Gas Pressure Fryer
Contents
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3. while cooking choose the CLOSED option Gas Pressure Fryer Operation STEP ACTION DISPLAY COMMENTS Repeat steps 5 12 when The time and temperature of each programming stages 2 3 4 and stage has to be less than the o for Electric and Gas appliance preceding stage types Repeat steps 5 10 when programming stages 2 3 4 and o for an ALF appliance type 14 Press ENTER PROGRAM PREALARM This command allows you to specify the number of minutes before the end of the cooking time for each stage until the alarm sound The prealarm value displayed may be a previously programmed value Press TOGGLE CLEAR and PROGRAM PREALARM XX XX refers to the prealarm input the prealarm minutes XX XX minutes you input Press ENTER PROGRAM i This command allows you to specify the number of fry cycles you want to complete for this program before a message is displayed reminding you to filter the shortening filter lockout The filter value displayed may be a previously programmed value Press TOGGLE CLEAR and PROGRAM FILTER X refers to the number of program input the number of fry cycles X cycles you want to complete before you want to complete before filtering the shortening enabling filter lockout Press ENTER PROGRAM PRODUCT If you wish to iol more programs proceed by pressing the next program number and follow steps 5 through 18 or press PROG to exit the programming mode 22 Gas Pressure Fryer Operatio
4. A gt A 35 Gas Pressure Fryer Replacement Parts Figure 5 Drain Motor Piping Assembly 36 Gas Pressure Fryer Replacement Parts Table 5 Drain Motor Piping Assembly Parts 1 1105 7 2 TUBING 12 2 7056 3 COUPLING 5 8 45 FLARETO 3 M0053 1 XA MOTOR LEESON LESS CORD PUMP P0070 1 1 PUMP ONLY FOR HAIGHT MOTOR FTo538 1 1 TEE 12 12 3 8 _ _ _ _ _ FT0507 1 1 CONNECTOR MALE 10FBU S NKL PLTD 1610412 7 1 NIPPLE 3 8NPTX11 2SCH40 0 SB1314 1 BALL VALVE ASSY FRYERS FTOD1 1 NIPPLE 8 OO FTO044 1 2 ELL STREET3 890DEGBLACK 10 MB19101000 1 16632 1 DRAIN VALVE EXTENSION 0 0 12 FO255 1 X PIN CLEVIS 3 16 X 1 74 0 SP0014 2 SPACER ALUMO S0X0 125 14 FO254 7 2 15 F0253 1 PIN CLEVIS 3 16 16 SP034 2 SPACER DRAIN VALVE BRKT FTO43 1 DRAIN VALVE BRACKET FRYERS NUT258 2 NUT 6 32S 8188NYLON Y LGFA240 1 COVER MICROSWITCH Z o 80054 7 1 SWITCH MICRO BZ 2RW822A2 21 WLGFA348 1 HANDLEPLATEWELD 0 22 20 7 1 DECAL DRAINSUPPORTPLATELGE 23 SCR326 2 SCREW 6 32X1 34SLIDRDHD 24 H0216 1 1 HANDLE DRAINVALVE 25 C0672 1 1 COVER DRAINHANDLERED 26 LGFA1922 1 1 HANDLE FILLVALVE 0 27 CO668 1 COVER FILL HANDLE BLACK 0 28
5. ENTER PROGRAM DEGREES This command allows you to choose the temperature scale option you want to use he display will show either show F or C 5 Press TOGGLE CLEAR until the PROGRAM DEGREES X refers to the temperature scale desired option is displayed X you have chosen Press ENTER PROGRAM APL TYPE This command allows you to GAS choose the appliance type you are using The display may show ELECTRIC GAS OR ALF 7 Press TOGGLE CLEAR until the PROGRAM APL TYPE X refers to the appliance type you desired option is displayed X have chosen Press ENTER PROGRAM MELTCYCL This command allows you to set the melt cycle option This is normally set to yes if you are using Press TOGGLE CLEAR until the PROGRAM MELTCYCL X refers to the melt cycle option desired option is displayed X chosen Press ENTER PROGRAM GLBLFLTR This command allows you to specity the total number of fry cycles to complete among all product programs before a message is displayed reminding you to filter the shortening filter lockout Press TOGGLE CLEAR and input the number of fry cycles PROGRAM GLBLFLTR X refers to the number of program X cycles you want to complete among all product programs before filtering the shortening you want to complete among all product programs before ram filter lockout m Press PROG to exit the LOW programming mode 19 Gas Pressure Fryer Product Programming Operation Use the following figure a
6. and PROGRAM TEMP1 XXX F input the cooking temperature for product to be cooked Press ENTER Press TOGGLE CLEAR until the PROGRAM X refers to the temperature desired option is displayed X compensation option selected PROGRAM VALVE1 CLOSED PROGRAM TEMPCOM 1 FLEX TIME Press ENTER Press TOGGLE CLEAR until the desired option is displayed 10 11 12 PROGRAM VALVE1 X 21 PROGRAM PRODUCT X Xrefers to the program number you selected This command allows you to specify the cooking time for this stage The time displayed may be a previously programmed value XX XX refers to the number of minutes you input This command allows you to specify the cooking temperature for this stage The temperature displayed may be a previously programmed temperature The temperature scale may also display C depending on the system option that is set XXX refers to the cooking temperature you input This command enables you to select whether or not time is allowed for the fryer to recover from temperature loss while cooking during this stage The FLEX TIME option will allow the fryer to recover from temperature loss This command allows you to specify whether the solenoid valve will be open or closed during this stage X refers to the solenoid valve option selected OPEN is used for Models ALF and BLF Automatic Lift fryers If your program requires the solenoid valve to be closed
7. desired 2 Place shrimp into fryer basket 3 Close cover to begin pressure frying 4 Cook for 2 to 3 minutes at 350 F depending on size Fresh Fish or Frozen Fish For best results use a tiered basket The best fish for frying are Flounder Cod Walleyed Pike or any other popular frying fish 1 Bread each piece of fish as desired 2 Place fish in tiered basket 3 Close cover to begin pressure frying 4 Cook for 5 to 7 minutes 325 F depending on size for fresh fish OR 5 Cook for 8 to 10 minutes at 325 F depending on size for frozen fish Corn On The Cob Corn can be fried either plain or breaded 1 Take frozen corn ears from freezer and rinse Bread with Imperial breading as desired 3 Place corn ears into fryer basket 4 Close cover to begin pressure frying 5 Cook for 6 to 8 minutes at 325 F depending on size E gg Rolls frozen 1 Take egg rolls from freezer 2 Place egg rolls into basket 3 Close the cover to begin pressure frying 4 Cook for 6 to 8 minutes at 325 F depending on size 26 Gas Pressure Fryer Operation Operation After Gas or Power Outage The fryer may shut off automatically if the gas supply is interrupted or the power goes out If either of these conditions occur you should perform the following procedure AWARNING For your safety if the gas supply stops or if the power goes out make sure to wait for at least five minutes before restarting your fryer This allows tim
8. drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 32 pieces of chicken AA DANGER Failure to use the insulated mitts will result in severe injury Always use the insulated 5 mitts when handling the hot fry basket Lift the basket approximately 2 to 3 inches 6 35 cm above the shortening and shake it This keeps the food from sticking together and causing white spots on the cooked food WARNING Hot shortening may splash out of the pot causing severe injury when lowering basket into 10 pot Carefully lower basket into pot to prevent shortening splashes Slowly lower the fryer basket into fryer pot and remove the detachable handle Close the lid Make sure the lid hook latches securely under the catch Tighten the spin handle until the lid is firmly sealed Then line up the orange knob on the spin handle with the orange knob at the front of the fryer Press the desired program number a second time The red light above the program number will flash and the computer will display COOK This will start a countdown in minutes and seconds until the end of the cycle At the end of the cooking cycle the computer will display DONE and signal with a series of audible beeps Press the selected number once again to stop the cook cycle Fifteen seconds before the end of the cook cycle the program will automatically release the pressure from the fryer For y
9. inside the fryer pot Heat the shortening If needed carefully add more shortening to bring the level to the fill marks Do Not Let Any Water Get Into The Fryer Always remove excess moisture from food before placing it into the fryer basket Water will cause the hot shortening to spatter You could be burned Do Not Overload The Basket With Food Hot shortening and steam may escape and burn you if you place too much food in the basket Gas Pressure Fryer Introduction Always Make Sure The Lid Hook Is Latched When Closing The Fryer To make sure the lid hook is latched properly press down the lid until the hook snaps shut Hot shortening and steam can escape if the lid hook is not latched properly You could be burned Always Tighten The Spin Handle When Closing The Fryer Hot shortening and steam can escape if you do not tighten the spin handle properly You could be burned Line up the orange knobs on the fryer lid handle and the front hook when tightening Do Not Over Tighten The Spin Handle You could damage the fryer Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces You received a pair of insulated mitts with your fryer If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor Always wear non skid shoes when working around the fryer or any othe
10. kork wheels May have ore than prevani pillage cf hor disconnect iefich LL EGLI ES Rues LET re EE D TEN NER ERE mu Gas Pressure Fryer introduction 0178 ND185 DANGER A NOTICE A W this meru i bel or unreadable contact PO 90400 Simpsonville SC 25680 0400 JE 2471 Erua me se Sr borr nt Pr rer heed v urnim HF marka PE M pie qa mau ju KI kla S pli LENE ET Dd HIT we maz u uram pres gre eg EE pere NOE pg NEUE FQ mo cs LIEN M am Kady un ami 05 Enn m ome 40181 FOR USE OM HON COMBUSTELE FLOORS MINIMUM CLEARANCE FROM COMBUSTIBLE AMD MON CONMBLUSTIBLE CONTRUCTION FROM SIDES AND FROM FLUE AT REAR me DANGER Fadure to restrain the fryer could allow It to move dusing hot oil to spill out or possible bresk In the ges cousing an explosive condition 0360 ZK WARNING Improper installation adpuskment service or magintenanee con preperty damage or Raed tha installation aperathig and malntenonce instructions thoroughly before Installing or servicing this equipment This appliance is supplied with costera ond is to be mounted only on the cusiers uffixed to the machine This appliance must ba installed with a connector KME with ANSI 221 69 CAM 1 amp 10 MBB and a quick disconnect device Mara wit
11. products and for economy and efficiency of operation we urge you to follow these recommendations 1 Use only high quality frying shortening without additives of low moisture content and with a high smoke point Press excess moisture from products before breading The more moisture released in the shortening the quicker it will break down Filter at least once a day or once every three loads during frequent cooking Clean any residue or crust formations from the sides and bottom of the pot each time you filter the shortening Add fresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON THE POT WALL DO NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use If you expect an elapsed time of one hour or more between cooking close the lid and press the 0 button on the LGF FC model On Models LGF and LGF F set the thermostat to 150 F Shortening changes are determined by the quantity and type of food prepared Excessive boiling and foaming are definite signs of shortening breakdown After you have finished frying for the day filter the shortening and replace the filter pad Also thoroughly clean the pot of sediment and crumbs and empty the condensate pan LGF and LGF F Operation Start Up LGF and LGF F 1 2 Make sure the main drain valve is closed Fill pot with shortening to about one inch below the fill mark AWARNING Risk of fire exists if the oil level drops
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13. this manual contact BKI Technical Services Department 2812 Grandview Drive oimpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 9 then contact BKI Technical Services Department 2812 Grandview Drive oimpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Gas Pressure Fryer Ac Introduction Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate t
14. times have been saved To recall any preset time press and quickly release the appropriate button and the time values are loaded and displayed These buttons are also used to reconfigure the STIR OIL function Beeper A beeper sounds when the timer counts down to O Pressing the START STOP button stops the beeper and resets the timer causing the display to return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons The beeper will also sound for 10 seconds if the alarm time has elapsed during a timing cycle When the STIR OIL function begins the beeper will sound until the ALARM or START STOP button is pressed Display Used to display the time It also displays the words STIR then OIL in 5 second intervals until the ALARM or START STOP button is pressed High Limit Reset Switch If shortening inside the pot reaches an unsafe temperature power is automatically removed from the control panel and the gas system shuts off Pressing this switch returns power to the control panel and resets the gas system Gas Control Valve Switch ON Allows gas to flow when the FILTER OFF FRY switch is set to the FRY position and the thermostat calls for heat OFF Prevents gas flow regardless of FILTER OFF FRY switch and thermostat settings Drain Lever DRAIN OPEN When placed in this position the drain valve opens and shortening drains into the vat Also power is r
15. to the desired cook temperature The temperature light will go on When the temperature is reached the light will go off The light will continue to cycle on and off as the fryer maintains the set temperature 6 Press and hold the TIME SELECT arrow buttons on the digital timer until the desired cook time is displayed or recall a preset time by quickly pressing the appropriate preset button 7 The shortening will heat and begin to reach the fill mark inside the pot Add more shortening as required to reach the fill mark Cooking LGF and LGF F Do not open the drain valve or the fill valve while the fryer is under pressure AWARNING Serious burns may result 1 Ensure that the Start Up procedures have been performed 16 Gas Pressure Fryer Operation 2 When frying chicken connect the basket handle and lower the basket into the shortening in the fryer pot AWARNING Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes 3 Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 32 pieces of chicken ADANGER Failure to use the insulated mitts will result in severe injury Always use the insulated mitts when handling the hot fry basket 4 Lift the basket approximately 2 to 3 inches 6 35 cm above the shortening and shake it
16. which if not avoided could AWARNING result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices This message is used when special information instructions or identification are reguired relating to procedures eguipment tools capacities and other special data Gas Pressure Fryer introduction Specific Precautions AA DANGER Lids for LGF Pressure Fryers manufactured prior to May 27 1980 or units with serial numbers lower than 3613 could be manually opened while under pressure resulting in serious injury or death If you have one of these units please contact the BKI Technical Services Department toll free at 1 800 927 688 for urgent update information AWARNING Risk of fire exists if the oil level drops below 5mm of the maximum oil level AWARNING Use of oil shortening older than the manufacturers recommendations for life of i the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for the life cycle of oil shortening INADNINIE Do not open the drain valve or the fill valve while the fryer is under pressure 4AWARNING Serious burns may result ACAUTION Follow instructions regarding effects of surge boiling of over wet foods and proper load size ACAUTION This unit incorporates components that contai
17. DE 4 FTO3 60 1 COUPLING 5 8 45 FLARETO o N a lt 5 10008 1 2 O RING FLUOROCARBON V680 70 6 10004 1 O RING PARKER 2 124 LARGE 7 80188 1 SPRING FOR QUICK DISCONNECT 8 SCR4531 2 SCREW 10 24X3 8 WASHERED N gt Not included with SB1997S 48 Gas Pressure Fryer Replacement Parts Figure 14 Drain Valve 8 Plugs 5 19995 Table 14 Drain Valve amp Plugs 5 19995 Parts ITEM PART DESCRIPTION MB19101000 DRAIN VALVE REPLACEMENT FT0243 PLUG 3 8 SQ HEAD PIPE Gas Pressure Fryer Replacement Parts Accessories Description Figure Item BASKET LGF BO108B Figwetb 1 HANDLE STYLE LIFT Figure15 2 BRUSH DRAIN LONG WHITE 8005 Figure15 3 BRUSH LONG 5702 805 Figure15 4 BRUSH POT SCRUBBER WHITE 8049 Figure15 5 BRUSH SHORT 6175 8055 Figwetb 6 HOSE 72 GAS _ HO048 Figure15 8 INSULATED MITT 13 190052 9 Figure 15 Accessories 50 Gas Pressure Fryer Replacement Parts Components Component Figure ltem 26 FILTER FKM F 13 5 X 20 5 0007 Figure 16 6 85 1 T0047 Figure 16 Figure 16 Components FILTER BAG CLIP 10007 ST0015 Figure 16 51 Gas Pressure Fryer Wiring Diagrams Wiring Diagrams R
18. F 146 120107 71 PLATE LID FOR LOCKING DEVICE 0 2 417 1 1 DECAL FKM WARNING ACME SCREW 18 04 71 DECAL HOOK LID INSTRUCTIONS 0 0 19 6904 1 CAST LID COVER WELD LGF 20 SCR151 4 SCREW 1032X34SOCHDCAP 21 X SCRI7 8 1 SCREW 5 1618X1FLATHD 22 TB0021 71 TIGHTEN DOWN BASE COLD ROLLED 23 70003 1 COLLAR THREADED SHAFT 24 71760008 1 COLLAR LOCKING RING C 25 715000 71 SCREW TIGHTEN DOWN 0 26 501 1 SPRING TORSION Part of Cast Lid Assembly 5 349185 AO NO N NO NO n h N GU e 34 Gas Pressure Fryer Replacement Parts Figure 4 Dead Weight amp Pressure Gauge Assembly Table 4 Dead Weight amp Pressure Gauge Assembly Parts TEMA PART DESCRPTION 1 1067 1 COVER DEAD WEIGHT VALVE FKM _ 2 007 7 1 WEIGHT VALVE FKM 12 O 3 001 1 ORIFICE SS 4 FT04 7 1 NIPPLE 1 2 3 3 4 S8 SCH80 5 180965 1 4 BODY DEAD WEIGHT VALVE LGF SS AA lt 6 FTO32 7 1 NIPPLE 1 2X2SS304 O 7 FTO3A4 7 1 NIPPLE 1 4X11 2 SS304 8 01940 7 1 JELLSTREET1 A90DEGCP 9 FT084 7 1 COUPLING BRASS 1 4 0 10 60064 7 1 GAUGE PRESSURE 30PSI 11 0002 1 1 GASKET O RING 42 222
19. GFA233 11 BURNERTRAYFRONTW SLOT LGFA323 11 PILOT BRKT HOT SURFACE IGNITION MLO64 71 S STUBING 304 1 4 DIA CORRUG 18 883330 1 MANIFOLDASSY LGENAT LGFA0S3 2 BURNER ORIFICE NATURAL 00005 01 1 MANIFOLD GASSUPPLY 10 8348 1 BURNERTRAY REAR WELD LGF N O N O a 6 8 2 Log 88 p ss 10 1 m 6 9 Ni s 39 Gas Pressure Fryer Replacement Parts Figure 7 Control Insulation Panel LGF amp LGF F CONTROL PANEL REAR VIEW INSULATION PANEL 40 Gas Pressure Fryer Replacement Parts Table 7 Control Insulation Panel LGF 8 LGF F Parts 1 18100 1 BEZEL ROBERTSHAW THERMOSTAT 2 1007 1 15 300 SC15 TIME DELAY 3 FH001 71 FUSE HOLDER 15 300V HPF E 4 1 0050 1 JKNOBTSTATBLK40DEG 5 J NO267T 1 DECAL CONTROLPANELLGE N a a Se a 6 5014 2 SWITCH RKRDPDT15A250VLAMP 7 112 1 THERMOSTAT 375DEGSGLPOLE 8 11704 1 THERMOSTAT HILIMIT425DEG 9 1105 7 TIMER 230V DIGITAL 4 BUTTON 2 10 TF0030 TRANSFORMER 240 24V LGF TF0005 TRANSFORMER 120 24V LGF gt 41 Gas Pressure Fryer Replacement Parts Figure 8 Control Insulation Panel LGF FC z COMPUTER INSULATION PANEL 42 Gas Pressure Fryer Replacement Parts Table 8 Control Insulation Panel
20. Gas Pressure Fryer MODELS LGF LGF F amp LGF FC oervice Manual Serial Numbers 137733 and higher D US pep y 7 ZA VI 4 Z BK CS TM 013 01 Revised 3 1 13 BKI LIMITED WARRANTY 2812 Grandview Dr Simpsonville SC 29680 USA 864 963 3471 Toll Free 800 927 6887 Fax 864 963 5316 WHAT IS COVERED This warranty covers defects in material and workmanship under normal use and applies only to the original purchaser providing that The equipment has not been accidentally or intentionally damaged altered or misused The equipment is properly installed adjusted operated and maintained in accordance with national and local codes and in accordance with the installation and operating instructions provided with this product es The serial number rating plate affixed to the equipment has not been defaced or removed WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U S A COVERAGE PERIOD es Warranty claims must be received in writing by within one 1 year from date of installation or within one 1 year and three 3 months from data of shipment from the factory whichever comes first es COB Models One 1 Year limited parts and labor es COM Models Two 2 Year limited parts and labor COM convection ovens also have a two 2 year door warranty es CO1 Models Two 2 Year limited parts and labor Fi
21. INO EA i d d fl VELEM 992204 1OMLNO2 SYD 9 di HUH 381 HAFTLCO 1578 sil WHR LAN Tha OMSL 8L a Ares HIMNDUSNYAL r LRN OM SL F LJJA DHLyCO 61 50080 HOLMES OHM Z Z H IDD0ASP GOATS i LL NM Xi vad LEM 805815 s T AO TT Tad eS Ss Oro Ot NIMLE iB LS i iT ADHA JYri KA CONSULT UNIT RATING PREJE TO ELECTRICAL CONNECTION 56 Wiring Diagrams Gas Pressure Fryer Figure 21 LGF FC 240V 50HZ 1 Phase 810 00 L AE Mamm L eb AL ALAN Di 805435 NTI ADT A juu MALI LME Ha vi MI NE DL SLE 1 po DADO DAE CCR m m 34 MIIMLIE 38 LENA Wait Qi 11 Xo aoe 1 3 Ei rolla HIN SNEL UM Laft SEDLOM 0L p PE Sen MOTH TNE 895 0 NE ERE Lede BOT tanned zu i Miad Bl TN NWO SYD 3 350 TI JINOUM lt LIANT Pla vrb AJMHOJ KEHL WML Gl e LH LJANMOJSKI WOHLMOD a HOLME OH
22. ION PANEL LGF F 220 380 50 1 SB3337B CONTROL INSULATION PANEL LGF F 220 60 1 SB3495 CONTROL INSULATION PANEL LGF F 240V SB3458 CONTROL INSULATION PANEL LGF F SB3326A CONTROL INSULATION PANEL LGF FC SB3483 Figure 8 Table 8 CONTROL INSULATION PANEL LGF FC 240V ENG SB3457 CONTROL INSULATION PANEL LGF FC ARGENTINA SB3483B CONTROL INSULATION PANEL LGF FC KOREA SB3483A DOOR ASSEMBLY W POCKET SB3290 Table 9 OIL VAT ASSEMBLY AN32112800 Figure 10 Table 10 OUTLET BOX ASSY LGF SB3342 Figure 11 Table 11 OUTLET BOX ASSY LGF F SB3343 SOLENOID VALVE 120V SB3344 Table 12 SOLENOID VALVE 240V SB3335 Figure 12 QUICK DISCONNECT ASSEMBLY SB1997S Figure 13 Table 13 DRAIN VALVE 8 PLUGS SB1999S Figure 14 Table 14 29 Gas Pressure Fryer Replacement Parts Figure 3 Lid Arm Assembly AN3211350S Sheet 1 of 4 SPIN HANDLE ASSEMBLY SHEET 2 ARM ASSEMBLY SHEET 3 LID LOCKING ASSEMBLY SHEET 4 30 Gas Pressure Fryer Replacement Parts Figure 3 Lid Arm Assembly AN3211350S Sheet 2 of 4 SPIN HANDLE ASSEMBLY H0157 Gas Pressure Fryer Replacement Parts Figure 3 Lid Arm Assembly AN3211350S Sheet 3 of 4 ARM ASSEMBLY AB19103900 32 Gas Pressure Fryer Replacement Parts Figure 3 Lid Arm Assembly AN3211350S Sheet 4 of 4 t 26 LID LOCKING ASSEMBLY eB Fm m 33 Gas Pressure Fryer Replacement Parts Table 3 Lid Arm Assembly AN3211350S Parts ITEM PART DESCRIPTION Figu
23. LGF FC Parts West _ TRANSFORMERASSY 0054 TRANSFORMER ASSY 240V TF0005 TRANSFORMER 120 24V LGF 8 09 1 1 FUSE 15A 300V SC15 TIME DELAY 9 FH001 71 FUSE HOLDER 15A 300V HPF EE 10 FN0013 1 FAN 115V NMB 3115FS12WB30 0014 FAN 230V NMB 3115FS23WB30 43 Gas Pressure Fryer Replacement Parts Figure 9 Door Assembly W Pocket SB3290 DOOR BACK Table 9 Door Assembly W Pocket SB3290 Parts PARTH QTY DESCRIPTION _ 1 1000 7 2 HINGE DOOR LH PIN SIDE FRY DOORS 2 009 1 X QJDECALSMALBRUSH 0 3 N0166 1 DECAL NOTICE LOST __________ 4 9 1 DECAL MANUALGASSHUTOFF 5 057 7 1 DECAL SAFETY INSTR FRYERS 6 5 DECAL SLIPPING ADMONITIONS 7 N0176 1 1 DECAL INSTR amp SAFETY MANUAL _ 8 N0181 1 DECAL USE ONLY ONNON COMBUST 9 N0319 7 1 DECALRESTRANDEVICEFR ICAN 10 NO346 1 DECAL LGF RESTRAINING WARNING 11 N0350 1 A DECAL GASWARNINGLGF 0 12 P0022 1 1 HANDLE PULL SS 260 1040 13 4 RIVET 1 8X14CSPLTPOP 14 883289 1 LGF INSIDE DOOR WELDMENT 15 1908008 6 SCREW 10 X 1 2 PHIL TRUSSHD red ESAFE ANE gt lt 44 Gas Pressure Fryer Replacement Parts Figure 10 Oil Vat Asse
24. M 2 HOD 2 3 AVT E VODOASA SATWA CHINE dae 11 NIJAIGE 38 1519 Of 11 KI NAM JEJ CONSULT UNT RATING TAG PRR TO ELECTRICAL CONNECT 57 wi BKI 2812 Grandview Dr Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A LI0196 0808 CS TM 013 01 Revised 3 1 13 Gas Pressure Fryer Wiring Diagrams REVISION HISTORY REVISION DATE REVISED BY DESCRIPTION 01 03 01 13 KW Initial Release Supersedes all previous releases
25. P0081 1 PLUG F H4F4 7 7 QUIKDISCONN B0851 1 1 BUSHING BLKHEXREDUCING LGFA212 1 TUBING TEE TO DISCONNECT 31 SCRO16 1 2 SCREW 10 X 1 2 SLTD HEX WSHR N N cO O 0O 0 N W gt O IN A NINI IN JS SIS O IN O 6 9 E 10 12 13 _ 14 15 16 2 18 19 20 21 22 2 2 _ 24 _ 25 7 26 O IT 28 29 30 N 37 Gas Pressure Fryer Replacement Parts Figure 6 Burner Tray Assembly 38 Gas Pressure Fryer Replacement Parts Table 6 Burner Tray Assembly Parts 8847 771 LPGASBURNERTRAYASSEMBLY 1 60724 11 GASCONTROLPILOTBURNER 00011 11 ORIFICE ASSY BBR12 LGF 00727 1 GAS CONTROL STEPOPENLP FTO399 3 ELLSTREET 290BRASS GB004 72 BURNER GAS BRAY LGF LGFA233 171 BURNERTRAYFRONTW SLOT LGFA323 1 PILOT BRKT HOT SURFACE IGNITION M00064 X 1 S STUBING 304 1 4 DIA CORRUG 18 883346 1 MANIFOLDASSY LGELPNODWG LGFA02 12 BURNERORIFICE LP0000 MNO0O 1 71 MANIFOLD GAS SUPPLY SB3460 71 BURNERTRAY REARWELDLGF SB3466 71 NATURAL GAS BURNER TRAY ASSEMBLY 60424 11 GASCONTROLPILOTBURNER 00023 5 ORIFICE PILOT BURNER NAT LGF 00726 1 GAS CONTROL STEP OPEN NATURAL FTO399 3 ELLSTREET 290BRASS GB004 72 BURNER GAS BRAY LGF L
26. This keeps the food from sticking together and causing white spots on the cooked food AWARNING Hot shortening may splash out of the pot causing severe injury when lowering basket into pnpot Carefully lower basket into pot to prevent shortening splashes 5 Slowly lower the fryer basket into fryer pot and remove the detachable handle 6 Close the lid Make sure the lid hook latches securely under the catch 7 Tighten the spin handle until the lid is firmly sealed Then line up the orange knob on the spin handle with the orange knob at the front of the fryer 8 Activate the timer by pressing the START STOP button on the digital timer The timer will begin the count down 9 At the end of the frying cycle the digital timer beeper will sound and the fryer will automatically release pressure into the baffle box Press the START STOP button 10 When the pointer on the pressure gauge is at zero wait 5 seconds then slowly turn the spin handle counterclockwise to break the seal around the lid The fryer has a locking pin that prevents turning the spin handle until the pressure drops to zero Do not force the spin handle to open the lid 11 Slowly open the lid ADANGER Failure to use the insulated mitts will result in injury Always use the insulated mitts when handling the hot fry basket 12 Connect the basket handle then lift the basket and hang it on the front of the fryer pot to drain 13 Empty the basket 14 Remember to filte
27. U3WV388 LI 4 SLYMNOT sv 30 133 2510 AJLNdW0J OL dOSNJS 088 3118 M gt gt N3380 A D 113A Pomme EN iki ud 394950 MOTIJA NADSE 329318 JLIHA 61 WALI HILNdNOD ONIHOOD OL 124 009 SL 1 SNALI 10114 21 JE 7 ae JHS LOH ANIME 3294416 CE uui amisi 1 1 l raji yrOOuF 1 AWGN Zi GOOM A Z AOPZ LL pOON HOLON 01 0105 HOLIMS 6 pry 3 8 16004 35034 47424024 N 9Z 09 1OMLNOO w g Y N 5 SADA 509 050041 A rZ AO Z HINHOJSNYHL t FZ001 LIWIT IH SOOSF HOLIMS OHOIN Z 10900 0 2 102 LOOOAS 010 3105 1 l SLIOA 06 066 NIIMLIG 38 5 l OL Aoda 39V11TA CONSULT UNIT RATING TAG PRIOR TO ELECTRICAL CONNECTION 55 Wiring Diagrams Gas Pressure Fryer Figure 20 LGF FC 220V 60HZ 1 Phase ICM m p e e B ic E r NOLLINDI 30743808 LOH RIHOx ADT TIA TYULMIN ONY 27 gee M33M13B AULI 1435359 SYM dl oi MALI TMC DL I23MNDJ SL V TL SALI pud __ dl i UM SM No Bx OE OEE NIMES HI DSTI MIEJ SELA bud 1 4 Let El FSCO iL CENIM HOI0M QL H LIMS 6 gt
28. below the minimum oil level The level of oil within the pot must not fall below 5mm of the maximum oil level AWARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening 4AACAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot Gas Pressure Fryer Operation 4AACAUTION The LGF LGF F fryer has a maximum temperature setting of 375 F 190 C Do not use oil shortening with a flashpoint less than 554 F 290 C Use only high guality shortening that has low moisture content a high smoke NOTICE point and no additives 3 Place the gas control ON OFF switch in the ON position 4 The digital timer has a STIR OIL function that operates in one of four reconfigurable modes If the timer needs to be reconfigured follow step a If the timer does not need to be reconfigured follow step b a Press and hold the ALARM button and at the same time place the FILTER OFF FRY switch in the FRY position The display will show the word STIR until the ALARM button is released When the button is release the display will show the current configuration mode T
29. dd OVAOZL OL 123 02 53 Wiring Diagrams Figure 18 LGF FC 120V 60HZ 1 Phase Gas Pressure Fryer TE Im E Bu Mali LNG Gl LSQNMOD ri Tl CONSULT UKIT RATING TAG PREJA TO ELECTRICAL CONNECTION 5 a ad ur ii 4 ale I Ra Os inii wana 905095 1 E LOM AMEN LOTH Oh rodnih 1 AYIJH W oy 4 MALI 30 Lid DOMA HOUR 26 17 m aki HLS 8 ADT 8 gr m EG arl 22 426 Syn lt JOHL ARE MEL WIMHOISNYHI mm iJJNMOJSK WANS tl i ua UTJRNOJSKI TOMLNOO EI a HOLME OWI 2 L1 X274 rete AWT3E eDDDAS 049105 ig 54 jagrams D iring Gas Pressure Fryer 82013357 8 S ON 9NMNSO 379 NOLLINDI 3993818 LOH G0v491 N d 294110 CGOV491 N d LE ON 9240 UON DAA I VNILN304v Figure 19 LGF FC 220V 50HZ 1Ph SLYDA 0 2 02 N334138 38 LSNW TWHLOGN OL 17 41 JOVLTOM 1200898 H3LNdMOD 945009 001 JBOHd dl 404 LI000 M 3sn 2209 1079 193440959 TIdNODOMNHIHL 123 02510 TOMLNOD 193NNOOSIU TOHLNOD proou Z Y AVIJU 61 81 EL 94 amp l id El 00 3715
30. e for any unburned gas to dissipate LP gas may take longer than five minutes If you smell gas do not start your fryer 1 Place the gas control ON OFF switch in the OFF position 2 Place the FILTER OFF FRY switch in the OFF position 3 Wait at least five minutes to allow any gas that may have accumulated in the burner compartment to escape 4 Follow normal operating procedures once the power or gas Is restored Normal Shutoff 1 Place the FILTER OFF FRY switch in the OFF position 2 Place the gas control ON OFF switch in the OFF position 3 Wait at least five minutes to allow any gas that may have accumulated in the burner compartment to escape 27 Gas Pressure Fryer Maintenance Maintenance For maintenance information refer to Gas Pressure Fryer MODELS LGF LGF F 8 LGF FC Installation and Operation Manual 110101 28 Gas Pressure Fryer Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number model number and voltage on the rating tag affixed to the unit Assemblies Description Figwes Tablet GAS BURNER TRAY ASSEMBLY LP SB3467 Figure 6 Table 6 GAS BURNER TRAY ASSEMBLY NATURAL SB3466 CONTROL INSULATION PANEL LGF 220 60 1 SB3489 Figure 7 Table 7 CONTROL INSULATION PANEL LGF F 110 220 50 1 SB3493 CONTROL INSULAT
31. efer to the table below to find the wiring diagram associated with your unit LGF F 120V 60HZ 1 Phase SB322901 Figure 17 LGF FC 120V 60HZ 1 Phase LGFE1034 Figure 18 LGF FC 220V 60HZ 1 Phase LGFE1041 Figure 20 LGF FC 240V 50HZ 1 Phase LGFE1036 Figure 21 LGF FC 220V 50HZ 1 Phase LGFE1038 Figure 19 52 iring Diagrams Gas Pressure Fryer Figure 17 LGF F 120V 60HZ 1 Phase 106227 8 S GI 6 99 021 1 45 10 2 0L NT ON 2NMVMO GZIS 3941 ON 32 6 SLIYMOTM SIYM 40 ON JSVHd 39VL10A ON 7700W JO Ad OMOddAV TIV M8 WOH4 NOISSINYSd
32. emoved from the control panel and gas system DRAIN CLOSED When placed in this position the drain valve is closed to prevent shortening from draining into the pot Also power is restored to the control panel and gas system Fill Lever FILL THRU POT When placed in this position shortening will be pumped from the vat to the pot if the rocker switch is in the FILTER position FILL THRU HOSE When placed in this position shortening will be pumped from the vat to the pot via a fill hose if the rocker switch is in the FILTER position Motor Reset Switch If the motor overheats while filtering it will automatically shut off Wait 15 to allow motor to cool before pressing this switch KA Hose Connector Used to connect the Rinse hose for cleaning and refilling the pot 14 Gas Pressure Fryer Operation Care of the Shortening Solid shortening should always be returned to the filter vat while in the liquid state If this is not done it will have to be heated to a liquid state When using solid shortening the fryer must be equipped with a pump heater After filtering with solid shortening the filter lines must be completely emptied of shortening The pump heater will take care of any residual shortening in the pump but cannot melt all of the shortening in the filter lines The pump heater accessory may be purchased separately from To extend the life of your shortening for the best possible flavor in your
33. h ANSI 221 41 CAM 1 6 9 M73 lt must also be installed with restraining means to agalnst transmission of strain to the connector specified in the appliance manufacturer s instructions ACME AMD HUT Check for wea ard iiss Batre er obed aniy MI diva 1 HPCETAKT Ai kanmi aia resi we ar SA rapid iv KO A VE Grana nr Fani ane o malito r ng inasre makimum S birra anc natrij ci A CAR Me i prije tardy Phim ta toki zrasaterj Fur C FER focal ERE o Hal PEL Eua AM Phone ET Eri 10 NATURAL GAS 4 0 IM WE ORIFICE 12 LP GAS 10 5 IN WC ORIFIC E Aged opreti url te k dd plana Ta pij Fury De rec ry EL d ie pot odi v CA Led mas Hot z rzep 2 ki APA a a aypa mu PERLE Progr lir meurt 4 Hanse rami bu cy stated ir krmikzi orig tr bakte ar ira 5 ROM BAEHET ide re stan boring hanke MAATE api Ts s hren Ani ka han hona T FE suus be prediksi asd r e prorrurisi betre Mairg kac Art bode Fd BK Gra
34. he TIME SELECT buttons or the preset buttons Canceling The STIR OIL Function Pressing this button cancels the STIR OIL function while it is active ALARM button This button allows the user to set an elapsed time at which the internal alarm will sound during a cycle The time is set by pressing and holding the ALARM button while using the UP and DOWN arrows to change the time The controller will limit the alarm time to be less than the currently programmed interval cycle time The default alarm time is 0 00 which disables it The ALARM time is saved on power down in the same manner as the last interval time When a time cycle is running and the alarm time N has elapsed the internal alarm will sound for 10 seconds For example a cycle time 10 00 and alarm time of 2 00 would cause the alarm to sound for 10 seconds once the controller has counted down from 10 00 to 8 00 This button is used to cancel the STIR OIL alarm This button is also used to reconfigure the STIR OIL Function 13 Gas Pressure Fryer Operation Description _ Function A B C D preset These buttons are used to save and recall preset cycle and alarm times buttons saving operator time and minimizing error when changing interval cycle times and alarm times To save the current interval and alarm times into one of the preset locations press and hold the A B C or D preset button for 2 seconds and the controller will double chirp to indicate the
35. he company E RR RR R E E E EE E 8 E E INSTALLATION Leveling as well as proper installation and check out of all new equipment per appropriate installation and use materials is the responsibility of the dealer or installer not the manufacturer REPLACEMENT PARTS BKI genuine Factory OEM parts receive a 90 day materials warranty effective from the date of installation by a BKI Factory Authorized Service Center The purchaser must post in a prominent location instructions to be followed in NOTICE the event the user smells gas This information shall be obtained by consulting the local gas supplier FOR YOUR SAFETY AWARNING Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration service or maintenance can AWARNING cause property damage injury or death Read the installation operation lt and maintenance instructions thoroughly before installing or servicing this equipment CS TM 013 01 Revised 3 1 13 Gas Pressure Fryer Table of Contents Table of Contents Table SEE ee ae oai a nea aaa ae nn 1 Hodne 2 vcl EEE 2 Safety Signs and Messages kaka 2 PPU 3 Equipotential ground 3 Full DISC COMINGS CU OND obe ena 3 Sale WOIKPIACHCES a 4
36. he equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Do Not Smoke Near The Fryer Gas Pressure Fryer Safety Labels NSZ Hot Do rot touch E e s ss EX EN m FAY M LIT Erebi Fic macar capiet Famam s 3 fores iu sobni every i 1 HFOATANT Hi kuri sta rrorztra Mura urvi ruri In ir Bucbhba d in Pac il A Tere d Rag gi Ie dace m irur gil up yog aprila EOD hdd f re Th pi frede disse hn pordp Njih b rn a taki preste Fir daran are bua Prem T Fl sing Thig machinas carr s kurluri urni saei gr ii ra nation midi fre Air 13 Su Fi auk iri erik 2 kar rear mara cm he adea in Ls mira eramdabie or kat zr I pini riri JOE gr l ste r ler urir NEJ 5 ae des 1 Introduction NO345 SAFETY INSTRUCTIONS O rem riti a ker hi uri
37. j purrp EET spred Hort Hel pij cat rava rm Beery sl apr buis ka prezimi 5 pomp water Frzag pura ce vas HL ALFONS oP byer mbra rer Dac rei mem rm reserve i noe Nadia I Gas Pressure Fryer Installation Installation For installation information refer to Gas Pressure Fryer MODELS LGF LGF F amp LGF FC Installation and Operation Manual 110101 Gas Pressure Fryer Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer s controls and indicators 1 8 3 CONTROL PANEL LGF amp LGF F 9 amp LGF F ONLY 8 LGF FC ONLY 10 T 12 Gas Pressure Fryer Operation Description Pressure Gauge Indicates the pressure inside the pot Spin Handle Used to tighten the lid to the pot once it is latched Pop Safety Valve lever Used to release pressure periodically to prevent the seat from sticking Used to set and activate product programs Rocker Switch FILTER When placed in this position power is applied to the motor and shorting is pumped into the pot directly or thru the fill hose OFF When placed in this position power is removed from both the pump motor and gas system FRY When placed in this position power is supplied to the thermostat and gas system Thermostat Knob Used to set the temperature of the shortening Thermostat Light Illuminates when the ther
38. mbly AN32112800 45 Gas Pressure Fryer Replacement Parts Table 10 Oil Vat Assembly AN32112800 Parts ITEM PART DESCRIPTION AN86208400 SB1991 O0013 2 1 0003 1 1 Figure 11 Outlet Box Assembly FCO004 gt 10 2 4 Table 11 Outlet Box Assembly Parts 1 0667 7 4 WASHER REDUCER 10050 2 041 11 TERMINAL GROUNDING LUG 3 FT0153 1 JCONNECTORBOX38X90 4 006 1 JCONNECTOR 1 2 1002DC 02 5 FT0590 1 ELL 1 2 90 SHORT 02 6 0004 1 BOX OUTLET 4 11 16 7 662 1 1 COVER 72C 1 FOR OB0004 not shown A 46 Gas Pressure Fryer Replacement Parts Figure 12 Solenoid Valve Assembly Table 12 Solenoid Valve Assembly Parts DESCRIPTION NIPPLE 1 2 X C SS TEE BRASS 1 2 CP VALVE SOLENOID HV 214 761 2 120V NIPPLE 1 2 X 1 3 4 SS NIPPLE 1 2 X 3 3 4 SS 6 FT067 1 9e BUSHING 110 3 4 X 1 2 CP VALVE POP SAFETY 8 LGFA228 1 s CONDUIT 1 2 EMT 20 062 9 FT098 1 JREDUCINGCOUPLING 0 ELL 1 2 STREET CHROME PLTD 47 Gas Pressure Fryer Replacement Parts Figure 13 Quick Disconnect Assembly 5819975 7 f 8 Table 13 Quick Disconnect Assembly 5819975 Parts TEMA PARTS DESCRIPTION 1118096 1 BALL 11 16 STEEL BEARING 2 FTO20 1 1 QUICK DISCONNECT PUMP SIDE 3 ETOS00 1 QUICK DISCONNECT VATSI
39. mostat calls for heat Extinguishes when the shortening temperature is reached Digital Timer The digital timer consists of an LED display beeper and 8 buttons described below LED indicator Prior to the start of a timing cycle the LED will be OFF When running a timing cycle the LED will flash At the end of a timing cycle the LED will turn ON steady When idle the LED is off TIME SELECT 2 arrow Two arrow buttons on the front panel are used to set the time Hold the UP buttons ARROW button down to increase the time The longer the button is held down the faster the rate at which the time will increase The DOWN ARROW button is used in the same manner as the UP ARROW button except it will cause the time to decrease The time is increased or decreased in 30 second increments START STOP button Starting the Timer Pressing this button while the timer is not active will cause the timer to begin counting down the time on the display Stopping the Timer Pressing this button while the timer is active will stop the timer from counting down and display the remaining time Time cannot be changed with the TIME SELECT buttons at this point If this button is pressed again the timer will continue counting down from the point it was stopped Resetting the Timer Pressing and holding this button for longer than two 2 seconds will reset the timer and the display will return to the original starting time At this point time can be changed using t
40. ms or 10 pounds 1 Take product from freezer 2 Place wings into fryer basket 3 Close cover to begin pressure frying 4 Cook for 8 minutes at 325 F or 975 to 10 minutes at 320 F Chicken Drummettes 1 Take product from freezer 2 Place drummettes into fryer basket 3 Close cover to begin pressure frying 4 Cook for 9 to 11 minutes at 325 F 25 Gas Pressure Fryer Operation Whole Turkey 12 to 14 pounds 1 Rinse and bread turkey with Imperial breading 2 Place turkey into fryer basket 3 Close cover to begin pressure frying 4 Cook for 45 to 55 minutes at 300 F Whole Duckling 1 Rinse and bread duck with Imperial breading 2 Place duck into fryer basket 3 Close cover to begin pressure frying 4 Cook for 20 to 25 minutes at 300 F Pork Chops 1 Bread each chop with Imperial breading 2 Place pork chops into fryer basket 3 Close cover to begin pressure frying 4 Cook for 8 to 10 minutes 325 F depending on size Cube Or Minute Steaks 1 Bread each steak with Imperial breading 2 Place steaks into fryer basket 3 Close cover to begin pressure frying 4 Cook for 2 to 4 minutes 325 F depending on size Milanese is best to use 5 to 7 ounce beef steaks 1 Season and bread each steak as desired 2 Place steaks into fryer basket 3 Close cover to begin pressure frying 4 Cook for 5 to 6 minutes at 325 F depending on size Fresh Shrimp 1 Season and bread shrimp as
41. n Start Up LGF FC 1 Make sure the main drain valve is closed 2 Fill pot with shortening to about one inch below the mark Risk of fire exists if the oil level drops below the minimum oil level The level of oil 4AWARNING within the pot must not fall below 5mm of the maximum oil level AA WARNING Use of oil shortening older than the manufacturers recommendations for life of M the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening 4AACAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot 4AACAUTION The LGF FC fryer has a maximum temperature setting of 390 F 200 C Do not use oil shortening with a flashpoint less than 554 F 290 C E Use only high quality shortening that has low moisture content a high smoke NOTICE point and no additives 3 Place the gas control ON OFF switch in the ON position 4 Place the FILTER OFF FRY switch to the FRY position The question Is the Fry Pot filled If yes press ENTER will appear on the computer display The shortening will heat and begin to reach the fill mark inside the pot 5 Add more shortening as required to reach the fill mark Once the oil reaches the fill mark p
42. n Mercury The use of Mercury relays is an industry standard ACAUTION Equipotential ground plane When a high current flows through a conductor differences in potential appear between the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per IEC60417 1 This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol Full Disconnection NOTICE In accordance with Local and or National wiring codes the installer must provide a means of full disconnection under over voltage Category III conditions An IEC approved cord and plug combination will meet this requirement Units not provided with a cord and plug do not meet this requirement In accordance with Local and or National wiring codes the installer must provide the means of full disconnection The fryer is designed to hold a maximum of 35lbs 15 9KG of oil shortening Gas Pressure Fryer Safe Work Practices Introduction Do Not Store Or Use Anything Flammable Near The Fryer Your pressure fryer is powered by either natural gas or LP gas Do no
43. n rings with Imperial breading 2 Place onion rings into fryer basket 3 Close cover to begin pressure frying 4 Cook for 4 minutes at 350 F for frozen product OR 5 Cook for 3 minutes at 350 F for fresh product Potato Wedges Wash and cut potatoes oeason and bread each stick with Imperial breading Place potato wedges into fryer basket Close cover to begin pressure frying Cook for 7 to 8 minutes at 325 F depending on size los i French Fries 1 Take frozen french fries from freezer or wash and cut fresh potatoes 2 Place french fries into fryer basket 3 Close cover to begin pressure frying 4 Cook for 4 to 6 minutes at 325 F depending on size Fresh Chicken Use fresh 8 or 9 piece cut chicken Use 2 1 2 to 3 pounds for best results Rinse product under cold water Bread each piece with Imperial breading Place product into fryer basket Close the cover to begin pressure frying Cook for 12 minutes at 325 F pros I Frozen Chicken MRB except wings Take product from freezer Place product into fryer basket Cook for 3 minutes open at 325 F Add wings to fryer basket Close the cover to begin pressure frying Cook for 17 minutes at 325 F ORAN Fresh Chicken Wings Rinse product under cold water Bread each piece with Imperial breading Place product into fryer basket Close cover to begin pressure frying Cook for 12 minutes at 325 F PAPUA PR Chicken Wings Frozen 5 kilogra
44. nd table to set a maximum of eight product programs The product programs must be set before cooking can begin READY STATE a y PROG PROGRAM CODE IMPLIT 1724 Y ENTER FRDGEAM PRODUCT SELECT PROGRAM 1 1 PROG F PROGRAM TIMEX PLUT STAGE X COOKING TIME STAGE 1 ENTER STAGE 2 3 4 OF 5 ENTER DOES TIME YES 0010 Y US PROGRAM TEMPE INPLIT STAGE X COOKING TEMPERATURE WEJ ENTER PROGRAM TEM TOMA LEELEGT ETAGE TERFERATLRE FLEX TIRE CUMPENSATICHIN OFTIOH ALF ENTER il is ELECTRIC OR GAS ENTER PROGRAM VALVEX SELECT STAGE x SOLENOID VALVE OPTION a OPEN y ENTER VES 5 Koon 7 T M PROGRAM PREALARTA INPUT PREALARK VALUE ENTER PROGRAM FILTER INPUT HUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT ENTER Figure 2 Product Programming Sequence 20 TOGGLECLEAR STSIGHT TIME TOGGLECLEAR CLOSED Gas Pressure Fryer Operation Table 2 Product Programming Procedure ACTION DISPLAY COMMENTS STEP Press the FILTER OFF FRY LOW switch to FRY Press PROG on the keypad PROGRAM CODE Input 1724 and press ENTER PROGRAMPRODUCT 1 2 3 Select the program product number 1 8 5 PROGRAM TIME 00 00 Press TOGGLE CLEAR and input the number of minutes you want to cook Press ENTER PROGRAM TIME1 XX XX PROGRAM TEMP1 000 F Press TOGGLE CLEAR
45. o change this mode select the timer key that represents the mode you want Refer to the table below DISPLAY MODE DESCRIPTION Al New or unchanged timer Alarm sounds at the end of the internal 6 minute countdown Defeats the STIR OIL function Timer operates as if it had no STIR OIL function STIR OIL function for all Pressure Fryers D STIR OIL function for all Autolift Fryers The display will now show the selected mode Proceed to step c b Once the fryer is filled with shortening place the FILTER OFF FRY switch in the FRY position c Unless the STIR OIL function is operating in the OFF mode the digital timer activates a STIR OIL function and begins an internal six minute countdown not displayed At the end of the internal countdown the display shows the words STIR then OIL in 5 second intervals and the alarm sounds Depress the ALARM button and stir the shortening freely while it is heating IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening while it is initially heating may cause the HI LIMIT safety device to disable the power due to a false overtemperature condition 5 Set the thermostat
46. our safety the lid will not unlock even at the end of the cook cycle until the pressure has been fully released AWARNING Hot steam will escape when you open the lid possibly causing severe injury Keep your 11 12 face and arms away from the fry pot Slowly turn the spin handle counterclockwise to break the seal around the lid Your fryer has a locking pin that prevents turning the spin handle until the pressure drops to 0 Slowly open the lid ADANGER Failure to use the insulated mitts will result in injury Always use the insulated mitts when 13 14 15 16 17 18 19 handling the hot fry basket Connect the basket handle then lift the basket and hang it on the front of the fryer pot to drain Empty the basket Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fryer at the end of each day Close the lid and press the 0 button Idle 255 F will display This will automatically hold the shortening at a cooler temperature To escape the idle mode press the 0 button again and the fryer will heat to its original temperature When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position Place the gas control ON OFF switch in the OFF position 24 Gas Pressure Fryer Operation Recipes Fried Onion Rings 1 Take frozen onion rings from freezer or bread fresh onio
47. r equipment that uses shortening Never wear loose clothing such as neckties or scarves while operating your fryer Keep loose hair tied back or in a hair net while operating your fryer Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil Always wear appropriate personal protection equipment during the boil out process to guard against possible injury from hot cleaning solution Never Loosen The Spin Handle Until The Pressure Gauge Is At Zero oteam may escape suddenly if you loosen the spin handle before the gauge is at zero If steam escapes suddenly you could be burned After the pressure gauge is at zero wait 5 seconds Then loosen the spin handle slowly to open the lid of the fryer By doing this the steam will escape slowly and you will not be burned Seal The Safety Valve Properly To seal the safety valve lift the arm on the side of the valve Then release it The valve should snap closed Hot steam can escape from the valve and you could be burned if you do not seal the valve properly Gas Pressure Fryer Introduction Keep Away From The Vent Hot steam escapes from the vent continuously when you are using your fryer You could be burned if you get too close to the vent Keep this manual with the Eguipment This manual is an important part of your eguipment Always keep it near for easy access If you need to replace
48. r the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fryer at the end of each day If you do not plan to use the fryer for an hour or more turn the thermostat down to 150 F and close the lid 15 When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position 16 Place the gas control ON OFF switch in the OFF position 17 Gas Pressure Fryer Operation LGF FC Operation System Programming Use the following figure and table to set options that apply to each product programs READY STATE EI PROG PROGRAM CODE INPUT 1712 y ENTER Y PROGRAM SYSTEM PROG PROGRAM DEGREES i TOGGLE CLEAR SELECT SYSTEM TEMPERATURE 4 F SCALE OPTION ENTER T PROGRAM APL TYPE TOGGLEICLEAR TOGGLE CLEAR SELECT SYSTEM APPLIANCE ELECTRIC gt GAS 4 b ALF TYPE OPTION ENTER Y PROGRAM MELT C YCLE SELECT SYSTEM MELT CYCLE mie YES ac Ek NO OPTION Y ENTER PROGRAM GLELFLTR INPUT NUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT ENTER Figure 1 System Programming Seguence Gas Pressure Fryer Operation Table 1 System Programming Procedure solid shortening The display will show either YES or NO STEP ACTION DISPLAY COMMENTS Press the EE switch to FRY 2 Press PROG on the keypad PROGRAM CODE 1 4 Press
49. re 3 sheet 1 AN3211350S LID ARMASSY 1 OT 5 1 1 KNOB ORANGE 20 6 1 NO160 1 DECAL WARNING BEFORE USING 7 J 2 5116 18 SS 18 8 8 501 11 SPRING HOOKLGFLPFFKM 9 50542 2 X SCREW 1 4 20X1 2FLATHD 10 505259 2 SCREW 1 4 20X1 2PHILRDHD 11 1 78000 1 BUSHNGBRONZET 0 12 X H0f6 2 HANDLE SIDE FOR H0155 FKM LPFLGF 13 WSHM5 2 WASHER SI6LOCKZINCPLID 14 1 WSH102 2 WASHER 1 4 INT LOCK 15 1 FTO407 71 PLUG HOLE 3 8 SHORT PRONG 16 1 FO026 1 ROLLPINS32X3 4 Figure 3 sheet4 SB3492 1 LID LOCKING ASSY LGF DOVETAIL 1 9 B0857 1 BUSHING BRONZE 3 8X9 16X58 2 COf4 1 J CASTING LGF W DOVETAIL ALAMAG35 3 04 1 DIAPHRAGMLGF 4 1 1 PIN LOCKING 8100X225 5 FKMA99 1 RETAINER DIAPHRAGM FKM 6 1 G003 71 GUARD DIAPHRAGM 7 009 1 GASKET SQ SILICONE BONDED LGF 8 S045 1 SPRING LOCKING PIN 1 85 OAL 9 SCR176 9 X SCREW 8 32X3 8SLOTBINDING 10 WLGFA107 1 CONDENSATE DRAIN WELDMENT 02 11 F007 71 LOCKKEYPINFRYERS 12 6 1 PINHINGE 0 13 FKMAM52 71 KEY TIGHTENDOWNSCREW 44 F10049 2 COLLAR 1 2 SET BRIGHT 15 LGFA134 1 TIGHTEN DOWN PLATE LG
50. ress the ENTER button The computer will display STIR OIL and automatically enter the STIR OIL mode In this mode the computer will heat the oil to 255 F and hold that temperature 6 Stir the oil freely while it is heating Press the 0 button when finished stirring the oil IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening while it is initially heating may cause the HI LIMIT safety device to disable the power due to a false overtemperature condition Cooking LGF FC 1 Ensure that the Start Up procedures have been performed 2 Press the desired program number on the keypad The computer will still display LOW The fryer will begin to heat to the temperature that has been factory preset When READY appears on the display the fryer is up to the desired temperature and the product can be loaded 3 When frying chicken connect the basket handle and lower the basket into the shortening in the fryer pot AWARNING Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes 23 Gas Pressure Fryer Operation 4 Carefully
51. s of noncombustible floors where you can safely place your fryer are concrete tile and ceramic Keep The Area Around Your Fryer Uncluttered Make sure to keep the area around your fryer clear of any obstacles Serious injury can occur if you trip or fall near the fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Gas Pressure Fryer Introduction Keep The Floor Around Your Fryer Clean Of Shortening Make sure to keep the floor around your fryer clean of shortening and other liguids Serious injury can occur if you slip near your fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Keep The Lid Closed When The Fryer Is Not In Use Hot shortening can splash if someone moves the fryer or bumps into it Serious injury can occur if hot shortening splashes out of the fryer Do not lean sit or stand on the fryer or perform any maintenance or cleaning duties while the fryer or the shortening is hot You could be burned Keep The Casters Locked To avoid spilling shortening keep the casters locked If any shortening spills near your fryer clean it up immediately Do Not Overfill The Fryer With Shortening Hot shortening and steam may escape and burn you if you put too much shortening in the fryer Fill the fryer to approximately one inch below the fill marks that are
52. s unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your eguipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the eguipment death or serious injury to you or other persons may result if these messages are not followed AA DANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury This message indicates a potentially hazardous situation
53. t store or use gasoline or any flammable liquids or vapors near this or any other appliance Flammable materials will burn easily Letting any flammable liquid or vapor get too close to the fryer could cause an explosion or fire Serious injury could result Examples of flammables that you should not store near the fryer are gasoline paint thinners or removers gas tanks and cleaning materials Use Gas Safely Avoid Danger Gas can be a dangerous fuel if not handled safely Make sure to ventilate the fryer properly If the fryer is not properly ventilated carbon monoxide can be released around the fryer Asphyxiation or suffocation can occur if gas is not ventilated properly Before using this appliance for the first time contact your local gas supplier for instructions about what to do if you smell gas Post those instructions somewhere near the fryer so that everyone who uses or works near the fryer knows what to do if they smell gas Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Use the Fryer On Noncombustible Floors Only Make sure your floor is noncombustible Do not operate your fryer on floors that are wood carpeted or have rubber mats Placing your fryer on a combustible floor could cause a fire Serious injury could result Example
54. ve 5 Year limited door warranty BevLes Products Two 2 Year limited parts and labor 99 Warranty period begins the date of dealer invoice to customer or ninety 90 days after shipment date from BKI whichever comes first WARRANTY COVERAGE This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service representative up to 100 miles round trip and 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI The extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges EXCLUSIONS Negligence or acts of God Thermostat calibrations after 30 days from equipment installation date Air and gas adjustments Light bulbs Glass doors and door adjustments Fuses Adjustments to burner flames and cleaning of pilot burners Tightening of screws or fasteners Failures caused by erratic voltages or gas suppliers Unauthorized repair by anyone other than a BKI Factory Authorized Service Center Damage in shipment Alteration misuse or improper installation Thermostats and safety valves with broken capillary tubes Freight other than normal UPS charges Ordinary wear and tear Failure to follow installation and or operating instructions Events beyond control of t
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