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819-6446 - Frymaster

1. eese eene enne nennen eene trennen enne tren ennen nennen enne 1 1 1 4 Replacing a High Lamiut Therrnostat nente er Ree a eT AA EERE CR ie EEO PERRO ET EELER 1 3 1 5 Replacme Temperature Probe 3 peo e Pr DR e RUE RR ERU Tree 1 3 1 6 Replacing a Heating Element 5 5 05 mene dU dete bin i bet ence ee ess 1 5 1 7 Replacing Contactor Box Components eene enne nennennen rennen enne nre nne ne ennt nnne nenne 1 7 1 8 Replacing Fry pot ices utei uda oe be tti Rte tte t a eet cte ebe E DP e eee 1 8 1 9 Built In Filtration System Service Procedures eeeeseseeeeeeeeee eene nee ener nnne 1 10 1 9 1 Filtration System Problem Resolution esee nre nre 1 10 1 9 2 Replacing the Filter Motor Filter Pump and Related Components ee 1 11 1 9 3 Replacing the Filter Transformer or Filter Relay eene een 1 13 1 10 ATO Automatic Top Off Service Procedures sess enne enne enne 1 13 1 10 1 ATO Tro bleshooting siiin 05 perd Ie tee de attri t p see Ree aE wisi ei lesion 1 14 1 10 2 ATO Board Pin Positions and Harnesses scssscssssscssecsceeceeeccseeceaceeeesecaeeseeneeeeesaeeeeeaeeates 1 15 1 10 3 Replacing the ATO board LON Gateway ATO pump relay or Transformer 1 16 1 10 4 Replacing the ATO Pump cute entree tee avg edu 1 16 1 11 MIB Manual Interface Board Service Procedures ccc
2. C Check that proper voltage is present at transformer See table in section 1 10 2 A Loose wire connection A Ensure the yellow LED is securely attached to plug J6 on the ATO board The yellow JIB low light Power in the component box is not B Ensure power is present in the won t illuminate present component box C If power is present in component box C Failed transformer check the transformer for correct voltage A Loose wire connection A Ensure all wiring harnesses are securely One vat tops off but connected to ATO board and solenoids other vats fail to top off B Actuator issue B Check return actuator to ensure actuator is functional inicatiectvattape ott A Wired incorrectly A Check wiring B Flexlines connected to wrong vat B Switch flexlines to correct vat Problem Probable Causes Corrective Action Frypots won t top off p zo feo OE Empty JIB Crumb build up around sensor Probe temperature lower than setpoint Oil is too cold Bad Connection ATO board power loss Failed transformer harness ATO pump failed Failed ATO board ATO lines pump plugged w gt Ensure JIB has oil Clean crumbs from opening surrounding sensor Check to see that fryer is heating Fryer temperature must be at setpoint Check probe resistance If probe is bad replace the probe Ensure that the oil in the JIB is above 70 F 21 C With the computer OFF press TEMP button an
3. RB7 DATA 5 RB6 CLOCK 1 Ground Black Network Resistor 2 BIN a dem ins2 amp 3 3 i ite or to Ris ATO Bud 4 8074532 4 5VDC 5VDC Black amp 9 vatunhs 5 24VDC 24VDC Red 6 Ground White 1 Ground Black 2 CANLo Red AIF J5 8074546 3 LOAN Hi White 4 5VDC 5VDC Black 5 24VDC 24VDC Red 6 Ground White 1 10 3 Replacing the ATO board LON Gateway ATO pump relay or Transformers Disconnect the fryer from the electrical power supply Locate the ATO box see Figure 1 on page 12 behind the JIB Jug In Box Remove the cover to expose the transformers relay and LON gateway if installed see Figure 2 Mark and unplug any wires or harnesses Once the LON gateway is removed the ATO board is visible see Figure 3 Replace the defective component and reattach all wires or harnesses Replace the cover Once replaced CYCLE POWER TO ENTIRE FRYER SYSTEM See section 1 11 7 on page 1 22 to reset igure 2 Figure 3 control power Check software version and if necessary update the software If a software update was necessary follow the instructions to update the software in section 1 15 Press the TEMP button on one of the M3000 computers with the computer in the OFF position to verify software version of the ATO If the version is not visible the ATO may not be connected properly If the LON board was replaced in a store with a LON network press and hold the left and right Filter buttons simultaneously on any controller for
4. auto filtration n Network Error An n displays for 10 seconds if no communication is received from the cooking computer within ten seconds after a power on or MIB reset P Pan Switch Filter pan is improperly seated Filtration is suspended r Reset Switch Reset the vat closes all of the valves on the vat If displayed for some time there is probably a problem with the board 1 5 Numbers which correspond to the vats with either an L indicating the left side of a split vat or r indicating the right side of a split vat or a full vat These numbers are displayed in manual mode 1 11 6 Replacing the MIB Board Disconnect the fryer from the electrical power supply Remove the torx screws from the MIB cover exposing the MIB board see Figure 11 Removing the screw at top center lets the MIB board hinge down Carefully remove the plugs on the rear of the board see Figure 12 Replace with a new MIB board and reverse steps to reassemble Once replaced CYCLE POWER TO ENTIRE FRYER SYSTEM See next section to reset control power Check software version and if necessary update the software If a software update was necessary follow the instructions to update the software on in section 1 15 ensuring the MIB reset button is pressed and held for five seconds at the end of the update to update the MIB 7 Frymaster E B DE Figure 11 1 11 7 Control Power Reset Switch The control power reset
5. component box Check output on the left transformer in left component box should read 24VAC If not replace transformer MIB will not clear Error remains in non volatile Press and hold reset button in top right corner of MIB board for five seconds The drain return and manual auto LEDS will illuminate error memory and the MIB will reset and clear any remaining errors from memory Allow 60 seconds to reset If an error still exists then another issue exists A Ensure the CAN bus system is terminated at BOTH ENDS on the M3000 connector J6 and on the ATO board connector J9 with a resistor equipped 6 pin connector B Unplug and reseat all wiring harnesses in CAN system Resistance between pins 2 A Nebwarisuottenmnated and 3 on the CAN network connectors correctly should be 120 ohms MIB indicates s C Check software version numbers on all B Wiring harnesses are loose or incorrect number of M3000 computers and ensure all are display damaged LAE vats an AIF version If an AIF version is C An AIF board issue ma ae ME missing the AIF board may be missing D Locator pin issue power or bad Check pins 5 and on J4 and J5 of the affected AIF board for proper voltage The locator pin in J2 of the AIF board is either loose or in the incorrect position See the charts on page 1 55 of this manual for proper pin position Problem Probable Causes Corrective Action MIB board a
6. 10 seconds Computer displays TECH MODE Enter 4557 with numbered keys LON WINK will appear on the controller display for four seconds before going away 1 10 4 Replacing the ATO Pump Disconnect the fryer from the electrical power supply Locate the ATO pump see Figure 4 behind the ATO box Mark and unplug any wires or harnesses Press up from the bottom on the quick disconnects to release the plumbing see Figure 5 The plumbing can be pulled from the pump Loosen the four nuts attaching the pump to the pump tray Replace the defective component and reverse above steps Once replaced reconnect the power Figure 4 i Figure 5 1 11 MIB Manual Interface Board Service Procedures The MIB Manual Interface Board oversees and controls filtration It receives and sends data over the CAN Controller Area Network to and from various sensors and computers It activates the filtration cycle controlling when actuators should open and close The MIB controller is located inside the left cabinet see Figure 6 In normal operation a cover hides the MIB controls and only the LED display is visible The cover is held in place with three torx screws In normal operation an fi is displayed for automatic mode The MIB control board is useful for diagnostic purposes It allows manual operation of both the actuators and filter pump without using the M3 computer Mode Display Reset Switch Vat Selector Drain Switch Switch Man
7. 13 AIF Automatic Intermittent Filtration Service Procedures The AIF Automatic Intermittent Filtration board controls the actuators that open and close the drain and return valve The AIF boards are located inside a protective housing under each frypot see Figure 13 1 13 1 AIF Troubleshooting E Figure 13 Problem Probable Causes Corrective Action Actuator doesn t function gH Onowr No power to the AIF board Actuator is unplugged AIF board failure Actuator readings are out of tolerance Actuator is bad Check pins 5 and 6 of J2 at the MIB board Should read 24VDC Check voltage on pins 5 and 6 at the other end of harness and ensure 24VDC is present Continue to check pins 5 and 6 for 24VDC on plugs J4 and J5 on the AIF boards Ensure the actuator is plugged into the proper connection J1 for FV return J3 for DV return and J6 for FV drain and J7 for DV drain Check power on the connector of the problem actuator while trying to manually open or close an actuator Pins 1 Black and 4 White should read 24VDC when the actuator is opening Pins 2 Red and 4 White should measure 24VDC when the actuator is closing If either voltage is missing the AIF board is likely bad Test the actuator by plugging into another connector If the actuator operates replace the board Check resistance of the potentiometer between pin 3 purple wire and pin 4 gray white wir
8. Card Replace card with another card 1 31 Problem Probable Causes Corrective Action M3000 display shows TEMP PROBE FAILURE A Problem with the temperature measuring circuitry including the probe B Damaged computer wiring harness or connector A This indicates a problem within the temperature measuring circuitry Check resistance of probe if faulty replace probe Swap the computer wiring harness with one known to be good If problem is corrected replace the harness MAINT FILTER Manual Filter won t start Temperature too low Ensure fryer is at setpoint before starting MAINT FILTER M3000 display shows REMOVE DISCARD In non dedicated mode a product is dropped that has a different setpoint that the current vat temperature Remove and discard product Press a cook button under the display with the error to remove the error Reset the setpoint of the vat before trying to cook product M3000 display shows HEATING FAILURE Failed computer failed interface board open high limit thermostat Turn off the vat with the issue The error is displayed if the fryer loses its ability to heat oil It is also displayed when the oil temperature is above 450 F 232 C and the high limit thermostat has opened halting the heating of the oil Computer will not go into program mode or some buttons do not Failed computer Replace computer actuate This is
9. Remove two screws holding waste valve handle at front of fryer and remove bracket and handle from fryer Remove AIF board and tuck wires out of the way of the contactor box for box removal Remove shipping brace that supports filter pump shelf brace to top of contactor box Remove contactor box cover Unplug all wiring from front and rear of contactor box Remove two screws that hold element wire shield to rear of contactor box and remove wire shield Remove two screws that support contactor box at rear of box Remove two screws that support contactor box at front of box Lift contactor box up to clear left frame rail and slide to the right far enough that the left rear corner of the pump and motor shelf protrude inside of the contactor box slightly Tip front of contactor box down and to the right slightly and then pull out from opening where filter pan lid would rest Reverse above steps for reinstallation 1 8 Replacing a Frypot l 2 Drain the frypot into the filter pan or if replacing a frypot over the filter system into a McDonald s Shortening Disposal Unit MSDU or other appropriate METAL container If replacing a frypot over the filter system remove the filter pan and lid from the unit Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 1 8 10 11 12 13 14 15 16 17 18 19 20 zl 22 Slide the metal
10. a contactor box component in boxes above the filter pan first remove the filter pan and lid from the unit If replacing components in fryers tht have ATO boxes the ATO box may require removal 2 Disconnect the fryer from the electrical power supply 3 Remove the two screws securing the cover of the contactor box The contactor boxes above the filter pan are accessed by sliding under the fryer They are located to the left and right above the guide rails see photo below The contactor boxes for frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot Tr 4 Remove two screws to access contactor box components above the filter pan 1 7 4 a The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component After performing necessary service reverse steps 1 4 to return the fryer to operation Left and right views of mechanical contactor box components Sometimes it is necessary to remove the entire contactor box to repair Below are the instructions for removing the far left contactor box UU NR CA 6 k 8 9 10 11 12 13 14 15 Remove fryers from hood and remove all power to fryers Remove lower back panel Remove filter pan lid and downspout splash shield Remove clevis clip from dispose handle at rear of fryer and let handle drop out of waste valve bracket
11. display sh Cogg P pope ogg IS y R T i ee pump filter pump thermal overload Follow the steps in the flowchart in section YES NO improperly installed filter pan components 1 14 5 worn or missing O rings cold oil or an actuator problem Overwrite the filter after setting by re entering the filter after value in level two Ensure that the down arrow is pressed after entering the value to save the setting see section 4 13 5 on page 4 33 in the BIELA14 IO Manual Fryer filters after each Filter after setting incorrect or software cook cycle update issue 1 14 2 M3000 Useful Codes To enter any of the following codes Press and hold and P simultaneously for TEN seconds three chirps sound The computer displays TECH MODE Enter the codes below to perform the function e 1658 Change from F to C The computer displays OF F Turn the computer on and check temperature to see the temperature scale If the desired scale is not displayed repeat e 33e Reset Factory Menu The computer displays COMPLETE and then OFF NOTE This will delete any hand entered menu items e 1658 Enter Tech Mode See page 1 36 to reset passwords and change filter pad time e lee Switch between Domestic Menu and International Menu The computer displays COMPLETE andthen OFF NOTE This will delete any hand entered menu items e 0469 Reset FILTER STAT DATA The following codes require the removal and reinsertion of the J3
12. displayed during a test of the high M3000 ST a Computer in high limit test mode limit circuit to indicate if the high limit has i failed M3000 display shows HELP Hl 2 or HIGH LIMIT FAILURE Failed high limit This is displayed to indicate the high limit has failed M3000 display shows software for only M3000 or MIB but not all boards Loose or damaged harness Check that all harnesses between M3000 s MIB AIF and ATO are secure Ensure 24VDC is present on pins 5 amp 6 of J2 on MIB board and on J4 or J5 of AIF board Check for loose or broken pins wires If the problem persists swap out computer from one bank to another and cycle power on the fryer M3000 display shows LOW TEMP heating indicator cycles on and off normally but fryer does not heat gt Three phase power cord unplugged or circuit breaker is tripped Blown fuse Failed computer Damaged computer wiring harness Open connection in high limit circuit MOOD A Ensure all cords are fully seated in the receptacles locked into place and that circuit breakers are not tripped Check three amp fuse on front of control box Replace computer Replace computer wiring harness Check high limit circuit starting at the control box connector working to the high limit 1 32 Problem Probable Causes Corrective Action A filter error has occurred due to dirty or logged filter pad or paper clogged filter M3000
13. elements consist of two dual vat elements clamped together For full vat units remove the element clamps before removing the nuts and screws that secure the element to the tube assembly If applicable recover the probe bracket and probe from the element being replaced and install them on the replacement element Install the replacement element in the frypot securing it with the nuts and screws removed in Step 5 to the tube assembly Ensure the gasket is between the tube and element assembly Route the element leads through the element tube assembly and into the wire sleeving to prevent chafing Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear from the lift springs see photos next page Also ensure that the wire sleeving extends into the tube assembly to protect the edge of the tube assembly from chafing the wires Press the pins into the connector in accordance with the diagram on the following page and then close the connector to lock the leads in place NOTE It is critical that the wires be routed through the sleeving to prevent chafing 1 5 Uy 6L 5L 4L 3L2L 1L Full vat element wire routing Pull the element wires through the bushings on either side of the frypot and down the back Element wires should be routed to the right of the ATO temperature probe on the back wall of the frypot Dual vat element wire routing Pull the element wires through the bushings on either side of the frypo
14. lt Frymaster BIELA14 Series M Gen II LOV Electric Fryer meponaies Service Manual This manual is updated as new information and models are released Visit our website for the latest manual This equipment chapter is to be installed in the Fryer Section of the Equipment Manual OY Ms Low Oil Volume Fryer FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 8 19 6 4 4 6 Part Number FRY_SM_8196446 05 2015 m anitowoc Original Instructions NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS FACTORY AUTHORIZED SERVICERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Authorized Servicer FAS or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personne
15. n ATE Bo rd toten pr eie bete e et pet 1 29 1 13 4 Replacing AGCIatoE score eerte e e pst ticos scene Se teet e reser nett 1 29 1 14 M3000 Computer Service Procedures essent nennen enne nne nete trennen trennen ne 1 30 1 14 1 M3000 Computer Troubleshooting eese eterne nennen neen nennen 1 30 1 142 M3000 Useful Codes and Passwords eese eene nre nennen nenne 1 33 1 14 3 Service Required Bios nodi eet prim reete o re ete ie cre ess 1 34 1 14 4 Error Log Codes tot ee ERE etri t RE eee 1 35 1 14 5 Tech Mode tO DE eo D OE Op RO Dr 1 36 1 14 6 M3000 Filter Error Flowchiart 2 2 titre tee ES DP CER PG DEEP REIR 1 37 1 14 7 M3000 Menu Summary Tree nt e et et trt ee er i a p rb Le te eei ip 1 38 1 14 8 M3000 Board Pin Positions and Harnesses esee eene enne etre nre 1 39 1 15 Loading and Updating Software Procedures eese nee rennen enne enne 1 40 116 Data Network Flowchart io eter rt a e OPE LORS e hio et Cie i Oe eR E SES E 1 41 137 Interface Board Diagnostic Chat eo caelo e DO T EO etr T t 1 42 1 18 Prob Resistance Charts iones p eco rr n eO e te E EDI noah 1 43 1 19 Winng Dia Sars ys niei Ama eI Ot ip ERG P Red nct etn 1 43 BIELA14 SERIES GEN Il LOV ELECTRIC FRYERS CHAPTER 1 SERVICE PROCEDURES 1 1 General Before performing any maintenance on your Frymaster fryer disconnect the fryer from the electrical po
16. no other function is taking priority over adding oil to jug 1 Reset the power wait 60 seconds and see if the valve opens With the JIB button pressed 2 Voltage at MIB board from Pin 1 to Pin 2 should be 24 VAC if not check connections from RTI 24VAC transformer and check transformer 3 Voltage at MIB board from Pin 1 to Pin 3 should be 24 VAC when filling JIB or vat if not the MIB board is bad or wires to pump relay are shorted or both 4 Voltage at Add pump relay should be 24 VAC if not check wiring from MIB board The relay is located on top of RTI system 5 Check voltage at ATO board on J8 Pin 9 to Pin 1 should be 24 VAC with the orange button pressed Waste full signal Pin 2 to Pin 8 should be 24 VAC when full 0 VAC when not full if no voltage level change the connection from RTI switch or MIB board is bad 1 23 1 12 2 RTI LOV Wiring BULK OIL LOV WIRING TESTING BETWEEN PINS 1 amp 4 RTI GRAYS PROP FEUG DROP PLUG SHOULD READ CONDUCTOR CABLE N BEHIND FRYER 24VAC WHEN RTI TANK IS FULL 0 VAC WHEN RTI TANK IS EMPTY a zi BLACK 24VAC IN FROM RTI HOT L 3 S27 S 1 CONTROL 212 WHITE 24VAC IN FROM RTI COM C 4 LINE ADD 2 GREEN 24VAC OUTRTIPUMP C2 PUMP HIRSCHMANN 3 CONNECTION ON 5 REAR OF FRYER 6 7 SENSE WASTE FULL LINE lt RED RTI DISPOSE TANK FULL TESTING BETWEEN PINS 2 amp 8 J6 MIB SHOULD READ 24VAC WHEN RTI TANK IS FULL 0 VAC WHE
17. power to the fryer M3000 display shows RECOVERY FAULT Recovery time exceeded maximum time limit for two or more cycles 1 30 Silence the alarm by pressing the v button Check that fryer is heating properly Maximum recovery for electric is 1 40 If this error continues to appear call your ASA Problem Probable Causes Corrective Action M3000 display shows ENERGY Wrong energy type selected in setup MEER IO EDISESEHID OD OU SERENETRNDS nISCONFIGURED i M3000 display shows EXCEPTION Press 1234 to enter setup and reconfigure the ERROR with the description on the right An error has occurred computer M3000 displays SERVICE REQUIRED followed by the error An error has occurred Press YES to silence alarm The error is displayed three times See list of issues in section 1 14 3 Fix issue The computer displays SYSTEM ERROR FIXED YES NO Press YES Computer displays ENTER CODE Enter 1111 to clear error code Pressing NO will allow the fryer to cook but the error will be redisplayed every 15 minutes M3000 display is in wrong temperature scale Fahrenheit or Incorrect display option programmed See section 1 14 2 on page 1 33 to change temperature scale Celsius i Change the filter pad and ensure the filter pan M3000 displays Filter error has occurred filter pad has been removed from the fryer for a CHANGE FILTER ise 24 hour filter pad change prompt minimu
18. red red to white and white to black Ensure black computer locator wires are connected from ground to correct pin position see drawing 8051734 page 1 55 Ensure all boards have the corner ground wire attached and tightened The locator pin in J2 of the AIF board is either loose or in the incorrect position See the charts on page 1 55 of this manual for proper pin position Bad MIB and or AIF board Broken resistor lead Unwrap the resistor leads and check ends 1 11 3 MIB Manual Interface Board Pin Positions and Harnesses Connector From To Harness Pin Function Voltage Wire Color Ground CAN Lo CAN Hi M3000 J7 8074546 Ground CAN Lo CAN Hi 5VDC 24VDC Ground 24VAC 24VAC Ret Pump Motor Pump Motor Blue LED Blue LED Open Switch Closed Switch 8074547 Transformer Filter Relay Blue LED RTI Open Switch 8074649 COIN D AIA Co 1M HD O1 I Do IO e O O1 OJN RTI Closed Switch RTI 8074844 NON RTI Pan Switch RTI Open Switch Ground RTI Closed Switch Ground From RTI transformer Common To RTI Add Pump Rela To RTI connection in rear of fryer 8074760 24VAC From RTI Waste Tank Full Full Sensor Test Pins 2 to 8 OVAC Not Full Red 1 20 1 11 4 MIB Manual Interface Board
19. switch is a momentary rocker switch located behind the control box see Figures 13 and 14 above the JIB that resets all power to all the computers and boards in the fryer It is necessary to reset all power after replacing any computer or board Press and hold the switch for at least ten seconds when resetting the control power to ensure power has sufficiently drained from boards Figure 14 Rear view of Control Box Figure 13 1 22 1 12 RTI Service Issues 1 12 1 RTI MIB Tests The LOV fryer will ONLY operate with RTI systems that have the new RTI updated three pole float switch If the float switch is the older two pole switch call RTI These float switches are polarity specific which may short to ground and damage an MIB board Normal measurements MIB J6 8 pin connector with everything connected AC voltage measurements Pin 1 to Pin 2 24 VAC Pin 2 to Pin 8 24 VAC when waste tank is full O VAC when it is not full Pin 2 to Pin 3 24 VAC when RTI fill pump is on 0 VAC when it is off Using the RTI test box PN 108 0716 allows a quick and easy way to check the 24VAC the waste full switch and when the RTI pump is operating Troubleshooting All return and drain valves should be closed and pump should be off while the MIB is resetting If any of the valves or the pump is on during reset the MIB board is bad or wires are shorted RTI pump is not operating or JIB is not filling See page 1 26 to ensure that
20. 6 Apply Loctite PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot 7 Insert the leads into the 12 pin connector C 6 see illustration below For full vat units or the left half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 1 and 2 of the connector For the right half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 7 and 8 In either case polarity does not matter Rib marks Position 1 High Limit Lead Positions 8 Reconnect the 12 pin connecting plug C 6 Use wire ties to secure any loose wires 9 Reinstall the back panels contactor plug guards reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 1 5 Replacing a Temperature Probe 1 Lift the element out of the oil 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the four screws from both sides of the lower back panel Then remove the two screws on both the left and right sides of the back of the tilt housing Lift the tilt housing straight up to remove from the fryer 1 3 10 11 Locate the red or yellow and white wires of the temperature probe to be replaced Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher
21. Display Diagnostics DISPLAY LED EXPLANATION Drain Vat The vat number is followed by On Drain valve on vat 1s open an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat Vat The vat number is followed by Off Drain valve on vat is closed an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat Vat The vat number is followed by Blink Drain valve on vat is opening or closing or an an L to indicate left side of a split error condition may exist vat or an r to indicate the right side of a split vat or a full vat Return Vat The vat number is followed by On Return valve on vat 1s open an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat Vat The vat number is followed by Off Return valve on vat is closed an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat Vat The vat number is followed by Blink Return valve on vat is opening or closing or an an L to indicate left side of a split error condition may exist vat or an r to indicate the right side of a split vat or a full vat Network N Network error displays for 10 seconds if no communications are
22. Full Split Vat Configuration Filter Stats s 4 14 4 Review Usage 4 14 2 Last Load 4 14 3 TPM 4 14 4 1 38 1 14 8 M3000 Board Pin Positions and Harnesses Connector J1 J2 J3 J4 J6 J7 From To SD Card Interface Board to Computer Interface Board Ground to Computer Next M3000 J7 or Network Resistor MIB J1 or previous M3000 J6 Harness PN 8074199 SMT Computer to Interface Board Harness Computer Locator Harness 8074546 Computer Communication Harness 8074546 Computer Communication Harness Pin Function 12VAC In Voltage 12VAC Ground 12VAC In 12VAC FV Heat Demand V Relay 12VDC DV Heat Demand R H B L 12VDC CON D JAJA OJIN Analog Ground c L H B L 12VDC eo ALARM Sound Device 5VDC nk N ALARM C FV Probe i ja oje Common Probes DV Probe Wire Color Black N Jo oO jo o Vat 1 Vat 2 Vat 3 Vat 4 Ol O Io Vat 5 Ground Black Not Used Ground Black CAN Lo CAN Hi Red White BOP o Ground Black CAN Lo CAN Hi Red White ABO MN j o o o 1 39 1 15 Loading and Updating Software Procedures Updating the software takes approximately 30 minutes The software only needs to be lo
23. N RTI TANK IS NOT FULL 1 12 3 Frymaster LOV Fryer and RTI Bulk Oil System Plumbing Schematic Return Valves Check Valve RTI Manifold New Cil Pump Drain Ball Valves Solenoid Fryer Filter Pump Manual lt t Dispose Valve Filter Pump Check Valve QS 1 24 1 12 4 RTI LOV TEST QUICK REFERENCE DISPOSE TO WASTE REFILL VAT FROM BULK Hold down Filter button until computer beeps twice Scroll down to Dispose using Info button then press v button Dispose Yes No is displayed Press v to dispose of oil in pot Draining is displayed Vat Empty Yes is displayed Press v Cln Vat Complete Yes is displayed Press v Open Dispose Valve is displayed Open dispose valve Disposing is displayed for five minutes Remove Pan is displayed Remove pan Is Pan Empty Yes No is displayed Press v if filter pan is empty Select x if pan still has oil in it Close Dispose Valve is displayed Close dispose valve Insert Pan is displayed Insert pan Fill Vat From Bulk Yes No is displayed Press v Press and Hold Yes to Fill alternating with Yes is displayed Hold down y to fill pot to desired level Filling is displayed while button is depressed Continue Filling Yes No is displayed Press v to continue fillin
24. SSWORBD Sis displayed Press the INFO button once FILTER PAD TIME is displayed on the left side and 2 5 is displayed on the right IF ANY OTHER NUMBER OTHER THAN 25 IS DISPLAYED ENTER 25 This only needs to be performed on one computer Press the INFO button again Once the software has been updated and the versions are correct replace the cover and screws covering the SD card slot Reinstall the screws attaching the computers and bezel by reversing steps 2 through 5 Perform a forced auto filter cycle on each vat except the fish vat by pressing and holding one of the filter buttons FILTER fIENU is displayed changing to AUTO FILTER Press the 1 v button FILTER NOU YES NO is displayed Press the 1 v button SKIN VAT is displayed changing to C O NFIR fl Once the filter cycle is complete repeat on each vat in the fryer Once all vats have been successfully filtered the software update is finished Figure 23 Figure 24 1 40 1 16 BIELA14 Series LOV Data Network Flowchart ERC i SSOUJEY 9JIM 9 i i SseuJeu i ERZ SUld U 0Z preog OLV Suld U OZ SNO Jeuonippe ue eAeu seueyeq G pue swajshs fueyjeq G 10 p ul Ajuo y 10 pue pieog NO7 pueoq ney Jeu suiajs S 104 OLY p c m 9I ep SseuJeu 9JIM 9 ajqeo Aes6 y uo 9GAPz feo spieog JIv 94 03 GIN 24 wo SUOI D9UUOD uonoeuuoo uedo ue ojeoipui eui uois48A Buissiu y Ajuo sn uo NOT Speed SUCH pue OL
25. Y JIV GIN 000 IN 3ueseud ee suoisJaA BeEMYOS T1V Ajij8A pue 1e3ndujoo uoee uo uognq dIN3 1 24 SsaJgd 44O 03 1ejndujoo quoeo UNL i SseuJeu i O 9JIM 9 SseuJeu 9JIM 9 SS3NNVH OGAvz of Ajuo seb Josuog Ajuo seb Josuog 19497 110 19497 110 E dasn LON je EH Dogi pess pui pue ulejs s au noynoy Gnd hue da persered S Seu MOE BESS SION eesemsfaen wwunr wud sue e 9c SSOUJEY 9JIM C SUld U OL OOO0cIN 4ajua9 vr div J9ju82 aaa ie AEE a EDI Ajuo seb Josueg YaMOd QNV Viva AYIM 9 JO LYVLS 19497 110 pueog 4 v 94 uo Sr pue pf al peddews q ueo spJeoq y uo SSeuJeu M 1 41 1 17 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Diagostic LEDs AL HI HTCMPZAVHT HI ge D29232 pege e D29 ea ee ee HERE ia m m indicates power from 12V transformer P M a indicates power from 24V transformer rm i RH indicates output closed from right latch relay 3 i d indicates output closed from left latch rare n 1 reiay 3 map im xm Oi Lg RH indicates output from right heat relay US a LH indicates output from left heat relay RH indicates output open from right latch relay LH indicates output open from left latch relay PN 826 2260 106 6664 Test Poi
26. a 24VAC relay which can lead to confusion The 24VDC is used in the LOV fryer i B Filter En 5 Relay H 4 Pump Motor Actuator MIB and AIF Transformer 0 QO 1 10 ATO Automatic Top off Service Procedures The automatic top off system is activated when the oil level falls below a sensor in the rear of the frypot The signal is sent to the ATO board to engage the return actuator to the frypot and turn on the ATO pump The pump draws oil from the JIB Jug In Box through the rear return manifold into the rear of the frypot Once the oil level has satisfied the sensor the pump turns off and the actuator closes The ATO board is located inside the box behind the JIB see Figure 1 The power for the ATO board is supplied from the right hand component box The power passes through the transformer inside the ATO box to the board 1 10 1 ATO Automatic Top off Troubleshooting Figure 1 Problem Probable Causes Corrective Action Frypot tops off cold Incorrect setpoint Ensure setpoint is correct A Check to ensure J5 on front of ATO board is fully locked into connector A J5 connection unplugged B Ensure fuse below right control box is No power to ATO board B Fuse blown not blown and fuse on the right side of C Transformer malfunction ATO box is not blown
27. aded in ONE computer and it will update all the computers and boards in the system To update the software follow these steps carefully 1 2 3 m sd 11 12 13 14 I5 16 17 18 Press the 2 button to exit 20 21 22 23 24 25 26 Press the 1 v button The auto filter cycle should start 28 29 Switch all computers to OF F Press the TEMP button to check current M3000 MIB AIF ATO software version Remove the bezel and remove the two screws on the left side cover plate of the M3000 board With the computer folded down insert the SD card with the contacts facing down and the notch on the bottom right see Figure 23 and 24 into the slot on the left side of the M3000 Once inserted UPGRADE IN PROGRESS appears on the left display and U RIT on the right The display then changes to CC UPDATING on the left and the percentage completed appears on the right The display counts up to 100 on the right changing to a flashing BG 0T DO NOT REMOVE THE CARD UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 8 Then UPGRADE IN PROGRES Sis displayed on the left display and WAIT on the right again followed by COOK HEX MIB HEX RIF HEX ending with ATO HEX displayed on the left and the percentage complete on the right The display then changes to REMOVE SD CRRDontheleftand 100 on the right Remove the SD card using the fingernail slot on the top of the SD card Once the SD card is removed the display cha
28. and filter O rings become defective during the first two years after installation date Frymaster will also pay straight time labor costs up to two hours to replace the part plus up to 100 miles 160 km of travel 50 miles 80 km each way B WARRANTY PROVISIONS FRYPOTS The frypot has a lifetime parts and labor warranty If a frypot develops a leak after installation Frymaster will replace the frypot allowing up to the maximum time per the Frymaster time allowance chart hours of straight time labor Components attached to the frypot such as the high limit probe gaskets seals and related fasteners are also covered by the lifetime warranty if replacement is necessitated by the frypot replacement Leaks due to abuse or from threaded fittings such as probes sensors high limits drain valves or return piping are not included C PARTS RETURN All defective in warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit After 60 days no credit will be allowed D WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as e improper or unauthorized repair including any frypot which is welded in the field e failure to follow proper installation instructions and or scheduled maintenance procedures as prescribed in your MRC cards Proof of scheduled maintenance is required to maintain the warranty e improper mai
29. bes 28 Reinstall the drain tube assembly 29 Reinstall the top connecting strips top cap tilt housing and back panels 30 Reinstall computers in the control panel frame and reconnect the wiring harnesses and ground wires 31 Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 1 9 Built in Filtration System Service Procedures 1 9 1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter pad paper on the bottom of the filter pan rather than over the filter screen A CAUTION Ensure that filter screen is in place prior to filter pad paper placement and filter pump operation Improper screen placement is the primary cause of filtration system malfunction Whenever the complaint is the pump is running but no oil is being filtered check the installation of the filter pad paper and ensure that the correct size is being used While you are checking the filter pad paper verify that the O rings on the pick up tube of the filter pan are in good condition A missing or worn O ring allows the pump to take in air and decrease its efficiency If the pump motor overheats the thermal overload will trip and the motor will not start until it is reset If the pump motor does not start press the red reset switch button located on the rear of the motor If the pump starts after resetting the thermal overload switch then something is causi
30. bezel up to release the bottom tabs then slide the bezel down to disengage the upper tabs Remove the two screws from the upper corners of the computers and allow them to swing down see illustration and photo on page 1 1 Unplug the wiring harnesses and ground wires from the backs of the computers Remove the computers by lifting them from the hinge slots in the control panel frame Remove the tilt housing and back panels from the fryer The tilt housing must be removed first in order to remove the upper back panel To remove the tilt housing remove the hex head screws from the rear edge of the housing The housing can be lifted straight up and off the fryer Remove the control panel by removing the screw in the center and the nuts on both sides Loosen the component boxes by removing the screws which secure them in the cabinet Dismount the top cap by removing the nuts at each end that secure it to the cabinetry Remove the hex head screw that secures the front of the frypot to the cabinet cross brace Remove the top connecting strip that covers the joint with the adjacent frypot Unscrew the nut located on the front of each section of drain tube and remove the tube assembly from the fryer Remove the actuators from the drain and return valves and disconnect the wiring Disconnect any auto filtration probes and auto top off sensors and wiring At the rear of the fryer unplug the 12 pin connector C 6 and using a pin pushe
31. cecssscessceessecesscecsseceeeceesseceeeeesaeceseeeesaeceseecsseeesees 1 16 1 11 1 Manually Draining Refilling or Filtering with the MIB Board sess 1 17 1 11 2 MIB Troubleshooting csi ass erectio eet e ei edo OR eoe teri 1 18 1 11 3 MIB Pin Positions and Harnesses cccssssssscsessscsseeecesecaeesecseesecnaeeecsaeceeesecaeeseeaecaeeseenaseeeaees 1 20 1 11 4 MIB Display Diagnostics 5 oir i aep desde butane e eite edet ele P EAEan eksa 1 21 1 11 5 MIB Display Ch r cters aere bae te dem rut ae rete ade ta ete Bees 1 22 1 11 6 Replacing the MIB board 2 221 c BnAQu mnt ato he ite Br m i ERR ER TH e 1 22 1 11 7 Control Power Reset Switch 2 et eter te e ti tha e Bee 1 22 1 12 RTD Service ISSUES 5 5 euo Ae eaves te HG ea too Gee ite pe btt a o petes 1 23 1 12 1 RIEL MIB Tests z sssini aeuo bad a Cu ara rite aite dedere Bree 1 23 1 12 2 RILLOV Wing ade neo ED tiae rite nde I omm p di 1 24 1 12 3 RET Plumbing Schematic nter epe t eost its eei eec estt 1 24 1 12 4 RTLEOV Quick Reference ive centi e RE RE Rr uH te efe tte re epos 1 25 1 13 AIF Automatic Intermittent Filtration Service Procedures cccccecssccesscesscecsseceescecseeesececssesesseecseeeaeees 1 27 1 13 1 AIP Tro bl ShOotlfg 4 ritenere tet pote teet de ee P vate ibd Sweet en Rey 1 27 1 132 AIF Actuator Board Pin Positions and Harnesses sscssscseesceseeeceseeeeeseceeeeeeneeseesaeeeseeeeaees 1 28 1 13 3 Replacing
32. d Ground CAN Lo CAN Hi 5VDC 24VDC Ground Ground CAN Lo CAN Hi 5VDC 24VDC Ground Drain Open Drain Closed Drain Position Ground Drain Open Drain Closed 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Drain Position 1 13 3 Replacing an AIF Automatic Intermittent Filtration board Disconnect the fryer from the electrical power supply Locate the AIF board to be replaced under a frypot Mark and unplug the harnesses The AIF board assembly is held in place with one screw in the front of the assembly see Figure 14 Remove the screw and the front of the assembly drops down see Figure 15 and the back tab slides out of the bracket attached to the frypot see Figure 16 Reverse steps to reassemble ensuring that the new AIF assembly slides into the slot in the rear of the bracket Once complete CYCLE POWER TO ENTIRE FRYER SYSTEM See section 1 11 7 on page 1 22 to reset control power Check software version and if necessary update the software If a software update was necessary follow the instructions to update the software in section 1 15 3 Figure 16 a Figure 14 Figure 15 1 13 4 Replacing a Linear Actuator Disconnect the fryer from the electrical power supply Locate the actuator to be replaced under a frypot and mark and unplug the actuator The actuators are held in place by two clev
33. d Positions Secure any loose wires with wire ties making sure there is no interference with the movement of the springs Rotate the elements up and down making sure that movement is not restricted and that the wires are not pinched Reinstall the tilt housing back panels and contactor plug guards Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 1 4 1 6 Replacing a Heating Element J 2 Perform steps 1 5 of section 1 5 Replacing a Temperature Probe Disconnect the wire harness containing the probe wiring where the temperature probe is attached to the element being replaced Using a pin pusher disconnect the probe wires from the 12 pin connector In the rear of the fryer disconnect the 6 pin connector for the left element as viewed from the front of the fryer or the 9 pin connector for the right element from the contactor box Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads see photo below Pull the leads out of the connector and out of the wire sleeving Raise the element to the full up position and support the elements Remove the hex head screws and nuts that secure the element to the tube assembly and pull the element out of the frypot NOTE The nuts inside the tube can be held and removed using the RE element tube nut spanner PN 2304028 Full vat
34. d ensure the ATO software version appears If not the connection between the AIF and the ATO board may be bad Ensure the 6 pin CAN connectors are tight between AIF J4 and J5 and ATO J10 boards Power to the ATO board has been cut off Restore power to the board and clear any service required errors Ensure transformer in ATO box is functioning properly Check power from transformer to ATO board Ensure all harnesses are plugged securely into place Ensure pump is operational Check voltage to pump Replace the pump if defective Check for proper voltages using the pin position chart found on page 1 15 If ATO found defective replace ATO board and clear any errors Clear the lines pump One vat doesn t top off A B Filter error exists Actuator pump loose connection RTD or ATO issue B Check Clear filter error properly When change filter pad YES NO is displayed do NOT press any button until the pan has been removed for at least thirty seconds After thirty seconds have elapsed the computer returns to OFF or last display actuator ATO pump connections RTD and ATO board wire M3000 displays SERVICE REQUIRED ATO BORRD A B C Loose or bad fuse Bad Connection ATO Board power loss Ensure fuse on right side of ATO box is secure and good If the computer above the ATO box is missing power check the fuse below the component box With the computer OFF press TEMP b
35. d sediment to pass through and clog the suction tube on the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify Blockage removal can be accomplished by forcing the item out with an auger or drain snake Compressed air or other pressurized gases should not be used to force out the blockage 1 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 Remove the filter pan and lid from the unit Drain the frypots into a McDonald s Shortening Disposal Unit MSDU or other appropriate metal container 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 3 Disconnect the flexline running to the oil return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection see photo on the following page Disconnect flexlines indicated by the arrows 4 Loosen the nut and bolt which secure the bridge to the oil return manifold 5 Remove the cover plate from the front of the motor and disconnect the motor wires 6 Remove the two nuts and bolts which secure the front of the bridge to the cross brace and carefully slide the bridge rearward off the cross brace until its front end can be lowered to the floor Undo the single nut holding it in place in back Be careful
36. e Closed should read 0 5609 Open should read 3 8K Q 6 6K Q If proper voltages are present at the connector and actuator doesn t operate reset power to the fryer If it still doesn t operate replace the actuator Actuator functions on wrong vat A B Actuator plugged into wrong connector Locator pin is in wrong position Ensure the actuator is plugged into correct connection J1 for FV return J3 for DV return and J6 for FV drain and J7 for DV drain Ensure the locator pin is in proper position in plug J2 See table B on page 1 55 1 27 1 13 2 AIF Auto Intermittent Filtration Actuator Board Pin Positions and Harnesses Connector From To FV Return Actuator FV AIF RTD DV AIF RTD Oil Level Sensor Gas Locator Pin Locator DV Return Actuator MIB J2 or AIF J5 AIF J4 or ATO J10 FV Drain Actuator DV Drain Actuator Harness PN 8074547 AIF Board Communication and Power 8074547 AIF Board Communication and Power 1 28 Pin Wire Function Voltage Color 1 2 Ret Closed 3 Ret Position 4 Ground 1 Ground 2 FV Temp 3 Ground 4 5 6 7 8 9 DV OLS Gas 10 FV OLS Gas Locator Vat 5 Locator Vat 4 Locator Vat 3 Locator Vat 2 Locator Vat 1 Locator Signal Ret Open Ret Closed Ret Position Groun
37. e 1111 If NO is chosen the system returns to cook mode for 15 minutes then redisplays error until issue is fixed Pressing the MIB reset button during any filter function will generate a SERVICE REQUIRED error This is a list of the service required errors and causes ERROR MESSAGE EXPLANATION PUMP NOT FILLING Oil not returning to vat quickly Possible problems dirty pad bad or missing O rings tripped or defective filter pump actuators or linkage DRAIN VALVE NOT OPEN Drain valve failed to open the valve s position is unknown DRAIN VALVE NOT CLOSED Drain valve failed to close the valve s osition is unknown RETURN VALVE NOT OPEN Return valve failed to open the valve s position is unknown RETURN VALVE NOT CLOSED Return valve failed to close the valve s position is unknown MIB BOARD Problem with CAN communications Check for loose CAN connections between computer and MIB board MIB board failure AIF BOARD MIB detects AIF missing AIF board failure ATO BOARD MIB detects ATO board connection lost ATO board failure HIGH LIMIT FAILURE High limit circuit has an issue AIF PROBE AIF RTD reading out of range ATO PROBE ATO RTD reading out of range TEMP PROBE FAILURE TEMP Probe reading out of range MIB SOFTWARE Internal MIB software error INVALID CODE LOCATION SD card removed during update MISCONFIGURED ENERGY TYPE Energy type in fryer setup is incorrect ie Set proper ene
38. er following the instructions in section 1 11 7 on page 1 22 to readdress the new M3000 computer Check software version and if necessary update the software If a software update was necessary follow the instructions to update the software in section 1 15 1 3 Replacing Component Box Components 1 Disconnect the fryer from the electrical power supply 2 The computer bezel is held in place by tabs at the top and bottom Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs 1 1 Remove the two screws from the upper corners of the computer and allow the computer to swing down Unplug the wiring harnesses and disconnect the grounding wires from the terminals on the back of the computer Remove the computer assembly by lifting it from the hinge slots in the control panel frame Disconnect the wiring from the component to be replaced being sure to make a note of where each wire was connected Dismount the component to be replaced and install the new component being sure that any required spacers insulation washers etc are in place NOTE If more room to work is required the control panel frame assembly may be removed by removing the hex head screws which secure it to the fryer cabinet see illustration below If this option is chosen all computer assemblies must be removed per steps 1 thru 4 above The cover plate on the lower front of the component box may also be removed to all
39. g or to Exit program NOTE If the waste tank is full the computer displays RTI Tank Full Call RTI DISPOSE TO WASTE Hold down Filter button until computer beeps twice Scroll down to dispose using Info button and press y button Dispose Yes No is displayed Press v Draining is displayed Vat Empty Yes is displayed Press v Cln Vat Complete Yes is displayed Press v Open Dispose Valve is displayed Open dispose valve by pulling completely forward to start disposal Disposing is displayed for four minutes Remove Pan is displayed Slide the filter pan slightly out of the fryer Is Pan Empty Yes No is displayed Press v if the filter pan is empty Select x if pan still has oil in it Close Dispose Valve is displayed Close the dispose valve ensuring the handle is pushed completely towards the fryer Insert Pan is displayed Fill Vat From Bulk Yes No is displayed Press x if you wish to leave pot empty and exit FILL VAT FROM BULK l EON eS Hold down filter button until computer beeps twice Scroll down to Fill Vat from Bulk using the Info button Press v Fill Vat from Bulk Yes No is displayed Press v Press and Hold Yes to Fill Yes is displayed Press and hold down v to fill pot to desired level 1 25 8 Filling i
40. is pins which are held in by J clips see Figure 17 Twist and remove both J clips and clevis pins see Figure 18 It may be necessary to remove the AIF board to access the pins Remove the actuator and attach the new actuator with only the rear clevis pin and J clip Align the alignment holes and insert the clevis pin into both holes see Figure 19 Rotate the actuator shaft until the holes of the shaft and valve plate align see Figure 20 Remove the pin from the alignment hole and insert into the actuator shaft and valve handle see Figure 19 Figure 20 Figure 17 Figure 21 Figure 22 1 29 1 13 5 Replacing a Rotary Actuator Disconnect the fryer from the electrical power supply Locate the actuator to be replaced and mark and unplug the actuator The actuators are held in place by two allen screws Loosen the allen screws It may be necessary to remove a gas line to the burner when removing a drain actuator Remove the actuator from the valve stem Align the actuator with the valve stem and attach the new actuator Tighten the two allen screws Reconnect power and test the actuator NOTE Rotary actuators have two different part numbers which are mirror images of each other that correspond to their mounting position 1 14 M3000 Computer Service Procedures 1 14 1 M3000 Computer Troubleshooting Damaged computer wiring harness E Swap the computer with a computer Problem Probable Cause
41. l may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE This appliance is intended to be used for commercial applications for example in kitchens of restaurants canteens hospitals and in commercial enterprises such as bakeries butcheries etc but not for continuous mass production of food NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown t
42. level of service that meets your operational needs from one restaurant to multiple locations StarCare Warranty amp lifetime service certified OEM parts global parts inventory performance audited Q anitowoc ExtraCare CareCode 24 7 Support online mobile product information KitchenCare LifeCare Install amp equipment orientation planned maintenance KitchenConnect MenuConnect Talk with KitchenCare 1 844 724 CARE www mtwkitchencare com To learn how Manitowoc Foodservice and its leading brands can equip you visit our global web site at www manitowocfoodservice com then discover the regional or local resources available to you Qanitowoc 2014 Manitowoc Foodservice except where explicitly stated otherwise All rights reserved Continuing product improvement may necessitate change of specifications without notice Part Number FRY_SM_8196446 05 2015
43. locator plug on the rear of the computer before entering the code e 1000 Reset CALL TECH Message Disconnect board locator plug J3 Reinsert plug Enter 1000 Computer display switches to OF F Remove and then restore power to the computer using the 20 pin plug e 9988 Reset BRDCRC Message Disconnect board locator plug J3 Reinsert plug Enter 9988 Computer display switches to OF F Remove and then restore power to the computer using the 20 pin plug The following codes are entered when prompted to do so or from an energy misconfigured exception error e i1i Reset SERVICE REQUIRED Message Enter when the issue is fixed and prompted to enter e 1234 Enter SETUP MODE from energy misconfigured exception error This usually can be done without pressing the filter buttons if an error is displayed PASSWORDS To enter level one level two passwords Press and hold the TEMP and INFO buttons simultaneously until level 1 or level 2 is displayed Release the buttons and E NTER CODE appears e 1e 34 Fryer Setup Level One and Level Two e 43e Usage Password resets usage statistics 1 33 1 14 3 Service Required Errors A SERVICE REQUIRED error alternating with YES displays on the computer After YES is pressed the alarm is silenced The computer displays an error message from the list below three times with the location of the error Then the computer displays SYSTEM ERROR FIXED YES NO If yes is chosen enter cod
44. lternating E and vat number and side Network error on the CAN bus communication Ensure the CAN bus system is terminated at BOTH ENDS on the M3000 connector J6 and on the ATO board connector J10 with a resistor equipped 6 pin connector With the computer OFF press TEMP button and ensure the AIF version appears If not the 24V to the AIF boards may be missing Ensure all 6 pin CAN connectors are tight between the M3000 J6 and J7 MIB J1 and J2 AIF J4 and J5 and ATO J10 boards With the computer OFF press TEMP button and ensure the ATO version appears If not check the CAN wire harness between the AIF board J4 or J5 and the ATO board J9 or J10 The ATO fuse on the right side of the ATO box may be loose or blown the 110V to the ATO transformer may be missing or the transformer bad The J4 J5 connector may be loose Is the right computer functioning If not the fuse below the contactor box may be loose or blown D Check to see if MIB has 24V on pins 5 and 6 of J2 Check to see if 24V is present on pins 5 and 6 of wire harness plugging into J4 or J5 of the first AIF board If 24V missing check the pins Replace the harness if necessary Check continuity between each color wire on the CAN connectors into J7 on the far right computer and J10 on back of the ATO board black to black white to white and red to red and ensure there is no continuity between different color wires black to
45. m of 30 seconds PRD as occurred or change filter pad was Do NOT ignore CHANGE FILTER ignored on a prior prompt P A D prompts M3000 display shows INSERT PAN A Filter pan is not fully inserted into fryer B Missing filter pan magnet C Defective filter pan switch A Pull filter pan out and fully reinsert into fryer B Ensure the filter pan magnet is in place and if missing replace C If the filter pan magnet is fully against the switch and computer continues to display INSERT PAN switch is possibly defective Frypot temperature is more than 410 F This in an indication of a malfunction in the MOD SETT ns 210 C or in CE countries 395 F temperature control circuitry including a 202 C failure of the high limit thermostat This is displayed only during a test of the M30 n NT Computer in high limit test mode high limit circuit and indicates that the high i limit has opened properly This display is normal when the fryer is first turned on while in the melt cycle mode To M3000 display shows bypass the melt cycle press and hold either 1 LOW TEMP Frypot temperature is between 180 F or 2 cook button under the LCD display alternating with MLT 82 C until a chirp is heard The computer displays CYCL EXIT MELT alternating with YES NO Press the 1 YES button to exit melt If the display continues the fryer is not heating M3000 display shows ERROR RA SDCRD Defective SD
46. n Authorized NG Repair Technician EE SYSTEM ERROR SES FIXED 4 14 Y YES NO 1S VAT FULL M ES s Y YES NO ENTER i CODE Y SIXTH NU NO CONSECUTIVE gt Y FILTER ERROR TECH Y ENTERS ryer returns to CHANGE CODE cook mode for 15 a FILTER PRDP YES minutes YES NO v Y RENOVE v NO PAN Y 4 Change filter pad and Fryer returns to CHANGE ensure filter pan is cook mode for 4 pap gt Pulled out for a minutes or 15 minimum of 30 minutes if pad seconds change expired If the computer displays SERVICE REQUIRED the fryer can be used in most cases by answering NO when the prompt for SYSTEM ERROR FIXED SES NO is displayed The This chart follows the process of clearing a filtration issue The prompt is displayed when any of the following occur message repeats every 15 minutes until the issue is repaired and error cleared by a technician To clear the error enter 1111 after answering YES when SYSTEM ERROR FIXED YES N D is displayed aclogged filter pad a tripped or defective filter pump aleaky O ring on the pick up tube a failed drain valve actuator or a failed return valve actuator 1 37 1 14 7 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual Adding New Menu Items See section 4 10 2 Storing Menu Items i
47. n Product Buttons See section 4 10 3 Draining Refilling and Disposing of Oil See section 4 10 4 Filter Men c oo Rb ES 4 11 Press and hold lt FLTR or FLTR gt Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk Bulk Only Pan to Waste Bulk Only Programming Level 1 Program lA Press and hold TEMP and INFO buttons 2 beeps displays Level 1 enter 1234 Product Selection 4 102 Name Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn AE CIOCK i eani mtt Rede toe ttd 4 12 1 Disabled Enabled Deep Clean Mode 4 12 2 High Limit Test 4 12 3 FIVER Setup re RO RR enun 4 9 Level 2 Program Manager Level 4 13 Press and hold TEMP and INFO buttons 3 beeps displays Level 2 enter 1234 Prod Comp Sensitivity for product 4 13 1 E Log Log of last 10 error codes 4 13 2 Password Setup Change passwords 4 13 3 Setup enter 1234 Usage enter 4321 Level 1 enter 1234 Level 2 enter 1234 Alert Tone Volume and Tone once eee 4 13 4 Volume 1 9 Tone 1 3 Filter After Sets number of cooks before filter prompt 4 13 5 Filter Time Sets amount of time between filter cycles 4 13 6 Tech Mode i Press and hold lt and gt for 10 seconds 3 beeps displays TECH MODE enter 16501 ES Passwords Filter Pad Time Info MOGG Se mtt EREORUR 4 14 Press and hold INFO for 3 seconds displays Info Mode
48. ng the motor to overheat A major cause of overheating is when several frypots are filtered sequentially overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation Pump overheating can be caused by Sediment Particle e Solidified shortening in the pan or filter lines or e Attempting to filter unheated oil or shortening cold oil is more viscous overloading the pump motor and causing it to overheat If the motor runs but the pump does not return oil there is a blockage in the pump Incorrectly sized or installed paper pads will allow food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind causing the motor to overload again tripping the thermal overload Shortening that has solidified in the pump will also cause it to seize with the same result Sediment Particle A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument Disconnect power to the filter system remove the input plumbing from the pump and use a screwdriver to manually turn the gears e Turning the pump gears in reverse will release a hard particle e Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears Incorrectly sized or installed paper pads will also allow food particles an
49. nges to CYCLE POUER Cycle the control power using the hidden reset switch behind the right control box ENSURE THE SWITCH IS HELD FOR 10 SECONDS WAIT ANOTHER 20 SECONDS UNTIL THE MIB BOARD HAS FULLY RESET BEFORE CONTINUING An EXCEPTION MIiSCONFIGURED ENERGY TYPE error may appear on the left computer while a flashing B 0 OT is displayed on the remaining computers while the program is transferred If this happens enter 1234 on the left computer The display changes to LA NGUAGE on the left and ENGLISH on the right To change the entry use the FLTR and FLTR gt buttons To navigate to the next field use the Y INFO button Once all parameters have been setup press 2 button to exit SETUP COMPLET E is displayed When the update is complete the M3000 displays O F F The MIB display will remain blank while software is loading changing to show the vat numbers Once the LED s stop blinking the MIB board will display A Cycle the control power using the hidden reset switch behind the right control box again ENSURE THE SWITCH IS HELD FOR 10 SECONDS WAIT ANOTHER 20 SECONDS UNTIL THE MIB BOARD HAS FULLY RESET BEFORE CONTINUING With the computer displaying 0 F F VERIFY software update by pressing the TEMP button to check updated M3000 MIB AIF ATO version on each computer IF ANY BOARDS DID NOT UPDATE REPEAT THE PROCESS STARTING WITH STEP 3 Press and hold the two outer filter buttons until TECH fI ODE is displayed Enter 1650 CLEAR PA
50. not to let the rear of the bridge slip off the manifold at this point 7 Get a good grip on the bridge carefully pull it forward off the oil return manifold and lower the entire assembly to the floor Once on the floor pull the assembly out the front of the fryer 8 When required service has been completed reverse steps 4 7 to reinstall the bridge 9 Reconnect the unit to the electrical power supply and verify that the pump is functioning correctly using the MIB board in manual mode i e using the fill function when engaged the motor should start and there should be strong suction at the intake fitting and outflow at the rear flush port 10 When proper operation has been verified reinstall the back panels and the filter pan and lid 11 Reconnect it to the electrical power supply and reposition the fryer under the exhaust hood to return the fryer to service 1 9 3 Replacing the Transformer or Filter Relay Disconnect the fryer from the electrical power supply Remove the left computer from the fryer to expose the interior of the left component box The transformer and relay on the left are located as shown in the illustration on the next page NOTE The right component box is identical to the left except that the transformer and relay on the left side are not present Once replaced reconnect the power When replacing a filter relay in the left component box ensure the 24VDC relay 8074482 is used Similar Frymaster fryers use
51. ntenance e damage in shipment e abnormal use e removal alteration or obliteration of either the rating plate or the date code on the heating elements e operating the frypot without shortening or other liquid in the frypot e no fryer will be warranted under the ten year program for which a proper start up form has not been received This warranty also does not cover e transportation or travel over 100 miles 160 km 50 miles 80 km each way or travel over two hours e overtime or holiday charges e consequential damages the cost of repairing or replacing other property which is damaged loss of time profits use or any other incidental damages of any kind There are no implied warranties of merchantability or fitness for any particular use or purpose This warranty is applicable at the time of this printing and is subject to change ELECTRICAL POWER SPECIFICATIONS WIRE MIN VOLTAGE SERVICE SIZE 2 e le w 480 iii BIELA14 SERIES GEN Il LOV ELECTRIC FRYERS SERVICE TABLE OF CONTENTS CAUTIONARY STATEMENTS WARRANTY STATEMENT 1 eon epe PUT e RD De E RHET eR t EUER ED ROTE IR e Re EE ii ELECTRICAL POWER SPECIFICATIONS 5 5 ertt tee re D eei Regel e EORR D Debe eae E EA iii CHAPTER 1 Service Procedures 1 1 General p 1 1 1 2 Repl eme a Computer edt pee ED ERG P ERREUR Ce ERU RP era 1 1 1 3 Replacing Component Box Components
52. nts J1 Left J2 Right NOTE Pin 1 is located in the bottom right corner of Both J1 and J2 These test points are ONLY for LOV Series boards with J1 and J2 plugs on the front of the board Meter Setting Test Pin Pin Results Disconnect 15 Pin harness from the computer before testing the probe circuit i 2 i RH a i LH igh Limi inuity RH L il RH L il LH il RH LH 1 42 1 18 Probe Resistance Chart 125 1195 52 195 F omms c F OHMS C Probe Resistance Chart 1340 91 265 1483 129 335 1624 168 For use with fryers manufactured with Minco Thermistor probes only F_ OHMS c F OHMS C 60 65 205 1361 96 70 140 1226 60 210 1371 99 75 80 150 1247 66 85 155 1258 68 90 95 100 105 110 115 120 F 340 345 350 355 360 365 370 375 380 385 390 395 400 405 OHMS 1634 1644 1654 1664 1674 1684 1694 1704 1714 1724 1734 1744 1754 1764 171 174 177 179 182 185 188 191 193 196 199 202 204 207 1 19 Wiring Diagrams See 8197222 McDonald s BIELA14 Gen 2 Wiring Diagrams Manual 1 43 FRYMASTER LM C Frymaster 8700 LINE AVENUE SHREVEPORT LA 71106 6800 318 865 1711 844 724 CARE 2273 WWW FRYMASTER COM EMAIL SERVICE FRYMASTER COM 8 19 6 4 4 6 Every new piece of Manitowoc Foodservice equipment comes with KitchenCare and you choose the
53. o meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment NOTICE The appliance must be installed and used in such a way that any water cannot contact the fat or oil A DANGER The front ledge of this appliance is not a step Do not stand on the appliance Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessel
54. ow additional access if desired Remove these three Screws at each end Remove these two screws from the center supports Removing the Control Panel Frame and Top Cap Assembly Reconnect the wiring disconnected in step 5 referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made Also verify that no other wiring was disconnected accidentally during the replacement process Reverse steps 1 through 4 to complete the replacement and return the fryer to service 1 2 1 4 Replacing a High Limit Thermostat 1 Remove the filter pan and lid from the unit Drain the frypots into an McDonald s Shortening Disposal Unit MSDU or other appropriate METAL container using the computer drain to pan option or using the MIB board in manual mode 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the four screws from both the left and right sides of the lower back panel 4 Locate the high limit that is being replaced and follow the two black wires to the 12 pin connector C 6 Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the high limit out of the connector 5 Carefully unscrew the high limit thermostat to be replaced
55. ped or defective filter pump actuators or linkage E10 ERROR DRAIN VALVE NOT OPEN Drain valve failed to open the valve s position is unknown E11 ERROR DRAIN VALVE NOT CLOSED Drain valve failed to close the valve s position is unknown E12 ERROR RETURN VALVE NOT OPEN Return valve failed to open the valve s position is unknown E13 ERROR RETURN VALVE NOT CLOSED Return valve failed to close the valve s position is unknown E14 ERROR AIF BOARD MIB detects AIF missing AIF board failure E15 ERROR MIB BOARD Cooking computer detects MIB connections lost Check software version on each computer If versions are missing check CAN connections between each computer MIB board failure E16 ERROR AIF PROBE AIF RTD reading out of range E17 ERROR ATO PROBE ATO RTD reading out of range E18 Not currently used E19 M3000 CAN TX FULL Connection between computers lost E20 INVALID CODE LOCATION SD card removed during update E21 FILTER PAD PROCEDURE ERROR 25 hour timer has expired or dirty filter logic has Change Filter Pad activated E22 OILINPAN ERROR The MIB has reset the oil in pan flag E23 CLOGGED DRAIN Gas Vat did not empty during filtration E24 AIF BOARD OIB FAILED Gas Oil is back sensor failed E25 RECOVERY FAULT Recovery time exceeded maximum time limit E26 RECOVERY FAULT CALL SERVICE Recovery time exceeded maximum time limit for two or more cycles E27 LOW TEMP ALARM Oil temperature has dropped lowe
56. push the pins of the temperature probe out of the connector Remove the securing probe bracket and metal tie wraps that secure the probe to the element see illustration below Remove the ground clip on the probe shield Probe Leads Probe Metal Wire Tie 1 vA Bracket Ney Gently pull on the temperature probe and grommet pulling the wires up the rear of the fryer and through the element tube assembly Insert the replacement temperature probe wires first into the tube assembly ensuring that the grommet is in place Secure the probe to the elements using the bracket which was removed in Step 5 and the metal tie wraps which were included in the replacement kit Route the probe wires out of the tube assembly following the element wires down the back of the fryer through the Heyco bushings to the 12 pin connector C 6 Secure the wires to the sheathing with wire ties Attach the ground clip Insert the temperature probe leads into the 12 pin connector C 6 see illustration below For full vat units or the right half of a dual vat unit as viewed from the rear of the fryer the red or yellow lead goes into position 3 and the white lead into position 4 of the connector For the left half of a dual vat unit as viewed from the rear of the fryer the red or yellow lead goes into position 9 and the white lead into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 Probe Lea
57. r disconnect the high limit thermostat leads Disconnect any other probe wiring Disconnect the oil return flexline s Raise the elements to the up position and disconnect the element springs Remove the machine screws and nuts that secure the element tube assembly to the frypot Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape Carefully lift the frypot from the fryer and place it upside down on a stable work surface Recover the drain valve s oil return flexline connection fitting s actuators AIF boards and high limit thermostat s from the frypot Clean the threads and apply Loctite PST 567 or equivalent sealant to the threads of the recovered parts and install them in the replacement frypot Carefully lower the replacement frypot into the fryer Reinstall the hex head screw removed in step 11 to attach the frypot to the fryer 1 9 23 Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 19 24 Reconnect the oil return flexlines to the frypot and replace aluminum tape if necessary to secure heater strips to the flexlines 25 Insert the high limit thermostat leads disconnected in step 16 see illustration on page 1 3 for pin positions 26 Reconnect the actuators ensuring the correct position of the drain and return valves 27 Reconnect the auto filtration and auto top off pro
58. r than 15 F 8 C in idle mode or 45 F 25 C in cook mode 1 35 1 14 5 Tech Mode Tech mode allows technicians to reset all passwords set in levels one and two and change when the fryer calls for a filter pad change The default is 25 hours l Press and hold and simultaneously for TEN seconds until three chirps sound and TECH MODE is displayed Enter 1650 The computer displays CLEAR PASSUORDS Press the 1 button to accept selection and clear the passwords The computer displays CLEAR PASSWORDS on the left and COMPLETE on the right This clears any passwords set up under levels one and two Press the Y button to toggle to FILTER PAD TIME on the left and 2 5 on the right 25 hours is the default time to change the pad Press the X 2 button to accept changes and exit The computer displays OF F 1 36 1 14 6 M3000 Filter Error Flowchart IS VAT FULL YES SERVICE YES NO gt P REQUIRED 4 YES Y NO v YES v FILLING Y ERROR Y NORMAL MESSAGE DISPLAYED EMO BES gt OPERATION RESUMES y A Call a
59. received from the M3000 within 10 seconds after power on or MIB reset Resetting r An r is displayed for ten seconds or until communication is received from the M3000 after a power on or MIB reset Miscellaneous E alternating with vat The vat Blink The circuit has an issue Ensure the actuator is number is followed by an L to plugged in Ensure the CAN connections are all indicate left side of a split vat or an securely plugged into the connectors r to indicate the right side of a split vat or a full vat Indicates the AIF temperature sensor did not detect a full vat during filtration A Manual LED off The system is in auto filtration mode Vat The vat number is followed by Manual LED on The system is in manual mode an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat P This will only be displayed in auto filtration mode Filter pan is improperly seated Any auto filtration messages received at this time are ignored 1 21 1 11 5 MIB Manual Interface Board Display Characters A Auto Mode Auto Filtration enabled E Drain or return valve is not in desired state The display will alternate between E and the corresponding vat number Ensure the actuator is plugged in and an error does not exist Three horizontal lines indicate the AIF temperature sensor did not detect that the vat was full during
60. rgy type gas or electric Press 1234 to enter setup to properly configure fryer RTC INVALID DATE The date is invalid Press 1234 to enter setup to properly configure fryer and set proper date 1 34 1 14 4 Error Log Codes Refer to page 1 39 level 2 program for access to the E log The ten most recent errors are listed from A J with A being the most recent error Code ERROR MESSAGE EXPLANATION E01 REMOVE DISCARD Right A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other than the current vat temperature E02 REMOVE DISCARD Left A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other than the current vat temperature E03 ERROR TEMP PROBE FAILURE Temp probe reading out of range E04 HI2BAD High limit reading is out of range E05 HOTHI 1 High limit temperature is past more than 410 F 210 C or in CE countries 395 F 202 C E06 HEATING FAILURE A component has failed in the high limit circuit such as computer interface board contactor or open high limit E07 ERROR MIB SOFTWARE Internal MIB software error E08 ERROR ATO BOARD MIB detects ATO board connection lost ATO board failure E09 ERROR PUMP NOT FILLING Oil not returning to vat quickly Possible problems dirty pad bad or missing O rings trip
61. s Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local KES A DANGER This fryer has a power cord three phase for each frypot and a single five wire cord for the entire system Prior to movement testing maintenance and any repair on your Frymaster fryer disconnect ALL electrical power cords from the electrical power supply A DANGER Keep all items out of drains Closing actuators may cause damage or injury NOTICE The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI system These instructions may not be applicable to other bulk oil systems LOV ELECTRIC WARRANTY STATEMENT Frymaster L L C makes the following limited warranties to the original purchaser only for this equipment and replacement parts A WARRANTY PROVISIONS FRYERS 1 Frymaster L L C warrants all components against defects in material and workmanship for a period of two years 2 All parts with the exception of the frypot O rings and fuses are warranted for two years after installation date of fryer 3 f any parts except fuses
62. s Corrective Action A Press the ON OFF switch to turn the computer on This fryer may have two cords a computer power cord and a main power cord If the computer cord is not plugged in the computer will not activate Verify computer power cord is plugged in and A Computer not turned on that circuit breaker is not tripped B No power to the fryer C Some fryers have a rocker power switch C Power switch turned off inside the cabinet below the computer No Disjlay on D Loose fuse holder Ensure the switch is turned on Computer Computer has failed D Ensure fuse holder is screwed in properly G Power supply component or interface board has failed known to be good If computer functions replace the computer F Swap with a harness known to be good If computer functions replace the harness G If any component in the power supply system including the transformer and interface board fail power will not be supplied to the computer and it will not function Computer locks up Computer error Remove and restore power to the computer M3000 display shows FILTER BUSY A Another filtration cycle is still in process B Computer error A Wait until the previous filtration cycle ends to start another filtration cycle or until the MIB board has reset This may take up to one minute B If filter busy is still displayed with no activity ensure the filter pan is empty and remove and restore ALL
63. s displayed during fill 9 Release button to stop filling 10 Continue Filling Yes No is displayed 11 Press to exit FILL JUG FROM BULK 1 When Orange indicator light is on the top off jug is empty 2 To refill jug press and hold the orange reset button above the jug until the jug is full 3 Release the button to stop filling NOTE The jug may not fill if any of the following are in progress If FILTER NOW YES NO CONFIRM YES NO or SKIM VAT is displayed the fill jug button is disabled until either a filter is complete or until no is chosen The system also checks these conditions The following must be met before jug fill is allowed Solenoid closed e Orange fill button pressed longer than 3 sec e Waste valve closed e Filter Now Yes No Confirm Yes No or Skim Vat cannot be displayed e System power cycle all boards computers MIB AIF and ATO after changing setup from JIB to Bulk use momentary reset Ensure reset is pressed and held for at least ten seconds e No filtration or other filter menu selection can be in process Other factors that may not allow fill jug from bulk e Defective solenoid e Defective switch e RTI pump issue e RTI relay stuck If using two fryer systems that are both attached to the RTI system they may not be able to fill both units at the same time if they have an RTI unit with a single head Some RTI units have dual heads which can fill simultaneously 1 26 1
64. t and down the back Element wires should be routed to the center of the frypot between the ATO temperature probes Element grounding and wire routing To ground the element wires use the hole in the frypot frame located under the bushing that the element wires pass through Using a screw through the ground wires ring terminal connect it to the frypot using the probe ground clip Use a tie wrap to tie up half of the element wires after the wires are pulled through the bushing Do not pull tie wrap tight leave it slack at about one inch Index Marker marks Position 1 1 6 8 Reconnect the element connector ensuring that the latches lock 9 Insert the temperature probe leads into the 12 pin wiring harness connector see illustration below For full vat units or the right half of a dual vat unit the red lead goes into position 3 and the white into position 4 For the left half of a dual vat unit the red lead goes into position 9 and the white into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 Probe Lead Positions 10 Reconnect the 12 pin connector of the wiring harness disconnected in Step 2 11 Lower the element to the full down position 12 Reinstall the tilt housing back panels and contactor plug guard Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 1 7 Replacing Contactor Box Components 1 If replacing
65. ual Auto Return Switch Switch Figure 6 MIB controller cover Buttons and LED s Manual This button is used to toggle between auto and manual filtration mode A corresponding LED is lit when in Manual mode When pressed a message will be sent to all vats indicating the mode has changed The following buttons are inoperable in auto mode Select This button is used to scroll through available vats choosing one to be manually filtered Drain This button is used to open and close the drain on the vat indicated on the display It s embedded LED indicates the following activity Blink Actuator is moving or awaiting a response from the AIF board Constant Illumination Drain open No Illumination Drain closed Return This button is used to open and close the return valve on the vat indicated on the display When pressed and held it also turns on and off the pump It s embedded LED indicates the following activity Blink Actuator is moving or awaiting a response from the AIF board Constant Illumination Return valve open No Illumination Return valve closed 1 11 1 Manually Draining Refilling or Filtering using the MIB board Press the manual auto switch to set to manual The LED on the manual key will illuminate and a vat number is displayed see Figure 8 Press the vat selector switch to change vats see Figure 9 Pressing the drain or the return switch illuminates and activates the drain or return val
66. utton and ensure the ATO software version appears If not the connection between the AIF and the ATO board may be bad Ensure the 6 pin CAN connectors are tight between AIF J4 and J5 and ATO J9 or J10 boards Power to the ATO board has been cut off Ensure there is correct voltage to the ATO transformer Restore power to the board and clear any service required errors 1 14 1 10 2 ATO Automatic Top Off Board Pin Positions and Harnesses Connector J8 J4 Rear J5 Front J3 Vat 3 J2 Vat 2 J1 Vat 1 J6 J7 J10 J9 Pin Wire From To Harness Function Voltage Color RTI Add Solenoid 1 24VAC Ret 24VAC Black 2 3 ATO Pump Relay 4 24VAC Ret 24VAC Black 5 6 7 JIB Reset Switch 8074671 8 JIB Low Reset 16VDC Black RTI Add Solenoid 9 24VAC 24VAC Red 10 11 ATO Pump Relay 12 24VAC 24VAC Red 13 14 15 JIB Reset Switch 16 Ground 16VDC Red 1 24VAC Ret 24VAC Orange 2 24VAC Blue Transformer 8074553 5 12VAC Ret 12VAC Red 6 12VAC Brown ATO 4 amp 5 Battery 8074771 7 Jumper Ohm Black Jumper 8 Jumper Black 1 DV Probe Ground White ATO RTD a0 71654 Vat go LOV Probe Ohm ias 8074621 Vat 3 9 FV Probe Ground White 4 FV Probe Red Orange LED 8074555 1 5 I9VDG 16vpoc P ack 2 16VDC Ret Red 1 2 3 Ground 4
67. ve for the vat indicated Pressing and holding the return switch while the return is open activates the filter motor and pump see Figure 10 Pressing the manual auto switch will return to Figure 10 automatic mode 1 11 2 MIB Manual Interface Board Troubleshooting Problem Probable Causes Corrective Action A Ensure filter pan is fully inserted into fryer A Filter pan out of position If the MIB board displays a P the pan is B Oillevel too low not fully engaged into the pan switch C Ensure MIB board is not in B Ensure the oil level is above the top oil manual mode D level sensor nani Tx EM n Dor A C Ensure MIB board is in A automatic Auto filtration won t eec ana pressing ABAS mode buttons start D Remove and replace cover and see if E Filter relay has failed f filtration will start F AIF disable is set to YES blue aoe E Replace filter relay with part number 807 light doesn t light G Filt orik l switch i 4482 24VDC relay p t or aerma SWHCOIS E Set AIF disable in Level 1 to NO i G Press filter motor thermal switch lock l Hs ally clock enable H Ensure AIF clock is set to disabled MIB display shows An error has occurred and something other than an A or vat number displayed character indicates error See MIB display diagnostics on page 1 21 for explanation No power present at the MIB board Transformer has failed in left
68. wer supply A WARNING To ensure the safe and efficient operation of the fryer and hood the electrical plug for the 120 volt line which powers the hood must be fully engaged and locked in its pin and sleeve socket When electrical wires are disconnected it is recommended that they be marked in such a way as to facilitate re assembly 1 2 Replacing a Computer 1 Disconnect the fryer from the electrical power supply 2 The computer bezel is held in place by tabs at the top and bottom Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs 3 Remove the two screws from the upper corners of the control panel The control panel is hinged at the bottom and will swing open from the top 4 Unplug the wiring harnesses from the connectors on the back of the computer marking their position for reassembly and disconnect the grounding wires from the terminals Remove the computer panel assembly by lifting it from the hinged slots in the control panel frame Ground Wire Terminal Ground Wire Terminal 20 Pin Connector Communication Harnesses Locator Wire CA Install the replacement computer Reinstall the control panel assembly by reversing steps 1 thru 4 6 Setup the computer following the instructions on page 4 9 in the Installation and Operation manual Setup MUST be performed after replacement 7 Once setup is complete on all replaced computers reset all control pow

819-6446 - Frymaster

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