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Technical Manual (Revision 11-09)

1. 37 15 16 OVERALL BACKUP ASSEMBLY LENGTH pee j 1 CN I 9 gt ui D INCHE 4 u e o o d 2 AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 DRILL PIPE BACKUP 77 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION 09 17 02 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE5500XHT Dimensions wpg MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY E FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR D IM NS NS MANCEACTURING MES Page 2 5 THIS PAGE LEFT BLANK INTENTIONALLY Page 2 6 CLINCHERO DIES Many CLINCHERO Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and Jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth mm s
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8. Nd po Ba k Y VSLL SOHS 11 8 8 y dnMIVA ddld MV M201 2 1 S doz ZOLL SOHS p W SOOL N d Nid QUE Y 10 by b vOSSCONd Nd INING TIM ALV ld NIYOV4 Y Y Item Qty Part Number Part Nome 1 1 BUCD5530 3 INSERT PIN 2 1 BUCD5513 PIVOTING INSERT 3 5514 DIE CLIP 4 11 BUCDSS15 ROLLER PIN S 1 BUCDSS16 PIVOT 6 11 BUCDSS23 01 GROOVED DOOR SPRING 7 1 5528 INSIDE DOOR TOP PLATE 8 1 BUCD5509 INSIDE DOOR BOTTOM PLATE 9 1 BUCD5541 FRONT DOOR SPRING SPACER 10 1 BUCDP8509 DOOR SPACER 11 1 2025 TONG DOOR THRUST SPACER 12 2 20DU16 DU BEARING 1 1 4 X 1 13 1 BUCDSS19 DOOR ROLLER 14 1 BUCS4027 DU BEARING 1 1 2 X 2 15 14 1177 A 3 4 10 X 5 1 0 SHCS 16 111255 HHCS 3 4 10 X 7 1 2 17 1 1176 A 3 4 GR 8 NUT 18 111171 3 4 LOCKWASHER 19 41104 3 8 16x1 1 4 SHCS 20 311001 1 8 NPT ZERT el 111607 1 8 FLUSH PLUG 22 1 BUCDS525 TORSION SPRING 3 01 25 05 Removed grease INSIDE DOOR ASSEMBLY holes amp groove FOR BUCDS55XHT 4 01 ASSEMBLY NO BUCD5538 _ SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp
9. NI NMOHS L o GIO4INVW dovAVPMOO1 10 1HXssdong ANADVE MVP201 LHX 2 1 S 1 4 1 lt n 34055344 NI 4 SADA uedo 25098 N d PIOJJUDUA 6098 N d 8 NOWISOd d n3 vW NI NMOHS NOLO3S YOLOM VA IVNOLLO3MIG St V OZ V ANVE INW JO JINIS Page 10 13 LO3NNO9SIO 399141490 JAYA 431139 VN vam VS va SANYA ATENISSV JAVA 7051409 WNOILO3MIG 0Z V IVIDUJNNOD s 523 lt 285 pcs ped 3AWA 33r38 509 3YNSSIYA Yar d 8 L_J 5 Qs gt 8 z gt 103NNO9SIA MIND Alddhs 4 15 09 DATE THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING amp LOG REV HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS THIS PAGE LEFT BLANK INTENTIONALLY Page 10 14 sBmq srenuew dinb3isenuejy d 338 9507 8 60 81 20 JO INASNOO N3 LLIHM SS3HdX3 IHL WH
10. ul ELZLIN d 87068 N d LAN MOOTAN HOOQ dOL e 1482 8 L DOOR SWITCH BASE ASSEMBLY P N 76128 ERN 1 4 20 x 2 1 4 Ms P N 4 DOOR SWITCH ASSEMBLY ze o 8 1 4 20 NYLOCK NUT PIN 4 REOD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY N SLV1000 01 e a 5 REQD Welded to Door Switch Base BRAKE DOOR SWITCH UPRIGHT P N 59001 55 2 REQD elded to Top Tong Plate Ab SUPERIOR CO PEST w Manufacturing Hydraulics 318 837 8847 USSARD LA 70518 MUT BE USED DISCLOSEI FOI MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 02 25 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION D COPIED OR REPRODUCED IN ITHOUT EXPRESS WRIT TEN CONSENT OF SUPERIOR REV LOG DATE REED Manuals je XE Door Batch Assy Ter Page 9 18 Hx pueg LHX00SS3 10 sbmaisfenueyy dirb3SErueANd J3H 05 JO IN3SNOO NALLYM SS3udX3 IHL WHOS 9 ONIENLOVINNVA 80065 H38IAIN A THINBSSV LHX TIGON ASONGOHdSH HO CaIdOO 38019518 LON AW Blvd 901 NoIVWdONI SHI INLNJQIINOO
11. 69069 N d E YO M 62069 N d E 92069 N d 9 24 gt PIUL 9L L 99 8 9 EE9L LLO gt PIUL 91 6 c9LLLa 91 2 AZL9LILA Z L 9 gt PIUL cL COOLILG 59 AIALS TIVL3AOQ S X L 1901 SO UV3H NOLLf8 X 91 8 SOHH 91 8 HOW Jo aoa v 220 M3HSVNMOO 8 SECTION 10 LOCKJAW DP BACKUP amp MOUNTING KIT ILLUSTRATIONS BUCD55XHT 01 5 1 2 LOCKJAW DP BACKUP ASSEMBLY 10 2 1 BUCDSSXHT 02 5 1 2 LOCKJAW DP BACKUP ASSEMBLY 10 2 2 BUCDSSXHT 5 1 2 LOCKJAW DP BACKUP ASSEMBL Y 10 3 BUCDSSXHT 5 1 2 LOCKJAW DP BACKUP ASSEMBLY W O TOP PLATE 10 4 BUCDSSXHT 5 1 2 LOCKJAW DP BACKUP TOP VIEW W O TOP PLATE 10 5 CYLINDER ASSEMBLY Assembly No BUCD5524 10 6 INSIDE DOOR ASSEMBLY FOR BUCDSSXHT Assembly No 5538 10 7 INSIDE DOOR ASSEMBLY FOR BUCD55XHT 02 Assembly No BUCD5538 01 10 7 1 OUTSIDE DOOR ASSEMBLY FOR BUCDSSXHT Assembly BUCD5537 10 8 OUTSIDE DOOR ASSEMBLY FOR BUCD55XHT 02 Assembly No BUCD5537 01 10 8 1 DOVE TATE DIE ADAP TER i at 10 9 5 1 2
12. LO ZLO6S T ee VZS6 Nid H3AOO 3009 18 1365 G3I3IGON 21 41 Ocvc6 81066 Nd 1001 N d HudTiOH TIaNNa 7 gt H3NNI JLN3SIAGT3M 1882 LdN 8 1 HOOQ 5 7 25 67069 lt lt 1HOd 6 WOLLOS 61065 N d cU A 26198 _ ii HOV3 JO UH Ay 10 48 Ba am s Sa 8 5 aut ve0l K IAN 91 8 2 9 92095 N d DT 0901 N d 20 81 21 ONINNIO3H DIN 5 9 SOHH 2 1 2X 91 8 8520594 31108 NINNA Assy 1000 T 6065 N d o1 I 1N3IAQ13M 76202 N d WOLLOS H35VdS 15 HOOd 12098 _ 7 1000 CI o H3Ovds sseJg AINO HHLENHO 91069 N d 99069 N d SD LEL9ZN d 6199 9 m 313378 AN3NLS POV ONIHSNA HOLIMS O 32 VAY 1 55914 811907 asp us VZS6 6201 N d 3OVH YANNI MIYOS 138 21 X 91 8 AN GN S on 13 50166 CALLER LAN WYP GSISIGOW Z t u t SOM z NOE dE 2099 N d 1902 N d 21 ES LIVHS nn smeros 55 87066 N d N d JANVH HOOG EN YIHSVM
13. So E 601891 3OIdIHO M T3 133818 S 1 11 9974 OIN 2 1 X LANN 8 8 01 v Z01897 1AMS Olfd X LANN ASSY ISOH 021 X 2 1 6 0881 HVT1OO JIVH 1 8 1991 3014140 8 1 9d HS L 6021 LAN GALLONS 1 1 9 9212028 ALEX 8 1 1 x osoon 211491 H3ONMAD 50 497 ulv iaaH El N d AIO 5 40 1 8 00LdVSV N d LIM TWAS ES LOLOT N d DNISNOH 9NIHdS w9 9 00rHdO1 N d 9 1 33S ONIHdS E ARR 0 1 S 3 Qq 9 8 V L00vHO 1 N d NOISS3HdlWOO wW EXW LE IVNOISN3NI M S V 1130 33S SL 15 200701 5 Buuds oi papja M 15 901991 H3QNITAO Za gt WO vZ c Page 11 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 11 2 CLINCHERO LOAD CELL AND TORQUE GAUGE ASSEMBLIES The CLINCHERO Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to produ
14. 8J snay 930540 S49 04 SMO D nbiun 006 3 s lo o SS gt 4029 4911 NN S 22 spnouus unumun p qiypduuoou yolym esn 10 9 qpjins 0 515 1 UOISOJJOD 9240 S DIS 5 3 Bulupag SIUDUIWIDJUODO jo UONDABIW quod jueAeJd nq paobidsip aq 0926 ee 51095 DABSJU f quuiessbsip eq bDuupeq 9904 Jauul eu sbuliDaq 422945 pejpes 4 upy 19 916 sJejjo ubisep Ja oJ bulbaq upjeudoug sa301d Sjgjeueg PUD Guo Jaddn SA2YSOMADO 43045 Page 9 6 1 63 e809 uogonasu SNG Zr11T1 0001Tllsa Z peunbeu 22001 uorsueunq pong 0001 SOMINWHCAH ONIINLOVANNVA 3OlH3dnS JO IN3SNOO NALLINM AS SS3NdX3 1 WYOd ANY NI Q39nQOSd3N MO daldOd 135012510 Bon 133HS sequin T 10 dasn 38 AvW N
15. ASVd HOLIMS YOOd 31V Id dOL LNOHLM MIA dOL dNMIVA ddid TIHA ni MV M201 S vO D00LATS Nd IOOdS DIO NMOHS LON ON SATWA Gal voran 4785 Page 10 5 Bdw A s masenueyy dinb3yspenugj d 438 galva 901 20 91 0 L 9 ONISALOVIANVA 5 JO IN3SNOO IM 55 3HL LNOHLIM WHOA YO CHldOO G3SO IOSIG q3Sr 38 LON AVA NOLLWWYOSNI SIHL IVLENGGIJNOO 5 SI 8 ONISNLOVINNVIA JO ATHSdOHd JHL SI SIHL vwressdond ON ISIN3SSV 11v88 1 8 812 81602 5 159306 5227 A 18IN3SSV YSGNITAD h dONIddns Gp GEROSEL MOVdA 10d e 927CdVSV WAS e 90SSCONd 3GISNI 88001 MAYOS 13S MO Nd ONISNOH YANITA LEZ 8 GZSSON Nd 0009008 N d 069 XOVdA Od GZ900SZ7M Nid Nd ONVIJVIM e INVIO v 17 696 O M3dlM Co SEN N au SOHS vie x 91 8 2 4 V 90LL SOHS elt SOSSAONG N d 8cssona Nd 3903MY000 FAISLNO v Goa
16. IDLER GEAR P N 59036 01 BEARING P N 1905 INTERNAL SNAP RING P N 1926 IDLER RACE P N 59037 01 IDLER SPACER P N 59041 1 1 2 12 LOW PROFILE NYLOCK JAM NUT P N 1273 1 8 NPT ZERT P N 1001 4225 HNY 90 EAST AB SUPERIOR LA 70518 Manufacturing amp Hydraulics 318 837 8847 IDLER GEAR ASSEMBLY THI MANUFACTURING amp HYDRAULICS WRITTE IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 10 01 02 AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED REV LOG DATE FORM WITHOUT THE EXPRESS IN ANY N CONSENT OF SUPERIOR REF PAManuals Equip Manuals Dwgs CLES500XHT ldler rev1 wpg Page 9 7 PLATE P N 59001 01 BEARING HIGH GEAR a P N 59010 LOW PINION GEAR P N 59011 XHTO1 P N 59011 01 LOW GEAR SPACER P N 59043 LOW GEAR 59026 1777 XHTO1P N 59026 01 MFG STARTING 03 15 07 SPACER M uu P N 59082 BEARING m ss BOTTOM TONG PLATE P N 59002 BOTTOM BEARING CAP eS P N 59039 5 8 LOCKWASHER P N 1151 5 8 11 x 1 3 4 HHCS P N 1158 4 REQD OF EACH 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD Use Removable Loctite Ab SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 PINION G EAR ASSEM BLY Y Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERT
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20. P N BUC5512 01 Mfg Starting 2003 P N BUC5580 2 REQD HALO LOADCELL BRACKET P N BUC4509 08 HANGER ASSEMBLY INCLUDES ASSEMBLY NO BUCD5900 4225 HWY 90 EAST Ab SUPERIOR Z5 ENT us y Manufacturing amp Hydraulics 318 837 8847 Document FROPERTYOF SUPERIOR 02 25 04 MAY BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR FORM W REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCD55XHT Mounting Kit rev1 wpg Page 10 10 SPRING P N BUCD5599 P N 4515 BOTTOM SPRING CAP P N BUC4516 B LEFT LEG WELDMENT Q P N 59085L LEG ASSEMBLY RIGHT ASSEMBLY NO BUC5570 05R LEFT ASSEMBLY NO BUC5570 05L HHCS 5 8 11 x 1 3 4 P N 1158 2 REQD SPRING RETAINER PIN P N BUC4516 P NOT SHOWN RIGHT LEG WELDMENT P N 59085R 5 8 LOCK WASHER P N 1151 4 REQD HHCS 5 8 11 x 2 1 4 P N 201 2 REQD SHCS 5 8 11 x 2 1 4 P N 1073 T H PLATE WELDMENT P N BUC5580 H PLATE SPRING P N BUC4515 H PLATE WELDMENT P N BUC5580 SHCS 5 8 11 x 3 1 4 P N 266 2 REQD 5 8 LOCK WASHER 7 P N 1151 4 REQD HHCS 5 8 11 x 4 P N X2 24 4 REQD es HANGER WELDMENT P N RH5900 01 H
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22. 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 14 1 Page 14 2
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24. HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS 3 12 05 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUCDS55XHT BUCD5538 Door rev3 wpg Page 10 7 Item 01 Part Number Port Name 1 BUCD5513 PIVOTING INSERT 2 2 BUCD5514 DIE CLIP 3 BUCD5515 ROLLER PIN 4 BUCD5516 01 PIVIIT PIN 2 BUCD5519 DODR ROLLER 6 BUCDOS23 01 GROUVED DOUR SPRING 7 BUCDOSLO TORSION SPRING 8 5 8 NSIDE DOOR XHD 9 BUCD5529 NSIDE BOTTOM DOOR OD 0 BUCD5530 NSERT PIN 1 BUCD5541 FRONT DOOR SPRING SPACER 2 BUCDP8509 DOOR SPACER 3 311001 8 NPT ZERT 4 411041 3 8 16x1 1 4 SHCS 2 171 3 4 LOCKWASHER 6 176 4 3 4 GR 8 NUT 7 177 5 3 4 10 X 5 1 2 SHCS 8 055 3 4 10 X 7 1 2 9 927 SPIRULUX RETAINING RING RSN 150 20 2025 TUNG DUUR THRUST SPACER el 2 2010116 GARLUCK 22 24DU32 11 2 Xe DU BEARING INSIDE DOOR ASSEMBLY SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 FO R B U C55XHT 02 THIS DOCUMENT IS THE PROPERTY OF SUPERI
25. amp backup clip bolts 38 ft Ibs 1 2 13 NC brake bands cage plate key ring gear key smart gear motor mounts backup cyl wedges leg bolts 93 ft Ibs 5 8 11 NC housing cover tong plates bearing caps backup cyl gland bolts hanger bolts 180 ft Ibs 3 4 16 NF cam follower nuts 52 ft Ibs 3 4 10 NC LJ DP backup plates amp doors 317 ft Ibs 7 8 9 NC cage plate bolts 473 ft Ibs 1 12 NF dumbell roller 2 100 ft Ibs 1 200 ft Ibs 1 1 4 12 NF 11 2 12 NF backup bulkhead connector idler shaft l Bearing Caps Coat with removable Loctite tighten until screw contacts bearing back off 1 turn Door Switch Adj Sleeve Coat with removable Loctite tighten by hand until snug 72 Tighten until all slack is removed but dumbell roller is still free to rotate by hand SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page4 1 ASSEMBL Y INSTRUCTIONS LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHERO recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 C
26. and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong and backup according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAWT Drill Pipe Backup Revision 08 02 Page 6 4 DU BEARING DRY WEAR PROCESS bo E ARE Y s ER P 57 PO 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari O Page 6 4 1 Inc Form 9818 5 93 6 4 2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B D E E G H D J K Excessive Wear to
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28. 10 RPM 20 000 ft Ibs Low High Using Standard A 20 Valve Package 20 RPM 10 000 ft Ibs Hi gh Low Max Allowable Flow Rate 60 GPM 227 LPM 40 RPM 5 000 ft Ibs High High Operates using Dovetail Dies Steel Tooth Wrap Around Dies GRIT Wrap Around Dies and Aluminum Wrap Around Dies 1 Low Friction jaws should not be used at torques exceeding 5096 of the maximum tong rating Standard Equipment Optional Equipment Door Interlock Handles Tong amp Backup 3 Point Lifting Bridle Electronic Solenoid Dump Valve Hydraulic Intensifier for Backup Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and LOCKJAW Drill Pipe Backup Revision 04 09 Page 2 3 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAWT Drill Pipe Backup Revision 08 02 Page 2 4 8 OVERALL TONG ASSEMBLY LENGTH 4 32 1 2 TONG HANDLE LENGTH BACKUP HANDLE LENGTH 34 13 16 OVERALL ASSEMBLY WIDTH INCLUDING TONG HANDLES TONG WIDTH 29 29 1 2 INCLUDING NAMEPLATES BACKUP WIDTH 29 15 16 INCLUDING SIDE COVERS AND NAMEPLATES 5 1 2 TONG amp LOCKJA
29. Hydraulic Components A B C D E E Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives in fluid Shortened bearing life SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is
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32. LOCKJAW DP BACKUP MOUNTING KIT Assembly No MK5900 amp MK5900 01 10 10 5 1 2 LOCKJAW DP BACKUP MOUNTING KIT Assembly No 5900 02 10 10 1 VALVE BANK ASSEMBLY za 2 ei Ma Mo e 10 11 HYDRAULIC SS CHEMATIC Saati ia a 10 12 HYDRAULIC SCHEMATIC For CLE5500XHT 01 02 with BUCD55XHT 01 02 10 13 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and LOCKJAW Drill Pipe Backup Revision 12 07 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 12 07 Page 10 2 Ass L0 LHXSSAONG ONISNLOVINNWN s maysjenueyy dnbgsjenueny d 138 JO IN3SNOO N3LLISM 5 3HL LOOHLIM WHOS 5 ANY NI 3S0 CSI 38 LON AVA 901 NolWWsONI SIL NLNSOINOO CHHSCISNOO SI ANY SONNVHQAH ZO BL LL ONISALOVINAV N MORES JO IML SI INSIDOOQ SIHL 1788 1568 816 FPIINeUP H SA TUORIAANS Wy SONILLIS 9 SHSOH SNOUANNN X NOLLVALSMTI SIHL NMOHS LON 3A WA ISd X VS9 IND JA TVA MO3HO LAN X 9410 INN TV 3NTIVAMO3HO Od X SOCIMLYVO JAVA MO3HO X HSM HSNT4 LAN 8 SOHH 2 1 6X 01 LOAN ANSE L 8X OL v E
33. Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION 11 12 01 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF P Manuals Equip Manuals Dwgs CLE5500 SSCF162500 wpg 8 ONIUNLOVANNYIN YOIMAdNS JO 1N3SNOO NAL IHL LNOHLIM 7 1400 38 LON AYN 901 SIHL IVIIN3QIANOO CI3H3GISNOO SI SOMNWHGAH 9 ONISNLOVANNVA YOMAdNS 40 SI IN3WnOOd SIHL 60 6 9 ATANISSV ALV ld 3SVO9 01 1788 768 8 5 S inedapAH 3 Suranjoejnuelw TUORIAANS YY HOLIMS A134VS Y HOOG ONOL LNOHLIM NMOHS NOLLVALSNTI LON L0 r006S N d aa 0 LHX00SS319 3LY 1d 39W9 dO L O 70068 N d L0 LHX00SS319 ALV1d 39VO dOL dO doas 61 011 N d LAN NWYF 9L v LZLL N d 79065 LOLHX un 200899 N d LHX 9NDM201 NOLLVH ISQTII AT8IWN3SSV 335 A T8N3SSV H3MOTIOJ WYO 3O0IAH3S 3H3A3S 40 1038 9 1 H3HSVAW201 11146
34. Revision 08 02 Page 2 2 SPECIFICATIONS Maximum Torque 40 000 ft lbs 54 233 Nm Using Optional A 35 Valve Package Hande Length XHT Tong 32 1 2 82 6 cm Handle Length LOCKJAW DP Backup 28 71 1 cm Overall Length Tong amp LOCKJAWTM DP Backup 50 5 8 128 6 cm Overall Width w Handles Overall Width w o Handles XHT Tong amp LJ DP Backup 34 13 16 88 4 cm 29 15 16 76 0 cm Overall Height w LOCKJAW DP Backup amp Gauge Mount 57 1 4 145 4 cm Overall Height w LOCKJAW DP Backup amp Bail Blssem 68 3 4 174 6 cm Weight Tong approximate Weight LOCKJAW DP Backup approximate Combined Weight Tong w LJ DP Backup approximate 2 625 lbs 1 193 kg 875 lbs 398 kg 3 500 lbs 1 590 kg Tong Jaw Options 2 1 16 thru 5 1 2 Splined Low Friction 1 3 1 2 thru 5 1 2 Splined 2 7 8 thru 5 1 2 Dovetail 1 Backup Jaw Size 2 1 16 thru 5 1 2 Gripping Range for Dovetail Tong Jaws under nominal jaw or ada pter sizes 3 8 1 5 cm undersize Gripping Range for LOCKJAWTM DP Backup dressed with Dovetail Adapters 1 4 0 6 cm undersize Maximum Operation Pressure 3 000 psi 207 Bar Gear Motor 35 GPM 133 LPM Manual Gearbox Two Speed Motor 5 40 000 ft Ibs Low Low Max Allowable Flow Rate 40 GPM 151 LPM
35. a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with protects operators hands Closed Covers The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page2 1 DESCRIPTION and APPLICATION TONG APPLICATION After completing the make up or break out cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position BACKUP APPLICATION CLINCHER LOCKJAW Backup has an open throat design with three jaws that encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a jaw closing cycle the front jaws swing in and interlock as the rear die approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup
36. amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY RM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 05 17 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE5500XH TShifting Gear 2nd revi wpg MOTOR SHAFT PIN 89040 SNAP RING _ E P AN 0150111 SEAL RETAINER PIN 55088 POLYPACK P N 12501437 MOTOR SHAFT BEARING LL PN 0150710 SNAP RING 1945 RINEER GA 15 MOTOR XHTPN 015 65 021031 ASSEMBLY NO 73099 XHT01 PN 015 65 15 31 COMPONENTS OF MOTOR SUPERIOR 259 7 MOTOR ASSEMBLY Y Manufacturing amp Hydraulics is 378647 THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION 08 14 02 DI MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV FORM WI EXPRESS WRITTEN CO LOG DATE MANUFACTURING amp HYDRAULICS INSENT OF SUPERIOR da Manuals Dwgs CLE5500XHTWioto lotor wpg Page 9 12 SEAL RETAINER P N 55088 SNAP RING P N 0150111 SHAFT POLYPAK P N 12501437 I MOTOR SHAFT BEARING P N 0150710 SNAP RING RINEER MOTOR P N 1945 POLYPACK P N 12501437
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40. hooks The difference between these two die systems is the clearance required when the dovetail die adapter is used with undersized tool joints Remove upper clip bolts upper clip and die from rear clamping jaw Install appropriate wrap around die or dovetail die adapter Rear die should be centered in rear jaw Reinstall upper clip and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft Ibs Remove upper clip bolts upper clips and dies from compensating front jaws Install appropriate wrap around die or dovetail die adapter Reinstall upper clips and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft lbs Reconnect supply and return hoses Restart power unit Fully open backup and tubular with OD compatible with dies Close backup and clamp on pipe Visually confirm door is fully closed and locked and that all dies are gripping uniformly DIES DIE RETAINERS AND DIE RETAINER CLIPS The BUCD5500 LOCKJAWTM Backup for Drill Pipe is a versatile tool which can be used on drill pipe and OCTG tubular goods It accepts dovetail die adapters BUDT55 XXXX 2 3 8 thru 5 1 4 BUCX55005500 5 1 2 described above wrap around fine tooth steel dies BUC5500 XXXX wrap around GRIT FACE dies 5700 or wrap around aluminum dies BUCA5500 XXXX Special consideration must be given to insure the proper clips are used to insu
41. used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 1 4 DESCRIPTION and APPLICATION The CLINCHER Tong and Backup system is an open throat design which can handle tubulars as small as 2 1 16 inches to as large as 5 1 2 inches in diameter This system features two 2 jaws in the tong and three 3 jaws in the backup which encircle
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43. well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed Problem A Restricted supply line B Low fluid level C Air leak D Pump speed insufficient E Damaged or worn equipment F Pump not primed Low or no flow from supply line H Hydraulic bypass valve malfunction Insufficient Torque A B C D E E Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve sprin
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47. 18 2 HLIM 091 N d SOHH ZX 6 8 7 L0 L006S N d LOLHX 10065 N d LHX JLY 1d NOL dOL Page 9 15 LHX0099379 sbmasjenueyy dinba sjenuey q 434 907 20 21 50 e 9 SNIHOLLOVAOnNVIN YOINAdNS 40 IN3SNOO SS3HdX3 JHL LNOHLIM WOW ANY NI YO 4 9 AISOTOSIA a3sn 38 LON AV NOI1VW 3OdNI SIHL IVLLN3GIJNOO Q3H3GISNOO SI SOI TiVHqAH ONIJNLOVINNVA YOIJIANS 40 ALYIAOYA SI INJNNIOO SIHL 1788 128 812 81902 v1 quvssnoug 1573 06 522 s ijneupAH di doNIddns 31V1d WOLLO NO dO 003 91 LSLL Y3HSVAM907 8 6 8911 N d SOHH wb LL 8 G 62069 N d A18W3SSV 4V39 NOINId 33S WOLLOG qoatu 8 8911 N d SOHH ub LL 8 G 5 dO LGLL YIHSVAM9O1 8 6 N d SOHH EX 1 8 9 51108 A18SIW3SSV H3ONVH O 2 1091 N d HSN14 LAN 8 1 81007 asp P aGoau r 6201 N d 135 Z l X 91 8 62069 N d LAVHS HV3O9 MOT ONINV38 INOLLOS 40 doa 9201 N d YIHSVM LV 14 18 6 2201 N d YIHSVAMA9O1 8 2701 N d SOHH ul X 91 8 eed oi papom 2 O 2 LOOL N d 133Z 8 4 2
48. 3dOHd SI LNSWNOOG SIHL 1988 188 819 SuluNpeynuew ss cOlddns Na 20169 N d LAVHS ATaN3SSVv 33S MIA dO L L0 L006S N d LOLHX uo 10066 N d LHX 31WId SNOL dOL 2801 N d LAN MOOTAN 1 2 1 V cLLI SOHH X L HLIM 10 80069 N d LOLHX uo 8006S N d LHX AIAN ASSV 35IVH8 qoOat dOL NO 0166 N d HOV3 dO g LSIL N d 14 6 TI38Ana 8 6 A18WN3SSV TANG 33s 8911 N d qOat SOHH uv E LX L1 8 8 V SZ09Z 14 6 TINNA ATaN3ssv 33S L0 000LATS N d 3ATVA gan 4145 A 18Wd3SSV HOLIMS HOOG 31 1 dOL NO doau ESLL SOHS ul X 11 8 9 AIENASSV HOOG DNOL aoau 29069 N d ININOTIM 5N1 34 vug va uod r LOZ N d SOHH Z X LL 8 G SIJANIONI qoat 29069 N d LOLHX HO 17199 N d LHX AT8N3SSV FAIS Page 9 3 Bdm zys do 1 0055412 SONNVECAH 9 ONIUNLOVANNYW dinb3vslenueWvd 434 JO 1 35 N3LLIHM SS3tidX3 3H L_LNOHLIM WHOS ANY NI 9 03507192510 5 38 LON AVIA 907 VLLN30I3NOO G3HSOISNOO SI SOMNVHOAH DNIBNLOVINNVA 5 A1H3dOti S
49. 7 80 REQD UPPER HOUSING P N 59024 BELLVILLE SEIN 10 REQD P N 59007 RING GEAR P N 59007A LOWER SMART GEAR SPACER P N 59047 BEARING P N 1905 BOTTOM SPLINED PLATE P N 59007C TOP TONG PLATE XHT P N 59001 XHTO1 P N 59001 01 THIRD STAGE PINION XHTO1 P N 59022 01 BEARING P N 1905 BOTTOM PLATE XHT P N 59002 01 P N 59002 01 BOTTOM BEARING CAP P N 59046 3 8 16 x 1 2 SET SCREW 1 5 8 11 x 1 1 2 SHCS P N 257 P N 1029 4 REQD e nn 2 TT Use Removable Loctite Se Removable Loctite 1 8 NPT ZERT P N 1001 4225 HWY 90 EAST Alb SUPERIOR BROUSSARD LA 70518 SMART GEAR ASSEMBLY ne THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 02 25 04 HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE5500XHT Smart Gear rev2 wpg Page 9 9 1890 LHXOOSST O T 1HX00697 19 I PON nal eee NOLLVESN3O y 20 71 80 ONIENLOVINNVA 5 JO ALEDO Hd JHL SI SIHL ATEINASSV HV39 ONLLJIHS 81602 V1 QdvSsnoua 0 s 1594 06 ANH Seep Oldadn ss 1061 N d ore
50. 77 3 297 3 320 3 375 3 500 3 625 3 668 3 750 3 875 3 878 3 890 3 915 3 961 4 000 4 043 4 053 4 062 4 125 4 185 4 250 4 313 4 350 4 400 4 500 4 580 4 625 4 720 4 750 4 770 4 875 4 900 5 000 5 180 5 200 5 250 5 300 5 313 5 500 BB5700 xxxx GRIT FACE dies for Backup 2 230 2 375 2 697 2 723 2 875 3 125 3 250 3 297 3 337 3 375 3 500 3 625 3 687 3 878 3 900 4 000 4 053 4 055 4 069 4 125 4 250 4 378 4 450 4 500 4 682 4 750 4 950 5 000 5 005 5 016 5 142 5 160 5 500 5 736 6 050 6 075 BBT5700 xxxx GRIT dies w teeth for Backup 3 500 4 000 4 125 4 250 4 500 Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 05 07 Page 3 3 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and LOCKJAW Drill Pipe Backup Revision 05 07 3 4 BUCD5500 5 1 2 LOCK JA W BACKUP FOR DRILL PIPE The BUCD5500 LOCKJAW Backup is a dual purpose tool intended for use on drill pipe and OCTG tubular goods This operational flexibility is achieved through a combination of a long stroke rear clamping cylinder compensating front jaws and dovetail die adapters or wrap around dies When used in the drill pipe mode with pipe larger than 5 1 4 OD up to 5 1 2 OD wrap around dies must be used The maximum dovetail die adapter c
51. 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS 04 15 09 REV LOG DATE 5 8 11 x 4 HHCS P N X2 24 e 5 8 LOCKWASHER P N 1151 6 REQD OF EACH e 5 8 LOCKWASHER 1 2 13 NUT P N 1101 1 2 LOCKWASHER P N 1103 2 REQD OF EACH 1 2 13 x 4 1 2 HHCS P N X2 45 2 REQD LEG COLLAR P N 59002 54 A LEG WELDMENT P N 59052 SPRING WELDMENT BUCD5500 P N 59065 BUCD55XHT P N BUCD5599 BUCD5599 spring has a lip Not Shown A LEG SPRING P N BUC4515 A BOTTOM SPRING CAP WELDMENT zm P N S A SPRING RETAINER PIN P N BUC4516 P c LEG ASSEMBLY INCLUDESA BUCD5500 ASSEMBLY NO BUC5570 02 BUCD55XHT ASSEMBLY NO BUC5570 03 5 1 2 XHT TONG amp 5 1 2 LOCKJAW DP BACKUP MOUNTING KIT ASSEMBLY BUCD5500 ASSEMBLY NO MK5900 BUCDS5XHT ASSEMBLY NO MK5900 01 Welded to Bottom Tong Plate 9 5 8 11 x 3 HHCS P N 204 P N 1151 2 REQD OF EACH e HANGER WELDMENT P N RH5900 H PLATE SPRING 222 1 Generation P N 14208 Mfg Starting 2003 P N BUC4515 SPRING RETAINER NOT SHOWN PLATE WELDMENT 1st Generation
52. 97 2 723 2 750 2 875 2 900 3 000 3 062 3 125 3 210 3 250 3 297 3 375 3 460 3 500 3 625 3 668 3 700 3 750 3 875 3 900 3915 4 000 4 043 4 053 4 125 4 250 4 325 4 330 4 375 4 400 4 500 4 625 4 750 4 875 4 892 4 900 4 921 4 961 5 000 5 062 5 125 5 180 5 250 5 300 5 375 5 400 5 500 5 669 BUC5500 xxxx Fine Toothed steel dies for Backup 1 750 2 062 2 375 2 697 2 700 2 707 2 723 2 793 2 875 3 000 3 062 3 125 3 220 3 230 3 240 3 250 3 297 3 337 3 375 3 437 3 500 3 625 3 668 3 687 3 750 3 830 3 868 3 875 3 878 3 900 4 000 4 053 4 125 4 200 4 250 4 312 4 375 4 500 4 562 4 625 4 687 4 750 4 812 4 875 4 900 4 961 5 000 5 062 5 125 5 200 5 250 5 375 5 500 5 563 6 050 BUCX5500 xxxx Coarse Tooth steel dies for XHT Backup 5 500 BUCAS500 xxxx Aluminum dies for XHT Backup 2 375 2 625 2 697 2 723 2 875 3 000 3 125 3 220 3 230 3 250 3 295 3 297 3 327 3 354 3 397 3 415 3 500 3 668 3 700 3 733 3 750 3 830 3 875 3 878 3 890 3 910 3 915 3 950 4 000 4 025 4 053 4 055 4 060 4 069 4 100 4 125 4 200 4 250 4 313 4 320 4 450 4 500 4 606 4 625 4 750 4 850 4 862 4 875 4 882 4 920 4 950 5 000 5 016 5 030 5 063 5 125 5 160 5 200 5 250 5 413 5 500 5 550 5 563 5 650 6 050 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 05 07 Page 3 2 CLINCHERO WRAP AROUND DIES BB5601 xxxx GRIT FACE dies for Tong 2 062 2 375 2 600 2 697 2 723 2 750 2 875 2 900 3 000 3 062 3 125 3 187 3 230 3 250 3 2
53. AB ___SUPERIOR ey Manufacturing Hydraulics TECHNICAL MANUAL 5 1 2 CLINCHER TONG AND 51 2 LOCKJAW M XHT DRILL PIPE BACKUP COVERS TONG MODELS CLESS00XHT CLESS500XHTO01 02 BACKUP MODELS BUCDSSXHT BUCDSSXHT 01 02 HANGER ASSEMBLY BUCD5900 01 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 08 2002 www superior manf com Alb SUPERIOR Ey Manufacturing Hydraulics TECHNICAL MANUAL 51 2 CLINCHER TONG AND 51 2 LOCKJAW DRILL PIPE BACKUP COVERS TONG MODELS CLES500XHT CLES500XHTO01 02 BACKUP MODELS BUCDSSXHT BUCDSSXHT 01 02 HANGER ASSEMBLY BUCD59060 01 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 08 2002 www superior manf com Copyright 2002 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPS M Drillmaster GRIT FACE amp Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics
54. AMIO1 8 6 N d SOHH EX 1 8 9 S11O8 A TSIN3SSV L0 S006S N d WOLLOS doa 1091 N d LAN 8 1 911201 esp p 6ZOL N d MAYOS 15 271 X 91 8 2 911 SOHS 1 8 9 62069 N d LAVHS HV3O MOT Va 01038 r WOLLOG LOZ N d dou HOV3 30 d038 61 SOHH Z x LL 8 G 97065 N d OZILL SIONTONI AIAN3SSV UV39 LYVWS 338 LAN Wr 9 6 dVO 9NIHV38 WOLLOG 2906S N d LOLHX ATAWASSY 336 ae lt lt HLIM 0082913955 NOLLVSLSNTII AT8IWaSSV 335 A18IN3SSV H3MOTIOJ NVI 3OIAH3S 3H3A3S LFLSS LHX A 18IW3SSV 3 1dNVH 3GIS 82069 LAVHS Page 9 16 1 Bdm y 131 HX00S8310 9 DNIENLOVINNVA 56 spenueyy d nbg spenuew d HOIH34NS JO 1 35 00 N3LLIHM SS3HdX3 IHL LNOHLIM WHO RUM 1 3557 HOOd SNO L 80 8 LO y ONIYNLOVANNVW 5 JO ALH3dOHd SI LN3AC0OQ SIHL 91169 2788 188 818 souneup n Sutunpejnuew 1001 N d ONIHdS HO1V1HOOG 81904 VI OHNSSnOHS J lt 1932 LAN 8 1 200 NMOHS LON 18V3 06 Seer Oldadn yeus oi
55. ANGER ASSEMBLY ASSEMBLY NO BUCD5900 01 SHORTER LEGS AVAILIBLE FOR SLIP CLEARANCE P Ns 59085 01L amp 59085 01 R NOT SHOWN MOUNTING KIT ASSEMBLY FOR CLE5500XHT 02 BUCD55XHT 02 ASSEMBLY NO MK5900 02 Y MANUFACTURING amp HYDRAULICS Page 10 10 1 4225 HWY 90 EAST SUPERIOR LA 70818 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED Ol FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 6 11 09 DATE R REPRODUCED IN ANY y xueg sGmq sjenueyy inb spenue SOMAVECAH 9 5 JO IN3SNOO NALLIHM SS38DA IHL LOOHLIM WHOA NI Q3O 1GOHd3t HO d3ldOO 935012510 dasn 38 LON AVA alva 901 wNO VWJOJNSIHE CI3HSIGISNOO SI SOMAVEGAH 70 62 01 8 ONIENLOVINNVIN A 1H3dOHd JHL SI LN3ATIOOQ m 28289 aie 3 1593 06 ANH Seer MOIle3dns Wy uonduoseq Hed Pappy 6 8 8 20 01 90 YO G 19118 JO CIOW SEVA 8 CIOW OCVA PEPPY Well 70 13 01 org AD Bud 6 well Hedi Peppy Vg LEN 6 2X WO
56. I SIHL 20 0 60 188 28 812 81502 1573 06 5227 3 0122 05 Ny ATaN3SSV YVID ONILSIHS 33S HOV3 dO aoau r LSLL N d U3HSYMMIO1 8 6 9911 SOHH L X LL 8 8 LE GL G9 SLO N d LOLHX uo XO8 HOLOW 660 2 LHX LOLHX NO AINO HO LOIN 25 09069 N d 3SV8 HOLOIN MIA dO L 811907 esp doau 6201 N d MAYS LAS c LX 91 8 qoat g 1001 N d 1882 LdN 8 1 HOV3 doau 8 LG 8 6 06 2X N d 9 X LL 8 S L0 0S06S N d LOLHX HO HOW JO aoau 9 HOLOW 2201 8 6701 N d SOHH Z L LX 91 8 8911 N d N SOHS b b X LL 8 G 10 12069 N d LOLHX HOV3 do3u HO 12066 N d LHX LSLL N d 31Vld 8 6 H3NIV13H 9911 N d SOHH L LX L1 8 9 0 aoau HOV3 dO 9 AT8N3SSV HV39 2201 N d LUVWNS 33S 8 ONILNNOW N LAN PEOL Nid e SOHH 1 X 91 8 LEOLS N d MAHOS LAS X 28 014 Je p lepuodas L128 N d LNNOW ONMdNOd 2 uo 3009N3 27198 N d SI 5 H30
57. ILE NYLOCK NUT AN 1213 ALUMA BRONZE BUSHING So 55191 SPACER SPACER P N 55027 0 Y DUMBELL ROLLER P N 55025 do e SPACER P N 55192 gt ALUMA BRONZE BUSHING P N 55191 DUMBELL SHAFT OR N 76025 A BRAKE WELDMENT oe S S SHAFT P N 59057 ES 062 INCLUDES SHAFT DUMBELL SHAFTWELDMENT P N 76026 P N 59103 LUG PLATE INCLUDES P N 59057 S1 DUMBELL SHAFT OR P N 76025 A DOOR es RN MODIFIED JAM NUT P N 59059 P N 59103 61 INCLUDES PIN 55022 A 1 12 LOW PROFILE MODIFIED JAM NUT NYLOCK NUT 59108 Per N 1213 59103 51 1 8 ZERT P N 1001 9 Al SUPERIOR_ mos THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING canana MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FOPMA ITHOUT THE RESSWRI ITTEN CONSENT OF SUPERIOR REF P Manual Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE5500XHT Dumbell Roller wpg Page 9 6 O9 ndeq esco seuogongeu 11 1N O000L TIE Z JO peunbeu uonoedsur 2001 uorsueung 00071 SOMINVICAH 22 ONISNLOVANNYN MObI3dns 30 1 35 00 48 HO LNOHLIM N3O4 ANY NI YO 031900 035010510 IRON 133 5 J9QUINN 9 5 LON AVN SIHL
58. Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual 15 not a controlled document and 15 subject to revision without notice To receive updates and insure you have access to the latest information concerning the 5 1 2 CLINCHER Tong LOCKJAW Drill Pipe Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial Backup Model No Serial Assembly Date 5 1 2 CLINCHER Tong LOCKJAW Drill Pipe Backup Technical Manual Registration Form Name Return To Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 USA City Postal Code Country Telephone 337 837 8847 Facsimile 337 837 8839 Telephone _ _ ________ kax Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters amp Die Information Assem
59. LINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 4 2 OPERATIONAL INSTRUCTIONS SUSPENSION A Tong should be hung by a 7 8 IWRC minimum O D wire cable with a 31 ton minimum B C breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment Itis recommended the operator make use of the CLINCHERO Lift Cylinder The CLINCHERO Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that tong is suspended in level manner Both tong and the backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D Attach 1 2 IWRC mi
60. LIST Part Number 12501437 59028 59028 01 59027 59027 01 1001 SLV 1000 01 45061 59061 01 59008 59008 01 BUCD5514 VA20 MRV 1 SUPERIOR Manufacturing amp Hydraulics Inc NOR e FR 0 LS Quantity Description Seal for Rineer Motor Standard Jaw Pins Low Friction Jaw Pins Standard Jaw Rollers Low Friction Jaw Rollers 1 8 NPT Zerts Door Switch Assembly Shifting Yoke Model XHT Shifting Yoke Model 01 Brake Band Assy Model XHT Brake Band Assy Model 01 Die Clip DP Backup A 20 Relief Cartridge 5 1 2 CLINCHERO Tong and LOCKJAWT Drill Pipe Backup Revision 08 02 Page 7 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAWT Drill Pipe Backup Revision 08 02 Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHERO Tong and Backup to allow them to be customized to provide a system most appropriate for the end user s application 5500 Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position
61. O LOLHX 6602 N d LHX HOLON 4 1 KAWAWA 90065 LHX NOILVYLSNT1 AT8IN3SSV 33S 2006S N d A 18IW3SSV LEVAS L0 ZZ06S N d LOLHX 22069 N d LHX YV39 NOINId 39VLS QUIHL 21065 N d AHVONOO3S s1e9b Jo o 159 eq 15 1 9 ayy jo euo siu u uAA LON 01069 N d 3939 10 11066 N d LOLHX 11065 LHX NOINId 10 90068 N d LOLHX Page 9 6A THIS PAGE LEFT BLANK INTENTIONALLY Page 9 6B TOP TONG PLATE P N 59001 01 CD IDLER SHAFT P N 59038 3 8 16 x 1 1 4 SHCS P N 1042 6 REQD Use Removable Loctite RING GEAR P N 59006 01 P N 1905 IDLER RACE O P N 59037 01 A a 2 THIRD STAGE PINION P N 59022 01 IDLER GEAR AAN P N 59036 01 CD e IDLER RACE P N 59037 01 o Ed BOTTOM TONG PLATE D P N 59002 01 3 8 16 x 1 1 4 SHCS P N 1042 6 REQD Use Removable Loctite 1 8 NPT ZERT P N 1001 1 1 2 12 LOW PROFILE NYLOCK JAM NUT P N 1273 IDLER SPACER P N 59041 BEARING a 1905 IDLER SHAFT u 59038 INTERNAL SNAP RING a 1926 IDLER RACE P N 59037 01
62. OA NI YO 031409 035010510 93 38 LON AVA NOLLVINHOHNNI SIHL IVIIN3GIJNOO SI ANY SONNVEDAH HOIH3ANS JO ALH3dOHd SI LN3TTOOQ SIHL 1v88 1 8 812 SIMBIDAH 3 Sulunpeynuew 8 eiu eod MOomisdns YY 31VOS d 1IVLIA 12 ye M 15 UOS a ee EE q o aou sd 000 7777 3unssaud TVNH31NI FIAVMOTIV WNWIXVWN ISG Gig T FIEVMOTIV INQINIXVIN 1417 OL J4NSSIYA 41 806 2 d3SSIHANOD ATINA SNIHdS QvO1 q18vV MOTIV WANIXYN 006 01105 OL LHOI3H 9NIMOId H3 14V T3AVH L SNIHdS 3 18V TIVAV A MOM anos OL 5 8 SNOILVOIdIO3dS 007821 H38IAFN ISIN3SSV A 18IN3SSV H3QNI1AO 14 X JIVOS V 891 1 31VW3d 12 1 LOANNOOSIC OINO ez ESF 159 8 1V3S 22 viz ONIBO v 8001 TIOY 2 1 02 176 0081 ONIS dVNS 1VNH3INI 61 922 2 ALZ ONIS O 81 GZ 00S 1028 B E X 8 2 LX zl LMOVdATOd 41 96 2 MILE QO v L 81 80 2 ONIH 91 9101 MAHOS 138 8 X 02 1 2 GI een Ra
63. OCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 12 05 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs ASS E M B LY N s B U C D 5537 MANUFACTURING SEYDRAULICS BUCD55XHTIBUCD5537 Door O rev3 wpg Page 10 8 Item Qty Part Number Port Name 1 BUCD5513 PIVOTING INSERT 2 2 BUCD5514 DIE CLIP 3 BUCD5515 ROLLER P 4 BUCD5516 01 PIVOT PI 5 BUCD5519 DOOR ROLLER 6 BUCDO923 01 GROOVED DOOR SPRING 7 BUCD55 5 TORSION SPRING 8 5526 OUTSIDE TOP DOOR HD 9 BUCDS527 OUTSIDE BOTTOM DOOR OD 0 BUCD5530 INSERT PI 1 BUCD5541 FRONT DOOR SPRING SPACER 2 BUCDP8509 DOOR SPACER 3 2025 ING DOOR THRUST SPACER 4 3 1001 8 ZERT 9 4 11041 3 8 16x1 1 4 SHCS 6 171 3 4 LOCKWASHER 7 176 A 3 4 GR 8 NUT 8 177 A 3 4 10 X 51 2 SHCS 9 029 HHCS 3 4 10 X 7 170 20 927 SPIROLOX RETAINING RING RSN 150 ell 2 20016 GARLUCK 22 240032 11 2 Xe DU BEARING 23 BUDIS9 05000A 5 DOVETAIL DIE ADAPTER ASSEMBLY OUTSIDE DOOR ASSEMBLY AD SUPERIOR BROU
64. OLVANOJNI SIHL IVILN3QIINOO SI ANY uonipuoO SOMNVYGAH ONISNLOVANNVA HOINIdANS 30 AlN3dOSd 3Hl SI IN3AnOOQ SIHL bay B ATL ZEO oujueouoo p uiuopuuun 600 bay ON 8 S uqu Suo5 aq SNW aupuajuao D UO UYN jo uonduoseq 607 E eopjins ejbus p 10 510 jo D Jed 200 NOLVOH DS 9061 f 9JD seopyins jo uusye Dupd 2 sseusupnbs Xnjpuuon y jo peppo 20 10 21 L Y37101 37 35 206 N d GyXxy9 L ES po ous m ks z 10 SUOIJONAYSU UOHnDIID SU Lyd c 1v88 198 815 3 Sulunpeynuew wed _M z soo 020 81507 5 ld 553 13 30v48nS STONY 3ovid 3 06 AMH 522 el Olaadns Wy S3ONVNTIOl 03140345 ISIMYIHLO SS3INn 5 4394 poo 457 491 poo1 45441 DUFF USUDA 4025 40109 101 Suo ddy yoddns 14085 3015 LaOddns saul 22403 2015 907 saul a2403 snay 406 INT V jt o na apis SASQUNU 1494
65. OR MANUFACTURING amp 6 11 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION ASS E M B LY N O B U D5538 0 1 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 106 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS Page 10 7 1 Item Qty Part Number Part Name 1 BUCD5527 OUTSIDE DOOR BOTTOM PLATE 2 1 0 5596 OUTSIDE DOOR TOP PLATE 3 1 BUCDS530 3 INSERT PIN 4 1 BUCDSS13 PIVOTING INSERT 3 21 BUCDS514 DIE CLIP 6 1 BUCD5515 ROLLER PI 7 05516 PIVOT PIN 8 BUCDOS19 DOOR ROLLER 9 BUCDSS23 01 GR DVED DOOR SPRING 10 1 BUCDI941 FRONT DOOR SPRING SPACER 11 BUCDP8509 DOOR SPACER 12 1177 A 3 4 10 X 5 1 2 SHCS 13 111055 HHCS 3 4 10 X 7 1 2 4 1171 3 4 LDCKVASHER 15 1 1176 A 3 4 GR 8 6 2 20DU16 DU BEARING 1 1 4 X 1 7 BUCS 4027 DU BEARING 1 1 2 X 2 8 411041 3 8 16x1 1 4 SHCS 19 110025 TONG DOOR THRUST SPACER 20 311001 1 8 NPT ZERT el 111607 1 8 FLUSH PLUG 1 5525 TORSIUN SPRING 01 25 05 Removed grease holes amp groove OUTSIDE DOOR ASSEMBLY 59 roussaro LA 70518 w Manufacturing Hydraulics 318 837 8847 FOR BUCD55XHT amp 0 1 THIS D
66. Q3N3dISNOO SI M ic NTE ATREA 29 ONISNLOWINNVN 5 AO SI SIHL Day RDA ouyuasuos eq jsnu D 5 G uonduoseq aoouns ajbuis p sayoul JO D 0 you NOUVOLIOSdS TNE3IVN en Saona jo Saale on S y il 1 dnyo0g 00550008 u y Ip je 6 NON NO 2 XDW GPX dubys sung OM PUD si jdopo Jo sn 3NVN 1Nvd u ei 1 _ yo wed gio o F 9 4 S00 020 n aie ssanivi sovauns ovid Z usar No 4 3 06 ANRI 21 Oleidns Gy 9M 3HV S3ONVHIIOL 031410395 ASIMNSHLO SSTINN dWvls 51 8 1 9 jueuudinbe e qissod pue Buroejuoo 1891 1Ins 1 uolsu x ejejd puo q puBi s si dijo mel sees jo uonisod 9 mel Buiduuejo 1681 ui usni aq 95941 Buiqm 9 4 20
67. SCISNOO SI 5 70 02 11 ONINLOVINNVIN 5 ALYSdOUd JHL SI LNANNOOA SIHL 988 168 gg s iuineupn 2 81502 Y1 5 15789 06 aomsadns Wy 1O3NNOOSIQ 9 LO OOOLATS A MO3HO ISd Sv NL X 5 89086 N d 89089 N d NOLLISOd NI NMOHS YOLVYNLOV CONOS IVNOLLdO M D oi SATVA 10714 54 0 147 0 000LA7S N d 038010 ATIN Suooq 9 N3HM NOLLISOd N3dO OL S14IHS 3ATVA eS v ISd 00v 1v 135 TWNYALNI Er NOILISOd ATIVILEVd NI NMOHS 719398 MOINO NYALLSY 1 10299 CHLJIHS A LLN3NVIWeHHd NOLLO3S YAM M GSIsIGOW Pd 3A NA TOHLNOO NNOLLOGHIQ OC V F9CIULYVO 3A IVA 43 38 I 9 VS VQ SANYA ATANSSSV 3ATVA TOHLNOO TVNOLLO3HIG OZ V IVIOSBINWOO _ NOLLO3S VS M 1 NA IOHLNOO IVNOLLO3YI0 NOLLO3S VQ M 3A WA IOHINOO FWNOILOSUIG 02 1 1O3NNOOSIQ YONO 5
68. SE CN NY SE CON N m LAN Ob v c X 01 LX OL v 9 IHHSVA1OO SOHH ul X X 91 8 UYSHSVM YOO 8 E Nid 431109 4 L X 9L 1482 LAN 8 4 6 1N3WAA3A INA 10085 DIJO ON X XTANASSV QV3HM I8 XTENASSV ATanassv SaISLNO 15 UENIVIaY ONIS 25 5 18 1365 ressaong 18 856 ozessaong IN3WGIAVIVITHOGvO Tzssaong 5 IN3IAGT3M LY ld dOL INOLLOS L0 808S dona 3903M OOG 3GISNI 3903M 5 SaaNrmo gossaong ISd 0005 0 4 2464 16 2 4 99 NAT uonduoseq ped Jequinn ped AO dNMIVA LHXSSQOR8 ON ATENSSV Id THY MVPA9O 1 LHX 2 1 S Page 10 2 1 alva 901 60 6 9 NOLLVWWYOHNI SIHL TWILNACIANOO 5 SI ONY ONISNLOVINNVA 5 JO 3HL SI SIHL 11v88 1 8 812 81502 V1 quvssnoug 1573 06 ANH 522
69. SHART SEAL RETAINER O RING P N 55088 A P N 2 150 SNAP RING eS P N 0150111 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 lt N p S lt W OUT WIPER RING MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE 4225 HWY 90 EAST AB SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 83 THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING amp 09080 02 HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR F P Manuals Equip sepes MANUFACTURING amp HYDRAULICS Moto Notar GERD sht2 revi Page 9 13 1 4 DRIVE ZERT P N 1257 3 4 JAM NUT gt 37 1170 For Reference Only Not Part of Assembly 3 4 LOCKWASHER we 1 P N 1171 For Reference Only Not Part of Assembly STUD P N SSCF162510 BUSHING P N SSCF162530 RACE 2 7 P N SSCF162520 1 625 SEVERE SERVICE CAM FOLLOWER ASSEMBLY ASSEMBLY NO SSCF162500 Page 9 14 AB SUPERIOR w
70. SSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 FOR BUCD55XHT 02 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 6 11 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ASSEMBLY NO BUCD5537 01 N Page 10 8 1 Oa See NN 3 8 16 x 3 4 BUTTON HEAD CSX 1061 2 REQD 3 8 LOCKWASHER P N 134 2 REQD 1 1 4 x 3 7 8 DOVETAIL STRIP DIES DTI1601 1 2 Thick DTI1601D 1 2 Thick Diamond DTI1622 9 16 Thick DT11632 5 8 Thick DTI1642 11 16 Thick DTI1661 13 16 Thick DTI1662 1 1 4 Thick yA E gt 2 74 EL 5 1 2 LOCKJAW DRILL PIPE BACKUP DOVETAIL DIE ADAPTERS P N P N P N P N P N P N P N P N P N DOVETAIL DIE ADAPTER Page 10 9 BUDT55 02375 2 3 8 P N BUDT55 04125 4 1 8 BUDT55 02875 2 7 8 P N BUDT55 04250 4 1 4 BUDT55 03125 1 8 P N BUDT55 04500 4 1 2 BUDT55 03375 3 3 8 P N BUDT55 04750 4 3 4 BUDT55 03500 3 1 2 P N BUDT55 04875 4 7 8 BUDT55 03625 3 5 8 P N BUDT55 05000 5 BUDT55 03750 3 3 4 P N BUDT55 05125 5 1 8 BUDT55 03875 3 7 8 P N BUDT55 05250 5 1 4 BUDT55 04000 4 P N BUCX55005500 5 1 2 A SUPERIOR BROUSSARD LA 70518 Y Manufacturing Hydraulics 318
71. TSP 80 Tong Speed Control allows slow speed rotation with full torque Alternate Motor Displacements BUCD5500 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling transport and help guard against damage SUPERIOR Manufacturing amp Hydraulics Inc 51 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page8 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 8 2 SECTION 9 TONG ILLUSTRATIONS TABLE OF CONTENTS MEE 9 3 FOP VIEW Sheet 2 9 4 TOPINTERNAL WEW edes etes uie p 9 5 DUMBELL ROLEER ASSEMBL Vi 9 6 SEALED IDLER BEARING PN 1905 9 6 1 INSTALLATION INSTRUCTIONS FOR 1905 9 6 2 GEAR TRAIN A Metas ada edic 9 6 IDEERGEAR ASSEMBIS id 9 7 PINION GEAR ASSEMBLY ia 9 8 UPPER LOW DRIVE GEAR ASSEMBLY eins 9 8 1 SMART GEAR ASSEMBLY orenean a ia ana 9 9 SHIFTING GEAR ASSEMBLY 1 Generation CLESSOOXHT 9 10 SHIFTING GEAR ASSEMBLY 2 Generation 5500 01 amp 02 9 11 MOTOR ASSEMBLY 9 12 MOTOR ASSEMBLY Sheet 2 n se d et 9 13 1 625 SEVERE SERVICE CAM FOLLOWER SSCF162500 9 14 ACE PEA Td ene ta
72. W FRICTION JAW ROLLER je 2 30DU16 BUSHING 1 7 8 ID x 1 59028 JAW PIN 3 59028 01 LOW FRICTION JAW PIN 59074 3 1 2 TO 5 1 2 SPLINED JAW 4 59074 01 2 7 8 TO 5 1 2 LF SPLINED JAW 59107 TOP CLIP 5 59107 TOP CLIP 59108 BOTTOM CLIP 6 59108 BOTTOM CLIP 1186 M 1 4 20 x 5 5 8 SHCS 7 1186 M 1 4 20 x 5 5 8 SHCS USES CL J5501 XXXXX STEEL DIES USES CL J5501 XXXXX STEEL DIES USES 5601 GRIT FACE DIES USES BB5601 XXXXX GRIT FACE DIES SPRING BOLTS SCREW INTO TOP CLIP 9 1 2 XHT TONG SPLINED JAW ASSEMBLY 3 1 2 thru 5 1 2 ASSy No CJ 59B 4225 HWY 90 EAST 27 8 thru 5 4 2 XHT LF Assy No CJ LF 59B Q SUPERIOR BRA 2 Re red THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 2 05 18 07 q HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY Right amp Left Jaw are reversible and interchangeable 5 Page 9 23 SOMNVYCAH 8 ONISALOVINNVA YORMSdNS JO IN3SNOO 55 3HL LNOHLIM NOW 901 AJY NoiVWsO NL SHL 9 SI SONNVSOAH ONRINLOVANNVN HORMadNS JO SHI SI IN3ADOOQ SIHL 60 570 788 188 81 81602 Y1 CH vSsnOyg 1578 06 Ser
73. Y OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS 4 01 18 08 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE5500XHTPinion rev4 wpg Page 9 8 1 12 LOW PROFILE NYLOCK NUT PIN 1213 1 O 1 UPPER LOW SPACER P N 59080 UPPER LOW DRIVE GEAR P N 59023 BEARING p P N 1917 DRIVE SHAFT m c P N 59013 01 BEARING P N 1903 1 12 05 07 Added Cotter Pin PN 1005 for mfg beginning 01 09 01 Added Upper Low Spacer PN 59080 to illustration Rev Date Description UPPER LOW DRIVE GEAR 4b SUPERIOR 12 05 07 Y Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY ING amp 1 ORMATION REV amp LOG DATE REF P Manuals Equip Manuals Dwgs CLE5500XHT Up Low Dr Gear revi wpg Page 9 8 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 8 2 1 8 ZERT P N 1001 1 2 13 x1 1 2 HHCS 3 8 16 x 1 2 SET SCREW 1 2 13 x 1 SHCS P N 1029 P N 246 1 2 LOCKWASHER 2 REOD REQD f 4 REQD OF a a se Removable Loctite se removable Loctite TOP BEARING CAP TOP SPLINED PLATE P N 59045 P N 59007 BEARING Sd PAN 1917 BELLVILLE SPRING P N 5900
74. Z L S OYIHINITO 104 pue ZL ATIVNOILNALNI I8 1331 SIHL ASSEMBL Y INSTRUCTIONS Fastener Lubrication and Make Up Torque Requirements Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions and drawings All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use Teflon tape Improper application of Teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lessor grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG and LOCKJAW BACKUP FASTENERS Size 1 4 20 NC Application door switch mounting bolts tong clip bolts Torque 14 ft lbs 3 8 16 Set Screws bearing caps door switch adj sleeve xd 3 8 16 NC housing cover idler race smart gear top bearing cap backup side plates tong
75. an be as large as 5 1 4 in diameter When used with dovetail die adapters and strip dies the BUCD5500 can be used on tool joints which are as much as 1 4 smaller than the nominal size of the dovetail die adapter The dovetail die adapters have been specially modified to insure adequate clearance exists between the die adapter in the clamping cylinder and the die adapter in the front jaws even when the long stroke capability of the clamping cylinder is extended to clamp on undersized pipe The compensating front jaws are spring loaded and capable of moving to insure proper contact with undersized tool joints when dovetail die adapters are used Note Wrap around dies are not intended for use with undersized tubulars The dovetail die adapters used with the BUCD5500 LOCKJAWTM Backup for Drill Pipe can be readily identified by their part number BUDT55 XXXX where XXXX equals the nominal size For example if XXXX is 0500 this adapter is set up for 5 00 OD tool joints The splines used to hold the dovetail die adapter in the jaw is the same diameter as the splines used on BUC5500 CLINCHERO 5 1 2 UHT Backups and Dies However the dovetail die adapters used with the BUCD5500 LOCKJAW Backup for Drill Pipe have 15 teeth on their OD compared to the 17 teeth on the OD of the BUC5500 dies DIE INSTALLATION PROCEDURES REFER TO ILLUSTRATION The long stroke cylinder in this tool must not be fully extended when changing dies to avoid inter
76. artial listing of commonly manufactured sizes is shown below Aluminum and GRIT Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page3 1 CLINCHERO WRAP AROUND DIES DIE Nomenclature for CLE5500 Tong and BUCD5500 LOCKJAW Drill Pipe Backup CLJ5501 xxxx Fine Toothed Steel dies for Jaws 2 reqd per tong 0 5500 Fine Toothed Steel dies for jaws reqd per backup BUCX5500 xxxx Coarse Tooth Steel dies for jaws 3 reqd per backup N A Aluminum dies for jaws 2 reqd per tong N A Aluminum dies for Low Friction jaws 2 reqd per tong BUCAS500 xxxx Aluminum dies for jaws 3 reqd per backup 5601 GRIT dies for jaws 2 reqd per tong BB5700 xxxx GRIT dies for jaws reqd per backup BBT5700 xxxx GRIT FACE dies w teeth for jaws 2 reqd per tong 3 reqd per backup ORDERING EXAMPLE fine toothed steel dies are needed to run 2 7 8 OD tubing Qty two 2 CLJ5501 2875 dies for jaws Qty three 3 BUC5500 2875 dies for jaws replace xxxx with size required in inches CLJ5501 xxxx Fine Toothed steel dies for XHT Tong 1 660 1 900 2 062 2 125 2 313 2 375 2 400 2 600 2 6
77. aulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup f
78. bly Torque Requirements Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations ha Accessories and Options XHT TONG Illustrations NS LOCKJAW DP BACKUP amp Mounting Kit Illustrations lt gt Lift Cylinder Illustration hb Load Cell and Torque Gauge 9 Motor Service Manuals A Valve Technical Data 51 2 CLINCHER TONG and 5 1 2 LOCKJAW DRILL PIPE BACKUP REVISION TABLE 10 01 02 Pick List Revision KITBRG 13 10 01 02 Table of Contents Added Gear Train Revised Illustrations Idler Gear Assy Pinion Gear Assy Smart Gear Assy amp Tong Door Assy 02 25 04 Revised Specs Added Max Allowable Flow Rate using Std A 20 Valve Pkg Changed Gripping Range for LOCKJAW DP Backup from 3 8 to 1 4 undersize 02 25 04 Added Dovetail Straight Tooth amp Diamond Tooth Die information Replaced charts Max amp Min Adapter Gripping Diameter for BUDT55 XXXX DT Die Adapters for BUCD5500 amp BUCDS55XHT with chart for 5 1 2 Tong and chart for 5 1 2 LJ Backup for Drill Pipe Tong has 3 8 min undersized LJ Backup for Drill Pipe has 1 4 min undersized Replaced Tech Update Rev 5 0 with Rev 6 0 02 25 04 Revised Parts Lists CLE5500XHTO01 59001 01 amp KITBOLT 13 02 25 04 Revised Parts List BUCD5900 02 25 04 Added Illustrations Sealed Idler Bearing PN 1905 Insta
79. cts which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number SM40 28C Torque Rating 40 000 ft lbs Handle Length 28 inches Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC200 Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation Calibration Certificate CLINCHERO Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 12 1 COMPRESSION LOAD CELL 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 DIAPHRAGM 8 0 SQ IN CLC205 P N SEE CHART 12 0 SQ IN CLC206 16 1 SQ IN CLC207 250 SQ IN CLC208 HOUSING 1 4 NPT FLUSH PLUG Use Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in lbs 8 REQD ON HOUSING AB _ SUPERIOR Y Manu
80. ed Valve information with current publications Added Backup Model BUCD55XHT 01 Added illustration BUCD55XHT 01 Revised illustration BUCD55XHT Added Door Assy No s to illustrations Revised Valve Bank Assy amp Schematic Tong Door Valve was backwards 12 03 07 Added Schematic for CLE5500XHT 01 amp BUCD55XHT 01 12 05 07 Revised illustration Upper Low Drive Gear Assy 12 05 07 Revised illustrations Inside Door Assy amp Outside Door Assy 12 05 07 Added Tech Data for BUCST7699 Manifold Assy SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 12 07 Page 0 51 2 CLINCHER TONG and 5 1 2 LOCKJAW DRILL PIPE BACKUP REVISION TABLE 01 18 08 Added sizes 2 3 8 thru 5 1 4 using dovetail die adapters BUDT55 XXXX Revised 5 1 2 uses BUCX55005500 Rev LJ DP Backup DT Adapt Die Chart 01 18 08 Revised illustrations Pinion Gear Assy amp Tong Door Assy 01 18 08 Revised illustration Backup Dovetail Die Adapter SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 01 08 Page 0 2 5 1 2 CLINCHER Tong and LOCKJAW Drill Pipe Backup HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating proc
81. edure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHERO Tongs and Backups are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the ent
82. facturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 07 03 02 REV 4 LOG DATE REF PAManuals Equip Manuals Dwgs Load Cell Comp rev1 wpg Page 12 2 CLINCHERO LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER XHT Tong and LOCKJAWTM Drill Pipe Backup Revision 02 04 Page 12 3 Page 12 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 13 1 13 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy
83. ference with dies in the compensating front jaws The following procedures are recommended for changing dies Slowly close BUCD5500 LOCKJAW until jaws are fully latched but do not allow rear clamping cylinder to extend out anymore than is required to remove the top die retaining clip Shut off power unit bleed off all trapped pressures and disconnect supply and return hoses WARNING Failure to shut off power unit bleed off trapped pressure and disconnect supply and return hoses may expose personnel to moving parts which will cause serious injury or death CAUTION Fully closing the LOCKJAW Backup without correct sized dies and tubulars in place will result in equipment damage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page3 5 BUCD5500 5 1 2 LOCK JA W BACKUP FOR DRILL PIPE When installing BUDT55 XXXX dovetail die adapters and BUC5500 XXXX wrap around dies it is critical the dies or die adapters used in the front compensating jaws be installed so that their front edge is flush with the edge of the compensating jaw closest to the LOCKJAW door hooks The back edge of the dovetail die adapter will line up with the edge of the compensating jaw furthest away from the LOCKJAW M door hooks When wrap around dies are installed the back edge of the die will extend beyond the edge of the compensating jaw which is furthest away from the LOCKJAW door
84. fter correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted High and low gear is adjusted by use of shifting lever PN 55071 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page5 5 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAWT Drill Pipe Backup Revision 08 02 Page 5 6 MAINTENANCE INSTRUCTIONS CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Ms and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit
85. g contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque G H D Problem Damage tong motor Restriction of supply line excessive back pressure Defective gauge or load cell Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong LOCKJAWT Drill Pipe Backup Revision 08 02 Page 6 7 Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn p
86. ime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from the tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 6 3 MAINTENANCE INSTRUCTIONS Check gear selector and shaft Visually inspect the shifting shaft for alignment and straightness I Check Hi Low Gear assembly Visually
87. in desa a Ee ta 9 15 BOTTOM VIEW CLE5500XHT amp 01 ee a 9 16 BOTTOM VIEW CLE5500XHT02 a 9 16 1 TONG DOOR ASSEMBLY su e ote ebat eo 9 17 DOOR SWEICH ASSEMBLY laser riet 9 18 BRAKE BAND ASSEMBLY Assembly 59008 5500 9 19 BRAKE BAND ASSEMBLY Assembly 59008 01 5500 01 amp 02 9 20 SIDE HANDLE ASSEMBLY da engel 9 21 BAIL ASSEMBLY Assembly No 59090 9 22 5 1 2 TONG SPLINED JAW ASSEMBLY Assembly CJ 59B 9 23 5 1 2 XHT TONG SPLINED LOW FRICTION JAW ASSY Assy No CJ LF 59B 9 23 5 1 2 TONG DOVETAIL JAW 55 9 24 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 05 07 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 05 07 Page 9 2 LA 1 LYS do HX00893 10 9 ONIUNLOVINNYIN dinba srenuew d 434 JO IN3SNOO NL LIM SS3HdX3 3HL_LMOHLIM ANY NI HO 031 00 035010510 G3SN 38 LON AYN 001 4 Au SIHL IVILLN3QINOO O3830ISNOD SI 20 91 60 9 ONIUNLOVANNYIN 40 A1H
88. ing or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHERO Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A p
89. ins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars Problem C Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller D Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system E Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing F Ring gear rotates while control lever is in neutral G Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM Failure to hold tubulars Problem A Incorrect die for size tubular B Dies have material compacted in tooth area worn teeth C Power unit pressure set incorrectly D Counter balance valve n
90. inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washers positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward
91. ire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong and backup plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 1 1 2 IWRC minimum diameter wire cable with a 114 ton minimum breaking strength or better should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong and backup movements in all directions when it is in use Failure to account for its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Pagel 1 5 1 2 CLINCHER Tong and LOCKJAW Drill Pipe Backup HAZARD WARNING CLINCHERO Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydr
92. l increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the cam to close jaws on pipe Swing tong and backup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by pushing middle control lever forward The design of the CLINCHERO Integral Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied A
93. lic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 5 2 TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE 15 PERPENDICULAR TO AXIS OF TONG Page 5 3 TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATIONAL INSTRUCTIONS Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHERO 5500 is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure wil
94. llation Instructions for PN 1905 amp Upper Low Drive Gear Assy Revised Illustrations Pinion Gear Assy Smart Gear Assy Bottom View w o Legs Tong Door Assy Door Switch Assy Splined Jaw Assy 02 25 04 Revised Illustration Mounting Kit Assy 02 25 04 Revised Illustration Lift Cylinder Assy 02 25 04 Added Superior Compression Torque System Manual Cover 05 07 Removed ISO emblems Removed BUCD5500 Backup Title Pg Title Pg Removed ISO emblems Removed BUCD5500 Backup 3 13 16 Removed ISO emblems 12 3 8 Removed ISO emblems TOC TOC Section 7A B C Removed Parts Lists Section 10 XHT Backup only 3 2 3 Corrected PN s for Tong Steel Aluminum amp GRIT Dies 7 Corrected doors amp wedges on DT Die Illustration for BUCD5500 9 11 Tong Dovetail Jaw Chart Corrected die length from 5 to 3 7 8 corrected insert Part Numbers Backup Dovetail Adapter Chart Corrected die length from 5 to 3 7 8 on last 2 rows Splined Chart Added LF Jaw CJ LF 59B Removed Assy Instructions note Revised TOC added Splined LF Jaw CJ LJ 59B Revised illustrations Top View sht 1 Gear Train Pinion Gear Assy Shifting Gear Assy 2 Generation Bottom View Tong Door Assy Side Handle Assy Splined Jaw Assy Revised TOC amp illustrations Backup Assy w o Top Plate Top View w o Top Plate Cylinder Assy Inside Door Assy Outside Door Assy Valve Bank 4 Replace Rineer Motor Manual with Publication 05151005 8 03 Replac
95. lled with sealed bearings There is no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 N P T flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule shift housing 2 zerts and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER XHT Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 6 MAINTENANCE INSTRUCTIONS J Install dies ofa size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup K Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function of the backup without the proper size dies installed and or without the proper sized mandrel in place you risk serious damage to the backup cylinder L After power unit has reached operating R P M and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi
96. nimum wire cable with a 114 ton minimum breaking strength or better as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Die Installation A Be sure all power to unit is off and power unit itself is shut down B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove sliding head jaws 2 from cage plate pockets Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward Repeat procedure for other side SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Page 5 OPERATIONAL INSTRUCTIONS Hydraulic Lines A Be sure all power to unit is off and power unit itself is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHERO tong calls for 1 Hydrau
97. ona L toeossaona LZ eossaona z 15 00090 L uonduoseq ped jequnNued 0 wen c0 LHXSSGOn8 ON ATANSSSV THY w MVPA9O 1 LHX 2 1 S Page 10 2 2 THIS PAGE LEFT BLANK INTENTIONALLY Page 10 2 2 lquu ssyvuLHXssqong sBmqsjenuey dinb3isjenuend dae 901 4 Ay 20 02 11 5 9 ONIUNLOVAINNVWN WOlH3dhS 40 IN3SNOO N3 LLIHM SS3HdX3 IHL LNOHLIM ANY YO a3so Sla qasn 38 LON AVIA NOILVWHOSNI SIHL IVLLN3GIJNOO Q3H3GISNOO SI ANY SIITNVYQAH 3 5 JO ALYIdOYd SI LNINNIOQ SIHL IHXSSAINEI A 18SIN3SSV 11v88 1 8 815 81502 v1 Gquvssnousg 1SV3 06 AMH 5227 ddid 1138 w MVf 201 LHX 2 S s ijneupA 3 Sulunpeynuew 2 doniddns Ny WOLLOS 2 S33 ALV1d dOL 434109 LX 191 ALV1d WOLLOG 801 dA L 8 1211 YIHSVAMDOT SOHH L 2 01 7 6 papam LS GOSSSONA N d YOL9310Yd 39nv9 FHOUTENS IVE 39nvo eed 104 doa v V 9211 LAN 3SHVOO LLLL YIHSVAMDO1 do 104 aGoau r 992 SOHH Z L 6 X
98. or any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong and backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Pagel 2 HYDRAULIC PRODUCT 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after eve
99. or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear cracks breakage and uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Clean and inspect backup operating cylinder Insure sline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts F Inspect all hoses for wear replace as necessary G wa Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins H wa Replace jaw pins and rollers in tong I Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft and idler gear shafts 3 Pinion gear and smart gear assemblies are insta
100. ot holding pressure E Internal leakage in backup cylinder F Jaws will not retract Counter balance valve is stuck G External leakage of cylinder H Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 08 02 Solution Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary SECTION 7 51 2 TONG amp BACKUP PARTS LISTS RECOMMENDED TONG SPARE PARTS
101. re proper die retention The difference between the clips is the minor diameter and the thickness of the retaining lip The BUCD5514 has an inner radius of 2 865 and a lip thickness of 0 200 BUCD5531 has inner radius of 2 780 and a lip thickness of 0 285 Die or Die Adapter Series Lower Clip Part Number Upper Clip Part Number wrap around dies 5 1 2 to 5 BUCD5514 BUCD5514 all wrap around dies BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 smaller than 5 dovetail die adapters 5 1 4 BUCD5514 BUCD5514 dovetail die adapters BUCD5514 or BUCD5531 BUCD5531 5 1 4 to 4 3 4 all dovetail die adapters BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 smaller than 4 3 4 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 01 08 Page3 6 10 81 50 jeydepy dinbaisienueWvd ideg 9809 SM ARUISSSDNDOSSGODSVEPRATT jo uonoedsui 2001 ooo SOMAVAGAH ONISNIOVANNYN 5 40 EM 66 zz ii alvd 80 18 AHO JN3SNOO N3lllMM SSIYAX3 3H1 LNOHLIM NI YO 031409 TT ON oez ovruoiramvis X on 835010510 0350 38 JON AYN NOLIVAYOJNI SIHL IVILN3OIJNOO
102. ry two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be
103. s 378 1732 ss 402 Draws ss s amp ss Om omoa s amp ss an omoa 756 378 DTHOSS v amp 402 1 378 38 114 m omea 5 II WWW l STRAIGHT TOOTH DIAMOND TOOTH 5 5 5 Note Diamond Tooth Dies are used when a more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth 1 ru 378 Available upon request 3s ws 312 pma 38 ws SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAW Drill Pipe Backup Revision 02 04 Page 3 0 1 Page 3 0 2 CLINCHERO WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies forlow to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHERO Dies are designed to match the OD of the tubing casing coupl
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105. the pipe Wrap around jaws and dies combined with our low friction jaw technology constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the XHT Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe In addition to these unique features listed above the CLINCHERO Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to
106. this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak M While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair N If at this time your backup is functioning correctly open and close unit several time to insure consistent operation O With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torquing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear P Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door s
107. u aig jo dins mel rejanop ed Jajdepe pue 49 4 SPIM F L pesseJp uaym seuour Buiddub dnyoeq pue rejanog dnyoeq ad d q 103 2 S OYIHINITO 10 pue abues 9 so uey wer p ulldSs LHX00SS310 4002 8 90 LL spcseBues 1HX00993719 00893 109 sieeuspeeidds sjenuejy d nba sjenuew d suonoeuuoo Jejnqn eoueJeej eroeds JO Seuossoooe pejeroosse eq seip euonippy Jejswe p faosseooe Jo Buiqni 9 5 o seip OYIHINITO 330N qO z L 40 00S p saved 9215 ym eouenbes uuuuu Aq ezis sejeoipur uuuuu T uuuuu Q0GSvong uuuuu 00 S88 uuuuu possofna Pp 1 0066 UUUUU 00 999 uuuuu possofng O UUUUU 00SSVONE 002588 uuuuu possofnag dnyoeq JO dnyoeq 104 dnyoeq sa p 39V43 LIND JO 9915 yjoo Sul
108. witch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used Q Reinspect tong and backup hydraulic system for leaks R Ifatthis time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and LOCKJAWT Drill Pipe Backup Revision 08 02 Page 6 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong a Cam followers upper and lower all b Dumbell roller shafts upper and lower all c Door shaft d Idler shafts 3 e Shift housing 2 zerts f Re pack tong cavity g Pinion and smart gear shafts if sealed bearings have been replaced by non sealed bearings h Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease 1 Inspect hydraulic fluid for foreign material and contaminant Filter or replace Your must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downt

Technical Manual (Revision 11-09)

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