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Technical Manual (Revision 10-09)

1. Qty Number Name 1 1 2321 SWIVEL SUPPORT MOUNTING WELDMENT H 2 1 CB2322 SPRING TUBE d 3 1 CB2323 SPRING COVER 4 1 CB2324 SPRING WASHER 5 1 CB2326 COMPRESSION SPRING 6 2 1027 WASHER LOCK 3 8 7 411040 3 8 16 x 3 4 SHCS 8 111167 3 4 10 NYLOCK HEX NUT 9 2 1171 3 4 LOCKWASHER 10 21183 3 4 10 x 2 1 2 HHCS H 11 1 CB2325 THREADED LIFTING ROD WELDMENT 7 D lt 79 M Yt e a 9 LZ lt SCALE 1 5 APPROX WEIGHT Ibs 28 6 UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 4225 HWY 90 E 5 2PLACEDEC 3PLACEDEC FRACTIONS ANGLES SURFACE FLATNESS AR PL Ab SUPERIO R_ 15019 4 020 005 1 16 5 015 foot Manufacturing amp Hydraulics FAX 337 837 8839 3 1 Dimensions are in inches PART NAME 2 3 Machined let radi are M2 ax SWIVEL SUPPORT ASSEMBLY 0l B 1002 per inch ioa reb i2 menes ora singla suce PART CB2320 MATERIAL SPECIFICATION Red By La Des of Revision ran er Mark Gravouia Mat Rec THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS PROVED BY DSB con AND IS CONSIDERED CONFIDENTIAL THIS INFO
2. 5 5 5 00 22127 Item Number Part Name TROLLEY CONNECTING BAR WELDMENT 5 8 LW 5 8 11 X 1 1 2 HHCS APPROX WEIGHT LBS 17759 23 BUCKING UNIT TYPE 3 Ab SUPERIOR ss OVERALL VIEW manutacturing amp Hydraulics 318 837 8847 uk es MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ASSEMBLY NO CLEBU2300 35 25 9 Item Number 1 2155044 55 LARGE CLINCHER NAME 2 1JBUCS23111 BULKHEAD PLATE 3 2 CB22001 822 MAIN BEAM 4 2 CB11001 810 BACKUP TRAVEL STOP 5 4 CB11030 812 WELDMENT 12 6 4 CB11030 815 FOOT 7 12 22001 53 GUSSET 8 21CB22001 S5 WELDMENT 5 9 2 CB22001 811 CROSS TUBE 10 2 22001 12 WELDMENT 12 11 1 22001 513 DRIP PLATE 12 1 CB22001 814 SPACER TUBE 13 3 CB22001 815 DIAGONAL TUBE 14 2 CB22001 817 FORK TUBE 15 8 22001 818 3X3 GUSSETS 16 1 22001 521 CARRIER TRACK 17 _41WC4x8 4 x 8 TUBING WELD CAP 18 41176 3 4 10 HEX NUT 19 211377 3 4 COLLAR 20 211401 Pipe Nipple 3 4 x3 APPROX WEIGHT 5 3126 307 4225 HWY 90 EAST Al S UPERI O RO BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 BUCKING UNIT FRAME THIS DO
3. 072105 _ 5500 5 1 27 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR S Equi 5 TOOTH MILL NOT REQUIRED FOR BUCKING UNITS Denn Page 8 28 SECTION 9 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 12 05 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Page 9 2 Note Some CLINCHER Bucking Units feature Rineer Motors with two rotor sections to provide greater output torque Please contact SUPERIOR Manufacturing amp Hydraulics for additional information concerning these motors spare parts and replacement procedures SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 05 07 Page 9 11 Page 9 12 AIR DRIVEN HYDRAULIC PRESSURE INTENSIFIERS These optional air driven hydraulic pressure intensifiers boost the hydraulic clamping pressure to levels greater than can be produced using your main hydraulic power unit Two intensifier systems are used in the unit Each consists of a pump and preset pressure relief valve One system is located within the tong section and the other located within the backup section
4. 6 8008 lt x zo Au eM ov ev lt 5 5 OHO PRESSURE O A a A a Xy IS gt 0 gt AS bt a 3 2 a lt 5 8 23 BUCKING UNIT Three HYDRAULIC SCHEMATIC FIGURE 2 AB __SUPERIOR_ Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 12 07 05 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLEBU2300 30 Schematic Sht2 wpg MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Bucking Units and accessories adopt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment Second you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during tra
5. SUPERIOR Manufacturing Hydraulics Technical Manual 23 CLINCHER TYPE 3 BUCKING UNIT Model Numbers CLEBU2300 30 31 32 34 35 SUPERIOR Electrically Driven Hydraulic Power Unit Model PU4060 1800 RPM 60 HZ 40 HP 3000 PSL 60 GPM 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 12 2005 www superior manf com Alb SUPERIOR Manufacturing amp Hydraulics Technical Manual 23 CLINCHER TYPE 3 BUCKING UNIT Model Numbers CLEBU2300 30 31 32 34 35 SUPERIOR Electrically Driven Hydraulic Power Unit Model PU4060 1800 RPM 60 HZ 40 HP 3000 PSL 60 GPM 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 12 2005 www superior manf com Copyright 2005 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPS Y Drillmaster GRIT FACE amp Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this
6. 180 Length TRAVERSE POSITIONER ASSEMBLY ASSEMBLY NO CB2350 AB __SUPERIOR_ Ey Manufacturing Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 8 6 09 REV LOG DATE 9 8 TONG ASSEMBLY ASSEMBLY NO CLEBU2201 Item Qty Part Number Part Name CLEBU22 A1 TONG HUB ASSEMBLY TONG BODY ASSEMBLY 3 1 CLEBU22 A3 TONG BEARING RING HUB KEEPER ASSY 5 1 CLEBU22 A5 TONG GEAR MOTOR ASSEMBLY CB22022 RIGHT SWIVEL KEEPER ASSEMBLY 7 1 CB22022 01 LEFT SWIVEL KEEPER ASSEMBLY 8 1 0 008 TONG BACKUP CLAMPING MANIFOLD ASSY M 36 HASKEL PUMP 10 1_ CM4565 1 4 CHECK VALVE 12 2 TDMB2039 85 1 x VALVE MOUNT TAB NOT SHOWN IN THIS ILLUSTRATION a Added for mfg beginning 12 2006 APPROX WEIGHT LBS 7005 619 Ab SUPERIOR 5 MY ENT Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 08 02 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE E
7. 3000 PSI _ 4 T Y ibd E SPEER 1 4 15 T rh 4 le Ahh M E 1 ae E 215 am I als L T 5 LSA Ls LS ELOSEDI BENER LS MOTOR SHIFT 138 Tone CLAMP P BACKUP CLAMP CASE DRAIN 41 29 2 TONG MOTOR HOR a zc Y a Em ey ve ae oc s gt e Ee Tm ax au E Y mo E ES 2 a 5 lt NIRUL C INSULE Page5 8 23 BUCKING UNIT Type Three HYDRAULIC SCHEMATIC FIGURE 2 AB __SUPERIOR_ ee Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 12 07 05 REV 4 LOG DATE REF P Manuals Equip Manuals Dwgs CLEBU2300 30 Schematic Sht2 wpg tem 99 Part Number CB11040 PVG 120 32 VALVE TONG CONTROLS CONSOLE CRSS20009 RELIEF VALVE REMOTE PANEL MOUNT CONSOLE CB11041 AIR FILTER REGULATOR CONSOLE CB11045 BALL VALVE PANEL MOUNT CONSOLE BAC 30025RCFF GAUGE 300 PSI PANEL MOUNT CONSOLE HYDRAULIC MOTOR ASSEMBLY DUAL SPEED DUAL SPEED MANIFOLD 09 IN B3P0 008 CLAMPING MANIFOLD ASSEMBL
8. 8 8 8 8 6 3 8 3 87 FIGURE 2 __ SUPERIOR soussan LA 708518 Manufacturing Hydraulics 318 837 8847 23 BUCKI NG U NIT Ty pe Three THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 05 07 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION e O O HYDRAULIC SCHEMATIC MANUFACTURING amp HYDRAULICS REF P Manuals Equip Manuals Dwgs AMA to la CLEBU2300 30 Schematic revi wpg CB11040 PVG 120 32 VALVE TONG CONTROLS item aty Part Number 1 CONSOLE CRSS20009 RELIEF VALVE REMOTE PANEL MOUNT CONSOLE CB11041 AIR FILTER REGULATOR CONSOLE CB11045 BALL VALVE PANEL MOUNT CONSOLE BAC 30025RCFF GAUGE 300 PSI PANEL MOUNT CONSOLE HYDRAULIC MOTOR ASSEMBLY DUAL SPEED DUAL SPEED MANIFOLD B3P0 008 CLAMPING MANIFOLD ASSEMBLY INCLUDES 17 B3P0 001 CLAMPING MANIFOLD CLOSED HEAD 17 B3P0 005 RELIEF VALVE 17 B3P0 004 PILOT OPERATED CHECK VALVE 17 B3P0 003 SEQUENCE VALVE W REV CHECK 17 B3P0 002 FLOW DIVIDER COMBINER BAC 5M25RCFF PRESSURE GAUGE 0 5000 TONG BACKUP CONSOLE BULJ4035 M 36 HASKEL PUMP INTENSIFIER OPTIONAL TONG BACKUP BUC5524 PILOT OPERATED CHECK VALVE BACKUP BULJ4036 RELIEF VALVE BACKUP BULJ4037 RELIEF VALVE SPRING KIT WHIT
9. CB11753035 TONG MOUNTING BRACKET WELDMENT CLEBU2224 MID BODY SSCF1875 CAM FOLLOWER ASSEMBLY 1171 3 4 LOCKWASHER 1190 1 3 4 10 x 2 HHCS 1027 3 8 LOCKWASHER 1049 1388 3 8 16 x 1 1 2 HHCS 1 8 COLLAR PN2 9500 1 1 8 NPT PIPE NIPPLE x 9 1 2 LONG SECTION VIEW 1001 1 8 NPT ZERT 1210 1 8 HEXNUT 1218 1 LOCKWASHER 1288 B 1 8 x3 1 2 HHCS 74044 1 8 x 2 HHCS 2209 52 1 SQUARE TUBE e 1 CAM 12 02 05 Item 8 Replaced PN 1183 2 1 2 L x PN 1190 2 L 02 01 07 Item 18 Added 08 01 07 Corrected PN of Item 12 from PN2 0950 to PN2 9500 Added illustration of SSCF1875 FOLLOWER ASSEMBLY NO SSCF1875 Item Qty Part Number Part Name 1 1178 7 8 14 JAM NUT 6 1 62 1 1224 7 8 LOCKWASHER 1 4 DRIVE ZERT 73008 CAM FOLLOWER STUD 64 1 73007 CAM FOLLOWER RACE 6 5 6 6 73009 FLANGE BUSHING 20FDU16 APPROX WEIGHT LBS 3002 MAY NOT BE USED DISCLOSED FORM WITHOUT THE EXPRESS WRI MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST Ab SUPERIOR gt asus Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 08 01 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION COPIED OR REPRODUCED IN ANY REV LOG DATE CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs CLEBU2201 CLEBU
10. Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHERO integral backup system it is the length of backup arm NOT the tong arm length Page 6 4 TROUBLE SHOOTING Failure to Grip Tubulars A B C D E E G Problem Jaws move out from neutral but fail to penetrate Jaws fail to move out of neutral Tong will not release from tubular Motor runs but Tong does not rotate Tong binds under light load Tong rotates while control lever is in neutral Hydraulic fluid leaking from motor HYDRAULIC BACKUP SYSTEM Backup Fails to Hold Tubular A B C D E E G H Problem Incorrect die for size tubular Dies have material compacted in tooth area Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubular Inspect and replace defective cylinders for debris or damage Remove rust and debris from jaws and jaw pockets Repair replace and lubricate as needed Inspect Directional Control Valves Inspect and replace defective chain spro
11. FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU2300 30 Schematic Sht1 revi wpg Page 5 7 e e O O e O Q e TONG TONG BACKUP BACKUP TONG BACKUP METAR Aji METAR B CAST DRAIN HIGH GEAR DEAR CLAMP RELEASE CLAMP RELEASE INTENSIF INTENSIFY 378 378 3 8 3 8 3 8 3 8 TONG CLAM BACKUP CLAMP ON MAKEUP A B BREAKOUT HIGH A Low CLAMP A B RELEASE CLAMP B RELEASE INTENSIFY INTENSIFY 2 7 1 15565022 PVB 120 PVT 120 PVB 32 PVB 32 PVB 32 PVS 32 a A Pu 4 1 47 6 GPM H 2 6 GPM 10 6 GPM gt 10 6 Je TURBO 4 E ord xh ac x A ac 4 MA EA teat N 3 S88 4 TA ojo Hl 3 5 um aa 5 3000 PSI _ 4 Y EN is 1 rh 4 A f 1 1 gu E t P i P LS 15 LS LS CLOSED CENTER LS MOTOR supr 139 clave P BACKUP CLAMP 2 TONG MOTOR
12. IS THI HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION OG MAY NOT BE USED 0150081 ED RED OR REPRODUCED IN ANY REV L ASSEMBLY 22010 HYDRAULICS O DOOR SPRING RETRACTION BRACKET ASSEMBLY NO BUCS23308 MANUFACTURE STARTING 08 25 06 SPRING 5 16 QUICK LINK ZINC Part Name 1 CB22012 TONG MOUNTING BRACKET 2 12 1171 3 4 LOCKWASHER 3 4 10 x 2 1 2 HHCS 3 4 10 x 3 HHCS 3 4 10 x 1 1 2 HHCS ASSEMBLY NO CB22013 APPROX WEIGHT LBS Item Qty Number Part Name CB22026 TONG MOUNTING BRACKET 1171 3 4 LOCKWASHER 1183 3 4 10 x 2 1 2 HHCS 1176 3 4 10 x 3 HHCS 3 1201 3 4 10 x 1 1 2 HHCS N ASSEMBLY NO CB22025 APPROX WEIGHT LBS Ab SUPERIOR 45v 90 EAST TONG MOU NTING manutacturing amp Hydraulics a 70518 A a BRACKET ASSEMBLY mev e LOGS DATE NAVARRE AQIOEMWMDL Y Re Re SE REF S Equip Manuals Dwgs MANUFACTURING E amp HYDRAULICS CLEBU2300 30 Mnt Brackets wpg Page 8 25 Item Qty Part Number Part Name 1 1 2309 CARRIAGE SPRING RETRACTION SHIPPING BRACKET WELDM BRACE 2 4 CB2310 3 1 2311 BUCM4004 S7 CARRIAGE STOP EXT SPRING 5067 1 3 8 OD x 177W x 7 751 EYE BOLT 3 8 16 x 1 1 4 1 2 LOCKWA
13. 05 07 Page 4 7 cSt 40 C cSt 100 C LUBRICATION SPECIFICATIONS Use an EP synthetic grease that meets or exceeds the following specifications Used as bearing grease Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 40 cSt ASTM D 445 100 C cSt Viscosity Index Penetration dmm Worked 60X ASTM D 217 Dropping Point F ASTM D 2265 Rust Protection 5 SSW ASTM D 5969 Water Washout loss 175 F ASTM D 1264 Timken OK Load lbs ASTM D 2509 Bomb Oxidation 100 hrs 210 F psi drop ASTM D 942 Applications 68 68 65 0 8 5 95 9 222 432 41 39 0 20 Pass Quality Level Quality Level 2000 N A Blue 14 N A 150 14 5 N A 280 450 Pass 6 8 45 5 max Industrial application where a high temperature multipurpose extreme pressure grease is needed Trailers Page 4 8 OPERATING INSTRUCTIONS The basic procedures to be used when handling and bucking up collars on tubulars should be as follows 1 2 Couplings should be started by hand on the pipe The pipe and coupling are moved by means of a crane or pipe roller system into the bucking unit to position the coupling within the tong section Itis very important that both the bucking unit and the pipe be level at this time The tong is then clamped on the coupling The centering cylinder should rise until it just contacts the
14. 05 07 Page 12 3 SECTION 12 HYDRAULIC POWER UNIT HIGH PRESSURE FILTER OPTIONAL LOW OIL SIGNAL LIGHT Photo 3 HYDRAULIC POWER UNIT COMPONENTS SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 12 4 Item Qty Part Number Description 22 1 BAC 3M25RCFF PRESSURE GAUGE 0 3000 PU4060 S3 HIGH PRESSURE FILTER PU4060 S1 ELECTRIC MOTOR PU2500 15 CHECK VALVE 29 In la faja PU4060 S20 PU2500 H19 HYDRAULIC PUMP SUCTION STRAINER a i 77 30A PU2500 H15 RETURN FILTER 30B K3 REPLACEMENT CARTRIDGE 0 3000 PSI 2 CODE 61 EATON PVHI31 W TORQUE LIMIT amp LSob PVHISIRO2AF 30E252009001AA0L0A 8 00 IN3 REV COMP SET 3000 PSI DELTA P SET 300 PSI TORQUE LIMIT SET 2300 PSI 45 Kw 1500 RPM SCHROEDER 55 25 100 3 SUCTION STRAINER RETUR 1 4 1 4 WK 2 SCHROEDER RT 2Ki0 P24 NN Y2 RETURN FILTER HYDRAULIC POWER UNIT SCHEMATIC AB SUPERIOR_ Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 04 20 07 REV L
15. 11 PN 1169 Qty 4 for Pusher Foot Weldment CB2335 TO BE WELDED TO 13 en 1 a k INNIN oe CE INSTALLED Item 10 beginning 06 2007 removed Control Console Assy CB11024 Console is separate ltem 9 Corrected PN for Cover Weldment from CB22027 to CB22028 CONTROL CONSOLE ASSEMBLY P N CB11024 SEPARATE LINE ITEM APPROX WEIGHT LBS 17098 23 BUCKING UNIT TYPE 3 SUPERIOR_ EXCESS OVERALL VIEW T lt THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION SED DISCLOSED COPIED OR DUCED IN ANY REV LOG DATE MAY NOT BE USED DISCLOS REPRODUCED ASSEMBLY NO CLEBU2300 32 ENARRARE ENCONSENTOFSUPEROR REE Manuals Duasi L S 8 ITEMNO PART NUMBER DESCRIPTION ud 1 CB22010 23 BACKUP HOUSING ASSEMBLY BUCS23100 02 23 LJ BACKUP CB11030 816 FOOT POSITIONER 1169 3 4 10 X 5 HHCS GR 8 CB2335 PUSHER FOOT WELDMENT CB22018 BOLT ON TRAY CB22001 05 23 120K BUCKING UNIT FRAME WELDMENT CB2345 TROLLEY CONNECTING BAR ASSEMBLY CB2312 CARRIAGE SPRING RETRACTION STOP ASSEMBLY CB22002 03 LEFT CARRIAGE ASSEMBLY CB22025 TONG MOUNTING BRACKET ASSEMBLY CB22013 TONG MOUNTING BRACKET ASSEMBLY CLEBU2201 02 TONG ASSEMBLY F 120K CB2350 TRAVERSE POSITIONER ASSEMBLY CB2238 SERIES PARALLEL VALVE AND BRACKET ASSEMBLY
16. 1171 3 4 LOCKWASHER 1173 3 4 10 x 1 3 4 HHCS 1 01 06 06 Replaced CLEBU1203 S1 Weldment 1 with CB2313 which includes CLEBUT203 S1 CB2313 S2Weldment 2 amp 1210 1 8 Hex Nut APPROX WEIGHT LBS 55 RIGHT SWIVEL KEEPER ASSEMBLY ASSEMBLY NO CB22022 4225 HWY 90 EAST Ab SUPERIOR Eos 8 Manufacturing amp Hydraulics 318 837 8847 a Me 080207 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV Li DATE RESS WRITTEN CONSENT OF SUPERIOR REF Equip Manuals Dwgs CLEBU2201 CLEBU22 A3 A4 revi wpg FORM WITHOI MANUFACTURING amp HYDRAULICS Page 8 15 91 8 BACKUP ASSEMBLY ASSEMBLY NO BUCS23100 Item E Part Number Part Name BUCS23101 TOP PLATEWELDMENT ajja BUCS23102 BOTTOM PLATE WELDMENT BUCS2123 01 CYLINDER GUIDE N A BUCS23108 CYLINDER GUIDE BUCS2331 05 OUTSIDE DOOR ASSEMBLY BUCS2332 05 INSIDE DOOR ASSEMBLY BUCS23107 CYLINDER ASSEMBLY N o 2 BUCS23103 LOADCELL BRACKET WELDMENT 10 10 BUCS23104 SPACER 10 BUCS11825 01 CAM FOLLOWER ASSEMBLY 2 BUCDP9661 TANDEM LOADCELL RETAINER 4 1001 1 8 NPT ZERT 52 1171 3 4 10 1 1 4 SHCS N 4 1320124 2 x1 1 2 BUSHING 1 KITFIT BUCS23100 FITTING NOT SHOWN IN THIS ILLUSTRATION APPROX WEIGHT LBS 2516 537 4225 ANY
17. 90 EAST MD SUPERIOR as E sis Manufacturing amp Hydraulics 318 837 8847 E PROPERTY OF SUPERIOR MANUFACTURNG A ar 2520 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN REV Li DATE RESS WRITTEN Manuals Dwgs WITHO CONSENT OF SUPERIOR REF P Manu MANUFACTURING amp HYDRAULICS BUCS23100 BUCS23100 Backup wpg 11 8 mm 1 1 BUCS15008 S1 CYLINDER ROD 4 1 BUCS15034 CYLINDER 6 1 CLE18511 GLAND 8 4 1281 3 4 10 x 3 3 4 SHCS 10 1 BUCS23106 OUTSIDE DOORWEDGE 12 4 BUCS2309 CLIP 14 4 1332 3 4 10 x 2 SHCS STROKE 9 80 BORE 7 0 ROD 5 0 MAX PSI 4000 RODE AS Dl 22299992 Y A y WZ f SECTION A A SCALE 1 10 WEAR BAND POLYPACK SEAL P N W52500625 31 8x31 2x3 16 P N 18703125 POLYPACK SEAL LESS 6 3 8 x 7 x 5 16 POLYPACK SEAL P N 31206375 DETAIL C 5x51 2x1 4 SCALE 1 5 P N 25005000 POLYPACK SEAL 61 2x7x1 4 P N 25006500 RODWIPER 5 P N 959 45 Tall N SEAL KIT PN ASAP2350 SUPERIOR LA Manufacturing amp Hydraulics 5 CYLINDER ASSEMBL THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED CORE OR REPRODUCED IN ANY ASSEMBLY NO
18. Actuate backup clamp valve lever to extend backup clamping cylinder and clamp on the test sub System pressure should rise to approxi mately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods While holding the control valve lever in the clamp position rotate the backup clamp intensify valve allowing air pressure to drive backup booster pump Pressure will rise in the backup to approximately 3500 psi and can be observed on the pressure gage in the backup Release the lever and allow it to return to the neutral position d Return tong and backup intensify valves to the off position 40 Shift mode valve lever to LOW position Note Connections requiring a large number of turns can be rotated in HIGH mode to reduce makeup time Connections requiring makeup torques greater than 50 of the Bucking Units maximum torque rating will require shifting to LOW mode to complete makeup to final torque 41 wm Slowly shift motor valve lever from neutral to MAKEUP position and allow the unit to rotate until desired makeup torque is observed on the torque gage Immediately release the motor valve lever and allow it to return to the neutral position to avoid over torquing the connection Alternately hold the motor valve lever in the MAKEUP position until the torque turn computer system reads the
19. REF P Manuals Equip Manuals Dwgs CLEBU2201 CLEI A1 Hub wpg 18 8 USE 1 2 CROSBY SHACKLE WITH 3 TON WORKING LOAD LIMIT REMOVE ONCE INSTALLED TONG HUB ASSEMBLY ASSEMBLY NO CLEBU22 A1 01 Item Number 1 1 1 2209 01 WELDMENT 21 2 2301 CYLINDER ASSEMBLY 3 1 2301 01 CYLINDER ASSEMBLY 41 23 1229 5 1 221101 RING GEAR 6 1 5 25 5000 PSI GAUGE 7 31150 6 32 X 1 1 2 BRASS BOLT 8 31150 6 32 BRASS NUT APPROX WEIGHT Ibs 2937 Ab SUPERIOR Fa Sts y Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 8 6 09 CYLINDER ASSEMBLY NO CB2301 CENTER CYLINDER ASSEMBLY NO CB2301 01 Item Part Number Part Name CB2302 S1 CYLINDER ROD 1 1 2302 51 CYLINDER ROD CB2303 CYLINDER JAW 2 1 2 03 CYLINDER JAW CB2304 CYLINDER 3 1 2304 CYLINDER BUCS15035 CYLINDER KEY 4 1 BUCS15035 CYLINDER KEY CLE18511 GLAND 5 1 CLE18511 GLAND PISTON 6 1 CLE18504 PISTON 3 4 10 x 1 1 2 SHCS 7 4 1171 B 3 4 10 x 1 1 2 SHCS 3 4 10 x 2 1 4
20. SHCS 8 4 1277 3 4 10 x 2 1 4 SHCS 4 CLIP 9 4 BUCS2309 CLIP 10 1 CLEBU1621 PISTON RETAINER PIN 10 1 CLEBU1621 PISTON RETAINER PIN 11 12 246 1 2 13 x 1 SHCS 11 12 246 1 2 13 x 1 SHCS 12 1 2305 CENTER CYLINDER SPACER TES ZA SZ in SZ 7 Sim 27 L SS ly m CYLINDER ASSEMBLY ASSEMBLY NO CB2301 CENTER CYLINDER ASSEMBLY ASSEMBLY NO CB2301 01 Page 8 9 POLYPACK SEAL POLYPACK SEAL 6 3 8 x 7 x 5 16 P N 31206375 SEAL KIT P N ASAP2350 ROD WIPER 5 P N 959 45 WEAR BAND P N W52500625 POLYPACK SEAL 61 2x7x1 4 P N 25006500 POLYPACK SEAL 3 1 8 x 3 1 2 x 3 16 P N 18703125 5x51 2x1 4 P N 25005000 SECTION A A Ab UPERI O 4225 HWY 90 EAST S RO BROUSSARD LA 70518 Uy Manufacturing amp Hydraulics 318 837 8847 as 1 020106 MAY NOT BE USED COPIED OR REPRODUCED IN ANY REV LOG DATE DISCLOSEI EXPRES RM WI SS WRITTEN CONSENT OF SUPERIOR 1 REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU2201 CB2301 Cyl rev1 wpg 0 8 TONG BODY ASSEMBLY ASSEMBLY NO CLEBU22 A2 Part Number Part Name CB2209 TONG FRONT PLATE CB2210 TONG REAR PLATE CB22014 TONG BODY CENTER SPACER
21. or number of turns and shift from HIGH to LOW and series to parallel mode if required b Monitor makeup of connection using torque turn computer until required torque is reached and computer sends power to energize dump valve solenoid coil indicating makeup has been completed Manual PLC Controlled Bucking Unit INSTALLATION SETUP INSTRUCTIONS c NOTE Torque Turn systems provide an 16 Energize tong retract open circuit to insure alternate means of identifying incorrect cylinders retract and tong opens to clear make ups which must be used to initiate a coupling Monitor system pressure verses time connection breakout cycle to permit to verify tong is fully open inspection of connection n 17 De energize tong retract circuit 13 De energize tong and backup clamp intensifier circuits 18 Feed pipe to rack to clear Bucking Unit 14 Energize backup retract open circuit to insure 19 Energize low motor speed parallel low if cylinder retracts and LOCKJAW backup equipped and tong motor valve solenoids to opens to clear pipe Monitor system pressure makeup position Rotate tong in makeup verses time to verify backup is fully open or use direction until centering cylinder is in BDC customer supplied proximity switch to sense position position 20 Optional De energize HPU 15 De energize backup retract circuit Oy Repeat sane d Thea 208 required INSTALLATION INSTRUCTIONS TANDEM
22. position 39 NOTE Ifusing smooth aluminum dies or if slippage is experienced torque capability may be increased by using GRIT FACE or steel dies Alternately increasing clamping pressure using intensifiers may provide higher torque capability Refer to Air Driven Hydraulic Intensifier information on pages 10 1 and 10 2 a Energize air circuit CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods CAUTION Do not actuate intensifiers unless the pipe and the correct sizes of dies are installed in the tong and backup Failure to comply with this requirement will cause extensive equipment damage and expose personnel to dangerous high pressure hydraulic leaks b Actuate tong clamp valve lever to extend clamping cylinders and clamp on the test sub s coupling System pressure should rise to approximately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods While holding the control valve lever in the clamp position rotate the tong clamp intensify valve allowing air pressure to drive Manual PLC Controlled Bucking Unit INSTALLATION SETUP INSTRUCTIONS tong s booster pump Pressure will rise in the tong to approximately 3500 psi and can be observed on the pressure gage in the tong head Release the lever and allow it to return to the neutral position c
23. 19 and 20 for each control valve and circuit to purge air and confirm proper operation 21 STOP HPU using switch on console 22 Release any trapped hydraulic pressure by fully actuating all control valve levers in both directions several times 23 Top off hydraulic fluid level in reservoir to makeup for volume of fluid used to fill lines and cylinders NOTE Some HPU s may be equipped with optional fluid level sensors which will shut down the HPU ifa low fluid level condition develops INSTALL LOCKOUT on electrical disconnect Install compression load cell hydraulic or electronic as applicable through MAKEUP window into position within the backup CAUTION Load cells with diameters other than 8 750 inches will alter torque handle length and will require compen sation to indicate correct torque 24 25 26 Attach hydraulic torque gage to control console or rig up electronic torque turn system s turns encoder electronic load cell and hydraulic dump valve solenoid cables supplied by others using third party instructions as applicable Set torque turn system for test sub connection s makeup torque 27 Install dummy load cell aluminum or steel blank through BREAKOUT window into position within the backup 28 Obtain test sub with threaded connection and start coupling by hand 29 Install correctly sized dies in tong and backup REFER TO OPERATING INSTRUCTIONS DIE INSTALLAT
24. 2 2 1 1 1 DETAIL SCALE 1 5 1 APPROX WEIGHT LBS 17 54 4225 HWY 90 EAST Ab SUPERIOR QU Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 03 25 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE COPIED FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF uip Manual Is Dwgs MANUFACTURING amp HYDRAULICS CLEBU1195 31 Roller Assy Wpg eges SUE HOST ANG CROSBY 1016924 TORQUED TO 60 FT LBS Qty Part Number Part Name REMOVE ONCE INSTALLED 1 1 BUCS23201 BACKUP HOUSING REAR PLATE 1 BUCS23202 BACKUP HOUSING FRONT PLATE 2 BUCS23203 SPACER 2 BUCS23204 LOAD CELL BRACE 40 1171 3 4 LOCKWASHER 32 8 1169 3 4 10 x 5 HHCS 11 1 0 523111 BULKHEAD PLATE 12 1 CB22029 INTENSIFIER PROTECTOR 14 2 BUCS23308 DOOR SPRING RETRAC BRACKET ASSY 2 3 4 5 6 SPRING MOUNT P N BUCS23302 1 45 4 SPRING ASSEMBLY NO BUCS23303 MANUFACTURE BEFORE 08 2006 Part Name 1757 5 16 x 5 EYEBOLT ZINC PLATED EXTENSION SPRING 1756 5 16 QUICK LINK ZINC PLATED 5 16 18 HEX NUT SS 1734 5 16 LOCKWASHER SS 1735 5 16 FLAT WASHER SS Ab SUPERIOR PE Sis Manufacturing amp Hydraulics 318 837 8847 23 BACKUP HOUSING ASSEMBLY peser
25. 220100 8 24 TONG MOUNTING BRACKET ASSEMBLY Assy No CB22013 amp 22025 8 25 CARRIAGE SPRING RETRACTION STOP ASSEMBLY Assy No 2312 8 26 DIE ADAPTER VARIATION noir 8 27 ALUMINUM DIES CLEA1175 XXXXX AND 7025 8 28 SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 08 07 Page 8 2 Qty Part Number Part Name CB22001 FRAME WELDMENT FRONT TONG MNT BRACKET ASSEMBLY BOLT ON TRAY REAR TONG MNT BRACKET ASSEMBLY 1 COVER WELDMENT 10 11418 1169 3 4 10 x 5 HHCS 13 4 CB2335 FOOT WELDMENT 1 CB2320 SUPPORT ASSEMBLY lt gt 1 CLEBU1114 12 TRAY de 18 1 CLEBU1114 E1 MALE RIDGED END 4 SHIPPED LOOSE 19 1 CLEBU1114 E2 X E CHAIN FEMALE MOVABLE END TO BEWELDED TO Owe INSTALLED NOT SHOWN IN THIS ILLUSTRATION 1 tema Mig beginning 08 2006 replaced BLUCS23100 with BUCS23100 01 11 PN 116 4 for Pusher Foot Weldment CB2335 13 14 Added CB2335 amp CB11030 S16 Item 15 Mfg beginning 03 2007 added CB2320 Item 10 Mfg beginning 06 2007 removed Control Console Assy CB11024 Console is separate 9 Corrected PN for Cover Weldment from CB22027 to CB22028 CONTROL CONSOLE ASSEMBLY P N CB11024 SEPARATE LINE ITEM APPROX WEIGHT
26. 8 CLEBU2300 CLINCHER BUCKING UNIT ILLUSTRATIONS OVERALL VIEW Assy CLEBU2300 30 A 8 3 OVERALL VIEW Assy No CLEBU2300 31 u siirteen 8 4 OVERALL VIEW Assy No CLEBU2300 34 escapa a ae 8 41 INTEGRATED LIFTING SYSTEM Assy No CB22009 ttt ttt ttt ttt 8 42 OVERALL VIEW Assy CLEBU2300 32 cin nc 8 5 OVERALL VIEW Assy No CLEBU2300 35 iia 8 5 1 BUCKING UNIT FRAME Assy No CB22001 05 ii A ct ii 8 5 2 SERIES PARALLEL VALVE AND BRACKET ASSEMBLY Assy No CB2238 cene 8 53 TRAVERSE POSITIONER ASSEMBLY Assy CB2350 ttt ttti 8 54 TONG ASSEMBLY Assy No CLEBU2201 ttt rr 8 6 TONG ASSEMBLY Assy CLEBU2201 02 cocinas 8 6 1 TONG ASSEMBLY Assy No CLEBU2201 01 ttt ttt ttt ttt 8 7 TONG HUB ASSEMBLY Assy CLEBU22 AI ettet 8 8 TONG HUB ASSEMBLY OA A dial 8 8 1 CYLINDER ASSEMBLY Assy No CB2301 ett ttt ttt 8 9 CENTER CYLINDER ASSEMBLY Assy No CB2301 01 c ttt ttt ttt 8 9 TONG BODY ASSEMBLY Assy Noc CLERUM ns ee 8 10 TONG BODY ASSEMBLY Assy No CLEBU22 A2 01 ettet ttt ttti 8 11 TONG BODY ASSEMBLY Assy No CLEBU22 A2 02 ttt ttt ttt ttt ttt tt 8 11 1 SWIVEL SUPPORT ASSEMBLY Assy No CB2320 coccion ancora 8 12 TONG GEAR MOTOR ASSEMBLY Assy No CLEBU22 A5 amp CLEBU22 A5 01 e 8 13 GEAR ASSEMBLY Assy sedet eam de 8 14 TONG BEARING RING HUB KEEPER ASSEMBLY Assy No CLEBU22 A3 enn 8 15 TONG SWIVEL ASSEMBLY Assy CLEBU2
27. Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 2 4 Page 2 6 CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or drawings in this section describe the jaw and adapter adapters which accept Dovetail Inserts AKA Pencil Dies or systems Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around The appropriate jaws die adapters and dies required for a Fine Tooth Steel Dies GRIT FACE Dies and Aluminum specific tubular OD are also described in this section of the Dies manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 39 114378 pres Available upon request NNN P N P N Straight Diamond Thickness Width OAL Tooth Tooth STRAIGHT TOOTH DIAMOND TOOTH Note Diamond Tooth Dies are used when a more aggressive bite is required SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Page 3 1 CLINCHER WRAP AROUND DIES CLINCHER wrap around dies are available in three types Fine Toothed Steel Dies for low to ultra high torque appli cations on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fi
28. LOAD CELL RETAINER After installing electronic load cell in retainer bracket the load cell must be rotated to close the gap until the button just contacts the load cell brace Ref pg 8 24 Item 4 PN BUCS23204 SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 07 07 Page 4 7 Use an EP synthetic grease that meets or exceeds the following specifications Used in tong case Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 100 F 200 Viscosity Index Penetration dmm Worked ASTM D 217 Dropping Point F ASTM D 566 Rust Protection 5 SSW Water Washout loss 175 F Timken OK Load lbs Bomb Oxidation 100 hrs 210 F psi drop Applications High Temp MP 1 Medium Green Non Soap 0 Deg F 450 Deg 1300 SUS 89 SUS 77 325 340 500 N A N A 50 N A High amp Low Speed Bearings Wheel Bearings Pumps Gears Lubrication Use a premium quality hydraulic fluid that meets or exceeds the following specifications Humble Hydraulic H ISO Viscosity Grade Base Oil Viscosity ASTM D 445 Viscosity Index ASTM D 2270 Pour Point ASTM D 97 Flash Point ASTM D 92 CCF Demulsibility ASTM 1401 Vickers 104C 1P281 Vickers 2950 5 Vickers 1 286 S TOST ASTM D 943 SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision
29. REF S Equip Manuals Dwgs CLEBU2300 30 Dimensions wpg SPECIFICATIONS for CLINCHER BUCKING UNITS TOOL MODEL CLEBU2300 30 31 32 34 CLEBU2300 35 Unit Style Type HI Unit Type HI Unit w LOCKJAW w LOCKJAW Backup Backup Backup Torque Gauge Handle 41 W 490 Min Tubular OD in 0 2 3 8 2 3 8 Max Tubular OD in 23 000 23 000 Standard Torque Rating 7 ft lbs 50 000 120 000 Optional Torque Rating ft Ibs 100 000 Series Mode 9 High Speed Low Torque 8 max 15000 ft Ibs max 10 max 30000 ft lbs max Low Speed High Torque 4 5 rpm max 34000 ft lbs max 5 0 rpm max 60000 ft Ibs max Parallel Mode High Speed Low Torque 4 5 rpm max 34000 ft lbs max 5 0 rpm max 60000 ft lbs max Low Speed High Torque 2 3 rpm max 65000 ft lbs max 2 5 rpm max 120000 ft Ibs max Dies per Tong or Backup 3 each 6 total 3 each 6 total Drive Type Hydraulic Hydraulic Number of Drive Speeds 2 2 Max Hydraulic Power Unit Operating Pressure psi 3 000 3 000 Max Clamping Pressure psi Intensified using air operated pump 4 500 Important Notes Handle length is based on use of 8 75 OD see illustration of Tandem Load Cell Retainer Reduction from Pinion Shaft where encoder is attached to Ring Gear is 8 846 1 Small diameter electronic loadcells may require a bushing or mounting plates to maintain 41 handle length If diameter of l
30. amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRO D FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS 4 08 09 DATE Item Qty Part Number Part Name 1 4 2348 COMPRESSION SPRING 2 BUCS11823 ADJUSTMENT RODWELDMENT 2 11753031 ROLLER ASSEMBLY 3 5 1 22005 SPRING RETAINER PLATEWELDMENT 7 2 CB22007 CARRIAGE ALL THREAD ROD 9 10 55 1875 CAM FOLLOWER ASSEMBLY 4 1210 1 8 NUT 12 1 CB22003 59 CARRIAGE COVER E 77 4 LAL APPROX WEIGHT LBS 548 AB SUPERIOR_ 4225 HWY 90 EAST BROUSSARD LA 70518 Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING ID IS CONSIDERED CONFIDENTIAL THIS INFORMATION CARRIAGE ASSEMBLY ASSEMBLY NO CB22002 01 4 08 09 REV LOG DATE REF Page 8 22 8 CARRIAGE ASSEMBLY ASSEMBLY NO CB22002 03 Item Number Name 1 4 cb2348 COMPRESSION SPRING 2 2 BUCS11823 ADJUSTMENT ROD WELDMENT 3 2 CB11753031 ROLLER ASSEMBLY 4 1 22003 03
31. any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the Bucking Unit or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup sections of the Bucking Unit See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled WARNING TWO TROLLY SHIPPING BRACKETS TWO BACKUP SHIPPING HOLD DOWN BOLTS AND TWO BACKUP SHIPPING SPACERS MUST BE REMOVED BEFORE ATTEMPTING TO OPERATE THIS BUCKING UNIT THESE COMPONENTS ARE PAINTED YELLOW AND PICTURED BELOW Failure to remove these components will result in severe equipment damage that will void all warranties SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 02 2008 Page 1 1 HYDRAULIC PRODUCT GENERAL INFORMATION ery HYDRAULIC PRODUCT SAFETY WARNING Valve lever Spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe in
32. coupling It should not stop short nor should it push the coupling upward If the tubular is excessively heavy it may be necessary to adjust the setting of the sequence valve to insure the centering cylinder fully extends As the pressure in the clamping system increases the other two cylinders should start extending and moving downwards until they contact the pipe It is important these two cylinders move in sequence so they contact the pipe atthe same time Significant time delays between contact of the two cylinders can push the pipe off center Timing is easily adjusted by means of two flow control valves located within the tong and two flow controls within the backup The pipe should still be level after full clamping pressure is applied The coupling should be centered within the tong at this time The backup clamping sequence should be identical to the tong The centering cylinder should rise until it just contacts the pipe It should not stop short nor should it contact the pipe with so much force that it cause the backup suspension spring to be compressed as the backup is forced downward or alternatively cause light weight tubulars to be picked up The pipe should be centered within the backup at this time If the pipe is not level when the backup is clamped on the pipe you will observe eccentric movement of the pipe substantial backup movement and quite possibly very wavy torque graphs as the pipe is flexed SUPERIOR Manufact
33. installing dies in tong and backup adjusting system hydraulic pressure determining if pressure intensification is required if pipe will be made up using high mode low mode or combination of high and low modes Note some units may also have series high and parallel low controls to increase rotational speed b Insure PLC is programmed for the following typical sequence of makeup operations 1 Energize hydraulic power unit 2 Optional Verify hydraulic system pressure is available 3 Optional Verify air pressure is available 4 Optional Verify absence of coupling in tong 5 Energize tong release circuit to insure cylinders are retracted 6 Energize backup release circuit to insure cylinder s is are retracted 7 Verify tong centering cylinder is in bottom dead center BDC position sense using customer supplied proximity sensor or absolute encoder a Ifcentering cylinder is not in BDC position energize the gear shift valve solenoid to shift to low gear position SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 4 4 Manual PLC Controlled Bucking Unit INSTALLATION SETUP INSTRUCTIONS REMOTELY OPERATED BUCKING UNITS REQUIRE OPTIONAL ELECTRICALLY CONTROLLED SOLENOID OPERATED HYDRAULIC CONTROL VALVES ELECTRICAL CONTROL PANELS PROGRAMMABLE CONTROLLERS POWER SUPPLIES AND SENSORS ARE OPTIONAL AND NOT INCLUDED END USERS WHO
34. manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and 1s subject to revision without notice To receive updates and insure you have access to the latest information concerning the CLINCHER Bucking Unit we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics Inc by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Model No Work Order Number Serial No Assembly Date CLINCHERO Bucking Unit Technical Manual Registration Form Name Return To Company Superior Mfg amp Hyd Address 4225 Hwy 90 East Broussard LA 70518 Address USA City State Phone 337 837 8847 Postal Codes Facsimile 337 837 8839 Telephone Fax Web Site www superior manf com Model No Work Order No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Illustrations Specifications Certificate of Origin Conformance Wrap Around Die Selection Installation amp Set Up Instructions Lubrication Specifications Operating Instruct
35. required makeup torque and opens the dump valve to stop rotation Immediately release the motor valve control and allow it to return to the neutral position a To break out connection slowly shift motor valve lever from neutral to BREAKOUT position and allow the unit to rotate until the connection has backed off at least two turns 42 Actuate tong clamp valve lever to retract clamping cylinders Release lever and allow it to return to the neutral position 43 Actuate backup clamp valve lever to retract clamping cylinder 44 STOP HPU using switch on console 45 Release any trapped hydraulic pressure by fully actuating all control valve levers in both directions several times 46 Bucking unit should now be ready for operation Refer to technical manual to review maintenance procedures and for selecting changing and using dies FOR USERS OF REMOTELY OR AUTOMA TICALLY OPERATED EQUIPMENT USING PLC CONTROLLERS PLEASE MAKE NOTE OF RECOMMENDED OPERATING PROCEDURES AND SETUP LISTED IN STEP 10 10 Refer to electrical schematic for connecting PLC to electrical terminal strip located in control console enclosure Note Electrical cables between valves and enclosure are long enough to allow the enclosure to be removed from the interior of the console for easy servicing Refer to Solenoid Power Requirements and table on page 5 a Manually setup bucking unit for pipe to be made up including selecting and
36. the driving side should have the same amount of tension Note We use a double strength chain Half links cannot be used with this chain use only master links when installing these chains Do not attempt to remove all slack from both sides of the chains Movement on the slack side of 3 8 to 3 4 inch at the middle of the slack section is acceptable Excessive chain tension can cause bronze bushings to become excessively worn Youcan use a feeler gauge to determine the amount of clearance between the rotating hub and the ID of the bushings The amount of slack on the non driven side should be the same for both chains If this is not the case and both chains are the same length then you may have misalignment between the centerline of the rotating tong section and the centerline of the drive shaft Misalignment must be removed to insure uniform load distribution in both chains Use the tension adjustment bolts to correct this condition When properly aligned and tensioned chains will have an acceptable safety factor You should avoid shock loading by gradually applying and releasing loads TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise Problem A Restricted or clogged intake line B Contaminated fluid C Restricted vent D Air in fluid E Damaged or worn parts F Excessive RPM 1 C engines only G Increased friction H Damaged or worn relief valve I Damaged or worn check valve J Restricted d
37. x 11 1 2 SCH 80 PIPE 1 1 4 x 6 SCH 80 PIPE Ab SUPERIOR Es S J Manufacturing amp Hydraulics 318 837 8847 GEAR MOTOR ASSEMBLY 2 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED TE CRECEN REV LOG DATE EN REF PAManuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU2201 CLEBU amp 01 reve DU Page 8 13 8 Qty Part Number Part Name 1 1 2215 PINION SHAFT 2 1 2216 MIDDLE GEAR 3 1 2218 BEARING SPACER 4 1 CB2219 BEARING SPACER 5 1 CLEBU9610 ENCODER ADAPTER 6 1 CLEBU9610 S2 ENCODER PROTECTOR 7 2 CLEBU9654 1 2 13 x 5 1 2 ALL THREAD 8 1 11753014 FRONT BEARING HOUSING 9 1 11753015 REAR BEARING HOUSING 10 1 155144 ENCODER MALE COUPLING 11 1 1034 10 32 x 1 4 SET SCREW 12 56 101 1 2 13 HEX NUT 13 4 1103 1 2 LOCKWASHER 14 4 1276 6 32 x 1 2 MACHINE SCREW 15 1 1343 D 1 1 4 7 NYLOCK 16 1 1902 BEARING 17 1 1905 BEARING 18 4 257 5 8 11 x 1 1 2 SHCS 19 4 1155 5 8 11 x 2 SHCS 20 1 E ENCODER H20D 21 1 51031 ENCODER COUPLING MOUNT m SUPPLIED BY CUSTOMER 1 12 2205 REPLACED 1225 HEX NUT WITH 1343 NYLOCK NUT 2 07 10 07 ADDED 51031 1 1101 APPROX WEIGHT LBS 1
38. 13 3 08 07 Item 1 Corrected gear ratio from Pinion Shaft to Ring Gear 1 2 4 1 08 07 TOC Added Overall View CLEBU2300 34 Integrated Lifting System CB22009 4 2 12 Swivel Support Assy CB2320 23 LJ Backup BUCS23100 01 Cylinder Assy 20 1 20 4 BUCS23107 01 Outside Door BUCS2331 07 Inside Door BUCS2332 07 3 4 5 7 Revised illustrations CLEBU2300 30 CLEBU2300 31 CLEBU2300 32 Tong 10 11 13 Assy CLEBU2201 CLEBU2201 01 Tong Body Assy CLEBU22 A2 15 CLEBU22 A2 01 Gear Motor Assy CLEBU22 A5 CLEBU22 A5 01 Right amp Left Swivel Keeper Assy CB22022 amp CB22022 01 SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 08 07 Page 0 1 Page 0 2 HAZARD WARNING Nomenclature used in this manual WARNING Concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution Concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note Concerns an operating procedure or practice that needs highlighting CLINCHER Bucking Units are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the unit to move suddenly and with great force if not properly anchored The pipe can also move when the unit is not anchored and if the pipe is bent
39. 15 Ak SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 G EAR ASSEM B LY Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 07 10 07 ASSEMBLY NO CB2213 ES OESTE CE ORTAR REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU2201 CB2213 Gear rev2 wpg Part Name Part Name Part Number 1 4 CB2214 HUB KEEPER BEARING RING Item Qty Part Number 1 1 CLEBU2220 2 HYDRAULIC SWIVEL 4 2221 SWIVEL SEAL 2 1 22004 3 16 1183 3 4 10 x 2 1 2 HHCS 1171 3 4 LOCKWASHER APPROX WEIGHT LBS 224 TONG BEARING RING HUB KEEPER ASSEMBLY ASSEMBLY NO CLEBU22 A3 APPROX WEIGHT LBS 214 TONG SWIVEL ASSEMBLY ASSEMBLY NO CLEBU22 A4 Part Number Qty Part Name Part Number 1 22023 01 SWIVEL KEEPERWELDMENT 1 1 CB22023 SWIVEL KEEPER WELDMENT 1 SWIVEL KEEPER WELDMENT 2 1 CB2313 1 SWIVEL KEEPER WELDMENT 1 CB2313 8 1171 3 4 LOCKWASHER 8 1178 3 4 10 x 1 3 4 HHCS 1 01 06 06 Replaced CLEBU1203 S1 Weldment 1 with CB2313 which includes CLEBU1203 S1 CB2313 S2Weldment 2 amp 1210 1 8 Hex Nut APPROX WEIGHT LBS 55 LEFT SWIVEL KEEPER ASSEMBLY ASSEMBLY NO CB22022 01
40. 2 44 dias 8 15 RIGHT SWIVEL KEEPER ASSEMBLY Assy No CB22022 ttti 8 15 LEFT SWIVEL KEEPER ASSEMBLY Assy No CB22022 01 ttt ttt 8 15 23 LOCKJAW BACKUP ASSEMBLY Assy BUCS23100 ttt ttt ttn 8 16 CYLINDER ASSEMBLY Assy BUCS23 107 8 17 OUTSIDE DOOR ASSEMBLY Assy 82331 05 ttt ttt ttt ttti 8 18 INSIDE DOOR ASSEMBLY Assy No BUCS2332 05 ttt ttt 8 19 CAM FOLLOWER ASSEMBLY Assy 0 811825 8 20 23 LOCKJAW BACKUP ASSEMBLY Assy No BUCS23100 01 Manufacture Beginning 08 2006 8 20 1 CYLINDER ASSEMBLY Assy BUCS23107 01 ei scu dedu Su to m 303 OUTSIDE DOOR ASSEMBLY Assy 82331 07 ttt ttt ttti 8 20 3 INSIDE DOOR ASSEMBLY Assy No BUCS2332 07 ttt 8 204 CARRIAGE ASSEMBLY Assy CB22002 mi cr 8 21 CARRIAGE ASSEMBLY Assy No CB22002 01 8 22 CARRIAGE ASSEMBLY Assy No CB22002 03 8 22 1 Continued SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 08 07 Page 8 1 TABLE OF CONTENTS CLINCHERO Bucking Units in the 9 5 8 10 3 4 11 3 4 16 and 23 sizes are very similar and feature a number of common components SECTION 8 CLEBU2300 CLINCHER BUCKING UNIT ILLUSTRATIONS ROLLER ASSEMBLY Assy CB1175303 1 0er os 8 23 23 BACKUP HOUSING ASSEMBLY Assy No
41. 22 A2 Body wpg LL 8 TONG BODY ASSEMBLY ASSEMBLY NO CLEBU22 A2 01 Part Number Part Name CB2209 01 TONG FRONT PLATE CB2210 01 TONG REAR PLATE CB22014 TONG BODY CENTER SPACER CB11753035 TONG MOUNTING BRACKET WELDMENT CLEBU2224 MID BODY SSCF1875 CAM FOLLOWER ASSEMBLY 3 4 LOCKWASHER 8 3 4 10 x 2 1 2 HHCS 9 16 1027 3 8 LOCKWASHER 16 1049 3 8 16 x 1 1 2 HHCS 1388 1 8 COLLAR PN2 9500 1 8 NPT PIPE NIPPLE x 9 1 2 LONG SECTION VIEW 6 10 1 1 12 1 1001 1 8 NPT ZERT 14 12 1210 1 8 HEX NUT 15 24 1218 1 LOCKWASHER 1 8 x3 1 2 HHCS 17 12 1 8 x 2 HHCS 18 1 CB2209 S2 2 SQUARE TUBE 1 04 18 07 Added illustration of SSCF1875 02 01 07 Item 18 Added 08 01 07 Corrected PN of 12 from PN2 0950 to PN2 9500 1 CAM FOLLOWER ASSEMBLY NO SSCF1875 Item Qty Part Number Part Name 6 1 1 1178 7 8 14 JAM NUT 62 1 1224 7 8 LOCKWASHER 1 4 DRIVE ZERT 1 73007 CAM FOLLOWER RACE 1 73008 CAM FOLLOWER STUD 1 73009 FLANGE BUSHING 20FDU16 6 4 6 5 6 6 APPROX WEIGHT LBS 2959 4225 HWY 90 EAST Ab SUPERIOR Posi Manufacturing amp Hydraulics 818 837 8847 er RE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Man
42. 305 06 BUCS2112 BUCST7615 BUCS2145 03 DOOR SPACER TUBE CLIP 1 2 13 x 3 4 SHCS PIVOTING JAW INSERT UCDP9651 PIVOTING INSERT SPRING B B 2 INSERT PIVOT PIN B B B UCDP2154 ehas e 36DU28 2 1 4 DD X 1 3 4 LONG GARLDCK e BUCS2307 PIN CAP 2 BUCS2138 DOOR SPACER 1 BUCS2110 TORSION SPRING LH 1 BUCS21023 SPRING_SPACER 320124 2 x 1 DU BEARING HHCS 1 2 13 X 8 1 2 1 1103 1 2 LOCKWASHER 26 NOT SHOWN 4225 HWY 90 EAST AB SUPERIOR SO ste Uy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 04 18 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE a reee MANUFACTURING 8 HYDRAULICS BUCS 23100 0180 331 Item Qty Part Number Part Name 1 BUCS2304 06 BOTTOM INSIDE DODR PLATE 2 BUCS2303 06 INSIDE DOOR PLATE 3 BUCS2112 DOOR ROLLER 4 BUCS2133 03 DOOR ROLLER PIN 2 BUCS21021 DOOR SPACER TUBE 6 BUCS2145 03 PIVOT PIN 7 3 BUCST7615 PIVOT PIN SPACER 8 4 BUCS2309 CLIP 9 te 245 2 13 x 3 4 SHCS 0 1 BUCS15009 INSERT PIVOT PIN 11 1 BUCS23020 PIVOTING JAW INSERT 12 1 BUCDP9651 PIVOTING INSERT SPRING 13 2 BUCDPet54 INSERT SPRING SPACER 14 e 1218 1 LW 15 2 1210 1 8 NUT GR 8 2 16 2 1211 A 14 8 X
43. 9 HHCS 17 2 BUCS2138 DOOR SPACER T 8 2 36DU28 2 1 4 OD X 1 3 4 LONG GARLDCK S 19 2 BUCS2307 CAP 20 BUCS2111 TORSION SPRING RH el BUCS21023 SPRING SPACER 2 320024 2 x 1 DU BEARING 23 1103 1 2 LOCKWASHER 24 1344 HHCS 1 2 13 X 8 1 2 25 1101 NUT 1 2 13 26 2 BUCS23301 EXT SPRING NOT SHOWN m 4225 HWY 90 EAST Ab SUPE RIO BROUSSARD LA 70518 y Manufacturing amp Hydraulics 318 837 8847 INSIDE DOOR ASSEMBLY 002507 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ASSEMBLY NO BUCS2332 07 A Item Qty Part Number Part Name 1 4 CB2348 COMPRESSION SPRING ADJUSTMENT RODWELDMENT 2 BUCS11823 2 11753031 N ROLLER ASSEMBLY 4 5 1 22003 CARRIAGE WELDMENT 1 CB22005 SPRING RETAINER PLATE WELDMENT STOP TUBE 2 22006 2 22007 CARRIAGE ALL THREAD ROD 2 22008 TOP SPRING RETAINERWELDMENT 6 58 1875 FOLLOWER ASSEMBLY 1 LOCKWASHER 1 22003 9 10 4 1218 11 4 1210 12 CARRIAGE COVER CARRIAGE ASSEMBLY ASSEMBLY NO CB22002 C 77 7477 2 APPROX WEIGHT LBS 544 AB SUPERIOR_ Manufacturing
44. ARE PROVIDING THEIR OWN CONTROL SYSTEMS MUST INSURE THEIR ELECTRICAL CONTROL SYSTEM AND POWER SUPPLIES ARE CAPABLE OF DELIVERING THE CORRECT ELECTRICAL VOLTAGE AND ADEQUATE CURRENT TO POWER THE SOLENOIDS AS TABULATED BELOW FUNCTION VOLTAGE Required POWER Required Proportional motor control module 10VDC to 10VDC 0 80 amps 6VDC to 12VDC forward Tong motor control solenoid from control module 12VDC neutral 0 44 amps 12VDC to 18VDC reverse Tong motor high low control solenoids 24VDC 0 33 amps Tong motor series parallel control solenoids 24VDC 0 33 amps Tong cylinder clamp release control solenoids 24VDC 0 33 amps Backup cylinder clamp release control solenoids 24VDC 0 33 amps Tong cylinder intensifier control valve solenoid 7 24VDC 0 60 amps Backup cylinder intensifier solenoid 24VDC 0 60 amps Tong motor circuit dump valve solenoid 24VAC VDC 31w 78VA hold 264VA inrush Sauer Danfoss PVG120 proportional control valve Ross 2771B4011 normally closed solenoid valve BQN Sauer Danfoss PVG32 on off control valve requires two separate signals to control both functions Veljin VVVO1 or Denison VVOlsolenoid operated vent valve driven by torque turn computer or PLC supplied by others b Energize low motor speed parallel low if equipped and tong motor valve solenoids to makeup position Rotate tong in makeup direction until centering cylinder is in bottom positio
45. BUCS23107 A C 81 9 OUTSIDE DOOR ASSEMBLY ASSEMBLY NO BUCS2331 05 Qty Part Number Part Name BUCS2133 03 DOOR ROLLER PIN DOOR ROLLER PIVOT PIN SPACER PIVOT PIN BUCS21021 DOOR SPACER TUBE BUCS2309 CLIP 245 1 2 13 x 3 4 SHCS BUCS15009 INSERT PIVOT PIN BUCS23020 PIVOTING JAW INSERT BUCDP9651 PIVOTING INSERT SPRING BUCDP2154 INSERT SPRING SPACER 1218 1 LOCKWASHER 1210 1 8 NUT 1211 A 1 8 x 9 HHCS BUCS2138 DOOR SPACER 36DU28 BUSHING 2 1 4 ID x 1 3 4 BUCS2307 PIN CAP BUCS2110 TORSION SPRING LH 1 BUCS11019 SPRING SPACER 22 2 32DU24 BUSHING 2 ID x 1 1 2 23 2 BUCS23301 EXT SPRING NOT SHOWN IN THIS ILLUSTRATION APPROX WEIGHT LBS 410 955 Ab SUPERIOR 25 Sis Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 2 02 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING HYDRAULICS BUCS23100 BUCS2331 05 Door O wpg 61 Item Qty Part Number Part Name BUCS2133 03 DOOR ROLLER PIN BUCS2304 05 BOTTOM INSIDE DOOR PLATE BUCS2303 05 TOP INSIDE DOOR PLATE BUCS2112 DOOR ROLLER BUCST7615 PIVOT
46. CUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 8 6 09 ASSEMBLY NO CB22001 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG f DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 8 4X5 SERIES PARALLEL VALVE AND BRACKET ASSEMBLY ASSEMBLY NO CB2238 Item Qty Part Number Part Name 1 11 22238 51 SERIES PARALLEL VALVE PLATE 2 4 CB2238 82 POST 3 1 22237 assy SERIES PARALLEL VALVE ASSY 4 41027 WASHER LOCK 3 8 5 4 1041 3 8 16x1 1 4 SHCS 6 4 1081 7 16 LOCKWASHER 7 4154 7 16 14 X 1 HHCS O APPROX WEIGHT Ibs 62 Ab SUPERIOR 5554 LA j0518 Y Manufacturing amp Hydraulics 318 837 8847 MAY NOT BE USED DISCLOSED COPIED OR REP FORM WITHOUT THE EXPRESS WRITTEN MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 8 6 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL T CONSENT OF SUPERIOR REV LOG DATE 8 Item Qty Number Part Name 1 2 CB11427 CHAIN TENSIONER ASSEMBLY 2 2 CB11428 IDLER SPROCKET ASSEMBLY 3 1 CB2340 DRIVE SPROCKET ASSEMBLY 4 2 CB2344 DRIVE CHAIN ANSI 40 1 2 PITCH
47. E BACKUP CB11044 DUAL PILOT CARTRIDGE VALVE TONG 2070 DUMP VALVE CONSOLE 58058 S SOLENOID VALVE NOR CLOSED Qty 2 for Model CLEBU2300 31 Component of Motor Assembly No CB22016 Motor Assembly for Mfg Starting 04 2007 CONSOLE Page 5 7 Y oO Q e Y o 1 TONG TONG BACKUP BACKUP TONG BACKUP MOTOR A MOTOR B CASE DRAIN HIGH GEAR LOW GEAR as 3 85 3 89 CLAMP RELEASE CLAMP RELEASE INTENSIF Y INTENSIFY 3 8 53 8 378 3 80 3 8 3 8 TONG CLAM BACKUP CLAMP On MAKEUP A B BREAKOUT HIGH A B LOW CLAMP B RELEASE CLAMP A B RELEASE INTENSIFY INTENSIFY F m 1 5 15505022 120 120 PVB 32 PVB 32 PVB 32 PVS 32 h rh A a E 1 47 6 H 2 6 GPM 10 6 GPM gt 10 5 24 TURBO CA H H H P 4 i o f N N RIS H H ac de 217 ac ne H MA um H 1I 49 E 8 JE 1 1 8 PVGI rls 3 ACH El Ic SI
48. ED CONFIDENTIAL THIS INFORMATION USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE ESS WRITTEN MANUFACTURING amp HYDRAULICS CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs El IBUCS23100 01 Assembly wpg 8 BACKUP ASSEMBLY ASSEMBLY NO BUCS23100 02 Item Qty Number Part Name 1 1 BUCS23101 23 LJ BACKUP TOP PLATE WELDMENT 2 1 0 523102 23 LJ BACKUP BOTTOM PLATE WELDMENT 3 4 0 52123 01 CYLINDER GUIDES 4 4 BUCS23108 CYLINDER GUIDES 5 1 BUCS2331 07 OUTSIDE DOOR ASSEMBLY 6 1 0 52332 07 INSIDE DOOR ASSEMBLY 7 1 0 523107 01 CYLINDER ASSEMBLY 8 2 BUCS23103 01 LOAD CELL BRACKET 9 10 BUCS23104 SPACER 10 10 0 511825 01 CAM FOLLOWER ASSEMBLY 11 4 1001 1 8 NPT ZERT 12 5211171 A 3 4 10 X 1 1 4 SHCS 13 4132DU24 2 x 1 DU BEARING CAM FOLLOWER ASSEMBLY NO BUCS11825 01 Item Qty Part Number Part Name 10 1 73009 FLANGE BUSHING 102 1 Bucs11825 CAM FOLLOWER STUD 103 1 73007 CAM FOLLOWER RACE 104 1 1257 1 4 DRIVE ZERT APPROX WEIGHT Ibs 2441 7 Ab SUPERIOR ROUSSARD LA 70518 Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 8 6 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR
49. ICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY RM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLEBU1 600 0ADie Adapter DS L 65205 DIES SERA XXXXX 13 625 5 225 1 SECTION NOTES 1 BORE TO DESIRED 1 0 NOMINAL PIPE DIA 035 MIN 040 MAX 2 SAW CUT 7 X 15 TOOTH SECTIONS TOOTH ON CENTER 3 SAW CUT 1 X 3 TEETH TOOTH ON CENTER SCRAP 4 STAMP PART NUMBER AND PATENT NO S 4576067 amp 5911796 EXPLANATION OF PART NUMBER BUCL5500 BASE XXXXX THREE PLACE DECIMAL DIE SIZE EQUIVALENT DECIMAL OMITTED e g 05500 5 1 2 ALUMINUM DIES BUCA7625 XXXXX SIZES 2 3 8 7 3 4 5 225 5 220 8 875 0 D y NOTE 4 SIDE VIEW END VIEW SECTION A A N NOTE 3 1 BORE TO DESIRED St ne un E ver ST P 2 SAW CUT 4 X 16 TOOTH SECTIONS ROOT ON CENTER 3 SAW GUT 1 X 6 TOOTH SECTION SCRAP Ab SUPERIOR 5 EA 4 STAMP PART NUMBER AND PATENT NO tea amp 5911796 Y Manufacturing amp Hydraulics 318 837 8847 EXPLANTATION OF PART NUMBER BUCL5500 BASE XXXXX M PLACE DECIMAL DIE SIZE EQUIVALENT DECIMAL OMITTED WEN Ee
50. ION page 5 2 for details regarding die installation and operation 30 REMOVE LOCKOUT from electrical disconnect 31 Restart HPU 32 Actuate backup clamp valve lever to retract clamping cylinder and open the backup Release lever and allow it to return to the neutral position 33 STOP HPU using switch on console SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 05 07 Page 4 3 34 Install test sub in bucking unit with midline of coupling approximately adjacent to end of dies in tong to avoid clamping on female thread to be made up 35 Insure test sub is level positioned vertically on center in tong and aligned with centerline of the bucking unit 36 RESTART HPU 37 Actuate tong clamp valve lever to extend clamping cylinders and clamp on the test sub s coupling System pressure should rise to approximately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods Release the lever and allow it to return to the neutral position 38 Actuate backup clamp valve lever to extend clamping cylinder System pressure should rise to approximately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods Release lever and allow it to return to the neutral
51. LBS 17145 23 BUCKING UNIT TYPE 3 db SUPERIOR 45 555 OVERALL VIEW Manufacturing Hydraulics 5 T e DEED SEEMS MAY NOT BE USED DISCLOSED COPIEI REPRODUCED IN REV LOG DATE IED OR ANY ASSEMBLY NO CLEBU2300 30 A a y 8 Qty _ Part Number Part Name 1 CB22001 01 FRAME WELDMENT 2 CARRIAGE ASSEMBLY 1 23 BACKUP HOUSING ASSEMBLY 1 CLEBU2201 01 ASSEMBLY FRONT TONG MNT BRACKET ASSEMBLY BOLT ON TRAY IN lo jo 3 4 10 x5 HHCS CB2312 CARRIAGE SPRING RETRAC STOP ASSY 4 11030 516 1 POSITIONER 4 SHIPPED LOOSE NOT SHOWN IN THIS ILLUSTRATION TO BEWELDED TO liem 4 M inning 08 2006 replaced BUCS23100 with BUCS23100 01 FOOTONCE NSTALLED begining 082006 replaced BUGSZ3I0O wih B ON SITE 13 14 Added CB2335 8 CB11030 S16 15 Mfg beginning 03 2007 added CB2320 Item 10 beginning 06 2007 removed Control Console CB11024 Console is separate ltem 9 Corrected PN for Cover Weldment from CB22027 to CB22028 CONTROL CONSOLE ASSEMBLY P N CB11024 SEPARATE LINE ITEM APPROX WEIGHT LBS 17759 23 BUCKING UNIT TYPE 3 Ab SUPERIOR PES OVERALL VIEW Y Manufacturing Hydraulics 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MA
52. LEFT CARRIAGE WELDMENT 5 1 22003 59 CARRIAGE COVER 6 1 CB22005 81 SPRING RETAINER PLATE 7 2 CB22006 STOP TUBE 8 2 CB22007 CARRIAGE ALL THREAD ROD 9 2 CB22008 TOP SPRING RETAINER 10 1088 1875 1 7 8 SEVERE SERVICE CAM FOLLOWER 11 411027 WASHER LOCK 3 8 12 4 1047 3 8 16 X 1 HHCS 13 4 1210 1 8 NUT GR 8 14 4 1218 1 LW ELINCHER APPROX WEIGHT lbs 577 e SUPERIOR Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 8 6 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED REV LOG DATE FORM WITHOUT THE EXPRE MANUFACTURING amp HYDRAULICS OR REPRODUCED IN ANY SS WRITTEN CONSENT OF SUPERIOR ez 8 NN N SSSSSS SSSSSS SSSSSSSSSSSSSSSSSSSSSSS SSSS S SSSSSSSSSSSSSSSSSSSSS RSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSNSS SECTION A A ROLLER ASSEMBLY ASSEMBLY NUMBER CB1 1753031 Qty PartNumber Description CB1175303101 3 x8 1 2 ROLLER CB1175303102 ROLLER SHAFT FOR 8 1 2 ROLLER 1213 1 12 NYLOCK JAM NUT 1 8 NPT ZERT CYLINDRICAL ROLLER BEARING DUMBELL ROLLER SPACER SEAL ASSEMBLY 14070 S1 DUMBELL ROLLER SEAL 2 041 O RING CB1175303104 ROLLER SPACER 1 1 2 1 2
53. OG DATE REF P Manuals Equip Manuals Dwgs CLEBU2300 33 Schematic PU wpg Page 12 5 THIS PAGE LEFT BLANK INTENTIONALLY Page 12 6 SECTION 13 HYDRAULIC POWER UNIT COMPONENT INFORMATION To request copy of Hydraulic Power Unit Component Information please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 02 06 Page 13 1 Page 13 2
54. PIN SPACER BUCS21021 DOOR SPACER TUBE BUCS2309 CLIP 12 1245 1 2 13 x 3 4 SHCS BUCS23020 PIVOTING JAW INSERT BUCDP2154 INSERT SPRING SPACER 1 LOCKWASHER 1 8 NUT 1 8 x 9 HHCS BUCS2138 BUCS2307 PIN CAP TORSION SPRING RH BUCS11019 SPRING SPACER 32DU24 BUSHING 2 ID x 1 1 2 jo jo N pla ja fa fa ja o o a 2 fo N e fo Io mo p m jm 4 2 2 BUCS23301 EXT SPRING NOT SHOWN IN THIS ILLUSTRATION APPROX WEIGHT LBS 410 955 Ab SUPERIOR Z5 ENT Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 02 05 155 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCI ED COPIED OR REPRODUCED IN ANY REV LOG DATE c FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs AS 5 M B LY N O A B U CS23 3 2 0 5 MANUFACTURING G BXDRAUHGS BUCS23100 BUCS2332 05 Door l wpg Item Part Number 73009 Part Name FLANGE BUSHING 1 2 BUCS11825 73007 CAM FOLLOWER STUD CAM FOLLOWER RACE 4 CAM FOLLOWER ASSEMBLY ASSEMBLY NO BUCS11825 01 Per ee 1257 Page 8 20 1 4 DRIVE ZERT APPROX WEIGHT LBS 1 AB SUPERIOR Y Man
55. REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 02 8 Part Number NOTES 1 1 BUCS15008 ROD WELDMENT 1 STROKE 9 80 2 1 BUCS23033 01 CYLINDER JAW 2 BORE 7 0 3 ROD 50 3 1 BUCS15034 CYLINDER 4 PSI 4000 4 1 BUCS15035 CYLINDER KEY 6 1 1 18504 PISTON SHCS 3 4 10 x 1 2 8 4 11718 3 4 10 x 1 1 2 SHCS 9 1 BUCS23106 01 OUTSIDE DOORWEDGE 12 12 246 177 13 x 1 1 2 SHCS 14 4 1088 3 4 10 x 6 SHCS CYLINDER ASSEMBLY ASSEMBLY NO BUCS23107 01 2222222222222227 EIA 22 SECTION SEAL gg SEAL MIN 222222727746 WEAR BAND P N W52500625 POLYPACK SEAL 6 1 2 x7 x 1 4 P N 25006500 ROD WIPER 5 PIN 959 45 6 3 8 x 7 x 5 16 POLYPACK SEAL P N 31206375 DETAIL B 5x51 2x1 4 SCALE 1 4 P N 25005000 SEAL KIT P N ASAP2350 4225 HWY 90 EAST MD SUPERIOR EROUSSARD LA 70518 Uy Manufacturing amp Hydraulics 318 837 8847 RAS bea DATE MAY NOT BE USED RODUCED DISCLOSED COPIED OR REPROD FORM WITHOUT THE EXPRESS WRITTEI MANUFACTURING amp HYDRAULICS IN CONSENT OF SUPERIOR OZ 8 OUTSIDE DOOR ASSEMBLY ASSEMBLY NO BUCS2331 07 BUCS2133 03 DOOR ROLLER PIN BUCS2
56. RMATION MAY NOT BE USED DISCLOSED E DATE 2 1 2006 Amato COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT 1 000 Critical Dimension 100 Inspection Required HT Instructions Case Depth OF SUPERIOR MANUFACTURING amp HYDRAULICS SHEET 1 of 1 1 8 1 8 LS STAMP ETCH PIN amp MATL P O PIN 8 MATL P O ON NON CRITICAL SURFACE ON NON CRITICAL SURFACE ASSEMBLY NUMBERS CLEBU22 A5 amp CLEBU22 A5 01 Part Number 1 CB22016 MOTOR ASSEMBLY 1 CB22015 GEAR HOUSING COVER PLATE GEAR ASSEMBLY 3 8 16 x 1 3 4 HHCS ASSEMBLY NO CLEBU22 A5 01 ASSEMBLY NO CLEBU22 A5 MOTOR ASSEMBLY P N CB22016 e 2 MOTOR PLUMBING P N CB11075 Qty Part Number Part Name 1 CB11043 TWO SPEED MANIFOLD 1 11075 2 MOTOR PLUMBING 1 CB2220 64 CU IN HYDRAULIC MOTOR ASSEMBLY 1 CB11753021 MOTOR PINION GEAR 1 1175302101 FLATWASHER 2 1 4 x 1 8 PINION KEEPER 2 1W43 12 24U FLANGE KIT 1 1 2 C61 x 3 4 FNPT 12 1286 1 2 13 x 7 SHCS 4 1174 2 3 4 10 x2 1 4 HHCS 4 1174 2 3 4 LOCKWASHER 1 CB11044 DUAL PILOT CARTRIDGE VALVE Manufacture beginning 04 2007 Replaced CB2220 Hydraulic Motor with CB2220 Hydraulic Motor Assembly 08 01 07 Added illustration of Motor Assy Added items 2 8 8 9 Added illustration of Motor Plumbing and B O M SOCKET WELD ELBOW 90 DEG 1 1 4 x 2 1 2 SCH 80 PIPE 1 1 4
57. S have three main 1 A powered rotating tong assembly with hydraulically operated jaws which grip the tubular s coupling 2 A non rotating backup assembly with hydraulically operated jaws which grip the body of the tubular 3 A frame system which supports the first two items and contains the drive mechanisms and Bucking Unit Control Panel A separate hydraulic power unit is required to supply the required hydraulic power to drive the tong and operate jaws SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 12 05 Page 2 1 SUPERIOR Manufacturing amp Hydraulics produces three different types of Bucking Units Type One is primarily intended for use in pipe mills or pipe yards for the installation make up or removal break out of couplings This unit will readily accommodate different sizes of tubulars while allowing the spacing between the tong and backup to be adjusted approximately two feet When using this type of unit the couplings and tubulars must be fed through either the backup or tong into the other component The Type Two and Type Three see Figure 1 Bucking Unit is used for the make up or break out of tool assemblies which have varying diameters and lengths The Type Two and Type Three unit will readily accommodate different sizes of components The tong and backup spacing can be adjusted from a few inches to many feet The Type Two unit features a chain driven tong with a
58. SHER CARRIAGE SPRING RETRACTION STOP ASSEMBLY ASSEMBLY NO CB2312 1 2 13 x 2 1 2 HHCS APPROX WEIGHT LBS 60 2225 HWY 90 EAST Ab SUPERIOR 500520657 ar Manufacturing amp Hydraulics 318 837 8847 FYDHAULICS AND 8 CONSIDERED CONFIDENTIAL THES INFORMATION 120605 M ed DE REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS en Page 8 26 22 8 3 8 16 x 1 HHCS 1047 4 REQD DIE CLIP P N CLEBU1623 2 REQD 3 8 16 x 11 3 4 DIE 4 REOD Use Removable Loctite SECTION VIEW SECTION VIEW 16 11 3 4 11 3 4 7 5 8 DIE ADAPTER VARIATION L 4 REQD DIE CLIP P N CLEBU1623 2 REQD DIE ADAPTER 16 11 3 4 CLEBU1624 P N CLEBU1121 7 5 8 DIE 3 8 16 x 1 SHCS P N 1041 4 REQD DIE ADAPTER CLIP 1 a NM Use Removable Loctite SECTION VIEW 7 5 8 SMALLER 3 8 16 x 1 SHCS P N 1041 REQD Removable Loctite DIE ADAPTER 11 3 4 7 5 8 N CLEBU9644 RETAINER CLIP P N BUC5520 4 REQD DIE Ab SUPERIOR GE ESL Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 04 11 02 HYDRAUL
59. SPECTIUN REQUIREDXx 264 1 16 INSIDE TD INSIDE S ASSEMBLY NO CB22009 __SUPERIOR_ Y Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST ROUSSARD LA 70518 07 31 07 REV LOG DATE Manuals jV 009 yes G 9 Qy Number 2 2 CB22002 CARRIAGE ASSEMBLY 4 1 BUCS23100 01 1 23 LOCKJAW BACKUP ASSEMBLY 6 2 CB22013 FRONT TONG MNT BRACKET ASSEMBLY 7 1 CB22018 8 2 CB22025 REAR TONG MNT BRACKET ASSEMBLY 9 1 cB2208 1 16 esse esee 1108 1169 3 4 10 x 5 HHCS 12 1 CB2312 CARRIAGE SPRING RETRAC STOP ASSY 13 4 CB2335 1 FOOT WELDMENT 14 4 11030 516 C FOOT POSITIONER 15 1 CB2320 DISWIVEL SUPPORT ASSEMBLY 16 1 22031 CROSS BARWELDMENT 17 6 6WTX 3 8 BULKHEAD CONNECTOR 18 1 CLEBU1114 12 X E CHAIN TRAY 19 1 CLEBU1114 E1 E CHAIN MALE RIDGED END 20 1 CLEBU1114 E2 FEMALE MOVABLE END NOT SHOWN IN THIS ILLUSTRATION tema Mig beginning 08 2006 replaced BUCS23 00 with BUCS23100 01 4 SHIPPED LOOSE
60. T TO ADJUST SWAGELOK PRESSURE RELIEF VALVES Failure to comply with this regulation may cause irreparable equipment damage and expose personnel to potentially fatal hazards For high torque small diameter tubulars use hydraulic power unit pressure plus maximum intensified pressure Maximum intensified pressure is achieved by adjusting regulator to maximum air pressure setting SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 10 1 6 Install tubular to be bucked up in bucking unit tong and backup a Actuate directional control valve to clamp backup If intensified pressure is required maintain directional control valve in clamped position and rotate backup intensifier air control valve to turn on air to actuate intensifier Pump will actuate several times building pressure in clamping cylinders Do EXTEND CYLINDERS OR ACTUATE INTENSIFIERS UNLESS PIPE CORRECT DIES ARE INSTALLED IN THE BUCKING UNIT Failure to comply will cause extensive equipment damage and expose personnel to dangerous high pressure hydraulic leaks Note The hydraulic system pressure gauge reading will not change as it is measuring pressure on low pressure side of pilot operated check valve Note Pump will continue to slowly cycle if air pressure setting allows pump to intensify pressure greater than the relief valve setting Return air control valve to closed position Release backup dire
61. TROLLED SOLENOID OPERATED HYDRAULIC CONTROL VALVES ELECTRICAL CONTROL PANELS PROGRAMMABLE CONTROLLERS POWER SUPPLIES AND SENSORS ARE OPTIONAL AND NOT INCLUDED END USERS WHO ARE PROVIDING THEIR OWN CONTROL SYSTEMS MUST INSURE THEIR ELECTRICAL CONTROL SYSTEM AND POWER SUPPLIES ARE CAPABLE OF DELIVERING THE CORRECT ELECTRICAL VOLTAGE AND ADEQUATE CURRENT TO POWER THE SOLENOIDS AS TABULATED BELOW FUNCTION VOLTAGE Required POWER Required Proportional motor control module 10VDC to 10VDC 0 80 amps 6VDC to 12VDC forward Tong motor control solenoid from control module 12VDC neutral 0 44 amps 12VDC to 18VDC reverse Tong motor high low control solenoids 24VDC 0 33 amps Tong motor series parallel control solenoids 24VDC 0 33 amps Tong cylinder clamp release control solenoids 24VDC 0 33 amps Backup cylinder clamp release control solenoids 2 24VDC 0 33 amps Tong cylinder intensifier control valve solenoid 24VDC 0 60 amps Backup cylinder intensifier solenoid 24VDC 0 60 amps Tong motor circuit dump valve solenoid Y 24VAC VDC 31w 78VA hold 264VA inrush 1 Sauer Danfoss PVG120 proportional control valve 2 Sauer Danfoss PVG32 on off control valve requires two separate signals to control both functions 3 Ross 2771B4011 normally closed solenoid valve 4 Veljin VVVO1 or Denison VVOlsolenoid operated vent valve driven by torque turn computer or PLC supplied by others SUPERIOR Manufacturing amp
62. WIVEL KEEPER ASSEMBLY 4 1 CB22028 01 23 COVER ASSEMBLY 5 1 CLEBU22 A1 TONG HUB ASSEMBLY 6 1 CLEBU22 A2 01 TONG BODY ASSEMBLY F 100K 7 1 1 22 TONG BEARING RING HUB KEEPER ASSEMBLY 8 1 CLEBU22 A4 TONG SWIVEL ASSEMBLY 9 1 CLEBU22 A5 TONG GEAR MOTOR ASSEMBLY 10 1 CLEBU22 A5 01 TONG GEAR MOTOR ASSEMBLY 11 1122238 SERIES PARALLEL VALVE ASSEMBLY APPROX WEIGHT Ibs 7646 418 Ab SUPERIOR ss Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING 1 04 01 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM UT EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 8 8 USE 1 2 CROSBY SHACKLE WITH 3 TON WORKING LOAD LIMIT REMOVE ONCE INSTALLED Part Name HUB WELDMENT CB2301 CYLINDER ASSEMBLY 3 1 CB2301 01 CENTER CYLINDER ASSEMBLY 1 2 13 x 1 1 2 SHCS APPROX WEIGHT LBS 3039 AB __SUPERIOR_ Y Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 IRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFO ION D DI SED TONG HUB ASSEMBLY ASSEMBLY NO CLEBU22 A1 WITHOUT THE EXP MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 11 30 05 REV LOG DATE
63. XPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS ICLEBU2201 CLEBU2201 Tong revi wpg 9 8 TONG ASSEMBLY ASSEMBLY NO CLEBU2201 02 Qty Part Number Part Name 1 1 CB2320 SWIVEL SUPPORT ASSEMBLY 2 1 CB22022 01 LEFT SWIVEL KEEPER ASSEMBLY 3 1 CB22022 RIGHT SWIVEL KEEPER ASSEMBLY 4 31 CLEBU22 A1 01 TONG HUB ASSEMBLY 5 1 CLEBU22 A2 02 TONG BODY ASSEMBLY F 120K 6 1 CLEBU22 A3 TONG BEARING RING HUB KEEPER ASSEMBLY 7 1 CLEBU22 A4 TONG SWIVEL ASSEMBLY 8 1 CLEBU22 A5 02 GEAR MOTOR ASSEMBLY 9 1 CLEBU22 A5 03 GEAR MOTOR ASSEMBLY 10 1 CB22028 01 23 TONG COVER ASSEMBLY APPROX WEIGHT lbs 7599 248 AB SUPERIOR 255055452 LA 70518 u Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 8 6 09 1 8 TONG ASSEMBLY ASSEMBLY NO CLEBU2201 01 Item Number Part Name 1 1 CB2320 SWIVEL SUPPORT ASSEMBLY 2 1 CB22022 01 LEFT SWIVEL KEEPER ASSEMBLY 3 1 822022 RIGHT S
64. Y INCLUDES 17 B3P0 001 CLAMPING MANIFOLD CLOSED HEAD ee Lll 17 B3P0 005 RELIEF VALVE 17 B3P0 004 PILOT OPERATED CHECK VALVE 17 B3P0 003 SEQUENCE VALVE W REV CHECK 17 B3P0 002 FLOW DIVIDER COMBINER BAC 5M25RCFF PRESSURE GAUGE 0 5000 TONG BACKUP CONSOLE BULJ4035 M 36 HASKEL PUMP INTENSIFIER OPTIONAL TONG BACKUP BUC5524 PILOT OPERATED CHECK VALVE BACKUP BULJ4036 RELIEF VALVE BACKUP BULJ4037 RELIEF VALVE SPRING KIT WHITE BACKUP 11044 DUAL PILOT CARTRIDGE VALVE TONG 2070 DUMP VALVE CONSOLE 58058 S SOLENOID VALVE NOR CLOSED CONSOLE Qty 2 for Model CLEBU2300 31 Component of Motor Assembly No CB22016 Motor Assembly for Mfg Starting 04 2007 l 1 1 l 1 I oot See n AE MOTOR A MOTOR B CASE DRAIN HIGH GEAR LOW GEAR TONG BACKUP BACKUP TONG BACKUP 15 1 1 2 3 8 3 8 CLAMP RELEASE CLAMP RELEASE INTENSIFY INTENSIFY 3 8 38 Y 3 8 68 3 8 2 2 FIGURE 2 Ab SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 23 BUCKING UNIT Type Three THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 05 07 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE
65. Y NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASSEMBLY NO CLEBU2300 31 A rg 07 30 07 Ly 8 Qy CB22002 01 CARRIAGE ASSEMBLY Em BUCS23100 01 23 LOCKJAW BACKUP ASSEMBLY 22013 FRONT TONG MNT BRACKET ASSEMBLY CB22018 BOLT ON TRAY CB22025 REAR TONG MNT BRACKET ASSEMBLY COVER WELDMENT 2 3 4 5 6 7 8 I ES WTX 3 8 BULKHEAD CONNECTOR CLEBU1114 E1 E CHAIN MALE RIDGED END 19 1 CLEBU1114 E2 FEMALE MOVABLE END NOT SHOWN IN THIS ILLUSTRATION CONTROL CONSOLE ASSEMBLY SEPARATE LINE ITEM APPROX WEIGHT LBS 23 BUCKING UNIT TYPE 3 Ab SUPERIOR 45rwv soEAST BROUSSARD LA 70518 OVERALL VIEW Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 07 31 07 HYDRAULICS PA IS CONSIDERED CONFIDENTIAL INFORMATION REV DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASSEMBLY NO CLEBU2300 34 A Part Number CB22009 S1 LIFTING JACK 2 OUTPUTS STRAIGHT LIFTING JACK 1 OUTPUT CB22009 S2 CB22009 S3 LIFTING JACK 2 OUTPUTS 90 DEG CW LIFTING JACK 2 OUTPUTS 90 DEG CCW 7 22009 56 CB22009 S4 CB22009 S5 2 x 66 ROD FLEXIBLE COUPLING 8 CRITICAL DIMENSION XXIN
66. are not specifically identified Note This Power Unit features a piston pump system with a pressure compensator horsepower limiting load sense control The pump will deliver a maximum of 60 gpm below pressures of 1000 psi Above 1000 psi the flow is decreased as not to overdraw the electric motor Example 40 gpm 1500 psi The maximum compensator setting is set to 2500 psi The pump requires a load sense signal from the control valve to match the operating pressure with the load requirement If there is no load requirement the load sense signal will be 0 and the pump will be at a standby pressure approximately 400 600 psi Hyd HP max flow gpm x max pressure psi 1714 SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 12 1 SECTION 12 HYDRAULIC POWER UNIT HIGH PRESSURE FILTER RETURN FILTER CARTRIDGE ASSEMBLY OPTIONAL LOW OIL SIGNAL LIGHT PUMP MOTOR ADAPTER amp COUPLING SKID MOUNTED 150 GAL RESERVOIR 8 DRIP PAN Photo 1 HYDRAULIC POWER UNIT SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 12 2 SECTION 12 HYDRAULIC POWER UNIT gt E f A 4 a EN PUMP MOTOR ADAPTER amp COUPLING RETURN FILTER CARTRIDGE ASSEMBLY Photo 2 HYDRAULIC POWER UNIT COMPONENTS SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision
67. ber glass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Bucking Units utilize wrap around dies to maximize pipe coverage allowing maximum torque transmission while minimizing marking and virtually eliminating the possibility of deforming the pipe These tools have 3 or 4 jaws which accept our dies CLINCHERQ Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using fine toothed steel dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 The fine toothed steel dies we are providing for pipe and couplings are manufactured with an ID which is approximately 0 050 larger than the nominal die size This provides a die which will readily grip pipe and couplings which are manufactured to API external diameter tolerances In the case of pipe and couplings whose nominal OD is greater than 5 1 2 the API maximum diameter tolerance range can theoretically exceed the die diameter Should this situation arise the die will still grip the pipe but will have reduced contact area as the pipe may not contact the die along its midline It is important to note we have not had any reports of die problems with extremely oversized tubulars This is
68. cket or gear reducer Inspect and replace defective parts Damaged hub or bearings Replace control valve Replace motor shaft seal Solution Check pipe O D and match die size to pipe O D Clean dies with wire brush and inspect for worn teeth Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the counter balance valve defective Disconnect lines and bench test cylinder Repair or replace as necessary Counter balance valve is stuck Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary Page 6 5 Page 6 6 OPTIONS AND ACCESSORIES OPTIONAL Features and Equipment Several customer specified options are available including Maximum diametrical gripping capacity Maximum backup travel distance Maximum torque rating Maximum rotational speed and optional two speed motors Types of power units Elevation control systems Hydraulic load cell and torque gauge Electronic data acquisition control systems Hydraulic load control Hydraulic speed control Remotely actuated control valve system Pipe handling systems Removable swiveling control panel SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 12 05 Page 7 1 Page 7 2 TABLE OF CONTENTS SECTION
69. ctional control valve b Actuate directional control valve to clamp tong If intensified pressure is required maintain directional control valve in clamped position and rotate tong intensifier air control valve to actuate intensifier The pump will actuate several times building pressure in clamping cylinders Do EXTEND CYLINDERS OR ACTUATE INTENSIFIERS UNLESS PIPE CORRECT DIES ARE INSTALLED IN THE BUCKING UNIT Failure to comply will cause extensive equipment damage and expose personnel to dangerous high pressure hydraulic leaks Note The hydraulic system pressure gauge reading will not change as it is measuring pressure on low pressure side of pilot operated check valve Note Pump will continue to slowly cycle if air pressure setting allows pump to intensify pressure greater than the relief valve setting Return air control valve to closed position Release tong directional control valve c Actuate tong make break directional control valve as required d Release clamping cylinders in tong and backup using directional control valves SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 10 2 SECTION 10 PUMP SERVICE MANUAL TECHNICAL DATA To request copy of Haskel Pump Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manu
70. ding straps and locations as required Refer to order documents for protective coverings Do not remove shipping bolts and lengths of hoses supplied with equipment brackets before the Bucking Unit has been moved to its final location and no further handling is required Refer 5 FILL POWER UNIT RESERVIOR WITH to illustration on page 1 1 to identify location of shipping HYDRAULIC FLUID Unless specifically noted all brackets and bolts hydraulic power units are shipped without hydraulic oil Refer to order documents to determine the volume of a WARNING CLINCHERO 23 Bucking Units hydraulic oil required to fill the hydraulic reservoir The weight more than 18 000 5 and must be handled k SUPERIOR Hydraulic Power Units and the with appropriate equipment and procedure to CLINCHERO BUCKING UNIT are designed to work avoid exposing personnel to hazards or potentially with conventional industrial hydraulic oils Superior damaging the equipment Manufacturing amp Hydraulics utilizes TEXACO Rando 2 READ HAZARD WARNINGS and TECHNICAL HD 68 hydraulic oil Substitution of brands with MANUAL The first section of the technical manual comparable properties is acceptable Use of low viscosity contains specific information about Operating Procedures fluids or high viscosity fluids synthetic fire resistant or which if not strictly followed could result in serious water based fluids should not be considered without injury loss
71. e 2 DESCRIPTION SUPERIOR Manufacturing amp Hydraulics CLINCHERO BUCKING UNITS are used to make up or break out tubular connections in a horizontal position They are most frequently used in steel mills pipe yards or workshop environments While they are readily transportable and can be trailer mounted Bucking Units are not usually used at a drill site For drill site applications refer to our CLINCHERO MAKE BREAK Tool Operating Manual for information regarding a compact high torque unit CLINCHERO BUCKING UNITS utilize the patented CLINCHERO Die System which features a self aligning spline system that wraps around the pipe providing coverage up to 330 degrees The dies distribute the radial load over the largest possible area to minimize pipe stress and deformation Three different types of dies are available Our fine tooth steel dies provide the highest possible torque transmission with minimal pipe marking Non marking aluminum dies are available for use with fiberglass or corrosion resistant alloy CRA tubulars CLINCHER GRIT FACE dies are available for chrome and stainless steel tubing applications where steel dies are not acceptable and which require greater torque capacity than non marking aluminum dies can provide Adapters which utilize Dovetail strip dies may be available on special order See Section 3 for more information concerning Die selection and usage CLINCHER BUCKING components see Figure 1 UNIT
72. econds after the demand for power has been removed 15 wm Actuate tong clamp valve lever to extend clamping cylinders Release lever and allow it to return to the neutral position CAUTION Do not allow pressure to build beyond 1 000 psi unless the dies and pipe are installed Pressurizing the tong clamping cylinders without dies and pipe in position can cause failure of the cylinder gland bolts 16 Actuate tong clamp valve lever to retract clamping cylinders Release lever and allow it to return to the neutral position 17 Repeat steps 15 and 16 six 6 times Actuate backup clamp valve lever to extend clamping cylinder Release lever and allow it to return to the neutral position CAUTION Do not allow pressure to build beyond 1 000 psi unless the dies and pipe are installed Pressurizing the backup clamping cylinder without dies and pipe in position can cause failure of the cylinder gland bolts SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 4 2 Manual PLC Controlled Bucking Unit INSTALLATION SETUP INSTRUCTIONS 18 Actuate backup clamp valve lever to retract clamping cylinder Release lever and allow it to return to the neutral position 19 Repeat steps 18 six 6 times and 19 five 5 times leaving backup in closed position 20 For bucking units equipped with optional hydraulic jacks pipe rollers backup carriage positioners etc duplicate steps 18
73. er normal conditions Situations which would dictate adjustments include handling of fiberglass tubulars or other easily collapsed thin wall materials or if steel dies slip at high torques We recommend you contact the factory for advise before attempting to make any of these adjustments otherwise warranty coverage on the unit may be limited A hydraulic compression style load cell and hydraulic torque gauge are optional features on CLINCHER BUCKING UNITS CAUTION The electronic load cell if supplied by Superior has been removed for shipping and must be reattached to the right side same side as control panel of the backup before operating the unit In this position it will read torque during makeup operations only A dummy load cell is attached to the left side of the backup Should measurement of torque be required during breakout operations the end user must relocate the electronic load cell and the dummy load cell to the opposite sides of the backup A Turns Encoder can be installed ref Gear Box Assembly Dwg in Section 8 DIE INSTALLATION Insure hydraulic power unit is turned off Bleed system pressure by moving all control valve levers several times Remove cap screws and clips from jaws Insure jaw amp die spline surfaces are free of debris or damage and are lightly greased Install the required dies in the tong and backup by sliding in until they contact the fixed clip Reinstall clips and cap screws Tighten cap screw
74. facturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 05 07 Page 10 3 Page 10 4 SECTION 11 CONTROL VALVE TECHNICAL DATA To request copy of Control Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Page 11 1 Page 11 2 SECTION 12 HYDRAULIC POWER UNIT PARTS LIST PU4060 Electrically Driven Hydraulic Power Unit 1800 RPM 60 HZ 40 HP 3 PH 230 460 V 60 GPM 3 000 PSI Power Unit with Horse Power Limiting Load Sense Description Manufacturer Model Number Reservoir Saint Mfg TM L 150 DL 40 HP Electric Motor US Motors H40E2E Pump Motor Adapter Magnalloy M324872C 4C Motor M50011612M500 Motor Pump Coupling Magnalloy 1 1 2 B x 3 8 K Pump M50020416 Motor Pump Coupling Spider Magnalloy M570U9 Suction Strainer Schroeder SS 2 1 2 100 3 Vickers PVH131 CLF S11C25VT21 Mfg starting 09 01 04 PVH131RO2AF30E Relief Valve Not used 09 01 04 Dynex Revett 8821 06 1 25 Return Filter Cartridge Assembly Schroeder RT 2K3 P32 P32 Y2 Pressure Filter Assembly Schroeder KF30 2K3 P D Hydraulic Pump Note Standard industrial hydraulic system components including hydraulic hoses pipe fittings and low pressure suction isolation valve components
75. ge of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics Inc for information concerning availability of stock large diameter and special die sizes CLINCHER WRAP AROUND DIES DIE Nomenclature for CLINCHER Bucking Unit BUC23 xxxx fine toothed steel dies available in sizes from 23 to 15 BUCA23 xxxx aluminum dies available in sizes from 23 to 15 BB23 xxxx GRIT FACE dies contact Superior f size availability Note when using dies on tubulars with OD of 15 or less it is necessary to install reducing adapters in the bucking unit cylinder Die Adapter 23 15 P N BUA23 1500 Die Adapter 15 11 3 4 P N BUAI6117 and Die Adapter 11 3 4 7 5 8 P N CLEBU9644 The adapters will accommodate smaller sizes listed below BUC1500 xxxx fine toothed steel dies available in sizes from 15 to 11 3 4 aluminum dies available in sizes from 15 to 11 3 4 GRIT FACE dies contact Superior f size availability 1500 BB1500 xxxx SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Page 3 3 fine toothed steel dies available in sizes from 8 5 8 to 2 1 4 aluminum dies available in sizes from 8 5 8 to 2 1 4 GRIT FACE dies available in sizes from 8 5 8 to 2 1 4 BUC8625 xxxx BUCA8625 xxxx BB8625 xxxx ORDERING EXAMPLE Fine toothed steel dies are needed to makeup 8 5 8 OD casing with 9 5 8 OD coupli
76. important the backup be positioned as closely to the tong as possible SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 5 3 MAKEUP PROCEDURE Insure jaws are fully extended and clamped on the pipe Operate Tong Rotation DCV to makeup or breakout joint to required torque Torque can be monitored using the optional torque gauge or the Data Acquisition System The computer system features a dump valve which controls the maximum applied makeup torque Note this dump valve has no effect on breakout torque Torque can be controlled using the adjust able pressure relief valve on the power unit Accessories are also available to dump hydraulic pressure and control rotational speed Attach crane to tubular if required after proper makeup torque has been reached Use Tong Jaw DCV to fully retract the dies Carefully remove the tubular from the Bucking Unit Using Tong Rotation DCV rotate the tong to insure the bottom centering jaw is located at the lowermost point in the head by aligning the paint stripes on the tong with the matching stripes on the frame The BUCKING UNIT is now ready for the next tubular operation BREAKOUT PROCEDURE Load cells are to be installed on both sides of the Backup to all measurement of torque in makeup and breakout mode Operations for breaking out of tubulars are precisely the same as for making up except for the direction of rotation controlled by Tong Rotati
77. ions Controls amp Instrumentation Hydraulic Schematic Maintenance Instructions amp Trouble Shooting Options and Accessories Bucking Unit Component Illustrations Motor Service Manuals Hydraulic Pressure Intensifier Systems Operating Procedures Pump Service Manual and Technical Data Control Valve Technical Data Hydraulic Power Unit Parts List amp Illustrations Hydraulic Power Unit Component Information ITN PR 5 IN NS Fi Fam m 23 CLINCHERO BUCKING UNIT REVISION TABLE Section Page Date Description Copyright Copyright 02 2006 Added trademarks Cover Cover 02 2006 Added Superior Electrically Driven Hydraulic Power Unit information Title Page Title Page Table of Table of 02 2006 Added Sections 12 amp 13 Contents Contents 1 02 2006 Removed lubrication instructions for Bucking Units Type 2 with chain drives Added lubrication instructions for Bucking Units Type 3 with case drains 1 02 2006 Corrected Assembly No for Carriage Spring Retraction Stop 9 Called out Item 2 Cylinder Jaw in Cylinder Assembly illustration 24 Revised Backup Housing Assembly added Spring Assy amp Spring Mount All 02 2006 Added Model PU4060 Hydraulic Power Unit information 05 2007 Section 4 Added Lubrication Specs 3 4 05 2007 Added Speeds gear ratio reduction on note 1 Added Electrical Specs 05 2007 Removed Low Friction information from Die Tech Update docu
78. ischarge K Valve system restricted Excessive Wear to Hydraulic Components Problem A Fluid contamination B Components misaligned C High operating pressures D Exhausted fluid depletion of additives E Air in fluid SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is in stalled for operation Make sure pump has been assembled using correct torque valves Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Revision 12 05 Page 6 3 TROUBLE SHOOTING HYDRAULIC TONG SECTION A Problem Shortened bearing life Slow Tong Speed A B C D E F G Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipme
79. lies Check fluid levels in hydraulic power unit reservoir chain drive case and gear reducer N Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed ANNUAL MAJOR MAINTENANCE Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on Bucking Unit and Power Unit which could possibly have been damaged either during operation or transit B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Remove motor and valve assembly from the Bucking Unit MAINTENANCE D Check motor seal Apply hydraulic power run the motor and visually check the motor seal for any signs of leakage E Check gear reducer per manufacturers specifications F Remove covers from Tong and Backup Assemblies Inspect hydraulic hoses and components for leaks Lubricate internal grease zerts G Check condition of control valve spools Activate valves and check for any
80. ment Removed Low Friction Tong Jaw Tech flyer does not pertain to Bucking Units 05 2007 Replaced Installation Instructions with Installation amp Setup Instructions Added Lubrication Specs 05 2007 Corrected typo for more information on Air Intensifier ref Section 10 not 11 Corrected typo for ref Gear Box Assembly Dwg in Section 8 not 9 Removed Maintaining Bleeder Valves amp Ref Dwg ILL1089 Revised Schematic Item 6 is an assembly for mfg starting 04 2007 05 2007 Revised illustration Gear Motor Assembly Gear Assembly CB2213 Housing Assembly CB22010 05 2007 Replaced Rineer Motor manual with new version of Publication DS371005 3 04 Repair Manual Data Sheet RM375030 5 30 02 and revised illustration of Rineer Dwg 0371003 12 13 02 05 2007 Corrected Haskel Pump model from M 71 to M 36 8 800 psi to 4 500 psi amp 15 CFM to 10 CFM Removed Haskel Pump illustrations which were not needed for Model M pumps Renumbered pages 3 12 05 2007 Revised Power Unit Specs Hydraulic Pump Model Number changed for Mfg starting 09 01 04 Relief Valve not used after 09 01 04 Photo s were revised with current models Revised Power Unit Hydraulic Schematic 05 2007 Removed tech info for Dynex Relief Valve was not used after 09 01 04 Renumbered pgs 07 07 Item 2 Revised Load Cell information added Note 07 07 Added Tandem Load Cell Retainer installation 14 07 07 Revised illustration Gear Assy CB22
81. n 8 Feed pipe with coupling into bucking unit until coupling is correctly positioned in tong adjacent to dies sense correct position of coupling using customer supplied proximity switch 9 Energize tong clamp circuit to insure cylinders are extended and gripping pipe a Energize tong clamp intensifier if required b De energize tong clamp circuit to allow directional control valve to return to neutral position clamping pressure will trapped by pilot operated check valves CAUTION if clamp circuit is not de energized to allow hydraulic pressure to bleed off before rotating the tong you will experience heat buildup in the swivel housing premature seal failure and or accelerated wearing of hub sealing surfaces which will not be covered by your warranty SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 4 5 10 Energize backup clamp circuit to insure cylinder 11 12 extends and LOCKJAW backup is gripping pipe a Energize backup clamp required intensifier if b De energize backup clamp circuit to allow directional control valve to return to neutral position clamping pressure will be trapped by pilot operated check valves Energize tong motor speed circuit in high or low and series or parallel if equipped as required Energize tong motor makeup circuit to tighten connection a Monitor makeup of connection using time
82. ngs Qty Req d Six pieces BUA23 15000 for tong and backup assembly and Qty Req d Three pieces BUC1500 9625 for tong assembly and Qty Req d Three pieces BUC1500 8625 for backup assembly Replace xxxx with size req d in inches Contact SUPERIOR Manufacturing amp Hydraulics Inc for information concerning availability of stock and special die sizes Page 3 4 Manual PLC Controlled Bucking Unit INSTALLATION SETUP INSTRUCTIONS IMPORTANT NOTICE Insure steps 1 through 7 have been completed before notifying Superior Manufacturing amp Hydraulics that a factory technician is needed to perform installation inspection and final startup services If these steps have not been completed additional charges will be applied while our technician stands by for the installation to be completed by the buyer b SUPERIOR strongly recommends the use of our LASER ALIGNMENT TOOLS to verify proper alignment before permanently fixing anchor bolts c CAUTION Failure to align rack centerline with bucking unit may cause tubulars to hang on dies when passing through the bucking unit Misalignment can result in unacceptable torque turn results d Remove shipping bolts brackets etc as shown in illustration on page 1 1 1 UNPACK Inspect for shipping damage and or missing items Immediately document and report any suspected 4 INSTALL Control Console and Hydraulic Power Units at shipping damage Remove all ban
83. nsit or is to be mobilized to a remote location where maintenance operations are difficult to carry out ROUTINE MAINTENANCE Cleaning Upon return from each and every job perform the following A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Clean and inspect jaws for damage or excessive wear Lubricate splines and all grease zerts D Inspect all hoses for wear replace as necessary E Inspect backup hanger assembly to assure all parts are in operating condition F Install dies of a size needed for testing purposes and attach hydraulic power unit to Bucking Unit Before energizing power unit make certain no one is working on Bucking Unit and all tools and parts are removed from the tong and backup assemblies G Insert test mandrel of the exact same size as the dies which are installed in the tong and backup assemblies Caution Testing the function of the backup without the proper size dies installed and or without the proper sized mandrel in place you risk serious damage to the back up cylinder H After power unit has reached operating temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Rec
84. nt Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction Insufficient Torque A B C D E F G Problem Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Solution Check alignment insure proper lubrication to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect necessary Adjust unloading pressure Replace or repair as Solution Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Inspect repair or replace
85. nto each pump circuit Actual clamping pressures can be observed by a means of a gauge located on the rear lower section of the backup or by means of an observation window at the 12 o clock position on the rotating section CONTROLS and INSTRUMENTATION Visually confirm proper backup position before activating its dies Close the backup jaws on the pipe using the Backup Jaw DCV Release Backup Jaw DCV and allow it to return to its center position The height of the backup assembly has been adjusted at the factory to position its centerline at the same elevation as the tong assembly s centerline and should not require further adjustment CAUTION Activating the jaws or applying torque with improperly closed jaws could result in mechanical damage or injury to personnel Improper clamping can occur if the pipe is incorrectly positioned within the CLINCHER BUCKING UNIT or if the improper combination of dies and pipe diameters are used CONSIDERATIONS WHEN APPLYING TORQUE TO TUBULARS The application of torque to a tubular by a tong or similar devise requires a backup tong vise or wrench to generate a reactive torque When this reactive torque must pass through a single point such as a load cell an unbalanced force is created If the tubular is sufficiently slender its OD is small relative to its length or if torques are high the tubular may be seen to deflect under this bending load To minimize the consequence of this bending it is
86. o connect load sense line will inhibit the hydraulic power unit s ability to automatically shift into a standby mode when work is not being performed This may cause undesirable heat build up higher energy costs and could result in shortened life of hydraulic fluid and or components ELECTRICAL POWER FOR HYDRAULIC POWER UNIT LOCKOUT ELECTRICAL POWER AT DISTRIBUTION POINT Refer to order documents to determine the electrical voltage and power requirements DO NOT ENERGIZE CIRCUITS AT THIS TIME a Connect appropriate electrical power to motor starter Connect remote control cord from control console to hydraulic power unit s motor starter enclosure b Insure all components are electrically interconnected with heavy gauge ground wires and to a suitable ground rod c CAUTION Use locally licensed electrical contractors to insure proper hookup complying with local electrical codes If unit is to be started up by Superior s factory technicians STOP installation procedures now and notify Superior Manufacturing amp Hydraulics that the unit is now ready for Superior s technicians to perform startup services If owner is performing installation and startup follow procedures in step 9 INITIAL START UP a CAUTION Insure all control valve levers are in neutral position 1 Remove cover from HPU pump motor adapter housing 2 Energize electrical power to HPU starter Do not energize air supply at this time 3 Setcontr
87. oadcell changes handle length will change The maximum tubular OD is the limit of the diameter which can be handled in this unit The end user should carefully review the maximum diameter of the coupling for the tubular being handled to insure it can be accommodated in the CLINCHERO BUCKING UNIT Contact the manufacturer if other diameters are required Note After installing electronic load cell in retainer bracket the load cell must be rotated to close the gap until the button just contacts the load cell brace Tandem Ref pg 8 24 Item 4 PN BUCS23204 Load Cell Retainer Higher torque ratings available upon request N Dies and die adapters must be ordered separately This unit will accommodate large and small diameter tubular goods Users should exercise caution when making up small diameter low torque connections Testing should be performed to confirm torque turn system will dump pressure quickly enough to prevent over torquing connections Reduced rotational speed when approaching make up torque may be required Requires optional series parallel valve 7 Requires 125 PSIA 10 SCFM air supply Speeds when driven by 40 HP electric hydraulic power unit with 60 GPM variable displacement hydraulic pump SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 08 07 Page 2 3 REMOTELY OPERATED BUCKING UNIT ELECTRICAL SPECIFICATIONS REMOTELY OPERATED BUCKING UNITS REQUIRE OPTIONAL ELECTRICALLY CON
88. of life damage to equipment or damage to consulting with SUPERIOR Manufacturing and tubulars Other important information is contained Hydraulics throughout the technical manual Thoroughly familiarize a CAUTION Insure hydraulic fluid reservoir is yourself and others working with you with this totally clean and dry before filling with oil All information before commencing installation or operation hydraulic fluids including new hydraulic oil must be filtered to 5 microns before adding to the reservoir Fill the hydraulic reservoir with the appropriate filtered hydraulic fluid to within 4 inches from top of a JSA should be undertaken before commencing installation work or using installed equipment Untrained personnel must not handle install or operate this equipment TeSer VOIT 3 INSTALL CLINCHERO BUCKING UNITS must be b CAUTION Insure the suction isolation valve is installed on a foundation suitable for the weight of the open before Starting power unit Failure to open unit its accessories pipe handling equipment plus the this valve will cause catastrophic pump failure weight of the heaviest tubulars being processed Leveling c Note The electrically driven hydraulic power unit is jacks are not provided but are available as options and equipped with a low fluid level switch which will may be required to insure the unit is supported on each of automatically shut down HPU electrical motor if the four corners When
89. of your bucking unit The pumps are supplied with hydraulic oil from the low pressure upstream side of the pilot operated check valve High pressure is returned to the high pressure downstream side of the pilot operated check valve see schematic Both intensifiers are remotely operated by means of two 1 4 turn air control ball valves located near your bucking unit s hydraulic directional control valves These two ball valves control the air supply to each pump Haskle Pump M 36 Series 1 3 hp pumps maximum rated output 4 500 psi using 10 CFM 125 psi for maximum pressure and flow rate performance Swagelok Pressure Relief Valve SS 4R3A5 G with RED spring kit 177 R3A K1 G for 4000 to 5000 psi cracking pressure OPERATING PROCEDURES 1 Check all fluid levels including diesel engine oil hydraulic oil compressor oil if applicable 2 Drain all water from air dryer Add oil to air lubricator 3 Install correct dies in tong and backup sections 4 Start electric or diesel hydraulic power unit electrical generator and air compressor as required for your system 5 Determine clamping pressure requirement a For low torque large diameter tubulars use only hydraulic power unit pressure b For moderate torque smaller diameter tubulars use only hydraulic power unit pressure plus limited intensified pressures Limited intensified pressures are controlled by reducing air supply pressure at air regulator Do NOT ATTEMP
90. ol console selector switch to manual control for PLC controlled units only 4 Bump Start and Stop motor controls to verify motor direction of rotation is correct as indicated by directional arrow on HPU coupling housing CAUTION Running pump in the wrong direction will cause catastrophic pump failure which will not be covered by manufacturer s warranty Change direction of motor rotation if required by swapping electrical phases in motor starter enclosure 5 De Energize electrical power to starter Reinstall cover on HPU coupling housing 6 Energize electrical power to HPU starter Start HPU using switch on console and allow HPU to run for 10 minutes to purge air from primary circuits while monitoring for leakage 7 Shift mode shift valve lever to LOW position 8 Slowly shift motor valve lever from neutral to MAKEUP position and allow the unit to rotate for 1 minute 9 Shift motor valve lever to BREAKOUT position and allow the unit to rotate for 1 minute 10 Shift mode shift valve lever to HIGH position while rotating in BREAKOUT for one minute 11 Reverse motor valve lever to MAKEUP and allow unit to rotate for 1 minute 12 Release motor valve lever 13 Return mode shift valve lever to mid or neutral position 14 Verify hydraulic power unit automatically shifts from operating mode to standby mode by observing system pressure gage dropping to approximately 500 psi a few s
91. ommended operating pressure of 3 000 P S I Control Panel pressure gauge should match Power Unit System operating pressure SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Page 6 1 D While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks J this time your backup is functioning correctly open and close unit several times to insure consistent operation K With the proper dies installed in the tong and backup and test mandrel locked in the backup operate tong DCV through several cycles of locking and releasing While maintaining pressure on Tong Assembly visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks L Operate Rotational DCV to apply torque to test mandrel up to value required for tubulars to be made up or broken out While maintaining pressure on motor visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks M Recommended lubrication schedule performed after completion of each job Lubricate all externally accessible grease zerts Note there are grease zerts for lubricating the cylinders which slide within the tong and backup assemblies which can only be accessed after removing the covers from these assemb
92. on DCV THIS PAGE LEFT BLANK INTENTIONALLY SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 5 4 FIGURE 1 GAUGE GAUGE AIR FILTER P N BAC 9M25RCFF P N BAC 30025RCFF REGULATOR P N CB11041 NU P N CB11041 A AIR AIR PRESSURE PRESSURE CONTROL pamor Tr E PINSGB 085 DO NOT INTENSIFY ee PRESSURE 2 REQD PRESSURE UNLESS RE CONTROL PIPE IS IN PLACE P N 085520009 330 0 gt 2090 4 2 u UCAO PU peces 4225 HWY EAST Ab SUPERIOR FEN ESL Manufacturing amp Hydraulics 318 837 8847 CONTROL PANEL THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 17 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY S REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1600 06 Panel wpg 9 CLAMP RELEASE TONG CLAMP RELEASE TONG GEAR HIGH LOW TONG MAKE BREAK CONTROL CONSOLE ASSEMBLY ASSEMBLY NO CB11024 Part Number CB11018 CB11019 CONTROL CONSOLE WELDMENT CONTROL PANEL COVER PLATE CB11023 CONSOLE BOLT ON PLATE WELDMENT CB11025 CONTROL PANEL BACK PLATE CLEBU1210 CB11029 TORQUE COMPUTER MOUNT WELDMENT 1027 1048 3 8 LOCKWASHER 3 8 16
93. or is not adequately supported CLINCHER Bucking Units contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Bucking Units and Power Units must be maintained and operated by trained personnel Personnel with diminished physical or mental capacity must not operate this equipment No work of any type including changing of dies is to be carried out while the Bucking Unit is connected to the Hydraulic Power Unit CLINCHER Bucking Units and Hydraulic Power Units utilize high pressure hydraulic fluids Portions of the unit control valves hydraulic lines and cylinders may contain high pressure fluid even when the Power Unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These units should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits No attempt should be made to operate the CLINCHER Bucking Unit for
94. orque readings Therefore we recommend nominal die sizes be matched to specific pipe or coupling diameters and using specially manufactured dies for non standard premium couplings CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or the bucking unit CAUTION Do not attempt to use combinations of different die sizes to accommodate a nonstandard tool joint or coupling OD when the correct size dies are not available Using mismatched die sizes or different die types can cause the tubulars to run eccentrically resulting in erratic torque measurements This can also initiate thread galling CLINCHERO Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel toothed dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE dies should be matched with the specific tubular diameters required Note Fine toothed steel dies in sizes 7 5 8 and smaller are normally stocked in our Broussard Louisiana facility Aluminum and GRIT FACE Dies are normally made to order although a limited ran
95. pen center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Pag
96. possible we recommend the unit fluid level drops below safe operating level Refill be anchored to the foundation using 3 4 anchor bolts unit before attempting to restart HPU Some units Install the bucking unit hydraulic power unit and torque may be equipped with optional second fluid level turn control system as required on location NOTE If warning lamp which will flash when fluid level is pipe roller rack systems are being installed they must be low but not low enough to cause HPU shutdown accurately leveled and aligned with the bucking unit to deliver pipe into the bucking unit on the centerline of the 6 CONNECT HOSES Remove all hose dust caps as rotating tong required and clean all hydraulic quick disconnect couplings with safety solvent and blow dry using low pressure compressed air SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 4 1 Manual PLC Controlled Bucking Unit INSTALLATION amp SETUP INSTRUCTIONS a Connect airlines to DE ENERGIZED source of clean and dry air with maximum supply pressure of 120 psi b Connect hydraulic hoses and insure all quick disconnects are fully seated Connect case drain line directly to reservoir do not attach to a return circuit c CAUTION Failure to connect case drain circuit directly to hydraulic reservoir will result in motor shaft seal failure and cause hydraulic leakage that will not be covered by your warranty d Failure t
97. probably due to the fact that modern mills are able to control the OD of their products to much tighter tolerances than permitted by the API standards Aluminum and GRIT FACE dies should be matched with the specific tubular diameters required Our non marking aluminum die system is manufactured with an ID which is 0 035 larger than the nominal die diameter We have to use a closer fit between the nominal tubular and the die since this system relies on radial loads and the coefficient of friction instead of teeth This clearance also allows the installation of our silicon carbide screen cloth which is required when using the non marking system at high torques Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 12 05 Page 3 2 The bucking unit cylinders which hold our dies have considerable stroke which could cause some people to believe they can use a die on a tube which is significantly smaller than the nominal size For example someone could use a 7 die to grip on a non standard tubular with an OD of 6 75 While one could successfully grip tubulars with such an arrangement the pipe would not be exactly centered within the rotating and fixed portions of the bucking unit The resulting eccentric pipe movement seen when rotating the collar could cause some variation in apparent t
98. ry and components Manually adjust the spacing between the tong and backup to accommodate the tool joint being torqued Using pipe handling systems or a crane carefully install the pipe in the Bucking Unit in a level position The tubular should be held as close to the unit centerline as is possible It will be necessary to feed the tubular through the backup and into the tong Close the tong jaws on the pipe using the Tong Jaw DCV During the clamping operation you will be able to read the clamping pressure on the system pressure gauge Release Tong Jaw DCV and allow it to return to its center position Pressures cannot be monitored when the valves are in the neutral position Clamping pressure will be trapped within the jaw cylinders by means of pilot operated check valves Trapping pressure by means of these check valves allows the pressure to be bled off the rotary swivel seals before rotation begins thus extending the life of the rotary seals Note This unit has been equipped with optional air driven pressure booster pumps to provide enhanced torque capacity when using non marking aluminum dies To operate shift DCV to clamp position until maximum system pressure is achieved Simultaneously open respective booster pump air control to allow cylinder pressure to build to required 4500 psi Only a few strokes are required to achieve required pressure Continued pumping will not over pressurize the system as a pressure relief valve is built i
99. s firmly to prevent them from vibrating loose Do not over tighten Note The larger Bucking Units require die adapters be installed when using smaller dies For example when using the 11 3 4 unit with 5 1 2 casing you must install three 11 3 4 x 7 5 8 die adapters in the tong and backup before installing the 7 5 8 x 6 050 die required for OD of API coupling in the tong and the 5 500 die in the backup CAUTION Do not operate the jaws unit without correct dies and the proper size tubular being in the tong and backup SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 05 07 Page 5 2 PRE JOB UNIT INSPECTION Connect all hydraulic hoses and insure suction valve is open on power unit reservoir Energize the hydraulic power unit all it can operate for 10 minutes to warm oil Operate each valve while monitoring for leaks PIPE INSTALLATION Operate Tong Jaw and Backup Jaw Directional Control Valves DCV as labeled on Figure to insure jaws are in the fully open position Using Tong Rotation DCV rotate the tong to insure the bottom centering jaw is located at the lowermost point in the head by aligning the paint stripes on the tong with the matching stripes on the frame CAUTION Rotational alignment is a very critical operation as the bottom jaw has controlled stroke to center the pipe in the jaws Refer to the hydraulic schematic Figure 2 for more details regarding the hydraulic circuit
100. sign of wear pitting or scoring of the chrome surface of the spools If the spool is damaged in any way the complete section must be changed out as spools are not interchangeable H Remove covers and inspect chain and sprockets for wear or excess slack Refer to Chain Adjustment 1 Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear J Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation Torque test utilizing appropriate dies and test mandrel K Sample power unit fluid and have processed for contami nants Replace return filter according to manufacturer s specifications L Lubricate tong and backup according to maintenance schedule preceding this section M Paint remembering to mask off surfaces not intending to paint with grease or masking tape N Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 23 CLINCHER BUCKING UNIT Revision 12 05 Page 6 2 CHAIN ADJUSTMENT When the chains are removed from the machine and laid out both chains should be the same length If they are not one has been stretched and both must be replaced When the chains are installed in the unit and tightened correctly both chains on
101. structions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for o
102. top loading open style LOCKJAW Backup to allow easy installation or removal of tubulars or tools using an overhead crane The Type Three unit features a gear driven tong with either a Closed Head Backup Type 1 or a top loading open style LOCKJAW Backup Type 2 BACKUP ASSEMBLY FRAME TONG x SYSTEM ASSEMBLY FIGURE 1 CLINCHERO TYPE 3 BUCKING UNIT Z Z BUCKING UNIT MODEL NO WEIGHT CLEBU2300 30 17 061 LBS CLEBU2300 31 17 770 LBS CLEBU2300 32 17 121 LBS 26 ES N E T X g 2 ene 6 T 7 2 E 1 ow o e o E F 20 112 e 5 Y X st Is 8 te 72 CONTROL CONSOLE OVERALL WIDTH 23 BUCKING UNIT DIMENSIONS EL T Gr 1 CONTROL CONSOLE 119 FRAME OVERALL LENGTH 126 1 2 el OVERALL LENGTH FIGURE 2 al SUPERI O 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 12 08 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS
103. uals Dwgs MANUFACTURING amp HYDRAULICS ICLEBU2201 01 CLEBU22 A2 01 rev2 wpg VLL 8 TONG BODY ASSEMBLY ASSEMBLY NO CLEBU22 A2 02 Item Number Name 1 1 CB2209 01 gt FRONT PLATE 21 1 2210 02 TONG REAR PLATE 120k 3 1 22014 TONG BODY CENTER SPACER 4 4 CB11753035 TONG MOUNTING BRACKET ASSEMBLY 5 1ICLEBU2224 MIDBODY 6 90 SSCF1875 1 7 8 SEVERE SERVICE CAM FOLLOWER 7 3811171 3 4 LOCKWASHER 8 38 1174 3 4 10 X 2 1 4 HHCS 9 1611027 WASHER LOCK 3 8 10 1611049 3 8 16 X 1 1 2 HHCS 11 1 1388 1 8 COLLAR 12 1 PN2 0950 1 8 NPT PIPE NIPPLE X 9 1 2 LONG 13 1 1001 1 8 NPT ZERT 14 1 2209 52 SQUARE TUBE 61 1 CAM FOLLOWER ASSEMBLY NO SSCF1875 62 Part Name 7 8 14 JAM NUT 7 8 LOCKWASHER 1 4 DRIVE ZERT CAM FOLLOWER RACE CAM FOLLOWER STUD FLANGE BUSHING 20FDU16 SECTION VIEW APPROX WEIGHT Ibs 2937 4225 HWY 90 EAST Ab SUPERIOR SOUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 paa TATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS ZL 8
104. ufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THS DOOUMENT ISTE PROPERTY OF SUPEROR MANUFACTURNGE ET rara REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCS23100 BUCS2332 05 Door L OZ 8 BACKUP ASSEMBLY ASSEMBLY NO BUCS23100 01 Item Qty Part Number 1 BUCS23101 Part Name 23 LJ BACKUP TOP PLATE WELDMENT 1 BUCS23102 034 LJ BACKUP BOTTOM PLATE WELDMENT 4 BUCS2123 01 BUCS23108 CYLINDER GUIDES CYLINDER GUIDES 5 1 BUCS2331 07 OUTSIDE DOOR ASSEMBLY 6 1 BUCS2332 07 INSIDE DOOR ASSEMBLY 7 1 BUCS23107 01 CYLINDER ASSEMBLY BUCS23103 LOAD CELL BRACKET BUCS23104 SPACER 10 10 BUCS11825 01 CAM FOLLOWER ASSEMBLY 11 2 BUCDP9661 TANDEM LOADCELL RETAINER 12 4 1001 13 52 1171 A 32024 15 1 KITFIT BUCS23100 1 8 NPT ZERT 3 4 10 X 1 1 74 SHCS 2 x 1 DU BEARING FITTING KIT Part Number NOT SHOWN IN THIS ILLUSTRATION Part Name 73009 BUCS11825 FLANGE BUSHING CAM FOLLOWER STUD 73007 CAM FOLLOWER RACE 1 4 DRIVE ZERT APPROX WEIGHT LBS 2433 13 THIS DOCUMI HYDRAULI MAY NOT BE 4225 HWY 90 EAST Ab SUPERIOR FOUA ss Gey Manufacturing amp Hydraulics 318 837 8847 IENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 04 18 07 ICS AND IS CONSIDER
105. uring amp Hydraulics Inc 23 CLINCHERO BUCKING UNIT Revision 05 07 Page 5 1 AIR INTENSIFIER For regular settings of 2500 psi use as previously push handles without using air valves For High Pressure Operation Push both handles to the extend position until contact on pipe Hold for 5 to 10 seconds then release For 4500 psi setting open both air valves with air compressor running Close air valves you will be at 4500 psi If air pressure is adjusted at maximum pressure there is a relief valve mounted in each unit hooked to the air pump that will not allow pressure over 4500 psi Outside gauges will not measure the intensified 4500 psi hydraulic supply pressure just the 3000 psi Pressure gauges inside tong and backup will show holding pressure To adjust from 4500 psi to 3000 psi the air regulator must be adjusted down To calibrate air gauge to hydraulic pressure remove the cover from the tong and close cylinders on pipe Hydraulic pressure on the inside gauge and air pressure on the regulator gives you the calibration For more information reference Section 10 CONTROLS and INSTRUMENTATION Figure 1 depicts a standard Bucking Unit Control Panel arrangement Figure 2 is a hydraulic schematic of the bucking unit system Part numbers for components can be found on illustrations The pressure valves shown in the schematic have been set at the factory for proper performance and should not require adjustment und
106. x 1 1 4 HHCS BAC 30025RCFF TORQUE COMPUTER OPTIONAL PANEL MOUNT BALL VALVE PANEL MOUNT GAUGE 300 PSI BAC 5M25RCFF PANEL MOUNT GAUGE 0 5000 PSI CB11041 CB11041 A AIR FILTER REGULATOR PANEL MOUNT NUT F AIR REGULATOR CRSS20009 PANEL MNT REMOTE OPR RELIEF VALVE CB11019B CB11023 S1B CONSOLE COVER W LETTERING CONSOLE BULKHEAD W LETTERING NOT SHOWN NOTE COMPUTER MOUNTING TRAYS AVAILABLE WITH TORQUE TURN COMPUTER OPTION APPROX WEIGHT LBS 1 813 4225 HWY 90 EAST Ab SUPERIOR OR Aste Gey Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT ISTHE OF SUPERIOR MANUFACTURING A c WE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV Li DATE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equ Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1600 06 CB11024 wpg 4 INTP al 1 1792 0 Lop AL Ey Ecc 2 RE 1 E REV RE 41 E 21 1 1 l 1 RS 3 Eo l A oi 0 1 A AM i A a eee Di ee Musste MOTORA MOTORB CASE DRAIN HIGHGEAR LOW GEAR TONG BACKUP BACKUP 7 TONG BACKUP 77 15 15 1 2 3 8 3 8 CLAMP RELEASE CLAMP RELEASE INTENSIFY INTENSIFY 3 87 88

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