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TO 5 1/2" HT TONG - McCoy Global Inc.

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10. 7 INING EM ONISNOH HOLMIO 1001 N d 1882 1dN 8 1 Page 9 12 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 12 2 1 2 13 x 3 1 2 SHCS PIN 1108 4 REQD 3 16 DRIVE ZERT P N 1004 13 REOD TYP UPPER amp LOWER CAGE PLATES 5 8 18 JAM NUT PIN 1150 13 REQD TYP UPPER amp LOWER CAGE PLATES lt gt FOLLOWER P N 1965 13 REQD UPPER amp LOWER CAGE PLATES UPPER CAGE PLATE ASSEMBLY AE e 51008 LOCKING ASSEMBLY P N 45010 UPPER CAGE PLATE AB SUPERIOR 55 4225 HWY 90 EAST SSARD LA 70518 Uy Manufacturing amp Hydraulics 318 837 8847 TES MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLES5500 Cage Plate Upper wpg Page 9 13 FOVAYNS TVOLLISI NON NO 39V4UNS TWOI LIMO NON NO PE p En Od I Nd ox X GVO 8002 zL1equie eq jueumoop SoMpiios 91 JO 133HS Y ONISINIOVIANVW soOlaadns JO gdeg aseg LH pauinbey 00 120100 000 IN3SNOD SS3aldX3 3HL LNOHLIM W3IOd
11. aoau 9 01 N d SOHH 2 X 91 8 2 Page 9 24 SECTION 10 BACKUP ILLUSTRATIONS TABLE OF CONTENTS 63 8 SHE BACKUP TOPVIEW cuanta ae aaa 10 3 6 3 8 S H T BACKUP TOP VIEW WITHOUT TOP 10 4 BACKUP BOTTOM VIEW scans aate aa 10 5 CYLINDER ASSEMBLY Assembly No 6523 10 6 6 3 8 S H T BACKUP MOUNTING KIT ASSEMBLY Assembly No 6375 10 7 MALVEBANKASSEMBLY aded amd cia ades 10 8 BUCD5500 5 1 2 LOCKJAW DP BACKUP 10 9 BUCD5500 5 1 2 LOCKJAW DP BACKUP ASSEMBLY W O TOP PLATE 10 10 5 1 2 LOCKJAW DP BACKUP TOP VIEW W O TOP 10 11 BUGCDSS24 CYLINDER ASSEMBLY a aaa 10 12 INSIDE DOOR ASSEMBLY uta 10 13 OUTSIDE DOOR ASSEMBLY rs A ist le 10 14 DOVETAIL DIE ADAPTER ns a A 10 15 5 1 2 LOCKJAW DP BACKUP MOUNTING KIT Assembly No 5550 10 16 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 10 2 do 11 8999 9 ONIENLOVANNWA dinba senuey d 434 5 JO IN3SNOD
12. N MOTOR SHAFT WIPER RING P N MCN 1377 SEAL RETAINER POLYPAK P N 45077 P N 12501375 SNAP RING O RING P N 0150111 P N 2 150 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 un MOTOR WITH m RING MOTOR ASSEMBLY ab SUPERIO BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 FOR CLARI Y PU RPOSE ON LY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 06 07 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION MAY NOT B USED DISCLOSED COPIED OR REPRODUCED IN ANY LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR S Equip Manuals Dwgs Motor MANUFACTURING amp HYDRAULICS Motor CLE4500 CLES5500 CLJ5500 sht2 wpg Page 9 10 2 NOT SHOWN POLYPACK SEAL P N 12501375 MOTOR SEAL P N MCN 1377 SEAL RETAINER P N 45077 PINION GEAR ASSEMBLY P N 45070 1 8 FLUSH PLUG P N 1607 MOTOR SHAFT P N 52009 Wu Installed in Rineer Motor MOTOR SHAFT SPACER DRIVE GEAR HIGH SHIFTING GEAR P N 45071 BOTTOM PLATE P N 51046A BEARING HOUSING Pi 51038 amp EXT SNAP RING DT P N 1945 BEARING CAP PIN 51039 1 2 LOCKWASHER PIN 1103 4 77 3 REQD MOTOR GEAR ASSEMBLY
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14. OOSP00SZ lOd e dod V 90LL SOHS elt LX 1 1 p V OvOL 91 8 d N d y N ds J N d SOHS LX 11875 W ALV ld V Item Qty Part Number Part Name 1 1 bucdSsil INSERT PIN 2 11 BUCDSS13 PIVOTING INSERT 3 5514 DIE CLIP 4 1 BUCDSSIS ROLLER PIN 9 1 BUCDSS16 PIVOT PIN 6 1 0 05523 01 GROOVED DOOR SPRING 7 11 BUCDSS17 INSIDE DOOR PLATE 8 1 05518 INSIDE DOOR BOTTOM PLATE 9 1 BUCDS541 FRONT DOOR SPRING SPACER 10 1 BUCDP8509 DOOR SPACER 11 1 2025 TONG DOOR THRUST SPACER 12 2 20DU16 DU BEARING 1 1 4 X 1 13 1 BUCDSS19 DOOR ROLLER 14 1 BUCS4027 DU BEARING 1 1 e X e 15 11177 3 4 10 X 5 1 2 SHCS 16 111255 HHCS 3 4 10 X 7 1 2 17 1 1176 A 3 4 GR 8 NUT 18 111171 3 4 LOCKWASHER 19 41104 3 8 16x1 1 4 SHCS 60 311001 1 8 ZERT el 111607 1 8 FLUSH PLUG 22 1 BUCDS525 TORSION SPRING INSIDE DOOR ASSEMBLY ASSEMBLY NO BUCD5536 4225 HWY 90 EAST Ab SUPERIOR aos Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 03 19 07 MAY ROTBE USED DISCLO
15. Nid 8 CO ONIY O Page 9 21 EA NNN AT18N3SSV 271 91 1 C uva 001 qr AM 00 JOL 9 ONIINLLOVINNVWN YORSdNS JO ALYIdOYd JHL SI SIHL 183 188 81 gt Sulunpoeynuew 81904 V1 qavssnoda A O RIANS ATEINASSV MVP MOT QSHVCONVIS 138 Yad qoas 2 12097 N d e EX OLL dio WOLLOS 135 Yad 0034 o ZOLS SNOL ALS 6 91 1 4 ASSV ONOL 138 Yad 01038 o _____ Oav SISN LS N d YI TOY 138 Yad qoas LLOL Nd SOHS Oc vll 155 Yad 01038 2 1 22097 N d e X 9Uz 138 Yad 01038 2 135 Yad GOSH o LZOL v 22015 SOHH EX 91 8 2 S Y3TIOY Nid M 8 1 CO 8 9 ONIS Page 9 22 Id 00525 12 ONBINLOVANNVW s mg sienueyy dnbays 434 0341 JO LN3SNO2 1 SS3YAX3 IHL LNOHLIM WHOS z ANY NI HO 400 38010610 38 LON AYN 907 A3H SI
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17. SOMNWAGAH 90 82 20 FONISNLOVANNVNWOINSANS 40 SI SIHL 198 168 816 gt BEN amuse CGOMAINS _ YY 1S3N03Y NOdN 5 1 00990 62016 N d MVP c L 9 00090 62019 N d 10 6 1 00870 62019 N d MVP LG c l 0090 62016 N d MVP LG 92820 62016 N d MVP 81 C 92220 62019 N d MVP 8 1IVL3AOQ 8 4371108 920LS N d 1 00SS0 1S LOFO Ajquiessy 9 OOSEO LSLAPO JequinN 2 1 000S0 LS LOrO JequnN lquessy 9 GZ8Z0 LSLOPO JequnN 8 1 2 00SPO LSLOPO Joqunn Ajquiessy S 20 LG 1QfO 9 2 pue 497 9 14614 LH ALS c F S A18NW3SSV MVP IV LHAOQ 1241 8 5 EOSLILA 7 21 16 TIV I3AOQ 1 27 CX ul doa 7 vez SOHS X 91 8 2 9 01 N d SOHH Z V X 91 8 2 Page 9 23 47 101 wemoosss319 sBmq sjenuey d nba sjenueyy d 338 Y ONIUNLOVINNVN HOIHAdNS JO LNSSNOO N3 LLIHM SS3HdX3 IHL LNOHLIM WHOS ANY NI
18. LOG DATE REF PAManualsiEquip Manuals Dwgs CLES5500HTWHyd Sch rev1 wpg 2 5 PRESSURE RELIEF VALVE BUCST7627 IN PILOT OPER L CHK VALVE SUNY PN 17 B3P0 004 PRESSURE GAGE BASIC HYDRAULIC SCHEMATIC BUCT6250 01 BACKUP W MANIFOLD NOTE NUMEROUS FITTINGS HOSES amp NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC STANDARD BACKUP MANIFOLD nn VALVE FLOW CNTRL FLOW DIVIDE PN 17 002 W AB SUPERIOR_ Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION IAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 05 23 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLES5500HTWHyd Sch rev1 wpg Page 2 6 2 7 CLINCHER DIES Many CLINCHERO Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also des
19. BUCD5500M nt Kit CLES55 10 16 N WOIUFANS JO INISNOI AL LORD O V 0 0 L 21 IN N N Al g W SSV Ly 91 a NV19 vz 901 A38 WUNDQGNGO SOLDNEOAH 3LLLdVNS ITVW34 ONINN LOVANNVW YOMAdNS JO JHL SI LNIWNIOG SIHL 20 62 70 4788 228 816 5 A INA SSV 8E6VLYO dN TIVAS en YY MIL H3QNI1AO 131 Nid TION LX url AIWOS 622 006 dVNS TWNYALNI IIVLd3a Z lZ O GZE 00SLOZ8L 8 8 X 8 2 L X MOVdA Od dOb 1 1 8 1 Z MAYOS LAS 8 X Occ VIL Sy 13 133818 8 2 d1IVOS 3OlJIHO M 13 133918 9 lIV L3Qd Z L X 8 X LANN ASSV ISOH 01 X Z l HVTIOO JIVH 2 1 0000 Umm 15 3914190 8 1 M 9M1d HSM 42 1 ug LAN 11079 21 41 Umen ene META 62 20 81 ALEX 2 1 ZX 8 1 Z isdo00g 777 3YNSSIYA WNYALNI 3 1T8VMO TV WNWIXVWN E IUIS as WNWIXYIN 131701 Gay ndas P COH YIONMAD san ATINA ONIAAS 79801 WNWIXVWN uon
20. DUMBELL ASSEMBLY LOWER CAGE PLATE P N 51033 DOOR ASSEMBLY EN NOT SHOWN IN THIS ILLUSTRATION RING GEAR P N 56001 MFG STARTING 05 2004 P N 56001 01 N THRUSTWASHER DOOR SHAFT 3 8 P N 05 2004 NOT USED AFTER 16 x 1 SHCS 1041 MID BODY WELDMENT P N 51047A BOTTOM PLATE P N 51046A COMPONENT OF WELDMENT P N 51049 43 4 PINION GEAR ASSEMBLY IDLER GEAR ASSEMBLY BEARING PN 1907 EXT SNAP RING P N 1945 BEARING HOUSING P N 51038 BEARING CAP P N 51039 1 8 NPT FLUSH PLUG 1 2 LOCKWASHER P N 1103 1 2 13 x 1 3 4 HHCS PN 171 3 REQD OF EA 5 1 2 HT TONG SUPERIOR 5 Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 ASSEMBLY FORM WITHOUT THE EXPRESS MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp THIS INFORMATION REV COPIED OR REPRODUCED IN WRITTEN CONSENT OF SUPERIOR 1 07 20 06 LOG DATE REF P Manuals Equip Manuals Dwgs CLES5500HT Assembly sht3 3 revi wpg Page 9 5 30V3YNS IVOLLINO NON 30V4YNS TIVOLLIHO NON NO a See Nd X 9 UONE907 AYO 8002 GO epuj JUSLUNIOp Sal JO 133HS 3 ONIBRIOV3ONVW JO TU S
21. Manufacturing amp Hydraulics 1 2 13 x 1 HHCS P N 171 3 REOD 4225 HWY 90 EAST AB SUPERIOR 2507205097 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 24 03 MAY NOTE USED DISCLOSED COPIED OR REPRODUCED NAW LREV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLES5500HT Motor Gear wpg Page 9 11 Bdwz e1 HIUSIOOSSS31D SOMMVSCAH ONISNLOVANNYW d nb3 S 43Y 5 30 INHSNOO SS3SdX3 3H J ANY NI YO CHIdOO CHSO 0810 EN 38 LON AWN 9071 j AJH No WWO NISHL IVIINSGINCO CHHSCISNOO SI ONY 5 2 HORBANS LEE JO Sd FL SI SHL 188 188 812 81507 V1 AUVSSNOUE el m 15 4 06 ANH n Wy 09097 NINO TIM LAVAS H3LJIHS Q LOOL N d 1882 1dN 8 1 NOLLVEEIN3O ys 5 5 LN3NVIAe d 8201 NOS LAS X 91 8 ONIdS INLA Qu NT GELLZELV OZV Nid 9061 Nid 48 gt 10 50 390439 Y39NM1d Nidas SAN SONOL BE CLOLS 339 INYA 19097
22. SULINp eyNueWw 100 199 GLO EN oG 9L L F 500 040 g Id SSANLV14 3ovduns S319NV SNOLLOWHS 939 93a 39Wld Z 81094 V1 5 el 3 5227 oni Uy S3ONVH3 TOL 31519345 ASIMYSAHLO SS 1NN 9 Z Sql LHDEM XOdddv 810 INJWQ TI3M JAIS 65 21119 6 9 14 INAWQ1SM F1QNYVH JAIS 15 61116 OUSJOW 9UJDN JOQUUAN HOJ AO Waly Page 9 18 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 18 1 10066 Md 1 paunbay uonoedsu 001 00000 Hooi SOMNVYGAH 9 YOINIANS 40 0 60 90 31vd HHO IN3SNO9 NALLIUM SSIYAX3 JHL LNOHLIM WHO4d NI 9391909434 YO 931909 997 15 X ON D E NO d3 ouddv N uoisMey WV 5 5 d3sn 38 JON AVW NOILLVWHONI IVIIN3QIJNOO Q33M3QISNOO SI m 7 7 m m 5 2 ONIYJALOVIANVA 5 40 ALYIAOYA 3HL SI LNSWNDOC SIHL SSIUANHI 1 A8 ie ea onus aio suo E uoisi eM jo uonduoseg 94D S9IDJINS JO 55 351 0055315 x Sing ATAWASSV 3101 8 30 NOLVALSNTII
23. 67 sql 3A3HIS HOLMS 2194 16 IN3WQT3M 60289 06 dv14 05 19015 1 61 1915 LIOdANS IS ISOLS L 81 ONOI 801 70151 Zl AVTIOD HOLIMS 0151 91 JIQNVH IVOLS L 91 DNOL LO OPOLS L vl 0IS JEL ONIHSNI 95049 AJHSVM YOO SCOSY LL ONIHSNE aSS ljl JOL ONIHSNG V SS6l l 6 SOHH 7 8 LX 216 IL 18 LAN ADOTAN 1 8 L LA YA 840 SOHH LX Ocsv l 9015 19 SOHH 3 1 91 8 8 67018 v MANOS 135 91 8 8 6c0l o JE 8 8 43001 YIHSVM 10018 1837 1dN 8 1 100111 SWPN JSQUIAN AO 9 14 DOOR SWITCH BASE ASS BLY P N 76128 1 4 20 x 2 1 4 HHCS P N 110 4 REQD BN DOOR SWITCH ASSEMBLY 1 4 20 NYLOCK NUT P N 212 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY N SLV1000 01 3 8 16 x 1 5 PIN 1047 di 2 REQD 3 8 LOCKWASHER P N 1027 a 2 REQD Welded to Door Switch Base DOOR SWITCH BASE MOUNT e P N 45067 57 2 REQD elded to Top Tong Plate SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 Uy Manufacturing amp Hydraul
24. 930 39Vd 81092 V1 5 el 5 3 06 AMH 5227 Olaadn Wy S3ONVH3 TIOL 931519945 ASIMYSHLO SSFINN 9 XO3ldd V D 4 2 E 31W1d dOL INNOW N3CdOON3 SNANL 0 91019 11 gt 31W1d 3Sv8 INNOW SIAODNS3 SNANL 207481019201 6 SOHS 7 1 Z 1 1101 SUJDN HOd JequunwN Wel Page 9 9 9 10 SNAP RING P N 0150111 WIPER RING gt MCN 1377 SEAL RETAINER P N 45077 POLYPAK DA 12501375 O RING P N 2 150 MOTOR SHAFT BEARING en 0150710 MOTOR SHAFT MOTOR ASSEMBLY i COMPONENTS OF MOTOR __SUPERIO oy Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 06 07 02 REV LOG DATE IREF S Equip Manuals Dwgs Motor Motor CLE4500 CLES5500 CLJ5500 Page 9 10 1 MOTOR SHAFT WIPER RING P N MCN 1377 SEAL RETAINER P N 45077 POLYPAK P N 12501375 SNAP RING 0 0150111 P N 2 150 2 7 T Be RINEER
25. SHL_LNOHLIM WHOA 901 NI d39N008438 31900 038010810 38 LON AMA NOLLVIAHOJNI SIHL IVILLN3GIJNOO SI ANY 6 80 22 20 1 ONIBNLOVINNVA HOld3dNS JO ALH3dOHd JHL SI LN3IACIOOG SIHL N HO RIIANS QE L H S 8 E 9 1578 06 59 Sea L087 99n8 POW 10 uogeuiojur POPPY 80 2 60 1 19 139915 901 papja p E 9SSSNAIND V OV01 LAN v L 1108 SOHS X 91 8 2 HLIM LS LEOVONE N d YOLOALOYd aoau NOILVHLSNTII 2S LEOFONG N d DNILNNOW NO HOLOALOYd AT8A3SSV 338 SIIVL3A N d IN3IAQT3M H39NVH H Y doau 1991 N d nun 0LSZ096018319 N d E 0009 0 3onvo 91814 do 0 ol 1937 6 5 1001 N d 1882 8 L 201 N d SOHS v L LX 91 8 40 91 1201 N d 4o 1038 H3HSVN9001 8 2 6121 9701 N d LAN WYF SOHH b X 91 8 HLIM 1 LOZOSIONG N d 106 9 29 1Son8 N d ZOS9ONG N d SZEYONE LAN NOLLVHLSNTII
26. CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear cracks breakage and uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Inspect hanger and all hoses for wear replace as necessary F Inspect hanger assembly to ass
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28. 2 SECTION 12 CLINCHER LOADCELL and TORQUE GAUGE To request copy of Compression Torque System Technical Manual please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 05 07 Page 12 3 Page 12 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 05 07 Page 13 1 Page 13 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 05 07 Page 14 1 Page 14 2
29. 24 1 2 62 2 cm 51 2 LOCKJAW DP Backup Handle Length 28 71 1 cm Overall Length 5 1 2 HT Tong amp 5 1 2 LJ DP Backup 49 5 8 126 1 cm Overall Width w Handles Overall Width w o Handles HT Tong amp LJ DP Backup 30 1 4 76 8 cm 28 3 4 73 0 cm Overall Height w LJ DP Backup 51 129 5 cm Overall Height w LJ DP Backup amp Lifting Bracket 63 1 2 161 3 cm Weight Tong approximate Weight 5 1 2 LOCKJAW DP Backup approximate Bottom Hanger approximate Tong Legs approximate Combined Weight Tong w 5 1 2 LJ DP Backup w Hanger Legs approximate 900 Ibs 408 2 kg 875 165 398 0 kg 225 lbs 102 1 kg 50 Ibs 22 7 kg 2 050 1bs 929 9 kg Tong Jaw Options 2 1 16 thru 3 1 2 31 2 thru 5 1 2 1 BUCD5500 Backup Jaw Size 2 1 16 thru 5 1 2 Gripping Range for Dovetail Tong Jaws under nominal jaw or adapter sizes 3 8 1 5 cm undersize Gripping Range for LOCKJAWTM DP Backup dressed with Dovetail Adapters 1 4 0 6 cm undersize Operates using Steel Tooth Wrap Around Dies GRIT Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Hydraulic Motor Self Adjusting Brake Hydraulic Cage Plate Brake System Hydraulic Intensifier for Backup Varying Outlets for Torque Turns Computer Sending Units Tong Handles SUPERIOR Manufacturing amp Hydraulics
30. A THIN3SSV dlvd 901 CEHSGISNOO SI ONY SOMAVICAH oe secs esses ANAOVA Adid TIAA S 1188 1 8 812 gt KOATANST atv ld WOLLOG 2 Q 209 2 9MId LAN 8 1 LOOL N d 31V d dOL 404 cone 1482 LAN 8 4 LOOL N d 1482 LdN 8 1 S3 ALV 1d dOL Ose 001 YALLOO L X 9L 2 1 8X OL v c9 LSOn8 N d QV3PM IH 6 21 LOAN ANE 08 9 dOL HOVA 40 0034 8 LLLL YSHSVMYOOT o SOHH EX 01 2 E aee 2 UOLIFLOUI 3onvo _ passald ASONSZINE OVE 92022 M Tos Edo 2 MA M3HSVNWOOT ME _ m di doy 3lVd NOLLOS 9 301 SEL NO goa Z ene SOHH amp 6X As HSM SEHEVNDOON JO gt Ijoopeo 104 SOHH OL v EOLL SEHSVNDIOOT USHSVNDOOT 21 O un ei 0LSZ096N8310 Nid 40 Goa e UOLIFLONd 1482 301 0038 LOOL N d 1147 LAN 8 L m SSADOSGIONE SOMAVECAH 8 ONISMLOVINNWW s
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32. REI FORM WITHOUT Te EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 27 00 PRODUCED IN ANY REV LOG DATE CLES5500 Idler wpg REF S Equip Manuals Dwgs 9 7 3 4 FLUSH PLUG P N 1610 Note Flush Plug used when un e mounted For optional Encoder mounting see figure of Pinion Gear with Encoder 3 8 16 x 1 2 SET SCREW 1 2 13 1 1 4 HHCS P N 1111 3 REOD 1 2 LOCKWASHER P N 1029 2 REQD Mc Use Removable Loctite 7 9 rel PLATE P N 51067 P N 51046 3 8 16 x 1 2 SCREW P N 1029 2 REOD Use Removable Loctite 1 8 NPT ZERT P N 1001 PINION GEAR ASSEMBLY Page9 8 P N 1103 3 REOD ra BEARING ENCODER NS P N 51070 04 e BEARING P N 1907 LOW PINION GEAR 1 7 PIN 51099 GEAR pn P N 45100 01 HIGH GEAR Per P N 45101 BEARING we PIN 1907 BEARING CAP p uu P N 51070 1 2 LOCKW ASHER Y Manufacturing Hydraulics 318 837 8847 P N 1103 Pe 3 1 2 13 x 1 1 4 HHCS P N 1111 p 3 REOD Ab SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 30 00 HYDRAULICS AND IS CONSIDERED CONF
33. 3 8 S H T Backup Revision 11 03 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination TROUBLE SHOOTING Excessive Wear to Hydraulic Components A B C D E F Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed Problem A Restricted supply line B Low fluid level C Airleak D Pump speed insufficient E Damaged or worn equipment F Pump not primed or no flow from supply line H Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 6 Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid syste
34. Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup 5 1 2 LOCKJAW Drill Pipe Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 5 1 2 CLINCHER Tong and 6 3 8 S H T or 5 1 2 LJ DP Backup Technical Manual Registration Form Name Return To Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 City State Postal Code Country Telephone 337 837 8847 Telephone Fax Facsimile 337 837 8839 Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Descripti
35. LLLLS CYVONVLS z l 9 tl ZX 91 88 eS LS LLLLY 16 4 1 7 Vd AV ld LYVd Adid YIGNANN 376 ON VA 1108 SOHH Sais H3AOCO FIANVH 539 3 TaNVH ATEWSSSV Page 9 17 AOVAYNS NO O d Nid 3ovduns TVILLIUI NON NO ILYN Nid ILYN Nid 139V1 9V1 ANVIS 518 1 s sped dunseusug d GVO 800Z ZO Jequiessg Aepsen uo pejuud jueunoop SHOMP OS vil JO 1 133HS Y DONIANLDVINNVYW 5 JO 24990 aseo suononnsul LH LA pounbay uopoadsu 00 ooo IN3SNOD SSIAdX3 JHL LNOHLIM NI YO 3 8007 92 6 qISOTOSIA AISN 38 LON AVW NOILVWAOHNI QHISGISNOO SI ANY new CD E San ano rra OT SOMNVYGAH 8 ONIANLOVINNVW YONIZANS JO SI INAWNDOQ SIHL UOYBUIsDW 0214 uonoglo d ana ES ed vent OS 9 uoIsiAay jo uonduoseq 607 Ag NOLLVOIJIO3dS Leva ver IN3WGQT3M J1ANYH 3915 C gpxp9 deus sung 2 3INVN LYVd ui suoisuauiig ee ZER TEE
36. Louisiana facility Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 3 2 BUCD5500 5 1 2 LOCK JA W BACKUP FOR DRILL PIPE The BUCD5500 LOCKJAWTM Backup is a dual purpose tool intended for use on drill pipe and OCTG tubular goods This operational flexibility is achieved through a combination of a long stroke rear clamping cylinder compensating front jaws and dovetail die adapters or wrap around dies When used in the drill pipe mode with pipe larger than 5 1 4 OD up 5 1 2 OD wrap around dies must be used The maximum dovetail die adapter can be as large as 5 1 4 in diameter When used with dovetail die adapters and strip dies the BUCD3500 can be used on tool joints which are as much as 1 4 smaller than the nominal size of the dovetail die adapter The dovetail die adapters have been specially modified to insure adequate clearance exists between the die adapter in the clamping cylinder and the die adapter in the front jaws even when the long stroke capability of the clamping cylinder is extended to on undersized pipe The compensating front jaws are spring loaded and capable of moving to
37. THIS PAGE LEFT BLANK INTENTIONALLY 3 6 siajdepy 80 81 10 1 Six seBues 1HX00993719 00SSA710 s eeuspeasds sjenuey d nbg sjenuew d sod suajdepe pue jas mel iad sod g Jo 19 p nb sod 1 isembasuodn 3sanbas uodn uodn sanba uodn ysanbaiuodn sme ui pesn payjoo 9 2 X p L 40J sequinu OYIHINITIO SH31dVOV ANY SMYT 40 SLYASNI TIVLSAOG LNINTIVIATS sod p jjejeAop pue jas mel sad p nb sod g 19 sod p 9 9 L99LILG 69 smef ui pasn ieje op peujoo 8 1 X p L 10 Jequinu YFHONITO SH31dVOv JIG ANY 40 S LH3SNI TIV L3AOG LNSWSOV Id3el nba uodn ejqejieAe si jnq sw siy ueeq jou seu ezis 14 sejeoipul 210 0708 9297 006 092 7 mel 10 GO edid 5094 9187 05 7 008v OOSSOOSSXONE Z LSXZ LS pezisiepun 6216 9457 062 000 GO edid 5 65 5097 006 05277 09290 9910 GX 2
38. door switch system is not functioning properly tong must not be used K Re inspect tong hydraulic system for leaks L If at this time the unit is functioning as intended replace all covers and grease splines in tong tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 2 MAINTENANCE Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts all C Door shaft D Idler shafts 2 E Shift housing 2 zerts F Re pack tong cavity G Pinion gear shaft H Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease I Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operati
39. insure proper contact with undersized tool joints when dovetail die adapters are used Note Wrap around dies are not intended for use with undersized tubulars The dovetail die adapters used with the BUCD5500 LOCKJAWTM Backup for Drill Pipe can be readily identified by their part number BUDT55 XXXX where XXXX equals the nominal size For example if XXXX is 0500 this adapter is set up for 5 00 OD tool joints The splines used to hold the dovetail die adapter in the jaw is the same diameter as the splines used on BUC5500 CLINCHER 5 1 2 Backups and Dies However the dovetail die adapters used with the BUCD5500 LOCKJA W Backup for Drill Pipe have 15 teeth on their OD compared to the 17 teeth on the OD of the 5500 UHT dies DIE INSTALLATION PROCEDURES REFER TO ILLUSTRATION The long stroke cylinder in this tool must not be fully extended when changing dies to avoid interference with dies in the compensating front jaws The following procedures are recommended for changing dies Slowly close BUCD5500 LOCKJAWTM until jaws are fully latched but do not allow rear clamping cylinder to extend out anymore than is required to remove the top die retaining clip Shut off power unit bleed off all trapped pressures and disconnect supply and return hoses WARNING Failure to shut off power unit bleed off trapped pressure and disconnect supply and return hoses may expose personnel to moving parts which will cause serious injury or deat
40. located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLE SHOOTING Failure to Grip Tubulars D E E G H Problem Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM A B C D E P G H Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pre
41. that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHER Tongs and Backups are heavy tools They should be suspended from a secure high strength 7 8 1 WRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system in
42. tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard
43. unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door High and low gear is adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 HT CLINCHERO Tong and 6 3 8 S H T Backup Revision 11 03 Page 5 5 Page 5 6 MAINTENANCE
44. 1 4 MJIC 90 Degree PN 1576 into tank port of Door Switch PN SLV 1000 01 d Mount Door Switch PN SLV 1000 01 on Door Switch Base PN 76128 with 4 1 4 20 x 2 1 4 Bolt PN 110 and 4 1 4 20 Nylock Nut PN 212 e Mount Assembly to 2 Door Switch Base Mount PN 45067 S7 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 Bolt PN 1047 and 2 3 8 Lockwasher PN 1027 23 Door Switch Adjustment Instructions a Loosen 3 8 16 x 1 2 Set Screws PN 1029 to align recess in Door Switch Adjustment Sleeve PN 76131 with Roller on Door Switch PN SLV 1000 01 Tighten Set Screws PN 1029 b Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch PN SLV 1000 01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 76131 Tighten Nylock Nuts PN 212 c Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 4 5 Page 4 6 OPERATION Suspension A Tong should be hung by minimum 7 8 1 WRC minimum O D wire cable with a 31 ton minimum breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use ofthe CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinde
45. 12 1 Shift Box Assy 6 8 10 05 2007 Revised illustrations Cylinder Assy BUC6523 Valve Bank Assy DP Backup Assy 14 Doors were backwards DP Backup w o Top Plate Doors were backwards Cylinder Assy BUCD5524 Inside Door Assy Outside Door Assy All 05 2007 Replace Rineer Motor Manual with Publication DS151005 8 03 All 05 2007 Replaced Valve information with current publications Added Dump Valve illustration amp Electrical Connector Assy 4 02 2008 Added sizes 2 3 8 thru 5 1 4 using dovetail die adapters BUDT55 XXXX Revised 5 1 2 7 uses BUCX55005500 Revised LJ DP Backup DT Adapter Die Chart 15 02 2008 Revised illustration Backup DT Die Adapter Cover Cover 03 2008 Added Tong Model CLES5500HT 02 amp Backup Model BUC637501 Title Pg Title Pg 9 1 18 1 03 2008 Added illustration Open Side Handle Weldment No 51112 10 3 03 2008 Revised illustration 6 3 8 Backup Top View 14 49 50 03 2008 Added information on Relief Valve BUCI55 14 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 03 08 Page 0 1 Page 0 2 51 2 CLINCHER TONG AND 63 8 S H T OR 5 1 2 LOCKJAWTM DP BACKUP HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice
46. 9 PSZISISPUN Gleb geld 000 062 mef 9 10 GO edid 52 4 5767 0607 000 000S0 SS1Q SXZ ILS UOp puos pazisiepun 062 000 918 9292 mel 9 10 edid 0005 0527 Glee S 8r0 SS1Q 8 2 pezisiepun 629 GLEE OGLE 005 10 GO edid 9187 000 05 76 09270 9910 GLE 9292 009 2 0526 mef eip 10 GO edid 6509 5 86 05 76 0056 0070 5510 CL VX SIL pezisiepun GLEE 0826 000 10 GO edid gler 5096 0056 06526 0970 9814 pezisiepun wunw unu 000 087 9212 9282 mel do ed d 097 008 Glee 92170 98514 gl 6 8 9216 000 8 0922 Mel 9 10 GO edid GLEE 0525 000 00070 SS1Q 9 5 GLEE 6292 0092 0922 9 20 GO edid 5296 928 05 74 0054 00S 0 SS1Q EX pezisiepun 097 005 6 82 GEL mel 10 GO edid 0056 05 4 5094 GLE 5 0 661 B E EX 2 9 5
47. AB SUPERIOR ey Manufacturing amp Hydraulics TECHNICAL MANUAL 5 1 2 H T CLINCHER TONG AND 6 3 8 S H T BACKUP OR 5 1 2 LOCK JAW DRILL PIPE BACKUP ical 5 1 2 STD Tong amp Backup 5 3 8 SHT Backup are similar COVERS TONG MODELS CLESS500HT 03 AND BACKUP MODELS BUC6375 01 BUCD5500 25 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Published 12 2008 Fax 337 837 8839 www superior man f com AB SUPERIOR Ey Manufacturing Hydraulics TECHNICAL MANUAL 5 1 2 CLINCHER TONG AND 6 3 8 S H T BACKUP OR 5 1 2 LOCKJAW DRILL PIPE BACKUP COVERS TONG MODELS CLES5500HT 03 AND BACKUP MODELS BUC6375 amp 01 BUCD5500 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Published 12 2008 Fax 337 837 8839 www superior manf com Copyright 2003 SUPERIOR Manufacturing amp Hydraulics Inc Allrights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER CHROMEMASTER LOCKJAW HYTOPSTM Drillmaster GRIT FACE 4 Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics
48. ASSEMBLY INCLUDES 4 P d ASSEMBLY NO BUCL5511 LEG ASSEMBLY INCLUDES ASSEMBLY NO BUC5570 04 MOUNTING KIT ASSEMBLY 6 3 8 SHT BACKUP Ab SUPERIOR ES ES Manufacturing amp Hydraulics 318 837 8847 _TO 5 1 2 HT TONG THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp i 44 03 08 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASS E M B LY N K6375 FORM WITHOUT THE EXPRESS CONSENT OF SUPERIOR BUGET Mounting P en Page 10 7 y NENS NE ae alva 907 Ad4 SOMNVYGAH 8 05 JO IN3SNOO NA LIM SSdHdX3 IHL WHOS NI G3OndOddad HO 931900 095012519 dasn 39 LON AVIA NOLLVWYOHNI SIHL IVLENSGIJNOO SI ANY 5 90 6 80 8 ONIENLIVANNVN JO ALH3dOHd JHL SI SIHL 2788 168 81 81807 deHvssnoya 18V2 06 lt 227 SUILINPEINURIA dh dormiddns Wy uonduoseq ed poppy 6 8 8 UB 20 01 90 1 0 Joye 40 QOIW SEVA 8 AOW OSVA WEN 0 12 01 O z AD Duo e Well Wed peppy vg OFX 016 2X WO Nd y 01 9 WO uibus Du 8 77900 500 AHIN
49. ATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page5 3 A ds TYPICAL INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page5 4 OPERATION Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHER CLES5500HT is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power
50. AVA LYOHS 0 901 6 31 1d WOLLOY 65015 8 IN3WGQT3M 31VWld 301 95015 de 2 1 5 4 AQO8 AIW LO VZVOLS 9 MAWASSV Q31V8O3INI LSOLS 6 MAWASSV 337103 866157 MAWASSV 337103 MAWASSV 141 5 16067 SOHS Z L C X 91 8 8 OPZIT SOHS 0 1 X91 8 8ET 0 SOHH EX 0 7 1 6 SOHH 2 1 LX 91 8 8 6701118 18 SOHH ul X 91 8 70116 L SOHS 1X91 8 LVOL LL 9 8 N3HSVM 6 PZOL INN 91 8 YIHSVMNDO1 101 1497 1dN 8 1 100111 889 06 71 001 SUJDN Jequunw NO Page 9 UPPER CAGE PLATE ASSEMBLY BRAKE BAND ASSEMBLY JAW ASSEMBLY DUMBELL ASSEMBLY DOOR ASSEMBLY NOT SHOWN IN THIS ILLUSTRATION 5 1 2 HT TONG ASSEMBLY 9 3 1 5 5 MOTOR GEAR ASSEMBLY SHIFT BOX 2 ASSEMBLY PINION GEAR ASSEMBLY IDLER GEAR ASSEMBLY AB SUPERIOR_ Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 24 03 REV LOG DATE REF P Ma
51. EMBLY SMED vn 9 10 2 MOTOR GEARASSEMBLEY Glo ucro aen 9 11 SHIFT BOX ASSEMBLY 1 Generation eene 9 12 SHIFT BOX ASSEMBLY 2 Generation ettet 92124 UPPER CAGE PLATE ASSEMBLY u 9 13 INTEGRATED TONG DOOR ASSEMBLY Assembly 510358 9 14 DOOR SWITCH ASSEMBLE Y 9 15 BRAKE BAND ASSEMBLY S Assembly 8 51063 01 amp 51063 02 9 16 SIDE HANDLE ASSEMBLY Assembly 51111 9 17 OPEN SIDE HANDLE WELDMENT Weldment 51112 9 18 BRIDLE ASSEMBLY Assembly 55001 04 9 19 5 1 2 STANDARD TONG JAW ASSEMBLY esee 9 21 5 1 2 STANDARD TONG LOW FRICTION JAW ASSEMBLY 9 22 5 1 2 STD amp HT TONG DOVETAIL JAW ASSEMBLY 9 23 5 1 2 STD amp HT TONG LOW FRICTION DOVETAIL JAW ASSEMBLY 9 24 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 03 08 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 03 08 Page 9 2
52. Goa 2 2201 SEHSYWIOON 8E Po SOHH 91 88 Ne NE SOHH ll ZX Oc ASVd 5 YOOd 31V Id dOL LNOHLIM dOL dNMIVA ddid THY MV M201 S V0 000LATS Nd HLIM TOOdS DIO NMOHS LON CON SA WA Gal voran 4785 Page 10 11 Bam s masenueyy dinba sjenue d 438 9 ONISALOVIANVA 5 IN3SNOO SS3YAX3 JHL LNOHLIM WHOA ON A TENISSV 901 armani SON SI TUON 20 91 80 L 8 ONISALOVINNVIA 5 JO ALY3dOUd JHL SI LNIWNOOA SIHL 1989 18 gig PINEMPAH 3 LD 81202 Y1 5 1593 06 ANH doniddns A Ta8IN3SSV YSGNITAD GEROSEL MOvdA 10d LEZ 8 dNADVA e 0009008 Nd MOWdA 10d e 69005 QNVSHV3M 7656 Y43dIM e SS 9 TWAS e dnMIVA Jdid THY ni S 90SSCONd ZOLL SOHS ub 88001 NHSNOS 13S NOE Y IR Na ONISNOH YANITA AW Goss SO0L Nid Nid 9 lt SZSSONE Nid NOLSId y Page 10 N d y
53. H SEDAG Ol L AHIW SEV WON uei 50 6 80 ONOL 191 AT8IN3SSV ANVA SATIVA lt H3HSVNMOO1 209 e KD 2 1 X 81 2 1 SOHH SreX ve 5 Y X El 2 1 SOHH e 8 D TIGNVH 8 9 _ 8 NOLLO3S 1311NO SSUL SEVA 9 NOLLO3S PWSEVA S NOLLO3S waseva 39018 EVO 431138 1 32188 O M3ATVA LINI 2 0 91 0 HELY 935 QOW SEVA 70 670 34038 YVOM SEVA CAISIGON A TH A3SSV TOHLNOO L uonduoseg JequunN Med 110 wey A18W3SSV ANVA JAVA SEV NYE N d LN3NOdIIOO 8 H3HSVMMOOT vel el 6 KD ONYE JO LN3NOdWWOO X 91 8 E SOHH zo e 8 8 8 z 1956 1311NO 9 085 NOLLO3S MHOM Eva 0zvA Jara 33188 LIINI 2 vO SLVO YI LIV NOLLO3S aon ozva vO GLVO 340439 EVAMOZVA G3lJIQOMW ATENASSY 3ATVA TOHINOO 10259 L uonduoseg Med A5 ATEINASSV JAWA 02V Page 10 8 Bm Alqwessy oossaond dinba sjenuey d 338
54. HE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 01 18 08 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUCD5500 Die Adapter DT revi wpg Page 10 15 NOT SHOWN VALVE PACKAGE P N VP5800 01 SEE VALVE BANK ASSEMBLY 5 8 11 x 1 1 2 HHCS P N 1157 PIN 1151 8 REQD OF EACH 1 2 13 NUT P N 1101 1 2 LOCKWASHER P N 1103 HANGERWELDMENT P N 5508 1 2 13 x 5 HHCS P N X2 79 LEGWELDMENT P N BUC5614 TOP SPRING CAP WELDMENT P N 59065 H PLATE SPRING LEG SPRING P N BUC4515 P N BUC4511 WELDMENT ASSEMBLY NOT SHOWN 68227 PIN BUC4512 HALO LOADCELL BRACKET 2 REQD P N BUC4509 SPRING RETAINER PIN P N BUC4516 P HANGER ASSEMBLY INCLUDES ASSEMBLY NO BUCL5511 LEG ASSEMBLY INCLUDES ASSEMBLY NO BUC5570 01 MOUNTING KIT ASSEMBLY 5 1 2 LOCKJA DP BACKUP SUPERIOR Cy Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 TO 5 1 2 HT TONG ASSEMBLY NO MK5550 01 THIS DOCUMENT IS THE PROPERTY UPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL TI MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 29 03 REV LOG DATE REF S Equip Manuals
55. HOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 16 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUCDT5500 BUCD5535 Door O wpg Page 10 14 Gag 1 1 4 x 3 7 8 DOVETAIL STRIP DIES DTI1601 1 2 Thick DTI1601D 1 2 Thick Diamond DT11622 9 16 Thick DT11632 5 8 Thick DT11642 11 16 Thick DT11661 13 16 Thick DT11662 1 1 4 Thick DOVETAIL DIE ADAPTERS P N BUDT55 02375 2 3 8 P N BUDT55 04125 4 1 8 TA P N BUDT55 02875 2 7 8 P N BUDT55 04250 4 1 4 P N BUDT55 03125 3 1 8 P N BUDT55 04500 4 1 2 P N BUDT55 03375 3 3 8 P N BUDT55 04750 4 3 4 an P N BUDT55 03500 3 1 2 P N BUDT55 04875 4 7 8 P N BUDT55 03625 3 5 8 P N BUDT55 05000 5 BUDT55 03750 3 3 4 P N BUDT55 05125 5 1 8 P N BUDT55 03875 3 7 8 P N BUDT55 05250 5 1 4 BUDT55 04000 4 55005500 51 2 3 8 LOCKWASHER 134 4 REOD 3 8 16 x 3 4 BUTTON HEAD 5 S P N 1061 4 amp TM gt 1 2 LOCKJ AW b SUPERIOR BROUSSARD LA 70518 DRILL PIPE BACKUP Y Manufacturing amp Hydraulics 318 837 8847 DOVETAIL DIE ADAPTER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT T
56. IDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS CLES5500 Pinion wpg REF S Equip Manuals Dwgs ENCODER amp MOUNTING SCREWS Supplied by Customer FOR SHIPMENT Auer 38 6 92 MACHINE SCREW i COVER PLATE PIN 1276 P N 40034 4 REQD i ENCODER FEMALE COUPLING PIN 51076 _ ENCODER MOUNTING PLATE USE 10 32 x 1 4 SET SCREW P N 51075 PIN 1034 3 8 16 x 1 SHCS ENCODER COUPLING MOUNT P N 1041 P N 51031 2 REQD 1 2 13 NUT P N 1101 1 2 13 x 1 1 4 HHCS P N 1111 1 2 LOCKWASHER P N 1103 3 REQD OF EACH BEARING CAP ENCODER m di P N 51070 04 BEARING P N 1907 2 REQD TOP PLATE LOW PINION GEAR i ENCODER MALE COUPLING P N 51077 Pressed into Pinion Gear 45100 OR P N 51077 01 Screwed into Pinion Gear P N 45100 01 PINION GEAR P N 45100 OR P N 45100 01 GEAR ASSEMBLY e WITH STD ENCODER QP Manctacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 12 05 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN REV 106 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MA
57. Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 03 04 Page2 4 3 Point Lifting Bridle Electronic Solenoid DumpValve Shipping Stand or Skid CLES5500HT TONG BUC6375 SHT BACKUP SPECIAL NOTE IF VALVE SECTION COMMERCIAL SHEARING DA 53 IS TO BE SUBSTITUTED CYLINDER SPOOL MUST BE USED 2 SE E an 32 r e 92 1 on SUPPLY QUICK zm zu 4 DISCONNECT Xo 1 28 2 9 lt Le ___ 1 M 2 1 l 1 gt i e 1 OPR CK VALVE SUN CKEBLBNBCCS A2ODIRECTIONAL 9 A do CONTROL VALVE i i W DA SECTION Eu Sa o OK 2 g rv a2 Le Og H l 1 ES 5 u i 1 20 DIRECTIONAL Sa D 9 CONTROL VALVE 4 SA SECTION m MANUFACTURE STARTING 12 29 03 CYLINDER REPLACED W DA SECTION ES IF LOAD HOLDING VALVE IS NOT I USED 1 PORT IS PLUGGED BX xx
58. N 1026 4 Install 1 8 NPT Zert PN 1001 into Bottom Pinion Bearing Cap PN 51070 Press Bearing PN 1907 into Bottom Pinion Bearing Cap 5 Install Bottom Pinion Bearing Cap Assembly onto Bottom Tong Plate 51046A using 3 1 2 13 x 1 1 4 Bolt PN 1111 with 3 1 2 Lockwasher PN 1103 and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite 6 Dumbell Roller Assembly a Install 1 8 NPT Zert PN 1001 on Dumbell Roller Shaft PN 45031 b Install 7 8 14 Jam Nut PN 1178 onto Dumbell Roller Shaft PN 45031 making certain that it is installed on the end which has the grease port Tack weld nut to dumbell roller shaft Press Dumbell Roller Bushing Bearing PN 45055 into each end of Dumbell Roller PN 45032 d Install 2 Thrust Washer PN 45057 onto each end of Dumbell Roller Assembly e Install 3 Bushing PN 1955 onto Dumbell Roller Shaft PN 45031 f Make up 1 7 8 14 Nylock Nut PN 1177 on other end of each Dumbell Shaft PN 45031 7 Idler Gear Assembly 2 Units Required a Press Bearing PN 1908 into Idler Gear PN 51095 b Install 2 Internal Snap Rings PN 1937 in Idler Gear PN 51095 c Press Idler Gear Assembly onto Idler Shaft PN 45096 d Install Idler Spacer PN 45097 onto Shaft e Install large end of Shaft Assembly and Idler Gear Assembly into Bottom Tong Plate PN 51046A and Idler Pad PN 45018 using 1 1 4 12 Nut PN 1215 with 1 1 4 Lockwasher PN 1216 8 Install Ring Gear PN 56001 into Tong Body making sure
59. N 51033 with 13 3 16 Drive Zert PN 1004 and fasten with 13 5 8 18 Jam Nut PN 1150 c Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Fasten Cage Plates together using 4 1 2 13 x 3 1 2 SHCS PN 1108 A Door Assembly and Door Installation For Productions Before 11 2000 1 Press Bushing 51036 in top and bottom of Tong Door Assembly PN 51035A 2 Install 7 8 14 Jam Nut PN 1178 on Door Shaft PN 45054 3 Install Door Washer PN 45025 and Bottom Door Bushing 1955 B onto Door Shaft PN 45054 4 Install Tong Door Shaft Assembly through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Door Washer PN 41037 and Top Door Plate 5 Slide Top Door Bushing PN 1955 A and Door Washer PN 45025 onto Door Shaft Assembly 6 Install 7 8 14 Nylock Nut 1177 and 1 8 NPT Zert PN 1001 onto Tong Door Shaft Assembly 7 Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is to be welded to top of Tong Door 8 Install 2 3 8 16 x 1 2 Set Screws 1029 use removable Loctite on Door Switch Adjustment Sleeve B Integrated Door Assembly and Door Installation For Productions After 11 2000 1 Assemble Door Handle 51041 onto Top Door Plate PN 51043 using 1 2 13 x 1 3 4 HHCS PN 171 with 1 2 Lockwasher PN 1103 2 Assemble Top D
60. NUFACTURING HYDRADHECS CLJ5500 Pi nion w Encoder rev2 wpg Page 9 8 1 39V3YNS TVILLIHI NON NO 30V38NS TVOLLIHO NON NO ee N aX uoyeso7 ally GVO 8002 go 1 epseupeM SAJOMMPIOS cl JO 13365 ONIINIOVINNVW 3 JO gdeg ese LH AU Peunbay uopoadsuj 00 82019 m 0001 IN3SNOD SS33dX3 LNOHLIM W3lO4 NI AO 8006 5116 35012949381 38 LON AVW NOILVW3IOJNI SIHL TVILN3GIHNOO Q33BGISNOO SI GNV new 131 E mem A8 HHO san 0 SOMNVYGAH 8 ONISMLOVANNWW JO ALOU SI UD3DUISDW 0214 Ae 8 Uo jo uonduosoq 8 019 Sassy INNOW O C MEM E 3WVN LUVd ui suoisueulig L ee FULINnpejnuew 300 499 GLO IN o9 F OL L 500 020 SSSNIV14_ 3ov4sns 930 30Wl
61. SED COPIED OR REPRODUCED NAY LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCDT5500 BUCD5536 Door I wpg Page 10 13 Item Qty Part Number Part Name 1 95501 OUTSIDE DOOR BOTTOM PLATE 2 1 BUCDS902 OUTSIDE DOOR TOP PLATE 3 1 5511 INSERT 4 05513 PIVOTING INSERT 3 BUCDS514 DIE CLIP 6 1 5515 ROLLER PI 7 BUCDOS16 PIVOT PIN 8 05519 DOOR ROLLER 9 BUCDS523 01 GROOVED DOOR SPRING 10 1 BUCDS541 FRONT DOOR SPRING SPACER 11 BUCDP8509 DOUR SPACER 1177 A 3 4 10 X 5 1 2 SHCS 13 111895 5 3 4 10 X 7 1 2 4 1171 3 4 LOCKWASHER 15 1176 A 3 4 GR 8 NUT 6 21 201116 DU BEARING 1 1 4 X 1 7 BUCS 4027 DU BEARING 1 1 2 X e 8 411041 3 8 16x1 1 4 SHCS 19 112025 TUNG DOOR THRUST SPACER 20 3 1001 1 8 NPT ZERT 111607 1 8 FLUSH PLUG 11 5525 TORSION SPRING OUTSIDE DOOR ASSEMBLY SUPERIOR ASSEMBLY NO BUCD5535 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WIT
62. This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 1 2 HYDRAULIC PRODUCT cr 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to A WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recomm
63. around die or dovetail die adapter Reinstall upper clips and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft lbs Reconnect supply and return hoses Restart power unit Fully open backup and tubular with OD compatible with dies Close backup and clamp on pipe Visually confirm door is fully closed and locked and that all dies are gripping uniformly DIES DIE RETAINERS AND DIE RETAINER CLIPS The BUCD5500 LOCKJA W Backup for Drill Pipe is a versatile tool which can be used on drill pipe and OCTG tubular goods It accepts dovetail die adapters BUDT55 XXXX 2 3 8 thru 5 1 4 BUCX55005500 5 1 2 described above wrap around fine tooth steel dies BUC5500 XXXX wrap around GRIT FACE dies 5700 or wrap around aluminum dies BUCA5500 XXXX Special consideration must be given to insure the proper clips are used to insure proper die retention The difference between the clips is the minor diameter and the thickness of the retaining lip The BUCD5514 has an inner radius of 2 865 and a lip thickness of 0 200 BUCD5531 has inner radius of 2 780 and a lip thickness of 0 285 Die or Die Adapter Series Lower Clip Part Number Upper Clip Part Number wrap around dies 5 1 2 to 5 BUCD5514 BUCD5514 all wrap around dies BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 smaller than 5 dovetail die adapters 5 1 4 BUCD5514 BUCD5514 dovetail di
64. ated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUC6375 Backup Accessories Backup Handles Simplifies manipulation Shipping Skids and Cages Simplify handling transport and help guard against damage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and 6 3 8 S H T Backup Revision 11 03 Page 8 1 Page 8 2 SECTION9 512 TONG ILLUSTRATIONS TABLE OF CONTENTS 5 1 2 TONG ASSEMBLY Assembly No CLESS500HT 03 9 3 3 12 HL TONG ASSEMBLY Sht Lof aai 9 3 1 S 1 2 H T TONG ASSEMBLY Sht 2 of 3 aa ud Haan 9 4 51 2 ELT TONGASSEMBEY SAE its 9 5 DUMBELL ROLLER ASSEMBLY Assembly No 451224 9 6 DUMBELL ROLLER ASSEMBLY Assembly 451228 9 6 1 IDLER GEAR ASSEMBLY Rh 9 7 PINON GEAR ASSEMBLY a len een 9 8 PINON GEAR WITH STD ENCODER Assembly No 51074 9 81 TURNS ENCODER MOUNT ASSEMBLY Assembly No 76103 9 9 MOTORAS SEMBLY SH Aare 9 10 1 MOTOR ASS
65. aws in the Tong and three 3 jaws in the Backup which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenev
66. cluding cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 3 4 IWRC minimum diameter wire cable with a 29 4 ton minimum or better breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Pagel 1 51 2 CLINCHER TONG AND 6 3 8 S H T OR 5 1 2 LOCKJAWTM DP BACKUP HAZARD WARNING CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contai
67. cribed in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth rmm ss 378 mm ss 402 ss ss n omo s amp ss Om omoa 7 lt lt gt lt gt S2 l H 9060 3538 00000 1 16 58 412 pros pe 1509 1 378 2155 06 xs 378 5 STRAIGHT TOOTH DIAMOND TOOTH 5 Note Diamond Tooth Dies are used when a more aggressive bite is required 5 5 x Available upon request P N P N Straight Diamond Thickness Width OAL Tooth Tooth SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 03 04 Page3 1 CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the
68. ct valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS A If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 1 4 DESCRIPTION and APPLICATION The CLINCHER Tong and Backup system is open throat design which can handle tubulars as small as 2 1 16 inches to as large as 5 1 2 inches in diameter The BUC6375 Backup can accommodate tubulars as large as 6 3 8 inches The BUCD5500 Backup can accommodate tubulars as large as 5 1 2 inches This system features two 2 j
69. deus Sang 2 SVN L8Vd ul 71 6 99 9 XV s i neupAH t 100 510 _ OL L 00 020 v SS3NLWIY 30V38NS 39V1d Z 06 Sccv O Wy S3ONVH3 TOL 0314193dS 3SIMY3H LO SSFINN 9 sal LHDIBM XOUddV ATaW3SSY AINOA CCASY 9 IN3WQ T3M 3 VHS XJ NOA MISWNA 88067 S SNIHSf LSNAHL TIIIWNA LSOSY C ONIHSNI 9961 LAN ADOTAN 1 8 2 LLL 1837 1dN 8 1 100111 OUWION HOJ JOQUIAN SAJOMPIOS Page 9 6 1 PLATE P N 51067 P N 51046A IDLER GEAR ASSEMBLY Ay 1 8 NPT ZERT a P N 1001 amp 1 1 4 12 NUT ee PIN 1216 P N 1215 1 1 4 LOCKWASHER IDLER PAD P N 45018 INTERNAL SNAP RING BEARING ur cc P N 1908 IDLER GEAR au INTERNAL SNAP RING D P P N 1937 IDLER SHAFT i m uui P N 45096 IDLER SPACER IDLER PAD 1 1 4 LOCKWASHER P P N 1216 1 1 4 12 NUT NC EN 1215 AB SUPERIOR 222557 amp 8T BROUSSARD LA 70518 Uy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS tay Bi 5 INFORMATION MAY U
70. duosoq OO en anos o1 STVIHALVIN 1119 13AVAL ONINdS WRIIXVIN V SNOILWOINIOIAS S LOLO T N d ONISNOH S9NIHdS 00LdVSV TWAS V LOSLHWS N d SNIHdS V 33S 9 88 9 07 4 gt O 9 Iz el E Buuds Mi ZT NA one Na 8 24 NOISSISANOD H3QNITAO 4 T VIVO TVNOISNaWIG LL 11 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 11 2 SECTION 12 CLINCHER LOADCELL and TORQUE GAUGE The CLINCHERO Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number SM15 29 C or SM20 29C Torque Rating 15 000 ft Ibs or20 000 ft Ibs Handle Length 29 inches Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC200 Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose L
71. e adapters BUCD5514 or BUCD5531 BUCD5531 5 1 4 to 4 3 4 all dovetail die adapters BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 smaller than 4 3 4 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 02 08 Page3 4 20 81 50 _ Jeidepy 005 dinba sjenue d ssuogonnsy pu 909580 0980008 VEPRT vonsedsu 2001 uosuawig jonu SOMAVYCAH NIHNLOVANNYN YOINJANS JO 66 22 11 IN3SNO9 SS3MdX3 LAOHLIM WHOA NI MO 031909 BON ON Saini 2 euwoow S ovu Holanvis X QY 035019510 38 LON AVN NOLVABOJNI SIHL IVWLLNSGIANOD 5 SI N ae SIT Sinueue SOMMVYGAH 29 ONISMLOVANNVN NOIWSdNS 40 AlN3dONd SI 1 SIHL 2ujue2uo2 eq uo sjejeulDIp G N d uonduoseq Ag b d 700 b sooojims Jo
72. ended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always prote
73. ength 6 ft Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 12 1 COMPRESSION LOAD CELL 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 DIAPHRAGM 8 0 SQ IN CLC205 P N SEE CHART 12 0 SQ IN CLC206 16 1 SQ IN CLC207 25 0 SQ IN CLC208 HOUSING 1 4 NPT FLUSH PLUG Use Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in lbs 8 REQD ON HOUSING AB SUPERIOR_ Y Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 07 03 02 REV LOG DATE REF P Manuals Equip Manuals Dwgs Load Cell Comp rev1 wpg Page 12
74. er 2 222 8 Jaw Retract O Ring 1071 2 3 8 16 x 3 1 2 HHCS 1011 2 1 4 20 x 3 3 4 SHCS 2 1 16 3 1 2 Std Jaw 45027 T 2 Jaw Clip 45027 B 2 Bottom Jaw Clip 3 5 8 5 1 2 Std Jaw 51027 T 2 Top Jaw Clip 51027 B 2 Bottom Jaw Clip 2 1 16 3 1 2 LF Jaw 51022 2 Low Friction Jaw Pin 51021 2 Low Friction Jaw Roller 22DU28 4 Garlock Bushing 2 220 8 Jaw Retract O Ring 51063 01 1 Long Brake Band Assy 51063 02 1 Short Brake Band Assy SLV1000 01 1 Door Switch Assembly 45061 1 Shifting Yoke Obsolete 12 11 01 45072 1 Shifting Yoke f Assy 45091 45055 10 Dumbell Roller Bushing 1001 8 1 8 NPT Zert 20 1 1 20 Relief Cartridge RECOMMENDED BACKUP SPARE PARTS LIST Part Number Quantity Description ASAP2316 1 Cylinder Kit BUC6505 3 Top Clip BUC6506 3 Bottom Clip 1020 6 1 4 20 x 4 1 4 SHCS SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 7 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong to allow them to be customized to provide a system most appropriate for the inducer s application CLES5500HT Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Oper
75. er the tong door is open but allows control and operation of the lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 2 1 DESCRIPTION and APPLICATION Tong Application After completing the make up or break out cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The Tong s cage plate braking system is self adjusting to compensate for brake band wear Field adjustments are not required under normal conditions Backup Application The CLINCHERO SHT Backup s front jaws are hydraulic cylinders During a jaw closing cycle the front jaws advance and clamp the pipe against the fixed rear jaw Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the front jaws retract to allow the pipe to be removed The CLINCHER LOCKJAWTM DP Backup has an open throat design with three jaws t
76. h CAUTION Fully closing the LOCKJAW Backup without correct sized dies and tubulars in place will result in equipment damage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 05 07 Page 3 3 BUCD5500 5 1 2 LOCK JA W BACKUP FOR DRILL PIPE When installing BUDT55 XXXX dovetail die adapters and 5500 wrap around dies it is critical the dies or die adapters used in the front compensating jaws be installed so that their front edge is flush with the edge of the compensating jaw closest to the LOCKJAW door hooks The back edge of the dovetail die adapter will line up with the edge of the compensating jaw furthest away from the LOCKJAW door hooks When wrap around dies are installed the back edge of the die will extend beyond the edge of the compensating jaw which is furthest away from the LOCKJAW door hooks The difference between these two die systems 15 the clearance required when the dovetail die adapter is used with undersized tool joints Remove upper clip bolts upper clip and die from rear clamping jaw Install appropriate wrap around die or dovetail die adapter Rear die should be centered in rear jaw Reinstall upper clip and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft lbs Remove upper clip bolts upper clips and dies from compensating front jaws Install appropriate wrap
77. hat encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a jaw closing cycle the front jaws swing in and interlock as the rear die approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and 6 3 8 S H T Backup Revision 11 03 Page 2 2 SPECIFICATIONS Maximum Torque 17 000 165 23 049 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM 35 GPM 133 LPM Manual Gearbox Max Allowable Flow Rate 40 GPM 151 LPM Using Standard A 20 Valve Package Max Allowable Flow Rate 60 GPM 227 LPM Using Optional A 35 Valve Package High Low 58 12 5 1 2 H T Tong Handle Length 24 1 2 62 2 cm 6 3 8 S H T Backup Handle Length 29 73 7 cm Overall Length 5 1 2 HT Tong amp 6 3 8 S H T Backup 50 1 2 128 3 cm Overall Width w Handles Overall Width w o Handles HT Tong amp SHT Backup 30 1 4 76 8 cm 28 3 4 773 0 cm Overall Height w SHT Backup 51 129 5 cm Overall Height w SHT Backup amp Lifting Bracket 63 1 2 161 3 cm Weight Tong approximate Weight 6 3 8 S H T Backup approximate Bottom Hanger approximate Tong Legs a
78. ics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 06 22 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED INANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF Manuals Dugs MANUFACTURING amp HYDRAULICS Door Switch Assy wpg 9 15 Assy pueg NEIA 00SSSTTO X SOINVSCAH 9 ONIUNLOVANNWNI s ma sienugyy dnb3ys II4 YORMEINS JO IN3SNOO SSTEXF WHOS ANY NI YO 089010510 397138 LON AVIA alva 901 AJH NoLVWHSOANISHL IVLINSOINOO CEREIIISNOO SI NY 5 0010 01 ONISN LOVINANVA 30 SH SI INZANIOO SIHL 298 8 818 Surinj ejnuelu es UORIAANS Oy pueq 15 29097 Nid 1371343 IMAA Seg 73 29018 S13AIH 557 HLIM G3HOV LLV LYOHS UN 991 Nid X vl 8 pueg pope 55 19066 N d 13SSN9 c0 901S ON ATESINASSV A18N3SSV LHOHS pueq 15 5906 Nd 137343 Diva S L90SS N d 1388N9 anva Weg SIAN 5 HLIM GSHOVLLY 2991 N d vll 10 2901 8 ON AT T8IN3SSV
79. k off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 4 DU BEARING DRY WEAR PROCESS BERN fra tes DRIN 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs Inc 9 Page 6 4 1 Form 9818 5 93 Page 6 4 2 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E F G H D J K SUPERIOR Manufacturing amp Hydraulics Inc Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted 5 1 2 H T CLINCHER Tong and 6
80. lon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG FASTENERS Size Application Torque 1 4 20 NC door switch mounting bolts backup clip bolts 10 ft lbs 3 8 16 Set Screws bearing caps door switch adj sleeve top amp bottom tong plates door plates brake bands brake guards 3 8 16 NC front followers clip bolts 33 ft lbs motor mounts cage plate spacer bolts bearing caps backup jaw bolts 5 8 18 cam follower nuts 27 ft lbs 3 4 10 NC hanger bolts 317 ft lbs 7 8 14 NF dumbell roller shaft door shaft 2 1 1 4 12 NF idler shaft 850 ft Ibs 1 2 13 NC 93 ft Ibs Bearing Caps Coat with removable Loctite tighten until screw contacts bearing back off 1 turn Door Switch Adj Sleeve Tighten by hand until snug 2 Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and preven
81. m replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary TROUBLE SHOOTING Insufficient Torque A B C D E E Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tong System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 7 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contaminati
82. mgsjenuey dinb3senue vd 38 MOSS SSIYAXA LNOHLIMWeOS ANY NI YO CHSO sid CSS LON AVA 901 FAJA wO WWOJNISIHE INLNSIIINCO CHESCISNOO SI ANY 5 LO SL EO 8 ONISALOVINNVA Old JO ATH3dOHd JHL SI SIHL 788 168 815 gt 3 Sulunpesynuew p 81904 VI AO IAAANS Wy Wa dod 02 201 amp 8 O SOHH 91 86 8 Nd M3ovds LZSSAONE INING 13M WL dnMIVA Jdid S N d INSWC1SM 21 V 1d 3015 20 6 60 eal dV DAN 5 AT8IN3SSV 00a dos LOOL N d 1147 LAN 8 1 ATaNSSSV INOLLOG 8 dOL 0SSqona Saar AD 90SSCONE NMOHS LON Page 10 10 Bdmz181 ajejgom maA do 100591008 Smasienueyy dinb senueW d 434 alvg 901 AY ZO SL EO c 8 ONISALOVINNVA YORMAdNS JO ALHSdOHd IHL SI SIHL 788 168 81 81907 V1 QvSShOMg 1573 06 ANH 5227 dONIddns Ny ayov 7180 GVO ATSIASSSV S39NVH JO LN3NOd AIOO 80 607 Nd AYJOSSIDOV HOV3 40
83. n high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which it is intended
84. nuals Equip Manuals Dwgs CLES5500HT Assembly sht1 3 wpg vc UPPER CAGE PLATE ASSEMBLY 3 8 16 x 1 1 2 HHCS P N 1049 3 8 LW P N 1027 21 REQD OF EA amp BOTTOM BRAKE BAND PIN P N 51067 S2 3 8 16 x 1 SHCS P N 1041 3 8 HIGH COLLAR LOCKWASHER P N 5 P N PN 1 1 8 NPT ZERT P N 1001 1 1 4 12 NUT P N 1215 1 1 4 LW P N 1216 IDLER PAD 7 P N 45018 RINEER MOTOR 8072 INCLUDES SHAFT 52009 1 2 13 x 1 HHCS 110 1 2 LW P N 1103 4 REQD OF EA MOTOR GEAR ASSEMBLY 1 8 NPT ZERT PINION BEARING CAP P N 1001 PN 51070 04 2 REOD TOP PLATE P N 51067A COMPONENT OF WELDMENT SHIFT BOX _ ASSEMBLY PIN 1026 5 2 REQD OF EA lt TYP amp BOTTOM O 2 7 P N 1610 1 8 ZERT PINE 1001 1 2 13 x 1 1 4 HHCS 7 814 NYLOCK NUT 38 16 x2 1 2 SHOS PAN 1111 1 2 LW WASHER 3 8 16 NUT P N 1103 P N 45025 P N 1024 9 REQD OF EA ASSEMBLY BEARING P N 1907 4225 HWY 90 EAST Ab SUPERIOR 25507 02 5 1 HT TONG Gy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 20 06 ASSEMBLY Se LOG DATE CONSENT OF SUPERIOR ae NaS Page 9 4 P N 45057 P N 45054 JAW ASSEMBLY
85. on Features amp Specifications Adapters and Die Information Assembly Instructions Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations Accessories and Options CLES5500HT Tong Illustrations BUC6375 S H T Backup Illustrations BUCD5500 LJ DP Backup Illustrations Lift Cylinder Load Cell and Torque Gauge Motor Service Manuals Valve Technical Data NIS 5 NS 5 1 2 CLINCHER TONG amp 6 3 8 S H T or 5 1 2 LJ DP Backup REVISION TABLE Section Page Date Description 03 03 04 Revised Specs changed Gripping Range for LOCKJAWTM DP Backup from 3 8 to 1 4 undersize 03 03 04 Added Dovetail Straight Tooth amp Diamond Tooth Die information Added chart Gripping Range Adapters amp Dovetail Die Inserts for 5 1 2 LJ Backup for Drill Pipe Added Wrap Around Die chart for 5500 amp BUCD5500 Replaced Tech Update Rev 5 0 with Rev 6 0 Cover Cover 05 2007 Removed ISO emblems Title Pg Title Pg 3 5 8 12 3 8 5 05 2007 Revised Hydraulic Schematic 3 16 05 2007 Added BUCD5500 Die amp Adapter information and illustration Corrected Dovetail Die Chart length of dies from 5 to 3 7 8 Added docs LF Jaw Tech amp GRIT Coating 3 35 05 2007 Removed Parts Lists TOC 23 24 05 2007 Added DT Jaw Assy amp LF DT Jaw 4 5 Revised illustrations Tong Assy sht 2 amp sht 3 Ring Gear PN chg mfg starting 05 04
86. on or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length TROUBLE SHOOTING Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B C Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 8 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts
87. ons are difficult to carry out perform the following A Visually inspect components on power which could possibly have been damaged either during operation or transit i e Damage to hanger assembly mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 3 MAINTENANCE H Check gear selector and shaft Visually inspect shifting shaft for alignment and straightness D Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gear
88. oor Plate PN 51043 onto Tong Door Upright PN 51040 using 4 3 8 16x 1 1 2 HHCS PN 1049 with 4 3 8 Lockwasher PN 1027 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHERO Tong and 6 3 8 S H T Backup Revision 11 03 Page 4 4 3 4 5 6 7 8 9 TONG ASSEMBLY INSTRUCTIONS Assemble Bottom Door Plate PN 51037 onto Tong Door Upright PN 51040 using 4 3 8 16x 1 1 2 HHCS 1049 with 4 3 8 Lockwasher 1027 Press Bushing PN 51036 in top and bottom of Tong Door Assembly PN 51035A Install 7 8 14 Jam Nut PN 1178 on Door Shaft PN 45054 Install Door Washer PN 45025 and Bottom Door Bushing PN 1955 onto Door Shaft PN 45054 Install Tong Door Shaft Assembly through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Door Washer PN 41037 and Top Door Plate Slide Top Door Bushing PN 1955 A and Door Washer PN 45025 onto Door Shaft Assembly Install 7 8 14 Nylock Nut PN 1177 and 1 8 NPT Zert PN 1001 onto Tong Door Shaft Assembly 10 Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is to be welded to top of Tong Door 11 Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve 22 Door Switch Assembly a Install 1 1 4 Street Ell PN 1449 in Door Switch PN SLV1000 01 b Install 1 1 4 MNPT x 1 4 MJIC 90 Degree PN 1576 c Install 1 1 4 MNPT x
89. pproximate Combined Weight Tong w 6 3 8 S H T Backup w Hanger amp Legs approximate 900 Ibs 408 2 kg 515 158 233 6 kg 225 lbs 102 1 kg 50 Ibs 22 7 kg 1 690 1bs 766 6 kg Tong Jaw Options 2 1 16 thru 3 1 2 31 2 thru5 1 2 1 BUC6375 Backup Jaw Size 2 1 16 thru 6 3 8 Gripping Range for Dovetail Tong Jaws under nominal jaw or adapter sizes 3 8 1 5 cm undersize Gripping Range for SHT Backup dressed with Dovetail Adapters 3 8 1 5 undersize Operates using Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Hydraulic Motor Self Adjusting Brake Hydraulic Cage Plate Brake System Tong Handles Hydraulic Intensifier for Backup Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 2 3 3 Point Lifting Bridle Electronic Solenoid DumpValve Shipping Stand or Skid SPECIFICATIONS Maximum Torque 17 000 165 23 049 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM 35 GPM 133 LPM Manual Gearbox Max Allowable Flow Rate 40 GPM 151 LPM Using Standard A 20 Valve Package Max Allowable Flow Rate 60 GPM 227 LPM Using Optional A 35 Valve Package High Low 58 12 5 1 2 H T Tong Handle Length
90. r and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering ofthe tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards B Assure that the tong is suspended in level manner Tong must be level at the point it contacts the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level C Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D Attach 3 4 minimum wire cable with a 29 4 ton minimum or better breaking strength as atong back up line at 90 degree angle to tong and at the same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of opera
91. s and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly Ifexcess movement is found door must be removed making careful note of bearing washer positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong according to maintenance schedule preceding this section T Paint remembering to mas
92. see figure of Pinion Gear with Encoder Insert Dumbell Roller Shafts PN 45031 with 7 8 14 Jam Nut PN 1178 through Bottom Tong Plate PN 51046A through Dumbell Roller Assemblies and finally through Top Tong Plate PN 51067A After installing Dumbell Roller Shafts through Top Tong Plate fasten with 7 8 14 Nylock Nut PN 1177 WARNING Insure Thrust Washers are correctly positioned Install Idler Pad PN 45018 1 1 4 Lockwasher PN 1216 and 1 1 4 12 Nut PN 1215 onto each Idler Shaft Assembly 2 outside of Top Tong Plate PN 51067A then install 1 8 NPT Zerts PN 1001 Motor Gear Assembly a Press Bearing PN 1907 into Bearing Housing PN 51038 and install Ext Snap Ring PN 1945 b Install Bearing Cap PN 51039 and Bearing Housing Assembly onto Bottom Tong Plate PN 51046A using 3 1 2 13 x 1 3 4 HHCS PN 171 with 3 1 2 Lockwasher PN 1103 c Install 1 8 NPT Flush Plug PN 1607 into Bearing Cap PN 51039 d Install High Shifting Gear PN 45071 and Bushing PN 45071 S1 on Bottom Plate on top of Bearing Housing Shifting Gear Detent Assembly 1 Generation Install Drive Gear PN 51072 over Motor Shaft PN 52009 Install Steel Ball PN 1906 and Detent Spring PN A20 A1327135 into Drive Gear PN 51072 Apply permanent Loctite to 3 8 16 x 1 4 Set Screw PN 1028 Install Set Screw in Drive Gear PN 51072 tighten Set Screw until good detent action is achieved Proper adjustment is confirmed when resistance is encountered when shifting gear acro
93. spealde sjenuey dinb3ysddy s suonoeuuoo Jejnqn eoueJeej JO 940 999 pejeroosse eq seip euonippy 1055226 Jo 9 5 seip OYIHINITO 330N 00 z L 101 008 saved say peuinbau 9215 eouenbes uuuuu Aq ezis sejeoipur uuuuu E AAA E A A A uuuuu Q0GSvong UUUUU 00 999 uuuuu possofng AA PEA AAA UUUUU 00SSVONE UUUUU 00 999 UUUUU H0SSINE A SS PEA uuuuu Q0GSvong UUUUU 00 999 UUUUU 00SSINE dny9eq JO dnyoeg dnyoeq uw 32V4J LIND Jo 9915 4100 eui pue Buiqnj dnyoeg Z L S 006 pue dnyseg LHN 2 OOSSONA 10 591 deJM ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of tef
94. ss detent groove on shaft Shifting Gear Detent Assembly 2 Generation Install Drive Gear 51072 01 over Motor Shaft 52009 Install 2 Spring Plunger 1311 into Drive Gear Tighten Plungers until good detent action is achieved Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 4 3 17 18 19 20 21 21 TONG ASSEMBLY INSTRUCTIONS Install Drive Gear PN 51072 with Shifting Shaft Assembly PN 45060 Shifting Yoke Assembly PN 45061 in Clutch Housing Assembly 51067 S3 using Washer PN 45068 and 3 16 x 1 Roll Pin PN 1006 See Shifting Box Assembly Illustration 2 Generation for components of Shift Assembly PN 45091 Install Polypack Seal PN 12501375 and Motor Seal PN MCN 1377 into Seal Retainer PN 45077 A Install Seal Retainer Assembly and Motor Shaft Spacer PN 45076 onto Motor Shaft PN 52009 Install Motor PN 58072 with Motor Shaft Assembly in Clutch Housing using 4 1 2 13 x 1 Bolt PN 1110 and 4 1 2 Lockwasher 1103 Install A 20 Valve Sections with plumbing on Motor PN 58072 Cam Follower Assemblies a Install 13 Cam Followers PN 1965 in Top Cage Plate PN 51008 with 13 3 16 Drive Zert PN 1004 and fasten with 13 5 8 18 Jam Nut PN 1150 b Install 13 Cam Followers PN 1965 in Bottom Cage Plate P
95. ssure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 9 Solution Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary Page 6 10 SECTION7 PARTSLISTS RECOMMENDED TONG SPARE PARTS LIST Part Number Quantity Description Rineer Motor Seal Kit 12501375 1 Seal for Rineer Motor MCN 1377 1 Wiper for Rineer Motor 2 150 1 2 1 16 5 1 2 Std Jaw 51026 2 Standard Jaw Pin 45028 2 Standard Jaw Roll
96. t AG COMMERCIAL A 20 DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS DA SA WDA amp MA AND RELIEF VALVE CARTRIDGE AFTER 12 29 03 PILOT OPERATED DUMP VALVE WITH 4 BANKS DA DA WDA amp MA W OPTIONAL SOLENOID ACTUATOR AND RELIEF VALVE CARTRIDGE SHOWN IN DUMP POSITION P N 58058 P N 58058 S O 145 PSI VALVE DOOR SWITCH NORMALLY CLOSED LA CAM VALVE we SHOWN IN DOOR OPEN POSITION I 1 P N SLV1000 01 A 20 DIRECTIONAL ES CONTROL VALVE _ MODIFIED W WDA SECTION PERMANENTLY SHIFTED BEFORE 04 15 04 P N 55201 AFTER 04 15 04 P N VA20 MOD 1 e 1 La 11 4 RETURN QUICK MOTOR DISCONNECT _ RINEER GA15 SERIES BASIC HYDRAULIC SCHEMATIC CLES5500HT TONG BUC6375 SHT BACKUP NOTE NUMEROUS FITTINGS HOSES 8 NIPPLES ARE NOT ILLUSTRATED IN THIS A 20 DIRECTIONAL CONTROL VALVE W MA SECTION 21 CUBIC INCHES DISPLACEMENT SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 05 23 07 REV
97. t corrosion CLINCHERQ recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page4 1 TONG ASSEMBLY INSTRUCTIONS This section pertains to the physical assembly of the CLINCHER CLES5500HT High Torque Tong Section 9 illustrates the individual sub assemblies in more detail The purpose of this section 1s to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the CLESSS500HT We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 Locate suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulics Inc which are custom made for tong service work 2 Install Bottom Tong Plate PN 51046A on Assembly Stand 3 Bolt Tong Mid Body PN 51047A to Bottom Tong Plate PN 51046A with 21 3 8 16 x 1 3 4 Bolt PN 1049 21 3 8 Lockwasher PN 1027 and 2 3 8 16 x 1 SHCS PN 1041 and 2 3 8 Hi Collar Lockwasher P
98. teeth in Idler Gears align with teeth in Ring Gear 9 Install 9 Dumbell Roller Assemblies around Ring Gear PN 56001 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate PN 51046A Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 4 2 10 11 12 13 14 15 16 TONG ASSEMBLY INSTRUCTIONS Pinion Gear Assembly a Install High Gear PN 45101 onto Pinion Gear 45100 01 then press Pinion Gear into Bearing PN 1907 which was previously installed in Bottom Pinion Bearing Cap PN 51070 attached to Bottom Tong Plate b Install Low Pinion Gear PN 51099 onto Pinion Gear PN 45100 01 Install Top Tong Plate PN 51067 A onto Mid Body PN 51047A with 21 3 8 16 x 1 3 4 Bolts PN 1049 21 3 8 Lockwashers 1027 2 3 8 16 x 1 SHCS PN 1041 and 2 3 8 Hi Collar Lockwashers PN 1026 Press Bearing PN 1907 into Top Pinion Bearing Cap PN 51070 04 Install Top Pinion Bearing Cap Assembly onto Pinion Gear PN 45100 01 Boltto Top Tong Plate PN 51067A using 3 1 2 13 x 1 1 4 Bolt PN 1111 with 3 1 2 Lockwasher PN 1103 and 2 3 8 16 x 1 2 Set Screw PN 1029 use Removable Loctite Note When Encoder is not mounted install Flush Plug PN 1610 on Bearing Cap PN 51070 04 For optional Encoder mounting
99. tor to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 HT CLINCHERO Tong and 6 3 8 S H T Backup Revision 11 03 Page 5 1 OPERATION Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit advised that the standard installation on CLINCHERO calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility of attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 HT CLINCHERO Tong and 6 3 8 S H T Backup Revision 11 03 Page 5 2 op nam TYPICAL SNUB LINE INSTALL
100. ure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins G wa Lubricate tong s cam followers upper and lower dumbell roller shafts door shaft idler gear shafts 2 pinion gear assembly and shift housing 2 zerts and re pack tong body cavity H wa Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong and all tools and parts are removed from the tong I With the proper dies installed in the tong place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 H T CLINCHER Tong and 6 3 8 S H T Backup Revision 11 03 Page 6 1 MAINTENANCE J Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If

TO 5 1/2" HT TONG - McCoy Global Inc.

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TO 5 1/2&quot; HT TONG - McCoy Global Inc.

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TO 5 1/2" HT TONG - McCoy Global Inc.