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1. eene 32 disini c iare M TUI ek re ok n Exploded VIew ite ten e eee ted et 32 deg au tuu dau Removal and Installation 32 Commercial Service Tools 11 REMOVAL AND INSTALLATION See ibm ates 12 5 FRONT BUMPER ooccccccccccccccccccccccccecccccseccececeneeee 12 Removal and Installation 34 Exploded View LS 12 ROOF SIDE MOLDING rr arna 37 Removal ANG s sco decentes 18 Exploded View 37 REAR BUMPER eene rere rene 16 Removal and Installation 37 Exploded View eene 16 DOOR SASH MOLDING 39 Removal Sta aol 17 Exploded View 39 FRONT GRILLE coccccccccccccccccccecccecceccceccececececareese 20 Removal and Installation 39 Exploded View 20 DOOR OUTSIDE MOLDING 43 Removal ANG Instalator s aes eats eacus Exploded View 43 COWL TOP dioi bcd un adus 22 Removal and Installation 43 Exploded View
2. Revision 2009 March EXT 41 2009 FX35 FX50 DOOR SASH MOLDING lt REMOVAL AND INSTALLATION gt 2 Remove rear door sash outer cover rear mounting screw A and clip B 3 Release rear door sash outer cover rear connection between rear door panel and cover 1 with a remover tool A and cutter knife B and take off double faced adhesive tape CAUTION Never use an item as a remover tool that could damage door panel 203422 INSTALLATION Install in the reverse order of removal CAUTION Always replace front rear door sash molding front rear door sash cover and rear door sash cover rear with a new one Remove double faced adhesive tape remaining on door panel and back of door sash cover with a double faced adhesive tape remover after removing door sash cover Never wash the vehicle within 24 hours after installing so as to keep adhesive Revision 2009 March EXT 42 2009 FX35 FX50 DOOR OUTSIDE MOLDING lt REMOVAL AND INSTALLATION gt DOOR OUTSIDE MOLDING E X p od ed V ew INFOID 0000000003910520 SEC 800 820 JMKIA2751ZZ 1 Front door outside molding 2 Front door panel 3 Rear door outside molding 4 Rear door panel Pawl LA Refer to 01 4 Components for symbols in the figure Removal and Installation INFOID 0000000003910521 REMOVAL FRONT DOOR OUTSIDE MOLDING 1 Fully open door window 2 Insert a remover tool A into lower space 3 Diseng
3. 5 Remove bolts A of fixing bumper side stiffener 1 and front fender LH RH XA Vehicle front JMKIA2697ZZ Revision 2009 March EXT 13 2009 FX35 FX50 FRONT BUMPER lt REMOVAL AND INSTALLATION gt 6 Remove front fillet molding 1 fixing screws A LH RH 7 Remove front fillet molding fixing clips LH RH Refer to EXT 32 Removal and Installation 269822 8 Remove front fender grommets A with a remover tool 9 Disconnect harness connectors A and B from back side of bumper fascia assembly LH 10 Remove bumper fascia assembly fixing screws A LH RH 11 Remove bumper fascia assembly lower fixing clips A and bolts B JMKIA2700ZZ Revision 2009 March EXT 14 2009 FX35 FX50 FRONT BUMPER lt REMOVAL AND INSTALLATION gt 12 Pull both side of the bumper fascia assembly toward the vehicle side to disengage both side of the bumper fascia assembly from bumper side brackets LH RH 13 Remove bumper fascia assembly CAUTION When removing bumper fascia 2 workers are required so as to prevent it from dropping 14 Remove the following parts after removing bumper fascia Hood top seal assembly Front grille Refer to EXT 20 Removal and Installation Front bumper side stiffeners LH RH Sonar sensors LH RH Refer to AV 604 FRONT Removal and Installation License plate bracket Front fog lamp finishers LH RH Front fog lamps LH RH Refer to E
4. Never wash the vehicle within 24 hours after installing so as to keep adhesive Revision 2009 March EXT 48 2009 FX35 FX50 BACK DOOR FINISHER lt REMOVAL AND INSTALLATION gt BACK DOOR FINISHER E X p od ed V ew INFOID 00000000039 10526 276222 1 Back door assembly 2 door finisher upper 3 Door handle cover 4 Back door finisher lower 5 Double faced adhesive tape Pawl 2 Refer to Gl 4 Components for symbols in the figure Removal and Installation INFOID 0000000003910527 REMOVAL BACK DOOR FINISHER UPPER 1 Fully open back door 2 Remove back door finisher inner Refer to INT 32 Removal and Installation Revision 2009 March EXT 49 2009 FX35 FX50 BACK DOOR FINISHER lt REMOVAL AND INSTALLATION gt 3 Remove back door finisher upper fixing nuts A 4 Disconnect back door request switch harness connector B 5 Pull harness grommet C outwards from back door to release m ery 6 Remove back door finisher upper 1 fixing clips with remover tool A CAUTION Apply protective tape B on the back door panel to pro tect the painted surface from damage Never use an item as a remover tool that could damage back door panel Disengage the clips slowly and carefully Never pull the back door finisher upper strongly JMKIA2218ZZ 7 Pull back door finisher upper to remove Remove door handle cover 1 fixing clips A 9 Remove door
5. jenen 22 DOOR OUTSIDE LOWER MOLDING 45 Removal and Installation 23 Exploded View cccceeceeeeececeeceeeeeeeeeteeeeenensaneeeees 45 EXT 1 Revision 2009 March 2009 FX35 FX50 Removal and Installation 45 Exploded View 49 Removal and Installation 49 DOOR PARTING SEAL 47 Exploded View 47 BACK PILLAR FINISHER 51 Removal and Installation 47 Exploded VIEW 5 coti wetted 51 Removal and Installation 51 BACK DOOR FINISHER 49 Revision 2009 March EXT 2 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt SYMPTOM DIAGNOSIS SQUEAK AND RATTLE TROUBLE DIAGNOSES Wo rk F OW INFOID 0000000004063233 Customer Interview v Duplicate the Noise and Test Drive v Check Related Service Bulletins v Locate the Noise and Identify the Root Cause y Repair the Cause k ad Confirm Repair OK E Inspection End SBT842 CUSTOMER INTERVIEW Interview the customer if possible to determine the conditions that exist when the noise occurs Use the Diag nostic Worksheet
6. Spring nut REAR WHEEL HOUSE PROTECTOR Removal and Installation INFOIDX200000000389 0867 REMOVAL 1 Remove bolt A of rear wheel house protector rear end JMKIA2724ZZ Revision 2009 March EXT 27 2009 FX35 FX50 FENDER PROTECTOR lt REMOVAL AND INSTALLATION gt 2 Remove screws A of rear wheel house protector located on center mud guard JMKIA2723ZZ 3 Remove rear wheel house protector fixing clips and grommets and then remove rear wheel house protec tor INSTALLATION Install in the reverse order of removal Revision 2009 March EXT 28 2009 FX35 FX50 CENTER MUD GUARD lt REMOVAL AND INSTALLATION gt CENTER MUD GUARD Exp loded View INFOID 00000000039 10508 SEC 767 272522 1 Grommet 2 Center mud guard 3 Wind deflector Clip Refer to GlI 4 Components for symbols in the figure Re moval and Installation INFOID 00000000039 10509 REMOVAL Revision 2009 March EXT 29 2009 FX35 FX50 CENTER MUD GUARD lt REMOVAL AND INSTALLATION gt 1 Remove wind deflector 1 fixing clip A and nut B and then remove wind deflector 2 Remove screw A of center mud guard 1 front end 3 Remove screws A of center mud guard 1 rear end 4 Remove bolts of center mud guard underside Fully open front door and rear door 6 Remove clips from back side of center mud guard 1 with a remover tool A e C Clip CAUTION Apply
7. DOOR STAY Removal and Installation 2 Remove back pillar finisher cover 1 with flat bladed screwdriver A Pawl 24 2 276622 Revision 2009 March EXT 51 2009 FX35 FX50 BACK PILLAR FINISHER lt REMOVAL AND INSTALLATION gt 3 Remove back pillar finisher 1 fixing clip with a remover tool A s gt Clip CAUTION Never use an item as a remover tool that could damage body panel 4 Remove back pillar finisher 1 fixing double faced adhesive tape A and clip with a remover tool B CAUTION Never use an item as a remover tool that could damage body panel JMKIA2769ZZ 5 Remove back pillar finisher INSTALLATION Install in the reverse order of removal CAUTION Replace double faced adhesive tape with a new one if the back pillar finisher is reused Remove double faced adhesive tape remaining on body panel and back of back pillar finisher with a double faced adhesive tape remover after removing back pillar finisher When installing visually check the back pillar finisher and the clips then replace them with new parts if they are damaged Never wash the vehicle within 24 hours after installing so as to keep adhesive Revision 2009 March EXT 52 2009 FX35 FX50
8. GRILLE Exp loded View INFOID 0000000003910500 SEC 620 271422 1 Front grille 2 Front emblem Pawl aN bed Re m oval a nd n stal lat n INFOID 0000000003910501 REMOVAL CAUTION Apply protection tape around outer circumference of front grille bumper fascia assembly side 1 Fully open hood 2 Remove air duct inlet Refer to EM 29 Exploded View 3 Remove front grille mounting nuts A disengage fixing pawls and then pull front grille 1 horizontally toward vehicle front 1 3 271522 4 Remove the following parts after removing front grille Front emblem Revision 2009 March EXT 20 2009 FX35 FX50 FRONT GRILLE lt REMOVAL AND INSTALLATION gt INSTALLATION Install in the reverse order of removal Revision 2009 March EXT 21 2009 FX35 FX50 COWL TOP lt REMOVAL AND INSTALLATION gt COWL TOP Exploded View SEC 660 INFOID 0000000003910502 1 Front fender cover RH 2 Cowl top cover RH 4 Hoodledge cover RH 5 Cowl top cover seal RH 7 Hoodledge cover LH 8 Brake master cylinder cover 10 Front fender cover LH 11 Cowl top seal X Clip Revision 2009 March EXT 22 Battery cover JMKIA2716ZZ Cowl top cover seal LH Cowl top cover RH EPT sealer 2009 FX35 FX50 COWL TOP lt REMOVAL AND INSTALLATION gt Pawl p ADS Refer to Gl 4 Components for symbols in the figure Removal and Installa
9. INSTALLATION gt DOOR OUTSIDE LOWER MOLDING E X p od ed V ew INFOID 0000000003910522 SEC 766 JMKIA2758ZZ Front door outside lower molding 2 Rear door outside lower molding 3 Front door panel Double faced adhesive tape Clip efer to GI 4 Components for symbols in the figure 1 4 4 R Removal and Installation INFOID 00000000039 10523 REMOVAL FRONT DOOR OUTSIDE LOWER MOLDING Revision 2009 March EXT 45 2009 FX35 FX50 DOOR OUTSIDE LOWER MOLDING lt REMOVAL AND INSTALLATION gt 1 With a remover tool A and cutter knife B and take off double faced adhesive tape and then disengage front door outside lower molding 1 fixing clips from rear end to front end Clip CAUTION Apply protective tape C on the door panel to protect the painted surface from damage Never use an item as a remover tool that could damage door panel Disengage the clips slowly and carefully raza Never pull the front door outside lower molding 2 Remove front door outside lower molding REAR DOOR OUTSIDE LOWER MOLDING 1 With a remover tool A and cutter knife B take off double faced adhesive tape and then disengage rear door outside lower molding 1 fixing clips from rear end to front end Clip NI CAUTION Apply protective tape C on the door panel to protect the painted surface from damage Never use an item as a remover tool that could d
10. Never use an item as a remover tool which could damage body panel Disengage the clips slowly and carefully Never pull the center mud guard strongly 6 Remove the rear fillet molding from the vehicle INSTALLATION Install in the reverse order of removal CAUTION When installing visually check the fillet molding and the clips then replace them with new parts if they are damaged When installing fillet molding check that blind clips are securely fitted in body panel holes and then press them in Revision 2009 March EXT 33 2009 FX35 FX50 ROOF RAIL lt REMOVAL AND INSTALLATION gt ROOF RAIL Exp loded View INFOID 0000000003910514 JMKIA27362Z 1 Rear roof rail cover RH 2 Roof rail assembly RH 3 Roof rail cap 4 Front roof rail cover RH 5 Roof panel 6 Front roof rail cover LH 7 Roof rail assembly LH 8 Rear roof rail cover LH Removal and Installation INFOID 0000000003910515 REMOVAL 1 Insert a remover tool A into front space 2 Remove front roof rail cover 1 outside pawls with a remover tool B CAUTION Apply protective tape C around the roof rail to protect the painted surface from damage A Pawl x Revision 2009 March EXT 34 2009 FX35 FX50 ROOF RAIL lt REMOVAL AND INSTALLATION gt 3 Insert a remover tool A into outside space 4 front roof rail cover 1 inside pawls with a remover tool A s Pawl LA 273722 5 Pull front roof rai
11. Rattle Kit J 43980 to repair the noise TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer In addition look for the following 1 Trunk lid dumpers out of adjustment 2 Trunk lid striker out of adjustment DI gre Revision 2009 March EXT 5 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt 3 The trunk lid torsion bars knocking together 4 Aloose license plate or bracket Most of these incidents can be repaired by adjusting securing or insulating the item s or component s caus ing the noise SUNROOF HEADLINING Noises in the sunroof headlining area can often be traced to one of the following 1 Sunroof lid rail linkage or seals making a rattle or light knocking noise 2 Sunvisor shaft shaking in the holder 3 Front or rear windshield touching headlining and squeaking Again pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents Repairs usually consist of insulating with felt cloth tape SEATS When isolating seat noise it s important to note the position the seats in and the load placed on the seat when the noise occurs These conditions should be duplicated when verifying and isolating the cause of the noise Cause of seat noise include 1 Headrest rods and holder 2 Asqueak between the seat pad cushion and frame 3 The rear seatback lock and bracket These noises can be
12. clip or fastener incorrect clearance Knock Like a knock on a door Knock characteristics include hollow sounding sometimes repeating often brought on by driver action Tick Like a clock second hand Tick characteristics include gentle contacting of light materials loose components can be caused by driver action or road conditions Thump Heavy muffled knock noise Thump characteristics include softer knock dead sound often brought on by activity Buzz Like a bumblebee Buzz characteristics include high frequency rattle firm contact Often the degree of acceptable noise level will vary depending up on the person A noise that a technician may judge as acceptable may be very irritating to the customer Weather conditions especially humidity and temperature may have a great effect on noise level DUPLICATE THE NOISE AND TEST DRIVE Revision 2009 March EXT 3 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt If possible drive the vehicle with the customer until the noise is duplicated Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise This information can be used to duplicate the same conditions when the repair is reconfirmed If the noise can be duplicated easily during the test drive to help identify the source of the noise try to dupli cate the noise with the vehicle stopped by doing one or all of the following 1 C
13. protective tape B on the body to protect the painted surface from damage Never use an item as a remover tool that could damage body panel Disengage the clips slowly and carefully Never pull the center mud guard strongly 7 Remove center mud guard from body side INSTALLATION Install in the reverse order of removal CAUTION Always replace clips with a new one if the center mud guard is reused 272622 JMKIA2727ZZ 272822 272922 When installing center mud guard check that clips are securely fitted in body panel holes and then press them in Revision 2009 March EXT 30 2009 FX35 FX50 FLOOR SIDE FAIRING lt REMOVAL AND INSTALLATION gt FLOOR SIDE FAIRING Exp loded View INFOID 00000000039 10510 JMKIA2773ZZ 1 Floor under cover Removal and Installation INFOID 0000000003910511 REMOVAL 1 Remove front under cover fixing clips and bolts 2 Remove front under cover INSTALLATION Install in the reverse order of removal Revision 2009 March EXT 31 2009 FX35 FX50 FILLET MOLDING lt REMOVAL AND INSTALLATION gt FILLET MOLDING Exp loded View INFOID 0000000003910512 JMKIA2730ZZ 1 Front fillet molding 2 Grommet 3 Rear fillet molding Clip Js Pawl a Vehicle front Refer to Gl 4 Components for symbols in the figure Re m oval a nd n stal lat n INFOID 0000000003910513 REMOVAL FRONT FILLET MOLDING 1 Remo
14. 2ZZ REAR DOOR SASH MOLDING 1 Remove rear door sash molding mounting screw A from front end 2 Remove rear door sash molding mounting screw A from rear end 274422 3 Release rear door weather strip glass run rubber Revision 2009 March EXT 40 2009 FX35 FX50 DOOR SASH MOLDING lt REMOVAL AND INSTALLATION gt 4 Twist and push to upper side and then remove rear door sash molding 1 JMKIA2745ZZ FRONT DOOR SASH OUTER COVER 1 Remove front door outside molding Refer to EXT 43 Removal and Installation 2 Remove front door sash outer cover mounting screw A and clip B 3 Release front door sash outer cover connection between front door panel and cover 1 with a remover tool A and cutter knife B and take off double faced adhesive tape CAUTION Never use an item as a remover tool that could damage door panel JMKIA2034ZZ REAR DOOR SASH OUTER COVER FRONT 1 Remove rear door outside molding Refer to EXT 43 Removal and Installation 2 Remove rear door sash outer cover front mounting screw A 3 Release rear door sash outer cover front connection between rear door panel and cover with a cutter knife B and take off double faced adhesive tape CAUTION Never use an item as a remover tool that could damage door panel JMKIA2750ZZ REAR DOOR SASH OUTER COVER REAR 1 Remove rear door outside molding Refer to EXT 43 Removal and Installation
15. 4 Bumper lower retainer 5 Bumper reinforcement 6 Energy absorber Revision 2009 March EXT 16 2009 FX35 FX50 REAR BUMPER lt REMOVAL AND INSTALLATION gt 7 Bumper sub harness 8 Rearcombinationlamp upper finisher 9 Rear combination lamp lower finisher LH LH 10 Bumper fascia assembly 11 Sonar sensor LH 12 Reflex reflector LH 13 Sonar sensor RH 14 Reflex reflector RH 15 Rear combination lamp lower finisher RH 16 Rearcombination lamp upper finisher 17 Bumper side grommet RH 18 Bumper stay RH RH 19 Bumper side bracket RH Removal and Installation INFOID 00000000039 10499 REMOVAL CAUTION Bumper fascia is made of resin Never apply strong force to it and be careful to prevent contact with oil 1 Fully open back door 2 Remove rear combination lamps LH RH Refer to EXL 215 Removal and Installation 3 Remove bolts A and clips B LH RH located under rear com bination lamps LH RH JMKIA2708ZZ 4 Remove rear fillet moldings 1 fixing screws A LH RH 5 Remove rear fillet moldings fixing pawls and clips LH RH Refer to EXT 32 Removal and Installation fon Kat Clip Pawl d 6 Remove bumper fascia assembly fixing screws A LH RH 271022 Revision 2009 March EXT 17 2009 FX35 FX50 REAR BUMPER lt REMOVAL AND INSTALLATION gt 7 8 10 11 12 13 Remove bumper fascia assembly underside fixing clips A Disconnec
16. BODY EXTERIOR DOORS ROOF amp VEHICLE SECURITY sc ELA T EXTERIOR SYMPTOM DIAGNOSIS FENDER PROTECTOR 25 SQUEAK AND RATTLE TROUBLE DIAG FENDER PROTECTOR 25 NOSES ette 3 FENDER PROTECTOR Exploded View 25 Work FIOW iuto eu Lad CM FENDER PROTECTOR Removal and Installa Inspection Procedure eeeeee Rene 5 opem 25 Diagnostic Worksheet 7 REAR WHEEL HOUSE PROTECTOR 26 PRECAUTION s ssscsssssssssssscsosoreesssssesessess 9 ae WHEEL HOUSE PROTECTOR Exploded PRECAUTIONS 5 3 21 2 xar ens ede 9 REAR WHEEL HOUSE PROTECTOR Removal Precaution for Supplemental Restraint System and Installation 27 GONE e a19 ERU nate CENTER MUD GUARD 29 Precaution Necessary for Steering Wheel Rota E nd ire adea tuve tion after Battery Disconnect 9 SV tal NSA Precaution for Procedure without Cowl Cover 10 FLOOR SIDE FAIRING 31 Precaution for Work sse 10 Exploded View 31 PREPARATION eni 11 Removal and Installation 31 FILLET MOLDING
17. E N D E R P ROTECTO R loded View INFOID 00000000039 10504 SEC 630 JMKIA2718ZZ 1 Splash guard AWD models 2 Fender protector front 3 J nut 4 Front fender 5 Grommet 6 Fender clip 7 Fender protector rear FENDER PROTECTOR Removal and Installation inFo10 0000000008910505 REMOVAL 1 Remove front fillet molding Refer to EXT 32 Removal and Installation 2 Remove front fender protectors front and rear side fixing grom mets A with a remover tool B JMKIA2719ZZ Revision 2009 March EXT 25 2009 FX35 FX50 FENDER PROTECTOR lt REMOVAL AND INSTALLATION gt 3 Remove center mud guard 1 fixing screw A 272022 5 Remove fender protector rear fixing clips 6 Disengage fender clip from front fender arches and then remove fender protector rear 7 Remove fender protector front fixing bolts A JMKIA2721ZZ 8 Remove fender protector front mounting clips 9 Remove fender clip from wheel house arches and then remove fender protector front from wheel house 10 Remove the following parts after removing front fender protector Fender clips J nut INSTALLATION Install in the reverse order of removal REAR WHEEL HOUSE PROTECTOR Revision 2009 March EXT 26 2009 FX35 FX50 FENDER PROTECTOR lt REMOVAL AND INSTALLATION gt REAR WHEEL HOUSE PROTECTOR Exploded View InFo16 0000000008910606 SEC 767 JMKIA2722ZZ 1 Rear wheel house protector 2
18. N gt 5 When the repair work is completed re connect both battery cables With the brake pedal released turn the push button ignition switch from ACC position to ON position then to LOCK position The steering wheel will lock when the push button ignition switch is turned to LOCK position 6 Perform self diagnosis check of all control units using CONSULT III Precaution for Procedure without Cowl Top Cover INFOID 0000000003738770 When performing the procedure after removing cowl top cover cover the lower end of windshield with urethane etc PIIB3706J Precaution for Work INFOID 0000000003733771 After removing and installing the opening closing parts be sure to carry out fitting adjustments to check their operation Check the lubrication level damage and wear of each part If necessary grease or replace it Revision 2009 March EXT 10 2009 FX35 FX50 PREPARATION lt PREPARATION gt PREPARATION PREPARATION Special Service Tools inFo10 0000000008733772 The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool number Kent Moore No Description Tool name J 39570 Chassis ear Locates the noise J 43980 NISSAN Squeak and Rattle Kit Repairing the cause of noise SIIA0994E Commercial Service Tools NEGIGAIENUDU RES Tool name Description Engine ear Locates the noise Remover tool Removes clips pawls and metal clip
19. XL 205 Removal and Installation Bumper fascia assembly lower Front camera Refer to AV 598 Removal and Installation 15 Remove bumper energy absorber 16 Remove bumper reinforcement mounting nuts and bolts and then remove bumper reinforcement with power tool INSTALLATION Install in the reverse order of removal CAUTION Perform camera image calibration Refer to AV 279 CALIBRATING CAMERA IMAGE AROUND VIEW MONITOR Special Repair Requirement NOTE After installing perform fitting adjustment 270522 Portion Clearance Surface height difference 2 5 5 5 mm 0 098 0 217 in 2 0 0 5 mm 0 079 0 020 in Front bumper Front grille B B 0 0 2 0 mm 0 000 0 079 in Front bumper Front fender C C 0 0 0 5 mm 0 000 0 020 in 0 5 0 5 mm 0 020 0 020 in D D E E F F Front bumper Hood 0 2 3 0 mm 0 008 0 118 in 0 0 0 8 mm 0 000 0 031 in 1 0 1 0 mm 0 039 0 039 in Front bumper Headlamp Front bumper Front fender Front bumper upper Front bumper lower 0 0 0 7 mm 0 000 0 028 in Revision 2009 March EXT 15 2009 FX35 FX50 REAR BUMPER lt REMOVAL AND INSTALLATION gt REAR BUMPER Exp loded View INFOID 00000000039 10498 SEC 850 JMKIA27062Z 1 Bumper side grommet LH 2 Bumper side bracket LH 3 Bumper stay LH
20. age front door outside molding 1 fixing pawl rear side with flat bladed screwdriver B Pawl bad CAUTION Apply protection tape C on the door panel to protect the painted surface from damage Never use an item as a remover tool that could damage door panel Revision 2009 March EXT 43 2009 FX35 FX50 DOOR OUTSIDE MOLDING lt REMOVAL AND INSTALLATION gt 4 Twist and pull up to upper side and then remove front door out side molding 1 REAR DOOR OUTSIDE MOLDING 1 Fully open door window 2 Insert a remover tool A into lower space 3 Disengage rear door outside molding 1 fixing pawl rear side with flat bladed screwdriver B Pawl pd CAUTION Apply protection tape C on the door panel to protect the painted surface from damage Never use an item as a remover tool that could damage door panel 4 Insert a remover tool A into lower space 5 Disengage rear door outside molding 1 fixing pawl front side with flat bladed screwdriver B Pawl god CAUTION Apply protection tape C on the door panel to protect the painted surface from damage Never use an item as a remover tool that could damage door panel 6 Twist and pull up to upper side and then remove rear door out side molding 1 202622 INSTALLATION Install in the reverse order of removal Revision 2009 March EXT 44 2009 FX35 FX50 DOOR OUTSIDE LOWER MOLDING lt REMOVAL AND
21. amage door panel Disengage the clips slowly and carefully 1 276022 Never pull the rear door outside lower molding 2 Remove rear door outside lower molding INSTALLATION Install in the reverse order of removal CAUTION Always replace double faced adhesive tape with a new one if door outside lower molding is reused Remove double faced adhesive tape remaining on door panel and back of door outside lower mold ing with a double faced adhesive tape remover after removing door outside lower molding When installing visually check the door outside lower molding and the clips then replace them with new parts if they are damaged When installing door outside lower molding check that clips are securely fitted in door panel holes and then press them in Never wash the vehicle within 24 hours after installing so as to keep adhesive Revision 2009 March EXT 46 2009 FX35 FX50 DOOR PARTING SEAL lt REMOVAL AND INSTALLATION gt DOOR PARTING SEAL E X p od ed V ew INFOID 0000000003910524 SEC 800 820 JMKIA27612Z 1 Front door panel 2 Front door parting seal 3 Rear door parting seal lower 4 Rear door panel 5 Rear door parting seal front 6 Double faced adhesive tape 7 Center mud guard 8 Door outside lower molding Refer to GlI 4 Components of symbols in the figure Removal and Installation INFOID 0000000003910525 REMOVAL FRONT DOOR PARTING SEAL 1 Fully op
22. during the interview to document the facts and conditions when the noise occurs and any of customer s comments refer to EXT 7 Diagnostic Worksheet This information is necessary to duplicate the conditions that exist when the noise occurs The customer may not be able to provide a detailed description or the location of the noise Attempt to obtain all the facts and conditions that exist when the noise occurs or does not occur If there is more than one noise in the vehicle perform a diagnosis and repair the noise that the customer is concerned about This can be accomplished by performing a cruise test on the vehicle with the customer After identifying the type of noise isolate the noise in terms of its characteristics The noise characteristics are provided so the customer service adviser and technician are all speaking the same language when defining the noise Squeak Like tennis shoes on a clean floor Squeak characteristics include the light contact fast movement brought on by road conditions hard surfaces higher pitch noise softer surfaces lower pitch noises edge to surface chirping Creak Like walking on an old wooden floor Creak characteristics include firm contact slow movement twisting with a rotational movement pitch depen dent on materials often brought on by activity Rattle Like shaking a baby rattle Rattle characteristics include the fast repeated contact vibration or similar movement loose parts missing
23. e first time please take a moment to note the area of the vehicle where the squeak or rattle occurs and under what conditions You may be asked to take a test drive with a service consultant or technician to ensure we confirm the noise you are hearing I WHERE DOES THE NOISE COME FROM circle the area of the vehicle The illustrations are for reference only and may not reflect the actual configuration of your vehicle 99 TOL Continue to page 2 of the worksheet and briefly describe the location of the noise or rattle In addition please indicate the conditions which are present when the noise occurs PIIB8741E Revision 2009 March EXT 7 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET page 2 Briefly describe the location where the noise occurs Il WHEN DOES IT OCCUR please check the boxes that apply anytime O after sitting out in the rain 1st time in the morning when it is raining or wet only when it is cold outside 0 dry or dusty conditions only when it is hot outside other WHEN DRIVING IV WHAT TYPE OF NOISE LI through driveways LI squeak like tennis shoes on a clean floor over rough roads 0 creak like walking on an old wood
24. e of the noise Do not tap or push pull the component with excessive force otherwise the noise will be eliminated only tem porarily Feeling for a vibration by hand by touching the component s that is are suspected to be the cause of the noise Placing a piece of paper between components that are suspected to be the cause of the noise Looking for loose components and contact marks Refer to EXT 5 Inspection Procedure REPAIR THE CAUSE If the cause is a loose component tighten the component securely If the cause is insufficient clearance between components Separate components by repositioning or loosening and retightening the component if possible Insulate components with a suitable insulator such as urethane pads foam blocks felt cloth tape or ure thane tape A Nissan Squeak and Rattle Kit J 43980 is available through the authorized Nissan Parts Department CAUTION Never use excessive force as many components are constructed of plastic and may be damaged NOTE Always check with the Parts Department for the latest parts information The following materials are contained in the Nissan Squeak and Rattle Kit J 43980 Each item can be ordered separately as needed URETHANE PADS 1 5 mm 0 059 in thick Insulates connectors harness etc 76268 9E005 100 x 135 mm 3 94 x 5 31 in 76884 71L01 60 x 85 mm 2 36 x 3 35 in 76884 71L02 15 x 25 mm 0 59 x 0 98 in INSULATOR Foam blocks Insulates component
25. en floor LI over speed bumps 0 rattle like shaking baby rattle only about mph knock like a knock at the door on acceleration tick like a clock second hand L coming to a stop thump heavy muffled knock noise on turns left right or either circle O buzz like a bumble bee with passengers or cargo other afterdriving milesor minutes TO BE COMPLETED BY DEALERSHIP PERSONNEL Test Drive Notes YES NO Initials of person performing Vehicle test driven with customer O O Noise verified on test drive O O Noise source located and repaired O O Follow up test drive performed to confirm repair O O VIN J Customer Name Date This form must be attached to Work Order PIIB8742bE Revision 2009 March EXT 8 2009 FX35 FX50 PRECAUTIONS lt PRECAUTION gt PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT P R E T E N S O N E R INFOID 0000000003733768 The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag modules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy o
26. en front door 2 With a remover tool A disengage the clips from the front door parting seal 1 A Clip CAUTION Disengage the clips slowly and carefully Never pull the front door parting seal strongly JMKIA22112Z 3 Remove front door parting seal Revision 2009 March EXT 47 2009 FX35 FX50 DOOR PARTING SEAL lt REMOVAL AND INSTALLATION gt REAR DOOR PARTING SEAL LOWER 1 Fully open rear door 2 With a remover tool A disengage the clips from the rear door parting seal 1 D Clip CAUTION Disengage the clips slowly and carefully Never pull the rear door parting seal strongly 221222 3 Remove rear door parting seal REAR DOOR PARTING SEAL FRONT 1 Fully open front door 2 Pull back rear door parting seal front CAUTION Never bend the rear door parting seal strongly INSTALLATION Install in the reverse order of removal CAUTION When installing door parting seal check that blind clips are securely fitted in door panel holes and then press them in When installing visually check the door parting seal and the clips then replace them with new parts if they are damaged Replace double faced adhesive tape with a new one if the rear door parting seal front is reused Remove double faced adhesive tape remaining on body and back of rear door parting seal front with a double faced adhesive tape remover after removing rear door parting seal front
27. es before performing any service Precaution Necessary for Steering Wheel Rotation after Battery Disconnect rm EXT INFOID 0000000003733769 NOTE Before removing and installing any control units first turn the push button ignition switch to the LOCK posi tion then disconnect both battery cables After finishing work confirm that all control unit connectors are connected properly then re connect both battery cables Always use CONSULT III to perform self diagnosis as a part of each function inspection after finishing work If a DTC is detected perform trouble diagnosis according to self diagnosis results This vehicle is equipped with a push button ignition switch and a steering lock unit If the battery is disconnected or discharged the steering wheel will lock and cannot be turned If turning the steering wheel is required with the battery disconnected or discharged follow the procedure below before starting the repair operation OPERATION PROCEDURE 1 Connect both battery cables NOTE Supply power using jumper cables if battery is discharged 2 Turn the push button ignition switch to ACC position At this time the steering lock will be released 3 Disconnect both battery cables The steering lock will remain released with both battery cables discon nected and the steering wheel can be turned 4 Perform the necessary repair operation Revision 2009 March EXT 9 2009 FX35 FX50 PRECAUTIONS lt PRECAUTIO
28. handle cover fixing pawls and then remove door handle cover A Pawl LEE BACK DOOR FINISHER LOWER 1 With a remover tool A and cutter knife B take off double faced adhesive tape and then disengage back door finisher lower 1 fixing pawls CAUTION Apply protective tape C on the back door panel to pro tect the painted surface from damage Never use an item as a remover tool that could damage back door panel Disengage the pawls slowly and carefully Never pull the back door finisher lower strongly 276422 cos 2 Pull and remove back door finisher lower INSTALLATION Install in the reverse order of removal CAUTION Remove double faced adhesive tape remaining on back door with a double faced adhesive tape remover after removing back door finisher lower Never wash the vehicle within 24 hours after installing so as to keep adhesive Revision 2009 March EXT 50 2009 FX35 FX50 BACK PILLAR FINISHER lt REMOVAL AND INSTALLATION gt BACK PILLAR FINISHER E X p od ed V ew INFOID 0000000003940570 SEC 767 JMKIA2765ZZ Back door stay 2 Back pillar finisher 3 Back door stay bracket 1 4 Double faced adhesive tape Clip Refer to GlI 4 Components for symbols in the figure Removal and Installation INFOID 0000000003940571 REMOVAL 1 Disengage back door stay upper from back door stay bracket Refer to DLK 253 BACK
29. isolated by moving or pressing on the suspected components while duplicating the con ditions under which the noise occurs Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall The noise is then transmitted into the passenger compartment Causes of transmitted underhood noise include Any component mounted to the engine wall Components that pass through the engine wall Engine wall mounts and connectors Loose radiator mounting pins Hood bumpers out of adjustment Hood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle The best method is to secure move or insulate one component at a time and test drive the vehicle Also engine RPM or load can be changed to isolate the noise Repairs can usually be made by moving adjusting securing or insulating the component causing the noise Revision 2009 March EXT 6 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt Diagnostic Worksheet InFo10 0000000004065235 SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET INFINITI Dear Infiniti Customer We are concerned about your satisfaction with your Infiniti vehicle Repairing a squeak or rattle sometimes can be very difficult To help us fix your Infiniti right th
30. l cover 1 toward the arrow direction 6 Insert a remover tool A into rear space 7 Remove rear roof rail cover 1 outside pawls with a remover tool B CAUTION Apply protective tape C around the roof rail to protect the painted surface from damage Pawl LA 8 Insert a remover tool A into outside space 9 Remove rear roof rail cover 1 inside pawls with remover a tool B s Pawl Ed 10 Pull rear roof rail cover 1 toward the direction of the arrow 220222 Revision 2009 March EXT 35 2009 FX35 FX50 ROOF RAIL lt REMOVAL AND INSTALLATION gt 11 Remove roof rail assembly mounting bolts and then remove roof rail assembly INSTALLATION Install in the reverse order of removal Revision 2009 March EXT 36 2009 FX35 FX50 ROOF SIDE MOLDING lt REMOVAL AND INSTALLATION gt ROOF SIDE MOLDING Exp loded View INFOID 0000000003910516 SEC 766 JMKIA2738ZZ 1 Roof side molding 2 Roof side molding clip 3 Front windshield glass 4 Front pillar panel 5 Roof panel 6 Body side panel T Clip Refer to Gl 4 Components for symbols in the figure Removal and Installation INFOID 0000000003910517 REMOVAL 1 Remove front fender cover Refer to EXT 22 Exploded View 2 Insert a remover tool A into front space 3 Disengage roof side molding 1 fixing clips from front end to rear end with a remover tool QDlip CAUTION Apply protecti
31. lose a door 2 Tap or push pull around the area where the noise appears to be coming from 3 Rev the engine 4 Use a floor jack to recreate vehicle twist 5 At idle apply engine load electrical load half clutch on M T models drive position on A T models 6 Raise the vehicle on a hoist and hit a tire with a rubber hammer Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs If it is difficult to duplicate the noise drive the vehicle slowly on an undulating or rough road to stress the vehicle body CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom check ASIST for Technical Service Bulletins TSBs related to that concern or symptom If a TSB relates to the symptom follow the procedure to repair the noise LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1 Narrow down the noise to a general area To help pinpoint the source of the noise use a listening tool Chassis ear J 39570 Engine ear and mechanics stethoscope 2 Narrow down the noise to a more specific area and identify the cause of the noise by Removing the components in the area that is are suspected to be the cause of the noise Do not use too much force when removing clips and fasteners otherwise clips and fastener can be broken or lost during the repair resulting in the creation of new noise Tapping or pushing pulling the component that is are suspected to be the caus
32. ne front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SRS AIR BAG and SEAT BELT of this Service Manual WARNING To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN INFINITI dealer Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS AIR BAG Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or har ness connectors PRECAUTIONS WHEN USING POWER TOOLS AIR OR ELECTRIC AND HAMMERS WARNING When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running DO NOT use air or electric power tools or strike near the sensor s with a hammer Heavy vibration could activate the sensor s and deploy the air bag s possibly causing serious injury When using air or electric power tools or hammers always switch the ignition OFF disconnect the battery and wait at least 3 minut
33. s PIIB7923J Power tool BEN up X PIIB1407E Revision 2009 March EXT 11 2009 FX35 FX50 FRONT BUMPER lt REMOVAL AND INSTALLATION gt REMOVAL AND INSTALLATION FRONT BUMPER Exploded View INFOID 00000000039 10496 SEC 620 269422 Revision 2009 March EXT 12 2009 FX35 FX50 FRONT BUMPER lt REMOVAL AND INSTALLATION gt 1 Bumper side bracket RH 2 Bumper reinforcement 3 Energy absorber 4 Bumper side stiffener RH 5 Front grille 6 Front emblem 7 Front fog lamp finisher RH 8 Front fog lamp RH 9 Bumper fascia assembly lower 10 Front fog lamp finisher LH 11 Front fog lamp LH 12 License plate bracket 13 Sonar sensor RH 14 Bumper fascia assembly 15 Sonar sensor LH 16 Bumper side grommet RH 17 Front camera finisher 18 Bumper side grommet LH 19 Bumper side stiffener LH 20 Hood top seal 21 Bumper side bracket LH Removal and Installation INFOID 00000000039 10497 REMOVAL CAUTION Bumper fascia is made of resin Never apply strong force to it and be careful to prevent contact with oil 1 Fully open hood assembly 2 Remove front bumper fascia assembly upper side fixing clips A 29 A ax 3 Remove engine room covers LH RH For VK engine models Refer to EM 174 Exploded View 4 Remove hood seal assemblies LH RH 1 fixing clips A and then remove hood seal assembly located on the front area Refer to DLK 234 Removal and Installation
34. s from contact Can be used to fill space behind a panel 73982 9E000 45 mm 1 77 in thick 50 x 50 mm 1 97 x 1 97 in 73982 50Y00 10 mm 0 39 in thick 50 x 50 mm 1 97 x 1 97 in INSULATOR Light foam block 80845 71L00 30 mm 1 18 in thick 30 x 50 mm 1 18 x 1 97in FELT CLOTHTAPE Used to insulate where movement does not occur Ideal for instrument panel applications Revision 2009 March EXT 4 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt 68370 4B000 15 x 25 mm 0 59 x 0 98 in pad 68239 13E00 5 mm 0 20 in wide tape roll The following materials not found in the kit can also be used to repair squeaks and rattles UHMW TEFLON TAPE Insulates where slight movement is present Ideal for instrument panel applications SILICONE GREASE Used in place of UHMW tape that is be visible or does not fit Will only last a few months SILICONE SPRAY Used when grease cannot be applied DUCT TAPE Used to eliminate movement CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle Operate the vehicle under the same conditions as when the noise originally occurred Refer to the notes on the Diagnostic Worksheet Inspection Procedure INFOID 0000000004063234 Refer to Table of Contents for specific component removal and installation information INSTRUMENT PANEL Most incidents are caused by contact and movement between 1 The cluster lid A and instrument panel Acr
35. t bumper sub harness connector A 271222 Pull both sides bumper fascia assembly toward the vehicle out side to disengage the bumper fascia assembly from bumper side brackets LH RH 1 3 Remove bumper fascia assembly CAUTION When removing bumper fascia 2 workers are required so as to prevent it from dropping Remove the following parts after removing bumper fascia Reflex reflectors LH RH Sonar sensors LH RH Refer to AV 605 REAR Removal and Installation Bumper sub harness Remove bumper energy absorber Remove bumper reinforcement mounting nuts and bolts and then remove bumper reinforcement with power tool INSTALLATION Install in the reverse order of removal NOTE Revision 2009 March EXT 18 2009 FX35 FX50 REAR BUMPER lt REMOVAL AND INSTALLATION gt After installing perform fitting adjustment JMKIA2821ZZ Portion Clearance Surface height difference Rear bumper Rear fender 0 0 0 8 mm 0 000 0 031 1 0 1 0 mm 0 039 0 039 in Rear bumper Rear combi nation lamp Rear bumper Back door C C 3 0 7 0 mm 0 118 0 276 2 0 2 0 mm 0 079 0 079 in Rear bumper Back door D D 5 0 9 0 mm 0 197 0 354 in 0 0 3 0 mm 0 000 0 118 in Revision 2009 March EXT 19 2009 FX35 FX50 FRONT GRILLE lt REMOVAL AND INSTALLATION gt FRONT
36. t end in this order after temporarily holding CAUTION Use double faced adhesive tape after hardening for clips Securely insert molding rear end cap onto roof rear end cutout installation standard When installing roof side molding of windshield portion check that molding fastener is securely inserted and then press in Never wash the vehicle within 24 hours so as to keep adhesive Revision 2009 March EXT 38 2009 FX35 FX50 DOOR SASH MOLDING lt REMOVAL AND INSTALLATION gt DOOR SASH MOLDING Exp loded View INFOID 00000000039 10518 SEC 800 JMKIA2740ZZ 1 Front door sash molding 2 Front door sash outer cover 3 Rear door sash outer cover front 4 Rear door sash molding 5 Rear door sash outer cover rear 6 Double faced adhesive tape 7 EPT sealer 8 Front door panel 9 Rear door panel Refer to GlI 4 Components for symbols in the figure Removal and Installation INFOID 0000000003910519 REMOVAL FRONT DOOR SASH MOLDING 1 Remove front door sash inner cover Refer to INT 11 Exploded View 2 Remove door mirror assembly Refer to MIR 69 DOOR MIRROR ASSEMBLY Removal and Installa tion Revision 2009 March EXT 39 2009 FX35 FX50 DOOR SASH MOLDING lt REMOVAL AND INSTALLATION gt 3 Remove front door sash molding mounting screw A 4 Release front door weather strip and glass run rubber 5 Twist and push to upper side and then remove front door sash molding 1 JMKIA274
37. tion INFOID 0000000003910503 REMOVAL Fully open hood assembly Remove front wiper arms and blades LH RH from vehicle Refer to WW 114 Removal and Installation Remove battery cover and brake master cylinder cover Remove cowl top cover seals LH RH Remove hoodledge cover mounting clips and then remove hoodledge covers LH RH Remove front fender covers 1 fixing clips LH RH oaPrwn T Clip 7 Remove cowl top seal Remove cowl top covers LH RH fixing clips 9 Push pawls A and B to remove cowl top cover RH 1 as shown in the figure 10 Push pawl A as shown by the arrow in the figure to remove cowl top cover LH 1 INSTALLATION Note the following itmes and install in the reverse order of removal Revision 2009 March EXT 23 2009 FX35 FX50 COWL TOP lt REMOVAL AND INSTALLATION gt Align concave of cowl top cover RH 1 to windshield glass 2 pin A as shown in the figure when installing Slide the pawl while aligning with the concave part of C Engage the joint of pawl of A with B and then assemble cowl top covers LH 1 and RH 2 216122 CAUTION Always replace EPT sealer with a new one if the cowl top cover is reused After installing perform adjustment of wiper arm Refer to WW 114 Adjustment Revision 2009 March EXT 24 2009 FX35 FX50 FENDER PROTECTOR lt REMOVAL AND INSTALLATION gt FENDER PROTECTOR FENDER PROTECTOR F
38. ve front fillet molding fixing screws Revision 2009 March EXT 32 2009 FX35 FX50 FILLET MOLDING lt REMOVAL AND INSTALLATION gt 2 Disengage the fillet molding 1 fixing clips from front end to rear end with a remover tool A s Clip NI CAUTION Apply a protective tape B on the bumper fascia and fender to protect the painted surface from damage Never use an item as a remover tool that could damage bumper fascia assembly and front fender Disengage the clips slowly and carefully Never pull the front fillet molding strongly REAR FILLET MOLDING 1 Remove rear fillet molding fixing screws 2 Disengage the pawls from the rear fillet molding 1 rear side A iPawl ME y JMKIA27332Z 3 Disengage the clips from the rear fillet molding 1 from the rear end to front end with a remover tool A 5 Clip CAUTION Apply protective tape B on the body to protect the painted surface from damage Never use an item as a remover tool which could damage body panel Disengage the clips slowly and carefully Never pull the rear fillet molding strongly JMIKIAZTSAZZ 4 Remove the center mud guard 1 mounting bolts A from rear end of center mud guard under side 5 Disengage the center mud guard fixing clips with a remover tool B and then release the rear end of center mud guard CAUTION Apply a protective tape C on the body to protect the painted surface from damage
39. ve tape B on the body to protect the painted surface from damage Never use an item as a remover tool that could damage body panel Disengage the clips slowly and carefully Never pull the roof side molding strongly INSTALLATION JMKIA2739ZZ Revision 2009 March EXT 37 2009 FX35 FX50 ROOF SIDE MOLDING lt REMOVAL AND INSTALLATION gt Install from roof side molding rear end to front end in this order after temporarily holding REMOVAL AND INSTALLATION OF ROOF SIDE MOLDING CLIP Removal 1 Remove roof side molding 2 Heat adhesive tape interface using a dryer and then peel roof side molding clips body side using long nose pliers CAUTION Be careful not to damage the body Installation 1 Clean tape removed surface with a shop cloth soaked in white gasoline or IPA 2 Use two part epoxy adhesive Adhesive SM weld 100 or an equivalent 3 Apply adhesive evenly to clip tape surface Thickness Approximately 0 5 mm 0 020 in 4 Position applied parts to the proper location and then sufficiently press fit until the adhesive protrudes to tape side Press fit limit 19 6 N 2 0 kg 4 41 Ib x 2 seconds 5 Tape clips after press fit and temporarily hold it for specified time based on the following items 5 to 10 C 41 to 50 F 1 hour or more 11 to 23 C 52 to 73 F 30 minutes or more 24 C or more 75 F or more 15 minutes or more 6 Install from roof side molding rear end to fron
40. ylic lens and combination meter housing Instrument panel to front pillar garnish Instrument panel to windshield Instrument panel mounting pins Wiring harnesses behind the combination meter A C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise Most of these incidents can be repaired by applying felt cloth tape or silicon spray in hard to reach areas Urethane pads can be used to insulate wiring harness CAUTION Never use silicone spray to isolate a squeak or rattle If the area is saturated with silicone the recheck of repair becomes impossible CENTER CONSOLE Components to pay attention to include 1 Shifter assembly cover to finisher 2 control unit and cluster lid C 3 Wiring harnesses behind audio and A C control unit The instrument panel repair and isolation procedures also apply to the center console DOORS Pay attention to the following 1 Finisher and inner panel making a slapping noise 2 Inside handle escutcheon to door finisher 3 Wiring harnesses tapping 4 Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents The areas can usually be insulated with felt cloth tape or insulator foam blocks from the Nissan Squeak and

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