph Total Capacity 16Quarts 151 Min Low Erigine REM Lus Average Fuel Consumption 1 2gph 4 1 Iph Mid Engine RPM Idle Engine RPM 1200 Max High Engine RPM 2500 Mid Engine RPM 1800 High Engine RPM 2475 7 4 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Major Component Weights Hydraulic Oil Table 7 8 Hydraulic Oil A WARNING 4 Hydraulic System DO REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIGHT Operating S A E Viscosity OR SPECIFICATION FOR EXAMPLE BATTERIES FILLED TIRES
28. PLATFORM DO NOT Temperature Range Grade MODIFY UNIT IN ANY WAY TO AFFECT STABILITY 0 to 180 F 10W Table 7 7 Critical Stability Weights 18 to 83 C 0 to 210 F 10W 20 10W30 Components LBS KG 18 to 99 C 5 50 to 2109 20W 20 Count ht 9500 4309 re 10 to 99 C Tire amp Wheel 867 393 NOTE Hydraulic oils require anti wear qualities at least API Service Tire amp Wheel 960 435 4 Classification GL 3 and sufficient chemical stability for mobile Drive Hub amp Motor 275 5 123 SYSTEMI SEVICE ET NOTE Aside from JLG recommendations it is not advisable to mix oils Swing Drive 290 132 _ of different brands or types as they may not contain the same Complete Engine Assembly 1275 579 required additives or be of comparable viscosities If use of hydraulic oil other than Mobil 424 is desired contact JLG Indus Complete Boom including jib 12513 5676 tries for proper recommendations Platform 36x96 245 111 Platform 36x72 195 89 3121261 JLG Lift 7 5 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE OIL SAMPLING See Figure 7 1 Oil Sampling Port This machine is equipped with an oil sampling valve to allow for verification of hydraulic oil condition Refer to the Service Manual for Oil Sampling procedures Table 7 9 Mobilfluid 424 Specs SAE Grade 10W30 Gravity API 29 0 Density Lb Gal 60 F 7 35 Pour Point Max 46 F 43 C Flash Point Min
29. UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND NOTICE INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY 3121261 FOREWORD A WARNING THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA TION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT JLG INDUSTRIES INC SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE CONTACT JLG INDUSTRIES INC TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE NOTICE JLG INDUSTRIES INC MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT 3121261 JLG Lift For Accident Reporting Standards and Regulations Product Safety Publica Compliance Information tions Questions Regarding Special Current Owner Updates Product Applications Questions Regarding Prod ti R di Questions Regarding uct Modifications Product Safety Contact Product Safety and Reliability Department JLG Industries Inc 13224 Fountainhead Plaza Hagerstown MD 21742 USA or Your Local JLG Office See addresses on inside of manual cover In USA Toll
30. extend or retract the axles The axles can only be extended or retracted while the machine is being driven forward or reverse Vt HH 4 5 Horn A push type HORN switch supplies electrical power to an audible warning device when pressed 3121261 t t J 6 NOTE JLG Lift Indicator Panel The LED Indicator Panel contains indicator lights that signal problem conditions or functions operating during machine operation Within about 2 seconds of pulling the Power Emergency Stop switch out the machine will perform a diagnostic check of the various electrical circuits and if everything is OK the platform alarm will beep once During this time the lights on the indicator panel will also blink once as a bulb check Boom Control Select Automatic Mode When the Boom Control is positioned to Auto matic lift and telescope movements are coordi nated by the JLG control system and the automatic platform leveling feature is active during lift telescope swing and drive movements While operating lift up the boom may also telescope out While operating lift down the boom may also telescope in While operating swing or drive the boom may lift up or lift down While operating telescope in the boom may lift down when at high boom angles and the creep light is flashing SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE NOTE Manual Mode When the boom cont
31. fully extended The indicator will flash as the axles are extending or retracting and be on solid when fully extended The light will go out when the axles are fully retracted Platform Capacity Indicator Indicates which capacity range is selected This capacity can only be selected at the plat form control console 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS 1705974 A 1 NoAlternator Output 5 Glow Plug Indicator 8 Platform Overload 2 LowEngine Oil Pressure 6 5 9 Control System Warning 3 High Engine Coolant Temperature 7 Platform Capacity 10 Boom Control System Calibrated 4 Engine Oil Temperature Figure 3 3 Ground Control Indicator Panel 3121261 JLG Lift 3 9 SECTION 3 MACHINE CONTROLS AND INDICATORS 8 Platform Overload Indicator If Equipped Indicates the platform has been over loaded 9 Boom Control System Warning Indicator Indicates the platform is outside the oper ating area and operation of certain boom functions may be disabled i e lift tele scope Attempts to use the disabled functions cause the indicator to flash and an alarm to sound Immediately return the platform to the ground If the indicator remains lit a boom control system fault or failure has been detected If a failure is discovered the system must be repaired by JLG authorized service per sonnel before the machine can be used 3 10 JLG Lift 10 Boom Control
32. motion Flags waving near horizontal Umbrella use becomes difficult 7 32 38 13 9 17 1 NearGale Moderate Gale Wholetreesin motion Effort needed to walk against the wind 8 39 46 17 2 20 7 Fresh Gale Twigs broken from trees Cars veer on road 9 47 54 20 8 24 4 Strong Gale Light structure damage 3121261 JLG Lift 1 9 SECTION 1 SAFETY PRECAUTIONS Crushing and Collision Hazards Approved head gear must be worn by all operating and ground personnel Check work area for clearances overhead on sides and bot tom of platform when lifting or lowering platform and driving During operation keep all body parts inside platform railing Usethe boom functions not the drive function to position the platform close to obstacles Always post a lookout when driving in areas where vision is obstructed 1 10 JLG Lift Keep non operating personnel at least 6 ft 1 8m away from machine during all driving and swing operations Under all travel conditions the operator must limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of stopping distances in all drive speeds When driv ing in high speed switch to low speed before stopping Travel grades in low speed only Do not use high speed drive in restricted or close quarters or when driving in reverse Exercise extrem
33. platform to the left or right use the Platform Rotate control switch to select the direc tion and hold until desired position is reached A 49 BOOM A WARNING A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN LIGHT IS LIT DO NOT DEPEND ALARM AS A LEVEL INDICATOR FOR THE CHASSIS ALARM INDICATES CHASSIS IS ON AN EXCESSIVE SLOPE 4 DEGREE OR GREATER ON CE amp AUSTRALIA SPEC MACHINES 5 DEGREE OR GREATER ON ANSI CSA amp JAPAN SPEC MACHINES CHASSIS MUST BE LEVEL BEFORE SWINGING OR RAISING BOOM ABOVE HORIZONTAL OR DRIVING WITH THE BOOM ELEVATED TO AVOID TIP OVER IF RED TILT WARNING LIGHT LIGHTS WHEN BOOM IS RAISED ABOVE HORIZONTAL LOWER PLATFORM TO GROUND LEVEL THEN REPOSITION MACHINE SO THAT CHASSIS IS LEVEL BEFORE RAISING BOOM SECTION 4 MACHINE OPERATION A WARNING TRAVELING WITH BOOM BELOW HORIZONTAL IS PERMITTED ON GRADES AND SIDE SLOPES SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION OF THIS MANUAL A WARNING TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINERY IF ANY CONTROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM MOVEMENT DOES NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED A CAUTION TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED REMOVE FOOT FROM FOOTSWITCH OR USE EMER GENCY ST
34. present in the JLG Control System The display shows an indication of fuel level battery voltage and engine rpm In addi tion a check mark in a green circle indicates no serviceable faults are present The LCD software version is also displayed for 5 sec onds after initial bootup NOTE Intheexample shown the engine is not running 3121261 JLG Lift 5 5 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Battery Voltage Engine RPM NoServiceable LCD Software Faults Present Version Figure 5 5 Default Screen 5 6 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Conditional Icons Several icons exist which may display below the line on the LCD panel on any screen if the operating condition they represent exists These icons are Jib Unlocked Jib Locked Reduced Speed turtle Creep Speed snail Fault Code Safety Alert Symbol and No Serviceable Faults Present check mark 3121261 JLG Lift 5 7 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric Jib Software Fault Unlocked Version Code Y NoServiceable Faults Present Reduced Speed Figure 5 6 Conditional Icons 5 8 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 CAN Communication Error Screen The CAN Communication Error Screen appears if the JLG Control System senses that the communication connection between the LCD display and the Ground Control Module
35. telescope and swing 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS 10 11 3121261 Capacity Select This switch allows the operator to select between an operating envelope with a 500 Ib 227 kg for ANSI markets and 230 kg for CE and Australia markets capacity restriction or a 1000 Ib 454 kg for ANSI markets and 450 kg for CE and Australia markets capacity restriction Drive Orientation Override When the boom is swung over the rear tires or further in either direction the Drive Orien tation indicator will illuminate when the drive function is selected Push and release the switch and within 3 seconds move the Drive Steer control to activate drive or steer Before driving locate the black white orientation arrows on both the chassis and the plat form controls Move the drive controls in a direction match ing the directional arrows 12 13 JLG Lift To operate the Drive Joystick pull up on the lock ing ring below the handle The DRIVE control levers are spring loaded will automati cally return to neutral OFF position when released Drive Steer Push forward to drive forward S 1702565 8 E pull back to drive in reverse Steering is accomplished via thumb activated rocker switch on e the end of the steer handle Main Telescope t Provides extension an
36. will remain until the operator operates one of the controls high lighted on the screen to correct the condition In the lower left corner of the screen the Super Creep snail icon will be displayed to show that all functions will operate in Super Creep mode until the condition is corrected In the lower right hand corner a check mark in a green circle indicates no serviceable faults are present If a serviceable fault is present the numeric fault code with a safety alert symbol is displayed Multiple faults will display in suc cession Check the Service Manual for the specific fault code 3121261 JLG Lift 5 31 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric Fault Code Under Over Forward and Rear Envelope Highlights Flash NoServiceable Faults Present Snail Icon Represents Functions Operating at Creep Speed Figure 5 18 Over Under Moment Fault Screen 5 32 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 5 4 GENERATION 2 LCD DISPLAY PANEL SCREENS Boot up Splash Screen When the machine is first powered on the JLG boot up splash screen appears followed by three reminder screens There is a reminder for the operator to wear a full body harness with a lan yard attached to an authorized lanyard anchorage point a reminder for the operator to read and understand the Operation and Safety Manual and a reminder for the operator to select the desired capacit
37. 03804 1703804 1703949 1705898 1703947 1703948 1701518 1703950 1701518 23 1703805 1703805 1001116851 1705897 1703935 1703936 1705961 1703938 1705961 24 3252347 1703982 1705902 1703983 1703984 1705828 1703980 1705828 25 3251813 3251813 3251813 3251813 26 1705492 1705492 1705508 1705907 1705915 1705506 1705494 27 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 28 1001125175 1001122370 1001122371 1001122372 1001122373 1001122374 1001125177 1001122375 1001125177 29 1001125176 1001122377 1001122378 1001122379 1001122380 1001122381 1001125178 1001122382 1001125178 30 1001131269 1700584 1700584 1700584 31 1001130584 1706751 1706751 1706751 1706751 1706751 1706751 32 1705868 1705868 1705868 1705868 1705868 1705868 1705868 33 1705351 1705351 1705430 1705905 1705910 1705429 1705426 34 1701505 1701505 1701505 1701505 1701505 1701505 1701505 1701505 1701505 4 28 JLG Lift 3121261 SECTION 4 MACHINE OPERATION Table 4 2 Decal Legend Item ANSI 1001125140 B Korean 0274723 B Chinese 0274724 B Portuguese 0274725 B English Spanish 0274726 B French English 0274727 B CE 1001125143 B Japan 0274729 B Australia 1001125141 B 35 1704972 1704972 1706060 1706059 1706063 1706064 1706098 1704972 1706098 36 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1705511
38. 11 gt lt 1001125274 Figure 4 5 Lifting and Tie Down Chart 4 20 JLG Lift 3121261 SECTION 4 MACHINE OPERATION a AUTRA BOOM omo UN iios leone N b Figure 4 6 Decal Location Sheet 1 of 6 3121261 JLG Lift 4 21 SECTION 4 MACHINE OPERATION 63 BOTH SIDES BOTH SIDES Ne J N DECAL LOCATIONS FOR ANSI AND CE DECAL LOCATIONS FOR DUAL LANGUAGE Figure 4 7 Decal Location Sheet 2 of 6 4 22 JLG Lift 3121261 SECTION 4 MACHINE OPERATION o XN Figure 4 8 Decal Location Sheet 3 of 6 3121261 JLG Lift 4 23 SECTION 4
39. 121261 Figure 7 2 Engine Operating Temperature Specifications Deutz Sheet 1 of 2 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 180 F 82 C HYD OIL TANK TEMP AMBIENT AIR TEMPERATURE 657 120 49 C 1109 43 C 1009 38 C 90 F 32 C 80 F 27 C 70 F 21 C 60 F 16 C 50 F 10 C 4 C 40 F 4 C 30 F 1 C 20 F 7 C 10 F 12 C 0 F 18 C 10 F 23 C 20 F 29 C 30 F 34 40 F 40 VU HYDRAULIC OIL TANK 82 C OR ABOVE EXTENDED DRIVING WITH TEMPERATURES OF 180 F IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMEN THE ADDITION OF A HYDRAULIC OIL COOLER CONSULT JLG SERVICE DS NO OPERATION ABOVE THIS AMBIENT TEMPERATURE PROLONGED OPERATION IN AMBIENT AIR TEMPERATURES OF 100 F 38 C OR ABOVE MOBIL 424 10W 30 MOBIL DTE 13 HYDRAULIC SPECIFICATIONS EXXON UNIVIS HVI 26 DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHER HYDRAULIC OIL BELOW THIS TEMPERATURE NO OPERATION BELOW THIS AMBIENT TEMPERATURE AMBIENT TEMPERATURE NOTE 1 RECOMMENDATIONS ARE FOR AMBIENT TEMPE
40. 8 Forward Envelope Violation Fault Screen 5 30 Over Under Moment Fault 5 32 Boot Up Splash 5 33 Manual 5 5 34 Lanyard 5 5 34 Select Capacity Zone Screen 5 34 Machine Operating 5 5 35 Keyswitch In Ground Mode Screen 5 37 Function Speed 5 5 38 CAN Bus Lost 5 5 39 FIGURE NUMBER TITLE PAGE LIST OF FIGURES FIGURE NUMBER TITLE 5 27 Take Foot 5 5 40 5 28 Put Foot In 5 5 41 5 29 BCS Lamp 5 5 43 5 30 Broken Cable 5 5 44 5 31 Level System DTC Screen 5 45 5 32 Overload DTC 5 5 46 5 33 Capacity Mode Error 5 5 47 5 34 Swing Screen 5 49 5 35 Jib Unlocked Screen 5 50 5 36 Jib Locked 5 5 51 5 37 Axles Retracted 5 5 52 5 38 Axles Extended 5
41. A AirFilter Deutz TD2011 Lube Point s Fill Cap Lube Point s Replaceable Element Capacity 3 2Gallon 12 1 L Interval Every 6 months or 300 hours of operation or as Lube Anti Freeze indicated by the condition indicator Interval Check level daily change every 1000 hours or 2 years whichever comes first 3121261 JLG Lift 7 21 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE B Air Filter Deutz TCD2 9 15 Platform Filter Im um 1 Lm T Lube Point s Replaceable Element Interval Change after first 50 hours and then every year or 600 hours of operation thereafter 16 Boom Lube Point s Apply to wear pad contact paths Lube Super Lube Interval Every year or 600 hours of operation Refer to the Ser vice Manual for detailed procedures Lube Point s Replaceable Element Interval Every 6 months or 300 hours of operation or as indi cated by the condition indicator Comments Check Dust Valve daily 7 22 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 74 TIRES amp WHEELS Tire Inflation The air pressure for pneumatic tires must be equal to the air pres sure that is stenciled on the side of the JLG product or rim decal for safe and proper operational characteristics Tire Damage For pneumatic tires JLG Industries Inc recommends that when any Cut rip or tear is discovered that exposes sidewall or tread ar
42. CTIVE 0037 JIBUNLOCKED OUT OF TRANSPORT HYDRAULICS SUSPENDED 0038 SWING ENVELOPE ENCROACHED HYDRAULICS SUSPENDED 2211 FSW INTERLOCK TRIPPED 2212 DRIVE LOCKED JOYSTICK MOVED BEFORE FOOTSWITCH 2213 STEER LOCKED SELECTED BEFORE FOOTSWITCH 2221 LIFT SWING LOCKED JOYSTICK MOVED BEFORE FOOTSWITCH JLG Lift 5 61 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Table 5 1 Operational Fault Codes Fault Code Description 2222 WAITING FOR FSW TO BE OPEN 222 FUNCTION SWITCHES LOCKED SELECTED BEFORE ENABLE 2224 FOOTSWITCH SELECTED BEFORE START 235 FUNCTION SWITCHES LOCKED SELECTED BEFORE AUX POWER 236 FUNCTION SWITCHES LOCKED SELECTED BEFORE START SWITCH 237 START SWITCH LOCKED SELECTED BEFORE KEYSWITCH 259 MODEL CHANGED HYDRAULICS SUSPENDED CYCLE EMS 2513 GENERATOR MOTION CUTOUT ACTIVE 2514 BOOM PREVENTED DRIVE SELECTED 2515 DRIVE PREVENTED BOOM SELECTED 2516 DRIVEPREVENTED ABOVE ELEVATION 2517 DRIVEPREVENTED TILTED amp ABOVE ELEVATION 2521 JIB SWING PREVENTED IN 10004 MODE 5 62 JLG Lift 3121261 SECTION 6 EMERGENCY PROCEDURES 6 1 6 2 3121261 SECTION 6 EMERGENCY PROCEDURES GENERAL This section explains the steps to be taken in case of an emer gency situation while operating INCIDENT NOTIFICATION JLG Industries Inc must be notified immed
43. ECT ear Lege ER nre n 4 4 44 ENGINE 4 7 Starting Procedure 4 7 JLG Lift i TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT Shutdown Fuel Reserve Shut Off System 4 5 TRAVELING Traveling Forward and Reverse 4 6 STEERING nre n 4 7 EXTENDING THE AXLES 4 8 PLATFORM ixi usto eee er ESOS Platform Level Adjustment Platform Rotation 4 9 AT QM Swinging the Boom Raising and Lowering the Boom Telescoping the Telescoping the Stowing Swinging the Jib 4 10 FUNCTION SPEED CONTROL 4 11 MACHINE SAFETY SYSTEM OVERRIDE MSSO GE ONLY eee 412 SKYGUARD 4 1 42 SHUT DOWN 43 LIFTING ERES Tie DOWD etr eto bett n Hero Hr eh PAGE SECTION PARAGRAPH SUBJECT PAGE versa 4 8 STOWING THE JIB FOR
44. ENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 9 A Oil Change w Filter Deutz TD2011 B Oil Change w Filter Deutz TCD2 9 Lube Point s Fill Cap Spin on Element Capacity 2 4 Gallon 8 9 L Lube EO Interval Check level daily change every 500 hours or six months whichever comes first Adjust final oil level by mark on dipstick Lube Point s Fill Cap Spin on Element Capacity 5 Quarts 4 5 L Cooling System 11 Quarts 10 5 L w Filter 16 Quarts 15 L Total Capacity Lube EO Interval Check level daily change every 500 hours or six months whichever comes first Adjust final oil level by mark on dipstick 7 18 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 10 A FuelFilter Deutz TD2011 B Fuel Filter Deutz TCD2 9 Lube Point s Replaceable Element Lube Point s Replaceable Element Interval Every year or 600 hours of operation Interval Every year or 600 hours of operation 3121261 JLG Lift 7 19 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 11 Fuel Strainer TD2011 12 Fuel Pre Filter TCD2 9 Lube Point s Replaceable Element Interval Drain water daily Change every year or 600 hours of operation Lube Point s Replaceable Element Interval Every year or 600 hours of operation 7 20 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 13 Radiator Coolant TCD2 9 14
45. ERLY ANY TIME A SYSTEM COM PONENT IS REPLACED OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED NOTE Ensure the axles are extended and the boom is fully retracted lowered and centered between the rear wheels prior to begin ning lockout cylinder test 1 6 inches 15 2 cm high block with ascension ramp in front of left front wheel 2 From platform control station start engine 3 Place the Drive control lever to the forward position and carefully drive machine up ascension ramp until left front wheel is on top of block 4 Carefully extend the boom just enough to get it out of the transport position 5 With boom in this position place Drive control lever to Reverse and carefully drive machine off of block and ramp 2 16 JLG Lift 6 Have an assistant check to see that left front or right rear wheel remains elevated in position off of the ground Carefully return the boom to the transport position When boom reaches the transport position carefully activate Drive to release cylinders The lockout cylinders should release and allow the wheel to rest on ground Repeat the procedure for the right oscillation cylinder check ing to see that the right front or left rear wheel remains ele vated in position off of the ground If lockout cylinders do not function properly have qualified personnel correct the malfunction prior to any further oper ation 3121261 SECTION 3 MACHINE CONTROLS AND INDICATO
46. G ENVELOPE ENCROACHED 7 HYDRAULICS SUSPENDED Figure 5 34 Swing DTC Screen 3121261 JLG Lift 5 49 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Jib Unlocked When the control system senses that jib pin is unlocked the dis play will show the Jib Unlocked image A 0037 JIB UNLOCKED OUT OF TRANSPORT Figure 5 35 Jib Unlocked Screen 5 50 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Jib Locked The display will show a different image on the machine status tray after 3 seconds have elapsed When the boom control system senses jib is locked ONLY for the first time the display will show the Jib Locked image on the machine status tray for 3 seconds Figure 5 36 Jib Locked Screen 3121261 JLG Lift 5 51 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Chassis Status shown on the left side of the display or machine status tray This image will be shown until the axles are extended AXLES RETRACTED IN TRANSPORT POSITION When the axles are retracted regardless of engine state the dis play shows the following screen The Axles Retracted image is Figure 5 37 Axles Retracted Screen 5 52 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 AXLES EXTENDED Engine state the Axles Extended image will show up on the When the axles are extended for the first time meaning previous Machine statu tray state is retracted and
47. OOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1 4 OF TRAVEL TOP OR BOTTOM To operate any function the footswitch must be depressed and the function selected within seven seconds The enable indicator shows that the controls are enabled If a function is not selected rw E we within seven seconds or if a seven second lapse between ending one function and beginning the next function the enable light will go out and the footswitch must be released and depressed again to enable the con trols Releasing the footswitch removes power from all controls and applies the drive brakes 3 21 SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE Refer to Fuel Reserve Shut Off System in Section 4 for more 9 Creep Speed Indicator detailed information concerning the Low Fuel Indicator When the Function Speed Control is 8 FuelLevel Indicator turned to the creep position the indicator acts as a reminder that all functions are Indicates the level of fuel in the fuel tank set to the slowest speed The light flashes if the control system puts the machine into creep speed and will be on continuously if the operator selects creep speed S 1 4TANK LOW FUEL EMPTY FLASHES ONC FLASHES TEN PER SECOND TIMES PER SECOND Figure 3 6 Fuel Level Indicator 3 22 JLG Lift 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS 10 System Distress Indicat
48. OP SWITCH TO STOP THE MACHINE JLG Lift Swinging the Boom NOTE axles must be fully extended to swing beyond the rear wheels 40 degrees JL NOTICE WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO CLEAR SURROUNDING WALLS PARTITIONS AND EQUIPMENT To swing boom use Swing control to select Right or Left direction Raising and Lowering the Boom NOTE The lift function is not operable above 6 degrees above horizon tal if the axles are not fully extended To raise or lower the Boom use Boom Lift control to select Up or Down movement 3121261 SECTION 4 MACHINE OPERATION Stowing Swinging the Jib Telescoping the Boom NOTE The telescope function is not operable beyond the transport To swing the jib for stowage or machine usage position if the axles are not fully extended use the Jib Stow control to select Right or Left direction The jib lock pin will also operate auto To extend or retract the main boom use the Telescope matically while using the Jib Stow switch Ry Control Switch to select In or Out movement 7 4 10 FUNCTION SPEED CONTROL This control affects the speed of main boom c telescope jib telescope and jib lift Turning the knob all the way counterclockwise until it clicks puts drive main lift platform rotate and swing into creep mode Telescoping the Jib To extend or retract the jib use the Jib Telescope Con trol Switc
49. OUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED Ground Control Station See Figure 3 1 Ground Control Station and Figure 3 2 Ground Control Station with Machine Safety System Override MSSO CE Only 3 NOTE 3 2 The Function Enable switch must be held down in order to operate Main Boom Telescope Swing 61 Main Lift Jib Lift Platform Level Override Plat form Rotate and Jib Telescope functions Indicator Panel The Indicator Panel contains indicator lights that signal problem conditions or functions operating during machine operation JLG Lift Jib Telescope Control Provides extension and retraction of the jib Platform Rotate Provides rotation of the plat form 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS Indicator Panel Jib Telescope Control Platform Rotate Platform Leveling Override Jib Lift Engine Start Auxiliary Power Switch Function Enable Power Emergency Stop Hourmeter Platform Ground Select Lift Swing Telescope Boom Control System Test 1 2 3 4 5 6 7 8 Figure 3 1 Ground Control Station 3121261 JLG Lift 3 3 SECTION 3 MACHINE CONTROLS AND INDICATORS m mM Indicator Panel Jib Telescope Control Platform Rotate Platform Leveling Override Jib Lift Engine Start
50. QW eze d peeuure3unoj pez L saugsnpu 1 9 Ayayes 35npojq Mo aq poyi eds se 31 53 DTF 991 s12npoad au peyepdn 514 asn gt si JeuMo 59522 5191 sasn pue 32npoJd u ee 0 saumo 3 11 Jo diusieu wo eui dee 3ue310duui SI 5 pazejas Ajyayes 1 asod nd ay 104 no oym Mou siu Aq 32npoJd y Jasey gt ind LON 34V 3Nq OL uone1od102 usoyuso uy diHSH3NMO 30 H33SNVULL The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1702961 PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds ch
51. RAPH SUBJECT iv JLG Lift PAGE 3121261 FIGURE NUMBER TITLE 2 1 2 2 2 3 2 4 2 5 2 6 2 7 3 1 3 2 3 3 3 4 3 5 3 6 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 5 1 3121261 PAGE Basic Nomenclature Sheet 1 2 9 Basic Nomenclature Sheet 2013 2 10 Basic Nomenclature Sheet 3 2 11 Daily Walk Around Inspection Sheet 1 of 4 2 12 Daily Walk Around Inspection Sheet 2 of A 2 13 Daily Walk Around Inspection Sheet 3 of A 2 14 Daily Walk Around Inspection Sheet 4 of 4 2 15 Ground Control Station 3 3 Ground Control Station with Machine Safety System Override MSSO CE 3 4 Ground Control Indicator Panel 3 9 Platform Control Console 3 12 Platform Control Indicator 3 20 3 22 Position of Least Forward Stability 4 5 Position of Least Backward Stability 4 6 Grade and Side Slopes 4 11 Drive Disconnect 4 17 Lifting and Tie Down 4 20 Decal Location Sheet 1 4 21 Decal Location Sheet 2
52. RATURES CONSISTANTLY WITHIN SHOWN LIMITS 2 ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL SUMMER GRADE WINTER GRADE FUEL FUEL F C 32 23 5 14 10 5 15 4 20 13 25 22 30 0 10 20 30 40 50 60 OF ADDED KEROSENE 4150548 E Figure 7 3 Engine Operating Temperature Specifications Deutz Sheet 2 of 2 3121261 JLG Lift 7 11 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE KG a 2 5 TA IE EU ILE dE E E a iS if Lm 1 CQ 7 Figure 7 4 Operator Maintenance Lubrication Diagram 7 12 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 7 3 OPERATOR MAINTENANCE NOTE Thefollowing numbers correspond to those in Figure 7 4 Oper ator Maintenance and Lubrication Diagram Table 7 14 Lubrication Specifications KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point of 350 F 177 C Excel lent water resistance and adhesive qualities and being of extreme pressure type Timken OK 40 pounds minimum EPGL Extreme Pressure Gear Lube oil meeting API service classification GL 5 or MIL SpecMIL L 2105 HO Hydraulic Oil API service classification GL 3 e g Mobilfluid 424 EO Engine crankcase Oil Gas API SF SH SG class MIL L 2104 Diesel API CC CD class MIL L 2104B MIL L 2104C Super Synthetic Based Oil Non Fl
53. REME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED JLG Lift BEFORE DRIVING LOCATE THE BLACK WHITE ORIENTATION ARROWS ON BOTH THE CHASSIS AND THE PLATFORM CONTROLS MOVE THE DRIVE CONTROLS IN A DIREC TION MATCHING THE DIRECTIONAL ARROWS A 3121261 SECTION 4 MACHINE OPERATION Figure 4 3 Grade and Side Slopes 3121261 JLG Lift 4 11 SECTION 4 MACHINE OPERATION Traveling Forward and Reverse 1 AtPlatform Controls pull out Emergency Stop switch start engine and activate footswitch 2 Position Drive controller to Forward or Reverse 2 Pushandrelease the Drive Orientation Over ride switch Within 3 seconds slowly move the Drive control toward the arrow matching the intended direction of machine travel The indi cator light will flash during the 3 second inter val until the drive function is selected 4 6 STEERING as desired Position thumb switch on Drive Steer controller to Right for steering right or to Left for steering left 4 This machine is equipped with a Drive Orientation Indicator The yellow light on the platform control console indicates that the 4 7 EXTENDING THE AXLES boom i swung beyond the rear drive tires and the machine may NOTE The boom must be oriented between the rear wheels to extend Drive Steer in the opposite direction from the movement of the Rp do or retract the a
54. RS SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL NOTICE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES This section provides the necessary information needed to understand control functions 3 2 CONTROLS AND INDICATORS NOTE All machines are equipped with control panels that use symbols to indicate control functions On ANSI machines refer to decal located on the control box guard in front of the control box or by the ground controls for these symbols and the corresponding functions NOTE The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise The meaning of those symbols are explained below 3121261 JLG Lift Indicates a potentially hazardous situation which if not corrected could result in serious injury or death This indicator will be red Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow Indicates important information regarding the oper ating condition i e procedures essential for safe oper ation This indicator will be green with the exception of the capacity indicator which will be green or yellow depending upon platform position SECTION 3 MACHINE CONTROLS AND INDICATORS WARNING E TO AVOID SERI
55. SPECTION SkyGuard Function Test NOTE Ifthe machine is equipped with both SkyGuard and Soft Touch functions will not reverse only stop From the Platform Console NOTE If equipped ensure the blue beacon illuminates when SkyGuard Test the SkyG feature b ing the tel t func est the SkyGuard feature by operating the telescope out func fg died tions and then activating the SkyGuard sensor The telescope out function will stop and the telescope in function will operate for a Disengage the SkyGuard sensor release controls recycle the foot short duration and the horn will sound until the SkyGuard sensor uir switch make sure normal operation is available and footswitch are disengaged If SkyGuard remains activated after function reversal or cutout depress and hold the SkyGuard Override Switch to allow normal use of machine functions until the SkyGuard sensor is disen gaged 3121261 JLG Lift 2 7 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Boom Control System Check Procedure 2 8 Perform the following check with no load personnel or material in the platform from the ground control station 1 Extend all axles fully 2 With the boom fully retracted raise the boom off the boom rest to horizontal 3 Position the jib horizontal and fully retracted jib straight and locked and platform level 4 Extend the boom until it stops JLG Lif
56. System Calibrated Indicator When the Boom Control System Test But ton is pushed illuminates to indicate that the Boom Control System is calibrated properly 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS Platform Station 2 Steer Select tor selectable The center switch position See Figure 3 4 Platform Control Console Theraction of the steering system is opera op gives conventional front wheel steering A WARNING with the rear wheels unaffected This is for TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR normal driving at maximum speeds TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE forward position is for crab steering When in this mode OFF OR NEUTRAL POSITION WHEN RELEASED both front and rear axles steer in the same direction which allows the chassis to move sideways as it goes forward This 1 Drive Speed Torque Select can be used for positioning the machine in aisle ways or B close to buildings The back switch position is for coordi The forward position gives maximum drive nated steering In this mode the front and rear axles steer in speed The back position gives maximum 2 the opposite directions to produce the tightest turning cir torque for rough terrain and climbing cle for maneuvering in confined areas grades The center position allows the machine to be driven as quietly as possible 3121261 JLG Lift 3 11
57. T a substitute for the Operation and Safety Man ual nor is it a replacement for thorough operational knowledge of the machine JLG Lift Figure 5 3 LCD Panel 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 5 3 GENERATION 1 LCD DISPLAY PANEL SCREENS Boot Up Splash Screen The Boot Up Splash Screen appears when the machine is first powered on The screen contains several reminders for the opera tor prior to operation There is a reminder for the operator to wear a full body harness with a lanyard attached to an authorized lanyard anchorage point a reminder for the operator to read and understand the Operation and Safety Manual and a reminder for the operator to select the desired capacity range of the machine In addition the display also uses a yellow circle and arrows to indicate the location of the Capacity Select switch and the avail able options for moving the switch 3121261 JLG Lift 5 3 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Capacity Select Reminder Attach Lanyard H Reminder Ea k aum FF a Read Operation and Safety Manual Reminder Figure 5 4 Boot Up Splash Screen 5 4 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Default Screen The Default Screen appears after the boot screen if there are no faults
58. TS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE 5 4 GENERATION 2 LCD DISPLAY PANEL SCREENS 5 33 5 5 OPERATIONAL FAULT CODE LISTING 5 61 Boot up Splash Screen 5 33 Machine Operating 5 5 35 SECTION 6 EMERGENCY PROCEDURES KeySwitch In Ground 5 37 GENERAD MOM nian 6 1 Function 5 38 62 INCIDENT 6 1 CAN 1 5 4 5 39 63 EMERGENCY 6 1 Take Foot 5 40 Operator Unable to Control Machine 6 1 P t Foot Ir even S 5 41 Platform or Boom Caught Overhead 6 2 BCS Lamp RECON E EUR 5 42 Boom Movement Prevented By Boom Broken 5 44 Control System 6 2 Platform 5 45 6 4 EMERGENCY TOWING PROCEDURES 6 2 Platform Overload 5 46 65 MACHINE SAFETY SYSTEM OVERRIDE MSSO Capacity Mode 5 47 CRONE E NH E 6 3 Swing DIGS prre 5 48 Jib Unlocked 5 50 Jib Eocked eorr yero YES 5 51 Ch
59. abled when the Emergency Stop Button is pushed in Ensure that all machine functions stop when the foot switch is released 4 With the platform in the stowed position Drive the machine on a grade not to exceed the rated gradeability and stop to ensure the brakes hold Check that the tilt indicator is illuminated to ensure proper operation Check that the boom telescope beyond transport mode lift up more than 6 above horizontal and swing beyond 40 from center functions are disabled with the axles retracted JLG Lift With the jib inline with the boom and locked make sure the jib will not unlock unless a b The machine is in transport position booms retracted main boom below elevation 5 degrees jib boom below 40 degrees axles retracted The boom capacity select switch is in 500 mode With the jib in the stowed position make sure the jib will not swing unless a b jib is fully retracted The machine is in transport position booms retracted main boom below elevation 4 degrees jib boom below 40 degrees axles retracted The boom capacity select switch is in 500 mode Extend the axles and swing the boom over either of the rear tires and ensure that the Drive Orientation indicator illumi nates and that the Drive Orientation Override switch must be used for the drive function to operate 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND IN
60. adders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned from footwear and the platform floor 3121261 JLG Lift 1 5 SECTION 1 SAFETY PRECAUTIONS Table 1 1 Minimum Approach Distances M A D Voltage Range MINIMUM APPROACH DISTANCE Phase to Phase in Feet Meters 0to50KV 10 3 Over 50KV to 200 KV 15 5 Over200KV to 350 KV 20 6 Over 350 KV to 500 KV 25 8 Over 500 KV to 750 KV 35 11 Over 750 KV to 1000 KV 45 14 NOTE This requirement shall apply except where employer local or governmental regulations are more stringent e Maintain distance from electrical lines apparatus any ener gized exposed or insulated parts according to the Minimum Approach Distance MAD as shown in Table 1 1 Maintain a clearance of at least 10 ft 3m between any part of the machine and its occupants their tools and their equip Allow for machine movement and electrical line swaying ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less JLG Lift 3121261 SECTION 1 SAFETY PRECAUTIONS The minimum approach distance may be reduced if insulating Tipping Hazards barriers are installed to prevent contact and the barriers are rated for the voltage of the line being guarded These barriers
61. aining 2 1 Training 2 1 Operator 2 1 22 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start 2 4 Function Check iier eer Rete 2 5 3121261 SECTION PARAGRAPH SUBJECT PAGE SkyGuard Function 2 7 Boom Control System Check Procedure 2 8 egies RR ERE ENS 2 14 23 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED 2 16 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL o ea RR e E ERR UR E E 3 1 32 CONTROLS AND INDICATORS 3 1 Ground Control 3 2 Ground Control Indicator 3 8 Platform 3 11 Platform Control Indicator Panel 3 19 SECTION 4 MACHINE OPERATION 41 DESCRIPTION rec RR Re RE hn 4 1 42 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS Rr deed els pies 4 1 Capacities c Em 4 1 Gontrolled Arc m ood 4 2 Envelope 9 4 3 Controlled 4 3 Swing Speed 4 3 Stability 15 o eei eee es 4 4 43 CAPACITY SEL
62. al must also be established by a qualified person and must be followed to ensure that the machine is safe to operate Operator Training and Knowledge The owner user operator lessor lessee of the machine must not The Operation and Safety Manual must be read and under accept operating responsibility until this manual has been read stood in its entirety before operating the machine For clarifi training is accomplished and operation of the machine has been cation questions or additional information regarding any completed under the supervision of an experienced and quali portions of this manual contact JLG Industries Inc fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning safety training inspection maintenance application and operation If there are any ques tions with regard to safety training inspection maintenance application and operation please contact JLG Industries Inc JLG 3121261 JLG Lift 1 1 SECTION 1 SAFETY PRECAUTIONS An operator must not accept operating responsibilities until adequate training has been given by competent and autho rized persons Allow only those authorized and qualified personnel to oper ate the machine who have demonstrated that they under stand the safe and proper operation and maintenance of the unit Read understand and obey all DANGERS WARNINGS CAU TIONS and operating instructions on t
63. ammable Withstands temperatures within 45 to Lube 450 F 43 to 232 C JLGP N 3020042 3121261 NOTICE LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL CONDITIONS FOR MACHINES USED IN MULTI SHIFT OPERATIONS AND OR EXPOSED TO HOSTILE ENVIRONMENTS OR CONDITIONS LUBRICATION FREQUENCIES MUST BE INCREASED ACCORDINGLY 1 Swing Bearing Remote Lube Lube Point s 2 Grease Fitting Capacity A R Lube MPG Interval Every 3 months or 150 hours of operation JLG Lift 7 13 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 2 Swing Gearbox 3 Swing Brake Lube Point s Fill Plug Capacity 79 ounces 2 3 L Lube GL 5 Interval Check level every 150 hrs Change every 1200 hours of operation Fill to cover ring gear 7 14 JLG Lift Lube Point s Fill Plug Capacity 2 7 ounces 80 ml Lube DTE24 Interval Check level every 150 hrs Change every 1200 hours of operation 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 4 A Wheel Drive Hub Bonfiglioli B Wheel Drive Hub Reggiana Riduttori Lube Point s Level Fill Plug Capacity 0 5 quarts 0 5 liters 10 Lube Point s Level Fill Plug PU 2 Capacity 2 1 quarts 2 liters 10 Lube EPGL Lubes EPG Interval Change after first 150 hours then every 1200 hours of Interval Change after first 150 hours then every 1200 ho
64. assis Status crecer x xa 5 52 Machine Tilted Mode 5 55 Envelope Status 5 56 Machine Model 5 60 3121261 JLG Lift iii TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 71 INTRODUCTION ERR ee aa 7 1 72 OPERATING SPECIFICATIONS AND PERFORMANCE DATA AM ER Mia oe asa 7 1 Operating 5 7 1 Dimensional Data 7 2 x scies iet P Ed ers 7 3 E e d eese S Se 7 3 Engine Data Lt IR EX S LESER 7 4 Major Component 6 7 5 Hydra lic ec 7 5 73 OPERATOR 7 13 TAs GJIRES amp WHEELS r abt dos E ere 7 23 Tire Inflation 7 23 7 23 Tire 7 23 Wheel Replacement 7 24 Wheel Installation 7 24 74 SUPPLEMENTAL 7 25 SECTION 8 INSPECTION AND REPAIR LOG SECTION PARAG
65. ately have a service garage or dealer tighten the lug nuts to the proper torque Over tightening will result in breaking the studs or permanently deforming the mounting stud holes in the wheels The proper procedure for attaching wheels is as follows 7 24 JLG Lift Start all nuts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts Tighten nuts in the following sequence d Pt The tightening of the nuts should be done in stages Follow ing the recommended sequence tighten nuts per wheel torque chart 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 3121261 Table 7 15 Wheel Torque Chart 74 TORQUE SEQUENCE 151 Stage 2nd Stage 3rd Stage 45 ft Ibs 100ft Ibs 180 ft Ibs 60Nm 140Nm 252Nm 4 Wheel nuts should be torqued before first road use and after each wheel removal Check and torque every 3 months or 150 hours of operation JLG Lift SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006 42 EC and is only applicable to CE machines For electric powered machines the equivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based o
66. ce machine motions 3121261 NOTE JLG Lift Boom Control System in Automatic Mode When the boom is completely elevated along the edge of the backward stability region and the telescope in function is activated lift down will automatically function until the boom is away from the edge of the backward stability region Boom Control System in Manual Mode The boom will stop when the end of the envelope is reached and the operator must acti vate lift and or telescope in the proper direction to bring the boom back into the envelope Controlled Angle The control system automatically maintains a constant elevated boom angle when swinging the turntable If the boom angle is at 30 degrees and swing only is activated the control system shall add lift to maintain the relative boom angle at 30 degrees Swing Speed Proportioning The Boom Control System sensors sense the distance the plat form is extended from the turntable allowing higher swing speeds with the boom retracted and gradually slower swing speeds as the boom is extended 4 3 SECTION 4 MACHINE OPERATION Stability 4 3 CAPACITY SELECT Machine stability is based on two 2 conditions which are called FORWARD and BACKWARD stability The machine s position of least FORWARD stability is shown in Figure 4 1 and its position of least BACKWARD stability is shown in Figure 4 2 The Boom Control System allows the operator to select operation in a 500 Ib 227 kg for
67. critical to stability such as batteries or solid tires with items of different weight or specification Do not modify unit in any way to affect stability Referto the Service and Maintenance Manual for the weights of critical stability items A WARNING MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE Ensure replacement parts or components are identical or ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER equivalent to original parts or components Never attempt to move heavy parts without the aid of a mechanical device Do not allow heavy objects to rest in an unstable position Ensure adequate support is provided when raising components of the machine 1 12 JLG Lift 3121261 SECTION 1 SAFETY PRECAUTIONS Battery Hazards CAUTION Always disconnect batteries when servicing electrical compo BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND nents or when performing welding on the machine CLOTHING AT ALL TIMES IMMEDIATELY RINSE ANY CONTACTED AREA WITH Do not allow smoking open flame or sparks near battery dur CLEAN WATER AND SEEK MEDICAL ATTENTION ing charging or servicing Charge batteries only in a well ventilated area Do not contact tools or other metal objects across the battery Avoid overfilling the battery fluid level Add distilled water to terminals batteries only after the batteries are fully charged Always wear hand eye and face protection wh
68. current state is extended regardless of the Figure 5 38 Axles Extended Screen 3121261 JLG Lift 5 53 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 AXLES RETRACTED IN OUT OF TRANSPORT POSITION When the axles are retracted and the machine is in the out of transport position the display will switch between axles extended and retracted every 0 5 seconds to tell the operator to extend the axles so the boom can be raised 5 54 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Machine Tilted Mode When the control system senses the chassis is on an excessive slope the display will show the Machine Tilted image in the machine status tray 0013 RUNNING AT CREEP TILTED AND ABOVE ELEVATION Figure 5 39 Machine Tilted Mode Screen 3121261 JLG Lift SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Envelope Status Example 1 Platform is not at the edge of the envelope When Unrestricted or Restricted mode is selected the dis play shows envelope image in the machine status tray select decals on the machine The color code for the envelope matches the capacity When the control system senses that the axles are fully extended the selected envelope shows up on the machine status tray angle information along with the envelope Mode Boom Platform Envelope Color Unrestricted Orange Black Yellow Restricted Orange Black Green
69. d retraction of the main 4 boom SECTION 3 MACHINE CONTROLS AND INDICATORS 14 15 16 Lights If Equipped Operates accessory light packages if the machine is so equipped Jib Lift P Provides raising and lowering of the jib Soft Touch SkyGuard Override Switch If equipped 17 The machine can be equipped with one of three options It may have Soft Touch SkyGuard or both Soft Touch and Sky Guard by the Soft Touch system to operate gi again at creep speed allowing the operator to move the platform away from the obstacle that caused the shutdown situation JLG Lift If equipped with Soft Touch the switch enables the functions that were cut out NOTE If equipped with SkyGuard the switch enables functions cut out by the Sky guard system to be operated again allowing the operator to resume use of machine functions If equipped with both Soft Touch and SkyGuard the switch operates like described above and allows the opera tor to override the system that has experienced a cutout situation NOTICE d UPON ACTIVATING THE JIB STOW CONTROL SWITCH A SLIGHT DELAY WILL BE EXPE RIENCED BEFORE THE JIB WILL BEGIN TO MOVE Jib Stow Allows the jib to be returned to the stowed position for transport and also taken out of the transport position for machine usage This control operates both jib swing and the jib lock pin in a coordinated manner 5 The Jib Telescop
70. e caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform Be sure that operators of other overhead and floor level machines are aware of the aerial work platform s presence Dis connect power to overhead cranes Warn personnel not to work stand or walk under a raised boom or platform Position barricades on floor if necessary 3121261 SECTION 1 SAFETY PRECAUTIONS 1 4 TOWING LIFTING AND HAULING 1 5 MAINTENANCE Never allow personnel in platform while towing lifting or This sub section contains general safety precautions which must hauling be observed during maintenance of this machine Additional pre cautions to be observed during machine maintenance are inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine This machine should not be towed except in the event of emergency malfunction power failure or loading unloading Refer to the Emergency Procedures section of this manual for emergency towing procedures Ensure boom is in the stowed position and the turntable or property A maintenance program must be established by a locked prior to towing lifting or hauling The platform must be qualified person and must be followed to ensure that the complet
71. e function only operates in the 500 Ib 227 kg for ANSI markets and 230 kg for CE and Australia markets capacity mode 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS 18 19 20 3121261 Jib Telescope TT Provides extension and retraction of the jib 1 Soft Touch SkyGuard Indicator If Equipped Indicates the Soft Touch bumper is against an object or the SkyGuard sensor has been activated All controls are cut out until the override button is pushed For Soft Touch controls are then active in the Creep Mode or for SkyGuard controls will work normally Platform Rotate Allows the operator to rotate the platform to the left or right N 7 JLG Lift 21 22 Lock Pin Indicator 6 When illuminated indicates the jib is pmo centered and the jib lock pin is engaged When blinking indicates the jib is in the process of being stowed or centered The indica tor is off when the lock pin is disengaged and the jib is stowed machine in transport position Function Speed Control This control affects the speed of main boom telescope jib telescope and jib lift Turning the knob all the way counterclockwise until it clicks puts drive main lift platform rotate and swing into creep mode SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE To operate the Main Boom Lift Swing joystick pull up on the locking ring below the handle NOTE The Main Boom Lift Swing joystick is sp
72. ea cords in the tire measures must be taken to remove the JLG product from service immediately Arrangements must be made for replacement of the tire or tire assembly For polyurethane foam filled tires JLG Industries Inc recommends that when any of the following are discovered measures must be taken to remove the JLG product from service immediately and arrangements must be made for replacement of the tire or tire assembly asmooth even cut through the cord plies which exceeds 3 inches 7 5 cm in total length any tears or rips ragged edges in the cord plies which exceeds 1 inch 2 5 cm in any direction any punctures which exceed 1 inch in diameter 3121261 JLG Lift any damage to the bead area cords of the tire If a tire is damaged but is within the above noted criteria the tire must be inspected on a daily basis to insure the damage has not propagated beyond the allowable criteria Tire Replacement JLG recommends a replacement tire be the same size ply and brand as originally installed on the machine Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model If not using a JLG approved replacement tire we recommend that replacement tires have the following characteris tics Equal or greater ply load rating and size of original Tire tread contact width equal or greater than original Wheel diameter width and offset dimensions equal t
73. ed octagon image in the machine status tray indicating a potentially hazard ous situation The DTCs that triggered this BCS Lamp will be scrolled in the DTC tray 5 42 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 8410 BOOM ANGLE SENSOR 2 7 COMMUNICATIONS FAULT Figure 5 29 BCS Lamp Screen 3121261 JLG Lift 5 43 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Broken Cable shows a red octagon broken cable indicator in the machine sta tus tray When the control system senses a broken cable the Broken Cable lamp on the platform panel is lit When the lamp is lit the display Figure 5 30 Broken Cable Screen 5 44 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Platform Level this lamp is lit the display shows a red octagon platform level DTC indicator in the machine status tray Whenever the control system senses a DTC with the platform level the platform level lamp is lit on the platform console When 8316 PLATFORM LEVEL SENSOR 1 COMMUNICATIONS LOST Figure 5 31 Level System DTC Screen 3121261 JLG Lift 5 45 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Platform Overload When the boom control system senses that the platform is over loaded the Platform Overload indicator on the platform console will be lit 827 DRIVE amp BOOM PREVENTED 7 PLATFORM OVERLOADED Figure 5 32 Overload
74. eference Pre Start Inspection Before using each day or whenever there s an Operator change User or Operator User or Operator Operation and Safety Manual Pre Delivery Inspection See Note Before each sale lease or rental delivery Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLGinspection form FrequentInspection See Note Inservice for 3 months or 150 hours whichever comes first or Out of service fora period of more than 3 months or Purchased used Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLGinspection form Annual Machine Inspection See Note Annually no later than 13 months from the date of prior inspection Owner Dealer or User Factory Trained Service Technician Recommended Service and Maintenance Manual and applicable JLG inspection form Preventative Maintenance At intervals as specified in the Service and Maintenance Manual Owner Dealer or User Qualified JLG Mechanic Serviceand Maintenance Manual NOTE Inspection forms are available from JLG Use the Service and Maintenance Manual to perform inspections 3121261 JLG Lift SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Pre Start Inspection The Pre Start Inspection should include each of the following 1 Cleanliness Check all
75. ely empty of tools machine is safe When lifting machine lift only at designated areas of the machine Lift the unit with equipment of adequate capacity Maintenance Hazards Refer to the Machine Operation section of this manual for lift Shut off power to all controls and ensure that all moving parts ing information are secured from inadvertent motion prior to performing any adjustments or repairs Never work under an elevated platform until it has been fully lowered to the full down position if possible or otherwise supported and restrained from movement with appropriate safety props blocking or overhead supports DONOT attempt to repair or tighten any hydraulic hoses or fit tings while the machine is powered on or when the hydraulic system is under pressure Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components 3121261 JLG Lift 1 11 SECTION 1 SAFETY PRECAUTIONS DO NOT use your hand to check for leaks Use a piece of card Donotuse machine as a ground for welding board or paper to search for leaks Wear gloves to help protect hands from spraying fluid When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Donotrefuel the machine with the engine running Useonly approved non flammable cleaning solvents Do not replace items
76. emicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling An Oshkosh Corporation Company Corporate Office JLG Industries Inc 1JLG Drive McConnellsburg PA 17233 9533 USA 717 485 5161 717 485 6417 JLG Worldwide Locations 3121261 JLG Industries Australia P O Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia 61265811111 61265813058 JLG Latino Americana Ltda Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil F 55 19 3295 0407 55 19 3295 1025 JLG Industries UK Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England 44 0 161 654 1000 44 0 161 654 1001 JLG France SAS 2 1 de Baulieu 47400 Fauillet France T 33 0 5 53883170 33 0 5 53 88 31 79 T JLG Deutschland GmbH Max Planck Str 21 D 27721 Ritterhude Ihlpohl Germany 49 0 421 6935020 EL 49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 A JLG Industries Italia s r l Via Po 22 20010 Pregnana Milanese MI Italy 39 029 359
77. en servicing batteries Ensure that battery acid does not come in contact with skin or clothing 3121261 JLG Lift 1 13 SECTION 1 SAFETY PRECAUTIONS e NOTES 1 14 JLG Lift 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION nel SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 1 PERSONNEL TRAINING The aerial platform is a personnel handling device so it is neces sary that it be operated and maintained only by trained person Persons under the influence of drugs or alcohol or who are sub ject to seizures dizziness or loss of physical control must not operate this machine Operator Training Operator training must cover 1 is UN 3121261 Use and limitations of the controls in the platform and at the ground emergency controls and safety systems Control labels instructions and warnings on the machine Rules of the employer and government regulations Use of approved fall protection device Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes or drop offs exist 7 Means to avoid the hazards of unprotected electrical con ductors 8 Speci
78. fic job requirements or machine application Training Supervision Training must be done under the supervision of a qualified per son in an open area free of obstructions until the trainee has developed the ability to safely control and operate the machine Operator Responsibility The operator must be instructed that he she has the responsibil ity and authority to shut down the machine in case of a malfunc tion or other unsafe condition of either the machine or the job site JLG Lift 2 1 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 2 PREPARATION INSPECTION AND MAINTENANCE NOTICE The following table covers the periodic machine inspections and JLG INDUSTRIES INC RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A maintenance required Industries Inc Consult local regula PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL tions for further requirements for aerial work platforms The fre FOR THE SPECIFIC JLG PRODUCT MODEL quency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environ ment if the machine is used with increased frequency or if the machine is used in a severe manner 2 2 JLG Lift 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Table 2 1 Inspection and Maintenance Table Type Frequency Primary Responsibility Service Qualification R
79. h to select In or Out movement gt O 3121261 JLG Lift SECTION 4 MACHINE OPERATION 4 11 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY The Machine Safety System Override MSSO is used to override function controls for Emergency Platform Retrieval only Refer to Section 6 5 Machine Safety System Override MSSO CE Only for operating procedures 4 12 SKYGUARD OPERATION Skyguard is used to provide enhanced control panel protection When the SkyGuard sensor is activated functions that were in use at the time of actuation will reverse or cutout The table below outlines these functions Table 4 1 Skyguard Function Table Main Main Swin Drive Drive Platform Platform Jib Jib Jib lift Tele 3 Forward Reverse Level Rotate Lift Rotate Tele R C R R RR C C C C C R Indicates Reversal is Activated C Indicates Cutout is Activated Inputis Ignored Note When Soft Touch is enabled with SkyGuard all functions are cut out only Reversal only applies to Main Tele Out Main Tele In would be cut out 4 16 JLG Lift 3121261 SECTION 4 MACHINE OPERATION 4 1 EMERGENCY TOWING 2 Disconnect drive hubs by inverting disconnect cap A WARNING RUNAWAY VEHICLE MACHINE HAZARD MACHINE HAS NO TOWING BRAKES TOWING DISCONNECT VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES ON HIGHWAY TOWING fcu
80. has been lost In the lower right hand corner 66 will display in the numeric fault code area with a safety alert symbol The actual code cannot be displayed due to the communication error Check the Service Manual for the specific fault code This screen will remain until the condition is corrected 3121261 JLG Lift 5 9 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric FaultCode amp Safety Alert Symbol Figure 5 7 CAN Communication Error Screen 5 10 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Serviceable Fault Indication Screen The Serviceable Fault Indication Screen appears if the JLG Control System has sensed a fault that may require service attention by a technician As on the default screen the display shows an indica tion of the fuel level battery voltage and engine rpm In the lower right hand corner the numeric fault code with a safety alert symbol is displayed Multiple faults will display in succession Check the Service Manual for the specific fault code In addition the locked unlocked status of the jib is displayed on the lower left corner of the screen NOTE fault indication can be shown regardless of the information displayed above the orange line NOTE Intheexample fault 33279 Glowplug Open Circuit is shown 3121261 JLG Lift 5 11 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Battery Voltage Engine RPM Jib 7
81. he controls highlighted on the screen to correct the condition In the lower right hand corner a check mark in a green circle indi cates no serviceable faults are present If a serviceable fault is present the numeric fault code with a safety alert symbol is dis played Multiple faults will display in succession Check the Ser vice Manual for the specific fault code This screen will show when the Boom Control System Light is illuminated 3121261 JLG Lift 5 29 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Yellow Circle Indicates that Control Switch can be Applied in Either Yellow Half Circle Indicates that Control Switch can be Applied in Only Direction to Correct the Fault Condition One Direction to Correct the Fault Condition Icon Representing Yellow S t ids ellow Segments Violation Fault Indicate Directions Note Theside of thatJoystick can be Appliedto Correctthe theenvelope NS Fault Condition being violated will beilluminated NoServiceable Faults Present Figure 5 17 Forward Envelope Violation Fault Screen 5 30 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Operational Fault Over Under Moment Fault DTC 0017 0018 The Over Under Moment Fault Screen appears if the JLG Control System senses that the machine is in an over under moment con dition This screen may also display without a Fault Code when the Boom Control System indicator light is lit This screen
82. he machine and in this manual Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual Read understand and obey all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine Workplace Inspection JLG Lift Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine Do not operate or raise the platform from a position on trucks trailers railway cars floating vessels scaffolds or other equip ment unless the application is approved in writing by JLG Before operation check work area for overhead hazards such as electric lines bridge cranes and other potential overhead obstructions Check operating surfaces for holes bumps drop offs obstruc tions debris concealed holes and other potential hazards Check the work area for hazardous locations Do not operate the machine in hazardous environments unless approved for that purpose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel Do not travel on unsupported surfaces 3121261 SECTION 1 SAFETY PRECAUTIONS Mach
83. he switch must be use When the engine is running the switch must be held DOWN to enable all boom controls 3 5 SECTION 3 MACHINE CONTROLS AND INDICATORS A CAUTION WHEN THE MACHINE IS SHUT DOWN THE POWER EMERGENCY STOP SWITCH MUST BE POSITIONED TO THE OFF POSITION TO PREVENT DRAINING THE BATTERIES 3 6 7 Power Emergency Stop Switch A two position red mushroom shaped switch supplies power to PLATFORM GROUND SELECT switch when pulled out on When pushed in off power is shut off to the PLATFORM GROUND SELECT switch Hourmeter Registers the amount of time the machine has been in use with engine running In the event of a fault the hourmeter also displays the three digit fault code Refer to the Service Manual for a listing of fault codes Additionally there is a small red indicator light that will blink when there is a fault on the machine to draw operator attention to the display NOTE 9 JLG Lift With PLATFORM GROUND SELECT switch in the center position power is shut off to controls at both operating stations Platform Ground Select Switch O A three position key operated switch sup AN 7 plies power to the platform control console when positioned to Platform With the switch key positioned in the Ground position power is shut off to platform and only ground controls are opera ble 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS 10 11
84. iately of any incident involving a JLG product Even if no injury or property damage is evident the factory should be contacted by telephone and pro vided with all necessary details In USA JLG Phone 877 JLG SAFE 554 7233 Outside USA 240 420 2661 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that particular machine NOTICE FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TROLS DO NOT LIFT ABOVE 3 M 10 FT UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING COR RECTLY 6 3 EMERGENCY OPERATION Operator Unable to Control Machine IF THE PLATFORM OPERATOR IS PINNED TRAPPED OR UNABLE TO OPERATE OR CONTROL MACHINE 1 Other personnel should operate the machine from ground controls only as required 2 Other qualified personnel on the platform may use the plat form controls DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY 3 Cranes forklift trucks or other equipment can be used to remove platform occupants and stabilize motion of the machine JLG Lift 6 1 SECTION 6 EMERGENCY PROCEDURES Platform or Boom Caught Overhead 6 4 EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in ove
85. ifications 7 4 7 7 Critical Stability 7 5 7 8 Hydraulic 20 2 2 7 5 7 9 Mobilfluid 424 5 7 6 7 10 Mobil DTE 13M Specs 7 6 7 11 UConHydrolube 5046 7 7 7 12 Mobil EALH 46 Specs 7 7 7 13 Exxon Univis HVI 26 7 8 7 14 Lubrication 7 13 7 15 Wheel Torque 7 25 8 1 Inspection and 9 8 1 3121261 JLG Lift LIST OF TABLES PAGE vii LIST OF TABLES TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE PAGE This Page Left Blank Intentionally viii JLG Lift 3121261 SECTION 1 SAFETY PRECAUTIONS SECTION 1 SAFETY PRECAUTIONS 11 GENERAL WARNING This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL safe machine usage and maintenance Itis mandatory thata daily COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR routine is established based on the content of this manual to pro DEATH mote proper machine usage A maintenance program using the 1 2 PRE OPERATION information provided in this manual and the Service and Mainte nance Manu
86. in a green circle indicates no serviceable faults are present If a ser viceable fault is present the numeric fault code with a safety alert symbol is displayed Multiple faults will display in succession Check the Service Manual for the specific fault code In addition the locked unlocked status of the jib is displayed The locked jib icon is only displayed for 2 seconds after the pin is in the locked position 3121261 JLG Lift 5 19 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric Fault Code Icon representing Operational Fault Jib NoServiceable Locked Faults Present Figure 5 12 Operational Fault With Graphics Screen 5 20 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Operational Fault Footswitch Open Screen The Footswitch Open Screen appears if the JLG Control System has sensed a fault that is due to the operator having the foot switch open In this condition no functions are operable as shown by the red X s on the display screen This screen will remain until the operator releases the restricted function The operator can then operate the function by pushing the foot switch and operating the function again In the lower right hand corner a check mark in a green circle indicates no serviceable faults are present If a serviceable fault is present the numeric fault code with a safety alert symbol is displayed Multiple faults will display in succession
87. ine Inspection 1 3 Do not operate this machine until the inspections and func tional checks as specified in Section 2 of this manual have been performed Do not operate this machine until it has been serviced and maintained according to the maintenance and inspection requirements as specified in the machine s Service and Main tenance Manual Ensure all safety devices are operating properly Modification of these devices is a safety violation A WARNING MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER Donotoperate any machine on which the safety or instruction placards or decals are missing or illegible Check the machine for modifications to original components Ensure that any modifications have been approved by JLG Avoid accumulation of debris on platform floor Keep mud oil grease and other slippery substances from footwear and plat form floor 3121261 JLG Lift OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way radios etc that will distract your attention from safely operating the machine Do not use the machine for any purpose other than position ing personnel their tools and equipment Before operation the user must be familiar with the machine capabilities and operating characteristics of all functions Never
88. irection the Drive Orientation indicator will illumi nate when the drive function is selected This is a signal for the operator to verify that the drive control is being operated in the proper direc 3121261 JLG Lift 3 23 SECTION 3 MACHINE CONTROLS AND INDICATORS LS NOTES 3 24 JLG Lift 3121261 SECTION 4 MACHINE OPERATION SECTION 4 MACHINE OPERATION 4 1 DESCRIPTION 4 2 BOOM OPERATING CHARACTERISTICS AND This machine is a self propelled hydraulic personnel lift equipped LIMITATIONS with a work platform on the end of an elevating and rotating boom Capacities The primary operator control station is in the platform From this control station the operator can drive and steer the machine in both forward and reverse directions The operator can raise or lower the boom or swing the boom to the left or right Standard 1 Machine is positioned on a smooth firm and level surface boom swing is 360 degree continuous rotation The machine has a Ground Control Station which will override the Platform Control Station Ground Controls operate Boom Lift and Swing and are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so Raising boom above horizontal with or without any load in plat form is based on the following criteria Axles are fully extended Jib
89. is centered and lock pin is engaged Load is within manufacturer s rated capacity All machine systems are functioning properly Proper tire pressure cU V Ie B IW Machine is as originally equipped from JLG 3121261 JLG Lift 4 1 SECTION 4 MACHINE OPERATION Controlled Arc will function automatically or when lifting up telescope out will function automatically NC When the Boom Control Switch is in the manual mode lift and telescope functions are independent functions controlled by the operator To Controlled Arc Boom Movement When the Boom Control Select switch is in the automatic mode the Boom Control System automatically controls lift and tele scope when the lift function is selected to move the platform through a predetermined arc equivalent to the percentage of extension i e If you start at 7096 boom extension you will end up at approximately 7096 boom extension no matter where you stop in the arc This means that when lifting down telescope in JLG Lift 3121261 SECTION 4 MACHINE OPERATION Envelope Tracking ENVELOPE BUFFER LINE SLOWDOWN LINE BUFFER ZONE SLOWDOWN ZONE When the platform approaches the edges of the operating enve lope all machine functions are slowed down except jib and plat form functions telescope in or out at the rearward edge and telescope in or out on the forward edge are slowed down auto matically by the boom control system to redu
90. lt code is set in the JLG Control System which must be reset by a qualified JLG Service Technician NOTE No functional checks of the MSSO system are necessary The Control system will set a Diagnostic Trouble Code if the control switch is faulty 3121261 JLG Lift To operate the MSSO 1 From the ground control console place the Platform Ground Select switch in the Ground position Pull out the Power Emergency Stop control Start the engine Press and hold the MSSO switch and the control switch for the desired function 6 3 SECTION 6 EMERGENCY PROCEDURES e NOTES 6 4 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 7 1 INTRODUCTION This section of the manual provides additional necessary infor mation to the operator for proper operation and maintenance of this machine The maintenance portion of this section is intended as informa tion to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual Other Publications Available Service and Maintenance 3121262 Illustrated Parts Manual
91. n test methods in accordance with Annex III Part B Method 1 and 0 of the directive is 104 dB The vibration total value to which the hand arm system is sub jected does not exceed 2 5 m s The highest root mean square value of weighted acceleration to which the whole body is sub jected does not exceed 0 5 m s 7 25 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE e NOTES 7 26 JLG Lift 3121261 SECTION 8 INSPECTION AND REPAIR LOG Machine Serial Number SECTION 8 INSPECTION AND REPAIR LOG Table 8 1 Inspection and Repair Log Date Comments 3121261 JLG Lift 8 1 SECTION 8 INSPECTION AND REPAIR LOG Table 8 1 Inspection and Repair Log Date Comments 8 2 JLG Lift 3121261 ifjnou pjnous 2 noA ouM euoudajar Aayuno gt 5soJppy 389uMQ ojeq sauoydayay Aayuno gt 5soJppy 3 9quinw elas S14 uo eq 3ou 5 5 1 10 pesea1 310N LZ StZ LOE L 4 L6S9 S8t ZLZ L4 vsn ZVLLZ
92. o the original Approved for the application by the tire manufacturer including inflation pressure and maximum tire load Unless specifically approved by JLG Industries Inc do not replace a foam filled or ballast filled tire assembly with a pneumatic tire When selecting and installing a replacement tire ensure that all tires are inflated to the pressure recommended by JLG Due to size variations between tire brands both tires on the same axle should be the same 7 23 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Wheel Replacement The rims installed on each product model have been designed for stability requirements which consist of track width tire pressure and load capacity Size changes such as rim width center piece location larger or smaller diameter etc without written factory recommen dations may result in an unsafe condition regarding stability Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque A WARNING WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN STUDS AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper torque to prevent wheels from coming loose Use a torque wrench to tighten the fasteners If you do not have a torque wrench tighten the fasteners with a lug wrench then immedi
93. on 3121261 JLG Lift 3 19 SECTION 3 MACHINE CONTROLS AND INDICATORS 1 LevelSystem 6 GlowPlug 11 CableService 2 7 Enable 12 DriveOrientation 3 Platform Overload 8 FuelLevel 13 Axles Set 4 Platform Capacity 9 Creep Speed 14 Boom Control System Warning 5 Tilt Alarm Warning 10 System Distress Figure 3 5 Platform Control Indicator Panel 3 20 JLG Lift 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS 5 Tilt Alarm Warning Light A WARNING IF ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE EXTENDING BOOM OR RAISING BOOM FROM THE TRANSPORT POSITION Indicates that the chassis is on a slope If the boom is out of transport position and the machine is on a slope an alarm will sound and CREEP is automatically acti vated s 6 Glow Plug Wait to Start Indicator NOTE Ifthe engine fails to start due to cold temperatures or excessive amounts of smoke are produced on startup wait for the glow plug wait to start indicator to go out before starting the engine Indicates the glow plugs are operating After turning on ignition wait until light goes out before starting engine 3121261 JLG Lift 7 Footswitch Enable Indicator A WARNING TO AVOID SERIOUS INJURY DO NOT REMOVE MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS A WARNING F
94. on 5 Function Check complete perform a functional check of all systems in an area free of overhead and ground level obstructions Refer to Perform the Function Check as follows Section 4 for more specific operating instructions 1 From the ground control console with no load in the plat 12 Boom Control System Check Perform a check of the form boom control system as specified in this section a Check that all guards protecting the switches or locks are in place A WARNING b Operate all functions and ensure proper operation IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMMEDI ATELY REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION d Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in Check auxiliary power and ensure proper operation e Ensure all boom functions stop when the function enable switch is released 2 Check the Boom Control System Refer to Boom Control Sys tem Check Procedure later in this section 3121261 JLG Lift 2 5 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 3 From the platform control console Ensure that the control console is firmly secured in the proper location Check that all guards protecting the switches or locks are in place Operate all functions and ensure proper operation Ensure that all machine functions are dis
95. on machine setup and specific operating conditions ICONS TRAY The Icons Tray shows engine RPM plus Creep and Super Creep modes The RPM level is represented in bars MACHINE STATUS TRAY The Machine Status Tray is used to display different images based on the machine status These include Key Switch Ground Mode 5 36 JLG Lift CAN Bus Lost Take Foot Out Put Foot In BCS Lamp On Broken Cable System Basket Level DTCs Platform Overload DTCs Weight Mode Error Swing Left DTC Swing Right DTC Jib Unlocked Jib Locked Chassis Status In Transport and Out of Transport Machine Tilted Envelope Status Unknown Machine Model 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 KeySwitch In Ground Mode If the keyswitch is set to ground mode the display shows the Key Switch in Ground Mode Image Figure 5 24 Keyswitch In Ground Mode Screen 3121261 JLG Lift 5 37 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Function Speed If there is no function speed restriction a gray snail is shown If the machine is in Creep Mode a green snail icon is shown If the machine is in Super Creep Mode the green snail icon will flash Figure 5 25 Function Speed Icons 5 38 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 CAN Bus Lost When the control system senses a communication loss with any of the control modules BLAM Chassis UGM or Jib C
96. ontrol Mod ule the display will Show a CAN Communication lost until the communications are reset N 6610 NOTE There is no way to get the active DTCs so the previously active DTCs will be scrolling along with the CAN Bus Communication lost DIC This DTC needs to be cleared in order for the communi cations to reset CANBUS FAILURE BLAM ee Figure 5 26 CAN Bus Lost Screen 3121261 JLG Lift 5 39 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Take Foot Out When the footswitch is pressed and the control system senses a Take Foot Out DTC the displays shows the Take Foot Out image in the machine status tray Figure 5 27 Take Foot Out Screen 5 40 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Put Foot In When put foot in DTC is active the display shows Put Foot In image in the machine status tray When the operator operates the machine without putting his foot on switch Put Foot In DTC becomes active after timeout N 0011 FSW OPEN Figure 5 28 Put Foot In Screen 3121261 JLG Lift 5 41 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 BCS Lamp On NOTE The available controls will be different among the different DTCs The image below is ONLY for envelope violation When the control system senses forward or backward envelope violation or moment violation conditions the BCS Lamp will be ON When the BCS Lamp is ON the display shows a r
97. operate a malfunctioning machine If a malfunction occurs shut down the machine Remove the unit from service and notify the proper authorities Do not remove modify or disable any safety devices Never slam a control switch or lever through neutral to an opposite direction Always return switch to neutral and stop before moving the switch to the next function Operate con trols with slow and even pressure Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform except in an emergency SECTION 1 SAFETY PRECAUTIONS 1 4 Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area When driving always position boom over rear axle in line with the direction of travel Remember if boom is over the front axle steer and drive functions will be reversed Do not assist a stuck or disabled machine by pushing or pull ing except by pulling at the chassis tie down lugs Fully lower platform and shut off all power before leaving machine Remove all rings watches and jewelry when operating machine Do not wear loose fitting clothing or long hair unre strained which may become caught or entangled in equip ment Persons under the infl
98. or tion i e controls reversed situations The light indicates that the JLG Control System has detected an abnormal condi tion and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions con cerning the trouble codes and trouble code retrieval 13 Axles Set Indicator Indicates that the axles are fully extended The indicator will flash as the axles are extending or retracting and be on solid when fully extended The light will go out The malfunction indicator light will illuminate for 2 3 sec axles are fully retracted onds when the key is positioned to the on position to act as 14 Boom Control System Warning Indicator a self test Indicates the platform is outside the oper ating area and operation of certain boom functions may be disabled i e lift tele scope Attempts to use the disabled functions cause the indicator to flash and an alarm to sound Immediately return the platform to the ground If the indicator remains lit a boom control system fault or failure has been detected If a failure is discovered the system must be repaired by JLG authorized service per sonnel before the machine can be used 11 Cable Service Indicator When illuminated the light indicates the boom cables are loose or broken and must be repaired or adjusted immedi ately 12 Drive Orientation Indicator When the boom is swung beyond the rear drive tires or further in either d
99. otswitch must be in released up position before starter will information operate If starter operates with footswitch in the depressed posi tion DO NOT OPERATE MACHINE Shutdown Procedure A CAUTION IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE 1 Remove all load and allow engine to operate at low speed for 3 5 minutes this allows further reduction of internal engine temperature 4 8 JLG Lift 3121261 SECTION 4 MACHINE OPERATION Fuel Reserve Shut Off System NOTE Reference the Service and Maintenance Manual along with a qualified JLG Mechanic to verify your machine setup The Fuel Shutoff System monitors the fuel in the tank and senses when the fuel level is getting low The JLG Control System auto matically shuts the engine down before the fuel tank is emptied unless the machine is set up for Engine Restart If fuel level reaches the Low Fuel range the tank indicator will flash once a second and there will be approximately 5 minutes of engine run time left If the system is in this condition and automatically shuts down the engine or the engine is manually shut down before the 5 minute run time is com plete the tank indicator will flash 10 times a sec ond and the engine will react according to machine setup Setup options are as follows Engine One Restart When the engine shuts down the operator will be pe
100. r Towing this machine is prohibited unless properly equipped head structures or equipment rescue platform occupants prior to However provisions for moving the machine have been incorpo freeing the machine rated For specific procedures refer to Section 4 Boom Movement Prevented By Boom Control System Lowering the boom onto an object or structure with the boom at high angles may cause the boom control system to prevent movement of the machine This can include movement necessary to lift the boom off the object Movement of the boom can be regained by observing the following 1 Shutoffthe engine 2 Rescue platform occupants prior to freeing machine 3 Use cranes forklifts or other equipment to stabilize motion of the machine as required 4 From the ground control position use the Auxiliary Power System to carefully raise the boom off the object 5 Onceclear restart the engine and return the platform to the ground 6 Inspectthe machine for damage before continued use of the machine 6 2 JLG Lift 3121261 SECTION 6 EMERGENCY PROCEDURES 6 5 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY The Machine Safety System Override MSSO is only to be used to retrieve an operator that is pinned trapped or unable to operate the machine and function controls are locked out from the platform due to a platform overload sit uation NOTE Ifthe MSSO functionality is used the fault indicator will flash and a fau
101. rDrive Wheels 25 FrontDrive Steer Wheels 26 GroundControl Console Figure 2 3 Basic Nomenclature Sheet 3 of 3 2 11 JLG Lift 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION NS 6 5 11 Figure 2 4 Daily Walk Around Inspection Sheet 1 of 4 2 12 JLG Lift 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Figure 2 5 Daily Walk Around Inspection Sheet 2 of 4 3121261 JLG Lift 2 13 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION General Begin the Walk Around Inspection at Item 1 as noted on the diagram Continue checking each item in sequence for the con ditions listed in the following checklist A WARNING TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED INSPECTION NOTE On all components make sure there are no loose or missing parts that they are securely fastened and no visi ble damage leaks or excessive wear exists in addition to any other criteria mentioned 1 Platform Assembly and Gate Footswitch works prop erly not modified disabled or blocked Gate latch and hinges in working condition 2 Platform amp Ground Control Consoles Switches and levers return to neutral decals placards secure and legible control markings legible 19 997 SE SN 10 11 Boom Section
102. ring loaded and will automatically return to neutral off position when released 23 Main Lift Swing Controller p Provides main lift and swing Push i forward to lift up pull backward D to boom down Move right to swing right move left to swing left Moving the joystick activates switches to provide the functions q CD selected 3 18 JLG Lift 3121261 SECTION 3 MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 3 Platform Overload Indicator If Equipped Indicates the platform has been over See Figure 3 5 Platform Control Indicator Panel loaded 1 Level System Fault Indicator Indicates a fault in the electronic leveling system The fault indicator will flash and an alarm sound All functions will default to creep if the boom is out of transport Indicates the maximum platform capacity 4 Platform Capacity Indicator mode selected for the platform A WARNING One of the capacity lights should be on at IF THE LEVEL SYSTEM FAULT INDICATOR IS ILLUMINATED SHUT DOWN THE all times Both lights will flash and an MACHINE RESET THE EMERGENCY STOP AND RESTART THE MACHINE IF THE FAULT alarm will sound if the platform is out of PERSISTS RETURN THE PLATFORM TO THE STOWED POSITION USING MANUAL LEV the operating envelope for the selected ELING AS REQUIRED AND HAVE LEVELING SYSTEM REPAIRED capacity 2 AC Generator If Equipped Indicates the generator is in operati
103. rmitted to cycle power and restart the engine once with approximately 2 minutes of run time After the 2 minute run time is complete or if the engine is shut down by the operator prior to the completion of the 2 minute run time it cannot be restarted until fuel is added to the tank 3121261 JLG Lift Engine Restart When the engine shuts down the opera tor will be permitted to cycle power and restart the engine for approximately 2 minutes of run time After the 2 min utes of run time is complete the operator may cycle power and restart the engine for an additional 2 minutes of run time The operator can repeat this process until there is no more fuel available NOTICE CONTACT A QUALIFIED JLG MECHANIC IF THE MACHINE NEEDS RESTARTED AFTER NO MORE FUEL IS AVAILABLE Engine Stop The engine will shut down No restarts will be permitted until fuel is added to the tank SECTION 4 MACHINE OPERATION 4 5 TRAVELING DRIVING See Figure 4 3 Grade and Side Slopes NOTE When the main boom is raised approximately 6 degrees above horizontal the high drive function will automatically be in low drive A WARNING DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION OF THIS MANUAL DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES USE EXT
104. rol is positioned to Man ual lift and telescope movements are con trolled separately by the operator and the automatic platform leveling feature is active only during lift functions When positioned to Manual boom functions will be stopped when the envelope limits are reached When this occurs operate a different function or select the automatic position Depending upon the angle of the chassis and the angle of the boom swing left or swing right may be disallowed while in the Manual mode The BCS light will illuminate and further attempts to swing in the disallowed direction will cause the BCS to flash When this occurs the only choices are to swing in the opposite direction or switch to automatic mode JLG Lift Power Emergency Stop A two position red mushroom shaped switch supplies power to Platform Controls when pulled out on When pushed in off power is shut off to the platform controls Start Auxiliary Power 4 When pushed forward the switch energizes the starter motor to start the engine When pushed back it energizes the electrically h operated hydraulic pump when actuated Switch must be held on for duration of auxiliary pump use The auxiliary pump functions to provide suffi cient oil flow to operate the basic machine functions should the main pump or engine fail The auxiliary pump will oper ate platform rotate jib lift jib level jib telescope jib stow platform level main boom lift main
105. s Turntable See Inspection Note Swing Drive No evidence of damage Wheel Tire Assemblies Properly secured no missing lug nuts Inspect for worn tread cuts tears or other discrepan cies Inspect wheels for damage and corrosion Drive Motor Brake and Hub No evidence of leakage Hood Assemblies See Inspection Note Auxiliary Hydraulic Pump See Inspection Note All Hydraulic Cylinders No visible damage pivot pins and hydraulic hoses undamaged not leaking Turntable Bearing Evidence of proper lubrication No evidence of loose bolts or looseness between bearing and machine Steering Spindles and Sensors See Inspection Note Figure 2 6 Daily Walk Around Inspection Sheet 3 of 4 2 14 JLG Lift 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 12 Hydraulic Pump See Inspection Note 15 SkyGuard See Inspection Note 13 Platform Rotator See Inspection Note 14 Jib Rotator and Jib Lock Cylinder See Inspection Note Figure 2 7 Daily Walk Around Inspection Sheet 4 of 4 3121261 JLG Lift 2 15 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 3 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED The front axles will oscillate when the boom is in the transport posi tion i e when the boom is less than 6 above horizontal and not extended beyond 12 30 4 cm and drive is selected NOTICE LOCKOUT SYSTEM TEST MUST BE PERFORMED QUART
106. surfaces for leakage oil fuel or bat tery fluid or foreign objects Report any leakage to the proper maintenance personnel Structure Inspect the machine structure for dents dam age weld or parent metal cracks or other discrepancies Parent Metal Crack 3 2 4 Weld Crack Decals and Placards Check all for cleanliness and legibil ity Make sure none of the decals and placards are missing Make sure all illegible decals and placards are cleaned or replaced 4 10 JLG Lift Operation and Safety Manuals Make sure a copy of the Operation and Safety Manual AEM Safety Manual ANSI markets only and ANSI Manual of Responsibilities ANSI markets only is enclosed in the weather resistant storage container Walk Around Inspection Refer to Figure 2 4 Battery Charge as required Fuel Combustion Engine Powered Machines Add the proper fuel as necessary Engine Oil Supply Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure Hydraulic Oil Check the hydraulic oil level Ensure hydrau lic oil is added as required Accessories Attachments Reference the Operation and Safety Manual of each attachment or accessory installed upon the machine for specific inspection operation and maintenance instructions 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 11 Function Check Once the Walk Around Inspecti
107. t Boom must stop on colored stripe matching the capacity indicator If the boom does not stop on the correct stripe the system must be repaired by JLG authorized Service Per sonnel before the machine can be used Push and hold the gray Boom Control System Test Button on the ground control panel The lighting of the green Boom Control System Calibrated indicator indicates the system is functioning properly No indicator light or the lighting of the red Boom Control System Warning indicator indicates the system must be repaired by JLG authorized Service Person nel before the machine can be used 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION JO 1995 21598 L Z 4 SISSE ajqeywny yr Ajquiassy woog 1011296 004 aseg 101295 woog ply auu 0429 woog ply 1 101295 004 4 q r pensis uuopeld e 2 9 JLG Lift 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Platform SkyGuard If Equipped Platform Control Console Platform Level Cylinder Platform Rotator JibFlyBoom JibBaseBoom Jib Lock Cylinder JibRotator Figure 2 2 Basic Nomenclature Sheet 2 of 3 2 10 JLG Lift 3121261 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION E Q 5 E 2 22 DriveHub 23 Rea
108. the machine as a crane Do not tie off machine to any adjacent structure Never attach wire cable or any similar items to platform JLG Lift Do not operate the machine when wind conditions exceed 28 mph 12 5 m s Refer to Table 1 2 Beaufort Scale For Refer ence Only Do not increase the surface area of the platform or the load Increase of the area exposed to the wind will decrease stabil ity Do not increase the platform size with unauthorized deck extensions or attachments If boom assembly or platform is in a position that one or more wheels are off the ground all persons must be removed before attempting to stabilize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine 3121261 SECTION 1 SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH 12 5 M S Table 1 2 Beaufort Scale For Reference Only Wind Speed Bealttort Description Land Conditions Number mph m s 0 0 0 0 2 Calm Calm Smoke rises vertically 1 1 3 0 3 1 5 Light air Wind motion visiblein smoke 2 4 7 1 6 33 Light breeze Windfelt on exposed skin Leaves rustle 3 8 12 34 54 Gentle breeze Leaves and smallertwigs in constant motion 4 13 18 5 5 7 9 Moderate breeze Dust and loose paper raised Small branches begin to move 5 19 24 8 0 10 7 _ Fresh breeze Smaller trees sway 6 25 31 10 8 13 8 Strong breeze Large branches in
109. uence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expansion and con traction This may result in changes to the boom and or plat form position while the machine is stationary Factors affecting thermal movement can include the length of time the machine will remain stationary hydraulic oil temperature ambient air temperature and boom and platform position Trip and Fall Hazards JLG Lift During operation occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point Attach only one 1 lanyard per lanyard anchorage point Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the machine when entering or leaving the platform Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit 3121261 SECTION 1 SAFETY PRECAUTIONS Before operating the machine make sure all gates are closed Electrocution Hazards and fastened in their proper position This machine is not insulated and does not provide protection x from contact or proximity to electrical current Keep both feet firmly positioned on the platform floor at all times Never position l
110. ult No Graphics Screen The Operational Fault Screen appears if the JLG Control System has sensed a fault that is due to operator error or a condition when the operator can be provided with additional information i e functions are being slowed The display shows a manual icon as a reminder to check the Operation and Safety Manual for the fault code which is displayed above the manual icon In the lower right hand corner a check mark in a green circle indicates no sys tem faults are present If a system fault is present the numeric fault code with a caution symbol is displayed Multiple faults will display in succession Check the Operation and Safety Manual for the specific fault code 3121261 JLG Lift 5 17 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric Fault Code Reminder to Check Operation and Safety Manual T NoServiceable Faults Present Figure 5 11 Operational Fault No Graphics Screen 5 18 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Operational Fault With Graphics Screen The Operational Fault Screen appears if the JLG Control System has sensed a fault that provides operational information The dis play shows an icon that represents the fault and available control options along with the fault code which is displayed above the fault icon Fault 2224 Footswitch Selected Before Start is used as an example In the lower right hand corner a check mark
111. ure 5 14 Out of Transport Axles Retracted Screen 5 24 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Operational Fault Transport Swing Fault Screen The Transport Swing Fault Screen appears when the 0038 SWING ENVELOPE ENCROACHED HYDRAULICS SUSPENDED operational fault is active indicating that swing is restricted to 40 degrees from center while the axles are retracted This screen will remain until the operator operates one of the controls high lighted on the screen to correct the condition the axles are extended or the turntable swings away from the limit In the lower right hand corner a check mark in a green circle indicates no serviceable faults are present If a system fault is present the numeric fault code with a safety alert symbol is displayed Multi ple faults will display in succession Check the Service Manual for the specific fault code 3121261 JLG Lift 5 25 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Numeric Yellow Circle Indicates that Control Switch can be Appliedin Either Fault Code Direction to Correct the Fault Condition e um Yellow Segments TransportSwin Fait Indicate Directions Extended Axles thatJoystick can be will Flash Appliedto Correctthe Fault Condition NoServiceable Faults Present Figure 5 15 Transport Swing Fault Screen 5 26 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 En
112. urs of 9 d operation Comments Place Fill port at 12 o clock position and Check port at 3 o clock position Pour lubricant into fill port until it just starts to flow out of check port operation Comments Place Fill port at 12 o clock position and Check port at 8 o clock position Pour lubricant into fill port until it just starts to flow out of check port 3121261 JLG Lift 7 15 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 5 Hydraulic Return Filter 6 Hydraulic Charge Filter Lube Point s Replaceable Element Interval Change after first 50 hours and every 300 hours thereafter or as indicated by condition indicator Lube Point s Replaceable Element Interval Change after first 50 hours and every 300 hours thereafter or as indicated by condition indicator 7 16 JLG Lift 3121261 SECTION 7 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 7 Hydraulic Oil 8 Suction Strainers In Tank FULL LEVEL HOT OIL FULLLEVEL COLD OIL Lube Point s Fill Cap Lube Point s 2 Capacity Standard 31 gallons 117 liters Interval Every 2 years or 1200 hours of operation Optional 52 8 gallons 200 liters Remove and clean at time of hydraulic oil change Lube HO Interval Check level daily Change every 2 years or 1200 hours of operation 3121261 JLG Lift 7 17 SECTION 7 G
113. velope Speed Reduction Screen The Envelope Speed Reduction Screen appears if the JLG Control System has sensed that the boom is approaching the edge of the backward or forward operating envelope which places all func tions in proportionally reduced speed The proportionally reduced speed function is indicated by the turtle icon in the lower left corner of the screen In the lower right hand corner a check mark in a green circle indicates no serviceable faults are present If a serviceable fault is present the numeric fault code with a safety alert symbol is displayed Multiple faults will display in succession Check the Service Manual for the specific fault code 3121261 JLG Lift 5 27 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Icon Representing Back ward Envelope Ex SpeedReduction Indication Note Opposite Side Will Highlightif Forward Envelope is near encroachment Turtle Icon Represents n NoServiceable Functions Operating at Reduced Speed Faults Present Figure 5 16 Backward Envelope Speed Reduction Fault Screen 5 28 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Operational Fault Envelope Violation Fault Screen The Envelope Violation Fault Screen appears if the JLG Control System has sensed that the boom is encroaching the edge of the forward or backward operating envelope hydraulics are sus pended This screen will remain until the operator operates one of t
114. xles controls If the indicator is illuminated operate the Drive function mihe folowing manner The operator must be driving the machine forward or reverse in 1 Match the black and order to extend the axles white direction arrows on both platform con Position the Axle Extend switch to extend the axles trol panel and the chas or to retract to retract the axles sis to determine the direction the machine i will travel gt JLG Lift 3121261 SECTION 4 MACHINE OPERATION 4 8 PLATFORM Platform Level Adjustment A WARNING ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY NOTE When the Boom Control Select Switch is in the Manual mode Platform leveling only functions during Main Lift operation When the Boom Control Select Switch is in the Automatic mode Platform Leveling is active during all functions except during telescope operation Also when in the Manual mode the Con trolled Arc and Controlled Angle systems are not active During normal operation of the machine the plat form will automatically maintain it s position To manually Level Up or Down Position the Platform Level control switch Up or Down and hold until the desired platform position is obtained gt 3121261 JLG Lift Platform Rotation To rotate the
115. y range of the machine Each reminder screen will show for 3 seconds Figure 5 19 Boot Up Splash Screen 3121261 JLG Lift 5 33 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 LL Figure 5 20 Manual Screen Figure 5 22 Select Capacity Zone Screen i Figure 5 21 Lanyard Screen 5 34 JLG Lift 3121261 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 Machine Operating Screen images and trays Each tray provides different machine informa tion After the reminder screens the Machine Operating Screen will appear The Machine Operating Screen consists of different A 0037 JIB UNLOCKED OUT OF TRANSPORT DTC Tray HYDRAULICS SUSPENDED Console Tray Machine Status Tray Icons Tray Figure 5 23 Machine Operating Screen 3121261 JLG Lift 5 35 SECTION 5 LCD DISPLAY PANEL GENERATION 1 amp 2 DIAGNOSTIC TROUBLE CODE DTC TRAY This tray shows the total number of DTC s and the DTC Text If there are multiple DTC s the operator can scroll through the DTC List to the end When the tray is empty this means there are no active DTC s CONSOLE TRAY This tray represents the platform console information When the machine is in operation and the footswitch is pressed the console will show available functions with a green arrow and unavailable functions with a gray arrow NOTE The green and gray console arrows shown in the examples in this section may be different depending up

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