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4. Jo L3 AOA GSH3HONITO 2 oN Jequunw 1IV L3AOG oquoo uondii5s q ON sjueuoduio93 pboy our dnyoeg O ASSEMBLY TORQUE REQUIREMENTS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment standard fasteners used in CLINCHER products to be GRADE 8 or better DO NOT SUBSTITUTE lessor grades of fasteners fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roll
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8. 58 ss 378 018055 ss 412 pras 3 amp 1 37 prises 38 Available upon request 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page3 1 CLINCHERG WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies 18 prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular 1s acceptable provided the difference in diameters 1s less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life SUPERIOR
9. anna A D8 IN 20 v002 INAOW 350v9 86086 IN3NTTI3A S3NIVI3 4914 4000 10286 AMIN3SSV 4939 1 20 88166 355 44101 89166 183559 SATION TIHSWOC 321 445 344 35 86166 1494 Jaqunv 14041 L0 LHX0OO00C3 10 ATaNW3SSV 3 Page 9 SOMNVYCAH SNIHOLOVAONVIA ANNI COO GORGE SO EOD GISO LSA LON AV alva f IVILNSOIINOO CISSSCIISNOO SI ONY 5 ONIYNLOVANNVN JO 3HL SI LNIWNOOG SIHL 1988 78 886 2 8150 V1 quvssnoug 1SV306 ANH adodadns ATaWASSV 1dIHS 310 W33l 20 9 LOOC ATaW3SSY 33qNITAO LOAld 31OW33 10 8010 16102 12350 Valg NO LIO8 v0 LHX000023 1o 3 LOIA3I 3168 LHX 02 ATaWASSV YOO 310W33 92002 ONOL31OW33 827002 ATaW3SSY ALV 1d ATaW3SSY 31O0W33 06002 Page 9 3 1 8 ONTHOLOVAOINVIN JO IN3SNOO N3LLISM SS3SdX3 IHL LOOHLIM WHOA 4901
10. 21914 4000 ACISNI 01104 dr 60 70759 31919 4000 3015 801 0 01252 433945 9004 1801255 14345 ONTLOAId 0201252 l133SNI 6006152 DNISMdS LAJSNI ONTLOAId 333945 DNI3dS 133SNI 140d 1S96d 9 40 26 5 ON 55 A180N3SSV HOOQ 3GISNI Item Qty Part Number Description 21 LJ BACKUP DOVETAIL DIE ADAPTER 1 1 ISEE CHART 21 LJ BACKUP DOVETAIL DIE ADAPTER WELDMENT 2 2 DTI1601 1 2 T 1 1 4 W x 3 7 8 L DOVETAIL INSERT 3 2 1027 3 8 LOCKWASHER 4 STANDARD AVAILABLE ADAPTER SIZES Die Adapter Adapter Weldment Size Assembly Number Part Number 7 BUDT21 07000A TBA 7 5 8 BUDT21 07625A BUDT21 07625 01 8 5 8 BUDT21 08625A TBA 9 5 8 BUDT21 09625A TBA 9 7 8 BUDT21 09875A BUDT21 09875 01 10 3 4 BUDT21 10750A BUDT21 10750 01 11 34 BUDT21 11750A TBA 11 7 8 BUDT21 11875A BUDT21 11875 01 12 7 8 BUDT21 12875A BUDT21 12875 01 13 5 8 BUDT21 13625A BUDT21 13625 01 14 BUDT21 14000A BUDT21 14000 01 14 5 8 BUDT21 14625A BUDT21 14625 01 16 BUDT21 16000A BUDT21 16000 01 17 BUDT21 17000A BUDT21 17000 01 Other sizes available on request Order by P N BUDT21 XXXXXA Example 9 770 P N BUDT21 09770A For sizes larger than 17 See P N 21
11. HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE s FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Load Cell Comp rev1 wpg Page 12 2 LOAD CELL and TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual or AOI Tension Torque Systems please contact superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong a and 21 Revision 02 07 Page 12 3 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong 21 LOCKJAW Backup Revision 02 07 Page 12 3 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 Www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page 13 1 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong 21 LOCKJAW Backup Revision 02 07 Page 13 2 SECTION 14 CONTROL VALVE TECHNIC
12. 4 8090 OM SIA310 804 6601 9 2 X 91 8 201 JS 8 6 M9O1 H3HSVM 12081 1V 14 8 SCOL JE 5221 9710 SIA319 1482 9L vOOL IL JequinN ued 0 LHX0000Z310 A TaW3SSV 14 5 SLOWS Page 9 3 4 6005 01 3404338 GAYNLOVANNVW SONOL 804 WOlH3dns 40 LN3SNOO SS3tidX3 IHL LNOHLIM WHO ANY HO 031902 Y3S0 T5SIa a3sn LON AVIA T xnl 06002 A IHIN3SSV 2 88 468 819 s ijneupAH 3 45659 aood JION3W iurc sOlddns 011021 5 M2OTHVO 97028 ve 849 SOHH X OC vL 901 H3HSVMLVT c8 8001 26 v L LOL Le 22 849 LNN 02 97 00L 0 LAN 1 9 2 262 62 62 e X vL 9L 4 SOHH 09 8c 8 T1OH Z L Z X 94 2 22 e 41415 LYOddNs 92 02102 Gz 81 7 ONINdS NOISHOL O LOSLHIWS vc 82 ONINdS NOISHOL N LOSLHIWWS HOOG WO LLOS dOL 10 S 90098 22 z Wav 27028 LZ OL 339 LSNYHL HOOG 92199 02 1202 2 1 1 202 61 2 d 06 4 LN3INQT3M HO1V1 92102 5 HOOG 0702 LL dOLS 1139 80202
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14. HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE Page 9 3 8 TONG PLATE BOTTOM TONG PLATE SEVERE SERVICE DUMBELL ROLLER ASSEMBLY ASSEMBLY NO 55158 Part Number Port Nome 25025 DUMBELL ROLLER 29027 D LLER LLER LLER DUMBELL ROLLER SPACER BUSHING SPACER SHAFT 1 8 NPT ZERT 1 12 LOW PROFI LE NYLUCK NUT SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 08 22 05 REV LOG DATE REF S Equip Manuals Dwgs CLES500 Durbell Roller 4th E Page 9 4 MID IDLER ASSEMBLY ASSEMBLY NO 20178 MFG STARTING 07 2005 Item Qty Part Number Description 1 1 20179 IDLER GEAR 2 1 20180 IDLER SHAFT 3 1 1001 1 8 NPT ZERT 4 2 1991 BEARING 5 3 1103 1 2 LOCKWASHER 6 3 1112 A 1 2 13 x 2 HHCS 7 1 1944 EXTERNAL RETAINING RING 8 3 1987 INTERNAL RETAINING RING 9 9 1151 5 8 LOCKWASHER 10 9 1160 5 8 11 2
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16. 10118 v 839 LAN 0 00 8 IS Z X 8 5 X 808 Z L 1 909 L 2 I3995VH8 YAGNITAO S9NISHJA3H 49002 JequinwN Ay g uei v0 LHX0000Z310 A TaIN3SSV LOAld 0 Page 9 3 3 901 6 8 9NROLLOVAONVIA JO LN3SNOO SSdedX3 JHL 1 WHOA N 4 YO Gd3ldOO 035070510 G3Sf 38 LON AVIA NOLLVINHOJNI SIHL TVLLN3GIJNOO G33GISNOO SI ONY 4 5 dO ALYJdOYd 3HL SI LNAWNOOG SIHL 1788 28 815 s neJpAH 3 81607 quvssnoug 1SV306 doniddns 3 18lSIA LON SWALI 3INOS 3 LON 5 3TIIAT38 5 08 2 1 1 696 1 0 LAN 8 022 28026 81 LNOJ L8OZIL 2 NOLSId 10 0802 19 ONISNOH 6200 Ll 91 ONILNNOW 6902 1 d L Z Z08 Z V 1 1 13 5 SLOWSY 2vOC V JEL 9702 8 6 X 2 1 1 Wav 3 LJIHS 02002 Lb 1008 008 SLOvL L 0 H3 LLOO SS X 8 1 2821 6 SOHH L X L 8 2 1
17. 3900 0350712510 ISN 39 LON AVIA JO ALY3dOYd 3HL SI LNSWNOOG SIHL 1 98 7 8 816 5 gt 8150 9 el e 1SV306 5007 qd 18ISIA LON SWALI 3INOS 1008 0084 8 LAN NWYF 9L v 011080 992021 9 gt H3 LLOO SS 8 4 240 G 6011 4102 PION Nid SIA3T1O 100 x LNNOW 3004 JE 521 395 80144 1 T1V8 YPO0 8 0 1 1 1 00 310IN3H Hed JequinN V0 LHX0000c3 19 ATEINASSV HA3ONPFTAO Page 9 32 901 9 ONYNLOWSNNV 4 05 JO LN3SNOO 59 3L WHO NI 4 YO G3IdOO 0350710510 38 LON AVIA SIHL IVLENGCIJNOO G3 J3qISNOO SI ANY ONISOLOVAONVW 5 JO ATHadOtd 3HL SI 788 168 819 8150 V1 Guvssnoug 1SV306 ANH 5227 s ijneupAH Suiunipejnuel dONRIddns Ny SOHH X 19 839 L X Occ 908 S HHHSVND9O1
18. ONISOLLOVAONVMW 6 40 ATHadOtd SI LNAWNOOG SIHL 1 88 8 816 SPHNepAH HOPES 5 Qp OL 1457 18158 SI LHVd V0 LHX0000c3 19 INSING NOISNAL Page 9 3 7 Item Qty Number Part Name 1 1 45072 01 SHIFTING YOKE WELDMENT 2 1155076 SHIFTING BOX WELDMENT 3 1145092 5 8 x 3 4 SELF LUB FLANGE BEARING FF 703 1 4 245106 5 8 x 3 4 SPLIT SELF LUB FLANGE BEARING 5 1145143 SHIFTER SHAFT 6 2145164 SHIFTING YOKE BEARING PIN 7 11 55084 02 DRIVE GEAR 8 1155085 MOTOR SPACER 9 1155121 MOTOR SHAFT BEARING SPACER 1 73040 01 MOTOR SHAFT 1114006 01 LOW GEAR HOUSING COVER 1 20063 LOW GEAR HOUSING WELDMENT 1 20099 RINEER MOTOR 25 30 cu inch 4 1001 1 8 ZERT 111025 3 8 FLAT WASHER 1111027 WASHER LOCK 3 8 111046 5 3 8 16 3 4 10 1048 3 8 16 X 1 1 4 HHCS 4 1103 1 2 LOCKWASHER 4 1111 1 2 13 x 1 1 4 HHCS 2 1610 3 4 NPT FLUSH PLUG 1610 211611 MOTOR GEAR BOX ASSEMBLY ASSEMBLY NO 55188 01 SUPERIOR 55505548D LA 70518 Manutacturing amp Hydraulics 318 837 8847 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 6 4 09
19. SUPERIOR w Manufacturing amp Hydraulics TECHNICAL MANUAL 20 CLINCHER COMBO TONG AND 21 LOCKJAW M BACKUP CLE20000XHT 02 CLE20000XHT 01 MKBUCST21000 CLE20000XHT 03 BUCST21000 CLE20000XHT 01 BUCS21000 06 MK20000XHT COVERS TONG MODELS CLE20000XHT 01 02 03 04 BACKUP MODELS BUCS21000 06 amp BUCST21000 HANGER ASSEMBLIES RH20002 COMPONENT OF MK20000XHT RH21000 COMPONENT OF MKBUCST21000 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 09 2005 www superior manf com Ab ___SUPERIOR Manufacturing Hydraulics TECHNICAL MANUAL 20 CLINCHER XHT COMBO TONG AND 21 LOCKJAW BACKUP COVERS TONG MODELS CLE20000XHT 01 02 03 04 BACKUP MODELS BUCS21000 06 amp BUCST21000 HANGER ASSEMBLIES RH20002 COMPONENT OF MK20000XHT RH21000 COMPONENT OF MKBUCST21000 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 09 2005 www superior manf com Copyright 2005 SUPERIOR Manufacturing amp Hydraulics Inc rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document 15 considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written
20. Check to assure couplings are securely fastened Inspect necessary Adjust unloading pressure Replace or repair as Solution Check to make sure door 15 completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length Page 6 5 TROUBLESHOOTING HYDRAULIC TONG SECTION Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Spring Plunger set too tight Failure to Grip Tubulars A B C D E F G H Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough
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23. 4225 HWY 90 EAST Ab SUPERIOR Manufacturing Hydraulics BROUSSARD LA 70518 318 837 8847 ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 25 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION IAL MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN AN REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS ASSEMBLY NO BUDT21 XXXXXA REF S Equip Manuals Dwgs BUCS21000 06 BUDT21 Adapter DT wpg Page 10 7 Item Qty Part Number Description 1 2 CHART 21 LJ BACKUP DOVETAIL DIE ADAPTER 2 2 1601 1 2 T x 1 1 4 W x 3 7 8 L DOVETAIL INSERT 3 2 1027 3 8 LOCKWASHER 4 2 1061 3 8 16 x BUTTON HEAD CAP SCREW NOTE 8 8 SHCS AND LOCKWASHER REQUIRED FOR LARGER SIZES 20 THE DOVETAIL DIE IS HELD IN PLACE BY THE BACKUP CLIP STANDARD AVAILABLE ADAPTER SIZES Die Adapter Adapter Weldment Size Assembly Number Part Number 17 1 2 BUDTX21 17500A TBA 18 5 8 BUDTX21 18625A BUDTX21 18625 20 BUDTX21 20000A BUDTX21 20000 Other sizes available on request Order by P N 21 Example 19 625 P N BUDTX21 19625A BUDTX21 20000A 21 LJ BACKUP DOVETAIL
24. 5 ASSEMBLY 20178 01 MFG STARTING 10 2006 Item Qty Part Number Description 1 1 20179 IDLER GEAR 2 1 20180 01 IDLER SHAFT 3 1 1001 1 8 ZERT 4 2 1991 BEARING 5 3 1103 1 2 LOCKWASHER 6 3 1112 A 1 2 18 x 2 HHCS 7 1 1944 EXTERNAL RETAINING RING 8 3 1987 INTERNAL RETAINING RING 9 9 1151 5 8 LOCKWASHER 10 9 1160 5 8 11 2 5 Ab SUPERIOR BROUSSARD 70518 Manufacturin amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 11 14 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE20000XHT 01 20178 rev2 wpg 9 5 Fade seuogongeu 11 11 000111 Z JO uonoedsur ponyo 00071 SOMINVAGAH 22 MObI3dns 30 1 35 00 LNOHLIM N3O4 ANY NI YO 031900 035010510 IRON 133 5 48quimN 9 5 LON AVN SIHL IVILN3QIJNOO G33M3dISNOO SI ONY uon puop 5 ONINNLOVANNVAN XOINIdJNS
25. 9007 A33 60 SL OL 8 YOIMAdNS JO IN3SNOO NALLYM SSSedX3 IHL LOOHLIM WHOS NI 8 CHldOO G3SO IOSIG Gasn 38 LON AVA NOLLVIAHOJNI IVLLNSGIJNOO CHHAGISNOO SI ONY 5 ONISOLOVAONVIW 5 JO A12I3dOtid SI LNSWNOOG SIHL 1788 128 815 81804 v1 quvssnousg 1573 06 AMH 5227 s ijneupAH Sulunpesnuew gt doniddns Z0 LHX0000Z410 ATEINASSV LHX 02 INO LLOS ASSY TI38AnG SOHH L ZX 11 48 8 SOHH b b LV 8 S 10 89199 202 81 8 0 JA WA 33AUSSUS d3AEF SS XOU T9 VAS HOLIMS 1333 3NIddIHS AWW3SSV 1198 82 92 JNJW HA 3YXINVH 1431 ANAC TIA 3YINVH 1 913 SIHH 8 6 851 SOHS 8 6 8 5 ESTI A WN3SSV JANA 401 355 YOO 10 1 155 AVAD 35 A WN3SSV 43101 508 16102 18 35 33 88002 88355 3310 IN 31919 39 10 8 102 10 89002 SOHS ul X 9b u8 E HV39 VvOL S3an19NI 8839 INNT JA N 37 96 AMN3SSV 31V id 01 455 31 14 NO WWF 3000
26. P 9 IN3INQTJM 1188 102042 9 LS LOLOZ 0 9 H LY1 26002 20 HOOG INOLLOS dO L 96002 12 11 8 4 17108 H3Q If1OHS SS 8 9 X 979 mE cN e HO1V 1HOOG c89r L o 0 5 HOOG 6 91 5 HJTIOH HOOG 9971 AT8N3SSV LAVHS LOAld HOOG 44247 5 LSNYHL 3004 57484 2221 LAN WYF tL L EZEL SOHS P E X 11 8 9 V cSLL 839 6 X 21 21 SOHH 211 0 w 0 i lt LAN LOLL z JequinN ue 9 3 5 0 SOMNVYGAH JO 1N3SNOO SS3HUdX3 LNOHLIM WHOJ ANY q3SO 19SIq aasn 38 LON AVN Blvd 907 A3H Nor VW3OJNISIHL IVIINSQLNOO SI YOIMAdNS dO ALH3dOHd SI SIHL 1798 768 812 s ijneupAH 3 81907 1 Guvssnoud el 1598 06 5207 44015 q
27. Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings an
28. Page 9 10 Flush Plug used when Encoder is not mounted Use Removable Loctite SECONDARY GEAR ASSEMBLY ASSEMBLY NO 20098 Part Number Part 20036 SPACER 200 46 UPPER LOW GEAR 200 48 SECONDARY INPUT GEAR BEARING RETAINER TOP SECONDARY BEARING CAP UPPER LOW PINION UPPER SPACER BEARING CAP 5 8 X 1 1 4 SHCS 1 8 ZERT 1 2 LOCKWASHER 1 0 13 x 1 3 8 LW 3 8 M X 1 1 4 HHCS BEARING SUPERIOR uw Manufacturing Hydraulics 318 837 8847 SE COPIED OR REPRODUCED IN ANY 106 DATE MAY NOT BE USED DISCLOSED FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS 14000 10120098 9 11 ENCODER 4 MOUNTING SCREWS Supplied by Customer 3 8 56 32 MACHINE SCREW P N 1276 FOR SHIPMENT 4 REQD WITHOUT ENCODER 7 MFG STARTING 04 07 04 COVER PLATE SCREW P N 40034 4 REQD ENCODER MOUNTING PLATE ENCODER MALE COUPLING P N 51075 P N 55144 3 8 16 x 1 SHCS USE 10 32 x 1 4 SET SCREW P N 1041 P N 1034 2 REQD MFG STARTING 11 21 02 ENCODER COUPLING MOUNT 3 8 16 x 3 4 SHCS P N 51031 us Qo CR 2 REQD 1 2 1
29. Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak P While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair Q Ifat this time your backup is functioning correctly open and close unit several times to insure consistent operation R With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear 20 CLINCHER Combo Tong 21 LOCKJAW Backup Revision 09 05 Page6 1 MAINTENANCE S Test door
30. defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost spring plunger Hydraulic fluid leaking from motor Damaged or worn motor shaft seal SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 09 05 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw spring plunger on shifting gear PN 55084 02 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpen dicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins f
31. 0815208 3312 5000 emesana oF H 5494 NOISYOL 0025278 1 6 60125218 8 3lvid MOOG 3015110 WDLIO 60 90125308 1 Z 3lvid A000 3015100 401 60 601853 8 9 3811 433945 000 120145274 G IM3SNI ONILOAId 020125278 1 v Nid 1 14 14354 600515208 I 6 DNI3dS LYASNI DNILDAId 169640276 332948 ONTNdS 1935 2 1 9WoN 1404 Yaqunn 47404 10 Page 10 5 1000150 00 250 8 dinb3ys 338 901 90 92 80 L 8 Wold3dns JO NILLIYM 553 9 IHL LOOHLIM WHOd NI 31900 85010510 a3sn 38 LON AVIA NOLLVINHOJNI SIHL IVLLN3GIJNOO Q383GISNOO SI ONY 9 5 40 1 JHL SI SIHL 1v89 1 8 812 81907 v1 asuvssnousg l1SV3 06 522 s i heupAH 3 dONRIddnS Gp 6015218 ASN 0 779 faaldvdv JIM 803 54112 01 SV CASN 02105204 ALON DNISV38 NG T X venadce X90 19V9 T X 00 820096 Alal SOHH 6 X 8 4 8 9 LNN 8 4 SOHS 7 6 X EI c I Gye 413945 313945 4000 43119 4004 9NISdS 5 619 159 LOAId
32. 1 555 TVIST 10101531 d IN3ATT3A 31V ld WOLD 470088 00121521 31919 200121520 ATEW3SSV 000 A ILOSNI C0 c leSand 1 ATEW3SSV X000 3015110 60 15909 1 53009 AJANT 5301019 1 eleSoNn A WW3SSV SSONITAI 10 90012521 413394 BrOSTSING 10 3324 086 344 1 SIHH e T X 01 SIHH X 01 76 17 6 55780 T X 26 94 LAN 55948 26 91 SIHH X 91 8 82 8 1901 86 1337 1dN 8 T 1001 2 1 Page 10 Port Nome CAM SWITCH MTG BRKT WASHER LOCK 3 8 3 8 16 x 1 5 088 3 8 16 1 4 5 GR8 3 8 16 NYLOC NUT NORMALLY CLOSED DOOR SWITCH W VENT Qty Port Number HI PSI CAM SWITCH VALVE ASSEMBLY ASSEMBLY NO BUCS15067 Page 10 22 FISH TAIL ASSEMBLY ASSEMBLY NO BUCST21004 Part Name 3 8 LOCKWASHER 3 8 16 X 1 HHCS 11 2 6 X 6 HHCS 3 4 LOCKWASHER 3 4 10 X 3 HHCS FISHTAIL WELDMENT REAR COVER PLATE 5 21006 4225 HWY 90 EAST BROUSSARD LA 70518 818 837 8847 Ab SUPERIOR Manufacturing Hydraulics 02 12 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUCST21 QOOBUCST2 1604 BUCS15067 wpg THIS DOCUMENT IS THE PROPERTY OF SU
33. 1 95071 BALL HANDLE 23 1 45142 STRAIGHT YOKE HANDLE 24 1 1030 3 8 16 X 1 SET SCREW 2 SPRING PLUNGER Ab SUPERIOR 25 EST Sy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 31 05 HYI DRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASS E M B LY N 55 1 88 02 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF Manuals Dwgs MANUFACTURING 8 HYDRAULICS CLE20000XHT 01 55188 02 wpg 9 13 P N 0150111 P N 0150710 SNAP RING P N 1945 SEAL RETAINER P N 55088 Z POLYPACK P N 12501437 O RING P N 2 150 MOTOR SHAFT BEARING P N 0150710 2227 SNAP RING P N 1945 MOTOR SHAFT POLYPACK P N 12501437 MOTOR SHAFT SEAL RETAINER O RING P N 55088 P N 2 150 iN 0150111 MOTOR SHAFT P N 0150111 SNAP RING Nes SS 174 W OUT WIPER RING RINEER GA 15 MOTOR FOR CLARITY PURPOSE ONLY NOT TO SCALE COMPONENTS OF MOTOR lh SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 MOTOR ASSEMBLY Manufacturing amp Hydraulics 318 837 8847 ee THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 04 06 REV DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIO
34. 19 BOTTOM PLATE ASSEMBLY Assembly 20053 eene enne ener enne eren enne enne 9 20 LATCHING DOOR ASSEMBLY Assembly No 20106 For tongs manufactured before 10 2009 9 21 LATCHING DOOR ASSEMBLY Assembly 20106 For tongs manufactured after 10 2009 9 21 1 DOOR SWITCH ASSEMBLY Assembly No 26681 9 22 BRAKE BAND ASSEMBLY Weldment 20056 2 Req d eene nnns 9 23 BAIL ASSEMBLY Assembly No 26728 2 ee ROT ie D ORO OR CP eT 9 24 1 BRIDLE ASSEMBLY Assembly 20150 esses nennen nennen nennen eene teen nennen eene teen 9 24 2 20 COMBO JAW ADAPTOR ASSEMBLY Assy 20111 susu 9 25 COMBO JAW PUSHER ASSEMBLY amp LOW FRICTION COMBO JAW PUSHER ASSEMBLY ASV 20115 amp 20115 LF isis ete rne te Ue d ERE Ue Pe t ded es 9 26 COMBO DOVETAIL JAW ASSEMBLY 5 thru 8 5 8 Assy 20117 9 27 20HT DOVETAIL JAW ASSEMBLY 7 5 8 20 Assy CJDT20HXXXXX eese 9 28 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAWTM Backup Revision 10 09 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 02 07 9 2
35. 20000 X H T 03 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR P Mervals Equip Manuals Dwgs MANUFACTURING 8 HYDRAULICS 03 Dimensions 2 8 TONG SPECIFICATIONS TONG MODEL CLE20000XHT 04 Maximum Torque 85 000 ft Ibs 115 200 Nm Tong Standard Equipment Door Interlock Two Speed Hydraulic RPM 60 GPM 227 LPM Motor Manual Gearbox with 2 Speed Hydraulic Motor High Gear High Speed 5 000 ft Ibs High Gear Low Speed 10 000 ft Ibs Low Gear High Speed 42 500 ft Ibs Low Gear Low Speed 85 000 4 15 Electronic Solenoid Handle Length Tong 52 132 Dump Valve Shipping Stand or Maximum Operating Pressure Tong 2 500 psi 170 bar Two Speed Gear Box Bridle Overall Length Tong CLE20000XHT 04 81 2 206 cm Skid Overall Width Tong 48 5 123 Overall Height Tong 27 6 70cm Weight Tong 3550 165 1610 kg Weight Drill Pipe Jaw Adapters 500 165 227 kg Tong Gripping Range Pivoting Jaws 7 5 8 thru 20 Drill Pipe Jaws 5 thru 9 5 8 Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Note Smaller sizes and all Aluminum Dies may require Low Friction Rollers and LIMITED torques SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 02 07 Pa
36. 39689 ATAWASSV 29 98 1 334138 dV 14 000 155 XOG 3949 SOLUM 83101 0440 8 10 N3SSV SITIO THANN JIA33S 383A3 9016 N 0 0 WN 1 94 Jaquny 1404 9 2 1 5 SNIHOLLOVAONVIN YOINAdNS 30 IN3SNOO IHL 0 HX0000 3 1 9 gt NI 4 aasn 38 LON diva 901 NOLLVIAHONI Q333GISNOO SI ANY 5 60 51 01 ONINNLOVANNVW YOMAdNS 30 AL3dO3d SI 1 SIHL 1788 68 812 Sulunpejnuca dii 55 1 01012120057 MAIA INO LLOS A1gWassvuadooNa 199 NMOHS LON AlaW3SssvaTlOHWvrsood 10 89199 Le 1330948 1003 3A30Vd 339 1437 20000 08 INST TSM 13 00 54 1003 3A30Vd AVN 16918 2200208 62 133038 1D03 3A30vd 14918 1200200 82 INSAT SA 1339938 1003 3A30vd 1331 20024 le INNON HOLIMS 92 JANA W3AUSSUS 24467 55 XOU I39VA S 39049 INGATT3A 3 133 30 A 8N3SSV 43111 08421 22 3559 NITION 321935 333JA3S 12 JANA 3D 00 076 2 X 15 8 6l A 8N
37. 40 AlM3dOHd 3Hl LNSWNSOd SIHL 2607 GOO UPIM l eq ynu D UO jo uonduoseg 607 opjins jo 210 JO your 2007 9061 seoDjins jo sseueuonbs Ag DuuJON gt jo osep 20 40 21 ad 5 25 1 upod je 9 dious 2 z SNIHV3H 937935 Lava s oisueulQ i SS bey now NOLVOldIO3dS 81502 vi auvssnoug ld _SSANIVI 2 3 6 9227 q S3ONVHTIOL 03419345 3SIMMSHIO 5537 109797 jo 1235 5 ul smono 69433 259248 SSS lt sq Bunpi Sq 0 8 6 bunpa 25015 s you IPUILUON 22956 10 butuoN 2 9424 706 200 DUILUON s6ulu dous 4999 8J snay 440840 518 04 SMO D enbiuf
38. 7 RECOMMENDED SPARE PARTS LIST Quantity on N N N N RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Part Number 12501437 73013 01 73012 01 73012 02 20071 20070 1001 SLV1000 01 45072 20056 BUCS2110 BUCS2111 BUCS2112 DVG35 HMRV SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page7 1 Description Seal for Rineer Motor Jaw Pins for Combo Jaw Pusher Jaw Rollers for Combo Jaw Pusher LF Jaw Rollers for Combo Jaw Pusher Jaw Pins for 7 5 8 20 DT Jaw Rollers for 7 5 8 20 DT 1 8 NPT Zerts Door Switch Shifting Yoke Weldment Brake Band Assembly Left Jaw Torsion Spring Outside Door Right Jaw Torsion Spring Inside Door Door Rollers A 35 Relief Cartridge Page 7 2 SECTION 8 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer s application CLE20000XHT XX Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full
39. COPIED OR REPRODUCED IN ANY THOU ATH EN LI 08 26 05 LOG DATE REF S Equip Manuals Dwgs BUCS21000 06 BUA21 Adapters wpg yueg dinbavs J3MH 901 90 61 80 v YOMAdNS JO LN3SNOO SS3HdX3 IHL LNOHLIM INHOd ANY NI 400 50105 0 38 LON NOILLVINHOHNI SIHL IVLLN3QIJNOO Q3H3GISNOO SI 8 ONISOLOVAONVMW SoI3dns 30 18340 3H1 SI LN3AIQ9200 SIHL SOnnvsadAH 1788 28 815 81907 v1 auvssnousg 1593 06 AMH 522 001 Ny seq ed Med Peppy 6 8 8 20 0 90 L 70 6 L VO 194e uononpoJd 10 GOW SEWA HGOW OcVA PEPPY uel O LC OL 012 Ao 640 6 vg 0 01 6 Nd 01 9 Woy BUST HYD g vo EL Z V 77900 508 03 AHINH SEOAGQ 01 L AHW SEV e way 90 61 80 v W3ONITAO LAM A T8wN3SSV ANVE 3N1VA 66 6 D Y X 212 SOHH 6 vs W L v X EL Z L SOHH 2 D 8 SEY 8 9 6 6 NOILO3S 131100 SGHI GEVA
40. DIE ADAPTER SDI21 21000 21 21 FINE TOOTH STEEL DIE INSERT ASSEMBLY SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 1 7 1 UL THRU 2 Manufacturing Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASSEMBLY NO BUDTX21 XXXXXA MUR MANUFACTURING amp HYDRAULICS 08 26 05 LOG DATE REF S Equip Manuals Dwgs BUCS21000 OSBUDTX21 50121 21000 Page 10 8 Item Qty Part Number Description 21 8 5 8 DIE ADAPTER WELDMENT RETAINER CLIP 3 8 LOCKWASHER BUA21 08625 2 2 CLE18522 3 6 107 4 6 1047 3 8 16 x 1 HHCS NOTE DIE RETAINER F 7 1 4 8 DIES P N CLE18522 01 IS ALSO INCLUDED IN THIS ASSEMBLY 21 x 8 5 8 SPLINED ADAPTER ASSEMBLY ASSEMBLY NO BUA21 08625A CLIP 1 BUCS2146 21 x 15 SPLINED ADAPTER 2 2 5 1508 3 6 1041 3 8 16 x 1 1 4 SHCS 21 x 15 SPLINED ADAPTER ASSEMBLY ASSEMBLY NO BUA21 15000A Page 10 9 Ab SUPERIOR k j Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED
41. Electronic Solenoid Dump Valve Shipping Stand or Skid Sdm 0 1 0000 412 lt 9 NIdr11OV3rINVW s6mq sjenuew dinb3ys 338 YOINSdNS JO LNASNOO SS3HdX3 IHL LOOHLIM INHOd NI 841409 35010510 380 38 LON AYN LHX0000 oW 90 000 Lcsona L0 LHX0000c3 lO 901 AJH SI 6 ONINNLOWANNYW 40 IHL SI LNSWNDOG SIHL 40 02 80 merae omena am 12 LHX 06 2101211 5 18 g g 4p ell OS F 486 w b 28 THA E leas 131123 J 29 2 5 TONG SPECIFICATIONS TONG MODEL CLE20000XHT 02 Maximum Torque 85 000 ft Ibs 115 200 Nm Tong Standard Equipment Door Interlock Maximum Operating Pressure Tong 2 500 psi 170 bar Two Speed Hydraulic Motor RPM 60 GPM 227 LPM Two Speed Gear Box Manual Gearbox with 2 Speed Hydraulic Motor Bail High Gear High Speed 5 000 ft Ibs High Gear Low Speed 10 000 ft Ibs 1 Low Gear High Speed 42 500 ft lbs Optional Equipment Low Gear Low Speed 85 00
42. LOCKJAW Backup Revision 09 05 Page 6 2 Q R MAINTENANCE Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder Inspect power unit system according to manufactures specifications S D U Lubricate tong and backup according to maintenance schedule preceding this section Paint remembering to mask off surfaces not intending to paint with grease or masking tape Complete dated inspection report giving details of all duties performed along with complete list of items replaced 1 43 T 4 1 58 22 M 1 Running in completed Low wear rate starts when up to 1096 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 5096 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Bearings Inc 9 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCK
43. Manufacturing amp Hydraulics Inc CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility listing of commonly manufactured sizes is shown on the following pages Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page 3 2
44. NPT ZERT INTERNAL SNAP RING 4225 HWY 90 EAST Alb _ SUPERIOR EROUSSARD LA 70518 Manufacturing Hydraulics 818 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 08 23 05 LOG DATE REF S Equip Manuals Dwgs CLE2000 0 55168 eve Page 9 9 Item Qty Part Number Port Name 1 1 20038 PINION GEAR e 1 20039 HIGH GEAR 3 1 20044 SPACER 4 1 20045 SPACER 5 1 20047 BEARING SLEEVE 6 1 20061 LOW PINION GEAR 7 1 20081 BEARING CAP 8 3 256 3 8 M X 1 174 SHCS 9 1001 1 8 NPT ZERT 10 2 1905 BEARING 11 1 RSN 100 EXTERNAL SNAP RING 12 2 1029 3 8 16 X 1 2 SET SCREW Pressed into shoft 10 20 Ni w sS 55 I C Osu Ome E Removable 4225 HWY 90 EAST Loctite SUPERIO R BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 PINION GEAR ASSEMBLY Uu REV F 100 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF SAEquip Manuals Dwgs ASSEMBLY NO 20088 MANUFACTURING amp HYDRAULICS CLE14000 10 20088 wpg
45. Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters amp Die Information Assembly Torque Requirements Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations Accessories and Options TONG Illustrations BACKUP amp MOUNTING KIT Illustrations Lift Cylinder Load Cells and Torque Gauges Motor Service Manuals Valve Technical Data SN S gt 55 Section 12 Cover amp Title Pg 2 20 CLINCHER COMBO TONG AND 21 LOCKJAW M BACKUP REVISION TABLE Page Cover amp Title Pg 4 6 10 Date Description Corrected wire cable size amp breaking strength Added illustration of tong amp backup Corrected Specs Tong Handle Length A amp D Corrected wire cable size amp breaking strength Revised illustration Mid Idler Assy Corrected Part No amp Rating of Torque Gauge Added Tong Models CLE20000XHT 02 amp 03 Added Backup Model BUCST21000 and Hanger Assembly RH21000 Added equipment model numbers to Specs Added Specs for Tong CLE20000XHT 02 amp CLE20000XHT 03 Added dimensional illustrations for Tong CLE20000XHT 02 amp CLE20000XHT 03 Added Specs for Tong CLE20000XHT 01 with Backup BUCST21000 and Mounting Kit MKBUCST21000 and a
46. and backup to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following SUPERIOR Manufacturing amp Hydraulics Inc A Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit i e Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable H Check gear selector
47. and shaft Visually inspect shifting shaft for alignment and straightness I Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear 20 CLINCHER XHT Combo Tong and 21
48. asnu s4eoqunu 140d 33J3H 0907 LSNdHls 901 1S aH1 pa 4ou apis 340d M pa 4ou 3491 avon 32404 451444 9993 150341 3015 901 8ui4jusuvA 4025 22403 snay Gujuvaq 6 1441 3 43945 9 7 TOP TONG PLATE BOTTOM TONG PLATE w OUTBOARD IDLER ASSEMBLY ASSEMBLY NO 20190 Part Nane 1 1 20191 IDLER GEAR 2 1 20192 OUTBOARD IDLER SHAFT OUTBOARD IDLER SPACER BEARING 1 1 2 12 HEX 1 2 LUCKWASHER 6 2 1223 1 7 1 1001 1 8 NPT ZERT 8 2 1926 INTERNAL SNAP RING Ab SUPERIOR 5 C PEST Wi Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 23 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG ff DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR SAEqui MANUFACTURING amp HYDRAULICS 9 8 TONG PLATE BOTTOM TONG PLATE OUTBOARD IDLER ASSEMBLY ASSEMBLY NO 55168 Part Number 55049 Port Nome IDLER GEAR 76050 01 OUTBOARD IDLER SHAFT 76097 OUTBOARD IDLER SPACER 1905 BEARING 1 1 2 2 HEX NUT 11 2 LUCKVASHER 1 8
49. be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more info
50. provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHER Tongs and Backups are heavy tools They should be suspended from a secure high strength 1 IWRC minimum diameter wire cable with a 51 7 ton minimum breaking strength The wire rope should be hung as close to the center ofthe wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong plus any loads which coul
51. 0 ft Ibs 2 Solenoid Dump Handle Length Tong 52 132 Shipping Stand or Skid Overall Length Tong CLE20000XHT 02 81 5 207 cm Overall Width Tong with Handles 57 5 146 cm Overall Height Tong w Bail 51 3 130 Weight Tong 3625 lbs 1644 kg Weight Drill Pipe Jaw Adapters 500 Ibs 227 kg Tong Gripping Range Pivoting Jaws 7 5 8 thru 20 Drill Pipe Jaws 5 thru 9 5 8 Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Note Smaller sizes and all Aluminum Dies may require Low Friction Rollers and LIMITED torques TONG MODEL CLE20000XHT 03 Maximum Torque 85 000 ft Ibs 115 200 Nm Tong Standard Equipment z Door Interlock Maximum Operating Pressure Tong 2 500 psi 170 bar Two Speed Hydraulic Motor RPM 60 GPM 227 LPM Two Speed Gear Box Manual Gearbox with 2 Speed Hydraulic Motor Bridle High Gear High Speed 5 000 ft Ibs High Gear Low Speed 10 000 ft Ibs 1 Low Gear High Speed 42 500 ft Ibs Optional Equipment Low Gear Low Speed 85 000 ft Ibs E Solenoid Dump Handle Length Tong 52 132 cm Shipping Stand or Skid Overall Length Tong CLE20000XHT 03 81 5 207 Overall Width Tong with Padeye Foot Brackets 50 127cm Overall Height Tong w Bridle 32 7 83 cm Weight Tong 3550 165 1610 kg Weight Drill Pipe Jaw Adapter
52. 00 psi 170 bar RPM 60 GPM 227 LPM Manual Gearbox with 2 Speed Hydraulic Motor High Gear High Speed High Gear Low Speed Low Gear High Speed Low Gear Low Speed 5 000 ft Ibs 10 000 ft Ibs 42 500 ft Ibs 85 000 ft Ibs Handle Length Tong Handle Length Backup 52 132 cm 48 122 cm Overall Length Tong Overall Length Backup Overall Length Tong Backup amp Mounting Kit 80 203 cm 73 185 cm 84 213 Overall Width Tong without Handles Overall Width Tong with Handles Overall Width Backup 48 122 cm 58 146 cm 56 1 4 143 cm Overall Height Tong Backup amp Mounting Kit 88 224 Weight Tong Weight Backup Combined Weight Tong Backup amp MK Weight Drill Pipe Jaw Adapters 3200 Ibs 1451 kg 2800 Ibs 1270 kg 7500 Ibs 3401 kg 500 Ibs 227 kg Tong Gripping Range Pivoting Jaws Drill Pipe Jaws Backup Gripping Range Tong Standard Equipment Door Interlock Two Speed Hydraulic Motor Two Speed Gear Box Backup Standard Equipment Door Crush Interlock Clamping Pressure Control Valve SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 02 07 Page 2 4 Note Friction Rollers and LIMITED torques 7 5 8 thru 20 5 thru 9 5 8 5 thru 21 Smaller sizes and all Aluminum Dies may require Low Optional Equipment
53. 201 1 TAMS X LANN ASSV ISOH 021 2 6 081 zn 1 8 1991 141 8 1 M 9d HSN LAN 11 186 LAN GALLONS 1 9 92950 81 X 8 6 MOWdATOd 1 s 3 Wexoxw v 811891 1N3AGT3M 2 221901 uogauoseq JO S TIVIH31VI dO 1118 8 5 9 9 088 21 3 Sc 0 9 8 w E 1 18 6 0 1 IVNOISN3NIG INOH43606 31VOOT OOEdVSV N d LIM 1V3S V 134 33S 9 9 0 9 09 09 0 0 0204 ces 055555555 554 5256 11 3 THIS PAGE LEFT BLANK INTENTIONALLY Page 11 4 LOAD CELL and TORQUE GAUGE ASSEMBLIES The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number 5 85 48 Torque Rating 85 000 ft Ibs Handle Length 48 inches Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Torque Gaug
54. 3 x 1 HHCS TOP SECONDARY P N 1110 BEARING CAP 1 2 LOCKWASHER P N 55143 P N 1103 3 REQD OF EACH HOUSING COVER ENCODER ASSEMBLY SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 12 09 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION E N CO D E R ASS E M B LY N O 55 1 42 4 MAY NOT USED DISCLOSED COPIED OR REPRODUCED IN REV 106 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE5500 Encoder rev2 wpg Page 9 12 Item Qty Port Number Part Name 1 45072 SHIFTING YOKE WELDMENT e 29076 SHIFT BOX WELDMENT 3 45092 SELF LUB FLANGE BEARING 4 45106 SELF LUB FLANGE BEARING MOD SPLIT 5 1 45143 SHIFTER SHAFT 6 55084 02 DRIVE GEAR 7 55085 OTOR SPACER 8 55121 01 OTOR SHAFT BEARING SPACER 9 1 73040 01 OTOR SHAFT 0 14006 01 LOW GEAR HOUSING COVER 1 20063 LIV GEAR HOUSING WELDMENT 2 20099 RINEER MOTOR 13 4 1001 1 8 NPT ZERT 14 2 1025 3 8 FLAT WASHER 5 12 1027 3 8 LOCKWASHER 16 2 1046 HHCS 3 8 16 X 3 4 7 10 048 3 8 16 X 1 1 4 HHCS 18 4 1103 1 0 LOCKWASHER 19 4 1111 1 2 13 x 1 1 4 HHCS 20 2 1610 3 4 NPT FLUSH PLUG 161 1 NPT FLUSH PLUG 22
55. 3SSV 43111 08421 81 1184155 XU8 9930 ADL 1 355 43101 C 9 K 8W3SSV 338 Cl AMW3SSV SOOT 10 1 400 010 el A 4939 A3V NU93S 00 el AVN NOINId T ATAWSSSY 31919 3992 0 01 SOHS ul X 91 8 2 26 L6 5 4739 ONTY 6 ANYA JAVI 8 AMIN3SSV 31919 01 ATAWASSY 31V ld 9NUL 00 9 ACIER G 2 1 SIHH IX 1 8 6 SIHS X 8 6 SOHS 8 6 N18 6 901 f ASH WLNOIJNOO GSXSGISNOO SI GO G LOL ENISFTOVPINVIN 1 3HL SI INSROOC SIHL 738 168 gre gt 2 Sulunpeynuew _ 2101212405 NMOHS LON A T8IN3SSV H3OOON3 AT8IN3SSV HOOG 10 86166 SIHH v 1x 8 5 SOHS 1 X 8 5 8 6 ATEW3SSV JAVA 4000 18 455 2191 10 1 A 18N3SSV 4 39 ABVNDJ3S ATAWASSY 44101 039141 02 AJEN3SSV 9939 NOINId 88002 ATEN3SSV 33101 8 102 183559 31 14 4992 10 89002 NIAWASSY 4939 86002 1 340148 ANVYE 98002 ATEN3SSV 31919 301 72002 ATEW3SSV 31914 ONOL WULLDS 66004
56. 4 REQD b __ SUPERIOR 4225 HWY 90 EAST B Al L ASS E M B LY Manufacturing amp Hydraulics 818 8378847 THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING 4 01 08 07 ASSEMBLY NUMBER 26728 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED NANY REV 100 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 04 26728 Bail wpg Page 9 24 1 Port Number Part Name MASTER LINK ASSEMBLY 1 45103 4 55001 02 C 3 4 X 6 EYE amp EYE TURNBUCKLE 40007 53 3 16 CONNECTING LINK 1 2 2 TUN SCREW PIN SHACKLE BRIDLE ASSEMBLY ASSEMBLY NUMBER 20150 3 8 CHAIN 6 LINKS 3 8 CHAIN 9 LINKS eR SUPERIOR w Manufacturing amp Hydraulics 318 837 8847 4225 HWY 90 EAST BROUSSARD LA 70518 MAY NOT BE USED DISCLOSEI FORM WITHOUT THE EXPRESS WRITTEN MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION D COPIED OR REPRODUCED IN ANY CONSENT OF SUPERIOR REV REF PAManuals Equip Manuals Dwgs CLE20000XHT 0320150 Bridle wpg Page 9 24 2 Qty Part Number Description 1 20110 LEFT COMBO JAW ADAPTER 1 20112 RIGHT COMBO JAW ADAPTER 2 20115 COMBO JAW PUSHER ASSEMBLY 4 BUCT7631 1 2 x 1 1 2 F
57. 8 8 YALAVOV 2 1 X LANIN 8 2 110 JAMS X LANIN ASSV ISOH OZL 6 WVTIOO JIVH Z L L 8 8 L HSNI 21 4 LAN Q311OTS 9 9 0 8 1 MOWdATOd S QNVSHV3M NOISId L H3QNITAO L 2 H3ONITAO L uonduoseq Ajo S IVida lVviN dO 1119 00LdVSV LIM 1V3S S L0LO T N d ONISNOH 9NIHdS 007 1 N d 5 9 IIVL3Q 33S 9 66 29 82 d w L OP gt d 6 1 46 20 kk c ZILE V TVNOISN3WIG dow NOISS3HdWOO Buuds papam 5 50 9407 H3QNI1AO 3 Y 1 130 33S lt 2 ZZ c 11 1 BdwwvoorHsV0 0002310s8Masienuew dinb3isienueWvd 129 uonoedsu 001 uoiueulg 0007 ouez 15 00 ON D ONINNLOVANNVW YOWsdNS 40 IN3SNOO SS3MdX3 LNOHLIM 303 NI 031400 8 835012514 dasn 38 LON NOLLVWSONI SIHL 343015802 SI SOMNVYCAH 29 ONINNLOVANNVW 3405 40 ALYadOY
58. AL DATA To request copy of Control Valve Technical Data please contact superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 Www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong a and 21 HE M Revision 09 05 Page 1 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 02 07 Page 14 2
59. CLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE MAY ASS E M B LY N O 2 0 1 88 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS Page 9 15 REF P Manuals Equip Manuals Dwgs CLE20000XHT 03 20188 wpg Item 0 Number Port Nome 1 1 20042 RING GEAR 20072 RING GEAR KEY 3 1041 3 8 16x1 SHCS RING GEAR ASSEMBLY ASSEMBLY NO 20058 Ab SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 12 07 DATE 1 REV 06 P Manuals Equip Manual CLE20000XE OT 20088 9 16 Item Qty Number Part Name 1 42038 01 SPRING 75 OD x L x 093W x20 IN x 1 9 MAX 2 1 20019 TOP CAGE PLATE 3 1 20022 BOTTOM CAGE PLATE 4 2120043 JAW PIVOT PIN 5 4 20066 CAGE PLATE SPACER 6 220069 RING GEAR STOP 7 1 26038 CAGE PLATE REVERSING PIN RETAINER 8 2 240 3 8 16 x 2 1 2 SHCS 9 2 1001 1 8 NPT ZERT 10 211167 3 4 10 NYLOCK HEX NUT 11 41266 3 4 10 X 10 HHCS 12 112007 01 CAG
60. D IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 30 05 REV LOG DATE REF SAEquip Manuals Dwgs CLE20000XHT 91 ACJDT20H Jaws wpg Page 9 28 TABLE OF CONTENTS SECTION 10 BACKUP amp MOUNTING KIT ILLUSTRATIONS 21 LOCKJAW BACKUP ASSEMBLY TENSION STYLE Assembly No 8 1210000 10 21 FISH TAIL ASSEMBLY Assembly BUCST21004 ett ttt ttt ttt titt 10 22 HI PSI CAM SWITCH VALVE ASSEMBLY Assembly No BUCS15067 tete 10 22 21 LOCKJAW BACKUP ASSEMBLY COMPRESSION STYLE Assembly No BUCS21000 06 10 3 CYLINDER ASSEMBLY Assembly BUCS21006 01 ttt ttt ttt tristis 10 4 OUTSIDE DOOR ASSEMBLY Assembly No BUCS2131 05 stetit 10 5 INSIDE DOOR ASSEMBLY Assembly No BUCS2132 05 ettet 10 6 21 DOVETAIL DIE ADAPTER ASSEMBLY 7 thru 17 Assembly No BUDT21 XXXXXA 10 7 21 DOVETAIL DIE ADAPTER ASSEMBLY 17 1 2 thru 20 Assembly No 21 10 8 SPLINED DIE ADAPTER 21 X 8 5 8 Assy BUA21 08625A 21 X 15 Assy No BUA21 150004 10 9 WAL VE BANK ASSEMBEY e p aca un 10 10 MOUNTING KIT ASSEMBLY Assy No MK20000XHT LEG ASSEMBLY Assy 20006 10 11 REAR HANGER ASSEMBLY Assy No RH200002 BAI
61. E PLATE LOCKING PIN 13 220196 JAW PIVOT SPACER 14 41171 3 4 LOCKWASHER 7 9 2 Ei t p CN CAGE PLATE ASSEMBLY ASSEMBLY NO 20068 01 APPROX WEIGHT lbs 542 081 SUPERIOR w Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 04 14 09 LOG DATE Page 9 17 22 2 E SJ 7 1 4 DRIVE ZERT PN 1257 a lt 7 8 14 JAM NUT P N 1178 7 8 LOCKWASHER PIN 1224 Y CAM FOLLOWER STUD P N 73008 FLANGE BUSHING 20FDU16 PRESS INTO RACE 2 lt CAM FOLLOWER RACE P N 73007 1 7 8 ASSEMBLY 7 1 NS lt Ta ZZ 4 2 SECTION VIEW ASSEMBLY NO SSCF1875 1 4 DRIVE ZERT P N 1257 NS 7 8 14 JAM NUT P N 1178 7 8 LOCKWASHER P N 1224 CAM FOLLOWER STUD P N 73008 WY FLANGE BUSHING 20FDU16 PRESS INTO RACE CAM FOLLOWER P N SSCFF2001 SS 2 ASSEMBLY ASSEMBLY NUMBER SSCFF2000
62. ESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF P WanualsV Manuals BUCS21000 06 RH200002_26728 wpg 10 12 Item Qty Part Number Port Name 2 10043 5 32 X 1 1 2 SS COTTER PIN 20 1151 5 8 LV 3 e 1210 1 8 NUT GR 8 2 1218 LW 2 1224 B 1 8 NYLOC NUT 2 1294 1 8 X 6 1 2 SHCS 7 20 202 5 8 11 X 2 1 2 HHCS 8 11 26728 BAIL ASSEMBLY 9 4 73125 HHCS 3 4 10 X 4 GR 8 FULL THREADS 10 e 73127 14 X 5 1 2 HHCS 2 20006 01 LEG ASSEMBLY 1 20013 LEFT HANDLE VELDMENT 13 1 20014 RIGHT HANDLE WELDMENT 14 1 RHe1000 REAR HANGER ASSEMBLY 15 1 BUCST15009 BREAKOUT BAR MOUNTING ASSEMBLY ASSEMBLY NO MKBUCST21000 Port LEG POSITION PIN TOP SPRING CAP WELDMENT COMPRESSION SPRING Part Number BUCS15063 MK20007 01 MK20008 MK20009 SMH1501 Y LEG ASSEMBLY ASSEMBLY NO MK20006 01 A NV 2 3 9 ANN U U lt 4 7 K 4225 HWY 90 EAST BROUSSARD LA 70518 818 837 8847 Ab SUPERIOR Manufacturing amp Hydraulics 02 12 07 LOG REF PAManuals Equip Manuals Dwgs BUCST 1 000 wpg THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATIO
63. GAYNLOVANNVW SONOL 804 06002 A IH N3SSV 55 ALOWSAY 9 3 5 1 alva ANY NI daN OYA 91900 03801054 03611 LON SI 30 JHL SI SIHL ey 405 Wy 1088 1568 819 s neupAH 3 JIVOS 7 1 5 42 6 91 5 LOAld 2092 6 SL XVW 61 X NIA 02 X 1 X GO SZ 5 10 8506 9 7 SOHS X 91 8 072 6 L S HH 0L X OL v LAN X3H MOOTAN 01 7 6 19111211 SOHS P E 9 8 V OvVOL v JOL M1 IH 8 5 9cOL v 6 1482 LdN 81 00 2 8 l39HVl YOSNAS dlVldd9VO 5540 Z 3015 439 690046 9 ALV1d 99006 4 A18N3SSV 9NISH3A3MH 29002 v rO0c c ALV1d WOLLOS 26002 ALV 1d 3979 dO L 61002 1equinN pedi v0 LHX0000Z310 ATAINASSV ALV ld Page 9 3 6 NI GIOCO G3IdOO 136010610 3SN 38 LON AVN 901 Ads SIHL IVLENGCIJNOO 15 SI ANY
64. HCS X 5 1 e HHCS LEG COMPRESSION SPRING SMHIS01 Y LEG ASSEMBLY ASSEMBLY NO MK20006 7 Y AY AY A AU NA 00000101 QQ 47 044243 7 4225 HWY 90 EAST SUPERIOR BROUSSARD LA 70518 MOUNTING KIT ASSEMBLY 29 Manufacturing amp Hydraulics 318 837 8847 eee ioe THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 26 05 MAVNOTISE USED DISCLOSED COPED OR REPRODUCED NAN O REV LOG DATE ASSEMBLY NO 20000 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR ERUIT Page 10 11 Qty Part Number Part Name BAIL WELDMENT BAIL ADJUSTMENT ROLLER 1 x2 TON MASTER LINK 1 8 x 12 HHCS GR 8 1 LOCKWASHER Qty Part Name 1 2 615056 H PLATEWELDMENT 2 SMH1501 R SPRINGS 20001___ HANGERWELDMENT 587 11 x4 HHCS 5 8 LOCKWASHER 5 8 11 x3 HHCS BAIL ASSEMBLY ASSEMBLY NO 26728 4225 HY 90 EAST Ab SUPERIOR BROUSSARD LA 70518 818 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 REAR HANGER ASSEMBLY HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASSEMBLY NO RH 20002 FORM WITHOUT THE EXPR
65. IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE ASSEMBLY NO 20054 MN era MARE REF S Equip Manuals Dwgs CLE20000 01 20054 9 19 BOTTOM PLATE ASSEMBLY ASSEMBLY NO 20053 Item Qty Part Number Part Name I PLATE WELDMENT 2 CAM FOLLOWER ASSEMBLY 3 14 SSCFF2000 2 FLANGED SEVERE SERVICE CAM FOLLOWER ASSEMBLY 4 2 1102 1 2 FLAT WASHER 5 e 1025 3 8 FLAT WASHER 6 WASHER LOCK 3 8 7 2 1046 3 8 16 X 3 4 SUPERIOR k Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR IN ORM WITHOI EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 23 05 LOG DATE REF S Equip Manuals Dwgs CLE20000XHT O 120053 wpa Page 9 20 BOW9OTLOALO IHXO000 312 00 9 ONIYNLOVANNYN dinb3cs 34 NORMANS JO IN3SNOO NALLIMMSS3NEXS 3HL LTYOHLIM WHO N GaldOO 23800610 ASN 38 LON AV 907 f ASH IVILNSIINOO CRERCISNOO SI ANY 502180 ONANLOVANNVN
66. JAW Backup Revision 09 05 Page 6 3 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E F G H D J K Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted Excessive Wear to Hydraulic Components A B C D E F SUPERIOR Manufacturing amp Hydraulics Inc Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid syst
67. L ASSEMBLY Assy No 26728 10 12 MOUNTING KIT ASSEMBLY Assy MKBUCST21000 LEG ASSEMBLY Assy MK20006 01 10 13 REAR HANGER ASSEMBLY Assy No RH21000 BAIL ASSEMBLY Assy 26728 10 14 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 02 07 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong 21 LOCKJAW Backup Revision 02 07 Page 10 2 00012 159 8 8 d 43H 5 JO IN3SNOO LNOHLIM WHOS NI HO 041400 035010510 ASN 38 LON AVIA 907 MJH wolvAHOANI SIHL VLINSGIINOO CHHSOISNOO SI 5 20 2120 NIHNLOVANNVN JO ALHAdOHd JHL SI LN3IROOQ SIHL 1788 68 819 Sulunpesnuew 5 NOISNA L dd aa COMAINS 3A TVA ISd 3NTVA MO3HO LN t t 3NIVA 33134 O d c b 2292159089 AGO JAVA grzssong 9 JAVA V veSSONd NMOHS LON SSA TWA ASSV SA NA HOLIMS WYO Z90S1SONd YOLOANNOO LAN Ez9ZLSONAE INTA IAGO IHS 85002153 1 INT 133 150121576
68. L0SLHWS L ZL 5 NOISHOI N LOSLHWS L LL 65 3 3318 HOLMS HOOG 6921 00 HOOT WOLLOS 2102 6 31v1d HOOG 01 8 D Nid 4000 davno 02 02 9 164002 6 ldvHSHOOG 100284 v 4816 1 04408 E X18W3Ssv 831108 11481110 vivi LSNYHL Hed JequunN No Page 9 21 1 DOOR SWITCH BASE ASSEMBLY P N 76128 1 4 20 x 2 1 4 HHCS P N 11 110 4 REQD Ki DOOR SWITCH ASSEMBLY ASSEMBLY NO 26681 104 3 8 LOCKWASHER P N 1027 2 REQD 1 4 20 NYLOCK NUT P N 212 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY i P N SLV1000 01 3 8 16 x 1 HHCS P N 7 di 2 REQD Welded to Door Switch Base DOOR SWITCH BASE MOUNT P N 45067 S7 2 REQD elded to Top Tong Plate Ab SUPERIOR Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 818 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOI 55 WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 REV LOG 10 11 04 Door Switcl DATE quip R
69. Length Backup 56 142 cm Overall Length Tong Overall Length Backup 81 5 207 cm 77 7 197 cm Backup Standard Equipment Door Crush Interlock Overall Length Tong Backup amp Mounting Kit 86 9 221 cm Clamping Pressure Control Valve Overall Width Tong without Handles 48 122cm Overall Width Tong with Handles Overall Width Backup 57 5 146 cm 56 9 145 Overall Height Tong Backup amp Mounting Kit 92 7 235 cm Weight Tong 3200 Ibs 1451 kg Weight Tong w Bail 3625 lbs 1644 kg Weight Backup 3100 15 1406 kg Combined Weight Tong Backup amp MK 7800 165 3538 kg Weight Drill Pipe Jaw Adapters 500 Ibs 227 kg Tong Gripping Range Pivoting Jaws 7 5 8 thru 20 Drill Pipe Jaws 5 thru 9 5 8 Backup Gripping Range 5 thru 21 Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT Wrap Around Dies and aluminum Wrap Around Dies Note Smaller sizes and all Aluminum Dies may require Low Friction Rollers and LIMITED torques SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 02 07 Page2 11 56 92 H Z 20 XHT TONG WITH 21 LJ BACKUP DIMENSIONS CLE20000XHT 01 WITH BUCST21000 AND MKBUCST21000 Page 2 12 92 67 SUPERIOR w Manufacturing amp Hydrauli
70. N MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 10 13 Qty Part Number Part Name 1 BAIL WELDMENT BAIL ADJUSTMENT ROLLER 1 x2 TON MASTER LINK 1 8 x 12 HHCS 8 1 LOCKWASHER Part None 1 4 20 X 3 1 2 089 5 8 LV 5 8 1 x 2 HHCS 5 8 X 3 HHCS 1 4 20 NYLUCK NUT 5 8 1 X 4 LOWER SPRING RETAINER WELDMENT HANGER WELDMENT UPPER SPRING RETAINER WELDMENT LINE PULL LOAD CELL HANGER PIN COMPRESSION SPRING LOWER SPRING RETAINER WELDMENT BAIL ASSEMBLY ASSEMBLY NO 26728 4b SUPERIOR 0559 REAR HANGER ASSEMBLY manufacturing ire THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 02 12 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASS EM BLY NO RH 2 1 000 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF P Manuals Equip Manuals 5 BUCST21 COORD 1000 2672 Page 10 14 407 dinb3 s 448 SO In vM aAH 8 1 YOIMAdNS JO LNASNOO SS3HdX3 IHL NI 31900 035010510 aasn LON AVN
71. OL ScLOL ezi 109 v09 01 LcLang dnyoeq 99 5 80 08101 5290 0090 9280 08201 4210 ezis 06 0 S Cl 209 08 0 0210 duis 2 M OL sod Z Jo 5 9 109 1 1808 109 1811 1 1008 209 8181 0 10 59 99 eq sod 2 Jo jos Sod 2 Jo 19 91ou ees Sc9 vL 009 vL S Yl 09 ScV vL 000 1861 ezis 00S vL 8 76 1091 7 9190 duis 2 M Jeydepe Lz qO Z L rL dnyoeq 000 1861 08161 42961 00861 1661 ezis Buiddub 000781 8 26 L09 Vooorl leLand duis 2 M Jedepe p ullds LZ Jeingny dnyoeq qr GCL VL 000 1861 084161 42961 008661 1661 ezis Buiddub jieje op 0008 6 el 2091 ILA 000 seip 413 2 195 sod 2 MM Buise5 921 L 000 21 6 89 06 9 42991 00659 16 91 ezis 6 00071 8 76 el 109 ILA
72. OO SI ONIENLOVANNWW 5 JO A1H3dOHd SI 1 3 9 SIHL 1988 1868 812 S2u neupH Sulunpeynuew 81907 v1 uvssnoug 1573 06 8829 Olaadns Gy 370815 DU S E SE Q O dou ug 7 vvv HAGNITAD 40006 3unssaud TVNH3LNI 318V MOTIV INQIWIXVIN 840002 42JHA v QvO1 MOTIV W NWIXVN 1411 OL GSYINDOAY 3unssaud Ssqoosgib 20 9901 3015 OL aassaudWoo ATINA SNIHdS QvO1 318v MOTIV INQIWIXVIN 84100277777 11 1115 NOISS3HdWOO 9 9 QVO1 9491 18 WRIWIXVIN ee 1 3015 OL T3AVH L ONIHdS INCIWIXVIN SNOILVOIJIO3dS 00821 A 18W3SSV 209901 1N3AQT3M NOISS3HdWOO 92 108821 A18W3SSV A 188IW3SSV Of 21 LO3NNOOSIQ 812 2 00 2 1 1 1 112 86001 2 1102 YSQNINAO 131 00020 8 B E ZX Z MOWdATOd 61 oosooseem 1 sr zese 1121 282 2 0 8 6 91 6101 MIYOS 195 2 1 02 1 219 LO0ZHINS ONIHdS H3QNITAO 1411 1 SCNT ONIHdS 131 21 601821 3OIdIHO M 13 133H1S QOW 8 1 997 HLS 2 1 X LANN B E OL
73. ORGED EYE BOLT 4 4 1101 1 2 13 HEX NUT 1 2 LOCKWASHER NOTE USES 2 JAW SPRINGS P N BUCM4004 S7 INCLUDED WITH ASSEMBLY 20 COMBO JAW SUPERIOR 25 4225 HWY 90 EAST SSARD LA 70518 318 837 8847 ADAPTOR ASSEMBLY manutacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASSEM B LY NO 20 1 1 1 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 24 05 LOG DATE REF S Equip Manuals Dwgs CLE20000XHT T 20111 wpg Page 9 25 Part Number Descrpion 3 1 20116 20 COMBO TONG JAW PUSHER COMBO JAW PUSHER ASSEMBLY ASSEMBLY NO 20115 Item Qty Part Number Description LOW FRICTION JAW ROLLER JAW PIN 20 COMBO TONG JAW PUSHER 2 x 1 3 4 DU BEARING 2 x 2 DU BEARING LOW FRICTION COMBO JAW PUSHER ASSEMBLY ASSEMBLY NO 20115 LF 4225 HWY 90 EAST Ab SUPERIOR _ BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSEN
74. PERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY RM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS BdwA quessy 90 0001ZSON SOIMMVHCAH 9 s6ma sfenuew dinba sjenuew d 338 YOMMAdNS JO INSSNOO 55 WHOA 90 000 cS NEG 38070510 8 AVN 901 AJH wOoIWJONI SIHL WLINGOINCO 9 SI ANY 60 72 80 HORIS JO SHI SELN3YROOQ SIHL 1788 4698 810 s uneupan eae gt 5 2 ATAINASSV w 43 9134 1139 0901 960125004 31914 43 03 4948 06225206 SIHH 2 X 01 6 0611 9NIddVi 3135 7 6 X 91 8 SOHH 8081 SIHH 2 1 2 X 01 6 a 47 6 1437 14 8 1 43 0 1331 INJAT13A 43 05 IHDI IN3ATT3 31914 LSNSHL 1139 18 455 ASSENT 143 ATRA3SSV 000 3015 1 1001 43345286 2 71 60759 84 6801653 9201252 10 9001255 60 21259 8 3559 ASCOT 315100 60 11059 531119 330NITA3 0 531119 30 10 6212539 IN3AC
75. R REF P Manuals Equip ManualsiDwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 wpg 9 14 0 1 8 NPT ZERT 3 8 FLAT WASHER WASHER LOCK 3 8 3 8 16 X SET SCREW 46 HHCS 3 8 16 X 3 4 48 3 8 16 X 1 1 4 HHCS 1 2 LOCKWASHER 1 2 13 x 1 1 4 HHCS 3 4 NPT FLUSH PLUG 1 NPT FLUSH PLUG RINEER MOTOR eSP 30 cuinch LOW GEAR HOUSING VELDMENT GEAR HOUSING COVER 70 SHIFTING YOKE VELDMENT SELF LUBR FLANGE BEARING 451 S L FLANGE BEARING SPLIT 45140 STRAIGHT YOKE HANDLE 49143 SHIFTER SHAFT KNOB 3 8 16THD SHIFT BOX WELDMENT 22084 02 DRIVE GEAR 99085 MOTOR SPACER 99101 01 MOTOR SHAFT BEARING SPACER 40 01 MOTOR SHAFT 161018 TURNS ENCODER MOUNT ASSEMBLY 1311 SPRING PLUNGER a e lt lt lt 25 lt co s lt gt lt gt lt 4 njan cn nyu ola ia 1 DRIVE GEAR 730 MOTOR SHAFT SUPERIOR sroussaao LA 70518 MOTO R G EAR BOX ASS EM B LY w Manufacturing amp Hydraulics 318 837 8847 m THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION IAY NOT BE USED DIS
76. RVICE DUMBELL ROLLER ASSEMBLY 18 Req d Assembly No 55158 9 4 MID IDLER ASSEMBLY Assembly No 207 9 5 SEALED IDLER BEARING PN 1905 s raa reo ep eee aqui ors 9 6 INSTALLATION INSTRUCTIONS FOR PN 1905 2 22 2 1 0 000000000000000000000000000 9 7 OUTBOARD IDLER GEAR ASSEMBLY 2 Req d Assembly No 20190 9 8 OUTBOARD IDLER GEAR ASSEMBLY 2 Req d Assembly No 55168 sse 9 9 PINION GEAR ASSEMBLY Assembly No 206 9 10 SECONDARY GEAR ASSEMBLY Assembly No 20098 9 11 ENCODER ASSEMBLY Assembly 55142 a uQ a e a e 9 12 MOTOR GEAR BOX ASSEMBLY Assembly 55188 02 02 2 2 00000000000000000000 9 13 MOTOR ASSEMBLY RERO RD Beds 9 14 MOTOR GEAR BOX ASSEMBLY Assembly No 20188 2 2 2 2 0 200000000000 00000000 0 9 15 RING GEAR ASSEMBLY Assembly No 20058 ener 9 16 CAGE PLATE ASSEMBLY Assembly No 20068 01 eese eene nne enne 9 17 SEVERE SERVICE CAM FOLLOWER ASSEMBLIES Assembly SSCF1875 amp SSCFF2000 9 18 TOP PLATE ASSEMBLY Assembly 20054 q aoa 9
77. SEVERE SERVICE CAM FOLLOWER ASSEMBLIE 4 4225 HWY 90 EAST BROUSSARD LA 70518 ics 318 837 8847 ROPERTY ISIDERED T BE USED DISCLOSED COPIED OR REPROD RM WITH ESS WRITTEN CONSEN THIS DOCUMENT IS THE PI HYDRAULICS AND IS MAY El FORM WITHOUT THE EXPRESS MANUFACTURING amp HYDRAULICS Page 9 18 SUPERIOR MANUFACTURING 8 NFIDENTIAL TS Ut IT OF SUPERIOR 08 23 05 LOG DATE REF S Equip Manuals Dwgs 1 20000 01 Fol Item Qty Part Number Part Name 1 1 20021 PLATE WELDMENT 2 1 55123 03 HIGH GEAR IDLER 3 13 SSCF1875 CAM FOLLOWER ASSEMBLY 4 14 55 2000 2 FLANGED SEVERE SERVICE CAM FOLLOWER ASSEMBLY 9 1 11001 1 8 NPT ZERT 6 e 1025 3 8 FLAT WASHER 7 e 11027 WASHER LUCK 3 8 8 2 1046 HHCS 3 8 16 X 3 4 9 e 1102 12 FLAT WASHER 10 1 1901 BEARING FOR MOTOR SHAFT 1 1 1920 25 ID X 47mm ID X 30mm W snap ring BEARING 12 1 1948 INT SNAP RING RRT283 FOR MOTOR SHAFT 13 1 1949 5 RING 5000 187 14 1 11950 5 RING N5100 100 9 5 lt CS Fiet e S 2 9 T SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydrauli TOP PLATE ASSEMBLY anufacturing ydraulics PEE THIS DOCUMENT
78. T OF SUPERIOR REF SX quip ManualsiDwgs MANUFACTURING amp HYDRAULICS CLE20000XHT 01 20115 amp 08 24 05 Page 9 26 Item Qty Part Number Description 2 SEECHART DOVETAIL TONG JAW 4 DTI1602 1 2 T x1 1 4 W x 5 DIE INSERT 3 8 16 x 4 HHCS 3 8 LOCKWASHER 3 8 16 x 3 4 BUTTON HEAD CAP SCREW 5 8 11 x 1 SHCS Jaw Set approx Size Assembly Number Jaw Part Number eight 20117 05000A TBA 5 1 2 20117 05500A TBA 20117 06625A 20117 06625 90 7 7 20117 07000 20117 07000 99 5 7 5 8 20117 07625 20117 07625 90 7 8 1 2 20117 08500A 20117 08500 83 5 20117 08625A 20117 08625 80 5 Other sizes available on request Order by P N 20117 Example 6 770 P N 20117 06770A AR SUPERIOR 20 COMBO JAW ASSEMBLY 4225 HWY 90 EAST BROUSSARD LA 318 837 8847 70518 THIS DOCUMENT IS THE PROPERTY OF 5 HYDRAULICS AND IS CONSIDERED CONFIDENTI INFORMATI MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED NANY ASSEM B LY NO 20 1 1 7 XXXXXA FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 24 05 REV LOG 2 ull lanuals CLE20000XT 61 20117 wpg DATE Page 9 27 20071 DTI1602 Item Qty Part Number Descript
79. TSM 31914 01104 415994 1 40 90 201255 IN3AT 3A 1914 901 dNAIVE 90 101259 4039 8 1404 8705153 10 3 Item Qty Port Number 1 BUCS15008 ROD WELDMENT BU CYLINDER 515034 CYLINDER ER KEY 52109 CS21017 BUCS21019 CLIP OUTSIDE DOOR WEDGE INSIDE DOOR WEDGE BUCS21033 01 CYLINDER JAW CLE18504 PISTON CLE18511 GLAND 9 10 12 245 1 2 13 x 3 4 SHCS 11 1281 3 4 10 X 3 3 4 SHCS 2 12 2 1239 3 4 10 X 4 1 2 SHCS 13 4 1171 8 3 4 10 x 1 1 2 SHCS 14 4 1277 3 4 10 x 2 1 4 SHCS 15 4 1005 A 3 16 x 1 2 ROLL PIN CYLINDER ASSEMBLY ASSEMBLY NO BUCS21006 01 POLYPAK P N 18703125 9 800 NOTE BUCS2120 USED AS TOP CLIP FOR 20 DIE ADAPTER ALL OTHERS USE BUCS2109 AS SHOWN WEAR BAND P N W52500625 P N 25005000 22 SS SS WIPER P N 959 45 DETAIL SEAL SCALE 1 3 P N 25006500 COMPONENTS ARE INCLUDED IN SEAL KIT P N ASAP2350 Cross drill amp N bolts in place Use Never Seez or equivalent Torque all bolts evenly to 390 ft lbs WARNING GLAND FAILURE PREVENTION When testing cylinders to full pressure 3000 psi insure correct dies and pipe are in place T 03 04 08 Added Warring regarding gland failure Added gland bolt torque instruction
80. Tong Application The cage plate assembly and jaws are rotationally restrained by the cage plate brake system Relative rotation between the ring gear and the cage plate assembly forces the jaws to grip or release the pipe During a jaw closing cycle the jaws advance until they contact the pipe After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position Backup Application The CLINCHER LOCKJAW Backup has an open throat design with three jaws that encircle the pipe The front jaws are Cam operated by the rear cylinder Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page 2 3 Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies SPECIFICATIONS TONG AND BACKUP TONG MODEL CLE20000XHT 01 BACKUP MODEL BUCS21000 06 MOUNTING KIT MODEL MK20000XHT Maximum Torque 85 000 ft Ibs 115 200 Nm Maximum Operating Pressure Tong amp Backup 2 5
81. U is Page 9 22 h Assy rev1 wpg BRAKE BAND GUSSET BRAKE BAND WELDMENT 1 PIN 78021 S2 P N 20056 S1 2 REQD WELDED TO RING BRAKE PAD P N 20056 52 MATERIAL ATTACHED w BRASS RIVETS 1 2 13 x 2 HHCS 1112 A P 1 2 13 NYLOCK NUT P N 1087 2 REQD OF EACH BRAKE BAND TAB P N 78013 52 2 Welded Top Plate 2 Welded Bottom Plate a BROUSSARD LA 70518 BRAKE BAND ASSEMBLY B SUPERIOR Manufacturing amp Hydraulics 318 837 8847 BRAKE BAND WELDMENT NO 20056 THIS DOCUMENT IS JHE PROPERTY OF SUPERIOR MANUFACTURING amp 11 11 04 HYDRAULICS AND IS ISIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ED WI IE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip ManualsiDwgsV MANUFACTURING amp HYDRAULICS CLE2000 07 Brake Band wpg Page 9 23 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 24 Item Qty Part Number Part Name 1 1210 1 8 NC HEX NUT 1 LOCKWASHER BAIL WELDMENT BAIL ADJUSTMENT ROLLER 1 x 2 TON MASTER LINK 1 8 x 12 HHCS GR 8 BAIL SOCKET WELDMENT P N 26153 2 REQD WELDED TO 1 LOCKWASHER TOP TONG PLATE P N 1218 1 8 NUT P N 1210 2 REQD OF EACH COMPONENTS OF TONG ASSEMBLY 1 8 x 5 1 2 HHCS BAIL PIVOT BOLT P N 73127 2 REQD x 3 4 10 x 4 HHCS FULL THREADS P N 73125
82. alled tubulars such as casing When driven by the ring gear s cam these jaws rotate about a pivot pin until the die inserts in the jaws contact the tubular The geometry of these rotating jaws have limited ability to deal with tubulars which are somewhat smaller than the nominal jaw size because they must rotate beyond their normal design limits This additional rotation can push the pipe s centerline off the tong s centerline causing eccentric rotation and questionable torque turn graphs Sliding jaws move radially from the open position until they contact the pipe or tool joint They are typically thicker than pivoting style joints so tongs exclusively using this style jaw are typically larger than equivalent sized tongs using pivoting jaws When dressed with dovetail dies in a configuration sliding jaws are capable of accommodating wide tool joint diameter variations under nominal jaw size This Combo Tong features our constant radial load ring gear cam design allowing the drill pipe jaws to grip tool joints as much as PIVOTING STYLE JAWS Largest Diameter Casing Open Throat Position Gripping Nominal Pipe Diameter SLIDING STYLE JAWS 1 2 inch smaller in diameter than the nominal drill pipe jaw size These sliding jaws are available with splines in standard and low friction types for small diameter casing and tubing applications where the use of fine tooth steel dies is desirable A
83. ate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong and backup to proper height using the control valve located all the way to the right of rear valve bank assembly OPERATION Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Swing tong and backup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by pushing middle control lever forward The design of the CLINCHER LOCKJAW Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted High and low gear is adjusted by use of shifting handle PN 45142 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shift
84. ckly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe 1s inadvertently moved while the tong 1 still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear SUPERIOR Manufacturing amp Hydraulics Inc In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents
85. consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG 5 LOCKJAW HYTOPS M Drillmaster GRIT FACE 4 Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 20 XHT CLINCHER Tong with 21 LOCKJAW Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHERQ Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 20 CLINCHER Combo Tong amp 21 LOCKJAW Backup Technical Manual Registration Form Name Return To Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 City State Postal Code Country Telephone 337 837 8847 Telephone Fax Facsimile 337 837 8839
86. cs 4225 HWY 90 EAST hoy contre LA 70518 318 837 8 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 09 07 REV 100 DATE CLERUM ipd CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT Dies and Aluminum Dies III lt lt 2 4 2 4 x xX lt lt lt 2 2 2 527 59 5 SZ STRAIGHT TOOTH DIAMOND TOOTH Note Diamond Tooth Dies are used when a more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth x SUPERIOR Manufacturing amp Hydraulics Inc The drawings in this section describe the jaw and adapter systems The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 1732 se 378 Duos 73 se 412 pru ss 38 312 01802 58 754 37
87. d SI SIHL 2 271 260 uli omuaouoo wr 500 UPM eq D SJ Q LUDID p 210 JO D You 2007 uoisi ey jo uonduoseg 2345 seopjins jo sseueuDnbs AjpuLON P UIUSDN 2 suing ui 5 TOS KN NO N MW39NVH 9SNIMNdS luvd 1 88 168 816 8160 1 55 3 6 5227 85 77099 15 61 1401 25 1014 1 00v321 007421 5 10151 15 6007401 Hod s ijneupAH Suiuinipejnuel doOrmiidns Wy 3ovia z 30 4 05 OLIO NON NO S3ONVHTIOL 3140345 ISIMYIHLO SSTINn Page 11 2 dinba sjenuey d 33H 30 143 09 SS3HdX3 IHL LNOHLIM ANY NI Q3ldO9 5019514 Q3Sh 38 LON alva 001 8 20 12 20 NOLLVINHOJNI SIHL Q3H3GISN
88. d be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 1 1 2 minimum diameter wire cable with a 114 ton minimum breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be SUPERIOR Manufacturing amp Hydraulics Inc attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must
89. d proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately 1 2 SUPERIOR w Manufacturing amp Hydraulics 20 TONG AND 21 LOCKJAW Backup 4225 Highway 90 East Broussard Louisiana 70518 p 2 1 Phone 337 837 8847 age 337 837 8839 www superior manf com CLINCHER COMBO TONG The CLINCHER Combo Tong is a unique tool which accepts pivoting jaws for large diameter casing applications When dressed with an optional jaw adapter this tong also accepts sliding jaws for drill pipe and tubing applications Pivoting jaws provide large diameter gripping capabilities in a narrow jaw geometry allowing the overall width of the tong to be minimized Pivoting jaws are circular segments which are pinned at one end The wide angle between jaw inserts make them ideally suited for thin w
90. dded dimensional illustration Corrected typo on PN for dovetail insert 5 x 5 8 DTI1632 to DTI1633 Added illustrations for Tong CLE20000XHT 02 amp CLE20000XHT 03 Motor Gear Box Assy 20188 Bail Assy 26728 amp Bridle Assy 20150 Combined Motor Assy Sht 1 amp 2 into 1 sheet Revised Ring Gear Assy 20058 Added illustrations for Backup BUCST21000 amp Mounting Kit MKBUCST21000 Leg Assy MK20006 01 Rear Hanger Assy RH21000 amp Bail Assy 26728 Corrected typo s on illustrations model numbers had too many zero s 0 Added illustration for Lift Cylinder LCR500 Added 5 85 56 Tension Load Cell and Tech Info for Tension Torque System Added valve information Revised illustration Cage Plate Assy 20068 01 Revised illustration Backup Cylinder Assy BUCS21006 01 SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 03 08 Page 0 1 Page 0 2 20 CLINCHER COMBO TONG AND 21 LOCKJAW M BACKUP HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that 1 not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that 1f not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to
91. e Mfr CLINCHER Torque Gauge Size 6 Assembly Documentation Calibration Certificate Part Number SM85 56 T Torque Rating 85 000 ft Ibs Handle Length 56 inches Loadcell Type Tension Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Torque Gauge Mfr CLINCHER Torque Gauge Size 6 Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 02 07 Page 12 1 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight PISTON RETAINER RING DIAPHRAGM L 5 P N SEE CHART oni HOUSING N 1 4 NPT FLUSH PLUG 4 Use Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in Ibs 8 REQD ON HOUSING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 8 0 SQ IN CLC205 12 0 SQ IN CLC206 16 1 SQLIN CLC207 25 0 SQLIN CLC208 COMPRESSION ab SUPERIOR sroussano LA 70518 Manufacturing amp Hydraulics 318 837 8847 D E THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 03 02
92. em replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubrication to non sealed bearings 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page 6 4 TROUBLESHOOTING HYDRAULIC TONG SECTION Slow Tong Speed Problem A Restricted supply line B Low fluid level C Airleak D Pump speed insufficient E Damaged or worn equipment F Pump not primed Low no flow from supply line H Hydraulic bypass valve malfunction Insufficient Torque A B C D E F Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tong System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 09 05 Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature
93. er bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent TONG and BACKUP FASTENERS Size Application 1 4 20 NC door switch mounting bolts 10 ft Ibs 3 8 16 Set Screws bearing caps door switch adj sleeve 3 8 16 locking pin retainer bolt low gear housing cover ring gear key door latch pivot pin bolt clip bolts jaw bolts 33 ft Ibs 1 2 13 N brake bands motor mounts upper bearing caps door bolt backup clip bolts 93 ft Ibs top and bottom tong plates lower bearing caps combo jaw bolt hanger bolts 180 ft 165 3 4 10N cage plate spacer bolts jaw adapter bolts backup bolts bail bolts 317 ft Ibs C 5 8 11 NC C F 7 8 14 cam follower 512 ft Ibs 1 8 locking pin bolt backup door bolts bail bolts leg bolts 100 ft Ibs 1 12 NF dumbell roller tong door jam nut 2 11 2 12 idler shaft 1 200 ft Ibs 1 Bearing Caps Coat with removable Loctite tighten until screw contacts bearing back off 1 turn 2 Tighten until all slack is removed but dumbell roller is still free to rotate by hand SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 09 05 4 1 Page 4 2 OPERATION Suspension A B C D Tong should be hung by m
94. ge 2 9 48 50 52 27 64 1 J S 20 emren W 81 22 20 XHT REMOTE TONG DIMENSIONS CLE20000XHT 04 2 10 Ab SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Sy Manufacturing amp Hydraulics 318 837 8847 ISCO ASNT OF SHERRE MAIN NOT BE USED DISCLOSED COPIED OR RODUCED IN ANY REV LOG DATE MAY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS SPECIFICATIONS TONG AND BACKUP TONG MODEL CLE20000XHT 01 BACKUP MODEL BUCST21000 MOUNTING KIT MODEL MKBUCST21000 Maximum Torque 85 000 ft Ibs 115 200 Nm Tong Standard Equipment Door Interlock Two Speed Hydraulic Motor Two Speed Gear Box Bail Maximum Operating Pressure Tong RPM 60 GPM 227 LPM Manual Gearbox with 2 Speed Hydraulic Motor High Gear High Speed 5 000 ft Ibs High Gear Low Speed 10 000 ft Ibs Low Gear High Speed 42 500 ft lbs Low Gear Low Speed 85 000 ft Ibs 2 500 psi 170 bar Optional Equipment Electronic Solenoid Dump Valve Shipping Stand or Skid Handle Length Tong 52 132 cm Handle
95. ing lever in the downward position the tong is in low gear o 9 COL 9 eu TYPICAL SNUB LINE INSTALLATION SNUB LINE IS PERPENDICULAR TO Axis TONG SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page 5 2 6 2 df mo i TYPICAL TONG INSTALLATION ToNG IS PERPENDICULAR TO TUBING MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobili
96. inimum 1 IWRC minimum O D wire cable with a 51 7 ton minimum breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use of the CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion 15 used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that the tong is suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and 1s parallel to tubular on vertical axis Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation Attach 1 1 2 IWRC minimum wire cable with a 114 ton minimum breaking strength as a tong back up line at 90 degree angle to tong and at the same level to insure proper read
97. interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used T Reinspect tong and backup hydraulic system for leaks U Ifat this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts upper and lower all C Door shaft D Center idler shaft E Outboard idler shafts F Low gear housing G Shift housing H Re pack tong cavity I Pinion and secondary gear shafts 1f sealed bearings have been replaced by non sealed bearings J Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease K Inspect hydraulic fluid for foreign material and contami nants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong
98. ion 1 SEE CHART LEFT DOVETAIL JAW WELDMENT 1 SEE CHART RIGHT DOVETAIL JAW WELDMENT 2 20070 JAW ROLLER JAW PIN 1 2 T x 1 1 4 W x 5 L STRIP DIE INSERT 1071 3 8 16 x 3 1 2 HHCS NID 4 2 4 2 4 234 3 8 16 x 1 2 SHCS NOTE USES 2 JAW SPRING PIN 2038 STANDARD AVAILABLE JAW SIZES Jaw Set Left Jaw Weldment Right Jaw Weldment FOX Size Assembly Number Part Number Part Number eight 75 8 CJDT20H07625 20H07625L 20H07625R 167 8 85 8 CJDT20H08625 TBA TBA TBA 9 5 8 CJDT20H09625 TBA TBA TBA 9 7 8 CJDT20H09875 20H09875L 20H09875R 153 1 10 3 4 CJDT20H10750 20H10750L 20H10750R 149 8 11 3 4 CJDT20H11750 TBA TBA TBA 11 7 8 CJDT20H11875 20H11875L 20H11875R 145 2 13 3 8 CJDT20H13375 TBA TBA TBA 14 CJDT20H14000 20H14000L 20H14000R 135 3 16 CJDT20H16000 20H16000L 20H16000R 120 7 18 5 8 CJDT20H18625 20H18625L 20H18625R 97 9 20 CJDT20H20000 20H20000L 20H20000R 88 3 Other sizes available on request Order by P N CJDT20HXXXXX Example 9 770 P N CJDT20H09770 20HT DOVETAIL JAW SET ASSEMBLY SEE CHART FOR ASSEMBLY NUMBERS Ab SUPERIOR Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCE
99. lace jaw pins and rollers in tong SUPERIOR Manufacturing amp Hydraulics Inc L Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft outboard idler gear shafts pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There are no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 NPT flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing and re pack tong body cavity Lubricate zerts in backup plates and pins M N Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup N Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function of the backup without the proper size dies installed and or without the proper size mandrel in place you risk serious damage to the backup cylinder O After power unit has reached operating RPM and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup
100. or wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace spring plunger Replace motor shaft seal Page 6 6 TROUBLESHOOTING HYDRAULIC BACKUP SYSTEM A B C D E P G H Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 09 05 Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary Page 6 7 6 8 SECTION
101. out of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A B Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong 21 LOCKJAW Backup Revision 12 06 Page5 1 Hydraulic Lines A Be sure all power to unit is off and power unit is shut B C down Always inspect hoses prior to installation for abrasions kinks and other visible damage Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHER Tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses will eliminate the possibility of a
102. pplications requiring chrome alloys can be handled using GRIT Dies non marking aluminum dies 0 US and foreign patents pending ui US Patent 4 986 146 Canada 2 012 683 S Patents 4 576 067 amp 5 911 796 5 Patent 5 819 605 Canada 2 289 199 EU 98923644 3 S Patent 6 378 399 other US amp foreign patents pending 3 4 5 c Undersized Casing Gripping Undersized Pipe Pushes Pipe Off Center Undersized Tool Joint Gripping Nominal Tool Joint Diameter SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong 21 LOCKJAW Backup Revision 09 05 Page 2 2 Sliding Jaws Grip Undersized Without Moving Off Center DESCRIPTION and APPLICATION The CLINCHER Tong and Backup system is an throat design which can handle tubulars as small as 5 inches to as large as 20 inches in diameter The Backup can accommodate tubulars as large as 21 inches This system features two 2 jaws in the Tong and three 3 in the Backup which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as qui
103. rmation concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 12 06 Page 1 1 HYDRAULIC PRODUCT GENERAL INFORMATION ery HYDRAULIC PRODUCT SAFETY WARNING Valve lever Spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings
104. s 4 1005 A Roll Pins and pin instructions Date Description 4225 90 EAST SUPERIOR LA 70518 w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs BUCS21000 06 BUCS21 006 01 rev1 wpg 03 04 08 DATE MANUFACTURING amp HYDRAULICS Page 10 4 episino 00050 00125208 9 NIYNLOVANNYN dinbas 434 YOIMAdNS JO INSSNOO 5588 WHOS 88 11 00 16125 8 ON ATHABSSV MN 65 adis1no 1599 06 ANH 601059718 ASN 310 02 903 5472 01 59 357 001052016 ALON 001 2 2 Te MOTD ONDT W E TX 00 v 12 827096 2 02 SIHH 6 X 8 1 Welle a 8 AD 8 41 diet e ZI SOHS X amp 1 1 Gre el 91 432945 Nid LOAId SI9 1S208 SI 4 5185208 L vi 12945 5000 el 000 eresong el 4112 30 04
105. s 500 Ibs 227 kg Tong Gripping Range Pivoting Jaws 7 5 8 thru 20 Drill Pipe Jaws 5 thru 9 5 8 Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Note Smaller sizes and all Aluminum Dies may require Low Friction Rollers and LIMITED torques SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER Combo Tong and 21 LOCKJAW Backup Revision 02 07 Page2 6 51 77 57 50 20 XHT TONG DIMENSIONS CLE20000XHT 02 Page2 7 Ab SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULI MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 09 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE20000XHT 02 Dimensions wpg 51 77 50 00 32 74 eme 81 55 4225 HWY 90 EAST dili SUPERIOR_ BROUSSARD L 70516 20 TONG DIMENSIONS TSOP NENT STIS OF SMS 020907 NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY 222 LOG DATE C L E
106. torque 2 Speed Motors Alternate Motor Displacements BUCS21000 XX Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling transport and help guard against damage SUPERIOR Manufacturing amp Hydraulics Inc 20 CLINCHER XHT Combo Tong and 21 LOCKJAW Backup Revision 09 05 Page 8 8 2 TABLE OF CONTENTS SECTION9 TONG ILLUSTRATIONS 20 TONG ASSEMBLY Assembly No 1 20000 02 rennen enne nennen ene 9 21 20 TONG ASSEMBLY Assembly CLE20000XHT 03 9 22 20 TONG ASSEMBLY Assembly No CLE20000XHT 01 nennen enne 9 3 20 TONG ASSEMBLY Assembly No CLE20000XHT 04 n eee nen nennen nennen 9 3 1 DOOR CYLINDER ASSEMBLY Assembly 20026 9 32 PIVOT CYLINDER ASSEMBLY Assembly No 20108 01 essere 9 33 REMOTE SHIFT CYLINDER ASSEMBLY Assembly 20016 02 9 3 4 REMOTE DOOR ASSEMBLY Assembly 20090 For tongs manufactured before 10 2009 9 3 5 REMOTE DOOR ASSEMBLY Assembly 20090 For tongs manufactured after 10 2009 9 3 5 1 CAGE PLATE ASSEMBLY Assembly No 20068 essere 9 3 6 TENSION BRACKET WELDMENT Assembly No 20197 essen 9 37 MOTOR GEAR BOX ASSEMBLY Assembly 55188 01 9 3 8 SEVERE SE
107. ttaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system Tong Operation A Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHER Tong is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rot
108. ub 1091 0000 s lp duis 2 M Jeydepe 02 x Jeingny dnyoeq 000702 6 96 06 6 42961 ezis jieje op 209 0146 2 M mef 02 mel Buoy sod Z Jo 195 jdepe dnyoeq 198 9 Buoy 8 SIYASNI IN3W3Ov Id3s Ges i d sod p x AOG n L 916 6 9NOL b 91 1 91 6 8 6 vit OL EL 10 Jequinu 59 69 59215 sseuxoiu Hed 30N Joydepe eig punojedejM ON 48 4 104 JO dIVLSAOG 4 3 Jo eig sjueuoduio 2 dny5eg pb y eur 5 93 uonduoseq Jo 5 99114 209114 269118 S3Id TIVL3AOd HLIM S i31dVQV 9 5
109. zed to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and rollers and reinstall in tong E Remove clean in non flammable solvent and inspect back jaws in tong F Check jaw pins for breakage cracks and uneven wear patterns Inspect jaw rollers for cracks breakage and flat spots G Reassemble jaw sections replacing any damaged parts Lubricate jaw pins and rollers using gear grease Set aside for testing H Clean and inspect backup operating cylinder Insure spline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts I Inspect hanger and all hoses for wear replace as necessary J Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins K Rep

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