136SC Series - J & J Tooling Services Ltd
Contents
1. NO 699091 9i NOISSSYdNOOONINES IGEee9 1 97 dHVTONT dNV DLHVHS 7IGEe9 1 ee ONIN D Z0tev8 v eg NDISS33dMDO9NIadS 8802227 1 e8cE29 NIAH 600698 IE NUISS3NdHDO9NPNS 940629 1 vd 5508 31919 31 eyceag 1 16 INIO elezy8 9 isnray 6E0E29 1 amp 143474115 979629 1 06 ONO 806798 1 KSSWEJADI 6Eyle9 1 e TNINO HAN 106cEe9 1 62 NIO 906798 2 OUT 9 5 819229 1 L V TOMINOD 8 9629 1 NO 1 Zel 501 19229 1 04 WOOT E6cge9 1 Ze 106798 921 TINJONIHSNA 869529 1 69 OUT ONIWAW LIN aeGEe9 1 9e 1VTJSHSVA 866629 1 Tet ISNA 3194 03343455 0 0629 1 89 iva 11 4 915936 166629 1 1 1443 5 12862291 1 oet MON 14111 004699 19 151709 725629 1 ve 1VTJNdHSVA 5292191 1 eH SIA31 39VXNH 669529 1 99 SNIV LIS NISA INN cecez9 1 te 493 OVIH NHLI08A339S 660229 2 gh ITMVALIHONILLIJ 10282291 1 92. GEAR PINION 623538 WASHERFLAT WASHER FLAT 869254 GEAR IDLER 1 ST RED GEAR IDLER 1 ST RED 623572 BEARING BEARING 812231 RING RETAINING RING RETAINING 622134 KEY WOODRUFF KEY WOODRUFF 623507 CARRIER PLANET CARRIER PLANET 623536 GEAR INTERNAL GEAR INTERNAL G G B D 623535 GEAR SPINDLE EAR SPINDLE 623504 GEAR REDUCTION EAR REDUCTION 847095 BEARING BALL EARING BALL CODE NO ESCRIPTION DESCRIPTION 2100 RPM GEAR SET ASS Y 3100 RPM GEAR SET ASS Y 621648 REF 621649 REF FECE NE 122 r 16 122 X x aX PASO I X 2000 GEAR PINION WASHER FLAT GEAR IDLER 1 ST RE
3. SECTION B B Note Upper number is item Lower number is quantity required 631799 MANUAL FILL LARGE CAPACITY 6 624905 FITTING 29 8 629086 COVER LARGE CAPACITY 1 9 629093 WIRE RETAINING 1 14 631756 END CAP ASSEMBLY LARGE 1 15 631759 PISTON RUD ASSY LARGE 1 16 84430 RINGO 1 17 844306 RING O 1 SECU 631800 MANUAL FILL SMALL CAPACITY PART NAME 6 624905 FITTING 29 7 6505 5 Ji 8 629097 CUVER SMALL CAPACITY 1 9 629093 WIRE RETAINING 1 YOLVOIEENT LSIN TI TVANVIN ITEM PART PART NAME 631800 JRESERVOIR LUBRICATOR MFSC END ASS 631801 RESERVDIR LUBRICATOR PF SC FOOT 631802 RESERVOIR LUBRICATOR PFLC 625469 CHECK VALVE 627357 JELBOW TO NDSJC FOOT 624911 FITTING 6 624121 GASKET 11 DSJC FHHT 8 629092 JPLATE MOUNTING 1 9 865123 sCREV SHC MIST LUBRICATORS amp MOUNTS COMPLETE SUBASSEMBLIES MFSC 631878 PFSC 631879 PFLC 631880 f 9 2 OLD 136 M 1 Upper number is item Lower number is quantity required 136 MO
4. Je 4 d 2480 CUTTER CONFIGURATION bz 4 125 SENSING RANGE MAINTENANCE KIT 621953 382370 TOOL BOX 622849 ASSEMBLY TOOL 623014 ASSEMBLY TOOL PRESS FOOT NUT 623015 ASSEMBLY TOOL TRIGGER LOCK 623334 ASSEMBLY TOOL PRESSURE HYDRAULIC amp FRONT ENCLOSURE 623515 ASSEMBLY TOOL PRESSURE FOOT NUT 623520 ASSEMBLY TOOL BULKHEAD REMOVAL 623647 ASSEMBLY TOOL DEPTH STOP 632424 REMOVAL TOOL VALVE 624759 SLIDE HAMMER PULLER 624760 ASSEMBLY FIXTURE 624761 WRENCH SPINDLE BEARING LOCKNUT 624762 BEARING INSTALLER 624763 REMOVAL TOOL FEED CONTROL VALVE 624764 REMOVAL TOOL PILOT VALVE 624765 ARBOR PRESS FIXTURE 624766 VALVE INSTALLATION TOOL 624767 WRENCH FEED CONTROL VALVE 624768 TEE WRENCH FOOT BODY 42 ge COOPER Tools CooperTools 7007 Pinemont Houston Texas 77040 Phone 713 462 4521 Fax 713 460 7008 www cooperindustries com
5. i 40 Don nn Ek 4 O OO OO OO OO OO O C1 Ci Ci B PB 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 8 1 624568 624569 623436 623437 Specified by Customer 625357 625390 625358 623452 625963 625964 625965 625966 625159 625160 625161 625162 625176 625177 625178 625179 625180 625181 625182 625183 627033 621645 627032 832128 624531 627035 624533 622774 844308 623223 624905 622063 Specified by Customer 863888 627030 627031 627029 627028 622922 COLLET 500 STRAIGHT COLLET 625 STRAIGHT COLLET 750 STRAIGHT COLLET 875 STRAIGHT MANDREL ASSEMBLY LLET SPRING 500 LLET SPRING 625 LLET SPRING 750 T SPRING 875 LIFT FINGER 500 LIFT FINGER 625 LIFT FINGER 750 LIFT FINGER 875 HEX NUT 500 HEX NUT 625 HEX NUT 750 HEX NUT 875 500 NOSE 375 500 GRIP RANGE 500 NOSE 625 1 000 GRIP RANGE 625 NOSE 375 500 GRIP RANGE 625 NOSE 625 1 000 GRIP RANGE 750 NOSE 375 500 GRIP RANGE 750 NOSE 625 1 000 GRIP RANGE 875 NOSE 375 500 GRIP RANGE 875 NOSE 625 1 000 GRIP RANGE FOOT BODY QUILL ASSEMBLY SPINDLE DOWEL PIN PRESSURE FOOT NUT PULL ROD FEED SLEEVE SCREW SOCKET HEAD O RING PLUG HOSE
6. Removal Tool au Template Boss See Chart Port 1 8 27 NPT Exhaust Dwell Backhead Adjustment mp Hydraulic Fluid Fitting epindls Adjustment Clamp Adjustable Tail Pad Feed Sleeve Trigger Lock Introduction and General Information The 136SC B 118 is an air operated hydraulically controlled tool that automatically clamps to the material drills and countersinks close tolerance holes in one operation This drill will produce high quality holes in aluminum steel titanium and petroleum hybrid materials primarily found in the aircraft aerospace industries This drill motor has been designed using state of the art technol ogy that provides maximum power minimum weight and the highest degree of accuracy for demanding hole preparation requirements Technical Data Feed Stroke Feed stroke of the 136SC B 118 is 1 18 inches to drill and countersink in 1 inch stacked material The feed stroke is unaffected by the collet stroke Collet Stroke The 136SC B 118 will clamp throughout its 56 inch stroke Collet stroke is unaffected by feed stroke Spindle Adjustment The spindle adjustment of 312 inch allows for drill length variations See Spindle Adjustment information Countersink Depth Control A micrometer adjustment provides for countersink stop repeatability within 001 inch Cutter Sizes The 136SC B 118 will accommodate 312 diam eter drills without countersink and 250 diamete
7. p 624243 2 Index Safety Recommendations 2 3 136SC B Q Matic Drill Assy and Parts List 26 31 Safety Labels 4 400 RPM Gear Set Assembly 32 Index 5 950 RPM Gear Set Assembly 32 Major Tool Components 5 2100 RPM Gear Set Assembly 32 Introduction and General Information 6 3100 RPM Gear Set Assembly 32 Air and Hydraulic System Diagrams 7 10 6000 RPM Gear Set Assembly 32 Backhead Disassembly 11 7800 RPM Gear Set Assembly 33 Spindle Adjustment Disassembly 12 11500 RPM Gear Set Assembly 33 Quill and Pressure Foot Removal 14 15 22500 RPM Gear Set Assembly 33 Feed Clamp Disassembly 15 18 Dwell Valve Disassembly 18 Accessories Disassembly of Feed Rate Adjustment Valve 19 Unclamp Check Valve Disassembly 20 Template Boss 34 Retract and Dwell Valve Disassembly 21 Jig Collet Foot Attachment 34 Hydraulic Fluid Reservoir Disassembly 22 High Curvature Pad 34 Trigger Disassembly 23 Booster Pump Assembly 35 Pilot Valve Disassembly 24 Mist Lubricator Assembly 35 38 Filling and Bleeding the Hydraulic System 25 Trouble Shooting 39 Tool Adjustments 25 NDSJC Jig Collet Foot Kit 40 DSJC Jig Collet Foot Kit 41 Maintance Kit 42 Piping Layout for Compressed Air Lines 43 Major Tool Components Accessory Air Motor Spindle Adjustment Depth Control Cover Bypass Cover Trigger Variable Spacing Pressure Foot Air Inlet Bushing 3 8 18 FNPT Specials Tools Priigaure Miri Teal
8. Operation amp Service Manual COOPER Tools 823005 2 01 Quackenbush 136SC B 118 SELF COLLETING DRILLS Recoules Operation Zone industrielle 28 Avenue Maurice Chevalier 77831 Ozoir la Ferriere Cedex France Houston Operation 7007 Pinemont Houston TX 77040 Safety Recommendations For your safety and the safety of others read and understand the safety recommendations and operating instructions be fore operating any drill motor Always wear protective equipment WARNING Impact resistant eye protection must be worn while operating or working near this tool For additional information on eye protection read the latest edition of ANSI 287 1 Occupational and Educational Eye and Face Protection This standard is available from the American National Standards Institute Inc 11 West 42nd Street New York N Y 10036 CAUTION Personal hearing protection is recommended when operating or working near this tool Hearing protection is recommended in high noise areas above 85dBA Close proximity of additional tools reflective surfaces process noises etc can contribute substantially to the sound level experienced by the operator WARNING Do not wear loose fitting clothes long hair gloves ties or jewelry Follow good machine shop practices Rotating shafts and moving components entangle and entrap and may result in serious injuries Never wear long hair loos
9. 1 Remove neadie valve from housing with Allen wrench 13 Screw threaded end special Bulkhead Removal Tool 623520 into threaded hole in airfhwdraulie bulkhead and pull t remove from rear of tool NOTE The O rings an the outer diameter of the air tydraullc bulkhead must pass by two retaining ring grooves Before reinserting the bulkhead pack the retaining ring grooves with O ring lubricantto prevent O ring damage NOTE small an the right side of tha tool housing is provided to check ihe condi bon of the O rings on the air hydraubc bulk head Air seepage indicates a damaged C ring on the alr side hydraulic ffusd seepage indicates O ring damage an the fluid side NOTE One large retaining ring will remain iri tha inner bor It should not be necessary to remove this ring WARNING Disconnect air supply beltore servicing Clamp mechanism mowes when connecting er removing air supply Keep hands and fingers away from clamping and feed mechanism l WARMING VII Disassembly of Feed Disconnect air supply before servicing Rate Adj ustm ent Valve Clamp mechanism moves when connecting ar removing air supply Keep hands and fingers away from clamping and feed mechanism 1 Remove valve retainer and spring 2 Remove feed control valve assembly with Remove pipe plug from rear dl feed adjusi threaded rod 7 16 20 boss and pushlorward to remove filter and O ring 19 IX
10. 816629 1 ee WI 1 X3u 3wos 16 688 1 Zi S97229 1 v9 TI34NDISId lt 26629 2 js TUNYSLXTONINIVISNONIS Ec 568 1 NULVOIINI GAIT 111432945 79 229 1 9 recee9 1 0e 13 005 9ecee9 1 SDIVOMNI 13431 TUGHa 6972291 1 29 6IGEe9 1 6l 4 2 L3 ODS 09798 v T NUIVOIINI AIT 11401514 806291 1 19 azege9 1 el 43 13005 X3u 3wos 8Eee9 1 13A31 71030119 29 2291 1 09 331373315 1 4 QV3H IViJA3NOS 9596191 ON VIL 8 D 11331541194 S9erv8 1 NV ONT dNv Gos 12696291 1 91 9 X 0 X 8 1 9NIEnI 760729 135 135743425 zese29 9 IMINIAWA 920229 1 8S 33A3 606629 1 7271 0 X 0 X v 1 NIANI 69029 493 qv3H 0111 3395 E96218 1 Zot N3144W 6986c9 1 96 30109 1311094110 eleee9 1 vi 97 9 X 90 X ONIENL proved 492 N lingA3sOs tG0e29 90i Nin wavd 097229 2 1004 380553841 GEe9 1 91 01 X 90 X MI ONIGNL Eb0e9 WI OVIH 1104743825 7896191 1 192229 1 1003 35055344494 0522297 1 1488717 602268 1 321418073455 9 1 ONINV38 1 8 441914 888698 1 GE 8AN 339NHTdSNIdS 966229 1 TdN8 zeaee9 1 35 1330157438
11. SN 622664 622665 2 f Z WI SK REF 34 FREE LG JUAN 21 VALVE CHECK VALVE SHUTTLE 622666 2 WMP ae gt fi S N N PISTON b 622652 1 i SPRING COMPRESSION 622653 844304 Y 7 SPRING COMPRESSION O RING 625112 GASKET 622654 844308 an O RING 844315 WY lt SEE NOTE 1 847710 lt o in 1 E mE 863337 NEC YIN SEENOTE 1 617245 SCREW 622845 RETAINER RING NOTES 1 ITEMS 17 19 amp 21 TO BE SUPPLIED LOOSE WITH BOOSTER PUMP ASSEMBLY SEE NOTE 1 844303 NOTE EXAMINE THESE SURFACES FOR BURRS SCRATCHES ETC PRIOR TO ASSEMBLY SURFACES MUST BE FLAT amp SMOOTH FOR PRORER SEALING O RING For increased clamping force or feed pressure an optional Booster Pump 621482 is available The pump provides extra clamp and feed pressures when drilling Titanium or taper drilling applications The Booster Pump assembly will increase both clamp and feed forces by a factor of 2 5 The pumpis easily installed on the Q Matic Drill by replacing the cover supplied with the tool with the Booster Pump using the three screws supplied with the pump Mist Lubricator Assembly The mist lubricator assemblies are available to introduce coolant and a
12. Unclamp Check WARMING Disconnect air supply belore servicing Clamp mechanism moves when connecting or removing air supply Valve Disassembly Keep hands and fingers away from clamping and feed mechanism 1 Remove retaining ring and valve retaining 2 Lift ol and spring out of cavity and place 9 spo g p plug Remove plug using 4 40 screw if Chan area necessary 3 Caretulty inseri soft metal hook inta hole in valve Sleeve and lift aut with piers applied t wine Be careful nat to score scratch the inside diameter of the alaeva Carefully inapect O rings for damage and replace if nacessary 20 X Hetract and Dwell WARNING Disconnect alr supply balore servicing Clamp mechaniam moves when connecting of removing air supply Valve Disassembly hands and fingers away fram clamping and feed mechanism 1 Remove retaining ring on valve retaining 2 Lift out latching spool plug Remove valve retaining plug using 4 40 screw if necessary Remove retract and dwell valve spool and Carefully insert soft metal hook into hole in Spring sleeve and lift out with pliers applied ta tha wire careful scone or scratch the inside diameter of the sleeve Carefully inspect O rings for damage and replace it necessary NOTE Valve spool to slpeve is a hand lapped fit Exercise caution against scratching and scoring when handling Always place components in a clean dry
13. 5 When riskssembling apply Oring lubricant liberally to prevent damage to O rings as they are pushed past parts on the inside cavity NOTE Spring on end of spool should be retained in hole in end of spool with grease during reassembly XI l Hydraulic Fluid WARNING Disconnect alr suppiv before servicing Clamp mechaniam moves when connecting of removing air supply Reservoir Disassembly Keep hands and fingers away from clamping and feed mechanism 1 Unscrew hex head reservoir plug 2 Remove set screw 3 With suitable driver drive out oil indicator 4 When reassembling the indicator guide guide piston and rod assembly through the must be inserted from the rear of tha tool and near af the housing Caution Do mot score or he indicator piston and rod assembly must scratch inside of bare with driver be inserted from the front of the tool as shown Failure to follow reassembly ineinuc tigna will result in damaged O rings NOTE Inspect O rings for damage and replace if necessary 22 WARNING Disconnect air supols before servicing Trigger Disassembly Clamp mechanism moves when connecting removing air supply Keep hands and fingers away fram clamping and feed mechanism 1 Use special Trigger Lock Assembly Tool 2 Loosen and remove set screw in trigger and Part Ma 623015 to remove trigger lock by remove trigger unscrewing fram handle Remove the retaining ring from the irigger bort 4
14. FITTING WITH GASKET SCREW BUTTON HEAD ERICKSON COLLET COLLET CHUCK HAND GUARD HAND GUARD CUP RETAINER RETAINER RING HEX NUT 136SC B 118 DEPTH SENSING 823431 MANDREL JIG COLLET FOOT KIT FOR 750 631325 623436 COLLET 625747 NOSE 622872 COMPRESSION SPRING f j 623448 YOKE 623441 HEX NUT 631327 SENSING SLEEVE ASS Y 624663 FOOT BODY 621303 QUILL ASSEMBLY 624918 PINDLE 622922 EX NUT 624553 FT FINGER 832128 OWEL PIN 624556 UT 624554 ULL ROD 624555 EED SLEEVE 863337 HEAD CAP SCREW 624673 PRING BLOCK 843280 OWEL PIN 623274 PIN 622053 UTTON HEAD CAP SCREW 622063 UTTON HEAD CAP SCREW 622873 EXTENSION SPRING y m eco lt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 2 Y 2080 TO HANDLE REFERENCE E gt DA 3752 3747 2 gt THREAD Pp l 4d 1 ji TN KEN
15. Litt out trigger spool and aleeve 5 Remove spring from trigger cavily 23 XIII Pilot Valve WARNING Disconnect air supply before servicing Clamp mechanism moves when connecting or removing air supply Disassembly Keep hands and fingers away from clamping and feed mechanism 2 Remove Spring and spacer 3 Insert long B 32 screw into tapped hole pro vided in base of pilot spool and lift out Be careful nat ta bend spool When removing or inserting bent spool will Cause the tool ta malhunction and will requise replacement 24 Filling amp Bleeding the WARNING Disconnect air supply before servicing Clamp mechanism moves when connecting or removing air supply Hyd raulic System Keep hands and fingers away from clamping and feed mechanism The 136 118 drill hydraulic system will periodically require filling and or bleeding If the oil level indicator is near the Add Fluid mark replenish the system using Mobil D T E light or equivalent hydraulic fluid FILLING Connect the hydraulic fluid source to the tool using filler fitting number 622871 or the new 624235 624942 filler assembly The fluid supply pressure should be 100 150 P S I so the tool s internal check valve can be opened Start the hydraulic fluid source and fill the tool until the oil level indicator shows full Bleeding the tool should not be neces sary if air has not been introduced into the system Discon nect the tool
16. from the fluid source and return to service BLEEDING Remove the 10 32 set screw and the 125 diameter steel ball from the bleed port This bleed port is located on the lower left hand side of the main housing see section C C items 59 and 101 for more detail Open feed control valve to the fastest setting This allows the fluid to flow unre stricted Set the depth stop to the longest stroke This must be done to completely bleed the air from the hydraulic fluid Attach the filler fitting 622871 or the new 624235 624942 filler assembly to the hydraulic fill fitting Thread the return stem part number 624235 into the 10 32 bleed port and hand tighten Attach air line to tool and turn on air supply Turn on hydraulic pump to circulate fluid With the hydraulic fluid circulating though the tool depress the trigger and cycle the tool several times to remove any air from within the tool Visually check the clear return line for any air bubbles When no bubbles are seen disconnect the air supply Turn off the hydraulic supply and remove the filler fitting and return stem from the tool Reinstall the 125 diameter steel ball and 10 32 set screw into the bleed port and tighten Test the tool for proper feed control before returning to service Font Tool Adjustments WARNING Disconnect air supply before servicing Clamp mechanism moves when connecting or removing air supply Keep hands and fingers awa
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18. with blades cylinder and front and rear bear nut ing plates NOTE Exhaust slots on cylinder should be indexed approx 180 from muffler II Spindle Adjustment WARNING Disconnect air supply before servicing ES Clamp mechanism moves when connecting ar removing alr supply Disassem bly Keep hands and fingers away fram clamping and feed mechanism Spindle adjustment disassembly is meces sary only bo service bearings and to change spin dies Otherwise ihe backhead assembly can ba removed intaci to service other internal assem blies such as the air motor 2 Use Allen wrench t loosen and temae tapered locking screw in rear housing 1 Use suitable spanner wrench 16 unscrew bearing retaining nut 12 Unscrew spindle adjustment nut and remove nut with spindla 4 Tap spindle adjustment nul to remove spindle and duplex ball bearings 5 Unacrew bearing lock nut and bearing lock nut washer To remove spindla gear remove retaining ring and slide gear off spindle NOTE To reassemble duplex ball bearing must seat firmly on spindle shoulder Add 2nd ball bearing ba k ta back with part number on bearings facing away fram each other Then add bearing lock washer and bearing lock nut Tighten until inner race seats solid Screw in bearing adjustment nut and bearing re laining nut and tighten until nut seats solid NOTE Bearing lock nut and bearing r taining nut must be se
19. 522 1135 8930 559 E59129 1 T ONIN D 7 7v98 1 TUNSSINFONINIVIGNONIN L 2598 1 8 SIADINId 68GEe9 1 66 0061 113 99392559 gc9ie9 1 1 ONIS DI 06219 2 651 AHWIaHSNI rp0Ee9 1 NL dS 169629 1 8 008 135 89307559 1 9 1 1 ONIS U SIA319 969629 28 Sn 1 0 9 1 Ze 0009 135 SV39ASSy 059129 1 1 ONIS DT zvesto zer NOISS3NdADOSNIMdS 664529 1 08 JAWA 109100 133 7 9 sr0ee9 96 WAS00IE 136 890 559 6929 1 1 ONIS D Elee9 886629 1 62 FATWA 30382 dg NTASSV 029229 1 oore 135 59397 55 9 1 1 9NIN D vGvt98 1 NOISSSYAWOOONINES 9192227 8Z SAWA 113AG 19V813SASSV 487889 1 ve 066 113 AVIDASSV 9129 1 1 ONIS DT 01 7 798 gt ve NOISS3NdADOONIMdS 656222 2 ZZ ONINIVI38 JA WAON 22229 2 007 135 WDASSV 9 1 1 UN CO ON UN TOR UN UN te3al UN UN OU S Md ener Re PE erae NOLLdINOS3U Rien 31 400 RPM GEAR SET ASS Y 950 RPM GEAR SET ASS Y 621646 REF 621647 REF 115 OS Q
20. 55 299229 1 34 893731714 vcoe98 26 9 Ti SIONNTGONINS 999699 1 TI 35 lt 5 eicere 1 INDAJ TWA ONIN 597698 1 15 Ta TOI ON E29 1 oi SWALI HH IS LDODS AMOS 900220 1 701 1 oc EZ02e9 1 6 268798 1 16 SOLON avd 882698 b 67 8I9ge9 1 8 TAVI 9NINSVA 06202 1 Jadida vetera 96 NA 159698 1 8 SNIHShEA SSV 6IGI29 T Z 003 534 13891 9NINHVA 206202 1 VNa3Lx39NINiv13S5NI sectes 1 56 9 1 7 JWNWH i85E99 1 S VID 13491 ONINSVA 106202 1 1 39 801698 1 76 010 19629 1 9v ag EST 99 29 TWNS3LX3ONINIVI3NONIN ci9ee9 1 26 dAVIDINN 188699 1 VIC 5662 0621 1311093UND T NADHS IN 39 162218 1 16 divixoNIHsng 088629 1 araw 187222 1 rrr vNS3DGONINIVI3SONIS 671658 p 06 LHINTONIHSNE 82229 1 135 3WNIds ASSV 859189 1 DNINds c9v698 TUNYSINTONINIVISNONIN v ce29 1 68 N lsId LivHs 082229 1 2v S TIDQI 3anss3sd eveseo 1 2 0 2 2 98 1 evi WNSGINTONINIVI3NONI 18 SAWA 1 1144832 45 6 2229 1 tr 7291003 3anss3Hd vs8ceo 1 9NIN D 0 8 TVNaHLNTONINIV13S9NIa 9ZEag9 2 98 JAWA LOMA SS 626229 1 0 00
21. BS MAX UNREGULATED AIR CLAMP FORCE 230 LBS START CLAMP FORCE UNREGULATED AIR SPINDLE ADJUSTMENT 312 IN ADJUSTMENT TO ALLOW FOR DRILL LENGTH VARIATIONS MAX DRILL SIZES 312 NO C SINK 250 505 C SINK DIA COLLET FOOT SPACING 500 IN MIN 2 75 IN MAX SPINDLE 375 DIA W 1 4 28 THR D FOR I D THREAD TYPE DRILLS OR 1 4 28 MALE THD DRILLS COOLANT AIR BLAST PORT amp DRILL POINT PORT IN TEMPLATE STD COOLANT MIST LUBRICATOR AVAILABLE EEE im 1834 tifla Biw L SBN 1 JATEA KIH Le Di HA iO Mad LIWHLBH LNAMLE NOR IONS Cass 34s OO Aa l HATHA HAYAAN a THAN 1 Gna Zw NO Bld C33 JATA DB I dada 1ITTTWHEHAH PC ET Pali CT MCW HOLY ToS i peddois JOJOLU Janma paduejoun 191109 PBLJJEJJE JIE paseaja 1866UL NOLLIGNOD ASCOCNVIS NI SWALSAS ANY HIV JO L SLL 41 Dan Td Swi MW iow tfiq maTwA 1 DANA RIMS OWL Gu 31835 Lor
22. D BEARING GEAR REDUCTION RING RETAINING KEY WOODRUFF CARRIER PLANET GEAR INTERNAL GEAR SPINDLE SHAFT GEAR BEARING BALL 869645 GEAR PINION 623538 WASHER FLAT 869637 GEAR IDLER 1 ST RED 623572 BEARING 812231 RING RETAINING 622134 KEY WOODRUFF 623506 CARRIER PLANET 623537 GEAR INTERNAL 623534 GEAR SPINDLE 623505 SHAFT GEAR 847095 BEARING BALL 623529 GEAR REDUCTION T DESCRIPTION DESCRIPTION wln w Q 3 d 6000 RPM GEAR SET ASS Y 7800 RPM GEAR SET ASS Y 621650 REF 621651 REF 869645 GEARPINON 623538 WASHERFLAT 869837 GEARJDLER l ST RED 623572 BEARING 628531 GEARREDUCTION 812231 RINGRETAINER 623612 SHAFTGERR 622134 KEVJWOODRUFF 812231 RING RETAINING 623506 CARRIER PLANET 623537 GEARJNTERNAL 622134 KEY WOODRUFF 623532 GEAR 623534 GEAR SPINDLE 623505 SHAFT GEAR 847095 BEARING BALL 847095 BEARING BALL 623529 GEARRE
23. DUCTION CODE CODE NO DESCRIPTION NO DESCRIPTION w mn 11500 RPM GEAR SET ASS Y 22500 RPM GEAR SET ASS Y 621652 REF 621653 REF 125 123 81 623612 SHAFT GEAR 623612 SHAFT GEAR 623530 GEAR REDUCTION 623531 GEAR REDUCTION 812231 RING RETAINING 812231 RING RETAINING 622134 KEY WOODRUFF 622134 KEY WOODRUFF 623533 GEAR SPINDLE 623532 GEAR SPINDLE 847095 BEARING BALL 847095 BEARING BALL CODE CODE NO DESCRIPTION NO DESCRIPTION Accessories Template Boss Bona BTE rela Copied dis aaa awl me IF a TEMPLATE BOSS LENGTH IS 1504 TO FIT HOLE IN TEMPLATE TO FITC SINK GON CUTTER TEMPLATE BOSS CODE NO APPLICATION B A TEMPLATE CUTTER HOLE DIA DIA 271 286 317 271 286 317 349 380 317 349 380 411 489 623573 623574 623575 623576 623577 623578 623579 623580 623581 623582 623583 623584 623585 623586 Jig Collet Foot Attachments Depth Sensing Jig Collet Foot Pictured Depth sensing jig collet foot is u
24. TOR ONILNNON HOLVDIHANT LSIN 811 8 259 1 TROUBLE SHOOTING Air motor and or clamp and feed func Trigger or pilot valves clogged with for Remove trigger and pilot valves sepa tions do not start when trigger is de eign matter rately and inspect for rust or debris In pressed spect O rings and replace if necessary Air motor does not run when trigger is Gears damaged or jammed with debris With air line disconnected check for free depressed but feed and clamp functions spindle rotation with hex key wrench in end properly of spindle Remove backhead clean and inspect gears for damage Foreign matter in motor inlet Remove motor and clean debris from mo tor inlet Broken rotor blades rotor or gear bear Remove motor and inspect rotor blades ings and bearings Replace if necessary Air motor idles when trigger valve is Pilot valve or retract and dwell valve Remove and check valves for debris and released sticky not fully reset or bad O ring free movement of spool Inspect O rings lubricate and reassemble Leaking O ring on air motor rear bear Remove and inspect O rings Replace if ing support necessary and reassemble Motor runs but clamp amp feed functions do Unclamp check valve doesn t shift when Remove unclamp check valve and inspect not start trigger is depressed for debris free movement and damaged O rings Lubricate and reassemble Motor runs cl
25. amps but doesn t feed Feed control valve closed Back off feed control valve counter clockwise until feed commences Debris in the hydraulic system Remove bleed port and bleed hydraulic system until fluid is clear Lunge during feed or variation in feed Air in hydraulic system Back feed control valve two turns from rate seat and bleed as above Persistent air in hydraulic system Remove hydraulic reservoir piston and check or replace O rings Tool doesn t retract at end of feed stroke Dwell valve seated too tightly Back dwell valve off from seat 1 8 turn to 1 1 2 turn Retract and dwell valve doesn t shift Remove retract and dwell valve and in spect for debris free movement and dam aged O rings Lubricate and reassemble Depth control adjusted out of the max Readjust depth control nut within the feed range of the tool stroke of the tool ref 1 10 max stroke Tool retracts shortly after trigger Dwell valve opened too far off of seat Turn dwell valve clockwise should be 1 8 depressed to 1 1 2 turns of seat Tool pulses on retract rapid feed Damaged O rings on retract and dwell Remove retract and dwell valve in retract feed retract valve spect O rings and replace as necessary Lubricate and reassemble 39 136SC B 118 NON DEPTH SENSING JIG COLLET FOOT KIT FOR 500 631400 625 631401 750 631402 amp 875 631403
26. ated solidly fo prevent end play in spindle and cutter 13 WARNING Gisconnect air aupply before servicing Came mechanism moves when connecting or ir Su IV Q ul amp Press ure F oot Keep hands and fingers away from clamping and feed mechanism Removal 4 Remove Pressure foot nut with appropriate 2 Unscrew depth shop Iram quill spanner wrench ar with Special Pross ure foot nut togi Part Na 624575 WARNING air supply behore servicing V H OW To G h an qe Qu Is Clamp mechaniam moves when connecting of removing ait supply Keep hands and lingers away from clamping and feed mechanism 2 Remove Foot Quill try pul ling fost forward 1 Follow Quill and Pressure Foot disas fram too housing amp feed sheewe sembly instructions NOTE if tool is equipped with template boss remove socket cap screw and fe move template boss 14 Remove depth stop with tool 4623647 VI Feed Clamp WARNING Digconnact air supply before servicing mechanism moves whon Connecting remzovind Bit Disassembly Keep hands and fingers away from clamping and feed machin 1 Follow instructions in Siep 4 above to remove quill and pressure foot 2 Remove retainer ring 845733 and clevis linkage pin 525695 d Remove lift lever pin 823509 and remove bushing assembly 621518 15 Unscrew pull red bushing 625698 5 Remove b
27. e fitting clothes gloves ties or jewelry when working with or near a drill of any type Quackenbush drills are designed to operate on 90psig 6 2 bar maximum air pressure using the proper hose Excessive air pressure increases the loads and stresses on tool parts and drills and may result in breakage The installation of a filter regulator lubricator in the air supply line ahead of the tool is highly recom mended CAUTION Before the tool is connected to the air supply the throttle should be checked for proper operation i e throttle valve moves freely and returns to closed position Before removing a tool from service or changing drill bits make sure the air line is shut off and drained of air This will prevent the tool from operating if the throttle is accidently engaged Cutting tools used with these drill motors are sharp Handle them carefully to avoid injury The collet and mandrel must be inserted into a properly sized pre drilled hole before starting the tool An improperly sized pre drilled hole prevents the mandrel from engaging the collet and could result in slippage of the tool An improperly selected collet and mandrel can also result in slippage of the tool WARNING Wear respirator where necessary Drilling or other use of this tool may produce hazardous fumes and or dust To avoid adverse health effects utilize adequate ventilation and or a respirator Read the material safety data shee
28. ity and can move when the air supply is connected or disconnected To avoid injury keep fingers and hands away from these areas when handling or operating this tool WARNING Repetitive work motions can injure your hands and arms WARNING Exposure to vibration can injure your hands and arms Some individuals are susceptible to disorders of the hands and arms when exposed to vibration and or tasks which involve repetitive work motions Those individuals predisposed to vascu latory or circulatory problems may be particularly susceptible Cumulative trauma disorders such as carpal tunnel syndrome and tendinitis can be caused or aggravated by repetitious forceful exertions of the hands and arms These disorders develop gradu ally over periods of weeks months and years Tasks should be performed in such a manner that the wrists are maintained in a neutral position which is not flexed hyperextended or turned side to side Stressful postures should be avoided and can be con trolled through tool selection and work location Any tool operator should be aware of the following warning signs and symptoms so that a problem can be addressed before it becomes a debilitating injury Any user suffering from prolonged symptoms of tingling numbness blanching of fingers clumsi ness or weakened grip inability to hold objects nocturnal pain in the hand or any other disorder of the shoulders arms wrists or fingers should notify
29. kon kid NE did IE 5 cd A H3iECHOB Sl IEE dd i P TN n m al Bae ee hk i INJA 1 NA aem TRY TA CN Loe et L ami aas sdois OTOUU JIE pue 1921181 pue duiepun durejo ojd jo Bunjius sesneo 1 3LON Buiuunu jie 181109 pessaidap 186611 JHOHLS LOVHLJH JO NOLL3 Id WOO 1 SWALSAS HIV 40 INVHOVIG 10 l Backhead WARNING Disconnect air supply before servicing Clamp mechanism moves when connecting or removing air supply Disassembly Keep hands and fingers away from clamping and leed mechanism 1 Remove four 57 20 cap screws 2 Pull backhead with spindle attached straight aut of bol NOTE Four O rings in recessed cavities should remain in place in backhead mating Surface Il Air Motor WARNING Disconnect air supply before servicing Di Clamp mechanism moves when connecting or removing air supply isassembly Keep hands and lingers away from clamping and feed mechanism 2 Ramowe two bulbon head screws which hole exhaust cover in place than remove the mutter plates and mutter paris 1 Remove planet gear assembly and internal gear 11 4 4 Tap housing gently on surface to remove air Compress and remove beveled motor The complete motor includes roter retaining ring Beveled edge faces
30. leed port screw from side of tool Remove Ya steel ball fram bleed port with amall magnet Bleed hydraulic fluid pulling and pushing feed sleeve Fluid will run out of apeninmg insert rod through end ol feed sleeve and push ta remove rear bulkhead with unciamp piston and collet spring assembly NOTE Examine O ring on rear bulkhead and raplace i damaged 16 4a With air supply disconnected Push in on rad 625697 and remove lift finger 625700 Compress front bulkhead retaining ring then 8 Expand and remove retaining ring head pull an 2 screws insierbed in front bleed port holes and remove front bulkhead NOTE During raassembly retaining ring grooves should be liberally packed with O ring lubricant to prevent damage to Inner while slipping past grooves on sliema Whale compressing retaining ring tap fron bulkhead flush with front of handle 1 Expand and remove retain ng rng fram feed slegwa g To remove feed piston carehully apply short air Masi 1 Side bleed hole while holding had Sleeve Drain remains hydraulic fluid from cavity 11 Feed sleeve and rear feed piston are removed by applying pressure on Ted sheave lowerd rear of tool 17 18 Vil Dwell Valve Disassembly 1 2 Compress and remove large retaining ring located al the rear al the 1001 from large diametar bore of cavity careful ne t score Of acfaich inner bore
31. n air blast to the cutter The lubricator is actuated by air from the accessory air tap on the motor side and only functions when the motor is running The following three pages show the three different types available The mist lubricators and mounting brackets can be purchased as complete subassemblies using these numbers Manual fill small capacity 631878 Pressure fill small capacity 631879 Pressure fill large capacity 631880 The reservoirs and individual parts can be ordered using numbers listed on drawings 35 9 10 8 NZ 2 Tj SECTION B B Note Upper number is item Lower number is quantitv required 631802 PRESSURE FILL LARGE CAPACITV 6 624914 PISTON 1 8 629086 JCOVER LARGE CAPACITY 1 9 629093 JwIRE RETAINING 1 ECTION 631801 PRESSURE FILL SMALL CAPACITY 3 6 624914 PISTON 1 8 629097 COVER SMALL CAPACITY 1 9 629093 RETAINING 1 13 631586 FILTER ASSEMBLY 1 14 631757 JEND CAP ASSEMBLY SMALL 15 844301 RING 0 Em 16 844307 JRING 1 ING HOLVDIHANT LSIN 1114 SHNSSAYd LE D
32. r drills with 505 countersink diameter Feed Rate An adjustable drill feed rate mechanism enables the 136SC B 1 18 to drill from 5 seconds per inch to 1 minute per inch See Feed Rate Adjustment information Cutter to Collet Spacing The cutter to collet distance is adjust able between 500 inch minimum to 2 75 inch maximum Coolant The 136SC B 118 has a drill point coolant port in the pressure foot A coolant mist lubricator is available See Acces sories 136SC B 118 DRILL MOTOR SPECIFICIATIONS WEIGHT Air Motor The air motor develops 88 horsepower when sup plied with air at 90 p s i Air Consumption Air consumption of the 136SC B 118 is 35 c f m at 90 p s i dynamic Weight Tool weight with the steel pressure foot is 7 0 pounds Spindle Speeds Eight geared spindle speeds are available 400 950 2100 3100 6000 7800 11500 and 22500 RPM Any gear set can be used with the 1365 118 tool Trigger Lock A trigger lock is provided which allows the tool to be locked in the Operate position With the lock activated the tool will run through the clamp feed and retract cycles but it will not unclamp or stop the motor until the trigger lock is manually released Tool Start Up The 136SC B 118 drill is shipped from the factory equipped to the customer s specifications spindle RPM spindle to accommodate cutter type desired pressure foot type collet guide to accommo date collet desired and optional booste
33. r pump if required After unpacking examine the customer specified equipment on this tool to verify type and speed of components Attach air line to 3 8 18 NPT inlet bushing If quick disconnect fittings are used 3 8 in ID are minimum The 136SC B 118 drill requires a supply of clean 90 100 PSI air Air consumption is 35 CFM at 90 PSI The use of the in line lubricator will provide the proper lubrication for the air motor and will significantly increase the tool life expectancy Because O rings are extensively used to seal systems within the tool the elimination of foreign particles and other contaminants will reduce the possibility of damage to these parts Always inspect O rings for damage or wear and replace as required The use of silicone O ring lubricant strongly recommended during reassembly The addition of oil in the air line will also increase motor and valve life as well as the life of the O rings 7 0 LBS MAX W ALUMINUM FOOT AIR CONSUMPTION 35 C F M B 90 P S I DYNAMIC HORSE POWER APPROX 88 B 90 P S I O A LENGTH 10 12 IN MAX WITH SPINDLE ADJUST AT FULL EXTENSION STROKE 1 18 IN DRILL amp C SINK 1 IN STACK COLLET STROKE 56 IN NO LOSS OF FEED STROKE COUNTERSINK COUNTERSINK STOP REPEATS WITHIN 001 IN FEED RATE MIN 5 SEC PER INCH MAX 1 MIN PER INCH SPINDLE SPEEDS DRILLING THRUST 400 950 2100 3100 6000 7800 11 500 amp 22 500 RPM 130 L
34. rie ipa OA Lowe Ses L BA See re b rox kilan 7s paca TE Ls gt li 0355 BATHA 4234220 wudiH 7 ee l 3 Ls a A NICOLE DYAH L diio ae ti AT ER irna 4 HOLVEHOMI 31A 31 1 4 5 E HL lel Osos gi r GAA KO LAOS SoA 1 T TE EI ERN LA XL JATEA ii ml drw 1 hn aA TA TT3AACI Lawal amiy sas usaq seu Lidap 1es aJd nun senunuoo pue sels 18j1no uay my sduugjo 151 181109 S JB1S JOJOLU JIB SBAIBA duuejoun 186BUL 2333 H31102 AO LHVLIS 3HOHLS 137109 TINA LY SWALSAS ANY INVHOVIC 0971 LN BIRA LC Lg Mir RE 1 z olei KR Dina c Sid gaai E i 1 a HAH Sune rita Dada ba CS i ad L1 2 LANA Sari caduca gg JATT 1 5 EUH H Le 80 NOCT IHE TINA aH quie DISS ae WIS 1 1Hda TAMA ONY JIFHLIE 1 YT Es
35. sed for accurately drilling and countersinking hole layouts utilizing a simple fixture plate The cutter passes centrally through the drillmotor collet to produce holes concentric with the fixture plate holes The depth sens ing sleeve will drill and accurately countersink with fixture to workpiece variations of up to 125 Coolant and air blast port is fitted to the foot User must specify template hole and drill countersink size as well as drill countersink configuration Non Depth Sensing Jig Collet Foot Non depth sensing jig collet foot is similar to the above foot without depth sensing capability This foot is used for straight drilling applications where rough depth sensing only is re quired This foot grips straight shank drills utilizing an O W type collet not supplied User must specify template hole and drill size 34 High Curvature Pad Assembly A high curvature pad Part No 621522 is available for use in place of the standard pressure foot pad The high curvature pad enables the drill to be used on surfaces with a greater curvature than the standard pad is capable of handling Accessories Booster Pump Assembly REF 88 FREE LG 621500 DESCRIPTION ASSY BODY 621501 ASSY END PLATE HIGH PRESS 622660 END PLATE LOW PRESS 622792 622662 GASKET END PLATE VALVE PRESS RELIEF 622663 ZANI N PISTON PRESS RELIEF
36. sing valve increases countersink dwell time opening valve decreases countersink dwell time Tail Pad Adjustment The purpose of the tail pad is to compensate for slight surface curvature of the workpiece being drilled and to assure that the hole being drilled is perpendicular to the surface To adjustto a flat plane for drilling flat surfaces use a straight edge between the tail pad and face of template boss and adjust the tail pad until the straight edge is flush with the face of the template boss An optional tail pad is available for high curvature sur faces See Accessories for additional information 25 26 Old 625646 6 32 New 622354 8 32 158 133 133 34 134 25 E Q 1 86 134 do 133 27 64 28 SEE DEDE al 52 46 48 51 47 50 49 53 89 I m PNE VASE Z L 61 62 ise 126 35 65 D D NES CRE jix SSS EY 2 ZA NY KN O if va EBEN 4 ky f Be ka ISS ID D 4
37. t of any cutting fluids or materials involved in the drilling process CAUTION Some non ferrous metal chips or dusts are combustible Ex amples Aluminum magnesium Titanium and Zirconium See the material safety data sheets for combustibility of materials drilled Never collect spark generating material with combustible material Examples Collecting both steel and aluminum or steel and titanium e CAUTION Slip and fall hazard Lubricant and coolant systems must be properly maintained to avoid leakage Hoses must be organized and care taken to avoid tripping Quackenbush drills are often used with lubricant or cooling systems which must be properly maintained to avoid leakage Failure to do so can result in serious injuries from slipping on oily surfaces Safety Recommendations A WARNING p Pinch Hazard Clamping and feed mechanism can move when the air supply is connected or disconnected Disconnect air supply before servicing To avoid injury keep fingers and hands away from the clamping and feed mechanism areas Due to the number and variety of tooling applications the user s methods engineering departments ect must consider any haz ards that may be associated with each specific application of this product and provide adequate operator protection from inadvert ent contact with any moving components The clamping and feed mechanisms of self colleting drill motors are exposed for visibil
38. their employer so that a review of what steps might be taken to prevent further occurances These steps might include but are not limited to repositioning the workpiece or redesigning the workstation reassigning tool users to other jobs rotating jobs changing worker pace and or changing the type of tool used so as to minimize stress on the operator Some tasks may require more than one type of tool to obtain the optimum operator tool task relationship Avoid OK Avoid Avoid OK Avoid N 2 1 Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation The following recommendations will help reduce or moderate the effects of repetitive work motions The operator of any drill should Use a minimum hand grip force consistent with proper control and safe operation Keep body and hands warm and dry Avoid anything that inhibits blood circulation Smoking Tobacco Cold Temperatures Certain Drugs Avoid awkward postures Keep wrists as straight as possible Interrupt work activities or rotate jobs to provide periods free from repetitive work motions Safety Labels The safety labels found on this tool are an essential part of this product Labels should not be removed Labels should be checked periodically for legibility Replace safety labels when missing or when the information can no longer be read Replacement labels can be ordered by the part numbers shown on this page 202902 3 624242 4
39. y from clamping and feed mechanism Spindle Stroke Adjustment Loosen spindle adjustment lock then turn spindle adjust ment knob Right hand rotation advances cutter forward left hand rotation returns cutter Correct cutter point position is flush with face of template boss When cutter is properly adjusted lightly tighten spindle adjustment lock to hold adjustment Micrometer Depth Adjustment Loosen set screws and rotate depth adjustment nut Clockwise rotation increases depth counterclockwise de creases depth Graduations scribed on barrel are in 001 increments When proper depth is achieved lightly tighten Set screws Feed Rate Adjustment With appropriate tool turning feed rate adjustment counter clockwise increases feed rate Turning the screw clockwise decreases feed rate Feed rate can be measured by using the following formula 60 seconds Time Feed Rate x Spindle Speed rpm Dwell Adjustment Insert appropriate size hex wrench into dwell adjustment valve opening Rotate wrench clockwise until valve seats lightly Rotate valve counterclockwise 1 4 turn to obtain base setting Note If adjustment valve is opened too far drill motor will not cycle and feed cycle cannot be obtained To correct turn valve clockwise to seat valve and set according to instruc tions above If valve is closed too far retract cycle cannot be obtained To correct turn valve counterclockwise and set according to instructions Clo
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